Solutions Guide for Omron E5CC and E5EC - Innovative-IDM
Contents
1. When finished press the Level Key to return to the operation display You can return to the Operation Level during autotuning execution lt After Returning to Operation Level Operating Display TUNE flashing Autotuning is being executed 3 4 Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC Setting PID Constants Manually You set the PID constants manually in the Adjustment Level The default settings of the PID constants are as follows P proportional band time 233 seconds D derivative time 40 seconds Operating Display Adjustment Level Press the C3 Level Key for less than 1 second Press the Mode Key several times to display 7 P 7 eo Change the parameter with the ey Adjustment Level Press the 69 006 Key several times to display 1 Change the parameter with the Adjustment Level Press the Key several times to display d D When finished press the Level Key to return to the operation display Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC Turn ON the power supply omnon Using PID Control 8 0 C I integral lt L ADJ will be displayed to show that the Adjustment Level has been entered The four numeric digits that identify the product code are displayed lt P I2. ON to enable the heater burnout alarm With the default setting the HB alarm is output on auxiliary output 1 For a Controller that supports HB and HS alarm detection a heater alarm HA is assigned in advance to auxiliary output 1 An OR of the HB and HS alarms will be output To assign an OR of alarms 1 to 4 and an HB alarm assign the Integrated Alarm Assignment ALMA Advanced Function Setting Level f Y 5b SUB1 Indi Sub Indicates the Auxiliary Output 1 Assignment parameter Default setting is HA Heater alarm Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 5 1 suue v 1nouung JayeaH Humes suue v 1nouung JayeaH Humes OMRON Setting Heater Burnout Alarms 3 Setthe heater current to treat as a heater burnout Setthe Heater Burnout Detection 1 parameter in the Adjustment Level to the heater current to treat as a heater burnout You set this parameter in the Adjustment Level The parameter is set to 0 0 A by default Adjustment Level Adjustment Level f Hh HB1 Indicates the Heater Burnout Detection 1 parameter b Heater burnout detection current 1 Default setting is 12 5 A example 0 0A Change the set value with the Up and Down Keys Calculate the heater burnout detection current as follows Heater burnout Normal current Heater burnout current detection current 2 Example Using Three 200 V
3. Level Key for at least 1 second to return to the operation display aF F OR R Reverse operation default nh d OR D Direct operation Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 3 3 Cid Cid omnon Using PID Control Executing Autotuning Turn ON the power supply Operating Display L Rd L ADJ will be displayed Press the 55 to show that the Adjustment Level Kay for Level has been entered lessdhahd The four numeric digits that second identify the product code are E displayed Change the parameter with the ce y Adjustment Level Press the ce Mode Key oo 7 several times to display At AT AT Indicates the Autotuning parameter Default setting is aF F OFF Autotuning stopped Use the ayy Up and Down Keys to select Ht 7 AT 2 100 autotuning Autotuning will start at F 2 lt The TUNE indicator will light during autotuning RE AT 2 100 autotuning executed Adjustment Level arf OFF Autotuning stopped default Ht e At 2 100 autotuning executed HE i At 1 Refer to page 3 6 When the indicator goes out autotuning is finished Adjustment Level When the TUNE indicator goes out autotuning is finished
4. OMRON tal AUTOMATION 8 SAFETY perature trollers CC E5EC Using Basic Functions Basic Setup Procedure START Connect sensor and operating terminal Turn ON power CONTENTS T Setting the sensor type 2 Using ON OFF control 4 Using PID control Setting the set point 1 Setting the Sensor Type Using ON OFF Control Using PID Control Setting heater 4 Setting temperature alarms burnout alarms Setting Temperature Alarms on FF C N Setting Heater Burnout Alarms OMRON Introduction This Solutions Guide is based on customer questions that were received at OMRON s Customer Support Center It provides practical operating procedures for setting and changing the most common items setting the sensor type ON OFF control PID control setting temperature alarms and setting heater burnout alarms Keep this Guide in a convenient location onsite to help you make settings and changes you are having trouble with Temperature Controller settings this is the guidebook for you OMRON 2012 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is constantly
5. OMRON Setting Temperature Alarms Alarm Parameter Setting Levels Power ON The displays that actually appear depend on the number of alarm outputs supported by the model of Temperature Controller The following displays are for a Controller with three alarm outputs Operation Level Initial Setting Level One Alarm Value Two Alarm Values Na Press C Key for at least 3 s Control stops Press G Key for at least 1 s HL 3H Value U Upper Limit 3 M 7 Move to Advanced MINE Function Setting Level ri H Set 169 Default 0 Press 6 Keys 4 Press G Keys See lower left Press G Key for at least 3 s for at least 1 s of page for at least 1 s Protect Level Press mode key once Advanced Function Setting Level Initial Setting PL Communications Protect Set 0 Default 1 Auxiliary Output 1 Alarm 1 Open in Alarm ON Delay cel Moving to the Advanced Function Setting Level Auxiliary Output 2 Alarm 2 Open in Alarm ON Delay 1 Move from the Operation Level to the Protect Level Press mode key once 2 Display the Initial Setting Communications Auxili Alarm 3 Protect parameter ON Delay L PE cthitial Setting Communications Protect Set 0 Default 1 Al mi4 3 Change the set value to 0 OFF Delay 4 Move from the Protect Level to the Operation Level to the Initial Setting Level Alarm 2 5 Display the Move to Advanced Function Sett
6. 1 kW Heaters Connected in Parallel Here the normal heater current is 15 A and the heater current for a burnout is 10 A Heater burnout Normal current 15 A Heater burnout current detection current gt 25A 25 2 12 5 2 Normal Operation Heater Burnout E5CC E5EC E5CC E5EC 5 2 Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC MEMO OMRON AUTOMATION amp SAFETY OMRON INDUSTRIAL AUTOMATION gt THE AMERICAS HEADQUARTERS Schaumburg IL USA e 847 843 7900 800 556 6766 www omron24 7 com OMRON CANADA INC gt HEAD OFFICE OMRON ARGENTINA gt SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron24T com Cono Sur 0 OMRON ELECTRONICS DE MEXICO HEAD OFFICE OMRON CHILE SALES OFFICE M xico DF 52 55 59 01 43 00 001 800 556 6766 mela omron com Santiago 56 9 9917 3920 OMRON ELECTRONICS DE MEXICO gt SALES OFFICE OTHER OMRON LATIN AMERICA SALES Apodaca N L e 52 81 11 56 99 20 e 001 800 556 6766 mela omron com 5411 4783 5300 OMRON ELETRONICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil e 55 11 2101 6300 www omron com br OMRON EUROPE B V gt Wegalaan 67 69 NL2132 JD Hoofddorp The Netherlands e Tel 31 0 23 568 13 00 Fax 31 0 23 568 13 88 www industrial omron eu Cat No H182 E1 01 03 12 Note Specifications are subject to change 2012 Omron Electronics LLC Printed in U S A
7. E5EC 4 7 suue vy eJnjeJeduje Dunes suue vy eJnjeJeduje Dunes OMRON Setting Temperature Alarms 4 8 Set the alarm value with the Setting Alarm Type 2 3 6 7 8 9 10 or 11 Upper limit Alarms and Lower limit Setting Alarm Type 1 4 or 5 Upper limit and Lower limit Alarms or Upper limit and Lower limit Range Alarms Alarms Example Alarm Upper Limit 1 30 C Alarm Lower Limit 1 20 C Example Alarm Value 1 Upper limit Alarm 30 C Alarm upper limit 1 30 AL AL1H Alarm Value 1 30 Al AL 1 A A SP Alarm ON SP Alarm ON Alarm lower limit 1 20 AL iL AL1L Alarm ON Sp Operation Level Operation Level L i AL 1 Alarm Value 1 L AL1H Alarm Upper Limit 1 Alarm value 30 C example Alarm value 30 C example Change the set value with the Up and Down Keys Change the set value with the Up and Down Keys Press the ce Mode Key several times to display HL IL AL1L L iL AL1L Alarm lower limit 1 Alarm value 20 C example Change the set value with the A X32 Up and Down Keys If required use the Mode Key and the Up and Down Keys to repeat steps 2 and 3 and set the alarm values for Ai AL 2 Alarm Value 2 Al 3 AL 3 Alarm Value 3 Ai AL 4 Alarm Value 4 Ai ZH AL2H Alarm Upper Limit 2 AL 2 AL2L Alar
8. limit SN Alarm with S Temperature Standby Sequence Lower limit S EM Alarm with Orr Temperature Standby Sequence Lower limit value Range Alarm Upper limit value Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 4 3 suue vy eJnjeJeduje Dunes suue vy eJnjeJeduje Dunes OMRON Setting Temperature Alarms Do you want to link the alarm temperature to the set point 4 4 Alarm Type Operation In what No Name Do you need cases do Set this number in the Temperature a standby you want to Controller ea ee Ce You use these numbers for the following Alarm Type alarm parameters ALE ALT1 ALT2 HLE 3 ALT3 and HLE ALTA Refer to page 4 6 for the procedure Absolute value No Standby Tr Upper limit Sequence Temperature Alarm Alarm value Absolute value Lower limit Temperature Alarm Alarm value Absolute value Soquel It Upper limit Temperature i Alarm with Standby Sequence Alarm value Absolute value Lower limit Temperature Alarm with Standby Sequence Refer to the E5CC E5EC Digital Temperature Controllers User s Manual Cat No H174 for information on alarm types 12 LBA to 19 RSP Absolute value Lower limit Alarm Alarm value Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC OMRON Setting Temperature Alarms 2 Determining the Alarm Value What Value Is Set for an Alarm You set the temperatur
9. the A Up and Down Keys If required use the ce Mode Key and the Up and Down Keys to repeat steps 2 and 3 and set Open in Alarm or Close in Alarm for 552 N SB2N Auxiliary Output 2 Open in Alarm 5437 SB3N Auxiliary Output Open in Alarm and 554 SBAN Auxiliary Output 4 Open in Alarm The number of auxiliary outputs that is supported depends on the model of Temperature Controller Some of the auxiliary output parameters may not be displayed When finished press the Level Key for at least 1 second to return to the Initial Setting Level For details refer to the E5CC E5EC Digital Temperature Controllers User s Manual Cat No H174 Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 4 11 Suey eJnjeJeduje Dunes Suule v 5 OMRON Setting Temperature Alarms Alarm Latch Y ou set a latch for an alarm output If an alarm latch is enabled the alarm once it turns ON will remain ON regardless of the present temperature until itis cleared by turning OFF the power pressing the PF Key or using an event input Er Go to the Advanced Function Setting Level Refer to Moving to the Setting Level Advanced Function Setting Level page 4 14 for the procedure to enter the Advanced Function S etting Level Change the parameter with the 2 SN Advanced Function H ILE A1LT Seting Level Indicates the Alarm 1 Latch parameter Default setti
10. OFF at 81 C Alarm ON 120 C or higher If the temperature decreases the alarm output will turn OFF at 119 C Note The same hysteresis is used for the upper and lower limits of an upper limit and lower limit alarm and an upper limit and lower limit range alarm Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 4 9 Sue eJnjeJeduje Dunes Suey eJnjeJeduje Bumes OMRON Setting Temperature Alarms 2 Setting the Hysteresis You set this parameter in the Initial Setting Level The parameter is set to 0 2 C by default Turn ON the power supply Operating Display Press the Level Key for at least 3 seconds Initial Setting Level e lt 4 5 IN T will be displayed to show that the Initial Setting Level has been entered Change the parameter with the Key Initial Setting Level Press the Mode Key several times to display ALH ALH1 ALH ALH1 Indicates the Alarm 1 Hysteresis parameter lt Default setting is 0 2 C Set the parameter with the Keys Change the set value with the Up and Down Keys If required use the Mode Key and the Up and Down Keys to repeat steps 3 and 4 and set the hysteresis for Al HZ ALH2 Alarm 2 Hysteresis H3 ALH3 Alarm Hysteresis and ALH4 Alarm 4 Hysteresis The number of alarms that is supported depends on the model of Temper
11. The procedure to set temperature alarms is given step by step in this section Step 1 Determining the Alarm Set Value 1 Selecting the Alarm Type How To Select an Alarm Type E5CC ESEC Alam Consider the following three points and select the alarm type from tables on page 4 3 and 4 4 1 In what cases do you want to output an alarm Sensor 2 Do you need to link the alarm temperature to the set point Temperature 3 Do you need an alarm when the power is turned ON Select from the table on page 4 3 Outputting an alarm when the temperature exceeds a specific value 1 a In what cases Upper limit ii do you want P Upper limit to output an Alarm alarm Outputting an alarm when the temperature goes below a specific Lower limit Lower limit Alarm Alarm value Outputting an alarm when the temperature goes below a specific value or exceeds a specific value USD Upper limit and Alarm gt Lower limit Lower limit D Alarm Alarm Outputting an alarm when the temperature is within a specific range Upper limit and 0 Upper limit and Lower limit Lower limit R Al qu c Range Alarm Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 4 1 Sue eJnjeJeduje Dunes suue vy eJnjeJeduje Dunes OMRON Setting Temperature Alarms Select from the table on page 4 3 eAlarm linked to the set poin
12. To prevent this a standby the alarm is turned OFF when operation is started when the sequence is used to disable SP is changed or when the alarm temperature is changed the first alarm You can change the conditions for restarting the standby sequence For details refer to the E5CC E5EC Digital Temperature Controllers User s Manual Cat No H174 4 2 Simplicity on the Worksite Solutions Guide for FAQs ES5CC E5EC OMRON Setting Temperature Alarms Available Alarm Types You select the alarm type according to the required conditions Alarm Type Do you want Operation to link the In what Name m Set this number the Temperature a standb ou want to temperature 4 Controller You use these numbers for the following Alarm alarm parameters ALE I ALT1 ALEC ALT2 RLE d and point HLEH ALTA Refer to page 4 6 for the procedure to the set 1 Upper limit and Lower limit Alarm NENNEN Lower limit value Upper limit value Upper limit ON OFF Alarm Temperature SP EN LUC perature Upper limit value Lower limit an Alarm i Temperature Lower limit value ON OFF Lower limit Temperature SP Lower limit value Upper limit value 1 Upper limit and EH Standby Sequence Lower limit SP Temperature y B Alarm with kl Standby Lower limit value Upper limit value Sequence Upper
13. ature Controller Some of the alarm parameters may not be displayed When finished press the c Level Key for at least 1 second to return to the operation display 4 10 Simplicity the Worksite Solutions Guide for FAQs E5CC E5EC OMRON Setting Temperature Alarms Reference Information Other Related Settings i Reversing Outputs You can reverse the status of an auxiliary output alarm output before it is actually output With the default setting the output will be ON when the alarm is ON and OFF when the alarm is OFF NO Close in Alarm You can change the setting so that the output will be ON when the alarm is OFF and OFF when the alarm is ON NC Open in Alarm Go to the Advanced Function Setting Level Refer to Moving to the Advanced Function Setting ici i Level page 4 14 for the procedure to enter the Advanced Function Setting Level lt NLE INIT will be displayed to show that the Advanced Function Setting Level has been entered Change the parameter with the y Advanced Function Setting Level Press the 2 Mode Key several times to display 55 SB1N 5h IN SB1N Indicates the Auxiliary Output 1 Open in Alarm parameter Default setting is N N O Close in Alarm Set the parameter with the Keys Advanced Function Setting Level Y a N O Close in Alarm L N C Open in Alarm Change between Open in Alarm and Close in Alarm with
14. d Function Setting Level gt NLE INIT will be displayed to show that the Advanced Function Setting Level has been entered Change the parameter with the Advanced Function Setting Level Press the lt Mode Key several times to display A ian A1ON Indicates the Alarm 1 ON Delay parameter gt Default setting is 0 Delay disabled Set the parameter with the Keys Advanced Function Setting Level Change the set value with the Up and Down Keys lt Alarm 1 ON Delay 10 seconds example The Alarm OFF Delay parameter follows the Alarm ON Delay parameter If required use the Mode Key and the Up and Down Keys to repeat steps 2 and 3 and set the ON OFF delays for Acan Alarm 2 ON Delay ay Alarm ON Delay HHan A4ON Alarm 4 ON Delay 4 A1OF Alarm 1 OFF Delay Acar A2OF Alarm 2 OFF Delay Hzia Alarm 3 OFF Delay end H haF A4OF Alarm 4 OFF Delay The number of alarms that is supported depends on the model of Temperature Controller Some of the alarm parameters may not be displayed When finished press the C Level Key for at least 1 second to return to the Initial Setting Level For details refer to the E5CC E5EC Digital Temperature Controllers User s Manual Cat No H174 4 13 suue vy eJynjeJeduje Dunes Suey eJnjeJeduje Dunes
15. e at which the alarm is output There are two methods to set the temperature for the alarm types selected on pages 4 3 and 4 4 a deviation or an absolute temperature Either positive or negative values can be set for the alarm value eSetting Deviations from the Set Point e Setting an Upper limit Alarm Alarm Type 2 Example Alarm Value 20 e Setting a Lower limit Alarm Alarm Type 3 Example Alarm Value 20 Alarm value 20 C Alarm value 20 C KEN EN Set point Alarm ON 100 C 120 C or higher Alarm ON Set point 80 C orlower 100 C Example Alarm Value 20 Example Alarm Value 20 Alarm value 20 C Alarm value 20 C Alarm ON Set point 80 C or higher 100 C Set point Alarm ON 100 C 120 C or lower e Setting an Upper limit Lower limit Alarm Alarm Type 1 Example Alarm upper limit 30 alarm lower limit 20 Alarm lower limit 20 C Alarm upper limit 30 C A A Alarm ON Set point Alarm ON 80 C or lower 100 C 130 C or higher eSetting Absolute Temperatures e Setting an Absolute value Upper limit Alarm 9 Setting an Absolute value Lower limit Alarm Alarm Type 8 Alarm Type 9 The alarm output will turn ON when the alarm value M The alarm output will turn ON when the temperature is exceeded regardless of the value of the set point e Is below the alarm value regardless of the value of e the set point Example Alarm Value 100 Example Alarm Val
16. emperature Set point Set point l l y This width can be set as the This width can be set as the hysteresis hysteresis Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 2 1 44O NO o43u02 44O NO omnon Using ON OFF Control Step 2 Setting ON OFF Control Parameters 1 Setting ON OFF Control You set this parameter in the Initial Setting Level The parameter is set to ON OFF control by default Turn ON the power supply Operating Display Press the Level Key for at least 3 seconds L E IN T will be displayed to show that the Initial Setting Level has been entered Indicates the Control Method Parameter Press the Mode Key several times to display LNEL CNTL If d PID control is displayed press the Down Key to change to aNaF ONOF ON OFF control You set this parameter in the Initial Setting Level The parameter is set to reverse operation by default lf FE OREV Indicates the i Direct Reverse Operation parameter Default setting is 25 9 OR R Reverse operation Press the Mode Key several times to display AREY OREV aF F OR R Reverse operation default nh d OR D Direct operation Change the set value with the Up and Down Keys W
17. etting Level Change the set value with the Up and Down Keys 5t ST Indicates the Self tuning parameter Default setting is ai ON Enabled a LOO AO AS cc arf OFF Self tuning disabled Use this setting to perform You cannot set the following parameters while self tuning ST autotuning or to set the PID constants manually I enabled ON Self tuning enabled Use this setting to perform e Adjustment Level MV Upper Limit MV Lower Limit SP self tuning Ramp Set Value and SP Ramp Fall Value SS OMRON EO _ Advanced Function Setting Level SP Ramp Time Unit P Refer on page 3 1 To set these parameters first set the 5 ST self tuning parameter in the Initial Setting Level to OFF to disable self tuning 3 2 Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC omnon Using PID Control 2 Setting direct or reverse operation You set this parameter in the Initial Setting Level The parameter is set to reverse operation by default Change the parameter with the y Initial Setting Level n Press the Key several times to display aNEv OREV OREV Indicates the gt Direct Reverse Operation parameter Default setting is a OR R Direct operation Change the set value with the Up and Down Keys When finished press the
18. everse operation The default setting is for reverse operation For heating control select reverse operation For cooling control select direct operation Reverse Operation Default Direct Operation Manipulated variable Manipulated variable 00 00 0 Temperature 0 Temperature Set point Set point maA Y NT d bar 7 v The manipulated variable The manipulated variable The manipulated variable increases if the temperature is decreases if the temperature decreases if the temperature is lower than the set point is higher than the set point lower than the set point The manipulated variable increases if the temperature is higher than the set point 2 Adjust the PID constants You can automatically or manually set the PID constants that are used for PID control Adjusting the PID Constants The suitable values of the PID constants that are used for temperature control depend on the characteristics of the controlled object There are three ways that you can use to set the PID constants These are described below youcan allow the temperature to vary while tuning the PID constants and you need to calculate the optimum PID constants d Set the PID constants you know the PID constants in advance manually If you cannot allow the temperature to vary and you need to automatically estimate the PID constants when the set point is changed Use autotuning AT Wi
19. hen finished press the Level Key for at least 1 second to return to the operation display 2 2 Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC omnon Using ON OFF Control 3 Setting the Hysteresis You set this parameter in the Adjustment Level The parameter is set to 1 0 C by default Turn ON the power supply Operating Display L L ADJ will be displayed to show that the Adjustment Level has been entered The four numeric digits that identify the product code are displayed Press the Level Key for less than 1 second ce 35090950905 lt H45 HYS Indicates the Hysteresis parameter Default setting is 1 1 0 C Press the Mode Key several times to display HYS HYS Set the parameter with PAS Keys Adjustment Level Change the set value with the Up and Down Keys When finished press the Level Key to return to the operation display Simplicity on the Worksite Solutions Guide for FAQs 5 2 3 44O NO 44O NO omnon Using ON OFF Control MEMO 2 4 Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC omnon Using PID Control Using PID Control The procedure to use PID control is given step by step in this section Step 1 Determining the Control Method Select direct or r
20. ing OFF Delay Level parameter HM 5 1 Move to Advanced Function Setting Level Alarm 3 Set 169 Default 0 ee g OFF Delay 6 Set the set value to 169 169 will appear in 5 seconds T The Controller will enter the Advanced Function Setting Level 66 5 INIT will be displayed 4 14 Simplicity the Worksite Solutions Guide for FAQs E5CC E5EC OMRON Setting Heater Burnout Alarms The procedure to output heater burnout alarms is given step by step in this section A heater burnout alarm operates by detecting the heater current with a current transformer CT If the detected current is less than the specified heater burnout detection current even though the control output is ON a heater burnout will be assumed and an alarm will be output A heater burnout alarm can be used only with a Controller that supports HS and HB alarm detection Heater burnout alarm Turns ON if the heater current is below the set value of the heater burnout detection E5CC E5EC current Confirm that the HB ON OFF parameter in the Advanced Function Setting Level is set to ON enabled The default setting is ON Advanced Function Indicates Refer to Moving to the Advanced lt HB ON OFF parameter Function Setting Level page 4 14 for Default setting is aN ON the procedure to enter the Advanced Enabled Function Setting Level If amp FF OFF is displayed press the Up Key to change to
21. larms that is supported depends on the model of Temperature Controller Some of the alarm parameters may not be displayed When finished press the c3 Level Key for at least 1 second to return to the operation display If the Controller is equipped with HB and HS alarm detection the Alarm 1 Type is not displayed for the default settings To use alarm 1 set the output assignment to alarm 1 4 6 Simplicity the Worksite Solutions Guide for FAQs E5CC E5EC OMRON Setting Temperature Alarms 2 Setting the Alarm Value You set the alarm value in the Operation Level The following procedure continues on from the procedure to set the Alarm Type parameter Initial Start here if you j ust turned Setting Level ON the power supply Press the Key for at least 1 second Initial Setting Level Press the C9 Level Key for at least 1 second Operation Level amp A CIOIL ECC _ Change the parameter with the e y Setting Alarm Type 2 3 6 7 8 9 10 or 11 Upper limit Alarms and Lower limit Alarms Setting Alarm Type 1 4 or 5 Upper limit and Lower limit Alarms or Upper limit and Lower limit Range Alarms Press the C2 Mode Key several times to display HL AL1H Press the C2 Mode Key several times to display IR D AL 1 AL 1 Simplicity on the Worksite Solutions Guide for FAQs E5CC
22. m Lower Limit 2 Ai 3H AL3H Alarm Upper Limit Ai 2 AL3L Alarm Lower Limit 3 AL HH AL4H Alarm Upper Limit 4 and AL AL4L Alarm Lower Limit 4 The number of alarms that is supported depends on the model of Temperature Controller Some of the alarm parameters may not be displayed When finished press the Mode Key to return to the operation display Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC OMRON Setting Temperature Alarms Step 3 Additional Settings as Required 1 Determining the Alarm Hysteresis Deviation between ON and OFF What Is Alarm Hysteresis The alarm hysteresis is the difference between the temperature where the alarm output turns ON and the temperature where it turns OFF The default setting is 0 2 C e Setting Hysteresis for an Upper limit e Setting Hysteresis for a Lower limit Alarm Alarm Alarm Type 2 Alarm Type 3 Example Hysteresis 1 Example Hysteresis 1 Alarm hysteresis Alarm hysteresis 1 C 1 C Alarm ON Alarm ON 100 C or higher 100 C or lower If the temperature increases the alarm output will turn OFF at 101 C If the temperature decreases the alarm output will turn OFF at 99 C e Setting Hysteresis for an Upper limit Lower limit Alarm Alarm Type 1 Example Hysteresis 1 Alarm hysteresis Alarm hysteresis 1 C 1 C Alarm ON 80 C or lower If the temperature increases the alarm output will turn
23. meter does not agree with the connected sensor s err S ERR Input Error will flash on the display as shown at the left when the power supply is turned ON Use the procedure on page 1 2 to set the Input Type parameter correctly Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 1 1 adA 1osuegs y DBumes ed 10 y OMRON Setting the Sensor Type 7 Setting the Sensor Type You set this parameter in the Initial Setting Level The parameter is set to 5 K thermocouple at 200 to 1 300 C by default Turn ON the power supply Operating Display lf a sensor is not connected or if the setting of the Input Type parameter does not agree w ith the connected sensor 5 5 S ERR Input Error will flash on the display when the power supply is turned ON If the sensor is not connected connect it now Press the C3 Level Key for at least 3 seconds that the Initial Setting Level has been entered gt 5 IN T Indicates the Input Type parameter Default setting is 5 5 thermocouple at 200 to 1 300 C Initial Setting Level Change the set value with the Up and Down Keys Input Type O Pt100 resistance thermometer at 200 to 850 C example Set the number that you selected for the Input Type parameter on page 1 1 When finished press the Level Key for at least 1
24. ndicates the Proportional Band parameter Default setting is 4 4 8 0 C Change the set value with the 20 and Down Keys lt 1 Indicates the Integral Time parameter Default setting is 773 233 seconds Change the set value with the AM p and Down Keys lt lt D Indicates the Derivative Time parameter Default setting is ii 40 seconds Change the set value with the and Down Keys 3 5 Ald Cid omnon Using PID Control Reference Information PID Control Problems with 100 Autotuning AT 2 autotuning at 100 AT 2 does not produce the desired results you can also execute autotuning at AT 1 40 eAutotuning at 40 AT 1 A 40 variation in the manipulated variable of the limit cycle is used for autotuning Executing 40 autotuning may require more time than executing 100 autotuning AT 2 The limit cycle timing varies according to whether the deviation DV at the start of autotuning execution is less than 10 FS Deviation 10 FS Deviation lt 10 FS PV PV Limit Cycle MV Amplitude 40 Limit Cycle MV Amplitude 40 X Deviation 10 FS Deviation 10 FS i 1 Time i 1 Time AT started AT ended AT started AT ended 3 6 Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC OMRON Setting Temperature Alarms
25. ng is aF F OFF lt 5 INIT will be displayed to Show that the Advanced Function Setting Level has been entered Press the Mode Key several times to display 4 LE 11 Set the parameter with the Keys Advanced Function Setting Level Change between ON and OFF with the Up and Down Keys If required use the Mode Key and the Up and Down Keys to repeat steps 2 and 3 and set ON OFF for 5 A2LT Alarm 2 Latch H3L A3LT Alarm 3 Latch and HH 5 A4LT Alarm 4 Latch The number of alarms that is supported depends on the model of Temperature Controller Some of the alarm parameters may not be displayed When finished press the C Level Key for at least 1 second to return to the Initial Setting Level For details refer to the E5CC E5EC Digital Temperature Controllers User s Manual Cat No H174 4 12 Simplicity on the Worksite Solutions Guide for FAQs ES5CC E5EC OMRON Setting Temperature Alarms Alarm ON Delay and Alarm OFF Delay Alarm ON Delay You can delay the time when the output actually turns ON from when the alarm status turns ON Alarm OFF Delay You can delay the time when the output actually turns OFF from when the alarm status turns OFF The value is entered in units of seconds Go to the Advanced Function Setting Level Advanced Function Setting ni md Level page 4 14 for the procedure to enter the Advance
26. second to return to the operation display 1 2 Simplicity on the Worksite Solutions Guide for FAQs 5 omnon Using ON OFF Control Using ON OFF Control The procedure to use ON OFF control is given step by step in this section Step 1 Determining the Control Method 1 Select direct or reverse operation The default setting is for reverse operation For heating control select reverse operation For cooling control select direct operation Reverse Operation Default Direct Operation Default ON OFF Temperature Temperature Set point Set point M 4 Output turns ON if the Output turns OFF if the Output turns OFF if the Output turns ON if the temperature is lower than the temperature is greater than temperature is lower than the temperature is greater than set point the set point set point the set point 2 Adjust the hysteresis With ON OFF control you can adjust the reset width called the hysteresis for heating or cooling operation The default setting is 1 0 C Heating Reverse Operation Cooling Direct Operation When the output turns OFF at the set point the When the output turns OFF at the set point the temperature will decrease You can set the temperature will increase You can set the temperature width that determines when the temperature width that determines when the output will turn ON again output will turn ON again ON ON OFF Temperature OFF Hed T
27. striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither 15 any liability assumed for damages resulting from the use of the information contained in this publication OMRON Setting the Sensor Type Select and set the sensor type i e the Input Ty pe parameter to the set value that corresponds to the type of sensor used in the application and the required temperature range The parameter is set to 5 K thermocouple at 200 to 1 300 C by default Resistance Thermometers Pt E5CC E5EC Thermocouples c E5CC ESEC Input temperature setting Input temperature setting range in range in F 199 9 500 0 199 9 900 0 Resistance 0 0 100 0 210 0 JPt100 199 9 500 0 199 9 900 0 0 0 100 0 210 0 Input type Sensor type thermometer 250 to E 2300 3 20 0 500 0 100 20 0 400 0 200 199 9 400 0 200 100 Aue 104 eq ueo Thermocouple 200 199 9 400 0 200 1300 1700 1700 100 1800 2300 PLII 1300 When using the ES1B Infrared Temperature Sensor and an analog input refer to the E5CC E5EC Digital Temperature Controllers User s Manual Cat No H174 If the setting of the Input Type para
28. t the set point is changed the set value of the alarm will also change 2 you need to link the alarm temperature to the set point Set this difference Linked Set the difference ps point deviation between the set point and alarm point SP eAlarm not linked to the set point The actual temperature at which the alarm is output is set Set the absolute Alarm point Select from the table on page 4 3 eAlarm not required when the power is turned ON p Temperature Rae for Stand by lower limit alarm Sequence Power ON Alarm output turns 3 Do you need an alarm when the power is turned ON ON second time Lower limit alarm temperature goes below alarm point Temperature is below alarm point but alarm output does not turn ON eAlarm also required when power is turned ON What Is a Standby Sequence For Particularly with a lower limit alarm the temperature is often below the alarm point when Temperature Example N Alarm point for lower limit alarm Standby Power Sequence Lower limit 7 alarm output Alarm output turns ON because temperature is below alarm point when power turns ON temperature control is started In this case an In the default settings the standby sequence is restarted and the start of operation
29. th self tuning calculation of the PID constants is affected by changes in the temperature such as when a heater is turned Use self tuning ST ON and OFF The PID c onstants will be automatically calculated and set If there is an external source that causes temperature changes such as a heater turning OFF u se autotuning or set the PID constants manually Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 3 1 Cid Ald Bursf omnon Using PID Control Step 2 Setting PID Control Parameters 1 Setting PID Control You set this parameter in the Initial Setting Level The parameter is set to ON OFF control by default Turn ON the power supply Press the Level Key for at least 3 seconds gt N E IN T will be displayed to show that the Initial Setting Level has been entered Change the parameter with the ce S Press the ce Mode Key several times to display NEL CNTL gt NEL CNTL Indicates the Control Method parameter Default setting is ONOF ON OFF control If amp NaF ON OFF control is displayed press the A Up Key to change to Pid PID PID control LF CP Default setting of control period is 20 seconds for a relay output R and 2 seconds for a voltage pulse output Q Change the parameter with the ce Initial S
30. ue 100 Alarm value 100 C Alarm value 100 C e 0 0 A Alarm ON Alarm ON 100 C or higher e 100 C or lower There is no upper limit lower limit alarm that can be set with absolute values Simplicity on the Worksite Solutions Guide for FAQs E5CC E5EC 4 5 suue vy eJnjeJeduje Dunes Suey eJnjeJeduje Dunes OMRON Setting Temperature Alarms Step 2 Setting Alarm Parameters 1 Setting the Alarm Type You set this parameter in the Initial Setting Level The parameter is set to 2 Upper limit Alarm by default Turn ON the power supply Operating Display Press the CR for at least 3 seconds Press the _evel Key for at least 3 seconds Initial Setting Level L N t IN T will be displayed to show that the Initial Setting Level has been entered Change the parameter with the ey 5 1 ALT1 Indicates the Alarm 1 parameter lt Default setting is 2 Upper limit Press the ode Key Alarm several times to display ALE i ALT1 Set the parameter with the Keys 0 Change the set value with the and Down Set the alarm type number that you selected on page 4 3 If required use the C2 Mode Key and the A xz Up and Down Keys eat steps and 4 and set alarm type numbers for HL ALT2 Alarm 2 E 3 ALT3 Alarm 3 and HL E ALTA Alarm 4 The number of a
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