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icountPD User Manual

1. 9 qeo 9 qeo SWWON A ddns Gd unoo 21 CONNECTIONS GB Deutsch DT connector CAN bus SAE J1939 icountPD Comms Supply cable cable CAN Hi Green CAN Lo Yellow Product supply OVdc Blue CAN ground Blue m Product supply 9 40Vdc Red PSU Screen Screen CAN oround CAN Controller CAN Lo e g Parker IQAN 2 2 Parker Hannifin icountPD CONNECTIONS GB Deutsch DT connector contact assembly Step 1 Hold the crimped contact firmly approximately 25mm 1 inch behind the contact barrel 2 Present the connector with the rear grommet facing you 3 Push the contact straight into the connector grommet until a click is felt A slight tug confirms that it is locked into place correctly 4 Once all contacts are in place insert the orange wedge Heceptacles with half holes aligning with contacts Plugs with the contacts aligning behind full holes The orange wedge snaps into place The receptacle is shown in this picture use the same procedure for the plug 2 3 Parker Hannifin icountPD CONNECTIONS GB Deutsch DT connector contact removal Step 1 Remove the orange wedge using needlenose pliers to pull the wedge straight out 2 To remove the contacts pull the wire back gently at the same time releasing the locking finger by moving it away from the contact using a small screwdriver 3 Hold the rear seal in place because removing the contact will dis
2. NSd NSd INDIO PSJEDIPOP pue ojeJedes e oq Isnw Ajddns Od vulOc v OU JEU SION Parker Hannifin icountPD 14 CONNECTIONS GB M12 connector Communication cable Pin configuration diagram M12 female connector end view 1 White NOT USED Channel C ISO 14um c Channel C ISO 14um c 2 Brown RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 3 Green NOT USED Channel A ISO 4um c Channel A ISO 4um c 4 Yellow NOT USED Channel B ISO 6um c Channel B ISO 6um c or NAS if selected or NAS if selected 5 Grey H5232 Receive Pin 3 RS232 Receive Pin 3 R5232 Receive Pin 3 6 Pink RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 7 Blue NOT USED Moisture sensor channel if fitted Moisture sensor channel if fitted 8 Red NOT USED NOT USED NOT USED NOTE If the moisture sensor is fitted without the 4 20mA or the 0 5V 0 3V option then the output is via RS232 Parker Hannifin recommends the use of a 9 way D type socket with RS232 using the pin configurations given in the above table M12 connector Supply and Limit relay cable if fitted Pin configuration diagram M12 male connector end view 1 White Relay Normally Closed if fitted Relay Normally Closed if fitted Relay Normally Closed if fitted 2 Brown NOT USED 4 20mA Supply 12 20Vdc 0 5 0 3V Supply 12 24Vdc 3 Green Relay Common if fitted Relay Common if fitte
3. SOLID CONTAMINANT CODE NO 13 10 N N N CO Application Aircraft test stands N t IND O L cO L O ozis pajedIpul uey 491eaJ6 juu Jed sejorued jo jequunN N O O1 L A cs EL A CO N O ONO NO E O1 20 25 30 40 particle size uim SOLID CONTAMINANT CODE NO 18 11 Application Mobile systems ezis pejeoipuri uey 1942916 ju 001 Jod sejorued Jo JequunN Ver 10 15 20 25 90 40 particle size um O1 D 0 Parker Hannifin icountPD REFERENCE 90 40 50 40 20 25 30 20 25 30 15 particle size um 15 particle size um p d Tu T7 10 10 N 900 Oo st N o Os N OO zf N O Os N c lt OCO N 00 st N N 900 dO st N GP Os N Qu 00 CO SF N MOO N ar os CN 00 st CN O O O O O O O O O O O Y TT Y TT TY Y Y Y Y Y Number of particles per 100 ml greater than indicated size Number of particles per 100 ml greater than indicated size SOLID CONTAMINANT CODE NO Application Marine
4. y Jeuueuo Joyuou O 18S uonisod YOUMS ou SMOUS ejduuexe SIU NSd NSd pot 9DAOv 6 Ajddns 1onpougd NOI pojeoIipoep pue ojeJedes e eq 1snuu Addns Od vuJOc v OU JEU OJON enig Do J INdino yuuoz v enig opAo Alddns yonpold QUUEU J0Sues BINISIO MOJISA ndino vuuoz r g leuueuo usen 3ndino vuuoz y v jeuueuo umoug 9PAOZ Z L Alddns vuoz p SHUM 1ndino vuuoz v 9 puueyo 9 qeo 9 qeo SWWON A ddns Gd unoo Parker Hannifin icountPD 17 CONNECTIONS GB Deutsch DT connector Communication cable Pin configuration diagram Deutsch female connector end view 1 NOT USED Channel C ISO 14um c Channel C ISO 14um c NOT USED 2 RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 9 NOT USED Channel A ISO 4um c Channel A ISO 4um c CAN Hi 4 NOT USED Channel B ISO 6um c Channel B ISO 6um c or NAS CAN Lo or NAS if selected if selected 5 RS232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3 6 RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 T NOT USED Moisture sensor channel if Moisture sensor channel if CAN Ground fitted fitted 8 NOT USED NOT USED NOT USED NOT USED 9 NOT USED NOT USED NOT USED NOT USED 10 NOT USED NOT USED NOT USED NOT USED 11 NOT USED NOT USED NOT USED NOT USED 12 Screen termination Screen termination Screen termination Screen
5. 13 OFF ORF Test 2 result 21 16 13 ON ON Test 3 result 20 16 13 ON OFT Test 4 result 18 17 14 ON ON Test 5 result 18 16 13 ON OFF Test 6 result 17 16 11 ON ON Test 7 result 17 16 11 OFF OFF Test 8 result 18 17 13 OFF Orr Test 9 result 19 17 14 ON ON Test 10 result 19 17 13 ON OFF NOTE Electrical connection to a 10MFP Filtration Trolley requires the use of a relay EXAMPLE NAS SCENARIO An icountPD has been connected to a hydraulic system on a wind turbine The icountPD limit relay is switched off Normally Closed the limits set to NAS 9 and the relay cable is connected to a Parker Guardian Filtration Unit The icountPD activates the Guardian Filtration Unit as soon as the set limit is breached The ten test results below show the effect of having the hysteresis on or off Test 1 result 9 OFF OFF Test 2 result 9 OFF OFF Test 3 result 10 ON ON Test 4 result 9 ON WAA Test 5 result 10 ON ON Test 6 result 8 Orr OFF Test 7 result 7 Or DEE Test 8 result 10 ON ON Test 9 result 9 ON ORE Test 10 result 10 ON ON NOTE Electrical connection to a Guardian Filtration unit requires the use of a relay 4 2 Parker Hannifin icountPD REFERENCE GB Interpreting data Solid contaminants in fluid power systems vary in size shape form and quantity The most harmful contaminants are normally between 6 microns and 14 microns The ISO code is the preferred method of reporting quantit
6. Hannifin recommends the use of a 9 way D type socket for use with RS232 with the stated pin configuration IMPORTANT NOTE It is the responsibility of the end user to ensure that the cable s braided screen is terminated to a suitable earth bonding point 5 metre cable no connector Supply and Limit relay cable if fitted Red Blue White 12 Normally open Normally closed Common Parker Hannifin icountPD CONNECTIONS Voltage measurement 5 metre cable no connector v jeuueuo JOuuoLu O 18S uollisod YONMS SU SMOUS ejduuexe SIU KOG YOUMS euondQo SUM ndino A 0 AS 0 9 jeuUeYD anig peu J 31nd3no A 0 AG 0 euueuo JOSUSS aJnislo A Je IUJIS JO Je3euunnuu peu6ig XUld PAO UMOJA FOPATC C L W IZI ZI IIII ped 9DA0V 6 ddns 1onpoug LEI 9PAO lddns 1onpoud MANS Ag O AS O MANS Ag O AS O 9PAO Alddns Ag NSd O A amp 0 NSd Parker Hannifin icountPD 13 CONNECTIONS Current measurement 5 metre cable no connector v jeuueuo JONuoLu O 18S uonisod YOUMS y SMOUS e duuexe stu KOG YOUMS euondo u8810 1ndino vuuoz y v jeuueuo SUM 1ndino vuuoz v 9 puueyo MOJISA ndino YWOZ r g BUUEUI enig peu J ndino VWoz Y euueuo J0sues ANJSION JE ILUIS JO Jeyeuunjnuu ED pet 9PAOp 6 Alddns Jonpold LGE 9PAO Alddns 1onpoug UMOJG 9pArvz cL AIddns vuloz r am 9PAO Alddns vuuoz r
7. Network Setup Wizard Internet Explorer Lotus Notes Address Book B windows Media Play a ThinkPad Configurati M Notepad SmartBackup2 Er Adobe Reader 6 0 bud bd Mr vw k bd Ka bd bd bd bd v bd v Yv f pe Remote Assistance All Programs e Windows Media Player A Log Off Shut Down D Connection Description a WEN 5 g Jasc Paint Shop Pro a New Connection Enter a name and choose an icon for the connection Name Step 3 Click and type the connection name you wish to use to identify this session 31 Parker Hannifin icountPD Connect To i count PD Enter details Far the phone number that you wart to dial Country regia United Kingdom 44 w Area code Phone number J S Connect using Step 4 Agere Systems ACS Modem Se Select the appropriate USB port TCP IP Winsock COM Properties Port Settings Step 5 Bits per second 9600 Enter the communication settings as in the standard Data bits 8 communications settings table on the previous page Parity None Stop bits 1 Flow control None Restore Defaults Icount PD HyperTerminal File Edit view Call Transfer Help Da 2 EB SEE Step 6 Once the icountPD is connected to power the product identification is displayed This identifies successful communication to icountPD The icountPD is now ready for operation iCount PD Ver
8. RLT Read contamination Limit Threshold Contamination limits displayed RML Read Moisture sensor Limit Moisture limit displayed RMP Read Measurement Period Measurement period displayed RMV Read the last Moisture sensor Value Last moisture result displayed ROF Read Options Fitted ROF ABCDEFGHIJ see list of options below RON Read Option Name List of options A Alarm relay option B LED display option C OLED display option D Moisture sensor option E 4 20mA current loop option F 0 3 0 5V option G J1939 option H reserved reserved J reserved RPD Read the Power on hold off Delay Power hold off delay displayed RPI Read Product Identifier icountPD displayed RPM Read the Power on Mode AUTO or MANUAL displayed RPN Read the icountPD Part Number Parker part number displayed RPT Read Product Type IPDH RPV Read Protocol Version Protocol version displayed RRI Read Reporting Interval Reporting interval displayed RRS Read Reporting Standard ISO or NAS displayed 3 4 Parker Hannifin icountPD RSB Read Software Build number Software build number displayed RSH Read limit relay Switch Hysteresis ONT or OFF displayed RSL Read Standards List ISO NAS RSN Read Serial Number Serial number displayed RSS Read limit relay Switch State 2 ONT or OFF displayed RSU Read STI Sensor Used YES or NO displayed RSV Read Software Version displayed Software version displayed RVM Read the Voltage Maximu
9. and that is the Measurement Period This can be set from five seconds to 180 seconds The longer the Measurement Period the more contaminant is measured averaging out any spikes seen on a smaller sample The shorter the Measurement Period the more sensitive the icountPD is to small slugs of contaminant but also the performance on clean systems can be reduced Thus the user can select how sensitive the icountPD is to spikes of contaminant and how quickly it responds to contamination levels above the set point limits With a Measurement Period of 100 seconds the results will be for the last 100ml of oil that has flowed through the icountPD updated on a second by second basis giving an effectively continuous readout of the level of contamination Calibration recommendations Contact your local Parker Hannifin Sales Company for recalibration details The recommended period between recalibration is 12 months Refer to the Parker Hannifin Quality and Servicing booklet FDCB272UKJ supplied on CD Quality amp Servicing Booklet Maintenance requirements Ensure that the power supply is disconnected before any maintenance inspection is carried out Please contact Parker Hannifin in the unlikely event of the icountPD being faulty or damaged Storage requirements Store in dry conditions within a temperature range of 20 C to 40 C 4 F to 104 F 4 Parker Hannifin icountPD INTRODUCTION GB Benefits I
10. linear scale reporting within the range of 596 saturation to 10096 saturation TABLE RELATING SATURATION LEVELS IN THE SENSING CELL TO ICOUNTPD OUTPUTS 4 8 0 15 025 6 0 75 1 25 12 1 50 2 90 16 2 29 3 75 20 3 00 9 00 2 6 Parker Hannifin icountPD CONNECTIONS GB RS232 connectivity Communication can be established between icountPD and a PC using an RS232 serial connection with the Parker Utility Setup Tool the Parker Terminal utility or via Microsoft Windows HyperTerminal Please note that HyperTerminal is not supplied with Windows Vista but the Parker Utility Setup Tool and Parker Terminal can be used with this operating system Both Parker programs are supplied on the icountPD CD PC connection The RS232 wires need to be connected to a 9 way D type connector not supplied as standard For the connector pin termination and wire colour refer to the Communication cable wiring configuration section of this manual page 12 The device can then be either connected direct to PC serial port Figure 1 or connected via an RS232 to USB adaptor cable Figure 2 An RS232 to USB convertor can be supplied by Parker Hannifin part number B8401 1 9 way D type serial port on PC Hecommended 9 way D type socket icountPD Comms cable USB connector to PC laptop RS232 to USB adapter cable Figure 1 Figure 2 Note The 9 way D type connector RS232 to USB adaptor cable and installation software are not su
11. standard and a user selectable 0 3Vdc range The Full list of commands section of this manual page 31 33 gives information on how to change the voltage output range The following tables can be used to relate the analogue output to an ISO or NAS code For example in a 0 5Vdc range ISO code 16 is equal to an output of 3 5Vdc In a 0 3Vdc range ISO code 8 is equal to an output of 1 0Vac Table relating ISO codes to Voltage output 0 2 08 0 5 0 2 rS 0 4 0 5 0 6 07 0 8 0 9 iO E Ka 153 cont IRIS CR RN IAN IT RS COREA RS ss s gt 4 8 0 3Vdc 14 15 1 6 i 18 16 2 0 2 DD DE 24 gt 245 Table relating NAS codes to Voltage output 0 4 45 172456 022 NS 0 3 DES 0 7 0 9 CI ES es 17 1 9 zu 2 25 Pal E29 N S Not Supported CAN bus network output option If you plan to use the icountPD with a CAN bus SAE J1939 network you can order this output option when specifying the icountPD Refer to the Product configurator page 53 in the Reference section of this manual The CAN option provides an interface to external CAN bus networked systems for example to the Parker IQAN Moisture sensor output settings The Moisture sensor is an option that can be included when specifying the icountPD Refer to the Product configurator page 53 in the Reference section of this manual The Moisture sensor reports on the saturation levels of the fluid passing through the icountPD sensing cell The output is a
12. termination NOTE If the moisture sensor is fitted without the 4 20mA or the 0 5V 0 3V option then the output is via RS232 NOTE Parker recommends the use of a 9 way D type socket with RS232 using the pin configurations given in the above table 1 8 Parker Hannifin icountPD CONNECTIONS GB Deutsch DT connector Supply and Limit relay cable if fitted Pin configuration diagram Deutsch male connector end view 1 Relay Normally Closed if fitted Relay Normally Closed if fitted Relay Normally Closed if fitted NOT USED 2 NOT USED 4 20mA Supply 12 20Vdc 0 5V 0 3V Supply 12 24Vdc NOT USED 3 Relay Common if fitted Relay Common if fitted Relay Common if fitted NOT USED 4 Relay Normally Open if fitted Relay Normally Open if fitted Relay Normally Open if fitted NOT USED 3 NOT USED NOT USED NOT USED NOT USED 6 NOT USED NOT USED 0 5V 0 3V supply OVdc NOT USED 7 Product supply OVdc Product supply OVdc Product supply OVdc Product supply OVdc 8 Product supply 9 40Vdc Product supply 9 40Vdc Product supply 9 40Vdc Product supply 9 40Vdc 9 NOT USED NOT USED NOT USED NOT USED 10 NOT USED NOT USED NOT USED NOT USED 11 NOT USED NOT USED NOT USED NOT USED 12 Screen termination Screen termination Screen termination NOT USED Parker Hannifin recommend that the mating Deutsch connector cables are screened These cables are available from Parker Hannifin see the icountPD part number specifier s
13. 1 0700 parker southafrica parker com 2010 Parker Hannifin Corporation All rights reserved B 84 833_IPD_GB_Ver A
14. 126 22 4 5 8000 1425 235 45 8 6 16 000 2850 506 90 16 f 32 000 5700 1012 180 52 6 64 000 11 400 2025 360 64 9 128 000 22 800 4050 720 128 10 206 000 45 600 8100 1440 206 IN 012 000 91 000 16 200 2880 32 12 1 024 000 182 400 32 400 5 60 1024 ISO NAS SAE comparison chart E 400F 400 800F 800 1300F 1300 2000 2000 4400F 4400 6300F 6300 15 000 21 000 100 000 d IS The above comparisons relate to particle count data only To confirm to any particular standard reference should be made to the recommended experimental procedure LI Parker Hannifin icountPD REFERENCE Component cleanliness guidelines ouggested acceptable contamination levels for various hydraulic systems mure 4000 250 ouper critical Parts 16 000 1 000 Critical 32 000 4 000 Very important koii 130 000 8 000 Important hed PE 250 000 16 000 Average 1 000 000 64 000 Main protection 48 Silt sensitive control system with very high reliability Laboratory or aerospace High performance servo and high pressure long life systems e g aircraft machine tools etc High quality reliable systems General machine requirements General machinery and mobile systems Medium pressure medium capacity Low pressure heavy industrial systems or applications where long life is not critical Low pressure systems with large clearances High performance servovalves Industrial servovalves Piston pump
15. 156 6000 MY Malaysia Subang Jaya Tel 60 3 5638 1476 NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Ski Tel 47 64 91 10 00 parker norway parker com NZ New Zealand Mt Wellington Tel 64 9 574 1744 www parkerhfde com European Product Information Centre 24 hour Freephone 00800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 4 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Sp nga Tel 46 0 8 59 79 50 00 parker sweden parker com SG Singapore Tel 65 6887 6300 SK Slovakia Bansk Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TH Thailand Bangkok Tel 662 717 8140 TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com TW Taiwan Taipei Tel 886 2 2298 8987 UA Ukraine Kiev Tel 380 44 494 2731 parker ukraine parker com UK United Kingdom Warwick Tel 44 0 1926 317 878 parker uk parker com US USA Cleveland Tel 1 216 896 3000 VE Venezuela Caracas Tel 458 212 238 5422 ZA South Africa Kempton Park Tel 27 0 11 96
16. 2 0 67 280 900 parker belgium parker com BR Brazil Cachoeirinha RS Tel 4 55 51 3470 9144 BY Belarus Minsk Tel 375 17 209 9399 parker belarus parker com CA Canada Milton Ontario Tel 1 905 693 3000 CH Switzerland Etoy Tel 41 0 21 821 02 30 parker switzerland parker com CN China Shanghai Tel 86 21 5031 2525 CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 33 00 01 parker spain parker com FI Finland Vantaa Tel 358 0 20 753 2500 parker finland parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker france parker com GR Greece Athens Tel 30 210 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Fujisawa Tel 81 4 6635 3050 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com LV Latvia Riga Tel 371 6 745 2601 parker latvia parker com MX Mexico Apodaca Tel 52 81 8
17. 80 seconds 0 3600 seconds via RS232 communication Laser Diode optical detection of actual particulates ISO 7 22 NASO 12 By recognised online methods confirmed by the relevant ISO procedures MTD Via a certified primary ISO 11171 automatic particle detector using ISO 11943 principles with particle distribution reporting to ISO 4406 1996 ACFTD Conforming to ISO 4402 principles with particle distribution reporting to ISO 4406 1996 Contact Parker Hannifin 2 420 bar 30 6000 PSI Note Flow may be bi directional 40 140 ml min optimum flow 60 ml min 0 01 0 04 USGPM optimum flow 0 016 USGPM Size 0 6 to 25 l min 2 7 USGPM Size 1 24 to 100 l min 6 26 USGPM Size 2 170 to 380 l min 45 100 USGPM 20 C to 40 C 4 F to 104 F 5 C to 60 C 41 F to 140 F 5 C to 80 C 41 F to 176 F Parker recommends the use of a 9 way D type connector This can be connected to a USB port using a USB serial adaptor Note that these connectors adaptors are NOT supplied with icountPD units contact Parker Hannifin for advice 5 RH over compensated temperature range of 10 C to 80 C 50 F to 1 76 596 RH to 10096 RH 0 2 RH typical at 5096 RH in one year Regulated 9 40Vdc Typically 120mA IP66 rating Refer to the EC Declaration of Conformity page 2 Variable current Variable voltage CAN bus Moisture sensor 4 20mA O 5Vdc 0 3Vdc user selectable to SAE J1939 e g Parker I
18. NNOO7 ACC6NNO08 Test Point s inch BSP fitting ACC6NN009 ACC6NNO10 Test Point s inch NPT fitting ACC6NNO11 ACC6NNO12 single Point Sampler SPS2021 SPS2061 External flow device 5840074 Contact Parker Power supply ACC6NNO13 5 metre M12 8 pin plug ACC6NNO14 ACC6NNO15 and socket cable kit Deutsch 12 pin connector kit ACC6NNO16 RS232 to USB converter ACC6NNO17 The M12 cable kit consists of two 5 metre cables a communications cable and a relay power supply cable that enable all output options Note that the Aggressive fluid hoses are provided as a single hose not in pairs XX D 3 Parker Hannifin icountPD REFERENCE GB SENSOR PART NUMBERS ST1 0144 100 0 6 25 Mineral fluid STI 1144 100 1 20 100 Mineral fluid STI2144100 STI 2144 100 2 80 380 Mineral fluid 1 ST10148100 ST1 0148 100 0 6 25 Aggressive fluid 3 8 9111148100 Sade 100 1 20 100 Aggressive fluid SA STI2148100 ST1 2148 100 2 80 380 Aggressive fluid 1 YA Parker Hannifin icountPD Parker Worldwide AE UAE Dubai Tel 971 4 8875600 parker me parker com AR Argentina Buenos Aires Tel 54 3327 44 4129 AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 970 parker easteurope parker com AU Australia Castle Hill Tel 61 0 2 9634 7777 AZ Azerbaijan Baku Tel 994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 3
19. QAN Linear scale within the range 596 RH to 10096 RH 6 Parker Hannifin icountPD INTRODUCTION GB Software default settings Comms echo OFF Verbose errors OFF STI Sensors used OFF Reporting standards ISO Particle limits oy Measurement period 60 seconds Reporting interval 30 seconds Power on mode AUTO Auto start delay 5 seconds Date format dd mm yy Default if options fitted Relay hysteresis ON Relay operation for particle limits ON Relay operation for moisture sensor ON limits Digital display orientation O degrees Digital display brightness level 3 mid 0 5V 0 3V output voltage range 0 5V Moisture sensor limit 70 7 Parker Hannifin icountPD INTRODUCTION GB Product features Ko M16 x 2 test points icountPD mount points to suit M5 socket nawak GISELE Note 5 8 inch BSF test points for head cap screw see detail below air phosphate ester fluid application only ch n cl 4 am ow M Communication cable Fluid compatibility Blue band Mineral based oils Red band Phosphate ester oils J 5 MU 16 ft communication cable P W Ud p M12 8 pin socket communication o metre 16 ft cable or cable 150mm 6 inch flying lead or M12 8 pin plug cable 150mm 6 inch DT series Deutsch plug connector flying lead or cable 150mm 6 inch flying lead DI series Deutsch receptacle connector 150mm 6 inch flying lead Dimensions fo
20. and between 4000 and 8000 particles larger than 14 microns REFERENCE ISO 4406 1999 When the raw data in one of the size ranges results in a particle count of fewer than 20 particles the scale number for that size range is labelled with the symbol gt For example a code of 14 12 7 signifies that there are more than 8 000 and up to and including 16 000 particles equal to or larger then 4um c per 100 ml and more than 2 000 and up to and including 4 000 particles equal to or larger than 6um c per 100 ml The third part of the code 7 indicates that there are more than 64 and up to and including 130 particles equal to or larger than 14um c per 100 ml But the 14um c part of the code could actually be 7 indicating a particle count more than 130 particles per 100 ml A Parker Hannifin icountPD REFERENCE GB IS04406 particle distribution chart The chart includes various ISO level contamination grades wo om I Jw ai x nn BE Hess DEE ce ol 71 st 189 t MI RE Mm EC ST Ug E AON TK S E i 2 Mam SEEN 5 0 N au 10 Bae RUDI w 2 10 4 BENNETT 5 BE A 8 LIZ lt 5 10 15 20 25 90 AQ 50 particle size um 45 Parker Hannifin icountPD REFERENCE GB NAS 1638 chart Sizerangeum 5 15 15 25 25 50 50 100 100 4 46 Parker Hannifin icountPD 00 125 22 1 290 l4 8 2 1 500 89 16 3 1 2 1000 178 32 6 1 3 2000 306 63 11 2 4 4000 712
21. cification ISO EXAMPLE Assuming the limits on the icountPD have been set to 18 16 12 and the actual particles detected by the icountPD is giving a ISO result of 20 17 11 LED 1 flashes red 2 codes higher than the set limit LED 2 appears solid red 1 code higher LED 3 appears solid green 1 code lower NAS EXAMPLE Assuming that the limit on the icountPD has been set to 7 and the actual particles detected by the icountPD is giving a NAS result of 9 LED 2 flashes red 2 codes higher LED MOISTURE SENSOR INDICATOR LED 4 Solid green trips at RH percentage Relative Humidity level or below the set point limit Solid red trips above the RH level 3 7 Parker Hannifin icountPD FRONT PANEL DISPLAYS GB Error detection Errors which can be easily corrected are indicated by a short flashing amber LED On Off Fault 1 Laser too hot Oil is too hot Allow to cool Off On Fault 2 Light level is bad Flush with clean oil and retry Errors that require the unit to be returned to the supplier or service centre are indicated by a double flashing amber LED On Off Fault 1 Channel failure Impossible Count Readings Digital display parameters ISO 4406 NAS 1638 Start up 1 Once the icountPD has been connected to a regulated power supply the product logo is displayed for approximately five seconds as the icountPD performs a system diagnostic check 2 If the Power on mode is set to Auto the factor
22. d Relay Common if fitted 4 Yellow Relay Normally Open if fitted Relay Normally Open if fitted Relay Normally Open if fitted 5 Grey NOT USED NOT USED NOT USED 6 Pink NOT USED NOT USED 0 5V 0 3V Supply 0 Vdc 7 Blue Product supply OVdc Product supply OVdc Product supply OVdc 8 Red Product supply 9 40Vdc Product supply 9 40Vdc Product supply 9 40Vdc Parker Hannifin recommend that the mating M12 connector cables are screened These cables are available from Parker Hannifin see Accessory part numbers on page 53 of this manual IMPORTANT NOTE It is the responsibility of the end user to ensure that the cable s braided screen is terminated to a suitable earth bonding point 1 5 Parker Hannifin icountPD CONNECTIONS Voltage measurement M12 connector KOG UOIMS euondQo Je IUJIS JO Je3euunnuu PI SW v jeuueuo 4o1uouJ O 18S uonisod YOUMS ou SMOUS ejduuexe siu NSd Del 9PAOP 6 A ddns jonpold anjg 9pAQ Alddns 1onpoug uld A0 Alddns A 0 AS 0 ong pay J 31nd3no A 0 AS 0 euueuo Josues aJnislo A MOJISA ndino A 0 AS 0 g Ieuueu2 u io 1nd3no Ag 0 AS 0 v UU UMOIG Avz c Addns Ag 0 AS 0 SWUM ndino NE 0 AG 0 9 Jeuueuo 9 qeo 9 qeo SWWON Ajdans Adiunos opAQ Alddns Parker Hannifin icountPD 16 CONNECTIONS Current measurement M12 connector KOG YOUMS euondo JE ILUIS JO Jeyeuunjnuu euig 9PAO Alddns vuuoz r SW
23. e finger tight only Do not use spanners or wrenches Flow control A pressure compensated flow control device Parker Hannifin part number 8840074 has been developed to give the icountPD user greater flexibility The flow control device enables testing where flow ranges are outside the icountPD specifications i e 40 140 ml min or where pipe diameters do not allow the icountPD to be installed REQUIRED DIFFERENTIAL PRESSURE RANGE 5 315 BAR The flow control device fits onto the downstream outlet side of the icountPD connecting through a manifold block via a self sealing quick connection test point The differential pressure valve automatically compensates for pressure and viscosity changes whilst maintaining its flow setting even as the workload changes The table below is used to select the appropriate valve position 3 20 100 3 8 90 200 4 2 190 320 5 310 500 9 Parker Hannifin icountPD CONNECTIONS GB System 20 sensor connection Online flow range via System 20 inline sensors Size 0 Sensor Size0 6 to 25 l min optimum flow 15 l min Size1 24 to 100 l min optimum flow 70 l min NALE Size2 170 to 380 l min optimum flow 250 l min WA 20772 Z M GER 5n WI um si TAA The required differential pressure across inline sensors is TT Ee UU n 0 4 bar minimum MZA Refer to the Sensor part numbers section on page 46 before ordering System 20 sensors See I
24. ection in this manual IMPORTANT NOTE It is the responsibility of the end user to ensure that the cable s braided screen is terminated to a suitable earth bonding point 1 9 Parker Hannifin icountPD CONNECTIONS Voltage measurement Deutsch DT connector KOG YOUMS euondQo v jeuueuo JOWUOW O 18S UOIJSOd YOJIMS SU SMOUS duuex sly U9819S eng penu y 3nd3no Ag 0 AG 0 euueuo JOSUSS a8Jnislo A MOJISA 1ndino A 0 AS 0 g jeuueuo u uo 1ndino Ae 0 AS 0 v I uueuo eyuAA 1ndino A 0 AG 0 9 jeuUeUD o qeo SUJUJO2 JE ILUIS JO Jeyeuunjnuu IEUD U9819S Deu opA0r 6 Alddns 1onpoJd anig 9pAQ Ajddns 1onpoug uid A0 Ajddns Ag 0 AS 0 UMOIg Avz c Alddns Ag 0 AS 0 9 qeo A ddns Gd unoo N S d 9PAO Alddns NSd Parker Hannifin icountPD 20 CONNECTIONS Current measurement Deutsch DT connector KOG YOUMS euondQo Je ILUIS JO Jejyeuunjnuu Eu 9PAO Alddns vuuoz r Parker Hannifin icountPD SW y Jeuueuo 4o3uouJ O 18S uonisod YOUMS ou SMOUS ejduuexe SIU U9819S U9819S NSd NSd pet 9PAOp 6 Alddns Jonpoald INDIO pejeoipep onja pony J 3nd3no YW0Z eng 9PAO Alddns 1onpoug pue ejeJ1edes e IBUUEUO JOSUSS INJSION q 1snuu Ajddns OQ vue MOIIBA ndino ywog y g jeuueuo OU JEU OJON U9819 ndino YWIOZ 7 v jleuueuo UMOIG 9PAOZ Z Addns vuuge r SUM ndino VWOzZ w 9 leuueuo
25. he icountPD Command requires digital display option to be fitted to icountPD fthe Limit Relay has been turned OFF for both Contamination monitoring and Moisture sensing the Limit Relay will not operate but the alarm status is not affected If the Limit Relay has been turned ON for both Contamination monitoring and Moisture sensing the Limit Relay will operate when any alarm condition is reached 3 6 Parker Hannifin icountPD FRONT PANEL DISPLAYS GB Front panel displays LED display parameters IS04406 NAS1638 Start up 1 Once the icountPD has been connected to a regulated power supply all four LEDs will roll from top to bottom for a minimum of five seconds as the icountPD performs a system diagnostic check 2 The icountPD then automatically starts monitoring using the factory default test parameters Only if the Power on Mode is set to Auto product default LED indication LED 1 LED 2 LED 3 LED 4 The icountPD uses LED 1 2 and 3 for the indication of ISO 4406 LED 2 alone is used for the NAS1638 code Individual code lights trigger according to user settings The order of triggering is Solid green trips at all codes below the set point limit code Flashing green LED trips at the set point code Solid red ED trips at the set point plus 1 code Flashing red LED trips at the set point plus 2 codes LED 4 is reserved for the icountPD Moisture Sensor Contact Parker Hannifin for details of its spe
26. icountPD icountPD User Manual B 84 833 IPD GB Ver A 2010 Parker Hannifin Corporation www parkerhfde com Laser Information This product contains an invisible infrared 5mW laser Any dismantling of the product may result in dangerous exposure to laser radiation INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM CAUTION Users are not required to access the laser radiation source and should never do so EC Declaration of Conformity EC Declaration of Conformity Document No DoC0001 issue 3 Parker Hannifin UK Ltd Hydraulic Filter Division Europe Condition Monitoring Centre Brunel Way Thetford Norfolk IP24 1HP United Kingdom Product s The following icountPD products have been approved icountPD compatible with mineral aggressive oils and aviation fuels icountPD calibrated with ACFTD and MTD icountPD with or without a display LED or digital icountPD with or without a limit relay icountPD with RS232 4 20mA 0 3 0 5V and CANBUS J1939 outputs icountPD with or without a Mositure Sensor icountPD fitted with the fixed 5 metre cable Deutsch connector or M12 connector The Product s described above are in conformity with the essential requirements of the following directives 89 336 EEC amended by 92 31 EEC 93 68 EEC and repealed by 2004 108 EEC Harmonised standards EN61000 6 3 2001 Electromagnetic compatibility Part 6 3 Generic standards Emission standard for
27. installations SOLID CONTAMINANT CODE NO Applications Mechanical handling Parker Hannifin icountPD 51 REFERENCE SOLID CONTAMINANT CODE NO 16 11 Applications Injection moulding Metalworking Unused commercial grade oil 52 Z c T D m at D D c O D un TD D 3 Q O 3 Q D a D 3 D O B D O CLR N D 15 20 25 30 40 SO particle size uim Parker Hannifin icountPD REFERENCE GB Ordering Information STANDARD PRODUCTS TABLE Mineral RS232 4 20mA M12 8 pin plug connector Mineral MID Hab Yes RS232 4 20mA Yes M12 8 pin plug connector Mineral MID Digital Yes RS232 4 20mA No M12 8 pin plug connector Mineral MID Digital Yes RS232 4 20mA Yes M12 8 pin plug connector Mineral MID Digital Yes RS232 0 5V No M12 8 pin plug connector Mineral MID Digital Yes RS232 0 5V Yes M12 8 pin plug connector Mineral MID LED NO RS232 CAN bus Yes Deutsch 12 pin DI series connnector PRODUCT CONFIGURATOR 1 No 00 No 10 Deutsch 12 pin DT series connector Mineral 1 ACFID None RS232 PDR 3 Aviation fuel 3 AS4059 RS232 4 channels 4 GSM 4 RS232 RS485 um m ester ACCESSORY PART NUMBERS 1 metre hose length ACC6NNOO1 ACC6NNO02 2 metre hose length ACC6NNO03 ACC6NNO04 5 metre hose length ACC6NNO05 ACC6NNO06 Test Point inch BSP fitting ACCG
28. ipdi2211200 oet the values for Detector ID Serial Number AB6NNOI6 and Date Format Firmware 10201 dre B The remaining detector Calibration Date 1207 07 information is preset by Parker Calibration Due Date 01 12 06 Hannifin and cannot be changed Calibration Dust MTD Relay Options A Relay Hysteresis V On Particle Limits 14 M du Relay Operation V Particle Limits 12 M 6u v Moisture Limits 10 ei 14u A Manually Operate Relay Moisture Limit 60 SRH Step 3 oet the values in Measurement STI Sensor Used EI Configuration Relay Options Reporting Standard ISO M and Alarm Limits Measurement Period 120 eer Interval 0 m 5 s Power On Mode Auto Start Auto start delay 5 ker Step 4 oet the values for Orientation and cent FS Brightness Level in Display Options bol E BN and Voltage Range 0 5V 0 3V or J1939 in Output Options if either Output Options 00000 of these options are fitted pi dM 2 9 Parker Hannifin icountPD 30 Class Codes Moisture RH Relay State Step 5 Setup values are verified as valid in Results Click Start to start verification and Stop to stop Parker Hannifin icountPD Microsoft Windows HyperTerminal connection An alternative way of achieving communication with icountPD is to use the HyperTerminal program supplied with Microsoft Windows but not always installed on
29. lt 90 clockwise from default 270 clockwise from default 180 clockwise from default 3 9 Parker Hannifin icountPD FRONT PANEL DISPLAYS GB Error detection In the unlikely event of a error occurring the normal display is completely replaced by an error code for example Error 13 The error messages correspond to the following error code No error Erori Unknown command Emor2 Characters after command ignored Command ignored unit is busy Emor5 Unexpected character found Emor6 oymbol too long Bad command format Emor8 Unknown value Invalid date format Invalid date Emor13 Option not fitted Emor14 otring too short Emor15 otring too long No test result Number expected Number too long Number out of range Interval shorter than duration Expected On or Off Expected Disabled or Enabled Expected Auto or Manual Expected Yes or No 40 Parker Hannifin icountPD Reference Optional wiring configuration 5 metre limit relay cable wiring configuration The icountPD can be specified to include a built in limit switch relay which can be triggered when a preset alarm level is reached The relay contacts can be used to switch an external device on or off Each wire within the icountPD limit relay cable is identified as Red White and Blue which corresponds with the diagram below Wire colour Description 0 Hed Normally Open Blue Nor
30. m range Voltage range displayed RWC Read Warning limit relay for ONT or OFF displayed Contamination 2 RWM Read Warning limit relay for Moisture ON or OFF displayed 1 Command requires a Moisture Sensor to be fitted to icountPD Command requires a Limit Relay to be fitted to icountPD 3 Command requires a O 5V option to be fitted to icountPD Command requires digital display option to be fitted to icountPD SCE Set Communication Echo SCE ON SCE off Comms Echo ON allows icountPD to communicate in two directions Hyperterminal Comms Echo OFF allows icountPD to communicate in one direction Setup Utility SDB Set Display Brightness Set levels 1 5 SDF Set Date Format SDF dd mm yy SDF mm dd yy SDF yy mm dd SDI Set Detector ID SDI fHHHHHHHBHHBHHBHE 14 characters maximum spaces not allowed SDO Set Digital Display Orientation SDO 0 Normal 0 SDO 1 90 BOE 120 eB 2405 SEV Set the Error Verbose mode SEV on SEV Off Error Verbose ON displays the full description of the error code i e Error 40 Expected On or Off Error Verbose OFF displays just the error code i e Error 40 SJE Set J1939 Status SJE On Off can only set On SLT Set contamination Limit Threshold SLT for ISO SLT for NAS SML Set Moisture sensor Limit SML SMP Set Measurement Period SMP 5 to 180 seconds The Measurement period sets the number of seconds the detector uses to determine the contamination levels So if
31. mally Closed e White Common The contact rating is 5A at 5 24Vdc IMPORTANT NOTE It is the responsibility of the end user to ensure that the cable s braided screen is terminated Optional limit relay hysteresis Hysteresis is a property of systems usually physical systems that do not instantly follow the forces applied to them but react slowly or do not return completely to their original state To set Relay Limits refer to the Communication Protocol User Commands section in this manual HYSTERESIS FEATURE ON The relay will energise when any channel is one code above the set limit i e LEDs are solid red and will only de energize when all channels are one code below the set limit i e All LEDs are solid green HYSTERESIS FEATURE OFF The relay will energise when any channel is one code above the set limit i e LEDs are solid red and will only de energize when all channels are on the set limit i e All LEDs are flashing green 41 Parker Hannifin icountPD REFERENCE GB EXAMPLE ISO SCENARIO An icountPD has been connected to a hydraulic fluid transfer system With the icountPD limit relay switched off Normally Closed the limits set to ISO 20 18 13 and the relay cable electrically connected to a Parker 10MFP Filtration Trolley The icountPD will activate the 10MFP as soon as the set limits are breached The ten test results below show the effect of having the hysteresis on or off Test 1 result 20 16
32. ndependent monitoring of system contamination trends Calibration by recognised online principles confirmed by relevant International Organization for Standardization ISO procedures Early warning LED or digital display indicators for Low Medium and High contamination levels A low cost solution to prolonging fluid life and reducing machine downtime Visual indicators with power and alarm output warnings Self diagnostic software Mineral and phosphate ester fluid compatible construction see the Product Configurator page 53 for fluid type options Fully PC PLC integration technology such as RS232 0 3V 0 5V 4 20mA and CAN bus SAE J1939 see the Product Configurator page 53 for communication options Percentage saturation reporting through an integrated moisture sensor see the Product Configurator on page 53 for moisture sensor options D Parker Hannifin icountPD INTRODUCTION GB Technical specification Product start up time Measurement period Reporting interval Principle of operation International codes Calibration Hecalibration Working pressure Flow range through icountPD Online flow range via System 20 sensors Ambient storage temperature Environment operating temperature Fluid operating temperature Computer compatibility Moisture sensor calibration Operating humidity range Moisture sensor stability Power requirement Current rating Certification 5 seconds minimum 5 1
33. nline Sensor Monitors Parker Hannifin Brochure CMO13GB1 for more information on System 20 sensors Ni f N il m d TM a m WII Ou ISIS ET kd NUE sll All dimensions are in millimetres IMPORTANT NOTE P1 and P2 of the System 20 sensors MUST be connected to the icountPD test points Ensure that the icountPD command SSU is set to Yes when connecting to icountPD refer to Communication protocol section of this manual for a list of user commands Contact Parker Hannifin if you require further advice in connecting icountPD to your system 1 0 Parker Hannifin icountPD CONNECTIONS GB Electrical connections The icountPD has a Communications cable in front and a Supply and Limit relay cable behind Supply and Limit Communication cable relay cable Depending on user requirements and the type of installation the two cables may be supplied in om lengths and unterminated or supplied in much shorter lengths and terminated with industry standard connectors as in the following table CABLES AND CONNECTORS AVAILABLE No connector 5m 16 ft cable 12 way no connector 3 way no connector M12 150mm 6 inch cable 8 pin M12 socket 8 pin M12 plug Deutsch DT series 12 pin Deutsch DT receptacle 12 pin Deutsch DT plug 150mm 6 inch cable connector connector WIRING DIAGRAMS For each type of termination a wiring diagram is provided sho
34. place the seal 24 Parker Hannifin icountPD CONNECTIONS GB Variable current output settings ISO setting The following table can be used to relate an analogue output in mA to an ISO code For example an output of 10mA is equal to an ISO code 12 zo Gore tasso O0 MES E70 I 085 ROC 5 GEES jO ol lO PAE SII o 1 2 3 4 S 6 8 9 10 ilii 12 13 14 15 16 cont MEE 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 cont WEEZE ER RI ET IEI EI EI EI 3 ISO v output mA 20 Over range ERROR The actual calculation is as follows ISO code output in mA 4 x 2 e g 11 5mA 4 x 2 15X2 150 15 output mA Saturation i e above ISO code 22 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 ISO code NAS setting The following table can be used to relate an analogue output in mA to a NAS code For example an output of 15mA is equal to NAS code 10 4 5 6 7 8 9 10 1H 12 15 14 15 16 17 18 19 20 00 0 1 2 3 4 5 6 7 8 9 10 11 12 Q S ERROR Note Saturation above NAS code 12 NAS v output mA The actual calculation is as follows NAS code output in mA 5 e g 15mA 5 NAS 10 Saturation i e above NAS code 12 output MA NAS code 25 Parker Hannifin icountPD CONNECTIONS GB Variable voltage output settings The variable voltage output option is capable of two different voltage ranges a 0 5Vdc range as
35. pplied as standard with the icountPD 2 7 Parker Hannifin icountPD Software The icountPD may be configured using the icountPD Setup Utility supplied on CD For more direct control of the device using its communications protocol you may use the Parker Terminal program both Parker programs are supplied on the icountPD CD You may also use Microsoft Windows HyperTerminal program but note that this program is not currently supplied with the Windows Vista operating system icountPD Setup Utility software PC Installation The icountPD Setup Utility and Parker Terminal software is available on the CD supplied with the icountPD The software can be run directly from the CD or copied to a PC hard drive Using the icountPD Setup Utility Check that the icountPD is connected to power and the communication cable is connected to the PC via the RS232 plug Place the CD in your PC drive and wait for the selection screen to appear On starting the software the icountPD Setup Utility screen appears Communications 000000 Step 1A Port COMI a a isconnec With the icountPD connected to ML power and the RS232 connected Z verbose Errors to the PC select the appropriate communication port Step 1B Note the status of the icountPD Connected Running 2 8 Parker Hannifin icountPD Sensor Configuration Detector ID OLED 4 20 Eng Step 2 Product ID icount PD Part Number
36. r installation Dimensions are given in mm inches i CA I Oo 5 Ss Soe 4 4 5 1 Olo i lk Oc Nc Ol cols Os Two mounting locations to suit M5 socket head cap screw EL supplied icountPD flange thickness 10mm 0 4 inch L 155 Maximum torque Nm 6 1 8 Parker Hannifin icountPD Connections Hydraulic connection Our recommendation is to position the icountPD as close to the system output as possible whilst controlling the flow to the optimum 60ml min This then provides the highest pressure conditions plus the oil in this position is indicative of the reservoir s oil condition For transportation the icountPD is supplied with two test point covers these need to be removed The mineral oil version of icountPD is supplied with M16 x 2 hydraulic test points Parker recommends that these are not removed or loosened f these test points are not required please contact Parker Hannifin for alternative options Note that the phosphate ester oil version of the icountPD is supplied with 5 8 inch BSF hydraulic test points For Hydraulic connection 1 Connect two pressure hoses to either end of the icountPD test points 2 Connect the opposite end of the pressure hoses to the application NOTE The connection of these test points should b
37. rene 37 LED display parameters 1504406 NAS1638 37 Digital display parameters ISO 4406 NAS 1638 38 PROTON ECE em E 41 Optional wiring configuration eee 41 Optional limit relay hysteresis Us 41 HSE 4 i a sasa asala aa 43 ISO NAS SAE comparison chart ete lee 47 Component cleanliness guidelines anane 48 VISE DE IEC lei sete D 49 ISO CH MIA Line 50 Order TO p a AO ae RE RI RR ide tu 53 3 Parker Hannifin icountPD Introduction Parker Hannifin s icountPD represents the most up to date technology in solid particle contamination analysis The icountPD is a compact permanently mounted laser based particle detector module that provides a cost effective solution to fluid management and contamination control Principles of operation The icountPD measures particle contamination continuously and updates the display output options and limit relay every second Unlike the Parker CM20 LCM20 or MCM20 the unit does not perform a one off test This means that even if the Measurement Period is set to 60 seconds the display output and limit relay all report the presence of dirt in the oil in just a few seconds it does not wait until the end of the Measurement Period before reporting the result The icountPD has just one setting to control the accuracy stability and sensitivity of the measurements
38. residential commercial and light industrial environments EN61000 6 2 2001 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments Signed for and on behalf of Parker Hannifin UK Ltd Thetford 13t May 2008 UL Steve Newcomb Operations Manager CMC E12 Issue 1 May 07 2 Parker Hannifin icountPD Contents Laser NOT TION eul etate ei anaa aa io oara d ital a ni 2 EG Declaration of OP POR MY ee ee 2 INITOQUCLION mp aaa cica au Ka GE ce i 4 Principles of operation aa 4 sp e 5 FOCI ANG A SPCC P aaa aa 6 Software detault Selling nemo mc it tii nt me nn nad 7 POC Tee ne matt rm menu din 8 Dimensions for naa susanne 8 Rani d 9 Pe SUG AS EE 7 gio Reuse eR PTT 7 System 20 sensor connection 10 Electrical conne ONS SEO T m 11 Variable current output settings nenea eee 25 Variable voltage output settings 26 CAN bus network output OPTION entrer nac U a ai i i bague 26 Moisture sensor output settingS 26 aceto COTS LIV 1 RT c aa 24 SD ED NA aii 28 icountPD Setup Utility software wa 28 Microsoft Windows HyperTerminal connection T 31 Communication protocol 33 Front panel displays eere se
39. rols how often the icountPD senas results over the RS232 STR or START Start testing OK displayed STP or STOP otop testing OK displayed 3 3 Parker Hannifin icountPD Full List of commands RCD Read the last Calibration Date Last calibration date displayed RCE Read Communication Echo ONT or OFF displayed Comms Echo ON allows the icountPD to communicate in two directions Hyperterminal Comms Echo OFF allows the icountPD to communicate in one direction Setup Utility RDB Read Display Brightness Brightness levels 1 5 RDD Read the next calibration Due Date Next calibration due date displayed RDF Read Date Format Date format displayed i e dd mm yy RDI Read Detector ID Detector ID displayed RDO Read Digital Display Orientation RDO 0 Normal 0 RDO 1 90 RDO 2 180 RDO 9 27405 RDS Read Detector Siatus IPD status displayed i e RUNNING RDU Read the calibration Dust Unit Calibration dust displayed i e MTD or ACFTD REN Read last Error Number Last error number displayed RER Read last Error text Report L ast error text displayed REV Read the Error Verbose mode Error verbose mode displayed Error Verbose ON displays the full description of the error code i e Error 40 expected On or Off Error Verbose OFF displays just the error code i e Error 40 RFN Read Fault Number Fault number displayed RJE Read J1939 Status ONT or OFF displayed RLR Read the Last contamination Result L ast contamination result displayed
40. s proportional valves compensated flow controls Vane pumps spool valves Gear pumps manual and poppet valves cylinders Ham pumps Parker Hannifin icountPD REFERENCE GB Viscosity charts The following charts indicate the differential pressure required to run a successful test at the appropriate flow rates Example If the fluid you wish to analyse has a relative viscosity to 60 cSt to generate the optimum flow rate 60ml min a differential pressure of O 5bar is required If the fluid you wish to analyse has a relative viscosity of 400 cSt a 4 bar differential pressure would result in 130 ml min Flow x Differential pressure x Viscosity 2 00 1 80 1 60 1 40 e 10 cSt m 20 cSt 1 20 a 40 cSt 50 cSt 60 cSt e 70 cSt 100 cSt 110 cSt 130 cSt 160 cSt 1 00 WE 0 00 Differential pressure bar 40 50 60 70 80 90 100 110 120 130 140 Flow rate ml min Flow x Differential pressure Differential pressure bar 40 50 60 70 80 90 100 110 120 130 140 Flow rate ml min 49 Parker Hannifin icountPD REFERENCE GB ISO contamination charts Typical system applications and code numbers These typical applications and ISO code numbers are taken from the UK Contamination and Control Research Programme 1980 1984 Ref AHEM Guide to Contamination Control in Hydraulic Power Systems 1985
41. sion 1 00 00 Connected 0 00 47 Auto detect 9600 8 N 1 SCROLL CAPS NUM Capture Print echo 3 2 Parker Hannifin icountPD SOFTWARE Communication protocol The commands used with the icountPD are either made up of Set Read or Start Stop commands oet commands allow the value or values of parameters to be changed Head commands allow the value or values of parameters to be read Start Stop commands allow the user to start and stop tests Example SDF dd mm yy sets the date format RDF reads the product format date All commands are sent in ASCII characters and the protocol accepts both upper and lower case characters For example all of the following codes are equivalent SDF Sdf SDf sdF sdf NOTE The use of a after a command for example SDF dd mm yy is optional Certain commands are for internal use only and can be accessed via a password system Should an unauthorized person attempt to access these commands the icountPD returns an error code for Invalid Command Most used commands Calibration dust displayed i e MTD RDU Head calibration dust or ACFTD RLT Head NAS or ISO limits Limits displayed RRS Head reporting standard ISO or NAS displayed SLT Set limits SLT 4 for ISO i e SLT 19 18 15 SLT for NAS SHS iso SRS Set reporting standard GAS ro oet reporting interval SRI 0 to 3600 seconds SRI O No reporting NOTE The reporting interval SRI cont
42. the PC or laptop s hard disk check the installation disk or contact your organisation s IT department if the program is not present Please note that HyperTerminal is not supplied with Windows Vista but the Parker Terminal utility can be used with this operating system The standard communication settings used in STEP 4 are as follows 9600 8 None 4 None Step 2 Select HyperTerminal from All Programs gt Accessories gt Communications gt HyperTerminal My Documents A AT amp T Global Network Client v Fi AutoCAD LT 2000 A Cisco Systems VPN Client Click Start D FaxPress WEMA Een C Games Ej IBM iSeries Access for Windows Fi Jasc Software m Lotus Applications A Macromedia Fi Microsoft Office Fi Productview Fi Realvnc WA SmartBackup 2 Ei Soundmax l an Startup mi Symantec Client Security Fi Thinkvantage E winzip Adobe Reader 6 0 Internet Explorer GQ Outlook Express LA Post it Software Notes Lite A Accessibility ug Communications 2 HyperTerminal e Entertainment Fi System Tools QJ Address Book 2 Calculator ES Command Prompt Notepad W Paint 9 Program Compatibility Wizard Synchronize Tour Windows XP Cg Windows Explorer A WordPad Network Connections 9 Network Setup Wizard 5 New Connection Wizard kd v Yv a Remote Desktop Connection ES eS Wireless
43. this is 60 seconds the unit will use the last 60 seconds of oil to determine the contamination level See the Component cleanliness guideline chart in the Reference section of this manual SPD Set the Power on hold off Delay SPD 5 to 900 seconds The Power on hold off delay command allows the user to delay the start of the icountPD operation SPM Set the Power on Mode SPM auto SPM manual 3 D Parker Hannifin icountPD With the Power on Mode set to Auto icountPD starts testing automatically when the power is connected using the last setup parameters With the Power on Mode set to Manual icountPD becomes idle and requires the user to manually start testing SRI Set Reporting Interval SRI mm ss O to 3600 seconds i e 0 1 hour note that O 2 No reporting The Reporting Interval controls how often icountPD sends results over the RS232 SRS Set Reporting Standard SRS iso SRS nas SSH Set limit relay Switch Hysteresis 2 SSH on SSH off SSS Set limit relay Switch State 2 Soo ON ooo Ol SSU Set STI Sensor Used SSU yes SSU no SVM Set the Voltage Maximum range SVM 8 0 3Vdc output 5 0 5Vdc output SWC Set Warning limit relay for Contamination SWC on SWO off SWM Set Warning limit relay for Moisture SWM on SWM off 1 Command requires a Moisture sensor to be fitted to the icountPD Command requires a Limit Relay to be fitted to the icountPD 3 Command requires a 0 5Vdc option to be fitted to t
44. wing how a digital multimeter may be connected to both the Communication and the Supply and Limit relay cables The connections for an optional moisture sensor if fitted are also shown Two variants voltage measurement and current measurement are shown for each type of cable termination 1 1 Parker Hannifin icountPD CONNECTIONS GB 5 metre cable no connector Communication cable Black Green Yellow White Blue Brown Orange Grey Pink Turquoise cyan Violet purple Product supply 9 40Vdc Product supply OVdc NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED RS232 Ground Pin 5 RS232 Receive Pin 3 RS232 Transmit Pin 2 NOT USED Product supply 9 40Vdc Product supply OVdc Channel A ISO 4um 0 Channel B ISO Gum C or NAS if selected Channel C ISO 14um c Moisture sensor channel if fitted 4 20mA Supply 12 20Vdc NOT USED RS232 Ground Pin 5 RS232 Receive Pin 3 RS232 Transmit Pin 2 NOT USED Product supply 9 40Vdc Product supply OVdc Channel A ISO 4um c Channel B ISO 6um c or NAS if selected Channel C ISO 14um C Moisture sensor channel if fitted 0 5V 0 3V Supply 12 24Vdc 0 5V 0 3V Supply 0 Vdc RS232 Ground Pin 5 RS232 Receive Pin 3 RS232 Transmit Pin 2 NOT USED NOTE If the moisture sensor is fitted without either 4 20mA or 0 5V 0 3V option then the output is via RS232 NOTE Parker
45. y default the icountPD automatically starts monitoring using the default test parameters mv a N La AN hh m emm COH N el MTD calibrated Aes M Sei Channel sizes Limits Measured ISO codes Moisture sensor reading Automatic light sensor 3 8 Parker Hannifin icountPD FRONT PANEL DISPLAYS GB Digital display indication The digital display shows the actual measured codes the size per channel in microns and the user definable limits Note that the channel size and the limits are displayed alternately If the Moisture Sensor option is fitted the Moisture Sensor reading 96RH is also shown The order of trigger for both ISO NAS and Moisture Sensor option is oolid digit s code s that are at or below the set point limit Flashing digit s code s that are above the set point limit Automatic Light Sensor The digital display on the icountPD is fitted with an automatic light sensor This automatically adjusts the brightness of the display for optimal reading depending on the actual light conditions where the product is located The icountPD brightness level default is 3 The brightness levels range from 1 low to 5 high 3 being the mid point Display Orientation The digital display can be orientated using the icountPD Setup Utility software to suit the way in which the unit has been fitted The default display orientation is 0 the other settings are 90 180 and 270 clockwise from defau
46. y of contaminants The ISO code number corresponds to contamination levels pertaining to three sizes The first scale number represents the number of particles larger than 4um c per 100 millilitre of fluid the second number for particles larger than 6um c per 100 milllilitre of fluid and the third number for particles larger than 14um c per 100 millilitre of fluid 43 10 DELL Ne s L SE L NP e L N Ka 104 N I 14 2 0 Number of particles per 100 millilitres greater than indicated size N Cd PEE EE ya A D HS KW WR E NENNEN 10 Particle size um Note that interpolation i e estimation within the measured range is acceptable extrapolation i e estimation outside of the measured range is not Parker Hannifin icountPD REFERENCE GB ISO contamination numbers 9os OS 10 x 10 EE E 4 x 106 8 x 106 EO ES MOE 4 x 108 e a 1 x 106 SEI EET IH Ber 500 x 103 1 x 106 me s 250 x 103 500 x 105 130 x 103 250 x 108 64 x 103 130 x 103 E RH 32 x 108 64 x 108 P 16 x 103 32 x 108 ESSI 30 16 x 108 Ss 4 x 103 8 x 103 P 2x lO 4 x 108 ENS 1 x 10 2 DE P EXE 500 1 x 108 m 250 500 EN 130 250 Fu FE 64 130 w 32 64 Soe 16 32 een 8 16 Ses 4 8 7 2 4 ESSE 1 2 For example code 20 18 13 indicates that there are between 500 000 and 1 000 000 particles larger than 4 microns and between 130 000 and 250 000 particles larger than 6 microns

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