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DSE 7220 Operation Manual

1. ensen ronez saae Ne Terminals 12 to 14 are not fitted to DSE7200 DSE7300 series controller Anote When the module is configured for operation with an electronic engine FUEL and START output requirements may be different Refer to Electronic Engines and DSE Wiring for further information DSE Part No 057 004 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 29 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 2 2 ANALOGUE SENSORS PIN DESCRIPTION CABLE NOTES SIZE 15 Sensor Common Return nn Return feed for sensor ensor Common Retu AWG 20 eturn feed for sensors 16 Oil P Input Connect to Oil pr r nsor il Pressure AWG 20 onnect to Oil pressure senso 2 17 Coolant Temperature Input Connect to Coolant Temperature sensor AWG 20 0 5mm Fuel Level input AWG 20 Connect to Fuel Level sensor Flexible sensor 0 5mm T not available on 7200 series controller AWG 20 Connect to additional sensor user configurable Terminals 20 and 21 are fitted to 7200 7300 series controller Anote It is VERY important that terminal 15 Sensor common is soundly connected to an earth point on the ENGINE BLOCK not within the control panel and must be a sound electrical connection to the sensor bodies This connection MUST NOT be used to provide an earth conne
2. 54 5 2 DSE7220 DSE7320 AMF CONTROL MODULE 56 533 QUICKSTART GUIDE trente tenue bebes teer teile 58 5 31 STARTING THE ENGINE cccccccccccscecececececececeececececatececececececsceseceeavaveceeecereees 58 5 32 STOPPING THE ENGINE eeeee ettet tette 58 5 4 VIEWING THE INSTRUMENT PAGES II tenentes 59 a AJO E uu 60 aasan usan aa Saa ganasqanqa 61 61 5 44 MAINS DSE7220 DSE7320 62 2 21 Saman 62 55 A O UT unan n asa Sis EE 64 5 4 7 CAN ERROR MESSAGES ccccccccccceseccececececececsecececacstecececececereetetecetavatneeerereres 65 5 5 VIEWING THE EVENT 10 0 0 20004 6 66 5 6 USER CONFIGURABLE 85 44 11 67 57 ELE S MELLE 68 6 OPERATION 5 440 00 70 6 1 ALTERNATIVE CONFIGURATIONS nnne tete 70 6 1 1 WAITING IN AUTO MODE a a ttes 71 6 1 2 STARTING SEQU
3. 94 8 12 ACCESSING THE RUNNING CONFIGURATION EDITOR 96 9 12 A PARANEIER amp iii x ntm esie nta obese itt 96 8 12 2 ADJUSTABLE PARAMETERS RUNNING EDITOR 96 9 COMMISSIONING itii llit aa Zn 97 9 1 1 PRE GONMNIISSIOGONING 2 uuu yu 97 10 PAULT FINDING uu u Z uu u l u Xin aaea Ra EEn Ed 98 11 MAINTENANCE SPARES REPAIR AND SERVICING 100 11 1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE 100 DSE7200 SERIES aA E 100 1112 JDSEZS300 bladum 101 11 2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE 101 11 3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE 101 11 4 EXPANSION MODULES ua cab a a NE 102 12 VV IDISIRetr 103 13 DISPOSAL 9e 103 13 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT 103 13 2 ROHS RESTRICTION OF HAZARDOUS 5 5 5 103 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 5 DSE Model 7000 Series Control and Instrumentation System Operators Ma
4. i SOLUTIONS MADE SIMPLE DSECONTROL 05 7200 DSE7300 Series Control Module Author Anthony Manton DSE Model 7000 Series Control and Instrumentation System Operators Manual Deep Sea Electronics Plc Highfield House Hunmanby North Yorkshire YO14 0PH ENGLAND Sales Tel 44 0 1723 890099 Sales Fax 44 0 1723 893303 E mail sales deepseaplc com Website www deepseaplc com DSE Model 7200 7300 series Control and Instrumentation System Operators Manual Deep Sea Electronics Plc All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder except in accordance with the provisions of the Copyright Designs and Patents Act 1988 Applications for the copyright holder s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above The DSE logo and the names DSEUltra DSEControl DSEPower DSEExtra DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC Any reference to trademarked product names used within this publication is owned by their respective companies Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice Amendments since last publication Added Maintenance Alarm Added more deta
5. CT2 CTS COM U Li Lt SCR 13 VOLTS MODULE 7310 DSE NET HIGH SPEED PERIPHERAL LINK L1 RS232 GEN CURRENT OUTPUT D FLEXIBLE IF CAN IN 2255 GENERATOR LOADING RELAY FLEXIBLE IF PROGRAMMING HEB Te FUEL m J1939 IN USE PORT gt PLANT VE 4 FET OUTPUTS ENGINE lt 5 8 INPUTS 4 lt m cT El e x Li E F amp F 2 gt 2 a gt 2 2 22 2 Al Fl 2 n 0 e 0 i a E gt gt o o gt 5 2 ala z E o zl gt gt 54 5 alo g SEES a o 8 3 m Aree Se e cce lode Cub Lu gt 1 ul m wl a 5 5 gt gt lt Z gt 5 a lt lt lt lt gt ail z gt ul Z c cx c mx 4 o e 1 gt 2 2 gt o9 a ol ul i m u o o A 2 lt gt 5 2 lt gt Lc Em el ila Z e 5 a 5 oO Oo o zu M 21 yj 4 i m c m 0 E NOTE 1 Z lt gt ol alz lt gt 1 1 Q 0 0 0 O0 lt 5 2 2 2 2 gt lt m O u 4 gt s 5 lt S16 o 5 xi n Z A gt 5 or Lu 2 2 BATTERY NOTE 2 120 R TERMINATING RESISTOR MAY BE REQUIRED EXTERNALLY SEE ENGINE M
6. 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 8 10 FRONT PANEL CONFIGURATION This configuration mode allows the operator limited customising of the way the module operates Use the module 5 navigation buttons to traverse the menu and make value changes to the parameters DEES gE ELECTRONICS DTE w Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 91 DSE Model 7000 Series Control and Instrumentation System Operators Manual 8 11 ACCESSING THE MAIN FRONT PANEL CONFIGURATION EDITOR Ensure the engine is at rest and the module is in STOP mode by pressing the Stop Reset button Press the Stop Reset and Info buttons simultaneously If a module security PIN has been set the PIN number request is then shown Press 2 the first changes 0 Press e up or down to adjust it to the correct value Press right when the first digit is correctly entered The digit you have just entered will now show for security Repeat this process for the other digits of the PIN number You can press left if you need to move back to adjust one of the previous digits When is pressed after editing the final PIN digit the PIN is checked for validity If the number is not correct you must re enter the PIN If the PIN has been successfully entered or the module PIN has not been enabled t
7. CONNECTOR essen uade nonet ua tta put kasama t 36 43 TYPICAL WIRING 2 004 38 434 7210 AUTOSTART III 39 T220 AMF CONTROLLER uma numan naqam eu eM METAL ADAE 40 4 33 7310 AUTOSTART CONTROLLER entr 41 4 3 4 7320 AMF 42 Hio DC PN IG undated RET eum eM Ee MEE use eM dE 43 4 3 6 CONNECTIONS FOR DUAL MUTUAL STANDBY I aaa 44 4 4 ALTERNATIVE TOPOLOGIES ccce tette 45 44 1 PHASE 4 WIRE WITHOUT EARTH FAULT 1 45 44 2 SINGLE PHASE WITH RESTRICTED EARTH FAULT a ir 46 44 8 SINGLE PHASE WITHOUT EARTH FAULT eret e 47 444 2 PHASE L1 amp L2 3 WIRE WITH RESTRICTED EARTH 48 44 5 2 PHASE L1 amp L2 3 WIRE WITHOUT EARTH FAULT 49 44 6 2 PHASE L1 amp L3 3 WIRE WITH RESTRICTED EARTH 50 44 7 2 PHASE L1 amp L3 WIRE WITHOUT EARTH FAULT MEASURING 51 4 4 8 3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT MEASURING 52 i5 GT 53 5 DESCRIPTION OF 65 54 5 1 DSE7210 DSE7310 AUTOSTART CONTROL 1
8. LE uu aa suu 80 8 2 ANALOGUE lt 81 8 3 HIGH CURRENT WARNING ALARRMI 81 TOME phe cem 82 9 5 ELECTRICAL uuu uuu 2 Eua Rt DRE oan 84 8 6 HIGH CURRENT SHUTDOWN ELECTRICAL TRIP ALARM 85 8 6 1 IMMEDIATE WARNING vbr Eva Oud Bei usto 85 0D 2 __ nonsed oo alikua mu oM D ELEM UL MEM aaa 85 8 7 EARTH FAULT SHUTDOWN ELECTRICAL TRIP ALARM 87 8 7 1 EARTH FAULT TRIPPING CURNWVES ha uu 87 8 8 MAINTENANCE ALARM WARNING SHUTDOWN ALARM 89 8 97 SOHEDULETI u uu in ER tu usua Es LE ecl 90 8 10 FRONT PANEL CONFIGURATION 91 8 11 ACCESSING THE MAIN FRONT PANEL CONFIGURATION EDIT OR 92 Sti EDITING PARAMETER exu ea 93 8 112 ADJUSTABLE PARAMETERS uuu u uuu ek eri rn dd
9. Example showing cable entry and screw 0 5mm AWG 24 terminals of a 10 way connector 2 5mm AWG 10 3 4 POWER SUPPLY REQUIREMENTS 8V continuous Cranking dropouts Able to survive OV for 50mS providing the supply was at least 10V before the dropout and recovers to 5V afterwards This is more than sufficient to allow the module to operate during engine cranking where the battery supply often falls as low as 4V ona 12V system This is achieved without the need for internal batteries or other external requirements Maximum supply voltage 35V continuous 60V protection Reverse polarity orotection 35V continuous 160mA at 24V Maximum operating current DSE7200 DSE7300 340mA at 12V 80mA at 24V Maximum standby current DSE7200 DSE7300 160mA at 12V Plant supply instrumentation display 0V 70V DC note Maximum continuous operating voltage of 35V DC 1 full scale 0 7V 3 5 GENERATOR AND MAINS VOLTAGE FREQUENCY SENSING Up to 10 or better 2V AC phase to phase 1 of full scale phase to neutral 3 33V ph N 2 of full scale phase to phase 11 52V oh Frequency resolution Frequency accurac 10 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 11 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 6 GENERATOR CUR
10. AM LM 23 3 14 2 CABLE TIE FIXING 24 3449 SILICON SEALING GASKET 24 3 15 APPLICABLE 5 6 25 3 15 1 ENCLOSURE CLASSIFICATIONS toss oreet cies 26 A INSTAEEATION us uu ull eee 28 41 USER CONNECTIONS ccccssscscssssssesssssscscscscscscececececececesecececesesesecesececesesecevevevenes 28 4 2 TERMINAL 29 4 2 1 DC SUPPLY FUEL AND START OUTPUTS sse 29 BOD ANALOGUE SENSORS II tatc 30 4 23 MAGNETIC PICKUP CAN AND 31 4 2 4 LOAD SWITCHING AND GENERATOR VOLTAGE 32 4155 MAINS VOLTAGE tein eet iet 32 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 3 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 2 6 GENERATOR CURRENT 33 4 2 7 CONFIGURABLE DIGITAL INPUTS 35 4 2 8 CONFIGURATION INTERFACE CONNECTOR eene 35 4 29 i485 CONNECTOR ettet eiit 36 4319
11. start the engine and run load For further details please see the more detailed description of Test operation elsewhere in this manual Start This button is only active in STOP RESET or MANUAL mode Pressing this button in manual or test mode will start the engine and run off load manual or on load test Pressing this button in STOP RESET mode will turn on the CAN engine ECU when correctly configured and fitted to a compatible engine ECU Mute Lamp Test This button silences the audible alarm if it is sounding and illuminates all of the LEDs as a lamp test feature When correctly configured and fitted to a compatible engine ECU pressing this button in STOP RESET mode after pressing the START button to power the ECU will cancel any oassive alarms on the engine ECU 68 Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual Transfer to generator Allows the operator to transfer the load to the generator when in Manual mode only Open generator DSE7210 DSE7310 only Allows the operator to open the generator when in Manual mode only Transfer to mains DSE7220 DSE7320 only Allows the operator to transfer the load to the mains when in Manual mode only Menu navigation Used for navigating the instrumentation event log and configuration screens For further details please see the more detailed descr
12. 20 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 3 12 SOUNDER DSE7000 Series features an internal sounder to draw attention to warning shutdown and electrical trip alarms Sounder level 84db 1m 3 12 1 ADDING AN EXTERNAL SOUNDER TO THE APPLICATION Should an external alarm or indicator be required this can be achieved by using the DSE Configuration Suite PC software to configure an auxiliary output for Audible Alarm and by configuring an auxiliary input for Alarm Mute if required The audible alarm output activates and de activates at the same time as the module s internal sounder The Alarm mute input and internal alarm mute button activate in parallel with each other Either signal will mute both the internal sounder and audible alarm output Example of configuration to achieve external sounder with external alarm mute button Relay Qutputs DC Supply Out Source Polarity Output E Audible Alarm gt Energise Digital Input Function Alarm Mute 3 13 ACCUMULATED INSTRUMENTATION Maximum 99999 hrs 59 minutes approximately 11yrs 4months Number of starts 1 000 000 1 million The number of logged Engine Hours and Number of Starts can be set reset using the DSE Configuration Suite PC software Depending upon module configuration this may have been PIN number locked by your generator supplier Part
13. DEEP SEA ELECTRONICS Anote Generator on load LED has two modes of operation depending upon the configuration of the controllers digital inputs 3 Digital input configured for Generator closed auxiliary The LED illuminates when the generator closed auxiliary input is active The LED shows the state of the auxiliary contact 4 There is NO input configured for Generator closed auxiliary factory default setting The LED illuminates when the 7x20 gives the loading signal to the generator The LED shows the state of the 7x20 s loading request Anote Mains on load LED has two modes of operation depending upon the configuration of the controllers digital inputs 5 Digital input configured for Mains closed auxiliary The LED illuminates when the mains closed auxiliary input is active The LED shows the state of the auxiliary contact 6 There is NO input configured for Mains closed auxiliary factory default setting The LED illuminates when the 7x20 gives the loading signal to the mains The LED shows the state of the 7x20 s loading request Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 57 DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 3 QUICKSTART GUIDE This section provides a quick start guide to the module s operation 5 3 1 STARTING THE ENGINE Led DEEP SEA ELECTRONICS DSE 7320 Fi
14. H USER CONFIGURABLE VE OUTPUT E USER CONFIGURABLE VE OUTPUT F USER CONFIGURABLE VE OUTPUT USER CONFIGURABLE VE OUTPUT gt i A NOTE 2 120 R TERMINATING RESISTOR MAY BE REQUIRED EXTERNALLY SEE ENGINE MANUFACTURERS LITERATURE TIGHTENING TORQUE 0 8Nm 7lb in Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 39 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 3 2 7220 AMF CONTROLLER 3 phase 4 wire MECHANICAL INTERLOCK LOAD CTs 1 5 AMP SECONDARY PROTECTION O FROM d MAINS GENERATOR UTILITY 2 AMP 2 AMP FUSES FUSES ELECTRICAL INTERLOCK REED ES EN ET 3E 5152 53154 55 45 44 45 46 esL TT TeTeT T Ts T Tele Tos es CT2 CT3 COM U V N 12 15 GENERATOR 1 O 3 GEN CURRENT GEN VOLTS LOADING RELAY LOADING RELAY MAINS VOLTS USB 1959 IN USE MODULE 7220 lt PROGRAMMING PORT PLANT VE 4 FET OUTPUTS ENGINE ECU EET 6 INPUTS 5 E EMERGENCY STOP FUSE USER CONFIGURABLE VE INPUT E NOTE USER CONFIGURABLE VE OUTPUT ANTI SURGE FUSE UPTO 32 AMPS LOW OIL PRESSURE HIGH COOLANT TEMP O 22 O FUEL LEVEL SENDER i USER CONFIGURABLE VE INPUT A MIN 2 AMP MAX 20 AMP USER CONFIGURA
15. If the module is configured for CAN and receives an error message from the engine control unit Can ECU Warning is shown on the module s display and a warning alarm is generated GENERATOR OVER The generator output frequency has risen above the pre set pre alarm setting FREQUENCY 8 3 HIGH CURRENT WARNING ALARM GENERATOR HIGH CURRENT if the module detects a generator output current in excess of the pre set trip a warning alarm initiates The module shows Alarm Warning High Current If this high current condition continues for an excess period then the alarm escalates to a shutdown condition For further details of the high current alarm please see High Current Shutdown Alarm By default High Current Warning Alarm is self resetting when the overcurrent condition is removed However enabling all warnings are latched will cause the alarm to latch until reset manually This is enabled using the 7000 series configuration suite in conjunction with a compatible PC Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 81 DSE Model 7000 Series Control and Instrumentation System Operators Manual 8 4 SHUTDOWNS Shutdowns are latching alarms and stop the Generator Clear the alarm and remove the fault then press Stop Reset to reset the module Example The alarm condition must rectified before reset will take place If the alarm condition remains it will not be possible to reset the u
16. Activation Delay 05 Maintenance Alarm Running Time Until Next Maintenance 18 hrs Date Of Next Maintenance 13 Jan 2009 Reset Press reset to schedule next maintenance hased upon module s maintenance configuration Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 89 DSE Model 7000 Series Control and Instrumentation System Operators Manual 8 9 SCHEDULER DSE7000 Series contains an inbuilt excercise run scheduler capable of automatically starting and stopping the set Up to 16 scheduled start stop sequences can be configured to repeat on a 7 day or 28 day cycle Scheduled runs may be on load Exercise Scheduler or off load depending upon Enabled V module configuration Scheduled runs are On Load Schedule Period Weekly Example Monday 09 00 47 00 Clear Monday 00 00 00 00 Clear Thursday 13 00 2 21 00 Clear Monday M 00 00 00 00 Clear Screen capture from DSE Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear Configuration Suite Software Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear showing the configuration of the Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear Exercise Scheduler Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear Monday 00 00 00 00 Clear 90
17. Oil Pressure Coolant Temperature Engine Battery Volts Run Time Oil Temperature Coolant Pressure Inlet Temperature Exhaust Temperature Fuel Temperature Turbo Pressure Fuel Pressure Fuel Consumption Fuel Used Fuel Level Auxiliary Sensors If fitted and configured Engine Maintenance Due lf configured Engine ECU Link When connected to suitably configured and compatible engine ECU For details of supported engines see Electronic Engines and DSE wiring DSE Part number 057 004 Depending upon configuration and instrument function some of the instrumentation items may include a tick 2 icon beside them This denotes a further function is available detailed in the operation section of this document Example The tick 2 icon denotes that manual fuel pump control is enabled in this system Press and hold to start the fuel transfer pump release to stop the pump This is further detailed in the section entitled operation elsewhere in this document 5 4 3 GENERATOR Contains electrical values of the generator alternator measured or derived from the module s voltage and current inputs Generator Voltage ph N Generator Voltage ph ph Generator Frequency Generator Current Generator Earth Current Generator Load kW Generator Load kVA Generator Power Factor Generator Load kVAr Generator Load kWh kVAh kVArh Generator Phase Sequence Part No 057 074 7000 Series OPERA
18. possible Viewing the instruments and event logs is NOT affected by panel lock Activate auto mode be pressing the pushbutton An LED indicator beside the button confirms this action Auto mode will allow the generator to operate fully automatically starting and stopping as required with no user Intervention 6 1 1 WAITING IN AUTO MODE If a starting request is made the starting sequence will begin otarting requests can be from the following sources e Mains supply out of limits DSE7220 7320 only e Activation of an auxiliary input that has been configured to remote start Activation of the inbuilt exercise scheduler 6 1 2 STARTING SEQUENCE To allow for false start requests such as mains brownouts the start delay timer begins Should all start requests be removed during the start delay timer the unit will return to a stand by state If a start request is still present at the end of the start delay timer the fuel relay is energised and the engine will be cranked Anote If the unit has been configured for CAN compatible ECU s will receive the start command CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence will be terminated and the display shows Fail to Start When the engine fires the starter motor is d
19. when using Belden 9271 or direct equivalent DSENet topoloo Daisy Chain Bus with no stubs sours DSENet termination 1200 Fitted internally to host controller Must be fitted externally to the last expansion module by the customer Maximum expansion modules Hefer to host controller documentation As a termination resistor is internally fitted to host controller the host controller must be the first unit on the DSENet A termination resistor MUST be fitted to the last unit on the DSENet For connection details you are referred to the section entitled typical wiring diagram elsewhere in this document 3 11 1 DSENET USED FOR MODBUS ENGINE CONNECTION As DSENet utilises an RS485 hardware interface this port can be configured for connection to Cummins Modbus engines Engines fitted with Cummins GCM Generator Control Module This leaves the RS485 interface free for connection to remote monitoring equipment ie Building Management System PLC or PC RS485 port While this is a very useful feature in some applications the obvious drawback is that the DSENet interface is no longer available for connection to expansion devices Example of configuring the DSENet for connection to Cummins QST GMC using the DSE Configuration Suite Software ECU ECM Options Engine Type Cummins QST Enhanced 1939 Alternative Engine Speed Modbus Engine Camms Port
20. 1 Screen capture from DSE Configuration Suite Software showing the configuration of Maintenance Alarm 1 and Maintenance Alarm 2 When activated the maintenance alarm can be either a warning set continues to run or shutdown running the set is not possible Resetting the maintenance alarm is normally actioned by the site service engineer after performing the required maintenance The method of reset is either by Maintenance Alarm Maintenance alarm 1 Enable y Description Maintenance alam 1 Action Warning Engine run hours 10 hrs I Enable alarm on due date interval months Maintenance alarm 2 Enable y Description Maintenance alarm 2 Action Warning Engine run haurs 250 hrs Enable alarm due date hlaintenance interval months Activating a input that has been configured to maintenance x reset where x is the number of the maintenance alarm 1 to 3 e Pressing the maintenance reset button in the DSE Configuration Suite Maintenance section Example 2 Screen capture from DSE Configuration Suite Software showing the configuration of a digital input for Reset Maintenance Alarm 1 Example 3 Screen capture from DSE Configuration Suite Software showing the Maintenance Alarm Reset button in the DSE Configuration Suite SCADA MAINTENANCE section Digital Input Function Reset maintenance alarm 1 Pnlarity Close to Activate Action Arming LCD Display
21. 2 AMP 2 AMP FUSES FUSES ISI E 1 Wi g i 2 15 CLOSE MAINS VOLTS AMF 2 Phase L1 amp L2 3 Wire Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 49 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 46 2 L1 amp L3 3 WIRE WITH RESTRICTED EARTH FAULT Earth fault protection alarm only available on 7300 series V2 0 and above controllers 7300 series V1 x x modules have Earth fault measuring only no protection alarms Earthing neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT TO LOAD AUTOMATIC MCCB AUTOMATIC ACB AUTOMATIC MCCB AUTOMATIC ACB CTs 1 OR 5 AMP or CONTACTOR or CONTACTOR SECONDARY 2 OR 3 POLE 2 OR 3 POLE PROTECTION CLASS TER C L1 FROM TO GENERATOR MAINS AMP 2 AMP SES FUSES Bl L 7xxx AM 2 Phase L1 amp L3 3 Wire 50 No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Serie
22. 7000 module monitors the engine indicating the operational status and fault conditions automatically shutting down the engine and giving a true first up fault condition of an engine failure by a COMMON AUDIBLE ALARM The LCD display indicates the fault The powerful ARM microprocessor contained within the module allows for incorporation of a range of complex features Text based LCD display supporting multiple languages True RMS Voltage Current and Power monitoring Engine parameter monitoring Fully configurable inputs for use as alarms or a range of different functions Engine ECU interface to electronic engines Using a PC and the 7000 series configuration software allows alteration of selected operational sequences timers and alarm trips Additionally the module s integral fascia configuration editor allows adjustment of a subset of this information 6 Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual A robust plastic case designed for front panel mounting houses the module Connections are via locking plug and sockets Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 SPECIFICATIONS 3 1 PART NUMBERING 002 00 Variant Product type tandard Autostart Module DSE 7220 Automatic Mains 7220 Failure M
23. INPUT EXPANSION OSE net SCR B 2548 LED EXPANSION B 1 7 7 1 2 AS TERMINATING RESISTOR 15 120 OHM TERMINATION INTERNALLY FITTED THE RESISTOR MUST FITTED TH HUST THE FEST THE LAST UNIT DN THE CONTROLLER MUST BE THE FIRST UNIT ON THE DSEnet Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 43 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 3 6 CONNECTIONS FOR DUAL MUTUAL STANDBY DUAL MUTUAL STANDBY The output controls are failsafe In the event of a module being out of service battery removed the output de energises giving the ok to run signal to the other set OUTPUT E DUAL MUTUAL STANDBY INPUT A OUTPUT E DUAL MUTUAL DUAL MUTUAL STANDBY STANDBY INPUT A DUAL MUTUAL STANDBY BATTERY NEGATIVE BATTERY NEGATIVE RLY 1 contact closes battery negative signal onto the input instructing the set to start In case of set 1 failure the output activates and energises the external relay RLY1 to call for the second set to start Dual Mutual Standby Dual Mutual Stanclby Dual Mutual Standby Master Dual Mutual Standby Slave Screen capture from DSE Configuration Suite PC Software showing the configuration of the Master and Slave controllers 44 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000
24. PC software it is vital that the earlier configuration configuration is first read from the controller before editing it This edited configuration must then be written back to the controller for the changes to take effect When editing a configuration using the fascia editor be sure to press the Accept button to save the change before moving to another item or exiting the fascia editor Set will not take load Ensure the generator available LED is lit Check that the output configuration is correct to drive the load switch device and that all connections are correct Hemember that the set will not take load in manual mode unless a remote start on load input is present or the close generator button is pressed Inaccurate generator Check that the CT primary CT secondary and VT ratio settings are correct for measurements on controller the application display Check that the CTs are wired correctly with regards to the direction of current flow p1 p2 and s1 s2 and additionally ensure that CTs are connected to the correct phase errors will occur if CT1 is connected to phase 2 Remember to consider the power factor le KW kVA x powerfactor The 7000 series controller is true RMS measuring so gives more accurate display when compared with an average meter such as an analogue panel meter or some lower specified digital multimeters Accuracy of the controller is better than 196 of full scale le Gen volts full scale is 333V
25. Series Control amp Instrumentation System Operators Manual 4 4 ALTERNATIVE TOPOLOGIES The 7000 controller is factory configured to connect to a 3 phase 4 wire Star connected alternator This section details connections for alternative AC topologies Ensure to configure the 7000 series controller to suit the required topology Further details of module configuration are contained within the DSE7000 Series configuration software manual DSE part number 057 077 4 4 1 3 PHASE 4 WIRE WITHOUT EARTH FAULT PROTECTION TO LOAD AUTOMATIC MCCB AUTOMATIC ACB AUTOMATIC MCCB AUTOMATIC ACB PROTECTION CLASS L 4 POLE 1 2 p L1 ye L1 zz FROM 25 GENERATOR 3 q 2 AMP 2 AMP FUSES FUSES mss ola 1 del T TEL 12 15 Nj L3 MAINS 7xxx AMF 3 Phase 4 Wire Delta Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 45 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 4 2 SINGLE PHASE WITH RESTRICTED EARTH FAULT Earth fault measuring available 7200 series controllers Earth fault protection alarm only available 7300 series V2 0 and above controllers 7300 series V1 x x modules have Earth fault measuring only no protection alarms Anote Earthing the neutral conduct
26. pre alarms as they pre warn the operator of a potentially more serious alarm condition For instance if the engine temperature rises past the pre alarm level a warning condition will occur to notify the operator If the temperature falls below this level then the alarm ceases and the set will continue to run as normal However if the temperature continues to rise until the coolant temperature trip point is reached the warning is escalated and a high coolant temperature shutdown is initiated By default analogue pre alarms are self resetting when the fault condition is removed However enabling all warnings are latched will cause warning alarms to latch until reset manually This is enabled using the 7000 series configuration suite in conjunction with a compatible PC Display Reason LOW OIL PRESSURE The module detects that the engine oil pressure has fallen below the low oil NOR EAST pense predam sating eva shar the Say On tiner gt ENGINE HIGH TEMPERATURE The module detects that the engine coolant temperature has exceeded the high high engine temperature pre alarm setting level GENERATOR UNDER The generator output frequency has fallen below the pre set pre alarm setting GENERATOR UNDER The generator output voltage has fallen below the pre set pre alarm setting after The engine ECU has detected a warning alarm and has informed the DSE module of this situation The exact error is also indicated on the module s display
27. requests at the end of the return delay timer the load is transferred back from the generator to the mains supply and the cooling timer is initiated The cooling timer allows the set to run off load and cool sufficiently before being stopped This is particularly important where turbo chargers are fitted to the engine After the cooling timer has expired the set is stopped 2 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 6 2 MANUAL OPERATION digital input configured to panel lock is active changing module modes will possible Viewing the instruments and event logs is NOT affected by panel lock Activate Manual mode be pressing the pushbutton An LED indicator beside the button confirms this action Manual mode allows the operator to start and stop the set manually and if required change the state of the load switching devices 6 2 1 WAITING IN MANUAL MODE When in manual mode the set will not start automatically To begin the starting sequence press the button 6 2 2 STARTING SEQUENCE A wore There is no start delay in this mode of operation The fuel relay is energised and the engine is cranked If the unit has been configured for CAN compatible 5 will receive the start command CAN If the engine fails to fire during this cranking attempt then the sta
28. these modems Wavecom Fastrak Supreme GSM modem kit PSU Antenna and modem DSE number 0830 001 01 Brodersen GSM Industrial Modem DSE Part number 020 245 GSM modems SIM card is required supplied by your GSM network provider For SMS only a normal voice SIM is required This enables the controller to send SMS messages to designated mobile phones upon status and alarm conditions For a data connection to a PC running DSE Configuration Suite Software a special DATA ENABLED SIM card is required that will enable the modem to answer an incoming data call Many pay as you go services will not provide a DATA SIM card 18 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 3 10 4 RS485 5485 capability is available with DSE7200 series controllers The RS485 port on the DSE7300 series controller support the Modbus RTU protocol The DSE Gencomm register table for the controller is available upon request from the DSE Technical Support Department RS485 is used for point to point cable connection of more than one device maximum 32 devices and allows for connection to PCs PLCs and Building Management Systems to name just a few devices One advantage of the RS485 interface is the large distance specification 1 2km when using Belden 9841 or e
29. to operating speed If not and an alarm is present check the alarm condition for validity then check input wiring The engine should continue to run for an indefinite period It will be possible at this time to view the engine and alternator parameters refer to the Description of Controls section of this manual 10 7 Select AUTO on the front panel the engine will run for the pre set cooling down period then stop The generator should stay in the standby mode If not check that there is not a signal present on the Remote start input 10 8 Initiate an automatic start by supplying the remote start signal if configured The start sequence will commence and the engine will run up to operational speed Once the generator is available a load transfer will take place if configured the Generator will accept the load If not check the wiring to the Generator Contactor Coil if used Check the Warming timer has timed out 10 9 Remove the remote start signal The return sequence will begin After the pre set time the generator is unloaded The generator will then run for the pre set cooling down period then shutdown into its standby mode 10 10 Set the modules internal clock calendar to ensure correct operation of the scheduler and event logging functions For details of this procedure see section entitled Front Panel Configuration Editing the date and time 10 11 11 despite repeated checking of the connections between the 7
30. 000 series controller and the customer s system satisfactory operation cannot be achieved then the customer is requested to contact the factory for further advice on INTERNATIONAL TEL 44 0 1723 890099 INTERNATIONAL FAX 44 0 1723 893303 E mail Support Deepseaplc com Website www deepseaplc com Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 97 DSE Model 7000 Series Control and Instrumentation System Operators Manual 10 FAULT FINDING SYMPTOM POSSIBLE REMEDY Unit is inoperative Check the battery and wiring to the unit Check the DC supply Check the DC fuse Read Write configuration does not operate Check the operating temperature is not above 70 C Check the DC fuse Unit locks out on Emergency Stop If no Emergency Stop Switch is fitted ensure that a DC positive signal is connected to the Emergency Stop input Check emergency stop switch is functioning correctly Check Wiring is not open circuit Intermittent Magnetic Pick up Ensure that Magnetic pick up screen only connects to earth at one end if sensor fault connected at both ends this enables the screen to act as an aerial and will pick up random voltages Check pickup is correct distance from the flywheel teeth Low oil Pressure fault operates Check engine oil pressure Check oil pressure switch sensor and wiring Check after engine has fired configured polarity if applicable is correct i e Normally Open or Normally Closed or tha
31. 1 057 083 053 034 Up to 10 DSE2157s can be fitted to the 73x0 module at one time 053 032 Model DSE2548 expansion LED module provides additional LED indications internal sounder and remote lamp test alarm mute for use with the 73x0 controller 2548 001 00 055 062 057 084 Up to 10 DSE2548s can be fitted to the 73x0 module at one time 102 Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 12 WARRANTY DSE provides limited warranty to the equipment purchaser at the point of sale For full details of any applicable warranty you are referred to your original equipment supplier OEM 13 DISPOSAL 13 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT Directive 2002 96 If you use electrical and electronic equipment you must store collect treat recycle and dispose of WEEE separately from your other waste 13 2 ROHS RESTRICTION OF HAZARDOUS SUBSTANCES Directive 2002 95 EC 2006 To remove specified hazardous substances Lead Mercury Hexavalent Chromium Cadmium PBB amp PBDE s Exemption Note Category 9 Monitoring amp Control Instruments as defined in Annex 1B of the WEEE directive will be exempt from the RoHS legislation This was confirmed in the August 2005 UK s Department of Trade and Industry RoHS REGULATIONS Guide Para 11 Despite this exemption DSE has been carefully removing all non RoHS co
32. 15A resistive 35V 3 8 2 OUTPUTSC amp D Voltage free relays fully configurable normally used for generator mains load switch control 8A resistive 250 V AC 3 8 8 OUTPUTS E F G 8 H Fully configurable supplied from DC supply terminal 2 3A resistive 35V Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 15 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 9 COMMUNICATION PORTS Max distance 6m 20 feet not available on DSE7200 series operation RS232 Port Non Isolated port not available on DSE7200 series Max Baud rate 115K baud subject to S W TX RX RTS CTS DSR DTR DCD Male 9 way D type connector Max distance 15m 50 feet RS485 Serial Isolated not available on DSE7200 series Data connection 2 wire common Half Duplex Data direction control for Transmit by s w protocol Max Baud Rate 19200 External termination required 1200 Max common mode offset 70V on board protection transorb Max distance 1 2km CAN Port Engine CAN Port Standard implementation of Slow mode up to 250K bits s Non Isolated Internal Termination provided 120Q Max distance 40m 133 feet 3 10 COMMUNICATION PORT USAGE 3 10 1 CAN INTERFACE Modules are fitted with the CAN interface as standard and are capable of receiving engine data from engine CAN controllers compliant with the CAN standard CAN enabled engine controllers monitor the engine s opera
33. 59DC DC overvoltage relay 62 time delay stopping or opening relay 63 pressure switch 74 alarm relay 81 frequency relay 86 lockout rela In line with our policy of continual development Deep Sea Electronics reserve the right to change specification without notice Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 25 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 15 1 ENCLOSURE CLASSIFICATIONS IP CLASSIFICATIONS 7000 series specification under BS EN 60529 Degrees of protection provided by enclosures IP65 Front of module when module is installed into the control panel with the optional sealing gasket IP42 front of module when module is installed into the control panel WIIHOUT being sealed to the panel First Digit Protection against contact and ingress of solid objects No protection Protected against ingress solid objects with a diameter of more than 50 mm No protection against deliberate access e g with a hand but large surfaces of the body are prevented from approach Protected against penetration by solid objects witha diameter of more than 12 mm Fingers or similar objects prevented from approach Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc witha thickness of more than 2 5 mm are prevented from approach Protected against ingress of solid objects with a diameter of more than 1 mm To
34. 61000 6 4 EMC Generic Emission Standard Industrial BS EN 60529 65 front of module when installed into the control panel with the supplied sealing Degrees of protection gasket provided by enclosures IP42 front of module when installed into the control panel WITHOUT being sealed to the panel 12 Front of module when installed into the control panel with the supplied sealing NEMA rating gasket Approximate 2 Front of module when installed into the control panel WITHOUT being sealed to the panel IEEE C37 2 Under the scope of IEEE 37 2 function numbers can also be used to represent Standard Electrical Power functions in microprocessor devices and software programs System Device Function The 7000 series controller is device number 11L 7000 Multifunction device protecting Numbers and Contact Line generator 7000 series module Designations As the module is configurable by the generator OEM the functions covered by the module will vary Under the module s factory configuration the device numbers included within the module are 2 Time delay starting or closing relay 6 Starting circuit breaker 27AC AC undervoltage relay 27DC DC undervoltage relay 30 annunciator relay 42 Running circuit breaker 50 instantaneous overcurrent relay 51 ac time overcurrent relay 52 ac circuit breaker 53DC exciter or dc generator relay 54 turning gear engaging device 59AC AC overvoltage relay
35. 69 are not fitted to the 7300 series controller This configuration cable 4 2 8 PC CONFIGURATION INTERFACE CONNECTOR a ay used between a PC and a USB printer DESCRIPTION NOTES SIZE Socket for connection to PC with 7xxx This is a standard USB type A to series PC software type B connector The USB connection cable between and 7000 series module must extended beyond 5m 5yds For distances over 5m it is possible to use a third party USB extender Typically they extend USB up to 50m yds The supply and support of this type of equipment is outside the scope of Deep Sea Electronics PLC Care must taken not to overload PCs USB system by connecting more than the recommended number of USB devices to the PC For further information consult your PC supplier This socket must used for other purpose No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 35 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 2 9 5485 CONNECTOR RS485 connector is not fitted to 7200 series controller PIN No NOTES Two core screened twisted pair cable 1200 impedance suitable for RS485 use Hecommended cable type Belden 9841 Max distance 1000m 1km when using Belden 9841 or direct equivalent RS485 RS232 4 2 10 RS232 CONNECTOR r RS232 connector
36. 7 1 DIGITAL INPUTS aaa sasa 12 3 7 2 12 Sg X HABGEEAIEINPUT un a asuy masu qaa EL say 14 3 7 4 MAGNETIC 15 3 8 OUTPUTS LN LI DI D ML DN IL 15 Dod 5 A RB uuu akal Qa E cp LU MALE M LAE 15 3 8 2 OUTPUTS Ge D etude cost Cus 15 Boc SET S PL IG cc D EL M M E LE 15 3 9 COMMUNICATION PORTS I a 16 3 10 COMMUNICATION PORT USAGE I 16 ME Mc CE E 16 3 10 2 USB 22 4000 17 392325 MENS sale Becta UNE DURS peal ELO EE 18 o IUS 19 3 11 DSENET FOR EXPANSION 5 20 3 11 1 DSENET USED FOR MODBUS ENGINE 20 82 SOUNDER a tee asus ma te 21 3 12 1 ADDING AN EXTERNAL SOUNDER TO THE 21 3 13 ACCUMULATED INSTRUMENTATION I a 21 3 14 DIMENSIONS AND MOUNTING I 22 FING COUPS
37. ANUFACTURERS LITERATURE USER CONFIGURABLE VE INPUT D BATTERY NEGATIVE MUST BE GROUNDED TERMINALS SUITABLE FOR 22 16 AWG 0 6mm 1 3mm FIELD WIRING TIGHTENING TORQUE 0 8Nm 7 NOTE 1 THESE GROUND CONNECTIONS MUST BE THE GROUND WIRE TO TERMINAL 15 MUST ON THE ENGINE BLOCK AND MUST BE NOT BE USED TO PROVIDE A GROUND TO THE SENDER BODIES CONNECTION TO ANY OTHER DEVICE Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 41 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 3 4 7320 AMF CONTROLLER 3 phase 4 wire with restricted earth fault protection AA wore Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT MECHANICAL INTERLOCK FUSES FUSES ELECTRICAL INTERLOCK fia ee LOAD CTs 1 OR 5 AMP SECONDARY PROTECTION os 1 8 Q FROM p x ies nr _ Fi Xe 2 AMP 2 AMP E N Lt SCR R 2 CT COM 12 13 DSE O 1 GEN CURRENT VOLTS sPEED MAINS VOLTS MODULE 7320 PERIPHERAL FLEXIBL
38. BLE VE INPUT F USER CONFIGURABLE VE INPUT B petit es Ei BATTERY NOTE 2 120 R TERMINATING RESISTOR MAY BE REQUIRED EXTERNALLY SEE ENGINE MANUFACTURERS LITERATURE pi 2 USER CONFIGURABLE VE INPUT USER CONFIGURABLE VE INPUT D BATTERY NEGATIVE MUST BE GROUNDED TERMINALS SUITABLE FOR 22 16 AWG 0 6mm 1 3mm FIELD WIRING TIGHTENING TORQUE 0 8Nm 716 NOTE 1 THESE GROUND CONNECTIONS MUST BE THE GROUND WIRE TO TERMINAL 15 MUST ON THE ENGINE BLOCK AND MUST NOT BE USED TO PROVIDE A GROUND TO THE SENDER BODIES CONNECTION TO ANY OTHER DEVICE 40 No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 4 333 7310 AUTOSTART CONTROLLER 3 phase 4 wire with restricted earth fault protection Earthing the neutral conductor before the neutral CT allows the module read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT CTs 1 OR S AMP SECONDARY PROTECTION CLASS P1 P2 NZ N 5 99 9 pcd FROM LOAD GENERATOR MEC ee gt ili i FUSES uuu MPU sumam
39. E IF CAN IN USE 51 54 43 RS232 GENERATOR OUTPUT D LOADING RELAY m FLEXIBLE IF LU 1939 IN USE x lt n ii fel 1 4 lt 85 PLANT VE 4 FET OUTPUTS ENGINE ECU 8 INPUTS 5 zi 5 E L Les e e Te Tee ss Ts o n FUEL FLEXIBLE lt m Ww of el gt uj elg 2 e P P P o 2 E E E 5 aa 259 lt 25 gt ul gt U lt gt A 5 2 a L a 2 gt gt x 2 2 S 2 21 4 M u i _ S 82 2 ss m m x lt 5 T gt gt S sj aZ amp 7 ul o S 2m m OOOO ze el E ale 8888 I lt lt gt 5 2 lt gt L L L l O d m Zz zZ Z x 0 O O O O ig p SO yj 2 4 o 2 by mi ul gt m 0 NOTE 1 z lt gt of ol l lt a gt z ol amp 0 p pal 2 t zi o 9 2 z 5 Sl l 5 ABE z oj 5 m erreur 9 29 14 A Z u D Q a 2 i m orm HERE E FUEL e amp pee lt 7 t NOTE 2 120 TERMINATING RESISTOR z PRANK MAY BE REQUIR
40. ED EXTERNALLY SEE ENGINE MANUFACTURERS LITERATURE 2 BATTERY NEGATIVE MUST BE GROUNDED TERMINALS SUITABLE FOR 22 16 AWG 0 6mm 1 3mm FIELD WIRING TIGHTENING TORQUE 0 8Nm 7lb in NOTE 1 THESE GROUND CONNECTIONS MUST BE THE GROUND WIRE TO TERMINAL 15 MUST ON THE ENGINE BLOCK AND MUST BE TO THE SENDER BODIES NOT BE USED TO PROVIDE A GROUND CONNECTION TO ANY OTHER DEMCE 42 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 4 3 5 DSENET Aor This feature is only available on DSE7300 Series modules DSENet is the communication port between the host controller DSE7300 series and the expansion device as shown below Further details are contained within the Specification section of this documents and within the operator manual for the specific expansion module you are connecting to This feature is available if the DSE7300 Series module has been configured to use DSENet port as the interface to Cummins Modbus Engine GCM 1200 cable specified for use with must used for the DSENet RS485 connection DSE stock and supply Belden cable 9841 which is high quality 1200 impedance cable suitable for DSENet use DSE part number 016 030 HOST CONTROLLER DSEnet SOR 2157 RELAY EXPANSION DSEnet SCR B 2130
41. ENCE a aa rte 71 613 ENGINE RUNNING IIIa E 72 6 1 4 STOPPING 72 6 2 MANUAL 3 73 6 2 1 WAITING IN MANUAL 73 6 2 2 STARTING SEQUENCE tete ttt 73 6 2 3 ENGINE 0000 74 6 2 4 MANUAL FUEL PUMP CONTROL cccccccccccccscsesescscscscscscscecscscsvscevevevsvstetsceeseseees 74 6 2 5 MANUAL SPEED CONTROL ttti 74 6 2 6 STOPPING SEQUENCE c cccccceccccccccccecececececececeecececatavecscecececsceeeecetavsvasceneteres 75 6 3 TEST MODE OF 04080 snnm 76 6 3 1 WAITING IN TEST MODE anctore bet aethere end 76 6 3 2 STARTING SEQUENGCE 76 6 3 3 ENGINE RUNNING cccccecececececcccccccececececececscsesesesaeavacececececsceecetavavaceeecereees 77 7 OPERATION DUAL MUTUAL 5 78 4 gt No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual PROTECTIONS 0 is asap Da 79
42. G p1 Ror K is the primary of the CT that points towards the GENERATOR p2 or L is the primary of the CT that points towards the LOAD s1 is the secondary of the CT that connects to the DSE Module s input for the CT measuring 12 13 s2 is the secondary of the CT that should be commoned with the 52 connections of all the other CTs and connected to the CT common terminal of the DSE7000 series modules CT labelled as kor K CT labelled as p2 or L No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 33 DSE Model 7000 Series Control and Instrumentation System Operators Manual Connection of CT s1 terminal PIN DESCRIPTION CABLE NOTES SIZE No CT Secondary for Gen L1 Connect to s1 secondary of L1 monitoring CT 5 Secondary for Gen L2 Connect to s1 secondary of L2 monitoring CT CT Secondary for L3 Connect to s1 secondary of L3 monitoring CT Connection to terminals 54 amp 55 DSE7200 SERIES Pin Description CABLE SIZE No SZE C DO NOT CONNECT Common for CTs connected to L1 L2 L3 52 AWG13 Anote Terminals 56 to 59 are not fitted to the 7200 7300 series controller Take care to ensure correct polarity of the CT primary as shown overleaf If in doubt check with the CT supplier Connection to terminals 54 amp 55 DSE7300 SERIES The function of terminals 54 and 55 CHANGES depending upon what kind
43. NUAL ISSUE 2 1 14 01 2009 ADM 53 DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 DESCRIPTION OF CONTROLS The following section details the function and meaning of the various controls on the module 5 1 DSE7210 DSE7310 AUTOSTART CONTROL MODULE mm A ELECTRONICS DSE 7310 54 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual Generator load LED has two modes of operation depending upon the configuration of the controllers digital inputs 1 Digital input configured for Generator closed auxiliary The LED illuminates when the generator closed auyxiliary input is active The LED shows the state of the auxiliary contact 2 There is NO input configured for Generator closed factory default setting The LED illuminates when the 7x20 gives the loading signal to the generator The LED shows the state of the 7x20 s loading request Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 55 DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 2 DSE7220 DSE7320 AMF CONTROL MODULE DSE 7320 m A ELECTRONICS Continued overleaf 56 gt No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual
44. No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 21 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 14 DIMENSIONS AND MOUNTING DIMENSIONS 240 0mm x 181 1mm x 41 7mm 9 4 x 7 1 x 1 6 PANEL CUTOUT 220mm x 160mm 8 7 x 6 3 WEIGHT 0 7kg 1 4lb 41 7mm 1 6 181 1mm 7 1 240 0mm 9 4 31 7mm 1 2 22 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 3 14 1 FIXING CLIPS Supplied fixing clips hold the module into the panel fascia Withdraw the fixing clip screw turn anticlockwise until only the pointed end is protruding from the clip e Insert the three prongs of the fixing clip into the slots in the side of the 7000 series module case e Pull the fixing clip backwards towards the back of the module ensuring all three prongs of the clip are inside their allotted slots e Turn the fixing clip screws clockwise until they make contact with the panel fascia e Turn the screws a little more to secure the module into the panel fascia Take care not to over tighten the fixing clip screws Fixing clip Fixing clip fitted to module Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 23 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 14 2 CABLE TIE FIXING POINTS Integral cable tie fixing poi
45. RENT SENSING Up to 10 or better Maximum continuous current 50A for 1 second 2 peak plant ground to CT common terminal 1 of Nominal or excluding CT error 3 INPUTS 3 7 1 DIGITAL INPUTS DSE7300 8 442 50V DC with respect to plant supply negative 24V DC with respect to plant supply negative 7mA typical 12V typical 3 7 2 ANALOGUE INPUTS Oil Pressure Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied 2 of full scale resistance 4 8Q excluding transducer error Coolant Temperature Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Differential resistance measurement input Full scale 4800 2 of full scale resistance 9 6Q excluding transducer error 2V 0 140 C 32 284 Depending on sensor 12 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 13 DSE Model 7000 Series Control and Instrumentation System Operators Manual Fuel Level Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Arranqement Differential resistance measurement input Measurement current 10mA Full scale 4800 Over range fail 1 2 of full scale resista
46. RS These LEDs can be configured by the user to indicate any one of 100 different functions based around the following DEEP SEA ELECTRONICS Indications Monitoring of a digital input and indicating associated functioning user s equipment Such as Battery Charger On or Louver s Open etc WARNINGS and SHUTDOWNS Specific indication of a particular warning or shutdown condition backed up by LCD indication Such as Low Oil Pressure Shutdown Low Coolant level etc Status Indications Indication of specific functions or sequences derived from the modules operating state Such as Safety On Pre heating Panel Locked Generator Available etc 8 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 67 DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 7 CONTROLS module will automatically instruct the changeover device to unload the generator Close Generator becomes inactive if used The fuel supply de energises and the engine comes to a standstill Should a remote start signal be present while operating in this mode a remote start will not occur Manual This mode allows manual control of the generator functions Once in Manual mode the module will respond to the start start the engine and run off load If the engine is running off load in the Manual mode and a remote start signal becomes present the module will automati
47. RTH FAULT Earth fault protection alarm only available 7300 series V2 0 and above controllers 7300 series V1 x x modules have Earth fault measuring only no protection alarms Earthing neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT AUTOMATIC MCCB AUTOMATIC ACB or CONTACTOR AUTOMATIC MCCB AUTOMATIC ACB CTs 1 OR 5 AMP or CONTACTOR SECONDARY 2 OR 3 POLE 2 OR 3 POLE PROTECTION CLASS L1 P1 P2 O L1 L2 O 2 2 2 FUSES FUSES 51 52 53 1551541 4 4 4 4 jeje L 15 12 15 5 VOLTS GEN VOLTS 7xxx AMF 2 Phase L1 amp L2 3 Wire 48 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 4 4 5 2 PHASE L1 amp L2 3 WIRE WITHOUT EARTH FAULT AUTOMATIC MCCB AUTOMATIC ACB or CONTACTOR AUTOMATIC MCCB AUTOMATIC ACB CTs 1 OR 5 AMP or CONTACTOR SECONDARY 2 OR 3 POLE 2 OR 3 POLE PROTECTION CLASS 1 P1 P2 H L1 Sao L1 O TO FROM MAINS GENERATOR N N
48. S Electrical trips are latching and stop the Generator but in a controlled manner On initiation of the electrical trip condition the module will de energise the Close Generator Output to remove the load from the generator Once this has occurred the module will start the Cooling timer and allow the engine to cool off load before shutting down the engine The alarm must be accepted and cleared and the fault removed to reset the module Example Electrical trios are latching alarms and stop the Generator Remove the fault then press Stop Reset O to reset the module Reason GENERATOR HIGH CURRENT If a generator output in excess of the high current alarm point a warning alarm occurs If this high current condition continues for an excess period then the alarm escalates to either a shutdown or electrical trip condition depending upon module configuration For further details of the high current alarm please see High Current Shutdown Electrical Trip Alarm AUXILIARY INPUTS If an auxiliary input configured as an electrical trip is active the appropriate message will be displayed as configured by the user kW OVERLOAD The measured Total kW is above the setting of the kW overload Electrical Trip alarm EARTH FAULT The measured Earth Current is above the setting of the Earth fault alarm DSE7300 series V2 0 or above only NEGATIVE PHASE SEQUENCE Indicates out of balance current loading of the generator DSE7000 series V2 0 o
49. TARTING SEQUENCE The set begins to crank Anote If the unit has been configured for CAN compatible ECU s will receive the start command via CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence will be terminated and the display shows Fail to Start When the engine fires the starter motor is disengaged Speed detection is factory configured to be derived from the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel Selected by PC using the 7000 series configuration software Additionally rising oil pressure can be used disconnect the starter motor but cannot detect underspeed or overspeed Aror If the unit has been configured for CAN speed sensing is via CAN After the starter motor has disengaged the Safety On timer activates allowing Oil Pressure High Engine Temperature Under speed Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault 76 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 6 33 ENGINE RUNNING Once the engine is running the Warm Up timer if selected begins allowing the engine to stabilise before accepting the
50. TECTION CLASS FROM GENERATOR 2 AMP FUSES 17 24 22 23 Tet se os Tee CT2 CT3 MIN 2 AMP MAX 20 AMP ANTI SURGE FUSE BATTERY GEN CURRENT EMERGENCY STO UPTO 32 AMPS FUSE V GEN VOLTS FLEXIBLE IF J1939 IN USE FLEXIBLE IF J1939 IN USE d W gt 2 E v gt ui lt 2 S a S Eu Cl l Z m a S 5 ilz lt a oc wul 2 COCO a wl Lu lt gt 5 Z 1 z SEDE 3E NOTE 1 Z lt gt j 2 gt g 9 4 o ui m Z lt D O S 5 amp 02 Z 2 1 2 7210 AUTOSTART CONTROLLER LOAD 2 D _ _ WX N GENERATOR OUTPUT C LOADING RELAY OUTPUT D MODULE 7210 FUEL FLEXIBLE 6 INPUTS i ee 2 7 ee ss Tee e T USER CONFIGURABLE INPUT D BATTERY NEGATIVE MUST BE GROUNDED TERMINALS SUITABLE FOR 22 16 AWG 0 6mm 1 3mm FIELD WIRING NOTE 1 THESE GROUND CONNECTIONS MUST BE ON THE ENGINE BLOCK AND MUST BE TO THE SEN DER BODIES THE GROUND WIRE TO TERMINAL 15 MUST NOT BE USED TO PROVIDE A GROUND CONNECTION TO ANY OTHER DEVICE PROGRAMMING PORT ENGINE ECU PLANT 4 FET OUTPUTS
51. TING MANUAL ISSUE 2 1 14 01 2009 ADM 61 DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 4 4 MAINS DSE7220 DSE7320 ONLY Contains electrical values of the mains utility supply measured or derived from the module s mains voltage and current where applicable inputs Mains Voltage ph N Mains Voltage ph ph Mains Current if the CT location is in the load and the mains is on load Mains Frequency 5 4 5 SERIAL PORT This section is included to give information about the currently selected serial port and external modem if connected The items displayed on this page will change depending upon configuration of the module You are referred to your system supplier for further details Example 1 Module connected to a RS232 telephone modem Press down to view the modem status Indicates that a modem is configured Shows RS232 if no modem is configured or RS485 if the RS485 port is selected Modem Setup Sequence 1 If the Modem and DSE7000 series communicate successfully 2 In case of communication failure between the modem and DSE7000 series module the modem is automatically reset and initialisation is attempted once more _ In the case of a module that is unable to communicate with the modem the display will continuously cycle between Modem Reset and Modem Initialising as the module resets the modem and attempts t
52. cally instruct the changeover device to place the generator on load Close Generator becomes active if used Stop Reset This button places the module into its Stop Reset mode This will clear any alarm conditions for which O the triggering criteria have been removed If the engine is running and the module is in Stop mode the Upon removal of the remote start signal the generator remains on load until either selection of the STOP RESET or AUTO modes For further details please see the more detailed description of Manual operation elsewhere in this manual Auto This button places the module into its Automatic mode This mode allows the module to control the function of the generator automatically The module will monitor the remote start input and mains supply status and once a start request is made the set will be automatically started and placed on load Upon removal of the starting signal the module will automatically transfer the load from the generator and shut the set down observing the stop delay timer and cooling timer as necessary The module will then await the next start event For further details please see the more detailed description of Auto operation elsewhere in this manual Test DSE7220 DSE7320 only This button places the module into its Test mode This allows an on load test of the generator mode the module will respond the start
53. ction for other terminals or devices The simplest way to achieve this is to run a SEPERATE earth connection from the system earth star point to terminal 15 directly and not use this earth for other connections If you use PTFE insulating tape on sensor thread when using earth return sensors ensure you do not insulate the entire thread as this will prevent the sensor body from being earthed via the engine block 30 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 4 2 3 MAGNETIC PICKUP AND EXPANSION PIN DESCRIPTION CABLE NOTES No SIZE ae 0 5mm I Magnetic pickup Positive AWG 20 Connect to Pickup device Magnetic pickup Negative Connect to Magnetic Pickup device AWG 20 Magnetic pickup screen Shield Connectto ground at one end only 0 5mm CAN port H AWG 20 Use only 1200 CAN approved cable 2 22 23 24 25 CAN 0 5mm ey 26 CAN port L AWG 20 Use only 1200 CAN approved cable 27 CAN port Common Use only 1200 CAN approved cable AWG 20 0 5mm af 0 0 5mm AWG 20 Use only 1200 RS485 approved cable 0 5mm AWG 20 dd Di o dico d eee Votre Terminals 31 to 38 are not fitted to the 7200 7300 controller Screened cable must used for connecting the Magnetic Pickup ensuring that the screen is earthed at one end ONLY Screened 1200 impedance cable specified
54. d is reduced the controller then follows a cooling curve This means that a second overload condition may trip much sooner than the first as the controller knows if the windings have not cooled sufficiently 100000 z 10000 oo 1000 100 Tripping time in seconds 1 2 3 Current as multible of the trib point setting At default setting of t 36 For further details on the Thermal damage curve of your alternator you are referred to your alternator manufacturer and generator supplier 86 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 8 7 EARTH FAULT SHUTDOWN ELECTRICAL TRIP ALARM nore Earth fault alarm is fitted to DSE7300 Series modules V2 0 0 and higher only DSE7300 Series Version 1 has Earth Fault current display only DSE7200 Series have no Earth Fault functionality When the module is suitably connected using the Earth Fault CT The module measures Earth Fault and can optionally be configured to generate an alarm condition shutdown or electrical trip when a specified level is surpassed If the Earth Fault alarm is enabled the DSE7300 Series controller begins following the IDMT curve If the Trip is surpassed for an excess amount of time the Alarm triggers Shutdown or Electric trip as selected in Action The higher the Earth Fault the faste
55. erator Neutral terminal AC Generator Neutral N input The above table describes connections to three phase four wire alternator For alternative wiring topologies please see the ALTERNATIVE AC TOPOLOGIES section of this manual 4 2 5 MAINS VOLTAGE SENSING SIZE No n 1 0mm Connect to Mains L1 R incoming supply AC Mains L1 R voltage monitoring AWG 18 2A fis x PIN DESCRIPTION CABLE NOTES Maine L2 S votage monitoring GE Mains L3 T voltage monitoring FUE A incoming supply AC Mains Neutral N input cae Connect to Mains N incoming supply AC ore Terminals 47 50 are not fitted to the 7210 7310 controller 32 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 4 2 6 GENERATOR CURRENT TRANSFORMERS CO Do not disconnect this plug when the CTs are carrying current Disconnection will open circuit the secondary of the C T s and dangerous voltages may then develop Always ensure CTs are not carrying current and the CTs are short circuit connected before making or breaking connections to the module The 7000 series module has a burden of 0 5VA CT Ensure is rated for burden of the 7000 series controller the cable length being used and any other equipment sharing the CT If in doubt consult your CT supplier CT LABELLIN
56. for use with CAN must be used for the CAN link and the Multiset comms link DSE stock and supply Belden cable 9841 which is high quality 1200 impedance cable suitable for CAN use DSE part number 016 030 3 When the module is configured for CAN operation terminals 22 23 amp 24 should be left unconnected Engine speed is transmitted to the 7000 series controller on the CAN link Refer to Electronic Engines and DSE Wiring for further information Part No 057 004 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 31 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 2 4 LOAD SWITCHING AND GENERATOR VOLTAGE SENSING PIN DESCRIPTION NOTES No SIZE 1 0mm Normally configured to control mains contactor coil t 1 AWG 18 Recommend 10 fuse Output relay C RO i Normally configured to control mains contactor coil 1 0mm Normally configured to control generator contactor coil E 4 Sup teen AWG 18 Recommend 10 fuse Output relay D ie Normally configured to control generator contactor coil aa 1 0mm Connect to generator L1 U output AC Generator L1 U voltage monitoring AWG 18 Bacommond A tise AA Generator L2 V voltage monitoring Connect to generator L2 V output AC input AWG 18 Recommend 2A fuse Generator L3 W voltage monitoring Connect to generator L3 W output AC input AWG 18 Recommend 2A fuse 46 1 0mm AWG 18 Connect to gen
57. fore the system is started it is recommended that the following checks are made 10 1 The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system Check all mechanical parts are fitted correctly and that all electrical connections including earths are sound 10 2 The unit DC supply is fused and connected to the battery and that it is of the correct polarity 10 3 The Emergency Stop input is wired to an external normally closed switch connected to DC positive 10 4 To check the start cycle operation take appropriate measures to prevent the engine from starting disable the operation of the fuel solenoid After a visual inspection to ensure it is safe to proceed connect the battery supply Select MANUAL and then press START the unit start sequence will commence 10 5 The starter will engage and operate for the pre set crank period After the starter motor has attempted to start the engine for the pre set number of attempts the LCD will display Failed to start Select the STOP RESET position to reset the unit 10 6 Restore the engine to operational status reconnect the fuel solenoid Select MANUAL and then press START This time the engine should start and the starter motor should disengage automatically If not then check that the engine is fully operational fuel available etc and that the fuel solenoid is operating The engine should now run up
58. he editor is displayed The PIN number is not set by DSE when the module leaves the factory If the module has a PIN code set this has been effected by your generator supplier who should be contacted if you require the code code has been lost or forgotten the module must be returned to the DSE factory to have the module s code removed A charge will be made for this procedure NB This procedure cannot be performed away from the DSE factory 92 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 8 11 1 EDITING A PARAMETER Enter the editor as described above Press the left or right buttons to cycle to the section you wish to view change Press the up or down buttons to select the parameter you wish to view change within the currently selected section To edit the parameter press 2 to enter edit mode The parameter begins to flash to indicate that you are editing the value Press the up or down buttons to change the parameter to the required value Press 2 to save the value The parameter ceases flashing to indicate that it has been saved To exit the editor at any time press and hold the 2 button ANOTE When the editor is visible it is automatically exited after 5 minutes of inactivity to ensure security ANOTE The PIN number is automatically reset when the edi
59. il to many sections of the manual Issue 2 1 including CTs Earth Fault Overcurrent RS232 Modem RS485 external sounder expansion modules DSE2100 series Added manual fuel pump and manual speed control Issue 2 1 Clarification of notation used within this publication NOTE Highlights an essential element of a procedure to ensure correctness A Indicates a procedure or practice which if not strictly observed could result in damage or CAUTION destruction of equipment Indicates a procedure or practice which could result in injury to personnel or loss of life if not WARNING followed correctly 2 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual TABLE OF CONTENTS Section Page UE ec dum 6 2 RC 6 3 8 3 1 PART 8 3 2 MODEL NANIMG a 8 Bi SEGI NAMES L uu uzun east nent oeste eeu amaka Ld 8 3 8 TERMINAL SPECIFICATION I a 10 34 POWER SUPPLY REQUIREMENTS I a 10 3 5 GENERATOR AND MAINS VOLTAGE FREQUENCY SENSING 10 3 6 GENERATOR CURRENT SENSING I a 12 MN Mmm 12 3
60. iption of these items elsewhere in this manual No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 69 DSE Model 7000 Series Control and Instrumentation System Operators Manual 6 OPERATION STANDALONE The following description details the sequences followed by a module containing the standard factory configuration Remember that if you have purchased a completed generator set or control panel from your supplier the module s configuration will probably have been changed by them to suit their particular requirements Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field DSE 7320 DEEP SEA ELECTRONICS 6 1 ALTERNATIVE CONFIGURATIONS Depending upon the configuration of your system by the generator supplier the system may have selectable configurations for example to select between 50Hz and 60Hz running If this has been enabled your generator supplier will advise how this selection can be made usually by externally operated selector switch or by selecting the required configuration file in the DSE7000 series front panel configuration editor 70 No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual AUTOMATIC MODE OF OPERATION digital input configured to panel lock is active changing module modes will
61. is 3 33 1 of 333V The above fault finding is provided guide check list only the module can configured to provide a wide range of different features always refer to the source of your module configuration if in doubt No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 99 DSE Model 7000 Series Control and Instrumentation System Operators Manual 11 MAINTENANCE SPARES REPAIR AND SERVICING The DSE7000 Series controller is designed to be Fit and Forget As such there are no user serviceable parts within the controller In the case of malfunction you should contact your original equipment supplier OEM 11 1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE 11 1 1 DSE7200 SERIES If you require additional plugs from DSE please contact our Sales department using the part numbers below 7000 series terminal designation Plug description No 007 171 lt gt PC Configuration interface lead USB pe A type B 016 125 Fe COEN Terminal 19 is not fitted to DSE72000 series controllers f CON Mains sensing Terminals 47 50 is not fitted on DSE7210 autostart controller NOTE RS485 connector is not fitted to the 7200 series controller 100 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 11 1 2 DSE7300 SERIES If you require additional plugs from DSE please con
62. is not fitted to the 7200 series controller PINNo NOTES 1 Received Line Signal Detector Data Carrier Detect 2 Received Data 3 Transmit Data 4 Data Terminal Read 5 Signal Ground Data Set Read Request To Send Clear To Send Ring Indicator View looking into the male connector on the 7000 series module 36 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 37 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 33 TYPICAL WIRING DIAGRAMS As every system has different requirements these diagrams show only a TYPICAL system and do not intend to show a complete system Genset manufacturers and panel builders may use these diagrams as a starting point however you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail Further wiring suggestions are available in the following DSE publications available at www deepseaplc com to website members DSE PART DESCRIPTION 056 022 Breaker Control Training guide 057 004 Electronic Engines and DSE Wiring 38 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 4 3 1 3 phase 4 wire DSE Model 7000 Series Control 8 Instrumentation System Operators Manual CTs 1 OR 5 AMP SECONDARY PRO
63. isengaged Speed detection is factory configured to be derived from the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel Selected by PC using the 7000 series configuration software Additionally rising oil pressure can be used to disconnect the starter motor but cannot detect underspeed or overspeed Anote If the unit has been configured for CAN speed sensing is via CAN After the starter motor has disengaged the Safety On timer activates allowing Oil Pressure High Engine Temperature Under speed Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 71 DSE Model 7000 Series Control and Instrumentation System Operators Manual 6 1 3 ENGINE RUNNING Once the engine is running the Warm Up timer if selected begins allowing the engine to stabilise before accepting the load DSE7210 DSE7310 The generator will be placed on load DSE7220 DSE7320 Load will be transferred from the mains supply to the generator If all start requests are removed the stopping sequence will begin 6 1 4 STOPPING SEQUENCE The return delay timer operates to ensure that the starting request has been permanently removed and isn t just a short term removal Should another start request be made during the cooling down period the set will return on load If there are no starting
64. ivation of the inbuilt exercise scheduler if configured for on load runs Anote the load transfer signal remains inactive until the Oil Pressure has risen This prevents excessive wear on the engine Once the load has been transferred to the generator it will not be automatically transferred back to the mains supply To manually transfer the load back to the mains either e Press the transfer to mains button DSE7220 DSE7320 only e Press the Open Generator button DSE7210 DSE7310 only e Press the auto mode button to return to automatic mode 6 2 4 MANUAL FUEL PUMP CONTROL Fuel Pump Control is only available on suitably configured systems with V3 or higher control modules Consult your set supplier for further advice Navigate to the instruments page using the buttons and locate FUEL LEVEL is shown on the module display to indicate that this feature is available e Press and hold the button to energise the transfer pump The pump starts two seconds the button 15 pressed e Release the button to de energise the transfer pump 6 2 5 MANUAL SPEED CONTROL wore Manual Speed Control is only available on suitably configured systems with V3 or higher control modules Consult your set supplier for further advice Navigate to the instruments page using the buttons and locate ENGINE SPEED is shown on the module display to indicate that this feature i
65. ixed formula T t L Iq 1 Where T is the tripping time in seconds I4 is the actual current of the most highly loaded L1 or L2 L3 Ir is the delayed over current trip point t is the time multiplier setting and also represents the tripping time in seconds at twice full load when I Ir 2 Factory settings for the DMT Alarm when used on a brushless alternator are as follows screen capture from the DSE Configuration Suite PC software Overcurrent Alarm Immediate Warning y Trip setting Alarm y Trip 100 1 Time Multiplier 36 Action Electrical Trip t time multiplier These settings provide for normal running of the generator up to 100 full load If full load is surpassed the Immediate Warning alarm is triggered the set continues to run The effect of an overload on the generator is that the alternator windings begin to overheat the aim of the DMT alarm is to prevent the windings being overload heated too much The amount of time that the set can be safely overloaded is governed by how high the overload condition is Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 85 DSE Model 7000 Series Control and Instrumentation System Operators Manual With typical settings as above the tripping curve shown is followed This allows for overload the set to the limits of the Typical Brushless Alternator whereby 110 overload is permitted for 1 hour If the set loa
66. lay Options Example showing the possible configuration of the DSE7000 series event log DSE Configuration Suite Software This also shows the factory f iQ Date and time Module display 9 Engine hours run Logging Options Log the following events to the event log Power up Shutdown alarms settings of the module Only Mains fail Electrical trip alarms W shutdown alarms and the Mains Return Latched warnings mains status are logged ECU Shutdown alarms Unlatched warnings Once the log is full any subsequent shutdown alarms will overwrite the oldest entry in the log Hence the log will always contain the most recent shutdown alarms The module logs the alarm along with the date and time of the event or engine running hours if configured to do so the module is configured and connected to send SMS text To view the event log repeatedly press the next page button until the LCD screen displays the Event log Press down to view the next most recent shutdown alarm Continuing to press down cycles through the past alarms after which the display shows the most recent alarm and the cycle begins again To exit the event log and return to viewing the instruments press the next page button to select the next instrumentation page 66 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 5 6 USER CONFIGURABLE INDICATO
67. le using the DSE Configuration Suite Software or by using Front Panel Editor Module Timers Interface Timers The screenshot shows the factory settings for the timers taken from the DSE Configuration J Suite Software LCD Scroll Timer 5s Alternatively to scroll manually through all instruments on the currently selected page press the scrol _9 buttons The autoscroll is disabled If you want to view one of the instruments towards the end of the list it may be quicker to scroll up through the instruments rather than down To re enable autoscroll press the scroll buttons to scroll to the title of the instrumentation page ie Engine A short time later the duration of the LCD Scroll Timer the instrumentation display will begin to autoscroll When scrolling manually the display will automatically return to the Status page if no buttons are pressed for the duration of the configurable LCD Page Timer If an alarm becomes active while viewing the status page the display shows the Alarms page to draw the operator s attention to the alarm condition Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 59 DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 4 1 STATUS This is the home page the page that is displayed when no other page has been selected and the page is automatically displayed after a period of inactivity LCD Page Ti
68. load Load will be automatically transferred from the mains supply to the generator Anote the load transfer signal remains inactive until the Oil Pressure has risen This prevents excessive wear on the engine In test mode the set will continue to run on load until either e The stop button is pressed The set will immediately stop e The auto button is pressed The set will observe all auto mode start requests and stopping timers before beginning the Auto mode stopping sequence Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 77 DSE Model 7000 Series Control and Instrumentation System Operators Manual 7 OPERATION DUAL MUTUAL STANDBY Dual Mutual Standby is only available in DSE7000 series V2 0 above The following description details the sequences followed by a module containing the standard factory configuration modified to allow two controllers to operate in Dual Standby The operating modes are as per Standalone operation with the dual mutual functions detailed below Remember that if you have purchased a completed generator set or control panel from your supplier the module s configuration will probably have been changed by them to suit their particular requirements Always refer to your configuration source for the exact sequences and timers observed by any particular module in the field Dual Mutual Standby Dual Mutual Standby Dual Mutual Standby Ma
69. mer of the module control buttons This page is configurable using the DSE Configuration Suite Software Factory setting of Status screen showing engine stopped and engine running The contents of this display may vary depending upon configuration by the generator manufacturer supplier The display above was achieved with the factory settings shown below in the DSE Configuration suite software Configurable Status Screens Stop Mode etc is displayed on the Home Page Home Page Home Page Mode With a summary of the instrumentation shown when the engine is running Displayed Pages Page 1 Summary screen ageb Page 2 Llsed Page 3 Not Used PageG Other pages can be configured to Page 4 NotUsed gt Pages Fage 5 gt Page 10 Used shown automatically scrolling when the set is running Anote The following sections detail instrumentation pages accessible using the scroll left and right buttons regardless of what pages are configured to be displayed on the status screen 60 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 5 4 2 ENGINE Contains instrumentation gathered about the engine itself some of which may be obtained using the CAN or other electronic engine link Engine Speed
70. mpliant components from our supply chain and products When this is completed a Lead Free amp RoHS compatible manufacturing process will be phased into DSE production This is a process that is almost complete and is being phased through different product groups Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 103
71. n System Operators Manual Display Reason OIL PRESSURE SENSOR OPEN The oil pressure sensor is detected as not being present open circuit CIRCUIT AUXILIARY INPUTS An active auxiliary input configured as a shutdown will cause the engine to shut down The display shows the text as configured by the user DSE controller the engine Can datalink the engine shuts down ECU SHUTDOWN The engine ECU has detected a shutdown alarm and has informed the DSE module of this situation The exact error is also indicated on the module s display kW OVERLOAD The measured Total kW is above the setting of the kW overload shutdown alarm NEGATIVE PHASE SEQUENCE Indicates out of balance current loading of the generator DSE7000 series V2 0 or above only Sometimes also called Negative Sequence Current or Symmetry Fault MAINTENANCE DUE Indicates that the maintenance alarm has triggered A visit is required by DSE7000 series V2 1 or above only the Generator service company GENERATOR HIGH CURRENT A High Current condition has continued for an excess period then the alarm escalates to either a shutdown or electrical trip condition depending upon module configuration For further details of the high current alarm olease see High Current Shutdown Electrical Trip Alarm Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 83 DSE Model 7000 Series Control and Instrumentation System Operators Manual 8 5 ELECTRICAL TRIP
72. nce 9 6Q excluding transducer error Max common mode voltage 0 250 Flexible Sensor Divi Flexible sensor is not available DSE7200 series controllers Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Differential resistance measurement input 5400 2 of full scale resistance 9 6Q excluding transducer error 3 7 3 CHARGE FAIL INPUT Active circuit constant power output Active circuit constant power output 14 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 3 7 4 MAGNETIC PICKUP 25 RPM Flywheel teeth 10 to 500 Anote DSE can supply a suitable magnetic pickup device available in two body thread lengths DSE Part number 020 012 Magnetic Pickup probe 5 8 UNF 212 thread length DSE Part number 020 013 Magnetic Pickup probe 5 8 UNF 4 thread length Magnetic Pickup devices can often be shared between two or more devices For example one device can often Supply the signal to both the DSE7000 series module and the engine governor The possibility of this depends upon the amount of current that the magnetic pickup can supply 3 8 OUTPUTS 3 8 1 OUTPUTSA amp B Type Normally used for Fuel Start outputs Fully configurable for other purposes if the module is configured to control an electronic engine Supplied from Emergency Stop terminal 3
73. ned to be mounted on the panel fascia For dimension and mounting details see the section entitled Specification Dimension and mounting elsewhere in this document 4 1 USER CONNECTIONS To aid user connection icons on the rear of the module ease Identification of terminal functions note Availability of some terminals depends upon module version The section entitled Terminal Description elsewhere in this manual details this further Terminals 39 46 Terminals 47 50 Terminals 60 67 USB Connection RS485 connection RS232 connection Terminals 15 19 Terminals 22 30 28 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 4 2 TERMINAL DESCRIPTION 4 2 1 DC SUPPLY FUEL AND START OUTPUTS Icon No DESCRIPTION CABLE SIZE DC Plant Supply Input 2 5mm Negative AWG 13 Recommended Maximum Fuse 15A anti surge 2 Nu SUPPI pU 1 oe the module 2A anti surge requirement and Output relays E F G amp H 2 5mm Plant Supply Positive Also supplies outputs 1 amp 2 Emergency Stop Input AWG 13 Recommended Maximum Fuse 20A 2 5mm Plant Supply Positive from terminal 3 15 Amp rated Opu reay r AWG 13 Fixed as FUEL relay if electronic engine is not configured a Vis llipya tones Bit e chargetaiverite x bed 11 disconnected
74. nit The exception to this is the Low Oil Pressure alarm and similar delayed alarms as the oil pressure will be low with the engine at rest Reason DSE7300 series V2 0 or above only trip and has surpassed the IDMT curve of the Earth Fault alarm FAIL TO START EMERGENCY STOP The emergency stop button has been depressed This a failsafe normally closed to battery positive input and will immediately stop the set should the signal be removed Removal of the battery positive supply from the emergency stop input will also remove DC supply from the Fuel and Start outputs of the controller level after the Safety On timer has expired temperature trip setting level after the Safety On timer has expired DSE7000 series V2 0 or above only direction OVERSPEED The engine speed has exceeded the pre set trip the start up sequence overspeed trip logic can be configured to allow an extra trip level margin This is used to prevent nuisance tripping on start up Refer to the 7000 series configuration software manual under heading Overspeed Overshoot for details UNDERSPEED The engine speed has fallen below the pre set trip after the Safety On timer has expired GENERATOR OVER FREQUENCY GENERATOR UNDER FREQUENCY GENERATOR OVER VOLTAGE GENERATOR UNDER VOLTAGE 82 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentatio
75. nts are included on the rear of the module 5 case to aid wiring This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors thus reducing the chance of future connection failures Care should be taken not to overtighten the cable tie for instance with cable tie tools to prevent the risk of damage to the module case Cable tie fixing point With cable and tie in place 3 14 3 SILICON SEALING GASKET The supplied silicon gasket provides improved sealing between the 7000 series module and the panel fascia The gasket is fitted to the module before installation into the panel fascia Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal 24 Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 3 15 APPLICABLE STANDARDS BS 4884 1 This document conforms to BS4884 1 1992 Specification for presentation of essential information BS 4884 2 This document conforms to BS4884 2 1993 Guide to content BS 4884 3 This document conforms to BS4884 3 1993 Guide to presentation BS EN 60068 2 1 30 C 22 F Minimum temperature BS EN 60068 2 2 70 C 158 F Maximum temperature BS EN 60950 Safety of information technology equipment including electrical business equipment BS EN 61000 6 2 EMC Generic Immunity Standard Industrial BS EN
76. nual 1 BIBLIOGRAPHY This document refers to and is referred to by the following DSE publications which can be obtained from the DSE website www deepseaplc com DSE PART DESCRIPTION Using CTs with DSE products training guide 2 INTRODUCTION This document details the installation and operation requirements of the DSE7200 and DSE7300 Series modules part of the DSEControl range of products The manual forms part of the product and should be kept for the entire life of the product If the product is passed or supplied to another party ensure that this document is passed to them for reference purposes This is not a controlled document You will not be automatically informed of updates Any future updates of this document will be included on the DSE website at www deepseaplc com The DSE 7000 series is designed to provide differing levels of functionality across a common platform This allows the generator OEM greater flexibility in the choice of controller to use for a specific application The DSE 7000 series module has been designed to allow the operator to start and stop the generator and if required transfer the load to the generator either manually via fascia mounted push buttons or automatically Additionally the DSE7320 automatically starts and stops the generator set depending upon the status of the mains utility Supply The user also has the facility to view the system operating parameters via the LCD display The DSE
77. o communicate with it again this will continue until correct communication is established with the modem In this instance you should check connections and verify the modem operation 62 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 63 DSE Model 7000 Series Control and Instrumentation System Operators Manual Example 2 Module connected to a modem Example 3 Modem status of a GSM modem Currently connected GSM operator and signal strength Example 4 Module RS485 port configured for connection to a modbus master 5 4 6 ABOUT Contains important information about the module and the firmware versions This information may be asked for when contacting DSE Technical Support Department for advice e Module Type ie 7210 7220 7310 7320 e Application Version The version of the module s main firmware file Updatable using the Firmware Update Wizard in the DSE Configuration Suite Software e USB ID unique identifier for PC USB connection e Analogue Measurements software version Firmware Update Bootloader software version 64 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 5 4 7 CAN ERROR MESSAGES When connected to a sui
78. odule Hardware revision Initial module release 001 Changes to module outputs to 7310 ease production process ee DSE 7310 Autostart Module DSE 7320 Automatic Mains 7320 Failure Module At the time of this document production there are no variants of this product This document does not contain operating instructions for the DSE7500 series synchronising and load sharing controllers This is contained within DSE publications part numbers 057 088 DSE7510 057 089 DSE7520 and 057 090 DSE7560 3 2 MODEL NAMING Series Function DSE 7200 series Autostart remote start and manual start DSE 7300 series Autostart manual start and 20 start upon mains failure 3 2 1 SHORT NAMES Short name Description DSE7000 All modules in the DSE7000 Series DSE7x10 All Autostart modules in the DSE7000 Series DSE7x20 All AMF modules in the DSE7000 Series DSE72x0 All modules in the DSE7200 series DSE73x0 All modules in the DSE7300 series 8 No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 9 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 3 TERMINAL SPECIFICATION Connection type Two part connector e Male fitted to module e Female part supplied in module packing case Screw terminal clamp no internal spring
79. of earth fault protection if any is being used Topology I Description CABLE SIZE DO NOT CONNECT DEM Connect to s2 of the CTs connected to 2 5bmm L1 L2 L3 N AWG 13 Connect to s2 of the CTs connected to 2 5bmm L1 L2 L3 N AWG 13 No earth fault measuring Connect to 51 of the CT the neutral to m earth conductor Connect to s2 of the CT on the neutral to 2 5mm2 earth link AWG 13 Also connect to the s2 of C Ts connected to 1312220183 Un restricted earth fault measuring Earth fault CT is fitted in the neutral to earth link Restricted earth fault measuring Connect to s1 of the CT on the neutral 2 5mm conductor AWG 13 Vo Cnn Terminals 56 to 59 are not fitted to the 7200 7300 series controller 34 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 4 2 7 CONFIGURABLE DIGITAL INPUTS DESCRIPTION CABLE NOTES No SIZE 65 67 2 Configurable digital input D x Switch to negative j TT 0 5mm I Configurable digital input AWG 20 Switch to negative 2 e Configurable digital input F Switch to negative Configurable digital input G e not available on 7200 series AWG 20 PE Configurable digital input H 0 5mm not available 7200 series AWG 20 Sune Terminals 66 to 69 not fitted to 7200 series controller Anote Terminals 68 and
80. ols wires etc witha thickness of more than 1 mm are prevented from approach Protected against harmful dust deposits Ingress of dust is not totally prevented but the dust must not enter in sufficient quantity to interface with satisfactory operation of the equipment Complete protection against contact Protection against ingress of dust dust tight Complete protection against contact Second Digit Protection against ingress of water 0 protection Protection against dripping water falling vertically No harmful effect must be produced vertically falling drops Protection against dripping water falling vertically There must be no harmful effect when the equipment enclosure is tilted at an angle up to 15 its normal pos ition drops falling at an angle Protection against water falling at any angle up to 60 from the vertical There must be no harmful effect spray water Protection against water splashed against the equipment enclosure from any direction There must be no harmful effect splashing water Protection against water projected from nozzle against the equipment enclosure from any direction There must be harmful effect water jet Protection against heavy seas or powerful water jets Water must not enter the equipment enclosure in harmful quantities splashing over 26 gt No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Serie
81. or before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT TO LOAD AUTOMATIC MCCB AUTOMATIC MCCB AUTOMATIC ACB AUTOMATIC ACB CTs 1 OR 5 AMP or CONTACTOR or CONTACTOR SECONDARY 1 OR 2 POLE 1 OR 2 POLE PROTECTION CLASS L1 S T FROM TO GENERATOR MAINS N N W 2 2 FUSES FUSES L2 L3 Nj MAINS VOLTS 7xxx AMF Single Phase 46 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual 4 4 3 SINGLE PHASE WITHOUT EARTH FAULT AUTOMATIC MCCB AUTOMATIC ACB CTs 1 OR 5 AMP or CONTACTOR SECONDARY 1 OR 2 POLE PROTECTION CLASS 11 Pl P2 r 7 9 FROM GENERATOR N 12 15 Nj AUTOMATIC MCCB AUTOMATIC ACB or CONTACTOR 1 OR 2 POLE L1 TO MAINS 2 AMP FUSES 91 52 53 54 55 1431441451461 Jajaj L L peo L L j ies GEN VOLTS 7xxx AMF Single Phase 12 Ny MAINS VOLTS Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 47 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 4 4 2 PHASE L1 amp L2 3 WIRE WITH RESTRICTED EA
82. quivalent cable This allows for a large distance between the DSE7000 series module and a PC running the DSE Configuration Suite software The operator is then able to control the module starting or stopping the generator selecting operating modes etc The various operating parameters such as output volts oil pressure etc of the remote generator can be viewed or changed Anote For distances up to 6m 8yds the USB connection method is more suitable and provides for a lower cost alternative to RS485 which is more suited to longer distance connections Recommended PC Serial Port add ons for computers without internal RS485 port Brainboxes PM154 PCMCIA RS485 card for laptops Set to Half Duplex Autogating with CTS True set to enabled e UC320 PCI Velocity RS485 card for desktop PCs Set to Duplex Autogating with CTS True set to enabled Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 19 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 11 DSENET FOR EXPANSION MODULES DSENet is the interconnection cable between the host controller and the expansion module s and must not be connect to any device other than DSE equipment designed for connection to the DSENet DSENet is not available on DSE7200 series controllers Belden 9271 1200m 34 mile when using Belden 9841 or direct equivalent 600m 666 yds
83. r above Sometimes also called Negative Sequence Current or Symmetry Fault only 84 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 8 6 HIGH CURRENT SHUTDOWN ELECTRICAL TRIP ALARM The overcurrent alarm combines a simple warning trip level with a fully functioning IDMT curve for thermal protection 8 6 1 IMMEDIATE WARNING the Immediate Warning is enabled the DSE7000 Series controller generates a warning alarm as soon as the Trip level is reached The alarm automatically resets once the generator loading current falls below the Trip level unless All Warnings are latched is enabled For further advice consult your generator supplier 8 6 2 IDMT ALARM If the DMT Alarm is enabled the DSE7000 Series controller begins following the IDMT curve when the trip level is passed If the Trip is surpassed for an excess amount of time the DMT Alarm triggers Shutdown or Electric trip as selected in Action High current shutdown is a latching alarm and stops the Generator Remove the fault then press Stop Reset Q to reset the module High current electrical trip is a latching alarm and removes the generator from the load before stopping the Generator after the off load Cooling timer Remove the fault then press Stop Reset to reset the module The higher the overload the faster the trip The speed of the trip is dependent upon the f
84. r the trip The speed of the trip is dependent upon the fixed formula 09 14 1 1 1 Where T is the tripping time in seconds accurate to 5 or 50ms whichever is greater K is the time multiplier setting I is the actual earth current measured Earth Fault Enable J I Trip setting value Action Shutdown 1 50 A ls is the trip setting value Trip Level 0 J Time Multiplier 0 4 K time multiplier setting The settings shown in the example above are a screen capture of the DSE factory settings taken from the DSE Configuration Suite software 8 7 4 EARTH FAULT TRIPPING CURVES DSE Factory setting is time multiplier K 0 4 K 0 8 K 0 7 K 0 6 K 0 5 K 0 4 0 3 Tripping time seconds K 0 2 K D 1 0 1 _ _ Multiple of trip point setting 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 87 DSE Model 7000 Series Control and Instrumentation System Operators Manual 88 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 8 8 MAINTENANCE ALARM WARNING SHUTDOWN ALARM Depending upon module configuration one or more levels of maintenance alarm may occur based upon a configurable schedule There are three maintenance alarms in DSE7200 DSE7300 series V3 and above and one level of maintenance alarm in prior versions Example
85. rface lead USB type type B DSE Part No 016 125 The supply must connected to the module for configuration by Anote Refer to 7xxx software Manual for further details on configuring monitoring and control Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 17 DSE Model 7000 Series Control and Instrumentation System Operators Manual 3 10 3 RS232 Modem and RS232 capability is available with DSE7200 series controllers The RS232 port on the DSE7300 series controller support the Modbus RTU protocol The Gencomm register table for the controller is available upon request from the DSE Technical Support Department 5232 15 for short distance communication max 15m and is typically used to connect the DSE7300 series controller to a telephone or GSM modem for more remote communications Many PCs are not fitted with an internal RS232 serial port DSE DO NOT recommend the use of USB to RS232 convertors but can recommend PC addons to provide the computer with an RS232 port Recommended PC Serial Port addons for computers without internal RS232 port e PM143 PCMCIA 5232 card for laptop PCs UC246 PCI RS232 card for desktop PCs Recommended External Modems Multitech Global Modem MultiModem ZBA PSTN DSE Part Number 020 252 N w Contact DSE Sales for details of localisation kits for
86. rms to latch until reset manually This is enabled using the 7000 series configuration suite in conjunction with a compatible PC Display Reason CHARGE FAILURE The auxiliary charge alternator voltage is low as measured from the W L terminal VOLTAGE battery volts timer high battery volts timer FAIL TO STOP The module has detected a condition that indicates that the engine is running when it has been instructed to stop AUXILIARY INPUTS Auxiliary inputs can be user configured and will display the message as written by the user CAN ECU ERROR The engine ECU has detected a warning alarm and has informed the DSE module of this situation The exact error is also indicated on the module s display EARTH FAULT The measured Earth Fault Current has been in excess of the earth fault trip and has DSE7300 series V2 0 or surpassed the IDMT curve of the Earth Fault alarm above only NEGATIVE PHASE Indicates out of balance current loading of the generator SEQUENCE Sometimes also called Negative Sequence Current or Symmetry Fault DSE7000 series V2 0 or above only MAINTENANCE DUE Indicates that the maintenance alarm has triggered A visit is required by the DSE7000 series V2 1 or Generator service company above only 80 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 8 2 ANALOGUE PRE ALARMS The following alarms are termed
87. rst select manual mode then press the Start button to crank the engine 5 3 2 STOPPING THE ENGINE DEEP SEA ELECTRONICS Dae SM Select Stop Reset mode The generator is stopped Po For further details see the section entitled OPERATION elsewhere in this manual 58 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 5 4 VIEWING THE INSTRUMENT PAGES is possible to scroll to display the different pages of information by repeatedly operating the next previous page buttons If you want to view one of the instrument pages towards the end of the list it maybe quicker to scroll left through the nanes rather than Example C D c And so on until the last page is reached Status Engine Generator A Further press of the scroll right button returns the display to the Status page The complete order and contents of each information page are given in the following sections Once selected the page will remain on the LCD display until the user selects a different page or after an extended period of inactivity LCD Page Timer the module will revert to the status display If no buttons are pressed upon entering an instrumentation page the instruments will be displayed automatically subject to the setting of the LCD Scroll Timer The LCD Page and LCD Scroll timers are configurab
88. rter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence will be terminated and the display shows Fail to Start When the engine fires the starter motor is disengaged Speed detection is factory configured to be derived from the main alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel Selected by PC using the 7000 series configuration software Additionally rising oil pressure can be used disconnect the starter motor but cannot detect underspeed or overspeed If the unit has been configured for speed sensing is CAN After the starter motor has disengaged the Safety On timer activates allowing Oil Pressure High Engine Temperature Under speed Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 73 DSE Model 7000 Series Control and Instrumentation System Operators Manual 6 2 3 ENGINE RUNNING In manual mode the load is not transferred to the generator unless a loading request is made A loading request can come from a number of sources Pressing the transfer to generator button Mains supply out of limits DSE7220 DSE7320 only Activation of an auxiliary inout that has been configured to remote start on load Act
89. s Control amp Instrumentation System Operators Manual NEMA CLASSIFICATIONS 7000 series NEMA Rating Approximate 12 Front of module when module is installed into the control panel with the optional sealing gasket 2 front of module when module is installed into the control panel WITHOUT being sealed to the panel norte There is no direct equivalence between IP NEMA ratings IP figures shown are approximate only Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt Provides a degree of protection against limited amounts of falling water and dirt Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure Provides a degree of protection against rain and sleet undamaged by the formation of ice on the enclosure Provides a degree of protection against splashing water windblown dust and rain hose directed water undamaged by the formation of ice on the enclosure Resist corrosion 12120 Provides a degree of protection against dust falling dirt and dripping non corrosive liquids IP65 Provides a degree of protection against dust and spraying of water oil and non corrosive coolants Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 27 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 INSTALLATION The DSE7000 Series module is desig
90. s Control 8 Instrumentation System Operators Manual 4 4 7 2 L1 amp L3 3 WIRE WITHOUT EARTH FAULT MEASURING TO LOAD AUTOMATIC MCCB AUTOMATIC ACB AUTOMATIC MCCB AUTOMATIC ACB CTs 1 OR 5 AMP or CONTACTOR or CONTACTOR SECONDARY 2 OR 3 POLE 2 OR 3 POLE PROTECTION CLASS 1 2 E L1 EL FROM TO GENERATOR 3 A L3 MAINS Q AMP 2 AMP SES FUSES pes V e pe e e E E S e 12 15 Nj MAINS VOLTS OS 7 AMF 2 Phase L1 amp L3 3 Wire Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 51 DSE Model 7000 Series Control and Instrumentation System Operators Manual 4 4 8 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT MEASURING Earth fault protection alarm only available 7300 series 2 0 and above controllers 7300 series V1 x x modules have Earth fault measuring only no protection alarms AUTOMATIC MCCB AUTOMATIC ACB CTs 1 OR 5 AMP or CONTACTOR GENERATOR SECONDARY 4 POLE x PROTECTION CLASS 1l V P S ini Za s omar 5 on S e ANEREN P BEEN S P1 52 H FUSES lo EJ a URN PPI S PDT e i z MAINS OUTPUT 7xxx Unrestricted Earth Fault Detection 52 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 4 5 CT LOCATION DSE Model 7000 Series Control amp Instrumentation System Operators Manual There are two pos
91. s Control and Instrumentation System Operators Manual 8 12 ACCESSING THE RUNNING CONFIGURATION EDITOR The running editor can be entered while the engine is running All protections remain active if the engine is running while the running editor is entered Press and hold the button to enter the running editor 8 12 1 EDITING PARAMETER Enter the editor as described above Press left right buttons to cycle to the section you wish to view change Press the up or down buttons to select the parameter you wish to view change within the currently selected section To edit the parameter press 2 to enter edit mode The parameter begins to flash to indicate that you are editing the value Press the up or down buttons to change the parameter to the required value Press save the value The parameter flashing indicate that it has been saved To exit the editor at any time press and hold the 2 button 8 12 2 ADJUSTABLE PARAMETERS RUNNING EDIT OR Running Editor Factory default settings are shown in bold italicised text Section Parameter shown display Factory Setting DISPLAY Contrast Engine Speed If manual speed control is enabled 96 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 9 COMMISSIONING 9 1 1 PRE COMMISSIONING Be
92. s available e Press gt button to enter edit mode Press or down to change the engine speed e Press button again to exit the editor and leave the engine running at the newly selected speed 74 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 6 2 6 STOPPING SEQUENCE In manual mode the set will continue to run until either e The stop button is pressed The set will immediately stop e The auto button is pressed The set will observe all auto mode start requests and stopping timers before beginning the Auto mode stopping sequence Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 75 DSE Model 7000 Series Control and Instrumentation System Operators Manual 63 TEST MODE OF OPERATION Test Mode is only applicable to DSE7220 DSE7320 controllers digital input configured to panel lock is active changing module modes will possible Viewing the instruments and event logs is NOT affected by panel lock Activate test mode be pressing the pushbutton An LED indicator beside the button confirms this action Test mode will start the set and transfer the load to the generator to provide a Test on load function 6 3 1 WAITING IN TEST MODE When in test mode the set will not start automatically To begin the starting sequence press the button 6 3 2 S
93. sible locations for the current transformers in the system 1 below Generator The CTs are used to measure and display generator current only The typical wiring diagrams in the preceding section all show the CT measuring the generator load For clarity an example is shown AUTOMATIC MCCB CTs 1 OR 5 AMP SECONDARY PROTECTION CLASS 11 AUTOMATIC P2 TO LOAD or CONTACTOR 4 POLE QUE FROM AUTOMATIC MCCB GENERATOR 3 AUTOMATIC ACB or CONTACTOR 4 POLE O N 1 1 L1 TO L3 MAINS 2 2 FUSES FUSES 7xxx 3 Phase 4 Wire Delta Load The CTs are used to measure and display generator current when the generator is on load and TO LOAD O OOO mains current when the mains is on load The module display automatically changes to display the current in the relevant instrumentation page This example shows the CTs in the load for a three phase delta system but the same philosophy is applicable to the other topologies CTs 1 OR 5 AMP SECON Y PROTECTION CLASS AUTOMATIC MCCB AUTOMATIC ACB or CONTACTOR L1 L1 FROM 4 POLE GENERATOR 13 AUTOMATIC MCCB AUTOMATIC ACB or CONTACTOR 4 POLE 1 m 2 AMP GEN TS eS ce s s II 7xxx AMF Load CT Part 057 074 7000 Series OPERATING MA
94. ster Dual Mutual Standby Slave gt Screen capture from DSE Configuration Suite PC Software showing the configuration of the Master and S ave controllers Dual Mutual Standby will allow the generators to operate fully automatically starting and stopping as required with no user intervention with the master backed up by the lt If a starting request is made the starting sequence will begin Starting requests can be from the following sources e Mains supply out of limits DSE7220 7320 only o When the mains supply fails the Master will start its generator Should the Master fail the Slave will be instructed to start and take the load e Activation of an auxiliary inout that has been configured to remote start o is usual that both modules are controlled by the same remote start signal In this instance the Master will start its generator Should the Master fail the S ave will be instructed to start and take the load o Ifthe Master running and the Slave is given a remote start signal the Slave will not start its generator until the Master generator fails Activation of the inbuilt exercise scheduler o n dual mutual standby operation the scheduler operates totally independently to the Master Slave scheme Both generators could start but only one will be allowed to close its load switch to power the load 78 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instr
95. t sensor is compatible with the 73x0 Module and is correctly configured High engine temperature fault Check engine temperature Check switch sensor and wiring Check configured operates after engine has fired polarity if applicable is correct i e Normally Open or Normally Closed or that sensor is compatible with the 7000 series module Shutdown fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Warning fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Fail to Start is activated after pre Check wiring of fuel solenoid Check fuel Check battery supply Check battery set number of attempts to start supply is present on the Fuel output of the module Check the speed sensing signal is present on the 7000 series module s inputs Refer to engine manual Continuous starting of generator Check that there is no signal present on the Remote Start input Check when in AUTO configured polarity is correct Check the mains supply is available and within configured limits DSE7220 DSE7320 onl Generator fails to start on receipt Check Start Delay timer has timed out of Remote Start signal Check signal is on Remote Start input Confirm correct configuration of input is configured to be used as Remote Start Check that the oil pressure switch or sensor is indicating low oil pressure to the controller Depending
96. table CAN engine the 7000 series controller displays alarm status messages from the ECU Type of alarm as reported by the ECU Type of alarm that is triggered in the DSE module ie Warning or Shutdown Press to access the list of current active Engine DTCs Diagnostic Trouble Codes The code interpreted by the module shows on the display as a text message Additionally the manufacturer s code is shown norE For details on these code meanings refer to the ECU instructions provided by the engine manufacturer or contact the engine manufacturer for further assistance For further details connection to electronic engines please refer to Electronic engines and DSE wiring Part No 057 004 Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 65 DSE Model 7000 Series Control and Instrumentation System Operators Manual 5 5 VIEWING THE EVENT LOG The DSE7000 series modules maintain a log of past alarms and or selected status changes The log size has been increased in the module over past module updates and is always subject to change At the time of writing the 7300 series log is capable of storing the last 250 log entries Under default factory settings the event log only includes shutdown and electrical trip alarms logged The event log does not contain Warning alarms however this is configurable by the system designer using the DSE Configuration Suite software Event Log Disp
97. tact our Sales department using the part numbers below 7000 series terminal designation Plug description No peg rasom 47 50 4 way 7 62mm Not fitted to DSE7310 007 171 51 56 6 5 08mm 007 446 60 67 8 way 5 08mm DSE7300 series only 007 164 RS485 3 way 5 08mm 007 174 PC Configuration interface lead USB type A type B 016 125 11 2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE Description Part No 7000 series fixing clips packet of 4 020 294 11 3 PURCHASING ADDITIONAL SEALING GASKET FROM DSE Description Part No 7000 series silicon sealing gasket 020 507 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 101 DSE Model 7000 Series Control and Instrumentation System Operators Manual 11 4 EXPANSION MODULES Expansion modules are not compatible with the DSE7200 series controllers maximum of twenty 20 expansion modules can be connected to the DSENet DSE Part numbers Description Model order Sales Operato Installation number literature r manual Instructions Model DSE2130 expansion input module provides additional analogue and digital inputs for use with the 73x0 controller 2130 001 00 055 060 057 082 053 033 Up to 4 DSE2130s can be fitted to the 73x0 module at one time Model DSE2157 expansion relay module provides eight additional voltage free relays VOT MSS Wie O OMS 2157 001 00 055 06
98. ting parameters such as engine speed oil pressure engine temperature among others in order to closely monitor and control the engine The industry standard communications interface CAN transports data gathered by the engine controller interface This allows generator controllers such as the DSE7000 series to access these engine parameters with no physical connection to the sensor device 16 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual 3 10 2 USB CONNECTION The USB port is provided to give a simple means of connection between a PC and the DSE7000 series controller Using the DSE Configuration Suite Software the operator is then able to control the module starting or stopping the generator selecting operating modes etc Additionally the various operating parameters such as output volts oil pressure etc of the remote generator are available to be viewed or changed To connect a DSE7000 series module to a PC by USB the following items are required e DSE7200 or DSE73000 series module SOFTWARE Costents 301 e DSE 7000 series configuration software Supplied on configuration suite software CD or available from www deepseaplc com USB cable A to B This is the same as often used between a PC and a USB printer DSE can supply this cable if required PC Configuration inte
99. tor is exited manually or automatically to ensure security A NOTE More comprehensive module configuration is possible using the 7xxx series PC configuration software Please contact us for further details Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 93 DSE Model 7000 Series Control and Instrumentation System Operators Manual 8 11 2 ADJUSTABLE PARAMETERS Front Panel Configuration Editor Section Parameter as shown on display Factory Settings DISPLAY PO T S Auto serol belay 14 7 h mm Alt pare cong C C pare cong C C Default Config Module versions V2 0 _ _ I __ LX C Smoke eg C CHC smoke Limiting OFF 8 022 warm Up Timer o dS Lo pom ie mo a a S SE Battery Under Voltage Battery Over Battery Over Voltage Warning Warni Battery Over Voltage Warning 0000000000 30V Droop control 22 22 71 GENERATOR Module versions V2 0 MAINS Mains settings only applicable to DSE7220 and PSEIS 20 cantrolers TIMERS DSE7220 DSE7320 only Return Delay 30 o 94 gt 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control 8 Instrumentation System Operators Manual DSE7220 DSE7320 only Mains Transfer Time Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 95 DSE Model 7000 Serie
100. umentation System Operators Manual 8 PROTECTIONS When an alarm is present the Audible Alarm will sound and the Common alarm LED if configured will illuminate The audible alarm can be silenced by pressing the Mute button The LCD display will jump from the Information page to display the Alarm Page Number of present alarms This is alarm 1 of a total of 2 present alarms The type of alarm E g Shutdown or warning The nature of alarm eg Low oil pressure The LCD will display multiple alarms E g High Engine Temperature shutdown Emergency Stop and Low Coolant Warning These will automatically scroll in the order that they occurred In the event of a warning alarm the LCD will display the appropriate text If a shutdown then occurs the module will again display the appropriate text Example Part 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM 79 DSE Model 7000 Series Control and Instrumentation System Operators Manual 8 1 WARNINGS Warnings are non critical alarm conditions and do not affect the operation of the generator system they serve to draw the operators attention to an undesirable condition mx In the event of an alarm the LCD will jump to the alarms page and scroll through all active warnings and shutdowns By default warning alarms are self resetting when the fault condition is removed However enabling all warnings are latched will cause warning ala
101. upon configuration then set will not start if oil pressure is not low Pre heat inoperative Check wiring to engine heater plugs Check battery supply Check battery supply is present on the Pre heat output of module Check pre heat configuration is correct Starter motor inoperative Check wiring to starter solenoid Check battery supply Check battery supply is present on the Starter output of module Ensure that the Emergency Stop input is at Positive Ensure oil pressure switch or sensor is indicating the low oil oressure state to the 7300 series controller Engine runs but generator will not Check Warm up timer has timed out Ensure generator load inhibit signal is not take load present on the module inputs Check connections to the switching device Note that the set will not take load in manual mode unless there is an active remote start on load signal 98 PartNo 057 074 7000 Series OPERATING MANUAL ISSUE 2 1 14 01 2009 ADM DSE Model 7000 Series Control amp Instrumentation System Operators Manual SYMPTOM POSSIBLE REMEDY Incorrect reading on Engine Check engine is operating correctly Check sensor and wiring paying particular gauges attention to the wiring to terminal 47 refer to appendix Check that sensor is compatible with the 7000 series module and that the module configuration is Fail to stop alarm when engine is suited to the sensor at rest Module appears to revert to an When editing a configuration using the

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