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COMBI-KETTLE Installation and Operation Manual

1. n a 25 2 11 2005 Rey 4 2 12 Possible power failure during timing or EasyRun program 26 4 2 13 Self control Option enne nennen ener 27 4 3 ATIeE USE eL eet ee h e ee EID 28 43 A eame uie cas cats un us us u as ah attests ene ci sua T aS 28 43 2 PErlOdiC Service atau e RENEWABLE ETAT uA Sas Aus 3l 4 3 94 DEVICE TECOTAIN E ome soap nin esl hb ttd busted e a ae 31 S Installaties DHT 32 S L General E E E nomin E E 32 S Operating Conditions sq u IL saa yB Quote RT 32 5 1 2 Possible interference from the surroundings to the surroundings 32 Dill SLOT AS cT 32 5 1 4 Unpacking the appliance 33 5 1 5 Disposal of the package ees etes n 33 5 2 Imstallation c eve eoe eret ee EE 33 5 2 1 Subsurface frame cast into the floor r 34 5 2 2 Surface installation frame fixed to the floor 35 5 2 3 Installing the combi kettle on the frame 36 5 3 Electrical conr Cuons oo ette eee eerte re etae etude sedo aq e ede ae ieu 40 5 4 Water connections 43 5 4 1 Flo Ice connections C4 option stitit eodein tee the eene e eene edd 43 5 4 2 Water connection a
2. ja lis ksi vakuuttaa ett seuraavia yhdenmukaistettuja standardeja tai niiden osia kohtia on sovellettu och f rs krar dessutom att f ljande harmoniserade standarder eller delar paragrafer har anv nts and furthermore declares that the following harmonised standards or parts clauses have been used EN ISO 12100 1 EN ISO 12100 2 EN ISO 13857 EN 61000 6 1 EN 61000 6 3 ja lis ksi vakuuttaa ett seuraavia muita standardeja tai niiden osia kohtia on sovellettu och f rs krar dessutom att f ljande andra standarder eller delar paragrafer har anv nts and furthermore we declare that the following other standards or parts ciauses have been used EN 60204 1 EN 60335 1 EN 60335 2 47 EN 13886 Tuotteen suunniteimatarkastustodistus ja laatujarjestelmaa vaivova ilmoitettu laitos vain painelaitteet Produktens konstruktionskontrollcertifikat och anmalt organ som vervakar kvalitetssystemet endast tryckk rl Product design examination certificate and the notified body supervising the quality system only pressure vessels RS 489 02 Quality system DA 30289 2008 400E 30317 2009 4008 Inspecta Tarkastus Oy Helsinki Finland Polartest Oy Vantaa Finland 0424 0875 Alla mainittu henkil on valtuutettu kokoamaan teknisen tiedoston Nedan n mda person ar bemyndigad att sammanst lla den tekniska dokumentfilen The person mentioned below is authorized to compile the technical file Rainer Keto M
3. The manufacturer does not take responsibility for consequences caused by incorrect use or use against the operation instructions metos Safety instructions 2 11 2005 Rev 1 3 2 2 Construction of the combi kettle The main parts of the combi kettle are illustrated in the following pictures SOOO Sl ON Kuq toa iba rs Safety block Mixer and mixing tool accessory Strainer plate accessory Emptying valve for steam generator Safety lid Safety grid for fill opening One grip tap for cleaning jet Control panel Emergency stop button Cleaning jet Water fill to kettle metos 3 2 11 2005 Rev 1 3 Safety instructions Lid 1 Safety lid 2 Lifting arm 3 Locking lever of the lid 4 Safety grid for fill opening 5 Safety switch 6 Cover for fill opening 1 2 Control panel and mains switch 1 Control panel 2 Emergency stop button 3 Mains switch metos Safety instructions 2 11 2005 Rev 1 3 Control panel Sis oe cod SON Ux Far 9 TCS E t QY ope COE Heating Mixer Mixer start and pause Displays for heating and mixer ON OFF switch Error message lights Stop to stop the mixer Starting time Displays for timer water fill EasyRun programming and cooling Function time Automatic water fill Manual water fill EasyRun program Automatic cooling Tilting Tilting to uprigh
4. 12 ABLUFT AUSLASS R1 2 SCE UND DCE OPTION PREVOIR UNE LONGUEUR DE 1 5 METRE DU CABLE D ALIMENTATION PAR RAPPORT AU SOL RACCORDEMENT EAU FROIDE 15 MM FILETAGE FEMELLE 1 2 PR VOIR VANNE D ARRET RACCORDEMENT EAU CHAUDE 60 C 15 MM FILETAGE FEMELLE 1 2 PR VOIR VANNE D ARR T CABLAGE INFORMATIQUE HACCP PREVOIR 2 TUBES 20 MM MINI CABLAGE POUR CONTROLE CHAUFFAGE A DISTANCE PREVOIR 2 TUBES 20 MM MINI RACCORDEMENT ENTR E FLOICE DU BRASSEUR FILETAGE MALE 1 2 PR VOIR VANNE D ARR T SCE EN OPTION RACCORDEMENT RETOUR FLOICE DU BRASSEUR FILETAGE MALE 1 2 PREVOIR VANNE D ARR T SCE EN OPTION RACCORDEMENT ENTREE FLOICE DOUBLE ENVELOPPE FILETAGE FEMELLE 1 27 PR VOIR VANNE D ARR T SCE ET DCE EN OPTION RACCORDEMENT RETOUR FLOICE DOUBLE ENVELOPPE FILETAGE FEMELLE 3 47 PR VOIR VANNE D ARR T SCE ET DCE EN OPTION 10 CABLAGE POUR CONTROLE REFROIDISSEMENT A DISTANCE PR VOIR 2 TUBES DE PROTECTION 20 MM MINI 11 ALIMENTATION D AIR COMPRIM DANS LA DOUBLE ENVELOPPE PR VOIR DE PROTECTION 20 MM MINI SCE ET EN OPTION 12 ECHAPPEMENT AIR COMPRIM FILETAGE FEMELLE 1 2 SCE ET DCE EN OPTION Tuote PROVENO FPPR Produkt CHILLPLUS Product 1 2 3 4 5 6 1 8 9 TEKSTIOSA CHILLPLUS TEXT CHILLPLUS L 0 0 1 8 B L TEXT DEL HILLPLUS TEXT HILLPLUS Korvattu Tulostettu TEXT PART CHILLPLUS CI 125103 10
5. total time 44 min whereof 6 min crumbling P3 Mashed potatoes powerful auto reverse mixing total time 13 min whereof 6 min mashing P4 Desserts total time 1 hour 20 min whereof last 40 min whipping P5 Porridges total time 1 hour 40 min P6 Doughs total time 6 min Interrupting continuing the mixer program l Press the start pause button once The mixer stops according to the instructions also when the lid is opened The correct way to stop the mixer is to press the stop or start pause button k Opening the lid activates the emergency stop function metos 20 2 11 2005 Rev 1 3 Operation instructions G Stopping the mixer program Press the stop button once The mixer stops according to the instructions also if the lid is opened The correct way to stop the mixer is to press the stop or start pause button Opening the lid activates the emergency stop function 4 2 8 Water automation i Manual water fill cC Press and keep pressed Cold water flows into the kettle as long as the button is held down The display shows all the time the amount of water in litres The display goes off and sets to zero soon after the water fill is completed In case water supply to the appliance is prevented the display shows an error message Err Check that the water supply closing valve is open Automatic water fill uw Press once o Select the amount to be filled uw Star
6. After detaching the support chain holds the front cover so that the ribbon cable would not accidentally be damaged After that it is also possible to detach the lead through plate of supply cables and water pipes located at the lower rear edge of the control panel by loosening four Screws Installing the support pillar Start installing the combi kettle or kettle group by first positioning the left hand support pillar in place Lift the support pillar 1 on the installation frame 2 and adjust it by means of the adjusting bolts 3 located on the corners to a horizontal position and to a height of 900 mm measured from the top of the support pillar front edge to the floor When the support pillar 1 is in place fix it with two fixing bolts 4 to the installation frame 2 1 Support pillar 2 Installation frame 3 Adjusting bolt 4 Fixing bolt Next the bearing unit 2 and the cover plate for axle lead through 3 both supplied with delivery are installed on the support frame 1 First position the assembled bearing unit 2 on three upper bolts Fix the washer and nut 5 to the uppermost bolt to hand tightness Then install the mounting bracket 4 of the cover plate on two lower bolts and fasten the washers and nuts 5 to hand tightness After that fix the cover plate 3 with the washer and nut Check that the bearing unit 2 and the cover plate 3 hole are concentric before you tighten all the fixing bolts 5 6 meto
7. 2 11 2005 Rev 1 3 5 2 1 Subsurface frame cast into the floor Installation frames are mounted according to the installation drawing with the help of dis tance guides supplied with the delivery The frames must be installed in a horizontal po sition and fixed so that they do not move during casting The installation frames must be positioned so that their upper surface is 30 mm above the finished floor surface The junc tion of the installation frame and floor is filled with flooring material or silicone mastic To achieve the best result regarding tightness the installation frame should be filled up to the top level e g with acrylic filler after the installation The main points concerning the installation of the subsurface frame are shown in the picture below For more detailed in stallation instructions see the installation drawings Installation frame Concrete casting Finished floor surface Silicone mastic Paw Acrylic filler metos 34 Installation 2 11 2005 Rev 1 3 5 2 2 Surface installation frame fixed to the floor AN Surface frames are mounted according to the installation drawing with the help of dis tance guides supplied with the delivery If the inclination of the floor is very steep it may be necessary to level the surface frame closer to the horizontal by placing stainless steel spacers between the frame and the floor This will ensure that the adjustme
8. 50 100 C see Setting customer specific parameters metos 22 2 11 2005 Rev 1 3 Operation instructions After the cooking time has elapsed HoLd appears on the display in case the cooking temperature is higher than the set holding temperature Otherwise Proveno holds the food at the set cooking temperature also after cooking In case the starting time and operation time were saved in the memory before you man aged to set the times desired first cancel the timer functions by pressing the start or func tion buttons for about two seconds The indicator lights of the buttons go off After that start activating the time functions from the beginning Changing the temperature of timer set cooking o Press once and select Changing the timer set starting time o o Press once and select Changing the timer set cooking time G o Press once and select Deactivating the activated programmed timer e Press and keep pressed for about 2 seconds Deactivating the activated programmed operation time Press and keep pressed for about 2 seconds In case the starting time has not yet been reached the starting time has to be deactivated by pressing the starting time button for about two seconds Activating the egg timer function and changing the operation time G o Press once and select In case none of the Proveno combi kettle functions is activated the clock functions as an entirely separate
9. 54 Text part L00108 B4 Technical specifications 2 11 2005 Rey 1 3 Item Overall dimensions incl support pillar WxDxH Overall dimensions incl support pillar WxDxH Overall dimensions incl support pillar WxDxH Support pillar dimensions LxDxH Distance needed behind the kettle Distance needed behind the kettle Distance needed behind the kettle Distance needed behind the kettle Tilting height from outer shell to floor Tilting height from outer shell to floor Tilting height from outer shell to floor Maximum height of cover Maximum height of cover Distance needed for service Distance needed for service Inner diameter Inner diameter Inner diameter Material of inner jacket and bottom Other parts of the kettle Weight with package Weight with package Weight with package Weight with package Weight with package Weight Weight Weight Weight Weight Transport volume Transport volume Transport volume Mixer power Mixer power Electricity connections Water connections Weight of mixing tool Weight of mixing tool Weight of mixing tool Weight of mixing tool Type 80 100 150 200 300 80 100 150 200 300 80 100 150 200 300 80 100 150 200 300 80 100 150 200 300 80 100 150 200 300 80 100 150 200 300 80 100 150 200 300 80 100 150 200 300 40 60 80 100 150 200 300 80 100 150 200 Acces sory M MC4P M MC4P M MC4P M MC4P
10. ak bts Rape edi RUM aUe Ouod etd E uoto tle 9 3 9 Operating DUI MOI PCr s usu u 9 3 4 Operation switches and indicator lights sess 10 3 4 1 Display messages for the user orta ei deci Ed enis 12 3912 Error message Dh a haapa aya 12 4 Operation instructions 13 4 T Be FOTE Use asesores eae daa Sesto te a Qanpa aha p as Kh asa e saka A eer 13 4 11 Preparing the USE aa tbt toc Ht fier od dta Shuti 13 2 2 Operitonm PLOCC CULES scans ars Tesco 16 4 2 1 Operating the control panel General a 16 NE E nu duane dein atl se fae 16 4 2 3 Positioning the mixing tool and scrapers see 17 ca fequi 18 4 2 S Chanegimme tlie temperature tse dar i 19 4 2 6 Stopping the COOKING a esai 19 42 T Mixingo fUnNGtIOnS ea aa usss asa 19 2 2 5 Water auta tol suo c e ree Sa eee eG dere ES a 21 A OU Der os qas as ERE E edid wailed dates 22 4 2 10 Automatic cooling onov tr hide OR uidet ues snot n e secat ders 24 4 2 11 EasyRun programming
11. and rear edge of the control pillar slightly above the bearings When pushing the support through the control pillar be careful not to damage the cables and water pipes Before the left hand axle of the kettle is pushed into the support pillar bearing remember to put a gasket 1 on the axle Make sure that the shoulder of the axle lines up with the bearing and lock the axle with a lock ring 2 and fixing bolts 3 metos 38 Installation 2 11 2005 Rev 1 3 Gasket Lock ring Locking screw Next the control pillar 1 is adjusted by means of the adjusting bolts 3 located on the corners to a horizontal position and on the same level with the support pillar When the control pillar 1 is in position it is fixed to the installation frame 2 with four fixing bolts 4 Check that the space between the kettle section and the support and control pillars is the same both at the top and at the bottom 1 2 3 4 Control pillar Installation frame Adjusting bolt Fixing bolt In this phase the front and rear cover plates of the support pillar can be refitted metos 39 Installation 2 11 2005 Rev 1 3 Installing the following kettle section If a kettle group is being installed proceed as follows Before installing the next kettle section remove the bearing cover plate of the kettle al ready installed After this install the bearing unit and the axle lead through cover plate supplied with th
12. and the kettle starts to heat If you did metos 18 2 11 2005 Rev 1 3 Operation instructions G G not manage to set the temperature while the temperature display was blinking press the temperature button again and select the desired temperature with the central dial Temperature setting and temperatures displayed 0 50 kettle inner surface temperature on the display 51 100 C food temperature on the display 101 120 C steam jacket temperature on the display Heating is only switched on when the kettle is in an upright position cooking position If the heating function is selected when the kettle is not in an upright position the message PoS appears on the display indicating that the heating will not switch on because the ket tle is not in the cooking position Open the lid and revert the kettle to the cooking position 4 2 5 Changing the temperature Press the temperature button o Select the temperature desired 4 2 6 Stopping the cooking Press the temperature button for a long time approx 2 seconds The heating goes off when On appears on the display 4 27 Mixing functions Starting the mixer manual mixing o Switch on the appliance The temperature display indicates On dl Select the mixing function Message 15 appears on the mixer display l Start the mixer You can adjust the mixing speed with the central dial while the mixer display is blinking Changing the speed l
13. correct positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct posi tions on the kettle Other technical fault Contact qualified technical personnel The automatic water fill ing does not fill any water into the kettle The shut off valve of the water supply line is in the closed position or the whole water supply network is closed an Err message is blinking on the water fill display Open the shut off valve or wait until the water supply is restored and start the automatic water fill again Other technical fault Contact qualified technical personnel It is not possible to acti vate the EasyRun pro gram The kettle is not returned to an upright position after tilting the temperature display shows a PoS signal Press the tilting reverse button until the kettle is totally horizontal and the temperature display shows a On signal The lid and the safety grid are not in their correct positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct posi tions on the kettle Other technical fault Contact qualified technical personnel The automatic cooling program is interrupted al though the set tempera ture is not reached The temperature of the cooling water is so high that it is not possible to reach the set tempera ture the reached temperature is flashing on the temp
14. of the upper side plates 4 Turn the lower part of the upper side plate 4 cautiously outwards and after that straight downwards Cover 2 Screw 3 Shaft Open the screws 2 on the electrical box cover 1 and remove the cover Be careful that the mains switch shaft 3 does not get loose from the switch meios 41 Installation 2 11 2005 Rev 1 3 1 Supply cable 2 Lead through plate 3 Cable bushing 4 Mains switch 5 N and PE cables 6 Cover plate Detach the cover plate 6 of the mains switch by pulling Slip the supply cable 1 through the cable bushing 3 of the lead through plate 2 possibly detached and upwards via the lead through of the electrical box further to the mains switch 4 and connect the phase wires of the cable to the switch and N and PE cables 5 to the terminal blocks After that check phase order to make sure that the mixer and tilting motors rotate in the correct direction Close the lid and safety grid of the combi kettle but do not put the cover of the safety grid on Turn the mains switch to position I and switch the combi kettle on with the o a ON OFF switch gl Start the mixer by first pressing the mixing function button and after that the mixer start button The mixer should rotate clockwise Stop the mixer by pressing the red STOP button On hydraulically tilted Proveno 200 and 300 combi kettles you still have to check the ro tation direction of t
15. plates and its parts mixing tools and scrapers cooking baskets and parts of the safety lid can be washed in a dishwasher suitable for washing such items The less the kettle surface gets scratched the easier it is to clean The fastest and easiest method is to clean the kettle every time right after use Always use a top tray on the control pillar This will keep the pillar clean Do not spray water on the control panel Clean the pillars of the appliance by wiping metos 28 2 11 2005 Rev 1 3 Operation instructions Wash the exterior of the appliance with running water only if necessary Wiping with a damp cloth will often suffice Consider the requirements of food hygiene when cleaning the kettle Abundant use of water for soaking increases water consumption However if you want to clean the kettle by soaking make use of the mixer to make soaking more ef ficient mixing slowly during soaking Cleaning procedures Switch the appliance off Cool down the kettle with cold water Scrape loose dirt with a plastic scraper accessory Spray detergent into the kettle then brush and spray the kettle with water until clean Dry the kettle Detaching the lid parts Make sure the kettle is in an upright position Place the lid on the kettle Remove the cover of the safety grid and detach the safety grid Detach the solid lid from the lifting arm by pulling at the locking lever of the lid met
16. recording Keep a record of all service and repair measures carried out for the Proveno combi kettle during its life cycle Service history may speed up future service measures help in con trolling the costs and in planning new investments The safety valve must be periodically checked as instructed in this manual Enter the check data in the Maintenance informa tion table contained in this manual metos 31 Installation 2 11 2005 Rev 1 3 5 Installation 5 1 General Please observe the instructions given in this chapter concerning the installation and ad justments that must be done before taking the Proveno combi kettle into use Strict ob servance of the instructions prevents malfunctions and damages potentially caused by defective installation Do not switch the power on if the installation place is damp or wet building site condi tions 5 1 1 Operating conditions The Proveno combi kettle can be used in a normal air conditioned professional kitchen The room temperature of the installation place must not exceed 40 C and the relative hu midity must be less than 80 condensation on surfaces not allowed to occur If the tem perature of the facility in winter conditions is below 0 C the steam generator of the combi kettle must be drained and the kettle must be emptied to avoid damage caused by freezing The kettle s pipes and solenoid valve bodies must be emptied at the same time 5 1 2 Possible interference fr
17. the display to remind you that mixing makes the cooling much more effective Choose a mixing operation suitable for the product and the load If no remains on the display for 10 seconds i e the YeS selection is not made the cool ing function is cancelled If you however want to start cooling activate the function by starting from the beginning Changing the target temperature during cooling Press once o Select a new target temperature on the display food temperature Cooling continues automatically until the new temperature has been reached Continuing the cooling to a lower temperature When food temperature reaches the temperature set the flow of cooling water stops rdy blinks on the display and the buzzes sounds The mixer continues rotating if this function has been selected Press once buzzer stops sounding o Select a new target temperature on the display food temperature The new target temperature is reached rdy is again blinking on the display and the buzzer sounds Maintaining the cooling temperature Hold The Proveno kettle can maintain the temperature reached Press once buzzer stops sounding Food temperature is blinking on the display but now a new temperature selection is not made metos 24 2 11 2005 Rev 1 3 Operation instructions The Hold function is automatically activated and the kettle starts to maintain the reached temperature i e coolin
18. when the check is completed the safety valve at the kettle s rear edge opens blowing hot steam out of the kettle The kettle must be clean and empty metos 46 Switch the kettle on set the temperature to a max value of 120 C 110 C and wait until the kettle heats up to the set value and heating stops phase 1 tested Stop the heating function by pressing until On appears on the display Press the buttons simultaneously and keep them pressed throughout test On the temperature display tESt blinks three times the heating is switched on again and the temperature display is updated according to the temperature rise When the temperature of 124 C 114 C has been reached heating is interrupted for 3 seconds and OFF appears on the temperature display Installation 2 11 2005 Rev 1 3 AN After a lag of 3 seconds heating is switched on again and the temperature display continues to show temperature However letter a is displayed instead of letter c phase 2 tested Also the pressure switch starts to function at 124 C 114 C and informs about correct functioning by alternately blinking the red indicator lights inside the trian gles phase 3 tested After the operation phase of the pressure switch the heating is forced further until the safety valve opens The temperature display shows then about 128 C 116 C and the pressure gauge correspondingly 1 5 bar 0 75 bar phase 4 te
19. 2005 Rev 1 3 1 General Carefully read the instructions in this manual as they contain important information re garding proper efficient and safe installation use and maintenance of the appliance Keep this manual in a safe place for eventual use by other operators of the appliance The installation of this appliance must be carried out in accordance with the manufactur er s instructions and following local regulations The connection of the appliance to the electric and water supply must be carried out by qualified persons only Persons using this appliance should be specifically trained in its operation Switch off the appliance in case of failure or malfunction The periodical function checks requested in the manual must be carried out according to the instructions Have the appli ance serviced by a technically qualified person authorized by the manufacturer and using original spare parts Not complying with the above may put the safety of the appliance in danger 1 4 Symbols used in the manual AN G This symbol informs about a situation where a safety risk might be at hand Given instruc tions are mandatory in order to prevent injury This symbol informs about the right way to perform in order to prevent bad results appli ance damage or hazardous situations This symbol informs about recommendations and hints that help to get the best perform ance out of the appliance 1 2 Symbols used on the appliance A
20. EAT SHUT OFF VALVE MUST BE FITTED SCE OPTION FLOICE FROM MIXER R1 2 EXTERNAL THREAT SHUT OFF VALVE MUST BE FITTED SCE OPTION FLOICE TO JACKET R1 2 INTERNAL THREAT SHUT OFF VALVE MUST BE FITTED SCE DCE OPTION FLOICE FROM JACKET R3 4 INTERNAL THREAT SHUT OFF VALVE MUST BE FITTED SCE OCE OPTION 10 CONTROL CABLES TO BUILDING FOR COOLING CONTROL OF THE KETTLE 2 PCS OF MIN 20 MM COVER TUBES MUST BE RESERVED SCE AND 11 COMPRESSED AIR TO JACKET MIN 20 MM COVER TUBE MUST BE RESERVED SCE OPTION 12 AIRELIMINATOR OUT R1 2 INTERNAL THREAT SCE AND DCE OPTION xO CO 7 o ww 1 ELEKTROANSCHLUSS 1 5M EL KABEL BER FUSSBODEN FREI LASSEN 2 KALTWASSERANSCHLUSS 15 R1 27 SOLL MIT EINEM RUCKSCHLAGVENTIL UND ABSPERRVENTIL VERSEHEN WERDEN 3 WARMWASSERANSCHLUSS H CHSTTEMPERATUR 60 C 15 SOLL MIT EINEM RUCKSCHLAGVENTIL UND ABSPERRVENTIL VERSEHEN WERDEN 4 DATENUBERTRAGUNGSKABEL HACCP 2 x MIND 20 MM VERROHRUNG ZU RESERVIEREN 5 STEUERUNGSKABEL ZUM GEBAUDE F R HEIZUNGSKONTROLLE DES KESSELS 6 FLOICE EINLASS MISCHER R1 2 SCE OPTION 7 FLOICE AUSLASS MISCHER R1 2 SCE OPTION 8 FLOICE EINLASS MANTEL R1 27 SCE UND DCE OPTION 9 FLOICE AUSLASS MANTEL R3 4 SCE UND DCE OPTION 10 STEUERUNGSKABEL ZUM GEBAUDE F R K HLUNGSKONTROLLE DES KESSELS SCE UND DCE OPTION 11 DRUCKLUFT EINLASS SCE UND DCE OPTION
21. ISTA ELLER ENDA PROVENO COMBI GRYTAN 500123B 3 Korvattu Tulostettu 13 11 03 08 19 Connection diagram 500123 a a e a a a gt HUOMIOI MY S ASENNUSOHJE JA PIIRUSTUS L00108B4 IAKTTAG VEN INSTALLATIONSANVISNINGEN OCH RITNINGEN L00108B4 THE INSTALLATION INSTRUCTIONS AND DRAWING L00108B4 MUST ALSO BE FOLLOWED BITTE AUCH DIE INSTALLATIONSANWEISUNGEN BEACHTEN UND ZEICHNUNG L00108B4 NOTER AUSSI DES INSTRUCTIONS D INSTALLATION ET DESSIN L00108B4 FPPR L1 12 M L H T V A 80E 1004 1080 930 1850 500 100E 1004 1080 930 1850 500 150E 1210 1010 970 1900 600 200E 1210 1130 1050 1900 600 300E 1410 1190 1190 1900 600 8 9 11 12 Asennus pintakehykselle Installation p ytram Installation on surface installation frames Die Installation auf einem Fl cheninstallationsrahmen Installation directe sur socle en surface du sol Asennus valuun upotettavalle asennuskehykselle Installation p ingjutningsram Installation on subsurface frames casted into the floor Die Installation auf Installationsrahmen der im Beton eingegossen ist Installation sur socles coul s dans le b ton Lis tty toinen Haccp kaapeli 12 11 2003 ANP Muutos Pym Tuote PROVEN
22. M MC4P M MC4P Specification 1144x800x900 1150 mm 1350x920x900 1150 mm 1550x1160x900 1150 mm 140x500x900 mm 930 mm 970 mm 1050 mm 1090 mm 465 mm 460 mm 450 mm 1850 mm 1900 mm 500 mm 600 mm 545 mm 744 mm 944 mm Acid proof stainless steel AISI 316 Stainless steel AISI 304 240 kg 280 kg 325 kg 350 kg 570 kg 217 kg 257 kg 299 kg 324 kg 534 kg 1 45 2 01 2 73 0 75 kW 1 5 kW see Wiring diagram see Installation drawing 4 2 kg 4 5 kg 4 7 kg 5 5 kg metos 2 11 2005 Rev 1 3 Technical specifications Item Type Acces Specification sory Weight of mixing tool 300 6 5 kg Number of scrapers 60 80 2 Number of scrapers 100 150 M MC4P 3 Number of scrapers 200 300 M MCAP 4 Emptying valve Mixer M AutoPlus A Timer and automatic water filling Manual cooling C1 CoolPlus C2 Timer and automatic cooling ChillPlus cooling C4 MC4P Timer and automatic icebank cooling Flo Ice ProPlus P Timer automatic water filling automatic cooling EasyRun programming and HACCP readiness Wall mounted W 40 60 80 100 150 Free standing F 40 60 80 100 metos METOS OY AB VAATIMUSTENMUKAISUUSVAKUUTUS VCP VV 2010 doc LOMAKE 1730024 FORSAKRAN OM OVERENSSTAMMELSE Rev PED 5 1 15 12 2009 DECLARATION OF CONFORMITY Valmistajan nimi Tillverkarens namn Manufacturer s name Osoite Adress Adress 04220 KERAVA FINLAND Vak
23. O FPPR E MC4P Produkt CHILLPLUS Product EMC4 amp P ASENNUSPIIRUSTUS CHILLPLUS INSTALLATIONSZEICHNUNG CHILLPLUS L 0 0 1 0 5 B 3 INSTALLATIONSRITNING CHILLPLUS DESSIN D INSTALLATION CHILLPLUS INSTALLATION DRAWING CHILLPLUS Korvattu Tulostettu 03 10 02 15 06 Installation drawing L00105 B3 LLENO L ee ee NR Rev B Lisatty toinen Haccp kaapeli 1211203 ANP SAHKOLIITANTA VARATTAVA LATTIASTA 1 5M SAHKOKAAPELIA KYLM VESILIIT NT 615 81 27 VARUSTETTAVA TAKAISKU JA SULKUVENTTIILILL L MMINVESILIIT NT MAKS 60 C 615 VARUSTETTAVA TAKAISKU JA SULKUVENTTIILILL TIETOLIIKENNEKAAPELOINTI HACCP VARATTAVA 2 KPL 20 MM PUTKITUSTA OHJAUSKAAPELIT KIINTEIST N PADAN L MMITYSOHJAUKSELLE VARATTAVA 2 KPL MIN 20 MM PUTKITUSTA FLOICE MELAAN R 2 UK VARUSTETTAVA SULKUVENTTIILILL DCE OPTIO FLOICE MELASTA R1 2 UK VARUSTETTAVA SULKUVENTTIILILL DCE OPTIO FLOICE VAIPPAAN R1 2 SK VARUSTETTAVA SULKUVENTTIILILL SCE JA DCE OPTIO 9 FLOICE VAIPASTA R3 4 SK VARUSTETTAVA SULKUVENTTIILILL SCE JA DCE OPTIO 10 FLOICE OHJAUKSEN SAHK KAAPELOINTI VARATTAVA 2 KPL 20 MM PUTKITUKSIA SCE JA DCE OPTIO 11 PAINEILMA VAIPPAAN VARATTAVA 20 MM PUTKITUS SCE JA DCE OPTIO 12 ILMANPOISTIN OUT R1 2 SK VARUSTETTAVA SULKUVENTTIILILL SCE JA DCE OPTIO 1 2 3 4 5 6 1 8 ELANSLUTNING
24. Ohjelman oletusarvo Software default value Programmets utg ngvarde blue W kaapelipituus 0 33m white blue kan ndras W cable length 0 33m COM2 W kabellangd 0 33m shield METOS SAFETEMP FOR PROVENO LIITANTAPAKETTI CONNECTION PACKAGE KONNEKTION PAKET ES TIT CATSE F STP CABLE CATSE F STP KABEL RJAS LIITIN KYTKENT TIA EIA 568 A RJ45 CONNECTOR CONNECTION TIA EIA 568 A RJ amp S KONTAKT KOPPLING TIA EIA 568 A RJ4S KYTKENTAMODULI 3659029 LIITYNTAKAAPELI 3646949 LIIKENNOINTIKORT TI 3646906 RJ45 JUNCTION MODULE 3659029 CONNECTION CABLE 3646949 COMMUNICATION MODULE 3646906 RJ45 KOPPLINGSMODUL 3659029 KONNEKTION KABEL 3646949 KOMMUNIKATIONSMODUL 3646906 shield PROVENO 1 Pr 51 ID 1 white blue white orange blue orange aapelipituus 2m W cable length 2m W kabellangd 2m PROVENO 2 Pr 51 ID 2 PROVENO n Pr 51 ID n TO UNIT TO UNIT OU IN 1721310561718 1 213 561718 112131415161718 x i QUEE RJ45 RJ45 RJ45 RJ45 mets 4x2xAWG26 KYTKENTAKAAVIO CONNECTION DIAGRAM KOPPLINGS SCHEMA B RJ amp S MUUTOS RJ4S CHANGEMENT RJ4S ANDRING Rev Muutos RS 485 LINJA PAATETAAN VIIMEISESSA TAL AINQASSA PROVENO KOMBIPADASSA SIIRTAMALLA OIKOSULKUPALA an ASENTOON RS 485 LINE TERMINATION SWITCHED on POSITION AT LAST OR ONLY PROVENO COMBI KETTLE RS 485 LINJEN KOPPLAS TILL on POSITION DEN S
25. RESERVERA ELKABEL 1SMFRANGOLV gt KALLVATTENANSLUTNING 15 R1 2 B R F RSES MED ENV GS OCH AVST NGNINGSVENTIL VARMVATTEN H GST 60 C 15 BOR F RSES MED ENV GS OCH AVSTANGNINGSVENTIL DATA KABEL 2 ST MIN 20 MM SKYDDSROR BOR RESERVERAS 5 STYRKABLAR TILL FASTIGHET FOR GRYTANS VARME EFFEKTKONTROLL 2 ST MIN 20 SKYODTUB BOR RESERVERAS FLOICE IN MIXER R1 2 BOR F RSES MED AVSTANGNINGSVENTIL SCE OPTION FLOICE UT MIXER R1 2 BOR F RSES MED AVSTANGNINGSVENTIL SCE OPTION FLOICE IN JACKET 91 2 BOR F RSES MED AVSTANGNINGSVENTIL SCE OCH DCE OPTION FLOICE UT JACKET R3 4 BOR F RSES MED AVSTANGNINGSVENTIL SCE DCE OPTION 10 STYRKABLAR TILL FASTIGHET FOR GRYTANS NEDKYLNINGSKONTROLL 2 ST MIN 20 MM SKYODTUB BOR RESERVERAS SCE DCE OPTION 11 TRYCKLUFT IN 81 27 SCE DCE OPTION 12 AVLUFTARE UT R1 27 BOR F RSES MED AVSTANGNINGSVENTIL SCE OCH DCE OPTION t 2 3 4 s 6 1 8 9 RESERVE 1 5M OF POWER CABLE ABOVE THE FLOOR LEVEL COLO WATER CONNECTION 615 R1 2 INTERNAL THREAT ONE WAY AND SHUT OFF VALVES MUST BE FITTED WARM WATER CONNECTION MAX 60 C 615 ONE WAY AND SHUT OFF VALVES MUST BE FITTED DATA CABLE 2 PCS OF MIN 20 MM COVER TUBES MUST BE RESERVED CONTROL CABLES TO BUILDING FOR HEATING CONTROL OF THE KETTLE 2 PCS OF MIN 20 MM COVER TUBES MUST BE RESERVED FLOICE TO MIXER R1 2 EXTERNAL THR
26. This symbol on a part informs about electrical terminals behind the part The removal of the part must be carried out by qualified persons only 1 3 Checking the relationship of the appliance and the manual The rating plate of the appliance indicates the serial number of the appliance If the man uals are missing it is possible to order new ones from the manufacturer or the local rep resentative When ordering new manuals it is essential to quote the serial number shown on the rating plate metos Safety instructions 2 11 2005 Rev 1 3 2 Safety instructions 21 General The Proveno combi kettle has been designed and manufactured in compliance with the Directive regarding Safety of Machinery the Low Voltage Directive the Directive re garding Electromagnetic Compatibility and the Directive regarding Pressure Equipment currently in force The Proveno combi kettle is a pressurized vessel with a maximum operating pressure of 1 bar or 0 5 bar for certain markets Overpressure is prevented by means of both me chanical safety valve pressure switch and electronic control The Proveno combi kettle is provided with water level control which prevents heating if there is not enough water in the steam generator Heating mixing water filling or cooling do not function when the kettle is tilted All func tions of the kettle are interrupted when the emergency stop switch is pressed The switch is released by turning it to the right
27. When the mixer is running press the start pause button once o Select the speed 15 140 rev min with the central dial NOTE You cannot change the mixing speed if a mixing program P1 P6 is in operation However it is also possible to start power mixing when a mixing programs is running see Power mixing during mixing metos 19 2 11 2005 Rey 1 3 Operation instructions AN Auto reverse function When the mixer is running press the mixer button once A rotating symbol dl appears on the left hand side of the display and the mixer is auto reversing Power mixing during mixing When the mixer is running press and keep pressed the mixer button A ro dl tating symbol appears on the whole display Power mixing is heavy auto reverse mixing which continues as long as the button is held down Power mixing can be used whenever the mixer is running also during the pre set mixing programs Make sure before using power mixing that possible splashes of food do not cause any dan ger to safety at work Pre set mixing programs P1 P6 gl Select the mixing function Message 15 appears on the mixing display o Select the desired mixing program P1 P6 l Start the mixing program The display shows the number and phase of the program in operation e g P2 2 The pre set programs are as follows P1 Gentle stirring with pause soups total time continuous max 5 hours P2 Meat cooking powerful auto reverse mixing
28. am is a stirring program that cannot be changed Activating the program PROG Press once Select the values you want by first pressing the button of the appropriate function and by setting the value desired with the central dial wg o o gt PROG Activate the programming by pressing again metos 25 2 11 2005 Rey 1 3 Operation instructions The previously set values are available in the Proveno memory On the clock display the starting time and operation time with letter r in front alternate When the program has been activated all displays show the set values and the indicator light of the PROG button illuminates Cancelling the programming PROG Press and keep pressed for about 2 seconds The indicator light of the PROG button goes off and On is displayed You can cancel the program before it starts in the way described above If the program has already started you can cancel deactivate the program in the same way whereby the timer is deactivated but the mixer and heating functions continue If desired you can stop the mixer with the STOP button You can cut the heating by pressing the temperature button for about 2 seconds until the temperature display shows On Changing the program setting values before starting the program new programming PROG First cancel the active programming by pressing for about 2 seconds Select the desired setting values by first pressing the button of the appr
29. analysis is recommended Maximum chloride concentration allowed is less than 60 mg l Maximum chlorine concentration allowed is less than 0 2 mg l The pH value of the water should be between 6 5 and 9 5 Unit damages caused by chloride chlorine or pH values exceeding the stated limits are not covered by manufacturer warranty 5 4 5 Extreme water conditions When extreme water conditions not fulfilling the requirements above exist filters and water treatment devices should be installed in order to ensure proper function of the unit and avoid corrosion When extreme water conditions are at hand a water quality analysis must be car ried out Depending on the results of the analysis needed filters and water treatment devices are installed by the customer The most common filters and treatment equipment are 1 Particle filter A 5 15um particle filter is recommended when water contains sand iron particles or other suspended matters 2 Active carbon filter An active carbon filter must be used if the chlorine level exceeds 0 2 mg l 3 Reverse osmosis system A reverse osmosis system must be used if the chloride concentration exceeds 60 mg l This is very crucial in order to avoid corrosion 5 5 Ventilation The heat and steam load of the kettle must be taken into account in the kitchen s ventilation plan A ventilation hood must be installed above the kettle because plenty of steam is re leased when the kettle lid is opene
30. clock and the buzzer sounds after the set time In case the heating is on it continues for the set time After that the buzzer sounds and the combi kettle sets to automatic holding see Activating the starting and cooking time In case the mixer function is on the Proveno combi kettle mixes for the set time after which the buzzer sounds and the mixer stops In case both heating and mixing functions are on both functions continue for the set time with the set values after which the buzzer sounds and the mixer stops The heating remains at the set value Gif lower than the holding temperature or keeps the automatic holding temperature HoLd on the display Stopping the egg timer function e G Press and keep pressed for about 2 seconds metos 23 2 11 2005 Rev 1 3 Operation instructions 4 2 10 Automatic cooling Cooling is based on cold tap water circulating in the kettle s steam jacket Mixing and use of scrapers make the cooling more efficient The cooling time depends for example on the product and the amount to be cooled the product s initial and end temperature the flow rate and temperature of the cooling water as well as mixing operations Starting the cooling 2 X Press once o Select the target temperature for the product being cooled Wait three seconds until no is displayed With the central dial select YeS on the display Start the cooling by pressing once Set is blinking on
31. code for the Temperature HAC2 0 HACCP HACCP data collection Mixer 0 99 switched off 0 Pr52 Setting of HACCP data collection interval Temperature HAC3 min Mixer 1 5 or 10 1 metos 49 Adjustment instructions 2 11 2005 Rev 1 3 metos 50 Pr14 Pr15 Pr16 Pr41 Pr42 added 27 5 2002 Or65 added 27 5 2003 Or71 added 3 6 2003 Or71 added 15 9 2003 Or73 added 15 9 2003 Or73 Troubleshooting 2 11 2005 Rey 1 3 7 Troubleshooting MALFUNCTION POSSIBLE CAUSE WHAT TO DO The kettle cannot be switched on The mains switch is in the OFF position Turn the mains switch fitted on the rear part of the control pillar right side to the ON position The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The fuses in the main fuse box areblown trig gered Change excite the fuses The delivery of electric energy is interrupted Check if the delivery of electric energy is inter rupted elsewhere and wait for it to return The kettle does not heat The timer function is activated if the kettle is equipped with a timer Switch off the timer function according to in structions The EasyRun function is activated if the kettle is equipped with the option Switch off the EasyRun function according to instructions The emergency stop button is pushed Release the emergency stop switch by turning it clockwise Th
32. d When dimensioning the ventilation hood the space requirement for opening the lid must be taken into account see installation drawing 5 6 Other installations In case the combi kettle being installed is provided with a self control option and it is tak en into use the data cabling and the installation of the program must be carried out ac cording to a separate manual Metos SafeTemp self control 5 7 Procedures after installation 5 7 1 Adjusting the tilting Before refitting the cover plates on the combi kettle control panel you have to check and when needed adjust the operation of tilting metos 44 Installation 2 11 2005 Rev 1 3 On hydraulically tilted Proveno 200 and 300 combi kettles first check the rotation direc tion of the hydraulic pump The correct rotation direction is anticlockwise viewed from the motor s cooling fan end If the rotation direction is wrong two phases of the supply cable coming to the mains switch have to be exchanged Next you have to ensure that the kettle is horizontal when it is in the cooking position Before that make sure that the combi kettle s control pillar has been installed horizontally Checking is done as follows First tilt the kettle at least half way and after that press the tilting reverse button as long as the kettle stops in the cooking position Check the kettle s horizontal by the upper rim of the kettle If the kettle is not horizontal the position
33. dicator light 1 2 Indicator light 2 Error malfunction Indicator light 1 Indicator light 2 Low water level in steam generator illuminates illuminates Defective solenoid switch of the safety grid or the safety grid blinking blinking is on the kettle and the lid s lifting arm is in an upper position Remove the safety grid and press the STOP button Automatic water filling pulses missing illuminates Timing not succeeded long power failure illuminates Mixing motor overheated illuminates blinking Malfunction of external cooling equipment blinking illuminates Defect in temperature adjustment 124 C exceeded blinking by turns blinking by turns metos 12 2 11 2005 Rev 1 3 Operation instructions 4 Operation instructions 4 1 Before use 4 1 1 Preparing the use Daily check before use Water supply hot cold is open No inappropriate objects in the kettle Scrapers are correctly attached to the mixing tool See Positioning the mixing tool and scraper The mixing tool has been locked in its place locking part one end of the handle in the groove of the mixer axle with the handle turned in a horizontal position Se cure fixing by trying to lift the tool out of the kettle by the upper blade Quarterly check safety valve It is the responsibility of the user to check the safety block of the combi kettle four times a year or have it checked by qualified personn
34. e ON OFF switch is not in the ON position Push the switch to the ON position On a kettle fitted with automatic cooling The draining of the cooling water is still unfinished Wait until time on the display next to the cooling button runs out The fuses in the main fuse box are blown trig gered Change excite the fuses The kettle is not returned to an upright position after tilting the temperature display shows a PoS signal Press the tilting reverse button until the kettle is totally horizontal and the temperature display shows an On signal Electric kettle Not enough water in the steam generator the two red error lights on the control panel are illuminated Check that the shut off valve of the water supply line is in the OPEN position Steam kettle The shut off valve of the steam in put is closed Open the valve Other technical fault Contact qualified technical personnel Heating of the kettle is slow Electric kettle Too much water in the steamgen erator Check the water level of the steam generator ac cording to the instructions by opening the emp tying valve Steam kettle Condensate water gathered in the steam jacket has not been emptied Remove the condensate by opening the empty ing valve which is in the steam jacket The steam jacket of a kettle equipped with a manual cooling system C1 is full of cooling water which has not been emptied Remove the chilli
35. e display of the function it relates to Functions have not been defined for all parameters The table at the end of this chapter specifies the parameters in use o Change the parameter using the central dial Confirm the new setting by pressing the temperature button for 3 seconds When the displayed value goes out this indicates that the new setting has been saved in the memory metos 48 Adjustment instructions 2 11 2005 Rev 1 3 6 2 Customer specific parameters settings and factory presets Select a new parameter using the central dial and wait for 10 seconds so the combi kettle will revert to the standby mode The following table contains the parameter values starting from program revision Or54 The program revision is visible on the temperature display a short moment after switching the kettle on Pr code Function Display Value Facto ry pre set Pr10 Default cooking temperature Temperature hPt 80 Timing 0 120 Pril Used temperature unit Temperature hEC Celsius hEC hEF Fahrenheit Pr12 Default Hold temperature automatically set af Temperature hold ter the cooking process Timing 51 100 70 Pr13 Central dial selection delay sec after which Temperature td 2 td 7 td 5 the selected value is locked 14 Low temperature area 51 69 heating tem Temperature hd 0 hd30 Hd10 perature difference Pr15 Mid temperature ar
36. e kettle delivery exactly in the same way as it was installed on the support pillar The installation of the next kettle section on the control pillar of the previous kettle takes place in the same way as the installation of the first kettle on the support pillar 5 3 Electrical connections A The electrical connections of the Proveno combi kettle can only be carried out by a qual ified electrician having the necessary competence for the installation and service of elec trical appliances The support pillar cover plate including the water tap is a fixed component not intended for detaching Do not force it upwards when removing the upper side plate To make the electrical connections the upper left hand side plate where the mains switch is located must be removed and the cover of the electrical box underneath must be opened Front plate Mains switch Upper rear plate Upper side plate 1 2 3 4 5 Turn the mains switch 2 to the OFF position Screw metos 40 Installation 2 11 2005 Rev 1 3 If the control pillar front plate 1 is in place it must be first detached by opening two screws 5 at the lower section of the plate Detach the upper rear plate 3 by opening the two screws 5 The cable of the lid switch hinders the plate being detached entirely but you can move the plate a little aside 4 Upper side plate 5 Screw Loosen the screws 5 located on the upper and lower corners
37. e tilts by means of a tilting motor 40 150 litre kettles Larger kettles 200 300 litres are equipped with a hydraulic tilting mechanism The mixing functions accessory are performed by means of a gear motor Cooling accessory is based on cold water cir culating inside the kettle s steam jacket The control panel of the appliance is situated on the kettle s right hand pillar control pillar metos 9 2 11 2005 Rev 1 3 Functional description 3 4 Operation switches and indicator lights All Proveno s operation switches except for the central dial are push buttons The buttons are activated by a light and gentle push or by holding a button down for some time 2 10 seconds depending on what function you plan to use Values to be set are selected by means of an auto reverse central dial Turning clockwise to the right increases and turn ing anticlockwise to the left decreases the value being selected If a button is fitted with an indicator light it shows if a function is on or if it has been programmed to start later The buttons and displays related to various functions as well as the functions of the but tons are illustrated in the following pictures Heating function Mixing function ON OFF and error message lights Timer functions Water fill functions EasyRun programming function Cooling function Tilting function Central dial SB o SON Du oR metos Functional de
38. ea 70 87 C heating tem Temperature nd 0 nd30 87 C temperature nd30 perature difference fixed 100 C Pr16 Cooking temperature area 88 100 C heating Temperature Hd 0 Hd13 Hd13 temperature difference Pr20 Selection and deselection of the short pull back Temperature Fbon Pull back ON Fbon of the tilting done after releasing the tilting FboF Pull back OFF Pr21 Selection and deselection of the buzzer signal Temperature AL used when pausing and ending the mixer Mixer on Buzzer ON on oFF Buzzer OFF Pr30 Water bypass time min of the automatic wa Temperature Fti ter filling system Used to empty long water Water fill 0 10 0 bypass flow 1 supply lines of possibly musty water done Pr31 Water bypass interval hours of the automatic Temperature Fdi water filling system When the interval has Water fill 0 24 0 bypass flow al 12 elapsed a new bypass flow is done ways done Pr40 Default cooling final Temperature CFt Info 0 100 30 Pr41 C5 cooling temperature setpoint when tap wa Temperature C2C3 0 C2 75 ter cooling is changed to Ice Bank Info 0 100 1002C3 Pr42 C5 cooling tap water emptying delay before Temperature C5td 0 not in use Ice Bank emptying delay Info 0 15 0 Pr43 Preset time min after which the cooling 15 Temperature Cdt2 0 cooling abor aborted if the temperature doesn t decrease Info 0 4 00 tion switched off 0 15 any more Pr50 No longer used Pr51 Appliance identification
39. ed position 5 8 First run and testing The following checks must be performed after the installation before taking the Proveno combi kettle into regular use 5 8 1 Filling the steam generator The steam generator of the Proveno combi kettle is empty of water on delivery When the combi kettle is started for the first time after installation the steam generator is automat ically filled After first run the combi kettle automatically checks and maintains the cor rect water amount in the steam generator First check that the closing valves coming to the kettle are in the ON position and the kettle s mains switch is in position ON Switch the kettle on with the ON OFF button After initial check the red indicator lights inside the triangle on both sides of the ON OFF button illuminate to indicate low water level Check that the kettle section is in the cooking position by pressing the tilting re verse button Filling the steam generator of the combi kettle can take several minutes depend ing on the kettle size When the correct water level has been achieved the red in dicator lights go off 5 8 2 Checking the safety block The Proveno combi kettle is equipped with a four phase safety block Testing the block is performed in the way described below NOTE Values in brackets concern combi kettle versions with a max setting temperature of 110 C A N It is not allowed to stand behind the kettle during the safety block check because
40. eep a record of regular checks metos Safety instructions 2 11 2005 Rev 1 3 2 3 4 Changing the settings and adjustments Only qualified persons with sufficient competence and expert knowledge of the appliance are allowed to change technical adjustments The user can adjust some functions of the appliance to make them better suit their food production see Setting customer specific parameters The service parameters can only be adjusted by a qualified person having the required expert knowledge of the appliance 2 3 5 Safety instructions in the event of malfunction 2 4 2 5 In case of a serious emergency all functions of the appliance must be stopped by pressing the emergency stop button or by turning the mains switch to the OFF position The func tions become operable when the button is released by turning it to the right In case the reason for using the emergency stop switch is a serious malfunction jeopardizing safety at work contact your Metos service provider immediately 1 Emergency stop button 2 Mains switch Disposal of the appliance When the appliance has reached the end of its useful life it must be disposed of in com pliance with the local rules and regulations The best way of dealing with or recycling any substances which potentially have an adverse impact on the environment is to dispose of them through a proper waste company Other prohibitions dangerous methods and procedures Deliberate disr
41. egard of safety devices is prohibited as it jeopardizes safe work in the kitchen Hackman Metos does not take responsibility for damages caused by deliberate use of a defective appliance disregard of the safety precautions by modifying the de signed operation of the appliance or neglect of the technical condition maintenance or service of the appliance metos 2 11 2005 Rev 1 3 Functional description 3 Functional description 3 1 Intended use of the appliance The Proveno combi kettle is designed for professional food preparation Using Proveno for other purposes is prohibited It is forbidden to put corrosive ingredients or substances reacting with each other in the kettle Please observe that long term effect of some sub stances used in food preparation is corrosive Such substances are for example salt ace tic acid citric acid and lactic acid 3 1 1 Use for other purposes Metos does not take responsibility for functional troubles or damages caused by misuse or use for other purposes than stated above 3 2 Construction The construction of the kettle is of stainless steel throughout AISI 304 The inner bottom and jacket are of acid proof steel AISI 316 The kettle is triple jacketed and thermally insulated throughout 3 3 Operating principle The Proveno kettle is heated by steam generated with heating elements The steam gener ator and heating elements are located in the lower section of the kettle The kettl
42. el The Proveno combi kettle is equipped with a four phase safety block Testing the block is performed as described below NOTE Values in brackets concern combi kettle versions with a max setting temperature of 110 C A N It is not allowed to stand behind the kettle during the safety block check because when the check is completed the safety valve at the kettle s rear section opens blowing hot steam out of the kettle The test also produces a loud whistling sound Use hearing pro tectors The kettle must always be clean and empty Switch the kettle on set the temperature to a max value of 120 C 110 C and wait until the kettle heats up to the set value and the heating stops phase tested Stop the heating function by pressing until On appears on the display Press the buttons simultaneously and hold them down throughout tne test On the temperature display tESt blinks three times the heating is switched on again and the temperature display is updated according to the temperature rise When the temperature of 124 C 114 C has been reached the heating is interrupt ed for 3 seconds and OFF appears on the temperature display After a lag of 3 seconds the heating is switched on again and the temperature dis play continues to show temperature However letter a is displayed instead of let ter c phase 2 tested metos 13 Operation instructions 2 11 2005 Rey 1 3 Al
43. erature display Select a final temperature that is possible to reach with the temperature of the cooling water at hand If there is a need for lower temperatures please contact an authorized Metos dealer for in formation on ice bank cooling systems metos 232 Troubleshooting 2 11 2005 Rev 1 3 When you contact service personnel give the following information for the unit in ques tion what is the type and model of the unit what is the serial number of the unit and the date the unit has been installed a short description of the fault what function is not working what signals are the displays showing what happened was done immediately before the fault occurred metos 53 2 11 2005 Rev 1 3 Troubleshooting metos 54 2 11 2005 Rev 1 3 Technical specifications 8 Technical specifications Connection diagram 00123 Installation drawing L00105 B3 Text part L00108 B4 metos 55 NERA ee 1 FAM MEME eee deme UEM NEM MAD Gee Gee P P ZgMETOS SAFETEMP FOR PROVENO OHJELMAPAKETTI PROGRAM PACKAGE PROGRAM PAKET c v i i i e TIETOKONE RS 232 SARJALIIKENNE RS 232 RS485 MUUNNIN 3646944 CATSE F STP KAAPELOINTI COMPUTER RS 232 SERIAL DATA TRANSMISSION RS 232 RS485 CONVERTER 3646944 RS 232 RS485 KONVERTER 3646944 DATOR RS 232 SERIELL DATA TRANSMISSION Chas GND oooooooooooo00 3646945 com
44. es will be longer than indicated 5 41 Flo Ice connections C4 option The location of Flo Ice connection points appears from the installation drawing The con nections must be fitted with a shut off valve not included in delivery Connection Thread Model Flo Ice IN to mixer R1 2 external thread DCE Flo Ice OUT from mixer R1 2 external thread DCE Flo Ice IN to jacket R1 2 inner thread SCE DCE Flo Ice OUT from jacket R3 4 inner thread SCE DCE Pressurized air IN to jacket R1 2 inner thread SCE DCE Air vent OUT R1 2 inner thread SCE DCE SCE Single Cooling Effect without cooling mixing tool DCE Double Cooling Effect with cooling mixing tool All pipes from the kettle back to the icebank Flo Ice OUT from mixer Flo Ice OUT from jacket and air vent OUT must be individual pipes 5 4 2 Water connection and quality requirements The unit must be connected to the cold and warm water supply All water supply lines must be fitted with a one way valve and a shut off valve not included in delivery Before connection to the unit all water lines must be thorougly rinsed from all loose particles The water pressure range for optimum performance is 250 600 kPa All water connections are of size 15mm R 1 2 metos 43 2 11 2005 Rev 1 3 Installation Water conductivity should be below 1000uS cm Already when the conductivity is over 500 S cm a water
45. etos Oy Ab Ahjonkaarre 04220 Kerava Finland Antopaikka ja paiva Utfardad pa ort och datum Place and date of issue KERAVA 20 1 2010 Valtuutetun henkil n nimi Pekka M nkk nen Director of Business Unit asi Karhunen Manage
46. fs from splashing up through the holes of the lid Keep the emptying valve of the steam generator closed Open it only when there is no pressure i e when you plan to empty the steam generator entirely or to re move the cooling water Beware of hot steam and hot surfaces when you add ingredients to the kettle or taste the food you are preparing When cooling the food water discharging from the steam generator may be hot at the beginning of the process 2 3 2 Avoiding risks during mixing and tilting the kettle Stop the mixer before opening the lid either with the l button Do not push your fingers or utensils into the kettle when the mixer is in operation Do not wear scarfs ties etc hanging clothing which may catch on the rotating mix er Protect your hair to prevent it from catching on the rotating mixer Do not touch the rotating mixer Operating the mixer when the lid is open is prevented prohibited under all circum stances safety regulations at work Ensure that nobody stands behind or in front of the kettle during tilting Do not stand in front of the kettle when you tilt the kettle or reverse it to a horizon tal position Safety instructions 2 11 2005 Rev 1 3 When tilting the kettle make sure there are no objects in the space between the ket tle and the pillars or that no objects can fall there when the kettle is being tilted When tilting the kettle make sure that nobody s fingers hands or ot
47. g continues when food temperature rises but the buzzer does not sound Stopping the cooling Press and keep pressed for about 2 seconds When the cooling is stopped the kettle starts immediately automatic water emptying from the kettle s steam jacket The display continuously shows the emptying time for the re maining water During emptying all the kettle functions except for tilting are locked You cannot cancel the stopping of cooling the emptying time must be allowed to come to an end If the kettle is tilted or the power is cut before the emptying time has expired emptying will be interrupted and it continues when the kettle is reverted to an upright position or the power is connected After the emptying time the kettle is ready for cooking On is displayed 4 2 11 EasyRun programming The following functions are possible when a set program is in operation dl power mixing l interrupting the mixing function stopping the mixing function stopping with the emergency stop button If you want to collect temperature information self control HACCP the program in question has to be activated before programming see Self control HACCP Activating the collection of self control data The programmed function is performed at the set time during the same day or the follow ing day This means that you cannot set a program to start for instance on the following Monday The mixing program of the EasyRun progr
48. have set the time it will be saved automatically in the memory after about three sec onds and the timer starts up Setting the date Setting the correct date is necessary to make the data collection possible e Press simultaneously keep pressed In about 2 seconds the timer display starts blinking Continue holding the button down until blinks on the timer display and two last digits of the year illuminate Release the buttons o If needed select a new year within 3 seconds After the year is locked Mo and a month begin to blink on the timer display o If needed select a new month within 3 seconds After the month is locked dY and a day of the week begins to blink on the timer display o If needed select a new day within 3 seconds After the day is locked the timer display begins to show the actual time Activating the starting time and duration of cooking e Press once Proveno suggests the cooking temperature starting time and duration that you used the previous time If you do not want to change the values the functions are activated auto matically in about 15 seconds Cooking begins at the selected time and Proveno cooks at the set temperature for the set period of time Counting the cooking time does not begin until the set temperature has been reached Proveno is equipped with an automatic hold ing function factory setting 70 C You can change the holding temperature between
49. he hydraulic pump motor Open the kettle lid and tilt the kettle by pressing the tilting button The correct rotation direction is anticlockwise viewed from the motor s cooling fan end Anarrow indicating the rotation direction is fixed to the motor on the same side where the connection box is located metos 42 Installation 2 11 2005 Rev 1 3 If the rotation direction in two foregoing points is wrong two phases of the supply cable coming to the mains switch have to be exchanged Tighten the screws of the cable connections and the cable bushing properly press the cov er plate of the mains switch in place refit the electrical box cover the upper rear plate and the upper side plate 5 4 Water connections G Water connections of the Proveno combi kettle can only be carried out by a person with professional competence in the installation and service of heating plumbing and air con ditioning equipment The location of the water connection points appears from the installation drawing Both cold and hot water connections must be fitted with a closing valve and a non return valve not included in delivery The sizes of water connection points are as follows Cold water connection with R1 2 inner thread supply with min 15 mm inlet pipe Hot water Cu pipe outer dimension 10 mm supply with 10 mm inlet pipe max 60 C If the cold water inlet pipe is smaller than 15 mm water flow will decrease and the filling tim
50. her parts of their body are in danger of getting between the kettle and the pillars Always check that the mixing tool has been locked in place before starting to mix Always check that the scrapers have been properly attached to the mixing tool 2 3 3 Other instructions for correct and safe use Stop the mixer before opening the lid either with the button Stopping the mixer by opening the lid activates the emergency stop function Keep the cleaning jet tap closed when the jet is not used The mixing tool is easier to position and remove from the kettle when the kettle is in a tilted position ergonomics Protect yourself in an appropriate way when cleaning the kettle follow safety and handling instructions of the detergent Do not use the kettle if its protective cover plates are not properly in place Observe the cleaning instructions Avoid excessive use of water when cleaning the control pillar Use of a high pressure jet is prohibited Disconnect the control voltage of the kettle with the ON OFF switch and with the mains switch before cleaning the kettle ON OFF switch Mains switch Make sure before use that the removable lid is properly in place Make sure before use that the safety grid is properly in place Always open the lid to its extreme position and check the lid s secure before you bend down over the kettle Check the kettle s safety valve at regular intervals in the way explained in this man ual and k
51. ing customer specific parameters later in this manual The parameter for self control is No 50 Activating the collection of self control data HACCP Press and simultaneously keep pressed until HACC On blinks on the display The text blinks three times after which a dot at the lower right hand edge of the temper ature display keeps on blinking to indicate data collection Stopping the collection of self control data Press and keep pressed for about 5 seconds HACC OFF blinks three times on the display The collection of temperature data is in terrupted and the blinking dot on the temperature display goes off metos 27 2 11 2005 Rev 1 3 Operation instructions 4 3 After use 4 3 1 Cleaning OP Use of a high pressure hose is forbidden High pressure hoses generate huge amounts of water fog that might contribute to contamination of food and food handling surfaces over large areas in the kitchen Switch off the appliance with the ON OFF switch or the mains switch before starting to wash the kettle Tools not allowed for cleaning high pressure hose all metallic tools rough rubbing sponges steel wool abrasive detergents Tools recommended for cleaning special detergents for stainless steel nylon brush soft rubbing sponges non abrasive steel wool other materials intended for stainless steel that do not scratch the surface All accessories such as strainer
52. kettle It is not possible to tilt the kettle when the lid is closed In case you try to tilt the kettle with the lid in a closed position a blinking Lid message appears on the display Tilting the Proveno kettle is carried out by pressing the tilting button The kettle tilts as long as the button is held down In case the pull back function is on see Adjustment instructions Setting customer specific parameters a slight reversing movement occurs after the button is released which decreases dripping of food from the the spout In case the kettle is tilted to its extreme position the reversing movement making the ket tle completely empty does not occur Tilting the kettle to the cooking position is carried out by pressing the up right position button For safety reasons safety regulations the reversing movement lasts only as long as the button is pressed The upright position button must be pressed so long that the reversing movement stops and the kettle is in the cooking position In case the kettle is not reversed up to the cooking position a blinking PoS message appears on the display when you try to switch the heating or mixing on metos 16 2 11 2005 Rev 1 3 Operation instructions 4 2 3 Positioning the mixing tool and scrapers Attach the scrapers by placing the pins on the mixing tool into the holes on the scrapers After that turn the scraper into place by lifting the scraper s lower part Finall
53. metos 47 2 11 2005 Rey 1 3 Adjustment instructions 6 Adjustment instructions 6 1 Setting customer specific parameters G G By setting the customer specific parameter it is possible to modify certain functions of the Proveno combi kettle to better suit a kitchen s or customer s individual needs In general the preset factory settings are well suited to most users so the settings need only be mod ified to meet the special conditions or modes of operation in a kitchen The customer spe cific parameters are normally set by the person in charge of the kitchen activities The combi kettle has to be in the standby mode when starting to alter customer specific parameters This means that On is shown on the temperature display and the time on the timer display in case the kettle is fitted with a timer option No functions are allowed to be in operation The customer parameter setting mode can be accessed as follows Simultaneously press the temperature and the tilting reverse buttons for 3 seconds CodU appears on the temperature display After this press the temperature button for 3 seconds The first parameter PrOO appears on the temperature display By using the central dial search within 3 seconds the desired parameter be o tween Pr00 Pr52 When the desired parameter appears on the display press briefly the tem perature button In case the parameter is in use its setting value is shown on th
54. metos COMBI KETTLE PROVENO E TYPE 80 100 150 200 300 CHILL LINE Installation and Operation Manual S N 10910511010010 Valid from 01 11 2005 Rev 1 4 Chill Pro E SCE 4222099 4222100 4222101 4222102 4222103 Chill Pro E DCE 4222104 4222105 4222118 4222119 4222120 2 11 2005 Rev 1 4 Dear Customer Congratulations on deciding to choose a Metos appliance for your kitchen activities You made an excellent choice We will do our best to make you a satisfied Metos customer like thousands of customers we have around the world Please read this manual carefully You will learn correct safe and efficient working meth ods in order to get the best possible benefit from the appliance The instructions and hints in this manual will give you a quick and easy start and you will soon note how nice it is to use the Metos equipment All rights are reserved for technical changes You will find the main technical data on the rating plate fixed to the equipment When you need service or technical help please let us know the serial number shown on the rating plate This will make it easier to provide you with correct service For your convenience space is provided below for you to record your local Metos service contact information METOS TEAM metos 2 11 2005 Rev 1 4 metos 2 11 2005 Rey I General ua aq ips ea tad aea e o os Wa ERN MIU E 1 1 1 Symbols used mthe assu tete or
55. n trio eerte gud 1 2 Symbols used orn the s eed toss pato uN aeu 1 1 3 Checking the relationship of the appliance and the manual 1 2 Safety 2 2 1 G n ral 42 2 2 Eod e e ibid decuit reices redu usss 2 2 2 Construc on OF the combi kett aie ase eee bet oda ole A tti 3 2 9 Safe and USO E Rv Dens 6 2 37 S eee Orc pt aM de psa opea esM Md 6 2 3 2 Avoiding risks during mixing and tilting the kettle 6 2 3 3 Other instructions for correct and safe use 7 2 3 4 Changing the settings and adjustments 8 2 3 5 Safety instructions in the event of malfunction eee 8 2 4 Disposal OF he appliafiQes um Cot DE dava cud eed uasa na etae dU aque Rue 8 2 5 Other prohibitions dangerous methods and procedures sss 8 3 Functional description 9 3 1 Intendedouse of the appliance u nuy nn unutaqa e iem naci 9 3 1 1 Use for other purposes 9 3 2 Qy an
56. nd quality requirements 43 5 4 3 Extreme water conditions sarsa a uu E uqaqa asua up eene 44 SS Ventilation 2 ti S RIA m i Bess Rie dete a SQ 44 5 6 Other installations au hee Itt tete ow ert ri ote Wee Qul ri Ee eset n vis dio 44 5 7 Procedures after installation 44 5 7 1 Adj stme the tiling esu espe RID EH 44 5 7 2 Fastening the mixer motor cover box eoe ett esed sang satacssnacedensscoededeesss 46 2 0 Firstr n and POSTS re as oed yer bete Wish i eco uiu eu e utor 46 5 8 1 Filling the steam generator 46 5 9 2 Checking the safety Block a etl ante ed qaa deeft qat 46 5 9 Adjustments programming 47 3 10 Staff raning etd feras cua een 47 6 Adjustment instructions 48 6 1 Setting customer specific parameters 48 6 2 Customer specific parameters settings and factory presets 49 T Troubleshootfing u a u aS te Hos o eve Na eon Code 51 8 Technical specifications 55 metos 2 11 2005 Rey metos 2 11 2005 metos General 2 11
57. ng water by opening the emp tying valve electric or the emptying valve for condensate steam There is air in the steam jacket which does flow out because the automatic vacuum valve does not function If the air does not exit through the automatic vacuum valve contact qualified technical per sonnel One of the fuses in the main fuse box is blown triggered Change excite the fuse The forced 1 2 power control of the building is on Normal operation Other technical fault Contact qualified technical personnel metos 51 Troubleshooting 2 11 2005 Rev 1 3 The kettle does not tilt The lid of the kettle is on and the mixer display shows a Lid signal Open the lid The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The ON OFF switch is not in the ON position Push the switch to the ON position Other technical fault Contact qualified technical personnel The mixer does not start The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The lid and the safety grid are not in their correct positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct posi tions on the kettle and restart No mixer mode has been selected after selecting the mixer First select the mixer function and then select the mixing see the user man
58. nt range of the pillars is adequate Pieces of stainless steel plate should be used as spacers that are large enough and have a suitable hole for the fixing bolt Washers or other small spacers are not allowed The fixing bolts for the surface installation must be chosen according to the floor con struction A type recommended is a UKA M10x150 chemical bolt which suits various floor materials The junction of the surface frame and the floor is filled with flooring ma terial or silicone mastic To achieve the best result regarding tightness the installation frame should be filled up to the top level e g with acrylic filler after the installation The main points concerning the installation of the surface frame are shown in the picture be low For more detailed installation instructions see the installation drawings 4 ER oo 16 lt DE 2 3 V o dD 055 O E oN 9 95 900 Oo 1 Surface frame 2 Concrete casting 3 Fixing bolt for surface frame 4 Finished floor surface 5 Silicone mastic 6 Acrylic filler metos 35 Installation 2 11 2005 Rev 1 3 5 2 3 Installing the combi kettle on the frame The front and rear cover plates of the kettle s support and control pillar must be detached before installation Each plate has been fixed at its lower edge with two screws The rear plate of the control pillar has in addition two screws at the upper edge
59. of the mounting plate of the tilting limit switches must be adjusted as follows Tilt the kettle at least half way Loosen the locking nut for adjustment 5 and the fixing nut for the limit switch plate 6 so that the limit switch plate 1 can be moved but after moving stays in the new point If the combi kettle in its cooking position is tilted too much towards the spout turn the limit switch plate 1 slightly downwards In case the kettle in its cooking po sition is tilted too much backwards turn the limit switch plate 1 slightly upwards Tighten the locking nut 5 slightly after adjustment press the tilting reverse button until the kettle tilting stops and check the kettle s horizontal again by the upper rim of the kettle Tighten both the fixing nut 6 and the locking nut 5 if the combi kettle is hori zontal in its cooking position Otherwise repeat the adjustment measures Tilting lever Mounting plate of limit switches Limit switch for cooking position Limit switch of tilting end position Locking nut for adjustment ON peo 9 ares Fixing nut for bearing unit and limit switch plate metos 45 Installation 2 11 2005 Rev 1 3 5 7 2 Fastening the mixer motor cover box On the large kettle models Proveno 150 200 300 the cover box of the mixing motor comes unattached inside the kettle The cover box is fastened after installation by using the screws supplied while the kettle is in a tilt
60. om the surroundings to the surroundings 5 1 3 Storage AN The Proveno combi kettle fulfils the requirements of the EMC directive concerning the emissions and immunity to electromagnetic disturbances In case there are electronically controlled appliances and in particular devices fitted with a frequency converter in the installation place it is recommended to ensure their conformity with the relevant regula tions and that their cabling has been done according to instructions The Proveno combi kettle must be stored in a dry place at a temperature between 10 and 40 C The kettle should be kept in its transport package during storage If the appliance is stored in construction site conditions special care must be taken not to damage it through other operations on the site Protect the extertor of the combi kettle from scratches and knocks Protect the combi kettle from construction site dust metos 32 Installation 2 11 2005 Rev 1 3 Protect the combi kettle from sparks produced by welding grinding and abrasive cutting wheels These can later cause rust spots on the stainless steel surface of the appliance 5 1 4 Unpacking the appliance AN The combi kettle should be transported in its own package as close as possible to the in stallation place before final unpacking Do not remove the protective foils until after in stallation just before the first use of the kettle After removing from the transpo
61. opriate program and by setting the desired value with the central dial 3 o o gt PROG Activate a new program by pressing once When programming has been activated the set values are shown on all displays and the PROG button indicator light illuminates 4 2 12 Possible power failure during timing or EasyRun program A message appears on the timer display indicating power failure during timing or during the starting or operation time of the EasyRun program Power failure during the starting time In case of power failure during the starting time the kettle s timer display shows when the power supply is restored how much the start was delayed during operation time letter E delayed time in hours and minutes and the remain ing operation time alternate on the display e g E1 10 r0 58 after operation time the display shows letter E delayed time in hours and min utes e g E1 10 Power failure during the operation time In case of power failure during the operation time the kettle s timer display shows when the power supply is restored for how long a time the operation was interrupted metos 26 2 11 2005 Rev 1 3 Operation instructions during operation time letter E interrupted time in hours and minutes and the re maining operation time alternate on the display e g E0 12 r0 46 and the green indicator light on the operation time button is blinking after operation time the display
62. ormed Taken into use date Date By Remarks Date By Remarks Yearly maintenance performed Date By Remarks Date By Remarks Descaling performed Date By Remarks Date By Remarks metos 15 2 11 2005 Rev 1 3 Operation instructions 42 Operation procedures 42 1 Operating the control panel General When the appliance is started with the ON OFF switch all displays and indicator lights on the control panel illuminate for a short time display test After that On remains on the temperature display and the time on the timer display if the kettle is fitted with a timer function The appliance is now ready for use The same logic is repeated in all button functions of the control panel Selecting activating a function Press briefly the appropriate button and then set the value desired using the central dial for example The appliance waits for the value for three seconds the selected display is blinking whereafter the appliance starts to perform the function according the set value In some functions e g in automatic water fill a second press is still needed to confirm and activate the function before the function starts to operate Stopping cancelling a function Press the appropriate button for a long time approx 2 seconds 4 2 2 Tilting the
63. os 29 2 11 2005 Rev 1 3 Operation instructions Refitting the lid parts Place the solid lid on the kettle approximately in the correct position Pull the lifting arm down over the lid Turn the solid lid so that the guiding pin lines up with the groove of the lifting arm 5 6 1 Solid lid 2 Lifting arm 3 Guiding pin 4 Locking lever of the lid 5 Safety grid for lid opening 6 Cover for fill opening Press the lid arm against the lid so that the fixing cone is guided into the fixing part and the locking lever snaps in the locked position Make sure that the lid is locked on the arm Put the safety grid and its cover in place metos 30 2 11 2005 Rev 1 3 Operation instructions 4 3 2 Periodic service Like a car a food preparation appliance should be kept in good working order with the help of preventive maintenance This guarantees trouble free and safe operation of the ap pliance Depending on how much the kettle is used and in what kind of conditions it is operated the technical condition of the Proveno combi kettle should be checked accord ing to plan from time to time For example the amount of scale built up on the steam sys tem depends on the use of the kettle and the hardness of local water Contact the Metos service for recommendations on preventative maintenance service to be performed No parts of the Proveno kettle have been specified to generally need periodic service 4 3 3 Service
64. rt pallet the combi kettle is not stable until it has been bolted down to the installation frame It is strictly forbidden to operate or tilt the kettle before it has been fixed to the floor according to the installation instructions When the combi kettle is removed from its transport pallet it must be supported to prevent it from falling before it is fixed to the floor If the kettle falls down this may cause injury to peo ple or damage to property 5 1 5 Disposal of the package In connection with unpacking all packing material must be sorted and disposed of in ac cordance with local recycling regulations 5 2 Installation AN Check before installation from the installation drawing that there is enough space behind the kettle for tilting and servicing Also check the location of the floor drain The Proveno combi kettle is designed for installation in a place with a floor drain in front of the kettle The arrangement with a pouring channel and floor drain behind the kettle is not suitable for use with the combi kettle The combi kettle can be installed in two different ways On a subsurface installation frame the frame cast into the floor On a surface Installation frame the frame fixed to the floor surface Fixing the kettle directly to the floor without frames is forbidden Either subsurface frames or surface frames must be in position before the installation of the combi kettle is started metos 33 Installation
65. s 36 2 11 2005 Rev 1 3 Installation Support pillar Bearing unit Cover plate Mounting bracket for cover plate Washer nut 1 2 3 4 3 6 Installing the kettle section Washer nut The kettle can be transferred from its transport pallet onto the installation frame in two different ways The first alternative is to cut the longitudinal boards of the pallet and push the fork lift trolley below the kettle Care must be taken that the lifting arms of the fork lift trolley do not hit the parts protrud ing from the kettle bottom i e the mixing motor cover box Proveno 40 60 80 100 as well as the drain and discharge pipes Furthermore it is recommended to place e g plywood strips between the fork lift trolley and the kettle bottom Before lifting the transport support of the kettle s left hand axle and the support pillar are detached from the transport pallet It should be observed that owing to the ball shaped bearing the kettle control pillar also moves sideways It is advisable to put a piece of foamed plastic or a rolled cellular board between the kettle and control pillar so that they do not hit each other metos 37 Installation 2 11 2005 Rev 1 3 The second alternative is to transfer the kettle by lifting the kettle section by its left hand axle and by a lifting bar pushed through the control pillar The lifting bar is positioned be low the cross supports located at the front
66. scription 2 11 2005 Rev 1 3 Control panel Sis oe cod SON Ux Far 9 TCS E t QY ope COE Heating Mixer Mixer start and pause Displays for heating and mixer ON OFF switch Error message lights Stop to stop the mixer Starting time Displays for timer water fill EasyRun programming and cooling Function time Automatic water fill Manual water fill EasyRun program Automatic cooling Tilting Tilting to upright position Central dial metos 1 Functional description Rev 1 3 3 4 1 Display messages for the user Blinking number letter in various fields of the display in general the appliance is waiting for a value to be set with the central dial approx 3 seconds Blinking PoS on the temperature display the kettle is not in the cooking position completely upright and horizontal E g heating and mixing functions water au tomation and cooling function cannot be operated Blinking Lid on the mixer display the lid is open mixing is not possible safety regulations or the lid is closed when you try to tilt the kettle Err in the water automation function the appliance does not get water Blinking SEt in the cooling function reminds you to start the mixer to make cool ing more efficient 3 4 2 Error message lights There are two red indicator lights on the control panel to indicate an error or malfunction 1 In
67. shows letter E interrupted time in hours and min utes e g E1 12 and the green indicator light on the operation time button is blink ing in case of several power failures their durations are summed up Power failure during both the starting time and operation time In case of power failure during both the starting time and operation time the kettle s timer display shows when the power supply is restored the total time the timing was delayed during operation time letter E total delayed time in hours and minutes and the remaining operation time alternate on the display e g 1 22 10 27 and the green indicator light on the operation time button is blinking after operation time the display shows letter E total delayed time in hours and minutes e g E1 22 and the green indicator light on the operation time button is blinking in case of several power failures their durations are summed up 4 2 13 Self control HACCP option A separate instruction manual is available on the HACCP program related to the Proveno combi kettle s self control The self control function is an option on models M C1 and C2 If a message InFl appears on the display the self control function cannot be switched on or it has been intentionally switched off by the user If your Proveno kettle is fitted with the self control program which you want to take into use you have to change parameters according to Adjustment instructions Sett
68. so the pressure switch starts to function at 124 C 114 C and informs about correct functioning by alternately blinking the red indicator lights inside the trian gles phase 3 tested After the pressure switch function has been checked the heating is forced further until the safety valve opens The temperature display shows then about 128 C 116 C and the pressure gauge correspondingly 1 5 bar 0 75 bar phase 4 tested N In case the safety valve does not open when the pressure gauge indicates 2 bar the but tons must be immediately released and the combi kettle s mains switch turned to the OFF position Using the kettle is strictly forbidden Contact qualified service personnel without delay to repair the fault Complete the check by releasing the buttons Information on the completed safety block check is automatically recorded in the combi kettle s memory for potential retrieval later on For the user s self control safety block checks and other procedures carried out to maintain the appliance in working order should be recorded in the Maintenance information table below In case all phases of the test could not be carried out according to the above description the use of the kettle is absolutely forbidden Contact immediately an authorized service company to repair the fault metos Operation instructions 2 11 2005 Rey 1 3 Maintenance information Combi kettle Serial No Quarterly safety valve check perf
69. sted In case the safety valve does not open when the pressure gauge indicates 2 bar the but tons must be immediately released and the combi kettle s mains switch turned to the OFF position Use of the kettle is strictly forbidden Contact qualified service personnel without delay to repair the fault Complete the check by releasing the buttons Information on the completed safety block test is automatically recorded in the combi kettle s memory for later retrieval In case all four phases of the test could not be carried out according to the above descrip tion the use of the kettle is absolutely forbidden Contact immediately an authorized serv ice company to repair the fault 5 9 Adjustments programming The Proveno combi kettle has been programmed in the factory with values suitable for the needs of professional kitchens The combi kettle is however provided with a CSFP technology Customer Specific Function Parameters which makes it possible to alter certain functions to better suit the specific needs of an individual customer or kitchen Should adjustments be needed see Adjustment instructions for customer specific set ting values Parameter values for adjustment by authorized service personnel are given in a separate service manual 5 10 Staff training Before taking the Proveno combi kettle into use make sure that the operators have suffi cient information about the correct and safe use of the kettle
70. t filling by pressing once again The selected amount of cold water flows automatically into the kettle The display shows all the time the amount in litres poured into the kettle Stopping cancelling the automatic water fill uw Interrupt water fill by pressing once Water flow will immediately stop The amount of water filled is shown on the display for 10 seconds The display goes off to indicate that the function has been cancelled stopped Changing the amount of automatic water fill during filling Interrupt the function by pressing once The display shows the selected amount in litres Select the new amount to be filled within 10 seconds You can select the e amount to be filled between the filled amount and the kettle s net volume uw Continue filling by pressing once metos 21 2 11 2005 Rev 1 3 Operation instructions When the automatic water fill is completed the filled amount is shown on the display for 10 seconds after which the display goes off The filled amount is saved in the memory until the kettle s control voltage is cut and it can be displayed by pressing the automatic water fill button once 4 2 0 Timer functions Setting the time Setting correct time by the clock is necessary to make timing and data collection possible e G Press and simultaneously hold down for about 2 seconds Set the time Start selecting the time within three seconds after the timer display begins to blink When you
71. t position Central dial metos 5 Safety instructions 2 11 2005 Rev 1 3 2 3 Safe and correct use Use of the combi kettle is prohibited if you have not acquainted yourself with the user manual and the safety instructions its contains Observe the following instructions con cerning safe and correct use of the appliance In case of malfunction proceed as follows Check the nature of malfunction to be able to describe it and the situation where it occurs Also consult the user manual to make sure that the appliance really func tions against the operation instructions Review the troubleshooting table contained in this manual to find a possible cause and repair measures Contact your service provider Be ready to quote the data for easy identification of the appliance service code manufacturing number model type year of purchase etc and to describe the problem as accurately as possible Hackman Metos does not take responsibility for any damages in case the operation in structions and warnings contained in this manual are neglected 2 3 1 Avoiding burns Beware of the inner surface the upper rim and the lid that may be hot Beware of hot steam when opening the lid Beware of the hot mixing tool after cooking Use protective gloves Do not open the bottom valve or the emptying valve of the steam generator when the kettle is hot pressurized Always make sure that the mixing speed is appropriate thus preventing foodstuf
72. ual Mixing func tions The fuses in the main fuse box are blown trig gered Change excite the fuses All above mentioned sections have been checked both red error lights on the control pan el are flashing The safety switch of the safety grid is damaged and for safety reasons the operation of the mixer is inhibited Contact qualified technical person nel Other technical fault Contact qualified technical personnel The mixer stops during mixing The lid and the safety grid are not in their correct positions on the kettle the mixer display shows a Lid signal Place the lid and safety grid in their correct posi tions on the kettle and restart The emergency stop button has accidentally been pushed Release the emergency stop switch by turning it clockwise A pre set program including stopping of the mixer is in use Check if a pre set program is in use The stuff to be mixed is too thick or there is too much contents in the kettle Make the contents of the kettle thinner or reduce the amount and restart Other technical fault Contact qualified technical personnel Timing of the kettle not possible The kettle is not returned to an upright position after tilting the temperature display shows a PoS signal Press the tilting reverse button until the kettle is totally horizontal and the temperature display shows an On signal The lid and the safety grid are not in their
73. uuttaa ett seuraava tuote F rs krar att f ljande produkt Declare that the following product Nimi tyyppi tai malli Namn typ eller modell Name type or model Kombipatasarjat Kombigrytsserierna Combikettle series METOS HACKMAN PROVENO CULINO COMBI och VIKING COMBI s hk tai h yrylammitteinen el eller nguppv rmd electrically or steam heated Mallit Modeller Models 40 60 80 100 150 200 300 400 Varustepaketit Optionspaket Option sets Basic Combi Combi Pro Cool Cool Pro Chill Pro on seuraavien direktiivien asiaankuuluvien s nn sten mukainen verensst mmer med tillampliga best mmelser i f ljande direktiv is in conformity with the relevant provisions of the following directives MD 2006 42 EC LVD 2006 95 EC EMC 2004 108 EC RoHS 2002 95 EC WEEE 2002 96 EC PED 97 23 EC moduulit modulerna modules B1 D SEP 40 60 h yry nga steam Cat l 40 60 s hk el electric 80 400 h yry nga steam Cat Ii 80 400 sahk el electric HUOM PED 7 23 EY artiklan kohdan 3 mukaisesti vaatimustenmukaisuusvakuutus ja merkint ei koske SEP luokiteltuja laitteita OBS Enligt PED 97 23 EG artikel 3 paragraf 3 g ller f rs kran om verensst mmelse och CE m rkningen ej produkter i SEP kategorin ATT According to PED 97 23 EC article 3 paragraph 3 the declaration of conformity and the CE marking does not apply to SEP category products
74. y pull the scraper forward The bevel 1 will on the lower scraper point upwards and on the side scraper downwards Scraper 40 60 80 100 150 200 300 Scraper A2 1 1 2 1 2 1 Scraper B2 bottom 1 1 1 1 Scraper C2 bottom 1 1 1 1 2 Scrapers are not needed when preparing large quantities of mashed potatoes or when kneading dough Use scrapers in all other cooking modes to increase the efficiency of heat transfer and to help the cleaning of the kettle It is easiest to attach the mixing tool to the mixer axle when the kettle is in a tilted position Push the ring on the mixing tool into the kettle s mixer axle and fit the mixing tool in place while the lifting handle is straight so that the locking device of the lifting handle sets in the groove at the upper end of the mixer axle metos 17 2 11 2005 Rev 1 3 Operation instructions Make sure that the mixing tool is locked in its place by trying to lift pull it out of its place by pulling at the mixer blade for example 4 2 4 Cooking o gt Switch on the appliance On appears on the temperature display Press the temperature button once o Select temperature with the central dial When the temperature starts to blink on the display you can select the desired temperature using the central dial The set value is automatically saved in the memory after about three seconds temperature blinking stops on the display

COMBI-KETTLE Installation and Operation Manual

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