DIGITAL V-RAD USER MANUAL
Contents
1. FELLD TORQUE SYSTEMS DIGIT AC U RAD USER MANUAL CEAMDING MANUFACTURER OF AADUANCED TORQUE SYSTEMS TIT gt 8 TRANSDUCER PNEUMATIC BATTERY ELECTRONIC ELECTRIC THE INDUSTRY STANDARD BECIEUE ITI ELECTRIC SERIES v V RAD em v Torque Range 100 2300 ft Ibs ELECTRONIC SERIES VY E RAD L l i Y Y Torque Range v 200 6000 ft Ibs BATTERY SERIES v B RAD v v v v Torque Range 100 1300 ft Ibs PNEUMATIC SERIES v Torque Range v 50 8500 ft Ibs Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultra durable electric motor design Extreme duty designed to reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system Push button select torque Fast and convenient error free digital single increment torque settings Digital torque console display Maximum accuracy by seeing the set torque value and the actual delivered torque value Lightweight and Ergonomic pistol grip design Advanced low profile handle to reduce operator f2. 5 Press the Centre button to select the Last Result option Result The Last Result screen will be displayed Figure 4 3 4 3 258 MOL INFO 338 7 418 dde 500 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC t adtorq ue o qt il Figure 4 3 4 1 Main Menu Screen Figure 4 3 4 2 Info Menu Screen Figure 4 3 4 3 Example of Last Result Screen 4 3 5 View Life Cycles This function allows the operator to view the statistics of all the Cycles conducted over the life of the tool To view the Life Cycles 1 Pressthe Centre button Result The Main Menu screen will be displayed Figure 4 3 5 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Pressthe Centre button to select the Info option Result The Info Menu screen will be displayed Figure 4 3 5 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Life Cycles option 5 Press the Centre button to select the Life Cycles option Result The Life Cycles screen will be displayed Figure 4 3 5 3 New World Technologies Inc Page gt 11 V2014 07 04 Digital V RAD USER MANUAL C 2548 338 418 Figure 4 3 5 1 Main Menu Screen Figure 4 3 5 2 Info Menu Screen Figure 4 3 5 3 Example of Life Cycles Screen 4 3 6 View Maintenance Cycles This function allows the operator to view the statistics of all the Cycles conducted since the tool s last maintenance To vi
3. Reaction Arm Rotation CAUTION Keep your hand and body parts clear of the Reaction Arm and barrel when the tool is in operation Figure 5 1 1 2 Incorrect Placement of Hand Body Parts During Operation 5 1 2 Reaction Arm Height Ensure the height of the socket is even with the height of the Reaction Arm as seen below in Figure 5 1 2 1 The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 5 1 2 2 New World Technologies Inc Page 19 V2014 07 04 Digital V RAD USER MANUAL CORRECT The Reaction Arm and socket are even height Figure 5 1 2 1 Correct Height INCORRECT The leg of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 5 1 2 2 Incorrect Height IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 5 1 3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 5 1 3 1 The length of the foot cannot be shorter or longer than the nut as seen in Figure 5 1 3 2 CORRECT The foot of the Reaction Arm aligns with the length of the nut Figure 5 1 3 1 Correct Length New World Technologies Inc Page 20 V2014 07 04 Digital V RAD USER MANUAL INCORRECT The foot of the Reaction Arm is too short on the left side and too long on the right side Too Short Too Long Figure 5 1 3 2 Incorrect Length Please con
4. Use the Up Arrow button and the Down Arrow button to highlight the Setup option Press the Centre button to select the Setup option Result The Setup Menu screen will be displayed Figure 4 3 13 2 Page 17 Digital V RAD USER MANUAL C 4 9 OQ adto ri que Cop t NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC av x NS sadtorque Co M Figure 4 3 13 1 Main Menu Screen Figure 4 3 13 2 Setup Menu Screen Use the Up Arrow button and the Down Arrow button to highlight the Calib option Press the Centre button to select the Calib option Result The Calibration screen will be displayed Figure 4 3 13 3 Press and hold the Centre button until the Calibration Menu screen is displayed Figure 4 3 13 4 T UN IM ng E mmi Bund Manil lun NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NO X adto rqu e Co 77 Figure 4 3 13 3 Calibration Screen Figure 4 3 13 4 Calibration Menu Screen Use the Up Arrow button and the Down Arrow button to highlight the Default option Press the Centre button to select the Default option Result The Default Calibration Values are saved as the Calibration Values Calibrate the Digital V RAD Refer to Section 4 3 12 Tool Calibration 5 0 General Operating Instructions WARNING Only qualified personnel with training in the safe operation of torque tooling and the Digital V RAD Tool System should op
5. While operating the Digital V RAD Tool System always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Never exceed the Maximum Torque of the Digital V RAD Tool System Failure to comply will result in void warranty The V RAD Tool System has been calibrated by a qualified Calibration Technician calibration must be done by a qualified Calibration Technician Improper calibration can cause damage to the tool and joint Page 2 Digital V RAD USER MANUAL C 1 0 General Information 1 1 System Components The Digital V RAD Tool System is shipped from New World Technologies Inc in a case with the following parts Digital V RAD Tool Figure 1 1 1 Standard Reaction Arm and Snap Ring Figure 1 1 2 Calibration Certificate User Manual Figure 1 1 1 Digital V RAD Tool Figure 1 1 2 Standard Reaction Arm Note Some distributors may ship additional parts along with the Digital V RAD Tool System 1 2 Specifications 1 2 1 Torque Ranges The following table outlines the torque ranges in Foot Pounds and Newton Meters of each Digital V RAD Tool System DV RAD 2500 1000 2500 FtLb DV RAD 3390 1350 3400 Nm Table 1 2 1 Torque Ranges 1 2 2 Electrical Specifications Ensure that all Electrical Specifications are followed when utilizing the Digital V RAD Tool System y Unis 120VMode 230VModel W 90 290 Table 1 2 2 Electrical Specification
6. Presets Menu Screen Figure 4 3 1 3 Main Screen 4 3 2 Hard Joint Mode CAUTION Damage to the Digital V RAD and the joint may occur if the Joint Rate is less than 10 and Hard Joint Mode is not enabled The Digital V RAD is calibrated for a Joint Rate greater than 10 The Hard Joint Mode allows the Digital V RAD to operate on a joint with a Joint Rate of less than 10 To enable disable Hard Joint Mode 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 3 2 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Hard Joint option 3 Press the Centre button to select the Hard Joint option Result The LCD Display will return to the Main screen with Hard Joint displayed Figure 4 3 2 2 New World Technologies Inc Page 9 V2014 07 04 Digital V RAD USER MANUAL C 258 SAVE 330 HARD JOINT ARD JOINT 416 READY TARGET FTLB Thee JE SETUP p INFO EXIT NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NT sadtorque Com QN sadtorque Cop Figure 4 3 2 1 Main Menu Screen Figure 4 3 2 2 Main Screen Hard Joint Mode 4 3 3 View Tool Information This function allows the operator to view the Digital V RAD information including Date and Time Software Version Digital V RAD Model Serial Number Current Units Voltage Minimum Torque Maximum Torque To view the Tool Information 1 P
7. the functions available on the Digital V RAD Display Interface Refer to Section 4 2 User Access Levels for more information on the accessibility of these functions New World Technologies Inc Page 8 V2014 07 04 Digital V RAD USER MANUAL C Note Menus will look different depending on the access level The figures in this section are from the Advanced Access Level 4 3 1 Select a Preset A Preset is a pre defined Target Torque value They allow the operator to quickly and efficiently change the Target Torque To select a Preset 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 3 1 1 2 Press the Centre button Result The highlight will move to the list of Presets on the right side of the screen Figure 4 3 1 1 3 Use the Up Arrow button and the Down Arrow button to highlight the desired Preset 4 Press the Centre button to select the Preset Result The LCD Display will return to the Main screen The Target Torque will be the Preset Torque and the Preset number will be displayed at the top of the screen Figure 4 3 1 3 25H PRESET 258 338 SAVE 338 416 HARD JOINT 418 READY 546 LOCK 588 TARGET FTLB 538 UNITS 588 558 SETUP BEE 756 INFO 758 838 838 914 916 1888 18808 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC o t Q t adtorqu Q Mh M f que Figure 4 3 1 1 Main Menu Screen Figure 4 3 1 2
8. 6 HAH 586 NEW WORLD TECHNOLOGIES INC l NEW WORLD TECHNOLOGIES INC f TS sadtorque Cop NS sadtorque Com Figure 4 3 8 3 Presets Menu Figure 4 3 8 4 Presets Menu New World Technologies Inc Page 13 V2014 07 04 Digital V RAD USER MANUAL C 4 3 9 Change the Torque Units This function allows the operator to change the torque units to Foot Pounds FtLb or Newton Meters Nm When the units are changed the Target Torque value Preset Torque Values and Calibration Values are automatically converted to the selected units To change the torque units 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 3 9 1 NEW WORLD TECHNOLOGIES INC t w ractordue D Com Figure 4 3 9 1 Main Menu Screen 2 Use the Up Arrow button and the Down Arrow button to highlight the Units option 3 Pressthe Centre button to select the Units option Result If the units were FtLb they will change to Nm If the units were Nm they will change to FtLb Result The Main screen will be displayed Confirm that the correct units are displayed Figure 4 3 9 2 READY READY TARGET FTLB TARGET HH pet n Eon d a Weber lan i Men Hel m IUD a d jJ Dimi f Iti i hine Ju tamie Imis NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC t j t radtorque i RT w COp radtorque Co M ANM ANM Figure 4 3 9 2 Different Units Displayed on the Main Scree
9. Arrow button to highlight the Unlock option 3 Press the Centre button Result The Password Input screen will be displayed Figure 4 2 1 2 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC T radtorque Com Figure 4 2 1 1 Main Menu Screen Figure 4 2 1 2 Password Input Screen 4 Use the navigation keypad to enter the desired password Note Use the Up Arrow button to move horizontally lt gt across the Password Keyboard Use the Down Arrow button to move vertically 1 on the Password Keyboard Use the Centre button to select the highlighted character 5 Select the Check Mark key v on the Password Keyboard to enter the password Note Select the Back Arrow key lt to delete the previous character Select the Cancel key to return to the Main Menu screen without entering a password Result The Main screen will be displayed and the Digital V RAD is now unlocked to the desired Access Level Figure 4 2 1 3 DV1000 READY TARGET FTLB d um sh pumy a all B a NEW WORLD TECHNOLOGIES INC m w radtorque c Figure 4 2 1 3 Main Screen in the Basic Intermediate or Advanced Level Note The Lock Icon is not visible Access Level Passcode Basic 37232 Intermediate Contact your RAD Distributor Advanced Contact your RAD Distributor Table 4 2 1 1 Access Levels and Passwords New World Technologies Inc Page 7 V2014 07 04 Digital V RAD U
10. SER MANUAL 4 2 2 Returning to the Locked Level To return to the Locked Access Level 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 2 2 1 2 Pressthe Down Arrow button to highlight the Lock option 3 Pressthe Centre button Result The Password Input screen will be displayed Figure 4 2 2 2 25H 330 418 SAA 538 666 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC w T radiorque eo NS sadtor que coy Figure 4 2 2 1 Main Menu Screen Figure 4 2 2 2 Password Input Screen 4 Use the navigation keypad to enter the Basic Level Password Note Use the Up Arrow button to move horizontally across the Password Keyboard Use the Down Arrow button to move vertically 1 on the Password Keyboard Use the Centre button to select the highlighted character 5 Select the Check Mark key v on the Password Keyboard to enter the password Note Select the Back Arrow key lt to delete the previous character Select the Cancel key to return to the Main Menu screen without entering a password Result The Main screen will be displayed and the Digital V RAD will be in the Locked Access Level Figure 4 2 2 3 PRESET 1 DV1000 READY TARGET FTLB pi n ML NEW WORLD TECHNOLOGIES INC w radtorque co ww Figure 4 2 2 3 Main Screen in Locked Level Note The Lock Icon is visible 4 3 Functions The following sections describe
11. TABLE OF CONTENTS TABLE OF CONTENTS icviususavau FERE EFEEEEuEE LFEVEEES IEEE RE VEN ERR Gui W Y NR 1 IMPORTANT SAFETY NOTICE xaansnwaxu ERE RRu A ERR REERR ARA NR ER uu RR ERR Eua Eua 2 1 0 General Information rero eren eren nnn nnn 3 1l System CompoFHells sso is ivEs eo vEr EORR OR OPERE Pro ERE DRE YER ERE REESE 3 1 2 Specificatii S sec ec decated OX tind ae oe XO ee d a E Re e D MARE PR ER 3 1 2 TOl que RANGES techie aici aetna 3 12 2 Electrical SpecificatlOl iS riinan EEO 3 1 2 3 Environmental Specifications cccccsecsesecseeeeseeeseeeeseeseseeseeesseaeseeanees 3 2 0 Power Requirements 1 eroe r eene nnne nnne nnn unn 4 ZLAC Mans POWE riaa est ER ME UE nae ace need e EE E UN EE 4 2 2 Earth Grouriaitig Salebyeui iei Seu ih ri Falc dca a ree 4 2 3 Ground Fault Current Interrupt GFCI eene 4 2 4 Extension COS sisse rt Ela Eos GaB RYRC ER FEL VEU Araia 4 3 0 TOO SVSEeI isissasuin ii iR RR CR OCR CER RENTUR CARN HR RR CR HR DC RR ER RR 4 3 OOM en Gl adam titu sateidet tutta tae tara team ee cena 4 CR M WIIOG El LOCK ce i E 5 3 2 90 eeN Naviga OM sss ii es d Reno uude ekusev veux eut eus dex Eo E eva Du du Dudes ERS VOS 5 4 0 LCD Display Interface eere rene 6 4 AM Scree cesi eesesqus Ree aexS eek EDE TERT EERTE REX EET TEE 6 74 2 Aser ACCESS MCV EIS cnni swine eI CE ES LE DL SLE UE COE XE Ese 6 4 2 1 Unlocking ACCESS LC
12. V EIS os duced isi avec aves Core e vo ove tu CE ruv Pa Eau CES 1a 7 4 2 2 Returning to the Locked Level eere 8 2 9 PUTICElORIS serari eea EE Eee THEE e EHE TE HT EVVxEEP EMI CIEL ET T Dr EU D EUR 8 4 3 1 Selecta Presencia ui e Pit pads er at uetuboth Us 9 xo 2 Aard JONET eum d 9 43 3 VIEW TOOL TInTOFTOSOD uias os oe Dra s ceat oc e cue d Rv S ea Ca ua eR p a 10 4 3 4 View Last RESUIL c cccsscessecusscsrsecureeseecuseeersecureesueeuseeusecarsesuusenaes 11 4 3 9 VIEW LIfe CV CIOS oo ese EE pda RERBA d rAE E Etat ERE DAR QU MERDA CU E UE 11 4 3 6 View Maintenance Cycles eeeeeeeeeeere nennen nnne nnn 12 4 3 7 Change the Target Torque eeeeeenereenren nnne 12 4 3 9 DAVE PICSCL astavteusEDEi EDU N TELEVISMAD TOR CCEEIVE 13 4 3 9 Change the Torque Units eee 14 4 3 10 Set the COCK od asin coc c vectus Cede utu keeps OR Sapa ed 14 4 3 11 Clear Maintenance Cycles ccccsecsecsecneseseeenecnseeenecnsarsnseneanseeens 15 4 3 12 Tool Callbratiori cci ea Ro Pu uci etat rs Raab a ed ir 16 4 3 195 Default CalibFaliomuses ione cett cuoio eoe e cn PPS eot Reha s 17 5 0 General Operating Instructions ses 18 oL FREACUOM AN ssi vba eus tremens n Ciber INEO ENT V VT ACE E 18 5 1 1 Installing the Reaction Arm eene 19 5 1 2 Reaction Arm Height cccssscsssscsecessecusseersecurecuec
13. atigue and increase productivity Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards LED Green Pass or Red Fail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air lines no power cords The lightweight design of the B SERIES makes them ideal for any application especially where compressed air and electricity are not readily available Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system PATENTED planetary gear reduction Delivers one of the highest power to weight ratios of any pneumatic controlled bolting system Smooth continuous flow of controlled torque Eliminates destructive hammering Lightweight ergonomic pistol grip design Reduces operator strain and injury resulting in increased productivity Unmatched reliability and quality Delivered by one of the most advanced engineered gear boxes on the market Digital V RAD USER MANUAL C
14. button to increase the Target Torque and use the Down Arrow button to decrease the Target Torque Result The Target Torque displayed on the Main screen will change Once the desired Target Torque is displayed the Digital V RAD is ready for a Torque Cycle 4 3 8 Save a Preset This function allows the operator to modify any of the ten Presets Presets are pre defined Target Torques For more information on using Presets refer to Section 4 3 1 Select a Preset To save a Preset 1 Change the Target Torque to the desired torque value Figure 4 3 8 1 Refer to Section 4 3 7 Change the Target Torque 2 Pressthe Centre button Result The Main Menu screen will be displayed Figure 4 3 8 2 DV1000 258 338 READY HARD JC 418 TARGET FTLB LOCK Sao NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC o xadtorque o o xadtorque o Figure 4 3 8 1 Main Screen Figure 4 3 8 2 Main Menu Screen 3 Use the Up Arrow button and the Down Arrow button to highlight the Save options 4 Press the Centre button to select the Save option 5 Usethe Up Arrow button and the Down Arrow button to highlight the Preset to be modified Figure 4 3 8 3 Note The Target Torque previously saved as this Preset will be overwritten by the new Target Torque 6 Pressthe Centre button to select the Preset Result The Target Torque is now saved as the Preset and is displayed in the Presets Menu Figure 4 3 8 4 338 41
15. erate this tool The Digital V RAD operates in Torque Cycles The Torque Cycle passes when the Actual Torque reaches the Target Torque and the Cycle fails if it is interrupted and the Actual Torque does not reach the Target Torque This section instructs the operator in the use of the Reaction Arm needed for Digital V RAD operation and how to conduct a Torque Cycle 5 1 Reaction Arm WARNING Always keep body parts clear of the Reaction Arm when the Digital V RAD Tool System is in use Serious injury could occur New World Technologies Inc V2014 07 04 Page 18 Digital V RAD USER MANUAL C CAUTION Ensure the Reaction Arm has a solid contact point before operating the Digital V RAD Tool System 5 1 1 Installing the Reaction Arm Ensure the Reaction Arm and Snap Ring are installed securely to hold the Reaction Arm in place Make sure the Reaction Arm is in contact with a solid Reaction Point before you operate the tool Keep your body parts clear of the Reaction Arm when the tool is in operation When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened Figure 5 1 1 1 WARNING ALWAYS KEEP d HANDS CLEAR OF THE Reaction Point REACTION ARM WHEN THE p TOOL IS IN USE OR SERIOUS INJURY COULD RESULT Counter Clockwise Operation Clockwise Operation Figure 5 1 1 1
16. esseeuseearsecarsesanes 19 91 5 REICHMAN FOO siint susti dr do adea du Sod dae dre e cb RE S ue adver AREE 20 S LAE ReacCHOD PONTS crsssesupisstsaute eu En CUN SR RM MEER IV E DEL au 21 5 2 POFGUC DORA ON oo sac se ec ee it 21 OO ENOS stcicracsteascccttnssresiesscuscacenceccercensscseusctecswsasaveduuasacsanesansauaans 22 Z 0 CONTACE US ccsticnrcenacdusasncedustcnscsansedauseedanasduecessedusacsactsauesauaiass 23 New World Technologies Inc Page 1 V2014 07 04 Digital V RAD USER MANUAL C IMPORTANT SAFETY NOTICE New World Technologies Inc V2014 07 04 RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECUATIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY The intended use of the Digital V RAD Tool System is for commercial and industrial bolting applications Do not operate the Digital V RAD Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the Digital V RAD Tool System and throughout this manual Only qualified personnel with training in the safe operation of torque tooling and the Digital V RAD Tool System should attempt the installation operation and diagnosis of the Digital V RAD Tool System The Digital V RAD Tool System is connected to high voltage power and consists of external rotating parts Improper training and use can cause seriou
17. ew Maintenance Cycles 1 Pressthe Centre button Result The Main Menu screen will be displayed Figure 4 3 6 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Press the Centre button to select the Info option Result The Info Menu screen will be displayed Figure 4 3 6 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Maint Cycles option 5 Press the Centre button to select the Maint Cycles option Result The Maintenance Cycles screen will be displayed Figure 4 3 6 3 PRESET 2548 33A HARD JOINT 41A LOCK UNITS SETUP INFO EXIT NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC radtorque Cop NT sadtorque Cop NT sadtorque Com qm Figure 4 3 6 1 Main Menu Screen Figure 4 3 6 2 Info Menu Screen Figure 4 3 6 3 Example of Maintenance Cycles Screen 4 3 7 Change the Target Torque This function allows the operator to change the Target Torque The Target Torque is the torque value at which the Digital V RAD will stop the Torque Cycle and the cycle will be considered a pass For more information on the Target Torque and Torque Cycle refer to Section 4 2 Torque Operation Note Refer to Section 1 2 1 Torque Ranges for more information New World Technologies Inc Page 12 V2014 07 04 Digital V RAD USER MANUAL C To change the Target Torque 1 Usethe Up Arrow
18. extension cord although some installations demand longer cords Longer extension cords will reduce the voltage and speed of the Digital V RAD Tool System and may cause nuisance trips at higher torque demands The following sections give a visual and functional description of the Tool Handle and Navigation Keypad The Digital V RAD Figure 3 1 1 is trigger activated with a Forward Reverse Switch and a LCD Display 1 On Off Trigger tool activation 2 Forward Reverse Switch controls direction of rotation 3 LCD Display status display with access to menus and controls Page 4 Digital V RAD USER MANUAL C 3 1 1 Trigger Lock Figure 3 1 1 Digital V RAD The Trigger Lock is useful while transporting or storing the Digital V RAD The Trigger Lock disables the use of the On Off Trigger therefore disabling the tool It is suggested that while the Digital V RAD is not in use the Trigger Lock should be enabled To enable the Trigger Lock 1 Slide the Forward Reverse Switch to the Centre Position neither fully to the right nor fully to the left Note The On Off Trigger cannot be depressed To disable the Trigger Lock 1 Slide the Forward Reverse Switch to the Forward Position or the Reverse Position Note The On Off Trigger can be depressed 3 2 Screen Navigation New World Technologies Inc V2014 07 04 The keypad located below the LCD Display consists of three buttons used to navigate the Digital V RAD In
19. for an extended period of time Result The Target Torque and Pass Figure 5 2 1 or Fail Figure 5 2 2 will be displayed on the Main screen PRESET 1 DV1i000 a PRESET 1 DV1000 PASS HIL TARGET FTLB TARGET FTLB I un lur rl i in al NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC t 0 Lt sadtorque Q wN m qn SUE Cop T radtorque Co z Figure 5 2 1 Passed Torque Cycle Figure 5 2 2 Failed Torque Cycle Note The result will be displayed for ten seconds or until the Digital V RAD is reversed or a new cycle is started Disassembling or attempting repair will void warranty In case of an error the following messages may appear STALL High torque at start up HI CURR High current during wind up NO CURR No current during wind up UNDR VOLT Low Voltage during wind up If breakdown malfunction or damage occurs and the Digital V RAD Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Section 7 0 Contact Us Page 22 Digital V RAD Limited Warranty New Tool Warranty Any new tool branded with the RAD name and purchased from New World Technologies Inc or through one of its authorized distributors or agents is warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year from the date of original calibration Electric drive components such as electric motors switches and batte
20. harges prepaid When returning a tool the reaction arm s being used with the tool must also be returned New World Technologies Inc Telephone 1 800 983 0044 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered under the terms of this warranty Tools returned without the reaction arm s will not be covered under the terms of this warranty Consumable parts and accessories such as extensions reaction blanks arms are not covered under this warranty Tools that have been relabeled without prior written consent of New World Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment etc are warranted only to the extent of the original manufacturer s warranty There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent permitted by law Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
21. ified Calibration Technician Improper use of the calibration function will result in tool damage This function allows the operator to access the calibration values for the Digital V RAD These values should only be modified by a Qualified Calibration Technician and using a Calibration Stand To calibrate the Digital V RAD 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 3 12 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Setup option 3 Press the Centre button to select the Setup option Result The Setup Menu screen will be displayed Figure 4 3 12 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Calib option 5 Press the Centre button to select the Calib option Result The Calibration screen will be displayed Figure 4 3 12 3 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC m i m NS radtorque co NS sadtorque co NS sadtor que cop Figure 4 3 12 1 Main Menu Screen Figure 4 3 12 2 Setup Menu Screen Figure 4 3 12 3 Calibration Screen 6 Do one Torque Cycle 7 Press the Centre button to highlight the Actual Torque Figure 4 3 12 4 New World Technologies Inc Page 16 V2014 07 04 Digital V RAD USER MANUAL C 4 3 13 Default Calibration 10 11 12 13 14 CALIB READY aT E ACTUAL HH 450 439 SET mi Hil i J NEW WORLD TECHNOLOGIES INC w radtorq
22. n 4 3 10 Set the Clock This function allows the operator to set the time and date on the Digital V RAD To set the clock 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 3 10 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Setup option New World Technologies Inc Page 14 V2014 07 04 Digital V RAD USER MANUAL C 3 Pressthe Centre button to select the Setup option Result The Setup Menu screen will be displayed Figure 4 3 10 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Clock option 5 Press the Centre button to select the Clock option Result The Clock Setting screen will be displayed Figure 4 3 10 3 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC sadtorque t sadtorque t sadtorque nn Com nn Cop qn Cop Figure 4 3 10 1 Main Menu Screen Figure 4 3 10 2 Setup Menu Screen Figure 4 3 10 3 Clock Setting Screen 6 Usethe navigation buttons and the keyboard to select and edit the time and date Note Use the Up Arrow button to move horizontally across the keyboard Use the Down Arrow button to move vertically 1 on the keyboard Use the Centre button to select the highlighted character Select the Check Mark key V on the keyboard to enter Select the Back Arrow key lt to delete the previous character Select the Cancel key
23. rcuit must be a dedicated 15A to ensure proper tool operation and to avoid circuit loading and nuisance trips Note The Digital V RAD is internally fused for self protection Contact New World Technologies Inc Technical Support for assistance if a blown fuse is suspected 2 2 Earth Grounding Safety Important Earth grounding is the primary electrical shock protection and is mandatory The Digital V RAD is assembled with a dedicated earth ground connection to the Tool Handle It is the operator s responsibility to adhere and follow at minimum an Assured Grounding Program and all National and Local Electrical Codes 2 3 Ground Fault Current Interrupt GFCI 2 4 Extension Cords 3 0 Tool System 3 1 Tool Handle New World Technologies Inc V2014 07 04 GFCT s are secondary protection devices which protect against electric shock in the event of a ground wiring fault Standard Class A GFCI typically have a leakage current trip range of 4mA 6mA and may be used if required Note National and Local Electrical Codes may require use of GFCI Check National and Local Electrical Code for compliance Extension cord quality and condition is important to ensure personal safety and Digital V RAD performance Check National and Local Electrical Codes for compliance For extension cords under 30ft 12AWG is recommended For extension cords over 30ft 10AWG is recommended Generally 100ft is the maximum recommended length for any
24. ress the Centre button Result The Main Menu screen will be displayed Figure 4 3 3 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Press the Centre button to select the Info option Result The Info Menu screen will be displayed Figure 4 3 3 2 The Tool Info option will already be highlighted 4 Press the Centre button to select the Tool Info option Result The Tool Information screen will be displayed Figure 4 3 3 3 TOOL INEC WT RESUI 2613 85 24 89 47 UZZ 8115J NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC t Q t uj 0O w radtorque Q sadtorque Com T sadtorque Com a Com wow Figure 4 3 3 1 Main Menu Screen Figure 4 3 3 2 Info Menu Screen Figure 4 3 3 3 Tool Info Screen New World Technologies Inc Page 10 V2014 07 04 Digital V RAD USER MANUAL C 4 3 4 View Last Result This function allows the operator to view the result of the last Torque Cycle To view the Last Result 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 3 4 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Pressthe Centre button to select the Info option Result The Info Menu screen will be displayed Figure 4 3 4 2 4 Use the Up Arrow button and the Down Arrow button to highlight the Last Result option
25. ries etc are covered for a period of three 3 months from the date of original calibration Under the terms of this warranty New World Technologies Inc at its option and F O B either its factory or an authorized service center will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms of this warranty that product or part will carry the remainder of the warranty from the date of original calibration Repaired Tool Warranty Once a tool is beyond its new tool warranty New World Technologies Inc for a period of three 3 months from the date of repair will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original repair To qualify for the above mentioned warranties written notice to New World Technologies Inc must be given immediately upon discovery of such defect at which time New World Technologies Inc will issue an authorization to return the tool The defective item must promptly be returned to New World Technologies Inc all freight c
26. s 1 2 3 Environmental Specifications CAUTION Only operate the Digital V RAD Tool System if the following environmental storage and operation specifications have been met Humidi Shock Vibration Required Operating Conditions Non explosive atmosphere Dry location Table 1 2 3 Environmental Specifications New World Technologies Inc Page 3 V2014 07 04 Digital V RAD USER MANUAL C 2 0 Power Requirements 2 1 AC Mains Power DANGER WARNING The installer of this equipment is responsible for complying with National Electrical Code NEC or equivalent Federal and Local Guidelines and Application Codes that govern protection earth grounding disconnects and other current protection for electrical equipment for use in outdoor or indoor applications The following sections outline the Digital V RAD power requirements Electrical Shock can cause serious or fatal injury Do not apply power to the Digital V RAD Tool System without verifying the Earth Ground If using a power plug adapter ensure the Earth Ground pin is present and firmly connected Ensure all AC Mains wiring to the Digital V RAD Tool System comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel The Digital V RAD Controller requires model specific single phase 120VAC or 230VAC The single phase line must be electrically symmetrical with respect to earth ground The branch ci
27. s or fatal injury Do not disassemble or attempt to repair the Digital V RAD Tool System doing so will void warranty If breakdown malfunction or damage occurs and the Digital V RAD Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Section 7 0 Contact Us The Digital V RAD Tool System should only be used if environmental storage and operation specifications have been met Refer to Section 1 2 3 Environmental Specifications Electrical Shock can cause serious or fatal injury Do not apply power to the Digital V RAD Tool System without verifying the Earth Ground Ensure all AC Mains Power wiring to the Digital V RAD comply with all National and Local Electrical Codes Improper wiring may result in unsafe conditions for equipment and personnel Do not operate the Digital V RAD Tool System in explosive atmospheres including but not limited to the presence of flammable liquids gases or dust The Digital V RAD Tool System creates sparks which could ignite these substances Do not expose the Digital V RAD Tool System to wet conditions Water in the Digital V RAD Tool System will cause damage to the tool and increase the risk of electric shock After long durations of use the Digital V RAD Tool System will become hot It is recommended to use the tool in short intervals and allow for cooling between uses to prevent injury to the operator or damage to the Digital V RAD Tool System
28. tact New World Technologies Inc or your local RAD Authorized Distributor for custom Reaction Arms 5 1 4 Reaction Points Ensure the Reaction Arm reacts off the middle of the foot as seen in Figure 5 1 4 1 Do not react off the heel of the reaction foot as seen in Figure 5 1 4 2 CORRECT Reaction Arm is reacting off the middle of the Reaction Arm s foot Figure 5 1 4 1 Correct Reaction Point INCORRECT Reaction Arm is reacting off the heel of the Reaction Arm This can cause premature tool failure Figure 5 1 4 2 Incorrect Reaction Point 5 2 Torque Operation To operate the Torque Cycle 1 Modify the Target Torque to the desired torque Refer to Section 4 3 7 Change the Target Torque if the Digital V RAD is not in the Locked Level or Section 4 3 1 Select a Preset if it is in the Locked Level Note Refer to Section 1 2 1 Torque Ranges 2 Place the Digital V RAD on the joint system 3 Ensure the Forward Reverse Switch is in the Forward Position New World Technologies Inc Page 21 V2014 07 04 Digital V RAD USER MANUAL C CAUTION 6 0 Errors Important New World Technologies Inc V2014 07 04 4 Press and hold the On Off Trigger Note To stop the Torque Cycle at any time release the On Off Trigger This will result in a Failed Cycle When the Torque Cycle is passed the clutch mechanism will slip Immediately release the On Off Trigger Damage will occur if the clutch is allowed to slip
29. terface The Up Arrow button is used to increment through values and navigate through columns The Down Arrow button is used to decrement through values and navigate through rows The Centre button is used to select options and enter the Main Menu Centre Button NEW WORLD TECHNOLOGIES INC oO Q Down Arrow radtorque co i Button Up Arrow Button we Figure 3 2 1 LCD Display Keypad Note When pressing the navigation buttons press and hold for about a second This will ensure that the button press was properly registered Page 5 Digital V RAD USER MANUAL C 4 0 LCD Display Interface CAUTION CAUTION 4 1 Main Screen LCD Displays are susceptible to mechanical shock and any force exerted on the module may result in damage LCD Displays can be damaged by moisture or water and high temperatures Avoid such conditions when storing and gently wipe clean or let dry before usage The Digital V RAD Controller includes an LCD Display This simple LCD Display interface has many functions including Presets Torque Settings and Calibration The following sections describe these functions as well as how to enable and or use them Refer to Section 3 2 Screen Navigation to understand the use of the buttons referred to in this section The Main Screen is used as the central control point of the Digital V RAD Tool System The Target Torque Torque Units Digital V RAD Model and Tool Status are displa
30. to return to the Clock Setting screen without making a charge 7 Use the navigation buttons to highlight and select the Save option to save and exit or the Exit option to exit without saving 4 3 11 Clear Maintenance Cycles This function allows the operator to clear the statistics in Maintenance Cycles To clear Maintenance Cycles 1 Pressthe Centre button Result The Main Menu screen will be displayed Figure 4 3 11 1 2 Use the Up Arrow button and the Down Arrow button to highlight the Info option 3 Pressthe Centre button to select the Info option Result The Info Menu screen will be displayed Figure 4 3 11 2 25A 338 418 SAA 588 668 NEW WORLD TECHNOLOGIES INC NEW WORLD TECHNOLOGIES INC O o o90 0O T radiorque o NS xadiorque oo Figure 4 3 11 1 Main Menu Screen Figure 4 3 11 2 Info Menu Screen New World Technologies Inc Page 15 V2014 07 04 Digital V RAD USER MANUAL C 4 Use the Up Arrow button and the Down Arrow button to highlight the Zero Maint option 5 Press the Centre button to select the Zero Maint option 4 3 12 Tool Calibration WARNING Only qualified personnel with training in the safe operation of torque tooling and the Digital V RAD Tool System should operate this tool CAUTION Do not calibrate at Target Torques that result in exceeding the Digital V RAD Tool System s Torque Range Sever tool damage will occur CAUTION Calibration should only be done by a Qual
31. ue ww Om Figure 4 3 12 4 Calibration Screen Actual Torque Highlighted Use the Up Arrow button and the Down Arrow button to change the Actual Torque to the value given by the transducer on the Calibration Stand Press the Centre button to deselect the Actual Torque Press the Up Arrow button to display the next Calibration screen Repeat steps 6 10 until a Torque Cycle has been conducted at 30 to 100 Press and hold the Centre button until the Calibration Menu screen is displayed Figure 4 3 12 5 NEW WORLD TECHNOLOGIES INC Con QN sadtorque Figure 4 3 12 5 Calibration Menu Screen Use the Up Arrow button and the Down Arrow button to highlight the Save option Press the Centre button to select the Save option Note To exit calibration without saving select the Exit option This function allows the operator to use the Default Calibration Values while calibrating the tool refer to Section 4 3 12 Tool Calibration The Default Calibration Values are a reference point for efficient calibration Note These values should never be used as Calibration Values After enabling the Default Calibration Values the operator must calibrate the Digital V RAD To enable the Default Calibration Values New World Technologies Inc V2014 07 04 1 Press the Centre button Result The Main Menu screen will be displayed Figure 4 3 13 1
32. yed on the Main Screen Figure 4 1 1 shows the main screen and indicates important aspects Digital V RAD Model Tool Status READY TARGET FTLB Target Torque l Torque Units NEW WORLD TECHNOLOGIES INC Figure 4 1 1 Main Screen 4 2 User Access Levels New World Technologies Inc V2014 07 04 Access to the functions on the LCD Display has been constricted to four Access Levels the Locked Level the Basic Level the Intermediate Level and the Advanced Level Access to the last three levels requires a password Each level has a different password and access to different functions Table 4 2 1 outlines the functions accessible to each level Change Target Torque No ves ves ves Save a Prest no ves ves Ys Change Torque Units no ves ves ves Set the Clock mo X No no Yes ws ves vs Clear Maintenance Cyes No no no ves Tool Calibration mo no No ves Default Calibration mo no No ves Table 4 2 1 User Access Levels and Functions Note The Digital V RAD Tool System is shipped from factory in the Basic Level After configuration it is recommended that the tool be locked for normal bolting operations to avoid inadvertent changes to tool settings and calibration Page 6 Digital V RAD USER MANUAL 4 2 1 Unlocking Access Levels To unlock an Access Level 1 Pressthe Centre button Result The Main Menu screen will be displayed Figure 4 2 1 1 2 Pressthe Down
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