PW636i HARDWARE INSTRUCTION MANUAL
Contents
1. Test energy meters With optional AR 7D or AR 10 analog recording unit the PW636 can even be used for analog waveform analysis Product features 1 10 11 Output sources 6x32A current sources in two groups 4x300V voltage sources Binary inputs 8 binary inputs for potential free or potential contacts Counter inputs 4 high speed counter inputs DC measuring inputs 2DC measuring inputs for testing transducers Binary outputs 8 binary inputs in two groups 4 of dry contact type and 4 of semiconductor type Low level outputs 12 low level outputs used for driving external amplifiers or testing Rogowski principle based relay External amplifiers interface GPS interface Can receive GPS pulse signal from optional PGPS02 Synchronized control interface Used for synchronizing several PW636i for specialized test purpose Current booster interface optional Used for increasing the compliance voltage of current output for testing high burden relays AR 7D AR 10 analog recording unit optional PW636i Hardware Instruction Manual Preparation Be sure that the following preparation system components are ready before operating the test equipment PW636i test equipment Main supply cable delivered LAN control cable delivered PC with PowerTest software properly installed Test leads connected to the test object Connecting PC fa 20NOVO PW408 Universal Tost Speer2. am KJ Co The threshold of 8 binary inputs can be independently set from the range of 0 250 Vdc C 3 D 4 E 5 F 6 Gif H S Notes Any end of binary input is prohibited from connecting with ground 22 PW636i Hardware Instruction Manual Binary outputs At the rear side of the kit there are PW636i has 8 binary outputs in two groups se aes another 4 binary outputs 5 8 The binary outputs 1 4 are placed on the front panel Binary Output Binary Output These 4 binary outputs are high speed These 4 binary outputs are potential free eemiconanerar tye relay contact output 23 PW636i Hardware Instruction Manual General description The PW636i is to be controlled by the external PC via the Ethernet control cable PowerTest test software must be properly installed on the PC to control PW636 The installation description of PowerTest test system can be found in PowerTest user manual To connect the computer to PW636i a 10M 100M Ethernet Network Interface Card NIC must be installed in the PC The computer without network card could use a UBS NIC The drive program of NIC also should be installed The computer with mounted NIC should be able to log on Internet properly Set IP address The IP address of PW636i is internally fixed as 192 168 1 133 when dispatched from the factory 24 Steps for setting IP address in PC After
3. oo U clamp Test lead U clamps for screws to connect regular test leads to screw clamp terminals relays Ponovo kit Screw type terminal Notes One end of the adapters have no insert the non safety into the terminals and insulator users should make sure there is no screw it firmly then connect the test lead with output during connecting the adapters Users the other end 36 PW636i Hardware Instruction Manual 8 Pin clamps Pin clamp Test lead ia Ponovo kit Screw type terminal SAW0211 Pin clamps Amount 4xred 4xblack Pin clamps for screws to connect regular test leads to screw clamp terminals relays 9 Power Cord SAWO0009 Power code Amount 1 piece Power cord connects the PW636i with power supply socket PONOVO will provide relevant plug socket according to different countries For the plug socket information please check the Chapter11 Appendix 37 PW636i Hardware Instruction Manual 10 Earthing Lead Ponovo kit Earthing lead Ground SAW0018 Earthing lead Specification 2 5mm x4m Amount 1 piece Earthing lead connects the PW636i with ground to ensure kit safety Notes In order to avoid static induction users reliably before testing should connect the PW636i with ground 11 PC control cable LAN SAW0012 PC control cable LAN Amount 1 piece The LAN cable connects the PW636I with PC for communications 38 PW636i Hardware Instruction Manual 9 10 2
4. Connect the LAN cable between PC and PW636i Connect the power cables for PC and PW636 Connect PW636i ground socket to the protective ground Power on the PC and PW636i Run PowerTest software ERAS PW636i Hardware Instruction Manual Block diagram zuondo 145009 134 Appar mapma ys 1A OL p1 emmo peads yay jenondo regione puea 07 awpa enondo aamagg monezmenotig Sat Sd OL pn m tsap mapuadapm ji VA OSF WEE d a t sap mapuadapur vI SIEIS MAL jenondo jonUOD pezmonponig ustsap jmapuadapmt yT AOT A VASE AQ0ED tsap mspuedapm mam Smmm T oyen adeyo 3 1 mim Asem oympuoomtag NQOE P g mimo Aremg Sumproal eurapxa 10 petret enondo provar Jopemy WOEx9 p 1 mduo Aeng puig pmo MOOT OC A0060 Ioyetatiad gq mmy vanq 9I JOXINOD I9VITOA yddng amog joumo gt pwe Atddns rawog PW636i Hardware Instruction Manual DSP card High performance DSP digital signal processor is used on the DSP card to ensure the accurate and fast signal generation To get the satisfied accuracy and resolution the 32 bit D A data converting technology is applied Front panel Current output group 1 Current output group 2 Voltage output Auxiliary DC DC measuring input RJ45 Ethernet PC control port Se Se i B y ZJ so ary nput A Bin oo Ethernet port a 20NOVO PW400 Universa I Test System e rA Online Overheat Overload Binary in
5. IEC 61000 4 2 3 4 5 6 1 1 IEC 61010 1 Ethernet 1OM 100Mbps Circular connector Circular connector Coaxial cable connector RS232 4 mm banana socket 20 kg 360 x 157 x 367 mm AR 10 AR 7D Analog recording unit optional Channel number Voltage input range Current input range Amplitude accuracy Bandwidth Sampling frequency Voltage input impedance Transient input buffer Transient trigger Measurement function Input overload indication Input protection Galvanic isolation AR 10 10 0 300V 0 30Aac lt 0 5 DC 1 0kHz 3 5kHz 300k Q AR 7D 7 0 300Vac 0 300Vdc 0 30Aac 0 30Adc 15s for all 10 inputs channels simultaneously at 3 0kHz threshold voltage or current manual I AC V AC phase frequency power energy harmonics transient recording event recording Yes Yes Independent isolation for all 10 inputs IEC61850 compliant relay testing optional IEC61850 GOOSE Simulation Subscription Performance VLAN support Mapping of binary outputs to data attributes in published GOOSE message Mapping of data attributes from subscribed GOOSE messages to binary inputs Type 1A Class P2 3 IEC61850 5 selectable priority VLAN ID 42 PW636i Hardware Instruction Manual In order to assure PONOVO sockets are used smoothly in foreign countries PONOVO provides the plug sockets to our customers in different countries The followings are the sockets used in different countries 1 Plug Type B
6. Type B adapter is mainly used in America Canada and Taiwan etc 43 PW636i Hardware Instruction Manual 2 Plug Type Adapter The UK type plug is mainly used in United Kingdom India Pakistan Thailand Malaysia Singapore New Zealand and Hong Kong etc 3 Plug Type L Adapter Type L Adapter is mainly used in South Africa and British Standard 15A 44 PW636i Hardware Instruction Manual 4 Plug Type N Adapter This adapter is mainly used in Italy 5 Type G Adapter Type G Adapter is mainly used in German Finland France Norway Sweden Poland South Korean Austria Spain Hungary Czech Ukraine Turkey Brazil and Russia etc 45
7. 0 02 rg typ lt 0 05 rg guar 100kQ DC current measuring inputs Measuring range Accuracy Input impedance 0 20mA lt 0 02 rg typ lt 0 05 rg guar 500 AC measurement amp monitoring optional Voltage measurement Channel number Measuring range Phase Current measurement Channel number Measuring range Phase Power measurement Active reactive power Monitoring 4 0 300V error lt 0 5 rg typ 0 360 error lt 0 5 A error lt 0 5 rg typ 30 360 error lt 0 5 error lt 1 rg typ PW636i Hardware Instruction Manual Channel number Mode Low level outputs Setting range Max output current Accuracy 10 monitoring the output voltage current waveform during the test process 12 x 0 10Vpk 1mA 0 025 typ 0 07 guar at 1 10Vpk 41 Resolution 250uV Distortion 0 05 typ 0 1 guar Connection 19 pin combination socket rear side Power supply Nominal input voltage 110 240Vac Permissible input voltage 90 260Vac Nominal frequency 50 60Hz Permissible frequency 45 65Hz PW636i Hardware Instruction Manual Environmental condition Operating temperature Storage temperature Relative humidity EMC Emission EMC immunity Safety Others PC Connection Amplifier interface Current booster interface Synchronization interface GPS control interface Ground socket earth Weight Dimensions 0 50 C 25 70 C 5 95 non condensing IEC 61000 3 2 3
8. 1x black The voltage cables to connect the PW636i output to other safety sockets of generally the voltage parts current and signal tripping 3 Signal Cable SAW0204 0205 Signal cables Amount 2xred 2x black 2xred 2xblack It connects the PW636i with other different sockets generally with signal tripping and current voltage testing 33 PW636i Hardware Instruction Manual 4 Flexible Terminal Adapter _1__ ___ erminal adapter Test lead Ponai Screw type terminal SAW0206 Flexible terminal adapter Amount 10xred 10xblack Flexible terminal adapter connect to screw clip terminals Notes One end of the adapters have no Users insert the non safety into the insulator users should make sure there is terminals and screw it firmly then connect no output during connecting the adapters the test lead with the other end 34 PW636i Hardware Instruction Manual E Ponovo kit Jumper cable 5 Jumper Cable Device with safety jack SAW0207 Flexible jumpers Amount 4xblack Flexible jumper connects current outputs in parallel i Crocodile clamp Test lead Ponovo kit 6 Crocodile Clips Screw type terminal SAW0208 Crocodile clips Amount 2xred 2xblack 2xyellow 2xblue Crocodile clips for secondary side to connect to pins or screw types 35 PW636i Hardware Instruction Manual 7 U Clamps SAW0209 U clamps 1 SAW0210 U clamps 2 Amount 10xred 10xblack oxred oxblack
9. 6 PACB108 Scanning Head The passive optical scanning head PACB108 detects the status of an LED that is either an optical pulse output from an energy meter or the binary status of a protective relay or other similar optical source SAS0101 PACB108 Output pulse 5V or 24V Sampling distance 10 30 mm Maximum sampling pulse 100 pulses second 9 7 Low Level Output and Counter Input Cable SAW0014 This cable is used to connect amplifiers with PONOVO kit 9 8 Synchronization Control Cable Synchronization control cable is used to connect more relay test kits for synchronized control SAW0015 Synchronization control cable 9 9 Fiber Optic Cable SAW0016 SAW0017 Fiber Optic Cable 2xorange MTRJ ST 2xorange MTRJ MTRJ When PW636i is connected with a fiber switcher fiber optic cables are required PW636i Hardware Instruction Manual 9 10 Standard Accessories 9 10 1 Soft Bag for Test Leads The PW636i Wiring Accessory Package contains the following articles 1 Colour coded current cables SAW0201 0203 colour coded current cable Amount 2xred 2xblack 2xyellow 2xblue 1xred 1xblack 1xyellow 1xblue The current cables to connect the PW636i output to other safety sockets of generally the current parts voltage and signal tripping 32 PW636i Hardware Instruction Manual 2 Color coded voltage cables SAW0202 Colour coded voltage cable Amount Amount 1x red 1x yellow 1x green 1x blue
10. Instruction Manual This chapter describes the optional equipments and accessories for the PW636i test set Please visit the PONOVO Web site www ponovo com cn for up to date information Optional accessories Standard accessories fem fem AR 10 analog SARO101 Color coded current SAW0201 0203 recording unit cables AR 7 analog SARO201 Color coded voltage SAWO202 recording unit _ cables nana PGPS02 GPS based SAGO101 Signal cables SAW0204 0205 synchronization Flexible terminal SAW0206 adapter device IRIG B based SAG0102 Flexible jumpers synchronization a Crocodile clips device U clamps 1 PSS01 circuit U clamps 2 breaker simulator Pin clamps SAWO0211 Phpc0O1 current SAH0101 Power cord SAWO0009 booster Earthing lead SAW0018 PACB108 scanning SASO101 PC control cable SAW0012 head LAN Low level output and Transportation case SACO105 counter input cable synchronization SAWO0015 control cable lene Fiber optic SAWO0016 cable MTRJ ST Fiber optic SAWO0017 aboMRToRTS O 2 PW636i Hardware Instruction Manual 9 1 Analog Recording Unit AR 10 AR 7D AR10 Analog Recorder Unit 4 gt i m aN P 4 aiii N gy Po N a e a 7 Nea OJA 010 01019110 O OO O k 5 d L pl k c k 7 l V p Dae a d in D aa s att o P gt gt p f z MAX 30A RMS SAR0101 AR 10 AR 7D Analog Recorder Unit K l i e j 1 A f L
11. P address will be restored to the following settings IP address 191 168 1 133 Subnet mask 255 255 255 0 Note The IP after reset is only valid for the current operation If users need to fix the default IP please set it in IP set of PowerTest 16 PW636i Hardware Instruction Manual Current generators PW636i has 6 current generators in two groups They can be configured as either 3 currents mode or 6 current mode Test modules which requires 3 current mode configuration QuickTest QuickTest 4V 31 rd ee E 3V0 Sequence P QuickTest Power po QuickTest VE Hf po O QuickTest Z I const es re re const QuickTest Z Zs const Time inversed current Po Under Frequency Relay UnderVoltage Relay State Sequence 31 po Auto Reclosing po Harmonic S po Transient Playback 4V 31 po LT Relay AC po LT Relay DC po SOFT Check po Fuse Failure po Power Swing po CB operation po Energy Meter po RIX characteristic check po Synchronizer Test modules which requires 6 current mode 17 configuration po QuickTest 4 61 po Differential S po State sequence 6l Diff configuration Fs Advanced differential All modules Current output configuration in 3 current mode In three 3 current mode the 3 current generators IA IB and IC in first group will be used In 3 current mode the output range and power for IA IB and IC will be doubled
12. PW636i Hardware Instruction Manual PONOVO POWER CO LTD 2F 4Cell Tower C In Do Mansion No 48A Zhichun Road Haidian District Beijing China Post Code 100098 TEL 86 10 82755151 ext 8887 FAX 86 10 82755257 PW636 HARDWARE INSTRUCTION MANUAL VERSION PW636i AE 2 03 DATE 21 09 2011 This manual is the publisher of PONOVO POWER CO LTD To make any kind of copy of this manual please contact PONOVO POWER CO LTD in advance This manual represents the technical status for the moment of publishing The product information description and specifications mentioned in the manual do not have any contact binding force and PONOVO POWER CO LTD remains the right to make modifications to the technical specifications and configurations without prior notice PONOVO POWER does not take responsibility to the possible error mistakes in this manual PW636i Hardware Instruction Manual Preface asnnnnnnnnnnnnnnnnnnnn Safety precaution Designed applications 3 1 Product features Operation preparation 4 1 Preparation 06 4 2 Connecting PC 5 General description 5 1 Block diagram 5 2 DSP Cal siseicaswanncneriecdncmas 5 3 Front panel 085 5 4 Ethernet port 06 5 5 Current booster interface 5 6 Pause button 066 5 7 LED indication 5 8
13. Rear panel 0eee eee 5 9 External amplifier and low level output interface 5 10 GPS interface 5 11 Multi kits synchronization interface sa cndeeediencncswetahacneness 5 12 IP reset cc cece cece eee ee ees 6 Hardware configuration 6 1 Current generators 6 2 Current output configuration in 3 current mode WPA 6 3 Current in series connection in 3 current mode 000 6 4 Voltage generators 6 5 Connect two voltage generators in series 7 Binary inputs and outputs 7 1 General Description 7 2 Binary Input ccceeeeee ees 7 3 Polarity of Binary Inputs 7 4 Binary configuration 7 5 Isolation of Binary Inputs 7 6 Threshold for Binary Inputs 7 7 Binary Outputs 0 8 Getting ready for PC 21 21 controlled operation 24 8 1 General description 24 8 2 Set IP address 6 24 8 3 Steps for setting IP address WG E E E 24 PW636i0 Related Products and ACCESSOTICS 000cceseeeeeeeenees 27 9 1 Analog Recording Unit AR 10 AR 7D siiisiitsncivaisuaiemanneciae ae 28 9 2 PGPS02 GPS based Synchronization GOVICE ccs cantaniwsnniieaaniaaudneeenersetn wes 29 9 3 PIRIG B Based Synchronization GOVIC e EEE E TEE 29 9 4 PSS01 Circuit Breaker Simulator 30 9 5 PhpcO1 Current Bo
14. Transportation Case The large size case with wheels is designed for heavy transport stress with folding hand it is made of fireproof materials and smooth rolling rubber tires SAC0105 Transportation case Dimension 465x250x525mm WxHxD Weight 10Kg 39 PW636i Hardware Instruction Manual Voltage Generators Setting range 4 phase ac L N 1 phase ac L LL dc L N Power 4 phase ac L N 1 phase ac L L dc L N General Accuracy Resolution Distortion Current Generators Setting range 6 phase ac L N 3 phase ac 2L N 1 phase ac 6L N dc 6L N Power 6 phase ac L N 3 phase ac 2L N 1 phase ac 6L N 1 phase dc 6L N dc 3L N General Accuracy Resolution Distortion Generator general Frequency range Sine signal Transient signal Frequency accuracy Frequency resolution Phase angle range Phase angel accuracy Phase angle resolution Auxiliary DC supply Voltage range Power Accuracy Binary Input amp Output Binary input group 1 Number Input characteristic 4 x 0 300V 1 x 0 600V 4 x 0 300V 4 x 85VA at 300V 3x 120VA at 300V 1 x 170VA at 600V 4 x 100W at 300V lt 0 08 rd 0 02 rg guar lt 0 02 rd 0 01 rg typ 10mV for 300Vac lt 0 05 typ 0 1 guar 6 x 0 32A 3 x 0 64A 1 x 0 180A 1x 0 180A 6 x 450VA typ at 32A 6 x 400VA guar at 32A 3 x 800VA typ at 64A 3 x 7OOVA guar at 64A 1 x 1200VA typ at 180A 1 x 1000VA guar at 180A 1 x 1400W ty
15. as shown bellow Range 3 phase ac L N 3x0 64A PW636i Hardware Instruction Manual Power 1 phase ac 3L N 1 phase dc 3L N 3 phase ac L N 1 phase ac 3L N 1 phase dc 3L N 1x0 180A 1x0 90A 3 x 800 VA at 64A 1 x 1200 VA at 180A 1 x 1400 W at 90A 18 PW636i Hardware Instruction Manual Current in series connection in 3 current mode In 3 current mode the two current generators can be connected in series to increase the compliance voltage Example IA and IB are connected in series IA IB Example Settings in QuickTest 4V 3I for IA and IB in series connection Parameters Wiring Enter Results Voltage Module Angle Frequency Va 63 500V 0 0deg 50 000H Vb 63 500V 120 0de 50 000H GE SHV 120 0deg 5 40 0008 500V 0 0deg 50 000H from Owi owr Ampimude m Ows Owr 0 000 Time co er 5 11 Soe ra Ourl Our Out rpe TP 19 1 Set la and Ib with the same amplitude amp Set la and Ib angel as 180 deg Set la Ib as the quantity to change Voltage generators PW636i has 4 voltage generators A Connect two voltage generators in series We can connect two voltage generators in series to get higher voltage output range Example VA and vvB are connected in series PW636i Hardware Instruction Manual VA VB VC TT VZ Note The maximum voltage output will become 600Vac in this case 20 PW636i Hard
16. hich has installed PowerTest software Test Leads cables etc This manual gives only the description to the hardware part Please refer to PowerTest software user manual or PowerTest online help for details of the software PW636i Hardware Instruction Manual 10 11 12 In case the power outlet for powering up the PW636i dose not have protective ground customer must connect the ground socket of PW636 to the protective ground at the test site Please turn off the output before connecting disconnecting the test object The voltage output of over 36V is considered as dangerous and care must be taken It s not allowed to feed external voltage into the voltage current output sockets It s not allowed to feed external current into the current voltage output sockets Disconnect the external circuit from the relay to avoid any influence to the test Do not block the ventilation outlets Avoid the equipment to be wet by rain Do not switch on and operate the equipment in the place having explosive gas or water vapor The 500V dangerous voltage can be in the equipment and please don t remove the cover by yourself Please contact the manufacture for any maintenance The guarantee will become invalid if PW636i is opened by the customer PW636i Hardware Instruction Manual PW636i can be used by power plants substations and relay manufactures etc for the following test applications 1 Test protective relays 2 Test transducers 3
17. j W j sees I B yA ypg Ly C y7 MAX 30A AC DC MAX 200V AC DC SARO201 AR 7D The optional AR 10 or AR 7D analog recording unit can be installed on the top side AR 10 is installed here The optional AR 10 or AR 7D analogue signal Main specifications of AR 10 AR 7D recording unit can be installed on the top cover of the test equipment AR 10 AR 7D No of analog 10 7 recording channel This facility can be used to monitor the current voltage outputs and binary input output status during the relay test process enabling the fast trouble shooting of wiring and test circuitry We can also use this provision to analyze the external signals such as phase angle power harmonic etc 28 PW636i Hardware Instruction Manual 9 2 PGPS02 GPS based 9 3 PIRIG B Based Synchronization Device Synchronization Device It provides GPS synchronization signal in PPS pulse per second or PPM pulse per minute for synchronized test Trigger time can be set It converts external IRIG B signal into trigger pulse to synchronize several of our relay test equipment for synchronized test application locally f 2 0NOVvO SAG0101 PGPS02 SAG0102 PIRIG B You can synchronize two or more PONOVO Via the PIRIG B interface box users can test sets by connecting a PGPS connect devices to the PW636l test set that synchronization unit to each of the test sets either transmit or receive the IRIG B ti
18. me inputs reference signal DC level shift protocol BOOx That way two or more PONOVO test sets are For detailed information about the PGPS synchronized please refer to the PGPS User Manual the product catalog or the PONOVO Web site For detailed information about the PIRIG B WWW ponovo com cn please refer to the PIRIG B User Manual Table 8 2 Pulse signal level Pulse signal level level TTL TTL orRS 232 0 TTL orRS 232 0 232 Timing error between TYP lt 100ns two RT GPS MAX lt 500ns Weight 640g Dimension W x H x D 95x45x160mm 29 PW636i Hardware Instruction Manual 9 4 PSS01 Circuit Breaker 9 5 PhpcO1 Current Booster Simulator Phpc0O1 current booster is designed to supply high compliance voltage even at small current range suitable for testing high burden electromagnetic current relays It can simulate circuit breaker behaviors in three pole or 1 pole tripping of 6 500KV voltage grade being available for power system etc It provides 12 circuit breaker auxiliary contacts for complex test applications a 7 4 mh SAH0101 Table 9 5 Setting range 0 10A Accuracy 0 15 rd 0 05 rg typ 0 4 rd 0 1 rg guar SAB0101 PSS01 This is one of the application examples 10A 8A 6A 4A 2A 40 65Hz Triping and Closing Circuitry ps ep Reclose Auxiliary triping contact ee Auxiliary closing contact 30 PW636i Hardware Instruction Manual 9
19. n get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically Use the following IP address IP address 192 168 1 2 Subnet mask 255 p55 255 0 Default gateway Use the following DNS server addresses Preferred DNS server Alternate DNS server Note the last section of IP address can be any number between 2 254 except 133 Step 5 Make the settings Select Use the following IP address Set IP address as 192 168 1 2 Set Subnet mask as 255 255 255 0 Press OK button to confirm the setting Step 6 Make the settings In Local connection window make the following selection Show icon in notification area when connected Then click the OK button to complete the IP setting PW636i Hardware Instruction Manual Step 7 Check if IP is set properly If IP address is properly set we will see on the right bottom corner the following display Local 4rea Connection Speed 100 0 Mbps Status Connected w Ce Se 47 PM If we see the following display on the right bottom corner then we need to make the check as mentioned bellow ij Local Area Connection 4 network cable is unplugged Check if control cable is connected Check if PW636 is powered up Check if IP address is set properly 26 PW636i Hardware
20. o Pin Signal 6 Lowleveloutput6 8 Lowleveloutput8 9 Lowleveloutput9 The 12 low level outputs are to be used for testing relays with Rogowski or voltage dividers input For more information about the external amplifier please refer to External amplifier user manual 13 PW636i Hardware Instruction Manual GPS interface This interface is used to connect to our optional PGPS02 GPS based synchronization device PGPS02 Signal Contact pin DB9 Chassis contact male GND 9 Antenna i j Relay Test Kit Relay Test Kit Please refer to PGPS0O2 user manual for details 14 PW636i Hardware Instruction Manual Multi kits synchronization interface This interface is used to connect more relay test kits for synchronized control PW636i No 1 PW636i No 2 ae J j E EEEE r irn Some i EE EE 0900 SA atnsises eeee J gt anni iia sooo Q j me eooo NOY im sa eee oc Eneuatee EE H nananana ecco iim eoco iii sececs To more P VE36I In synchronized control mode only one PC is required to control all relay test kits Point by point synchronization is used to ensure the synchronization accuracy 15 PW636i Hardware Instruction Manual IP reset This reset button is used to restore the IP address of PW636 to the default factory setting IP Reset Press this button Switching on the power for PW636 After this operation the I
21. oster 30 9 6 PACB108 scanning head 31 9 7 Low Level Output and Counter Input lal e A EEE 31 9 8 Synchronization Control Cable 31 9 9 Fiber Optic Cable 008 31 9 10 Standard Accessories 31 9 10 1 Soft Bag for Test Lead 32 9 10 2 Transportation Case 39 10 Specifications ccccesseeees 40 11 PODS QU eaves ene cena asrecenteneucmincan 43 PW636i Hardware Instruction Manual This manual gives detailed introduction to PW636i so that user can have the reasonable effective and safe operation of this test kit This manual mainly consists of the following parts Equipment and functions This part describes the main hardware parts and their functions Panel description This part describes the interfaces on the panels and their applications Technical specifications This part describes the technical specifications Optional accessories This part describes the optional accessories which will be used for dedicated applications At the test site user should also refer to other safety and test regulations required by his management authorities This test equipment must be operated by professional test people and careful reading of this manual is required before operating this test equipment The complete test system consists of PW636 test equipment used for generating analog test signals PowerTest test software Computer w
22. p at 90A 1 x 1000W guar at 90A 1x 1400W at 90A lt 0 15 rd 0 05 rg guar lt 0 05 rd 0 02 rg typ 1 0mA lt 0 05 typ 0 1 guar DC 1 1000Hz DC 10 0kHz 1ppm 0 001Hz 360 360 0 05 typ 0 1 guar at 50 60Hz 0 001 0 300V 88W at 110V 176W at 220V 120 W at 300V lt 0 1 rg typ 0 5 rg guar 8 0 400V threshold 40 Sample rate Time resolution Max measuring time Debounce Deglitch time Counting function Galvanic isolation Binary input group 2 Number Input characteristic Sample rate Time resolution Max measuring time Debounce Deglitch time Max counting frequency Pulse width Threshold voltage Voltage hysteresis Max input voltage Connection Binary output semiconductor Number Type Break capacity ac Update rate Imax Binary output relay Number Type Break capacity ac Break capacity dc or potential free 20kHz 50us infinite 0 25ms lt 3kHz at pulse width gt 150us 8 galvanically isolation 4 0 5V dc or dry contact 100kHz 10 pus infinite 0 25ms 100kHz lt 3us 2V 0 8V 5V 19pin combination socket rear side 4 rear side semiconductor Vmax 300V Imax 0 5A Pmax 150W 100us 0 5A 4 front side Potential free relay contact controlled via software Vmax 300Vac Imax 8A Pmax 2000VA Vmax 300V Imax 8A Pmax 150W DC voltage measuring inputs Measuring range Accuracy Input impedance 0 10V lt
23. put group 1 LED indication Earth socket Binary output group 1 Pause button Current booster interface Analog DC Input 0 10V fet ernet OO d XE le 0 20mA ee FS Sinar FA The Ethernet port is used to connect to external PC via Ethernet control cable Please refer to Getting ready for connecting to PC for details PW636i Hardware Instruction Manual Current booster interface This interface is used to connect to the external current booster optional for testing high burden relays Phpc 01 Current Booster Current IB 30 Curent IB 4 CurrentING oo S Current1C o Please refer to Current booster user manual lor dletails en ae on i i i amp amp re loz PW636i Hardware Instruction Manual Pause button The Pause button on the front panel is designed to cut the current voltage outputs either for test purpose or under emergency case Pause Manuaf control mode Auto control mode Push er ee button cut the current voltage cut the current voltage PC software will continue to run Release Pause button current voltage output will be current voltage output will be recovered from the point recovered from the software where we push the Pause execution point at the moment button we release the Pause button LED Indication The LED indication on the front panel gives information about the hardware wo
24. rking conditions Power Online Overheat r Overload Vv In normal working condition the status of LEDs will have the following indication in Power on and Testing process conditions 10 PW636i Hardware Instruction Manual Power on All current voltage channels are condition having outputs ed i Power lamp Light Lighted Online lamp Not lighted Lighted and flashing PAUSE lamp Not ighted Not lighted push to light Peer Nash tight Not lighted Overload Not lighted lamp Not lighted IB Notlighted _ Not lighted Not lighted Not lighted da db Not lighted Not lighted Not lighted Not lighted PW636i Hardware Instruction Manual Rear panel 1 Binary input group 2 7 Multi kits synchronization interface 2 Binary output group 2 8 IP reset 3 External amplifier and low level output 9 Connector for mains supply interface 4 Ventilation 5 Power switcher 6 GPS interface Binary Input Binary Tiha PA Cu M M J 009 o CH TREN Ge ae oO int 2 A c 10 o si ee MAINS SUPPLY 110 240Vac 53 BR Made in China by PONOVO MAX SUPPLY CURRENT Wi 1 r f 12 PW636i Hardware Instruction Manual External amplifier and low lever output interface This interface is used to connect to external amplifier optional to increase the output channel and output power eeee Cee 6666 A 3 eoo
25. the PowerTest is installed we need to set the IP address for the computer The IP address must be set as 192 168 1 The first three section can not be changed and the last section can be the number among 2 254 except 133 Steps for setting IP address for computer Step 1 Left click Start Control panel Network connection or right click the icon of Network Neighbour and left click the Properties of drop menu on the desktop of win2000 or winXP PW636i Hardware Instruction Manual Step 2 Right click Local connection icon ocal Area Connection Disable Status Repair Bridge Connections Create Shortcut Rename Properties Step 3 Left click the Properties Local Area Connection Properties General Authentication Advanced Connect using BB Broadcom NetXtreme 57xx Gigabit C This connection uses the following items w E Client for Microsoft Networks V l File and Printer Sharing for Microsoft Networks V E QoS Packet Scheduler Internet Protocol TCP IP Description Transmission Control Protocol Internet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Notify me when this connection has limited or no connectivity Step 4 Click the Properties button Internet Protocol TCP IP Properties General You ca
26. ware Instruction Manual General description PW636i has 12 binary inputs in two groups There are 8 in the panels and other 4 connecting from the kit The first group of 4 binary inputs A B C D are on the front panel The second group of 4 binary inputs E F G H are on the rear panel w gt J Q TI m an 21 Binary Input The device has 8 binary inputs Electricity is isolated in A H Space contact or active contact 15V 250V can be set by software The threshold impedance for space contact is shown below The threshold impedance for active contact can be set by software in 10V 250V Threshold impedance for space contact Rcomp OKO q 3KQ Border Area 5KQ When connecting active contact the polarity should be correct red to positive black to negative otherwise false tripping will occur The polarity for A H shows below figure PW636i Hardware Instruction Manual Polarity of binary Isolation of the inputs Binary Inputs The polarity reference of the binary inputs are shown All 8 binary inputs are gavanically isolated bellow from each other Binary input A Binary input B Binary configuration The software interface for binary configuration A H shows below a xX Th reshold for the Input Binary Potential Free Close Status B t f o inary Inputs B 2 Low 4 a F z m 4 PEI 2 o QJ
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