Installation Manual - Newton Waterproofing
Contents
1. PUMP 2 Newton Waterproofing Systems Newton House 17 19 Sovereign Way Tonbridge Kent TN9 1RH Tel 01732 360 095 Fax 01732 359 033 E info newtonwaterproofing co uk W www newtonwaterproofing co uk CERTIFICATE No 94 3010 NSSPlus s gt gt N FASTRACKCAD ARCHITECTURAL CAD DATABASES INFORMATION This is a dual purpose document that is designed to be the reference manual for the installation of the Newton Control Panel Pro and then should be handed over to the occupier as the user manual and service record m LLL NN r r some WARNINGS SHOCK HAZARD DO NOT OPEN THIS CONTROL PANEL MUST ONLY BE INSTALLED BY TRAINED ENGINEERS NO USER SERVICE PARTS INSIDE PANEL DO NOT OPEN THIS PANEL HAS TWO MAINS POWER INPUTS AND A 12VDC INPUT ALL THREE MUST BE ISOLATED BEFORE SERVICE OF PANEL OR PUMPS This Instruction Manual is for use with Version 2 Control Panel Pro only Please keep this Instruction Manual with the Control Panel at all times The service engineer should confirm findings using the service sheet below Date Engineer Readings Pump 1 Readings Pump 1 Volts Amp Count Hours Volts Amp Count Hours For more information visit us online www newtonwaterproofing co uk CONTENTS amp WARRANTY STATEMENT INFORMATION 2 SERVICE SHEET 2 INTRODUCTION 4 DESCRIPTION OF FEATURES 5 SET UP OPTIONS 7 CONNECTING POWER PUMPS amp OPTIONAL EQUIPMENT 8 SIZING OF NEWT2. There is also the option to prevent both pumps running at the same time if the system is running from back up battery Automatic current monitoring for each pump The panel checks that the pump is using the correct current when the pump has been switched on If the current is too low or a pump cable has been disconnected the panel will automatically switch to the second pump The current in Amps is displayed for running pumps As well as the panel audible alarm an alarm output is sent to trigger the voice or text Dialer where fitted or included or home alarm monitoring system at the time of a pump failure There is approximately a 30 second delay before the sounder operates after a pump fault is detected This is to allow the panel to check there is indeed a pump fault and to not beep the sounder unless the fault is confirmed Automatic main float checking If the main float fails or becomes disconnected the alarm float automatically takes over as the main level control float preset to 10 seconds If in main float fail mode the panel will still alternate both pumps via the alarm float An alarm output is sent to trigger the voice or text Dialer in the event of main float failure Automatic alarm float checking An alarm checking signal is continually monitored to confirm that the alarm float cables have been fitted correctly not been tampered with or have been disconnected Each pump has its own totally separate electronic circuit This
3. been designed by Newton Waterproofing Systems to provide the ultimate in pump operation and diagnosis The panel includes interfaces for use with Newton Victron Battery Back Up and Telemetry Systems as well as connections to whole house alarm and monitoring systems The Control Panel PCB is split into two separate circuits ensuring that pumping will continue even if one of the control circuits should fail This effectively means that the Newton Control Panel Pro is two control panels within one case offering unrivalled redundancy Self diagnostic programs test the pumps on a weekly basis to ensure correct pump performance with the appointed service engineer automatically informed of any detected problem with either of the pumps if the Newton Dialer telemetry system is either connected Newton Purchase Code PA5 or installed within the panel Newton Purchase Code CP7 A typical system is shown below Victron Battery Back Up unit Newton Control Panel Pro Grid mains power supply 230V AC 13A i 2 x Pumps with sequential pumping duty assist amp duty standby operation D eei Battery For more information visit us online www newtonwaterprooting co uk The Newton Control Panel Pro will operate a maximum of two 750W 230V AC pumps The panel is supplied DESCRIPTION OF FEATURES with a vertical water level float switch and high water level alarm float switch The panel is designed to be used with optio
4. chamber The installer should test the system to ensure that one pump completes a pumping cycle within this set time before the second pump turns on to assist Adjust the timers to suit Always set the Pump 2 timer to be 10 seconds more than the Pump 1 timer The DIP switches are all set to OFF by default With this setting the Duty assist function will only take place when the system has mains power If the system is operating off 12V battery power the duty assist function is disabled so that the battery is not drained too quickly If the system is powered by more than one battery with a combined storage of over 400Ah DIP 2 can be changed to ON allowing for duty assist during power outages If a single battery is used we strongly advise not to use duty assist and that the DIP switches are all set to the OFF position Please see page 12 for further information CONNECTING POWER PUMPS amp OPTIONAL EQUIPMENT ELECTRICAL CONNECTION INSTALLATION WARNINGS THIS CONTROL PANEL MUST ONLY BE INSTALLED BY TRAINED ENGINEERS BEFORE COMMENCING INSTALLATION ISOLATE YOUR MAINS ELECTRIC SUPPLY This product should be installed in accordance with the relevant sections of the building regulations code and the current edition of the IEE Wiring Regulations BS 7671 Requirements for electrical installations and appropriate statutory regulations As of April 2004 new installations in the UK should be wired using the EU harmonised colours for the supp
5. to acknowledge WARNING Outputs from the Control Panel to the Newton Dialer are 5V triggers DO NOT SHORT TERMINALS TO 12V TO TEST AS THIS WILL DAMAGE THE CONTROL PANEL PCB Note 1 Connection of the phone line to the panel is only required when the Dialer is fitted within the panel housing The panel terminals receive the T amp R wires from the phone line and further T amp R wires connect from the terminals to the Dialer effectively using the panel terminals as a junction box If the Dialer is fitted externally to the panel only the Earth is required from the Dialer to the panel SERVICE DUE SETTING The engineer can select the service due function by adding a jumper to both service timer contacts This will time down from 365 days to service due will not time days when the panel is not powered up To reset the service timer add jumper links to both service timer and display reset links Press and hold down the reset buttons until the display reads memory reset You have to do this for each pump display If service due setting is NOT required do not place the jumpers on the two service timer links See below for position of service timer amp display reset jumper links RESETTING COUNTER MEMORY AND SERVICE TIMES To reset the counter and hour meters link the display reset jumper and remove the service timer link Press the rest button until the display reads memory reset After resetting replace the service timer link amp remov
6. D THE SERVICE USING THE SHEET ON PAGE 2 For more information visit us online www newtonwaterproofing co uk JN NEWTON WATERPROOFING SYSTEMS PANEL TEST CERTIFICATE Panel Serial Number Part Number TEST Power up panel and test each pump completes its first 3 second burst test Check both pump buttons work Check both pumps alternate with water at high flow minimum of 10 cycles Check water high alarm float works disconnect main float Check if pumps alternate in alarm condition and pump for 10 seconds each Check displays for correct current battery volts cycles and back light Check if both pumps work together in high water flow rates on mains power Check that only one pump works on back up power only from converter 1 2 3 4 5 6 7 8 9 Check dialler display and sounder for water high alarm m C Check dialler display and sounder for mains fail I Check dialler display and sounder for pump fault Check sounder mute functions m W N Check pumps run for a minimum of 20 full cycles in normal mode LIEILI EI EI EI EI E EET EI ET ETE B Check and reset displays to zero check jumper links are in place This twin pump control panel has been tested to the above tests All tests are completed on a test rig pumping water from a sump chamber to an outlet 4 metres high from chamber water level using 750W pumps Newton Waterproofing Systems a trading name of John Newto
7. O EN61346 2U Twin CP PRO 2 DIAGRAM WITHOUT NEWT 18 For more information visit us online www newtonwaterproofing co uk HOME AUTOMATION INTERFACE RELAYS RELAYS OPERATE FOR 5 SECONDS TO TRIGGER WARNINGS MAINS CONVERTER PUMP 1 PUMP 2 GRID POWER POWER POWER POWER 230Vac 50hz 230Vac 50hz 230Vac 50hz 230Vac 50hz 13 AMP 5 AMP MAX 5 AMP MAX 13 AMP FUSED 10A FUSED 10A L N E C C L N E L N E HA F MAINS FAIL ALARM NC WATER HIGH ALARM NO PUMP FAULT NO RPEN EARTH GRID MAINS 230VAC SWITCH FUSE BA EARTH EARTH CONRTOL PANEL MUST BE EARTHED WARNING SHOCK HAZARD ISOLATE BOTH POWER SUPPLIES GRID MAINS AND BATTERY BACK UP POWER SUPPLY BEFORE OPENING CONTROL PANEL LID OR WORKING ON PUMPS Project Drawing no Init Rev Sheet pump PRO 2 Issue 2 with converter 08 11 2010 GWW 1 ON POWER CONVERTER Date Function Location Total sheets Next sheet 08 11 2010 1 Call us for more information on 44 0 1732 360095 JN NEW TON WATERPROOFING Protecting buildings since 1848 Newton Waterproofing Systems A Trading Name Of John Newton amp Co Ltd Newton House 17 19 Sovereign Way Tonbridge Kent TN9 1RH T 01732 360095 F 01732 359 033 E info newtonwaterproofing co uk W www newtonwaterproofing co uk z 5 A E Basch WIBA FASTRACKCAD ARCHITECTURAL CAD DATABASES LU e 05 ae S Ns
8. ON VICTRON BATTERY BACK UP SYSTEMS 12 CONNECTION OF NEWTON DIALER 13 ENGINEER OPTIONS 14 USER INSTRUCTIONS 15 SYSTEM AND PANEL MAINTENANCE 16 PANEL TEST CERTIFICATE 17 PANEL INTERNAL WIRING DIAGRAM 18 WARRANTY STATEMENT Limited Product Warranties One year limited product warranty from date on delivery note or invoice to the customer Delivery note must include the product code number and serial number of the product What is covered by this limited hardware warranty This limited product warranty covers defects in materials and workmanship This limited warranty covers warranty back to base Newton Waterproofing Systems only for defects in materials and workmanship The manufacturer will exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product What is not covered by this limited hardware warranty This limited product warranty does not cover e Products the supplier has not received payment for e Normal wear and tear e Problems with electrical power supply e Failure to follow product installation instructions and user instructions e Failure to perform preventive maintenance on the supplied product or the system the product is used within e Usage that is not in accordance with the product instructions Servicing not authorised by the manufacturer e Problems caused by connecting devices not supplied or authoris
9. Possess an engineer memory reset for resetting all timers and counters G Possess a service due setting to inform the user that a service is due on the system this function can be selected by the engineer All float switches are 12VDC low voltage Via two separate isolation transformers Each pump has a manual override button and a reset button The pump button can be pressed at any time to operate the pump and the reset button to reset the display after an alarm will not reset if pumping Display memory resetting Sounder mute If the sounder is beeping to warn of mains fail or pump fault you can mute the sounder by pressing each mute reset button twice To remind the user of a muted fault the mute function will cancel after 12 hours Engineer reset of counters and timers engineer only see page 15 The Newton Control Panel Pro is designed to be used with all or a selection of the following Newton pumping options A choice of Newton manual pumps of 400W and 750W A range of Newton Victron Battery Back Up Power Inverters to give continuation of pumping via the panel during power outage Newton Dialer pre fitted to code CP7 that will alert up to 8 different land or mobile phones with either text or voice confirmation of the sounding of the alarm Newton PA5O High Water Level Alarm as a remote alarm in another location requires twin core cable connection Whole house management system supplied by others Home automa
10. SPlus BRITISH BOARD OF AGREMENT 94 3010 D ynog CERTIFICATE No For more information visit us online www newtonwaterproofing co uk
11. YES 3000W 400Ah or more 750W 3000W 100Ah or more 750W YES ON 3000W 400Ah or more Only use Newton Victron Power Inverters with this Control Panel Newton Victron Power Inverters have been designed to work with Newton Pumps and have special software for battery charging and converter cooling All Newton Power Converters are tested and calibrated to very high standards before being dispatched from the factory and meet all UK safety requirements Newton Victron Power Inverters include powerful charging circuits and special cooling fan control software The Power Inverters are silent when in standby mode the only time the fan will switch on is to re charge the battery or when the Inverter is under heavy load and powered via the battery INSTALLATION OF POWER INVERTERS Power Inverters must be stored in dry conditions before installation Power Inverters must be installed in a dry cool area with good air circulation and NOT above an open vented lead acid battery or sealed in an air tight box Do not install the Power Inverter near the head of a bed or opposite a wall where someone sleeps All installations that have grid mains and generated mains power must be correctly labelled to inform the user that both power supplies must be isolated before maintenance Power Inverters can cause electrocution take great care to isolate mains and battery before working on systems by unplugging them Follow the instructions included with the Inverter for battery
12. allows for one pump to still operate if a fault develops in the pump that could damage the panel electronics An alarm output is sent to trigger the voice or text Dialer in the event of a controller failure Automatic testing of each pump every 7 days Testing ensures the pumps are used each week and will report any problems detected during the 3 second test with an alarm Each control circuit has its own independent timer to ensure that each pump is tested at different times Each pump is controlled by a zero voltage solid state triac The triac device is controlled by very fast switching electronics that can detect the change to the 50Hz cycle to initiate switching at zero voltage Unlike mechanical relays or contactors there are no moving parts to wear out or generate arcing dust or welding of contacts This gives the control panel a life duty in the millions of pumping operations unlike a mechanical relay that can be as low as 100 000 cycles The panel monitors the power supply and will alarm if the incoming grid mains voltage fails The panel Will give a loud beep once per minute in grid mains fail mode The panel will also auto reset on power return Call us for more information on 44 0 1732 360095 DESCRIPTION OF FEATURES 13 14 15 16 17 18 19 20 12 The panel monitors the power supply and will alarm if the current to each pump is too high or too low The panel automatically checks that the corre
13. appen if the reason of the warning has been corrected If it cannot be reset CALL ENGINEER To MUTE the sounders Each display has its own internal warning sounder and the panel has one main alarm sounder ONLY MUTE THE SOUNDERS IF YOU ARE SURE CALL ENGINEER IF THE PANEL INDICATES A FAULT OR SOUNDS AN ALARM YOU CANNOT RESET To mute an alarm Press the mute buttons twice on each pump when the pumps are not running This will mute the sounder for 12 hours only To remind the user of a muted fault the mute function will cancel after 12 hours YOU CAN ONLY MUTE THE SOUNDER WHEN THE PUMP S ARE NOT RUNNING TO CANCEL MUTE sounder off turn both grid mains and inverter mains off for approximately 5 seconds This will reset the mute function OPERATING A PUMP MANUALLY To operate each pump manually press the pump button The display back light will brighten and the display will show pump current in amps and the back up battery voltage Both pumps can be operated if the panel is operating on mains power If the panel is powered via the Power Converter and battery the panel with default settings will allow one pump to operate at a time Call us for more information on 44 0 1732 360095 SYSTEM amp PANEL MAINTENANCE EVERY MONTH 1 Test the water high float each month by lifting the float switch in the sump chamber The sounder will sound and one of the pumps will start for 10 seconds When the pump has stopped press b
14. as shown on page 10 The terminal connectors allow for quick connection and disconnection to the board Wiring can be connected to the terminal connectors whilst they are fitted to the board or away from the motherboard The Alarm Float is the smaller Reed Pivot Switch and the Level Switch is the larger Vertical Action Float Switch The Alarm Float should be installed so that the switch is always closed and only opens when lifted upwards by rising water Both the Level and Alarm floats have two wires The connection of these wires is not dependent on polarity and can be fitted to either of the terminals for each connection The Level Switch should be connected to the vertical discharge pipe of one of the pumps at a height that allows for the pumps to operate correctly If the switch is too high the switch may not operate until the water level in the sump is too high If the switch is too low it is possible that the pump removes all the water before the switch has turned off It is vitally important to test the pump switching to ensure the pumps operate correctly The Alarm Float should be fitted to the vertical discharge pipe of one of the pumps at a height that is above the Level Switch Call us for more information on 44 0 1732 360095 SIZING OF NEWTON VICTRON BATTERY BACK UP SYSTEMS As an approximate guide with 400W pumps one can expect to pump about 10 000 litres of water with a full Odyssey 100Ah PC2150 battery This figure is bas
15. ct power is being used by each pump If the pump is disconnected or a pump fuse has blown the panel will give a loud two beeps per minute The alarm will also sound if the pump is using too much power Must be reset by pressing the reset buttons or performing a full reset of the panel Alarm sounder options Dip switches on the sounder allow for programming of up to 32 different alarm sounds with a fully adjustable volume control also included Engineer option to mute all sounds other than high water alarm This can be set by the engineer after a full panel reset Hold down the pump 1 mute reset button and then press the pump 1 button then repeat this twice for each pump The display will flash up AUX SOUNDER OFF This will stop any beeping other than for a high water level if the customer requires it Each pump circuit has it s own LCD display with a built in flash memory This display will A Display and store the pump cycles and hours run in an independent flash memory chip for each pump B Display any alarms with the description of the alarm water level high pump fault high current mains failure and sounder off C Display the pump that is running the current of the pump and the back up battery voltage allowing the engineer to monitor pump efficiency and battery condition D Display the voltage of the converter battery in both grid mains and converter in use modes E Display if the panel has had the alarm sounder muted by user F
16. e the display reset link Pump 1 Jumper Settings Pump 2 Jumper Settings Display Service Display Service Link Timer Link Timer Link Link EEE sss ap Lruvor R NS 4 USER INSTRUCTIONS DISPLAY INFORMATION 1 PUMP CYCLES amp PUMP HOURS RUN Default display Displays the cycles and running hours for each pump from date of installation or engineer reset 2 HIGH CURRENT Warning of a pump pulling more current than normal This information may be displayed when both pumps are running or in mains failure mode CALL ENGINEER only if this information is displayed in normal use for longer than 24 hours 3 WATER HIGH ALARM This warning happens when A The water level reaches the small alarm float or the wires to the alarm float have been cut B The main float has failed or the wires to the main float have been cut C Both pumps have failed and no water is being pumped from the sump chamber DANGER OF FLOODING CALL ENGINEER Check power is on to the Panel check cables and float switches check any fuses Requires both reset buttons to be pressed to reset the warning 4 MAINS FAILURE Grid mains to the Panel is off and it is running on emergency power from the Power Converter and battery The alarm will beep once per minute after a pump cycle during mains failure Depending on the amount of water flow battery age and condition the running time from one battery can vary from minutes to days Auto reset on power restorat
17. ed by the manufacturer Warranty Information This warranty gives you specific legal rights and you may also have other rights which may vary from area to area or jurisdiction to jurisdiction The manufacturer s responsibility for malfunctions and defects in the product is limited to repair and replacement as set forth in this warranty statement All expressed and implied warranties for the product including but not limited to any implied warranties and conditions of merchantability and fitness for a particular purpose are limited in time to the term of the limited warranty which is the one year period reflected on your delivery note or invoice No warranties whether expressed or implied will apply after the limited warranty period has expired We do not accept liability beyond the remedies provided for in this limited product warranty or for consequential or incidental damages including without limitation any liability for third party claims against you for damages for products not being available for use Our liability will be no more than the amount you paid for the product that is the subject of a claim This is the maximum amount for which we are responsible Newton Waterproofing Systems reserve the right to change the product specification at any time Call us for more information on 44 0 1732 360095 INIRODUCTION The Newton Control Panel Pro is a class leading pump control panel with many unique features which has
18. ed upon a system with a new battery and the pumps operating to approximately a 4M head with approximately 15 minutes between cycles allowing for battery recovery time in between each operation Further information can be found on page 3 of the Newton Victron Inverters Data Sheet The default set up of this Control Panel has the pump duty assist disabled when the mains power fails to prevent very high current draw from the battery if running two pumps together This setting protects the back up battery from sudden discharge and will allow the system to pump more water for much longer with the limited power supply available in the battery The default DIP setting is OFF on all four DIPs on both the Pump 1 and Pump 2 DIP switches If pump duty assist is required during a power failure we recommend that a minimum battery capacity of 400Ah is used This can be multiple batteries connected in parallel 4x 100Ah or 2 x 214Ah or a single large battery of 400Ah or over To change the default setting change DIP 2 on both DIP Switches to ON Note Approximately 100 Litres water pumped per 1 Amp of power in the battery in a mains power failure although other factors can further reduce this figure such as the quality storage temperature and age of the battery the discharge pipe bore length and the number of bends tees and elbows POWER CONVERTER SIZING PUMP SIZE DUTY ASSIST DIP2SETTING CONVERTER SIZE OF BATTERIES 400W 1200W 100Ah or more 400W
19. ion 5 PUMP FAULT This indicates that one of the pumps is either not connected damaged pumping air or an internal pump protection fuse has blown 10A due to a major pump fail The alarm will BEEP twice per minute 30 seconds after the pump failure CALL ENGINEER Press both reset buttons to reset 6 PUMP CURRENT BATTERY VOLTS This information is only displayed when a pump is running The information is for the engineer to monitor the current that each pump is using and the condition of the back up battery voltage This information is also useful in mains fail mode to check the back up battery voltage when a pump is running The voltage in normal use on grid mains should be 13 5 14 8 Volts this indicates the back up battery is being charged 7 SOUNDER OFF This information warns the user the alarm sounder has been MUTED If the alarm sounder Is active and cannot be reset CALL ENGINEER 8 DISPLAY BACK LIGHT The backlight will be on low when the panel is powered up The backlight will go bright to indicate which pump is running the display will show the pump current and battery voltage 9 SERVICE DUE This information indicates the service option has been activated by the engineer and the annual pump service is now due CALL ENGINEER Note warning information or alarm sounders can be reset by pressing the reset buttons it will not reset if pressed while the display back light is bright or the pumps are running The reset will only h
20. ly conductors NEW COLOURS BROWN Live BLUE Neutral YELLOW GREEN Earth This installation MUST be earthed This control panel is not waterproof is of a metal construction and must be installed in a dry well ventilated area Warning It is important to read and understand the control panel instructions This Newton twin pump control panel has been designed to be wall mounted or recessed within the wall When the unit is recessed into the wall the routing of all cables is also within the wall making a neater installation than if the unit is wall mounted Cable entry is via the 7 cable glands on the bottom of the panel An extension wiring kit for extending the distance from the panel to the pumps up to 50M is available The purchase code is PA 31 and is a special order with a two week delivery from order For ease of maintenance in changing pumps it is recommended to only have one mains cable per 20mm gland Use the glands as indicated below numbered from left to right 1 Mains input cable 2 Power converter input cable 3 Pump one cable 4 Pump two cable 5 Main float cable 6 Alarm float cable Notes Low voltage rated cables should not be run in the same conduit as mains 230V AC cables The panel must be earthed not just earthed via a mains cable with a plug fitted Use the earthing point mounted inside on the bottom of the housing by the gland entry points If the sump chamber is full of water on first powering
21. n amp Co Ltd Newton House 17 19 Sovereign Way Tonbridge Kent TN9 1RH T 44 01732 360 095 W www newtonwaterproofing co uk E info newtonwaterproofing co uk PANEL INTERNAL WIRING DIAGRAM DIP SETTINGS ON PCB DUTY ASSIST TIMER ALARM TIMER d el DEFAULT ALL OFF c i 1210 2 OFF NO TWO PUMPS ON DUTY ASSIST TIMER IN POWER FAIL s 2 20 3 OFF NA 3 30 DEFAULT 3 30 tor DORUM I 40 40 DEFAULT ar 6 60 PUMP 2 DIP 2 DEFAULT ALL OFF 7 70 7 70 1 OFF NA B 8 80 2 OFF NO TWO PUMPS ON DUTY ASSIST TIMER IN POWER FAIL 9 90 9 90 3 OFF NA B 110 B 10 OV C 120 C 120 BF NOT USED D 130 D 130 MF MAINS FAIL E 140 E 140 HA WATER HIGH ALARM F 450 F 150 12VDC ALARM MAIN BACK UP PHONE DIALLER PSDOO1 ONLY FLOAT FLOAT BATTERY LINE IN 12VDC POWER FOR NC NO 12VDC LINK TO DIALLER MUST BE FROM Kani 1AMP DIALLER BACK UP BATTERY ALARM B1 MAIN FLOAT B2 C 12VDC BACK UP BATTERY TIOAH SEALED TYPE DATA EARTH BF MF HA F 5V CABLE TO SHOW BATTERY VOLTS ON DISPLAY AND TO POWER DIALLER IF FITTED 4 1 3 R T EARTH OV 2 12V DIALLER INPUTS 1 AMP FUSE AT BATTERY F1 12 3 amp 4 ARE SV DIALLER PSDOO1 ONLY NOTES ONLY USE DIALLER IF 12V DATA CABLE IS CONNECTED TO THE BACK UP BATTERY CALL ABORT PASSCODE ONLY TRIGGERS ANSWERE DEFEAT A CONRTOL PANEL ie CONNECTION DRAWING T
22. nal Newton Victron Battery Back Up Systems sized to suit the pumps and installed with sufficient battery power to ensure continued pumping during power outages PANEL HIGHLIGHTS 1 10 11 Automatic alternate duty cycle Each time the main float switch calls for a pump to start the panel will alternate the command to each pump to share the pump wear Two independent power supply inputs One for grid mains and the other for a battery backed power supply via an approved Newton Victron Battery Back Up System In the event of a grid mains failure the panel automatically switches to battery power On power restoration the panel will automatically switch back to normal grid power mode and recharge the battery or batteries Alarm on power failure Panel will alarm on mains failure The mains fail beep will not sound in mains fail until a pump operation has occurred or if the pumps are not used the sounder will beep after 12 hours This is to prevent unnecessary alarms mainly at night An alarm output is sent to trigger the Newton voice and text Dialer included with purchase code CP7 or home alarm at the time of the mains power failure Automatic pump duty assist If one pump cannot cope with the volume of water entering the sump the second pump will automatically start in order to increase the pumping capability The time period before the second pump starts is adjustable master timer setting to accommodate different sized sumps
23. oth reset buttons for approximately 5 seconds each if a Dialer is connected answer the call and press button 8 on the phone to acknowledge alarm 2 Press each pump button for approximately 5 seconds in turn to check each pump is working the panel does an automatic check each week for a 3 second test on each pump 3 Check the panel displays for any warnings if any note and press both ofthe reset buttons for approximately 5 seconds and check display again after the next pumping cycle If the warning has not cleared contact your service company EVERY 6 MONTHS 1 The panel does not contain any serviceable items Wipe the outside of the panel case with a dry clean cloth EVERY 12 MONTHS 1 The system will require servicing by a qualified service engineer to check A The condition of the pumps for wear or loss of efficiency B The service pump timers C The amount of water pumped by the system since the last service D The condition of the sump and any deposits in the bottom of the chamber E The condition of the Basedrain pipe work and water outlet pipes F The back up battery condition voltage and capacity under load G The condition of the large cables from the battery to the converter and the battery connections H The condition of the Power Inverter if fitted test back up system by turning off the mains to both the Panel and Power Converter I Test the Dialer if installed J Reset service timers and counters if required RECOR
24. sizing and installation Batteries although only 12V have very high currents of 300 Amps plus so if you short the terminals with a spanner ring or watch for example they would become white hot in less than 1 second For this reason you must remove all metallic rings watches or any object that may cause a short If the battery is an open vent type you must wear safety glasses and PPE to prevent acid burns The Power Converter must not have the mains power connected when fitting the battery cables Joints must be dry and clean It is very important that the connection is good and secure as a bad joint will heat up and cause the cable insulation to melt fire risk the voltage to vary and the Power Converter electronics will be damaged The battery terminals MUST be covered by a tamper proof method and not exposed For more information visit us online www newtonwaterproofing co uk WIRING DIAGRAM 12V FROM BATTERY OR 12V POWER SUPPLY 1A FUSED Phone Line R Phone Line T See note 1 below Dialer Earth Dialer Trigger input GND wm wm wm w BF Trigger to Terminal 2 Not used MF Trigger to Terminal 4 mm wm wm wm w HA Trigger to Terminal 1 F Trigger to Terminal 3 m Dialer Trigger input 12V m DIALER TRIGGER INPUTS 2 3 4 PROGRAMMED INPUTS 1 Water Level High Not used Pump Requires Attention Pump Mains Failure All warnings followed by press button 8
25. tion relays are mounted on the PCB to allow panel warnings to operate other systems The relays are contacts volt free The relays operate for 5 seconds on pump fault water high or mains fail Note that a mains fail is NC whilst the others are NO For more information visit us online www newtonwaterprooting co uk As mentioned earlier the panel has two control circuits Pump 1 and Pump 2 Each circuit has a set of control dip switches and a timer The position of these is shown in the diagram below Duty Assist Timer High Water Level Alarm Timer Duration of first pump operation Set at 10 seconds longer than Duty before second pump starts to Assist Timer assist gt s es os w ED 333 LJ Er AMA PoO609 CO0 072i XA1A M Ca 4 eus ro9 cZcL X Ew E A HAV y 4 JM MI A Pans Poms Lem Eons 2 re Sounder volume amp DIP Switch 1 DIP Switch 2 Pump 1 Pump 2 tone settings 10A fuse 10A fuse 1 OPTIONAL Grid mains power supply 230V AC 13A FURTHER BATTERIES II Power Inverter option DEIGI CP7 Only Newton Control Panel Pro 2 Manual MEEI Newton Newton Pump Pump 400 to 400 to 750W 750W USER SELECTABLE DIP SWITCHES AND TIMERS The Control Panel Pro is supplied with the pump duty assist timers shown on page 7 set to 30 seconds for Pump 1 and 40 seconds for Pump 2 This is the optimum setting for the Newton NP400 pump within a Titan Pro sump
26. up the panel the alarm may sound and both pumps may start in sequence in pump duty assist mode When the water level is below the main float top position reset the panel by turning off the power supply for 5 seconds On power up the system will operate normally The display units can be reset after installation Please see the instructions on page 15 Call us for more information on 44 0 1732 360095 CONNECTION WIRING DIAGRAM ALARM FLOAT Low voltage WATER LEVEL FLOAT Low voltage DIALER CP7 only See page 14 for terminal connects for Dialer and phone line GRID MAINS INPUT 230V AC POWER CONVERTER INPUT 230V AC option T j j MTR Y 11 P A l J Ze I ae ee M ee DU UL Gee I 1 n A E lf h Y LAATIA IC PI Y J JIV M X NI LED 2m ANI Ww Y LR ew j i gt i J S IDA p D FAX pM E oc M JOH O1NH au CONNECTION NOTES CONNECTING POWER PUMPS amp OPTIONAL EQUIPMENT Connection of the grid mains electric supply should be carried out by a competent person Ensure that the grid mains connection is not connected until all connections are complete and the Control Panel casing is fitted and locked closed The Control Panel is supplied with terminal connectors These are fitted into the motherboard terminals
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