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        Red Lion Controls IFMR0066 Datasheet
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1.                        3 12                                                                                                                         4 20 REF   106 7                                                                                               CAUTION  Risk of Danger   Read complete instructions prior to  installation and operation of the unit     CAUTION  Risk of electric shock       SIMPLE ON LINE TRIP FREQUENCY SETTING  USING ACTUAL  INPUT SIGNAL OR FREQUENCY GENERATOR       USER SETTABLE TRIP FREQUENCY FROM 0 1 Hz to 25 KHz    OVER SPEED  UNDER SPEED  AND ZERO SPEED DETECTION      RELAY LATCHING  ALARM OVERRIDE  AND ALARM RESET  FUNCTIONS      PROGRAMMABLE INPUT CIRCUIT ACCEPTS OUTPUTS FROM  A VARIETY OF SENSORS      HYSTERESIS AND OFFSET FUNCTIONS AVAILABLE    85 to 250 VAC and 9 to 32 VDC VERSIONS AVAILABLE    INPUT AND RELAY STATUS INDICATION LED   S    Alus    The IFMR operates in one of six output modes  as selected by the user  The  programmable Minimum Response Time provides optimum response vs  input  filtering for any input frequency  The offset and hysteresis settings provide  flexible adjustment of the relay trip and release points    The unit is equipped with a universal mounting foot for attachment to  standard DIN style mounting rails  including top hat profile rail according to EN  50 022   35 x 7 5 and 35 x 15  and G profile rail according to EN 50 035   G32     SAFETY SUMMARY    All safety related regulations  local codes and instructions t
2.       SECTION  Operating Mode  1 0   Set Trip Frequency Using an Input Signal or Frequency Generator  2 0  Note  To return to normal operation  i 7  Set Trip Frequency Using the Rotary Switch  3 0  place DIP switch 4 in the down   RUN  position   Set Minimum Response Time  4 0   Set Relay Trip Point  5 0     Indicates Configuration Section                            Set Relay Release Point  6 0        RELAY INDICATION FACTORY SETTINGS    Overspeed  The Relay LED  red  turns on to indicate the input signal Setting   Parameter                               has exceeded the trip frequency  Ti Frown ory     5 a speed Operation  Trip on Overspeed  Underspeed  The Relay LED  red  turns on to indicate the input Minimum Response 5 msec   signal is below the trip frequency setting  Trip Point Offset None  Invalid Entry during Set up  The Input LED  green  and the Relay Trip Point Hysteresis 0 25     LED  red  alternately blink until a valid entry is made     1 1 Place DIP switch 4 to the ON  up  position and DIP switches 5  6  and 7 as shown   1 2 Green input LED blinks the setting corresponding to the Operating Mode shown below  pauses  and repeats the value     Setting  Operating Mode   1 JOVERSPEED trip  automatic Release upon return to normal  OVERSPEED latched trip  Release only after ALM Reset pulled to Common  UNDERSPEED trip  automatic Release upon return to normal  UNDERSPEED trip  start up condition  ignored  automatic Release upon return to normal  UNDERSPEED latched trip  
3.  Set Minimum Response Time    Step 4 1       ROTARY  SWITCH       99 7     rn  PE   GEN  Setting    2     Selected                   3 1 Place DIP switch 4 to the ON position and DIP switches 5  6  and 7 as shown    3 2 The Green input LED blinks the existing Trip Frequency setting  pauses and repeats  Six full  digits of numerical information blink with a 2 sec  pause between digits and a 4 sec  pause at  the end  before repeating  The first five digits are the existing Trip Frequency magnitude  The  sixth digit is the frequency resolution  the number of digits to the right of the decimal point        If the existing Trip Frequency setting is your desired requirement  this section is complete    Otherwise  continue with Step 3 3     3 3 Determine the Trip Frequency and record in the space provided below     Trip Frequency Resolution  First 5 of 6 digits 6th digit       Example  95 5 Hz Example  15 500 Hz                                              9 5 45  o0 o 3  1  s sfojo  lo   A  0 9 545 0 2  A  0 0 9 545 1  A          3 4 Press the push button  The Green input LED blinks rapidly  Trip Frequency setting is now  accessed    3 5 Turn the rotary switch to the first selected numerical value  Press the push button  The Green  input LED continues to blink rapidly  First of six numerical digits is entered    3 6 Turn the rotary switch to the second selected numerical value  Press the push button  The  Green input LED continues to blink rapidly  Second of six numerical digits is
4.  The Mode of Operation is set for Mode  1  overspeed  trip  automatic release upon return to normal     To set the value of the alarm  either apply the maximum input signal as  described in Section 2 0 or determine the Trip Frequency using the  following formula        T Rail Installation   To install the IFMR on a     T    style rail  angle the  module so that the top groove  of the    foot    is located over  the lip of the top rail  Push the  module toward the rail until it  snaps into place  To remove a  module from the rail  insert a  screwdriver into the slot on the  bottom of the    foot     and pry  upwards on the module until it  releases from the rail     Trip Freq    units measure x pulses unit  seconds measure    Trip Freq    2000 RPM x 60 PPR   2000 Hz  60 sec  Set the Trip Frequency with the rotary switch for 2000 Hz   With Trip point Offset set at 0 00   No Offset  and Trip Point Hysteresis  set at 0 25   activation of the relay occurs at 2000 Hz  and release occurs  at 1995 Hz     APPLICATION 2    The IFMR can be used in a speed monitoring system to detect when the  system drops below setpoint    The IFMR is wired to a PSAC  inductive proximity sensor  that is sensing  a key way on the shaft of a motor  The motor is turning at 1750 RPM  When  the speed of the motor drops below 1250 RPM  the IFMR latches the output  until the user resets the output with an external push button    The mode of operation of the IFMR is set for 5  UNDERSPEED Latched          TROUBL
5.  connection should be made as short as possible  The   connection point for the shield depends somewhat upon the application     Listed below are the recommended methods of connecting the shield  in  order of their effectiveness    a  Connect the shield only at the rail where the unit is mounted to earth  ground  protective earth     b  Connect the shield to earth ground at both ends of the cable  usually when  the noise source frequency is above 1 MHz    c  Connect the shield to common of the unit and leave the other end of the  shield unconnected and insulated from earth ground    2  Never run Signal or Control cables in the same conduit or raceway with AC  power lines  conductors feeding motors  solenoids  SCR controls  and  heaters  etc  The cables should be run in metal conduit that is properly  grounded  This is especially useful in applications where cable runs are long  and portable two way radios are used in close proximity or if the installation  is near a commercial radio transmitter    3  Signal or Control cables within an enclosure should be routed as far away as  possible from contactors  control relays  transformers  and other noisy  components    4  In very electrically noisy environments  the use of external EMI suppression  devices  such as ferrite suppression cores  is effective  Install them on Signal  and Control cables as close to the unit as possible  Loop the cable through the  core several times or use multiple cores on each cable for additional prote
6.  entered    3 7 Repeat Step 3 6 three more times then go to Step 3 8  This enters a total of five of the required  six numerical digits    3 8 Turn the rotary switch to the selected numerical value for resolution requirement  Press the  push button  The Green input LED blinks the new Trip Frequency setting  as described in Step  2 2   pauses  and repeats the value       If the new Trip Frequency setting is acceptable  this section is complete       If the new Trip Frequency setting is not the desired setting  repeat Steps 3 4  through 3 8      If the Red relay LED blinks  the numerical value entered is invalid  Repeat Steps 3 3  through 3 8       Section complete  place DIP switch 4 to the down position for normal operation  or change DIP  switches 5  6  and 7 for the next Configuration Section     4 1 Place DIP switch 4 to the ON position and DIP switches 5  6  and 7 as shown   4 2 The Green input LED blinks the existing Minimum Response Time setting  see following list    pauses and repeats                             Setting   Time Setting   Time  0 5 msec 5 200 msec  1 10 msec 6 500 msec  2 20 msec 7 1 sec  3 50 msec 8 5 sec  not valid for trip frequency  gt  3906 Hz   4 100 msec 9 10 sec  not valid for trip frequency  gt  3906 Hz        Note  Minimum Response Times do not include the relay   s operate response time of 5 msec   or  the release response time of 3 msec     4 3 Press the push button  The Green input LED blinks rapidly  Minimum Response Time setting  is now a
7. 1 period to 10 sec   1  period in ten steps  excluding relay operate time     11  HYSTERESIS AND OFFSET  From 0 25  to 33 33  of Trip Frequency  in nine steps  Hysteresis and or Offset can also be set to 0  Disabled     12  INPUT AND POWER CONNECTIONS  Screw in terminal blocks   13  ISOLATION BREAKDOWN VOLTAGE  Dielectric Withstand     2200 V between power  amp  input  and power  amp  output  500 V between input   amp  output for   minute   14  CERTIFICATIONS AND COMPLIANCES   SAFETY  UL Recognized Component  File  E137808  UL508  CSA 22 2 No  14  Recognized to U S  and Canadian requirements under the Component  Recognition Program of Underwriters Laboratories  Inc   IECEE CB Scheme Test Certificate   UL1683A 176645 USA   CB Scheme Test Report   97ME50135 042297  Issued by Underwriters Laboratories  Inc   IEC 61010 1  EN 61010 1  Safety requirements for electrical  equipment for measurement  control  and laboratory use  Part 1     ELECTROMAGNETIC COMPATIBILITY  Immunity to EN 50082 2    Electrostatic discharge EN 61000 4 2 Level 2  4 Kv contact   Level 3  8 Kv air  Electromagnetic RF fields EN 61000 4 3 Level 3  10 V m2    80 MHz   1 GHz  EN 61000 4 4 Level 4  2 Kv I O  Level 3  2 Kv power  Level 3  10 V rms  150 KHz   80 MHz  Level 4  30 A m    Fast transients  burst     RF conducted interference EN 61000 4 6       Power frequency magnetic fields EN 61000 4 8  Emissions to EN 50081 2  RF interference    EN 55011 Enclosure class A    Power mains class A    Notes    1  This de
8. 245 Hz    5 1 Place DIP switch 4 to the ON position and DIP switches 5  6  and 7 as shown   5 2 The Green input LED blinks the existing setting  see following list   pauses and repeats        Setting   Percentage  0 00   NO Offset   0 25   0 0025   0 50   0 0050   1 00   0 0100   2 00   0 0200   5 00   0 0500   10 00   0 1000   20 00   0 2000   25 00   0 2500   33 33   0 3333     5 3 Press the push button  The Green input LED blinks rapidly  Trip Point Offset setting is now  accessed    5 4 Turn the rotary switch to the selected numerical value for Trip Point Offset desired  see list in  Step 5 2     5 5 Press the push button  The Green input LED blinks the value entered  pauses  and repeats the  new setting        OMNDABRWNH AO                  If the new Trip Point Offset setting is acceptable  this section is complete       If the new Trip Point Offset setting is not the desired setting  repeat Steps 5 3  5 4  and 5 5      If the Red relay LED blinks  the rotary switch numerical value is invalid  Repeat Steps 5 4  and 5 5       Section complete  place DIP switch 4 to the down position for normal operation  or change DIP  switches 5  6  and 7 for the next Configuration Section     For Overspeed operation  the Relay Release point is set to the Relay Trip point minus the  Hysteresis value  For Underspeed operation  the Relay Release point is set to the Relay Trip point  plus the Hysteresis value  The hysteresis value is calculated by multiplying the hysteresis  percentage by 
9. AY LED                         RELAY                DIP  SWITCH  INPUTS                      BCD  INPUTS                                                 OVERVIEW    The Model IFMR continuously monitors the input signal and controls an  output relay based on the frequency of the input signal  the chosen Operation  Mode  Underspeed or Overspeed   and the Trip and Release points the user has  selected  The green Input LED blinks at the rate of the input frequency  At about  100 Hz  the Input LED will appear to be solid on  At very low frequencies  the  Input LED blinks slowly and may also appear to be solid on  A loss of signal  may also cause the Input LED to remain on  depending on the DIP switch set   up  In this case  the red Relay LED also turns on  The IFMR indicates the status  of the relay with the Relay LED  Red   Whenever the relay is in the Trip state   the IFMR turns ON the Relay LED  In the Release state  the Relay LED is OFF    For Overspeed detection  when the input frequency  averaged over the  Minimum Response Time  exceeds the Trip point  the IFMR trips the relay   With the relay in the Trip condition  the input frequency must fall below the  Release point for the relay to release    For Underspeed detection  the relay trips when the input frequency  averaged  over the Minimum Response Time  falls below the Trip point  The relay  releases only after the input frequency has exceeded the Release point  Two of  the Underspeed operating modes allow the machine or s
10. ESHOOTING trip  release only after Alarm Reset pulled to common   Determine the Trip  For further technical assistance  contact technical support at the appropriate Frequency using the following formula   company numbers listed  Trip Freq    ee PPR      1250 RPMx1PPR    99 93 Hz     Trip Freq  TES    Set the Trip Frequency with the rotary switch for 20 83 Hz        Red Lion Controls AP    Red Lion Controls Red Lion Controls BV 31  Kaki Bukit Road 3   20 Willow Springs Circle Basicweg 11b  06 04 05 TechLink  York PA 17402 NL   3821 BR Amersfoort Singapore 417818  Tel  1  717  767 6511 Tel  31  0  334 723 225 Tel  65 6744 6613    Fax  1  717  764 0839 Fax  31  0  334 893 793 Fax  65 6743 3360    
11. Release only after ALM Reset pulled to Common  UNDERSPEED latched trip  start up condition  ignored  Release only after ALM Reset  pulled to Common       DAnhwWhd                  Refers to initial application of power to the IFMR  not the input frequency     If existing operating mode setting is your desired requirement  this section is complete    Otherwise  continue with Step 1 3     1 3 Press the push button  The Green input LED blinks rapidly to indicate the Operating mode  setting is now accessed     1 4 Turn the rotary switch to the selected numerical value for output desired  see the list in Step 1 2      1 5 Press the push button  The Green input LED blinks the value entered  pauses  and repeats the  new operation setting        SWITCH            If the new Operating mode setting is acceptable  this section is complete               0     bp   If the new Operating mode setting is not the desired setting  repeat Steps 1 3  1 4  and 1 5      s c a   If Red output LED blinks  the rotary switch numerical value is invalid  Repeat Steps 1 4 and 1 5   ag Gi   Section complete  place DIP switch 4 to the down position for normal operation  or change DIP  electe     switches 5  6  and 7 for the next Configuration Section     PUSH BUTTON    PREFERRED  METHOD       3 0 Set Trip Frequency Using The Rotary Switch           ROTARY  SWITCH       99 7  CAANG   YE  ISN                Setting    2     Step 3 5 Selected  ALTERNATIVE    METHOD IF INPUT  SIGNAL IS NOT  AVAILABLE       4 0
12. Separate power supplies must be used for sensor power and input power to maintain the isolation breakdown voltage specification  If isolation between power  and input is not needed  then a single supply can be used for both unit and sensor power     MAGNETIC PICKUPS SENSORS WITH CURRENT SINK OUTPUT  NPN O C           12V       INPUT AC VERSION DC VERSION  MAGNETIC PICKUP   1 COMM     e 7O SENSOR  O  12 V  uur     lt  a AY    INPUT SENSOR  8  INPUT    oe outro  lt 4       COMM   er     COMM     EXT  VDC     EXT  VDC                                                          RECOMMENDED RULES FOR MAGNETIC PICKUP CONNECTIONS  1  Connect the shield to the common Terminal    9    at the input of the IFMR  DO NOT  connect the shield at the pickup end  Leave the shield    open    at the pickup and insulate   RLC SENSOR MODELS   A   i   ASTC  LMPC  PSAC  LSC  RPGC  RPGB  RPGH  RPGQ  the exposed shield to prevent electrical contact with the frame or case   Shielded cable  Check sensor power requirements before    supplied on some RLC magnetic pickups  has open shield on pickup end   wiring                       2 WIRE PROXIMITY SENSORS SENSORS WITH CURRENT SOURCE OUTPUT  PNP O C    AC VERSION DC VERSION   ELK OR BRN G   12 V BLK OR BRN     INPUT   COMM    EE    INPUT t SENSOR    EXT  VDC       como  PNP OT ax ee Y eM iGiS    EXT  VDC  oureur ae   Check sensor power requirements before INPUT  wiring      e  9  COMM   OLDER STYLE RLC SENSORS WITH  EF OUTPUT  Check sensor power requirement
13. Terminal 12  1207200 1 Fl 1207240  It is recommended that separate are T  supplies be used for sensor power and SME 00O SAN  unit power  Using the same supply for ALARM    S      ALARM  both will negate isolation between OVERRIDE RESET  input and power  NO    Output Wiring out O       INPUT  Terminals 1  2  and 3 are used to  12V SD  ore h      COMM  connect to the relay output  Terminal 1 60mA 08O  is the normally open contact  Terminal Ae RY Ol ne  3 is the normally closed contact  and    Terminal 2 is the output relay common                                      INPUT CIRCUITS  SENSOR CONNECTIONS AND CONFIGURATION SWITCH SET UP    The Model IFMR Speed Switch uses a comparator amplifier connected as a S2   ON  For logic level signals  sets the input bias levels to Vy    2 5 V   Schmidt trigger circuit to convert the input wave form into the pulse form Vin   3 0 V   required for proper circuit operation  Three set up switches are used to configure OFF  For increased sensitivity when used with magnetic pickups  sets the  the input circuit to accept signals from a wide variety of sources  as follows  input bias levels to Vy    0 25 V  V   0 75 V   S1   ON  Connects a 1 KQ pull down resistor for sensors with sourcing outputs  S3   ON  Connects a 3 9 KQ pull up resistor for sensors with current sinking   Maximum sensor output current is 24 mA   24 VDC output   output   Max  sensor current   3 mA      CONNECTIONS  amp  CONFIGURATION SWITCH SET UP FOR VARIOUS SENSOR OUTPUTS  Note  
14. ay LED blinks  the rotary switch numerical value is invalid  Repeat Steps 6 4  and 6 5       Section complete  place DIP switch 4 to the down position for normal operation  or change DIP  switches 5  6  and 7 for the next Configuration Section     INSTALLATION    The unit is equipped with a universal mounting foot for attachment to  standard DIN style mounting rails  including G profile rail according to  EN50035   G32   and top hat  T  profile rail according to EN50022   35 x  7 5 and 35 x 15  The unit should be installed in a location that does not  exceed the maximum operating temperature and provides good air  circulation  Placing the unit near devices that generate excessive heat  should be avoided     APPLICATION 1    An APLR is connected to an LMPC  logic magnetic pickup  that is  sensing the speed of a 60 tooth gear attached to a shaft  The shaft speed  should not exceed 2000 RPM     APLR  Q   12V  COMM      9  INPUT                                  G Rail Installation   To install the IFMR on a    G     style DIN rail  angle the module  so that the upper groove of the     foot    catches under the lip of the  top rail  Push the module toward  the rail until it snaps into place  To  remove a module from the rail           push up on the bottom of the  module while pulling out away  from the rail        The IFMR is placed in parallel with the APLR to activate an alarm when  an overspeed condition is detected  and to turn off the alarm when the speed  returns to normal 
15. ccessed    4 4 Turn the rotary switch to the selected numerical value for Minimum Response Time desired   see list in Step 4 2     4 5 Press the push button  The Green input LED blinks the value entered  pauses  and repeats the  new setting       Ifthe new Minimum Response Time setting is acceptable  this section is complete       If the new Minimum Response Time setting is not the desired setting  repeat Steps 4 3  4 4   and 4 5      If the Red relay LED blinks  the rotary switch numerical value is invalid  Repeat Steps 4 4  and 4 5       Section complete  place DIP switch 4 to the down position for normal operation  or change DIP  switches 5  6  and 7 for the next Configuration Section     5 0 Set Relay Trip Point  Offset     ROTARY  SWITCH    6 0 Set Relay Release Point  Hysteresis              ROTARY  SWITCH             Step 5 1                Setting    9     Selected          90 7    Y  VE  IGN    Setting    9     Selected             For Overspeed operation  the Relay Trip point is internally set to the Trip Frequency plus the  Offset value  For Underspeed operation  the Relay Trip point is internally set to the Trip  Frequency minus the Offset value  The Offset value is equal to the Trip Frequency multiplied by  the selected Offset percentage    Example  The Offset value is calculated as shown below     Trip Frequency   250 Hz  Rotary Switch Setting   4  2 00    Offset Value   250 Hz x 2 00   0 02    5 Hz  Trip Point   OVERSPEED   250 5 255 Hz    UNDERSPEED 250   5   
16. ction   Install line filters on the power input cable to the unit to suppress power line  interference  Install them near the power entry point of the enclosure  The  following EMI suppression devices  or equivalent  are recommended    Ferrite Suppression Cores for signal and control cables   Fair Rite   0443167251  RLC  FCOR0000   TDK   ZCAT3035 1330A  Steward  28B2029 0A0  Line Filters for input power cables   Schaffner   FN610 1 07  RLC  LFIL0000   Schaffner   FN670 1 8 07  Corcom  1VR3  Note  Reference manufacturer s instructions when installing a line filter    5  Long cable runs are more susceptible to EMI pickup than short cable runs    Therefore  keep cable runs as short as possible     WIRING CONNECTIONS    All conductors should meet voltage and current ratings for each terminal   Also cabling should conform to appropriate standards of good installation  local  codes and regulations  It is recommended that power supplied to the unit  AC  or DC  be protected by a fuse or circuit breaker     POWER AND OUTPUT CONNECTIONS    AC Power   Primary power is connected to terminals 10 and 12  labeled AC   For best  results  the AC Power should be relatively    clean    and within the specified  variation limits  Drawing power from heavily loaded circuits or from circuits  that also power loads that cycle on and off  should be avoided     DC Power   The DC power is connected to  Terminals 10 and 12  The DC plus      is connected to Terminal 10 and the  minus     is connected to 
17. hat appear in the  manual or on equipment must be observed to ensure personal safety and to  prevent damage to either the instrument or equipment connected to it  If  equipment is used in a manner not specified by the manufacturer  the protection  provided by the equipment may be impaired    N WARNING  SPEED SWITCHES MUST NEVER BE USED AS    UL Recognized Component   File   E137808    PRIMARY PROTECTION AGAINST HAZARDOUS OPERATING   CONDITIONS  Machinery must first be made safe by inherent design   or the installation of guards  shields  or other devices to protect personnel in  the event of a hazardous machine speed condition  The speed switch may be  installed to help prevent the machine from entering the unsafe speed     SPECIFICATIONS  1  POWER   AC Powered Versions  85 to 250 VAC  48 to 62 Hz  5 5 VA  DC Powered Versions  9 to 32 VDC  2 0 W  Power Up Current  Ip   600 mA for 50 msec max   2  SENSOR POWER   AC version only   12 VDC  25    60 mA max   3  OPERATING FREQUENCY RANGE  0 Hz to 25 KHz  4  SIGNAL INPUT  DIP switch selectable to accept signals from a variety of  sources  including switch contacts  outputs from CMOS or TTL circuits   magnetic pickups  and all standard RLC sensors   Current Sourcing  Internal 1 KO pull down resistor for sensors with current  sourcing output   Max  sensor output current   24 mA   24 V output    Current Sinking  Internal 3 9 KQO pull up resistor for sensors with current  sinking output   Max  sensor current   3 mA    Low Bias  Input t
18. red lion    Tel  1  717  767 6511  Fax  1  717  764 0839  www redlion net    Bulletin No  IFMR G  Drawing No  LP0341  Released 7 05    MODEL IFMR   DIN RAIL SPEED SWITCH       DESCRIPTION    The Model IFMR accepts a frequency input  and controls a single relay   SPDT  based on the value of the input frequency  The Trip frequency can be  set to any value from 0 1 Hz to 25 KHz  The IFMR can be set to trip on  overspeed  or underspeed  including zero speed   Offset and hysteresis values  can be incorporated into the trip setting to eliminate output chatter  LED  indicators for both the Input signal and the Relay status are provided  Two  separate input connections for external push buttons are also provided  One  external input overrides the trip detection function  and holds the relay in the  release state as long as the input is pulled to common  The other external input  clears a latched trip condition when pulled to common    The IFMR utilizes a seven position DIP switch  a rotary switch  a push   button and two indication LEDs to accomplish input circuit configuration   operational parameter set up  input signal  and relay status indication  The input  circuitry is DIP switch selectable for a variety of sources    The indication LEDs are used during normal operation to display the input  signal and relay status of the IFMR  These LEDs are also used to provide visual  feedback to the user of the current parameter settings during parameter set up     DIMENSIONS In inches  mm 
19. rigger levers Vy    0 25 V  Vm   0 75 V  for increased  sensitivity when used with magnetic pickups   Hi Bias  Input trigger levels Vj    2 5 V  Vm   3 0 V  for logic level signals   Max  Input Signal   90 V  2 75 mA max   with both Current Sourcing and  Current Sinking resistors switched off      ORDERING INFORMATION    PART NUMBERS FOR AVAILABLE  DESCRIPTION SUPPLY VOLTAGES    IFMR Speed Switch IFMRO036 IFMROO66    For more information on Pricing  Enclosures  amp  Panel Mount Kits refer  to the RLC Catalog or contact your local RLC distributor        MODEL NO     SPECIFICATIONS  Cont d    5  CONTROL INPUTS  Active low  Vy   0 5 V max   internally pulled up to  5 VDC through a 100 KO resistor  Isyx   50 pA   Response Time     msec   Alarm Reset  Unlatches the relay when pulled to common while the input   frequency is in the release region   Alarm Override  Causes the IFMR to unconditionally release the relay  when pulled to common    6  RELAY CONTACT OUTPUT  FORM    C     SPDT  contacts max  rating   5 A   120 240 VAC or 28 VDC  resistive load   1 8 H P    120 VAC   inductive load   The operate time is 5 msec nominal and the release time is  3 msec nominal    7  RELAY LIFE EXPECTANCY  100 000 cycles at max  rating   As load  level decreases  life expectancy increases     8  ACCURACY   0 1  of the trip frequency setting    9  INPUT IMPEDANCE  33 KQ min  with the sink and source DIP switches  in the OFF positions   See Block Diagram    10  MINIMUM RESPONSE TIME  From 5 msec   
20. s before  wiring   AC VERSION DC VERSION    seuson an ae Set SWITCH CONTACT INPUT    A  Ser INPUT ae c       comm    8    __   COMM  Goo gla HL ea  wos  AC VERSION DC VERSION   12 V       EXT  VDC      Check sensor power requirements before   8  INPUT  contact 1 8K S 1 8K  INPUT FROM CMOS OR TTL   IK   INPUT o NVV       COMM   N 10uF  CONTACT ZX 1 0uF Z EXT  VDC      v F   o COMM   VA EXT  VDC     l a ae  4 XY MACHINE GROUND  INPUT MACHINE GROUND    AC VERSION DC VERSION                                                                                                                             Check sensor power requirements before  wiring           DIP  SWITCHES              CONFIGURING THE IFMR  ROT Upon entry to a set up parameter  the Input LED blinks the current numerical value of a setting at a 1 Hz rate  A setting  of    1    is indicated by one blink     4 sec on  1   4 sec off   through a setting of    9     which is indicated by nine blinks  A setting  of    0    is indicated by a single short flash  40 msec on  1 sec off   After the entire value is indicated  the IFMR pauses two  seconds and repeats the value   During entry of a new value  if the Mode switch  S4  or any of the CFG DIP switch positions are changed before the push  button is pressed  the IFMR aborts the entry process and retains the previous setting   To begin set up  place DIP switch 4 to the on  up  position  DIP switches 5  6  and 7 access unit configuration settings                                
21. the IFMR  to unconditionally Release the relay  regardless of the input frequency  or the  state of the relay  when pulled to common  When the Alarm Override pin is  released from common  the operation of the IFMR returns to normal  and the  status of the relay is updated based on the input frequency    The Alarm Reset pin is only active when the IFMR is in one of the Latch  operation modes  With the Latch function selected  the relay    latches    into the  Trip state whenever a Trip condition is detected  The relay remains latched until  the Alarm Reset pin is pulled to common while the input frequency is in the  Release region  The Alarm Reset pin is ignored while the input frequency is in  the Trip region     EMC INSTALLATION GUIDELINES    Although this unit is designed with a high degree of immunity to  ElectroMagnetic Interference  EMI   proper installation and wiring methods must  be followed to ensure compatibility in each application  The type of the electrical  noise  source or coupling method into the unit may be different for various  installations  The unit becomes more immune to EMI with fewer I O connections   Cable length  routing  and shield termination are very important and can mean the  difference between a successful installation or a troublesome installation    Listed below are some EMC guidelines for successful installation in an  industrial environment    1  Use shielded  screened  cables for all Signal and Control inputs  The shield    screen  pigtail
22. the current trip frequency  If No Hysteresis  setting   0  is selected  the Relay Trip  and Release points are identical  which can lead to chattering or cycling of the relay at input  frequencies hovering around the Relay Trip point     Example  Using the Trip Frequency and Offset value as shown in the example above  the  hysteresis value is calculated as shown below   Rotary Switch Setting   3  1 00      Hysteresis Value   250 Hz x 1 00   0 01    2 5 Hz  Release Point   OVERSPEED   250 5 2 5   252 5 Hz    UNDERSPEED 250   5   2 5   247 5 Hz    6 1 Place DIP switch 4 to the ON position and DIP switches 5  6  and 7 as shown   6 2 The Green input LED blinks the existing setting  see following list   pauses  and repeats        Setting   Percentage  0 0 00   NO Hysteresis    0 25   0 0025   0 50   0 0050   1 00   0 0100   2 00   0 0200   5 00   0 0500   10 00   0 1000   20 00   0 2000   25 00   0 2500   33 33   0 3333              OMNOARWN        6 3 Press the push button  The Green input LED blinks rapidly  Trip Point Hysteresis setting is  now accessed    6 4 Turn the rotary switch to the selected numerical value for Hysteresis desired  see list in Step 6 2     6 5 Press the push button  The Green input LED blinks the value entered  pauses and repeats the  new setting       If the new Trip Point Hysteresis setting is acceptable  this section is complete       If the new Trip Point Hysteresis setting is not the desired setting  repeat Steps 6 3  6 4  and 6 5      If the Red rel
23. vice was designed for installation in an enclosure  To avoid  electrostatic discharge  precautions should be taken when the device is  mounted outside an enclosure  When working in an enclosure  ex  making  adjustments  setting switches  etc   typical anti static precautions should  be observed before touching the unit    2  For operation without loss of performance    Unit is mounted on a rail in a metal enclosure  Buckeye SM7013 0 or  equivalent  and I O cables are routed in metal conduit connected to  earth ground    Refer to the EMC Installation Guidelines section of this bulletin for  additional information    15  ENVIRONMENTAL CONDITIONS    Operating Temperature  0 to 50  C   Storage Temperature   40 to 80  C   Operating and Storage Humidity  85  max   non condensing  from 0  C  to 50  C    Altitude  Up to 2000 meters   16  CONSTRUCTION  Case body is green  high impact plastic  Installation   Category II  Pollution Degree 2   17  WEIGHT  6 oz   0 17 Kg     BLOCK DIAGRAM                            POWER AC  85 to 250 SWITCHING  VAC CIRCUIT    SUPPLY                                     DC VERSION               fo    DC POWER  9 to 32 VDC  SmTCHING SUPPLY    CIRCUIT                                        ALARM  OVERRIDE          ALARM  OVERRIDE                   ALARM  RESET                             AC VERSION ONLY  PROCESS  SENSOR  SUPPLY  12 VDC   60 mA      12V  12V  4          INPUT    INPUT  SIGNAL SIGNAL                CIRCUITRY                      INPUT LED  REL
24. ystem that supplies the  input signal to reach normal operating speed before the IFMR responds to an  Underspeed condition  For Zero Speed applications  bear in mind that Zero  Speed detection and Underspeed detection are identical    The Minimum Response Time parameter sets the minimum update time of  the output  The actual response time is the Minimum Response Time plus up to  one full period of the input signal  The IFMR counts the negative edges  occurring during the update time period  and computes the average frequency  value for that time  This action filters out any high frequency jitter that may be  present in the input signal  The longer the Minimum Response Time  the more  filtering occurs    The Offset value is added to the Trip Frequency to determine the Trip Point  for Overspeed operation  For Underspeed operation the Trip point becomes the  Trip Frequency minus the Offset value    If No Hysteresis has been selected  the Trip and Release points are identical   which can lead to cycling or    chattering    of the relay at input frequencies  hovering around the Trip point  If Hysteresis is selected  the Release point is set  to the Trip point  including Offset  minus the Hysteresis value for Overspeed  detection  For Underspeed detection  the Release point is set to the Trip point   including Offset  plus the Hysteresis value    Two input pins  Alarm Override and Alarm Reset  are provided for the  optional connection of push buttons  The Alarm Override pin causes 
    
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