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Advantys STB - Special Modules - Reference

1. a command after receiving a busy reply from a HART instrument e Lower Scan Address The first address of a range of addresses scanned by the 0 HART interface module when looking for a HART instrument on the channel e Upper Scan Address The last address of a range of addresses scanned by the 15 HART interface module when looking for a HART instrument on the channel e Number of Preambles The minimum number of preambles the HART interface 5 module uses to communicate with a HART instrument e Number of Communication The number of times the HART interface module will re send 5 Retries a command to a non responsive HART instrument e Number of Busy Retries The number of times the HART interface module will re send 2 e Fallback Mode Setting If the HART instrument on this channel is disconnected or if there is no HART instrument this setting determines the value that is assigned to the primary variable PV until a connection to a HART instrument is made NaN not a number To perform auto configuration you can use either e the RST button on the front face of the NIM e the Online Force Auto configuration command in the Advantys configuration software 104 31007730 4 2012 STB AHI 8321 Interface Module The simplest way to auto configure the HART multiplexer is to use the RST button Finding the RST Button The RST button performs a Flash memory overwrite operation
2. On or any blink Blink 12 Detected CAN controller error pattern s Blink 23 CAN bus off 1 flicker The LED flickers when it is repeatedly on for 50 ms then off for 50 ms This pattern repeats until the causal condition changes 2 blink 1 The LED blinks on for 200 ms then off for 200 ms This pattern repeats until the causal condition changes 3 blink 2 The LED blinks on for 200 ms off for 200 ms on again for 200 ms then off for 1 s This pattern is repeated until the causal condition changes HART Channel Communication Status LEDs CH1 CH4 The four channel LEDs CH1 CH4 indicate the communication status of that HART channel LED Color State Meaning CH1 CH4 none Off Channel disabled LED displays no color Green Flicker Connecting Green On Connected with no differences Red Blink 12 Connected with major differences see page 88 Red Flicker Connected with minor differences see page 88 Red On Disconnected 1 flicker The LED flickers when it is repeatedly on for 50 ms then off for 50 ms 2 blink 1 The LED blinks on for 200 ms then off for 200 ms This pattern repeats until the causal condition changes 31007730 4 2012 87 STB AHI 8321 Interface Module Major and Minor Differences Major Differences Minor Differences When the STB AHI 8321 module establishes connection with a HART instrument it checks whether the pr
3. This power supply provides 1 2 A of current to the primary segment If the total current draw of all the modules on the island bus exceeds 1 2 A you need to either use an auxiliary power supply or place some of the modules in one or more extension segmeni s If you use an extension segment an EOS module is needed at the end of the primary segment followed by an extension cable to a BOS module in an extension segment The EOS terminates the 5 V logic power in the primary segment The BOS in the next segment has its own 24 to 5 VDC power supply It requires its own external 24 V power supply 31007730 4 2012 23 Theory of Operation Here is an illustration of the extension segment scenario 5 VDC PDM OUT EOS 5 ypc PDM IN OUT 24 31007730 4 2012 Theory of Operation The Power Distribution Modules Functions Voltage Groupings A PDM distributes field power to a set of Advantys STB I O modules on the island bus The PDM sends field power to the input and output modules in a segment Depending on the PDM module you are using it may distribute sensor power and actuator power on the same or on separate power lines across the island bus The PDM helps to protect the input and output modules with a user replaceable fuse It also provides a protective earth PE connection for the island I O modules with different voltage requirements
4. reverse polarity detection in case of mis wired PDM helps protect the module against internal damage input response time on to off 2 ms max off to on 2 ms max absolute maximum load current per channel 0 1 A resistive load per module 0 850 mA short circuit protection per channel short circuit protection on actuator bus 5 A fuse inside the module not field replaceable short circuit protection on sensor bus 1 A fuse Internal to module not field replaceable short circuit feedback diagnostics per channel PDM power available diagnostics fuse on PDM module overheating protection yes by built in thermal shut down fault status if overheating yes fallback mode default predefined fallback values on all channels user configurable settings hold last value predefined fallback value on one or more channels fallback states when predefined is the fallback mode default all channels go to 0 user configurable settings each channel configurable for 1 or 0 polarity on individual outputs and inputs default logic normal on all channels user configurable settings logic reverse on one or more channels logic normal on one or more channels storage Temperature 40 to 85 C operating Temperature 0 to 60 C agency certifications refer to the Advantys STB System Planning and Installat
5. 12 are present but do not pass signals to the right The EOS module does not receive field power STB XBA 3000 type 3 I O base Contacts 7 12 present Contacts 7 and 12 are always made Contacts 8 and 9 are made for input modules but not for output modules Contacts 10 and 11 are made for output modules but not for input modules 31007730 4 2012 35 Theory of Operation Operating Environment Environmental Specifications The following information describes system wide environmental requirements and specifications for the Advantys STB system Enclosure This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 indicating there may be potential difficulties achieving electromagnetic compatibility in other environments due to conducted and or radiated disturbance All Advantys STB modules meet CE mark requirements for open equipment as defined by EN61131 2 and should be installed in an enclosure that is designed for specific environmental conditions and designed to help reduce the chance of personal injury resulting from access to live parts The interior of the enclosure must be accessible only by the use of a tool NOTE Special requirements apply for enclosures located in hazardous explosive environments Requirements This equipment meets agency certification for UL CSA CE FM class 1 div 2 and ATEX This equipment is intended for use in a Po
6. You may configure input polarity values independently for each input channel Step Action Result 1 Double click on the STB EPI 2145 module you The selected STB EPI 2145 module want to configure in the island editor opens in the software module editor 2 Choose the data display format by either Hexadecimal values will appear in checking or clearing the Hexadecimal the editor if the box is checked checkbox at the top right of the editor decimal values will appear if the box is unchecked 3 Expand the Input Polarity Settings fields A top level row appears It reveals by clicking on the sign two groups for the first 8 input channels and the last 4 input channels 31007730 4 2012 71 Parallel Interface Modules Output Polarity Step Action Result 4 Expand either of the Input Polarity fields by For instance if you click on First 8 clicking on the sign channels the corresponding rows for input channels 1 through 8 appear 5a__ To change the settings at the module level When you select the Input Polarity select the integer that appears in the Value value the max min values of the column of the Input Polarity row Enter a range appear at the bottom of the decimal integer in the range 0 to 255 or Oto module editor screen OxFF in hexadecimal notation where 0 means When you accept a new value for all inputs have normal polarity and OxFF Input Polarity the
7. e the detected error has been corrected e you explicitly reset the channel 31007730 4 2012 Parallel Interface Modules Auto recovery Input Polarity To reset a latched off output channel you must send it a value of 0 The 0 value resets the channel to a standard off condition and restores its ability to respond to control logic turn on and off You need to provide the reset logic in your application program When the module is configured to auto recover a channel that has been turned off because of a short circuit will start operating again as soon as the faulty channel is corrected No user intervention is required to reset the channel If the fault was transient the channel may reactivate without leaving any history of the short circuit By default the polarity on all 12 input channels is logic normal where e an input value of 0 indicates that the physical sensor is off or the input signal is low e an input value of 1 indicates that the physical sensor is on or the input signal is high The input polarity on one or more of the channels may optionally be configured for logic reverse where e an input value of 1 indicates that the physical sensor is off or the input signal is low e an input value of 0 indicates that the physical sensor is on or the input signal is high To change an input polarity parameter from logic normal or back to normal from logic reverse use the Advantys configuration software
8. bit 0 denotes the state of output 1 motor starter 1 forward direction bit 1 denotes the state of output 2 motor starter 1 reverse direction bit 2 denotes the state of output 3 motor starter 2 forward direction bit 3 denotes the state of output 4 motor starter 2 reverse direction bit 4 denotes the state of output 5 motor starter 3 forward direction bit 5 denotes the state of output 6 motor starter 3 reverse direction bit 6 denotes the state of output 7 motor starter 4 forward direction bit 7 denotes the state of output 8 motor starter 4 reverse direction ONOahWDND 31007730 4 2012 79 Parallel Interface Modules Under most normal operating conditions the bit values should be an exact replica of the bits in the output data register A difference between the bit values in the output data register and the echo register could result from an output channel used for a reflex action where the channel is updated directly by the EPI 2145 module instead of by the fieldbus master Register 6 Status of Outputs The sixth input status register is the STB EPI 2145 s output status register When any bit in this register is set to 0 no fault has been detected if a bit is set to 1 a fault has been detected A fault always derives from one of the following causes field power missing short circuit on the field power or output thermal overload never used 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 es E A E A always set to
9. If the segment contains a mixture of both 115 VAC and 230 VAC I O modules you must take care to install them in separate voltage groups and support the different voltages with separate STB PDT 2100 PDMs P S 1 5 0 V Logic Power External al 24 VDC Source 115 115 115 230 230 230 PS om oe elec vac Ha VAC VAC VAC i PDM IN OUT IN IN OUT IN x A A A 230 VAC 15 VAC 2 b gt Py TIS VAC 1 L 230 VAC 115 VAC 230 VAC 1 24 VDC signal to the NIM s logic power supply 2 115 VAC signal to the segment s sensor bus 3 115 VAC signal to the segment s actuator bus 4 optional relay on the actuator bus 5 230 VAC signal to the segment s sensor bus 6 230 VAC signal to the segment s actuator bus 32 31007730 4 2012 Theory of Operation Communications Across the Island Island Bus Architecture Two sets of contacts on the left side of the base units one set on the bottom and one on the top enable the island to support several different communication and power buses The contacts on the top left of a base support the island s logic side functions The contacts at the bottom left of a base support the island s field power side Logic Side Contacts The following illustration shows the location of the contacts as they appear on all the I O bases The six contacts at the top of the base support the logic side
10. Signal Type Description 1 Out1 output this 24 V output drives the direct forward command of the motor 2 Out2 output this 24 V output drives the reverse backward command of the motor 3 0 V out output common common for the 2 outputs above pins 1 amp 2 4 READY input this input is active if the selector is in the ON position 5 contactor input this input denotes the status of the contactor status unused TRIP input this input is active if the selector is in the TRIP position i e a fault has been detected on the TeSys model U motor starter 8 24 Vin input common common for the above inputs pins 4 5 amp 7 The following illustration shows a sample connection between the Advantys STB EPI 2145 and a TeSys model U motor starter application Advantys STB EPI2145 module TeSys model U power base 24 V control unit LUC B D C MxxL for 0 09 to 15 kW motors akon parallel link communication module LUF C00 options additional contacts inverter blocks 31007730 4 2012 69 Parallel Interface Modules STB EPI 2145 Functional Description Functional Characteristics The STB EPI 2145 module is a special purpose 8 outputs 12 inputs module that handles digital input data from the actuator bus sends digital output data to the control unit of the TeSys model U system and handles status information from the outputs Using the Advantys configuration software you can customize the following ope
11. 34 agency approvals 36 AM1DP200 DIN rail 19 auto configure STB AHI 8321 HART module 104 auxiliary power supply 163 base units STB XBA 2300 216 STB XBA 2400 219 beginning of segment module 135 142 C CANopen cable requirements 155 color code digital DC input modules 135 142 color code island bus communications 119 126 color code yellow 163 communications interface auxiliary power supply 167 BOS module 139 139 146 EOS module 123 131 STB XBE 1300 BOS 148 configurable parameters auxiliary power supply 167 BOS 149 EOS 132 D DIN rail 19 E electromagnetic susceptibility specifications 37 emission specifications 37 end of segment module 119 126 environmental system specifications 36 EOS BOS modules compatibility joining island bus segments 122 130 138 146 extension cable STB XCA 100x 127 143 F Field power distribution contacts on the I O bases 34 Flash memory 105 31007730 4 2012 257 Index functional description auxiliary power supply 167 BOS module 138 146 EOS module 122 130 Functional ground connection on the I O bases 34 I O base units STB XBA 1000 199 STB XBA 2000 203 STB XBA 3000 207 island bus addresses auxiliary power supply 167 BOS module 139 146 EOS module 123 130 J joining island bus segments EOS BOS modules compatibility 122 130 138 146 K keying considerations STB CPS_2111 auxiliary power supply 16
12. How PE Contact Is Made PE is brought to the island by a heavy duty cross sectional wire usually a copper braided cable 4 2 mm 10 gauge or larger The wire needs to be tied to a single grounding point The ground conductor connects to the bottom of the each PDM base and is secured by the PE captive screw Local electrical codes take precedence over our PE wiring recommendations Handling Multiple PE Connections It is possible that more than one PDM will be used on an island Each PDM base on the island will receive a ground conductor and distribute PE as described above NOTE Tie the PE lines from more than one PDM to a single PE ground point in a star configuration This will minimize ground loops and excessive current from being created in PE lines This illustration shows separate PE connections tied to a single PE ground the NIM a PDM another PDM captive screws for the PE connections FE connection on the DIN rail akon 194 31007730 4 2012 Power Distribution Modules STB PDT 3105 Specifications Table of Technical Specifications description basic 24 VDC power distribution module module width 18 4 mm 0 72 in module height in its base 137 9 mm 5 43 in PDM base STB XBA 2200 hot swapping supported no nominal logic power current 0 mA consumption I O power bus voltage range 19 2 30 VDC reverse polarity protectio
13. System Installation and Planning Guide 890 USE 171 00 for a complete summary of capabilities and limitations 31007730 4 2012 15 Theory of Operation Types of Modules on an Advantys STB Island Summary Your island s performance is determined by the type of NIM that you use NIMs for various field buses are available in different model numbers at different price points and with scalable operating capabilities Standard NIMs for example can support up to 32 I O modules in multiple extension segments Low cost basic NIMs on the other hand are limited to 16 I O modules in a single segment If you are using a basic NIM you may use only Advantys STB I O modules on the island bus With a standard NIM you may use e Advantys STB I O modules e optional preferred modules e optional standard CANopen devices Advantys STB Modules Preferred Modules The core set of Advantys STB modules comprises a set of analog digital and special I O modules open fieldbus NIMs power distribution modules PDMs island bus extension modules e special modules These core modules are designed to specific Advantys STB form factors and fit on base units on the island bus They take full advantage of the island s communication and power distribution capabilities and they are auto addressable A preferred module is a device from another Schneider catalog or potentially from a third party developer that fully complies with the Advant
14. The RST button is located behind the hinged cover located immediately above the CFG port on the network interface module for example the STB NIP 2311 of the multiplexer island RST button gt Pressing the RST button auto configures the entire HART multiplexer island including all STB AHI 8321 HART interface modules and in case of a segmented island all island segments Performing Auto Configuration using the RST Button To perform auto configuration follow these steps Step Action 1 Remove any SIM card from the NIM NOTE A SIM card if present in the module resides in a card drawer located on the front of the NIM Pull the drawer forward to remove a SIM card 2 Using a small screwdriver with a flat blade no wider than 2 5 mm press the RST button and hold it down for at least 2 seconds Do not use a sharp object that can damage the RST button or a soft item like a pencil that can break off and jam the RST button If the HART multiplexer island was previously auto configured auto configuration changes no parameter settings However the HART multiplexer island stops updating I O during the auto configuration process If you previously used Advantys configuration software to edit the island parameters auto configuration overwrites your customized settings with the factory default parameters 31007730 4 2012 105 STB AHI 8321 Interface Module Custom Configuring the ST
15. Theory of Operation The DIN Rail The NIM The NIM unlike the PDMs and I O modules attaches directly to a DIN rail kOoON NIM module bases termination plate DIN rail The NIM and the module bases snap onto a conductive metal DIN rail The rail may be 7 5 mm or 15 mm deep A NIM performs several key functions It is the master of the island bus supporting the I O modules by acting as their communications interface across the island backplane It is the gateway between the island and the fieldbus on which the island operates managing data exchange between the island s I O modules and the fieldbus master It may be the interface to the Advantys configuration software basic NIMs to not provide a software interface It is the primary power supply for logic power on the island bus delivering a 5 VDC logic power signal to the I O modules in the primary segment Different NIM models are available to support the various open fieldbuses and different operational requirements Choose the NIM that meets your needs and operates on the appropriate fieldbus protocol Each NIM is documented in its own user manual 31007730 4 2012 19 Theory of Operation PDMs The Bases The second module on the primary segment is a PDM PDMs are available in different models to support e 24 VDC field power to the I O modules in a segment e 115 VAC or 230 VAC field power to the I O modules in a segment The number of differ
16. VDC power earth ground 232 31007730 4 2012 Glossary 100Base T 10Base T 802 3 frame agent 0 9 An adaptation of the IEEE 802 3u Ethernet standard the 100Base T standard uses twisted pair wiring with a maximum segment length of 100 m 328 ft and terminates with an RJ 45 connector A 100Base T network is a baseband network capable of transmitting data at a maximum speed of 100 Mbit s Fast Ethernet is another name for 100Base T because it is ten times faster than 10Base T An adaptation of the IEEE 802 3 Ethernet standard the 10Base T standard uses twisted pair wiring with a maximum segment length of 100 m 328 ft and terminates with an RJ 45 connector A 10Base T network is a baseband network capable of transmitting data at a maximum speed of 10 Mbit s A frame format specified in the IEEE 802 3 Ethernet standard in which the header specifies the data packet length A 1 SNMP the SNMP application that runs on a network device 2 Fipio a slave device on a network 31007730 4 2012 233 Glossary analog input analog output application object ARP auto baud auto addressing auto configuration basic I O A module that contains circuits that convert analog DC input signals to digital values that can be manipulated by the processor By implication these analog inputs are usually direct That means a data table value directly reflects the analog
17. any value entered in the associated Predefined Fallback Value row will be ignored 2 Choose the data display format by either checking or clearing the Hexadecimal checkbox at the top right of the editor Hexadecimal values will appear in the editor if the box is checked decimal values will appear if the box is unchecked 3 Click on the sign to expand the Predefined Fallback Value Settings fields A row called Predefined Fallback Value appears 4 Expand the Predefined Fallback Value row further by clicking on the sign Rows for output Channels 1 to 8 appear 5a To change the settings at the module level select the integer that appears in the Value column of the Fallback Mode row Enter a hexadecimal or decimal value in the range 0 to 255 0 to OxFF where 0 means all outputs have 0 as their predefined fallback value and 255 means that all outputs adopt 1 as their predefined fallback value When you select the value associated with Predefined Fallback Value the max min values of the range appear at the bottom of the module editor screen When you accept a new Predefined Fallback Value the values associated with the channels change For example if you choose an fallback state value of 2 then Channel 2 adopts 1 as its predefined fallback value while all other channels will have 0 as their predefined fallback value 5b To change the settings at the channel level double click on the
18. channel values you want to change then select the desired settings from the pull down menu You may configure a fallback state of either 0 or 1 for each channel on the module When you accept a new value for a channel setting the value for the module in the Predefined Fallback Value row changes For example if you set Channel 2 to 1 and all other channels to 0 the Predefined Fallback Value changes to 2 31007730 4 2012 75 Parallel Interface Modules STB EPI 2145 Data for the Process Image Representing I O Data and Status Input Data Image The NIM keeps a record of output data in one block of registers in the process image and a record of input data and status in another block of registers in the process image Output data is written to the output data block by the fieldbus master and is used to update the controller starter outputs The information in the input and status block is provided by the module itself This process image information can be monitored by the fieldbus master or if you are not using a basic NIM by an HMI panel connected to the NIM s CFG configuration port The specific registers used by the STB EPI 2145 module are based on its physical location on the island bus NOTE The data format illustrated in this section is common across the island bus regardless of the fieldbus on which the island is operating The data is also transferred to and from the master in a filedbus specif
19. field wiring requirements What Is in This Section This section contains the following topics Topic Page STB CPS 2111 Physical Description 163 STB CPS 2111 LED Indicator 166 STB CPS 2111 Functional Description 167 STB CPS 2111 Auxiliary Power Supply Specifications 169 162 31007730 4 2012 Extension Modules STB CPS 2111 Physical Description Physical Characteristics The STB CPS 2111 auxiliary power supply mounts in a dedicated size 2 base the STB XBA 2100 base see page 223 Use only the STB XBA 2100 base for the auxiliary power supply module Do not use a different size 2 base for this module Using a different size 2 base will short multiple power supply outputs together The system may continue to operate but the following events can occur e When you turn off a logic power supply power may not be removed from the intended portion of the island segment e The life expectancy of all the logic power supplies in the segment is reduced CAUTION REDUCED POWER SUPPLY LIFE EXPECTANCY Use only the STB XBA 2100 base for the STB CPS 2111 auxiliary power supply module Failure to follow these instructions can result in injury or equipment damage The yellow color stripe beneath the LED display at the top of the module indicates that the STB_CPS_2111 is a power supply module 31007730 4 2012 163 Extension Modules Front Panel View o EE Pay 24 VD
20. for outputs user replaceable 10 A time lag fuse from an STB XMP 5600 fuse kit bus current 0 mA voltage surge protection yes PE current 30 A for 2 min status reporting to the two green LEDs sensor bus power present actuator bus power present voltage detect LED turns on at 15 VDC 1 VDC threshold LED turns off less than15 VDC 1 VDC storage temperature 40 to 85 C operating temperature range 0 to 60 C agency certifications refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 This product supports operation at normal and extended temperature ranges Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 for a complete summary of capabilities and limitations 184 31007730 4 2012 Power Distribution Modules 5 2 STB PDT 3105 24 VDC Basic Power Distribution Module Overview This section provides you with a detailed description of the STB PDT 3105 PDM its functions physical design technical specifications and power wiring requirements What Is in This Section This section contains the following topics Topic Page STB PDT 3105 Physical Description 186 STB PDT 3105 Source Power Wiring 190 STB PDT 3105 Field Power Over current Fuses 192 STB PDT 3105 Protective Earth Connection 194 STB PDT 3105 Specifications 195 31007730 4 2012 185 Pow
21. 0 1 bit 0 denotes the status of output 1 motor starter 1 forward direction bit 0 no fault detected bit 1 fault detected 2 bit 1 denotes the status of output 2 motor starter 1 reverse direction bit 0 no fault detected bit 1 fault detected 3 bit 2 denotes the status of output 3 motor starter 2 forward direction bit 0 no fault detected bit 1 fault detected 4 bit 3 denotes the status of output 4 motor starter 2 reverse direction bit 0 no fault detected bit 1 fault detected 5 bit 4 denotes the status of output 5 motor starter 3 forward direction bit 0 no fault detected bit 1 fault detected 6 bit5 denotes the status of output 6 motor starter 3 reverse direction bit 0 no fault detected bit 1 fault detected 7 bit 6 denotes the status of output 7 motor starter 4 forward direction bit 0 no fault detected bit 1 fault detected 8 bit 7 denotes the status of output 8 motor starter 4 reverse direction bit 0 no fault detected bit 1 fault detected 80 31007730 4 2012 Parallel Interface Modules Output Data The output data image is part of a block of 4096 16 bit registers in the range 40001 through 44096 that represents the data returned by the fieldbus master The STB EPI 2145 uses one register in the output data block to control the on off states of the module s eight outputs The figure below represents the output data register The fieldbus master writes t
22. 149 STB XBE 1300 BOS module communications interface 146 148 configurable parameters 149 EOS BOS module compatibility 147 functional description 146 STB XBE 1300 BOS module general specifications 150 STB XBE 1300 BOS module introduction 141 island bus addresses 146 STB XBE 1300 BOS module LED indicators 145 LEDs 145 STB XBE 1300 BOS module physical characteristics 142 STB XBE 2100 CANopen extension module baud rate requirement 158 STB XBE 2100 CANopen extension module cable requirements 155 STB XBE 2100 CANopen extension module LED indicators 154 power requirements 158 wiring diagrams 156 STB XCA 100x extension cable 127 143 STB XMP 6700 label sheet 200 204 220 224 STB XMP 6700 marking label sheet 272 217 STB XMP 7810 safety keying pins for the PDM power connectors 178 190 STB XTS 1130 screw type power wiring con nector on the STB PDT 3100 power distribution module 178 on the STB PDT 3105 power distribution module 190 STB XTS 2130 spring clamp power wiring connector on the STB PDT 3100 power distribution 260 31007730 4 2012 Index module 178 on the STB PDT 3105 power distribution module 190 T Tego power parallel interface STB EPI 1145 40 Tego Power system components 46 overview 46 TeSys model U parallel interface STB EPI 2145 61 TeSys model U system components 67 overview 67 power base 68 V Virtual Placeholders 115 WwW wiring diagram with I O 92
23. 2000 base provide AC or DC field power and a protective earth PE connections to the I O module They are as follows Field power sensor power for inputs and actuator power for outputs is distributed across the island bus to the STB PDT 2100 PDM Contacts Signals 1and2 when the module inserted in the base has input channels contacts 1 and 2 deliver sensor bus power to the module 3 and 4 when the module inserted in the base has output channels contacts 3 and 4 deliver actuator bus power to the module PE is established via a captive screw on the PDM base units see page 215 and is delivered to the Advantys STB I O module via contact 5 If the module in the STB XBA 2000 base supports only input channels contacts 3 and 4 are not used If the module in the STB XBA 1000 base supports only output channels contacts 1 and 2 are not used 206 31007730 4 2012 Bases STB XBA 3000 I O Base Summary The STB XBA 3000 I O base is 27 8 mm 1 1 in wide provides the physical connections for a size 3 input and output module on the island bus These connections let you communicate with the NIM over the island bus and hot swap the module when the island bus is operational They also enable the module to receive e logic power from the NIM or from a BOS module e sensor power for inputs or actuator power for outputs from the PDM Physical Overview The following illustration shows some of the
24. 250 V time lag glass fuse to help protect the output modules on the island s actuator bus Individual parts may also be ordered for stock or replacement as follows e astandalone STB PDT 3100 power distribution module e a standalone STB XBA 2200 PDM base e a bag of screw type connectors STB XTS 1130 or spring clamp connectors STB XTS 2130 e the STB XMP 5600 fuse kit which contains five 5 A replacement fuses and five 10 A replacement fuses Additional optional accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part of your island assembly plan e the STB XMP 7700 kit for inserting the module into the base to make sure that an AC PDM is not inadvertently placed on the island where an STB PDT 3100 PDM belongs e the STB XMP 7800 kit for inserting the field wiring connectors into the module For installation instructions and other details refer to the Advantys STB System Planning and Installation Guide 890 USE 171 31007730 4 2012 175 Power Distribution Modules Dimensions width module on a base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 138 mm 5 43 in depth module only 65 1 mm 2 56 in on a base with connectors 75 5 mm 2 97 in worst case with screw clamp connectors PDMs are the tallest modules in an Advantys STB island segment The 138 mm height dimension includes the
25. 4 2012 Power Distribution Modules STB PDT 3100 Physical Description Physical Characteristics The STB PDT 3100 is a standard module that distributes field power independently over the island s sensor bus to the input modules and over the island s actuator bus to the output modules This PDM requires two DC power inputs from an external power source 24 VDC source power signals are brought into the PDM via a pair of two pin power connectors one for sensor power and one for actuator power The module also houses two user replaceable fuses that independently help protect the island s sensor power bus and actuator power bus Front and Side Panel Views PDT 3100 Ha 2 a 6 mO mO OUTPUT oo oe locations for the STB XMP 6700 user customizable labels model name LED array dark blue identification stripe indicating a DC PDM OND 31007730 4 2012 173 Power Distribution Modules 5 input field power connection receptacle for the sensor bus 6 output field power connection receptacle for the actuator bus 7 PE captive screw clamp on the PDM base The fuses for the sensor power and actuator power are housed in slots on the right side of the module Do not seperate assemble or disconnect connect equipment unless power has been switched off or the area is known to be non Fazardous Hot Fuse Disconnect power for 10 min
26. BOS bus arbitrator CAN CANopen protocol A low cost Advantys STB PDM that distributes sensor power and actuator power over a single field power bus on the Island The bus provides a maximum of 4 A total power A basic PDM includes a 5 A fuse BootP bootstrap protocol is an UDP IP protocol that allows an internet node to obtain its IP parameters based on its MAC address BOS stands for beginning of segment When more than 1 segment of I O modules is used in an Island an STB XBE 1200 or an STB XBE 1300 BOS module is installed in the first position in each extension segment Its job is to carry Island bus communications to and generate logic power for the modules in the extension segment Which BOS module must be selected depends on the module types that shall follow A master on a Fipio network C The CAN controller area network protocol ISO 11898 for serial bus networks is designed for the interconnection of smart devices from multiple manufacturers in smart systems for real time industrial applications CAN multi master systems provide high data integrity through the implementation of broadcast messaging and advanced diagnostic mechanisms Originally developed for use in automobiles CAN is now used in a variety of industrial automation control environments An open industry standard protocol used on the internal communication bus The protocol allows the connection of any enhanced CANopen device to the Island bus 31
27. CPS 2111 auxiliary power supply uses neither sensor power nor actuator power Contacts Signals 1 and 2 not used by the STB CPS 2111 auxiliary power supply when inserted in its intended base 3 and 4 not used by the STB CPS 2111 auxiliary power supply when inserted in its intended base 5 PE is established via a captive screw on the PDM base units see page 215 and is delivered to the Advantys STB module via contact 5 The STB CPS 2111 auxiliary power supply inserted in its dedicated base STB XBA 2100 does not use any of the contacts described in the preceding table 31007730 4 2012 227 Bases 228 31007730 4 2012 Appendices 31007730 4 2012 229 230 31007730 4 2012 IEC Symbols IEC Symbols Introduction The following table contains illustrations and definitions of the common IEC symbols used in describing the Advantys STB modules and system List of Symbols Here are some common IEC symbols used in the field wiring examples throughout this book Symbol Definition two wire actuator output three wire actuator output two wire digital sensor input three wire digital sensor input 31007730 4 2012 231 IEC Symbols Definition four wire digital sensor input analog voltage sensor analog current sensor thermocouple element fuse VAC power
28. Class 1 equipment does not exceed a specified value under normal conditions or under single fault conditions SIM subscriber identification module Originally intended for authenticating users of mobile communications SIMs now have multiple applications In Advantys STB configuration data created or modified with the Advantys Configuration Software can be stored on a SIM referred to as the removable memory card and then written to the NIM s Flash memory single ended inputs An analog input design technique whereby a wire from each signal source is connected to the data acquisition interface and the difference between the signal and ground is measured For the success of this design technique 2 conditions are imperative the signal source must be grounded and the signal ground and data acquisition interface ground the PDM lead must have the same potential sink load An output that when turned on receives DC current from its load size 1 base A mounting device designed to seat an STB module install it on a DIN rail and connect it to the Island bus It is 13 9 mm 0 55 in wide and 128 25 mm 5 05 in high 31007730 4 2012 251 Glossary size 2 base size 3 base slice I O SM_MPS SNMP snubber source load standard I O A mounting device designed to seat an STB module install it on a DIN rail and connect it to the Island bus It is 18 4 mm 0 73 in wide and 128 25 mm 5 05 in high
29. Distribution Contacts The five contacts located in a column at the bottom of the STB XBA 1000 I O base provide field power and a protective earth PE connections to the I O module Field power sensor power for inputs and actuator power for outputs is distributed across the island bus to the STB XBA 1000 bases by a PDM Contacts Signals 1and2 when the module inserted in the base has input channels contacts 1 and 2 deliver sensor bus power to the module 3 and 4 when the module inserted in the base has output channels contacts 3 and 4 deliver actuator bus power to the module PE is established via a captive screw on the PDM base units see page 215 and is delivered to the Advantys STB I O module via contact 5 If the module in the STB XBA 1000 base supports only input channels contacts 3 and 4 are not used If the module in the STB XBA 1000 base supports only output channels contacts 1 and 2 are not used 202 31007730 4 2012 Bases STB XBA 2000 I O Base Summary Physical Overview The STB XBA 2000 I O base is 18 4 mm 0 72 in wide It provides the physical connections for a size 2 input or output module on the island bus These connections let you communicate with the NIM over the island bus and hot swap the module when the island bus is operational They also enable the module to receive e logic power from the NIM or from a BOS module e sensor power for inputs or actuator p
30. Hexadecimal Input Data Data Item Name A 4 Module Status Alignment Data Item Name CH ResetChanged Restore Default Values I Details Module Help Cancel Apply Configure object dictionary entries NOTE Configuration changes entered in this tab take effect only after you use the Advantys Configuration Software to 1 save your edits by clicking either the OK or Apply button 2 download the island configuration by using a the Online Connect command to connect to the island b the Online gt Download into the Island command to send the configuration to the island 110 31007730 4 2012 STB AHI 8321 Interface Module Both the Input Data and the Output Data areas present the following columns Column Name Description Data Item Name Displays both mapped and unmapped data items O A check mark indicates the data item is mapped to the island data process image You can manage the quantity of data included in the HART multiplexer data process image by selecting or de selecting data items in this column NOTE A gray background in this column indicates the data item is part of the data process image and cannot be deleted User Defined Label Displays the labels associated with each data item You can edit labels for a single HART interface module in the I O Image tab of the Module Editor NOTE You can also use the Island Label Editor command to open a Label Editor
31. Indicators 129 STB XBE 1100 Functional Description 130 STB XBE 1100 Module Specifications 133 31007730 4 2012 125 Extension Modules STB XBE 1100 Physical Description Physical Characteristics The STB XBE 1100 EOS module is designed to mount in the last position on an island segment The STB XBE 1100 EOS module is connected to the STB XBE 1300 BOS module on the next island segment via an island bus extension cable or to a preferred module via a preferred module extension cable The STB XBE 1100 EOS module can accept 24 VDC voltage from a 24 VDC power supply connected to its 2 terminal power connector and pass this power to a preferred module The yellow stripe below the LED array on the front panel indicates that it is an STB island bus communications module Front Panel View 4 XBE 1100 i m 9 24 VDC O O e7 model name LED array yellow identification stripe indicating an STB island bus communications module 24 V DC power supply interface island bus communications output connection akon 126 31007730 4 2012 Extension Modules Ordering Information The module can be ordered as part of a kit STB XBE 1100 K which includes e one STB XBE 1100 module e one STB XBA 2400 size 2 base see page 219 e two alternative connectors e one 2 terminal screw type connector e one 2 terminal spring clamp connector Individual parts may also be ordered for stock or replacement a
32. Installation Guide 890 USE 171 00 Requires the Advantys configuration software This product supports operation at normal and extended temperature ranges Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 for a complete summary of capabilities and limitations 82 31007730 4 2012 STB AHI 8321 HART Interface Module Overview This chapter describes in detail the features of the STB AHI 8321 HART interface module What Is in This Chapter This chapter contains the following sections Section Topic Page 3 1 STB AHI 8321 Physical Description 84 3 2 LED Indicators 86 3 3 STB AHI 8321 Functional Description 89 3 4 STB AHI 8321 Field Wiring 91 3 5 STB AHI 8321 Data for the Process Image 94 3 6 STB AHI 8321 Configuration 103 3 7 STB AHI 8321 Specifications 116 31007730 4 2012 83 STB AHI 8321 Interface Module 3 1 STB AHI 8321 Physical Description Physical Description Physical Characteristics The STB AHI 8321 HART interface module works with a HART enabled NIM such as the STB NIP 2311 version 4 0 or greater to create a HART multiplexer island that can connect to HART instruments Each HART multiplexer island can include up to eight STB AHI 8321 modules Because each STB AHI 8321 module can support 4 HART channels a single HART multiplexer island can support up to 32 HART channels The STB AHI 8321
33. Interface Modules Using the SHIFT Button with the LEDs After module initialization the SHIFT button controls the display of the mutually exclusive S1 and S2 LEDs At power up the default is always S1 on and S2 off where e the O 1 5 LED indicates the status of output 1 e the O 2 6 LED indicates the status of output 2 e the O 3 7 LED indicates the status of output 3 e the O 4 8 LED indicates the status of output 4 If you push the SHIFT button S1 turns off and S2 turns on When S2 is on e the O 1 5 LED indicates the status of output 5 e the O 2 6 LED indicates the status of output 6 e the O 3 7 LED indicates the status of output 7 e the O 4 8 LED indicates the status of output 8 The status of an output is either active 24 V present in which case the corresponding LED is on or inactive 0 V present in which case the corresponding LED is off RDY and ERR Indications The two top LEDs reflect the module s status on the network LED RDY ERR Meaning What to Do off off The module is not receiving logic Check power power or has stopped functioning flicker off Auto addressing is in progress on off The module has achieved all of the Check LEDs 3 to 8 for following specific output status e it has power e it has passed the confidence tests itis operational on on The watchdog has timed out Cycle power restart communications blink 1 The module is in pre operational mode or in its
34. Modules Fallback Modes You can configure the output polarity on each output channel independently Step Action Result 1 Double click on the STB EPI 2145 module you want to configure in the island editor The selected STB EPI 2145 module opens in the software module editor level double click on the channel values you want to change then select the desired settings from the pull down menu 2 Choose the data display format by Hexadecimal values will appear in the editor either checking or clearing the if the box is checked decimal values will Hexadecimal checkbox at the top appear if the box is unchecked right of the editor 3 Expand the Output Polarity A single row appear for all output channels Settings fields by clicking on the sign 4 Expand either of the Output Rows for output channels 1 through 8 Polarity fields by clicking on the appear sign 5a To change the settings at the module When you select the Output Polarity value level select the integer that appears the max min values of the range appear at in the Value column of the Output _ the bottom of the module editor screen Polarity row Enter a decimal integer When you accept a new value for Output in the range 0 to 255 or 0 to OxFF in Polarity the values associated with the hexadecimal notation where 0 channels change means all outputs have normal For example if you choose an output polarity and Ox
35. O Mapping tab of the Module Editor lists output items for the STB AHI 8321 HART interface module These items can be added to the HART multiplexer island data process image These items include Data Item Data Type Mapped by Default Is Default Mapping Editable CH ResetChanged Byte Yes No CH Enable Byte No Yes NOTE When an output data item in the I O Mapping tab is e Selected program logic dynamically controls the item during run time e De selected the data item is added to the list of configurable data items in the Properties tab where you can set a static value to be assigned to the item at start up CH ResetChanged Use the CH ResetChanged data item to accept a HART instrument that the STB AHI 8321 HART interface module has detected to be different from the instrument that previously was connected to the same channel In this case the channel has a Module Status identity of either Instrument Changed Minor or Instrument Changed Major When logic in the PLC program causes a bit in this register to transition from 0 to 1 the HART instrument detected on that channel is accepted as the current instrument The CH ResetChanged word includes the following bits Bit Number Name Description 0 CH 1 Reset The 0 to 1 transition clears the changed instrument flag 1 CH 2 Reset and accepts the detected HART instrument as the identified instrument for that channel 2 CH 3 R
36. OUT OUT amp i 24VDG mia A AA 1m p o w 1 24 VDC signal to the NIM s logic power supply 2 24 VDC signal to the segment s sensor bus 30 31007730 4 2012 Theory of Operation 3 24 VDC signal to the segment s actuator bus 4 optional relay on the actuator bus NOTE In the example above a single power supply is used to provide 24 VDC to the NIM for logic power and the PDM If any of the modules supported by the PDM is an STB relay module that operates at a contact voltage above 130 VAC the double insulation provided by the SELV power supply is no longer present Therefore you will need to use a Separate 24 VDC power supply to support the relay module 115 and 230 VAC Field Power Distribution AC field power is distributed across the island by an STB PDT 2100 PDM It can accept field power in the range 85 264 VAC The following illustration shows a simple view of 115 VAC power distribution P S N 5 0 V O Logic Power m 24 VDC 24V P S m py YAC VAC VAC VAC VAC VAC VAC PDM IN IN IN OUT OUT OUT 115 VAC ba a e ig 115 VAC a gt pa rs 115 VAC 24 VDC signal to the NIM s logic power supply 115 VAC signal to the segment s sensor bus 115 VAC signal to the segment s actuator bus optional relay on the actuator bus OND 31007730 4 2012 31 Theory of Operation
37. The module s functions physical design technical specifications field wiring requirements and configuration options are described What Is in This Section This section contains the following topics Topic Page STB EPI 1145 Physical Description 41 STB EPI 1145 LED Indicators 43 STB EPI 1145 Field Wiring 45 STB EPI 1145 Functional Description 47 STB EPI 1145 Data for the Process Image 53 STB EPI 1145 Specifications 60 40 31007730 4 2012 Parallel Interface Modules STB EPI 1145 Physical Description Physical Characteristics Front Panel View The STB EPI 1145 is a special purpose Advantys STB module that functions as the parallel interface between an island of Advantys distributed I O and a Tego Power application This high density module features eight outputs and sixteen inputs and is able to remotely control up to eight Tego Power motor starters or four reversible motor starters The STB EPI 1145 fits into a size 2 I O base It is equipped with an HE10 30 pin connector and links to the Tego Power system through an STB XCA 3002 or STB XCA 3003 cable EPI 1145 i E 0 location for the STB XMP 6700 user customizable label model reference number LED array denoting various states of the motor starters black identification stripe indicating a special module SHIFT button indicated by a pair of Up Down arrows This button shifts the display of LEDs between out
38. This Chapter This chapter contains the following topics Topic Page Advantys STB Islands of Automation 14 Types of Modules on an Advantys STB Island 16 Island Segments 18 Logic Power Flow 23 The Power Distribution Modules 25 Sensor Power and Actuator Power Distribution on the Island Bus 29 Communications Across the Island 33 Operating Environment 36 31007730 4 2012 13 Theory of Operation Advantys STB Islands of Automation System Definition Advantys STB is an open modular distributed I O system designed for the machine industry with a migration path to the process industry Modular I O power distribution modules PDMs and a network interface module NIM reside in a structure called an island The island functions as a node on a fieldbus control network and is managed by an upstream fieldbus master controller Open Fieldbus Choices Granularity Mechatronics An island of Advantys STB modules can function on a variety of different open industry standard fieldbus networks Among these are Profibus DP DeviceNet Ethernet CANopen Fipio Modbus Plus e INTERBUS ANIM resides in the first position on the island bus leftmost on the physical setup It acts as the gateway between the island and the fieldbus facilitating data exchange between the fieldbus master and the I O modules on the island It is the only module on the island that is fieldbus dependent a different type of
39. base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 128 25 mm 5 05 in depth module only 65 1 mm 2 56 in on a base with connector 75 5 mm 2 97 in 31007730 4 2012 165 Extension Modules STB CPS 2111 LED Indicator The single green LED on the STB CPS 2111 auxiliary power supply is a visual indication of the module s operating status The LED s location and meanings are Purpose described below Location CPS 2111 Indications PWR Meaning on logic power OK off logic power not OK 166 31007730 4 2012 Extension Modules STB CPS 2111 Functional Description Integrated Power Supply The STB CPS 2111 auxiliary power supply provides 5 VDC logic power to the modules installed to its right in an Advantys STB island segment It works together with the NIM in the primary segment or with a BOS module in an extension segment to provide logic power when the I O modules in the segment draw current in excess of 1 2 A The module convertd 24 VDC from an external power source to an isolated 5 VDC of logic power providing up to 1 2 A of current to the modules to its right Island Bus Addresses The auxiliary power supply is not addressable It simply passes data and addressing information along the island bus Configurable Parameters The STB CPS 2111 auxiliary power supply has no configurable operating parameters Installation Exam
40. c eee eee 177 STB PDT 3100 Source Power Wiring 000 ee eee ee eee 178 STB PDT 3100 Field Power Over current Fuses 0 181 The Protective Earth Connection 0000 cee eee eee 183 STB PDT 3100 Specifications u n aana cee 184 5 2 STB PDT 3105 24 VDC Basic Power Distribution Module 185 STB PDT 3105 Physical Description 0c ee eee eee 186 STB PDT 3105 Source Power Wiring 0 cee eee eee eee 190 STB PDT 3105 Field Power Over current Fuses 000 192 STB PDT 3105 Protective Earth Connection 0000 194 STB PDT 3105 Specifications u n aana aae 195 Chapter 6 STB Module Bases 2000e eee e eens 197 Advantys B ss raoi 24 seh tena gash a a naa hath td ee ed 198 STB XBA 1000 I O Base 0 0 ect teens 199 STB XBA 2000 I O Base 1 0 cee 203 STB XBA 3000 I O Base 1 0 0 cette tees 207 STB XBA 2200 PDM Base 0 0 c cece eee ete 211 The Protective Earth Connection 0 000 eee eee ee 215 STB XBA 2300 Beginning of Segment Base 000000 216 STB XBA 2400 End of segment Base 0 0 e eee eee eee 219 STB XBA 2100 Auxiliary Power Supply Base 0000 223 AppendiceS sc 66 60s ee tree aid ee eee ee a oes 229 Appendix A IEC Symbols 00 e ee eee eee eee 231 IEC SYMDOIS cttw eke ie Clee oe a ad a 231 Glossary wee eeigad taki eee Ente ike oe Sule ee ee 8 233 INDEX
41. configuration is accomplished in two steps e first by configuring fallback modes for each output e then if necessary by configuring the fallback states When an output has predefined state as its fallback mode it can be configured with a fallback state either 1 or 0 When an output has hold last value as its fallback mode it stays at its last known state when communication is lost it cannot be configured with a predefined fallback state By default the fallback mode for all outputs is a predefined state To change the fallback mode to hold last value use the Advantys configuration software Step Action Result 1 Double click on the STB EPI 1145 The selected STB EPI 1145 module opens in module you want to configure in the the software module editor island editor 2 Choose the data display format by Hexadecimal values will appear in the editor either checking or clearing the if the box is checked decimal values will Hexadecimal box at the top right of the appear if the box is unchecked editor 3 Expand the Fallback Mode Settings A single row called Fallback Mode fields by clicking on the sign Output appears 4 Expand the Fallback Mode Output Rows for output channels 1 through 8 row further by clicking on the sign appear 5a To change the settings at the module When you select the Fallback Mode value level select the integer that appears in the max min values of the range app
42. cottiiwari idee savas eacatnaed wha n cae wee 257 31007730 4 2012 5 31007730 4 2012 Safety Information ZB Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death f This is the safety alert symbol It is used to alert you to potential A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury 31007730 4 2012 7 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury Electrical equipment should be installed operated ser
43. dictionary through the CANopen fieldbus you can predict its network behavior and build a distributed application Open Devicenet Vendors Association The ODVA supports the family of network technologies that are built on the Common Industrial Protocol EtherNet IP DeviceNet and CompoNet open industrial communication network output filtering A distributed communication network for industrial environments based on open standards EN 50235 EN50254 and EN50170 and others that allows the exchange of data between devices from different manufacturers The amount that it takes an output channel to send change of state information to an actuator after the output module has received updated data from the NIM 246 31007730 4 2012 Glossary output polarity An output channel s polarity determines when the output module turns its field actuator on and when it turns the actuator off If the polarity is normal an output channel turns its actuator on when the master controller sends it a 1 If the polarity is reverse an output channel turns its actuator on when the master controller sends ita 0 output response time parameterize PDM PDO PE The time it takes for an output module to take an output signal from the Island bus and send it to its field actuator P To supply the required value for an attribute of a device at run time power distribution module A module that distributes either AC or DC field power
44. end of the island 120 Q termination must be provided both at the end of the last Advantys STB segment and at the last standard CANopen device 31007730 4 2012 17 Theory of Operation Island Segments Summary An Advantys STB system starts with a group of interconnected devices called the primary segment This first segment is a mandatory piece of an island Depending on your needs and on the type of NIM you are using see page 16 the island may optionally be expanded to additional segments of Advantys STB modules called extension segments and to non STB devices such as preferred modules and or standard CANopen devices The Primary Segment The Island Bus Every island bus begins with a primary segment The primary segment consists of the island s NIM and a set of interconnected module bases attached to a DIN rail The PDMs and Advantys STB I O module mount in these bases on the DIN rail The NIM is always the first leftmost module in the primary segment The bases that you interconnect on the DIN rail form an island bus structure The island bus houses the modules and supports the communications buses across the island A set of contacts on the sides of the base units see page 33 provides the bus structure for e logic power e sensor field power to the input modules e actuator power to the output modules e the auto addressing signal e island bus communications between the I O and the NIM 31007730 4 2012
45. fallback state flicker Field power absent or a short circuit Check power detected at the actuator blink 1 A field error has been detected and Cycle power restart the module continues to operate communications blink 2 The island bus is not running Check network connections replace NIM flicker the LED flickers when it is repeatedly on for 50 ms then off for 50 ms blink 1 the LED blinks on for 200 ms then off for 200 ms This pattern is repeated until the causal condition changes blink 2 the LED blinks on for 200 ms off for 200 ms on again for 200 ms then off for 1 s This pattern is repeated until the causal condition changes 44 31007730 4 2012 Parallel Interface Modules STB EPI 1145 Field Wiring Summary The STB EPI 1145 parallel interface module uses a single HE10 30 pin connector to link to your Tego Power application The module is designed to work exclusively in Tego Power motor starter applications Connector and Cables Use one of the Advantys Tego Power cables to connect an STB EPI 1145 module to your Tego Power system Two cables are available e a1mSTB XCA 3002 cable e a2mSTB XCA 3003 cable These are the only cables recommended and approved by Schneider Electric for this module Both available cables have a 30 pin HE10 connector on each end One connector plugs into the field wiring connector on the STB EPI 1145 module and the other fits
46. functions as an auto addressable device on an Advantys STB Island but is not in the same form factor as a standard Advantys STB I O module and therefore does not fit in an I O base A preferred device connects to the Island bus via an EOS module and a length of a preferred module extension cable It can be extended to another preferred module or back into a BOS module If it is the last device on the Island it must be terminated with a 120 Q terminator premium network interface A premium NIM has advanced features over a standard or basic NIM prioritization An optional feature on a standard NIM that allows you to selectively identify digital input modules to be scanned more frequently during a the NIM s logic scan process I O An Advantys STB I O module designed for operation at extended temperature ranges in conformance with IEC type 2 thresholds Modules of this type often feature high levels of on board diagnostics high resolution user configurable parameter options and higher levels of agency approval process image A part of the NIM firmware that serves as a real time data area for the data exchange process The process image includes an input buffer that contains current data and status information from the Island bus and an output buffer that contains the current outputs for the Island bus from the fieldbus master producer consumer model In networks that observe the producer consumer model data packets are identified accordin
47. image the RTP request block to send requests and 4 reserved input words in the NIM s process image the RTP response block to receive responses Available only in standard NIMs running firmware version 2 0 or higher reception For example in a CAN based network a PDO is described as an RxPDO of the device that receives it S service access point The point at which the services of 1 communications layer as defined by the ISO OSI reference model is made available to the next layer supervisory control and data acquisition Typically accomplished in industrial settings by means of microcomputers 250 31007730 4 2012 Glossary SDO service data object In CAN based networks SDO messages are used by the fieldbus master to access read write the object directories of network nodes segment A group of interconnected I O and power modules on an Island bus An Island must have at least 1 segment and depending on the type of NIM used may have as many as 7 segments The first leftmost module in a segment needs to provide logic power and Island bus communications to the I O modules on its right In the primary or basic segment that function is filled by a NIM In an extension segment that function is filled by an STB XBE 1200 or an STB XBE 1300 BOS module SELV safety extra low voltage A secondary circuit designed so that the voltage between any 2 accessible parts or between 1 accessible part and the PE terminal for
48. in the base has input channels contacts 1 and 2 deliver sensor bus power to the module 3 and 4 when the module inserted in the base has output channels contacts 3 and 4 deliver actuator bus power to the module 5 PE is established via a captive screw on the PDM base units see page 215 and is delivered to the Advantys STB I O module via contact 5 If the module in the STB XBA 3000 base supports only input channels contacts 3 and 4 are not used If the module in the STB XBA 1000 base supports only output channels contacts 1 and 2 are not used 210 31007730 4 2012 Bases STB XBA 2200 PDM Base Summary Physical Overview The STB XBA 2200 PDM base is 18 4 mm 0 72 in wide It is the mounting connection for any PDM s on the island bus It allows you to easily remove and replace the module from the island for maintenance It also enables the PDM to distribute sensor bus power to input modules and actuator power to output modules in the voltage group of I O modules supported by that NIM A plastic block at the bottom of the base houses a PE captive screw see page 215 which should be used to make protective earth connections for the island This captive screw block gives the PDM an added height dimension of 138 mm 5 44 in As a result the PDMs are always the tallest Advantys modules in an island segment NOTE The STB XBA 2200 is designed only for PDMs Do not attempt to use this base for other size 2 A
49. input in Register 1 If any bit in this register is set to 0 no fault has been detected if a bit is set to 1 a fault has been detected A fault always derives from one the following causes field power missing short circuit on the field power never used 1s 14 13 12 1410 9 8 7 6 5 4 3 2 1 o always set to 0 Ls E E E A see 1 see 2 see 3 see 4 see 5 see 6 see 7 see 8 1 bit O denotes the status of channel 1 motor starter 1 circuit breaker bit 0 no fault detected bit 1 fault detected 54 31007730 4 2012 Parallel Interface Modules 2 bit 1 denotes the status of channel 2 motor starter 2 circuit breaker bit 0 no fault detected bit 1 fault detected 3 bit 2 denotes the status of channel 3 motor starter 3 circuit breaker bit 0 no fault detected bit 1 fault detected 4 bit 3 denotes the status of channel 4 motor starter 4 circuit breaker bit 0 no fault detected bit 1 fault detected 5 bit 4 denotes the status of channel 5 motor starter 5 circuit breaker bit 0 no fault detected bit 1 fault detected 6 bit 5 denotes the status of channel 6 motor starter 6 circuit breaker bit 0 no fault detected bit 1 fault detected 7 bit 6 denotes the status of channel 7 motor starter 7 circuit breaker bit 0 no fault detected bit 1 fault detected 8 bit 7 denotes the status of channel 8 motor starter 8 circuit breaker bit 0 no fault detected bit 1 fau
50. module can communicate with HART instruments that support HART protocol versions 5 6 and 7 Front Panel View AHI 8321 model number LED array locations for custom labels black special module identification stripe field wiring connector odd numbered pins connect to analog I O even numbered pins connect to HART field instruments a khwonNnD 84 31007730 4 2012 STB AHI 8321 Interface Module Ordering Information The module and its related parts can be purchased together in a kit This kit can ordered as part number STBAHI8321KC and includes e an STB AHI 8321 module e an STB XBA 3000 I O base see page 207 e an STB XTS 2150 18 pin removable spring type connector Other accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part of your island assembly plan e the STB XMP 7700 keying pin kit for inserting the module into the base To meet CE compliance use a grounding bar such as the one in the EMC Kit STB XSP 3000 with your island installation For details refer to the Advantys STB System Planning and Installation Guide 31007730 4 2012 85 STB AHI 8321 Interface Module 3 2 LED Indicators STB AHI 8321 LED Indicators Overview Location The front of the STB AHI 8321HART interface module presents six LEDs These six LEDs provide visual indication of the following conditions e the RDY and ERR LEDs in
51. module via a preferred module extension cable and to an island bus terminator primary island segment network interface module NIM power distribution module PDM STB XBE 1100 EOS module preferred module island bus terminator NOohwWD preferred module extension cable NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment Protection The STB XBE 1100 EOS module provides protection against both power surges and 24V DC power reverse polarity It also contains an internal resettable fuse Configurable Parameters There are no configurable parameters for the STB XBE 1100 EOS module 132 31007730 4 2012 Extension Modules STB XBE 1100 Module Specifications General Specifications General specifications for the STB XBE 1100 end of segment EOS module are described in the following table General Specifications dimensions width on a base 18 4 mm 0 72 in height unassembled 125 mm 4 92 in height on a base 128 25 mm 5 05 in depth unassembled 65 1 mm 2 56 in depth on a base 75 5 mm 2 97 in worst case with screw clamp connectors base STB XBA 2300 interface connections island bus extension input port to the external 24 VDC power supply 2 pin receptacle built in power supply input voltage 19 2 30 VDC input current 310 mA 24 VCD tull load 375 mA ab
52. not recognized in an auto configured system Auto configuration also resets the baud rate to 800 kbaud and an island bus with a CANopen extension must operate at 500 kbaud Cable Requirements The cable between the STB XBE 2100 extension module and a standard CANopen device or between two CANopen extension devices must meet the recommen dations defined in CiA specification DR303 1 Cable with a resistance of 70 mW m and a cross section of 0 25 0 34 mm is recommended NOTE A CANopen extension on an island bus must be separately terminated at the beginning and at the end The STB XBE 2100 CANopen extension module has built in termination for the beginning of the CANopen extension You must provide termination at the last CANopen device on the extension Connect your cables so that the STB XBE 2100 is the first module on the extension sub net 31007730 4 2012 155 Extension Modules Cable Pinout The following table describes the pinout of the five terminal connector that plugs into the STB XBE 2100 module Three signals are required to connect this module to a standard CANopen device An optional shield connection is also provided Pin Connection 1 CAN ground 0 V CAN low bus signal cable shield optional CAN high bus signal no connection oa AION Sample Cabling Diagrams Cable connections are always made on pins 1 2 and 4 of the five terminal connector 1 CAN ground
53. on or the input signal is high The input polarity on one or more of the channels may optionally be configured for logic reverse where e an input value of 1 indicates that the physical sensor is off or the input signal is low e an input value of 0 indicates that the physical sensor is on or the input signal is high To change an input polarity parameter from logic normal or back to normal from logic reverse you need to use the Advantys configuration software You may configure input polarity values independently for each input channel Step Action Result 1 Double click on the STB EPI 1145 module you The selected STB EPI 1145 module want to configure in the island editor opens in the software module editor 2 Choose the data display format by either Hexadecimal values will appear in checking or clearing the Hexadecimal the editor if the box is checked checkbox at the top right of the editor decimal values will appear if the box is unchecked 48 31007730 4 2012 Parallel Interface Modules Step Action Result Expand the Input Polarity Settings fields by clicking on the sign A top level row appears It leads to two groups Input Polarity First 8 channels containing circuit breaker information for input channels 1 through 8 and Input Polarity Last 8 channels providing contactor information for channels 9 through 16 Expand either of the Input P
54. on the field power or output overload never used always set to 0 1 bit 0 denotes the status of output 1 motor starter 1 bit 0 no fault detected bit 1 detected 2 bit 1 denotes the status of output 2 motor starter 2 bit 0 no fault detected bit 1 detected 3 bit 2 denotes the status of output 3 motor starter 3 bit 0 no fault detected bit 1 detected 4 bit 3 denotes the status of output 4 motor starter 4 bit 0 no fault detected bit 1 detected 5 bit 4 denotes the status of output 5 motor starter 5 bit 0 no fault detected bit 1 detected 6 bit 5 denotes the status of output 6 motor starter 6 bit 0 no fault detected bit 1 detected 7 bit 6 denotes the status of output 7 motor starter 7 bit 0 no fault detected bit 1 detected 8 bit 7 denotes the status of output 8 motor starter 8 bit 0 no fault detected bit 1 detected psfia rsi2fitio e 8 7 6 5 4 3 2 o ee see 1 see 2 see 3 see 4 see 5 see 6 see 7 see 8 fault fault fault fault fault fault fault fault 58 31007730 4 2012 Parallel Interface Modules Output Data and Status The output data process image is part of a block of 4096 16 bit registers in the range 40001 through 44096 that represents the data returned by the fieldbus master The STB EPI 1145 uses one register in the output data block to control the on off states of th
55. signal value A module that contains circuits that transmit an analog DC signal proportional to a digital value input to the module from the processor By implication these analog outputs are usually direct That means a data table value directly controls the analog signal value In CAN based networks application objects represent device specific functionality such as the state of input or output data The ARP address resolution protocol is the IP network layer protocol which uses ARP to map an IP address to a MAC hardware address The automatic assignment and detection of a common baud rate as well as the ability of a device on a network to adapt to that rate The assignment of an address to each Island bus I O module and preferred device The ability of Island modules to operate with predefined default parameters A configuration of the Island bus based completely on the actual assembly of I O modules Low cost Advantys STB input output modules that use a fixed set of operating parameters A basic I O module cannot be reconfigured with the Advantys Configuration Software and cannot be used in reflex actions 234 31007730 4 2012 Glossary basic network interface A low cost Advantys STB network interface module that supports up to 12 Advantys STB I O modules A basic NIM does not support the Advantys Configuration Software reflex actions nor the use of an HMI panel basic power distribution module BootP
56. the baud rate 3b If the message box appears and you accept the possible change in system performance push OK The new baud rate for the island bus is now set to the selected value Power Requirements The STB XBE 2100 module uses the 5 V logic power signal on the island bus It has no external power supply requirements It draws a nominal 120 mA from the logic power supply Standard CANopen Device Requirements An STB XBE 2100 module can support up to 12 standard CANopen devices In order to be recognized as a valid island module by the Advantys configuration software the profile of the standard CANopen device must appear in the Advantys configuration software i e it must appear in the catalog browser in the software You can drag and drop standard CANopen devices from the catalog browser into the logical island configuration similarly to regular STB I O modules but they must be placed at the end of the island bus and they must be preceded by an STB XBE 2100 CANopen extension module in the last position of the last segment on the island bus 158 31007730 4 2012 Extension Modules If you want to use a standard CANopen device that does not appear in the Advantys configuration software contact your local Schneider Electric representative Schneider Electric is able to integrate many standard CANopen devices into the STB catalog upon request NOTE Make sure that you follow vendor instructions whe
57. to a cluster of I O modules directly to its right on the Island bus A PDM delivers field power to the input modules and the output modules It is important that all the I O installed directly to the right of a PDM be in the same voltage group either 24 VDC 115 VAC or 230 VAC process data object In CAN based networks PDOs are transmitted as unconfirmed broadcast messages or sent from a producer device to a consumer device The transmit PDO from the producer device has a specific identifier that corresponds to the receive PDO of the consumer devices protective ground A return line across the bus to keep improper currents generated at a sensor or actuator device out of the control system peer to peer communications In peer to peer communications there is no master slave or client server relationship Messages are exchanged between entities of comparable or equivalent levels of functionality without having to go through a third party like a master device 31007730 4 2012 247 Glossary PLC programmable logic controller The PLC is the brain of an industrial manufacturing process It automates a process as opposed to relay control systems PLCs are computers suited to survive the harsh conditions of the industrial environment PowerSuite Software PowerSuite Software is a tool for configuring and monitoring control devices for electric motors including ATV31x ATV71 and TeSys U preferred module An I O module that
58. two settings to establish the address range the HART interface module searches when looking for a HART instrument on the specified channel minimum value 0 maximum value 63 Lower Scan Address Default 0 Upper Scan Address Default 15 NOTE The value of the Upper Scan Address must be equal to or greater than the value of the Lower Scan Address Number of Preambles The minimum number of preambles the HART interface module uses to communicate with a HART instrument If the HART instrument requires more preambles the HART interface module sends more preambles fewer preambles the HART interface module sends the minimum number configured by this setting Default 5 e Number of Communication Retries The number of times the HART interface module re sends a command to a non responsive HART instrument Valid values 0 1 and 2 Default 5 e Number of Busy Retries The number of times the HART interface module re sends a command after receiving a busy reply from a HART instrument Valid values 0 1 and 2 Default 2 108 31007730 4 2012 STB AHI 8321 Interface Module Parameter Name Description e Fallback Mode If the HART instrument on this channel is disconnected or if there Setting is no HART instrument this setting determines the value that is assigned to the primary variable PV until a connection to a HART instrument is made e 0 Settod e 1 Hol
59. values means that the first eight input channels have associated with the channels reverse polarity change For example if you choose an input polarity value of Ox2F channels 5 7 amp 8 will have normal polarity while other input channels will have reverse polarity 5b To change the settings at the channel level When you accept a new value for a double click on the channel values you want to channel setting the value for the change then select the desired settings from module in the Input Polarity row the pull down menu changes For example if you set channel 2 and 3 to Reverse 1 and leave the other channels on Normal 0 the Input Polarity value changes to 0x06 By default the polarity on all eight output channels is logic normal where e an output value of 0 indicates that the physical actuator is off or the output signal is low e an output value of 1 indicates that the physical actuator is on or the output signal is high The output polarity on one or more of the channels may optionally be configured for logic reverse where e an output value of 1 indicates that the physical actuator is off or the output signal is low e an output value of 0 indicates that the physical actuator is on or the output signal is high To change an output polarity parameter from logic normal or back to normal from logic reverse use the Advantys configuration software 72 31007730 4 2012 Parallel Interface
60. voltage group of DC digital I O modules an STB CPS 2111 auxiliary power supply voltage group of DC analog I O modules NOR WD NOTE A PDM is required after a CPS module 168 31007730 4 2012 Extension Modules STB CPS 2111 Auxiliary Power Supply Specifications General Specifications General Specifications Input input voltage 19 2 30 VDC Requirements input current 310 mA 24 VDC tull load 375 mA absolute maximum input power interruption 10 ms 24 VDC Output to Bus maximum current 1 2A protection over current over voltage General internal power dissipation 2 W 24 VDCf full load isolation 500 VAC hot swapping support none base STB XBA 2100 dimensions width on a base 18 4 mm 0 72 in height unassembled 125 mm 4 92 in height on a base 128 25 mm 5 05 in depth unassembled 65 1 mm 2 56 in depth on a base 75 5 mm 2 97 in worst case with screw clamp connector storage temperature 40 to 85 C operating temperature range 0 to 60 C agency certifications refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 This product supports operation at normal and extended temperature ranges Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 for a complete summary of capabilities and limitations 31007730 4 2012 169 Extension Modules 170 31007730 4 2012 A
61. wiring connectors into the module For installation instructions and other details refer to the Advantys STB System Planning and Installation Guide 890 USE 171 Special Termination Considerations A CANopen extension is treated as a sub net on the island bus and it must be terminated on both ends CANopen sub net termination is independent of the island s normal termination The STB XBE 2100 module has built in termination and needs to be used at one end of the extension sub net You must provide termination at the last standard CANopen device on the extension Module Dimensions width module on a base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 128 25 mm 5 05 in depth module only 65 1 mm 2 56 in on a base 75 5 mm 2 97 in 31007730 4 2012 153 Extension Modules STB XBE 2100 LED Indicator Purpose The LED on the STB XBE 2100 module provides a visual indication of the operating status of the module The LED location and its meaning is described below Location The LED is positioned on the top front of the STB XBE 2100 module as shown in the figure below XBE 2100 Indications When the LED is off the module is either not receiving logic power from the NIM or the BOS module or it has stopped functioning When the LED is on the module has power and is operational 154 31007730 4 2012 Extension Modules Making the CANopen Cable Connection
62. 0 no fault has been detected if a bit is set to 1 a fault has been detected A fault always derives from one of the following causes field power missing or short circuit on the field power never used always set to 0 see 1 see 2 see 3 see 4 see 5 see 6 see 7 see 8 1 bit 0 denotes the status of channel 1 motor starter 1 contactor bit 0 no fault detected bit 1 fault detected 2 bit 1 denotes the status of channel 2 motor starter 2 contactor bit 0 no fault detected bit 1 fault detected 3 bit 2 denotes the status of channel 3 motor starter 3 contactor bit 0 no fault detected bit 1 fault detected 4 bit 3 denotes the status of channel 4 motor starter 4 contactor bit 0 no fault detected bit 1 fault detected 5 bit 4 denotes the status of channel 5 motor starter 5 contactor bit 0 no fault detected bit 1 fault detected 6 bit 5 denotes the status of channel 6 motor starter 6 contactor bit 0 no fault detected bit 1 fault detected 7 bit 6 denotes the status of channel 7 motor starter 7 contactor bit 0 no fault detected bit 1 fault detected 8 bit 7 denotes the status of channel 8 motor starter 8 contactor bit 0 no fault detected bit 1 fault detected 56 31007730 4 2012 Parallel Interface Modules Register 5 Echo Output Data The fifth register in the I O status block is the module s echo output data register This register represent
63. 007730 4 2012 235 Glossary Cl CiA CIP COB configuration CRC CSMA CS This abbreviation stands for command interface CiA CAN in Automation is a non profit group of manufacturers and users dedicated to developing and supporting CAN based higher layer protocols Common Industrial Protocol Networks that include CIP in the application layer can communicate seamlessly with other CIP based networks For example the implementation of CIP in the application layer of an Ethernet TCP IP network creates an EtherNet IP environment Similarly CIP in the application layer of a CAN network creates a DeviceNet environment Devices on an EtherNet IP network can therefore communicate with devices on a DeviceNet network via CIP bridges or routers A COB communication object is a unit of transportation a message in a CAN based network Communication objects indicate a particular functionality in a device They are specified in the CANopen communication profile The arrangement and interconnection of hardware components within a system and the hardware and software selections that determine the operating characteristics of the system cyclic redundancy check Messages that implement this error checking mechanism have a CRC field that is calculated by the transmitter according to the message s content Receiving nodes recalculate the field Disagreement in the two codes indicates a difference between the transmitted message a
64. 2 CAN low 4 CAN high If a shielded cable is used the cable shield may be connected to pin 3 1 CAN ground 2 CAN low 3 cable shield 4 CAN high NOTE In high noise environments we recommend that you tie the cable shield directly to the functional earth connection See the Advantys STB System Planning and Installation Guide 890 USE 171 for details 156 31007730 4 2012 Extension Modules STB XBE 2100 Functional Description Functional Characteristics Isolation The STB XBE 2100 module is essentially a repeater that lets you establish a CANopen extension bus on the Advantys island bus The module isolates the island bus from the CANopen extension bus The overall length of the island bus including the CANopen extension is constrained by this isolation and by the speed at which it is operating The STB XBE 2100 module provides 500 VDC optical isolation between the island bus and the CANopen extension bus The isolation provides some protection to the island bus from external wiring or electrical faults You need to place an STB XMP 1100 termination plate immediately after the CANopen extension module in the rightmost position in the island segment and you must provide an additional 120 Q of termination on the last standard CANopen device in the CANopen extension bus Advantys STB segment NIM STB XBE 2100 CANopen extension module STB XMP 1100 termination plate standard CANo
65. 31007730 06 Advantys STB Special Modules Reference Guide 4 2012 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant in
66. 321 Field Wiring Field Wiring Connector The STB AHI 8321 HART presents two rows of connector pins e odd number pins on the left to connect the HART interface module to analog I O e even number pins on the right to connect the HART interface module to HART field instruments to Analog I O Pin Pin to HART instrument FILTER_1 1 HART_1 RETURN_1 3 2 4 RETURN_1 FILTER_2 5 4 E 6 HART_2 RETURN_2 7 4 na 8 RETURN_2 FILTER_3 9 4 a 10 HART_3 RETURN_3 11 5 4 12 RETURN_3 FILTER_4 13 14 HART_4 RETURN_4 15 16 RETURN_4 NC 17 18 NC Wiring I O to the HART Interface Module The specific wiring design for the STB AHI 8321 HART interface module can vary depending on the specific analog I O module s to which the HART interface module is wired HART wiring designs include configurations that may or may not include I O modules Examples of each type of wiring design follow Refer to the HART Multiplexer Applications Guide for additional examples of wiring the HART interface module to analog I O modules on different platforms 31007730 4 2012 91 STB AHI 8321 Interface Module Example 1 Using the STB AHI 8321 HART Interface Module with I O In the following example the HART interface module is placed between an analog I O module and a HART field instrument The 4 20 mA cur
67. 4 provides motor starter contactor status Register 5 echo output data Register 6 provides status of outputs 31007730 4 2012 53 Parallel Interface Modules Register 1 Circuit Breaker Information from Motor Starters The first input status register provides circuit breaker information from the various motor starters never used always set to 0 see 1 see 2 see 3 see 4 see 5 see 6 see 7 see 8 1 bit 0 indicates the status of channel 1 the circuit breaker for motor starter 1 where 0 tripped and 1 on 2 bit 1 indicates the status of channel 2 the circuit breaker for motor starter 2 where 0 tripped and 1 on 3 bit 2 indicates the status of channel 3 the circuit breaker for motor starter 3 where 0 tripped and 1 on 4 bit 3 indicates the status of channel 4 the circuit breaker for motor starter 4 where 0 tripped and 1 on 5 bit 4 indicates the status of channel 5 the circuit breaker for motor starter 5 where 0 tripped and 1 on 6 bit 5 indicates the status of channel 6 the circuit breaker for motor starter 6 where 0 tripped and 1 on 7 bit 6 indicates the status of channel 7 the circuit breaker for motor starter 7 where 0 tripped and 1 on 8 bit 7 indicates the status of channel 8 the circuit breaker for motor starter 8 where 0 tripped and 1 on Register 2 Circuit Breaker Status from Motor Starters The second input status register denotes the status of each
68. 5 STB XBE_1000 auxiliary power supply 120 127 136 143 keying pins STB XMP 7810 PDM kit 178 190 L labels for Advantys modules and bases 200 204 217 220 224 for STB modules and bases 212 LED indications STB XBE 1000 EOS module 127 STB XBE 1200 BOS module 137 LED indicators STB XBE 1100 EOS module 129 STB XBE 1300 BOS module 145 LEDs on an STB XBE 2100 CANopen exten sion module 154 on the STB PDT 3100 DC power distribu tion module 177 STB AHI 8321 HART module 86 STB CPS 2111 auxiliary power supply 166 STB XBE 1000 EOS module 121 STB XBE 1100 EOS module 129 STB XBE 1200 BOS module 137 STB XBE 1300 BOS module 145 Logic side contacts on the I O bases 33 M mandatory module 114 N not present 115 P PDM base unit STB XBA 2200 211 PE bus contact on the I O bases 34 power distribution modules STB PDT 3100 standard 24 VDC 172 STB PDT 3105 basic 24 VDC 185 power wiring on the STB PDT 3100 power distribution module 178 on the STB PDT 3105 power distribution module 190 preferred module connected to EOS 132 149 258 31007730 4 2012 Index R reflex actions 115 RST button 105 S sensor bus contacts on an STB XBA 1000 I O base 202 on an STB XBA 2000 I O base 206 222 on an STB XBA 3000 I O base 210 on STB XBA 2100 auxiliary power supply base 227 on the I O bases 34 specifications electromagnetic susceptibility 37 emission 37 environmental 36 envir
69. A 2200 base has two positions as shown below 212 31007730 4 2012 Bases Release position The latch needs to be in release position while the base is being inserted on the DIN rail and when it is being removed from the DIN rail It needs to be in lock position when the base has been pushed and snapped into place on the rail before the module is inserted into the base The DIN Rail Contacts One of the roles of the DIN rail is to provide the island with functional earth Functional earth provides the island with noise immunity control and RFI EMI protection When a PDM base is snapped onto the DIN rail two contacts on the back of the rail provide the functional ground connection between the rail and the PDM that will be seated on the base 31007730 4 2012 213 Bases Protective Earth One of the key functions of a PDM in addition to distributing sensor and actuator power to the I O modules is the provision of protective earth to the island PE is essentially a return line across the bus for fault currents generated at a sensor or actuator device in the control system A captive screw at the bottom of the STB XBA 2200 base secures a PE wire to the island 1 The PE contact 2 The PE captive screw PE is brought to the island by an insulated ground conductor usually a copper wire that is tied to a single grounding point on the cabinet The ground conductor is secured by the PE captive screw The STB XBA 2200
70. A maximum 5 25 Vdc 2 4 350 mA typical over the 0 60 C 32 140 F temperature range Hot swapping support Yes Reverse polarity detection Yes Sensor power provided No Number of channels 4 HART channels Signal filtering for analog pass through A passive filter of 25 Hz 3 dB point to attenuate HART signals Channel to channel isolation 30 Vdc minimum Data format floating point I O base STB XBA 3000 Operating temperature 0 60 C 32 140 F Storage temperature 40 85 C 40 185 F Agency certifications UL CSA CE FM class 1 div 2 pending and ATEX pending 116 31007730 4 2012 Advantys STB Bus Extension Modules Overview This chapter provides a overview of the bus extension capabilites of an Advantys STB island bus and detailed descriptions of the extension modules that support these capabilities Extension cables are also described What Is in This Chapter This chapter contains the following sections Section Topic Page 4 1 The STB XBE 1000 End of Segment Module 118 4 2 The STB XBE 1100 End of Segment Module 125 4 3 The STB XBE 1200 Beginning of Segment Module 134 4 4 The STB XBE 1300 Beginning of Segment Module 141 4 5 STB XBE 2100 CANopen Extension Module 151 4 6 The STB CPS 2111 Auxiliary Power Supply 162 31007730 4 2012 117 Extension Modules 4 1 T
71. A mounting device designed to seat an STB module install it on a DIN rail and connect it to the Island bus It is 28 1 mm 1 11 in wide and 128 25 mm 5 05 in high An I O module design that combines a small number of channels usually between 2 and 6 in a small package The idea is to allow a system developer to purchase just the right amount of I O and to be able to distribute it around the machine in an efficient mechatronics way state management_message periodic services The applications and network management services used for process control data exchange diagnostic message reporting and device status notification on a Fipio network simple network management protocol The UDP IP standard protocol used to manage nodes on an IP network A circuit generally used to suppress inductive loads it consists of a resistor in series with a capacitor in the case of an RC snubber and or a metal oxide varistor placed across the AC load A load with a current directed into its input must be driven by a current source Any of a subset of Advantys STB input output modules designed at a moderate cost to operate with user configurable parameters A standard I O module may be reconfigured with the Advantys Configuration Software and in most cases may be used in reflex actions 252 31007730 4 2012 Glossary standard network interface An Advantys STB network interface module designed at moderate cost to support the confi
72. B AHI 8321 HART Interface Module Customizing the Configuration Using the Advantys configuration software you can customize the configuration of each STB AHI 8321 HART interface module in the HART multiplexer island one module at a time In the Advantys configuration software with the island unlocked select a HART interface module in the island and open the Module Editor which presents the following tabs e use theParameters tab to access and edit configurable parameters for the STB AHI 8321 module e use the I O Mapping tab to edit the multiplexer island data process image by adding and removing STB AHI 8321 module data items e use the IO Image tab to view a list of STB AHI 8321 module data process image items for the selected HART interface module e use Options tab to specify that the STB AHI 8321 module is e a mandatory island module e not present but its place preserved in the island process image Refer to the Advantys configuration software online help for the Module Editor for instructions on how to perform custom configuration edits 106 31007730 4 2012 STB AHI 8321 Interface Module Configuring STB AHI 8321 Channel Settings Configuring HART Interface Module Channel Properties Use the Parameters tab of the Module Editor for the STB AHI 8321 module to configure the HART channels In this tab you can e enable or disable each of the module s four HART channels e define the range of address the STB AHI 8321 module
73. B I O modules on the island bus as if they were on the same segment EOS BOS Modules Compatibility The STB XBE 1300 BOS module is designed to connect to the STB XBE 1100 EOS module or to a preferred module When joining island bus segments together it is important to note that only paired EOS BOS modules work in conjunction with one another If a STB XBE 1100 EOS module is installed on the current island segment you must connect it to a STB XBE 1300 BOS module to the beginning of the next island segment Multiple island segments can have different paired EOS BOS modules Ifthe STB XBE 1300 BOS module is connected to a preferred module the preferred module must also be connected to the previous island segment STB XBE 1100 EOS module 146 31007730 4 2012 Extension Modules The following figure shows compatible EOS BOS modules joined in an island with multiple segments primary island segment extension segment 1 extension segment 2 network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module preferred module STB XBE 1000 EOS module 10 STB XBE 1200 BOS module 11 island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment OONOuRWND NOTE For cables relative to preferred modules see the
74. B XBA 2100 auxiliary power supply base for 18 4 mm Advantys STB auxiliary pow er supply 223 STB XBA 2200 PDM base for AC and DC power distribution 211 31007730 4 2012 259 Index STB XBA 2300 BOS base for STB XBE 1200 modules 216 STB XBA 2400 EOS base for STB XBE 1000 modules 219 STB XBA 3000 I O base for 27 8 mm Advantys I O modules 207 STB XBE 1000 End of Segment Module general specifications 124 LED indications 121 LEDs 121 STB XBE 1000 EOS module communications interface 123 EOS BOS module compatibility 122 functional description 122 introduction 118 island bus addresses 123 physical characteristics 119 STB XBE 1100 End of Segment Module LED indicators 129 LEDs 129 STB XBE 1100 EOS module communications interface 131 configurable parameters 132 connection to preferred module 132 EOS BOS module compatibility 730 functional description 130 STB XBE 1100 EOS module general specifications 133 STB XBE 1100 EOS module introduction 125 island bus addresses 130 physical characteristics 126 STB XBE 1200 BOS module communications interface 139 139 EOS BOS module compatibility 138 functional description 138 STB XBE 1200 BOS module general specifications 140 STB XBE 1200 BOS module introduction 134 island bus addresses 139 STB XBE 1200 BOS module LED indications 137 LEDs 137 STB XBE 1200 BOS module physical characteristics 135 STB XBE 130 EOS module connection to preferred module
75. C mE e a area for user customizable label model name LED array yellow module identification stripe incoming 24 VDC power connection aaron Ordering Information The module can be ordered as part of a kit STB CPS 2111 K which includes e one STB CPS 2111 auxiliary power supply e one STB XBA 2100 size 2 base see page 223 e two alternative connectors e one 2 terminal screw type connector e one 2 terminal spring clamp connector Individual parts may also be ordered for stock or replacement as follows e astandalone STB CPS 2111 auxiliary power supply e astandalone STB XBA 2100 size 2 base e a bag of screw type connectors STB XTS 1120 or spring clamp connectors STB XTS 2120 164 31007730 4 2012 Extension Modules Additional optional accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part of the island assembly plan e the STB XMP 7800 keying pin kit to reduce the likelihood of installing the STB CPS 2111 in any module base other than the STB XBA 2100 NOTE You should use of a module to base keying scheme to reduce the likelihood of accidentally inserting the auxiliary power supply in the wrong type 2 base For more information on keying schemes refer to the keying considerations discussion in the Advantys STB System Planning and Installation Guide 890 USE 171 Module Dimensions width on a
76. C and the Island internal 5V hot swapping support none storage temperature 40 to 85 C operating temperature range 0 to 60 C agency certifications refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 This product supports operation at normal and extended temperature ranges Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 for a complete summary of capabilities and limitations 150 31007730 4 2012 Extension Modules 4 5 STB XBE 2100 CANopen Extension Module Overview This section provides a detailed description of the Advantys STB XBE 2100 CANopen extension module its functions physical design technical specifications field wiring requirements and configuration options What Is in This Section This section contains the following topics Topic Page STB XBE 2100 Physical Description 152 STB XBE 2100 LED Indicator 154 Making the CANopen Cable Connection 155 STB XBE 2100 Functional Description 157 STB XBE 2100 Specifications 161 31007730 4 2012 151 Extension Modules STB XBE 2100 Physical Description Physical Characteristics Front Panel View The STB XBE 2100 is an Advantys STB island bus extension module that lets you add standard CANopen devices to your island configuration If you want to use standard V4 CANopen devices you need to use one STB XBE 2100 module in the last STB module o
77. D 46 31007730 4 2012 Parallel Interface Modules STB EPI 1145 Functional Description Functional Characteristics The STB EPI 1145 module is a special purpose 8 outputs 16 inputs module designed to connect to Tego Power a modular system for the installation of up to eight Tego Power motor starters or four reversible motor starters Using the Advantys configuration software you can customize the following operating parameters e the module s responses to fault recovery e logic normal or logic reverse input and output polarity for each channel on the module e a fallback state for each channel on the module Fault Recovery Responses The module can detect a short circuit on the actuator bus or an overcurrent fault on an output channel when the channel is turned on If a fault is detected on any channel the module will do one of the following e automatically latch off that channel or e automatically recover and resume operation on the channel when the fault is eliminated The factory default setting is latched off where the module turns off the output channel when a short circuit or overcurrent condition is detected on that channel The channel will remain off until you reset it explicitly If you want to set the module to auto recover when the fault is corrected use the Advantys configuration software Step Action Result 1 Double click on the STB EPI 1145 The selected STB EPI 1145 module module you w
78. FF means that the all polarity value of Ox2F channels 5 7 amp 8 will eight output channels have reverse have normal polarity while other output polarity channels will have reverse polarity 5b Tochange the settings at the channel When you accept a new value for a channel setting the value for the module in the Output Polarity row changes For example if you set channels 2 and 3 to Reverse and leave the other channels on Normal the Output Polarity value changes to 0x06 When communication is lost between the module and the fieldbus master the module s outputs must go to a known state where they remain until communications are restored This is known as the output s fallback state You may configure fallback values for each output individually Fallback configuration is accomplished in two steps e first by configuring fallback modes for each output e then if necessary by configuring the fallback states 31007730 4 2012 73 Parallel Interface Modules When an output has predefined state as its fallback mode it can be configured with a fallback state either 1 or 0 When an output has hold last value as its fallback mode it stays at its last known state when communication is lost it cannot be configured with a predefined fallback state By default the fallback mode for all outputs is predefined state 1 If you want to change the fallback mode to hold last value 0 use the Advantys configurati
79. M helps protect the module from internal damage input response time on to off 2 ms max off to on 2 ms max absolute maximum load current per channel 0 1 A resistive load per module 0 850 mA short circuit protection per channel short circuit protection on actuator bus 5 A fuse inside the module not field replaceable short circuit protection on sensor bus 1 A fuse internal to module not field replaceable short circuit feedback diagnostics per channel PDM power available diagnostics fuse on PDM module overheating protection by built in thermal shut down fault status if overheating yes fallback mode default predefined fallback values on all channels user configurable hold last value settings predefined fallback value on one or more channels fallback states when predefined is default all channels go to 0 the fallback mode user configurable each channel configurable for 1 or 0 settings polarity on individual outputs and default logic normal on all channels inputs user configurable logic reverse on one or more channels settings logic normal on one or more channels operating temperature range 0 to 60 C storage temperature 40 to 85 C agency certifications refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 ATEX applications prohibit hot swapping refer to the Advantys STB System Planning and
80. NIM module is available for each fieldbus The rest of the I O and power distribution modules on the island bus function exactly the same regardless of the fieldbus on which the island resides You have the advantage of being able to select the I O modules to build an island independent of the fieldbus on which it will operate Advantys STB I O modules are designed to be small economical devices that provide you with just enough input and output channels to satisfy your application needs Specific types of I O modules are available with two or more channels You can select exactly the amount of I O you need and you do not have to pay for channels that you don t need An Advantys STB system lets you place the control electronics in the I O modules as close as possible to the mechanical devices they are controlling This concept is known as mechatronics 31007730 4 2012 Theory of Operation Depending on the type of NIM you use an Advantys STB island bus may be extended to multiple segments of I O on one or more DIN rails Island bus extensions allow you to position the I O as close as possible to the sensors and actuators they control Using special extension cables and modules an island bus may be stretched to distances up to 15 m 49 21 ft Environmental Considerations This product supports operation at normal and extended temperature ranges and is ATEX certified for operation in hazardous environments Refer to the Advantys STB
81. O modules all with the same voltage requirement installed directly to the right of the appropriate power distribution module PDM and separated from modules with different voltage requirements Install modules with different voltage requirements in different voltage groups virtual placeholder configuration read object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It provides a 32 bit subindex that represents the actual module configuration used in a physical Island virtual placeholder configuration write object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled in a CANopen NIM It provides a 32 bit subindex where the fieldbus master can write a module reconfiguration After the fieldbus writes to the VPCW subindex it can issue a reconfiguration request to the NIM that begins the remote virtual placeholder operation W A timer that monitors a cyclical process and is cleared at the conclusion of each cycle If the watchdog runs past its programmed time period it reports a time out 31007730 4 2012 255 Glossary 256 31007730 4 2012 Index A actuator bus contacts on an STB XBA 1000 I O base 202 on an STB XBA 2000 I O base 206 222 on an STB XBA 3000 I O base 210 on STB XBA 2100 auxiliary power supply base 227 Actuator bus contacts on the I O bases
82. Page Auto Configuring the STB AHI 8321 104 Custom Configuring the STB AHI 8321 HART Interface Module 106 Configuring STB AHI 8321 Channel Settings 107 Mapping Data items to the HART Multiplexer Island Data Process Image 110 Viewing the IO Image for the STB AHI 8321 HART Interface Module 112 Configuring the STB AHI 8321 Module as Mandatory or Not Present 114 31007730 4 2012 103 STB AHI 8321 Interface Module Auto Configuring the STB AHI 8321 Applying the Factory Default Configuration Every configurable Advantys STB module is shipped with a set of predefined parameter settings When you apply these predefined parameter settings the HART multiplexer island becomes operational You can apply the default settings via auto configuration When you auto configure the HART multiplexer island the following default parameter settings are applied to each STB AHI 8321 HART interface module in the multiplexer island Parameter Description Default Setting CH Enable The statically defined states enabled or disabled of the four channels of the HART interface module NOTE The CH Enable value equals the sum of the bit value for each channel that is enabled bit O channel 1 has a value of 1 when enabled bit 1 channel 2 has a value of 2 when enabled bit 2 channel 3 has a value of 4 when enabled bit 3 channel 4 has a value of 8 when enabled 15 all channels are enabled Channel 1 4 Settings
83. STB Basic Profibus DP Network Interface Applications Guide 31005773 English 31005774 French 31005775 German 31005776 Spanish 31005777 Italian 10 31007730 4 2012 Advantys STB Standard INTERBUS Network Interface Applications Guide 31004624 31004625 31004626 31004627 31004628 English French German Spanish Italian Advantys STB Basic INTERBUS Network Interface Applications Guide 31005789 31005790 31005791 31005792 31005793 English French German Spanish Italian Advantys STB Standard DeviceNet Network Interface Applications Guide 31003680 31003681 31003682 31003683 31004619 English French German Spanish Italian Advantys STB Basic DeviceNet Network Interface Applications Guide 31005784 31005785 31005786 31005787 31005788 English French German Spanish Italian Advantys STB Standard CANopen Network Interface Applications Guide 31003684 31003685 31003686 31003687 31004621 English French German Spanish Italian Advantys STB Basic CANopen Network Interface Applications Guide 31005779 31005780 31005781 31005782 31005783 English French German Spanish Italian Advantys STB Standard CANopen Devices 31006709 31006710 31006711 31006712 31006713 English French German Spanish Italian Advantys STB Standard Ethernet Modbus TCP IP Network Inte
84. STB System Planning and Installation Guide 890 USE 171 Island Bus Extension Cables An island bus extension cable carries the island bus communications signals and the bus addressing line Cables that extend the island bus between the STB XBE 1000 EOS and the STB XBE 1200 BOS modules are available in five lengths Cable Model Cable Length STB XCA 1001 0 3 m 1 ft STB XCA 1002 1 0 m 3 3 ft STB XCA 1003 4 5 m 14 8 ft STB XCA 1004 10 m 33 ft STB XCA 1005 14 m 46 ft Module Dimensions width on a base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 128 25 mm 5 05 in depth module only 65 1 mm 2 56 in on a base with connectors 75 5 mm 2 97 in worst case with extension cable inserted 120 31007730 4 2012 Extension Modules STB XBE 1000 LED Indicators Purpose The CONN LED on the STB XBE 1000 end of segment EOS module is a visual indication of the operating status of the module The LED location and its meanings are described below Location The CONN LED is positioned at the top of the module The figure below shows its location XBE 1000 Indications The CONN LED indicates the following conditions CONN green Meaning on healthy connection between the EOS and BOS module off bad connection between the EOS and BOS module 31007730 4 2012 121 Extension Modules STB XBE 1000 Functi
85. STB XBE 1300 Beginning of Segment Module STB XBE 1300 Physical Description 0 0002 c eee eee STB XBE 1300 LED Indicators 0 00 c eee eee eee STB XBE 1300 Functional Description 000 eee STB XBE 1300 Module Specifications 00 e eee STB XBE 2100 CANopen Extension Module 005 STB XBE 2100 Physical Description 0 00 cece eee STB XBE 2100 LED Indicator 2 0 cee eee Making the CANopen Cable Connection 0 20005 STB XBE 2100 Functional Description 000 STB XBE 2100 Specifications a an 00 0 eee eee 89 89 91 91 94 95 97 101 103 104 106 107 110 112 114 116 116 118 119 121 122 124 125 126 129 130 133 134 135 137 138 140 141 142 145 146 150 151 152 154 155 157 161 31007730 4 2012 4 6 The STB CPS 2111 Auxiliary Power Supply 00005 162 STB CPS 2111 Physical Description 0 00000 c ee eee ee 163 STB CPS 2111 LED Indicator ncn iiia i c eee 166 STB CPS 2111 Functional Description 0 00000 eee eee 167 STB CPS 2111 Auxiliary Power Supply Specifications 169 Chapter 5 Advantys Power Distribution Modules 171 5 1 STB PDT 3100 24 VDC Power Distribution Module 172 STB PDT 3100 Physical Description 0 000 c eee eee eee 173 STB PDT 3100 LED Indicators 0 00
86. Summary Connectors The STB XBE 2100 module provides one five terminal connector for the CANopen extension cable You are responsible for the extension cable The choices of connector types and field wire types are described below and some cable design and connection considerations are presented Use either an STB XTS 1110 screw type connector available in a kit of 20 or an STB XTS 2110 spring clamp connector also available in a kit of 20 as the connection for the CANopen extension cable and the STB XBE 2100 module These connectors each have five connection terminals with a 5 08 mm 0 2 in pitch between each pin You need to make a connection on the other end of the extension cable that matches the connector on your standard CANopen device CANopen Device Requirements The STB XBE 2100 module supports a maximum of 12 standard CANopen devices on an island bus The required characteristics of the standard CANopen devices are described on Standard CANopen Device Requirements page 158 You must provide separate power sources as required to support the standard CANopen devices These devices must operate at 500 kbaud and you must make sure that their baud settings as well as their node addresses are set correctly on the physical devices These operating values cannot be set via the Advantys configuration software NOTE When you use a CANopen extension make sure that you do not auto configure the island Standard CANopen devices are
87. Use wire sizes in the range 0 20 0 82 mm 24 18 AWG Shielded twisted pair cable is required to meet CE See the Advantys STB System Planning and Installation Guide for an illustrated example of an island segment with an EMC kit making the analog I O modules CE compliant The shield should be tied to an external clamp that is tied to functional earth Schneider Electric recommends that you strip at least 9 mm 35 in from the wire jacket for the module connection 31007730 4 2012 93 STB AHI 8321 Interface Module 3 5 STB AHI 8321 Data for the Process Image Process Image Data This section describes the process image data that the STB AHI 8321 exchanges with the NIM What Is in This Section This section contains the following topics Topic Page STB AHI 8321 Process Image 95 STB AHI 8321 Input Items 97 STB AHI 8321 Output Items 101 94 31007730 4 2012 STB AHI 8321 Interface Module STB AHI 8321 Process Image Introduction Input Data Output Data This topic discusses the input and output data process image for the STB AHI 8321 HART interface module NOTE The following data format is particular to the island bus and ignores the fieldbus on which the island is operating The data is transferred to the master in a fieldbus specific format For fieldbus specific descriptions refer to one of the Advantys STB Network Interface Module Application Guides Separate guid
88. XBE 1300 L Indicators The following table defines the meaning of the two LEDs where an empty cell indicates that the pattern for the associated LED does not apply LED Status Meaning RDY green on logic power OK off logic power not OK CONN green on healthy connection between the BOS module or to a matching EOS and 24V DC power is present on the EOS off bad connection between the BOS module or to a matching EOS and 24V DC power is not present on the EOS 31007730 4 2012 145 Extension Modules STB XBE 1300 Functional Description Introduction This topic covers the functional characteristics of the STB XBE 1300 beginning of segment BOS module Integrated Power Supply The STB XBE 1300 BOS module has a built in isolated 24 to 5 VDC power supply that provides logic power only to the I O modules on its extension segment of the island bus The power supply requires a 24 VDC external power source It converts the 24 VDC to 5 V of logic power providing 1 2 A of current to the island If the current drawn by the I O modules on the extension segment totals more than 1 2 additional STB power supplies need to be installed to support the load Island Bus Addresses The STB XBE 1100 EOS and STB XBE 1300 BOS modules are not addressable They simply pass data and addressing information along the island bus That is the NIM sequentially assigns island bus addresses to all addressable ST
89. a STB XCA island bus extension cable The yellow stripe below the LED array on the front panel indicates that it is an STB island bus communications module XBE 1000 model name LED array yellow identification stripe indicating an STB island bus communications module island bus communications output connection OND 31007730 4 2012 119 Extension Modules Ordering Information The module and its related parts may be ordered for stock or replacement as follows e standalone STB XBE 1000 EOS modules e standalone STB XBA 2400 size 2 bases Optional accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part of your island assembly plan e the STB XMP 7800 keying pin kit to reduce the likelihood of installing the STB XBE 1000 in any module base other than the STB XBA 2400 NOTE The STB XBA 2400 size 2 base is specifically designed for use with the EOS module Do not attempt to use any other size 2 Advantys modules like I O PDM or BOS modules with the STB XBA 2400 base NOTE You should use a module to base keying scheme to reduce the likelihood of accidentally inserting this EOS module in the wrong type 2 base For more information on keying schemes refer to the keying considerations discussion in the Advantys STB System Planning and Installation Guide 890 USE 171 For installation instructions and other details refer to the Advantys
90. ach module with the intended base For more information on keying schemes refer to the keying considerations discussion in the Advantys STB System Planning and Installation Guide 890 USE 171 Island Bus Extension Cables An island bus extension cable carries the island bus communications signals and the bus addressing line Cables that extend the island bus between the STB XBE 1100 EOS and the STB XBE 1300 BOS modules are available in five lengths Cable Model Cable Length STB XCA 1001 0 3 m 1 ft STB XCA 1002 1 0 m 3 3 ft STB XCA 1003 4 5 m 14 8 ft STB XCA 1004 10 m 33 ft STB XCA 1005 14 m 46 ft 31007730 4 2012 143 Extension Modules Module Dimensions NOTE Refer to your preferred module documentation for information about device specific cables and other connection hardware width on a base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 128 25 mm 5 05 in depth module only 65 1 mm 2 56 in on a base with connectors 75 5 mm 2 97 in worst case with extension cable inserted 144 31007730 4 2012 Extension Modules STB XBE 1300 LED Indicators The two LEDs on the STB XBE 1300 beginning of segment BOS module are visual indications of the operating status of the module The two LEDs are positioned at the top of the module The figure below shows their Purpose Location locations ae ee o
91. added height imposed by the PE captive screw clamp on the bottom of the STB XBA 2200 base 176 31007730 4 2012 Power Distribution Modules STB PDT 3100 LED Indicators Overview The two LEDs on the STB PDT 3100 are visual indications of the presence of sensor power and actuator power The LED locations and their meanings are described below Location The two LEDs are located on the top front bezel of the module directly below the model number PDT 3100 Indications The following table defines the meaning of the two LEDs where an empty cell indicates that the pattern on the associated LED doesn t matter IN OUT Meaning on sensor input field power is present off The module either e is not receiving sensor field power e has a blown fuse e has stopped functioning on actuator output field power is present off The module either e is not receiving sensor field power e has a blown fuse e has stopped functioning NOTE The power required to illuminate these LEDs comes from the 24 VDC power supplies that provide the sensor bus and actuator bus power These LED indicators operate regardless of whether or not the NIM is transmitting logic power 31007730 4 2012 177 Power Distribution Modules STB PDT 3100 Source Power Wiring Summary Connectors The STB PDT 3100 uses two two pin source power connectors that let you connect the PDM t
92. addressable STB I O modules on the island bus as if they were on the same segment EOS BOS Connection The STB XCA 100x island bus extension cable connects two STB island segments One end of the cable plugs in to the island bus communications output port on the front panel of the STB XBE 1000 EOS module at the end of one island segment The other end of the extension cable plugs in to the island bus communications input port on the front panel of the STB XBE 1200 BOS module at the beginning of the next segment primary island segment extension segment network interface module NIM power distribution module PDM STB XBE 1000 EOS module STB XBE 1200 BOS module STB XCA 100x extension cable island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment ONoOuahWND 31007730 4 2012 123 Extension Modules STB XBE 1000 Module Specifications General Specifications General specifications for the STB XBE 1000 end of segment EOS module are described in the followi ng table General Specifications dimensions width on a base 18 4 mm 0 72 in height unassembled 125 mm 4 92 in height on a base 128 25 mm 5 05 in depth unassembled 65 1 mm 2 56 in depth on a base 75 5 mm 2 97 in worst case with screw clamp connectors base STB XBA 2400 interface conne
93. alue and 255 means that all outputs adopt 1 as their predefined fallback value When you select the value associated with Predefined Fallback Value the max min values of the range appear at the bottom of the module editor screen When you accept a new Predefined Fallback Value the values associated with the channels change For example if you choose an fallback state value of 2 then Channel 2 adopts 1 as its predefined fallback value while all other channels will have 0 as their predefined fallback value 5b To change the settings at the channel level double click on the channel values you want to change then select the desired settings from the pull down menu You may configure a fallback state of either 0 or 1 for each channel on the module When you accept a new value for a channel setting the value for the module in the Predefined Fallback Value row changes For example if you set Channel 2 to 1 and all other channels to 0 the Predefined Fallback Value changes to 2 52 31007730 4 2012 Parallel Interface Modules STB EPI 1145 Data for the Process Image Representing I O Data and Status The NIM keeps a record of output data in one block of registers in the process image and a record of input data and status in another block of registers in the process image Output data is written to the output data block by the fieldbus master and is used to update the outputs The informati
94. and edit labels for the entire island NOTE Saving an added or deleted data item in this tab simultaneously adds or deletes it in the IO Image tab If the current setting of any data item is different from its default setting the E icon is displayed to the left of the Hexadecimal check box To restore input and output data items to their default mappings click Restore Default Values in offline mode Mapping Input Data Items For information describing individual input data items refer to the topic STB AHI 8321 Input Items see page 97 Mapping Output Data Items For information describing individual output data items refer to the topic STB AHI 8321 Output Items see page 101 31007730 4 2012 111 STB AHI 8321 Interface Module Viewing the IO Image for the STB AHI 8321 HART Interface Module Viewing Mapped Data Items Use the IO Image tab of the Module Editor for the STB AHI 8321 module to e view the STB AHI 8321 module data items that are part of the multiplexer island data process image e add user defined labels to items in the list The title bar of the Module Editor displays the name of the module and its exact location on the island bus The IO Image tab is STBAHI8321 V1 xx Segment 1 Slit 6 Node ID 4 1 6 4 Data Item Name Current Value User Defined Label Memory Address amp Module Status Pe Giopal status Disconnected Instrument Minos Changed Ce instrument Major Change
95. annel level double click on the channel setting the value for the module in the values you want to change then Fallback Mode Output row changes For select the desired settings from the example if you set channel 2 to pull down menu Predefined and all other channels to Hold last value the Fallback Mode value changes to 2 NOTE In the event the module hardware stops functioning all output channels turn off 74 31007730 4 2012 Parallel Interface Modules Fallback States If a module s fallback mode is predefined state you may configure that channel to either turn on or turn off when communication between the module and the fieldbus master is lost By default all channels are configured to go to 0 as their fallback state e O indicates that the predefined fallback state of the module is de energized e 1 indicates that the predefined fallback state of the module is energized NOTE If an output channel has been configured with hold last value as its fallback mode any value that you try to configure as a Predefined Fallback Value will be ignored To modify a fallback state from its default setting or to revert back to the default from the ON setting you need to use the Advantys configuration software Step Action Result 1 Make sure that the Fallback Mode for the STB EPI 2145 module you want to configure is 1 predefined state If the Fallback Mode value is O hold last value
96. ant to configure in the opens in the software module editor island editor 2 From the pull down menu in the Value Two choices appear in the pull down column of the Fault Recovery menu Latched Off and Auto Response row select the desired Recovery response mode 31007730 4 2012 47 Parallel Interface Modules Resetting a Latched Off Output Auto recovery Input Polarity If an output channel has been latched off because of fault detection it will not recover until two events take place e the detected error has been corrected e you explicitly reset the channel To reset a latched off output channel you must send it a value of 0 The 0 value resets the channel to a standard off condition and restores its ability to respond to control logic turn on and off You need to provide the reset logic in your application program When the module is configured to auto recover a channel that previously turned off because of a short circuit will start operating again as soon as the faulty channel is corrected No user intervention is required to reset the channel If the fault was transient the channel may reactivate without leaving any history of the short circuit having occurred By default the polarity on all 16 input channels is logic normal where e an input value of 0 indicates that the physical sensor is off or the input signal is low e an input value of 1 indicates that the physical sensor is
97. ase above the two lock release latches reduces the likelihood you will inadvertently install two size 1 modules in the base 208 31007730 4 2012 Bases The Lock Release Latch Two latches in the center front of the STB XBA 3000 base each have two positions as shown below Release positions The latches need to be in their release positions while the base is being inserted on the DIN rail and when it is being removed from the DIN rail They need to be in their lock positions when the base has been pushed and snapped into place on the rail before the module is inserted into the base The DIN Rail Contacts One of the functions of the DIN rail is to provide the island with functional earth Functional earth provides the island with noise immunity control and RFI EMI protection 31007730 4 2012 209 Bases When an STB XBA 3000 I O base is snapped onto the DIN rail four contacts on the back of the rail provide functional ground connections between the rail and the I O module that will be seated on the base The Field Power Distribution Contacts The five contacts located in a column at the bottom of the STB XBA 3000 base provide field power and protective earth PE connections to the I O module They are as follows Field power sensor power for inputs and actuator power for outputs is distributed across the island bus to the STB XBA 3000 bases by a PDM Contacts Signals 1 and2 when the module inserted
98. at the tip of the use it to pop the door open screwdriver accidentally touches the fuse 3 Remove the old fuse from the fuse holder Make sure that the new fuse is the inside the panel door and replace it with same type as the old one another fuse or with a fuse bypass plug 4 Optionally you may repeat steps 3 and 4 to replace the fuse in the other panel 5 Snap the panel door s shut and plug the PDM back into its base Then plug the connectors back into the receptacles close the cabinet and reapply field power 182 31007730 4 2012 Power Distribution Modules The Protective Earth Connection PE Contact for the Island One of the key functions of a PDM in addition to distributing sensor and actuator power to the I O modules is the provision of protective earth PE to the island On the bottom of each STB XBA 2200 PDM base is a captive screw in a plastic block By tightening this captive screw you can make a PE contact with the island bus Every PDM base on the island bus should make PE contact How PE Contact Is Made PE is brought to the island by a heavy duty cross sectional wire usually a copper braided cable 4 2 mm 10 gage or larger The wire needs to be tied to a single grounding point The ground conductor connects to the bottom of the each PDM base and is secured by the PE captive screw Local electrical codes take precedence over our PE wiring recommendations Handling Mult
99. ata process image is a reserved block of 4096 16 bit registers in the range 40001 to 44096 that represents the data sent by the fieldbus master Each output module and HART interface module on the island bus is represented in this data block By default the STB AHI 8321 HART interface module uses a single register in the output data block You can use the Advantys configuration software to include a maximum of two contiguous registers of output data The specific positions of the registers in the process image are based on the module s node address on the island bus 96 31007730 4 2012 STB AHI 8321 Interface Module STB AHI 8321 Input Items Input Data Items Module Status The I O Mapping tab of the Module Editor in the Advantys configuration software lists read only input data items for the STB AHI 8321 HART interface module These items can be added to the HART multiplexer island data process image and include Data Item Data Type Mapped by Is Default Bytes Default Mapping Editable Module Status Word Yes No Channel 1 4 Status Word Yes No Alignment Word No Yes Channel 1 4 HART Instrument Specific Variables Primary Variable Float Yes Yes 4 Channel 1 4 Input Data Instrument Status 32 bit No Yes 4 unsigned Secondary Variable Float No Yes 4 Current Value Float No Yes 4 Percent Value Float No Yes 4 Update Counter 32 bit No Yes 4 unsigned The Module Status
100. ature ranges for specified modules Electromagnetic Susceptibility The following table lists the electromagnetic susceptibility specifications Characteristic Specification electrostatic discharge ref EN61000 4 2 radiated ref EN61000 4 3 fast transients ref EN61000 4 4 surge withstand transients ref EN61000 4 5 conducted RF ref EN61000 4 6 Radiated Emission The following table lists the emission specification ranges Description Specification Range radiated emission ref EN 55011 Class A 30 230 MHz 10 m 40 dBuV 230 1000 MHz 10 m 47 dBuV 31007730 4 2012 37 Theory of Operation 38 31007730 4 2012 The Advantys STB Parallel Interface Modules Overview This chapter describes in detail the features of the parallel interface modules in the Advantys STB family What Is in This Chapter This chapter contains the following sections Section Topic Page 2 1 STB EPI 1145 Tego Power Parallel Interface 16 in 8 out 40 2 2 STB EPI 2145 Parallel Interface for TeSys Model U Starter 61 Applications 12 in 8 out prewiring module 31007730 4 2012 39 Parallel Interface Modules 2 1 STB EPI 1145 Tego Power Parallel Interface 16 in 8 out Overview This section provides a detailed description of the Advantys STB EPI 1145 interface to Tego Power motor drives
101. base distributes PE to the island via a single contact located at the bottom left side of the base item 2 above The PDM base distributes PE to its right and left along the island bus The single contact on the bottom left of the base is one of the ways to discriminate the STB XBA 2200 from other size 2 bases The PDM base does not need the four field power contacts on its bottom left side the PDM takes field power from an external power supply via two power connectors on the front of the module and distributes that power downstream to the I O modules it supports 214 31007730 4 2012 Bases The Protective Earth Connection PE Contact for the Island One of the key functions of a PDM in addition to distributing sensor and actuator power to the I O modules is the provision of protective earth PE to the island On the bottom of each STB XBA 2200 PDM base is a captive screw in a plastic block By tightening this captive screw you can make a PE contact with the island bus Every PDM base on the island bus should make PE contact How PE Contact Is Made PE is brought to the island by a heavy duty cross sectional wire usually a copper braided cable 6 mm or larger The wire needs to be tied to a single grounding point The ground conductor connects to the bottom of the each PDM base and is secured by the PE captive screw Local electrical codes take precedence over our PE wiring recommendations Handling Multiple PE Connec
102. bsorbing and clipping voltage transients on an incoming AC line or control circuit Metal oxide varistors and specially designed RC networks are frequently used as surge suppression mechanisms 31007730 4 2012 253 Glossary TC TCP telegram TFE Tx UDP varistor thermocouple A TC device is a bimetallic temperature transducer that provides a temperature value by measuring the voltage differential caused by joining together two different metals at different temperatures transmission control protocol A connection oriented transport layer protocol that provides full duplex data transmission TCP is part of the TCP IP suite of protocols A data packet used in serial communication transparent factory Ethernet Schneider Electric s open automation framework based on TCP IP transmission For example in a CAN based network a PDO is described as a TxPDO of the device that transmits it U user datagram protocol A connectionless mode protocol in which messages are delivered in a datagram to a destination computer The UDP protocol is typically bundled with the Internet Protocol UPD IP V A 2 electrode semiconductor device with a voltage dependant nonlinear resistance that drops markedly as the applied voltage is increased It is used to suppress transient voltage surges 254 31007730 4 2012 Glossary voltage group VPCR object VPCW object watchdog timer A grouping of Advantys STB I
103. buses to a voltage group of 24 VDC I O modules This PDM also provides isolation between the AC voltage group to its left and the DC voltage group to its right A set of analog and digital I O modules installed directly to the right of the STB PDT 3100 PDM An STB XBE 1000 EOS extension module installed in the last location in the segment Its presence indicates that the island bus will be extended beyond the primary segment and that you are not using a basic NIM 22 31007730 4 2012 Theory of Operation Logic Power Flow Summary Logic Power Flow Logic power is the power that the Advantys STB I O modules require to run their internal processing and light their LEDs It is distributed across an island segment by a 5 to 24 VDC power supply One of these power supplies is built into the NIM to support the primary segment another is built into the STB XBE 1200 BOS modules to support any extension segments If you need to provide more logic power in a primary or extension segment than the initial power supply can deliver you may also use an STB CPS 2111 auxiliary power supply see page 162 These power supplies require an external SELV rated 24 VDC power source which is usually mounted in the enclosure with the island The NIM converts the incoming 24 VDC to 5 VDC and sends it across the island bus to the I O modules in the primary segment P S 5 VDC PDM IN IN IN OUT OUT OUT
104. column in the upper section of the bezel along its right edge The figure below shows their location The SHIFT button which is identified by a pair of vertical up and down arrows is located below the LEDs EPI 2145 The following table provides the color and legend for each LED as well as a brief indication to their meaning LED color meaning RDY green module is ready to operate on the island bus ERR red an error condition has been detected S1 green on status for first series of outputs 1 to 4 displayed 64 31007730 4 2012 Parallel Interface Modules LED color meaning S2 green on status for second series of outputs 5 to 8 displayed 01 5 green output 1 status when S1 is on output 5 status when S2 is on O 2 6 green output 2 status when S1 is on output 6 status when S2 is on O 3 7 green output 3 status when S1 is on output 7 status when S2 is on O 4 8 green output 4 status when S1 is on output 8 status when S2 is on Using the SHIFT Button with the LEDs After module initialization the SHIFT button controls the display of the mutually exclusive S1 and S2 LEDs The default at power up is always S1 on and S2 off where e the O 1 5 LED indicates the status of output 1 e the O 2 6 LED indicates the status of output 2 e the O 3 7 LED indicates the status of output 3 e the O 4 8 LED indicates the status of output 4 If you push the SHIFT butt
105. ctice of electrical electronics and computer engineering and computer science EN 61131 2 is the specification that deals with industrial automation equipment Type 1 digital inputs support sensor signals from mechanical switching devices such as relay contacts and push buttons operating in normal environmental conditions Type 2 digital inputs support sensor signals from solid state devices or mechanical contact switching devices such as relay contacts push buttons in normal or harsh environmental conditions and 2 or 3 wire proximity switches Type 3 digital inputs support sensor signals from mechanical switching devices such as relay contacts push buttons in normal to moderate environmental conditions 3 wire proximity switches and 2 wire proximity switches that have e a voltage drop of no more than 8 V e a minimum operating current capability less than or equal to 2 5 mA e a maximum off state current less than or equal to 1 5 mA Institute of Electrical and Electronics Engineers Inc The international standards and conformity assessment body for all fields of electrotechnology including electricity and electronics Internet group management protocol This Internet standard for multicasting allows a host to subscribe to a particular multicast group An Advantys STB I O module designed at a moderate cost for typical continuous high duty cycle applications Modules of this type often feature standard IEC threshold ratings u
106. ction island bus extension output port hot swapping support none nominal logic power current consumption 25 mA operating temperature ra nge 0 to 60 C storage temperature 40 to 85 C agency certifications refer to Advantys STB System Planning and Installation Guide 890 USE 171 00 124 31007730 4 2012 Extension Modules 4 2 The STB XBE 1100 End of Segment Module Introduction This section provides you with a detailed description of the Advantys STB XBE 1100 end of segment EOS module its functions physical design technical specifications field wiring requirements and configuration options NOTE The STB XBE 1100 end of segment EOS module can be used exclusively with an STB XBE 1300 beginning of segment BOS module or a preferred module The STB XBE 1100 EOS module cannot be paired with other BOS modules e g the STB XBE 1200 BOS module The STB XBE 1100 EOS module will support preferred modules To place I O modules in Advantys STB segments you must extend the island bus between the segments The island bus extension cable runs from an end of segment EOS module at the end of one island segment to a beginning of segment BOS module at the beginning of the next segment or to a preferred module What Is in This Section This section contains the following topics Topic Page STB XBE 1100 Physical Description 126 STB XBE 1100 LED
107. d J i en _ Channel Status Channel Status J 42 Channel 2 Status Channel Status 43 Channel 3 Status Channel Status J 4a Channel 4 Status Channel Status Se ee ee O Primary Variable Channel 1 Input Data J lt 446 OC Primary Variable Channel 2 Input Data isd Primary Variable Channel 3 Input Data m fs He Pinar Variatie Chamel Input Das fl E CHResetChanged 40002 e Channel S o l y O Channel 2 Channel 3 C E Channel 4 Module Help Cancel Apply Configure object dictionary entries The IO Image tab presents the following columns Column Name Description Data Item Name Displays data items for the selected STB AHI 8321 module that have been mapped to the HART multiplexer island data process image Items that appear in this column are selected in the I O Mapping tab 31007730 4 2012 STB AHI 8321 Interface Module Column Name Description Current Value Current Value Displays the current value for each mapped data item You can toggle the format of the displayed values between decimal the default and hexadecimal by selecting or clearing the Hexadecimal check box NOTE The actual values are displayed only when the island is online and in either the operational state or the non mandatory module mismatch state For other states the symbol is displayed User Defined Label Di
108. d Then drag device B from the catalog editor to the right of device A Device B browser and drop it into the island now takes address 32 and device A takes editor address 31 3 Select device B in the island editor An image of device C appears in the island Then drag device C from the catalog editor to the right of device B Device C browser and drop it into the island now takes address 32 device B takes editor address 31 and device A takes address 30 31007730 4 2012 159 Extension Modules You may also drop standard CANopen devices between two other devices on the CANopen extension bus For example if you want to drop a fourth device D into the extension bus described above and you want to reside at address 31 Step Action Result 4 In the Advantys configuration An image of device D appears in the island software select standard CANopen editor to the right of device B Device D device B which resides at island now takes address 31 Device B takes buss address 31 Then drag device address 30 and device A takes address D from the catalog browser and drop 29 Device C remains at address 32 it into the island editor Changing the Default Maximum Address The Advantys configuration software also lets you change the default address to a value less than 32 For example say you have 12 STB modules auto addressed on the island bus and you want to add five standard CANopen de
109. d Last Value e 2 Nota Number NaN Default NaN Restore Default Values You can click the Restore Default Value button to reset the modified values on this tab to their default values 31007730 4 2012 109 STB AHI 8321 Interface Module Mapping Data items to the HART Multiplexer Island Data Process Image Editing the HART Multiplexer Data Process Image Use the I O Mapping tab of the Module Editor to perform the following tasks for a selected STB AHI 8321 module e Add data items to or remove data items from the multiplexer island data process image relating to the selected STB AHI 8321 module e Configure the CH Enable parameter for the selected STB AHI 8321 module as either e astatic property manually set in the Parameters tab of the Module Editor or e a dynamic property controlled by program logic e Restore the default list of input and output data items included in the island data process image by clicking the Restore Default Values button e Display the data type and object ID for each input and output data item I O mapping lets you optimize the HART multiplexer island process image on a module by module basis The title bar at the top of the Module Editor displays the name of the HART interface module and its exact location on the island bus The I O Mapping tab amp STBAHI8321 V1 xx Segment 1 Slit 6 Node ID 4 1 6 4 General Parameters IO Image Diagnostics Options I O Mapping J
110. dicate the operating status of the STB AHI 8321 HART interface module e each of the four LEDs CH1 CH4 indicate the communication status of a HART channel The location and meaning of the LEDs are described below The six LEDs are located on the top front bezel of the module to the right of the model number Module Status LEDs RDY and ERR The RDY and ERR LEDs indicate the operating status of the STB AHI 8321 HART interface module A dash in a cell means the status of the LED does not matter RDY Green ERR Red Meaning Off Off No power module out of service On On The watchdog timer has timed out indicating the module is no longer operating properly and needs to be replaced Flicker Off Auto addressing sequence acquiring Advantys island bus address 86 31007730 4 2012 STB AHI 8321 Interface Module RDY Green ERR Red Meaning Blink Pre operational fallback On Off Operational On or any blink Flicker Indicates the HART interface module has detected one or pattern more of the following conditions one or more HART channels are disconnected e a HART channel is connected to a field device that is materially different from the device configured for that channel e g a device of different device type or made by a different manufacturer an internal communication event ICE In this case the Global Status bit of Module Status data item is set 1
111. dule while the system is operating under power Failure to follow these instructions can result in death serious injury or equipment damage 92 31007730 4 2012 STB AHI 8321 Interface Module Wiring Example 2 Using the STB AHI 8321 HART Interface Module without I O In the following example the HART interface module is connected to a HART field instrument without I O The 4 20 mA current loop wiring for a single channel passes through the STB AHI 8321 module which filters out the HART signal and makes the HART data available to the PLC connected to the multiplexer island FILTER stg HART AH 8321 ae 1 HART field instrument NOTE The polarity orientation of the positive and negative terminals may vary depending on the device 2 24 Vdc external power supply NOTE e Some I O modules provide 24 Vdc power to the current loop Check your I O module features to determine whether an external current loop power supply is required e Refer to the HART Multiplexer Applications Guide topic Selecting Power Supplies for recommended power supply units FE ground connection External resistor NOTE Some I O modules include an internal resistor Check your I O module features to determine whether an external resistor is necessary and if so the amount of resistance that is required Making Wiring Connections Individual connector pins accept one field wire
112. dvantys Power Distribution Modules 5 Overview The island bus uses special purpose PDMs to distribute field power to the I O modules in its segment s There are two classes of PDMs those that distribute e 24 VDC power to digital and analog I O that operate with DC powered field devices e 115 or 230 VAC to digital I O modules that operate with AC power field devices All PDMs distribute sensor and actuator power provide PE resistance for the I O modules they support and provide over current protection Within each class are standard and basic PDM models What Is in This Chapter This chapter contains the following sections Section Topic Page 5 1 STB PDT 3100 24 VDC Power Distribution Module 172 5 2 STB PDT 3105 24 VDC Basic Power Distribution Module 185 31007730 4 2012 171 Power Distribution Modules 5 1 STB PDT 3100 24 VDC Power Distribution Module Overview This section provides you with a detailed description of the STB PDT 3100 PDM its functions physical design technical specifications and power wiring requirements What Is in This Section This section contains the following topics Topic Page STB PDT 3100 Physical Description 173 STB PDT 3100 LED Indicators 177 STB PDT 3100 Source Power Wiring 178 STB PDT 3100 Field Power Over current Fuses 181 The Protective Earth Connection 183 STB PDT 3100 Specifications 184 172 31007730
113. dvantys modules such as STB I O modules or island bus extension modules The following illustration shows an STB XBA 2200 PDM base and highlights some of its key physical components user customizable label six island bus contacts DIN rail lock release latch DIN rail contact PE contact PE captive screw ouhwh 31007730 4 2012 211 Bases The Label Tab A label can be positioned on the tab shown above in item 1 to help identify the module that will reside at this base unit s island bus location A similar label can be placed on the PDM itself so that they can be matched up properly during the island installation Labels are provided on an STB XMP 6700 marking label sheet which can be ordered at no charge from your Scneider Electric service provider The Island Bus Contacts The six contacts located in a column at the top of the I O base allow island bus logic power and communication signals flow through the PDM downstream to the I O modules not used common ground contact 5 VDC logic power contact island bus communications contact island bus communications contact address line contact The STB PDT 3100 and STB PDT 2100 PDMs are non addressable modules and they do not use the island s logic power or communication buses The six island bus contacts at the top of the base are used for 5 V ground and for LED power oa hwh The Lock Release Latch The latch in the center front of the STB XB
114. e island bus 220 31007730 4 2012 Bases The Lock Release Latch The latch in the center front of the STB XBA 2400 base has two positions as shown below Release position The latch needs to be in release position while the base is being inserted on the DIN rail and when it is being removed from the DIN rail It needs to be in lock position when the base has been pushed and snapped into place on the rail before the module is inserted into the base The DIN Rail Contacts One of the functions of the DIN rail is to provide the island with functional earth Functional earth provides the island with noise immunity control and RFI EMI protection When an O base is snapped onto the DIN rail two contacts on the back of the rail provide the earth ground connection between the rail and the I O module that will be seated on the base 31007730 4 2012 221 Bases The Field Power Distribution Contacts The five contacts located at the bottom of the STB XBA 2400 base are not used Field power sensor power for inputs and actuator power for outputs is distributed across the island bus to the STB PDT 2100 PDM Contacts Signals 1 23 and4 not used 5 PE is established via a captive screw on the PDM base units see page 215 and is delivered to the Advantys STB I O module via contact 5 222 31007730 4 2012 Bases STB XBA 2100 Auxiliary Power Supply Base Summary Physical Overv
115. e module s eight outputs The figure below represents the output data register The fieldbus master writes these values to the island bus never used 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 always set to 0 a E E A A E see 1 see 2 see 3 see 4 see 5 see 6 see 7 see 8 motor starter 1 motor starter 2 motor starter 3 motor starter 4 bit 0 indicates the state of output 1 bit 1 indicates the state of output 2 bit 2 indicates the state of output 3 bit 3 indicates the state of output 4 bit 4 indicates the state of output 5 motor starter 5 bit 5 indicates the state of output 6 motor starter 6 bit 6 indicates the state of output 7 motor starter 7 bit 7 indicates the state of output 8 motor starter 8 aon nem ONOahWHD 31007730 4 2012 59 Parallel Interface Modules STB EPI 1145 Specifications description Tego Power parallel interface 100 mA HE10 connector number of input channels 16 number of output channels 8 module width 18 4 mm 0 72 in I O base STB XBA 2000 see page 203 hot swapping supported yes reflex actions supported input channels for reflex inputs only output channels maximum of two logic bus current consumption 115 mA nominal actuator bus current consumption 815 mA input protection resistor limited isolation voltage bus to field 1500 V DC actuator to sensor bus 500 V DC
116. e power for the actuator bus Pin Top Connector Bottom Connector 1 24 VDC for the sensor bus 24 VDC for the sensor bus 2 24 VDC sensor power return 24 VDC actuator power return 178 31007730 4 2012 Power Distribution Modules Source Power The STB PDT 3100 PDM requires source power from at least one independent SELV rated 19 2 30 VDC power supply Sensor power and actuator power are isolated from one another on the island You may provide source power to these two buses via a single power supply or by two separate power supplies Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 for a detailed discussion of external power supply selection considerations Sample Wiring Diagrams This example shows the field power connections to both the sensor bus and the actuator bus coming from a single 24 VDC SELV power supply STB PDT 3100 a A i e 3 moO 24 VDC sensor bus power 24 VDC sensor power return 24 VDC actuator bus power 24 VDC actuator power return OND The diagram above shows a protection relay which you may optionally place on the 24 VDC power wire to the actuator bus connector A protection relay enables you to disable the output devices receiving power from the actuator bus while you test the input devices that receive power from the sensor bus For a detailed discussion and some recommendations refer to the Advantys STB S
117. ear at the Value column of the Fallback the bottom of the module editor screen Mode Output row Enter a When you accept a new value for Fallback hexadecimal or decimal value in the Mode Output the values associated with range 0 to 255 where 0 means all the channels change outputs hold their last values and 255 For example if you choose an fallback mode means that all outputs go to a value of 2 then channel 2 goes to predefined predefined state state and all other channels go to hold last value 5b To change the settings at the channel When you accept a new value for a channel level double click on the channel values you want to change then select the desired settings from the pull down menu setting the value for the module in the Fallback Mode Output row changes For example if you set channel 2 to predefined state and all other channels to hold last value the Fallback Mode value changes to 2 NOTE In the event module hardware stops functioning all output channels turn off 31007730 4 2012 51 Parallel Interface Modules Fallback States If a module s fallback mode is predefined state you may configure that channel to either turn on or turn off when communication between the module and the fieldbus master is lost By default all channels are configured to go to 0 as their fallback state e O indicates that the predefined fallback state of the module is de energized e 1 indicate
118. ectors kit These power wiring connectors each have two connection terminals with a 5 08 mm 0 2 in pitch between pins Power Wire Requirements Safety Keying Individual connector terminals can accept one power wire in the range 1 29 2 03 mm 16 12 AWG When 1 29 mm 16 AWG power wire is used two wires can be connected to a terminal We recommend that you strip at least 10 mm from the wire jackets to make the connections NOTE The same screw type and spring clamp connectors are used to deliver power to the STB PDT 3105 PDM and to the STB PDT 2100 and STB PDT 2105 PDMs To help avoid connecting VAC power to a VDC module or vice versa Schneider offers an optional STB XMP 7810 safety keying pin kit for the PDMs Refer the Advantys STB System Planning and Installation Guide 890 USE 171 for a detailed discussion of keying strategies Power Wiring Pinout The connector receives 24 VDC source power for the sensor bus and the bottom connector receives 24 VDC source power for the actuator bus Pin Connection 1 24 VDC I O power 2 24 VDC return 190 31007730 4 2012 Power Distribution Modules Source Power The STB PDT 3105 PDM requires source power from an independent SELV rated 19 2 30 VDC power supply Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 for a detailed discussion of external power supply selection considerations Sample Wiring Diag
119. eee eae 53 STB EPI 1145 Specifications uasna auauua aeaea 60 2 2 STB EPI 2145 Parallel Interface for TeSys Model U Starter Applications 12 in 8 out prewiring module 0 0 c eee eee 61 STB EPI 2145 Physical Description 0 00 0 e eee eee ee 62 STB EPI 2145 LED Indicators 0 c eee eee 64 STB EPI 2145 Field Wiring 00 67 STB EPI 2145 Functional Description 0 00 cece eee 70 STB EPI 2145 Data for the Process Image 00e eee eae 76 STB EPI 2145 Specifications unnan nanan aaaea 82 Chapter 3 STB AHI 8321 HART Interface Module 83 3 1 STB AHI 8321 Physical Description 0 00 c cee eee 84 Physical Description eae at aa aae a ah aia aa E E ta eea 84 3 2 LED Indicator Saee beget ihe a a a Bee ee 86 STB AHI 8321 LED Indicators n n 2 0 0 0 cece 86 31007730 4 2012 3 3 3 3 4 3 5 3 6 3 7 Chapter 4 4 1 4 2 4 3 4 4 4 5 STB AHI 8321 Functional Description n se seauu eaaa Functional Description a a sssaaa aaaeeeaa STB AHI 8321 Field Wiring 0 0 00 aaaea Field Wiring aspire iran e has Sahel oe SE oP eS STB AHI 8321 Data for the Process Image 0 0 ee eee STB AHI 8321 Process Image 0 0 0 0 cece eee eee STB AHI 8321 Input Items 0 0 tee STB AHI 8321 Output Items nanunua anaana STB AHI 8321 Configuration 0 0 eee eee Aut
120. ent I O voltage groups that are installed on the segment determine the number of PDMs that need to be installed If your segment contains I O from all three voltage groups you will need to install at least three separate PDMs in the segment Different PDM models are available with scalable performance characteristics A standard PDM for example delivers actuator power to the output modules and sensor power to the input modules in a segment over two separate power lines on the island bus A basic PDM on the other hand delivers actuator power and field power over a single power line There are six types of bases that can be used in a segment Specific bases must be used with specific module types and it is important that you always install the correct bases in the appropriate locations in each segment Base Model Base Width Advantys STB Modules It Supports STB XBA 1000 13 9 mm 0 54 in the size 1 base that supports 13 9 mm wide I O modules 24 VDC digital I O and analog I O STB XBA 2000 18 4 mm 0 72 in the size 2 base that supports 18 4 mm I O modules and the STB XBE 2100 CANopen extension module see page 151 STB XBA 2100 18 4 mm 0 72 in the size 2 base that supports an auxiliary power supply STB XBA 2200 18 4 mm 0 72 in the size 2 base that supports the PDMs STB XBA 2300 18 4 mm 0 72 in the size 2 base that supports BOS modules STB XBA 2400 18 4 mm 0 72 in the size 2 base t
121. er Distribution Modules STB PDT 3105 Physical Description Physical Characteristics The STB PDT 3105 is a basic Advantys STB module that distributes sensor power and actuator power over a single power bus to the I O modules in a segment This PDM mounts in a special size 2 base It requires a 24 VDC source power input from an external power source which is brought into the PDM via a two pin power connector The module also houses a user replaceable fuse that helps protect the island s I O power bus Front and Side Panel Views PDT 3105 lt 2 2 INPUT LO o locations for the STB XMP 6700 user customizable labels model name dark blue identification stripe indicating a DC PDM 1 O field power connection PE captive screw clamp on the PDM base akhond 186 31007730 4 2012 Power Distribution Modules The following illustration shows the right side of the module where the user replaceable fuse is housed 3 disconnecticonnect equipment unless power has been switched off o the area is known to be non hazardous ZA CAUTION BURN HAZARD Hot Fuse Disconnect power for 10 minutes before removing fuse housing door for the 5 A fuse this slot is not used notches in the two doors burn hazard statement kOND 4A DANGER EXPLOSION HAZARD Do not separate assemble or disconnect connect equipment unless power has been switched off or the area is known to be non haza
122. es Summary Base Models There are six different base units When interconnected on a DIN rail these bases form the physical backplane onto which the Advantys modules are mounted This physical backplane also supports the transmission of power communications and PE across the island bus The table below lists the bases by model number size and types of Advantys modules that they support Base Model Width Modules Supported STB XBA 1000 see page 199 13 9 mm 0 58 in size 1 Advantys input and output modules STB XBA 2000 18 4 mm 0 72 in size 2 Advantys input and output modules and the see page 203 STB XBE 2100 CANopen extension module STB XBA 2200 18 4 mm 0 72 in All Advantys PDM modules see page 211 STB XBA 2300 18 4 mm 0 72 in STB XBE 1200 BOS island bus extension see page 216 modules STB XBA 2400 18 4 mm 0 72 in STB XBE 1000 EOS island bus extension modules STB XBA 3000 27 8 mm 1 09 in size 3 Advantys specialty modules see page 207 NOTE You must insert the correct base in each location on the island bus to support the desired module type Notice that there are three different size 2 18 4 mm bases Make sure that you choose and install the correct one at each position on the island bus 198 31007730 4 2012 Bases STB XBA 1000 I O Base Summary Physical Overview The STB XBA 1000 I O base is 13 9 mm 0 58 in wide It prov
123. es are available for each supported fieldbus Data from each input module and HART interface module on the island bus is represented in the NIM s input data process image a reserved block of 4096 16 bit registers in the range 45392 to 49487 The STB AHI 8321 HART interface module sends a representation of the operating state of the module and the enabled channels to the island s NIM The NIM stores the information in several contiguous 16 bit registers The number of registers used to store STB AHI 8321 input data see page 97 depends on the data items mapped to the process image By default 13 contiguous registers are used for STB AHI 8321 HART interface module input data You can use the Advantys configuration software to include a maximum of 70 contiguous registers of input data The specific positions of the registers in the process image are based on the module s node address on the island bus The input data process image can be read by e the fieldbus master e an HMI panel connected to the NIM s CFG port e the Advantys configuration software in online mode Refer to The NIM keeps a record of output data see page 107 in one block of registers in the process image Information in the output data block is written to the NIM by the fieldbus master or by the Advantys configuration software in online mode if the island is in Test mode 31007730 4 2012 95 STB AHI 8321 Interface Module The NIM s output d
124. esent connection is the first connection made on the channel If there was a previous connection the module checks whether the connected instrument matches the previously connected instrument It does this by comparing the instrument defining elements in the presently connected instrument with those recorded for the previously connected instrument The module gathers data from the HART instrument in the same manner whether the instrument is connected connected with major differences or connected with minor differences NOTE e To see which instrument defining element has changed you can use HART command 0 Read Unique Identifier to examine the definition of the presently connected HART field device e To accept a connected HART field instrument that has either major differences or minor differences set the value of the CH ResetChanged parameter to 1 for the appropriate channel The following differences in the definition of a HART field instrument are described as major e instrument type e g a NIM protocol gateway instead of a sensor instrument manufacturer manufacturer specific instrument model number instrument firmware revision number the collection of instrument supported Universal and Common Practice HART commands The following differences in the definition of a HART field instrument are described as minor e instrument serial number e instrument supported HART protocol version e g V 7 instead of V 5 e instr
125. eset 3 CH 4 Reset 4 15 not used 31007730 4 2012 101 STB AHI 8321 Interface Module CH Enable The CH Enable output item reports and controls the state enabled or disabled of each of the four channels of the HART interface module Default value 15 dec indicating the 4 HART channels are enabled The bits in the CH Enable word Bit Number Name Description 0 CH 1 Enable 0 disabled 1 CH 2 Enable e 1 enabled default 2 CH 3 Enable 3 CH 4 Enable 4 15 These bits should always be set to a value of 0 102 31007730 4 2012 STB AHI 8321 Interface Module 3 6 STB AHI 8321 Configuration Overview Before placing the STB AHI 8321 HART interface module into operation configure its operating parameters There are two ways to configure the STB AHI 8321 e Use the STB NIP 2311 auto configuration function to apply default parameter settings to all island modules including the STB AHI 8321 HART interface module e Use the Advantys configuration software ACS to customize the default configuration of the STB AHI 8321 HART interface module and any other island module with configurable settings If you previously saved the Advantys STB island configuration settings to a SIM card you can also apply those saved settings to the island What Is in This Section This section contains the following topics Topic
126. ferent nodes on a network A frame format in which the header specifies the packet type Ethernet II is the default frame format for NIM communications EtherNet IP the Ethernet Industrial Protocol is especially suited to factory applications in which there is a need to control configure and monitor events within an industrial system The ODVA specified protocol runs CIP the Common Industrial Protocol on top of standard Internet protocols like TCP IP and UDP It is an open local communications network that enables the interconnectivity of all levels of manufacturing operations from the plant s office to the sensors and actuators on its floor F A known state to which an Advantys STB I O module can return in the event that its communication connection is not open The value that a device assumes during fallback Typically the fallback value is either configurable or the last stored value for the device Fipio extended device profile On a Fipio network the standard device profile type for agents whose data length is more than 8 words and equal to or less than 32 words Fieldbus Interface Protocol FIP An open fieldbus standard and protocol that conforms to the FIP World FIP standard Fipio is designed to provide low level configuration parameterization data exchange and diagnostic services 31007730 4 2012 239 Glossary Flash memory FRD_P FSD_P full scale function block function code gatewa
127. functionality reserved common ground contact 5 VDC logic power contact island bus communications contact island bus communications contact address line contact ouhwh The following table lists the way the logic side contacts are implemented on the different base units Base Unit Logic side Contacts STB XBA 1000 size 1 I O base Contacts 2 6 present and pass signals to the right Contacts 2 and 3 terminate at the end of the segment contacts 4 5 and 6 pass to the end of the island bus STB XBA 2000 size 2 I O base Contacts 2 6 present and pass signals to the right Contacts 2 and 3 terminate at the end of the segment contacts 4 5 and 6 pass to the end of the island bus 31007730 4 2012 33 Theory of Operation Base Unit Logic side Contacts STB XBA 2200 size 2 PDM base Contacts 2 6 present and pass signals to the right Contacts 2 and 3 terminate at the end of the segment contacts 4 5 and 6 pass to the end of the island bus STB XBA 2300 size 2 BOS base Contacts 2 6 are present and pass signals to the right STB XBA 2400 size 2 EOS base Contacts 1 6 are present but the signals do not pass to the right STB XBA 3000 size 3 I O base Contacts 2 6 present and pass signals to the right Contacts 2 and 3 terminate at the end of the segment contacts 4 5 and 6 pass to the end of the island bus Field Power Distribution Contac
128. functions physical design technical specifications field wiring requirements and configuration options NOTE The STB XBE 1300 beginning of segment BOS module can be used exclusively with an STB XBE 1100 end of segment EOS module or to a preferred module The STB XBE 1300 BOS module cannot be paired with other EOS modules e g the STB XBE 1000 EOS module To place I O modules in Advantys STB segments you must extend the island bus between the segments The island bus extension cable runs from an end of segment EOS module at the end of one segment to the beginning of segment BOS module at the beginning of the next segment or to a preferred module What Is in This Section This section contains the following topics Topic Page STB XBE 1300 Physical Description 142 STB XBE 1300 LED Indicators 145 STB XBE 1300 Functional Description 146 STB XBE 1300 Module Specifications 150 31007730 4 2012 141 Extension Modules STB XBE 1300 Physical Description Physical Characteristics Front Panel View The STB XBE 1300 BOS module is designed to mount in the first position on an island extension segment It contains a built in isolated power supply that produces 5 VDC logic power for the other modules in the extension segment The STB XBE 1300 module is connected to an STB XBE 1100 EOS module on the previous island segment via an island bus extension cable The yellow stripe below the LED arra
129. functions of the DIN rail is to provide the island with functional earth Functional earth provides the island with noise immunity control and RFI EMI protection When an I O base is snapped onto the DIN rail two contacts on the back of the rail provide the functional ground connection between the rail and the I O module that will be seated on the base 218 31007730 4 2012 Bases STB XBA 2400 End of segment Base Summary Physical Overview The STB XBA 2400 EOS base is 18 4 mm 0 72 in wide It provides the physical connections for a any EOS modules used on the island bus If this base is used it is always the last rightmost base in a segment By definition this segment is not at the end of the island bus so the terminator plate is never connected to it The base has two set of contacts on its left side These contacts receive logic power from the NIM or BOS module at the beginning of the segment and allow the EOS module to pass island bus communication signals to the next segment or preferred module on the island bus The base does not make any contacts on its right side NOTE The STB XBA 2400 is designed only for EOS modules Do not attempt to use this base for other size 2 Advantys modules such as I O PDMs or BOS modules The following illustration shows some of the key components an STB XBA 2400 base paw 18 4 mm 1 user customizable label tab 2 six island bus contacts 3 DIN rail lock
130. g to their data content rather than by their node address All nodes listen on the network and consume those data packets that have appropriate identifiers 248 31007730 4 2012 Glossary Profibus DP QoS reflex action repeater Profibus Decentralized Peripheral An open bus system that uses an electrical network based on a shielded 2 wire line or an optical network based on a fiber optic cable DP transmission allows for high speed cyclic exchange of data between the controller CPU and the distributed I O devices Q quality of service The practice of assigning different priorities to traffic types for the purpose of regulating data flow on the network In an Industrial network QoS can help provide a predictable level of network performance R A simple logical command function configured locally on an Island bus I O module Reflex actions are executed by Island bus modules on data from various Island locations like input and output modules or the NIM Examples of reflex actions include compare and copy operations An interconnection device that extends the permissible length of a bus reverse polarity protection rms role name Use of a diode in a circuit to help protect against damage and unintended operation in the event that the polarity of the applied power is accidentally reversed root mean square The effective value of an alternating current corresponding to the DC value that produces the same heati
131. gths Module Dimensions Cable Model Cable Length STB XCA 1001 0 3 m 1 ft STB XCA 1002 1 0 m 3 3 ft STB XCA 1003 4 5 m 14 8 ft STB XCA 1004 10 m 33 ft STB XCA 1005 14 m 46 ft width on a base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 128 25 mm 5 05 in depth module only 65 1 mm 2 56 in on a base with connectors 75 5 mm 2 97 in worst case with extension cable inserted 136 31007730 4 2012 Extension Modules STB XBE 1200 LED Indicators Purpose The two LEDs on the STB XBE 1200 beginning of segment BOS module are visual indications of the operating status of the module The LED locations and their meanings are described below Location The two LEDs are positioned at the top of the module The figure below shows their locations XBE1200 Indications The following table defines the meaning of the two LEDs where an empty cell indicates that the pattern for the associated LED doesn t matter RDY green CONN Meaning green on logic power OK off logic power not OK on healthy connection between the BOS and EOS module off bad connection between the BOS and EOS module 31007730 4 2012 137 Extension Modules STB XBE 1200 Functional Description Introduction This topic covers the functional characteristics of the STB XBE 1200 beginning of segment BOS module EOS BOS M
132. guration capabilities multi segment design and throughput capacity suitable for most standard applications on the Island bus An Island run by a standard NIM can support up to 32 addressable Advantys STB and or preferred I O modules up to 12 of which may be standard CANopen devices standard power distribution module An Advantys STB module that distributes sensor power to the input modules and actuator power to the output modules over two separate power buses on the Island The bus provides a maximum of 4 A to the input modules and 8 A to the output modules A standard PDM requires a 5 A fuse for the input modules and an 8 A fuse for the outputs STD_P standard profile On a Fipio network a standard profile is a fixed set of configuration and operating parameters for an agent device based on the number of modules that the device contains and the device s total data length There are 3 types of standard profiles Fipio reduced device profile FRD_P Fipio standard device profile FSD_P and the Fipio extended device profile FED_P stepper motor A specialized DC motor that allows discrete positioning without feedback subnet A part of a network that shares a network address with the other parts of a network A subnet may be physically and or logically independent of the rest of the network A part of an internet address called a subnet number which is ignored in IP routing distinguishes the subnet surge suppression The process of a
133. hat supports EOS modules STB XBA 3000 28 1 mm 1 06 in the size 3 base that supports many of the special modules As you plan and assemble the island bus make sure that you choose and insert the correct base in each location on the island bus 20 31007730 4 2012 Theory of Operation 1 0 Each segment contains a minimum of one Advantys STB I O module The maximum number of modules in a segment is determined by their total current draw on the 5 VDC logic power supply in the segment A built in power supply in the NIM provides 5 VDC to the I O modules in the primary segment A similar power supply built into the BOS modules provides 5 VDC for the I O modules in any extension segments Each of these supplies produce 1 2 A and the sum of the logic power current consumed by all the I O modules in a segment cannot exceed 1 2 A The Last Device on the Primary Segment The island bus must be terminated with a 120 Q terminator resistor If the last module on the island bus is an Advantys STB I O module use an STB XMP 1100 terminator plate at the end of the segment If the island bus is extended to another segment of Advantys STB modules or to a preferred module see page 16 you need to install an STB XBE 1000 EOS bus extension module in the last position of the segment that will be extended Do not apply 120 Q termination to the EOS module The EOS module has an IEEE 1394 style output connector for a bus extension cable The e
134. he STB XBE 1000 End of Segment Module Introduction This section provides you with a detailed description of the Advantys STB XBE 1000 end of segment EOS module its functions physical design technical specifications field wiring requirements and configuration options NOTE The STB XBE 1000 end of segment EOS module can be used exclusively with an STB XBE 1200 beginning of segment BOS module The STB XBE 1000 EOS module cannot be paired with other BOS modules e g the STB XBE 1300 BOS module The STB XBE 1000 EOS and STB XBE 1200 BOS modules cannot be used with preferred modules To place I O modules in Advantys STB segments you must extend the island bus between the segments The island bus extension cable runs from an end of segment EOS module at the end of one island segment to a beginning of segment BOS module at the beginning of the next segment What Is in This Section This section contains the following topics Topic Page STB XBE 1000 Physical Description 119 STB XBE 1000 LED Indicators 121 STB XBE 1000 Functional Description 122 STB XBE 1000 Module Specifications 124 118 31007730 4 2012 Extension Modules STB XBE 1000 Physical Description Physical Characteristics Front Panel View The STB XBE 1000 EOS module is designed to mount in the last position in an island segment The STB XBE 1000 module connects to the STB XBE 1200 BOS module in the next island segment via
135. her input data for an STB AHI 8321 HART interface module resides on a 32 bit boundary amp STBAHI8321 V1 xx Segment 1 Slit 6 Node ID 4 1 6 4 General Parameters 10 Image Diagnostics Options I O Mapping Data Item Name Current Value User Defined Label Memory Address amp Module Status oe 45421 L GlobalStatus oo e l S Disconnected o e l o e instrument Minor Changed oo o o oS S Instrument Major Changed ICE Channel 2 Status Channel Status Primary Variable Channel 2 Input Data Channel 4 Module Help Cancel Apply Configure object dictionary entries In the above example input data begins at memory address 45426 To determine if this is a 32 bit boundary multiply the memory address by 16 the number of bits in a register then divide the product by 32 In this case 45426 x 16 726816 726816 32 22713 Because 22713 is a whole number it resides on a 32 bit boundary In this case it is not necessary to map the Alignment parameter to the process image to place input data object on a 32 bit boundary 31007730 4 2012 99 STB AHI 8321 Interface Module Channel 1 4 HART Instrument Specific Data Items The STB AHI 8321 can also receive from a HART instrument and add to the multiplexer island process image the following data items for each HART channel Primary Variable PV manufacturer defined Instrument Status reports one of the following condition
136. hese values to the island bus 4 4 isi2 iifroj9 8 7 6 5 4 3 2 1 0 never use CI ITI ITT T see 1 always set to 0 see 2 bit 0 indicates the state of output 1 bit 1 indicates the state of output 2 bit 2 indicates the state of output 3 bit 3 indicates the state of output 4 bit 4 indicates the state of output 5 bit 5 indicates the state of output 6 bit 6 indicates the state of output 7 bit 7 indicates the state of output 8 motor starter 1 forward direction motor starter 1 reverse direction motor starter 2 forward direction motor starter 2 reverse direction motor starter 3 forward direction motor starter 3 reverse direction motor starter 4 forward direction motor starter 4 reverse direction ONoahWDND 31007730 4 2012 81 Parallel Interface Modules STB EPI 2145 Specifications description parallel interface pre wiring module for TeSys U number of input channels 12 number of output channels 8 module width 28 1 mm 1 12 in I O base STB XBA 3000 see page 207 hot swapping supported yes reflex actions supported input channels for reflex inputs only output channels maximum of two logic bus current consumption 110 mA nominal actuator bus current consumption 815 mA input protection resistor limited isolation voltage bus to field 1500 V DC actuator to sensor bus 500 V DC reverse polarity detection for mis wired PD
137. ic format For fieldbus specific descriptions refer to one of the Advantys STB Network Interface Module Application Guides A separate guide is available for each supported fieldbus The input data image is part of a block of 4096 16 bit registers in the range 45392 through 49487 that represents the data returned to the fieldbus master The input data for the STB EPI 2145 module is represented by six contiguous registers in this block These registers are discussed individually below If specific bit values 0 or 1 are provided in the following discussion it is understood that polarity is logic normal for all channels i e that polarity has not been explicitly reconfigured to logic reverse e Register 1 reads input information from the motor starter Register 2 status of motor starter inputs Register 3 reads input information from the motor starter Register 4 status of motor starter inputs Register 5 provides echo data from outputs Register 6 status of motor starter outputs 76 31007730 4 2012 Parallel Interface Modules Register 1 Input Information from Motor Starters The first input status register provides information from the various motor starters never used always set to 0 bit O indicates whether channel 1 motor starter 1 switch is set to ready where 1 ready and 0 not ready bit 1 indicates whether channel 2 motor starter 1 contactor is energized where 1 energized and 0 de energized bi
138. ics of the STB XBE 1100 end of segment EOS module Island Bus Addresses The STB XBE 1100 EOS and the STB XBE 1300 BOS modules are not addressable They simply pass data and addressing information along the island bus That is the NIM sequentially assigns island bus addresses to all addressable STB I O modules on the island bus as if they were on the same segment EOS BOS Modules Compatibility The STB XBE 1100 EOS module is designed to connect to the STB XBE 1300 BOS module or to a preferred module When joining island bus segments together it is important to note that only paired EOS BOS modules work in conjunction with one another If a STB XBE 1100 EOS module is installed on the current island segment you must connect it to a STB XBE 1300 BOS module to the beginning of the next island segment Multiple island segments can have different paired EOS BOS modules Ifthe STB XBE 1100 EOS module is connected to a preferred module the preferred module must also be connected to the next island segment STB XBE 1300 BOS module to another preferred module or to an island bus terminator The following figure shows compatible EOS BOS modules joined in an island with multiple segments e mmr ED 5 J j m e primary island segment extension segment 1 extension segment 2 network interface module NIM power distribution module PDM 1 2 3 4 5 130 31007730 4 2012 Extension Modules 6 STB XBE 1100 EOS
139. ides the physical connections for a size 1 input or output module on the island bus These connections let you communicate with the NIM over the island bus and hot swap the module when the island bus is operational They also enable the module to receive e logic power from the NIM or from a BOS module e sensor power for inputs or actuator power for outputs from the PDM The following illustration shows some of the key components an STB XBA 1000 base user customizable label tab six island bus contacts DIN rail lock release latch DIN rail contact five field power distribution contacts arhownd 31007730 4 2012 199 Bases The Label Tab A label can be positioned on the tab shown above in item 1 The label helps identify the specific module that will reside at this base unit s island bus location A similar label can be placed on the module itself so that they can be matched up properly during the island installation Labels are provided on an STB XMP 6700 marking label sheet which can be ordered from your Schneider Electric service provider The Island Bus Contacts The six contacts located at the top left side of the STB XBA 1000 base provide logic power and island bus communications connections between the module and the island bus In the primary segment of the island bus the signals that make these contacts come from the NIM In extension segments these signals come from an STB XBE 1000 BOS exte
140. iew The STB XBA 2100 dedicated auxiliary power supply base is 18 4 mm 0 72 in wide It provides the physical connections for an auxiliary power supply on the island bus The STB XBA 2100 base passes the CAN lines and allows auto addressing Used jointly the STB XBA 2100 base and the STB CPS 2111 auxiliary power supply see page 162 enable the user to generate a new additional 5 V logic power supply when needed NOTE The STB XBA 2100 is designed only for the STB CPS 2111 auxiliary power supply described above Do not use this base for other size 2 Advantys module such as a PDM I O EOS or BOS module The following illustration shows some of the key components of the STB XBA 2100 base user customizable label tab five island bus contacts on left side the right side of the base has six contacts DIN rail lock release latch DIN rail contact arhond five field power distribution contacts 31007730 4 2012 223 Bases The Label Tab A label can be positioned on the tab shown above in item 1 The label helps identify the specific module that will reside at this base unit s island bus location A similar label can be placed on the module itself so that they can be matched up properly during the island installation Labels are provided on an STB XMP 6700 marking label sheet which can be ordered from your Schneider Electric service provider The Island Bus Contacts On the left side of the STB XBA 2100 auxiliar
141. into the 30 pin receptacle on the left side of the splitter on top of the Tego Power system Both connections have the same pinout The following table provides the pinout for each connection Pin Function Pin Function 1 IN 1 breaker 2 IN 2 breaker 3 IN 3 breaker 4 IN 4 breaker 5 IN 5 breaker 6 IN 6 breaker 7 IN 7 breaker 8 IN 8 breaker 9 IN 9 contactor 10 IN 10 contactor 11 IN 11 contactor 12 IN 12 contactor 13 IN 13 contactor 14 IN 14 contactor 15 IN 15 contactor 16 IN 16 contactor 17 OUT 1 command contactor 18 OUT 2 command contactor 19 OUT 3 command contactor 20 OUT 4 command contactor 21 OUT 5 command contactor 22 OUT 6 command contactor 23 OUT 7 command contactor 24 OUT 8 command contactor 25 24 V IN 26 OVIN 27 24 V OUT 28 0 V OUT 29 24 V OUT 30 0 V OUT 31007730 4 2012 45 Parallel Interface Modules The Tego Power System Tego Power is a modular busbar system used to install Tego Power motor starters with power ratings of up to 15 kW 400 V by letting you pre wire the logic and power circuits For more information on Tego Power applications contact your Telemecanique representative The figure below shows a sample Tego Power application connected to the Advantys STB EPI 1145 parallel interface module XBE 1900 Tego Power power distribution box control distribution box connecting cable connection control module kON
142. ion Guide 890 USE 171 00 ATEX applications prohibit hot swapping refer to Advantys STB System Planning and Installation Guide 890 USE 171 00 Requires the Advantys configuration software 60 31007730 4 2012 Parallel Interface Modules 2 2 STB EPI 2145 Parallel Interface for TeSys Model U Starter Applications 12 in 8 out prewiring module Overview This section provides you with a detailed description of the Advantys EPI 2145 parallel interface module for TeSys model U controller starter applications its functions physical design technical specifications field wiring requirements and configuration options What Is in This Section This section contains the following topics Topic Page STB EPI 2145 Physical Description 62 STB EPI 2145 LED Indicators 64 STB EPI 2145 Field Wiring 67 STB EPI 2145 Functional Description 70 STB EPI 2145 Data for the Process Image 76 STB EPI 2145 Specifications 82 31007730 4 2012 61 Parallel Interface Modules STB EPI 2145 Physical Description Physical Characteristics Front Panel View The STB EPI 2145 is a parallel interface between an island of Advantys STB I O and a TeSys model U application This motor starter interface includes eight outputs and twelve inputs and is able to remotely connect to four direct or reversible TeSys model U controller starters The STB EPI 2145 fits into a size 3 I O ba
143. iple PE Connections It is possible that more than one PDM will be used on an island Each PDM base on the island will receive a ground conductor and distribute PE as described above NOTE Tie the PE lines from more than one PDM to a single PE ground point in a star configuration This will minimize ground loops and excessive current from being created in PE lines This illustration shows separate PE connections tied to a single PE ground the NIM a PDM another PDM captive screws for the PE connections FE connection on the DIN rail akon 31007730 4 2012 183 Power Distribution Modules STB PDT 3100 Specifications Table of Technical Specifications The STB PDT 3100 module s technical specifications are described in the following table description 24 VDC power distribution module module width 18 4 mm 0 72 in module height in its base 137 9 mm 5 43 in PDM base STB XBA 2200 hot swapping supported no nominal logic power current consumption 0 mA sensor actuator bus voltage range 19 2 30 VDC reverse polarity protection yes on the actuator bus module current field for outputs 8 A rms max 30 C 86 F 5 A rms max 60 C 140 F for inputs 4 A rms max 30 C 86 F 2 5 A rms max 60 C 140 F overcurrent protection for inputs user replaceable 5 A time lag fuse from an STB XMP 5600 fuse kit
144. is enabled ina CANopen NIM It is a 16 bit word that reports the success of reconfiguration and start requests or records diagnostic information in the event that a request is not completed internet protocol That part of the TCP IP protocol family that tracks the internet addresses of nodes routes outgoing messages and recognizes incoming messages 31007730 4 2012 243 Glossary IP Rating LAN light industrial I O linearity LSB MAC address Ingress Protection rating according to IEC 60529 Each IP rating requires the following standards to be met with respect to a rated device e IP20 modules are protected against ingress and contact of objects larger than 12 5 mm The module is not protected against harmful ingress of water e IP67 modules are completely protected against ingress of dust and contact Ingress of water in harmful quantity is not possible when the enclosure is immersed in water up to 1 m L local area network A short distance data communications network An Advantys STB I O module designed at a low cost for less rigorous e g intermittent low duty cycle operating environments Modules of this type operate in lower temperature ranges with lower qualification and agency requirements and limited on board protection they usually have limited or no user configuration options A measure of how closely a characteristic follows a straight line function least significant bit least significant by
145. key components an STB XBA 3000 base I yore OF 1 six island bus contacts 2 size 3 security pin 3 DIN rail lock release latches 4 DIN rail contacts 5 five field power distribution contacts 31007730 4 2012 207 Bases The Island Bus Contacts The six contacts located in a column at the top of the I O base provide logic power see page 23 and island bus communications connections between the module and the island backplane They are as follows il In the primary segment of the island bus the signals that make these contacts come from the NIM In extension segments these signals come from an STB XBE 1000 BOS extension module Contacts Signals 1 not used 2 the common ground contact 3 the 5 VDC logic power signal generated by the power supply in either the NIM in the primary segment or a BOS module in an extension segment 4and5 used for communications across the island bus between the I O and the NIM contact 4 is positive ve and contact 5 is negative ve 6 connects the module in the base to the island s address line The NIM uses the address line to validate that the expected module is located at each physical address The Size 3 Module Security Pin The STB XBA 3000 I O base looks very much like a pair of interlocked STB XBA 1000 I O bases It is designed however to house only size 3 I O modules The security pin located in the center front of the b
146. les or enhanced CANopen devices electronic data sheet The EDS is a standardized ASCII file that contains information about a network device s communications functionality and the contents of its object dictionary The EDS also defines device specific and manufacturer specific objects Electronic Industries Association An organization that establishes electrical electronic and data communication standards electromagnetic compatibility Devices that meet EMC requirements can operate within a system s expected electromagnetic limits without interruption electromagnetic interference EMI can cause an interruption or disturbance in the performance of electronic equipment It occurs when a source electronically transmits a signal that interferes with other equipment This abbreviation stands for end of segment When more than 1 segment of I O modules is used in an Island an STB XBE 1000 or an STB XBE 1100 EOS module is installed in the last position in every segment that has an extension following it The EOS module extends Island bus communications to the next segment Which EOS module must be selected depends on the module types that shall follow 238 31007730 4 2012 Glossary Ethernet Ethernet Il EtherNet IP fallback state fallback value FED_P Fipio ALAN cabling and signaling specification used to connect devices within a defined area e g a building Ethernet uses a bus or a star topology to connect dif
147. llel Interface Modules STB EPI 1145 LED Indicators Overview Location The eight LEDs on the STB EPI 1145 module are visual indicators of the operating status of the module and of its outputs in this case motor starters The top two LEDs indicate the operating status of the module The remaining six LEDs indicate the status of the outputs The LEDs do not indicate the status of the module s inputs The module makes use of a special SHIFT button in conjunction with the LEDs to allow the display of all eight outputs The eight LEDs are positioned in a column in the upper section of the bezel along its right edge The figure below shows their location EPI 1145 10 gt Tl The following table provides the color and legend for each LED as well as a brief indication to their meaning LED color meaning RDY green module is ready to operate on the island bus ERR red an error condition has been detected S1 green on status for first series of outputs 1 to 4 displayed S2 green on status for second series of outputs 5 to 8 displayed O 1 5 green output 1 status when S1 is on output 5 status when S2 is on O 2 6 green output 2 status when S1 is on output 6 status when S2 is on O 3 77 green output 3 status when S1 is on output 7 status when S2 is on O 4 8 green output 4 status when S1 is on output 8 status when S2 is on 31007730 4 2012 43 Parallel
148. llution Degree 2 industrial environment in over voltage Category II applications as defined in IEC publication 60664 1 at altitudes up to 2000 m 6500 ft without derating Parameter Specification protection ref EN61131 2 IP20 class 1 agency ref EN61131 2 UL 508 CSA 1010 1 FM Class 1 Div 2 CE ATEX and Maritime isolation voltage ref EN61131 2 1500 VDC field to bus for 24 VDC 2500 VDC field to bus for 115 230 VAC Note No internal isolation voltage isolation requirements must be met by using SELV based external power supply over voltage class ref EN61131 2 category Il operating temperature range 0 60 C 32 140 F extended operating temperature ranges 25 0 C 13 32 F and 60 70 C 140 158 F for qualified modules see storage temperature 40 85 C 40 185 F maximum humidity 95 relative humidity 60 C non condensing 36 31007730 4 2012 Theory of Operation Parameter Specification supply voltage variation interruption shut down and start up IEC 61000 4 11 ref 61131 2 shock ref IEC68 part 2 27 15 g peak 11 ms half sine wave for 3 shocks axis operating altitude 2000 m 2187 yd transport altitude 3000 m 3281 yd free fall ref EN61131 2 1 m 1 09 yd agency certifications ATEX 0 to 60 C and FM extended temper
149. low these instructions can result in injury or equipment damage CAUTION COMPROMISED DOUBLE INSULATION Above 130 VAC the relay module may compromise the double insulation provided by a SELV rated power supply When you use a relay module use separate external 24 VDC power supplies for the PDM supporting that module and the logic power to the NIM or BOS module when the contact voltage is above 130 VAC Failure to follow these instructions can result in injury or equipment damage 31007730 4 2012 29 Theory of Operation For more consistent system performance use a separate 24 VDC supply for logic power to the NIM and for field power to the PDM P S Q nn 5 VDC ee 24 V 24 VDC 24 VDC P S P S NIM 24 V 24 V 24V 24 V 24 V 24V 24 V PDM IN IN IN OUT OUT OUT 24 VDC A i 24 VD ot 24 VDC signal to the NIM s logic power supply 24 VDC signal to the segment s sensor bus 1 2 3 24 VDC signal to the segment s actuator bus 4 optional relay on the actuator bus If the I O load on the island bus is low and the system is operating in a low noise environment you may use the same supply for both logic power and field power PIS O 5 vDC a 24V 24 VDC P S NIM 24V 24Vv 24V 24V 24V 24V 24 V PDM IN IN IN OUT
150. lt detected Register 3 Contactor Information from Motor Starters The third input status register provides contactor information from the various motor starters 5 14 is t2 s1fio 9 8 7 6 5 4 3 2 4 0 never used JT f ft fT see 1 see 2 always set to 0 see 7 see 8 1 bit 0 indicates whether channel 1 motor starter 1 contactor is energized where 1 energized and 0 de energized 2 bit 1 indicates whether channel 2 motor starter 2 contactor is energized where 1 energized and 0 de energized 3 bit 2 indicates whether channel 3 motor starter 3 contactor is energized where 1 energized and 0 de energized 4 bit 3 indicates whether channel 4 motor starter 4 contactor is energized where 1 energized and 0 de energized 5 bit 4 indicates whether channel 5 motor starter 5 contactor is energized where 1 energized and 0 de energized 6 bit5 indicates whether channel 6 motor starter 6 contactor is energized where 1 energized and 0 de energized 7 bit 6 indicates whether channel 7 motor starter 7 contactor is energized where 1 energized and 0 de energized 4 bit 7 indicates whether channel 8 motor starter 8 contactor is energized where 1 energized and 0 de energized 31007730 4 2012 55 Parallel Interface Modules Register 4 Status of Contactor Inputs The fourth input status register denotes the status of each input in Register 3 If any bit in this register is set to
151. lue in conventional hexadecimal or binary notation N C contact normally closed contact A relay contact pair that is closed when the relay coil is de energized and open when the coil is energized N O contact normally open contact A relay contact pair that is open when the relay coil is de energized and closed when the coil is energized NEMA National Electrical Manufacturers Association 31007730 4 2012 245 Glossary network cycle time NIM NMT object dictionary ODVA The time that a master requires to complete a single scan of the configured I O modules on a network device typically expressed in microseconds network interface module This module is the interface between an Island bus and the fieldbus network of which the Island is a part A NIM enables all the I O on the Island to be treated as a single node on the fieldbus The NIM also provides 5 V of logic power to the Advantys STB I O modules in the same segment as the NIM network management NMT protocols provide services for network initialization diagnostic control and device status control O Part of the CANopen device model that provides a map to the internal structure of CANopen devices according to CANopen profile DS 401 A device s object dictionary also called the object directory is a lookup table that describes the data types communications objects and application objects the device uses By accessing a particular device s object
152. m 46 ft NOTE For cables relative to preferred modules see the specific preferred module documentation 31007730 4 2012 127 Extension Modules Module Dimensions width on a base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 128 25 mm 5 05 in depth module only 65 1 mm 2 56 in on a base with connectors 75 5 mm 2 97 in worst case with extension cable inserted 128 31007730 4 2012 Extension Modules STB XBE 1100 LED Indicators Purpose The STB XBE 1100 end of segment EOS module includes two LEDs e the CONN LED indicates the module s operating status e the PWR LED indicates the module s power status Location The CONN LED is positioned at the top of the LED array the PWR LED is located just beneath the CONN LED as shown below XBE 1100 Indicators The CONN and PWR LEDs indicate the following conditions LED Status Meaning CONN green on healthy connection between the EOS and either a BOS or a preferred module off bad connection between the EOS and either a BOS or a preferred module or island power in the segment is off PWR green on 24V DC power is applied and is above 18 volts off 24V DC power is not applied or is below 18 volts 31007730 4 2012 129 Extension Modules STB XBE 1100 Functional Description Introduction This topic covers the functional characterist
153. module 7 STB XBE 1300 BOS module 8 preferred module 9 STB XBE 1000 EOS module 10 STB XBE 1200 BOS module 11 island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment NOTE For cables relative to preferred modules see the specific preferred module documentation EOS BOS Connection The STB XCA 100x island bus extension cable connects two STB island segments One end of the cable plugs in to the island bus communications output port on the front panel of the STB XBE 1100 EOS module at the end of one island segment The other end of the extension cable plugs in to the island bus communications input port on the front panel of the STB XBE 1300 BOS module at the beginning of the next island segment primary island segment extension segment network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module STB XCA 100x extension cable island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment ONO hWND 31007730 4 2012 131 Extension Modules EOS Preferred Module Connections The STB XBE 1100 EOS module can also be connected to a preferred module The example below shows a preferred module connected to the STB XBE 1100 EOS
154. n on the outputs only module current field 4 A max overcurrent protection for sensor and actuator power user replaceable 5 A time lag fuse one fuse ships with the PDM replacements are available in an STB XMP 5600 fuse kit bus current 0 mA voltage surge protection yes PE current 30 A for 2 min storage temperature 40 to 85 C operating temperature 0 to 60 C agency certifications refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 31007730 4 2012 195 Power Distribution Modules 196 31007730 4 2012 STB Module Bases Overview The physical communications bus that supports the island is constructed by interconnecting a series of base units and snapping them on a DIN rail Different Advantys modules require different types of bases Install bases in the proper sequence as you construct the island bus This chapter provides you with a description of each base type What Is in This Chapter This chapter contains the following topics Topic Page Advantys Bases 198 STB XBA 1000 I O Base 199 STB XBA 2000 I O Base 203 STB XBA 3000 I O Base 207 STB XBA 2200 PDM Base 211 The Protective Earth Connection 215 STB XBA 2300 Beginning of Segment Base 216 STB XBA 2400 End of segment Base 219 STB XBA 2100 Auxiliary Power Supply Base 223 31007730 4 2012 197 Bases Advantys Bas
155. n the last segment of the island bus followed by an STB XMP 1100 terminator plate The module mounts in a size 2 I O base A 5 terminal connection receptacle is provided to support a CANopen cable connection to the standard CANopen devices e o LL CANopen 1E fax 2 3 4 5 a locations for the STB XMP 6700 user customizable labels model name LED indicator yellow identification stripe indicating a bus extension module five pin connection for the CANopen extension cable a khoOnN 152 31007730 4 2012 Extension Modules Ordering Information The module can be ordered as part of a kit STB XBE 2100 K which includes e one STB XBE 2100 island bus extension e one STB XBA 2000 see page 203 I O base e two alternative connectors e one 5 terminal screw type connector e one 5 terminal spring clamp connector Individual parts may also be ordered for stock or replacement as follows e astandalone STB XBE 2100 module e a standalone STB XBA 2000 size 2 base e a bag of screw type connectors STB XTS 1110 or spring clamp connectors STB XTS 2110 Additional optional accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part of your island assembly plan e the STB XMP 7700 keying pin kit for inserting the module into the base e the STB XMP 7800 keying pin kit for inserting the field
156. n you install configure and operate standard CANopen devices on an Advantys STB island Addressing Standard CANopen Devices on the Island Bus Standard CANopen devices are not auto addressed by the island bus they need to be manually addressed using physical switches on the devices However you do need to provide the CANopen module addresses to the configuration in the Advantys configuration software The standard CANopen devices must be the last devices on the island bus and they cannot use any addresses used by auto addressed modules The address range for standard CANopen devices is between the last auto address 1 and 32 By default the Advantys configuration software assigns the CANopen device that you drop into the last position on the island bus an address of 32 As you continue to drop additional CANopen devices to the end of the island bus the most recently added device takes address 32 For example if you have three CANopen devices A B and C that you want to add to the island bus configuration do the following Step Action Result 1 In the Advantys configuration An image of device A appears in the island software select the STB XBE 2100 editor below the STB XBE 2100 module CANopen extension module in the with an address of 32 island editor Then drag device A from the catalog browser and drop it into the island editor 2 Select device A in the island editor An image of device B appears in the islan
157. nd the one received carrier sense multiple access collision detection CSMA CS is a MAC protocol that networks use to manage transmissions The absence of a carrier transmission signal indicates that a network channel is idle Multiple nodes may try to simultaneously transmit on the channel which creates a collision of signals Each node detects the collision and immediately terminates transmission Messages from each node are retransmitted at random intervals until the frames are successfully transmitted 236 31007730 4 2012 Glossary DDXML Device Description eXtensible Markup Language device name A customer driven unique logical personal identifier for an Ethernet NIM A device name or role name is created when you combine the numeric rotary switch setting with the NIM for example STBNIP2212_010 After the NIM is configured with a valid device name the DHCP server uses it to identify the island at power up DeviceNet protocol DeviceNet is a low level connection based network that is based on CAN a serial bus system without a defined application layer DeviceNet therefore defines a layer for the industrial application of CAN DHCP dynamic host configuration protocol A TCP IP protocol that allows a server to assign an IP address based on a device name host name to a network node differential input A type of input design where two wires and are run from each signal source to the data acquisition inte
158. need to be isolated from each other in the segment and the PDMs serve this role Each voltage group requires its own PDM Standard PDM Power Distribution A PDM is placed immediately to the right of the NIM in slot 2 on the island The modules in a specific voltage group follow in series to the right of the PDM The following illustration shows a standard STB PDT 2100 PDM supporting a cluster of 115 VAC I O modules nim 18 DAI DAI DAI DAO DAO DAO PDM Q 1 115 VAC sensor power signal to the PDM 2 115 VAC actuator power signal to the PDM Notice that sensor power to the input modules and actuator power to the output modules are brought to the island via separate two pin connectors on the PDM 31007730 4 2012 25 Theory of Operation The island layout shown above assumes that all the I O modules in the segment use 115 VAC for field power Suppose however that your application requires a mix of 24 VDC and 115 VAC modules A second PDM this time a standard STB PDT 3100 module is used for the 24 VDC I O NOTE When you plan the layout of an island segment that contains a mixture of AC and DC modules we recommend that you place the AC voltage group s to the left of the DC voltage group s in a segment In this case the STB PDT 3100 PDM is placed directly to the right of the last 115 VAC module It terminates the sensor and actuato
159. ng effect The rms value is computed as the square root of the average of the squares of the instantaneous amplitude for 1 complete cycle For a sine wave the rms value is 0 707 times the peak value A customer driven unique logical personal identifier for an Ethernet NIM A role name or device name is created when you 31007730 4 2012 249 Glossary RSTP RTD RTP Rx SAP SCADA e combine the numeric rotary switch setting with the NIM for example STBNIP2212_010 or e edit the Device Name setting in the NIM s embedded web server pages After the NIM is configured with a valid role name the DHCP server uses it to identify the island at power up rapid spanning tree protocol Allows a network design to include spare redundant links that provide automatic backup paths when an active link becomes inoperable without loops or manual enabling disabling of backup links Loops must be avoided because they result in flooding the network resistive temperature detect An RTD device is a temperature transducer composed of conductive wire elements typically made of platinum nickel copper or nickel iron An RTD device provides a variable resistance across a specified temperature range run time parameters RTP lets you monitor and modify selected I O parameters and Island bus status registers of the NIM while the Advantys STB Island is running The RTP feature uses 5 reserved output words in the NIM s process
160. ng of segment BOS module are described in the following table General Specifications dimensions width on a base 18 4 mm 0 72 in height unassembled 125 mm 4 92 in height on a base 128 25 mm 5 05 in depth unassembled 65 1 mm 2 56 in depth on a base 75 5 mm 2 97 in worst case with screw clamp connectors base STB XBA 2300 interface connections island bus extension input port to the external 24 VDC power supply 2 pin receptacle built in power supply input voltage 24 VDC nominal input power range 19 2 30 VDC internal current supply 400 mA 24 VDC consumptive output voltage to the island bus 5 VDC 2 variation due to temperature drift intolerance or line regulation 1 load regulation lt 50 mQ output impedance up to 100 kHz output current rating 1 2 A 5 VDC isolation The BOS provides isolation 500 VAC test voltage between the 24V DC and the Island internal 5V hot swapping support none operating temperature range 0 to 60 C storage temperature 40 to 85 C agency certifications refer to Advantys STB System Planning and Installation Guide 890 USE 171 00 140 31007730 4 2012 Extension Modules 4 4 The STB XBE 1300 Beginning of Segment Module Introduction This section provides you with a detailed description of the Advantys STB XBE 1300 beginning of segment BOS module its
161. not tripped 78 31007730 4 2012 Parallel Interface Modules Register 4 Status of Motor Starter Inputs The fourth input status register denotes the status of each input in Register 3 When any bit in this register is set to 0 no fault has been detected if a bit is set to 1 a fault has been detected A fault always derives from one of two causes either the field power is missing or there is a short circuit on the field power shra is i2 rifiof9 s 7 6 5 4 3 211 Jo SE A E EE E E N never used always set to 0 061 see 2 see 3 see 4 1 bit 0 denotes the status of channel 1 motor starter 3 circuit breaker bit 0 no fault detected bit 1 fault detected 2 bit 1 denotes the status of channel 2 motor starter 4 switch bit 0 no fault detected bit 1 fault detected 3 bit 2 denotes the status of channel 3 motor starter 4 contactor bit 0 no fault detected bit 1 fault detected 4 bit 3 denotes the status of channel 4 motor starter 4 circuit breaker bit 0 no fault detected bit 1 fault detected Register 5 Echo Output Data The fifth register in the I O status block is the module s echo output data register This register represents the data that has just been sent to the controller starters by the STB EPI 2145 module never used 15 14 13 12 14 10 9 8 76 5 4 i f ft always set to 0 3 2 1 0 see 1 see 2 see 3 see 4 see 5 see 6 see 7 see 8
162. nsion module Contacts Signals 1 not used 2 the common ground contact 3 the 5 VDC logic power signal generated by the power supply in either the NIM in the primary segment or a BOS module in an extension segment 4and5 used for communications across the island bus between the I O and the NIM contact 4 is positive ve and contact 5 is negative ve 6 connects the module in the base to the island s address line The NIM uses the address line to validate that the expected module is located at each physical address 200 31007730 4 2012 Bases The Lock Release Latch The latch in the center front of the STB XBA 1000 base has two positions as shown below Release position The latch needs to be in release position while the base is being inserted on the DIN rail and when it is being removed from the DIN rail It needs to be in lock position when the base has been pushed and snapped into place on the rail before the module is inserted into the base The DIN Rail Contacts One of the functions of the DIN rail is to provide the island with functional earth Functional earth provides the island with noise immunity control and RFI EMI protection When an O base is snapped onto the DIN rail two contacts on the back of the rail provide the earth ground connection between the rail and the I O module that will be seated on the base 31007730 4 2012 201 Bases The Field Power
163. nterests you Depending on the size of your screen you maybe need to scroll down to see the data sheet To save or print a data sheet as a pdf file click Download XXX product datasheet 31007730 4 2012 The characteristics that are presented in this manual should be the same as those characteristics that appear online In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy If you see a difference between the manual and online information use the online information as your reference Related Documents Title of Documentation Reference Number Advantys STB Analog I O Modules Reference Guide 31007715 English 31007716 French 3100717 German 31007718 Spanish 31007719 Italian Advantys STB Digital I O Modules Reference Guide 31007720 English 31007721 French 31007722 German 31007723 Spanish 31007724 Italian Advantys STB Counter Modules Reference Guide 31007725 English 31007726 French 31007727 German 31007728 Spanish 31007729 Italian Advantys STB System Planning and Installation Guide 31002947 English 31002948 French 31002949 German 31002950 Spanish 31002951 Italian Advantys STB Standard Profibus DP Network Interface Applications Guide 31002957 English 31002958 French 31002959 German 31002960 Spanish 31002961 Italian Advantys
164. nufacturer that defines a device s functionality on a Profibus DP network H human machine interface An operator interface usually graphical for industrial equipment Replacing a component with a like component while the system remains operational When the replacement component is installed it begins to function automatically hypertext transfer protocol The protocol that a web server and a client browser use to communicate with one another A mounting device designed to seat an Advantys STB I O module connect it on a DIN rail and connect it to the Island bus It provides the connection point where the module can receive either 24 VDC or 115 230 VAC from the input or output power bus distributed by a PDM In a programmable controller system an I O module interfaces directly to the sensors and actuators of the machine process This module is the component that mounts in an I O base and provides electrical connections between the controller and the field devices Normal I O module capacities are offered in a variety of signal levels and capacities The continuous polling of the Advantys STB I O modules performed by the COMS to collect data bits status nd diagnostics information 31007730 4 2012 241 Glossary IEC IEC type 1 input IEC type 2 input IEC type 3 input IEEE IGMP industrial I O International Electrotechnical Commission Carrier Founded in 1884 to focus on advancing the theory and pra
165. o Configuring the STB AHI 8321 0 0 c ee eee eee Custom Configuring the STB AHI 8321 HART Interface Module Configuring STB AHI 8321 Channel Settings 0 Mapping Data items to the HART Multiplexer Island Data Process Image Viewing the IO Image for the STB AHI 8321 HART Interface Module Configuring the STB AHI 8321 Module as Mandatory or Not Present STB AHI 8321 Specifications 0 0 0 eee Specifications os sirka ian tac dae cinta a ia cies Calg E R Advantys STB Bus Extension Modules The STB XBE 1000 End of Segment Module 205 STB XBE 1000 Physical Description 0 0 0c e eee eee STB XBE 1000 LED Indicators 0 0 0 0 c cece eee STB XBE 1000 Functional Description 2000 0 0 ee STB XBE 1000 Module Specifications 2 00 eee The STB XBE 1100 End of Segment Module 2 5 STB XBE 1100 Physical Description 00 00 e eee eee STB XBE 1100 LED Indicators 0 0 0 eee eee STB XBE 1100 Functional Description 0 0 000 STB XBE 1100 Module Specifications 2 0020 eee The STB XBE 1200 Beginning of Segment Module STB XBE 1200 Physical Description 0 000 c eee eee STB XBE 1200 LED Indicators 0 0 0 0 cece ee eee STB XBE 1200 Functional Description 000 eee STB XBE 1200 Module Specifications 2 00 eee The
166. o one or two 24 VDC field power source s Source power for the sensor bus is connected to the top connector and source power for the actuator bus is connected to the bottom connector The choices of connector types and wire types are described below and a power wiring example is presented Use a set of either e Two STB XTS 1130 screw type field wiring connectors e Two STB XTS 2130 spring clamp field wiring connectors Both connector types are provided in kits of 10 connectors kit These power wiring connectors each have two connection terminals with a 5 08 mm 0 2 in pitch between pins Power Wire Requirements Safety Keying Individual connector terminals can accept one power wire in the range 1 29 2 03 mm 16 12 AWG When 1 29 mm 16 AWG power wire is used two wires can be connected to a terminal We recommend that you strip at least 10 mm from the wire jackets to make the connections NOTE The same screw type and spring clamp connectors are used to deliver power to the STB PDT 3100 PDM and to the STB PDT 2100 PDM To help avoid connecting VAC power to a VDC module or vice versa Schneider offers an optional STB XMP 7810 safety keying pin kit for the PDMs Refer the Advantys STB System Planning and Installation Guide 890 USE 171 for a detailed discussion of keying strategies Power Wiring Pinout The top connector receives 24 VDC source power for the sensor bus and the bottom connector receives 24 VDC sourc
167. odule of the same type and major version number By default the Mandatory Module setting is de selected 31007730 4 2012 STB AHI 8321 Interface Module Not Present NOTE The Mandatory check box can be selected or de selected only when the island is in offline mode Check this box to mark the module as virtual placeholder The virtual placeholder designation lets you physically remove both a module and its base from the island without changing the island process image In this way you can physically remove one or more modules without having to edit the PLC program that controls the island In the Module Editor modules configured as Not Present are marked with crossed red lines 31007730 4 2012 115 STB AHI 8321 Interface Module 3 7 STB AHI 8321 Specifications Specifications General Specifications Description communication module for HART instruments Number of channels 4 Module size Type 3 housing Mandatory module Yes Virtual placeholder supported Yes Runtime parameters supported No IO mapping supported Yes Reflex action supported No Depth module base plugs 75 5 mm 2 97 inches Width 27 8 mm 1 09 inches Height module base 128 3 mm 5 05 inches Weight module base plugs 110 1 g 0 243 Ibs Logic bus current consumption 400 mA Operating voltage range 19 2 30 Vdc Bus current Less than 400 m
168. odules and standalone size 3 STB XBA 3000 I O bases may be ordered for stock or replacement Other optional accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part of your island assembly plan e the STB XMP 7700 keying pin kit for inserting the module into the base For installation instructions and other details refer to the Advantys STB System Planning and Installation Guide 890 USE 171 For further information on TeSys model U components refer to the Starters and Basic TeSys model U Equipment section of the Schneider Electric catalog Dimensions width module on a base 28 1 mm 1 12 in height module only 120 mm 4 74 in on a base 125 mm 4 92 in depth module only 70 mm 2 76 in on a base with connectors 102 7 mm 4 04 in 31007730 4 2012 63 Parallel Interface Modules STB EPI 2145 LED Indicators Overview Location The eight LEDs on the STB EPI 2145 module are visual indicators of the operating status of the module and of its outputs in this case controller starters The top two LEDs indicate the operating status of the module The remaining six LEDs indicate the status of the outputs The LEDs do not indicate the status of the module s inputs The module makes use of a special SHIFT button in conjunction with the LEDs to allow all eight outputs to be displayed The eight LEDs are positioned in a
169. odules Compatibility The STB XBE 1200 BOS module is designed to connect to the STB XBE 1000 EOS module When joining island bus segments together it is important to note that only paired EOS BOS modules work in conjunction with one another If a STB XBE 1000 EOS module installed in the current island segment you must connect it to a STB XBE 1200 BOS module to the beginning of the next island segment Multiple island segments can have different paired EOS BOS modules The following figure shows compatible EOS BOS modules joined on an island with multiple segments primary island segment extension segment 1 extension segment 2 network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module preferred module STB XBE 1000 EOS module 10 STB XBE 1200 BOS module 11 island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment ONOoOahRWND o 138 31007730 4 2012 Extension Modules Integrated Power Supply The BOS has a built in 24 to 5 VDC power supply that provides logic power only to the I O modules on the extension segment of the island bus The power supply requires a 24 VDC external power source It converts the 24 VDC to 5 V of logic power providing 1 2 A of current to the island Individual STB I O modules in an island segment generally draw a cu
170. of your island assembly plan e the STB XMP 7700 kit for inserting the module into the base to make sure that an AC PDM is not inadvertently placed on the island where an STB PDT 3105 PDM belongs e the STB XMP 7800 kit for inserting the field wiring connectors into the module For installation instructions and other details refer to the Advantys STB System Planning and Installation Guide 890 USE 171 188 31007730 4 2012 Power Distribution Modules Dimensions width module on a base 18 4 mm 0 72 in height module only 125 mm 4 92 in on a base 138 mm 5 43 in depth module only 65 1 mm 2 56 in on a base with connectors 75 5 mm 2 97 in worst case with screw clamp connectors PDMs are the tallest modules in an Advantys STB island segment The 138 mm height dimension includes the added height imposed by the PE captive screw clamp on the bottom of the STB XBA 2200 base 31007730 4 2012 189 Power Distribution Modules STB PDT 3105 Source Power Wiring Summary Connectors The STB PDT 3105 uses a two pin source power connector that let you connect the PDM to a 24 VDC field power source The choices of connector types and wire types are described below and a power wiring example is presented Use either e an STB XTS 1130 screw type field wiring connector e an STB XTS 2130 spring clamp field wiring connector Both connector types are provided in kits of 10 conn
171. olarity fields by clicking on the sign For instance if you click on First 8 channels the corresponding rows for input channels 1 through 8 appear 5a To change the settings at the module level select the integer that appears in the Value column of the Input Polarity row Enter a decimal integer in the range 0 to 255 or 0 to OxFF in hexadecimal notation where 0 means all inputs have normal polarity and OxFF means that the first eight input channels have reverse polarity When you select the Input Polarity value the max min values of the range appear at the bottom of the module editor screen When you accept a new value for Input Polarity the values associated with the channels change For example if you choose an input polarity value of Ox2F channels 5 7 amp 8 will have normal polarity while other input channels will have reverse polarity 5b To change the settings at the channel level double click on the channel values you want to change then select the desired settings from the pull down menu When you accept a new value for a channel setting the value for the module in the Input Polarity row changes For example if you set channel 2 and 3 to Reverse and leave the other channels on Normal the Input Polarity value changes to 0x06 31007730 4 2012 49 Parallel Interface Modules Output Polarity By default the polarity on all eight output channels is logic n
172. on software Step Action Result 1 Double click on the STB EPI 2145 The selected STB EPI 2145 module opens module you want to configure in the in the software module editor island editor 2 Choose the data display format by Hexadecimal values will appear in the either checking or clearing the editor if the box is checked decimal values Hexadecimal checkbox at the top will appear if the box is unchecked right of the editor 3 Expand the Fallback Mode A single row called Fallback Mode Settings fields by clicking on the Output appears sign 4 Expand the Fallback Mode Rows for output channels 1 through 8 Output row further by clicking onthe appear sign 5a To change the settings at the module When you select the Fallback Mode value level select the integer that appears the max min values of the range appear at in the Value column of the Fallback the bottom of the module editor screen Mode Output row Enter a When you accept a new value for Fallback hexadecimal or decimal value in the Mode Output the values associated with range 0 to 255 where 0 means all the channels change outputs hold their last values and 255 For example if you choose a fallback mode means that all outputs go toa value of 2 then channel 2 goes to a predefined state predefined state while all other channels go to hold last value 5b To change the settings at the channel When you accept a new value for a ch
173. on S1 turns off and S2 turns on When S2 is on the O 1 5 LED indicates the status of output 5 the O 2 6 LED indicates the status of output 6 the O 3 7 LED indicates the status of output 7 the O 4 8 LED indicates the status of output 8 The status of a controller starter is either active 24 V present in which case the corresponding LED is on or inactive 0 V present in which case the corresponding LED is off RDY and ERR Indications The two top LEDs reflect the module s status on the network LED RDY ERR Meaning What to Do off off The module is not receiving logic Check power power or has stopped functioning flicker off Auto addressing is in progress on off The module has achieved all of the Check LEDs 3 to 8 for following specific output status e it has power e it has passed the confidence tests itis operational on on The watchdog has timed out Cycle power restart communications 31007730 4 2012 65 Parallel Interface Modules blink 1 The module is in pre operational mode or in its fallback state flicker Field power absent or a short circuit Check power detected at the actuator blink 1 A field error has been detected and Cycle power restart the module continues to operate communications blink 2 The island bus is not running Check network connections replace NIM flicker the LED flickers when it is re
174. on in the input and status block is provided by the module itself This process image information can be monitored by the fieldbus master or if you are not using a basic NIM by an HMI panel connected to the NIM s CFG configuration port The specific registers used by the STB EPI 1145 module are based on its physical location on the island bus NOTE The data format illustrated in this section is common across the island bus regardless of the fieldbus on which the island is operating The data is also transferred to and from the master in a fieldbus specific format For fieldbus specific descriptions refer to one of the Advantys STB Network Interface Module Application Guides A separate guide is available for each supported fieldbus Input Data Image The input data image is part of a block of 4096 16 bit registers in the range 45392 through 49487 that represents the data returned to the fieldbus master In this block six contiguous registers represent the input data for the STB EPI 1145 module These registers are discussed individually below If specific bit values 0 or 1 are provided in the following discussion it is understood that polarity is logic normal for all channels i e that polarity has not been explicitly reconfigured to logic reverse e Register 1 reads motor starter circuit breaker information Register 2 provides motor starter circuit breaker status Register 3 reads motor starter contactor information Register
175. onal Description Introduction This topic covers the functional characteristics of the STB XBE 1000 end of segment EOS module EOS BOS Modules Compatibility The STB XBE 1000 EOS module is designed to connect to the STB XBE 1200 BOS module When joining island bus segments together it is important to note that only paired EOS BOS modules work in conjunction with one another If a STB XBE 1000 EOS module is installed in the current island segment you must connect it to a STB XBE 1200 BOS module in the beginning of the next island segment Multiple island segments can have different paired EOS BOS modules The following figure shows compatible EOS BOS modules joined on an island with multiple segments primary island segment extension segment 1 extension segment 2 network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module preferred module 9 STB XBE 1000 EOS module 10 STB XBE 1200 BOS module 11 island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment 1 2 3 4 5 6 7 8 122 31007730 4 2012 Extension Modules Island Bus Addresses The STB XBE 1000 EOS and the STB XBE 1200 BOS modules are not addressable They simply pass data and addressing information along the island bus That is island bus addresses are assigned sequentially to all
176. onmental system wide 36 standard CANopen device cable require ments 155 standard CANopen device requirements 155 158 STB AHI 8321 process image 95 STB AHI 8321 data for the process image 94 field wiring 97 STB AHI 8321 functional description 89 STB AHI 8321 physical description 84 specifications 116 STB AHI 8321 HART module auto configure 104 LEDs 86 STB AHI 8321 module channel settings 107 configuring 106 IO image 112 mandatory 114 mapping data items 110 STB CPS 2111 auxiliary power supply communications interface 167 configurable parameters 167 functional description 167 in an extension segment 168 in the primary segment 167 introduction 162 island bus addresses 167 LEDs 166 physical characteristics 163 STB EPI 1145 data for the process image 53 field wiring 45 functional description 47 LED indicators 43 output data and status 59 physical characteristics 41 SHIFT button 44 STB EPI 2145 data for the process image 76 field wiring 67 functional description 70 LED indicators 64 physical characteristics 62 SHIFT button 65 STB PDT 3100 DC power distribution mod ule LED indicators 177 STB PDT 3100 power distribution module power wiring 178 wiring diagram 179 STB PDT 3105 power distribution module power wiring 190 wiring diagram 191 STB XBA 1000 I O base for 13 9 mm Advantys STB I O modules 199 STB XBA 2000 I O base for 18 4 mm Advantys STB I O modules 203 ST
177. ordered for stock or replacement as follows e standalone STB XBE 1200 digital input modules e standalone STB XBA 2300 see page 216 size 2 bases e abag of screw type connectors STB XTS 1120 or spring clamp connectors STB XTS 2120 NOTE The STB XBA 2300 size 2 base is specifically designed for use with the BOS module only Do not attempt to use any other size 2 Advantys modules like I O PDM or EOS modules with the STB XBA 2300 base Additional optional accessories are also available e the STB XMP 6700 user customized label kit which may be applied to the module and the base as part of the island assembly plan e the STB XMP 7800 keying pin kit to help reduce the likelihood of installing the STB XBE 1200 in any module base other than the STB XBA 2300 NOTE You should use a module to base keying scheme to reduce the likelihood of accidentally inserting this BOS module in the wrong type 2 base For more information on keying schemes refer to the keying considerations discussion in the Advantys STB System Planning and Installation Guide 890 USE 171 For installation instructions and other details refer to the Advantys STB System Planning and Installation Guide 890 USE 171 Island Bus Extension Cables An island bus extension cable carries the island bus communications signals and the bus addressing line Cables that extend the island bus between the STB XBE 1200 BOS and the STB XBE 1000 EOS modules are available in five len
178. ormal where e an output value of 0 indicates that the physical actuator is off or the output signal is low e an output value of 1 indicates that the physical actuator is on or the output signal is high The output polarity on one or more of the channels may optionally be configured for logic reverse where e an output value of 1 indicates that the physical actuator is off or the output signal is low e an output value of 0 indicates that the physical actuator is on or the output signal is high To change an output polarity parameter from logic normal or back to normal from logic reverse use the Advantys configuration software You can configure the output polarity on each output channel independently Step Action Result 1 Double click on the STB EPI 1145 The selected STB EPI 1145 module opens in module you want to configure in the the software module editor island editor 2 Choose the data display format by Hexadecimal values will appear in the editor if either checking or clearing the Hexadecimal checkbox at the top right of the editor the box is checked decimal values will appear if the box is unchecked 3 Expand the Output Polarity A single row appear for all output channels Settings fields by clicking on the sign 4 Expand either of the Output Rows for output channels 1 through 8 appear Polarity fields by clicking on the sign 5a__ To change the settings at the module When you selec
179. ower for outputs from the PDM The base also support an STB XBE 2100 CANopen extension module on the island bus NOTE The STB XBA 2000 is designed only for the size 2 modules described above Do not use this base for other size 2 Advantys modules such as the PDMs EOS modules or BOS modules The following illustration shows some of the key components an STB XBA 2000 base user customizable label tab six island bus contacts DIN rail lock release latch DIN rail contact five field power distribution contacts ahwnd 31007730 4 2012 203 Bases The Label Tab A label can be positioned on the tab shown above in item 1 The label helps identify the specific module that will reside at this base unit s island bus location A similar label can be placed on the module itself so that they can be matched up properly during the island installation Labels are provided on an STB XMP 6700 marking label sheet which can be ordered from your Schneider Electric service provider The Island Bus Contacts The six contacts located in a column at the top of the I O base provide logic power and island bus communications connections between the module and the island bus In the primary segment of the island bus the signals that make these contacts come from the NIM In extension segments these signals come from an STB XBE 1000 BOS extension module Contacts Signals 1 not used 2 the common ground contac
180. page 34 on each I O base establishing an island PE bus The screw terminal on the PDM base meets IEC 1131 requirements for field power protection The screw terminal should be wired to the PE point on your system 24V NIM PPM DDI DDI DDI DDO DDO DDO AVI AVO ACI ACO I Sensor Power Br A gt Actuator Power gt e A A gt ee ee ee y Bus To PE point on system 28 31007730 4 2012 Theory of Operation Sensor Power and Actuator Power Distribution on the Island Bus Summary The sensor bus and the actuator bus need to be powered separately from external sources Depending on your application you may want to use the same or different external power supplies to feed the sensor bus and the actuator bus The source power is fed to 2 two pin power connectors on a PDM e The top connector is for the sensor power bus e The bottom two pin connector is for the actuator power bus 24 VDC Field Power Distribution An external power supply delivers field power distributed to an STB PDT 3100 PDM 4 CAUTION IMPROPER GALVANIC ISOLATION The power components are not galvanically isolated They are intended for use only in systems designed to provide SELV isolation between the supply inputs or outputs and the load devices or system power bus You must use SELV rated supplies to provide 24 VDC source power to the NIM Failure to fol
181. peatedly on for 50 ms then off for 50 ms blink 1 the LED blinks on for 200 ms then off for 200 ms This pattern is repeated until the causal condition changes blink 2 the LED blinks on for 200 ms off for 200 ms on again for 200 ms then off for 1 s This pattern is repeated until the causal condition changes 66 31007730 4 2012 Parallel Interface Modules STB EPI 2145 Field Wiring Summary The STB EPI 2145 module uses four RJ45 connectors allowing you to connect to up to four separate TeSys model U controller starters The choices of connector types and field wire types are described below The STB EPI 2145 parallel interface module is designed to work exclusively with TeSys model U controller starter applications Connector and Cables Use one of the TeSys model U cables to connect an STB EPI 2145 module to your TeSys model U system Three cables are available e a LU9 RO3 0 3 m cable e aLU9 R101 m cable e aLU9 R30 3 m cable All three cables feature an RJ45 connector on both ends One connector plugs into the field wiring connector on the STB EPI 2145 module and the other is directly connected to the RJ45 receptacle on the LUF C00 module parallel link included in the TeSys model U system Both connections have the same pinout The TeSys model U System TeSys model U is an integrated modular power management system for motor starters The complete TeSys model U parallel wiring s
182. pen cable a standard CANopen device the last device on the island bus which must be terminated with a 120 Q resistor NO hOND The optical isolation adds some propagation delay to the CANopen signals As a result an island bus that implements a CANopen extension bus has a shorter maximum length 31007730 4 2012 157 Extension Modules Bus Speed When an STB XBE 2100 CANopen extension module is used in an island bus configuration the island s operating speed is limited to 500 kbaud The total island bus length including the CANopen extension bus is limited to 15 m 49 2 ft This maximum length must not be exceeded The factory default baud rate setting is 800 kbaud When you use an STB XBE 2100 CANopen extension module you need to set the rate to 500 kbaud To change the baud rate use the Advantys configuration software Step Action Result 1 From the Island pull down menu select Baud Rate Tuning A Baud Rate Tuning dialog appears If the value in the Baud Rate Tuning dialog is the default 800 kbaud use the drop down list box to select a value of 500 kbaud If the value is already set to 500 kbaud go to step 3 3a Click OK If you do not change the baud rate value in the Baud Rate Tuning dialog the old bud rate remains in effect If you change the baud rate value in the dialog a message appears letting you know that your system performance may be affected by changing
183. ples The following illustration shows how an auxiliary power supply can support addional I O modules in the primary segment of an Advantys STB island ied Ez Bes E POT 2100 Dal 7220 Dal 7220 Be Tee tA ea ze A zog EA ma er esias ena rediserdseess fevers ed Gee Sen Gln Gat Rt Gv Re ds eae an STB NCO 2212 CANopen NIM two voltage groups of AC I O modules a voltage group of DC digital I O modules an STB CPS 2111 auxiliary power supply voltage group of DC analog I O modules anon In this configuration the logic power supply in the NIM supports the first 16 I O modules The STB CPS 2111 auxiliary power supply provides logic power to the last eight I O modules 31007730 4 2012 167 Extension Modules NOTE A PDM is required after a CPS module You may also use an STB CPS 2111 auxiliary power supply in one or more extension segment In the following example the primary segment is used to support a small set of AC I O modules and the extension segment supports a large set of DC I O modules The BOS module provides logic power to the first 11 I O modules in the extension segment and the STB CPS 2111 auxiliary power supply provides logic power to the last 9 I O modules in the segment Ho an STB NCO 2212 CANopen NIM a voltage group of AC I O modules an EOS module at the end of the primary segment a BOS module at the beginning of the extension segment a
184. puts 1 4 and outputs 5 8 HE10 30 pin connector used to link the STB EPI 1145 to a Tego Power system using one of the STB XCA 3002 3003 dedicated cables akon o 31007730 4 2012 41 Parallel Interface Modules Ordering Information Dimensions The module and its related parts may be ordered for stock or replacement as follows an STB EPI 1145 special purpose Advantys STB module a size 2 STB XBA 2000 I O base see page 203 an STB XCA 3002 1 m cable an STB XCA 3003 2 m cable Other accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part of your island assembly plan e the STB XMP 7800 keying pin kit to help deter installation of the STB EPI 1145 in any module base other than the STB XBA 2000 For installation instructions and other details refer to the Advantys STB System Planning and Installation Guide 890 USE 171 Tego Power itself requires separate components such as the APP 2R2E or APP 2R4E splitters and a 24 VDC power supply For information on Tego Power components refer to the Motor Starters Control Components and Power Protection section of the Schneider Electric catalog width module on a base 18 4 mm 0 72 in height module only 120 mm 4 74 in on a base 125 mm 4 92 in depth module only 70 mm 2 76 in on a base with connectors 102 7 mm 4 04 in 42 31007730 4 2012 Para
185. r buses for the 115 VAC I O voltage group and initiates new sensor and actuator buses for the 24 VDC modules DAO Dao DAO 24 V ppl DDO PDM 115V DAI DAI DA NIM PDM A aia a Be S O 115 VAC sensor power signal to the PDM 115 VAC actuator power signal to the PDM 24 VDC sensor power signal to the PDM 24 VDC actuator power signal to the PDM E AUN Each standard PDM contains a pair of time lag fuses to help protect the I O modules in the segment e a10A fuse for the actuator bus connected to output modules e a5A fuse for the sensor bus connected to input modules These fuses are user replaceable 26 31007730 4 2012 Theory of Operation Basic PDM Power Distribution If your island uses basic PDMs instead of standard PDMs then actuator power and sensor power are sent over a single power line NIM 4 115 V PDM DAI DAI Se DAI Se DAO DAO DAO A ay 24 V PDM DDI DDO Each basic PDM contains on 5 A time lag fuse that helps to protect the I O modules in the segment This fuse is user replaceable 31007730 4 2012 27 Theory of Operation PE Grounding A captive screw terminal on the bottom of the PDM base makes contact with pin 12 see
186. rams This example shows the field power connections to both the sensor bus and the actuator bus coming from a single 24 VDC SELV power supply 1 24 VDC I O power 2 24 VDC return For a detailed discussion and some recommendations refer to the Advantys STB System Planning and Installation Guide 890 USE 171 31007730 4 2012 191 Power Distribution Modules STB PDT 3105 Field Power Over current Fuses Fuse Requirements The STB PDT 3105 PDM includes a 5 A fuse that helps to protect the I O modules The fuse is accessible and replaceable via a side panel on the PDM Recommended Fuses Overcurrent protection for the input and output modules on the island bus needs to be provided by a 5 A time lag fuse such as the Wickmann 1951500000 Performance Considerations When the island is operating at an ambient temperature of 60 degrees C 140 degrees F the fuse can pass 4 A continuously Accessing the Fuse Panels Two panels are located on the right side of the PDM housing see page 186 The top panel houses the active protection fuse and the other is not used The top panel has a fuse holder inside it Replacing a Fuse Before you replace a fuse in the STB PDT 3105 remove the power source CAUTION BURN HAZARD HOT FUSE Disconnect power for 10 minutes before removing fuse Failure to follow these instructions can result in injury or equipment damage Step Action Notes 1 After you have
187. rating parameters e the module s responses to fault recovery e logic normal or logic reverse input and output polarity for each channel on the module e a fallback state for each channel on the module Fault Recovery Responses The module can detect a short circuit on the actuator bus or an overcurrent fault on an output channel when the channel is turned on If a fault detected on any channel the module will do one of the following e automatically latch off that channel or e automatically recover and resume operation on the channel when the fault is eliminated The factory default setting is latched off where the module turns off the output channel when a short circuit or overcurrent condition is detected on that channel The channel will remain off until you reset it explicitly If you want to set the module to auto recover when the fault is corrected use the Advantys configuration software Step Action Result 1 Double click on the STB EPI 2145 The selected STB EPI 2145 module module you want to configure in the opens in the software module editor island editor 2 From the pull down menu in the Value Two choices appear in the pull down column of the Fault Recovery menu Latched Off and Auto Recovery Response row select the desired response mode Resetting a Latched Off Output When an output channel has been latched off because of fault detection it will not recover until two events take place
188. rature C Current A 12 10 o 15 30 45 60 Temperature C For example e At60 C total maximum combined module current is 8 A e At 45 C total maximum combined module current is 10 A e At30 C total maximum combined module current is 12 A At any temperature the maximum actuator current is 8 A and the maximum sensor current is 4 A 31007730 4 2012 181 Power Distribution Modules Accessing the Fuse Panels The two panels that house the actuator bus protection fuse and the sensor bus protection fuse are located on the right side of the PDM housing see page 173 The panels are red doors with fuse holders inside them The 5 A sensor power fuse is in the top door The 10 A actuator power fuse is in the bottom door Replacing a Fuse Before you replace a fuse in the STB PDT 3100 remove the power sources to the actuator bus and sensor bus 4 CAUTION BURN HAZARD HOT FUSE Disconnect power for 10 minutes before removing fuse Failure to follow these instructions can result in injury or equipment damage Step Action Notes 1 After you have removed the power connectors from the module and let the unit cool down for 10 minutes pull the PDM from its base Push the release buttons at the top and bottom of the PDM and pull it from the base 2 Insert a small flathead screwdriver inthe The slot is molded to reduce the slot on the left of the fuse panel door and likelihood th
189. rdous Failure to follow these instructions will result in death or serious injury Follow the instructions on the side of the module when you are replacing a fuse see page 182 31007730 4 2012 187 Power Distribution Modules CAUTION BURN HAZARD HOT FUSE Disconnect power for 10 minutes before removing fuse Failure to follow these instructions can result in injury or equipment damage Ordering Information The module can be ordered as part of a kit STB PDT 3105 k which includes e one STB PDT 3105 power distribution module e one STB XBA 2200 see page 211 PDM base e two alternative sets of connectors e one 2 terminal screw type connector keying pins included e one 2 terminal spring clamp connector keying pins included e a5A 250 V time lag low breaking capacity glass fuse to help protect the input and output modules Individual parts may also be ordered for stock or replacement as follows e astandalone STB PDT 3105 power distribution module e astandalone STB XBA 2200 PDM base e a bag of screw type connectors STB XTS 1130 or spring clamp connectors STB XTS 2130 e the STB XMP 5600 fuse kit which contains five 5 A replacement fuses and five 10 A replacement fuses NOTE Do not use the 10 A fuses in the STB PDT 3105 module Additional optional accessories are also available e the STB XMP 6700 user customizable label kit which may be applied to the module and the base as part
190. red module extension cable island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment ONoOahWhND NOTE For cables relative to preferred modules see the specific preferred module documentation Configurable Parameters There are no configurable parameters for the STB XBE 1300 BOS module 31007730 4 2012 149 Extension Modules STB XBE 1300 Module Specifications General Specifications General specifications for the STB XBE 1300 BOS beginning of segment BOS module are described in the following table General Specifications dimensions width on a base 18 4 mm 0 72 in height unassembled 125 mm 4 92 in height on a base 128 25 mm 5 05 in depth unassembled 65 1 mm 2 56 in depth on a base 75 5 mm 2 97 in worst case with screw clamp connectors base STB XBA 2300 interface connections island bus extension input port to the external 24 VDC power supply 2 pin receptacle built in power supply input voltage 19 2 30 VDC input current 310 mA 24 VCD full load 375 mA absolute maximum input power interruption 10 ms 24 VDC maximum current 1 2A protection over current over voltage internal power dissipation 2 W 24 VCD tull load isolation The BOS provides isolation 500 VAC test voltage between the 24V D
191. release latch 4 DIN rail contact 5 five field power contacts 31007730 4 2012 219 Bases The Label Tab A label can be positioned on the tab shown above in item 1 The label helps identify the specific module that will reside at this base unit s island bus location A similar label can be placed on the module itself so that they can be matched up properly during the island installation Labels are provided on an STB XMP 6700 marking label sheet which can be ordered from your Schneider Electric service provider The Island Bus Contacts The six contacts located in a column at the top of the EOS base provide logic power and island bus communications connections between the module and the island bus In the primary segment of the island bus the signals that make these contacts come from the NIM In extension segments these signals come from an STB XBE 1000 BOS extension module Contacts Signals 1 not used 2 the common ground contact 3 the 5 VDC logic power signal generated by the power supply in either the NIM in the primary segment or a BOS module in an extension segment 4and5 used to pass island bus communications between the NIM and the EOS module The EOS module then passes communications to from the next segment or preferred module on the island contact 4 is positive ve and contact 5 is negative ve 6 passes the address line to the next segment or preferred module on th
192. removed the power connector from the module and let the unit cool down for 10 minutes pull the PDM from its base Push the release buttons at the top and bottom of the PDM and pull it from the base 2 Insert a small flathead screwdriver in the The slot is molded to reduce the slot on the left of the fuse panel door and likelihood that the tip of the use it to pop the door open screwdriver accidentally touches the fuse 192 31007730 4 2012 Power Distribution Modules Step Action Notes 3 Remove the old fuse from the fuse holder Make sure that the new fuse is a 5 A inside the panel door and replace it with fuse another fuse Note 10 A fuses are provided in the fuse kit but they should not be used with an STB PDT 3105 module 4 Snap the panel door s shut and plug the PDM back into its base Then plug the connectors back into the receptacles close the cabinet and reapply field power 31007730 4 2012 193 Power Distribution Modules STB PDT 3105 Protective Earth Connection PE Contact for the Island Bus One of the key functions of a PDM in addition to distributing sensor and actuator power to the I O modules is the provision of PE to the island On the bottom of each STB XBA 2200 PDM base is a captive screw in a plastic block By tightening this captive screw you can make a PE contact with the DIN rail Every PDM base on the island bus should make PE contact
193. rent loop wiring for a single channel passes through the STB AHI 8321 module which filters out the HART signal and sends only the analog signal to the I O module FILTER CH HD mo reol FE 1 HART field instrument NOTE The polarity orientation of the positive and negative terminals may vary depending on the device and the I O platform employed 2 24 Vdc external power supply NOTE e Some I O modules provide 24 Vdc power to the current loop Check your I O module features to determine if an external current loop power supply is required e The power supply can be placed in a different location on the 4 20 mA current loop for example between the analog I O module and the STB AHI 8321 HART interface module e Refer to the HART Multiplexer Applications Guide topic Selecting Power Supplies for recommended power supply units FE ground connection External resistor NOTE Some I O modules include an internal resistor Check your I O module features to determine whether an external resistor is necessary and if so the amount of resistance that is required Unplugging the I O wiring connector on the STB AHI 8321 HART interface module breaks the 4 20 mA current loop connecting the analog I O card to the field devices Digital and analog communication on the loop will be lost A WARNING LOSS OF COMMUNICATION Do not remove the I O wiring connector on the STB AHI 8321 HART interface mo
194. rface Applications Guide 31003688 31003689 31003690 31003691 31004622 English French German Spanish Italian eee ene nn a mn a mn a am ee ee re ee anan 11 User Comments Advantys STB Standard Modbus Plus Network Interface Applications Guide 31004629 English 31004630 French 31004631 German 31004632 Spanish 31004633 Italian Advantys STB Standard Fipio Network Interface Applications Guide 31003692 English 31003693 French 31003694 German 31003695 Spanish 31004623 Italian Advantys STB Configuration Software Quick Start User Guide 33003486 English 33003487 French 33003488 German 33003489 Spanish 33003490 Italian Advantys STB Reflex Actions Reference Guide 31004635 English 31004636 French 31004637 German 31004638 Spanish 31004639 Italian You can download these technical publications and other technical information from our website at www schneider electric com We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 12 31007730 4 2012 The Advantys STB Architecture Theory of Operation Overview This chapter provides an overview of the Advantys STB system It provides you with context for understanding the functional capabilities of an island and how its various hardware components interoperate with one other What Is in
195. rface The voltage between the input and the interface ground are measured by two high impedance amplifiers and the outputs from the two amplifiers are subtracted by a third amplifier to yield the difference between the and inputs Voltage common to both wires is thereby removed When ground differences exist use differential signalling instead of single ended signalling to help reduce cross channel noise digital I O An input or output that has an individual circuit connection at the module corresponding directly to a data table bit or word that stores the value of the signal at that I O circuit It allows the control logic to have discrete access to the I O values DIN Deutsche industrial norms A German agency that sets engineering and dimensional standards and now has worldwide recognition 31007730 4 2012 237 Glossary Drivecom Profile economy segment EDS EIA EMC EMI EOS The Drivecom profile is part of CIA DSP 402 profile which defines the behavior of drives and motion control devices on CANopen networks E A special type of STB I O segment created when an STB NCO 1113 economy CANopen NIM is used in the first location In this implementation the NIM acts as a simple gateway between the I O modules in the segment and a CANopen master Each I O module in an economy segment acts as a independent node on the CANopen network An economy segment cannot be extended to other STB I O segments preferred modu
196. rrent load of between 50 and 90 mA If the current drawn by the I O modules on the extension segment totals more than 1 2 A additional STB power supplies need to be installed to support the load Island Bus Addresses The STB XBE 1000 EOS and STB XBE 1200 BOS are not addressable They simply pass data and addressing information along the island bus That is island bus addresses are assigned sequentially to all addressable STB I O modules on the island bus as if they were on the same segment EOS BOS Connection The STB XCA 100x island bus extension cable connects two STB island segments One end of the cable plugs in to the island bus communications output port on the front panel of the STB XBE 1000 EOS module at the end of one island segment The other end of the extension cable plugs in to the island bus communications input port on the front panel of the STB XBE 1200 BOS module at the beginning of the next segment primary island segment extension segment network interface module NIM power distribution module PDM STB XBE 1000 EOS module STB XBE 1200 BOS module STB XCA 100x extension cable NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment NOOO RWND 31007730 4 2012 139 Extension Modules STB XBE 1200 Module Specifications General Specifications General specifications for the STB XBE 1200 beginni
197. s e Field device malfunction a detected error rendered the instrument non operational Configuration changed an operation occurred that changed the instrument configuration Cold start the instrument was reset or power was cycled off then on More status available additional instrument information is available via HART command 48 Read Additional Status Information Output current fixed current on the HART channel is being held at a fixed value and is not responding to process variations Output current saturated current on the HART channel has reached its upper or lower limit and cannot increase or decrease further Non primary variable out of limits the value of an instrument variable other than the Primary Variable PV has travelled beyond its operating limits Primary variable out of limits the value of the instrument Primary Variable PV has travelled beyond its operating limits Secondary Variable SV manufacturer defined Current Value the actual reading of loop current from 4 20 mA Percent Value the actual reading of loop current expressed as a percent of the 16 mA range Update Counter a counter that is incremented each time the data process image is updated Check the documentation for your specific HART instrument to determine which of the above data items it offers 100 31007730 4 2012 STB AHI 8321 Interface Module STB AHI 8321 Output Items Output Data Items The Output Data area of the I
198. s STB segments you must extend the island bus between the segments The island bus extension cable runs from the end of segment EOS module at the end of one segment to the beginning of segment BOS module at the beginning of the next segment What Is in This Section This section contains the following topics Topic Page STB XBE 1200 Physical Description 135 STB XBE 1200 LED Indicators 137 STB XBE 1200 Functional Description 138 STB XBE 1200 Module Specifications 140 134 31007730 4 2012 Extension Modules STB XBE 1200 Physical Description Physical Characteristics Front Panel View The STB XBE 1200 BOS module is designed to mount in the first position in an island extension segment The module contains a built in power supply that produces 5 VDC logic power for the modules in the extension segment The STB XBE 1200 BOS module is connected to the previous segment s STB XBE 1000 EOS module via a STB XCA island bus extension cable The yellow stripe below the LED array on the front panel indicates that the STB XBE 1200 BOS module is an STB island bus communications module 4 XBE1200 model name LED array yellow identification stripe indicating an STB island bus communications module 24 VDC power supply interface island bus communications input connection akhond 31007730 4 2012 135 Extension Modules Ordering Information The module and its parts may also be
199. s follows e astandalone STB XBE 1100 module e astandalone STB XBA 2400 size 2 base e a bag of screw type connectors STB XTS 1120 or spring clamp connectors STB XTS 2120 NOTE The STB XBA 2400 size 2 base is specifically designed for use with the EOS module only Do not attempt to use any other size 2 Advantys modules like I O PDM or BOS modules with the STB XBA 2400 base Additional optional accessories are also available e the STB XMP 6700 user customized label kit which may be applied to the module and the base as part of the island assembly plan e the STB XMP 7800 keying pin kit to reduce the likelihood of installing the STB XBE 1100 in any module base other than the STB XBA 2400 NOTE You should use a module to base keying scheme to reduce the reduce the likelihood of accidentally inserting this EOS module in the wrong type 2 base For more information on keying schemes refer to the keying considerations discussion in the Advantys STB System Planning and Installation Guide 890 USE 171 Island Bus Extension Cables An island bus extension cable carries the island bus communications signals and the bus addressing line Cables that extend the island bus between the STB XBE 1100 EOS and the STB XBE 1300 BOS modules are available in five lengths Cable Model Cable Length STB XCA 1001 0 3 m 1 ft STB XCA 1002 1 0 m 3 3 ft STB XCA 1003 4 5 m 14 8 ft STB XCA 1004 10 m 33 ft STB XCA 1005 14
200. s that the predefined fallback state of the module is energized NOTE If an output channel has been configured with hold last value as its fallback mode any value that you try to configure as a predefined fallback value will be ignored To modify a fallback state from hold last value default or to revert back to the default from the ON setting you need to use the Advantys configuration software Step Action Result 1 Make sure that the Fallback Mode for the STB EPI 1145 module you want to configure is 1 predefined state If the Fallback Mode value is 0 hold last value any value entered in the associated Predefined Fallback Value row will be ignored 2 Choose the data display format by either checking or clearing the Hexadecimal box at the top right of the editor Hexadecimal values will appear in the editor if the box is checked decimal values will appear if the box is unchecked 3 Click on the sign to expand the Predefined Fallback Value Settings fields A row called Predefined Fallback Value appears 4 Expand the Predefined Fallback Value row further by clicking on the sign Rows for output Channels 1 to 8 appear 5a To change the settings at the module level select the integer that appears in the Value column of the Fallback Mode row Enter a hexadecimal or decimal value in the range 0 to 255 0 to OxFF where 0 means all outputs have 0 as their predefined fallback v
201. s the data that has just been sent to the motor starters by the STB EPI 1145 module never used always set to 0 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Jo a eee ee ONO hWND see 2 see 3 see 4 see 5 see 6 see 7 see 8 bit 0 indicates the state of output 1 motor starter 1 bit 1 indicates the state of output 2 motor starter 2 bit 2 indicates the state of output 3 motor starter 3 bit 3 indicates the state of output 4 motor starter 4 bit 4 indicates the state of output 5 motor starter 5 bit 5 indicates the state of output 6 motor starter 6 bit 6 indicates the state of output 7 motor starter 7 bit 7 indicates the state of output 8 motor starter 8 annn see 1 Under most normal operating conditions the bit values should be an exact replica of the bits in the output data register A difference between the bit values in the output data register and the echo register could result from an output channel used for a reflex action where the channel is updated directly by the EPI 1145 module instead of by the fieldbus master 31007730 4 2012 57 Parallel Interface Modules Register 6 Status of Outputs The sixth input status register is the STB EPI 1145 s output status register If any bit in this register is set to 0 no fault has been detected if a bit is set to 1 a fault has been detected A fault always derives from one of the following causes field power missing short circuit
202. sabled 1 CH Connecting The STB AHI 8321 is searching for and attempting to connect with a HART instrument on the channel CH Connected The channel is connected to a HART instrument 3 CH MinorDiff One or more minor differences see page 88 exist between the connected HART instrument and the instrument description in the multiplexer island configuration 4 CH MajorDiff One or more major differences see page 88 exist between the connected HART instrument and the instrument description in the multiplexer island configuration 5 CH Disconnected This state indicates either e The STB AHI 8321 discovered no HART instrument on the channel after performing two scans of the specified address range e The STB AHI 8321 discovered a HART instrument on the channel but the connection was lost The STB AHI 8321 continues to search for a HART instrument on this channel 6 7 not used 98 31007730 4 2012 STB AHI 8321 Interface Module Alignment Use this parameter to place data objects on a 32 bit boundary for architectures such as the Schneider Electric M340 platform that require input data to be read or written in 32 bit 2 register increments Mapping this parameter to the input data process image adds a 2 byte 1 register buffer to the I O image immediately in front of the input data You can use the I O Image tab of the Module Editor in the Advantys configuration software to determine whet
203. scans when searching for a HART instrument on each HART channel e specify the minimum number of preambles the STB AHI 8321 module uses to communicate with a HART instrument Create the STB AHI 8321 module configuration settings offline then download them along with the rest of the multiplexer island settings to the NIM The NIM uses these settings to configure the STB AHI 8321 module before placing the island into the run state NOTE You cannot configure values or labels when the island is locked or online For editable parameters the valid value range is displayed in the status bar of the Module Editor The Parameters tab STBAHI8321 V1 xx Segment 1 Slit 6 Node ID 4 1 6 4 General Parameters 10 Image Diagnostics Options vo Mapping B I Hexadecimal Data Item Name Configured Value User Defined Label CH Enable Channel 1 E Channel 2 t Enabled y Channel 3 t Enabled J Channel 4 t Enabled i ree Channel 1 Settings Lower Scan Address Upper Scan Address Number of Preambles Number of Busy Retries Number of Communication Retries Fallback Mode Setting 2 Nota ae NaN Channel 2 Settings Channel 3 Settings E F E N Channel 4 Settings Restore Default Values Module Help Cancel Apply Configure object dictionary entries NOTE Configuration changes entered in this tab take effect only after you use the Advantys Configuration Software to 1 save your edi
204. se It is equipped with four RJ45 connectors and links to the TeSys model U system using dedicated cables with RJ45 connectors at both ends Each of the STB EPI 2145 s four channels features two outputs starter control and reverse direction control and three inputs circuit breaker status contactor status and fault status EPI 2145 O 9 E gt location for the STB XMP 6700 user customizable label model reference number LED array denoting various states of the module s outputs black identification stripe indicating a special module four RJ45 connectors used to link the STB EPI 2145 to the LUFCOO control unit for a TeSys model U system using one of the cables listed in the Ordering Information section below ORON 62 31007730 4 2012 Parallel Interface Modules NOTE The STB EPI 2145 has four plastic caps not mounted on bezel and not shown above These caps are designed to keep foreign solids from penetrating unused RJ45 receptacles during normal operation of the module Ordering Information The module can be ordered as part of a kit STB EPI 2145 k which includes e one STB EPI 2145 special purpose Advantys STB module e one size 3 STB XBA 3000 I O base see page 207 You must separately order one of the following cables e a0 3mLU9 R03 e a1mLU9 R10 e a3 m LU9 R30 All these cables have RJ45 connectors at both ends Additional STB EPI 2145 special purpose Advantys STB m
205. solute maximum input power interruption 10 ms 24 VDC maximum current 1 2A protection over current over voltage internal power dissipation 2 W 24 VCD tull load isolation The BOS provides isolation 500 VAC test voltage between the 24V DC and the Island internal 5V operating temperature range 0 to 60 C storage temperature 40 to 85 C hot swapping support none agency certifications refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 This product supports operation at normal and extended temperature ranges Refer to the Advantys STB System Planning and Installation Guide 890 USE 171 00 for a complete summary of capabilities and limitations 31007730 4 2012 133 Extension Modules 4 3 The STB XBE 1200 Beginning of Segment Module Introduction This section provides you with a detailed description of the Advantys STB XBE 1200 beginning of segment BOS module its functions physical design technical specifications field wiring requirements and configuration options NOTE The STB XBE 1200 beginning of segment BOS module can be used exclusively with the STB XBE 1000 end of segment EOS module The STB XBE 1200 BOS module cannot be paired with other EOS modules e g the STB XBE 1100 EOS module The STB XBE 1000 EOS and STB XBE 1200 BOS modules cannot be used with preferred modules To place I O modules in Advanty
206. specific preferred module documentation 31007730 4 2012 147 Extension Modules EOS BOS Connection The STB XCA 100xisland bus extension cable connects two STB island segments One end of the cable plugs in to the island bus communications output port on the front panel of the STB XBE 1100 EOS module at the end of one island segment The other end of the extension cable plugs in to the island bus communications input port on the front panel of the STB XBE 1300 BOS module at the beginning of the next island segment primary island segment extension segment network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module STB XCA 100x extension cable island bus termination plate NOTE As the figure shows you must install a PDM module to the right of the BOS module for each island bus extension segment ONOahWND 148 31007730 4 2012 Extension Modules BOS Preferred Module Connections The STB XBE 1300 BOS module can also be connected to a preferred module The example below shows a preferred module connected to the STB XBE 1100 EOS and STB XBE 1300 BOS modules via preferred module extension cables primary island segment extension segment network interface module NIM power distribution module PDM STB XBE 1100 EOS module STB XBE 1300 BOS module prefer
207. splays the labels associated with each data item Double click in the appropriate cell to enter label text Each label can be up to 24 characters long Memory Address Displays the Modbus register address for parent data items Values in this column are read only 31007730 4 2012 113 STB AHI 8321 Interface Module Configuring the STB AHI 8321 Module as Mandatory or Not Present Introduction Mandatory Module Use the Options tab of the Module Editor to indicate if the STB AHI 8321 HART interface module is e a mandatory island module see page 114 e a module that is not present see page 115 in the island The Options tab of the STB AHI 8321 HART interface module STBAHI8321 V1 xx Segment 1 Slit 6 Node ID 4 1 6 4 General Parameters 1O Image Diagnostics Options I O Mapping A J Hexadecimal 1 O Module Options I Prioritize I Mandatory Module I Not Present Module Help Cancel Apply Configure object dictionary entries The Prioritize parameter is disabled and does not apply to the STB AHI 8321HART interface module Select the Mandatory Module setting to designate the module as mandatory If a mandatory module stops operating or is removed from the island the island stops writing to outputs and island modules go to their fallback states The island returns to its operational state after you install at this exact location on the bus e the same functional module e anew m
208. stration shows some of the key components an STB XBA 2300 base 1 user customizable label tab 2 DIN rail lock release latch 3 DIN rail contact 216 31007730 4 2012 Bases NOTE Notice the absence of logic and field power contacts along the left side of the STB XBA 2300 base This is one way you can discriminate between an STB XBA 2300 base and other size 2 bases Because a BOS module mounts in the leftmost location on an extension segment it does not use any left side contacts The Label Tab A label can be positioned on the tab shown above in item 1 to help identify the specific Advantys I O module that will reside at this base unit s island bus location A similar label can be placed on the module itself so that they can be matched up properly during the island installation Labels are provided on an STB XMP 6700 marking label sheet which can be ordered at no charge from your Schneider Electric service provider The Lock Release Latch The latch in the center front of the STB XBA 2300 base has two positions as shown below Release position 31007730 4 2012 217 Bases Lock position TA The latch needs to be in release position while the base is being inserted on the DIN rail and when it is being removed from the DIN rail It needs to be in lock position when the base has been pushed and snapped into place on the rail before the module is inserted into the base The DIN Rail Contacts One of the
209. structions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2012 Schneider Electric All rights reserved 31007730 4 2012 Table of Contents Safety Information 000 cece eee eee 7 About the Book ice oie eee eae Beer 9 Chapter 1 The Advantys STB Architecture Theory of Operation 13 Advantys STB Islands of Automation 02000 ee eee 14 Types of Modules on an Advantys STB Island 5 16 Island Segments 0 0 0 cece tenet eee 18 Logic Power FIOW iiie aaae na auta iee e AE Eoia eee ee 23 The Power Distribution Modules 0 0 c eee eee eee ee 25 Sensor Power and Actuator Power Distribution on the Island Bus 29 Communications Across the Island a n uana ccc cece eee 33 Operating Environment 000 c cece tee ee 36 Chapter 2 The Advantys STB Parallel Interface Modules 39 2 1 STB EPI 1145 Tego Power Parallel Interface 16 in 8 out 40 STB EPI 1145 Physical Description 00 0 41 STB EPI 1145 LED Indicators 0 cee eee ee 43 STB EPI 1145 Field Wiring 0 0 c eet ee 45 STB EPI 1145 Functional Description 0 00000 e eee eee 47 STB EPI 1145 Data for the Process Image 00e
210. sually providing user configurable parameter options on board protection good resolution and field wiring options They are designed to operate in moderate to high temperature ranges 242 31007730 4 2012 Glossary input filtering The amount of time that a sensor must hold its signal on or off before the input module detects the change of state input polarity An input channel s polarity determines when the input module sends a 1 and when it sends a 0 to the master controller If the polarity is normal an input channel sends a 1 to the controller when its field sensor turns on If the polarity is reverse an input channel sends a 0 to the controller when its field sensor turns on input response time The time it takes for an input channel to receive a signal from the field sensor and put it on the Island bus INTERBUS protocol The INTERBUS fieldbus protocol observes a master slave network model with an active ring topology having all devices integrated in a closed transmission path IOC object Island operation control object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option is enabled ina CANopen NIM It is a 16 bit word that provides the fieldbus master with a mechanism for issuing reconfiguration and start requests IOS object Island operation status object A special object that appears in the CANopen object dictionary when the remote virtual placeholder option
211. t 3 the 5 VDC logic power signal generated by the power supply in either the NIM in the primary segment or a BOS module in an extension segment 4and5 used for communications across the island bus between the I O and the NIM contact 4 is positive ve and contact 5 is negative ve 6 connects the module in the base to the island s address line The NIM uses the address line to validate that the expected module is located at each physical address 204 31007730 4 2012 Bases The Lock Release Latch The latch in the center front of the STB XBA 2000 base has two positions as shown below Release position The latch needs to be in release position while the base is being inserted on the DIN rail and when it is being removed from the DIN rail It needs to be in lock position when the base has been pushed and snapped into place on the rail before the module is inserted into the base The DIN Rail Contacts One of the functions of the DIN rail is to provide the island with functional earth Functional earth provides the island with noise immunity control and RFI EMI protection When an O base is snapped onto the DIN rail two contacts on the back of the rail provide the earth ground connection between the rail and the I O module that will be seated on the base 31007730 4 2012 205 Bases The Field Power Distribution Contacts The five contacts located in a column at the bottom of the STB XBA
212. t 2 indicates whether channel 3 motor starter 1 circuit breaker is tripped where 1 tripped and 0 not tripped bit 3 indicates whether channel 4 motor starter 2 switch is set to ready where 1 ready and 0 not ready bit 4 indicates whether channel 5 motor starter 2 contactor is energized where 1 energized and 0 de energized bit 5 indicates whether channel 6 motor starter 2 circuit breaker is tripped where 1 tripped and 0 not tripped bit 6 indicates whether channel 7 motor starter 3 switch is set to ready where 1 ready and 0 not ready bit 7 indicates whether channel 8 motor starter 3 contactor is energized where 1 energized and 0 de energized 31007730 4 2012 77 Parallel Interface Modules Register 2 Status of Motor Starter Inputs The second input status register denotes the status of each input in Register 1 When any bit in this register is set to 0 no fault has been detected if a bit is set to 1 a fault has been detected A fault always derives from one of two causes either the field power is missing or there is a short circuit on the field power EHEEtGoodoeoeaeo never used D CN n E always set to 0 see 1 see 2 see 3 see 4 see 5 see 6 see 7 see 8 1 bit 0 denotes the status of channel 1 motor starter 1 switch bit 0 no fault detected bit 1 fault detected 2 bit 1 denotes the status of channel 2 motor starter 1 contactor bit 0 no fault detec
213. t the Output Polarity value level select the integer that appears in the max min values of the range appear at the Value column of the Output the bottom of the module editor screen Polarity row Enter a decimal integer When you accept a new value for Output in the range 0 to 255 or 0 to OxFF in Polarity the values associated with the hexadecimal notation where 0 means channels change all outputs have normal polarity and For example if you choose an output polarity OxFF means that all eight output value of Ox2F channels 5 7 amp 8 will have channels have reverse polarity normal polarity while other output channels will have reverse polarity 5b To change the settings at the channel When you accept a new value for a channel level double click on the channel values you want to change then select the desired settings from the pull down menu setting the value for the module in the Output Polarity row changes For example if you set channels 2 and 3 to Reverse and leave the other channels on Normal the Output Polarity value changes to 0x06 50 31007730 4 2012 Parallel Interface Modules Fallback Modes When communication is lost between the module and the fieldbus master the module s outputs must go to a known state where they remain until communications are restored This is known as the output s fallback state You may configure fallback values for each output individually Fallback
214. te The part of anumber address or field that is written as the rightmost single value in conventional hexadecimal or binary notation M media access control address A 48 bit number unique on a network that is programmed into each network card or device when it is manufactured 244 31007730 4 2012 Glossary mandatory module When an Advantys STB I O module is configured to be mandatory it must be present and healthy in the Island configuration for the Island to be operational If a mandatory module is inoperable or is removed from its location on the Island bus the Island goes to a pre operational state By default all I O modules are not mandatory You must use the Advantys Configuration Software to set this parameter master slave model The direction of control in a network that implements the master slave model is from the master to the slave devices Modbus Modbus is an application layer messaging protocol Modbus provides client and server communications between devices connected on different types of buses or networks Modbus offers many services specified by function codes MOV metal oxide varistor A 2 electrode semiconductor device with a voltage dependant nonlinear resistance that drops markedly as the applied voltage is increased It is used to suppress transient voltage surges MSB most significant bit most significant byte The part of a number address or field that is written as the leftmost single va
215. ted bit 1 fault detected 3 bit 2 denotes the status of channel 3 motor starter 1 circuit breaker bit 0 no fault detected bit 1 fault detected 4 bit 3 denotes the status of channel 4 motor starter 2 switch bit 0 no fault detected bit 1 fault detected 5 bit 4 denotes the status of channel 5 motor starter 2 contactor bit 0 no fault detected bit 1 fault detected 6 bit 5 denotes the status of channel 6 motor starter 2 circuit breaker bit 0 no fault detected bit 1 fault detected 7 bit 6 denotes the status of channel 7 motor starter 3 switch bit 0 no fault detected bit 1 fault detected 8 bit 7 denotes the status of channel 8 motor starter 3 contactor bit 0 no fault detected bit 1 fault detected Register 3 Input Information from Motor Starters The third input status register provides information from the various motor starters asfrafis i2 rifiofs at7 e 5 4 3 2 1 fo ee never used always set to 0 aay see 2 see 3 see 4 1 bit O indicates whether channel 1 motor starter 3 circuit breaker is tripped where 1 tripped and 0 not tripped 2 bit 1 indicates whether channel 2 motor starter 4 switch is set to ready where 1 ready and 0 not ready 3 bit 2 indicates whether channel 3 motor starter 4 contactor is energized where 1 energized and 0 de energized 4 bit 3 indicates whether channel 4 motor starter 4 circuit breaker is tripped where 1 tripped and 0
216. the island s address line The NIM uses the address line to validate that the expected module is located at each physical address The Lock Release Latch The latch in the center front of the STB XBA 2100 base has two positions as shown below Release position 31007730 4 2012 225 Bases Lock position The latch needs to be in release position while the base is being inserted on the DIN rail and when it is being removed from the DIN rail It needs to be in lock position when the base has been pushed and snapped into place on the rail before the module is inserted into the base The DIN Rail Contacts One of the functions of the DIN rail is to provide the island with functional earth Functional earth provides the island with noise immunity control and RFI EMI protection When an Advantys STB module is snapped onto the DIN rail two contacts on the back of the rail provide the earth ground connection between the rail and the module that will be seated on the base 226 31007730 4 2012 Bases The Field Power Distribution Contacts The five contacts located in a column at the bottom of the STB XBA 2100 base provide AC or DC field power and a protective earth PE connections to the STB XBA 2100 auxiliary power supply They are as follows Field power sensor power for inputs and actuator power for outputs from the PDM passes through the STB XBA 2100 base However with this base only the STB
217. tions It is possible that more than one PDM will be used on an island Each PDM base on the island will receive a ground conductor and distribute PE as described above NOTE Tie the PE lines from more than one PDM to a single PE ground point in a star configuration This will minimize ground loops and excessive current from being created in PE lines This illustration shows separate PE connections tied to a single PE ground the NIM a PDM another PDM captive screws for the PE connections FE connection on the DIN rail PE ground point ouahWhnhd 31007730 4 2012 215 Bases STB XBA 2300 Beginning of Segment Base Summary The STB XBA 2300 base is 18 4 mm 0 72 in wide It provides the physical connections for an STB XBE 1200 BOS extension module The base provides the physical connection point for a module on the island bus and allows you to easily remove and replace the module for maintenance This base must be installed in the first leftmost position of an extension segment It enables the BOS module to send logic power to the I O modules in the extension segment and it supports island bus communications between the I O modules in the extension segment and the NIM in the primary segment NOTE The STB XBA 2000 is designed only for STB XBE 1000 BOS modules Do not attempt to use this base for other size 2 Advantys modules such as the PDMs EOS modules or I O modules Physical Overview The following illu
218. ts The following illustration highlights the contacts at the bottom of the base which support the island s field power distribution functionality 7 aDIN rail clip that provides functional ground for noise immunity RFI etc 8 and 9 sensor bus 10 and 11 actuator bus 12 PE established via a captive screw on the PDM base units 34 31007730 4 2012 Theory of Operation The following table lists the way the field side contacts are implemented on the different base units Base Unit Logic side Contacts STB XBA 1000 size 1 I O base Contacts 7 12 present Contacts 7 and 12 are always made Contacts 8 and 9 are made for input modules but not for output modules Contacts 10 and 11 are made for output modules but not for input modules STB XBA 2000 size 2 I O base Contacts 7 12 present Contacts 7 and 12 are always made Contacts 8 and 9 are made for input modules but not for output modules Contacts 10 and 11 are made for output modules but not for input modules STB XBA 2200 size 2 PDM base Contacts 7 and 12 present and are always made Contacts 8 11 are not connected on the left side sensor and actuator power are delivered to the PDM from external power sources and passed to the right STB XBA 2300 size 2 BOS base Contacts 7 12 present but do not pass signals to the right The BOS module does not receive field power STB XBA 2400 size 2 EOS base Contacts 7
219. ts by clicking either the OK or Apply button 2 download the island configuration by using a the Online Connect command to connect to the island b the Online gt Download into the Island command to send the configuration to the island 31007730 4 2012 107 STB AHI 8321 Interface Module Configurable Parameters You can configure the following parameters for the STB AHI 8321 HART interface module Parameter Name Description CH Enable The state of all four of the HART channels The CH Enable value equals the sum of the bit value for each channel that is enabled bit 0 channel 1 has a value of 1 when enabled bit 1 channel 2 has a value of 2 when enabled bit 2 channel 3 has a value of 4 when enabled bit 3 channel 4 has a value of 8 when enabled The default value is 15 indicating all 4 HART channels are enabled NOTE When CH Enable appears as a parameter in this tab it is not mapped to the process image and cannot be controlled by program logic You can map the CH Enable parameter to the process image by selecting it in the I O Mapping tab Channel 1 4 Bit 0 channel 1 bit 1 channel 2 bit 2 channel 3 bit 3 channel 4 of CH Enable Sets sets the status of the selected channel to one of the following settings 0 disabled e 1 enabled default Channel 1 4 Settings e Lower Scan Address e Upper Scan Address Use these
220. ument electronics components 88 31007730 4 2012 STB AHI 8321 Interface Module 3 3 STB AHI 8321 Functional Description Functional Description Deployment The STB AHI 8321 version 4 0 and greater works with a HART enabled network interface module for example the STB NIP 2311 as part of an Advantys STB HART multiplexer island Each HART interface module can connect to one HART field instrument on each of 4 HART channels An Advantys STB HART multiplexer island can include up to 8 HART interface modules and thus can connect to a maximum of 32 HART field instruments The following is an example of an Advantys STB HART multiplexer island with a single STB AHI 8321 that can connect to 4 HART field instruments tl 2311 PDT 3100 oanurcr cP ooT Naw On aw STB AHI 8321 Roles The STB AHI 8321 HART interface module can be used with I O modules in the following designs e the I O can reside in the HART multiplexer island with the NIM and HART interface modules e the I O can be located in drops at separate locations 31007730 4 2012 89 STB AHI 8321 Interface Module In both designs the HART interface module makes HART data available to e HART master devices that send HART commands over Ethernet through the NIM to the STB AHI 8321 HART interface module e the PLC as part of its scan of the island s data process image NOTE In both designs the STB AHI 8321 HART interface module is passivel
221. utes before removing fuse NVW housing door for the 5 A sensor power fuse housing door for the 10 A actuator power fuse notches in the two doors burn hazard statement AON 4 DANGER EXPLOSION HAZARD Do not separate assemble or disconnect connect equipment unless power has been switched off or the area is known to be non hazardous Failure to follow these instructions will result in death or serious injury 174 31007730 4 2012 Power Distribution Modules CAUTION BURN HAZARD HOT FUSE Disconnect power for 10 minutes before removing fuse Failure to follow these instructions can result in injury or equipment damage The two red plastic doors house a pair of fuses e a5A fuse helps protect the input modules on the island s sensor bus e a 10 A helps protect the output modules on the island s actuator bus Follow the instructions on the side of the module when replacing a fuse see page 182 Ordering Information The module can be ordered as part of a kit STB PDT 3100 k which includes e one STB PDT 3100 power distribution module e one STB XBA 2200 see page 211 PDM base e two alternative sets of connectors e two 2 terminal screw type connectors keying pins included e two 2 terminal spring clamp connectors keying pins included e a5A 250 V time lag low breaking capacity glass fuse to help protect the input modules on the island s sensor bus e a 10 A
222. viced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 31007730 4 2012 About the Book ae EE o At a Glance Document Scope Validity Note This document describes the physical and functional characteristics of the Advantys STB special I O modules power distribution modules and special module accessories The technical characteristics of the devices described in this manual also appear online To access this information online Step Action 1 Go to the Schneider Electric home page www schneider electric com 2 In the Search box type the reference of a product or the name of a product range e Do not include blank spaces in the model number product range e To get information on a grouping similar modules use asterisks If you entered a reference go to the Product datasheets search results and click on the reference that interests you If you entered the name of a product range go to the Product Ranges search results and click on the product range that interests you If more than one reference appears in the Products search results click on the reference that i
223. vices You want to define the addresses of the CANopen devices as addresses 13 17 To change the default address assignment from 32 to a lower value such as 17 double click on the NIM in the island editor of the Advantys configuration software This will open the module editor for the NIM In the top right corner of the module editor is a field called Max node ID on the CANopen Extension The default value is 32 Using the down arrow you can decrement the value down to the desired maximum address value 160 31007730 4 2012 Extension Modules STB XBE 2100 Specifications Table of Technical Specifications description island bus extension module for standard CANopen devices module width 18 4 mm 0 72 in module base STB XBA 2000 island bus operational speed 500 kbaud island bus length 15 m 49 2 ft maximum nominal logic bus current consumption 100 mA isolation between external CANopen 500 VDC extension and internal island bus storage temperature 40 to 85 C operating temperature 0 to 60 C agency certifications refer to Advantys STB System Planning and Installation Guide 890 USE 171 00 31007730 4 2012 161 Extension Modules 4 6 The STB CPS 2111 Auxiliary Power Supply Overview This section provides a detailed description of the Advantys STB CPS 2111 auxiliary power supply its functions physical design technical specifications and
224. without I O 93 31007730 4 2012 261 Index 262 31007730 4 2012
225. word presents a snapshot of the overall health of the HART interface module and its 4 channels Bit Number Name Description 0 Global Status conditions device of 1 if the HART interface module has detected one or more of the following e one or more HART channels are disconnected Bit 1 Disconnected 1 e a HART channel is connected to a field device that is materially different from the device configured for that channel e g a different device type or made by a different manufacturer Bit 3 Instrument Changed Major 1 an internal communication event ICE has occurred Bit 4 ICE 1 31007730 4 2012 97 STB AHI 8321 Interface Module Bit Number Name Description 1 Disconnected 1 if any channel is in the disconnected CH Disconnected state 2 Instrument Changed Minor 1 if any channel is in the instrument changed minor CH MinorDiff see page 98 state 3 Instrument Changed Major 1 if any channel is in the instrument changed major CH MajorDiff see page 98 state 4 6 0 not used ICE 1 on the occurrence of an internal communication event 8 15 0 not used Channel Status The Channel Status words report the status of each of the STB AHI 8321 HART interface module s four channels Channel Status values are as follows Value Name Description 0 CH Disabled The channel is di
226. xtension cable carries the island s communications bus and auto addressing line to the extension segment or to the preferred module If the island bus is extended to a standard CANopen device see page 16 youneed to install an STB XBE 2100 CANopen extension module in the rightmost position of the segment and apply 120 Q termination to island bus after the CANopen extension module use the STB XMP 1100 terminator plate You must also provide 120 Q termination on the last CANopen device that is installed on the island bus Remember that you cannot use extensions when a basic NIM is in the primary segment 31007730 4 2012 21 Theory of Operation An Illustrative Example The illustration below shows an example of a primary segment with PDMs and I O modules installed in their bases N The NIM resides in the first location One and only one NIM is used on an island A 115 230 VAC STB PDT 2100 PDM installed directly to the right of the NIM This module distributes AC power over two separate field power buses a sensor bus and an actuator bus A set of digital AC I O modules installed in a voltage group directly to the right of the STB PDT 2100 PDM The input modules in this group receive field power from the island s sensor bus and the output modules in this group receive AC field power from the island s actuator bus A 24 VDC STB PDT 3100 PDM which will distribute 24 VDC across the island s sensor and actuator
227. y global_ID Flash memory is nonvolatile memory that can be overwritten It is stored on a special EEPROM that can be erased and reprogrammed Fipio reduced device profile On a Fipio network the standard device profile type for agents whose data length is two words or less Fipio standard device profile On a Fipio network the standard device profile type for agents whose data length is more than two words and equal to or less than 8 words The maximum level in a specific range e g in an analog input circuit the maximum allowable voltage or current level is at full scale when any increase beyond that level is over range A function block performs a specific automation function such as speed control A function block comprises configuration data and a set of operating parameters A function code is an instruction set commanding 1 or more slave devices at a specified address es to perform a type of action e g read a set of data registers and respond with the content G A program or hardware that passes data between networks global_identifier A 16 bit integer that uniquely identifies a device s location on a network A global_ID is a symbolic address that is universally recognized by all other devices on the network 240 31007730 4 2012 Glossary GSD HMI hot swapping HTTP I O base VO module I O scanning generic slave data file A device description file supplied by the device s ma
228. y connected to both the HART field instrument and the analog I O modules If the HART interface module loses power the analog current loop is not affected and continues to operate STB AHI 8321 Configurable Parameters The STB AHI 8321 HART interface module provides configurable settings you can use to e Determine whether program logic or the user see page 102 controls the channel enable disable function e Enable and disable HART channels see page 108 where this function is reserved to the user e Set the following parameters see page 108 for each channel e the range of addresses the STB AHI 8321 HART interface module scans when searching a channel for a HART instrument by setting the Upper Scan Address and Lower Scan Address e the minimum Number of Preambles the STB AHI 8321 HART interface module uses when initiating communication with a HART instrument e the Number of Busy Retries and the Number of Communication Retries These determine the number of times the STB AHI 8321 HART interface module attempts to communicate with a HART instrument before identifying the instrument as missing and place the channel in the disconnected state e the Fallback Mode Setting If the connection to the HART instrument on a channel is lost indicate the value to be assigned to the primary variable PV until the connection is restored and the actual value can be read 90 31007730 4 2012 STB AHI 8321 Interface Module 3 4 STB AHI 8
229. y on the front panel indicates that the BOS module is an STB island bus communications module model name LED array yellow identification stripe indicating an STB island bus communications module 24 VDC power supply interface island bus communications input connection akrwond 142 31007730 4 2012 Extension Modules Ordering Information The module can be ordered as part of a kit STB XBE 1300 K which includes e one STB XBE 1300 BOS module e one STB XBA 2300 size 2 base see page 216 e two alternative connectors e one 2 terminal screw type connector e one 2 terminal spring clamp connector Individual parts may also be ordered for stock or replacement as follows e astandalone STB XBE 1300 BOS module e astandalone STB XBA 2300 base e a bag of screw type connectors STB XTS 1120 or spring clamp connectors STB XTS 2120 NOTE The STB XBA 2300 base is specifically designed for use with the BOS module only Do not attempt to use any other size 2 Advantys modules like I O PDM or EOS modules with the STB XBA 2300 base Additional optional accessories are also available e the STB XMP 6700 user customized label kit which may be applied to the module and the base as part of the island assembly plan e the STB XMP 7800 keying pin kit to help prevent installation of the STB XBE 1300 in any module base other than the STB XBA 2300 NOTE Use a module to base keying scheme to assist in matching e
230. y power supply base five contacts provide ground and island bus communications connections between the module and the island bus In the primary segment of the island bus the signals that make these contacts come from the NIM In extension segments these signals come from an STB XBE 1200 BOS extension module The following table describes each of the five contacts on the left side of the STB XBA_2111 auxiliary power supply Contacts Signals 1 reserved 2 the common ground contact 3 and 4 used for communications across the island bus between the I O and the NIM contact 4 is positive ve and contact 5 is negative ve 5 connects the module in the base to the island s address line The NIM uses the address line to validate that the expected module is located at each physical address 224 31007730 4 2012 Bases The right side of the STB XBA 2100 auxiliary power supply base presents six contacts as do all Advantys module bases The following table describes each of the six contacts on the right side of the STB XBA_2100 auxiliary power supply Contacts Signals 1 reserved 2 the common ground contact 3 the 5 VDC logic power signal generated by the STB CPS 2100 auxiliary power supply 4and5 used for communications across the island bus between the I O and the NIM contact 4 is positive ve and contact 5 is negative ve 6 connects the module in the base to
231. ys STB island bus protocol Preferred modules are developed and qualified under agreement with Schneider they conform fully to Advantys STB standards and are auto addressable For the most part the island bus handles a preferred module as it does standard Advantys STB I O module with four key differences e Apreferred module is not designed in the standard form factor of an Advantys STB module and does not fit into one of the standard base units It therefore does not reside in an Advantys STB segment e A preferred module requires its own power supply It does not get logic power from the island bus e To place preferred modules in you island you must use the Advantys configuration software e You cannot use preferred modules with a basic NIM 31007730 4 2012 Theory of Operation Preferred modules can be placed between segments of STB I O or at the end of the island If a preferred module is the last module on the island bus it must be terminated with a 120 Q terminator resistor Standard CANopen Devices An Advantys STB island can support standard off the shelf CANopen devices These devices are not auto addressable on the island bus and therefore they must be manually addressed usually with physical switches built into the devices They are configured using the Advantys configuration software You cannot use a standard CANopen device with a basic NIM When standard CANopen devices are used they must be installed at the
232. ystem Planning and Installation Guide 890 USE 171 31007730 4 2012 179 Power Distribution Modules This example shows field power for the sensor bus and field power for the actuator bus being derived from separate SELV power supply sources STB PDT 3100 3 24 VDC sensor bus power 24 VDC sensor power return 24 VDC actuator bus power 24 VDC actuator power return kon An optional protection relay is shown on the 24 VDC power wire to the actuator bus connector 180 31007730 4 2012 Power Distribution Modules STB PDT 3100 Field Power Over current Fuses Fuse Requirements The STB PDT 3100 PDM includes fuses that help protect input modules on the sensor bus and output modules on the actuator bus The fuses are e a5A fuse on the sensor bus e a10A fuse on the actuator bus These fuses are accessible and replaceable via two side panels on the PDM Recommended Fuses e Overcurrent protection for the input modules on the sensor bus needs to be provided by a 5 A time lag fuse such as the Wickmann 1951500000 e Overcurrent protection for the output modules on the actuator bus needs to be provided by a 10 A time lag fuse such as the Wickmann 1952100000 Performance Considerations The maximum combined module current the sum of actuator current and sensor current depends upon the island s ambient temperature as displayed in the following diagram Maximum Current A to Tempe
233. ystem consists of a power base a contactor a thermal overload protection device and a control unit for controller starters providing motor starter overload protection and control functions 31007730 4 2012 67 Parallel Interface Modules The figure below indicates the selector positions on theTeSys model U power base black selector see table below The following legend briefly explains each selector position selector black selector in vertical position puts controller starter in READY state so that it is able to respond to inputs commands are parsed TRIP corresponds to the fault state a fault has been detected commands are no longer parsed OFF the TeSys model U application is not running commands are presently not parsed RESET resets the error status necessary step prior to returning to READY position For more information on TeSys model U applications contact your Telemecanique representative STB EPI 2145 Pinout The Advantys STB EPI 2145 module connects to the parallel wiring module included in the TeSys model U solution This parallel wiring module provides the status and command information for each controller starter It must be used with an LUCx xxBL control unit 68 31007730 4 2012 Parallel Interface Modules The following table provides the pinout for the Advantys STB EPI 2145 module It applies to each individual contactor Pin Signal Name

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