MOVEABLE POOL BULKHEAD
Contents
1. mefalast USER MANUAL USE AND MAINTENANCE MOVEABLE POOL BULKHEAD This manual in accordance with Directive D 2006 42 CE of 17 May 2006 is aimed at personnel responsible for the use and maintenance of the machine Pg dels Pins 51 53 local 51D 08980 Sant Feliu of Llobregat Integrals d Enginyeria Tel 93 685 58 13 Fax 93 685 69 70 e mail proden teleline es i Serveis PRODEN Projectes Rev 00 e T LLI lt co m T LLI gt O METALAST S A U MANUFACTURER 08213 POLINYA BARCELONA Pg SANLLEHY 25 ADDRESS 93 713 18 55 PMA0106 DECEMBER 2006 YEAR OF MANUFACTURER December 2006 Index 1 Normal use of the machine and other uses to which it can be put 2 Commissioning 3 The workstation 4 How to use the machine 4 1 Control system 4 2 Operating the machine 5 Installation assembly and dismantling 6 Basic characteristics of tools that can be connected 7 Adjustment 8 Training instructions 9 Technical characteristics Appendices A Plans and diagrams December 2006 Rev 00 10 10 10 10 11 12 Rev 00 1 Normal use of the machine and other uses to which it can be put The MOVEABLE POOL BULKHEAD is designed to move a moveable bulkhead along a pool with the aim of increasing or decreasing its length to 25 or 50 m No alternative use is intended other than that for2. FCB2 2 DELANTE DETR S ENCODE ARRIBA 24 V 1 KM2 KM KM2 1 KM2 eS T QS MARCHA ACUSTICO SIRENA LUMINICA LED EN CUADRO E2 N E2 EA FC1 ENCODE ABAJO ESQUINA 1 ESQUEMA DE SENALIZACI N FC3 FC4 FCB2 ro Bar L 2 ESQUINA 2 FSQUINA 3 ESQUINA 4 DESPLAZAR BOMBO DESPLAZAR BOMBO T uF ESQUEMA DE MANIOBRA S E PRODEN Projectes i Serveis Integrals d Enginyeria 5 1 Tin Pamesi dels Pins 51 52 510 OMGSO Samt Fellu de Lisbreqat forosiona TW fox 93 685 56 13 85 685 70 s mqoil prodenttelslina es P gina weo htp wewprodens cam CUADRO ELECTRICO TITULAR SITUACIO METALAST SAU DATA ESCALA DIBUIXAT T TOL DEL PLANOL ESQUEMA MANIOBRA Y OMe SE ALIZACI N EL TITULAR PLANOL AD 2 FC1 FC2 ESTRUCTURA P1 PU SADOP DI ANII 2 PU SADOP DI IPAS M1 CONIACIOP DI ANID M2 CONIACIOP MOIOP DI IPAS 1 PIL NCODIP DI ANIT 2 NCODI P DI IPAS C1 INA CAPPI PA SOUINA 1 C2 INA FSOUINA 2 C3 NA CAPPI PA FSOUINA 3 CI INA CAPPIPA FSOUINA TIINA CAPPIPA POMPO MOIOP 1 CPZ NA CAPPLIPA POMPO MOIOP 2 PISCINA GU
3. LL llaalll 1 r 1I I lI I I I T lI I lI i EE l l li 1 1 CC Overflow eS ccccccccccu LL LLLLLLLLLLLLLjLLLLLLL L eee e NT LLLLLL pg ug eo 1 MIRARI LILLILIeRI TL d I T limit swimming pool 1782 29100 a hollow for ralls EN L lll a l l 1 l l l l l l 1 hole to the Inferlor floor hole to the Inferior floor to hollow for ralls x 1 LLLLLLLLLLLLL mE ECT I LL ail COE EEE PE EEE EEE EER PERE JE TEE ELE LEES EE ES pe e ele e E TS a E n i LO cO CN L Pusa dels Pie 51 53 local 510 D8G80 Scst de fex 03806550 13 ie 70 a raci prodentHsisline podsas rara n 2 hole to the Inferior floor TITULAR SITUACI METALAST SAU DATA ESCALA DIBUIXAT T TOL DEL PL NOL EXCAVACI N S TUACION DICIEMBRE 2008 1 200 DPP CARRILES EN PISCINA k A hollow
4. for ralls EL TITULAR EL TECNIC NOM PLANOL hole to the Inferior floor hole to the Inferior floor AD
5. which the machine has been designed The machine is designed for use by a single person 2 Commissioning The commissioning will be carried out by the company METALAST S A U which promises to leave the machine in operation and to provide essential initial training to the personnel who are going to be using it December 2006 4 Rev 00 3 The workstation The function of this machine is to move a drag cable drum using the motion of an electric motor and using axles and transmission belts The drag cable is responsible for moving the bulkhead along tracks and thereby varying the length of the pool from 50 to 25 m The worker needs to be located in the area surrounding the pool in order to ensure that there are no people in the vicinity of the trajectory of the bulkhead Drag cable Drag cable drum Motor Inner pool wall Diciembre 2006 _ _ Rev 00 Cross section of wheel fork and rail assembly Rev 00 4 How to use the machine 4 1 Control system Emergency stop Machine on indicator light Emergency stop f Wi MI N du Reset machine Cycle start buttons ANTES DE MOVER EL PUENTE MOBIL COMPROBAR QUE NO HAY NINGUNA PERSONA Diciembre 2006 _ Rev 00 4 2 Operating the machine Operating mode The output shaft of the electric motor transmits the rotation movement to a cylinder by a belt This cylinder transmits the m
6. will be using the machine This training session will be given once the machine is installed and has been checked Once the training session has been held the operator will be given this User Manual to read Diciembre 2006 10 9 Technical characteristics Speed ofbukhead _ mbdoyodeime _ Total weight of bulkhead 8050 Kg Diciembre 2006 Rev 00 Appendices A Plans and diagrams AD 1 Electrical box Diagram of power supply AD 2 Electrical box Diagram of manoeuvring and signalling AD 3 Electrical box Plan AD 4 Bulkhead structure AD 5 Bulkhead AD 6 Installation of bulkhead AD 7 Excavation of track siting in pool Diciembre 2006 Rev 00 L1 L2 1004 L2 2 M 5 o o m Q1 20 O O O O Vi i 30 A iH 4 4 s t gg gt gt 8 400 V 40A 24 V Motor DC 250 V I Esquema de Maniobra Bra PRODEN Projectes Serveis Integrals d Enginyeria S L CUADRO EL CTRICO Pamesi dels Pina 51 52 loool 510 OMGSO Samt Felu de Liobreqat forosiona TW fox 3 685 58 al Ml Het moil proden tsisinaes P gina weo htip wewprodens cam TITULAR SITUACIO METALAST SAU DATA ESCALA DIBUIXAT TITOL DEL PLANOL DICIEMBRE 2006 S E omc ESQUEMA DE POTENCIA ESQUEMA DE POTENCIA m EL TITULAR EL T CNIC PL NOL 24 V Rt PE P 1 2 2 E1 KM2 KM1 E1 E2 FC1 FC3 FC2 FCA
7. 7100 25000 RADYE TEMEL 70 cm 01200 sterting point 50000 movement bridge 25000 gue 51200 EE starting point 50000 final position 25000 final position 25020 A lt mM C C 3r RE 7 m Nn 2 nN ET af x lt Hollow for ralls S Hollow without filling up of concrete lt to flll up of concrete K 350 To place pulleys In hole esa 1782 Hollow without filling up of concrete To place pulleys In hole Hollow for plastic grid 170 Hollow without filling up of concrete n _ to place pulley In hole PRODEN Projectes Serveis Integrals d Enginyeria 5 1 SSO e ranikproden lteieline webrhitp wwa prndermi cera TITULAR SITUACI unn x DATA ESCALA DIBUIXAT TITOL DEL PLANOL pIcIEMBRE 2006 1 200 D INSTALACI N PUENTE MOVIL EL TITULAR EL TECNIC NOM PLANOL AD 6 25000 Sectlon A A RADYE TEMEL 70 cm 1 Sectlon lt i 1384 3000 RADYE TEMEL 70 cm 51200 23882 mm Ll l
8. IAS FC3 FC4 a qasiq CUADRO EL CTRICO TENSORES Pamesiz dels Pina 51 52 loool 510 OMGS0 Samt Fallu de Lobregat orosiona TW fox 93 685 56 13 83 685 70 e mal prodenGhslsin es P gina web htp wiew prodensi cam TITULAR SITUACI METALAST SAU DATA ESCALA DIBUIXAT TITOL DEL PLANOL DICIEMBRE 2006 S E oMc PLANTA PLANTA EL TITULAR EL TECNIC PL NOL AD 3 3550 2500 2500 2500 2500 3550 D s TN AAAVAPASISISNVT 80 2740 2965 ae TTT az TWIN T L Z IPIS L O YENI TNI NIZNIANIAN III pi ers PRODEN ESTRUCTURA PUENTE A Projectes i Serveis Integrals d Enginyeria S L Pa saig dels Ping 51 53 lucu 510 06860 Sanl Feliu de Llobregai Barcelona TH fox Et 13 93 665 65 70 v moiliprodan te ing web htte wee pradengl com TITULAR pe METALAST SAU DATA ESCALA DIBUIXAT S DEL PLANOL DICIEMBRE 2006 ESTRUCTURA PUENTE EL TITULAR EL T CNIC N M PLANOL AD 4 gt lt gt lt 130 LA TERAL DEREC HO 1310 kgr CENTRAL pac 1338 kgr Ps LATERAL IZQ UIERDO i 1310 Kgr SS a LA E Ex M ma DETALLE F ESCALA 1 10 Peso total estimado estructura 3958 kgrs a prox SS _ j SSE EES Ee EEE Ee PUENTE MOBIL rev Base O O O O ce 2
9. ovement by 2 belts to a threaded cylinder attached to the drag cable drum When this drum turns at the same time as moving horizontally along the threaded shaft the cable is gathered up in order to move the bulkhead to one or another position An encoder is responsible for stopping the bulkhead in the desired position The bulkhead made of stainless steel AISI 304 and covered in white plastic anti skid slats moves along tracks located on the sides of the pool at a distance of 750 mm from the water s edge TRAMO 1 TRAMO 2 TRAMO 3 500 rogi 3300 DELE 370 y ooo 2000 S000 RADE TEEL 70 am As we have seen the traction system works using a cable This drag cable is hidden within the cable roller guide In the event of failure of the encoder the machine has several inductive detectors located at the beginning and end of the bulkhead trajectory which would stop the machine if the buffers of the bulkhead are passed programmed impulses to the encoder Diciembre 2006 _ B Rev 00 For increased safety there are also limit switches along the threaded cylinder belt that the drag cable drum moves along so that the latter does not touch the edges of the fixed guard in the event of system failure Activation Activate the main switch located on the machine s electrical box The machine on light will be illuminated Check there is nobody on top of the moveable bulkhead and in areas around the pool The cycle is star
10. ted using the cycle start switches located on the radio control keypad There are two cycle start switches one to position the bulkhead so that the length of the pool is reduced to 25 m and another to 50 m When the cycle is started a luminous signal beacon is automatically activated and an acoustic signal sounds so that people who are close to the moveable bulkhead during its operation are aware of the possible risk The machine has two emergency stops one located on the machine s main electrical box and another located on the radio control keypad In the event of an emergency stop to return to normal use of the machine it is necessary to release the emergency stop and reset the machine No type of qualifications are required by personnel for normal operation of the machine IT IS OBLIGATORY THAT THIS MANUAL IS READ BY THE OPERATOR BEFORE USING THE MACHINE Diciembre 2006 9 Rev 00 5 Installation assembly and dismantling METALAST S A U takes responsibility for the installation of the machine on the premises where it is going to be used and for preparing it for use 6 Basic characteristics of tools that can be connected No type of tools is required to operate the machine Personal protective equipment is not required safety gloves and boots 7 Adjustment No type of adjustment is needed 8 Training instructions The maintenance manager of the company METALAST S A U will provide a training session for personnel who
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