Bedienungsanleitung ATH DSH3000F2 2014-05 GB
Contents
1. Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 23 Adjustment of the valve for lowering speed Accelerating of the lowering speed by turning the screw of the lowering valve B COUNTERCLOCKWISE Decelerating of the lowering speed by turning the screw of the lowering valve B CLOCKWISE Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 24 DECLARATION OF CONFORMITY Seriennummer Serial number F r for pour para KFZ Hebeb hne Car lift Ponts l vateurs Elevador Wurden folgende einschl gige Bestimmungen beachtet The following EG directives are considered Les Directives suivantes de l Union europ enne ont t respect es Los siguientes directivas pertinentes de la Uni n Europa fuen cumplido Folgende harmonisierten Normen und Vorschriften wurden eingehalten The following harmonized standards are applied Les normes harmonis es suivantes ont t appliqu es Los siguientes normas y reglamentos armonizados fuen cumplido Hersteller Manufacturer Fabricant Fabricante Pr finstitut Institut of Quality Institut de qualit Instituto de calidad Referenznummer der technischen Daten Reference number for the technical data Num ro de r f rence des donn es techniques N mero de referencia de los datos t cnicos Nummer des Zertifikats Number2. Om 22 Maintenance and service 22 DECLARATION eld 25 PAPA a iem MN 26 APPENDIX RC T 39 10 14 60 zie Ez 39 RR 40 WARRANTY NOTE 41 CHECKING BOOK SR X 43 X 56 Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 2 ATH Heinl Introduction General Information THE USER OF THE LIFT HAVE TO READ AND UNDERSTOOD THESE MANUAL ALL LIABILITY IS EXCLUDED FOR DAMAGES WHICH RESULT FROM NON COMPLIANCE OF THESE INSTRUCTIONS WE WILL NOT ASSUME ANY LIABILITY CAUSED BY NON COMPLIANCE WITH SAFETY NOTICES A Note Follow the instructions to prevent personal injury or damage Hint Gives additional information on features and tips for efficiently using of the device Copyright ATH Heinl GmbH amp Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 3 ATH Heinl Description of lift Main components 1 2 gt Lifting platform P
3. AT H Heinl USER S MANUAL ATH DSH3000F2 ATH DSH3000FI2 BEES 3 ER i 4 55 1 lt 2 g 7 www ath heinl de ATH Heinl CONTENT INTRODUCTION EE Fehler Textmarke nicht definiert General information mc Fehler Textmarke nicht definiert OL mm 4 IR COMA elen _ ________ _____ 4 Ge eR T 5 Ke une DE 6 5516 09 49 CS WEN NN ________ ___868__ 9 1 10 FOUNO UO 10 1 11 1 11 1 1 1 1 9 12 PS SS MONS PE ET 13 JOPERA 16 eru zi Wl CNG _______6_______ __ ___ 16 210 14 11 018 Lee ee 17 BE Fehler Textmarke nicht definiert Ez p Cl 19 11 10 16 18 90 NG a on do ne Fehler Textmarke nicht definiert MAINECNANCE Tom 21 DICO 0
4. gm 1 7 Ewe 4 F www ath heinl de ATH Heinl 0 9 DESCRIPTION REMARK x UL um ee 2 YABITGO2 PlatiomP2 1 HE 1298 02 SL 1298 01 8 7230013000 6021 6023 6 606033 HGA8407 Rubber block 115X100X55 ss Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 28 ATH ATH Heinl Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 29 ATH Heinl aa PLATFORMP 1 YAmi28 1 Baefam 101284 6 Tower inter seissor part 1 3 mm Lower outer seissor part o 1012861 Upper outerscissorpat 9 1 5 var Ubper imerscssopat o 6 10130888 1 7 mam 5 VA200473 83160 Nyonsidnggudebeow 2 79 YA2 04 38 83162 Nyon sliding guide above 2 10 wann wn ET 1 20 047 8822 5 i 200479 St 2 21008 9 Opprbwhng 280 714 YA2 0480 GT T812 1 om Sesgenng D25 GB T8942 6 20 VAFBT Revesmglvercompee o 21 YA2 0476T
5. 07 2013 18 ATH Heinl MAINTENANCE Reparation works are only allowed to be done by authorized service partners or after contacting ATH by the client AN Before maintenance and reparation works the lift must be disconnected from the electrical supply main switch off disconnect plug Suitable precautions must be made against a re start Works on the electrical parts of the lift respectively on the supply lines are only allowed to be done by experts electricians Troubleshooting Error Possible reason Remed Lift does not work Switch the lift on Check the power supply if necessary repair it Replace Check the switches and connections if necessary replacing Wrong rotating direction of the motor two phases on the main 21 Fill needed hydraulic oil lift must be Not enough oil in the hydraulic circuit lowered Check the button and connection if Button LIFTING does not react Check and clean the lowering valve if Lowering valve does not close necessary replacing The emergeny dumping screw closes Tighten the screw not properly Filter on the pump is dirty Check and clean Main switch is off There is no electrical connection Fuses are burned A limit switch is defect Obstacle between light sensor Remove the obstacle Reflector of light sensor is defect Replace the reflector or Restore the synchronization Light barrier is not positioned correctly Re establish
6. Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 52 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check ove
7. 0473 Nyonsidiggudebeow 2 YA2004788 HGS3182 Nylon sliding guide above 2 10 VA20 0474 swaan _____ Sa 12 200478 swaan Sa 12 07 Set ria 2008 2820 12 14 YA2 0480 117 2261 50099 D25 GBT8942 6 2 YMFBT Reversing lever complete 1 21 YA2 amp 0476T Shaft for cylinder support below 2 1530BT Main hydraulic oylinder 9 171 25 YAY600 9 26162 Secondary hydraulic oylinder 1 726 10 2027 2510 9 2 27 YAi amp 2008T HRE2SI0 HRE28 2 Rigforlimtswih 12 Holder for limit switch 12 789 206024 5 MBXi0 GBT8iB 47 ol 2005 M4X25 GB T704 4 54 087974 47 32 2002 N amp 9 4 0888 0 47 33 20802 Lockwasher 04 08793 __ 4 ol 2206 4 9 68 641 4 35 508002 Sam Lmiswih 018 36 204 08 12 137 20630 See 2 39M C400 mmm Suppoiforlghbamer Ji rsa 507019 HLS8435 11 Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 32 ATH Heinl Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Iss
8. 22 1 139 509068 230VISOHZATPH22KW 1 1 50922 220VIGOHZAPH22KW 1 714 BZZTM 04 15 20904 9 Been 9 MeX GBT8 YK2Y 21 21002 M Xi60 GBT amp 09 47 valve 38 27 828656 28 G14X200 G14X120 G18X100 38 HK20200 HAT8309 _ Disk ST 185 202053 8 0 68 6 2 36 BZF0 _ Seng 3 Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 36 ATH Heinl Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 37 ATH Heinl Ann System 26160 Main hydrauliooylinder 2 2 YAY600 26162 Secondary hydraulic oylinder 2 Te nana 27210 me F 22195 DE m p 27180 HP SE ZW2870 f 1300 ENG f 771400 ia qoo t ZW4200 0 0 90 10X651 2300 10 651 900 1 2 30019 O 10 651 3000 3008 10 i 14 308010 2 5 0 14 89548 6 16 7010 Cyindertube of main cylinder 1 62 Die 70 3 2690 i 19 8869
9. 92 WS SJE UOISUSWIP AU 62 2J212U02 paoJoJulay e 69 SX0SX0S 4 08 93040 43 403 0c 31905 8 4 NOILOAS 2 088 13 10014 911 02 31 25 Y Y NOLLIS l707070 0 0 0 0 0 E 25 10014 511 Lon 052 TN 622 OSZ T Copyright ATH Heinl GmbH KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 11 ATH Heinl Concrete quality C20 25 Concrete quality Concrete curing time Min 20 days AN If soils do not comply with the requirements there can evoke serious injuries to personal or damages to the lift Do not install the lift on asphalt or soft concrete floor There must be no expansion joints or cuts which will break the continuity of the upper reinforcement Load capacity of intermediate ceilings must be checked by operator Place of installation m i 1 881 rv d 7 1 _ TE e EZ 1 1 Ka y Ka i V H l Kan 1 1 000 mm 1 000 mm appr 2 800 mm 2 appr 2 800 mm appr 4 000 mm p Allowed working temperature 10 50 C Max allowed humidity 8096 bei 30 C Height above sea level lt 2000m
10. Button for bridging the limit switch suitable for bleeding the hydraulic cylinder 7 Button for bridging the light barrier enables an adjustment of the synchronization Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 5 am Technical data 1570 2010 Copyright ATH Heinl GmbH amp Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 6 ATH Heinl ATH DSH 3000F2 ATH DSH 3000F12 Voltage DC24V Connection cables Min 5 1 5mm Working pressure 125 145 bar Hecommended Sommer H LPD 32 z B OEST H LPD 32 DD L hydraulic oil Winter H LPD 22 scissor pair Floor anchoring 4 St ck control box Floor anchoring drive 16 St ck over sheet Weight 830 kg 2 AN The already factory set hydraulic working pressure is adjusted to the maximum rating The setting of the pressure control valve may not be changed Any changes to the settings can cause serious damages If nominal load can not be lifted please contact our service team Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 7 ATH Heinl Load distribution of vehicle Max 2 5 xQ Max 3 5 xQ Load distribution 2 3 2 A At bigger distances the load capacity will be reduced In this case and in other cases which are not covered by this m
11. aid book MAINTENANCE DISPOSAL Maintenance works on the lift are made by Responsible for disposal e g used oil Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 17 ATH Heinl Utilization The product is intended for lifting of vehicles The corresponding technical data have to be observed 1 Preparation a Read all safety instructions carefully before operating the lift b Lower the lift completely C Position the vehicle centrical between the scissors pay attention herewith to the load distribution DI SSS Kei ex lt a D SS 000 0 R 23 d Putthe rubber discs CENTRICAL under the original lifting points of the vehicle 2 Lifting a Switch on the lift with the main switch b Liftthe vehicle up to a height of 100 150 mm and stop the lifting by releasing the button LIFTING c Check if the vehicle is secure on the lift d Following lift further and observe the lifting process 3 Lowering a Check before lowering if there are any obstacles under the car b Press the button LOWERING After reaching athe CE Stop the button LOWERING must be released and then pushed again 4 Completion a Lower the lift completely b Remove the rubber discs c Drive the vehicle from the lift Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue
12. as shown below Retight all hydraulic connections Make sure that no movable parts can damage the hydraulic hoses Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 13 ATH Heinl Hydraulic oil a Fill in hydraulic oil until the mark Electrical connection Herewith the general as well as the local regulations have to be observed Therefore only skilled personal are allowed to make this work Pay attention to the necessary power supply see technical data Check before first lifting the tightness of all screws nuts and so on the leak tightness of connections and cylinders retight if necessary the function of all buttons the correct rotating direction of motor bleed the hydraulic circuit as desbribed in chapter maintenance At the first lifting lubricate the sliding guide of the scissor arms lubrication type see in the lubrication plan popup Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 14 ATH Heinl 7 Correct adjustment of limit switch a Position the lift at a height of 1 900 mm for adjusting the max llifting height b Loosen the nuts 3 of the limit switch and adjust it c Retight the nuts 3 again d Position the lift at a height of 400 mm for adjusting the CE Stop e Loosen the nuts 3 of the l
13. den die durch unsachgem e Handhabung unterlassene Wartung oder mechanische Besch digung entstehen fallen nicht in die Gew hrleistung F r Anlagen die nicht durch einen zugelassenen Monteur der Fa ATH montiert wurden beschr nkt sich die Gew hrleistung auf die Bereitstellung der erforderlichen Ersatzteile Damage caused by improper handling lack of maintenance or mechanical damage does not fall into the warranty For machines that are not installed by a licensed technician from the company ATH the warranty is limited to the provision of necessary spare parts Transportsch den Damages in transit Offener Mangel Sichtbare Transportsch den Vermerk auf Lieferschein des Spediteurs Kopie des Lieferscheins und Fotos umgehend zu ATH Heinl senden Obvious defect note on carrier s delivery note a copy of delivery note Photos of the delivery have to be sent immediately to ATH Heinl Versteckter Mangel Transportschaden wird erst beim Auspacken der Ware festgestellt Schadensanzeige mit Bildern innerhalb 24 Stunden an ATH Heinl senden Latent defect Shipping damage is discovered upon unpacking the goods send damage report with pictures within 24 hours to ATH Heinl Ort amp Datum Place amp date Unterschrift amp Stempel Sign amp stamp Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 41 ATH Heinl Product warranty Fi
14. for function and security and it was put into operation The installation was performed by The operator The operator The operator confirms the correct installation of the lift to have read all informations in this user s manual to follow them accordingly as well as to store it accessible for all introduced The service technician confirms the correct installation of the lift to have read all informations in this user s manual and checking book to have given the operator all documents and to have instructed all operators properly The operators confirm that there was an instruction in operation of the lift made by the service technician of the manufacturer or a distributing partner expert after installation and initial operation Name and stamp of service technician Date and signature of service technician Name and company stamp of operator Date and signature of operator Name of operator Date and signature of operator Name of operator Date and signature of operator Name of operator Date and signature of operator Name of operator Date and signature of operator Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 45 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and
15. of the certificate Num ro du Certificat N mero del certificado Konformitatserklarung Declaration of conformity D claration de conformit Declaraci n de conformidad ATH Heinl Typ Type Type Tipo ATH DSH 3000F2 ATH DSH 3000 12 2006 42 EC Machine Directive DIN EN 1493 2010 Machine Directive DIN EN 60204 1 2006 A1 2009 Low voltage directive ATH Heinl GmbH amp Co KG Kauerhofer Stra e 2 D 92237 Sulzbach Rosenberg Germany CCQS UK Lid Level 7 Westgate House Westgate Road London W5 1YY UK ENGLAND TF C 0106 12 02 16 5A CE C 0106 12 02 16 5A Hiermit wird bestatigt dass die oben bezeichneten Maschinen den genannten EG Richtlinien entsprechen Herewith we confirm that the above named machines are according to the named EC directives Nous certifions par la pr sente la conformit des machines d crites ci dessus aux Directives de l Union europ ennes cit es Confirmamos con esto de que la mercanc a denominada arriba cumple las directivas llamadas de la Uni n Europea ATH Heinl GmbH amp Co KG Kauerhofer StraBe 2 D 92237 Sulzbach Rosenberg Germany Im April 2012 Cots ATH Heinl GmbH 4 Co KG Hans Heinl Gesch ftsf hrer Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 25 ATH Heinl SPARE PART BOOK 9 1 1 kb GT zE ss gt m Bm mm le
16. system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 90 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition o
17. the correct position No lowering Control board defect Replace control board Check the function if necessary has no function replace Chec the lowering valve if it reacts if necessary replace Button LOWERING defect Check the button if necessary replace Obstacle between light sensor Remove the obstacle Heflector of light sensor is defect Heplace the reflector Scissor platforms have not the same height Light barrier is not positioned correctly Re establish the correct position Restore the synchronization Lift does not stop at CE Stop Check the adjustment of the limit switch In case of a defect limit switch replace it Water or air in hydraulic circuit Bleed hydraulic circuit Damaged cylinder sealings Check and if necessary replace Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 19 Limit switch CE Stop is wrong adjusted resp defect Lift does not raise synchronical ATH Heinl Lift does not raise the indicated load Not enough hydraulic oil Check oil level lift is lowered if necessary refill Pump is defect Check the pump if necessary replace Pressure control valve wrong adjusted Adjust correctly Lift raises or lowers jerkily Leakage water or air in hydraulic Bleed the hydraulic system If circuit necessary eliminate leakage Filter of the pump is dirty Check and clean if necessary P necessary Lift does not stop
18. 1 Lifting platform P2 The platforms are raised by the inner hydraulic cylinder and the scissor principle The hydraulic safety device prevents an accidental lowering of the lift Extensions Enables an extension of the lifting platforms Basic frame For fixing the lift Lower scissor pair Upper scissor pair Main cylinder Secondary cylinder Hydraulic aggregate with control box deadman system Herewith the hydraulic oil in the tank will be piped via a gear pump which is driven by the motor to the cylinder With a lowering valve the oil will be piped back into the tank CE Stop and limit switch The CE Stop stops the lift while lowering at a height of 500 mm The limit switch stops the lifting at reaching the max lifting height and protects with that the hydraulic system Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 4 ATH Heinl Operation 1 Lockable main switch with emergency stop function for switching on and off the lift and as security against an use of unauthorized persons 2 Display of operation Indicates that the CE Stop was activated Indicates that the motor works Indicates that the lift is in the final lowering process Indicates that there is an error or a malfunction in the electrical system 3 Buzzer gives an acoustic an visual signal after reaching the CE Stop 4 Button LIFTING 5 Button LOWERING 6
19. 111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 49 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic
20. 20 YAY 70 5 2870 1 ol YATOS HZA848 Oylindersupportabove T e 80 8 26 32 6 0 08 11 2424 6815 2 309050 GB T15242 2 sa 3666 1 ol 396 Weber 14 a 32 206024 MEXi0 GB TBIB 2 Oyider beforsecondaycyinder 17 34 0 3 735 YAY 60 5 HZV86 1 Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 38 ATH Heinl APPENDIX Electric diagram x xyoe q x 2WWC TXY 2 1 19917 801 9 uoo48 MOT AA gt ber 5 in 5 Ve gt 4 gt gt 7 Lo ro gt Ins lt 595 z m Tm 25 p T W lt M lt 23 2 2 T M 80 0G d9 Joyeoipul 4 11 Thermal relay Transformer 80 Contactor DC Lowering solenoid valve YV2 Safety solenoid valve YV3 Safety solenoid valve Lifting button PI P2 SB2 Lowering final SB4 Photocell pass by SB5 Override button lowering button button SQI Top limit switch SQ2 Safety height limit SQ3 Photoc
21. HWZ2310 Shaft for cylinder supportbelow 2 1015308 8908 Ram 8 24 YAY 70 0 20150 Main Aydraulicoylinder 1 25 vuan HHZ6152 Secondaryhydraulcoyinder 1 26 YA20036088 ___ ANNE GB T818 38 mmm See 11 10 15388 56 8 30 00 mam Support tor fightbarier 1 507001 HLS8433 Lightbamer S2 Nylon distance holder o 35 101288 Reversingleveram 12 734 YA200480 9 Busing 110 36 200592 wens ___ sato 11 2 206 Ocpprbshng 2615 2 GB T6184 39 20077 HWZ2312 ShaftToroylinder supportaboe 1 41 vergeet neen Wee 9 48 VA20 0598 wee 9 2 GB T6184 Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 30 ATH Heinl Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 31 ATH Heinl p PR 9 0 lues 1 1 Buell Tm 1284TG 101288 1 4 2 6 Upper outer seissor part 1 1287TG Platform D 7 00472 Sat 4 VA20
22. Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 16 ATH ATH Heinl BTR Nr 0030 Operation instructions Issue Dezember 2010 18 12 2012 Application and activities signed on 10 12 2012 APPLICATION VEHICLE LIFT DANGER FOR HUMAN AND ENVIRONMENT e Falling down of load or parts 9 Crush injuries during movement of lift and or parts e If system leaks it is possible that hydraulic oil gets into the environment PRECAUTION AND RULES OF CONDUCT Observe the user s manual Watch the lift Operation only by skilled personal Avoid positions with no means of escape in case of danger Keep in mind the maximum capacity of the lift Secure the vehicle against rolling away Check the functions daily before operation Do not put persons at risk during movement of lift Do not carry persons on the lift Leave the danger zone during lifting and lowering BEHAVIOUR IN CASE OF ERROR AND DANGER In case of security relevant errors stop immediately the operation and secure it against use Inform responsible person in case of defects Remedy of deficiencies only by experts BEHAVIOUR IN CASE OF ACCIDENTS FIRST AID Secure the scene of accident Render first aid inform first aider and your boss Take care of the person injured Place of first aid kit and first aid book EMERGENCY CALL Record all information in the first
23. Power connection and ground cable see technical data is to be made in form of a plug device socket and plug or a fixed connection Necessary supply lines See technical data AN The lift is designed for an installation in dry rooms The installation in wet rooms as well as rooms with a risk of explosion is not allowed Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 12 ATH Heinl Assembly of lift AN This manual is not to be seen as an assembly instruction but only as a help and advice for skilled personal For the following works are necessary the adequate clothes and safety equipments An incorrect installation and adjustments causes disclaimer of warranty 1 Positioning and alignment a Bymeans of chalk the position for the installation can be marked before b Payattention to the drive on direction while positioning the scissors C Position the control box as indicated in the technical data 2 Fixing with safety anchors a Bore holes and pay attention to the b Clean the inner oft he holes necessary boring depth A and boring diameter of the anchor manufacturer c Put the anchors into the holes until the d Tight the nuts with the torque specified by needed depth is reached the manufacturer Thickness B depends on floor cover 3 Hydraulic connection a First open the front cover of the control box b Install the hydraulic hoses
24. anual the manufacturer should be contacted Te Tom Copyright ATH Heinl GmbH amp Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 8 ATH Heinl Scope of delivery 2 Packages with scissors Dimension L x W x H 1 570 x 580 x 200 mm Weight 1 Package with control box hydraulic and pneumatic hoses Dimension L x W x H 400 x 540 x 1 140 mm Weight 2 Packages with ramps Dimension L x W x H 500 x 340 x 120 mm Weight 1 Package with drive over plates Dimension L x B x H Weight A If anything is missing in the delivery please contact our sales department Transportation and storage Lift with care using suitable means of support for the load in perfect working order and using the special hooking point Avoid sudden jolts and tugs watch out for uneven surfaces bumps etc After removing the packing check that they are taken to special waste collecting areas inaccessible to children and animal as long as they are not disposed Warehouse temperature 250 55 C Copyright ATH Heinl GmbH amp Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 9 ATH Heinl for DSH3000F12 u u LJ 2140006450 3 1 5105505 on UleH H LV 02 90
25. at the max height Limit switch is wrong adjusted resp Check adjustment of limit switch defect Replace a defect limit switch Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 20 ATH Heinl Maintenance plan 00 KENNEN T NN Cylinder Function and wear Monthly Anchor bolts Torque acc manufacturer Cylinder dust sealing Wear and deformation Hydraulic circuit Wear and leakage Check oil level and if necessary refill y Dirt or oil aging Cylinder sealing Oil loss and deformation 55 Main check by expert All components are checked for damages Hydraulic oil Exhange recommended Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints technical changes reserved Issue 07 2013 21 ATH Heinl Lubrication plan Monthly Sliding guides Multi purpose grease Maintenance and service instructions Check oil level 1 Lower the lift completely 2 Remove tank cap 3 Check the oil level on the tank cap Exchanging oil 1 Lower the lift completely 2 Remove the oil filling screw 3 Remove carefully the oil drain screw and drain the oil into a suitable recipient Clean the tank and oil filter to avoid an early pollution of the hydraulic oil 4 After the complete draining of the oil close the tank with the oil drain screw 5 Fill the new oil
26. e of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 47 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Fur
27. ell switch MD Beeper Copyright ATH Heinl GmbH amp Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 39 ATH Heinl Hydraulic diagram Platform P1 slave cylinder cylinder cylinder cylinder P P valve mo Lowering control Maximum pressure valve valve Oil filter Copyright ATH Heinl GmbH amp Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 40 GARANTIEKARTE WARRANTY NOTE Fachhandler Anschrift Dealer address Fima ggf Kundennummer Company evtl Customer Number Ansprechpartner Contact person Stra e Street PLZ amp ZIP code amp Town Tel amp Fax e Mail Seriennummer Serial number Hersteller amp Modell Manufacturer amp model Beschreibung der Meldung Description of the message ATH Heinl Kunden Anschrift Customer address Fima ggf Kundennummer Company evtl Customer Number Ansprechpartner Contact person Stra e Street PLZ 8 Ort ZIP code amp Town Tel amp Fax e Mail Referenz Nummer Reference number Baujahr Year of manufacture Beschreibung der ben tigten Ersatzteile Description of required spare parts Ersatzteil Spare part WICHTIGER HINWEISE IMPORTANT NOTES Artikelnummer Article number Menge Quantity Sch
28. f lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 o1 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks
29. f service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 54 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of
30. imit switch and adjust it f Retight the nuts 3 again f m 8 Lifting under load a Lifta load to a height of appr 1 000 mm and check the synchronization readjust if necessary b During further lifting keep on watching the synchronization c Lower the load and install the still missing covers resp ramps 9 Fill in the enclosed checking book after positioning the lift AN This information will be needed in case of a possible service case Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 15 OPERATION Safety instructions Pay attention to the correct load distribution of the vehicle It is not allowed to make any modifications on the lift Leave the danger zone while lowering the lift The danger zone must be kept free while lifting and lowering In case of the vehicle drop down immediately leave the danger zone Avoid heavy swinging movements of the lifted vehicle A moving of the vehicle on the lift is not allowed Only skilled personal is allowed to operate the lift Use a protection against rolling down Only authorized persons are allowed to enter the danger zone For a secure working a proper maintenance and inspection is necessary Read and understand the user s manual before operate the lift Do not work with damaged lifts AN Damaged danger symbols have to be replaced Copyright ATH
31. into the oil tank 6 Lift and lower the lift and check if the max height is still correct If necessary refill carefully AN The used oil must be disposed in consideration of all legal regulations Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 22 ATH Heinl Bleeding of hydraulic system 1 Emergency lowering in case of power breakdown After the first filling with hydrauli oil the button LIFTING must be pressed for appr 30 seconds for pumping the oil into the hydraulic system Raise the lift until the max lifting height this height is not allowed to be over 1 900 mm Open the upper cover of the control switch and press the button for bridging the limit switch 6 and the button for bridging the light barrier 7 for a few seconds until both scissor platforms are at the same height Lower the lift completely by pressing the button LOWERING Repeat the lifting and lowering process at least twice times more Switch the lift off with the main switch and secure it agains a restart Open the front cover of the control box Loosen the screw of the safety valves A by turning counterclockwise The lowering of the lift will be activated by loosening the screw of the lowering valve B I ATTENTION With this screw the lowering speed can be adjusted After the complete lowering of the lift all screws must be retightened again
32. r on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights
33. reserved Misprints and technical changes reserved Issue 07 2013 o3 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature o
34. right ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 42 AT H Heinl CHECKING BOOK VEHICLE LIFT www ath heinl de ATH Heinl This checking book is an important part of the user s manual respectively the lift I READ AND RETAIN CAREFULLY CHECKING The lift must be checked after finishing the installation and then regularly by a suitable and authorized company or institution according to the guilty instructions and legal regulations in the country of installation Any changes or extensions of the lift tyoe must be recorded and approved in an additional checking book Checking scope Besides the correct operation above all the security relevant devices of the lift have to be checked Technical data e See the enclosed user s manual Type label e Fillin all the following information e Manufacturer amp type of the used anchor bolts e Manufacturer amp type of the used hydraulic oll ATH Heinl GmbH amp Co KG ATH Germany C Typ Type Serien Serial Jahr Year Made by ATH Heinl Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 44 ATH Heinl Protocol of Installation Handover certificate Place of Product installation Company Manufacturer otreet Type Model Town Serial Country Production year The above lift was installed checked
35. test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 55 ATH Heinl NOTES Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 56 ATH Heinl GmbH amp Co KG Kauerhofer Str 2 D 92237 Sulzbach Rosenberg GERMANY Tel 49 0 9661 87764 00 Fax 49 0 9661 87764 01 info ath heinl de www ath heinl de Mitglied im Bundesverband der Hersteller und Importeure von Automobil Service Ausr stungen e V Member of Bundesverband ASA Association of producer and importers of automobile service equipment Membre de la Bundesverband ASA F deration allemande des producteurs et importateurs d quipement pour garage automobile www ath heinl de
36. ther operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 48 ATH Heinl Visual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11
37. type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted 11111111111111 1 111111111 1111 1111111111 111 O YE OO O 900000000 O Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signature of operator The operator confirms with his signature that the floor meets the requirements Copyright ATH Heinl GmbH Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 46 ATH Heinl Vis
38. ual check VBG14 BGR500 Manufacturer amp Type Serial n Initial operation on Regular checking on Check over on Note A D si 5 lt Test step Type label Capacity and type label Short user s manual User s manual Warning symbols Marking for operation Construction deformation cracks Torque of anchors and stability Condition concrete floor cracks Condition electrical lines Lockable main switch Condition Function of safety notches Condition Locking of screws bolts and bearings Condition of lifting arms and pads Condition Function of lifting arm locking Condition Function of feet protector or CE Stop Function test limit switch above Condition of lifting cylinder and chain Condition Function of hydraulic system Condition Function synchronization control Condition of covers Function test under load Control and tighten of anchor torque after 5 liftings under load General condition Inspection plate granted O O 111 10010111 11 1 O 1111 1 11 O YE 1 Result of test Further operation critical check over necessary Further operation possible remedy of deficiencies No deficiencies further operation granted Name and stamp of service technician Date and signature of service technician Name and stamp of operator Date and signatur
39. ue 07 2013 33 ATH Heinl CONROLUNT 1 SZYGYN 3 50055 ButonLOWERING 6 50702 HKL8256 Comecinbock 16A 10X38 32A 10X38 8 5004 88259 Moloconacor 12000244 9a 5266 80 22028 9b 5032 8oVA230 400v eem 504016 55826 5 20 504004 7 502017 HLT8264 Bridging buttons LA16Y 11 Y 507038 HSP8268 Control board CP 501B 1 507011 HSL8264 Display CP 501D 1 Copyright ATH Heinl GmbH amp Co KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 34 ATH Heinl Copyright ATH Heinl GmbH amp KG 2012 All rights reserved Misprints and technical changes reserved Issue 07 2013 39 ATH Heinl T ag HVDRAUICAGGREGATE 1 BZZBY o 1 3 3707 MNoweunvie Ji 5 30700 0 8305 Pressure controlvave 11 6 BESDOi Bibh 012 7 205006 98712 Washe Ds 8 8 208005 HFR2832 Lockwasher 39 D 6 GBT93 8 9 202000 88565 8678 M X65 GB TZO 4 7111 20806 HFR28I2 Lockwasher 9 08 6803 0 6 12 8303 Motorflange 00000 2 6KW 2 6KW 2 6KW 138 66 Motor 22 2
40. ve year on equipment structure For power units hydraulic cylinder and all other wear parts as turntables rubber plates ropes chains valves switches and so on the warranty is limited to one year in case of ordinary condition use ATH Heinl repairs or replaces the returned parts within warranty time after own investigation The warranty does not extend to deficencies caused by ordinary wear misuse transport damages improper installation voltage or missing needed maintenance damages caused by neglect failure to comply with the stated instructions in this user s manual and or other enclosed instructions ordinary wear of single parts which require a service to maintain the product in a safe operating condition all components which were damaged during transport other components which are not explicitly listed but are handled as general wear parts water damages caused e g by rain excessive humidity corrosive environment or other contaminants blemishes that do not affect the function WARRANTY DOES NOT APPLY WHEN WARRANTY NOTE HAS NOT BEEN SENT TO ATH HEINL It should be noted that warranty is excluded for any damage or malfunction caused by non observance of maintenance and adjustment works according to operation instructions and or instructions faulty electrical connections rotating field rated voltage fuse protection or improper use overload outdoor installation technical changes Copy
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