Moving the Equipment
Contents
1. ENGO 211 8 29 176 6 92 FRONT COLD AISLE Chilled water inlet Chilled water outlet Trough for communication cables Power connections dual feed Humidifier supply 00000 0 Condensate drain Dimensions are shown in mm in InRow RP CW Installation na2274a 15 Bottom piping and power access locations bottom view REAR HOT AISLE 115 4 53 Grp na2104a 141 5 54 176 6 91 FRONT COLD AISLE 57 25 2 25 Humidifier supply Condensate drain Power connections dual feed Communication connections 27 80 mm 1 09 in Condensate overflow Chilled water inlet 92000000 Chilled water outlet Dimensions are shown in mm in 16 InRow RP CW Installation Installation Joining the Equipment to Enclosures Joining to NetShelter SX enclosures The equipment com2. First InRow RP InRow RP 2 Last InRow RP Modbus master e BEER ayaa Ja f f f f i S o E na1766a Termination resistor provided Modbus cable RS 485 InRow RP CW Installation 37 Network port The Network port allows communication from the InRow RP to the network First InRow RP Second InRow RP Last InRow RP O O na2554a No Switch Hub NV Network port LAN cable 10 100 Base T 38 InRow RP CW Installation Power Connections Wiring configurations A WARNING UNEXPECTED BEHAVIOR OF APPLICATION Only a licensed electrician may connect the equipment to utility power Fai
3. u es CH SES HO HUET AHEIDUDOEDID DEU messas EE na2008a 9 e OO oe o o e e OO oO e o OO o O o e Transformers User interface connectors Main controller board Relay board Ground lug Main circuit breaker power feed A Main circuit breaker power feed B Automatic transfer switch ATS contactors ATS timers ATS transformer ACRP501 only ATS timer circuit breakers Fan circuit breakers Controller circuit breaker Humidifier circuit breaker Heater circuit breaker Heater contactors Humidifier contactor InRow RP CW Installation Main controller board Network Management Card CRAC controller single inline memory module SIMM Differential Pressure SIMM Internal RS485 SIMM OPTO isol
4. Arc by Schneider Electric Installation InRow RP CW ACRP500 ACRP501 ACRP502 PE APS RME Aa AR P j WEA FS wT av COR Sab This manual is available in English on the enclosed CD UZivatelska p ru ka v eStini je k dispozici na pgilozen m CD Dieses Handbuch ist in Deutsch auf der beiliegenden CD ROM verf gbar Deze handleiding staat in het Nederlands op de bijgevoegde cd Este manual esta disponible en espanol en el CD ROM adjunto Ce manuel est disponible en fran ais sur le CD ROM ci inclus A hasznalati utasitas magyarul megtalalhato a csatolt CD n Questo manuale disponibile in italiano nel CD ROM allegato AY 2 TIVO A Ask Thalia CD ROM 2D SRC AMET Denne manualen er tilgjengelig pa norsk pa vedlagte CD Instrukcja Obs ugi w jezyku polskim jest dostepna na CD O manual em Portugu s est dispon vel no CD ROM em anexo aHHoe PpyKOBOACTBO Ha PYCCKOM A3bIKe nMeeTcCaA Ha npnnaraeMmoM KOMNAaKT ANCKe Denna manual finns tillg nglig p svenska p medf ljande CD Bu kullanim kilavuzunun T rk e s l x kte g nder len CD er s nde mevcuttur pap nem CD ERER FAI PXA RAT DATE AJ C D ESRF AMATEUR A 556 CD HA Sal WFO SLI American Power Conversion Legal Disclaimer The information presented in this manual is not warranted by the American Power Conversion Corpora tion to be authoritative error free or complete This pub
5. Hose adapter supplied 6000 7 8 in copper tubing field supplied and installed InRow RP CW Installation Leak sensor LISISISISAIS III TT pp TL gt ADELE Ne Install up to four optional leak sensors AP9325 as needed na1584a 1 Connect the leak sensor to TE the unit using connector SET SN J32 which is located in the wire harness next to the pump assembly at the bottom of the unit 2 Position the leak sensor inside or outside the equipment Note Install leak sensors on a clean surface and do not allow them to touch metal that is in an air stream 3 Route the leak sensor to the outside through either the bottom plate or the door 4 Secure the leak sensor wire to surfaces using cable ties and cable tie holders provided with the leak detector na2073a InRow RP CW Installation na2103a Filling and Purging the Unit When the unit has been properly piped begin the filling process top piping configuration shown CAUTION ELECTRICAL SHOCK Ensure that all electrical connections are unplugged before you introduce water into the unit Failure to follow these instructions can result in injury and equipment damage 1 Open the 2 way bypass shutoff valve by turning the handle 90 clockwise Top coil vent Using a 2 5 mm h
6. Room preparation ee EE SE E EE Vestes 12 KESSLER Pont 12 Incoming power supply requirements 13 Service ACCESS EE 13 Dimensions and Weight 14 DIM GNSIONS i isc hie une au atlas e a ave 14 WEIGKE ed a eee ee cut 14 Piping and Power Access Locations 15 Top piping and power access locations top view 15 Bottom piping and power access locations bottom view 16 InRow RP CW Installation NAS Fal den EEN e Joining the Equipment to Enclosures 17 Joining to NetShelter SX enclosures 17 Joining to NetShelter VX and VS enclosures 17 Removing the Doors and Panels 18 Removing the front and rear doors 18 Removing the side panel 19 Installing the side panel 19 Removing the electrical panel cover 20 Leveling the Equipment 21 Mechanical Connections 22 Top Water PIPING ge mue Joe se see Ue lieues 22 Bottom water piping 224 0240 e tes e eege 23 MUMIQITICR EE 24 Condensate pump 2220227 51525525 dunes ist 25 Leak SENSON nis ar ee hoc ha ede de De Sa ee 27 Filling and Purging the Unit 28 CIN GT eme eine de Oe eh tae TT 29 InRow RP require
7. away from the equipment This facilitates removing the equipment from a row Female quick connectors and reduction fittings are supplied with the equipment Connect the fittings as shown then connect the drain line quick connector to the top or bottom condensate pump output line e Tubing field supplied and installed 1 2 in male NPT or 1 2 in male BSPT fitting field supplied and installed Straight reduction supplied GO Ge na2534a Quick connector supplied Note Perform all piping in accordance with applicable industry guidelines as well as local and national codes and regulations CAUTION UNPROTECTED OUTPUTS e Failure to properly route the condensate pump drain line before operation could result in water damage e Do not route drain or supply lines above computer equipment Uninterruptible Power Supply UPS units Power Distribution Units PDUs or light fixtures Failure to follow these instructions can result in equipment damage InRow RP CW Installation 25 26 Condensate overflow CAUTION WATER DAMAGE Failing to perform the following procedure may result in condensate pan overflow and possible damage to the data center Failure to follow these instructions can result in equipment damage Connect the equipment condensate overflow line to an external drain using the fittings as shown na2538a InRow RP Hose adapter clamp supplied
8. GND Can be used for customer input and output interface de Supply 12 Vdc Can be used for customer input and output interface Current limit is 20 mA Supply 24 Vdc Can be used for customer input and output interface Current limit is 20 mA Remote shutdown Used for remote shutdown of the InRow RP eee 9 e Voltage is applied from the internal power supply or by using an external power supply Remote shutdown Ground connection point for remote shutdown supply source 32 InRow RP CW Installation e res Modbus D1 RXTX Connections for Building Management System Wire a 150 Ohm terminator resistor H Modbus DO RXTX supplied into the final InRow RP between ModbusGND GND Modbus DO and Modbus D1 Ke air temperature sensor front Temperature sensor installed on the front of the equipment Supply air humidity sensor front Humidity sensor installed on the front of the equipment Display interface Connection for the display interface installed on the front door of the equipment InRow RP CW Installation 33 Rack temperature sensors The rack temperature sensors control the unit airflow and ensure adequate supply of cooling air to the server racks in the data center The unit is supplied with three external rack temperature sensors These sensors along with wire clamps and wire clips are included in the install kit supplied with the unit in a separate box Installing the rack temperature senso
9. InRow RP CW Installation Interior components front e060ceuU A Ad KH AA L ER Ua L1 HR IA LPN 7 EATEN lt D VW L Ea Yel D a Lu nt Ie IT ETT LIAM A a O W Electrical panel Electrical heater Fan Supply air temperature sensors Main feed breakers Fan guard User interface connectors Humidifier Ground wire Condensate drain pan Supply humidity sensor Condensate pump InRow RP CW Installation Interior components rear 3 S Ei fa fo z H LE H LE LE LE LE H H LE H LE LE LE LE LE H H H H H H 7 LT LT LE ZC TL ee ee ee ee ee e Les H 1 na2105a AN WAN Chilled water coil Rear doors Chilled water control actuator Air filters Chilled water three way valve body Return humidity sensor Flow meter Return temperature sensor Pipe chase InRow RP CW Installation Electrical panel Ey feae eae a fal ast EE EEEEEEER Ia ag UU ET ie em Bt DS 2
10. RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE Copyright intellectual and all other proprietary rights in the content including but not limited to soft ware audio video text and photographs rests with American Power Conversion Corporation or its licensors All rights in the content not expressly granted herein are reserved No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information This Publication shall not be for resale in whole or in part Contents General Information ccecceccencceccencencccccencencecneencecneeneeee 1 SE EE 1 Inspecting the Equipment 2 Storing the Equipment Before Installation 2 Moving the Equipment 2 Moving the equipment to its final location 2 Model Identification 3 Component Identification 4 install kit inventory EE 4 Exterior Components ES e sus ee ee eee eee een tales sie 5 Interior components front 6 Interior components rear 7 Electrical panel cst do ee osent 8 Main controller board s lt 3 20006 92203505 dot t t s et t s 9 PIPING eil Te Tu CEET 10 Bell Lei de CC 11 Pre Installation SLR dr wns eel hb Sew ee ai sera 12
11. do not operate the equipment Keep all packaging for Q inspection by the shipping company Storing the Equipment Before Installation If the equipment will not be installed immediately store it in a safe place protected from the weather CAUTION EQUIPMENT DAMAGE Leaving the equipment uncovered and exposed to possible damage from the environment will void factory warranty Failure to follow these instructions can result in equipment damage Moving the Equipment Moving the equipment to its final location The recommended tools for moving the equipment while it is still on the pallet include the following Pallet jack Forklift 1 Q Note The equipment can be rolled to its final location using its casters if the floor is smooth and clean 2 InRow RP CW Installation Model Identification The model number can be found on the outside of the shipping crate and on the nameplate located inside the unit as shown Use the table below to verify that the unit is the correct size and voltage Model Configuration Voltage Reheat Humidifier Air Pattern ACRP500 Chilled water 200 240 3 50 60 Hz Electric Steam canister replaceable Back to front ACRPS5O1 Chilled water 460 480 3 60 Hz Electric Steam canister replaceable Back to front ACRP502 Chilled water 380 415 3 50 60 Hz Electric Steam canister replaceable Back to front i Nameplate Ci na2600a InRow RP CW Installation Component Ident
12. infiltration Polyethylene film is recommended for ceiling and wall applications Apply rubber or plastic based paints to concrete walls and floors Insulate the room to minimize the influence of exterior heat loads Reduce fresh air to the minimum required by local and national codes and regulations Fresh air imposes extreme load variation on the cooling equipment from summer to winter and causes increased system operating costs Air distribution 12 The equipment distributes air in a back to front discharge pattern removing hot air from a hot aisle and discharging cooled air into a cold aisle Note The equipment is designed for free air discharge or for use with the Rack Air Containment System or Hot Aisle Containment System The equipment is not intended to be connected to a duct system InRow RP CW Installation Incoming power supply requirements Automatic Transfer Switch ATS The function of the ATS is to transfer load from feed A to feed B if the power is lost on feed A s Feed A Primary Power Feed supplies power to all functions in the equipment s Feed B Redundant Power Feed supplies power to all functions in the equipment CAUTION ELECTRICAL HAZARD na2252a Feed A Feed B The equipment requires three phase electrical service Electrical service must conform to local and national electrical codes and regulations The equipment must be grounded Failure to follow these instructions can r
13. mm AWG 18 0 6 Nm Supply GND Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Supply 12 VDC Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Supply 24 VDC Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Customer input Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6Nm Customer input Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Modbus D1 Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Modbus DO Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Modbus GND Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Temperature sensor front RJ 45 Humidity sensor front RJ 45 Display interface RJ 45 InRow RP CW Installation 11 Pre Installation Room preparation During the design of the data center consider ease of entry for the equipment floor loading factors and accessibility to piping and wiring In addition the room temperature and humidity combination should conform to the environmental operating envelope as defined in the following graphics 9 g D 80 D 80 70 Unacceptable a 70 Unacceptable 60 operating limits Z 60 operating limits D 50 D 50 E 40 E 40 e Acceptabl o Acceptabl 2 i cceptable 2 cceptable S 10 operating range 5 10 operating range g to 5 2 4 50 P Tee 70 75 80 85 90 95 100 105 110 de Ambient temperature C Ambient temperature F Seal the room with a vapor barrier to minimize moisture
14. panel cover Remove the electrical panel cover to install the main power cable 1 Remove the five M4 screws securing the cover 2 Remove the cover by opening it and sliding it toward the front of the equipment CAUTION ELECTRICAL HAZARD Ensure all wiring is not energized before routing cables into this equipment Only qualified service and maintenance personnel should work on this equipment Failure to follow these instructions can result in death serious injury or equipment damage 20 InRow RP CW Installation na2194a Leveling the Equipment Note The leveling feet at the corners of the equipment provide a stable base if the floor is uneven but they cannot compensate for a badly sloped surface 1 Remove the front and rear doors See Removing the front and rear doors on page 18 Note Before removing the front door unplug the ground wires and any other wire connections that may interfere with the removal of the doors 2 For each leveling foot insert a Phillips PH2 or slotted screwdriver into the screw above the leveling foot Turn the screw clockwise to extend the leveling foot until it makes firm contact with the floor 3 Reinstall the front and rear doors CAUTION SHOCK HAZARD After reinstalling the front door reconnect the ground wire and other wire connections Failure to follow these instructions can result in injury or equipment damage No
15. 5 cables with RJ 45 connectors as shown Terminators must be inserted into the A Link ports at the first and last InRow RP The maximum wire length for the entire group may not exceed 305 m 1 000 ft First InRow RP Second InRow RP Last InRow RP na0733a A Link IN with provided RJ 45 terminator A Link IN InRow A Link cable CAT 5 ethernet cable A Link OUT with provided RJ 45 terminator A Link out InRow RP CW Installation Building Management System BMS The Modbus interface allows each InRow RP to communicate with the BMS Use a three wire cable to connect each InRow RP in turn Wire a terminator resistor 150 Ohm 1 4 W into the Modbus master and the final InRow RP between Modbus DO and Modbus D1 This terminator is included in the installation kit See Install kit inventory on page 4 Each InRow RP has a three wire Modbus terminal on the user interface A connector with screw terminals is used to allow wiring to be attached See User interface connectors on page 31 for specific layout of the user interface For information on setup of Modbus parameters see the JnRow RP Operation manual
16. Maximum Overload Full Load Amperes Rated Load Model Ampacity MCA Protection MOP FLA Amperes RLA ACRP500 46 8 50 ACRP501 24 8 30 ACRP502 24 Consult local and national codes for wire size conduit requirements and overload protection Local or national codes may require the installation of external disconnects Two disconnects would be required and must be rated properly for equipment Piping Connections Type ACRP500 ACRP501 ACRP502 Chilled water supply Union 1 1 2 in NPSM 1 1 2 in NPSM 1 1 2 in NPSM Chilled water return Union 1 1 2 in NPSM 1 1 2 in NPSM 1 1 2 in NPSM Humidifier water supply Quick coupling 1 4 in NPT or BSPT 1 4 in NPT 1 4 in BSPT Condensate drain Quick coupling 1 2 in NPT or BSPT 1 2 in NPT or BSPT 1 2 in NPT or BSPT Tf ring seal is damaged use a new seal supplied to prevent leakage Torque union to 20 Nm 15 Ib ft Minimum Maximum Communication Connections Type Wire Size Wire Size Torque Rack temperature RS 2 2 Rack temperature 2 RJ 45 Rack temperature 3 RJ 45 A Link IN RJ 45 A Link OUT RJ 45 Network port RJ 45 Console port DB 9 Customer output NC Normally Closed Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Customer output COM Common Screw connector 0 2 mm AWG 24 0 75 mm AWG 18 0 6 Nm Customer output NO Normally Open Screw connector 0 2 mm AWG 24 0 75
17. approximately 25 mm 1 in away from the equipment This facilitates removing the equipment from a row A factory installed quick connector for connecting the tubing to the equipment is supplied The quick connector has a male 1 4 in NPT or male 1 4 in BSPT to connect to a compression fitting The quick connector has a shut off function so no separate shut off valve is necessary The humidifier water supply line can be connected through either the top or the bottom of the equipment as shown Male quick connectors are positioned in both the top and the bottom of the equipment Water pressure should be between 100 and 800 kPa 15 and 115 psi for proper humidifier operation Connection Connection Dirty water must be filtered through top through bottom before it is supplied to the humidifier Water temperature must be between 1 C and 40 C 34 F and 104 F Do not use softened de mineralized or de ionized water na2345a See the manual included with the humidifier for more information about water quality mineral content hardness and minimum maximum levels for conductivity connected to a leak detector Note Perform all piping in accordance with applicable industry guidelines as well as local and national codes and regulations Q Not
18. ated Input SIMM oo O J23 connector en r e CO de ies na2082a I U ee i InRow RP CW Installation Piping Diagrams InRow InRow Bottom piping RP RP Return Suppl Supply Top piping Return InRow InRow RP RP dE Flex hose or copper De Circuit setter field installed Copper tubing Prey Hose end drain with cap AS Y strainer with 20 mesh screen field Pex Isolation valve installed Blow down may be installed on Y strainer condensate drain humidifier water supply chilled water supply and chilled water return Top Note Top or bottom entry can be chosen individually for each type of connection i e power Q piping configuration will have the same valves and strainers as bottom piping configuration 10 InRow RP CW Installation Connections All connections to and from the equipment can be made through either the top or the bottom of the equipment All connections are made with connectors so no soldering welding or gluing is necessary See the following tables for information about the sizes and types of connectors Power Connections for Power Feed A and Power Feed B Minimum Circuit
19. clamps from the interface connectors Then route the wiring down along the electrical panel and secure with wire clamps InRow RP CW Installation 31 Description of user interface connectors Rack temperature sensors 1 2 3 Three temperature sensors which must be installed on the cold aisle side of the server racks See Rack temperature sensors on page 34 A Link IN In and out connections for A Link The terminators supplied with the equipment A Link OUT must be plugged into the first A link port and the final A Link port for the system Network port 10 100 Base T Network port Connects the equipment to the network Status and Link LEDs indicate network traffic e Status LED blinks orange and green at startup indicates the status of the network connection solid green IP address estab lished blinking green attempting to obtain an IP address e Link LED blinks to indicate network traf fic green operating at 10 mbps orange operating at 100 mbps Console port RS 232 communication port used for local service access to the equipment Use configuration cable APC part number 940 0103 to connect to this port Customer output Normally Closed Customer configurable output relay which NC can be activated for all types of alarms or critical alarms The relay can be connected to Customer output Common COM external equipment using 30 Vac de 2 A Customer output Normally Open NO Supply
20. e It is recommended that a solenoid water valve be installed in the humidifier supply line Connect the fittings to the humidifier water supply line as shown then connect the water supply line quick connector to the top or bottom humidifier input Flexible tubing field supplied and installed Compression fitting field supplied and installed Straight reduction supplied CL 6000 Quick connector supplied o na2536a InRow RP CW Installation Condensate pump The pump is factory wired and piped internally to the condensate drain pan and humidifier outlet The pump can move liquid a maximum of 18 m 60 ft which may include a maximum lift of 3 5 m 11 5 ft at a flow rate of 87 I hr 23 gph For example if your lift is 3 m 10 ft you will have 15 m 50 ft of usable run remaining The pump uses an on board condensate high level float switch wired into the equipment for alarm capabilities na2345b Connection Connection through top through bottom The condensate drain line can be connected through either the top or the bottom of the equipment using factory installed male quick connectors and tubing approved by local building codes that will allow the drain line connector to be moved approximately 25 mm 1 in
21. ecific countries each of which provides customer support information Wwww apc com support Global support searching APC Knowledge Base and using e support e Contact the APC Customer Support Center by telephone or e mail Local country specific centers go to www apc com support contact for contact information For information on how to obtain local customer support contact the APC representative or other distributors from whom you purchased your APC product APC the APC logo and InRow APC by Schneider Electric APC the APC logo and InRow are owned by Schneider Electric Industries S A S American Power Conversion Corporation or their affiliated companies All other trademarks are property of their respective owners 990 2710C 001 12 2011
22. erference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with this user manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference The user will bear sole responsibility for correcting such interference Canada ICES This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada Japan VCCI This is a Class A product based on the standard of the Voluntary Control Council for Interference by Information Technology Equipment VCCI If this equipment is used in a domestic environment radio disturbance may occur in which case the user may be required to take corrective actions TORE SRE EAU VCCI DEVE en aA A FRR Cr SE SE GE Eed se d kaf Coin bied kI CERK ZNATE ET Taiwan BSMI SoA jee FR Aaa FEE TER pase ch FH Ihe Al Re SP ee SN Fhe EME PF EHAA A BENS PR Se ed EE HT APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways e Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests Wwww apc com Corporate Headquarters Connect to localized APC Web sites for sp
23. es with four joining brackets two for the front and two for the rear 1 Remove the front and rear doors See Removing the front and rear doors on page 18 2 Locate the four joining brackets Rotate each bracket ninety degrees toward the adjoining enclosure so the bracket is parallel to the floor and install using the screws provided with the enclosure For more information see the Unpacking Installation and Customization manual for the NetShelter SX Enclosure Joining to NetShelter VX and VS enclosures For information on joining the equipment to NetShelter VX and VS enclosures see the installation sheet NetShelter Enclosure Accessories Joining Kits SX to VX VS AR7601 AR7602 InRow RP CW Installation 17 Removing the Doors and Panels Removing the front and rear doors 1 Unlock and open the door 90 degrees 2 Unplug the ground wires and display connection cables 3 Lift the door up and off the hinges CAUTION ELECTRICAL HAZARD When re installing doors reconnect the ground wires and the display interface connection cable Failure to follow these instructions can result in death serious injury or equipment damage 18 InRow RP CW Installation na2010a Removing the side panel na2315a Installing the side panel na2316a InRow RP CW Installation Removing the electrical
24. esult in death serious injury or equipment damage Service access An area of minimum 900 mm 36 in of clear floor space in front of and behind the equipment is recommended for service All required normal maintenance can be performed from the front or back of the equipment An area of minimum 1200 mm 48 in of clear floor space in front of or behind the equipment is recommended to roll the equipment out of a row Note Check local and national codes and regulations for further service access requirements Access required to service within Sin row oe 900 36 09 500 3600 er Dimensions are shown in mm in InRow RP CW Installation Access required to remove from row 13 Dimensions and Weight Dimensions 2156 84 9 ZS ET ET SE Weight Weight of Weight of Model equipment equipment packed unpacked ACRP500 ACRP501 ACRP502 462 kg 1 019 Ib 352 kg 776 Ib Dimensions are shown in mm in 14 InRow RP CW Installation Piping and Power Access Locations Top piping and power access locations top view REAR HOT AISLE
25. ex key turn the flow control actuator to the fully open position 2 Remove the cap from the top coil vent and push the vent 3 At the water supply open the appropriate valves to begin letting water slowly into the unit Flow control actuator 4 Stop pushing the top coil vent when water begins slowly flowing out of the vent Bypass 5 At the water supply a Open all valves no greater than 113 lm 30 GPM and allow the water supply to reach the highest possible flow to the unit for 45 seconds b Close the valves to a 3 8 11 4 I m 1 3 GPM flow for 60 seconds c Open the valves to maximum flow for another 45 seconds 2 way bypass shutoff valve d Balance the system to provide the designed flow rate to all equipment 28 InRow RP CW Installation Chiller Three types of chillers can be connected to the unit e APC size matched chiller thermal storage system e Building chilled water system e Existing dedicated chiller InRow RP requirements Entering water temperature 7 2 12 8 C 45 55 F Weight of unit fully flooded with chilled water 370 kg 816 Ib Flow rate 1 2 2 5 1 s 19 0 39 6 GPM See the chiller installation operation and maintenance manuals for proper installation procedures InRow RP CW Installation 29 Electrical Connections 30 The following electrical connecti
26. follow these instructions can result in death serious injury or equipment damage A WARNING DAMAGE TO EQUIPMENT OR PERSONNEL The equipment is heavy For safety purposes adequate personnel must be present when moving this equipment Failure to follow these instructions can result in death serious injury or equipment damage CAUTION HAZARD TO EQUIPMENT OR PERSONNEL All work must be performed by American Power Conversion APC by Schnieder Electric authorized personnel Failure to follow these instructions can result in death serious injury or equipment damage InRow RP CW Installation Inspecting the Equipment Your APC InRow RP air conditioner has been tested and inspected for quality assurance before shipment from APC Carefully inspect both the exterior and interior of the equipment immediately upon receipt to ensure that the equipment has not been damaged during transit Verify that all parts ordered were received as specified and that the equipment is the correct type size and voltage Filing a claim If damage is identified on receipt of the equipment note the damage on the bill of lading and file a damage claim with the shipping company Contact APC Worldwide Customer Support at one of the numbers listed on the back page of this manual for information on how to file a claim with the shipping company The shipping claim must be filed at the receiving end of the delivery Note In case of shipping damage
27. ification Install kit inventory A ay ra gy gege oa 4 A 8 na2571a Item Description Quantity Item Description Quantity Union end 2 Strain relief metal ACRP502 2 only Humidifier PLC pipe thread 1 Wire clip 9 shutoff 1 4 in NPT ACRP500 and ACRP501 only Humidifier PLC pipe thread 1 e Wire tie 200 mm 8 in 10 shutoff 1 4 in BSPT identified with notches on the hex head portion ACRP500 and ACRP502 only Condensate pump HFC35 pipe 1 Wire tie 390 mm 15 3 in 3 thread shutoff 3 8 in BSPT Hose adapter clamp 2 Resistor 150 Ohm 1 Extension adapter 2 Cable tie 10 Temperature sensor 3 Hose adapter 1 Ring seal 4 Reducer 3 8 in to 1 2 in BSPT 1 Max 10mm Torx screw with 5 Reducer 3 8 in to 1 2 in NPT 1 washer M6 x 12 mm Torx screw with 5 Voltage jumper Lie washer M6 x 10 mm self tapping Torx 5 Ei Up connection adapter top 1 screw piping adapter M6 x 16mm Torx screw with 5 washer British Standard Pipe Thread National Pipe Thread xxx Quantity varies depending on model number See Voltage selection on page 41 4 InRow RP CW Installation Exterior components Caster Removable rear doors Side panel lock Door handle and lock Removable side panel Display interface Adjustable leveling foot Removable front door
28. ion nut and extension adapter 10 Reinstall air filter bracket 11 Reinstall the rear condensate drain pan bracket and the air filters 12 Reinstall the top panel if removed 22 InRow RP CW Installation Bottom water piping l Remove the insulation cap from the union not shown Remove the union nut and save it for reuse Remove and discard the union end blank plate and the ring seal Note New items are provided with the equipment Install the union nuts to field supplied tubing Install new ring seals extension adapters and insertion adapters as shown Connect the pipe to the union tighten the union to 20 Nm 14 8 ft lb InRow RP CW Installation a 1 WV k LA h TLA y UT f L A a Ji d y ei H S Le a MIT TT AD Ai na2745b 23 Humidifier 24 The humidifier water supply line is routed to the unit in flexible tubing or alternative tubing approved by local building codes that will allow the humidifier water supply line connector to be moved
29. lication is not meant to be a substitute for a detailed operational and site specific development plan Therefore American Power Conversion Corpo ration assumes no liability for damages violations of codes improper installation system failures or any other problems that could arise based on the use of this Publication The information contained in this Publication is provided as is and has been prepared solely for the pur pose of evaluating data center design and construction This Publication has been compiled in good faith by American Power Conversion Corporation However no representation is made or warranty given either express or implied as to the completeness or accuracy of the information this Publication contains IN NO EVENT SHALL AMERICAN POWER CONVERSION CORPORATION OR ANY PAR ENT AFFILIATE OR SUBSIDIARY COMPANY OF AMERICAN POWER CONVERSION CORPORATION OR THEIR RESPECTIVE OFFICERS DIRECTORS OR EMPLOYEES BE LIABLE FOR ANY DIRECT INDIRECT CONSEQUENTIAL PUNITIVE SPECIAL OR INCIDENTAL DAMAGES INCLUDING WITHOUT LIMITATION DAMAGES FOR LOSS OF BUSINESS CONTRACT REVENUE DATA INFORMATION OR BUSINESS INTER RUPTION RESULTING FROM ARISING OUT OR IN CONNECTION WITH THE USE OF OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT EVEN IF AMERICAN POWER CONVERSION CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POS SIBILITY OF SUCH DAMAGES AMERICAN POWER CONVERSION CORPORATION RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH
30. lure to follow these instructions can result in death serious injury or equipment damage Route incoming power from the PDU to the electrical panel located in the left side of the equipment Power can be routed either through the top or the bottom Top routing 1 Roll the unit into the row 2 Remove the electrical panel cover See Removing the electrical panel cover on page 20 3 Locate the power connection plate in the top of the unit See Top piping and power access locations top view on page 15 Loosen the screw securing the connection plate and remove the plate oO D QO mM N oO Attach the conduit connectors using the pilot hole in the connection plate Route the cabling to the main breakers as shown NN ON A A Connect feed A and B power wiring to the tops of the two main circuit breakers using the torque specified on the breakers Connect the phases of the two power feeds as marked next to the terminals 8 Connect the ground wires to the ground terminal block located above the main circuit breakers 9 Reinstall the connection plate and the electrical panel cover InRow RP CW Installation 39 Bottom routing Roll the equipment into the row Remove the electrical panel cover See Removing the electrical panel cover on page 20 Locate the power connection plate in the bottom of the unit See Bottom piping and power access locations bottom view o
31. ments 29 Electrical Connections 30 User interface connectors 31 Description of user interface connectors 32 Rack temperature sensors 34 Water outlet temperature Sensors 35 Communication connections 36 NCIWOIK DOM eer e hist eet eee ete 38 Power Connections ee eee eee eee ees 39 Wiring configurations 39 TOD OUNO EEE hee rns ie aie tan SMS 39 Seite Be d RUE A0 Strain relief ACRP502 only 40 Voltage selection 41 li InRow RP CW Installation General Information Safety Read and adhere to the following important safety considerations when working with this cooling unit A DANGER HAZARD OF ELECTRIC SHOCK e Do not wear jewelry when working near energized components e Before performing and service properly de energize and remove access to the equipment Lockout Physically label the equipment as intentionally out of service Failure to follow these instructions can result in death or serious injury A WARNING HAZARD FROM MOVING PARTS Keep hands clothing and jewelry away from moving parts Check the equipment for foreign objects before closing the doors and starting the equipment Failure to
32. n page 16 Loosen the screw securing the connection plate and remove the plate 5 Attach the conduit connectors using the two pilot holes in the connection plate 6 Route the cabling to the main breakers as shown 7 Fasten the cabling inside the unit with the provided wire ties Connect feed A and feed B power wiring to the tops of the two main circuit breakers using the torque specified on the breakers Connect the phases of the two power feeds as marked next to the terminals Connect the ground wires to the ground terminal block located just above the main circuit breakers 10 Reinstall the connection plate and the electrical panel cover Strain relief ACRP502 only 40 Route the electrical cable up from the bottom of Tighten the screws on the strain reliefs to capture Continue connecting electrical wiring to the Adjustable metal strain reliefs are provided See Install kit inventory on page 4 1 Hook one strain relief into a pair of slots in each of the two locations shown the equipment passing through the strain reliefs i the electrical cable taking the weight off of the inner conductors circuit breaker
33. na2542a InRow RP CW Installation Voltage selection Your equipment can operate at various supply voltages provided the proper cl CD voltage jumpers are connected to the input transformers Read the part number on the jumpers connected at the factory and compare that number to Ol the table below If the correct jumpers for your input voltage are not connected remove them and connect the proper jumper l na2540a Jumper Connections Transformer B connected to J51 Transformer A connected to J50 Use Jumper SKU Input Voltage Part Number 208 50 60 Hz OW2540 default ACRP500 230 50 60 Hz OW2541 460 60 Hz OW2545 ACRPSO A 480 60 Hz OW 2546 default 380 50 60 Hz 0W2542 ACRP502 400 50 60 Hz 0W2543 default 415 50 60 Hz 0W2544 InRow RP CW Installation 41 Radio Frequency Interference Changes or modifications to this unit not expressly approved by the party responsible A for compliance could void the user s authority to operate this equipment USA FCC This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful int
34. onnections make sure that the unit is turned off and locked out Lockout tagout represents safety procedures that remove access to a device and physically labels the device as intentionally out of service Failure to follow these instructions can result in equipment damage InRow RP CW Installation User interface connectors Ng Ni E w i na2009a 6 6 e e o o o Go e e OO oO e o o o O GO oe Rack inlet temperature sensors 1 2 3 A Link IN A Link OUT Network port Console port Customer output NC Normally Closed Customer output COM Common Customer output NO Normally Open Supply GND Ground Supply 12 Vdc current limit 20 mA Supply 24 Vdc current limit 20 mA Customer input 12 30 Vac Vdc 24 Vdc 11 mA Supply COM Modbus D1 Modbus DO Modbus GND Supply air temperature sensor front Supply air humidity sensor front Display interface Note For a top installation route control wiring through the wire channel located at the top left hand corner just above the user interface connectors For a bottom installation route the control wiring to the customer access hole in the bottom of the equipment through wire
35. ons are required in the field e Controls user interface Network Management Card e Communication A Link Building Management System e Power All electrical connections must be in accordance with local and national codes and regulations See the nameplate of the unit for voltage and current requirements All low voltage connections including data and control connections must be made with properly insulated wires Low voltage wiring must be insulated based on the wiring with which it is routed Wiring does not require 300 V insulation if it is separated from line voltage wiring However it will need 600 V insulation if it is wired in the same cable tray as 480 Vac wiring A WARNING ELECTRICAL HAZARD Potentially dangerous and lethal voltages exist within this unit More than one disconnect switch may be required to energize or de energize this equipment Observe all cautions and warnings Failure to do so could result in serious injury or death Only qualified service and maintenance personnel may work on this equipment Failure to follow these instructions can result in death serious injury or equipment damage CAUTION ELECTRICAL HAZARD e Three phase plus ground electrical service is required Electrical service must conform to local and national electrical codes and regulations The equipment must be grounded Check the nameplate for correct Full Load Current and Minimum Disconnect Size e Before making any electrical c
36. rs 1 Insert the rack temperature sensor connector in the temperature sensor port at the user interface See User interface connectors on page 31 a 2 Route the sensor through either the top or the bottom of the adjacent server rack 3 Secure the temperature sensor cable to the front door For a bottom installation route the sensor For a top installation push the rack temperature sensor through the wire channel located at the top of the equipment in the left hand side just above the user interface connectors through the wire clamps along the electrical panel and then push the sensor through the Temperature customer access hole in the bottom of the sensor equipment Wire clip of the adjacent server rack at multiple locations using the provided wire clips as shown Note Remote temperature sensors must be installed for proper operation The sensors must be installed where lack of sufficient cooling air is most likely The optimum position of the rack temperature sensors will vary from installation to installation Servers most likely to have insufficient or inadequately cooled cooling air due to the recirculation of hot air from the hot aisle include mm om amp O 34 a Servers positioned at the top of a rack b Servers positioned at any height in the last rack at an open end of a row Servers positioned behind flow impairing obstacles such as building elements Servers positioned in a bank of high den
37. sity racks Servers positioned next to racks with Air Removal Units ARU Servers positioned very far from the equipment Servers positioned very close to the equipment InRow RP CW Installation Water outlet temperature sensors There are two water outlet temperature sensors one for top connection and one for bottom connection These sensors are wired to the main board on the electrical panel See Main controller board on page 9 J23 Top connection Wire with green wire tie in J23 The unit is delivered with top connection as the nue default configuration 1 e the wire with a green wire Tic Li tie 1s positioned in connector J23 marked with green Di mT e e IM on the main board If the configuration is changed 5 na2263a from top to bottom switch the wire already positioned in the connector J23 with the wire labeled with a green and a white wire tie This wire is part of the wire harness inside the electrical panel gt TP SI pi Bottom connection Wire with green and white wire ties in J23 InRow RP CW Installation Communication connections 36 A Link connections The A Link bus connection allows communication between equipment Only one InRow RP needs to be defined through the display The numbering of the other equipment up to a maximum of twelve will take place automatically To enable the equipment to work as a group link the units using CAT
38. te Use a 13 mm open end wrench to level the equipment without removing the doors InRow RP CW Installation 21 Mechanical Connections Top water piping Note The top chilled water supply pipe is supplied with the equipment and must be installed on site Note You may need to remove the top panel from the equipment to gain access to the water connections 1 Remove the air filters 2 Loosen the two screws holding the rear condensate drain pan bracket and remove the bracket 3 Loosen the two screws holding the air filter bracket located on the left side of the unit and remove the bracket 4 Remove the insulation cap from the union not shown 5 From both supply and return connections remove the union nuts and save for reuse Remove and discard the union end blank plates and the gaskets 6 Position the insulated chilled water supply pipe in the equipment Mount a new gasket and connect the pipe to the union Tighten the union to 20 Nm 14 8 ft lb 7 Insulate the joint with the provided insulation not shown na2027a 8 Connect the water supply pipe to the field installed pipe using a gasket union end and union nut 9 Connect the cold water return fitting to the field installed pipe using two gaskets union end un
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