Halogen Exam Light III
Contents
1. ae 7 Cut the piece of wood to the outline size and drill four 25 inch 64cm holes 8 Using the mounting plate as a template mark the hole locations on the table and drill 4 25 inch 64 cm holes in the table 9 Using four 8 32 x 2 inch 5 08 cm screws with lock washers and nuts install the block of wood and mounting plate to the table as shown in the diagram 10 Mount the light box to the plate by inserting the pins on the back of the light box into the slots on the mounting plate Let the light box drop down to position the pins into the narrow portion of the mounting slots 11 To secure the Light Box to the mounting plate insert two 2 50 1 27cm screws through the bottom of the mounting plate and tighten into the bottom of the Light Box using a phillips head screwdriver Mobile Stand Model 48850 Caster Base Assembly Instructions Push casters into the holes of the base until they snap into place Alternate casters as shown Base Column Assembly Instructions Locking Caster Locking N Caster 1 Insert column into center hole of base 2 Insert 25 inch 64 cm lock washer 75 inch 1 9 cm flat washer and 1 1 4 3 2 cm socket head bolt into center hole Tighten socket head bolt with hex socket wrench 75 inch 1 9 cm Flat Washer 25 inch 64 cm Lock Washer Hex Socket Wrench Allen Wrench Exam Light Mounting Plate Instruction2. Neonatal Transilluminator Model 48210 The optional neonatal Light Pipe transilluminator is used to assist in the diagnosis of pneumothorax to locate blood vessels etc This transilluminator incorporates a permanently attached ultraviolet filter that minimizes the transmission of ultraviolet light The standard Fiberoptic Light Pipe or Fiberoptic Light Cable should NOT be used for transillumination of neonates Table Mount Bracket Model 48859 Mobile Stand Model 48850 Disposable Sheaths Model 52640 _ Disposable Sheath Dispenser Model 52641 35W Halogen Replacement Lamp Model 04200 MOUNTING Use one of the following three mounting options in order to ensure proper operation of the light box Wall Mount Choose appropriate mounting location The length of the light pipe is 4 feet totally extended fiberoptic light cable is 7 5 feet When choosing a mounting location keep these dimensions in mind in addition to accounting for the actual application the light will be used for and what portion of the examination table will need to be accessed 1 Using the mounting plate as a template mark drilling holes as needed depending on your wall type 2 Dry Wall Paneling Plywood or Plaster 1 8 inch 3 cm to 5 8 inch 1 6 cm thick drill four 4 3 8 inch 1cm holes insert hollow metal wall anchor assembly 3 Concrete Block drill four 4 3 16 inch 5 cm holes insert plastic anchors Use 8 x 1 2 inch
3. T500mAL 400mA 3 0A 250V 48742 230VAC S0Hz 12VAC ka OmAL 250mA 3 0A ka 230 12VAC T315mAL 240VAC 50Hz 3 0A 250V 48748 100VAC 50 12VAC T630mAL PN cotston son Power Cord 18AWG 3 wire grounded cord set 8 feet 2 5 meters long Physical Characteristics Weight 4 75 b 2 16 Kg light box only Light Box H 8 75 inches 22 23 cm Dimensions W 5 25 inches 13 34 cm D 3 50 inches 8 89 cm Environment Operating 60 F 15 C to 104 F 40 C 75 R H Max 500 hPa 1060 hPa Altitude Transport Storage 4 F 20 C to 120 F 49 C 95 R H Max 500 hPa 1060 hPa Altitude Equipment Classification Class Continuous Operation IPX Not protected against the ingress of water Approvals IEC 60601 1 UL 2601 1 CAN CSA C22 2 No EN 601 1 AS3200 1 IEC 60601 1 2 C stt US 74227 WELCH ALLYN AUSTRALIA PTY LTD EMC Framework of Australia N344 The CE mark on this product indicates that it has been tested to and conforms with the provisions noted within the 93 42 EEC Medical Device Directive Authorized European Representative Address European Regulatory Manager Welch Allyn Ltd Kells Road Navan County Meath Republic of Ireland Tel 353 46 79060 Fax 353 46 27128 NOTE This product complies with current required standards for electromagnetic interference and should not present problems to other equipment or be affected by other devices As a precaution avoid using this device
4. hot Allow the lamp to cool before replacing 1 Turn the unit off and unplug the power cord from both the wall outlet and the Light Box 2 Remove the unit from the patient area 3 Using a screwdriver loosen the single panel fastener that protrudes from the bottom of the unit As the screw is loosened there will be a noticeable drop as the front cover is released 4 Slightly lift the bottom of the front cover toward you and then slide the cover up to remove it B 5 For initial lamp replacement only Grasp wire clip at top of lamp Rotate clip toward the base of the unit until it pops out Discard clip It was for shipping purposes only 6 Grasp the lamp connector and pull the lamp straight out of its holder 7 Pull the lamp from its connector and replace it with Welch Allyn Replacement Lamp 04200 8 Push the lamp back into the holder 9 Attach the front cover by sliding the tabs at the top of the cover into the slots at the top of the back housing and then tightening the screw at the bottom of the unit 10 Return the unit to the patient area and plug power cord back into bottom of unit and wall outlet g c f r f 3 Aas PERSA FUSE REPLACEMENT 1 Turn the unit off and remove the power cord from both the wall outlet and the light box 2 Press the tabs on both ends of the fuse drawer in and pull the fuse drawer out 3 Remove and replace new fuses of the same type There is
5. in close proximity to other equipment NOTE This product contains no hazardous materials Its disposal will not contaminate or harm the environment or present any risk to individuals disposing of the product As a precaution it is recommended you contact your local disposal and or recycling authority for information regarding the disposal of the equipment 488068 4 Rev E
6. screws to secure APT 4 Metal Panel or Plywood walls greater than 5 8 inch 1 60 cm thick drill four 4 1 8 inch 3 cm holes Use 8 x 1 inch screws to secure 5 Once holes are drilled install the mounting plate with the appropriate screws Completely tighten the screw so there is no gap between the screw head and the mounting plate 6 Mount the Light Box to the plate by inserting the pins on the back of the light box into the slots on the mounting plate Let the light box drop down to position the pins into the narrow portion of the mounting slots 7 To secure the Light Box to the plate insert two 2 50 1 27cm screws through the bottom of the mounting plate and tighten into the bottom of the Light Box using a phillips head screwdriver Welk Allyn NOTE Some exam table manufacturers supply mounting hardware for installation of the Exam Light III Check with your table supplier for availability WARNING It is the responsibility of the health facility of user to ensure that the mounting bracket is securely anchored to the wall or table or that the mobile stand is securely assembled and the exam light is securely fastened to the bracket or stand as directed below Give consideration to the load that is placed upon the mount Welch Allyn Inc does not accept responsibility for any installation nor for damage or injury arising from the installation of any mounting bracket or mobile stand regardless of the typ
7. the Lamp Replace ment Section If light output Lamp is not in opti Rotate lamp 90 in the seems low mal orientation lamp holder MAINTENANCE AND REPAIR For minor trouble refer to the troubleshooting section in this manual for possible causes and corrective action Only qualified personnel should make electrical inspections of the Welch Allyn Light Box To locate qualified personnel contact your local authorized Welch Allyn distributor or call Welch Allyn directly at 315 685 4560 Tampering with the unit will automatically void all warranties expressed or implied WARRANTY Light Box Welch Allyn guarantees that the Light Box is free of any manufacturing defects or Welch Allyn will repair or replace free of charge any parts proven to be defective through causes other than misuse neglect damage in shipment and normal wear and tear The warranty is for a one year period from the original date of purchase Fiberoptic Light Pipe The fiberoptic light pipe has been designed to not drift to a new position once positioned for an exam if the Light Box is mounted vertically according to the instructions The warranty is for a one year period from the original date of purchase provided that the light pipe has not been tampered with or abused Any Light Pipe that does not meet these performance requirements will be repaired or replaced at no charge to the customer SPECIFICATIONS Electrical Ref Model 48740 120VAC 60Hz 12VAC
8. WelchAllyn Halogen Exam Light IIl 1 Ww Halogen Exam Light IlI with Fiberoptic Light Pipe Model s 48700 48722 48724 48726 48728 Halogen Exam Light Ill with Fiberoptic Light Cable Model s 48780 48782 48784 48786 48788 Halogen Exam Light Ill with Neonate Light Pipe Model s 48760 48762 48764 48766 48768 Halogen Exam Light IlI Light Box with Power Cord Model s 48740 48742 48744 48746 48748 INTRODUCTION Thank you for purchasing the Welch Allyn Halogen Exam Light III We believe that it is the highest quality product of its kind available in the world today By following the simple guidelines found within this manual you should be rewarded with years of dependable trouble free performance If you have any questions or concerns please feel free to contact our customer or technical service departments at 800 535 6663 during normal business hours Welch Allyn remains committed to providing innovative quality diagnostic products for healthcare professionals Call us at 800 535 6663 to request a full line product catalog or visit us at our Web Site www WelchAllyn com SYMBOL DESCRIPTIONS Attention Consult user s manual for additional information gt gt Warning Risk of fire Replace fuses as marked Caution High Temperatures WARNINGS amp CAUTIONS WARNING The user of this equipment should be thoroughly trained in the medical procedures appropriate to the utilization of this in
9. e of fasteners and technique used 1 Determine the side of the table that is most optimal for mounting the light Consider the location of the nearest power outlet and patient traffic NOTE Verify that the top of the mounting bracket is at least 10 inches 25 4 cm below the table top cushion and that the mounting position will not interfere with the operation of the table 2 Using the mounting plate as a template mark the hole locations on the table and drill four 4 25 inch 64 cm holes in the table 3 Using four 8 32 screws with lock washers and nuts install the mounting plate to the table as shown in the diagram 4 Mount the light box to the plate by inserting the pins on the back of the light box into the slots on the mounting plate Let the light box drop down to position the pins into the narrow portion of the mounting slots 5 To secure the Light Box to the mounting plate insert two 2 50 1 27 cm screws through the bottom of the mounting plate and tighten into the bottom of the Light Box using a Phillips head screwdriver NOTE Some tables require additional reinforcement of the mounting bracket to support the mounted light In this case we recommend using a 1 2 5 cm thick piece of plywood When employing this reinforcement to the bracket please follow instructions 6 11 below 6 Trace the outline of the mounting plate and mark the hole locations on a 3 4 inch 1 9cm thick piece of plywood
10. no required orientation of the fuses Be sure to replace both fuses 4 Feinsert the fuse holder by pressing it into the power connector until it snaps into place 5 Ifthe new fuses blow immediately contact Welch Allyn Technical Service 315 685 4560 A Fuse Tabs CLEANING Focusing Sleeve For best results use the disposable sheath model 52640 1 Remove the focusing sleeve from the Fiberoptic Light Pipe or Fiberoptic Light Cable by rotating it counterclockwise to unthread 2 Usea cotton swab soaked in warm water and mild detergent to clean the distal end of the Fiberoptic Light Pipe or Light Cable the proximal side of the Focusing Sleeve small end and distal window on the large end on the Focusing Sleeve 3 Dry using a new cotton swab 4 Reassemble the Focusing Sleeve to the Light Pipe or Light Cable by rotating clockwise WARNING Do not clean any part of the focusing sleeve with alcohol Clean only with a mild detergent and water NOTE The focusing sleeve should not be sterilized or immersed Fiberoptic Light Pipe Light Cable Neonate Light Pipe For best results use the disposable sheath model 52640 External surfaces may be cleaned with a solution of warm water and mild detergent NOTE The Fiberoptic Light Pipe Light Cable and Neonate Light Pipe should not be sterilized or immersed Light Box Note The Light Box should not be sterilized or immersed 1 Prior to cleaning turn power off and disc
11. nsity at the tis sue examination site minimizing exposure times and taking addi tional precautions when skin sensitivity has been altered through tissue trauma or the use of anesthesia General good practices to minimize risk of harm to the eyes from optical radiation hazards include avoid looking at bright light sources and their reflections and protect eyes where normal pupil sizes and aversion responses are not present A There are no user serviceable replaceable parts other than lamp and fuses Please refer any other service to qualified and authorized service centers COMPONENTS Standard Light Box Power Cord and Wall Mount Model 48740 Domestic Model 48742 Europe Model 48744 UK Model 48746 Australia Model 48748 Japan s Fiberoptic Light Pipe shown with focusing sleeve Model 48200 Included only with Model s 48700 48722 48724 48726 and 48728 Fiberoptic Light Cable shown with focusing sleeve Model 48220 Included only with Model s 48780 48782 48784 48786 and 48788 Neonatal Transilluminator Model 48210 Included only with Model s 48760 48762 48764 48766 and 48768 Focusing Sleeve Model 48605 Included only with Model s 48700 48722 48724 48726 48728 48780 48782 48784 48786 and 48788 Accessories Fiberoptic Light Pipe Shown with Focusing Sleeve Model 48200 Fiberoptic Light Cable Shown with Focusing Sleeve Model 48220 Focusing Sleeve Model 48605
12. onnect the power cord from both the wall outlet and the Light Box 2 The external surfaces may be cleaned by wiping with a cloth dampened with mild soap and water or by using the following cleaning disinfecting solutions DO NOT IMMERSE e 70 Isopropyl Alcohol e 10 mild bleach solution e 10 lodine Based Solution The power cord may be wiped clean using the same cleaning disinfecting solutions listed above Wipe dry with a clean cloth Care must be taken not to get the prongs wet DO NOT IMMERSE TROUBLESHOOTING If lamp is not illuminating and Possible Cause Solution fan is not oper Light box is not Plug the power cord into ating plugged into either the wall outlet and power the wall outlet or the cord socket at bottom of power cord socket unit Power switch is not Depress the green side of ee ee ee One or both fuses Replace both fuses Follow have blown the instructions in the fuse replacement section If fuses continue to blow return Light Box to an authorized repair center Power cord is dam aged This may cause intermittent opera tion Replace the power cord with a new Welch Allyn power cord No power is sup Verify that the wall outlet plied to the wall out has power by checking the let circuit breaker status and by operating other equip ment at that wall outlet fan is operating The lamp has burned Replace with a new Welch out Allyn lamp model 04200 Refer to
13. s 1 Place the keyhole pins on the back of the Exam Light into the slots on the top of the mounting plate and slide down 2 Line up the screw holes on the bottom of the Exam Light with the screw holes on the mounting plate 3 Insert the 50 inch 1 27 cm screws through the bottom of the mounting plate and tighten with a phillips head screw driver not included Keyhole Pin in slot 50 inch 1 27 cm mounting screw SET UP AND OPERATION Set Up 1 Secure the Light Box to one of the mounting options per the appropriate instructions 2 Insert the Fiberoptic Light Pipe Fiberoptic Light Cable or Neonate Light Pipe into the light pipe receptacle on the top of the Light Box 3 Plug the power cord into the base of the Light Box and the remaining end into a grounded AC outlet 4 Toggle the light switch to the ON position to operate NOTE Remember that the Fiberoptic Light Pipe Fiberoptic Light Cable and Neonate Light Pipe contain several thousand individual optical fibers therefore appropriate handling is required to ensure long fiber life Do not bend the flexible portions of the light pipe at acute angles as this will break individual fibers and reduce light transmission For example do not bend the semi flexible middle portion of the Fiberoptic Light Pipe more than 180 degrees and do not bend the proximal and distal sections more than 90 degrees Be careful not to pull on the Fiberoptic Light Cable as this may cau
14. se fibers to break Operation Of Light Pipe The flexible portions of the Fiberoptic Light Pipe are designed to be articulated but not twisted Twisting or applying torque to the flexible sections will greatly decrease the life of the Light Pipe This type of movement will cause premature drooping of the Light Pipe will not stay in place once positioned and eventually will result in breakage of the fiberoptic bundle For best results always position the Light Pipe by moving it in the same direction as gravity For example if the pipe needs to be raised raise it above the desired position and then lower it into place NOTE Upon manufacture the Light Pipe is tested to assure maintenance of positioning and to verify the absence of noise upon articulation Over a period of time and use it is normal for the Light Pipe positioning capability to reduce and soften becoming less obedient Abnormal softening or occurrence of noise upon articulation should be reported to Welch Allyn Technical Service 315 685 4560 immediately Operation of Focusing Sleeve The focusing sleeve at the end of the Fiberoptic Light Pipe and Fiberoptic Light Cable provides adjustment of the illumination spot size Twisting the knurled portion of the focusing sleeve in a clockwise direction will make the spot smaller Twisting the knurled portion of the focusing sleeve ina counterclockwise direction will increase the spot size LAMP REPLACEMENT A CAUTION Lamp may be
15. strumentation Furthermore time should be taken to read and understand the instructions contained within this manual prior to use of this product Instructions for other equipment used in conjunction with the Exam Light III for example suction machines electrosurgical generators etc should also be read and understood Failure to understand the operating requirements for this product may result in injury to yourself the patient and or may damage the instrument X Caution High Intensity Light CAUTION Electric Shock Hazard Remove power cord from electrical outlet and allow lamp to cool before replacing Welch Allyn lamp 04200 DANGER Risk of explosion if used in the presence of flammable anesthetics CAUTION Federal Law restricts this device to sale by or on the order of a physician CAUTION Illumination is intense Do not stare at the light source in operation May be harmful to eyes CAUTION Use the examination light in its intended working range of 12 to 24 inches Exposures at closer distances may be harmful to skin gt gt e e B WARNING Do not perform neonatal trans illumination without the A use of the 48210 neonatal trans illuminator with U V filter Do not remove the focusing sleeve from the light pipe and use the light pipe for trans illumination Severe burns may result General practices to minimize risk of harm to the skin from optical radiation hazards include minimizing illumination inte
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