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Safety Controller F3SX Series User`s Manual

1. I Iz LU o o A Input Input Circuit Circuit einpoy Indy eW Ayayes Input Input Circuit Circuit l Mat 2 i Model ME151 4 s Model ME151Y 4 NWARNING Measure the machine s maximum time for stopping on the actual system Also periodically check that Q the machine s time for stopping has not changed F3SX 4 4 User s Manual Chapter 4 Specifications of Input Module B Calculation of Safety Distance EN999 describes an expression for safety mat to be installed on a floor as S 1600 x T 1200mm S is configured as minimum safety distance unit mm coefficient 1600 is configured at 1600mm s as the standard approach speed T is time for stopping the whole machine 1200mm is a length with consideration of a step and arm length of a man Time for stopping the whole machine can be calculated by T 1t1 t2 t1 Maximum time from start up of a detection device to turning OFF of control device s output t2 Response time of a machine That is required time to stop a machine or remove a hazard after receiving safety mat system s output Response time for calculation must be one fro the worst case Some machines may have different response times for operation mode type of workpiece or stopping start point during a cycle If wear of brake may affect the response time it also should
2. M e ql a Ga Ol r8 12 89 4 n KMD S1 Reset switch NO type KM1 KM2 Magnet contactor eile 2 M Motor Rcs e Wire the auto reset mode as follows Feedback loop S2 0 f KM1 l l l 24V DC Kug i Lo f_i v1 v3 S2 Reset switch NC type F3SX User s Manual 2 19 Chapter 2 Specifications of Main Module Start command input SSC terminal The start command input SSC terminal is a start permission input for those other than safety input The safety output does not turn ON unless the SSC input turns ON For an example it can be used for a start command input received from the programmable controller PLC E Auto reset mode o z When the start command input is ON while all the input devices are in the ON states F3SX safety output turns E ON N As the SSC terminal is made OFF while the safety output is ON the safety output turns OFF a ON 3 Input device 9 OFF o 2 o A E SSC input i l l Inpu pe OFE 2 i S ON NENNEN e Safety output o OFF B Manual reset mode When the start command input is ON while all the input devices are in the ON states F3SX safety output turns ON after the interlock reset is input As the SSC terminal is made OFF while the safety output is ON the safety output turns OFF _ Input device OFF ON SSC input OFF T I I l l I 3 seconds or shorter HC 3 seconds I ON or shorter
3. F3SX User s Manual 2 29 z 1e1deu2 uonoeuuo2 2 30 Chapter 2 Specifications of Main Module Example of wiring and operation chart B Model F3SX EM1 Manual reset Example of wiring Note F3SX E M1M1R incorporates 2 sets of M1 module Mat 2 Model ME151 4 ME151Y 4 M1 Module Main Module ia Sakon a RS i ee ec S2 Model ME151 4 11 21 N ME151Y 4 f 12 Input e Input Eo Control circuit circuit circuit 24V DC 24V DC 24V DC 24V DC zi 24N DC 24V DC 24V DC J J J Input Input l NC S circuit circuit OV Ss1 S 9 V fag 41V GA OD OO cq xS 1 Ep AE gt J e i i 24V DC KM1 t P TET d E d iu RY1 d e 5 V 6M 7W 8 AO Mu SY Example with neither safety Mat connected 9 30 11 12 i am NDA NDA NS NT M S1 Emergency stop switch positive opening contacts Model A165E Model A22bE C9 S2 Reset switch KM1 KM2 Magnetic contactor RY1 RY2 Relay M 3 phase motor E1 24V DC power source Model S82K Note 1 Example of wiring above corresponds to the Category 3 Note 2 Example of wiring
4. Internal schematic diagram F3SX User s Manual 2 7 z 1e1deu2 e npo y uien jo suonounJ 2 8 Chapter 2 Specifications of Main Module Functions of Main Module Diagnosing and monitoring functions F3SX diagnoses or monitors the input devices and the external indicator etc as to whether an error occurs or not with any of those devices Cross channel synchronization monitoring function It monitors the input channels Ch 1 Ch 2 to find any differences in rising time between the input signals through those channels to the effect that any nullification of the safety related system function is prevented wu The threshold value of the cross channel synchronization monitoring is set to 500ms at the factory shipment E a By using the function set up software for F3SX Model F3SX CDLILILI sold separately the threshold value can be z changed within the range from 100ms to 1000ms CHECK For the details confirm with HELP of Model F3SX CDOOO Cross channel short circuiting detection function It will detect short circuiting which may occur between the input channels Ch 1 Ch 2 and find a disorder of the safety related system If short circuiting should occur it puts F3SX into the lock out to secure the OFF state No fuse replacing is required The following table shows the diagnosing or monitoring contents as well as the erroneous states Diagnosis When an abnormal state is dete
5. i ig Test S 5 Li ifs FA 2 8 i ils s 3 os el i o oj 9 o i 5 x i z o 5 K 1 S 3 2 3 8 i 2 EZ 278 I a z E 9 1 z LS eLael 8x I 9 l i i Chapter 2 Specifications of Main Module Operation chart ON Power OFF 8B 0 Emergency stop ON switch OFF ON Reset input OFF I I Safety mat 1 i2 gt me N OFF ON OFF I Model F3SN A F3SH ON SLC1 OFF Model F3SN A F3SH ON SLC2 OFF DC solid state safety ON output SS1 SS2 OFF Oo Zz uonoouuo g F3SX User s Manual 2 33 z 1e1deu2 uonoeuuo2 2 34 Chapter 2 Specifications of Main Module B Model F3SX E M1D1 Manual reset Example of wiring Main Module i a Mat 1 Model ME151 4 ME151Y 4 Control circuit Input circuit Input circuit 24V DC _ EiT Input Input circuit circuit A2 6s0 AS3 4S3 4S 6s JOrn Om O 11 1 ip em joe qM i i i i i 77 i i Mat 2 Model ME151 4 f ME151Y 4 Example with neither safety Mat connected S1 Emergency stop switch positive opening contacts Model A165E Model A22EX9 S2 Reset switch S3 S5 Limit switch S4 S6 Safety limit
6. NCAUTION The life duration of the relays varies depending on the switching conditions or loads etc Use the relays within the specified switching frequency limits for the actual devices under actual conditions andino Aejap 440 einpojy 1ndino Aejay jo suoneouioeds WEE F3SX 3 6 User s Manual Chapter 4 Specifications of Input Module Safety Mat Input Module Each name and functions Wiring diagram Light Curtain Input Module Each name and functions Wiring diagram Safety Door Switch Input Module Each name and functions Wiring diagram Connection of Input Devices 4 2 4 2 4 4 4 6 4 6 4 8 4 11 4 11 4 12 4 13 F3SX User s Manual y saydeyo ejnpojy 1nduj jo suoneoauioeds 4 1 Chapter 4 Specifications of Input Module Safety Mat Input Module This module M1 module is the input module for safety mat Each name and functions Safety mat Input output terminal i 9 5 9 ERRO Qtr LENE ra D1Q Qore LED gO Om einpoy Indy yew Ayayes Input output terminal Bas Safety mat E LED indicator Indication Color Name Functions Flashes when Terminal 5 or Terminal 7 input error occurs ER1 Red Error indicator 1 flash
7. Note 1 Insert a surge absorber such as diode in parallel to the inductive load Note 2 Not including voltage drops in the extended wire Note 3 An external fuse must be inserted into the safety relay output The fuse rating depends on the safety category Use under the Safety category 3 EN ISO13849 1 2008 The external fuse rating is 5A or less than 5A The current that can be applied to the safety relay contacts is limited by the fuse rating and it is 5A or less than 5A resistive load However in this case the safety relay output cannot be pro tected from welding For the details see the section 10 4 3 4 of prEN50156 1 Note 4 Performance of the built in relay itself The values for endurance are those at ambient temperatures between 15 and 35 C and ambient humidities between 25 to 75 RH Note 5 Reference value Use with less value is not appropriate Note that if loaded once with a higher value the contacts may become unable to open close for a small load Note 6 To connect more than 1 mat to 1 connection area 1 Total capacity of mats and connection cable must be maximum capacity of controller inputs or less 2 Mat connection cable length must be 100m or less 3 Capacity for reference Mat capacity 1nF per square foot e Mat connection cable AWG16 50pF per foot e Maximum capacity of controller inputs 0 09uF F3SX User s Manual 1 11 Chapter 1 Outline
8. Confirm noise environment d TM Error around F3SX internal Affected by noises excess level surrounding F3SX e circuit cA Trouble with F3SX internal circuit Replace F3SX 9 2301 Short circuit among inputs of Short circuiting around emergency stop Confirm wiring of emergency stop 3 emergency stop switch switch wiring switches o 3 P Tx a 240X Ru Pu Scr 1 Short circuiting in wiring of input device Confirm wiring of input device to 8 side Pp connected to input module connected to input module 242X Aude DER ick 9 Short circuiting in wiring of input device Confirm wiring of input device to 16 side y np connected to input module connected to input module Confirm noise environment 2 Error around F3SX internal Affected by noises excess level surrounding F3SX circuit Trouble with F3SX internal circuit Replace F3SX 20 eara aire SST arae Check the wiring between S81 an 2B01 Trouble with DC solid state safety terminal SS2 terminals 2B02 output E module only T CAT ESTO BS mm 2D01 Trouble with SS1 or termina Replace F3SX internal circuit 2AXX Affected Bv H lsdsexedsstavel Confirm noise environment 2CXX Error around F3SX internal y i surrounding F3SX 2EXX circuit f m to 36XX Trouble with F3SX internal circuit Replace F3SX Confirm wiring with external device 3801 Initial wiring error around Improper wiring with external device such ds contactor i N feedback input Such as contactor l a Wiring for reset inp
9. Connection between main body and terminal block B Each part name and functions of terminal block Q gt 5 o E oa N a Name Functions a ber 1 Wire insertion slot Fix the wire within 2 Wire release button Push this button to take out the wire 3 Tester probe point Contact the tester probe at this position B Placement displacement of terminal block connector The terminal block connector is mounted at the factory shipment Displace the terminal block connector when making wiring Displacement Placement Terminal block Ley connector ME Terminal block connector NCAUTION Be careful not to catch a finger in the connector when installing it F3SX 5 6 User s Manual Chapter 5 Installation and Wiring E The terminal block connector is provided with the protection key against erroneous wrong connectiion between the A AC and the DC lines by mistake The key herein is the red board part attached to the entry of the terminal block connector Two of the keys are attached to each terminal block connector However the insertion could be made if CHECK attempted forcefully or in a particular angle The anti erroneous insertion key is only a visual prevention mean but not of a structure to prevent an erroneous insertion Ensure the wiring before inserting the connector Also do not the terminal block connectors attached to the relay ou
10. Response frame F3SX User s Manual Communication method RS 232C Synchronous fashion Asynchronous method Communication rate 9600bps Transmission code ASCII m Length of data bit 8 bit E Length of stop bit 1 bit g eousJajay uorneorunuulo2 6 5 i D kei D 9u 19 y uoneoiunuluio2 6 6 Chapter 6 Appendix B Wiring Example of wiring Model F39 JC2X1 PC AT compatible LLLI Programmable controller Model F39 JC2X2 Communication procedure of CompoWay F Hereinafter with 0x attached before numeric figures like 0x02 represents hexadecimal figures With represent ASCII characters Numeric figures under a segment of a frame represent a number in byte B Command frame Node No Sub address gip FINS mini command text ETX BCC 14 Byte BCC Computation range Code to indicate the top of communication frame Be sure to set this code for the top byte of STX 0x02 At the time of receiving STX again during reception the reception will be re tried from the received STX on The machine number to specify the destination By using the function set up software for model Node No F3SX Model F3SX CDLILILI sold separately the machine number can be specified The machine number is set to 00 at the factory shipment Sub address Be sure to specify 00 SID service ID Be sure to specify 0 FINS mini command
11. The output of the input device and the machine are connected by proper wiring Actual response time of the entire machine is normal and shorter than the designed value Accumulated number of switching frequency with each control relay and contact is significantly small compared with those of the life duration No loosened screw exists for fix the brackets No looseness in connector or wiring exists F3SX User s Manual 9 1e deu uonoedsu pue seoiAJes eoueuojure y 6 33 Chapter 6 Appendix Quoted Standards International standards YS dod 7 Functional safety of electrical electronic programmable electronic safety related systems Part 1 to 7 IEC61496 1 Safety of machinery Electro sensitive protective equipment Part 1 General requirements and tests IEC60664 1 Insulation coordination for equipment within low voltage systems Part 1 Principles requirements and tests IEC60742 Isolating transformers and safety isolating transformers Requirements European standards EN 954 1 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 1SO013849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design EN 50178 Electronic equipment for use in power installations EN60204 1 Safety of machinery Electrical equipment of machines Part 1 General requirements EN61496 1 Saf
12. LK Yellow Interlock indicator Lights up in interlock states T1 Green T12 input indicator Lights up when input is ON at T12 terminal T2 Green T22 input indicator Lights up when input is ON at T22 terminal F3SX User s Manual 2 5 z 1e1deu2 indino jejes ejejs pijos 9A ui einpojy ure 2 6 Chapter 2 Specifications of Main Module Indi j Color cation Name Functions Green indicator EN DC solid state safety output ON Lights up when DC solid state safety output is ON Red indicator DC solid state safety output OFF B nput output terminal F3SX Lights up when DC solid state safety output is OFF SE na Functions No A1 24V DC input Power input A2 GND OV input T11 TM Emergency stop switch input Emergency stop input T12 Note 1 T21 Emergency stop switch input T22 gency stop p Y1 Reset input Y2 Reset input selection between auto reset manual reset system reset Y3 Feedback input Note 2 FB Monitoring feedback time AS1 Safety output monitor Standard Setup Outputs signal that is synchronous and in the same logics as those of the safety output Auxiliary solid state output AS2 Ready output Standard Setup When F3SX CPU has been initialized and the input Note 3 and output have turned into normally controllable state the output is turning ON AS3 Standby output Standard S
13. PNP transistor output Auxiliary alle State output Load current 25mA max Residual voltage 2V max Note 2 Category Performance Level PL EN 1SO13849 1 2008 Safety integrity level IEC61508 SIL3 Performance Level PL d category 3 onsuojoejeu Buney Bata crant 450mA or less except current consumption for the connected input output devices DC solid state safety output Response SS1 SS2 terminal ON OFF 25 ms or less time Safety output monitor OFF gt ON 105 ms or less AS1 terminal Weight Approximately 0 4kg main body only External shape 3 slots 67 5 W x 111 H x 113 D Emergency stop switch common to Ch 1 and Ch 2 Connectable input devices Safety mat 4 connection area Note 3 Note 1 Insert a surge absorber such as diode in parallel to the inductive load Note 2 Not including voltage drops in the extended wire Note 3 To connect more than 1 mat to 1 connection area 1 Total capacity of mats and connection cable must be maximum capacity of controller inputs or less 2 Mat connection cable length must be 100m or less 3 Capacity for reference Mat capacity 1nF per square foot Mat connection cable AWG16 50pF per foot Maximum capacity of controller inputs 0 09uF F3SX 1 8 User s Manual Chapter 1 Outline F3SX E L2M1 Emergency stop input Reset input ON 15to24VDC 10 Input OFF Open or 0 to 5V DC Feedback input Inter
14. 3 1 Chapter 3 Specifications of Output Module Specifications of Relay Output Module This module R module is the relay output module with NON delay output Instant breaking Each name and functions Output terminal Output terminal E LED Indication Color Name Functions jnpon 1ndino ej y jo suonesyoads REECH Safety relay output ON EN1 Green indicator Lights up when safety relay output is ON EN1 Red xil pul EF Lights up when safety relay output is OFF B Output terminal 11 12 Auxiliary relay output NC Relay output 23 24 Safety relay output NO 33 34 Safety relay output NO Internal schematic diagram F3SX 3 2 User s Manual Chapter 3 Specifications of Output Module Specifications of Relay Output Module ON delay output This module R1 module is the relay output module with ON delay output Each name and functions Output terminal SV Use this area to write the data for the delay time set S by the function set up software for model F3SX cHecx Model F3SX CDOOD sold separately Output terminal E LED Indication Color Name Functions EN2 Green maly Aay output ON Lights up when safety relay output is ON indicator Lights up when safety relay output is OFF During the ON delay operation it flashes in the cycles
15. Affected by noises of excess level Confirm noise environment surrounding F3SX P4 6 time flashing Error around feedback input terminal Improper wiring with external device such as contactor Confirm wiring with external device such as contactor Trouble with external device such as contactor Replace the external device such as contactor Ju N Continuously flashing Disturbance by noises or trouble with F3SX Affected by noises of excess level Confirm noise environment surrounding F3SX Trouble with F3SX internal circuit Replace F3SX Note 1 The product without assembled relay output module does not suffer from this kind of error F3SX User s Manual 9 1e1deu Punoouse qnoJ 6 27 Punoousejqnoi WESC 6 28 Chapter 6 Appendix BM1 L2 D1 module ER1 indication represents error occurring in the Ch 1 while ER2 indication represents error occurring in the Ch 2 side ER1 ER2 indication Error Assumed causes Measures to be taken e Rire Defects in input device contacts i Or improper wiring with input Confirm input device or its wiring inputs of input Lighting up device device 1 Short circuiting or My wiring error Short circuiting around input Confirm wiring with input device among input device device 1 time flashing 1 2 O IIN TS 2 time flashing F3SX User s Manual Error around in
16. KM1 KM2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K External indicator Filament type indicator When any external indicator is not used connect a resistor 1 4W 4 7kQ In the case of using NC contacts of the external devices KM1 and KM2 in the above wiring example in connec tion with the R2 module for the feedback signal it is necessary to change threshold value of the feedback monitor ing time when safety output changes from ON to OFF after having changed the OFF delay time R2 module response time 40ms Refer to the response time table R2 module delay time 3000ms Delay time 3 seconds Response time of external device 10ms 10ms as assumed in this example a margin 450ms 450ms as assumed in this example Total set value 3500ms Note Threshold value of the feedback monitoring time is set to 500ms at the factory shipment Therefore if only the OFF delay time is changed without changing the threshold value of the feedback monitoring time a feedback error occurs with F3SX and will put it in the lock out state because the monitoring signal is not input from the external device within the monitoring time period ILA Rated current response time mass external dimension p 1 7 F3SX User s Manual o Iz g me e N ejnpo y uien jo suonouny 2 17 z 1e1deu2 e npo y uien jo suonounJ 2 18 Chapter 2 Specifications of Main Module B Wiring exa
17. Breaking of wire 2 flashes Failure or mis wiring of input circuit Flashes when Terminal 6 or Terminal 8 input error occurs ER2 Red Error indicator 1 flash Breaking of wire 2 flashes Failure or mis wiring of input circuit Terminal 5 input D1 Green indicator Lights up for Terminal 5 input Terminal 6 input D2 Green indicator Lights up for Terminal 6 input Terminal 7 input D3 G fe a ic indicator Lights up for Terminal 7 input Terminal 8 input D4 Green indicator Lights up for Terminal 8 input F3SX 4 2 User s Manual B Input output terminal Chapter 4 Specifications of Input Module Terminal No Connection 2 Not used 3 4 5 5 _ Safety mat Miller Edge Model ME151 4 First connection area a Model ME151Y 4 8 9 10 Safety mat Miller Edge Model ME151 4 Second connection area u Model ME151Y 4 12 13 14 Not used 15 16 Note 1 Connect terminals 5 and 6 and 7 and 8 directly if a safety mat 1st set is not connected Note 2 Connect terminals 9 and 10 and 11 and 12 directly if a safety mat 2nd set is not connected F3SX User s Manual i I D a A jnpon 1nduj yew Ajayes 4 3 Chapter 4 Specifications of Input Module Wiring diagram Mat 1 l I Model ME151 4 Model ME151Y 4 l Wiring example without using a safety mat
18. Main module Relay output module Relay output module ue eee es 23 L 2 02 2 05 2 4 R module R2 module Fuse 24V DC Ei rad External indicator A1 HT11HT12HT21HT22H Y1 o3 1 a e S Input P Input gt T I l I I I l I l I I I l I l I I I I I l I l I I t I I l circuit circuit I ki l K3 24V DC 24v DC I I I I I l I l Control circuit ae p DC24V l l l I l l I I l I f l T l l l l l l 24V DC 24V DC I Input Input circuit SE circuit l l l l I l l I l I l l I l l I l l I l l DC24V X AS G A2 SsQ s3 s3 O EELA FB 2 E1 KAENA e MNA S6 we 24V DC LQ NC contact pf Operation commands Motor controller at j S1 Emergency stop switch positive opening mechanism Model A165E Model A22E S2 Reset switch S3 S5 Limit switch S4 S6 Safety limit switch positive opening mechanism Model DAN Model D4B
19. Condition 1 Condition 2 Condition 3 Condition 4 Condition 1 The CPU of F3SX is initialized after the power is turned ON and if both of the feedback input signal and input diagnosis results are normal the Standby output turns ON It is irrelevant to ON OFF of the input devices at this time Condition 2 The Standby output turns ON irrelevantly to ON OFF of the input devices Condition 3 When the emergency stop switch is pressed OFF state the Standby output turns OFF Condition 4 When F3SX becomes in the lock out state the Standby output becomes OFF The above operation chart shows an example in which the lock out state has been caused by a feedback input signal error The lock out may occur likewise by an input diagnosis error F3SX User s Manual 2 25 Chapter 2 Specifications of Main Module Example of use lt e E z D dogs oso e KM2 System System Tl S The driver unit performs control 2 Driver unit according to the F3SX safety E PLC F3SX ae a Fa en ee 9 In operation Standby erro M S output output Wa KM 5 A D 8E Ll e o PLC In operation output F3SX Standby output KM5 Contact System F3SX Safety relay output KM1 KM2 NO contact Driver unit ul Communication functions COM terminal Program can be created on t
20. F3SX User s Manual Jonpoug eui Huisn ul suonnesaig TIS TDI Jonpoud eui Buisn ul suonneseig TRITT Introduction SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the product At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amuse ment machines vehicles safety equipment and installations subject to separate industry or government regulations Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applica
21. F3SX User s Manual 2 15 z 1e1deu2 e npo y uien jo suonounJ 2 16 Chapter 2 Specifications of Main Module n the case of inputting monitoring signal received from external device in connection with the DC solid state safety output to the FB terminal A Model F3SX EM1 Manual reset p 2 30 Y The feedback history will show the time from when the DC solid state safety output is activated until the monitor ing signal is input to the FB terminal Example OFF delay time of DC solid state safety output R2 module OFF delay time ON Input device OFF Safety output ON SS1 SS2 OFF OFF delay time T px al Safety output ON i R2 module OFF OFF delay time aM ON Feedback input OFF 1 T I I I I I History I I Threshold value Example The type which is not equipped with a relay output module F3SX E OOOD OFF delay time should be set to the DC solid state safety output ON Input device OFF i Safety output ON l SS1 SS2 ace OFF delay time I I I I l I I l I I l I ON Feedback input OFF History 1 p gt Threshold value t F3SX User s Manual Chapter 2 Specifications of Main Module Example of changing feedback monitoring threshold value F3SX N D1RR2 In case the OFF delay time is set to 3 seconds Model No for reference D1 module S3 NO contact l I l l l 24 I
22. The functions of auxiliary solid state output terminals can be changed by using the function set up software for F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI Type Functions Instant breaking auxiliary output Outputs the signals indicating whether the state is safe or not The output state can be chosen synchronous reverse Choice is available only for N module VAA Instant breaking auxiliary output AS1 terminal N module p 2 22 Safety output monitor Monitors the main module except N module and safety output of output module Choice between monitored module and output states is available synchronous reverse UA Safety output monitor AS1 terminal E module p 2 22 Information trigger Output turns ON when the main body is in either of the following states 1 Lock out state 2 Time out in either cross input channel synchronization monitoring time 3 Switching frequency of safety output exceeds the alarm value 4 Accumulated power on time exceeds predetermined value approx 3 years VAX Information trigger AS2 terminal N module p 2 23 Output is ON when the main body is in the Ready state all the safety inputs of main mod ule and input module are ON Ready output ue jl z Ready output AS2 terminal E module p 2 24 Output is ON when safety input of the main module is ON while the main body is in the Standby output normally
23. 1 T22 input states ON OFF 2 Y2 input states ON OFF 3 Y3 input states ON OFF 4 FB input states ON OFF 5 In interlock state In interlock state Normal state o 6 Initiation command input states ON OFF E 7 None None o for R relay output module data 1byte 9 z Bit Contents of data 1 0 3 O 23 24 output states ON OFF S 1 33 34 output states ON OFF S 2 None None 3 None None g 4 None None 8 5 Error messages 000 Normal 6 The bit alignment of error massage 001 Error around relay or internal circuit 7 bit 7 bit 6 bit 5 111 Other error including error in other modules F3SX User s Manual 6 11 Chapter 6 Appendix M1 mat input module 2byte 2nd byte Bit Contents of data 1 0 O0 T12 input states ON OFF 1 T22 input states ON OFF 2 None None 3 None None 4 T32 input states ON OFF 5 T42 input states ON OFF 6 None None 7 None z None For mats data of T12 T22 or T32 T42 should be 0 if a mat switch is activated 1st byte Bit Contents of data 1 0 2 3 4 5 000 Normal m E Error mess gos 010 Breakage or circuit failure between T1 T2 z 9 100 Breakage or circuit failure between T3 T4 9 7 111 Other error including other module s failure o o Oo o 3 2 3 Bit Contents of data 1 0 o D In
24. F3SX N M1 R Emergency stop input Reset input ON 15to 24V DC 1095 Input f OFF Open or 0 to 5V DC o Feedback input Internal impedance Approximately 5kQ 5 Auxiliary input 2 NEN External indicator which can be connected zi DC solid External indicator outp t Note 1 Filament type indicator DC24V 3 to 7W SERIOUS Auxiliary solid state output PNR iransistor output y Hipu Load current 25mA or under Residual voltage 2V or under Note 2 3 amp T Number of main contacts DPST NO o safety outputs T 5 Number of auxiliary contacts SPST NC o n g 11 12 terminal 250V AC 50 60Hz 30V DC 5A no Auxiliary contact EJ Resistive o Relay Rated load 23 24 terminal contact loud 33 34 terminal 250V AC 50 60Hz 30V DC 3 15A 5A Note 3 output Main contact induetivedoad AC 15 240V AC 2A coso 0 3 DC 13 24V DC 1A L R 48ms Minimum applicable load Note 4 24V DC 5mA reference value Note 5 Electrical endurance Note 4 100 000 times or more open close frequency of 1 800 times h Mechanical endurance Note 4 10 000 000 times or more open close frequency of 36 000 times h Category Performance Level PL EN 18013849 1 2008 Safety integrity level IEC61508 SIL3 Performance Level PL d category 3 Bald Current 400mA or less except current consumption for the connected input out put devices Instant breaking auxiliary output ON OFF 25 ms or less AS1 terminal OFF gt ON 105 m
25. Features of F3SX e F3SXisan electronic safety controller Applicable to the performance level PL a b c d or e and stop category O 1 A e Itis composed by modules g Main Module controls the entire part of controller Two kinds Input Module to be connected with the input devices such as Three kinds safety light curtains safety mat etc Relay Output Module functions as the safety outputs Three kinds e Multiple input devices can be connected to a single unit of controller The products can be chosen in compatibility with the applications e By using the function set up software for model F3SX Model F3SX CDLILILI sold separately changes in various kinds of parameters and input output terminal monitoring of F3SX can be performed XS 4 JO senjgee Safety light curtain Safety door switch Safety mat Contactor F3SX 1 2 User s Manual Chapter 1 Outline B Control Devices to Be Connected o gt 9 In order to maintain the correct operation of all safety functions use appropriate devices for 3 connection with the product Failure to do so may cause degradation of the safety functions Q EN m t gt S Control device Requirements 9 M vinit t a ian lei i M m o Emergency stop switch Use the switch of positive opening operation complying with IEC EN609
26. Introduction READ AND UNDERSTAND THIS MANUAL Please read and understand this manual before using the products Please consult your OMRON representative if you have any questions or comments WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR
27. Jonpoud eui Buisn ul suonnesaig eee Introduction Precautions for Safe Use Regarding the alert symbols and meanings used for the safe uses In order for our customers to use F3SX in safety precautions are indicated in this manual with the alert symbols and statements such as the followings Those safety precautions relate to the important descriptions that must be obeyed for the safe uses and operations Be sure to obey the precautions The following indications and symbols are used for the descriptions Indicates a potentially hazardous situation which if not avoided will result in minor or moderate NWARNING injury or may result in serious injury or death Additionally there may be significant property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate NCAUTION injury or in property damage Meanings of Alert Symbols S Indicates prohibited actions Q Indicates mandatory actions Alert Statements in this Manual Do not disassemble modify or attempt to repair the F3SX controller Doing so may damage the original safety functions Do not operate the F3SX controller in a hazardous environment such as an environment that contains flammable or explosive gas Doing so may cause fire or explosion by electric arc generated in the internal relays or externally connected electromagnetic switches Do not connect the F3SX power input with
28. OMRON ELECTRONICS DE MEXICO HEAD OFFICE M xico DF 52 55 59 01 43 00 01 800 226 6766 mela omron com OMRON ELECTRONICS DE MEXICO SALES OFFICE OMRON CHILE SALES OFFICE Santiago 56 9 9917 3920 OTHER OMRON LATIN AMERICA SALES Apodaca N L 52 81 11 56 99 20 01 800 226 6766 mela omron com 54 11 4783 5300 OMRON ELETR NICA DO BRASIL LTDA HEAD OFFICE Sao Paulo SP Brasil 55 11 2101 6300 www omron com br OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp The Netherlands e 31 0 23 568 13 00 e www industrial omron eu Authorized Distributor Automation Control Systems Machine Automation Controllers MAC Programmable Controllers PLC e Operator interfaces HMI Distributed I O Software Drives amp Motion Controls Servo amp AC Drives Motion Controllers amp Encoders Temperature amp Process Controllers Single and Multi loop Controllers Sensors amp Vision e Proximity Sensors Photoelectric Sensors Fiber Optic Sensors Amplified Photomicrosensors Measurement Sensors Ultrasonic Sensors Vision Sensors Industrial Components RFID Code Readers Relays Pushbuttons amp Indicators e Limit and Basic Switches Timers Counters Metering Devices Power Supplies Safety e Laser Scanners Safety Mats Edges and Bumpers Programmable Safety Controllers Light Curtains Safety Relays Safety Interlock Switches J224E 01 07 15 Note Specifications are
29. 0000 fixed Error code of F3SX Example of command Reading out the error code of F3SX e Command Way F N f srx CompoWayiF MRC SRC Typecode Address umberof ETX BCC header elements oxo2 00000 02 01 4008 0000 8002 0x03 e Response srx COMPoWay F mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4008 0000 8002 2001 0x03 The read data is 2001 Wiring error in the reset input Note If the F3SX transmits this command during normal operation the response data should be 0000 Note If the address is other than 0000 the response should be Parameter error 1100 Note For the correspondence of error code with error contents see Troubleshooting N jl A Troubleshooting p 6 25 F3SX User s Manual 9 saydeyo 9u 19 HY uorneorunuulo2 6 19 o Iz 2 me o e2u8J9Jou uoneoiunuiulo2 6 20 Chapter 6 Appendix Readout of error log Items Error Error Reading the error code of F3SX The past 10 of data can be read including the latest Type code 4009 Contents of data Error code 2byte energizing time at error occurring 4byte 6byte in total 8006 elements Data volume 6byte per 1 data x 10 able to read out data for the last 10 logs Max 60 byte Readout start address Contents of data 0000 The latest error log 00
30. D uonoedsu pue seo2iJes eoueuojure y B Function test F3SX 6 30 User s Manual Chapter 6 Appendix After setup change by using the function set up software for model F3SX a Responsible Person must confirm the proper function operations to approve the change The functions that require operation check after changing their settings are as follows Example of test procedure Functions Setting What to check Date name of personnel Approval ON delay time Module Time ms Does the output go on after the elapse of the specified time XXXX YY ZZ XXXX YY ZZ OFF delay time Module Time ms Does the output go off after the elapse of the time you specified XXXX YY ZZ XXXX YY ZZ Cross channel synchronous monitoring time Module Time ms 1 Does F3SX determine that the input is on if the cross channel input is turned on within the time you specified ex The ER indicator lights off and the D1 D2 indicator lights on 2 Does F3SX determine that the input is off if the time that elapses from when the input of one side of the cross channel goes on until when the input of the other side of the cross channel goes on is more than the time you specified ex Both the ER indicator and the D1 D2 indicator light on XXXX YY ZZ XXXX YY ZZ Feedback time monitoring at safety output ON OFF ms 1 Does F3SX operates normally if the time that elapses from w
31. DC line Doing so will make the output always ON and dangerous Also ground the OV line of the power source so that the output does not become ON when the output line is grounded Never use with a load in excess of the trip capacity contact voltage contact current Doing so may damage the output circuit and cutoff may not be possible When transferring a F3SX product to another user be sure to attach this User s Manual When this product is used in a safety related system a Responsible Person must strictly conform to the standards legislations and regulations of the country and the local government under which the System is operated A Responsible Person who is well aware of and familiar with the machine must implement the installation of the F3SX and confirmation thereafter And the users must have thorough understanding about the relevant installation requirements safe distances control devices and the functions before starting operation For the inspection and or maintenance of the F3SX a Responsible Person must confirm that the work has been properly performed Ua Maintenance Services and Inspection p 6 30 In order to prevent hazardous situation a Responsible Person must implement the inspections according to this User s Manual at least once for every six months Failure to do so may leads to an accident including a serious injury to humans Whenever the F3SX does not operate p
32. F3SX User s Manual 2 35 z 1e1deu2 uonoeuuo2 2 36 Chapter 2 Specifications of Main Module B Model F3SX E M1R Manual reset Example of wiring M1 Module Main Module iu e m verc S aS SS eee Mat 1 D Model ME151 4 T ME151Y 4 EE EH 6 7 8 Input gt Input circuit circuit 24V DC 24V DC 24V DC Me E1 24V DC 24V DC Input Input SE circuit SE circuit SOOO Ei Bop u aoc 963 E t l E Es pem Mat 2 Model ME151 4 Instructions I MEIA 24V DC of operation et ts eye ees d re Motor controller lt gt RY1 n T ACNX RY2 KM2 7 es AX A Example with neither safety Mat connected M L l S1 Emergency stop switch positive opening contacts Model A165E Model A22E e S2 Reset switch KM1 KM2 Magnetic contactor RY1 RY2 Relay M 3 phase motor E1 24V DC power source Model S82K Note 1 Example of wiring above corresponds to the Category 3 Note 2 Example of wiring above corresponds to the Stop Category EN60204 1 0 F3SX User s Manual Chapter 2 Specifications of Main Module Opera
33. F3SX and 50mm or more above and beneath 2 Wiring and mounting Do not operate the control system until 5 seconds or more after turning ON the power of the F3SX Do not have the input output lines such as that for sensor share the same conduit with the high voltage or power electric lines When replacing the metal connectors with other types such as resin connectors use ones in the structure with the protection grade IP54 or higher Wire correctly after confirming the signal names of all the terminals Perform wiring between the input and output with a wiring length of 100m or less When regulations specify that the wiring of a connected device must be 100m or less perform wiring according to those regulations 3 Maintenance When cleaning avoid using thinner benzene or acetone 4 Standards The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification organization is recommended The customer is requested to make compliant with the applicable standards for the entire system 5 This is a class A product In residential areas it may cause radio interference in which case the Responsible Person may be required to take adequate measures to reduce interference JonpoJd eui Buisn ul suonneseaig TRITT F3SX 12 User s Manual Introduction Conforming to Standards Regarding Over voltage Category
34. Jonpoug eui Buisn ul suonnesaig TIS TDI Over voltage category lt Iv x ttt x tt t gt Nominal voltage of power supply 400V 400V 230V l 230V l 100V i Impulse dielectric strength 6kV 4kV 2 5kV 500V 1 2 50us Isolating transformer OD Fig 1 Example of over voltage category 1 Over voltage category is the classification which categorizes the power distribution system by the required impulse withstand level caused by such as a lightning Categories are defined from IV to in order of impulse voltage level as shown in Fig 1 F3SX is designed for over voltage category II based on EN50178 Therefore do not connect F3SX directly to the power distribution system whose over voltage category is Ill or over In general over voltage category II is the power distribution system that is insulated and stepped down voltage level with more than two isolating transformers from the public power distribution system See IEC60664 1 EN50178 for details of the over voltage category F3SX User s Manual 13 14 Introduction Isolating transformers The isolating transformer that is used to isolate between over voltage category Ill and Il such as TR1 of Fig 2 should conform to IEC60742 and the insulation between first input and secondary output should satisfy at least basic insulation of over voltage category Ill One side of a secondary output of the isolating transformer should be grounded for the protection i
35. Reset input OFF I ON Safety output OFF ast External device conditions can be monitored by inputting the standby signal from the AS3 terminal to the SSC terminal E A through the PLC RUN contact etc uec lf not used directly connect SSC terminal with 24V DC input terminal A1 terminal UA Model F3SX N M1R Manual reset p 2 38 Do not use the auxiliary input terminals start command input for connection with a safety input device for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Apply neither of a voltage exceeding the rated nor an AC power supply across the auxiliary input terminals start command inputs S Doing either of these may cause breakdown of device and or danger such as an electric shock F3SX 2 20 User s Manual Chapter 2 Specifications of Main Module Auxiliary solid state outputs AS1 AS2 AS3 terminals By using the auxiliary solid state outputs monitoring from the external controller is enabled Each of the auxiliary solid state outputs is allocated to the functions shown in the following table at the time of fac tory shipment Type AS1 terminal AS2 terminal AS3 terminal N module Instant breaking auxiliary output synchronous Information trigger Standby output E module Safety output monitor synchronous Ready output Standby output
36. T1 Ti from OFF to ON T1s Monitoring time threshold value ocKing out when TURIS Tis Safety output when changing T2m Feedback time Locki hen T2 T2 from ON to OFF T2s Monitoring time threshold value 2 9 out when Tamis Tas n the case that ON delay time is set manual reset mode Example of uses Inputting NC contact signal of the external device in connection with the R1 module to the FB terminal for the feedback signal ON Input device OFF I ON l Reset input OFF I ON Safety output ON delay time OFF l I I I ON I Feedback input OFF T T T3m 14m ER T3s 1 14s hat gt Pe Safety output when changing T3m Feedback time from OFF to ON T3s Monitoring time threshold value Pocking CUE when Tam e Tas Safety output when changing T4m Feedback time from ON to OFF T4s Monitoring time threshold value Locking eat when T4m gt T4s F3SX User s Manual 2 13 z 1e1deu2 e npo y uien jo suonounJ 2 14 Chapter 2 Specifications of Main Module n the case that OFF delay time is set manual reset mode Example of uses Inputting NC contact signal of the external device in connection with the R2 module to the FB terminal for the feedback signal ON Input device OFF ON Reset input OFF l I I I ON Safety output OFF delay time OFF ON l Feedback input OFF l 1 1 l l l l l
37. be taken into consideration Calculation example gt In this example a safety mat is used for a machine with measured maximum response time of 0 485 seconds Here t1 is assumed as 25ms From the expression above T t1 t2 25ms 485ms 510ms 0 510s S 1600 x 0 510 1200mm 816 1200mm 2016mm Thus safety mat must be installed up to 2016mm from a source of danger Note 1 Design and installation of safety mat system with safety distance must comply to the product s specifica tion Note 2 Take undetectable areas of a safety mat into consideration such as external frame and corners i Iz o gei e A einpojy 1nduj yew Ajayes B Number of connections To connect more than 1 mat to 1 connection area total capacity of mats and connection cable must be maximum capacity of controller inputs or less Mat connection cable length must be 100m or less Capacity for reference Mat capacity 1nF per square foot Mat connection cable AWG16 50pF per foot Maximum capacity of controller inputs 0 09uF NWARNING Mat must be installed on a flat floor F3SX User s Manual 4 5 i gt D kei A ejnpoy 1nduj ureun 14517 4 6 Chapter 4 Specifications of Input Module Light Curtain Input Module This module L2 module is the input module for safety light curtain MA The F3SX can supply electric power to a maximum of 4 sets of model F3SN F3SH F3SJ If more than the ab
38. frequency the residual allowance in the life duration can be estimated ww When communication cable is always connected fix the cable with a clamp so as to make it unstressed and e prevent from dropout CHECK NWARNING Do not use the F3SX s communication functions with a host computer for the purpose of configuring a safety related system S Doing so may cause serious danger if any trouble occurs with the wiring or programming of the host computer F3SX User s Manual 2 27 z je1deu2 uonoeuuo2 2 28 Chapter 2 Specifications of Main Module Connection Wiring must be done while the power is turned OFF either for F3SX or the devices connected with it Doing it with the power ON may cause an electric shock and external devices in connection with this product may behave in an unexpected way Ensure that the connections are made properly at the input and output terminals Failure to ensure this may cause an electric shock or damage the safety functions Q The reset switch must be installed in a place where the entire dangerous zone can be viewed and in a way that the switch cannot be operated from the dangerous zone NCAUTION The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification organization is recommended Wiring for reset inputs Interlock funct
39. is no reverse connection with regard to the power supply The power supply unit is for the 24V DC power complying with the EMC Directive Low Voltage Directive and the output conservation specifications In case that stranded wire is used the processing of the wire end has been made by using a proper bar terminal complying with DIN46228 4 standard and the matching crimping tool Double or reinforced insulation is provided between the 24V DC circuit of input output and the output and other parts on which the dangerous voltage should be applied 9 1e deu Wiring is separated between the safety channels and other channels Output line is not short circuited to 24V DC No load is short circuited to 24V DC Bui pue uonej eisu 40 1Sr1 49949 F3SX User s Manual 6 29 Chapter 6 Appendix Maintenance Services and Inspection The following describes maintenance services and inspection NWARNING For the inspection and or maintenance of the F3SX a Responsible Person must confirm that the work has been properly performed Q As a safety measure enter and keep the inspection results in the records The person who is familiar with F3SX and the application system should perform an inspection When the system is used and operated by persons different from those who designed and installed it ensure that the users and operators are provided with thorough training regarding the maintenance services a
40. may become unable to open close for a small load Note 6 To connect more than 1 mat to 1 connection area 1 Total capacity of mats and connection cable must be maximum capacity of controller inputs or less 2 Mat connection cable length must be 100m or less 3 Capacity for reference Mat capacity 1nF per square foot e Mat connection cable AWG16 50pF per foot e Maximum capacity of controller inputs 0 09uF n F3SX 1 12 User s Manual Chapter 1 Outline Dimensional Drawings B Model F3SX Width 9 o o 22 5 3 Model Width mm EM1 45 S E M1M1 M1D1 L2M1 67 5 I l T oor 3 D E M1R N M1R 90 9 2 D g 5 E Q o y i f f j 113 D Unit mm The number of slots indicates the width occupied by each module Main module N E 1 slot Input module L2 M1 D1 1 slot Relay output module R R1 R2 2 slots F3SX User s Manual 1 13 Chapter 1 Outline MEMO I gt D kei s6ulmeig Jeuoisueuig F3SX 1 14 User s Manual Chapter 2 Specifications of Main Module z saydeyo o o Main Modu
41. more d GE both above and beneath e e i 35mm DIN rail 5 End plate End plate i Eo Model PFP M Model PFP M 2g Wiring duct Wiring duct 60mm max Unit mm Use within the rated extent regarding the circumstances in the control panel Items Ambient temperature Rating Operating 10 to 50 C no freezing or condensation Ambient humidity 35 to 85 RH no freezing or condensation Vibration resistance 10 to 55Hz double amplitude of 0 7mm each in X Y and Z direction 20 sweeps with power on Shock resistance 100m s each in X Y and Z direction 1000 times with power on F3SX User s Manual Chapter 5 Installation and Wiring Placing to DIN rail B Placement 1 Hang the upper hook on the rail 2 Push the main body until the lower hook is locked B Displacement i Iz me e i52 1 Insert the edge of a flat blade screw driver in the slot of the hook uonejeisu 2 Draw the hook downward Pull the main body forward to remove it from the rail 4 Hold the main body upward F3SX User s Manual 5 5 Chapter 5 Installation and Wiring Wiring NWARNING Wiring must be done while the power is turned OFF either for F3SX or the devices connected with it Doing it with the power ON may cause an electric shock And external devices in connection with this o product may behave in an unexpected way
42. must be maximum capacity of controller inputs or less 2 Mat connection cable length must be 100m or less 3 Capacity for reference Mat capacity 1nF per square foot Mat connection cable AWG16 50pF per foot Maximum capacity of controller inputs 0 09uF F3SX User s Manual 1 9 Chapter 1 Outline F3SX E M1D1 Emergency stop input Reset input ON 15to24VDC 10 Input OFF Open or 0 to 5V DC Feedback input Internal impedance Approximately 5kQ Auxiliary input PNP transistor output Load current 300mA max resistive load inductive load Note 1 Residual voltage for ON 2V max Note 2 I Iz 5 o o E Safety output Residual voltage for OFF 0 1V max DC solid Leakage current for OFF 0 1mA max state output Permissible capacity load 1 uF max Allowable wiring resistance between output terminal and load 4 O max PNP transistor output Auxiliary s lldstate output Load current 25mA max Residual voltage 2V max Note 2 Category Performance Level PL EN 18013849 1 2008 Performance Level PL d category 3 onsuojoejeu Duney Safety integrity level IEC61508 SIL3 Raed cuneni 450mA or less except current consumption for the connected input output devices DC solid state safety output Response SS1 SS2 terminal ON OFF 25 ms or less time Safety output monitor OFF gt ON 105 ms or less AS1 terminal Weight
43. power supply Model S82K 50W 90W type manufactured by OMRON Corporation This model is UL listing certified UL508 Class 2 and is compliant with CE marking EMC Low Voltage Directive 2 Circuits with a Class 2 power supply pursuant to UL1310 or with the power source supplied by a Class 2 transformer pursuant to UL 1585 F3SX User s Manual o Iz me e oa uonejeisu 5 3 g Je1deu2 uornejeisu 5 4 Chapter 5 Installation and Wiring Placing into control board NCAUTION Use end plate Model PFP M sold separately to fix F3SX on the DIN rail where necessary If the DIN rail is too short for the width of F3SX the product may drop out of the rail by vibration Q Use DIN rail 35mm wide for placing the main body into the control board Locate the wiring duct and main body on an appropriate position so that they cause no trouble to occur with placement displacement of the unit connection disconnection of the connectors or heat release of the unit Use of the wiring duct of 60mm high or less is recommended Allow for 5mm or more on both sides of the module and 50mm or more above and beneath Wiring duct Wiring duct Somia X Space in 5mm or more to the next module z 2 ERE End plate EIE Model PFP M Allow a space of 50mm or
44. shown below EN2 Red id output OFF Residual ON delay time is 20 seconds or more 1Hz cycle Residual ON delay time is 10 seconds or more 2Hz cycle Residual ON delay time is 5 seconds or more 3Hz cycle Residual ON delay time is less than 5 seconds 4Hz cycle B Output terminal Terminal No Functions 11 12 Auxiliary relay output NC ON delay output Relay output 23 24 Safety relay output NO ON delay output 33 34 Safety relay output NO ON delay output Internal schematic diagram F3SX User s Manual ndino Aejap NO eijnpojy 1ndino Aejay jo suoneoyioeds FeCl 3 3 Chapter 3 Specifications of Output Module Specifications of Relay Output Module OFF delay output This module R2 module is the relay output module with OFF delay output Each name and functions Output terminal LED Use this area to write the data for the delay time set A by the function set up software for model F3SX cHecx Model F3SX CDLILILI sold separately Output terminal ndino Aejap 440 eijnpojy 1ndino ejeu jo suoneouioeds WEEE E LED Indication Color Name Functions Lights up when safety relay output is ON During the OFF delay operation it flashes in the cycles shown below EN3 Green Safety relay output ON Residual OFF delay time is 20 seconds or more 1Hz cycle in
45. subject to change 2015 Omron Electronics LLC Printed in U S A Printed on recycled paper amp
46. switch is not used directly connect T11 terminal with T12 terminal and the T21 terminal with the T22 terminal respectively Note 2 In the case that the feedback input is not used refer to Feedback input FB terminal UA Feedback input FB terminal p 2 12 Note 3 By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the function settings of auxiliary solid state output at the AS1 AS2 and ASS terminals and external indicator output can be changed For the details confirm with HELP of Model F3SX CDLILILI Note 4 In the case that the start command input is not used connect SSC terminal with the 24V DC input terminal A1 terminal directly Note 5 In the case that the external indicator is not used connect a resistor 1 4W 4 7KQ between the EL1 terminal and the EL2 terminal NWARNING The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices F3SX User s Manual 2 3 Chapter 2 Specifications of Main Module Internal schematic diagram QUAS RD OOS Control circuit 24V DC 24V DC EM ov z 1e1deu2 jndino 10 291pu eUs9 Xy YUM e npojy ule F3SX 2 4 User s Manual Chapter 2 Specifications of Main Module Main Module
47. text Main body of command ETX Code to indicate the end of text 0x03 BCC Block check character Stores BCC computation results raging from Node No to ETX BCC computation BCC Block check character calculates exclusive OR of the values for each 1byte from the node No to ETX and set the results at BCC Node No Sub address FINS mini command text BCC 0x30 0x30 0x30 0x30 0x30 0x30 0x36 0x30 0x31 0x03 0x34 z indicates XOR Exclusive OR computation F3SX User s Manual E Pac frame Node No Chapter 6 Appendix Sub address End code FINS mini response text 1byte ibyte Data name Description STX Code to indicate the top of communication frame This code is set for the top byte of 0x02 00 is attached Node No If you specified the machine number by using the function set up software for model F3SX Model F3SX CDLILILI sold separately the specified number will be attached Sub address 00 is attached End code Returns executed results against a command frame FINS mini response text Main body of response ETX Code to indicate the end of text 0x03 BCC Block check character Stores BCC computation results raging from Node No to ETX End code of a response is as follows Priority of End code Name Error kou M dod detection 00 Normal end The case that command proc
48. the latest feedback monitor time measurements e Command stx CompoWayiF mre sre Tyres Address Numberof Etx Bec header Code elements 0x02 00000 02 01 4005 0000 8002 0x03 e Response 9 o Spo PONE Mre sro Response typecode Address Number of Data ETX BCC header code elements n4 0x02 000000 02 01 0000 4005 0000 8002 001A 0x03 O The read data is 001A 26 ms 3 3 c 2 Reading out the last 3 feedback monitor time measurements a 5 e Command 5 Number a Way F srx COMPoWayF MRC SRC Typecode Address of ele ETX BCC E header o ments E 0x02 00000 02 01 4005 0000 8006 0x03 2 e Response stx COMPOWaw F ame sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4005 0000 8006 ear 0x03 The read data is 001A00150017 Latest measurements is 26 ms measurements 2 times before the lat est is 21 ms and 3 measurements before the latest is 23 ms 3 Reading out the feedback monitor time measurement 7 times before the latest e Command Way F N f srx CompoWaylF MRC SRC Typecode Address umberof ETX BCC header elements 0x02 00000 o2 01 4005 0006 8002 0x03 F3SX User s Manual 6 17 Chapter 6 Appendix e Response srx COMPoWay F mre sro Response Typecode Address Numb
49. 01 The error logs 2 time before the latest 0002 The error logs 3 time before the latest e e e e 0009 The error logs 10 time before the latest Example of command 1 Reading out the latest error log e Command f srx COMPoWayiF MRC SRC Typecode Address Numberof Etx Bce header elements 0x02 00000 02 01 4009 0000 8006 0x03 e Response stx CONN Mre sro Response eG Address Number of Data ETX BCC header code elements 0x02 000000 02 O1 0000 4009 0000 8006 sic nid 0x03 The read data is 230100105A3B Error code 2301 Short circuiting or mis wiring around emergency stop input the energizing time is 1071675 minutes 2 Reading out the 2 last error log data e Command stx Veo E MRC SRC Typecode Address Numberof Eme Bcc header elements 0x02 00000 02 01 4009 0000 800C 0x03 e Response Spe COMPoWaw F Mre sro Response Typecode Address Number of Data ETX BCC header code elements 2301000105 0x02 000000 02 01 0000 4009 0000 800C 06390300009 0x03 2A3 the read data is 2301000105063903000092A3 The latest error code 2301 Short circuiting or mis wiring around emergency stop input the energizing time is 66822 minutes 2 error codes before the latest 3903 Wire break or error in external indicator the energizing time is 37539 minutes F3SX Use
50. 13 seconds 13 seconds p ON or shorter or shorter g Reset input M OFF Tn c 1 a Instant breaking ON auxiliary output e OFF o 9 S a NWARNING a The instant breaking auxiliary output is not a safety output Do not use it for the purpose of o configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices B Safety output monitor AS1 terminal E module Monitors the DC solid state safety output or safety output of the relay output module al po By using the function set up software for model F3SX Model F3SX CDLILILI sold separately it can be made S synchronous reverse to the following outputs For the details confirm with HELP of Model F3SX CDLILILI a 1 DC solid state safety output of E module 2 R module 3 R1 module ON delay 4 R2 module OFF delay Operation chart Safety output nl nnl Safety output monitor NWARNING safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Safety output monitor is not the safety output Do not use it for the purpose of configuring a F3SX 2 22 User s Manual Chapter 2 Specifications of Main Module B Information trigger AS2 terminal N module The output turns ON when the main body is in either of the following states This trigger si
51. 2 Magnetic contactor M 3 phase motor E1 24V DC power source Model S82K External indicator Filament type indicator When any external indicat or is not used connect a resistor 1 4W 4 7kQ Note 1 Example of wiring above corresponds to the Category 3 Note 2 Example of wiring above corresponds to the Stop Category EN60204 1 0 F3SX 2 38 User s Manual Chapter 2 Specifications of Main Module Operation chart ON Power OFF Emergency stop ON switch OFF ON i2 z g me O N Reset input Bo E Eee E HH oo OFF o i o ON 3 OFF i zi EI 3 ON l OFF z NW E S I Lighting up Ll External indicator Lighting out I l I 1 I P ie i a oe oe KM1 KM2 NC contact OFF I 5s NN po G KM1 KM2 NO contact OFF 7 Bt NN d F3SX User s Manual 2 39 z 1e1deu2 uonoeuuo2 2 40 Chapter 2 Specifications of Main Module MEMO F3SX User s Manual Chapter 3 Specifications of Output Module Specifications of Relay Output Module Each name and functions Internal schematic diagram Specifications of Relay Output Module ON delay output Each name and functions Internal schematic diagram Specifications of Relay Output Module OFF delay output Each name and functions Internal schematic diagram Operation chart 3 2 3 2 3 2 3 3 3 3 3 4 3 4 3 4 3 5 F3SX User s Manual einpojy 1ndino Jo suoneoyioeds IX
52. 2 module Note 2 ON Input device OFF le 3 seconds or shorter l l l ON l Reset input i OFF ON Safety output OFF OFF delay In the manual reset mode The safety output turns OFF when the OFF delay time elapsed after the input device turns OFF F3SX User s Manual 3 5 Chapter 3 Specifications of Output Module Note 1 The ON delay time can be set to the R1 module 23 24 terminals 33 34 terminals The ON delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The ON delay time is set to 0 seconds at the factory shipment Note 2 The OFF delay time can be set to the R2 module 23 24 terminals 33 34 terminals The OFF delay time can be set to the time in the range from 0 1 to 600 seconds with the function set up software for model F3SX Model F3SX CDLILILI sold separately For the details confirm with HELP of Model F3SX CDLILILI The OFF delay time is set to 0 seconds NON delay Instant breaking at the factory shipment NWARNING Never use with a load in excess of the trip capacity contact voltage contact current Doing so may damage the output circuit and cutoff may not be possible S With regard to the relay output install a fuse in series with the output contacts I Contacts protection for safety relay outputs p 14
53. 47 5 m Door interlock switch 1 Also use the parts having been approved by the certification body Use the D x door interlock switch satisfying the required safety category Use the switch compatible with the load of small current 24V DC 5mA Safety mat Use Miller Edge Model ME151 4 ME151Y 4 manufactured Safety light curtain Use OMRON Model F3SN F3SH F3SJ series manufactured Relay Use those with forcibly guided linked contacts or those conforming to Electromagnetic breaker EN50205 If connecting the NC contact of an electromagnetic breaker without the forcibly guided linked contacts to the feedback reset input line inability in declinator contact of such electromagnetic breaker cannot be found out Use those having been approved by the certification body The feedback contacts should be compatible with the load of small current 24V DC 5mA Other control devices Use upon confirming that each of those satisfies the required safety category F3SX User s Manual 1 3 I Iz 5 c o E uoneanBiyuo e npory 1 4 Chapter 1 Outline Module Configuration F3SX main body consists of multiple module The module is categorized in three types below 1 Main Module Number Module name 1 Main Module E N 3 Input Module 2 Relay Output Module Description One module is installed in a product for entire controlling on the controller Can be connected to an emerg
54. 6 Each name and functions 4 6 Wiring diagram 4 8 Safety Door Switch Input Module 4 11 Each name and functions 4 11 Wiring diagram 4 12 Connection of Input Devices 4 13 Chapter5 Installation and Wiring 5 1 Installation 5 2 Placing into control board 5 4 Placing to DIN rail 5 5 Wiring 5 6 Connection between main body and terminal block 5 6 Processing of wire end 5 7 Connecting bar terminal to terminal block connector 5 9 Chapter 6 Appendix 6 1 F3SX 18 User s Manual Accessories sold separately Safety light curtain connection cable Accessories for function set up software for model F3SX Recommended materials and tools Communication Reference Outline of communication functions Communication procedure of CompoWay F Command reference Troubleshooting Error code and measures to be taken Error indications and measures to be taken Check List for Installation and Wiring Maintenance Services and Inspection Precautions concerning trial operation after changing function setup Routine inspection Biannual inspection Quoted Standards Introduction 6 25 6 25 6 27 6 29 6 30 6 30 6 33 6 33 6 34 F3SX User s Manual 19 Introduction F3SX 20 User s Manual Chapter 1 Outline Features of F3SX Module Configuration Product Lineup Meanings of model type Rating Characteristic Dimensional Drawings 1 2 1 4 1 5 1 5 1 6 1 13 F3SX User s Manual 19 deu2 euiino 1 1 Chapter 1 Outline
55. Approximately 0 4kg main body only External shape 3 slots 67 5 W x 111 H x 113 D Emergency stop switch common to Ch 1 and Ch 2 Connectable input devices Safety mat 2 connection area Note 3 Safety door switch common to Ch 1 and Ch 2 2sets Note 1 Insert a surge absorber such as diode in parallel to the inductive load Note 2 Not including voltage drops in the extended wire Note 3 To connect more than 1 mat to 1 connection area 1 Total capacity of mats and connection cable must be maximum capacity of controller inputs or less 2 Mat connection cable length must be 100m or less 3 Capacity for reference Mat capacity 1nF per square foot Mat connection cable AWG16 50pF per foot Maximum capacity of controller inputs 0 09uF F3SX 1 10 User s Manual Chapter 1 Outline F3SX E M1H Emergency stop input ON 15to 24V DC 1096 Reset input Input 2 OFF Open or 0 to 5V DC Feedback input Internal impedance Approximately 5kQ Auxiliary input PNP transistor output Load current 300mA max resistive load inductive load Note 1 Residual voltage for ON 2V max Note 2 daydeyo 3 Safety output Residual voltage for OFF 0 1V max D DC solid Leakage current for OFF 0 1mA max state output Permissible capacity load 1 uF max a Allowable wiring resistance between output terminal and load 4 Q max o PNP transistor outpu
56. Door Switch Input Module This module D1 module is the contact type input device input module for use with safety door switch etc Each name and functions Input output terminal LED Input output terminal Safety door switch etc Safety door switch etc Boo po D1 ae 31h Safety door switch etc Safety door switch etc Connect with safety door switch safety limit switch or the like of contact type CHECK E LED Indication Color Name Functions Lights up or flashes when Terminal 5 or Terminal 7 input error occurs i inal i ERI Red Error indicator Light up Not synchronized between two termina inputs l 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit Lights up or flashes when Terminal 12 or Terminal 10 input error occurs ER Bad ror indicator Light up Not synchronized between two terminal inputs l 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit Terminal 5 input D1 G see ay Lights up for Terminal 5 input Pad indicator d p P D2 Green Terminal put Lights up for Terminal 7 input indicator D3 Green Jenni conn Lights up for Terminal 12 input indicator D4 Green Terminal tempai Lights up for Termina
57. F State Ready output In lock out state OFF Emergency stop switch connected to the main module is pressed OFF When either of the input devices are OFF OFF NWARNING The Ready output is not the safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Operation chart The following diagnosis timing is an example ON Power OFF l l Feedback Normal input signal Error l Input diagnosis Input device Error i l l A i ON l l Input device l OFF l l l ON Emergency stop i switch OFF l l l l l ba LL ON i Ready output OFF i 5 seconds max l l 4 FE Ia a Condition 1 Condition 2 Condition 3 i Condition 4 Condition 1 The CPU of F3SX is initialized after the power is turned ON and if both of the feedback input signal and input diagnosis results are normal the Ready output turns ON Condition 2 When the input device turns OFF the Ready output turns OFF Condition 3 When the emergency stop switch is pressed OFF state the Ready output turns OFF Condition 4 When F3SX becomes in the lock out state the Ready output becomes OFF The above operation chart shows an example in which the lock out state has been
58. F3SH F3Su is connected to the L1 module or L2 module an F3SX can supply power source to one set of Model F3SN F3SH F3SJ through one connection terminal or up to 4 sets of Model F3SN F3SH F3SJ through all of the connection terminals Therefore for supplying to sets of Model F3SN F3SH F3SJ in series or to 5 or more sets of Model F3SN F3SX through the multiple connection terminals an external power source is required as illustrated below Nonconformity to the stipulated wiring may cause a trouble How to change wiring 1 Connect 24V DC line brown of the Model F3SN F3SH F3SJ to 24V DC of the external power source 2 Connect OV line blue of the Model F3SN F3SH F3Su to OV of the external power source Notice Use the power source identical to that of F3SX for supplying to the Model F3SN F3SH F3SJ Be careful about the total current consumption power capacity It is not possible to use Model F3SN Model F3SH and Model F3SJ in serial connection Model F3SN F3SH F3SJ A Emitter Receiver fo UL ll J F39 JCOA L H F39 JCHIA D Emitter cable Receiver cable e al 3m ER o ox o 3 0 a z S3 5 o 9g a amp EN oo 9 ES g AUS S F e amp E module or N module L1 or L2 module Example of the wiring where Model F3SN F3SH F3SJ is connected to either of the terminals 1 through 8 of the L2 module F3SX User s Manual Chapter 4 Specifications of Input Module Safety
59. N switching frequency F3SX has switched 4008 Readout of error code Reading error code in lock out state 4009 Readout of error log Reading past error logs Error code and the relevant energizing time at the time of occurrence Regarding the emergency stop input section of the main module 4010 Readout o output synchronized the time length from when one part turns ON till the other turns ON monitor time main module is read out Y T i Readout el input synchronized Regarding the safety input section of input module the time length 4011 4014 monitor time Input module f from when one side turns ON till the other turns ON is read out Terminals 1 to 8 Readout of input synchronized 4021 4024 monitor time Input module Regarding the safety input section of input module the time length Terminals 9 to 16 from when one side turns ON till the other turns ON is read out Readout of feedback monitor time measurements Safety output ONOFF Items Error Error Reading the time length from when safety output turns OFF until feedback input turns ON Type code 4004 Number of data Readout start 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Contents of data address 0000 Latest feedback monitor time measurements 0001 The feedback monitor time measurements 2 times before the latest 0002 The feedback monitor time measure
60. N OFF 25 ms or less P Safety output monitor OFF gt ON 105 ms or less AS1 terminal Weight Approximately 0 3kg main body only External shape 2 slots 45 W x 111 H x 113 D Emergency stop switch common to Ch 1 and Ch 2 C nnectableinp t devices Safety mat 2 connection area Note 3 Note 1 Insert a surge absorber such as diode in parallel to the inductive load Note 2 Not including voltage drops in the extended wire Note 3 To connect more than 1 mat to 1 connection area 1 Total capacity of mats and connection cable must be maximum capacity of controller inputs or less 2 Mat connection cable length must be 100m or less 3 Capacity for reference Mat capacity 1nF per square foot Mat connection cable AWG16 50pF per foot Maximum capacity of controller inputs 0 09uF F3SX User s Manual 1 7 Chapter 1 Outline F3SX E M1M1 Emergency stop input Reset input ON 15 to 24V DC 10 Input OFF Open or 0 to 5V DC Feedback input Internal impedance Approximately 5KQ Auxiliary input PNP transistor output Load current 300mA max resistive load inductive load Note 1 Residual voltage for ON 2V max Note 2 I gt D kei Safety output Residual voltage for OFF 0 1V max DC solid Leakage current for OFF 0 1mA max state output Permissible capacity load 1 uF max Allowable wiring resistance between output terminal and load 4 O max
61. OMRON User s Manual ENLI 00000000 Safety Controller J224l E 01 Original instructions Introduction Thank you for purchasing the F3SX Series Safety Controller hereinafter referred to as the F3SX This is the instruction Manual describing the use of F3SX Always heed the following points when using the F3SX Besure to have F3SX be handled by a Responsible Person who is well aware of and familiar with the machine to be installed The term Responsible Person used in this Instruction Manual means the person qualified authorized and responsible to secure safety in each process of the design installation operation maintenance services and disposition of the machine t is assumed that F3SX will be used properly according to the installation environment performance and function of the machine Responsible Person should conduct risk assessment on the machine and determine the suitability of this product before installation Read this Manual thoroughly to understand and make good use of the descriptions before installing and operating the product Keep this Manual at the place where the operator can refer to whenever necessary Precautions in using the Product Be sure to read it thoroughly Outline Specifications of Main Module Specifications of Output Module Specifications of Input Module Installation and Wiring Appendix CECCI Ff guajdeyg BEIC B3 2 0 rA I2 re L41e deu9 fuononpoa
62. R Relay output module DPST NO SPST NC NON delay output Instant breaking delay time unable to be set R1 Relay output module DPST NO SPST NC ON delay output R2 Relay output module DPST NO SPST NC OFF delay output F3SX User s Manual 1 5 I Iz 5 o o E onsuojoejeu Dunegy 1 6 Chapter 1 Outline Rating Characteristic E General specifications F3SX Items Rating Characteristic Category Performance Level PL EN ISO13849 1 2008 Performance Level PL d category 3 Safety integrity level IEC61508 SIL3 Note 1 Rated supply voltage 24V DC 10 ripple p p 10 max Startup time 5 seconds max Protection for control circuit Output short circuiting protection and power supply reverse polarity protection Note 2 Over voltage category IEC60664 1 Insulation resistance Between all lead wires and outer case 100MO or more by 500V DC megger Dielectric strength Between all lead wires and outer case 2200V AC 50 60Hz for 1 min Ambient temperature Operating 10 to 50 C no freezing or condensation Storage 30 to 70 C no freezing or condensation Ambient humidity Operating and storage 35 to 8596 RH each no freezing or condensation Vibration resistance 10 to 55Hz double amplitude of 0 7mm each in X Y and Z direction 20 sweeps with power on Shock resistance 100m s each in X Y and Z dir
63. Readout start The read start address is attached address Number of elements The read number of elements is attached Readout data The data of readout parameter is attached Access size of the data is byte F3SX 6 1 4 User s Manual Response code Chapter 6 Appendix Parameter type listing Response code Error name Description 1001 Excess command length The command is too long 1002 Short of command length The command is too short 1101 Area type error Wrong parameter type 1104 Error outside of end The specified end address Start address plus number of elements exceeds address range processing range 1100 Parameter error Wrong parameter setting Type address number of elements 2203 Operation error Designated operation is not executed 0000 Normal end Parameter type code Command name Readout of feedback monitor Error Reading the time length from when safety output turns OFF until 4004 time measurements Safety output ON OFF feedback input turns ON n Readout of feedbacr monitor Reading the time length from when safety output turns ON until 4005 time measurements feedback input turns OFF Safety output OFF gt ON p i 4006 Readout of energizing Reading the accumulated time length that F3SX power has been time ON a Readout of number of output Reading accumulated number of frequency that safety output of 4007 N
64. The feedback time monitoring function can be nullified by using the function set up software for model F3SX Model F3SX CDLILILI sold separately When the feedback time monitoring function is nullified the function does not work at the time when the safety output switches either from OFF to ON or from ON to OFF In this case the feedback input monitor of the auxiliary output does not function F3SX User s Manual Chapter 2 Specifications of Main Module B Wiring example for the case that the feedback time monitoring function cannot be used Although the R1 R2 module delay time is 600sec 10 minutes at maximum the feedback time monitoring thresh old value which can be set by using the function set up software for model F3SX Model F3SX CDOOO sold sep arately ranges from 10ms to 59990ms approximately 1 minute Therefore if the delay time exceeds the threshold time make the settings and wiring in the following procedures 1 Nullify the feedback time monitoring function by using the function set up software for model F3SX 2 Make wiring referring to the wiring example below Model No for reference i I D o e E N Feedback loop d E r t Relay output module a KM R R1 R2 module zi l gt Ed KM2 24V DC Fuse S are f aN 44 2 m 0 89 3 _ Oa E 3 Manual reset mode T A 24V DC Main module G T N E module KM NA KR EXC
65. a DC power supply or AC power supply exceeding the rated voltage Also do not make reverse connection for the polarity of power supply Doing either of these may cause breakdown of device and or danger such as an electric shock Do not use the F3SX s communication functions for the purpose of configuring a safety related system Doing so may cause serious danger if any trouble occurs with the wiring or programming of the host computer OO 00 F3SX User s Manual NWARNING Do not use the auxiliary input terminals start command input for connection with a safety input device for the purpose of configuring a safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices Introduction Apply neither of a voltage exceeding the rated nor an AC power supply across the auxiliary input terminals start command inputs Doing either of these may cause breakdown of device and or danger such as an electric shock The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices The external indicator output is not a safety output Do not use it for the purpose other than indication DC solid state safety output Do not short circuit the output lines to the 24V
66. above corresponds to the Stop Category EN60204 1 0 F3SX User s Manual Chapter 2 Specifications of Main Module Operation chart ON Power OFF Emergency stop switch OFF 9 P3 ON Reset input N OFF i a ON 2 OFF ce S I l i ON OFF DC solid state ON safety output S1 SS2 OFF F3SX User s Manual 2 31 z 1e1deu2 uonoeuuo2 2 32 Chapter 2 Specifications of Main Module B Model F3SX E L2M1 Manual reset Example of wiring Example without safety light curtain Model F3SN F3SH F3SJ connected Example with neither safety Mat connected Main Module 22 24V DC D E1 aU adc C00 Qo Gs Control circuit gt 24V DC El 24V DC ov 9 699495 69 59 E1 24V DC E 3 Fuses L2 Module SLC1 Emitter Model F3SN A RAN F3SH F3SJ s s Model F39 JCOA L 7 emitter cable A m Model F39 JC DA D receiver cable RS 485 A gray Z S RS 485 B pink e A TN Uu sS 8 8 8 5 8 8 3 S8 5 9 s 88 S 5 2 gt 2 z al al 358 EE 0 8 22 E z 3 58 BKS g 2 ej 8 gS BIE 3 E B 8 8 amp o EG olo o M1 Module posses s Mat or o L Model ME151 4 i ME151Y 4 i l i
67. aimed Warranties a Exclusive Warranty Omron s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron or such other period expressed in writing by Omron Omron disclaims all other warranties express or implied b Limitations OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED ABOUT NON INFRINGEMENT MERCHANTABIL 14 15 16 17 18 ITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or oth erwise of any intellectual property right c Buyer Remedy Omron s sole obli gation hereunder shall be at Omron s election to i replace in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof the non complying Product ii repair the non complying Product or iii repay or credit Buyer an amount equal to the purchase price of the non complying Product provided that in no event shall Omron be responsi ble for warranty repair indemnity or any other claims or expenses regarding the Products unless Omron s analysis confirms that the Products were prop erly handled stored instal
68. ain body and terminal block Processing of wire end Connecting bar terminal to terminal block connector F3SX User s Manual S saydeyo Bun m pue uonejeisu 5 1 EST STR uornejeisu 5 2 Chapter 5 Installation and Wiring Installation Do not operate the F3SX controller in a hazardous environment such as an environment that contains flammable or explosive gas Doing so may cause fire or explosion by electric arc generated in the internal relays or externally connected electromagnetic switches A Responsible Person who is well aware of and familiar with the machine must implement the installation of the F3SX and confirmation thereafter And the users must have thorough understanding about the relevant installation requirements safe distances control devices and the functions before starting operation For the inspection and or maintenance of the F3SX a Responsible Person must confirm that the work has been properly performed UA Maintenance Services and Inspection p 6 30 Use F3SX in an enclosure rated at least IP54 IEC60529 For ventilation allow for 5mm or more on both sides of the F3SX and 50mm or more above and beneath F3SX User s Manual Chapter 5 Installation and Wiring In order for F3SX to satisfy EN60204 1 IEC61496 1 and UL508 have the DC power unit comply with all of the following requirements Voltage within the rated 24V DC 10 Do not sh
69. al Indicator Output Each name and functions Internal schematic diagram Main Module with DC solid state Safety Output Each name and functions DC solid state safety outputs SS1 and SS2 terminals Internal schematic diagram Functions of Main Module Diagnosing and monitoring functions External indicator outputs EL1 and EL2 terminals N module DC solid state safety outputs SS1 and SS2 terminals E module Reset mode Feedback input FB terminal Start command input SSC terminal Auxiliary solid state outputs AS1 AS2 AS3 terminals Communication functions COM terminal Connection Wiring for reset inputs Wiring for emergency stop input Example of wiring and operation chart Introduction 1 2 1 15 1 17 1 6 1 13 2 2 2 2 2 4 2 5 2 5 2 7 2 7 2 8 2 8 2 9 2 9 2 10 2 12 2 20 2 21 2 26 2 28 2 28 2 29 2 30 F3SX User s Manual 17 Introduction Chapter 3 Specifications of Output Module 3 1 Specifications of Relay Output Module 3 2 Each name and functions 3 2 Internal schematic diagram 3 2 Specifications of Relay Output Module ON delay output 3 3 Each name and functions 3 3 Internal schematic diagram 3 3 Specifications of Relay Output Module OFF delay output 3 4 Each name and functions 3 4 Internal schematic diagram 3 4 Operation chart 3 5 Chapter 4 Specifications of Input Module 4 1 Safety Mat Input Module 4 2 Each name and functions 4 2 Wiring diagram 4 4 Light Curtain Input Module 4
70. are the power source with other devices or machines When the power source is shared by mulitiple devices consider margins for the total rated current Compliant with the EMC Directive for Industrial environments Double or reinforced insulation between the primary and secondary circuits Automatic recovery of over current protection characteristics voltage drop 20ms or over of the output hold time Satisfies the output characteristics requirements of a class 2 circuit or equivalent limited energy circuit as stipulated in UL508 Compliant with the laws and standards in relation to EMC and other electric device safety in the coun try or area where this unit is used Example EMC Directive and Low Voltage Directive in EU When using a commercialized switching regulator be sure to ground FG frame ground terminal If not grounded it may cause erroneous operations due to the switching noises o Remark The power supply must conform to the following requirement 1 or 2 regarding a secondary circuit in accordance with UL 508 to avoid a fire 1 With regard to the limited current and voltage circuit with power supplied by the isolated source such as the secondary winding of an isolating transformer the current is limited to 8A max including when short circuited Or a circuit protector to regulate the current such as a fuse is used and its rating should be 4 2A max at 24V DC power source Recommended
71. ation PW Green Power indicator Lights up while power is ON Lights up or flashes when an error occurs Lighting up No synchronization between emergency stop inputs 1 time flashing Short circuiting or mis wiring between emergency stop inputs 2 time flashing Trouble or mis wiring around emergency stop input circuit ER Red Error indicator 3 time flashing Mis wiring or break around Y1 Y2 or Y3 terminal 4 time flashing Trouble in external indicator or around the circuit for indicator output 5 time flashing Trouble or welding around safety relay output circuit 6 time flashing Error in feedback signals from an external devices Continuously flashing Affected by noises or trouble around the internal circuit of F3SX Lights up at the time of RS Green Reset input indicator Auto resetting Y3 terminal input is ON Manual resetting Y2 terminal input is ON LK Yellow Interlock indicator Lights up in interlock states T1 Green 112 input indicator Lights up when input is ON at T12 terminal T2 Green T22 input indicator Lights up when input is ON at T22 terminal Lights up when external indicator output is ON If you use the function set up software for model F3SX Model F3SX CDLILILI sold External indicator on Sod EL Green E Separately to set the parameter to enable the blinking function of the external indicator output ON indicator EM Dui lamp the indicator lamp will either stay illuminated or blink acco
72. ause deterioration in the safety performances Wiring must be done while the power is turned OFF either for F3SX or the devices connected with it Doing it with the power ON may cause an electric shock And external devices in connection with this product may behave in an unexpected way Ensure that the connections are made properly at the input and output terminals Failure to ensure this may cause an electric shock or damage the safety functions Ensure that sufficient attention is given so that shared causes of faults do not cause the redundant safety circuit to become ineffective Set up a protective structure around the applicable machines so that nobody can reach the hazardous area of the machines without passing through the detection zone If any works should be carried out in such hazardous area set the sensors that always detect whole or a part of human bodies Failure to do so causes the detection errors of human body and will lead to a serious injury Measure the maximum stop time with the actual machine configurations and periodically confirm that the stop time remains unchanged Never fail to secure the safety distances to the hazardous areas around the machine The reset switch must be installed in a place where the entire dangerous zone can be viewed and in a way that the switch cannot be operated from the dangerous zone In order to maintain the safety functions put the product in
73. ble to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons Consult with your OMRON representative at any time to confirm actual specifications of purchased product F3SX User s Manual Introduction DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions COPYRIGHT AND COPY PERMISSION This document shall not be copied for sales or promotions without permission Jonpoug eui Huisn ul suonnesaig TIS TDI This document is protected by copyright and is intended solely for use in conjunction with the product Please notify us before copying or reproducing this document in any manner for any other purpose If copying or transmitting this document to another please copy or transmit it in its entirety F3SX User s Manual 5
74. caused by a feedback input signal error The lock out may occur likewise by an input diagnosis error F3SX User s Manual Chapter 2 Specifications of Main Module E Standby output AS3 terminal When F3SX CPU has been initialized and the input and output have turned into normally controllable state the Standby signal is output It is irrelevant to the ON OFF state of the input device connected to the input module It can be used for a part of the preparation signal to the entire system operation When F3SX is in either of the following states Standby output turns OFF State Standby output In lock out state OFF 9 0 Emergency stop switch connected to the main module is pressed OFF E N NWARNING The Standby output is not the safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices ejnpo y uien jo suonouny Operation chart The following diagnosis timing is an example ON Power OFF i Feedback Normal input signal Error I l Input diagnosis l Input device Error i l l i Bn L T ON l l Input device l l OFF l l l l l Emergency stop Switch OFF l l l l l l ON i LLL Standby output OFF l T 5 seconds max i i FE H le a
75. cted Cross channel short circuiting Becomes in lock out state and outputs an error signal on error indicator After the power is TE re turned ON or the system reset is made and then the state has returned to normal the Error in internal circuit error is released Feedback time monitoring Error in external devices Error in indicator short circuiting Becomes in lock out state and outputs an error signal on error indicator After system reset or wire break is made and the state has returned to normal the error is released If the difference of cross channel timing exceeds the regulated range safety output turns OFF and outputs an error signal on error indicator The error will be released when the inputs are returned to OFF for the both channels Cross channel synchronous monitoring aur When F3SX detects an error the error indicator ER lights up or flashes to indicate details of the error Error indications and measures to be taken p 6 27 2 WM CHECK F3SX User s Manual Chapter 2 Specifications of Main Module External indicator outputs EL1 and EL2 terminals N module An external indicator can be connected With the diagnosis functions built in short circuiting or wire break of the connected external indicator can be detected When abnormality of the external indicator is detected the lock out will be activated The indicator operates as follows depending on the F3SX s
76. dicator Residual OFF delay time is 10 seconds or more 2Hz cycle Residual OFF delay time is 5 seconds or more 3Hz cycle Residual OFF delay time is less than 5 seconds 4Hz cycle EN3 Red rae BBIDUEOTF Lights up when safety relay output is OFF B Output terminal Terminal No Functions 11 12 Auxiliary relay output NC OFF delay output Relay output 23 24 Safety relay output NO OFF delay output 33 34 Safety relay output NO OFF delay output Internal schematic diagram 11 G 5 K1 Ll A e A T ORO F3SX 3 4 User s Manual Chapter 3 Specifications of Output Module Operation chart With R module ON Input device OFF l les 3 seconds or shorter ON Reset input OFF ON Safety output OFF In the manual reset mode The safety outputturns OFF immediately after the input device turns OFF And with all the input devices in the ON state the safety output turns ON immediately after the interlock reset is input With ON delay set out in R1 module Note 1 ON Input device OFF l bg i ke 3 seconds or shorter ON I Reset input OFF l l l I l ON l Safety output OFF m7 ON delay In the manual reset mode With all the input devices in the ON state the safety output turns ON when the ON delay time elapsed after the interlock reset is input andino Aejap 440 ajnpoy 1ndino Aejay jo suoneoyioeds WEEL With OFF delay set out in R
77. difference is 59990ms F3SX User s Manual Chapter 6 Appendix Readout of cross channel synchronous monitor time Input Module Terminals 1 to 8 gt Terminals 9 to 16 Items Error Error Regarding the safety input section of the input module terminals 1 to 8 the time length from when one side turns ON till the other turns ON is read out Type code 4011 4014 Data volume 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Items Error Error Regarding the safety input section of the input module terminals 9 to 16 the time length from when one side turns ON till the other turns ON is read out Type code 4021 4024 Data volume 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Readout start address Contents of data 0000 The latest measurements of cross channel synchronous monitor time at the safety input The data of measurements two times before the latest cross channel synchronous monitor time at the Regarding type code AUS safety input 0002 The data of measurements three times before the latest cross channel synchronous monitor time at the safety input e e e e 000F The data of measurements 16 times before the latest cross channel synchronous monitor time at the safety input Specify the safety switch safety input section to read out cross channel synchronous monitor time by the type code The lea
78. ection 1 000 times with power on Case materials Glass fiber reinforced polyamide 66 PA 66 FR Degree of protection Terminal block IP20 Main body IP40 IEC60529 Note 1 This is the SIL value but not a value of the entire system Note 2 When this protection function operates recover by turning the main power ON again User s Manual Chapter 1 Outline B Rated current response time mass external dimension F3SX EM1 Emergency stop input Reset input ON 15to 24V DC x 1096 9 Input OFF Open or 0 to 5V DC D Feedback input Internal impedance Approximately 5kQ 3 Auxiliary input E PNP transistor output m Load current 300mA max resistive load inductive load Note 1 D Residual voltage for ON 2V max Note 2 a Safety output Residual voltage for OFF 0 1V max DC solid state Leakage current for OFF 0 1mA max 9 output Permissible capacity load 1 uF max D Allowable wiring resistance between output terminal and load 4 Q max 2 i PNP transistor output 2 Auxiliary Sollerstate output Load current 25mA max Residual voltage 2V max Note 2 a o Category Performance Level PL EN 18013849 1 2008 Performance Level PL d category 3 Safety integrity level IEC61508 SIL3 Rated current 300mA or less except current consumption for the connected input output devices DC solid state safety output Response time SS1 SS2 terminal O
79. el F39 JCR2B D Model F39 JCR5B D Model F39 JC3B D Model F39 JC5B D Model F39 JC7B D Model F39 JC10B D Model F39 JC15B D Model F39 JC20B D Length L unit mm 200 500 3000 Black cable 5000 7000 10000 15000 20000 Note Not for use in serial connection B Branch connector for safety light curtains Model Model F39 CN5 Connecting device Model FSSN FSSH F3SJ Model F3SX series B Double end connector cable Model Cable length Model F39 JC1T im Model F39 JC3T 3m Model F39 JC5T 5m Model F39 JC10T 10m Connecting device Model F39 CN5 lt gt Model F3SX series F3SX User s Manual Chapter 6 Appendix Accessories for function set up software for model F3SX B Function set up software for model F3SX Model name Compatible OS Model F3SX CDLILILI Windows 98 2000 XP B Communication cable Cable to connect F3SX with a personal computer Model name Shape Number of package Model F39 JC2X1 D SUB 9 pin socket 1 Cable to connect F3SX with the programmable controller Model name Shape Number of package Model F39 JC2X2 D SUB 9 pin plug 1 9 saydeyo Ajojeauedes pjos seuosseo oy F3SX User s Manual 6 3 Chapter 6 Appendix Recommended materials and tools B Bar terminal with plastic insulation collar Use the ferrule with insulation cover bar ter
80. el synchronous monitor time at the emergency stop input 9 K Measurements two times before the last of cross channel synchronous monitor time at the emergency D 0001 D stop input D R 0002 Measurements three times before the last of cross channel synchronous monitor time at the 2 emergency stop input g O00F Measurements 16 times before the last of cross channel synchronous monitor time at the emergency stop input Example of command 1 Reading the latest cross channel synchronous monitor time at the emergency stop input e Command f stx COMPOWaW F MRC SRC Typecode Address Numberof Etx Bce header elements 0x02 00000 o2 o1 4010 0000 8002 0x03 Read the latest cross channel synchronous monitor time at the emergency stop input F3SX User s Manual 6 21 I D kei D e2u8J9Jou uoneoiunuiulo2 6 22 Chapter 6 Appendix e Response srx COMPoWay F mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4010 0000 8002 0014 0x03 The read data is 0014 20 ms 2 Reading the data 3 times before the latest of cross channel synchronous monitor time at the emergency stop input e Command stx VOmPOWSYF MRC SRC Typecode Address Numberof Etx Bcc header elements 0x02 00000 02 01 4010 0000 8006 0x03 Read the past three cross channel synchronous time measur
81. ements at the emergency stop input e Response stx Pee Mre sro Response cu otii Address Number of Data ETX BCC header code elements 0014 0x02 000000 02 01 0000 4010 0000 8006 001A 0x03 0017 The read data is 0014001A0017 the latest is 20 ms two times before the latest is 26 ms and three times before the latest is 23 ms 3 Reading the data 7 times before the latest of cross channel synchronous monitor time at the emergency stop input e Command f stx CompoWeyiE MRC SRC Typecode Address Numberof ery Bcc header elements 0x02 00000 02 01 4010 0006 8002 0x03 Read seven times before the last cross channel synchronous monitor time at the emergency stop input e Response stx COMPoWav F Mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4010 0006 8002 00C8 0x03 The read data is 00C8 200 ms Note The history is stored only during the power is ON If the power is turned OFF or the system reset is acti vated the prior data storage should be cleared Note If the address is other than 0000 to 000F the response should be Parameter error 1100 Note This command is accepted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 Note The maximum measurement time for the time
82. ency stop switch for the input device Can be connected to an external indicator N module Main module with external indicator output Two channels of DC solid state safety output are provided E module Main module with DC Solid state safety output 2 Relay Output Module R R1 R2 The safety output functions are provided Two channels of NO contact conductive to output and one channel of NC contact non conductive to ouput are provided per module The installed number differs depending on the model 3 Input Module To be connected to the safety input devices such as safety light curtain safety door switch safety mat etc M1 L2 D1 f The installed number differs depending on the model RT The module alignment differs depending on the main body model The maximum number of modules differs depending on the combined modules lt External dimensions differ depending on the number of modules CHECK I Dimensional Drawings p 1 13 F3SX User s Manual Chapter 1 Outline Product Lineup F3SX is categorized as follows 9 H Meanings of model type E Model F3SX LILILI v Ga o 1 a 9 r Num a Symbol Meanings 1 Main module with external indicator output Main module with DC solid state safety output M1 Module for safety mat input L2 Module for light curtain input D1 Module for door switch input 2
83. er of Data ETX BCC header code elements 0x02 000000 02 01 0000 4005 0006 8002 0105 0x03 The read data is 0105 261 ms Note The history can be stored only during the power is ON If the power is turned OFF the prior data storage should be cleared of Note lf the address is in the range other than 0000 to OOOF the response should be Parameter error 1100 Note This command is accepted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 Readout of energizing time Items Error Error Reading the accumulated time length that F3SX power has been ON Type code 4006 Data volume 4byte Readout start address Contents of data 0000 fixed Accumulated time length that F3SX power has been ON Example of command Reading out the accumulated time length that the F3SX power has been ON o s E E 9 e Command o srx CompoWaylF MRC SRC Typecode Address Numberof ery Bcc Oo header elements o 3 0x02 00000 02 01 4006 0000 8004 0x03 g 3 o D e Response 5 stx eee Mre sro Response cued Address Number of Data ETX BCC m header code elements o S 0x02 000000 02 01 0000 4006 0000 8004 001055FB 0x03 o 8 The read data is 001055FB 1070587 minnutes Note The data is stored in the F3SX s EEPROM every 15 minutes Accordingly readout value afte
84. essing ends normally None OF bus command The case that specified FINS command cannot be executed 6 11 Framing error The case that stop bit of command frame character is 0 1 T The case that new data transmission is attempted when already 12 Over run error i 2 filled with received data 13 BCC error The case that received BCC is not identical to the computed BCC 4 The case that the character in FINS mini command text is other than 0 to 9 A to F space 14 Format error The case that SID and FINS mini command text do not exist or else 5 FINS mini command text does not exist The case that MRC SRC of FINS mini command text is missing 18 Frame length error The case that received frame exceeds given number of bytes 3 End code is returned in response to one command frame receipt addressed to own Node No response returns when frame is not completed up to ETX BCC characters No response returns when sub address is other than 00 Priority of error detection indicates the order of errors when multiple errors have occurred Note It is affected by noises etc whether error response returns or no response returns Ensure that re try is made on the host computer side F3SX User s Manual 9 1e3deu 92ueJ9JoH uorneorunuulo2 6 7 i Iz 2 o for e2uaJ9Jou uoneoiunuluio2 6 8 Chapter 6 Appendix B Command text FINS mini command text FINS mini response t
85. etup When F3SX CPU has been initialized and the input and output have turned into normally controllable state the output is turning ON Auxiliary input Note 4 SSC Start command input DC solid state safety SS1 DC solid state safety output 1 output SS2 DC solid state safety output 2 RS 232C port COM Port for communication cable connection RS 232C Note 1 In the case that the emergency stop switch is not used directly connect T11 terminal with T12 terminal and the T21 terminal with the T22 terminal respectively Note 2 In the case that the feedback input is not used refer to Feedback input FB terminal ILA Feedback input FB terminal p 2 12 Note 3 By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the function settings of auxiliary solid state output at the AS1 AS2 and AS3 terminals can be changed For the details confirm with HELP of Model F3SX CDOOO Note 4 In the case that the start command input is not used connect SSC terminal with the 24V DC input terminal A1 terminal directly NWARNING The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices 9S User s Manual Chapter 2 Specifications of Main Module DC solid state safety outputs SS1 and SS2 ter
86. ety of machinery Electro sensitive protective equipment Part 1 General requirements and tests EN574 Safety of machinery Two hand control devices Functional aspects Principles for design EN1760 1 Safety of machinery Pressure sensitive protective devices General principles for the design and testing of pressure sensitive mats and pressure sensitive floors EN1088 Safety of machinery Interloking devices associated with guards Principles for design and selection Electrical equipment for furnaces and ancillary equipment Part 1 Requirements for application design and installation prEN50156 1 9 American standards sf UL508 Industrial Control Equipment a UL1998 Software in Programmable Components UL61496 1 Safety of machinery Electro sensitive protective equipment Part1 General requirements and tests B Glossary EC61508 1998 EN61508 2001 The standard that specifies the detailed procedures for designing evaluation methods etc to be taken in the safety life cycle including designing installation maintenance servicing disposition of the systems or devices in relation to the safety functions which are realized by the electrical electronic electronically programmable systems SIL Safety Integrity Level The Safety integrity level of a safety system as represented by a numeric figure likewise the safety category B 1 2 3 or 4 of the conventional EN954 1 The level is set forth by calculated probab
87. ext is the main text of command response FINS mini command text FINS mini response text is composed of the following data Command MRC Main request code and SRC Sub request code and the necessary data thereafter are added FINS mini stx NodeNo Sub address sip Command text ETX BCC B Example of end code When no command text is provided i e the mahcine number is 00 e Command STX Node No Sub address SID ETX BCC 0x02 p o o i o o 0x03 e Response STX Node No Sub address End code ETX BCC 0x02 o i o o i o q i 4 0x03 When node number is missing e Command STX ETX BCC 0x02 0x03 One character short for node number e Response No response is provided F3SX User s Manual Chapter 6 Appendix Response After MRC SRC MRES Main response code and SRES Sup response code and the necessary data thereaf ter are added FINS mini STX Node No Sub address Response text ETX BCC m j 0x03 0x02 00 Louer x esc le ee es MIRC SRG MRES SRES Data US 2 2 2 2 Byte st S Only MRC SRC MRES SRES are the response for the case that the specified FINS mini command could not be executed Command reference B Listing of FINS mini commands MRC SRC listing Type of command MRC SRC Error Readout of F3SX status 06 01 Reads out F3SX operations states of inpu
88. gnal can be used for the command request towards the host side such as the programmable control ler PLC the personal computer PC etc UA Communication Reference p 6 5 Information Description Information to be output when either of the following error occurs Error information Lockout i2 gt me N It is the information to be output when the ON OFF switching frequency of the safety output exceeds the pre set switching frequency The frequency can be set to a value within the range from one to one million times Excess switching frequency of output It is the information to be output when the accumulated power ON time of F3SX exceeds more or Excess energizing time less 30 000 hours The hour value for alarming the accumulated power ON time cannot be changed NWARNING The information trigger is not the safety output Do not use it for the purpose of configuring a ejnpo y ulen jo suonouny safety related system Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices F3SX User s Manual 2 23 z 1e1deu2 e npo y uien jo suonounJ 2 24 Chapter 2 Specifications of Main Module B Ready output AS2 terminal E module The output turns ON when F3SX CPU has been initialized and the input and output have turned into the normally controllable state When FS3SX is in either of the following states the Ready output turns OF
89. h safety light curtain The attached at one side of the cable is the connector for Model F3SN F3SH F3Su series Two different models are available for emitter and receiver Set model For emitter For receiver Length L unit mm Model F39 JC3A Model F39 JC3A L Model F39 JC7A Model F39 JC7A L Model F39 JC10A Model F39 JC10A L Model F39 JC15A Model F39 JC15A L Gray cable Model F39 JC3A D Model F39 JC7A D Model F39 JC10A D Model F39 JC15A D 3000 Black cable 7000 10000 15000 B Double side connector cable for connection with safety light curtain The attached at the both sides of the cable is the connector for Model FSSN FSSH F3SJ series Two different models are available for emitter and receiver The cable length should be limited by number of devices in serial connection For the details refer to Model F3SN F3SH F3SJ Instruction Manual Maximum cable length to be used for serial connection is 3m Set model name Model F39 JCR2B Model F39 JCR2B L Model F39 JCR5B Model F39 JCR5B L Model F39 JC3B Model F39 JC3B L Model F39 JC5B Note Model F39 JC5B L Model F39 JC7B Note Model F39 JC7B L Model F39 JC10B Note Model F39 JC10B L Model F39 JC15B Note Model F39 JC15B L Model F39 JC20B Note Model F39 JC20B L For emitter Grey cable For receiver Mod
90. hall not be liable for any delay or failure in delivery resulting from causes beyond its control including earthquakes fires floods strikes or other labor disputes shortage of labor or materials accidents to machinery acts of sabotage riots delay in or lack of transportation or the requirements of any government authority Shipping Delivery Unless otherwise expressly agreed in writing by Omron a Shipments shall be by a carrier selected by Omron Omron will not drop ship except in break down situations b Such carrier shall act as the agent of Buyer and delivery to such carrier shall constitute delivery to Buyer c All sales and shipments of Products shall be FOB shipping point unless oth erwise stated in writing by Omron at which point title and risk of loss shall pass from Omron to Buyer provided that Omron shall retain a security inter est in the Products until the full purchase price is paid d Delivery and shipping dates are estimates only and e Omron will package Products as it deems proper for protection against nor mal handling and extra charges apply to special conditions Claims Any claim by Buyer against Omron for shortage or damage to the Products occurring before delivery to the carrier must be presented in writing to Omron within 30 days of receipt of shipment and include the original trans portation bill signed by the carrier noting that the carrier received the Products from Omron in the condition cl
91. he host side such as on the programmable controller PLC personal computer PC etc and the input output information of the F3SX control signal can be read out The followings are the information to be read out UA Communication Reference p 6 5 F3SX 2 26 User s Manual Chapter 2 Specifications of Main Module Status of F3SX All of the ON OFF states of the F3SX input and output terminals can be read When an error occurs the error massage can be read as to which module is erroneous Measured value of feedback monitoring time The time duration from when the safety output turns OFF till the feedback input turns ON The time duration from when the safety output turns ON till the feedback input turns OFF Each of these can be read out for the measured value of feedback monitoring time Also the each measured value as many as 16 times before the latest can be read likewise Note While the power is OFF it is not stored in F3SX Save it in the host side where it is necessary Accumulated energizing time The accumulated time length in which F3SX power is ON can be read out The value is monitored and stored every 15 minutes Switching frequency of output The accumulated switching times can be read out regarding the safety output of F3SX The value is monitored and stored every 15 minutes Error code When F3SX is locked out the error code can be read out for the error details See the Troubleshooting of the manual for the erro
92. hen the safety output is turned ON OFF until when the feedback input is turned OFF ON is less than the time you specified 2 Does F3SX enters the lockout state if the time that elapses from when the safety output is turned ON OFF until when the feedback input is turned OFF ON is less than the time you specified XXXX YY ZZ XXXX YY ZZ Feedback time monitoring at safety output OFF ON ms 1 Does F3SX operates normally if the time that elapses from when the safety output is turned OFF ON until the feedback input is turned ON OFF is less than the time you specified 2 Does F3SX enters the lockout state if the time that elapses from when the safety output is turned OFF ON until when the feedback input is turned ON OFF is less than the time you specified XXXX YY ZZ XXXX YY ZZ Settings for external indicator output Does the external indicator light on flash or light off correctly according to the settings XXXX YY ZZ XXXX YY ZZ Settings for auxiliary solid state output AS1 __ AS2 AS3 After completing the setup and when connecting to the function setup supporting software for F3SX again are the settings shown for the output of the auxiliary solid state identical to those you actually set XXXX YY ZZ XXXX YY ZZ Cautions When you changed the delay time you need to re calculate the safety distance and verify the installation state Log and s
93. i 2H He HOH 4 5 7 5 BR aZ 35 353 9 Br BN o a a a Pd 5 25 E gt 8 8 538638 Input gt Input gt E z a D O308 circuit circuit E Eod 24V DC 24V DC 5 amp Ze 24V DC 24V DC Boc g ie Input Input Cx Ox Ip ipu gt 3 2 8 zs SE circuit circuit 9 c 60808 010 0 ziaz ips Mat2 ME151Y 4 Model ME151 4 RM KM1 7 A E 23 EN RES 3 8 5a 5 NA i 3 3 Esg 9 BEE EXEERI ku Th A gt 5 a 2 slog 5 3 L al c EE o 9 RY2 3 x 8 582 g gt Bl 2 5 283 J 5 5 E xE z ee 8 e e RS 485 A gray X Model End ener emitter cable Lj receiver cable m S1 Emergency stop switch positive opening contacts Model A165EModelA22E S2 Reset switch KM1 KM2 Magnetic contactor RY1 RY2 Relay M 3 phase motor E1 24V DC power source Model S82K s i 3 SLC2 im ote 1 Example of wiring above corresponds b the Category 3 Note 2 Example when the auxiliary output is of standard setting ON when light nterrupted Emitter PESO Receiver L For other than standard setting refer to the Catalog or User s Manual of F3SN F3SH F3SJ Note 3 Example of wiring above corresponds b the Stop Category EN60204 1 0 F3SX User s Manual Wiring diagram for inspection of the light curtain functions
94. ication Reference Outline of communication functions The communication function is to monitor the input output state etc of F3SX using the program created on the host computer such as a personal computer or a programmable controller Accordingly the descriptions are made here for the function from the viewpoint of the host computer CompoWay F is the unified communication procedures used in the OMRON versatile serial communication Using CompoWay F enables communication with the host computer to be simplified by the unified frame format and the set of commands conforming to the FINS of which validity has been proven in uses with the OMRON programmable controller or the similar products FINS Factory Interface Network Service protocol to help message exchange among controllers on the OMRON FA Network B Communication specifications Connection of transmission channel RS 232C Point to point Error detection BCC Block check character Flow control None Interface RS 232C Re try function None Communication buffer 149byte B Transmission procedure The host computer transmits a command frame and F3SX transmits a response frame back to the host computer There a command frame is responded by a response frame in correspondence The operation of the command frame and response frame can be illustrated as follows Host computer Command frame Command frame
95. ility of occurrence of hazardous troubles according to the frequency of usage The F3SX SIL is classified on the safety level same as the safety category 4 of EN954 1 Performance Level PL This is an index that showed the performance of the safety control system that can share by the risk assessment and the mechanical design It is evaluated from a by five stages of e The demanded performance level is spe cially called PLr from the standpoint where the risk assessment is executed The performance level PL of the safety control system from which the decrease of the risk is attempted should be a level more than the equal to PLr spiepuels pajono F3SX 6 34 User s Manual Revision History The revision symbols of the manual are attached to the catalog number in the lower part of the front cover and back cover Catalog number Z220 E1 01 A t Revision No Revision nie ioi Revision date Revisions symbol A February 2005 First edition B jus 808 Added descriptions about safety light curtain Model F3SJ compliance i with EMC Directive etc C December 2009 Correspondence from EN954 1 to EN IS013849 1 compliance with Machinery Directive etc T February 2010 Correspondence to EN 1S013849 1 2008 compliance with Machinery Directive etc Americas Edition Catalog number J224I E 01 Revision No Revision symbol 1 Revision date February 2005 Revisions Content same as Z220D E1 01A A
96. ions are set by the reset inputs wiring Reset mode Terminal Connection Schematic diagram System reset switch If an NC type switch is not Y2 Connect to 24V DC connected system reset F cannot be activated In such a case turn the 24V DC power ON again after turning it OFF to reset the Auto reset system O Yi Y2 Y3 Y1 Y3 Connect as shown in the right figure Interlock lock out reset switch Y3 Connect to 24V DC l N 24V DC Manual reset O Y1 Y2 Connect as shown yi Y2 Y3 in the right figure Note In the auto reset mode the detection function is made unavailable for the cases of trouble such as reset switch contact welding and short circuiting between Y1 Y3 F3SX User s Manual Chapter 2 Specifications of Main Module Wiring for emergency stop input Cross channel short circuit monitoring functions are set by connecting the emergency stop switches Cross channel short circuit Safety category Connection Schematic diagram monitoring 24V DC e fo P3 g9 D Emergency L 7 3 stop n switch o e o 3 E Connect the switches o 2 between 24V DC o and T12 T22 T12 T21 None 24V DC 24V DC Emergency stop switch Connect the switches 3 between 24V DC and T12 T22 Emergency stop 7 A Switch Connect the switches Available 4 between T11 and T12 and T21 and T22 respectively
97. ircuit or an electric shock The wire isnot inserted straight It may not have been inserted to the depth of the connector IL B Disconnection Release button 1 Push the lock release button with a screwdriver or other tools 2 Pull out the wire gt z F3SX User s Manual 5 9 g 1e1deu2 Buin 5 10 Chapter 5 Installation and Wiring MEMO F3SX User s Manual Chapter 6 Appendix Accessories sold separately Safety light curtain connection cable Accessories for function set up software for model F3SX Recommended materials and tools Communication Reference Outline of communication functions Communication procedure of CompoWay F Command reference Troubleshooting Error code and measures to be taken Error indications and measures to be taken Check List for Installation and Wiring Maintenance Services and Inspection 6 2 6 2 6 3 6 4 6 5 6 5 6 6 6 9 6 25 6 25 6 27 6 29 6 30 Precautions concerning trial operation after changing function setup Routine inspection Biannual inspection Quoted Standards 6 30 6 33 6 33 6 34 F3SX User s Manual 9 1e deu xipueddy 6 1 AJo1e1edes pjos seuosse v RECA 6 2 Chapter 6 Appendix Accessories sold separately Safety light curtain connection cable B Single side connector cable for connection wit
98. is set the safety output turns ON after the ON delay time elapsed Manual reset Even the conditions are satisfied for turning the safety output ON the interlock state prevails and the safety output does not turn ON In order to turn the safety output ON it is necessary to execute the manual reset interlock reset When ON delay is set the safety output turns ON after the manual reset is executed and the ON delay time elapsed CN Interlock state is the state awaiting a reset input while the input device is ON safe state in the manual reset a mode lt ES As it gets in the interlock state the interlock indicator LK of the main module lights up The reset contents and conditions differ depending whether it is auto reset mode or manual reset mode Time duration of reset input while reset switch is pressed Reset mode State of F3SX 50ms lt input time lt 3s 3s lt input time Auto reset Safety output OFF state System reset l Safety output ON state At lock out System reset Manual reset Safety output OFF state Reset ef interlock System reset LT At the interlock state p ad Safety output ON state At lock out System reset User s Manual Chapter 2 Specifications of Main Module At the time of auto reset Press for 3 seconds or longer before releasing the reset button Y3 output ON Safety ON When all of the safety inputs a
99. is turned ON e Sixteen historical measurements in feedback monitoring time are retained but will be cleared at the time when power is turned OFF or the system is reset If you want to save the history read and save it on the host computer or other CHECK means UA Communication Reference p 6 5 B Wiring example of feedback input In the case of detecting contactor welding by inputting NC contact signal of the external device in connection with the relay output module to the FB terminal for the feedback signal Relay output module R R1 R2 module Fuse A Main module N E module M q 3 D K1 og W ec fy NJ co zai cop NEZ wo NEZ KM1 KM2 Magnetic contactor M Motor F3SX User s Manual Chapter 2 Specifications of Main Module E Operation chart of feedback input n the case that delay time is not set manual reset mode Example of uses Inputting NC contact signal of the external device in connection with the R module to the FB terminal for the feedback signal JU Model F3SX N M1R Manual reset p 2 38 ON Input device OFF I 9 A ON Reset input OFF N I ON 3 Safety output a OFF o H I 3 l I o o ON l l z Feedback input D OFF l 5 1 T T Tim T2m S Tis l T2s E a e o Safety output when changing T1m Feedback time Locki hen
100. its Affected by excess level of noises Check noise circumstances Troubles in F3SX internal circuits Replace F3SX 4001 4002 4003 Errors in log data History data of energizing time and output switching frequency and error log have been initialized by noises etc It means that the history has been initialized The F3SX performance is not affected 5001 Error around F3SX internal circuit Affected by noises excess level Confirm noise environment surrounding F3SX Trouble with F3SX internal circuit Replace F3SX Note The least significant digit of the error code 240X 242X 270X denotes the module position The input module positions are denoted in the manner 1 2 in the order from the main module side F3SX User s Manual Error indications and measures to be taken Chapter 6 Appendix When F3SxX detects an error indicator of ER lights up or flashes to notify the error contents Take appropriate measures according to the table below B Main module 1 time flashing emergency stop Switch inputs ER indication Error Assumed causes Measures to be taken Synchronization Defects in emergency stop switch o error of contacts Confirm emergency stop switch Lighting u emergency stop Or improper wiring with or its wiring gning up switch inputs emergency stop switch 1 Short circuiting or Vv Deron Short circuiting around Confirm wiring with eme
101. l l l i l p T T l l l DEN Tem E T5s T6s Safety output when changing T5m Feedback time from OFF to ON T5s Monitoring time threshold value Locking outwhen Tom TSS Safety output when changing T6m Feedback time from ON to OFF T6s Monitoring time threshold value Locking outwhen Tr S KS Input the signal which satisfies the feedback input operation time chart for the feedback signal 5 a The threshold value of feedback monitoring time is set to 500ms at the factory shipment By using the function set leri up software for model F3SX Model F3SX CD OOO sold separately the monitoring time can be changed For the details confirm with HELP of Model F3SX CD LILILI The threshold value of feedback monitoring time for the TLILILI type is set to 500ms at the factory shipment and cannot be changed by using the function set up software for model F3SX Model F3SX CD OOO sold Separately F3SX User s Manual Chapter 2 Specifications of Main Module B Operation chart of feedback input when OFF delay time is set for DC solid state safety output ON delay time or OFF delay time setting is enabled for the DC solid state safety outputs SS1 and SS2 terminals of the E module by using the function set up software for F3SX Model F8SX CDOMOO sold separately When delay time is set for the DC solid state safety outputs in the F3SX E OOOR1 or F3SX E OOOR2 configura tion the history read out by the f
102. l 10 input indicator F3SX User s Manual y saydeyo jnpon Indu u21iMs 100q Ajajes Chapter 4 Specifications of Input Module B Input output terminal Terminal No Connection Not used Contacts such as safety limit switch or safety door switch Contacts such as safety limit switch or safety door switch Contacts such as safety limit switch or safety door switch Contacts such as safety limit switch or safety door switch I D kei A Note 1 When any terminal is not connected with a safety limit switch or a door switch it should be directly connected in the following combination Terminals 5 and 6 terminals 7 and 8 terminals 9 and 10 and terminals 11 and 12 Wiring diagram NO contact S1 jnpon Indu uojiMs 100g Aj9jes 1 S3 Limit switch S2 S4 Safety limit switch positive opening mechanism RUE Model D4N Model D4B eso o FOO Example with neither safety limit switch nor safety door switch connected NC contact Q K Input circuit Input circuit 24V DC S3 Input circuit NO contact 8so 2 F3SX 4 12 User s Manual Chapter 4 Specifications of Input Module Connection of Input Devices Connector for Connector f
103. le with External Indicator Output 2 2 Each name and functions 2 2 S Internal schematic diagram 2 4 B Main Module with DC solid state Safety Output 2 5 E Each name and functions 2 5 DC solid state safety outputs SS1 and SS2 terminals 2 7 Internal schematic diagram 2 7 e Functions of Main Module 2 8 Diagnosing and monitoring functions 2 8 External indicator outputs EL1 and EL2 terminals N module 2 9 DC solid state safety outputs SS1 and SS2 terminals E module 2 9 Reset mode 2 10 Feedback input FB terminal 2 12 Start command input SSC terminal 2 20 Auxiliary solid state outputs AS1 AS2 AS3 terminals 2 21 Communication functions COM terminal 2 26 Connection 2 28 Wiring for reset inputs 2 28 Wiring for emergency stop input 2 29 Example of wiring and operation chart 2 30 F3SX User s Manual 2 1 z 4a deyD jndino 10 291pu EUJ01X3 YUM ajNpow ule 2 2 Chapter 2 Specifications of Main Module Main Module with External Indicator Output This module N module is the main module with external indicator output Each name and functions PWO OER RSC OLK no Om Input output terminal LED Input output terminal Input output terminal B LED indicator F3SX User s Manual dd Sar Name Functions c
104. led and maintained and not subject to contamina tion abuse misuse or inappropriate modification Return of any Products by Buyer must be approved in writing by Omron before shipment Omron Compa nies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components circuits system assemblies or any other materials or substances or environ ments Any advice recommendations or information given orally or in writing are not to be construed as an amendment or addition to the above warranty See http www omron247 com or contact your Omron representative for pub lished information Limitation on Liability Etc OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY Further in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted Indemnities Buyer shall indemnify and hold harmless Omron Companies and their employees from and against all liabilities losses claims costs and expenses including attorney s fees and expenses related to any claim inves tigation litigation or proceeding whether or not Omron is a party which arises or is alleged to arise from Buyer s acts or omissio
105. matically Remove the CECI causes of short circuiting and recover by turning the main power ON again When the Model F3SN F3SH F3SJ is brought into the lockout state the release may be effective only by turning the power OFF and ON again Recover those by doing so NWARNING Never fail to secure the safety distances to the hazardous areas around the machine Be sure to align the devices so as to prevent mutual interference when using multiple safety light curtains multi beam safety sensors or single beam safety sensors Failure to do so may cause non detectable conditions and a serious injury to humans Note 1 Example when the auxiliary output is of standard setting ON when light interrupted For other than standard setting refer to the Catalog or User s Manual of F3SN F3SH F3SuJ F3SX User s Manual 4 7 F3SN F3SH F3SJ Wiring diagram for inspection Model functions Wiring example without Model F3SN of F3SH F3SJ connected Model F39 JCLIA D Receiver cable Control output 2 white green Receiver External relay monitor input red Note 1 24V DC brown J 24V DC brown white yellow Interlock selection input Reset input Wo me miS s mf NNN J lt x LI o 93 P o o e IL o 969 oo0 s oc yellow Note 1 A gray Model F3SN F3SH SLC1 F3SJ Interlock sesion input Emit
106. ments 3 times before the latest e e 000F The feedback monitor time measurements 16 times before the latest F3SX User s Manual 9 1e deu o2ueJ9JoH uorneorunuulo2 6 15 Chapter 6 Appendix Example of command 1 Reading out the latest feedback monitor time measurements e Command f stx COUP T MRC SRC Typecode Address Numberof oe Bcc header elements 0x02 00000 02 01 4004 0000 8002 0x03 e Response stx re Mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4004 0000 8002 001A 0x03 The read data is 001A 26 ms 2 Reading out the last 3 feedback monitor time measurements e Command f srx COMPoWayiF MRC SRC Typecode Address Numberof Etx Bce header elements 0x02 00000 02 01 4004 0000 8006 0x03 e Response f 9 stx COMPoWay F Mre sro Response axe ideo Address Number o Data ETX BCC E header code elements E 001A001 o 0x02 000000 02 01 0000 4004 0000 8006 0 is 30 0x03 9 The read data is 001A00150017 Latest measurements is 26 ms measurements 2 times before the lat 3 est is 21 ms and 3 measurements before the latest is 23 ms s S 8 Reading out the feedback monitor time measurement 7 times before the latest s D e Command E E stx COMPoWay F MRC SRC Ty
107. mericas contact information F3SX User s Manual Terms and Conditions of Sale omnon Ti Qa 9 10 11 12 Offer Acceptance These terms and conditions these Terms are deemed part of all quotes agreements purchase orders acknowledgments price lists catalogs manuals brochures and other documents whether electronic or in writing relating to the sale of products or services collectively the Products by Omron Electronics LLC and its subsidiary companies Omron Omron objects to any terms or conditions proposed in Buyers purchase order or other documents which are inconsistent with or in addition to these Terms Prices Payment Terms All prices stated are current subject to change with out notice by Omron Omron reserves the right to increase or decrease prices on any unshipped portions of outstanding orders Payments for Products are due net 30 days unless otherwise stated in the invoice Discounts Cash discounts if any will apply only on the net amount of invoices sent to Buyer after deducting transportation charges taxes and duties and will be allowed only if i the invoice is paid according to Omron s payment terms and ii Buyer has no past due amounts Interest Omron at its option may charge Buyer 1 1 2 interest per month or the maximum legal rate whichever is less on any balance not paid within the stated terms Orders Omron will accept no order less than 200 net billing Go
108. minal conforming to DIN46228 4 standard The ferrule with similar appearance but not conforming to the standard may not match the terminal block of this product The dimensions regarding the wire are the rough standard Confirm those beforehand Note Use wire of the same diameter for the two wire bar terminals if any are used Specifications for reference Product specifications of Phoenix Contact Japan Wire EN i Bar terminal specifications dimensions E E E E E E S E Ted este e es A 3 9 e a Es o E s Fe m E 3 o a 9 9 i o a Ss o o a S o w E o o 6 2 2 S Model of bar terminal 5 s la lelg n o LLI o Ee EM o AWG 2 a G 9 5 o o c o 2 E S E E o S o e z E p s E a o B P e 9 E g 2 Al 0 34 8TQ 0 34 22 10 12 5 8 0 8 2 0 2 o Al 0 5 8WH 0 5 20 10 14 8 1 1 2 5 2 z Al 0 75 8GY 0 75 18 10 14 8 1 3 2 8 1 o 9 Al 1 0 8RD 1 0 18 10 14 8 1 5 3 0 o Q Al 1 5 8BK 1 5 16 10 14 8 1 8 3 4 H AI TWIN 2 x 0 5 8WH 2x0 5 10 15 8 1 5 2 5 4 7 8 AI TWIN 2 x 0 75 8GY 2 x 0 75 10 15 8 1 8 2 8 5 0 a z v o o e AI TWIN 2 x 1 8RD 2x1 10 15 8 2 05 3 4 5 4 2 1 For 1 wire 2 For 2 wires abe Insulation ape Insulation cover cover L1 L2 L 2 mmy oD1 B Crimp tool specialized for bar terminal Manufacturer Model Phoenix Contact CRIMPFOX UD6 F3SX 6 4 User s Manual Chapter 6 Appendix Commun
109. minals B Waveform of DC solid state safety output In order for F3SX to confirm that the output holds its shutoff function it turns the outputs OFF cyclically for a short time period When the output signal turns OFF at this time the output circuits is judged to be normal However if it does not turn OFF the output circuit or the wiring is judged to be abnormal and the controller becomes in the lock out state Watch the input response time of the devices connected to the SS1 and SS2 terminal to be sure that an erroneous operation does not occur with the connecting devices due to OFF pulse signals i gt g me N Response time ON OFF ON ig si DC solid state safety output OFF P Approx 200p seconds OFF signal wall The response time differs depending on the type VW 5 A jl Z Rated current response time mass external dimension p 1 7 CHECK NWARNING DC solid state safety output Connect a load across the output terminal and the OV line PNP output If it is connected ng between the output terminal and the 24V DC line by mistake the output may turn reversed when an emergency stop occurs and cause a dangerous situation Correct Wrong S A1 indino Ajayeg eieis pijos JA YUM ejnpoy ULN Al o 24V DC e o 24V DC SS1 SS2 Eoad F3SX F3SX SS1 SS2 E module Load E module AE e o OV Ne o OV
110. mpatible type at its ends before using for connection Conforming wire when using recommended bar terminals 0 34 to 1 5mm AWG22 to 16 Be careful not to catch a finger in the connector when installing it Connect firmly at the time of main body mounting and connect the cable connectors Allow some leeway for the wires and do not tighten the wires when wiring connection cables to F3SX and confirm that any cable may not block the movements of workers or objects For the external indicator use a filament type lamp for the externally connected indicator With an LED type indicator the perfect detection of a trouble is not available Mat must be installed on a flat floor eoocoococcoccoc F3SX 10 User s Manual Introduction Precautions for Safe Use Please observe the following precautions for safe use of the products 1 2 NOO o a m ga tm Read this manual thoroughly to understand before using the product Loads must satisfy all the conditions below Are not short circuited Are not provided with the voltage higher than the rating Are not used with current higher than the rating Provide the control circuit 24V DC circuit of F3SX with double or reinforced insulation for protection from an electric shock UA Conforming to Standards p 13 F3SX belongs to the over voltage category Il Connect F3SX to the power distribution system of the over voltage categor
111. mple for not using the feedback monitoring function Wire as mentioned below when external device states are not monitored However contact welding cannot be detected for the contactor Model equipped with the relay output module For not using the feedback monitoring function of a model which is equipped with the relay output module make wiring according to the Figure below With the R1 R2 module it is necessary to change threshold value of the feedback monitoring time by using the function set up software for model F3SX Model F3SX CDLILILI sold separately in consideration for the delay time setting value A1 11 a1 S Relay output Main module dub 24vDC E N module R R1 R2 re 12 2 T Model not equipped with the relay output module For not using the feedback monitoring function of a model Model F3SX E LILILILI which is not equipped with the relay output module make wiring according to the Figure below In case of having set a delay time to the DC solid state safety output by using the function set up software for model F3SX Model F3SX CDLILILI sold separately it is necessary to change threshold value of the feedback monitoring time in consideration for the delay time setting value ay Main module ie ee E module A2 SS1 82 FB ee 24V DC d e EIE RY2 RY1 RY2 Safety relay For the case of nullifying the feedback time monitoring function
112. n Terminal 5 input indicator Lights up for Terminal 5 input D2 Green Terminal 7 input indicator Lights up for Terminal 7 input D3 Green Terminal 12 input indicator Lights up for Terminal 12 input D4 Green Terminal 10 input indicator Lights up for Terminal 10 input B Input output terminal 24V DC OV Safety light curtain Set 1 RS 485 A OMRON Model F3SN A series Type 4 RS 485 B Model F3SN B series Type 2 Control output 1 Model F3SJ A series Type 4 Reset input or multi beam safety sensor Control output 2 OMRON Model F3SH series Type 4 Test input Test input Control output 2 Safety light curtain Set 2 Reset input OMRON Model F3SN A series Type 4 Control output 1 Model F3SN B series Type 2 RS 485 B Model F3SJ A series Type 4 RS 485 A or multi beam safety sensor OV OMRON Model F3SH series Type 4 24V DC i I D gei A einpojy 1nduj ureun 44617 Note 1 If the safety light curtain Set 1 is not connected connect terminal 5 and terminal 7 directly with terminal 1 Note 2 If the safety light curtain Set 42 is not connected connect terminal 10 and terminal 12 directly with terminal 16 Eo ifthe terminal 1 is short circuited with the terminal 2 or otherwise the terminal 15 is short circuited with the terminal A 16 the protection circuits discontinue the power supply through the terminals 1 and 16 auto
113. n a case a short circuit failure occurs between input and output of the isolating transformer Insert fuses to protect the isolating transformer and to prevent personnel from an electrical shock according to the specification of the transformer i e at the points of F1 F2 F3 of Fig 2 Contacts protection for electro magnetic contactors For the use of safety category 4 EN ISO13849 1 2008 insert fuses at F6 F7 and F8 of Fig 2 whose current rating is less than 60 of the current rating of electromagnetic contactors to protect contacts from welding according to prEN50156 But if the prospective short circuit current is less than the current rating of electromagnetic contactors this may not be required If contacts are welded it may cause an opening failure of outputs For the details see chapter prEN50156 10f 10 4 3 4 Contacts protection for safety relay outputs For the use of safety category 4 EN I8O13849 1 2008 insert fuses at F4 and F5 of Fig 2 whose current rating is less than 3 15A to protect safety relay output contacts from welding according to prEN50156 If fuses with current rating of more than 3 15A are used fault exclusion of contact welding becomes impossible If the application is intended for use under safety category 3 EN I8013849 1 2008 insert fuses at F4 and F5 of Fig 2 whose current rating is less than 5A and safety relay outputs are possible to be applied with 5A max resistive load But in this case output rela
114. nal impedance Approximately 5kQ Auxiliary input 19 deu5 PNP transistor output Load current 300mA max resistive load inductive load Note 1 Residual voltage for ON 2V max Note 2 E Safety output Residual voltage for OFF 0 1V max E DC solid Leakage current for OFF 0 1mA max a state output Permissible capacity load 1 uF max Allowable wiring resistance between output terminal and load 4 Q max 9 D 2 PNP transistor output D Baan sella stele DUI Load current 25mA max Residual voltage 2V max Note 2 2 e Category Performance Level PL a EN 1S013849 1 2008 Performance Level PL d category 3 Safety integrity level IEC61508 SIL3 Rated current 450mA or less except current consumption for the connected input output devices DC solid state safety output Response SS1 SS2 terminal ON OFF 25 ms or less time Safety output monitor OFF ON 105 ms or less AS1 terminal Weight Approximately 0 4kg main body only External shape 3 slots 67 5 W x 111 H x 113 D Emergency stop switch common to Ch 1 and Ch 2 Connectable input devices Safety mat 2 connection area Note 3 Safety light curtain 2 set Note 1 Insert a surge absorber such as diode in parallel to the inductive load Note 2 Not including voltage drops in the extended wire Note 3 To connect more than 1 mat to 1 connection area 1 Total capacity of mats and connection cable
115. nd inspection Confirm at the daily inspection that the emergency stop switch operates normally and effectively Confirm at the daily inspection that the input devices operate normally and effectively Give an inspection every six months to prevent short circuiting or wire break that might be caused by loosened connec tors or wiring In order to maintain the safety functions put the product in the state of output off the emergency stop state once every 24 hours Precautions concerning trial operation after changing function setup The following describes the precautions to be noted when using the function setup software for model F3SX Model F3SX CDLILILI sold separately to change the set up of the safety related functions of F3SX For the details confirm with HELP of Model F3SX CDLILILI B Access rights You will be prompted to enter a valid password before being able to begin changing the function setup Note The password set at the factory is F3SX The Responsible Person must take the utmost care so that the password will not be known to those other than the Responsible Person The password shall be entered required when making any modification regardless of the safety functions to be modified Recommendations It is strongly recommended that you change the password F3SX to a new one To change the password select File F in the menu bar and then Set Password P I D kei
116. ne inspection Confirm the followings once every 24 hours at the beginning of daily work Items to be confirmed Power of the control system is OFF Confirmed No person exists in the protection area when operator turns the power ON No external flaws or dents exist on each input device and wires Output is OFF when making each input device into the stop state OFF state of output one after another The routine inspection items specified in the Instruction Manual regarding the safety light curtains and multi beam safety sensor in use are satisfied No person can reach the hazardous area without passing through the detection zone The devices are positioned so that they can always detect whole or a part of a human body of a person who works around the hazardous areas The distance to the hazardous areas is more than the minimum safety distance calculated by the given formula Cautions f any malfunctioning occurs inspect all the functions of the F3SX and all of input devices Do not re start the control system until the inspection is completed Biannual inspection Confirm the followings every six months or when setting of the machine has been changed Items to be confirmed The machine is in such a structure that may bother the safety functions such as enforced stop Confirmed No modification or connection change has been made that affects the control system of the machine badly
117. ns under these Terms or in any way with respect to the Products Without limiting the foregoing Buyer at its own expense shall indemnify and hold harmless Omron and defend or set tle any action brought against such Companies to the extent based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party Property Confidentiality Any intellectual property in the Products is the exclu Sive property of Omron Companies and Buyer shall not attempt to duplicate it in any way without the written permission of Omron Notwithstanding any charges to Buyer for engineering or tooling all engineering and tooling shall remain the exclusive property of Omron All information and materials supplied by Omron to Buyer relating to the Products are confidential and proprietary and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party Export Controls Buyer shall comply with all applicable laws regulations and licenses regarding i export of products or information iii sale of products to forbidden or other proscribed persons and ii disclosure to non citizens of regulated technology or information Miscellaneous a Waiver No failure or delay by Omron in exercising any right and no course of dealing between Buyer and Omron shall operate as a waiver of rights by Omron b Assignment Buyer may not assign its rights hereunder without Omron
118. nui User s Manual Safety Controller Model F3SX Series Introduction Legislation and Standards n Japan Type Test requirements are provided in Article 44 of the Industrial Safety and Health Law These require ments apply to complete systems and can not be applied to a controller by itself Accordingly in order to use the F3SX controller in Japan as a Safety device for press machine or shearing tool pursuant to Article 42 of the above men tioned law it is necessary to apply for testing of the entire system In Europe the F3SX controller is subject to the European Union EU Machinery Directive Annex V Item 2 and 4 We have obtained the following certificate of T V S D for F3SX 1 EC Declaration of Conformity OMRON declares that F3SX is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC 2 European standards EN61508 SIL1 3 EN 18013849 1 2008 Cat4 PL e EN61496 1 Type4 ESPE EN50178 EN55011 EN60204 1 EN61000 6 2 EN61000 6 4 EN1760 1 EN574 Type IIIC EN1088 3 International standards IEC61508 SIL1 3 IEC61496 1 Type4 ESPE IEC60204 1 JonpoJd eui Buisn ul suonneseig MAE We have obtained the following certificate of UL for F3SX Listing certificate for the safety standards of USA and Canada UL508 UL1998 UL61496 1 type4 ESPE CSA C22 2 No 14 CSA C22 2 No 0 8 F3SX User s Manual
119. ogs and other materials is provided as a guide for the user in determining suitabil ity and does not constitute a warranty It may represent the result of Omron s test conditions and the user must correlate it to actual application require ments Actual performance is subject to the Omron s Warranty and Limitations of Liability Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons It is our prac tice to change part numbers when published ratings or features are changed or when significant construction changes are made However some specifica tions of the Product may be changed without any notice When in doubt spe cial part numbers may be assigned to fix or establish key specifications for your application Please consult with your Omron s representative at any time to confirm actual specifications of purchased Product Errors and Omissions Information presented by Omron Companies has been checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions OMRON AUTOMATION amp SAFETY OMRON AUTOMATION AND SAFETY THE AMERICAS HEADQUARTERS Chicago IL USA 847 843 7900 800 556 6766 e www omron247 com OMRON CANADA INC HEAD OFFICE OMRON ARGENTINA SALES OFFICE Toronto ON Canada 416 286 6465 866 986 6766 www omron247 com Cono Sur 54 11 4783 5300
120. operating state I Standby output AS3 terminal p 2 25 Lock out output Output is ON when the main body is in the lock out state Output switching frequency alarm Output is ON when switching frequency of safety output as counted by the times of turn ing from ON to OFF exceeds the alarm value The alarm value can be set within the range from 1 to 1 million Accumulated power on time alarm Output is ON when accumulated power on time exceeds the predetermined value approx 3 years The alarm value cannot be changed Feedback input monitor Output is ON when the feedback input terminal turns ON It does not function when the feedback time monitoring function is nullified NWARNING The auxiliary solid state output at the AS1 AS2 and AS3 terminals is not a safety output Do not use it for the purpose of configuring a safety related system S Doing so may cause serious injury to humans when a trouble occurs with F3SX or the peripheral devices F3SX User s Manual i gt g me N ejnpo y uien jo suonouny 2 21 Chapter 2 Specifications of Main Module B Instant breaking auxiliary output AS1 terminal N module It outputs the signal indicating whether the state is safe or not The output state can be chosen synchronous reverse Choice is available only for the N module Operation chart manual reset mode ON Input device OFF T T Q E
121. or Set 42 connection Set 3 connection gt es 3 CC Lj Connector for H Connector for Set 1 connection A Set 4 connection 4 Figure as viewed from the main module side Connecting section L2 module D1 module M1 module Connector for Set 1 connection Model F3SN F3SH F3SJ Safety door switch Safety mat Connector for Set 2 connection Set 1 Set 1 First connection area Connector for Set 3 connection Model F3SN Safety door switch Safety mat F3SH F3SJ Set 42 Second connection area Connector for Set 4 connection Set 2 KL In order to secure the safety functions use appropriate input devices to configure the system E e Use the input device connectors in the order starting with Set 1 SHEET For wiring in the case that a device or devices are not in use refer to the wiring diagram of each module When wiring any devices disconnect the power supply to F3SX and the devices to be connected Wire around the input and output terminals properly with care F3SX User s Manual i o o e A S991A9q Indu jo uonoeuuo2 4 13 Chapter 4 Specifications of Input Module MEMO I gt D kei A s 1 4 q 1indu jo uojeuuo3 F3SX 4 14 User s Manual Chapter 5 Installation and Wiring Installation Placing into control board Placing to DIN rail Wiring Connection between m
122. ove S limitation is to be connected power should be supplied externally from outside the F3SX In such case make it so the CHECK 24V DC and OV lines of the external power supply for the F3SN F3SH F3SJ share the same line with the F3SX power supply For using Model F3SN F3SH F3SJ in serial connection external power supply is required UA Wiring diagram for the case the external power is supplied to the Model F3SN F3SH F3SJ p 4 10 Each name and functions Safety light curtain Input output terminal ERO Qtrn2 nO Qe LED 03 O On L2 Safety light curtain Input output terminal F3SX User s Manual Chapter 4 Specifications of Input Module m LED Indication Color Name Functions Lights up or flashes when Terminal 5 or Terminal 7 input error occurs Light up Not synchronized between two terminal inputs 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit ER1 Red Error indicator Lights up or flashes when Terminal 12 or Terminal 10 input error occurs Light up Not synchronized between two terminal inputs 1 flash Short circuit or mis wiring between two terminal inputs 2 flashes Failure or mis wiring of input circuit ER2 Red Error indicator D1 Gree
123. pecode Address NUMPerof ET Bcc g header elements 8 0x02 00000 02 01 4004 0006 8002 0x03 e Response stx COMPoWaw F Mre sro Response in doo Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4004 0006 8002 0105 0x03 The read data is 0105 261 ms Note Logs are held during the time when the power is ON If the power is turned OFF or the system reset is activated the prior data storage should be cleared of Note lf the address is in the range other than 0000 to OOOF the response should be Parameter error 1100 Note This command is accepted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 F3SX 6 16 User s Manual Chapter 6 Appendix Readout of feedback monitor time measurements Safety output OFF ON Items Error Error Reading the time length from when safety output turns ON until feedback input turns OFF Type code 4005 Number of data 2byte x 16 for each 1 data Max 32byte Past 16 data can be read Readout start address Contents of data 0000 Latest feedback monitor time measurements 0001 The feedback monitor time measurements 2 times before the latest 0002 The feedback monitor time measurements 3 times before the latest e e 000F The feedback monitor time measurements 16 times before the latest Example of command 1 Reading out
124. put terminal circuit of input device Affected by noises of excess level Confirm noise environment surrounding F3SX Trouble with input circuit of input device Replace F3SX Chapter 6 Appendix Check List for Installation and Wiring 1 Confirm the followings after installation and wiring are finished Items to be confirmed for installation conditions Confirmed The machine is not in such a structure that bothers the safety functions such as enforced stop The interlock reset switch is installed at the location where the entire danger area is viewed and an access cannot be made for an operation from the danger area The response time of this F3SX matches that of the safety related system of the application system Has been installed in the enclosure with degree of protection IP54 Has been fixed on the DIN rail with the fixture to prevent dropout of the main body Spaces of 50mm each are given above and beneath the module and 5mm or more each of the right and left Placing into control board p 5 4 WM 2 Confirm the followings before turning power ON Items to be confirmed for installation conditions Confirmed The power supply unit is used exclusively for F3SX and the safety devices of the light curtain etc to be connected with F3SX In case that a power supply unit is connected to multiple devices an allowance is given to the capacity for the total current value There
125. put states of control output 1 5 0 terminals 1 to 8 side ON ORF p 1 Input states of control output 2 ON OFF T terminals 1 to 8 side e o 5 Input states of control output 1 EF 3 2 terminals 9 to 16 side ON e Input states of control output 2 3 terminals 9 to 16 side On OFF 4 None 3 None 000 Normal 6 001 Synchronization check error between control outputs terminals 1 to 8 side EO eae 010 Error around input circuit of control output terminals 1 to 8 side The bit alignment of error massage P f MIA k 011 Synchronization check error between control outputs terminals 9 to 16 7 bit 7 bit 6 bit 5 side 100 Error around input circuit of control output terminals 9 to 16 side 111 Other error including error in other modules F3SX 6 12 User s Manual Chapter 6 Appendix D1 door switch input module data 2 bytes 2nd byte Bit Contents of data 1 0 0 Terminal 5 input states ON OFF 1 Terminal 7 input states ON OFF 2 None None 3 None None 4 Terminal 12 input states ON OFF 5 Terminal 10 input states ON OFF 6 None None 7 None None 1st byte Bit Contents of data 1 0 2 3 4 5 000 Normal 001 Synchronization check error between terminals 5 7 6 Error messages ERU qud doc 010 Short circuiting between terminals 5 7 or error around circuit The bit alignment of error massage AG bi
126. r s Manual Chapter 6 Appendix 8 Reading out the error log data 7 times before the latest e Command srx CompoWayF MRC SRC Typecode Address Numberof ery Bcc header elements 0x02 00000 02 01 4009 0006 8006 0x03 e Response stx COMPOWav F Mre sro Response LL eos Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4009 0006 8006 Tonus 0x03 61 The read data is 270100550361 Error code 2701 Error around the circuit in F3SX the energizing time is 5571425 minutes Note lf the address is in the range other than 0000 to 0009 the response should be Parameter error 1100 Note For the correspondence of error code with error contents see Troubleshooting Ua Troubleshooting p 6 25 Note This command is accepted only when safety output is OFF The response when safety output is ON should be Operating error 2203 Readout of cross channel synchronous monitor time Main Module e P3 o Items Error v oO Error Regarding the emergency stop input section of the main module the time length from when one side o turns ON till the other turns ON time difference between T12 and T22 turn ON is read out Oo Type code 4010 S Data volume 2byte x 16 for each 1 data Max 32byte Past 16 data can be read 3 3 Readout start address Contents of data 8 D 0000 The latest measurements of cross chann
127. r codes and the correspondences UA Troubleshooting p 6 25 i Iz g gei L N ejnpo y uien jo Suonouny Error log An error code and the error log can be read out for the accumulated energizing time at the time of occurring the error The error logs as many as 10 times before the latest can be read The error logs are stored in F3SX even when the power is OFF Echo back Echo back is read for testing purposes on the communication functions The arbitrary data is sent back when it is transmitted from the host side Cross channel synchronous monitoring time With regard to the emergency stop input section and the safety input section of the input module of F3SX the time differences from when one side turns ON until the other turns ON is logged Each measured value as many as 16 times before the latest can be read out Note While the power is OFF it is not stored in F3SX Save it in the host side where it is necessary Example of use 1 wu The system has been locked out before recognizing The time and reason should be known 5 A By reading out the error log lt at which device an error occurs or improperly wired and CHECK when had it occurred are determined wu Example of use 2 e It should be known how long the safety relay of F3SX might remain normally operable x The accumulated relay switching frequencies are known when the output switching frequencies are read out CHECK On the basis of this
128. r other application or use Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer s application product or system Buyer shall take application responsibility in all cases but the following is a non exhaustive list of applications for which particular attention must be given i Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this document ii Use in consumer products or any use in significant quantities iii Energy control systems combustion systems railroad systems aviation Systems medical equipment amusement machines vehicles safety equip ment and installations subject to separate industry or government regulations iv Systems machines and equipment that could present a risk to life or prop erty Please know and observe all prohibitions of use applicable to this Prod uct NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON S PRODUCT IS PROP ERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM Programmable Products Omron Companies shall not be responsible for the user s programming of a programmable Product or any consequence thereof Performance Data Data presented in Omron Company websites catal
129. r the power is re turned ON may be less than that obtained before the re turning Note If the address is other than 0000 the response should be Parameter error 1100 Readout of number of output switching frequency Items Error Error Reading the accumulated number of safety output switching frequency Type code 4007 Data volume 4byte Readout start address Contents of data 0000 fixed Accumulated number of F3SX output switching frequency F3SX 6 18 User s Manual Chapter 6 Appendix Example of command Reading out the accumulated number of F3SX output switching frequency e Command srx SompoWayF MRC SRC Typecode Address Numberof ery pog header elements 0x02 00000 02 01 4007 0000 8004 0x03 e Response strx COMPoWay F mre sro Response Typecode Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4007 0000 8004 00012345 0x03 The read data is 00012345 74565 times Note The data is stored in the F3SX s EEPROM every 15 minutes Accordingly readout value after the power is re turned ON may be less than that obtained before the re turning Note If the address is other than 0000 the response should be Parameter error 1100 Readout of error code Items Error Error Reading the error code of F3SX Type code 4008 Data volume 2byte Readout start address Contents of data
130. rding to its output operation FB Green FOSUURER input Lights up when feedback input terminal is ON indicator Chapter 2 Specifications of Main Module B Input output terminal Terminal Functions No A1 24V DC input Power input A2 GND OV input T11 DE Emergency stop switch input Emergency stop input T12 9 Note 1 T21 s Emergency stop switch input T3 T22 gency stop p d Y1 z Reset input Y2 Reset input selection between auto reset manual reset system reset m 5 Y3 z o Feedback input Note 2 FB Monitoring feedback time amp Instant breaking auxiliary output Standard Setup Outputs the signals indicating AS1 s whether the state is safe or not s Auxiliary solid state output Information trigger Standard Setup Turns ON when error data excessive frequency m AS2 e Sides gt x Note 3 data of output switching and excessive energizing time data are available A AS3 Standby output Standard Setup When F3SX CPU has been initialized and the input 3 and output have turned into normally controllable state the output is turning ON 3 Auxiliary input Note 4 SSC Start command input S External indicator output EL1 Indicator output with diagnosis function source Note 5 EL2 Indicator output with diagnosis function sink o T a c RS 232C port COM Port for communication cable connection RS 232C 8 c Note 1 In the case that the emergency stop
131. re ON the safety output OFF output turns ON with the reset input ON At the time when the reset button is released Q ON the safety output turns ON E Standby output OFF a at et 2 a Standby output turns ON when diagnosis results in N pprox 5 seconds OK at turning power ON pe ue 3 seconds The process goes on at turning power ON It turns OFF if F3SX is in the lock out state F3SX re starts State that power is ON At the time of manual reset ejnpo y uien jo suonound Press for 3 seconds or longer before releasing the reset button Y2 output ON Interlock reset When all of the safety inputs are ON the safety output turns ON with the Safety ON output reset input ON OFF At the time when the reset button is released the safety output turns Standby ON ON output OFF 4 Approx Standby output turns ON when diagnosis results in OK 5 seconds Pp at turning power ON I 3 seconds The process goes on at turning power ON It turns OFF if F3SX is in the lock out state F3SX re starts State that power is ON B System reset The system reset is executed by pressing down the reset switch for three seconds or longer The system reset makes the power turned OFF and ON again When the safety output is ON the system reset is not acceptable during the execution in which the power is being turned ON again wu While the system reset is executed all the indicators
132. rgency among T N emergency stop switch wiring stop switch Error around Trouble with emergency stop 3 time flashing Error around reset input terminal terminal AE SPA F3SX d ZU T circuit of Switch input circuit Replace ds b A emergency stop Affected by noises of excess Confirm noise environment time flashing switch terminal level surrounding F3SX 3 Improper wiring with reset input Confirm wiring with reset input terminal Short circuiting or wire break around reset input terminal Confirm wiring with reset input terminal Trouble with reset input terminal circuit Replace F3SX 1 2 3 4 L5 x 1 xXx 2 O 0 TN EN TN AEN 4 time flashing Error around the external indicator output terminals N module Trouble with external indicator Replace external indicator Improper wiring with external indicator Confirm wiring with external indicator Error around output circuit of external indicator Replace F3SX Error around the DC solid state safety output terminals E module Trouble with the load external devices Replace the external device Improper wiring with external device such as contactor Confirm wiring with external device such as contactor Trouble with DC solid state safety output circuit Replace F3SX Error around relay output terminal Trouble with relay output Replace F3SX
133. roperly the user shall stop the machine immediately and report it to the Responsible Person e0o0 6640 oo ooo F3SX User s Manual Jonpoug eui Buisn ul suonnesaig TIS ISI Introduction In order for F3SX to satisfy EN60204 1 IEC61496 1 and UL508 have the DC power unit comply with all of the following requirements Voltage within the rated 24V DC 10 Do not share the power source with other devices or machines When the power source is shared by multiple devices consider margins for the total rated current Compliant with the EMC Directive for Industrial environments Double or reinforced insulation between the primary and secondary circuits Automatic recovery of over current protection characteristics voltage drop 20ms or over of the output hold time Satisfies the output characteristics requirements of a class 2 circuit or equivalent limited energy circuit as stipulated in UL508 Compliant with the laws and standards in relation to EMC and other electric device safety in the coun try or area where this unit is used Example EMC Directive and Low Voltage Directive in EU Jonpoud eui Huisn ul suonnesaig MAE When using a commercialized switching regulator be sure to ground FG frame ground terminal If not grounded it may cause erroneous operations due to the switching noises Use appropriate control devices to materialize the safety functions Failure to do so may c
134. s or less Response Safety relay output time 23 24 terminal 33 34 terminal Response time 35 ms or less Auxiliary relay output Operating time 135 ms or less 11 12 terminal Weight Approximately 0 5kg main body only External shape 4 slots 90 W x 111 H x 113 D Emergency stop switch common to Ch 1 and Ch 2 Connectable Inputdeviges Safety mat 2 connection area Note 6 Note 1 If no external indicator is connected connect a resistor 4 7KQ 1 4W between the EL1 and EL2 terminals The resistor with lead wires non polar shown in the right figure is attached to this product Note 2 Not including voltage drops in the extended wire Note 3 An external fuse must be inserted into the safety relay output The fuse rating depends on the safety category Use under the Safety Category 3 EN IS013849 1 2008 The external fuse rating is 5A or less than 5A The current that can be applied to the safety relay contacts is limited by the fuse rating and it is 5A or less than 5A resistive load However in this case the safety relay output cannot be pro tected from welding For the details see the section 10 4 3 4 of prEN50156 1 Note 4 Performance of the built in relay itself The values for endurance are those at ambient temperatures between 15 and 35 C and ambient humidities between 25 to 75 RH Note 5 Reference value Use with less value is not appropriate Note that if loaded once with a higher value the contacts
135. s written consent c Law These Terms are governed by the law of the jurisdiction of the home office of the Omron company from which Buyer is purchasing the Products without regard to conflict of law princi ples d Amendment These Terms constitute the entire agreement between Buyer and Omron relating to the Products and no provision may be changed or waived unless in writing signed by the parties e Severability If any provi sion hereof is rendered ineffective or invalid such provision shall not invalidate any other provision f Setoff Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice g Definitions As used herein including means including without limitation and Omron Compa nies or similar words mean Omron Corporation and any direct or indirect subsidiary or affiliate thereof Certain Precautions on Specifications and Use 1 Suitability of Use Omron Companies shall not be responsible for conformity with any standards codes or regulations which apply to the combination of the Product in the Buyer s application or use of the Product At Buyer s request Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product This information by itself is not sufficient for a complete determination of the suitability of the Prod uct in combination with the end product machine system o
136. should be Parameter error 1100 F3SX 6 24 User s Manual Troubleshooting Error code and measures to be taken Chapter 6 Appendix Every time when F3SX enters into lock out state the error code is recorded The error codes can be read out through communication Take appropriate measures according to the table below For the details of communication commands see Communication Reference UA Communication Reference p 6 5 Code Error Assumed causes Example of measures 0000 In operation with no error Confirm noise environment ome Error around F3SX internal Affected by noises excess level surrounding F3SX circuit Trouble with F3SX internal circuit Replace F3SX Initial wiring error around reset i Confirm that wiring is suitable for auto 2001 Improper wiring with reset input terminal input terminal reset or manual reset 2002 Wiring error around reset input Wire break or short circuit around reset Confirm that wiring is suitable for auto terminal input terminal reset or manual reset Affected by noises excess level on gee 2003 Error around reset input circuit R Trouble with internal circuit related to P s Replace F3SX reset input terminal o F3 i Ei Error around F3SX internal Affected by noises excess level SO noise environment E 21xx ircuit surrounding F3SX 8 circuit Trouble with F3SX internal circuit Replace F3SX
137. st significant digit Module position The second to the least significant digit F3SX N M1D1 1 to the right of the main module 2 two to the right of the main module 4 four to the right of the main module 1 terminals 1 to 8 side 2 terminals 9 to 16 side 4010 4011 5 N M1 D1 F3SX User s Manual 9 saydeyo 9u 319 HY uorneorunuulo2 6 23 Chapter 6 Appendix Example of command for the case of abovementioned F3SX N M1D1 1 Reading out cross channel synchronous monitor time at the M1 module terminals 1 to 8 Safety mat e Command f stx COPAS MRC SRC Typecode Address Numberof Etx Bce header elements 0x02 oooo0 o2 O1 4011 0000 8002 0x03 Read the latest cross channel synchronous monitor time at the emergency stop input e Response stx COMPoWaw F Mre sro Response CELO Address Number of Data ETX BCC header code elements 0x02 000000 02 01 0000 4011 0000 8002 001A 0x03 The read data is 007D 125 ms 2 Reading the last three data of cross channel synchronous monitor time at the D1 module terminals 9 to 16 side ex limit switch e Command f stx COMPoWay F MRC SRC Typecode Address NUMPEEO ET Bcc header elements 0x02 00000 o2 o1 4022 0000 8006 0x03 Read three times before the latst cross channel synchronous monitor time at the emergency s
138. switch positive opening contacts Model DAN Model D4B e Magnetic contactor Relay M 3 phase motor E1 24V DC power soure Model S82K Note 1 Example of wiring abo ve corresponds to the Category 3 Note 2 Example of wiring above cor responds to the Stop Category EN60204 1 0 F3SX User s Manual Close NC contact NC contact D1 Module S4 Input circuit Input circuit Input circuit Input circuit i se d Example with neither safety limit switch nor safety door switch connected Chapter 2 Specifications of Main Module Operation chart ON OFF Emergency stop ON switch S1 OFF o Ej I o ON M Reset switch S2 N OFF m I I i S ON E Safety mat 1 o OFF o a E S HN ON OFF fio 1 I l i l ee EINESEEESUE NN Limit switch S3 EE Es 1 ges seconds or shorter d I I i R 4 I Note 1 1 I ON NE DP S I I I I I LIE I dj le it I I I I I I ON OFF 1 ked 10 5 seconds or 1 I I Ld K shorter Note 1 OFF I I I I I Eo d DC solid state ON safety output ss1 ss2 OFF Note 1 Operates at the next reset switch input only if input time difference is within 0 5 seconds
139. t 7 bit 6 bit 5 011 Synchronization check error between terminals10 12 Taj i i 100 Short circuiting between terminals10 12 or error around circuit 111 Other error including error in other modules 9 1e deu e2ueJ9JoH uorneorunuulo2 F3SX User s Manual 6 13 Chapter 6 Appendix B Echo back test Fins mini command text MRC SRC 0g 01 Test data ere eee cual 2 2 Fins mini response text MRC SRC 08 01 Response code Test data 2 2 D Test data Transmitted arbitrary test data will be sent back Response code Response code Error name Description 1001 E coos command The command is too long length 0000 Normal end Note Maximum number of test data byte is 20byte If a command with the test data in 21byte or more is sent error S will be responded E Note ASCII characters to be used for test data are limited to space 0 to 9 and A to F If any ASCII o characters other than these are used the end code will become 14 Format error Q o 3 3 i Readout of parameter area 23 oe 9 Fins mini command text S MRC SRC F go 01 Parameter type Readout start address Number of elements g je l L i LI g 2 2 4 4 4 o o Fins mini response text MRC SRC Readout data oid 2 fenes 2 2 4 4 4 4 Data name Description Parameter type The data of readout parameter type is attached
140. t m PUR SONG sate output Load current 25mA max Residual voltage 2V max Note 2 S Number of main contacts DPST NO g safety outputs o Number of auxiliary contacts SPST NC o 11 12 terminal 5 0V AC 50 60Hz 30V DC 5A s Auxiliary contact Resistive Relay Rated load 23 24 terminal contact load 33 34 terminal 250V AC 50 60Hz 30V DC 3 15A 5A Note 3 output Main contact irid ctivedosd AC 15 240V AC 2A cos 0 3 4 DC 13 24V DC 1A L R 48ms Minimum applicable load Note 4 24V DC 5mA reference value Note 5 Electrical endurance Note 4 100 000 times or more open close frequency of 1 800 times h Mechanical endurance Note 4 10 000 000 times or more open close frequency of 36 000 times h Category Performance Level PL EN ISO13849 1 2008 Safety integrity level IEC61508 SIL3 Performance Level PL d category 3 Rated current 400mA or less except current consumption for the connected input out put devices Instant breaking auxiliary output ON OFF 25 ms or less AS1 terminal OFF gt ON 105 ms or less Response Safety relay output time 23 24 terminal 33 34 terminal Response time 35 ms or less Auxiliary relay output Operating time 135 ms or less 11 12 terminal Weight Approximately 0 5kg main body only External shape 4 slots 90 W x 111 H x 113 D Emergency stop switch common to Ch 1 and Ch 2 Gonnectable Input devices Safety mat 2 connection area Note 6
141. t output errors Echo back test 08 01 Executes echo back test Reads out measurements in feedback monitoring time energizing time Readout of parameter area 02 01 number of output switching frequency error code error logs and cross channel synchronous monitoring time E Readout of F3SX status Fins mini command text MRC SRC 2 2 Fins mini response text MRC SRC 06 01 Response code UM State of F3SX 2 2 4 2 Response code Response code Error name Description 1001 Excess command The command is too long length 0000 Normal end Operating state Code Operating state 00 Normal operating 10 In lock out state F3SX User s Manual 9 1e deu aousJejay uorneorunuulo2 6 9 Chapter 6 Appendix State of F3SX The data differs depending on the F3SX model The data are arranged in order from the left to the right as viewed towards the F3SX front panel N main module data M1 input module data n relay output module data N main module data 2byte 2nd byte Bit Contents of data 1 0 O External indicator states ON OFF 1 None None 2 AS1 output state ON OFF 3 AS2 output state ON OFF 9 4 AS3 output state ON OFF E E 5 000 Normal 001 Synchronization check error with emergency stop input 2 6 i9 x Error messages 010 Short circui
142. tates State of F3SX Indicator o At safety output ON Lighting up E At safety output OFF Lighting out z Interlock state Note 1 Lighting out In lock out state Lighting out Note 1 The interlock state is that the input devices are ON safety states and in the standby state in the manual reset mode Wire break detection The diagnosis begins at the time when the external indicator turns in the lighting up state When detecting a wire break F3SX becomes in a lock out state The external indicator has been set at the factory shipment so that it may light up when the safety output is ON ejnpo y uien jo suonound DS t When not used insert a resistor 1 4W 4 7kO between EL1 and EL2 terminals Ce Ua Model F3SX N M1R Manual reset p 2 38 CHECK By using the function set up software for model F3SX Model F3SX CDLILILI sold separately the lighting operations of external indicators can be changed NON delay instant breaking Lighting operation pattern can be chosen lighting up for ON lighting out for OFF or lighting out for ON lighting up for OFF Delay set cose pe t ety Des Lighting up or lighting out in synchronous timing with output states of the module which is set for delay Flashing for stand by lighting up for Ready Flashing When the main body is in the normal operation and safety input of the main module is ON Lighting up When all the safety inputs are ON For
143. ter Wiring diagram Emitter cable Specifications of Input Module Model F39 JCLIA L Chapter 4 cul Light Curtain Input Module SLC2 Model F39 JCLIA L Emitter cable Receiver Model F3SN F3SH F3SJ Emitter User s Manual F3SX 4 8 Chapter 4 Specifications of Input Module Using a branch connector Connector connection is possible using a branch connector for safety light curtains Safety light curtain Emitter Or Receiver multi beam safety sensor Model F3SN F3SH F3SJ Co 0 0 0 0 0 p 0 0 0 o 0 N 0 0 0 0 0 0 0 0 0 E E Double end connector cable Model F39 JCLIB L Gray Branch connector for safety light curtains Gray Black Model F39 CN5 Double end connector cable Model F39 JCLIB D Black Double end connector cable for branch connector Model F39 JCLIT For the details of each model refer to Chapter 6 Accessories Ua Accessories sold separately p 6 2 F3SX User s Manual i Iz o o e A einpojy 1nduj ureun 4817 4 9 i gt D kei A ejnpoy 1nduj ureun 14517 4 10 Chapter 4 Specifications of Input Module B Wiring diagram for the case the external power is supplied to the Model F3SN F3SH F3SJ When Model F3SN
144. the details confirm with HELP of Model F3SX CDLILILI NWARNING The external indicator output is not a safety output Do not use it for the purpose other than indication S NCAUTION For the external indicator use a filament type lamp for the externally connected indicator With Q an LED type indicator the perfect detection of a trouble is not available DC solid state safety outputs SS1 and SS2 terminals E module They are the safety outputs provided by solid state element circuits The short circuiting in DC solid state safety output can be detected by the diagnosing functions SL By using the function set up software for F3SX Model F3SX CDLILILI sold separately ON delay or OFF delay can be set for the DC solid state safety outputs within the setting range from 0 to 600 seconds 10 minutes For the details confirm with HELP of Model F3SX CDLILILI CHECK F3SX User s Manual 2 9 z 1e1deu2 e npo y uien jo suonounJ 2 10 Chapter 2 Specifications of Main Module F3SX Reset mode Auto reset mode and manual reset mode The auto reset mode or manual reset mode is set by wiring around the Y1 Y2 and Y3 terminals Connect the NC type switch for the auto reset mode Connect the NO type switch for the manual reset mode UA Wiring for reset inputs p 2 28 Auto reset The safety output turns ON automatically when its conditions are satisfied for turning the safety output ON When ON delay
145. the output terminal and the OV line PNP output If it is connected between the output terminal and the 24V DC line by mistake the output may turn ON when an emergency stop occurs and cause a dangerous situation Correct Wrong S M Al SS1 SS2 Load F3SX F3SX S1 SS2 E module Load E module A2 D A2 o 0V eo 000o F3SX User s Manual Jonpoug eui Huisn ul suonnesaig MAE Introduction The safety category is determined by the entire safety control system Design and use it in accordance with all the related standards Consultation with an independent certification organization is recommended The life duration of the relays varies depending on the switching conditions or loads etc Use the relays within an appropriate switching times after confirming the limit of switching times with the actual devices under the actual conditions If the DIN rail is too short for the width of F3SX the product may drop out of the rail by vibration Use end plate Model PFP M sold separately to fix F3SX on the DIN rail where necessary Jonpoud eui Buisn ul suonneseaig Meese Use F3SX in an enclosure rated at least IP54 IEC60529 For ventilation allow for 5mm or more on both sides of the F3SX and 50mm or more above and beneath Stranded wire should be processed with insulation covered bar terminal DIN46228 4 standard co
146. the state of output OFF the emergency stop state once every 24 hours eooccoococcoo F3SX User s Manual Introduction Do not use F3SX for the machines that cannot be stopped immediately by the electric control at an emergency Such machines cannot stop before the human body reaches the hazardous area and will cause a serious injury With regard to the relay output install a fuse in serial with the output contacts N jl z Contacts protection for safety relay outputs p 14 Be sure to align the devices so as to prevent mutual interference when using multiple safety light curtains or multi beam safety sensors Failure to do so may cause non detectable conditions and a serious injury to humans Regarding setting to F3SX by using the function set up software for model F3SX Model F3SX CDLILILI sold separately keep the set contents in the history After changing any settings to F3SX by using the function set up software for model F3SX Model F3SX CDLILILI sold separately be sure to carry out the Function test and keep the test results in the history N jl z Function test p 6 30 DC solid state safety output Be sure to configure the safety related system by using two channels Only with one channel to be used the safety functions of the system will be degraded It may cause serious injury to humans when a trouble occurs DC solid state safety output Connect a load across
147. ting between emergency stop inputs or error around internal Oo The bit alignment of error massage circuit 3 7 bit 7 bit 6 bit 5 100 Mis wiring or wire break around Y1 to Y3 terminals 3 101 Error in external indicator error around circuit S 111 Other error including error in other modules gt D 1st byte S Bit Contents of data 1 0 p 0 T12 input states ON OFF S 1 T22 input states ON OFF 8 2 Y2input states ON OFF 3 Y3 input states ON OFF 4 FB input states ON OFF 5 In interlock state In interlock state Normal state 6 Initiation command input states ON OFF 7 None s None F3SX 6 10 User s Manual Chapter 6 Appendix E main module data 2 byte 2nd byte Bit Contents of data 1 0 0 SS1 output state ON OFF 1 SS2 output state ON OFF 2 AS1 output state ON OFF 3 AS2 output state ON OFF 4 ASS3 output state ON OFF 5 000 Normal 6 001 Synchronization check error with emergency stop input Error messages 010 Short circuiting between emergency stop inputs or error around internal The bit alignment of error massage circuit 7 bit 7 bit 6 bit 5 011 Mis wiring at SS1 SS2 terminal error in the internal circuits 100 Mis wiring or wire break around Y1 to Y3 terminals 111 Other error including error in other modules 1st byte Bit Contents of data 1 0 0 7112 input states ON OFF
148. tion chart ON OFF Emergency stop On switch OFF I 9 I z E ON T Reset input l R OFF ix Safety mat 1 ON OFF I DC solid state safety ON output SS1 SS2 OFF ON KM1 KM2 NC contact OFF I ON KM1 KM2 NO contact OFF fe fe 1 2 uonoeuuo F3SX User s Manual 2 37 Chapter 2 Specifications of Main Module B Model F3SX N M1R Manual reset Example of wiring Main Modul M1 Module ain Module p rem a a ee pee Mat 1 S2 Model ME151 4 1 21 i ME151Y 4 i i aa e aee 9 5 z O fz 22 24V DC l g Te n x EE 5 Input P Input gt a 2 Control circuit circuit circuit o 24V DC 24V DC o 24V DC 24V DC 3 Eu Go eav pc 24V DC J Input Input E circuit circuit v E gee tg uec ge 1 24V DC h E External indicator i Mat 2 Model ME151 4 ME151Y 4 24V DC ee Cis dici St T E KM1 ee Example with neither KM2 safety Mat connected Se pen S1 Emergency stop switch positive opening contacts Model A165E Model A22b C9 S2 Reset switch KM1 KM
149. top input o z e Response o E stx COMPoWay F Mre sro Response ecco Address Number of Data ETX BCC RO header code elements o 0014 o 0x02 000000 02 01 0000 4022 0000 8006 001A 0x03 3 0017 c e The read data is 0014001A0017 the latest is 20 ms two times before the latest is 26 ms and three times amp before the latest is 23 ms o 3 p 3 Reading the data 7 times before the latest cross channel synchronous monitor time at the D1 module terminals S 1 to 8 side ex Limit switch e Command stx CompoWaylF MRC SRC Typecode Address Numberof ery Boc header elements 0x02 00000 02 01 4012 0006 8002 0x03 Read seven times before the last cross channel synchronous monitor time at the emergency stop input e Response f T qudd ET E MERE NE Minis Data ETX BCC header code elements 0x02 000000 02 01 0000 4012 0006 8002 00C8 0x03 The read data is 00C8 200 ms Note The history is stored only during the power is ON If the power is turned OFF or the system reset is acti vated the prior data storage should be cleared Note If the address is other than 0000 to 000F the response should be Parameter error 1100 Note This command is accepted only when the safety output is OFF The response when safety output is ON should be Operating error 2203 Note When read out for the output module the response
150. tore the new settings and test results The function set up software for model F3SX can store the data of settings you made Also when transferring F3SX pass the successor the data and contents set in the product Print the setup data entry sheet in the next page for use F3SX User s Manual 9 saydeyo uonoedsu pue seoiAJes eoueuojure y 6 31 Chapter 6 Appendix i su NO 440 sindino Ajgjeg 1v su 440 NO sindino Ajgjeg 1v Buoyuow yoeqp 4 jo enjeA pjousaJu sw jnpow sw jnpow Sul ejinpou sw jnpow 6uuojuoul snouoJuou s J UUBYI SSOJD JO enjeA pjousaJu su ownAejeq 7y su eunfejeq iWN su X eunfejeq zHd su eunfejeq WH SW euin Aejaq epow Aelaq ZSS LSS C13 V13 7 CSV CSV LSV XS d 9poIN e 9Ide 1 7 Z je oaddy eyeq j exeq A9Hd AJOYSIY UOISIADY 1 eIqe L L 9Iqe uo Sunes e jo s1ue1uoo y p40994 eseo d 19 0940 N S qe uo AJo1s u pesi e4 e pJo294 esee d en e asueyo y dee pue p40994 eseo d opeui o4e oSueuo Sues euios ueuM x Se 4 2POW 104 94e 3jos dn 3es uonounj eui u3M CIR MESSY 3638 7 2 35 MIS Le 8 2387 LE 2 SEC AZE se OI pui ga TIN CO MHXS CAA NOILAVD Y Setup data entry sheet lE E Maintenance Services and Inspection User s Manual F3SX 6 32 Chapter 6 Appendix Routi
151. tput module with any of other modules Processing of wire end B Wiring materials Select to use wiring materials conforming to the required standards UA Recommended materials and tools p 6 4 NCAUTION Stranded wire should be processed with insulation covered bar terminal DIN46228 4 standard compatible type at its ends before using for connection Conforming wire when using recommended bar terminals 0 34 to 1 5mm AWG22 to 16 Oo Iz g me O oa B Processing of wire end 1 Uncover the insulation of the wire O Length to uncover should meet the bar terminal to be used Bui 2 Insert the wire edge to the bar terminal Sn e Use bar terminals compatible with the terminal block 3 The wire end is to be inserted in the bar terminal Confirm that the wire insulation is contained in the insulation cover of the bar terminal 4 Crimp the metal part with the specialized tool A Specialized tool Use the crimping tool compatible with the bar terminal P Metal part to be crimped Bw Processing is completed g I 2d F3SX User s Manual 5 7 g 1e1deu2 Bui 5 8 Chapter 5 Installation and Wiring F3SX Proper example of processing wire end Proper example Insulation cover Improper example of processing wire end Improper example The removed part is too short Description It may cause the wire to come out of the bar terminal The wire is
152. turn OFF except for the power indicator PW B e The reset state can be confirmed with the Standby output CHECK F3SX User s Manual 2 11 z 1e1deu2 e npo y uien jo suonounJ 2 12 Chapter 2 Specifications of Main Module Feedback input FB terminal It is the function to monitor the external device states It inputs the monitoring signal received from the external devices such as NC contact of a relay to the feedback input terminal to check if the signal synchronizes in reverse with the F3SX safety output If the monitoring signal is not input by the feedback time monitoring functions within the monitoring time period F3SX is determined to be in the feedback error state and put into the lock out state B Examples of uses Mal functioning such as welding can be detected by inputting contactor s NC contact signal as the feedback signal to F3SX Stop operation can be confirmed on the external device such as a motor which does not come into stop state instantly due to its inertia at the moment that the power turns OFF Only when the feedback signal input is given to detect the stop operation Monitoring output time of feedback signal can forecast worn brake etc of the external device The history of feedback signals can be used for trend control of time before stop verification on the reasonable safety distance M The monitoring process for output time of feedback signal begins automatically at the time when power
153. uncovered at the insulation cover It may cause short circuit or an electrical shock The wire end protrudes from the metal part of the bar terminal It may cause improper connection with the terminal block The protruding length must be less than 0 5mm The crimped part is too short It may cause the wire to come out of the bar terminal The insulation cover does not properly cover wire insulation It may cause short circuit or an electrical shock Two wire ends are crimped in a bar terminal Avoid crimping two or more wire ends in a bar terminal Doing so may cause a break of the wire displacement of the cable or improper connection For crimping two wires use the 2 wire bar terminal For such a case ensure that the diameters are the same The insulation cover does not properly cover the wire It may cause short circuit or an electrical shock User s Manual Chapter 5 Installation and Wiring Connecting bar terminal to terminal block connector I Wire with a bar terminal crimped at erminal block connector the end B Wiring procedures 1 Insert the wire with bar terminal into the wire insertion slot i Iz me O i2 Bui 2 Insert to the end firmly A Improper example of wire connection Improper example Description The wire is not inserted to the end The wire may come out and cause short c
154. unction set up software for F3SX will be as follows depending on the set time length and feedback input route The product is set to non delay at the factory shipment n the case of inputting monitoring signal received from external device in connection with FB terminal to R1 R2 module When the DC solid state safety output is activated earlier than the R1 R2 module the feedback history will show the time from when the DC solid state safety output was activated until the monitoring signal is input to the FB terminal Oo Iz me N Example OFF delay time of DC solid state safety output lt R2 module OFF delay time ON Input device OFF Safety output ON S81 582 ger OFF delay time I Safety output ON R2 module OFF OFF delay time ejnpo y uien jo suonouny ON Feedback input OFF History 4 Threshold value i v When the DC solid state safety output is activated later than the R1 R2 module the feedback history will show the time from when the R1 R2 module was activated until the monitoring signal is input to the FB terminal Example OFF delay time of DC solid state safety output gt R2 module OFF delay time ON Input device OFF Safety output ON SS1 SS2 OFF OFF delay time i Safety output ON R2 module ofr OFF delay time ON Feedback input OFF History e a Threshold value pata e
155. uts p 2 28 F3SX User s Manual 6 25 Punoousejqnoi Beet 6 26 Chapter 6 Appendix Code 3802 Error Time out in feedback input monitoring Assumed causes Trouble occurs with any of the external devices such as contactor Example of measures Replace the external device Short circuiting or wire break around relay contacts or feedback input terminal Confirm the wiring with relay contacts or feedback input terminal 3803 Wiring error around feedback input Short circuiting or wire break around relay contacts or feedback input terminal Confirm the wiring with relay contacts or feedback input terminal 3901 Error around external indicator output circuit EL2 Affected by noises excess level Confirm noise environment surrounding F3SX Trouble with internal circuit in of external indicator output terminal Replace F3SX 3902 Error around external indicator output circuit EL1 Affected by noises excess level Confirm noise environment surrounding F3SX Trouble with internal circuit in of external indicator output terminal Replace F3SX 3903 Wiring error around external indicator output or error in external indicator Wire break in connection with external indicator Confirm wiring with external indicator The external indicator is defective Replace external indicator SAXX Error in F3SX internal circu
156. vernmental Approvals Buyer shall be responsible for and shall bear all costs involved in obtaining any government approvals required for the impor tation or sale of the Products Taxes All taxes duties and other governmental charges other than general real property and income taxes including any interest or penalties thereon imposed directly or indirectly on Omron or required to be collected directly or indirectly by Omron for the manufacture production sale delivery importa tion consumption or use of the Products sold hereunder including customs duties and sales excise use turnover and license taxes shall be charged to and remitted by Buyer to Omron Financial If the financial position of Buyer at any time becomes unsatisfactory to Omron Omron reserves the right to stop shipments or require satisfactory security or payment in advance If Buyer fails to make payment or otherwise comply with these Terms or any related agreement Omron may without liabil ity and in addition to other remedies cancel any unshipped portion of Prod ucts sold hereunder and stop any Products in transit until Buyer pays all amounts including amounts payable hereunder whether or not then due which are owing to it by Buyer Buyer shall in any event remain liable for all unpaid accounts Cancellation Etc Orders are not subject to rescheduling or cancellation unless Buyer indemnifies Omron against all related costs or expenses Force Majeure Omron s
157. with DC solid state Safety Output This module E module is the main module with DC solid state safety output Each name and functions z saydeyo Input output terminal PWO OBER RRO OLK LED no OT2 EO O P Input output terminal indino Ajayeg eieis pijos JA YUM NPON ure Input output terminal B LED indicator Indl color Name Functions cation PW Green Power indicator Lights up while power is ON Lights up or flashes when an error occurs Lighting up No synchronization between emergency stop inputs 1 time flashing Short circuiting or mis wiring between emergency stop inputs 2 time flashing Trouble or mis wiring around emergency stop input circuit 3 time flashing Mis wiring or break around Y1 Y2 or Y3 terminal 4 time flashing Short circuiting or mis wiring around the DC solid state safety out puts Trouble in the DC solid state safety output circuits 5 time flashing Trouble or welding around safety relay output circuit 6 time flashing Error in feedback signals from an external devices Continuously flashing Affected by noises or trouble around the internal circuit of F3SX ER Red Error indicator Lights up at the time of RS Green Reset input indicator Auto resetting Y3 terminal input is ON Manual resetting Y2 terminal input is ON
158. y Il UA Conforming to Standards p 13 Ground the minus terminal of 24V DC for the D class earthing through the earthing resistance of 100 max Put the product in the state of output OFF the emergency stop state once every 24 hours Do not disassemble repair or modify F3SX Be sure to dispose of the F3SX as industrial waste F3SX User s Manual Jonpoug eui Buisn ul suonnesaig TIS TDI 11 Introduction Precautions for Correct Use Please observe the following precautions to prevent operation failure malfunctions or undesirable effects on product performance 1 Installation environment Do not use F3SX at altitudes over 1 000 meters Do not install the F3SX in the following environments Areas with high humidity where condensation is likely to occur In the atmosphere with smoke or microparticles which may cause quality deterioration In the atmosphere of corrosive inflammable or explosive gases Areas exposed to vibration or shock levels higher than specification provisions Areas where the product may come in direct contact with water oil chemicals Areas subject to oscillation or impact larger than rated value Do not use radio equipment such as cellular phones walkie talkies or transceivers which generate radio waves near the F3SX Protect the output circuit with a surge absorber when an inductive load is connected to the output For ventilation and wiring allow for 5mm on both sides of the
159. y contacts are not protected from welding If the safety relay contacts are welded it may cause an opening failure of outputs For the details see chapter prEN50156 10f 10 4 3 4 If surge absorbers are used they must be installed across the load as illustrated at SA1 and SA2 of Fig 2 If it was installed directly across the output it may cause a failure to open output circuits 400V AC 230V AC F1 F8 Fuses L1 L2 L3 MA MB Electromagnetic switches TR1 Insulated transformer SA1 SA2 Surge absorbers F1 F3 e hd TR1 f 230V e i F2 Fe F7 F8 ecc MB Load E gt III Over voltage category II Fig 2 Example of over voltage category 2 F3SX User s Manual Introduction How to Read This Manual Meaning of marks C Indicates descriptions of essential points regarding the performance such as an advice for use NV z Indicates the page number for the relevant contents jenuejy siuj pey o MoH SD RTI DTI F3SX User s Manual 15 Introduction User s Manual F3SX 16 Contents Precautions in using the Product How to Read This Manual Contents Chapter 1 Outline Features of F3SX Module Configuration Product Lineup Meanings of model type Rating Characteristic Dimensional Drawings Chapter 2 Specifications of Main Module Main Module with Extern

Safety Controller F3SX Series User`s Manual

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