I3000-I3005 User Manual
Contents
1. 00 10nm 0 4u inch lum 25x Ratio Drive 10nm 0 4u inch lum 25x Ratio Drive 13005 50nm 2u inch Sum 5x Ratio Drive j 50nm 2u inch Sum 5x Ratio Drive Resolution Stepper Motor Axis Resolution Total Steps Z 100nm 4u inch 128 000 eons 4nm 0 16p inch 128 000 25x Ratio Drive 4nm 0 16p inch 128 000 25x Ratio Drive n 20nm 0 8p inch 128 000 5x Ratio Drive 20nm 0 8p inch 128 000 5x Ratio Drive Stage Configuration amp Arc Error Motion Axis Arc Error Z None True Linear Motion Y Max 30um Arc Error in Z only X Max 30um Arc Error in Z only Linear Stiffness F Along Axis Comments Z measured at the rotation center Y measured at the rotation center j X measured at the rotation center Torsional Stiffness About Axis Comments Z roll measured at the rotation center Y yaw measured at the rotation center E X pitch measured at the rotation center Maximum Load Static Load Comments j 22 Ibs 1K9 pec pene heme ii Luminos Industries Ltd 7 13000 13005 3 Axis Positioner User Manual 3000 13005 Specifications Physical Properties Mounting Configuration 0 26 dia holes 1 00 x 4 00 centers Characteristic Comments Construction 6061 amp 7075 T6 anodized Weight Approximate Body Dimensions LxWxH excluding micrometers Mounting Height Base to top of mounting plate 0 26 dia holes a Concurrent Rotation Center H Above top of mounting plate Out from end of m2. 13000 13005 3 Axis Positioner User Manual LUMINOS INDUSTRIES LTD Revision 7 November 18 2004 Copyright Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual Table of Contents Introduction to the I3000 13005Photonics Positioner oooooooooonoccccccnnncnnnonnnnnnnnnononononanonos 2 Ee AR ee I ge PPP POE E oO n aa E 3 OS UI e a aa 4 Readino the Micrometer S al la 4 Connecting an Automated Positioner 00666nnnnnnnnnn nan nennen eene nnne nnns 5 Acar Controla 5 17800 EIS TNE POSI a Bosco dert Essi eo A A 5 Mountme Devices and ACCESSOLES se rre pee ossia oral ee om 6 PC CESS OMS aue anite oM ika der aisle ta E piedi toda iu nbsp E sade 6 T3000 13005 SDeCITICOHOlS ii 7 MUA assent tah tet oth A a 9 29X Ra D 11 T eS Ee MA 9 lios DJ A E EE A O ace eR ee LL tc ei EE 9 SEPP INN OE AAA e A DEDE 10 Enhanced Precis Me osea indt ete addant Re dba ha pud tuOE 10 Simple trace 10 M nna SON Ol as 10 PICO IG Mena Caicos 10 AJNCUIMOLSDEOI ICAU ON Sd pesti E ebat diee Send ean Sead Rhea dents atusits bets 10 5518 42401219 24 97 DUONG s donet a a ieee ace 11 Dimensional Draw 10 Oi uoce tere eorr ete ted e note Senex uu kajaki v nke aitajad Butka k MERE UAR 12 Unpacking aiid Franspottattoltu ies 14 Shipping Bracket Removal Automated Positioners Only sssssss 14 LOCKING Stip REMOVAL A a 14 COn EE rr DEC RAT 15 MA NOU ES SE raames k
3. No fiber alignment challenge is too difficult even 1 2 micron core lensed fibers can easily be aligned The Luminos 13000 13005 uses a patented Ratio Drive for the X amp Y axes resulting in less hysteresis and increased resolution Conventional stacked stages have separate frames with each frame simply mounted on the output of the previous stage This results in the stiffness at the micrometer being degraded by the lack of stiffness between the mounting reference and output of each stage below it Hand forces on the micrometer are then easily transmitted directly to the output causing the alignment to wander thus typically resulting in an adjust release wait cycle by the operator In contrast the 13000 13005 consists of only two frames The Z stage is one frame while all the other micrometers are anchored to a shared fixed frame that 1s attached directly to the output of the Z stage The Z stage is exceptionally stiff and therefore is not a factor By sharing a common rigid frame forces exerted on the micrometers by the operator during adjustment are shunted directly to the base instead of to the output The operator can then quickly align without letting go The 13000 13005 is also vibration and temperature insensitive Internal viscous damping eliminates many of the resonance effects typically associated with flexure stages Luminos stages generate extremely smooth linear motion utilizing patented flexure technology The error motion asso
4. aalika tee mde asia sume ite kaalika Suse ues lu beendet een tuc vesc 15 E tenido inter aaa amaan aaa 15 Phone COMAC Is usate tu aen eo ea Ned aem M a Nunc M I Dn Eu 15 Erin MACS pt cessed rea atest epitome dept MU MIU MEM E NE 15 WV CLIT ANN eae mS 16 Table of Figures Figure 1 13000 13005 3 Axis Positioner errrrrnnnnnennnennneeeeeeennnnneenen nnne 6 Figure 2 13000 13005 Positioner manual Dimensions Front amp End 12 Figure 3 13000 13005 Positioner manual Dimensions Top amp Bottom 12 Figure 4 13000 13005 Positioner stepper motor Dimensions Front 13 Figure 5 13000 13005 Positioner stepper motor Dimensions Top 13 Etsute 6 Unpaid ala ott One at 14 13000 13005 3 Axis Positioner User Manual Introduction to the 13000 13005 Photonics Positioner Introduction to the I3000 13005 Photonics Positioner Welcome to the 13000 13005 Photonics Positioner a positioning system so stable and easy to adjust that aligning singlemode optical fibers 1s as simple as tuning a radio There is no need to let go of the micrometers during operation the 13000 13005 is extremely touch insensitive And with the patented ergonomic inline design all micrometers are easily accessible on one side Just rest your hand comfortably on the table and enjoy the ease and efficiency of quickly aligning any type of fiber
5. and the full 2 5mm of travel 1s available from the micrometer or stepper motor With the stepper motor actuator the X amp Y stages achieve 20 nanometers of resolution Products that incorporate the 25x Ratio Drive include the 13005 15005 and 16005 Luminos Industries Ltd 9 13000 13005 3 Axis Positioner User Manual Stepper Motor Actuator Stepper Motor Actuator Enhanced Precision The standard stepper motor actuator option provides a very high level of precision due to the patented Ratio Drive technology Although the actuator itself only achieves a resolution of 100 nanometers with the 25x Ratio Drive this 1s improved by a factor of 25 resulting in an incredible resolution of 4 nanometers Simple Interface No external stepper motor drivers are required these slim actuators actually contain an onboard RS 232 controller which interfaces directly with any standard PC serial port or USB port with a low cost adapter An included ActiveX COM software driver makes it easy to get up and running quickly in any windows based development environment including Visual Basic Labview and C Manual Control A convenient knob at the end of the unit permits manual control During a manual move the actuator constantly updates the connected computer with it s position If accidental movement is a concern the manual control can be enabled and disabled via computer control Flexible Interface The actuator 1s also availabl
6. ch set screw default A flush set screw that gives 1 40 inches per revolution Requires 3 32 ball point hex driver McMaster Carr Catalogue tt 7268454 40 pitch thumbscrew A small knob that gives 1 40 inches per revolution at the output allows easy adjustment of the coarse control 80 pitch thumbscrew A small knob that gives 1 80 inches per rotation at the output allows easy adjustment of the coarse control Mounting Axis Horizontal default The positioner is balanced in the horizontal and upright position Vertical The positioner is balanced with the micrometers pointing up This configuration requires more preload on the z axis Luminos Industries Ltd 11 13000 13005 3 Axis Positioner User Manual Dimensional Drawings Dimensional Drawings hole 0 23 dp 1 pl 44 40 tapped hales 0 2 dp D 240 dio hole 4 pl for 1 4 20 x 1 00 hex socket cop screw Figure 3 3000 13005 Positioner manual Dimensions Top amp Bottom 12 Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual Dimensional Drawings NOTE Stage i5 Shown in mid position of travel Figure 4 13000 13005 Positioner stepper motor Dimensions Front 44 40 topped holes 0 25 dp 18 pl Figure 5 13000 13005 Positioner stepper motor Dimensions Top Luminos Industries Ltd 13 13000 13005 3 Axis Positioner User Manual Unpacking and Transportation Unpacking and Transportation Do not discard packag
7. ciated with frictional ball bearings has been eliminated therefore these stages move with smooth monotonic motion The force required from an actuator in order to move a stage 1s also linear without the typical sticktion that is found with ball or frictional type stages In general single stage flexure designs are subject to arcuate motional error as each single stage moves in a physical arc In the Luminos design the large travel Z stage 1s a frictionless dual compensated flexure design wherein two precision flexure stages are made to move identically together such that the arcuate errors are eliminated This technique offers a straightness of motion that is comparable to a precision bearing stage while affording a large travel not commonly found in flexure designs The flexure stages used for transverse X and vertical Y motion are single stage flexures however they are oriented such that their resultant arcuate motions are in the large travel Z direction typically the optical axis The overall result 1s that the Luminos stages can be operated in even a manual mode without the operator experiencing objectionable off axis motion 2 Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual Introduction to the 13000 13005 Photonics Positioner Feature Summary Patented Inline actuators provide ease of access and multiple unit workstations Patented Ratio Drive system affords superior resolution Small footprint allows mul
8. e with direct connections to the two phases of the bipolar stepper motor 4 wires Access to a Hall Effect limit sensor permits initialization at a home position This option allows those with an existing system for driving stepper motors to avoid changing over to RS 232 based control However for new applications this option is not recommended due to the high cost of separate controllers Actuator Specifications Description Min Typical Max Unit ee e TEE TT TE ose D M 7 aT il 5 T NK T NE aa a woo o ESI PUE et Set E nape eer TUE TREE DEE oo 10 Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual Available Options Available Options Z Actuator Manual Imperial Micrometer default A micrometer where the smallest division is 0 001 inches 0 025 per revolution Stepper Motor Actuator RS 232 See Stepper Motor Actuator pg 10 Differential Micrometer Imperial A double threaded micrometer for increased resolution where the smallest division is 0 00002 inches X Actuator Manual Imperial Micrometer default A micrometer where the smallest division is I um 25 um per revolution Stepper Motor Actuator RS 232 See Stepper Motor Actuator pg 10 Y Actuator Manual Imperial Micrometer default A micrometer where the smallest division is I um 25 um per revolution Stepper Motor Actuator RS 232 See Stepper Motor Actuator pg 10 XY Coarse Adjust 40 pit
9. ing The warranty is void if a Positioner is not shipped in the original packaging Shipping Bracket Removal Automated Positioners Only Positioners with stepper motor actuators are shipped in a bracket see Figure 6 below To remove the bracket unscrew the plastic support and gently and evenly pull the plastic support off the end of the actuators Locking Strip Removal To prevent damage to the Z axis linkage during transportation a plastic locking strip 1s inserted between the upper and lower part of the unit see Figure 6 below To remove the locking strip apply hand force to the upper portion of the unit Z axis direction remove locking strip and carefully allow the unit to return to its pre loaded position This procedure 1s applicable to all positioner types Pull Here Screws Figure 6 Unpacking 14 Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual Contact Us Contact Us Thank you for purchasing a Luminos product We want to ensure your experience is a positive one If you have any questions concerns or comments do not hesitate to contact us Mailing Address Luminos Industries Ltd 8 58 Antares Drive Ottawa Ontario K2E 7W6 Canada Business Hours Monday to Friday 8 00am 4 30pm EST Phone Contacts Telephone 1 613 225 7661 Fax 1 613 225 3391 Email Contacts sales sales luminosindustries com General Inquiry info luminosindustries com Support support luminosindustrie
10. number by the movement per smallest division A in the table above Add the two products calculated to give the position The formula 1s summarized as Position Shaft Divisions X B Knob Divisions X A Note If the coarse adjustment of the X or Y axis 1s moved the position read from the micrometer of that axis will not be the same physical position as before moving the coarse adjustment 4 Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual Getting Started Connecting an Automated Positioner To connect your positioner use the following steps 1 Connect the 12V DC minimum 800mA adapter to the bottom actuator Connect the adapter with the matching white connector to white connector on the bottom actuator closest to the manual knob On any positioner with more than one axis this will be the only white connector available on the bottom actuator Do not disconnect actuators that are already connected 3 Connect the other end of the adapter a male mini din 6 pin connector to the mini din extension Connect the other end of the extension to the remaining adapter 5 The end of the cable is a standard 9 pin serial connection and should connect to one of serial ports on the back of the computer Actuator Control The documentation for actuator control is included in the accompanying compact disc if applicable This format allows easy access from within most software development environments Moun
11. ounting plate Actuator refers to a micrometer or stepper motor Operator dependant Compatible with 1 00 grid optical tables units mount on 2 intervals with 0 25 allowance for routing of cables etc 8 Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual What is Ratio Drive What is Ratio Drive Ratio Drive is a means of dividing down the motion of the actuator to give higher resolution at the output of a positioner stage This causes the output of the positioner stage to be only a fraction of the movement of the actuator increasing resolution and decreasing backlash since no gears are used in the Ratio Drive This technique allows the use of a standard micrometer or inexpensive stepper motor for enhanced high precision alignment Note Ratio Drives M are only on the X and Y axes 25x Ratio Drive With the 25x Ratio Drive M 12 7mm of micrometer travel 1s divided down 25 4 times to give 0 5mm of travel at the output plate Coarse adjustments using an Allen key add an additional 2mm for a total of 2 5mm of travel With the stepper motor actuator the X amp Y stages achieve a resolution of 4 nanometers on X and Y axes Products that incorporate the 25x Ratio Drive include the 13000 15000 and 16000 5x Ratio Drive A 5x Ratio Drive divides the motion down by 5 times so that one 12 7mm of actuator travel becomes 2 5mm at the output With this option there are no coarse adjustments
12. s com Luminos Industries Ltd 15 13000 13005 3 Axis Positioner User Manual Warranty Warranty All items manufactured by Luminos Industries Ltd are warranted to meet Luminos Industries published specifications and to be free of defects in materials and workmanship as defined in the specifications for 90 days after delivery Luminos Industries Ltd will at its own option repair or replace without charge any listed item discovered to be defective Luminos Industries Ltd will not be held liable for any loss whatsoever beyond the purchase price paid by the buyer for the goods to which claim is made Luminos Industries does not give implied warranties of merchantability fitness for a particular purpose or of any other nature in connection with the sale of any Luminos Industries Ltd products Products not returned in original packaging will void this warranty This warranty does not extend to cover damage resulting from alteration misuse negligence abuse normal wear and tear or accident 16 Luminos Industries Ltd INDUSTRIES LTD 58 Antares Drive Ottawa Ontario Canada K2E 7W6 613 225 7661 tel 613 225 3391 fax www luminosindustries com info luminosindustries com
13. ting the Positioner The 13000 13005 mounts using 34 20 screws on 1 inch and 4 inch centers see Figure 3 I3000 I3005 Positioner manual Dimensions Top amp Bottom pg 12 Luminos Industries Ltd 5 13000 13005 3 Axis Positioner User Manual Getting Started Mounting Devices and Accessories The device mounting plate shown in Figure 1 pg 6 is where devices and accessories are mounted For dimensions see Figure 3 on page 12 Also shown in Figure 1 pg 6 the center of rotation for all axes is 1 inch out and 2 inch up from the end of the device mounting plate To avoid having to adjust the X Y and Z axes when rotating the device the device alignment point should be as close as possible to the rotation center Accessories There are many accessories available including a contact sensing system for sensing very small forces in the Z focal direction Contact us 1f there 1s an accessory you require Device Mounting X Coarse Adjustment Y Coarse Adjustment Figure 1 13000 13005 3 Axis Positioner 6 Luminos Industries Ltd 13000 13005 3 Axis Positioner User Manual 13000 13005 Specifications 13000 13005 Specifications Travel e Axis Total toa 12 7mm 0 5 12 7mm 0 500 13000 Y vertical 0 5mm 0 02 2mm 0 080 2 5mm 0 1 0 5mm 0 02 2 5mm 0 1 2 5mm 0 17 2 5mm 0 17 N A 2 5mm 0 1 Setability Micrometer Axis Resolution Movement Division Z 0 25 micron 10u inch 0 001 130
14. tiple unit workstations Fig 2 Onboard controller for actuators avoids high cost of separate motion controllers Damped exterior shell design provides superior vibration and touch insensitivity Lightweight aluminum construction allows system to be moved easily by other motion equipment High mechanical stiffness affords rugged and stable base system e Patented linear dual flexure Z offers frictionless repeatable straight travel With positioning this easy the possibilities are endless Luminos Industries Ltd 3 13000 13005 3 Axis Positioner User Manual Getting Started Getting Started Before unpacking the positioner please read Unpacking and Transportation on page 14 Reading the Micrometers The following table gives the conversion necessary to interpret the numbers read from the micrometer Axis Smallest Division A 1 Rotation B XxX tijm 25yum z 0 001 inches j0 025 inches Each line on the shaft of the micrometer corresponds to one rotation The smallest division refers to the divisions on the knob of the micrometer Clockwise rotation of each micrometer causes movement in a positive direction as shown in Figure 1 pg 6 To calculate the position count the number of divisions on the shaft between the current position and zero Multiply that number by the movement per rotation B given in the table above Then count the number divisions on the knob from zero multiply that
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