MATRIX® FILTER - Westek Electronics
Contents
1. Figure 10 850 1200 AMP 26 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued CAP ASSEMBLY MOUNTING amp TERMINAL LOCATIONS CUSTOMER CONNECTIONS TO HMR 5 63 5 06 U4 V4 W4 0 218 DIA MOUNTING 4 PLCS 0 281 X 0 516 MOUNTING SLOT 2 PLCS Figure 12 3 Caps Figure 13 6 Caps 0 281 DIA MOUNTING 2 PLCS E 0 3 281 DIA 47 MOUNTING 2 PLCS 7 0 38 i CUSTOMER CONNECTIONS TO HMR U4 V4 WA4 15 00 14 25 12 00 11 25 4 0 281 X 0 516 MOUNTING SLOT 2 PLCS Figure 14 9 Caps Figure 15 12 Caps 27 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 eL Br Installation Instructions Continued CAP ASSEMBLY MOUNTING amp TERMINAL LOCATIONS CONT Customer Connections to HMR U4 V4 W4 Figure 16 Up to 30 Caps Note Number of capacitors will vary depending on the size of the filter 28 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMI2. SPLASH GUARD 2 100 c 00 wi a 80100110 100018 00000000900003000000109 0000000000000000000000000000 70000000000000000000000000 Figure 19 128 240 Refer the website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 31 INSTR 025 REL 1106243 006 Matrix Series D User s Manual 400VAC IIT Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 26D 320 482 AMPS 40 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS _ CUSTOMER CONNECTIONS PUTPUT U2 V2 W2 M e 41 88 SLOT p 4 PLACES SPLASH GUARD 21 75 ZA LE UE ik H 1 Figure 20 320 482 AMP Refer to the MTE website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 32 No INSTR 025 REL 110624 REV 006 Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 30D 636 786 AMPS 40 00 OPTIONAL NEMA 3R WEATHERSHIELDS CUSTOMER CONNECTIONS OUTPUT U2 V2 W2 U1 V1 W1 x 88 SLOT 4
3. Current De Rating Factor 0 3300 6600 9900 13200 16500 Altitude Feet Temperature De rating Curve Figure 4A Series D Matrix Filter Temperature Derating Table 0 99 0 98 0 97 0 96 0 95 0 94 0 93 0 92 0 91 0 9 Filter Current Derating Factor 0 2 4 6 8 10 12 14 16 18 20 Temperature Above Rated Ambient Deg C Note Contact factory if Ambient is 20 C above temperature rating See or click Specifications for temperature ratings 17 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC INSTALLATION INSTRUCTIONS Matrix Filters are supplied in the following mechanical configurations Panel mounted assemblies Floor mounted general purpose NEMA 2 amp 3R cabinets Select a well ventilated dust free area away from direct sunlight rain or moisture Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Plan the location of the cable entry carefully to ensure compliant cable bend radius and termination per code Perform all cutting drilling tapping and welding with the system removed from power and be careful to keep any metal debris from falling into the filter Metal debris or other foreign matter can become lodged and can result in damage to the components Panel mounted filters are designed for
4. AN SL POWER ELECTRONICS COMPANY MATRIK FILTER USER MANUAL PART NO INSTR 025 REL 110624 REV 006 2011 MTE Corporation IMPORTANT USER INFORMATION NOTICE The MTE Corporation Matrix Filter is designed for harmonic mitigation of six pulse inverter drives supplying variable torque loads in a wide variety of applications The suitability of this filter for a specific application must therefore be determined by the customer In no event will MTE Corporation assume responsibility or liability for any direct or consequential damages resulting from the use or application of this filter Nor will MTE Corporation assume patent liability with respect to the use of information circuits or equipment described in this instruction manual The series D Matrix Filter uses patented Harmonics Mitigating Reactor HMR technology to limit full load current distortion to less than 5 THID MDP0482C 1 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC TABLE OF CONTENTS IMPORTANT USER 1 TABLE OF CONTENTS s RR ss s Reseau s s Resa 2 IMPORTANT SAFETY INFORMATION e nnnm nene hene
5. RR RR IR RR RR SR RR RR RR SR RR Rs Resa 3 INTRODUCTION u 5 PART NUMBER CODES ____ ___ _ 6 7 AGENCY APPROVALS a OE 7 SNe Kei e lt 7 8 RATINGS e 9 LM eee 9 6 TABLE uuu 10 CAPACITOR CURRENTS 11 OVER TEMPERATURE SWITCH RATINGS a a ra a rr r r rara resese sese rese e ese 12 OPEN STYLE SIZE AND WEIGHTS U U su s sese s 13 ENCLOSED UNIT SIZE AND WEIGHTS uasa sus u 14 PERFORMANCE DATA 15 u 0 15 HARMONIC SPECTRUM 100 LOAD 15 POW
6. 15 H x 8 1 W x 12 D Figure 15 X X Figure 12 vena 15 H 8 1 W 12 D Paves Figure 13 15 H x 9 1 W 12 D Figure 14 15 H x 9 1 W x 12 D MDP0636C 35 5 H x 24 W x 23 5 D Figure 9 15 H 9 1 W 12 15 9 1 W 12 15 786 MDP0786C 1087 35 5 Hx24 Wx24 D Figure 9 15 Hx9 1 W x12 D Figure 15 12 Hx9 1 W x12 D Figure 14 13 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC Specifications Continued AN Sr POWER 4 5 Enclosed Unit Size and Weights NEMA Enclosure 1203 Figure 17 088 1902 79 1203 89 Figure 17 1202 89 MDW0014C 1203 99 Figure 17 Table 5 Figure 1 NEMA Enclosure Weigh MDWOOO6C CAB 12C3 Figure 1 Figure 1 Figure 1 MDG0034C 2 MDW0034C 3 Figure 1 MDG0044C 2 0044 53 Figure 1 MDG0052C 2 MDW0052C 3 Figure 1 MDG0066C 2 0066 53 7 7 7 0 1 0 7 8 8 8 Figure 1 Figure 1 MDW0083C CAB 17C3 Figure 18 9 MDW0128C CAB 26C3 MDW0165C CAB 26C3 Figure 19 Figure 1 93 24 50 53 03 67 MDGO0636C 3002 1198 MDW0636C CAB 30D3 1240 Figure 21 MDGO0786C 3002 1420 0786 CAB 30D3 1462 Figure 21 Note Weight is shown pounds 14 Part No INSTR 025 REL 11062
7. 7 35 INPUT AND OUTPUT TERMINAL SPECIFICATION S L ul a inasa adhuc n e apu DEI __ 37 OPEN PANEL UNIT INTERCONNECTION DIAGRAM ______________ _ 6_ 38 ENCLOSED UNIT INTER TION DIAGRAM T 39 FILTER 40 u ML m ME 41 MATRIX D BASIC SCHEMATIC c 42 CONTACTOR COIL SWITCHING CURRENTS S 45 SIARTUP 46 SAFETY PRECAUTIONS 46 SEQUENCE OF OPERATION 46 L 47 MTE MATRIX FILTER FIELD 48 2 Part No INSTR 025 REL 110624 REV 006 AN Sr 4 EOTAONICSE COMPANY Matrix Series D User s Manual 400116 IMPORTANT SAFETY INFORMATION A A WARNING
8. ONLY A QUALIFIED ELECTRICIAN CAN CARRY OUT THE ELECTRICAL INSTALLATION OF THIS FILTER WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used WARNING The opening of the branch circuit protective device may be an indication that a fault current has been interrupted To reduce the risk of fire or electrical shock current carrying parts and other components of the filter should be examined and replaced if damaged WARNING An upstream disconnect protection device must be used as required by the National Electrical Code NEC or governing authority 3 Part No INSTR 025 REL 110624 REV 006 AN Sr POWER EL EOCTAHONICSE COMPANY Matrix Series D User s Manual 400VAC IMPORTANT SAFETY INFORMATION CONT A WARNING Even if the upstream disconnect protection device is open the drive down stream of the filter may feed back high voltage to the filter The drive safety instructi
9. PLACES SPLASH GUARD 50022202222222222222222222020220022220202 LL J 3 HENNE PQS 25 LL 27 75 e 00000000000000 00000000000000 00000000000 555 _ Figure 21 636 786 AMP Refer to the website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 33 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 48D 850 1200 AMPS 48 69 al 37 09 i 4 sj e e h n j 7 j 4 j 1 k Coe 80 00 4 Customer Connections to HMR Output U2 V2 W2 Input U1 V1 W1 E FEET WE WE 39 3 F nets m 83 33 87 i Mou rv em BN Z 8X 56 1 00 SLOTS 36 15 33 75 3 n E k 7 S r 51 75 Figure 22 850 1200 AMP Refer to the MTE website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 34 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Inst
10. regenerative and non regenerative applications when properly selected For AC regenerative drives application consult the factory Filters for variable torque AC drives rated 7 5 HP and above should be selected for a filter output current rating greater than or equal to the motor current rating If the motor current rating is not available use the NEC motor current rating Filters for variable torque AC drives rated 2 5 HP should be selected for a filter output current rating greater than or equal to 105 of the motor current rating If the motor current rating is not available select on the basis of 10596 of the NEC motor current rating Filters for variable torque AC drives rated less than 1 5 HP should be selected for an output current rating greater than or equal to 110 of the motor current rating or 110 OF the NEC motor current rating 40 AN Sr POWER KELECTAONICS COMPANY For constant torque AC and DC drive applications operating from six pulse rectifier front ends selected a filter current rating according to application engineering note Matrix Filter Operation in Constant Torque Applications with Six Pulse Rectifiers or consult MTE engineering For phase controlled DC drive applications select filter current rating per application note Matrix Filter with Phase Controlled DC Drivers Where a single filter is used to feed multiple drives the output current rating of the filter should be selected to e
11. V4 W4 er d REMOVE BRACKET FOR BASE MOUNT x 0 MOUNT 1 BOLT PATTERN MOUNT 44 AMP UNIT SHOWN A VERTICAL Figure5 6 44 AMP 21 INSTR 025 REL 1106243 006 Matrix Series D User s Manual 400116 Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 52 103 Amp 12 25 0 63 1 38 VIEW A A 0 415 DIA SLOTS TYP 12 25 FOR 3 8 16 HARDWARE CUSTOMER CONNECTIONS WIRE CAP PANEL S U4 V4 W4 F Yes s H Lo BC 125 OUTPUT U2 V2 W2 0 34 DIA AL 11 00 105 AMP UNIT O E SHOWN BOLT PATTERN VERTICAL MOUNT Figure6 52 103 AMP 22 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 128 240 Amp 11 00 15 25 CUSTOMER CONNECTIONS WIRE TO CAP PANEL U4 V4 W4 2 50 lI i i n el 17 CUSTOMER CTIONS 7 7 OUTPUT IN PUT Ui Vi Wl 240 AMP UNIT SHOWN BOLT parren moj MOUNT MOUNT Ed E ws Figure7 128 240 AMP 23 No
12. grey rodent screen 4 white paint rodent screen 5 Stainless White rodent screen CONTACTOR OPTIONS 00 None 02 Contactor for capacitor Removal 09 Adjustable Contactor capacitor removal 12 Contactor for capacitor Removal Transformer power 10 Bypass contactor 11 Bypass contactor Transformer power 13 Bypass contactor Contactor for capacitor Removal Transformer power 6 Part No INSTR 025 REL 110624 REV 006 y Matrix Series D User s Manual 400VA i IN Specifications Service Conditions Load 6 pulse variable torque rectifier only Input voltage 400 VAC 10 50 0 75 Hz 3 phase Input voltage line unbalance 196 maximum Maximum source impedance 6 0096 Minimum source impedance 1 596 service Factor 1 00 Overload 150 96 for 1 minute duration with 1096 output voltage reduction of nominal of voltage Ambient Temperature Operating Enclosed Filters 40 to 40 degrees C Open Panel Filters 40 to 50 degrees C Storage Temperature 40 to 90 degrees C Altitude O to 3300 Feet above sea level Refer to figure 4 for altitude de rating Relative Humidity 0 to 95 non condensing Overvoltage Rating Category Agency Approvals UL and cUL listed UL508 MX and CSA C22 2 No 14 95 File E180243 3 1000 HP 120VAC through 600 VAC 50 50 60 60 Hz Three Phase Notes 5 1 The Short Circuit Current Rating SCCR is not required und
13. interconnecting the drive and motor and the correct start up procedures for the drive The filter is designed for use with copper conductors with a minimum temperature rating of 75 degrees C 35 AN Sr ELECTAONICS COMPANY For filters supplied in general purpose NEMA 2 amp 3R cabinets interconnection between the filter its power source and the drive is shown in Figure 25 Refer to Figures 5 to 10 for the location of input output ground and over temperature switch terminals Table 10 lists the wire range and terminal torque requirements as a function of filter current ratings Refer to the drive user manual for instructions on interconnecting the drive and motor and the correct start up procedures for the drive Wiring checks Using Figure 27 visually check the wired components for wiring errors then with a multi meter check phase to phase isolation using the 100 K ohm range The multi meter will read the parallel equivalent of the bleeder resistors after the capacitors initially charge All phase to phase resistance values should be the same A WARNING Any extremely low or high resistance readings indicate a mis wire and may result in damage to filter components if not corrected Check for the following faults Resistors wired phase to phase Capacitor shorted Capacitor bus not connected Capacitor bus to chassis short Paralleling wiring errors Part No INSTR 025 REL 110624 REV 006 Matrix
14. switches are preset at the factory for pick up at 35 and drop out at 20 of the filter output current rating The switches are each field adjustable over 0 100 current range This option is only available for enclosed filters and except for ratings 320 482 amps includes a larger cabinet to accommodate the contactor and parts associated with this option PICK UP DROPOUT CURRENT CURRENT FOR HIGHER CURRENT SENSOR SENSOR U1 T U2 L1 0 V1 HMR V L2 DRIVE CONNECTIONS SECTION L3 2 F1 F 2 cri C 120 F3 R1 CAPACITOR SECTION DROP OUT PICK UP ADJUST ADJUST PILOT RELAY lt 1 CR1 RIC 2 The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring 44 Part No INSTR 025 REL 110624 REV 006 AN Sr POWERS 4 EOTAONICSE COMPANY Matrix Series D Users Manual 400VAC Filter Description continued Contactor coil switching currents Table 11 Option 002 The following table indicates the 240 VAC 50 Hz current required to switch and hold the various size contactors used in Matrix Filter capacitor switching and bypass options This data is provided to select the proper switch rating to remotely control the contactor Contactor Currents for 240 VAC 50 Hz coils Rating AMPS AMPS ___6 082 20024 8 032 004
15. terminals U2 V2 W2 and any contactor or temperature switch wiring For filters having control transformers remove power fuses on top of transformer Visually inspect filter terminals and wiring lugs for signs of heat and corrosion Contact factory if any wires appear to be missing or cut Inspect the U4 V4 W4 capacitor interconnect terminals and wiring Visually inspect all capacitors for signs of case deformation bowing of the top leaking oil or terminal damage Note the CAP and date code of any damaged capacitors Using a multi meter set to read 100K ohms check a Phase to phase U1 V1 W1 U1 mechanically activate contactor if present after reactor and caps charge reading should be about 40K total equivalent breeder resistance value and should be the same for each phase Open circuit or very low readings indicate a problem b Phase to chassis U1 case V1 case W1 case low readings indicate a ground fault problem Ensure the disconnect is safe then wire the utility power to U1 V1 W1 Apply power and verify that proper output voltage is present on U2 V2 and W2 Using a clamp on amp meter read the filter input current a Readings will be 0 7 of the capacitor current listed in table 3 for the listed filter current in the user manual mechanically activate the contactor if the filter is equipped with one Readings should be the same 596 for all phase currents contact the factory if currents are out of tolera
16. 0624 REV 006 Matrix Series D Users Manual 400VAC Filter Description continued Contactor Options Option 002 Capacitor Contactor This option provides a contactor to disconnect the filter capacitor bank when the drive is not running The contactor is supplied with NO NC auxiliary contacts The contactor coil and auxiliary contacts are wired to a customer terminal block See page 48 for contactor coil switching characteristics This option is provided pre wired complete for enclosed filters and as loose parts for open panel filters Matrix Filter with Contactor option 002 11 L2 5 B1 REACTOR B2 DRIVE C1 SECTION A2 CONNECTIONS CRI CR1 CUSTOMER Supplied CAPACITOR Contact l l SECTION 1781 AC HI 4 CUSTOMER RC Supplied Power RTN CR1 SWITCH CLOSURE CR1 CONNECTS 1784 CAPACITORS 0 The above contactor option diagram is provided to help understand the circuit function and does not reflect actual circuit wiring 43 Part No INSTR 025 REL 110624 REV 006 Matrix Series D Users Manual 400VAC Filter Description continued Option 009 Capacitor Contactor with adjustable pick up and drop out This option provides a contactor to disconnect the filter capacitor bank based on the motor load current Two current operated switches provide independent adjustment of the pick up and drop current levels The
17. 4 REV 006 Matrix Series D User s Manual 400116 AN Sr 23 KLECTIAONICS COMPANY Specifications Continued 9 8 7 6 5 4 9 3 amp 2 0 Performance Data Figure 1 Load effect on THID 5 Filter THID vs Load 40 60 Percent Load Typical Figure 2 Harmonic Spectrum 100 Load Harmonic Current 5 Matrix Filter Typical Harmonic Spectrum For 100 Load 5 11 13 17 19 23 25 Harmonic order 15 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 M ANM A THU Specifications Continued Figure 3 Power Factor Filter Power Factor vs Load Leading PF For Loads gt LL O 40 60 80 Percent Filter Load Typical Worst Case Performance with Unbalanced Line Voltage Typical Table 7 All Components at Nominal Values and Worse Case Service Conditions 100 Load Nominal THID 1 Unbalance 2 Unbalance 3 Unbalance 30 Load 1 Unbalance 2 Unbalance 3 Unbalance 16 Part No INSTR 025 REL 110624 REV 006 VLE Altitude De rating Curve Figure 4 Altitude Derating Curve 1 05 1 00 0 95 0 90 0 85 0 80 0 75 0 70
18. 66 03 0024 45 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 200116 Filter Description continued STARTUP Safety Precautions Before startup observe the following warnings and instructions WARNING Internal components of the filter are at line potential when the filter is connected to the utility This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it A WARNING After disconnecting the utility power wait at least 5 minutes before doing any work on the filter connections After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used Sequence of Operation 1 Read and follow safety precautions 2 After installation ensure that e All filter ground terminals are connected to ground e Power wiring to the utility drive and motor is in accordance with the power wiring connection diagrams shown in installation instructions section Use the guidelines of table 10 for power and cap panel wire gauges 46 AN Sr POWER EL EOTAONICSE COMPANY 3 Check that moisture has not condensed on the filter components If moisture
19. ER FACTOR aerae u u xu u 16 PERFORMANCE WITH UNBALANCED LINE VOLTAGE 16 ALTITUDE DE RATING 17 TEMPERATURE DE RATING CURVE 0 17 INSTALLATION INSTRUCTIONS 18 HMR BOLT HOLE MOUNTING PAT TERNS erbe 19 CAP PANEL BOLT HOLE MOUNTING PATTERNG cccecececccecececcceececececceaunececaunenecacauaunenetscauaunenecseauauaeserseauauteceeauaenersceeuaenersranauaenensrenanaens 20 HMR MOUNTING 8 TERMINAL LOCATIONS 21 HMA GP A 21 22 SS 23 24 AMR 25 PAIN u 2 26 CAP ASSEMBLY MOUNTING 8 TERMINAL 06 27 ENCLOSED UNIT INTERNAL DETAILS 8 TERMINAL LOCATIONS 29 e Iz O o te 29 1 52 103 E 30 26 128 240 5 00 2 31 260 320 482 AMPS 32 308 636 786 33 CAB 48D 850 1200 34 POWER WIRING CONNECTION
20. Fltcoppertab ws Flat copper tab Flat copper tab in Uu Flat copper tab Flat copper tab A CO CO O gt 3 A O Flat copper tab CO N O Flat copper tab M C C2 N _ IN Note Cappanel interconnect wiring specification according to 01508 75 Table Note To prevent flexing or bending of the coil windings attached to MHR Flat copper terminal tabs use two wrenches to tighten customer provided cable mounting hardware 3 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued Open Panel Unit Interconnection Diagram Figure 24 DISCONNECT AND FUSES PER LOCAL AND NEC REQUIREMENTS OVER TEMP INTERLOCK vv DISCONNECT LINE SWITCH 1 U1 U2 L3 1 ff ADDED UNIT S ASSEMBLY CAPPANEL ASSEMBLY GROUND GROUND NOTE SEE FILTER LISTINGS AND INSTALLATION INSTRUCTIONS FOR PARALLEL CAPACITOR CONNECTIONS FOR FILTERS REQUIRING MULTIPLE CAPPANEL WIRING REPEAT AS MOTOR DISCONNECT SHOWN ABOVE IF REQUIRED BY OPTIONAL OVER TEMP INTERLOCK WIRING Ti T2 TS SEE DRIVE USER MANUAL FOR TERMINAL DESIGNATIONS WIRING AND STARTUP DETAILS MOTOR 38 Part No INSTR 025 REL 110624 REV 006
21. INSTR 025 REL 110624 REV 006 IVIT SL 23 ELECTAONICS COMPANY Matrix Series D User s Manual 400VAC Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 320 482 Amp Ne CUSTDMER LIFTING EYE 0 413 DIA SLOT ONE ON EACH SIDE FOR 3 8 16 HARDWARE ar s i 482 AMP UNIT SHOWN PATTERN BOLT VERTICAL Figure8 320 482 24 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 636 786 Amp 14 8 C Cy e 1 CUSTOMER LIFTING EYE 0 413 DIA SLOT TYP ONE ON EACH SIDE FOR 3 8 16 HARDWARE I 1 1 CUSTOMER CONNECTIONS WIRE CAP PANEL lt S gt U4 V4 W4 hoc a e CUSTOMER CONNECTIONS OUTPUT U2 Ve we INPUT U1 V1 VW1 2201 1 786 AMP UNIT SHOWN BOLT PATTERN 1200 VERTICAL MOUNT 7 4 BASE MOUNT 1NOM3 BOLT PATTERN Figure9 636 786 AMP 25 No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 i Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 850 1200 Amp ULM gt 13
22. ITH RMS 490 6 SOURCE IMPEDANCE PEAK 693 Note PCC is the point of common coupling with the power distribution system 10 Part No INSTR 025 REL 110624 REV 006 AN Sr POWERS 4 EOTAONICSE COMPANY Matrix Series D User s Manual 400VAC Specifications Continued Capacitor Currents Table 3 Capacitor Current at Full Load Filter Current Rating Amps m 3 4 2 5 4 8 48 E 3 9 eS 39 1 6 848 1229 21 27 34 44 52 83 208 240 320 403 482 636 786 11 Part No INSTR 025 REL 110624 REV 006 AN Sr POWERS 4 EOTAONICSE COMPANY Matrix Series D User s Manual 400VAC Specifications Continued Over Temperature Switch Ratings Table 6 NC Switch opens at 180 Deg 5 deg C Voltage 240 AC Inductive Loads 8 ___ 240 AC 24 VDC Resistive Loads 12 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Specifications Continued Open Style Size and Weights Table 4 ating Number p size Inches 6 006 11 3 Hx6 Wx62 D Figure5 201 5 6 Hx5 6 Wx7 3 D Figure 12 18 38 7 I 7 38 7 7 3771 176 ras 220 213 mrxisswinso 281 0
23. Matrix Series D User s Manual 400VAC Installation Instructions Continued Enclosed Unit interconnection Diagram Figure 25 Matrix Filter Series D FILTER SUPPLIED BY MTE CORPORATION Disconnect and Fuses Per Local and NEC Requirements OVER TEMP INTERLOCK 1 T 12 L3 o FUSES 1 GROUND MOTOR DISCONNECT IF REQUIRED BY CODE W1 V1 U1 Optional Over Temp interlock Wiring DRIVE SEE DRIVE USER MANUAL FOR TERMINAL DESIGNATIONS AC MOTOR 39 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC FILTER DESCRIPTION The MTE Matrix Filter is a low pass filter containing proprietary technology which makes it particularly useful for harmonic mitigation of adjustable speed drives Figure 26 shows a block diagram of the filter Three phase AC power is connected to the Harmonic Mitigating reactor section which contains patented circuitry which inhibits oscillation of the filter with the AC power system Shunt resistors and capacitor panels make up the rest of the filter Because of the capacitor bank the filter operates with leading power factor at light loads but unlike trap filters the MTE Matrix Filter does not produce significant voltage rise at the point of common coupling with the power system Matrix Filters are suitable for use with AC and DC drives and they can be used in both
24. NAL LOCATIONS CAB 12C 6 44 AMPS 25 00 WITH OPTIONAL NEMA WEATHERSHIELDS CUSTOMER CONNECTIONS INPUT U1 V1 W1 OUTPUT U2 V2 W2 geese EE 24 00 41X 88 SLOT N 4 PLACES SPLASH GUARD 14 75 pacbaadeead COOLIO _ 000000000000 4 Figure 17 6 44 AMP Refer to the MTE website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 29 Part No INSTR 025 REL 110624 REV 006 450 COMPANY Matrix Series D User s Manual 400116 Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 17C 52 103 AMPS 23 00 WITH OPTIONAL NEMA WEATHERSHIELDS f CUSTOMER CONNECTIONS U1 V1 W1 OUTPUT U2 V2 W2 41 88 SLOT o 4 PLACES SPLASH GUARD 17 75 Figure 18 52 103 AMP Refer to website www mtecorp com for Detailed Specifications Capacitor placement shown for illustrative purposes only 30 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued ENCLOSED UNIT INTERNAL DETAILS amp TERMINAL LOCATIONS CAB 26C 128 240 AMPS 50 00 WITH OPTIONAL NEMA 3R WEATHERSHIELDS KIT 24 90 CUSTOMER OUTPUT U2 V2 W2 INPUT U1 V1 wt
25. OBLEM Filter output voltage is not within specification Filter input voltage is not within specification Check the AC input line voltage and verify that it is within tolerance Refer to the filter service conditions and performance specifications for tolerances oource impedance is out of tolerance Verify that the source impedance is within tolerance Refer to the filter service conditions and performance specifications for tolerances Possible cause One or more Capacitors is damaged Visually check capacitor top for distortion or doming check for shorts or open caps Drive set up parameters do not allow for input filter Solution Consult drive manufacturer to update setup to accommodate input filter Possible cause Input voltage subject to extreme transients such as switching between two voltage sources Drive faults on over or under voltage source switching is not recommended without proper phase synchronizing or allowing reasonable time delay before transfer to new source 50 Part No INSTR 025 REL 110624 REV 006
26. Series D User s Manual 400110 Installation Instructions Continued Power Wiring Connection Cont Grounding and Ground Fault Protection The filter must always be grounded with a grounding conductor connected to all ground terminals Due to high leakage currents associated with variable frequency drives ground fault protective devices do not necessarily operate correctly when placed ahead of a Matrix Filter feeding a drive When using this type of device its function should be tested in the actual installation Over Temperature Switch The temperature switch is provided to annunciate adverse filter heating Damage to the filter or drive may be avoided by interlocking this switch to shut down the drive or illuminate a service light see figures 24 and 25 for connection diagrams Read the vendor drive manual for details in using interlock inputs 36 AN Sr POWER ELECTAONICS COMPANY Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC dL Mr Installation Instructions Continued Input and Output Terminal Specifications Table 10 Cap panel Terminals HMR Terminals U4 V4 W4 Input Output Power U1 V1 W1 Filter U4 V4 W4 Minimum Max Interconnect Terminal Rating interconnect Amps U2 V2 W2 CAPPANEL cappanel Part AWG 05 __6 e 316 8 poe o e 1 22 6 ow ___ 14 __ 52 ___ 66
27. designed to provide a degree of protection for electrical components and prevent incidental personnel contact with the enclosed equipment Depending on the enclosure selected these enclosures meet the requirements of NEMA 1 2 or 3R An approximate cross reference guide between NEMA UL CSA and IEC enclosure follows Type 1 NEMA IEC IP20 enclosure Are designed for indoor use and will provide protection against contact with the enclosed equipment Type 2 NEMA IEC IP20 enclosure Are designed for indoor use and will provide protection against contact with the enclosed equipment and provide a degree of protection against limited amounts of falling water and dirt NEMA IEC IP21 enclosure Are designed for outdoor use primarily to provide protection against contact with the enclosed equipment and provide a degree of protection against falling rail sleet and external ice formation 9 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 ed mmr Specifications Continued Ratings Watts loss Table 1 Power Dissipation Maximum Efficiency Rated Current Output Amps Typical Typical Watts 9 Part No INSTR 025 REL 110624 REV 006 Specifications Continued Regulation table Table 2 FILTER VOLTAGE REGULATION 400 VAC MAXIMUM OUTPUT VOLTAGE AT RMS 502 LOAD 710 MINIMUM OUTPUT VOLTAGE RMS 460 FULL LOAD PEAK 600 MAXIMUM PCC VOLTAGE W
28. e enclosure Servicing should therefore be performed by qualified personnel only and in accordance with OSHA Regulations To aid in troubleshooting a block diagram is shown in Figure 26 and a list of potential problems and solutions are listed below 47 AN Sr POWER 4 EOTAONICSE COMPANY WARNING High voltage is used in the operation of this filter Use Extreme caution to avoid contact with high voltage when operating installing or repairing this filter INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED After removing power allow at least five minutes to elapse and verify that the capacitors have discharged to a safe level before contacting internal components Connect a DC voltmeter across the capacitor terminals Start with the meter on the highest scale and progressively switch to a lower scale as the indicated voltage falls below the maximum value of the scale used Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC mn STARTUP CONTINUED Troubleshooting Cont 11 MTE Matrix Filter Field Checks Read and understand the voltage appropriate MTE Matrix user manual These manuals may be downloaded from the www mtecorp com web site Locate figures and drawings for your particular filter and identify the terminals locations Disconnect all power and remove input power wiring from U1 V1 W1 terminals VFD drive power connections from filter
29. er Exception No 1 of UL508A SB4 2 1 effective 4 25 06 This exception also applies to all the Contactor Options 002 009 012 and similar where the Contactors are separated from the Main Power path by exempt components such as Reactors of sufficient Impedance which is assured in case of the Reactors that are integral components of our Filter 2 The SCCR of Matrix Harmonic Filters with the Bypass Options 010 011 013 and similar is determined by the rating of the Bypass Contactor if the Contactor is supplied by MTE These Options use Eaton Cutler Hammer Freedom Series Contactors The Contactors are UL certified as IEC Type 2 and have the SCCR of 100 000 Amps when protected by appropriate Current Limiting Fuses or Fast Acting Breaker of similar characteristics such upstream branch protection devices being supplied and installed by Others Customer s election to substitute their own Contactor for MTE s Standard renders such Contactor separate from the Filter and thus has no impact on the Filter Rating Exemption Status 7 Part No INSTR 025 REL 110624 REV 006 AN Sr POWERS 4 EOTAONICSE COMPANY Matrix Series D User s Manual 400VAC Performance Total Harmonic Current Distortion Five Percent Filter 596 MAX at FULL LOAD otandby Current Without Optional Capacitor Contactor 7096 of the full load capacitor current listed in Table 3 With Optional Capacitor Contactor Refer to Drive User s Manual Enclosures MTE enclosures are
30. is present do not proceed with startup until the moisture has been removed 4 Disconnect the filter output from the drive 5 Connect the filter to the utility WARNING Use extreme caution to avoid contact with line voltage when checking for power INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED 6 Confirm that line voltage is present at the input terminals U V1 W1 of the filter 7 Confirm that line voltage is present at the output terminals U2 V2 W2 of the filter and that it is less than or equal to 1 05 times the input voltage 8 Using aclamp on Amp meter check input phase currents to verify they are within a 5 match to each other Use 70 of the values from Table 3 9 Remove power and verify that NO VOLTAGE is present on the filter terminals 10 Connect the filter output to the drive 11 Refer to the drive user manual for the drive startup procedure Observe all safety instructions in the drive user manual WARNING INJURY OR DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED DAMAGE TO EQUIPMENT MAY OCCUR IF THE DRIVE STARTUP PROCEDURES ARE NOT OBSERVED Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC STARTUP CONTINUED TROUBLESHOOTING A WARNING When properly installed this equipment has been designed to provide maximum safety for operating personnel However hazardous voltages exist within the confines of th
31. mounting in the vertical plane within the customer s enclosure Panel mount units are made up of a Harmonic Mitigating Reactor HMR and one or more capacitor panel assemblies referred to as cap panels on drawings and diagrams Mount the Harmonic Mitigating Reactor in a location where the ambient temperature does not exceed 50 degrees C Allow a minimum side clearance of four 4 inches and a vertical clearance of six 6 inches for proper heat dissipation and access A WARNING Do not install capacitor assembly above near resistors and Harmonic Mitigating Reactor Premature or catastrophic failure may occur 18 AN Sr 4 50 COMPANY The capacitor assembly must be located in the lowest temperature regions of the enclosure generally toward the bottom and away from high temperature components HEAT SENSITIVE CAPACITORS FIRE DANGER DIELETRIC OIL amp REDUCED MTBF BY HEAT MOUNT IN COOL LOCATION BELOW REACTOR amp RESISTORS AVOID WIRE PLACEMENT NEAR HOT COMPONENTS FOLLOW TORQUE INSTRUCTIONS ON TERMINAL BLOCK Figure s 5 22 contain outline drawings for the various ratings and show mounting orientation with bolt patterns Include the power dissipation of the filter along with all the other components located in the enclosure to determine the internal temperature rise and cooling requirements of the enclosure General purpose NEMA 2 and 3R enclosed filters are designed for floor mou
32. nce b Open contactor readings will show zero current for all phases Disconnect filter power and wire the VFD to U2 V2 and W2 as well as any control wiring to the filter contactor or temperature switch Replace any control transformer fuses Follow the drive power startup guidelines in the drive manufactures user manual 48 Part No INSTR 025 REL 110624 REV 006 0 il Matrix Series D User s Manual 400VAC STARTUP CONTINUED PROBLEM Line voltage is not present at the filter output terminals sm mom soon e conina eatin PROBLEM Full Load Harmonic current distortion exceeds 5 on one or more phases at full load Possible cause The capacitor assembly has not been connected Solution Check interconnection of capacitor assembly with HMR Figure 19 amp 20 Possible cause A capacitor has failed Solution Inspect the tops of all capacitors for bowing Replace failed capacitors Possible cause Source impedance 1 less than 1 5 Solution Add a minimum 1 5 impedance line reactor to the filter input Possible cause Input source voltage harmonic distortion Solution Identify equipment causing harmonic voltage distortion and add filters as required or accept elevated THVD Possible cause Line voltage unbalance exceeds 1 Solution Balance input line voltage to 1 or less 49 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC mn STARTUP CONTINUED PR
33. ng container for damage that may have occurred in transit Then unpack the filter and carefully inspect for any signs of damage Save the shipping container for future transport of the filter In the event of damage please contact and file a claim with the freight carrier involved immediately AN Sr POWER KELECTAONICS COMPANY If the equipment is not going to be put into service upon receipt cover and store the filter in a clean dry location After storage ensure that the equipment is dry and that no condensation or dirt has accumulated on the internal components of the filter before applying power Repair Exchange Procedure MTE Corporation requires a Returned Material Authorization Number before it can accept any filters that qualify for return or repair If problems or questions arise during installation setup or operation of the filter please call the Director of Corporate Quality for assistance at Phone 262 253 8200 FAX 262 253 8222 Part No INSTR 025 REL 110624 REV 006 PART NUMBER CODES MD X X Matrix Series D Panel mounts General Purpose NEMA 2 W Weather NEMA 3R CURRENT RATING 0006 is 6 Amps 1200 is 1200 Amps VOLTAGE FREQUENCY CODE 208 240 Volts 60 Hz C 400 Volts 50 Hz D 480 Volts 60 Hz E 600 Volts 60 Hz BLANK for Options shows none selected ENCLOSURE OPTIONS 0 None 1 White paint 2 Stainless White paint 3 Standard
34. nting in the vertical plane in an environment suitable for the enclosure type Do not install in or near a corrosive environment Avoid locations where the filter would be subjected to excessive vibrations Allow a minimum side and back clearance of eight 8 inches and front clearance of thirty six 86 inches for proper heat dissipation and access Refer to Article 430 Table 430 91 of the National Electrical code for the selection of the appropriate enclosure Type Number for your application Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC Installation Instructions Continued HMR Bolt Hole Mounting Patterns Table 8 Lbs Overallsize Centering Holes Figure Use the above table and referenced figures to establish suitable reactor mounting 19 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC e LI Installation Instructions Continued Cap panel Bolt Hole Mounting Patterns Table 9 s Note Units above 240 amps require multiple parallel cap panels Use the above table and referenced figures to establish suitable Cap panel mounting 20 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Installation Instructions Continued HMR MOUNTING amp TERMINAL LOCATIONS HMR 6 44 Amps CUSTOMER CONNECTIONS INPUT U1 V1 W1 WIRE CAP PANEL OUTPUT U2 V2 W2 U4
35. ons must be followed INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED WARNING The filter must be grounded with a grounding conductor connected to all grounding terminals WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used WARNING Loose or improperly secured connections may damage or degrade filter performance Visually inspect and secure all electrical connections before loading the filter 4 Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC Introduction This manual was specifically developed to assist in the installation interconnection and operation of the MTE Corporation Series D Matrix Filter This manual is intended for use by personnel experienced in the operation and maintenance of electronic drives Because of the high voltages required by the filter and drive and the potential dangers presented by rotating machinery it is essential that all personnel involved in the operation and maintenance of this filter know and practice the necessary safety precautions for this type of equipment Personnel should read and understand the instructions contained in this manual before installing operating or servicing the filter and the drive to which the filter is connected Upon Receipt of this Filter The MTE Matrix Filter has been subjected to demanding factory tests before shipment Carefully inspect the shippi
36. qual the total current rating of the individual drives when calculated according to the instructions above Because the filter supplies harmonic currents required by the drive linear loads such as space heaters incandescent lighting and AC motors operated across the line should not be connected to the output of the filter Part No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400VAC Filter Description continued AN Sr 23 ELEOCTAONICS COMPANY Block Diagram Figure 26 MATRIX 5 PHASE 3 PHASE SERIES INPUT POWER FAN POWER WIRING IF INSTALLED CONTROL La x2 ud T 69 1 1 4 47 _____ _ ___ _ 41 Note Fuse sizes will vary depending on size of filter 41 OUTPUT TO ADJUSTABLE SPEED DRIVE TEMPERATURE SWITCH MULTIPLE CAP PANELS PARALLEL ADDED ABOVE 240 AMPS CAP PANEL ASSEMBLY No INSTR 025 REL 110624 REV 006 Matrix Series D User s Manual 400116 Filter Description continued Matrix D Basic Schematic Diagram Figure 27 NN INPUT OUTPUT 2 U1o 5 0 O O U x x 3 PHASE 3 PHASE J sao OUTPUT TO INPUT ADJUSTABLE POWER SPEED W10 __ 1 2 CAPACITOR SECTION See specific filter details for exact wiring confiuration CS 42 No INSTR 025 REL 11
37. ructions Continued Power Wiring Connection A WARNING Input and output power wiring to the filter should be performed by authorized personnel in accordance with the NEC and all local electrical codes and regulations Cable lugs and mounting hardware are provided by the customer Verify that the power source to which the filter is to be connected is in agreement with the nameplate data on the filter A fused disconnect switch or circuit breaker should be installed between the filter and its source of power in accordance with the requirements of the NEC and all local electrical codes and regulations Refer to the drive user manual for selection of the correct fuse rating and class The filter is suitable for use on a circuit capable of delivering not more than 100K RMS symmetrical amperes at 480 volts maximum when protected by type J T or RK1 class fuses or a circuit breaker having a interrupting rating not less than 100K RMS symmetrical amperes 480 volts maximum For panel mounted filter applications interconnection between the filter its power source the cap panels and the drive is shown in Figure 24 Table 10 lists the wire range and terminal torque requirements as a function of filter current ratings Use table 10 for selecting conductors that interconnect the HMR and capacitor assemblies Filters that use multiple cap panels share total cap current shown on table 3 Refer to the drive user manual for instructions on
Download Pdf Manuals
Related Search