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994-0089 D400 Substation Data Manager User`s Manual.book

1. B IRIG B DISTRIBUTION CARD IRIG B INPUT CARD REQUIRED B X NONE x NETWORK SLOT 1 1 ETHERNET 4 PORT 10 100 MB TP SWITCH 1 2 ETHERNET FIBER OPTIC HOT STANDBY 2 PORT 10BASE FL 100 BASE SX 2 4 ETHERNET REDUNDANT 10 100 MB TP 4 NETWORK SLOT 2 1 ETHERNET 4 PORT 10 100 MB TP SWITCH 1 2 ETHERNET FIBER OPTIC HOT STANDBY 2 PORT 10BASE FL 100 BASE SX 2 3 COM2 PORT REQUIRES EXTERNAL MODEM 3 X NONE X USB KVM AUDIO A USB KEYBOARD VIDEO MOUSE AUDIO CARD REQUIRED FOR LOCAL HMI A X NONE X ONE LINE VIEWER A BASIC A X NONE X IEC 61850 A IEC 61850 CLIENT APPLICATION A B IEC 61850 CLIENT APPLICATION amp LOADER CONFIG SOFTWARE B X NONE X Note 1 CPU option B is required when Network Slot 1 option 4 is selected and Network slot 2 is empty or both Network Slot 1 and Network Slot 2 are filled with option 1 or 2 102 994 0089 1 00 3 General GE Energy Modification Record Version Rev Date Author Change Description 1 00 0 July 12 2006 S Tessari Document created 1 00 1 Nov 17 2006 E Stuhr Revisions as required by TUV S Tessari Deleted Supported Devices sections Moved signal definitions to Chapter 4 and added more connections information Edited whole document for consistency and correctness to current product specs Added Chapter Setting Up the D400 1 00 2 Dec 20 2006 S Tessari Conve
2. Slide the new power supply unit into the chassis While pressing the power supply module panel right against the chassis frame hand tighten the two screws on the front panel Verify that the Power LED is illuminated on the replaced power supply unit mm FW PN Ov D400 Substation Data Manager User s Manual 95 Servicing the D400 GE Energy 96 994 0089 1 00 3 General GE Energy Standards amp Protection This Appendix lists the standards with which the D400 has been tested for compliance Category Standard Name Description Emissions Standards EN55011 CISPR 11 ISM RF equipment Elec tromagnetic disturbance characteristics IEC 60255 25 IEC 61000 3 2 Electromagnetic emission tests for measuring relays and protection equipment Limits for harmonic cur rent emissions equip ment input current lt 16 A per phase IEC 61000 3 3 Limitation of voltage changes voltage fluctua tions and flicker in public low voltage supply sys tems for equipment with input current lt 16 A per phase and not subject to conditional connection D400 Substation Data Manager User s Manual 97 Standards amp Protection GE Energy Category Standard Name Description Immunity Standards IEC 61000 4 2 IEC 60255 22 2 lEEE C37 90 3 IEC 61000 4 3 IEC 60255 22 3 IEEE C37 90 2 10 V m Electrostatic discharge ESD immunity test Radiated radi
3. CompactFlash is a registered trademark of SanDisk Corporation ERNI is a registered trademark of ERNI Elek troapparate Firefox is a registered trademark of Mozilla Foundation GMBH Hyperterminal is a registered trade mark of Hilgraeve Incorporated IEC is a registered trademark of Commission Electrotechnique Internationale IEEE is a registered trademark of the Institute of Electrical and Electronics Engineers Inc Internet Explorer Microsoft and Windows are registered trademarks of Microsoft Corporation JAVA and J2SE are registered trademarks of Sun Microsystems Inc Maxell is a registered trademark of Hitachi Maxell Ltd MiniSQL is a trade mark of Hughes Technologies Netscape is a registered trademark of Netscape Communications Corporation Modbus is a registered trademark of Schneider Automation Inc Panduit is a registered trademark of Panduit Corp Saft is a registered trademark of SAFT soci t anonyme SEL is a registered trademark of Schweitzer Engi neering Laboratories Inc Silicon Systems is a registered trademark of Silicon Systems Inc Sonnenschein is a registered trademark of Deutsche Exide GMBH Tadiran is a registered trademark of Tadiran Israel Electronics Industries Ltd Toshiba is a registered trademark of Kabushiki Kaisha Toshiba doing business as Toshiba Corpo ration VESA is registered trademark of Video Electronics Standards Association Corporation Other company or product names mentioned in this document may
4. 1 2 3 Power down the D400 Remove the D400 main module from the chassis See Section 8 1 Removing the D400 Main Module Using a plastic or other non conductive tool pry the black plastic clip holding the battery cover away from the battery holder BT1 When free the battery and clip can be removed together Remove the cover from the battery holder and keep it Place the new battery into the battery holder ensuring polarity is correct Replace the cover and press down until the clips click into the retaining notches of the battery holder Replace the D400 main module Power up the D400 and verify that the Power LED is illuminated Checking Voltage To check battery voltage use a meter or other measuring device that has a high input impedance 10 Mohm or higher 90 994 0089 1 00 3 General GE Energy Servicing the D400 Cleaning and Handling Lithium Batteries e Wear gloves or finger caps when handling batteries to keep them clean e Use non conductive cleaning solution to prevent deterioration of battery performance e Dry batteries at a temperature below 85 C to prevent seal deterioration that may in turn result in leakage Disposing of Batteries The D400 lithium battery contains harmful chemicals The Lithium battery is recyclable Dispose of battery according to local waste management regulations Battery Life If the battery is disconnected or if the D400 is never powered down the life o
5. D400 Configuration Utility Menu Network Interface Neti 1 Current Configuration a Static IP Address 4 Dynamic Address Back Enter Your Choice Between 1 and 4 Note In a multiple network interface configuration you will be prompted to enter which device to configure NET1 or NET2 4 Type 2 and press Enter to select 2 Static IP Address You are prompted to enter the D400 s IP address 5 Type the IP address of the D400 and press Enter or press Enter to accept the default The default IP address is 192 168 168 81 6 Enter the Subnet Mask of the D400 or press Enter to accept the default The default Subnet Mask is 255 255 255 0 You are prompted to configure the gateway settings 7 Do one of the following e If a default gateway is not required enter n e If a default gateway is needed enter y and then enter the Gateway IP address 74 994 0089 1 00 3 General GE Energy Setting Up the D400 6 3 A summary of the configured network configuration displays 2 Static IP Address 3 Dynamic Address acl Enter Your Choice Between 1 and 4 Enter IP Address 192 168 168 811 192 s 168 81 Enter Subnet Mask 255 255 255 255 255 255 0 Set a default Gateway Y N n Newly configured static IP settings IP Address is 192 168 168 81 Netmask is 255 255 255 0 Broadcast Address is 192 168 168 255 Do you wish to accept this Y N 8 Do one of the following e To accep
6. To shut down the D400 before powering down 1 Log in to the D400 system See Section 7 3 System Utilities 2 At the D400 command prompt type shutdown h now and press Enter The D400 shuts down If you are performing the shut down locally you can verify that the CPU Ready LED on the D400 front panel turns off and the System Fail power supply alarm is set if wired You can now safely disconnect the power Note It may take a couple of minutes for the D400 to fully shut down and for the CPU Ready LED to go off To reboot the D400 1 Log in to the D400 system See Section 7 3 System Utilities 2 At the D400 command prompt type shutdown r now and press Enter The D400 software shuts down and then restarts automatically Once the restart is com plete you can log back into the D400 D400 Substation Data Manager User s Manual 85 Using the D400 GE Energy 86 994 0089 1 00 3 General GE Energy Servicing the D400 The D400 does not require any scheduled maintenance However you may need to replace the following parts occasionally e System battery e CompactFlash card A periodic inspection is also suggested to ensure that e Unit has sustained no accidental physical damage e Airflow is not obstructed e Connectors and cables are intact and firmly attached e Battery condition is good Only trained personnel should perform maintenance on the D400 D400 Substation Data Manager User s Manual 87 Servicing t
7. Ojla Padda loeeieeisoo T A Reter 1o Installation Guide sJ Power Supply and System Fail Alarms slot 13 D400 Substation Data Manager User s Manual 25 Setting Up Communication Cards GE Energy Types of Communication Cards The types of communication cards included in your D400 depend on what was ordered for your substation application The following types of communication cards are available for the D400 Serial Slots 1 to 8 e RS 232 e RS 485 e Fiber Optic Serial glass or plastic IRIG B Slots 9 and 10 e IRIG B Input e IRIG B Distribution Network Slots 11 and 12 e 4 Port Twisted Pair Ethernet Switch e Hot Standby Fiber Optic Ethernet Switch e Redundant Twisted Pair Ethernet COM2 Port e COM2 Port USB KVM Slot 13 e Keyboard Video and Mouse 3 2 Changing Card Settings The communication cards are factory installed with default settings You may want to adjust individual card settings to work with your specific system set up The communication cards are hot swappable this means you do not have to power down the D400 unit to remove and install the communication cards gt To change the settings on a communication card 1 At the rear panel of the D400 using a flathead or Phillips screwdriver loosen but don t completely remove the two screws from the top and bottom of the communication card 2 Using the flathead screwdriver gently
8. State Option SW1 Switch Position 1 2 3 4 Standard default B A B A Inverted A B A B Note In Standard state fiber is lit when a 1 is transmitted In Inverted state fiber is lit when a 0 is transmitted 34 994 0089 1 00 3 General GE Energy Setting Up Communication Cards Glass Optical Fiber Serial Adapter D400 Substation Data Manager User s Manual 35 Setting Up Communication Cards GE Energy 3 6 IRIG B Input Adapter The IRIG B Input Adapter GE Item No 520 0211 plugs into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an IRIG B signal in one of three input formats through a corresponding connector type e Modulated IRIG B through a BNC connector J2 AM modulated input accepts B12x however the SBS straight binary seconds in B120 B124 and B127 are decoded but not used to set the time e Pulse Width Code IRIG B TTL through a terminal block TB1 TTL input accepts BOOX and B237 however the SBS field is decoded but not used to set the time The connector used is a 2 position pluggable terminal block Molex P N 39530 0002 GE Part No 640 0956 e Fiber Optic through a Receive RX 820 850 nm ST connector U12 The IRIG B signal TTL can be subsequently distributed to attached devices through one of the following output methods e IRIG B Distribution Adapter GE Item No 520 0212 See Section 3 7 IRIG B Distribution Adapter e RS 232 Adapte
9. e Glass Optical Fiber GOF Serial with 820 850 nm ST connectors GE Item No 520 0209 e Plastic Optical Fiber POF Serial with 660 nm Agilent Versatile Link connectors GE Item No 520 0210 Note The plastic optical fiber is limited to 38 4 kbps operation and a lower operating tem perature limit of 0 C The Fiber Optic Serial cards include two pairs of channels for signal transmission TX1 TX2 and reception RX1 RX2 through ST GOF or Versatile Link POF connectors The cards plug into any serial communication slot slots 1 through 8 on the D400 See Section 4 5 Fiber Optic Serial Connections for typical cable connections Configuration Options The Fiber Optic Serial card supports the following configuration options for each channel e Standard state e Inverted state The state for each channel is selectable via a single two position pin switch SW1 on the Fiber Optic Serial card Follow instructions for setting the switch to select the appropriate state for each channel Note The fiber optic channel settings on the D400 must match the set up of the other end of the fiber optic communications channel Factory Default The factory default setting is Standard state on each channel Switch SW1 Configuration Switch SW1 controls the state of each fiber optic channel The switch contains four two position pins that can each be set to A or B to select the appropriate state Fiber Optic Serial Card Switch SW1 Settings
10. e ON when system is functioning properly e ON when system failure has occurred The System Fail contact closure provides three contacts terminals 4 5 and 6 on terminal block TB2 IN CAUTION Contact closure rated for 0 1 A 300 V maximum To connect the System Fail relay 1 Remove the terminal block protective plastic cover 2 Wire a lamp to terminals 4 5 and 6 on terminal block TB2 as follows To enable the indicator Wire the lamp between when system is Functioning properly Terminals 4 and 5 Failed Terminals 5 and 6 D400 Substation Data Manager User s Manual 69 Powering Up the D400 GE Energy 5 4 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm 3 Replace the terminal block protective plastic cover System Fail Alarm Connection m YO Hr aie Light ON when Light ON after operational failure Powering Down the D400 CAUTION Powering down or shutting down the D400 without using the proper proce dure could result in loss of system log data SOE log alarm log user log etc and could prevent the D400 from restarting properly Follow the instructions provided to shut down the D400 safely The D400 is like a computer and the system must be shut down properly before removing the power For the shut down procedure see Section 7 4 Shutting Down the D400 Note It may take a couple of minutes for the D400 to fully
11. equipment may be impaired Warning Symbols The following table explains the meaning of warning symbols that may appear on the D400 or in this manual ees The relevant circuit is direct current The relevant circuit is alternating current CAUTION Refer to the documentation for important operating and maintenance instructions Failure to take or avoid a specified action could result in loss of data or physical damage WARNING Dangerous voltage constituting a risk of electric shock is present within the unit Failure to take or avoid a specific action could result in physical harm to the user A CAUTION Class 1M Laser IEC 60825 1 Safety of laser products A CAUTION Hot surface Earth Ground Terminal Protective Earth Terminal 10 994 0089 1 00 3 General GE Energy Before You Start 1 2 Regulatory Compliance Information CE Mark Compliance The D400 is rated as CISPR 11 Group 1 Class A equipment Note To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following requirements e Cables must be shielded e D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers for permanently connected RS 232 cables N CAUTION Class A equipment is intended for use in an industrial environment The equipment gener ates uses and can radiate radio frequency energy and if not inst
12. A Stan dards amp Protection System Processor 650 MHz Embedded CPU Memory 512 MB of PC133 SDRAM 16 MB NVRAM standard for persistent event storage Storage No hard drive 512 MB Main Silicon Systems CompactFlash card 256 MB User Silicon Systems CompactFlash card Both expandable to 2 TB depending on available capacity of industrial CompactFlash cards Operating system Linux Embedded Mini SQL Archive of SOE reports alarm records operator notes HMI quality database changes PRFs and point tags LED indicators Main module System status Power Ready IRIG B and Network port status Serial port status Transmit and Receive status per port Power Supplies Power 14 994 0089 1 00 3 General GE Energy Communications Before You Start Network connections Single or optional dual redundant Ethernet interface Single Ethernet interface Fiber Optic and or Twisted Pair 10 100BaseT Isolated RJ 45 connector 10BaseFL and 100BaseSx Fiber Optic 820 850 nm 50 125 um 62 5 125 um 100 140 um and 200 um HCS hard clad silica multi mode duplex fiber cable ST connectors Data rate 10 MBps and 100 Mbps Serial communica tions 16 channels RS 232 RS 485 Fiber optic Data rate 300 to 115 2 Kbps RS 232 Configurable for DCE DTE operation Galvanic isolation Can drive IRIG B signal to RS 232 ports with optional IRIG B Input card RS 485 2 Wire 4 Wire support Galvanic isolation Fi
13. Alarms WN N N N N N N N N N The D400 contains 13 I O adapter card slots for the communication cards The communica tion cards are powered from the backplane of the D400 The types of communication cards included in your D400 depend on what was ordered for your substation application D400 Substation Data Manager User s Manual 21 Installing the D400 GE Energy 2 5 Physical Installation The D400 can be installed in a standard 19 inch rack or substation panel The D400 is sup plied with a AA 3 6 V 0 9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed The top cover of the D400 can get hot during peak operation Ensure that there is at least 1U 1 75 inch 44 45 mm of free space above the D400 unit for proper ventilation When the unit is operating above the 50 C ambient temperature safe handling precautions are recommended to prevent burns Rack Mounting The D400 mounts directly into an industry standard 19 inch 482 6 mm equipment mount ing rack with EIA universal mounting rail hole spacing gt To mount the D400 on a rack 1 Position the D400 in the rack 2 Holding the D400 firmly in the rails of the mounting rack insert and tighten the four rack screws The recommended tool torque settings for zinc plated mounting screws are 10 32 UNF screws use 22 2 in lb 2 50 Nm 12 24 UNC screws use 31 0 in lb 3 51 Nm M5x0 45 screws use 18 1 in lb 2 04 Nm M6x0 5 screws use
14. TB1 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm A Phillips 1 screwdriver tip is recommended See also wiring diagrams below for different power configurations Power Source Configurations Power Source Connection Wiring Diagram Single External AC Power Connected to SUPPLY1 Supply 1 Supply 2 Source and SUPPLY2 input termi M a aA bat nals 66 994 0089 1 00 3 General GE Energy Power Source Configurations Powering Up the D400 Power Source Connection Wiring Diagram Single External DC Power Source Connected to SUPPLY1 and SUPPLY2 input termi nals DC Power Source Two External AC Power Sources with Optional Redun dant D400 AC DC Power Sup ply First source connected to SUPPLY1 terminals Sec ond source connected to SUPPLY2 terminals Supply 1 TB u NI wc wc tL L Supply 2 2 N2 VDC VDC Two External DC Power Sources with Optional Redun dant D400 DC Power Con verter First source connected to SUPPLY1 terminals Sec ond source connected to SUPPLY2 terminals Supply 1 Tel u NI wc wc Supply 2 2 N2 3 Connect protective earth wire to the Protective Earth terminal on the rear panel The terminal is an M5 threaded stud with M5 nut and washers The recommended ord
15. and private key you can install them on the D400 in two ways e Secure Copy requires a PC with an installed Secure Copy Program SCP and a network connection to the D400 e USB Portable Memory Device requires local access to the D400 Before installing the certificate and key check that the files are named as follows and rename if necessary e Certificate is server crt e Private key is server key To install using Secure Copy 1 Start the Secure Copy Program 2 Connect to and log in to the D400 using your network connection 3 Using the Secure Copy Program copy the server crt and server key files to the following directory on the D400 mnt usr D400_SysConfig Certificate 4 Reboot the D400 See Section 7 4 Shutting Down the D400 gt To install from the USB drive 1 Copy the server crt and server key files to the root directory of the USB drive 2 Insert the USB drive into one of the front USB ports on the D400 3 Start a terminal session and log in to the D400 4 At the D400 command prompt enter the following commands mkdir mnt usbdrive mount t vfat dev sda1 mnt usbdrive cp mnt usbdrive server crt mnt usr D400_SysConfig Certificate cp mnt usbdrive server key mnt usr D400_SysConfig Certificate 76 994 0089 1 00 3 General GE Energy Setting Up the D400 6 4 sync umount dev sda1 5 Remove the USB drive 6 Reboot the D400 See Section 7 4 Shutting Down the D400 Tip Since a USB drive could be
16. pry the top of the card from the slot and remove it from the chassis 3 Refer to the instructions in the following sections to make any required changes to the switch settings on the card Tip Use a small flathead screwdriver same as used to remove the communication card screws to change switch positions 4 Slide the card into the same slot you removed it from and tighten the two screws AN CAUTION For proper transient protection the recommended tool torque settings for com munication card screws are 2 6 in lb 0 294 Nm 26 994 0089 1 00 3 General GE Energy Setting Up Communication Cards 3 3 RS 232 Adapter The RS 232 Adapter GE Item No 520 0207 is a standard RS 232 serial I O adapter card that plugs into any serial communication slot slots 1 through 8 on the D400 It contains two independently isolated RS 232 serial ports Port 1 J3 and Port 2 J2 each with a DB 9 con nector with common shields See Section 4 3 RS 232 Connections for typical cable connections and connector pin outs Configuration Options The RS 232 card supports the following configuration options on each port e DCE Data Communications Equipment e DTE Data Terminal Equipment e 5 V 320 mA output In addition the RS 232 card is configurable to optionally provide an IRIG B signal on pin 4 and individually isolated Ground on pin 6 The signal type and pin options for each port are selectable via two sets of switches on the RS 232
17. shut down and for the CPU Ready LED to go off Once you have completely shut down the D400 you can safely disconnect the power 70 994 0089 1 00 3 General GE Energy Setting Up the D400 When you receive your D400 it is configured with default communication settings To enable the D400 to communicate over your substation LAN you must change the settings as required by your network Refer to the D400 online Help and D400 Software Configuration Guide for complete informa tion on configuring the D400 6 1 Connecting to the D400 for the First Time To perform the initial set up of the D400 you need to plug directly into the D400 through the front serial communications port The front communications port provides a local connec tion and terminal session with the D400 and is used to perform system administrative and maintenance procedures A terminal emulator program is required to set up a terminal session with the D400 This procedure is described using HyperTerminal supplied with Microsoft Windows but any terminal emulation program can be used gt To connect to the D400 1 Connect the supplied null modem cable GE Item No 977 0529 to your computer s serial communications port and to the D400 s front communications port See Section 4 11 Front Maintenance Port for cabling information 2 From the Windows Start menu select Programs gt Accessories gt Communications gt HyperTerminal The HyperTerminal window op
18. 0 3 General GE Energy Setting Up the D400 D400 HyperTerminal 7 10 x File Edit View Call Transfer Help Ols al3 alal D400 login root Password LEAF ReBering D400 2 6 13 4 D400 LEAF 7 Tue Sep 12 12 57 06 IST 2006 D amp G0H gt gt Connected 0 00 27 Auto detect fiszooe n 1 SCROLL CAPS NUM Capture Print echo The D400 gt gt command prompt displays You are now online with the D400 6 2 Setting up the Network Interface To set up the D400 s network interface you will need the following information e D400 s assigned IP address e Subnet Mask e Gateway address if applicable This set up must be done the first time from the D400 s front serial communications port gt To configure the network interface 1 Connect to the front maintenance port See Section 6 1 Connecting to the D400 for the First Time 2 At the D400 gt gt prompt type d400cfg and press Enter D400 Substation Data Manager User s Manual 73 Setting Up the D400 GE Energy The D400 Configuration Utility menu appears Configure Authentication Configure Network Settings Configure Network Interfaces Configure Secure Access Configure Host Names Configure Time Sync Reset System Logs Reset mSQL Database Tables Quit WO COMIONOT SE CONOR Enter Your Choice Between 1 and 9 _ 3 Type 3 and press Enter to select 3 Configure Network Interface The Network Interface menu displays
19. 12 is an optional IRIG B output card to supply a pulse width coded IRIG B TTL signal passed from the IRIG B Input card to attached IEDs The IRIG B Distribution card provides four channels on a single terminal block Each channel is capable of supplying a signal to up to four IEDs for a total of 16 IEDs The IRIG B Distribution card plugs into a dedicated IRIG B slot slot 10 on the D400 GE Energy Terminal blocks accept a range of 24 14 AWG 0 2 2 1 mm 2 Recommended wire strip length is 0 2 5 0 mm Screws shall be torqued with tool setting of 4 2 in lb 0 46 Nm A 3 0 to 3 5 mm flat screwdriver tip is recommended IRIG B Distribution Adapter fbooooooon0 7 8 9 10 3 4 8 6 IRIG B Distribution Terminal Block Signal Definitions Channel Terminal Block Function Signal Flow Position Channel 1 1 IRIG B TTL OUT 2 GND 3 FGND 7 Channel 2 4 IRIG B TTL OUT 5 GND F Channel 3 6 IRIG B TTL OUT 7 GND 8 FGND Channel 4 9 IRIG B TTL OUT 10 GND Note The terminal block positions are numbered from 1 to 10 starting from the bottom of the card 54 994 0089 1 00 3 General GE Energy Connecting to Devices and Networks 4 7 A Hot Standby Fiber Optic Connections The Hot Standby Fiber Optic Ethernet Switch GE Item No 520 0214 is a 100BaseSx 820 850 nm network switch that supports single IP redundancy for the D400 It provides auto mated fail over between two Ethernet fib
20. 33 3 in lb 3 76 Nm For information on wiring the D400 see Section 5 2 Power Connections 22 994 0089 1 00 3 General GE Energy Installing the D400 Panel Mount gt To mount the D400 in a panel e If you are using a panel cutout use the following cutout dimensions 162 in 18 3 in 464 8 mm 4 1mm l aa 17 5 in 444 5 mm gt Cutout for panel mounting 3 50 in 88 90 mm Battery Installation gt To insert the Lithium battery e Remove the D400 main module from the chassis and insert the battery in the battery holder BT1 See Section 8 2 Replacing the Battery for more information D400 Substation Data Manager User s Manual 23 Installing the D400 GE Energy 24 994 0089 1 00 3 General GE Energy This chapter describes the D400 communication cards and how to change the card settings for the different configuration options The communication cards are factory installed in the Setting Up Communication D400 with default settings 3 1 Communication Cards All communication cards plug into I O adapter card slots at the rear of the D400 chassis The Cards communication cards are powered from the backplane of the D400 D400 I O Adapter Card Slots IRIG B Distribution Slot IRIG B Input Slot Serial Communication Slots Network Slots USB KVM Slot External Power Source oo00000000 oooooo0000 ooooooo000 ooo00000000
21. 9 1 00 3 General GE Energy 4 1 Connecting to Devices and Networks This chapter provides guidelines for making physical connections between the D400 and substation and network devices Connection Types The D400 can accommodate a wide range of devices and network connections through a variety of communication card options For more information about the types of communication cards and configuration options see Chapter 3 Setting Up Communication Cards Serial The D400 can support up to 16 serial connections up to 8 serial adapter cards with 2 ports each to a variety of GE and other vendor devices including e Protective relays e Meters e Programmable logic controllers PLCs e Remote terminal units RTUs e Monitoring equipment e Digital fault recorders DFRs e Sequence of event SOE recorders e Load tap changers LTCs D400 Substation Data Manager User s Manual 45 Connecting to Devices and Networks GE Energy The following types of serial connections are supported in single or multi dropped set ups e RS 232 e RS 485 2 wire or 4 wire e Fiber Optic Serial glass or plastic Network The D400 can support up to eight network connections to host and network clients includ ing e SCADA master station e Substation LAN e Enterprise network Corporate wide area network The following networking connections are supported e Ethernet Twisted pair or Fiber optic e COM2 for dial up Time Synchr
22. 9 con nector The Redundant TP Ethernet COM2 Port card can only be installed in the NET1 slot slot 11 on the D400 Note Use of the Redundant TP Ethernet COM2 Port card requires the installation of the Dual Redundant Ethernet D400 CPU option which includes the PC 104 Plus 10 100BaseT Ethernet module GE Item No 580 2717 The COM2 Port requires an external modem to pro vide dial up functionality See Section 4 8 Network Connections and Section 4 9 Modem Connections for typical cable connections Configuration Options There are no selectable options on the Redundant TP Ethernet COM2 Port card Redundant TP Ethernet COM2 Port Adapter Card D400 Substation Data Manager User s Manual 43 Setting Up Communication Cards GE Energy 3 12 USB KVM amp Audio Adapter The USB Keyboard Video Mouse Adapter GE Item No 520 0206 plugs into the USB KVM slot slot 13 on the D400 The card provides connections for setting up a permanent local workstation including e Three USB v1 1 compliant Type A ports P3 P5 for keyboard mouse or other USB device e Single 3 5 mm audio jack P2 for stereo audio output e High density D sub 15 socket connector J1 for video output See Section 4 10 Local HMI Connection for typical cable connections Configuration Options There are no selectable options on the USB KVM card USB KVM Adapter Pe A if YW AU LULL 4 Y 6 44 994 008
23. A second Ethernet switch can be installed in the NET2 slot slot 12 If two Ethernet switches are installed in the NET slots the D400 may be used in a dual IP redundancy mode That is each switch can be configured with a different IP address to provide a backup network con nection if the primary channel fails See Section 4 8 Network Connections for typical cable connections Configuration Options There are no selectable options on the 4 Port TP Ethernet card 4 Port Twisted Pair Ethernet Switch Card 40 994 0089 1 00 3 General GE Energy Setting Up Communication Cards 3 9 Hot Standby Fiber Optic Ethernet Switch The Hot Standby Fiber Optic Ethernet Switch GE Item No 520 0214 is a 10BaseFL 100BaseSx 820 850 nm network switch that supports single IP redundancy for the D400 It provides automated fail over between two Ethernet fiber optic network connections RX1 TX1 and RX2 TX2 that share a single MAC address When the primary port Fiber Optic Channel 1 receives no signal or detects a fault signal from the remote link partner the D400 switches to the secondary port Fiber Optic Channel 2 if it has a valid link The D400 reverts to the primary port if the primary link is restored or no signal is present on the secondary port The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 See Section 4 5 Fiber Optic Serial Connections for typical cable con
24. D400 Battery Location POT TTT Th aT tt tS Before You Remove the Battery Note the following items before you begin battery replacement CAUTION e Disconnect power to the D400 before changing the battery e Avoid exposure to high temperatures such as soldering or spot welding e Avoid excessive force to terminals e Use extreme caution and proper procedures for servicing electro statically sensitive com ponents Electro statically sensitive components are located near the battery Note Removing the battery will cause the internal clock to reset D400 Substation Data Manager User s Manual 89 Servicing the D400 GE Energy Supported Battery Types The D400 is supplied with a 1 2AA 3 6 V 0 9 Ah Lithium Thionyl Chloride non rechargeable battery GE Item No 980 0038 The following battery types may be used as a replacement Supported Battery Types Manufacturer Mfg Part No Tadiran TL 2150 Tadiran TL 4902 Tadiran TL 5101 Tadiran TL 5902 Toshiba ER3V Toshiba ER4V Saft LS 14250 Saft LS 14250C Sonnenschein SL 350 Sonnenschein SL 750 Maxell ER3 XENO Energy XL O50F gt To insert or replace the D400 battery Warning Ensure that all hazardous live circuits are isolated or disconnected before attempting battery replacement
25. GE Energy D400 Substation Data Manager User s Manual 994 0089 Version 1 00 Revision 3 AC DC SUPPLY AC DC SUPPLY R A GE imagination at work General RY ox a a GE Energy Copyright Notice 2006 2007 General Electric Company All rights reserved The information contained in this online publication is the exclusive property of General Electric Company except as otherwise indicated You may view copy and print documents and graphics incorporated in this online publication the Documents subject to the following 1 the Documents may be used solely for personal infor mational non commercial purposes 2 the Documents may not be modified or altered in any way and 3 Gen eral Electric Company withholds permission for making the Documents or any portion thereof accessible via the internet Except as expressly provided herein you may not use copy print display reproduce publish license post transmit or distribute the Documents in whole or in part without the prior written permission of General Electric Company The information contained in this online publication is proprietary and subject to change without notice The software described in this online publication is supplied under license and may be used or copied only in accor dance with the terms of such license Trademark Notices GE and are trademarks and service marks of General Electric Company Trademarks of General Electric Company
26. IRIG B signal in one of three input formats through a corresponding connector type e Modulated IRIG B through a BNC connector e Pulse width coded IRIG B TTL through a terminal block e Fiber Optic through a Receive RX 820 850 nm ST connector Terminal blocks accept a range of 24 14 AWG 0 2 2 1 mm 2 Recommended wire strip length is 0 2 5 0 mm Screws shall be torqued with tool setting of 4 2 in lb 0 46 Nm A 3 0 to 3 5 mm flat screwdriver tip is recommended You can use the following glass optical fiber GOF cabling with the D400 Glass Optical Fiber Serial adapter e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200 m core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST Connectors When calculating cable length consider the following optical power levels e Glass optical fiber receiver sensitivity is typically 25 4 dBm CAUTION LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments D400 Substation Data Manager User s Manual 53 Connecting to Devices and Networks IRIG B Input Adapter IRIG B Distribution Adapter The IRIG B Distribution Adapter GE Item No 520 02
27. Older computers without auto MDIX Ethernet capability may require an Ethernet cross over cable Note The network interface must be configured before the network ports can be used See Section 6 1 Connecting to the D400 for the First Time for more information 56 994 0089 1 00 3 General GE Energy Connecting to Devices and Networks Ethernet RJ 45 Connector Signal Definitions Position Function Signal Flow Color 1 RX IN White w Orange 2 RX IN Orange 3 TX OUT White w Green 4 P1 Blue 5 P1 White w Blue 6 TX OUT Green 7 P2 White w Brown 8 P2 5 Brown Shield Ethernet Crossover Cable RJ 45 Pin Out D400 Switch Hub Name Pin Pin Name TX_D1 1 3 RX_D2 TX_D1 2 6 RX_D2 RX_D2 3 1 TX_D1 RX_D2 4 2 TX_D1 BI_D3 5 7 BI_D4 BI_D3 6 8 BI_D4 BI_D4 7 4 BI_D3 BI_D4 8 5 BI_D3 Ethernet Straight Through Cable RJ 45 Pin Out D400 PC Name Pin Pin Name TX_D1 1 1 RX_D2 TX_D1 2 2 RX_D2 RX_D2 3 3 TX_D1 RX_D2 4 4 TX_D1 D400 Substation Data Manager User s Manual 57 Connecting to Devices and Networks Ethernet Straight Through Cable RJ 45 Pin Out D400 PC Name Pin Pin Name BI_D3 5 5 BI_D4 BI_D3 6 6 BI_D4 BI_D4 7 7 BI_D3 BI_D4 8 8 BI_D3 58 994 0089 1 00 3 General GE En
28. Power Requirements Before connecting an external power source to the D400 ensure that the following external power requirements are met e An IEC 61010 qualified primary disconnect device and over current protection not exceed ing 15 A must be externally provided in the AC DC mains supply system e All current carrying conductors must be switched including neutral for AC and negative for DC e Primary disconnect device must be rated for the proper voltages AC and or DC as well as inrush currents for the power supplies Section 5 1 Power Supply Options D400 Substation Data Manager User s Manual 65 Powering Up the D400 GE Energy e Protective earth conductor must be connected to the provided protective earth terminal before any mains power conductors e The primary disconnect device shall be in close proximity to the D400 equipment and eas ily accessed by the operator e The primary disconnect device shall be marked as the disconnecting device for the D400 equipment gt To connect the power source to the D400 1 Remove the terminal block TB1 protective plastic cover 2 Connect power source as follows If your power supply is then AC Connect the AC line connection to the L con nection point s and the AC neutral connection to the N connection point s on terminal block TB1 DG Connect the DC power supply observing the correct polarity to the VDC and VDC con nection point s on terminal block
29. RS485 3 afee Pe ua GND1 RS485 all als Fah Jele e D400 Substation Data Manager User s Manual 49 Connecting to Devices and Networks RS 485 2 Wire Terminal Block Signal Definitions GE Energy RS 485 Channel Position Number 2 Wire Function Signal Flow Channel 1 1 TX1 IN OUT 2 TX1 IN OUT 3 FGND 1 Shield 4 RX1 5 RX1 Channel 2 6 TX2 IN OUT 7 TX2 IN OUT 8 FGND 2 Shield 9 RX2 10 RX2 Note The terminal block positions are numbered from 1 to 10 starting from the bottom of the card 4 Wire Connections See Section 3 4 RS 485 Adapter for configuration options gt To connect RS 485 4 wire type devices to the RS 485 Adapter e Use the following wiring connection Note Before wiring devices ensure that the RS 485 Adapter is configured to 4 wire mode see Section 3 4 RS 485 Adapter 50 994 0089 1 00 3 General GE Energy Connecting to Devices and Networks Device 3 RX RX TX TX GND OOO OO 7 Device 2 RX RX TX TX GND OOOO 7 Device 1 RX RX TX TX GND OO 40 12346867 8 9 RS 485 4 Wire Terminal Block Signal Definitions RS 485 Channel Position 4 Wire default nampar Function Signal Flow Channel 1 1 TX1 OUT 2 TX1 OUT 3 FGND 1 Shield 4 RX1 IN 5 RX1 IN Channel 2 6 TX2 OUT 7 TX2 O
30. UT 8 FGND 2 Shield 9 RX2 IN 10 RX2 IN Note The terminal block positions are numbered from 1 to 10 starting from the bottom of the card D400 Substation Data Manager User s Manual 51 Connecting to Devices and Networks GE Energy 4 5 A Fiber Optic Serial Connections For devices located some distance from the D400 they may be connected using glass or plastic optical fiber cables Fiber optic cabling also offers superior performance in electri cally noisy environments Glass Optical Fiber You can use the following glass optical fiber GOF cabling with the D400 Glass Optical Fiber Serial adapter e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200 m core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST Connectors When calculating cable length consider the following optical power levels e Glass optical fiber transmitter power is 19 0 2 dBm e Glass optical fiber receiver sensitivity is typically 25 4 dBm CAUTION LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments Plastic Optical Fiber You can use 1 mm plastic optical fiber POF cabling wit
31. ains two independently iso GE Energy lated RS 232 serial ports Port 1 and Port 2 each with a DB 9 connector The required RS 232 cable is a serial null modem DB 9F to DB 9M cable The cables must be shielded and DB 9S connector covers must provide EMC shielding e g metallized plastic or die cast metal covers See Section 3 3 RS 232 Adapter for configuration options gt To connect RS 232 type devices to the RS 232 Adapter e Use the following cable connection RS 232 Port DB 9 Connector Signal Definitions Not connected a DCD output not supported in DCE mode 48 994 0089 1 00 3 General Not connected Pin DTE default DCE Numogts Signal Acronym Signal Flow Signal Acronym Signal Flow 1 DCD IN from DCE a a 2 RXD IN from DCE RXD OUT to DTE 3 TXD OUT to DCE TXD IN from DTE 4 DTR OUT to DCE DTR IN from DTE 5 Signal GND Signal GND 6 DSR IN from DCE DSR OUT to DTE 7 RTS OUT to DCE RTS IN from DTE 8 CTS IN from DCE CTS OUT to DTE 9 GE Energy 4 4 Connecting to Devices and Networks RS 485 Connections The D400 accepts connections to RS 485 2 wire and 4 wire type devices through the RS 485 Adapter The RS 485 Adapter GE Item No 520 0208 plugs into any serial communica tion slot slots 1 through 8 on the D400 It contains two independently isolated RS 485 chan nels on a single terminal block Channel 1 on terminals TB1 1 through TB1 5 and Channel 2
32. alled and used in accor dance with these instructions may cause interference to other devices in the vicinity If this equipment does cause interference with other devices which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving device e Increase the separation between the equipment e Connect the equipment into an outlet on a circuit different from that to which the other device s is connected e Consult the manufacturer or field service technician for help Restriction of Hazardous Substances RoHS The environmental protection use period EPUP as defined in PRC Qo SJ T11363 2006 for the D400 hardware assemblies listed in the table below is in excess of 20 years RoHS Material Declaration Data Content by Assembly GE Item Description Lead Pb Mercury Cadmium Hexavalent Polybrominated Polybrominated Hg Cd Chromium biphenyls PBB diphenyl ethers Cr6 PBDE 500 0340 Chassis Assy X 0 0 0 0 0 520 0190 Power Supply Blank 0 0 0 0 0 0 Assembly 520 0191 Adapter Blank Assem 0 0 0 0 0 0 bly 520 0204 650 MHz Celeron w x 0 0 0 0 0 Single Ethernet 520 0206 USB KVM Assy X 0 0 0 0 0 520 0207 RS 232 IO Assy X 0 0 0 0 0 520 0208 RS 485 IO Assy x 0 0 0 0 0 D400 Substation Data Manager User s Manual 11 Before You Start RoHS Material Dec
33. also indicated by the Power LED on the front panel of the power supply and main module turning off The indicator or audible alarm can be wired to operate as follows e ON when power is present e ON when a power failure has occurred The Power Fail contact closure provides three contacts terminals 1 2 and 3 on terminal block TB2 AN CAUTION Contact closure rated for 0 1 A 300 V maximum To connect the Power Fail contact closure 1 Remove the terminal block protective plastic cover 2 Wire a lamp or audible alarm to terminals 1 2 or 3 on terminal block TB2 as follows see figure To enable the indicator Wire the lamp between when power is Present Terminals 1 and 2 Absent Terminals 2 and 3 For proper connection the recommended tool torque settings for power terminal screws are 10 8 in lb 1 22 Nm A Phillips 1 screwdriver tip is recommended 3 Replace the terminal block protective plastic cover 68 994 0089 1 00 3 General GE Energy Powering Up the D400 Power Fail Alarm Connection Hep Station Battery Power Source Light ON when Light ON after operational failure System Fail The D400 includes a System Fail contact closure to provide an external LED indication on the system status The System Fail alarm is also indicated by the CPU Ready LED on the front panel of the main module turning off The indicator or audible alarm can be wired to operate as follows
34. be trademarks or registered trademarks of their respective companies This printed manual is recyclable Please return for recycling where facilities exist GE Energy Contents About this Document 0c cece cece cece ee eeeeee 5 Product SUDPONE ee pou ttain ea we en healed aie eee ae we 7 I Before YOU Start aie a 4 403 cache eereten ese ve E a 9 TA SOfety PreCOULIONS giiir e RE 9 1 2 Regulatory Compliance INFOMATION csssssssccssssssssessssccsssssssnseessecessssssssssessseeeees 11 13 Product Ove VIEW a in n rE ENTRAN i 1 4 Product Specifications 1 5 Storage Recommendations 2 Installing the D400 20 4 siaseeecsainuws se esaiaursuaaa s 19 PARA E TOE 8 E secu E A E A 2 2 Pegured Too Sa a a aA a ZS UNPACKING tne DAIO a aaa E A TA 2 4 First Look at the D400 2a Pascon thiirsa Boe ein cca EAE N A 3 Setting Up Communication Cards 25 SL ComMUMcaAtiON CAAS iii ina Mba naa a aii 3 2 Changing Card Settings 3 3 RS 232 Adapter wc 3 4 RS 485 Adapter uu 3 5 Fiber Optic Serial Adapter 3 6 IRIG B Input Adapter 3 7 IRIG B DistriDUtion Adoptet nseni nnen E N 3 8 4 Port Twisted Pair Ethernet SWitch ei ccccccccccsccssscsssecceeseeesssesssessunnsuunsesssesseeeeseeeees 3 9 Hot Standby Fiber Optic Ethernet Switch 3 10 COM 2 Port Addpte rai cs a E E E E N dione 3 11 Redundant Twisted Pair Ethernet COM2 Port ACP tel essccssssesseeeees 42 3 1 2 USB KVM G AUGIOsACODLefetecctitisss
35. ber Optic Glass Optical Fiber serial port 820 850 nm 50 125 um 62 5 125 um 100 140 um and 200 um HCS multi mode fiber with ST connectors Plastic Optical Fiber POF serial port 660 nm 1 mm core with Agi lent Versatile Link Simplex connectors POF is limited to a maxi mum of 38 4 kbps Configurable ambient state ON OFF Time synchroniza tion IRIG B Input Module IRIG B format signal on HCMOS or TTL demodulated BNC con nector modulated Fiber Optic 820 850 nm ST connector CPU time sync for internal database time stamping Distribution Module Can drive IRIG B TTL signal from the input module for 16 IEDs Signal Propagation Propagated to all 16 RS 232 ports for devices Propagated to the distribution module KVM amp Audio Three USB v1 1 compliant Type A ports for connecting keyboard mouse or touchscreen HD D Sub 15 socket for connecting an industrial SVGA display in accordance with VESA Plug amp Display Standard 3 5 mm stereo audio jack for audible alarms User connections Front Ethernet port for local connection to HMI Two USB v1 1 compliant Type A ports for USB device plug in such as keyboard mouse or touchscreen Front serial communication port RS 232 for local maintenance D400 Substation Data Manager User s Manual 15 Before You Start GE Energy Electrical Rated power supplies AC DC 100 240 VAC 10 127 VA maximum 100 300 VDC 10 135 W max
36. ber for your reference D400 Substation Data Manager User s Manual 7 Product Support GE Energy Product Returns A Return Merchandise Authorization RMA number must accompany all equipment being returned for repair servicing or for any other reason Before you return a product please contact GE Energy to obtain an RMA number and instructions for return shipments You will be sent the RMA number and RMA documents via fax or e mail Once you receive the RMA documents attach them to the outside of the shipping package and ship to GE Note Product returns will not be accepted unless accompanied by the Return Merchandise Authorization number 8 994 0089 1 00 3 General GE Energy 1 1 Before You Start Before you begin installing and using the D400 review the information in this chapter including the following topics e Safety precautions e Product overview e Product specifications e Storage recommendations Read and thoroughly understand this guide before installing and operating the unit Save these instructions for later use and reference WARNING Failure to observe the instructions in this manual may result in serious injury or death Safety Precautions Follow all safety precautions and instructions in this manual Only qualified personnel should work on the D400 Maintenance personnel should be famil iar with the technology and the hazards associated with electrical equipment e Never work alone e Befo
37. cadciencindcn lithe uth Sete dh lead 43 D400 Substation Data Manager User s Manual 3 4 994 0089 1 00 3 General GE Energy 4 Connecting to Devices and Networks e005 45 A TiCOANECTON TYPOS isenana en aetna acta iaiaiel ddd iai 4 2 Cabling Overview 4 3 RS 232 Connections HA RS 485 COMMECTIONS unir E AS 4 5 Fiber Optic Serial Connections AG RIGB CONNECUONS Surrein EEN 4 7 Hot Standby Fiber Optic CONNECtIONS aoier 55 4 8 Network Connections 4 9 Modem Connection6 4 10 Local HMI Connection AV FROMUMGIRtEMAMCE POR s sisscosceedsrecicssnaaassanascctscvsnntesnccescoovenaesnaasesssovonnmaaetiansrvnetemnrane 62 5 Powering Up the D400 eee eee eee eee eee 63 St Power Suppi ODE ONS ronsar A S 63 5 2 Power Connections 5 3 Power Supply Alarms S4 Powering Down the D400 ooreen n bean hoe 70 6 Setting Up the D400 2 eee cee eee eee 71 6 1 Connecting to the D400 for the First THM sssssssssccssccsssssssseeeccseessssssuneeseeseeessssee 71 6 2 Setting up the Network Interface 6 3 Setting Up Secure Web Access6 6 4 Testing the Network CONNECtiOn cccccecsssssssssscccssessssssssseesseesssssussecssessssssuseeeeeseeessssee USING the D400 i rukai sean Oye y 39 00 ERR EMSS 79 PVEPONU Papel EDS pensen aea e aat RA 79 pe Sibstoton HM oss niirgi asiri E e EE EE AERE 81 To VAER UUES aaea a ER 83 TA ohuting DOWN tS DAOO sruni iin a a A accece
38. card e Port 2 J2 is configured by switches SW1 and SW3 e Port 1 J3 is configured by switches SW2 and SW4 Follow instructions for setting the switches to select the appropriate functions for each port The signal format outputted to the RS 232 cards is dependent upon the format applied to the IRIG B input adapter IRIG B Input Format IRIG B Output Format Pulse Width Modulated BOxx Pulse Width Modulated BOxx Manchester B2xx Manchester B2xx AM Modulated B1xx Pulse Width Modulated BOxx Factory Default The factory default setting is DTE on each port D400 Substation Data Manager User s Manual 27 Setting Up Communication Cards GE Energy RS 232 Adapter Top Side Port 1 Switch SW1 SW2 Configuration Switches SW1 for Port 2 and SW2 for Port 1 control the signal type of the RS 232 port Each switch contains five switch positions that can each be set to position A or B to select the appropriate port option RS 232 Card Switch SW1 SW2 Settings Port Option SW1 SW2 Switch Position 1 2 3 4 5 DTE default A A A A A DCE B B B B 5 V 320 mA isolated source B o i Use DTE or DCE settings as appropriate Note DCD output is not supported in DCE mode Note Each 5 V output is independently isolated and fused with a PTC positive tempera ture coefficient resettable fuse at 320 mA at 65 C 28 994 0089 1 00 3 General GE En
39. centration limits MCV s apply Lead Pb Mercury Hg Cadmium Cd Chromium VI Cr6 PBB PBDE 12 994 0089 1 00 3 General 0 1 by weight 0 1 by weight 0 01 by weight 0 1 by weight 0 1 by weight 1000 mg kg 1000 mg kg 100 mg kg 1000 mg kg 1000 mg kg 1000 ppm 1000 ppm 100 ppm 1000 ppm 1000 ppm GE Energy Before You Start 1 3 Product Overview The D400 Substation Data Manager is a secure substation hardened and CE Marked com munications gateway that collects metering status event and fault report data from intelli gent electronic devices IEDs It summarizes the data from devices and makes it available to a master station or host computer over standard SCADA protocols TCP IP network connec tions are supported over the built in 10 100 MB Ethernet interface and dial up external modem required The D400 comes with a built in human machine interface HMI annunciator as part of the base software The substation HMI can be accessed locally through the Keyboard Video Mouse interface or remotely over a standard Web browser HTTP HTTPS connection The D400 is configured online through a standard Web browser Hardware Overview The D400 is built on a flexible high performance expandable platform powered by a 650 MHz processor It is distinguished by the noticeable lack of a hard drive and fan employing instead the rugged and reliable CompactFlash mass storage and engineered heat sink and ventilat
40. changing switch positions e 1 Phillips screwdriver for power terminal block wiring and adapter card removal e 2 Phillips screwdriver for rack mounting the unit e Needle nose pliers e Wire cutters e Wire strippers e Wire crimping tool Panduit CT 1525 or equivalent e 6 fork connectors Panduit part number PV14 6F for 16 14 AWG 1 3 2 1 mm2 wire or PV18 6F for 22 18 AWG 0 3 0 8 mm2 wire or equivalent for terminal block connections e 1 ring connector Panduit part number PV10 14R for 12 AWG 3 3 mm wire for protective earth terminal e Approved network settings for the device e Windows based PC with HyperTerminal or any Windows based terminal emulation software and Web browser software installed Unpacking the D400 Carefully remove the D400 from its packaging Visually inspect the unit to ensure it has not sustained any visible damage during transit If there are visible signs of damage report it immediately to the carrier Package Contents The following items are provided as part of your D400 shipment e D400 unit Product ID D400 XXXXXX e Ethernet cable 60 inch 1 5 m GE Item No 977 0209 60 for local network connection e Serial null modem cable 72 inch 1 8 m GE Item No 977 0529 72 for local maintenance connection e AA 3 6 V Lithium Battery GE Item No 980 0038 e D400 Product Documentation CD GE Item No 588 0056 e Mini SQL Proof of License GE Item No 580 1703 Verify that you have rec
41. di tional functions by double clicking the mouse pointer at the top edge of the HMI display screen An application toolbar displays across the bottom of the screen Click the D400 but ton on the toolbar and select an option from the shortcut menu The following functions are available e Operator Interface opens an additional HMI session e X Terminal displays the D400 gt gt command prompt in a pop up window from which you can run the D400 system utilities e Quit closes the HMI session and X Windows and returns you to the D400 gt gt prompt To restart windows enter startx e Restart Restart the windows manager without ending the HMI session Log out The local HMI does not have a session timeout So you must log out of the HMI and the D400 command line interface to fully exit and secure the system gt To log out from the local HMI 1 Click Log out on the HMI Power bar and select Quit from the X Windows D400 shortcut menu 2 At the D400 gt gt prompt type logout and press Enter The D400 login prompt displays Tips e The monitor is set to go into standby mode when not used for a few minutes Touch the keyboard or mouse to wake it up e If the keyboard stops responding during use simply unplug and re connect the keyboard cable 7 3 System Utilities The D400 includes on board utilities for managing the D400 system setup such as network settings passwords system time and advanced configuration and diag
42. e and fully qualified domain name for the D400 e Security certificate and private key D400 Substation Data Manager User s Manual 75 Setting Up the D400 GE Energy Requesting a Certificate Security certificates are issued by independent certification authorities CAs Your Web browser must host the certificate for the CA you choose to use Refer to your browser s con figuration to find out which certification authorities are supported Optionally you can install a CA s certificate if it doesn t exist in your browser To obtain a certificate you need to create and send a Certificate Signing Request CSR to the CA At the same time you create the CSR you will also be creating a private key The CSR and the provided certificate and private key are supplied in individual text files typically named server csr server crt and server key respectively To obtain a security certificate and private key e Contact a certification authority to request a certificate and to create your private key When making your CSR request provide the host name of the D400 the full name that users will enter in the Web browser to connect to the D400 for the certificate s Common Name and specify a non encrypted private key file Tip When you receive your certificate and private key you should create a back up copy and store it in a secure place other than the D400 Installing the Certificate and Key Once you have obtained your security certificate
43. e functionality as the standard HMI gt To access the local HMI from a local substation computer 1 If not already on turn on the video display monitor If you just powered up the D400 wait for the start up messages to complete and the D400 login prompt to appear 2 At the D400 login prompt enter your D400 administrator user name default is root and your administrator password default is geroot X Windows starts and the D400 Login screen displays Note If you receive any security warnings or certificate notices click OK to continue 3 On the D400 Login screen type your HMI Supervisor user name and password and click Log In If your login is successful the D400 Home page displays Alternate terminal session The local HMI connection through the USB KVM card supports two simultaneous terminal sessions e tty1 is for the HMI session 82 994 0089 1 00 3 General GE Energy Using the D400 e tty2 is for the D400 command line interface The local HMI connection defaults to the HMI session tty1 when you log in gt To switch the terminal session at the D400 command prompt e To the command line interface tty2 at the D400 command prompt press Ctrl Alt F2 e Back to the HMI session press Ctrl Alt F1 For information on using the D400 command line interface see the D400 Software Configu ration Guide X Windows functions The HMI screen displays in kiosk mode but you can access the X Windows system and ad
44. eived all items GE parts include a unique GE item number typically in the format XXX XXXx that can be used as a reference Verify the hardware configuration of the D400 using the Product ID number For an explana tion of the Product ID see Appendix B Ordering Guide 20 994 0089 1 00 3 General GE Energy Installing the D400 2 4 First Look at the D400 Front Panel The front panel of the D400 provides easy access to the status indicators user connections and power supply units Power Optional Redundant Supply Power Supply Main Module AC DC SUPPLY amp am nousu 25 mmo sesse 04 User CompactFlash System Status Serial Port Status access panel LED indicators LED indicators Serial communication port for local maintenance Ethernet port for local connection to HMI Two USB Type A ports for USB device plug in Rear Panel The rear panel provides access to the communication ports field wiring connections and power connections IRIG B Distribution Slot Network Slots IRIG B Input Slot USB KVM Slot Serial Communication Slots j External Power Source oo00000000 o o o fm fm fm D fm fm o fm fm fm fm fm fm fm fm fm m fm g fm a fm fm fm o m m C I z A Reter to installation Guide amp anum tm KR olos Power Supply and o 6 6 b t SIS s System Fail
45. ens and a connection wizard starts 3 Inthe Connection Description dialog box enter a Name for the connection Click OK Note The name you choose is not important D400 Substation Data Manager User s Manual 71 Setting Up the D400 GE Energy 4 Inthe Connect to dialog box select your computer s communication port typically COM 1 in the Connect using list Click OK 5 In the Port Settings dialog box select the following options and then click OK Bits per second 19200 Data bits 8 Parity None Stop bits 1 Flow control None 6 On the File menu click Properties On the Settings tab select the following options and then click OK Function arrow Terminal keys Emulation Auto detect Telnet terminal ID VT 100 Backscroll buffer lines 500 Connect To Settings m Function arrow and ctrl keys act as Terminal keys C Windows keys m Backspace key sends CtleH Del Ctri H Space Ctri H Emulation Auto detect x Telnet terminal ID vT 100 Backscroll buffer lines 500 T Play sound when connecting or disconnecting Terminal Setup Input Translation ASCII Setup 7 In the main terminal window press Enter The D400 login prompt appears 8 At the D400 login prompt type the default username root and press Enter and then type the default password geroot and press Enter Note When you enter the password it is not be visible on the screen 72 994 0089 1 0
46. er for stacking the washers on the chassis is flat washer ground wire ring terminal toothed washer M5 nut For proper transient protection the recommended tool torque settings for the M5 nut is 18 1 in lb 2 04 Nm Note It is recommended to terminate 12 AWG green amp yellow wire with a Panduit PV10 14R or equivalent ring terminal 4 Verify that Power LEDs on the front panel of the power supplies and the D400 main mod ule are lit 5 Replace the terminal block protective plastic cover D400 Substation Data Manager User s Manual 67 Powering Up the D400 GE Energy 5 3 Power Supply Alarms The D400 includes connections for two power supply alarms e Power Fail to indicate one of the two power supplies or one of the two power feeds has failed e System Fail to indicate system operation status Terminal block TB2 on the rear panel of the D400 provides contact closure outputs for con nection to an external circuit for example to connect an external LED indicator or audible alarm The contact closure used for alarm outputs is a solid state photo MOS device Contact clo sure output ratings at maximum ambient temperature are e Continuous current 0 1 A continuous at 300 VAC 300 VDC e Peak current 0 28 A peak for 10 ms e Maximum on resistance 35 ohm Power Fail Alarm The Power Fail contact closure provides for an external LED indicator lamp or audible alarm upon loss of power The Power Fail alarm is
47. er optic network connections RX1 TX1 and RX2 TX2 that share a single MAC address The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot slots 11 and 12 on the D400 If two Hot Standby Ethernet switches are installed in the NET slots the system may be used in a dual IP redundancy mode That is each switch can be configured with a different IP address to provide a back up network connection if the primary channel fails You can use the following glass optical fiber GOF cabling with the D400 Glass Optical Fiber Serial adapter e 50 125 um core cladding multi mode gradient index cable e 62 5 125 um core cladding multi mode gradient index cable e 100 140 um core cladding multi mode gradient index cable e 200 um core Hard Clad Silica HCS multi mode step index cable You can use the following fiber optic terminations for D400 cabling e ST Connectors When calculating cable length consider the following optical power levels e Glass optical fiber transmitter power is 19 0 2 dBm e Glass optical fiber receiver sensitivity is typically 31 0 dBm CAUTION LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments Fiber Optic Connector Signal Definitions Connector Function TX1 Primary Fiber Optic Transmit Port RX1 Primary Fiber Op
48. ergy GE Energy Connecting to Devices and Networks 4 9 Modem Connections A COM2 port is provided on the COM2 Port Adapter or the Redundant TP Ethernet COM2 Port Adapter The COM2 port can support serial connections for the following dial up inter faces e External modem e Point to point protocol PPP services e Wide area network The COM2 port provides a single DB 9 connector wired for an RS 574 DTE signal The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 The Redundant TP Ether net COM2 Port Adapter plugs into the NET1 slot slot 11 Note The COM2 Port requires an external modem to provide dial up functionality See Section 3 10 COM2 Port Adapter for more information gt To connect a modem to the COM2 Port Adapter e Connect a straight through modem cable not supplied with the D400 to the modem and the D400 s COM2 port OOO O OOOOOO COM2 Port DB 9 Connector Signal Definitions Pin DTE per Signal Acronym Signal Flow 1 DCD IN from DCE 2 RXD IN from DCE 3 TXD OUT to DCE 4 DTR OUT to DCE 5 Signal GND 6 DSR IN from DCE D400 Substation Data Manager User s Manual 59 Connecting to Devices and Networks GE Energy COM2 Port DB 9 Connector Signal Definitions Pin DTE Number Signal Acronym Signal Flow 7 RTS OUT to DCE 8 CTS IN from DCE 9 Not connected COM2 Port DB 9 to DB 25 Pin Ou
49. ergy Setting Up Communication Cards DTE default Z B Mo a A DCE 1 2 3 A Switch SW3 SW4 Configuration Switches SW3 for Port 2 and SW4 for Port 1 control the signals on Pins 4 and 6 of the RS 232 port Each switch contains four switch positions that can each be set to ON or OFF to select the appropriate function for the port option See illustrations below showing the switch positions for each setting RS 232 Card Switch SW3 SW4 Settings Function Pin 6 Signal SW3 SW4 Positions Pin 4 Signal SW3 SW4 Positions 1 2 3 4 5 6 7 8 DTE default DSR Input OFF OFF ON OFF DTR Output OFF ON OFF OFF DCE DTR Output OFF ON OFF OFF DSR Input OFF OFF ON OFF IRIG B Enable Ground OFF OFF OFF ON IRIG B Output ON OFF OFF OFF DTE Pin 4 DTR Output to DCE and Pin 6 DSR Input from DCE ON Za p eo A Te A ee 7 D400 Substation Data Manager User s Manual 29 Setting Up Communication Cards GE Energy DCE Pin 4 DTR Input from DTE and Pin 6 DSR Output to DTE HAQEEKBG IRIG B Enable on Pin 4 and Ground on Pin 6 WEQBERGG 30 994 0089 1 00 3 General GE Energy Setting Up Communication Cards 3 4 RS 485 Adapter The RS 485 Adapter GE Item No 520 0208 plugs into any serial communication slot slots 1 through 8 on the D400 It contains
50. evision V1 4 and earlier when using the Redundant TP Ethernet COM2 Port card GE Item No 520 0218 To check the FPGA revision enter dmesg grep i FPGA at the D400 command prompt and search for FPGA in the output Serial Port Status LEDs The Serial Port Status LEDs provide a visual indication of the status for each serial communi cation port For a given serial communication port LED Display Status Description TD Serial transmission activity on the serial port RXD Serial reception activity on the serial port Notes e If a pair of LEDs is not lit it does not indicate a problem only that the connected device is not active at that moment e If a serial communication card slot is empty that is no card is installed the serial Receive RXD LED may be lit 80 994 0089 1 00 3 General GE Energy Using the D400 7 2 Substation HMI The D400 includes a built in HMI human machine interface The HMI is your window into the D400 Through the HMI you can monitor the status of your substation network view data execute control commands configure devices and SCADA masters and change the system set up The HMI includes the following components e Runtime HMI to view and control the operation of the power network An optional One Line Viewer is available for viewing one line diagrams Power bar buttons give access to D400 display screens and utilities e Configuration tool to manage configuration setting
51. f the battery should exceed five years The life of the battery will be severely shortened if the battery is left connected while the D400 is powered down for extended periods or stored For long term storage e Remove the battery e Keep the equipment at temperatures and humidity below normal e Avoid shorting or loading while stored D400 Substation Data Manager User s Manual 91 Servicing the D400 GE Energy 8 3 Changing the CompactFlash CompactFlash cards are designed with flash technology a non volatile storage solution that can retain data indefinitely without a battery The cards are solid state meaning they contain no moving parts and provide much greater protection of data than conventional magnetic disk drives The D400 contains two CompactFlash cards on the main board to store software and data e Main CompactFlash card located at connector P2 stores system firmware e User CompactFlash card located at connector P1 is accessible from the front panel and stores system data such as event logs Note It is recommended to use industrial grade CompactFlash cards from Silicon Systems gt To change the Main CompactFlash card PC 104 Plus 10 100BaseT Ethernet Module Eject button Connector P2 Power down the D400 Remove the D400 main module from the chassis See Section 8 1 Removing the D400 Main Module If your D400 contains the Redundant Twisted Pair Ethernet COM2 Port Adapter a Unscrew the fo
52. h a Telnet session in Windows 1 From the Windows Start menu select Run 2 In the Run dialog box enter telnet lt your D400 s IP Address gt and click OK St Type the name of a program folder document or Internet resource and Windows will open it for you Open telnet 206 159 169 50 v Cancel Browse The command prompt window displays 3 Log in to the D400 gt To access the D400 utilities through a SSH session 1 Open the terminal emulator program 2 Enter the D400 s IP address and use SSH port number 22 3 Log in to the D400 84 994 0089 1 00 3 General GE Energy Using the D400 7 4 AN Shutting Down the D400 CAUTION Powering down or shutting down the D400 without using the proper proce dure could result in loss of system log data SOE log alarm log user log etc and could prevent the D400 from restarting properly Follow the instructions provided to shut down the D400 safely Like a computer you should shut down the D400 before removing power or to perform a complete system reboot Shutting down the D400 ensures that all applications are properly terminated settings are saved and the CPU is safely turned off It also helps for a smoother restart The shut down command is run at the D400 s command line interface and can be per formed locally or remotely using a terminal session You have the option to completely halt operation of the D400 or to stop and then restart it gt
53. h the D400 Plastic Optical Fiber Serial adapter The recommended termination is the Agilent Versatile Link Simplex Connector When calculating cable length consider the following optical power levels e Plastic optical fiber transmitter power is 9 0 4 5 dBm e Plastic optical fiber receiver sensitivity is typically 39 dBm CAUTION LED transmitters are classified as IEC 60825 1 Accessible Emission Limit AEL Class 1M Class 1M devices are considered eye safe to the unaided eye Do not view directly with optical instruments OM M O 52 994 0089 1 00 3 General GE Energy Connecting to Devices and Networks gt gt 4 6 A Note It is possible to saturate the receiver input if the cable used is too short Inline attenu ation may be required See Section 3 5 Fiber Optic Serial Adapter for configuration options To connect fiber optic links to the Fiber Optic adapters e Plug fiber optic cables into the corresponding TX and RX connectors IRIG B Connections The D400 uses a pair of IRIG B adapter cards the IRIG B Input Adapter and the IRIG B Distri bution Adapter to accept an IRIG B signal from a GPS receiver then distribute the signal to connected IEDs See Section 3 6 IRIG B Input Adapter and Section 3 7 IRIG B Distribution Adapter for more information IRIG B Input Adapter The IRIG B Input Adapter GE Item No 520 0211 plugs into a dedicated IRIG B slot slot 9 on the D400 The IRIG B Input card accepts an
54. he D400 GE Energy 8 1 Removing the D400 Main Module You need to remove the D400 main module from the chassis to access the system battery and the main CompactFlash card for maintenance D400 Main Module gt To remove and re insert the D400 main module Power down the D400 Hand loosen the two screws on the front panel of the D400 main module Grasping the two handles pull out the D400 main module Make the necessary changes Slide the main module back into the chassis Push firmly to ensure the connectors at the rear of the main board are fully seated While pressing the main module panel right against the chassis frame hand tighten the two screws on the front panel 7 Power up the D400 and verify that the Power LED is illuminated nNePWN MP 0 88 994 0089 1 00 3 General GE Energy Servicing the D400 8 2 Replacing the Battery The lithium battery maintains power to the D400 s NVRAM if there is a power disconnect The D400 is supplied with a 1 2AA 3 6 V 0 9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed To ensure the battery is good it is recom mended you check the battery voltage before installation and replace the battery every five years You can access the battery compartment by removing the D400 main module from the chassis The battery holder BT1 is located near the front corner of the board behind the two rows of Serial Port Status LEDs
55. ibution card plugs into a dedicated IRIG B slot slot 10 on the D400 Output Voltage Output as per advanced HCMOS duty cycle may vary up to 10 from nominal when the AM modulation option is used The connector used is a 10 position 5 08 mm pitch pluggable connector Molex part number 39530 0010 GE Item No 640 0955 See Section 4 6 IRIG B Connections for wiring instructions Configuration Options There are no selectable options on the IRIG B Distribution card The signal format outputted to the IRIG B distribution adapter is dependent upon the format applied to the IRIG B input adapter IRIG B Input Format IRIG B Output Format Pulse Width Modulated BOxx Pulse Width Modulated BOxx Manchester B2xx Manchester B2xx AM Modulated B1xx Pulse Width Modulated BOxx IRIG B Distribution Adapter D400 Substation Data Manager User s Manual 39 Setting Up Communication Cards GE Energy 3 8 4 Port Twisted Pair Ethernet Switch The 4 Port Twisted Pair Ethernet Switch GE Item No 520 0213 is a 10 100BaseT network switch that plugs into the NET1 slot slot 11 on the D400 It provides local area network con nections for up to five Ethernet connections four RJ 45 connectors on the rear panel and one RJ 45 connector on the front panel The connector used is four RJ 45 connectors ganged together The data rate is automatically detected and set to either 10 MBps or 100 Mbps
56. iguration Guide SWMO066 e D400 online Help e Module layouts as available How to Use this Guide This guide describes how to install the D400 and get it up and running for the first time Procedures are provided for all component options available for the D400 The components included in your D400 depend on what was ordered for your substation application Follow D400 Substation Data Manager User s Manual 5 About this Document GE Energy only the procedures that apply to your D400 model To check what options are included in your D400 see Appendix B Ordering Guide The software related procedures in this guide are based on using a computer running Win dows xP Some steps and dialog boxes may vary slightly if you are using another version of Windows Document Conventions This manual uses the Syst me International SI and the Microsoft Manual of Style as a basis for styles and conventions The following typographic conventions are used throughout this manual Bold face is used for e Names of software program menus editors and dialog boxes also for the names of menu commands keyboard keys icons and desktop shortcuts and buttons and fields in editors and dialog boxes e Names of hardware components e User input that must be typed exactly Italic face is used for e Emphasis e Cross references to sections figures and tables within this manual and for titles of other documents e File and directory names exa
57. imum DC DC 20 55 VDC 10 135 W maximum Peak inrush current AC DC 26 5 Apegk lt 145 VAC 205 VDC at 25 C on cold start 40 Apeak lt 264 VAC 370 VDC DC DC 35 Apeak lt 60 VDC Rated frequency AC DC 47 to 63 Hz 50 60 Hz Contact closures Solid state photo MOS device Output ratings at maximum ambient temperature Continuous current 0 1 A continuous at 300 VAC 300 VDC Peak current 0 28 A peak for 10 ms Maximum on resistance 35 ohm Physical Overall height 2U 3 47 88 12 mm Width 19 rack mount 482 59 mm Depth ww Z1 88 27 NZ 16 994 0089 1 00 3 General 12 24 310 95 mm for chassis and rear connectors 13 04 331 34 mm with front clearance for protruding parts GE Energy Environmental Before You Start Operating temperature 20 C to 65 C Maximum ambient temperature is 50 C for unit to fully comply with IEC 61010 1 Section 10 1 regarding surface temperature limits for protection against burns Plastic optical fiber lower limit is O C Humidity rating 5 to 95 relative humidity non condensing Environmental rating Ingress protection IP30 IEC 60529 Installation CAT II 2 overvoltage category Pollution degree 2 Use Indoor use only Altitude Maximum altitude 6 560 ft 2000 m MTBF 39 400 hours at 40 C in a fully loaded single Ethernet co
58. ion The D400 supports various communication media types through a choice of input output 1 0 adapter cards e Serial up to 8 configurable 2 port adapter cards RS 232 RS 485 Fiber Optic Glass or Plastic e Ethernet 10 100BaseT 10BaseFL or 100BaseSXx Features e Secure Web server 128 bit encryption e Secure SCADA communications through Secure Sockets Layer or Transport Layer Security SSL TLS D400 Substation Data Manager User s Manual 13 Before You Start GE Energy 1 4 e Secure access using SSH Secure Shell SCP Secure Copy HTTPS e Secure terminal server gateway and or data concentrator using SSL e User configurable access level e Support for remote user authentication e Built in alarm annunciator e Support for time synchronization signals including Network Time Protocol NTP and IRIG B e Support for DNP protocol for communications to multiple masters e High performance real time database engine e Internal Mini SOL database for archival of SOE and alarm records e Built in basic math logic functions e Event notification e mail e Portable memory device plug in e Dual CompactFlash cards for main and user storage e Dual hot swappable power supply units e Hot swappable communication adapter cards Product Specifications The D400 adheres to the following system communications electrical physical and envi ronmental specifications Additional Standards and Protection are listed in Appendix
59. ion 1 1 Safety Precautions Installation Steps The installation procedure will vary depending on the components ordered and shipped with your D400 Follow the procedures in this manual that apply to the specific hardware configuration of your D400 gt Follow these main steps to install and set up the D400 1 2 Mount the D400 in the rack or panel See Section 2 5 Physical Installation Install the supplied battery on the D400 main board See Section 8 2 Replacing the Bat tery Set up the communication cards See Chapter 3 Setting Up Communication Cards Make device and network connections See Chapter 4 Connecting to Devices and Net works Make power connections and verify operation See Chapter 5 Powering Up the D400 Set up the D400 s network interface See Chapter 6 Setting Up the D400 Start using the D400 s tools and utilities to configure and monitor the operation of the D400 See Chapter 7 Using the D400 D400 Substation Data Manager User s Manual 19 Installing the D400 GE Energy 2 2 2 3 Required Tools Before beginning the installation procedures have the following tools and equipment avail able e Appropriate device cables for serial connections e CAT5 network cables for RJ 45 Ethernet connections e Flathead screwdriver with 0 6 mm by 3 5 mm blade for terminal block wiring e Flathead screwdriver with 0 3 mm by 2 5 mm blade for removing and installing the adapter cards and
60. ion cards included in your D400 depend on what was ordered for your substation application For a list and detailed description of the types of communication cards available see Chap ter 3 Setting Up Communication Cards General Cabling Requirements Cabling required to make physical connections to the D400 are as follows Media Designation Cabling Connector Single Fiber Optic Ethernet 10BaseFL 62 5 125 um or 50 ST Connectors 100BaseSx 125 um multi mode 820 850 nm fiber cable Single Twisted Pair 10 100BaseT UTP Unshielded RJ 45 Twisted Pair CAT 5 or better Redundant Twisted Pair 10 100BaseT UTP Unshielded RJ 45 Twisted Pair CAT 5 or better PPP Serial Over External RS 232 Standard RS 232 DB 9 Modem cable High Voltage Installations To provide higher EMC immunity and maintain CE Mark compliance the serial cables used for permanent RS 232 and RS 485 connections must comply with the following require ments e Cables must be shielded e D type connector covers must provide EMC shielding e g metallized plastic or die cast metal covers D400 Substation Data Manager User s Manual 47 Connecting to Devices and Networks 4 3 RS 232 Connections The D400 accepts connections to RS 232 type devices through the RS 232 Adapter The RS 232 Adapter GE Item No 520 0207 is an RS 232 serial I O adapter card that plugs into any serial communication slot slots 1 through 8 on the D400 It cont
61. laration Data Content by Assembly GE Energy GE Item Description Lead Pb Mercury Cadmium Hexavalent Polybrominated Polybrominated Hg Cd Chromium biphenyls PBB diphenyl ethers Cr6 PBDE 520 0209 Glass Fiber Optic IO x 0 0 0 0 0 Assy 520 0210 Plastic Fiber Optic IO x 0 0 0 0 0 Assy 520 0211 IRIG B Input Assy x 0 0 0 0 0 520 0212 IRIG B Distribution X 0 0 0 0 0 Assy 520 0213 Ethernet 4 Port Switch X 0 0 0 0 0 Assy 520 0214 Hot Standby Ethernet x 0 0 0 0 0 Glass Fiber Optic Assy 520 0216 DC DC Supply 5V 12A X 0 0 0 0 0 Assy 520 0217 AC DC Supply 5V 12A X 0 0 0 0 0 Assy 520 0218 RedundantTP Ethernet X 0 0 0 0 0 COM2 Port Assy 520 0219 COMe2 Port Assy X 0 0 0 0 0 580 2717 PC 104 Plus 10 100 0 0 0 0 0 0 Base TX Ethernet RTL8139C 975 0122 Cable Assy MOD IV X 0 0 0 0 0 12SKT 12SKT 977 0209 Cable UTP Patch Cord 0 0 0 0 0 0 Stranded 60 Inch 977 0529 Cable Null Modem 0 0 0 0 0 0 DB9F DBOF 80 C 150V 72 Inch O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this item is below the limit required in PRC SJ T11363 2006 and EU Directive 2002 95 EC RoHS X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this item is above the limit requirement in PRC J T11363 2006 and EU Directive 2002 95 EC RoHS The maximum con
62. le 85 8 Servicing the D400 ooeec siisii oeeie ea i EE Ea 87 8 1 Removing the D400 Main MOUIE ssssesssccsscsssssssssssscseesssssusseeesseesssssusussesecseeessssee 88 8 2 Replacing the Battery nce 8 3 Changing the CompactFlash 8 4 Replacing the Power SUPP Vrssscesassssssasssssccesssssssscsassssosassseesctesssea avaseedudalasonasesassasdbtndenes A Standards amp Protection 0 ccc cece eee eeees 97 B Ordering Guide sos ditasusers cccivcieaians des yess 101 GE Energy About this Document Purpose This manual provides information about installing setting up using and maintaining your D400 Substation Data Manager This manual does not provide any procedures for configur ing the software of the D400 Refer to the D400 Substation Data Manager Software Configu ration Guide SWM0066 for more information Intended Audience This manual is intended for use by field technicians and maintenance personnel who are responsible for the installation wiring and maintenance of SCADA equipment This guide assumes that the user is experienced in e Electrical utility applications e Electrical wiring and safety procedures e Related other manufacturers products such as protective relays and communications equipment Additional Documentation For further information about the D400 refer to the following documents e D400 Substation Data Manager Product Information PRPI 0049 e D400 Substation Data Manager Software Conf
63. lost or stolen it is recommended you remove the private key and certificate from the USB drive once you are done installing them on the D400 Once you have installed and set up your security certificate your secure Web access with the D400 is enabled From this point on whenever you access the D400 HMI using a Web browser the D400 will automatically send you its Web site certificate and your Web browser will display a lock icon on the status bar This indicates that you have a secure con nection with the D400 Note If you receive any other security warnings or do not see the secure connection icon in your Web browser your computer and network connection may not be safe from outside intruders Check with your IT administrator on how to proceed Testing the Network Connection Once you have finished setting up the D400 s network interface you may want to test the connection to ensure that your computer and the D400 are communicating properly To test the connection you can run the ping command at the D400 s command line interface Note To use the ping command your computer must be set up in the same subnet mask as the D400 To test the network connection using ping 1 Using the front maintenance port start a Telnet session and log into the D400 2 At the D400 gt gt prompt type ping followed by your computer s IP address and press Enter If you get a reply then the communication is working between the D400 and your com pu
64. mples of directory paths are generally given in the Windows format e Placeholders for user input that is specific to the user May also include angle brackets around the placeholder if the placeholder is already in italic text For example c lt prod uct gt product def e References to a parameter or field value shown 6 994 0089 1 00 3 General GE Energy Product Support If you need help with any aspect of your GE Energy product you have a few options Search Technical Support The GE Energy Web site provides fast access to technical information such as manuals release notes and knowledge base topics Visit us on the Web at http www gepower com prod_serv products substation automation en tech_support_login htm Contact Customer Support The GE Energy Customer Service Center is open 24 hours a day seven days a week for you to talk directly to a GE representative In the U S and Canada call toll free 1 800 361 3652 International customers please call 1 403 214 4600 Or e mail to ge4service ge com Have the following information ready to give to Customer Service e Ship to address the address that the product is to be returned to e Bill to address the address that the invoice is to be sent to e Contact name e Contact phone number e Contact fax number e Contact e mail address e Product number serial number e Description of problem The Customer Service centre will provide you with a case num
65. nections Configuration Options There are no selectable options on the Hot Standby Fiber Optic Ethernet Switch card Hot Standby Fiber Optic Ethernet Switch Card D400 Substation Data Manager User s Manual 41 Setting Up Communication Cards GE Energy 3 10 COM2 Port Adapter The COM2 Port Adapter GE Item No 520 0219 provides a single DB 9 connector P2 wired for an RS 232 DCE signal The COM2 Port card can support serial connections for the follow ing dial up interfaces e External modem e Point to point protocol PPP services e Wide area network The COM2 Port Adapter plugs into any NET slot slots 11 and 12 of the D400 Note The COM2 Port requires an external modem to provide dial up functionality See Section 4 9 Modem Connections for typical cable connections Configuration Options There are no selectable options on the COM2 Port card COM2 Port Adapter 42 994 0089 1 00 3 General GE Energy Setting Up Communication Cards 3 11 Redundant Twisted Pair Ethernet COM2 Port Adapter The Redundant TP Ethernet COM2 Port card GE Item No 520 0218 provides two local area network connections with unique MAC addresses through Ethernet RJ 45 connectors The LAN input routes to a three port Ethernet switch and the WAN input routes to the PC 104 Plus Ethernet Module The Ethernet switch can support a dual redundancy network option on the D400 The card also provides an RS 232 DCE connection through a DB
66. nfiguration Software Firmware Supports various IED and host protocols as well as web based user interface and secure access Human machine interface Built in graphical user interface Web browser based Configuration Built in graphical user interface Web browser based D400 Substation Data Manager User s Manual 17 Before You Start GE Energy 1 5 Storage Recommendations Storage Conditions Always store the D400 in an environment compatible with operating conditions Recom mended environmental conditions for storage are e Temperature 40 C to 90 C e Relative humidity 5 to 95 non condensing Exposure to excessive temperature or other extreme environmental conditions might cause damage and or unreliable operation Battery Life To maintain the life of the battery the battery should be removed if the D400 will be pow ered down or stored for more than two weeks See Section 8 2 Replacing the Battery Note The battery sustains the NVRAM If the battery is removed the NVRAM storage will be lost 18 994 0089 1 00 3 General GE Energy 2 1 Installing the D400 This chapter covers the following topics e Overview of the steps and tools required to install the D400 e Tour of the product features e How to physically install the D400 in a rack or substation panel CAUTION Before you install and operate the D400 read and follow the safety guidelines and instructions in Sect
67. nostic tools The System Utilities are accessed at the command line interface using a terminal session You can access the command line interface in a few ways e Local terminal session through the front maintenance port D400 Substation Data Manager User s Manual 83 Using the D400 GE Energy e Local substation computer connected to the KVM adapter e Telnet SSH terminal session through a network connection For more information on using the System Utilities see the D400 Software Configuration Guide From the front maintenance port To access the D400 utilities through the front maintenance port e See Section 6 1 Connecting to the D400 for the First Time From the local substation computer gt To access the D400 utilities through the local substation computer e See Alternate terminal session in Section 7 2 Substation HMI Over a network connection Once you have completed the initial network interface setup you can initiate a Telnet SSH session through one of the D400 network connections to access the System utilities You need terminal emulation software that supports the Telnet and SSH protocols Windows is supplied with HyperTerminal which supports a Telnet session but does not include an SSH terminal emulator This must be obtained and installed separately Note You can also initiate a Telnet SSH session by clicking the Utilities button on the Power bar in the D400 HMI To access the D400 utilities throug
68. nts IEC 60255 5 Insulation coordination for measuring relays and protection equipment Requirements and tests Environmental Standards IEC 60068 2 1 Environmental Testing Cold IEC 60068 2 22 Environmental Testing Dry Heat IEC 60068 2 6 Environmental Testing IEC 60255 21 1 Vibration sinusoidal IEC 60068 2 27 Environmental Testing Shock IEC 60068 2 29 Environmental Testing Bump IEC 60068 2 30 Environmental Testing Damp heat cyclic 12 h 12 h cycle IEC 60068 2 31 Environmental Testing Drop and topple IEC 60255 21 2 Shock and bump tests D400 Substation Data Manager User s Manual 99 Standards amp Protection GE Energy Category Standard Name Description Communication Standards IEEE 802 3 CSMA CD Access Method and physical layer speci fications IEC 61850 3 Communication networks and systems in substa tion General require ments 100 994 0089 1 00 3 General To comply the D400 BIOS Spread Spectrum clock setting must be set to disable This is the factory default To comply the D400 BIOS DRAM clock setting must be set to HCLK 33M Th is is the factory default GE Energy Ordering Guide This section illustrates the D400 options Product Identification Number The D400 comes with an ID number that identifies the supplied options and hardware con figuration of the unit This ID number is com
69. o fre quency electromagnetic field immunity test IEC 61000 4 4 Electrical fast transient IEC 60255 22 4 burst immunity test IEEE C37 90 1 IEC 61000 4 5 Surge immunity test IEC 61000 4 6 Immunity to conducted IEC 60255 22 6 IEC 60255 22 1 disturbances induced by radio frequency fields 1 MHz burst immunity test IEC 61000 4 8 Power frequency mag netic field immunity test IEC 61000 4 12 IEC 60255 22 1 IEEE C37 90 1 Ontario Hydro A 28M 82 IEC 61000 4 11 Ring wave immunity test Damped Oscillatory and Ring wave Voltage dips short inter ruptions and voltage vari ations immunity tests IEC 61000 4 16 Test for immunity to con ducted common mode disturbances in the fre quency range 0 Hz to 150 kHz IEC 61000 4 17 Ripple on DC input power port immunity test 98 994 0089 1 00 3 General GE Energy Standards amp Protection Category Standard Name Description Immunity Standards IEC 61000 4 29 Voltage dips short inter ruptions and voltage vari ations on DC input power port immunity test This standard only applies when using high voltage DC as the source 100 VDC 300 VDC IEC 60255 11 Interruptions to and alter nating component ripple in DC auxiliary energizing quantity of measuring relays Safety Publications IEC 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Gen eral requireme
70. og into the D400 the D400 automatically detects if your Web browser has the JRE installed If not the JVM Detection window gives choices for installing the JRE The D400 is designed to operate with version 6 0 or later of the Internet Explorer and ver sion 1 5 or later of Mozilla Firefox gt To access the D400 HMI over a network connection 1 Open your Web browser and enter the URL in the format http aaa bbb ccc dd of the D400 The Log In screen displays The default IP address is 192 168 168 81 2 Type your HMI Supervisor user name and password 3 Click Log In D400 Substation Data Manager User s Manual 81 Using the D400 GE Energy If your login is successful the D400 Home page displays Z Welcome To D400 Microsoft Internet Explorer File Edit View Favorites Tools Help Heak gt OA Qsearch Favores PMedia A A GH S Address es tinks GB GE Energy nome i ay el ES Pad el Psi PI GE Energy D400 Substation Data Manager Copyright 2006 General Electric Company All rights reserved E internet Local HMI The access to the local HMI is through a keyboard monitor and mouse connected to the USB KVM card on the rear panel of the D400 For KVM setup information see Section 4 10 Local HMI Connection The D400 s local HMI is presented through a Firefox Web browser in an X Windows environ ment running on the Linux operating system It provides all the sam
71. on terminals TB1 6 through TB1 10 Terminal blocks accept a range of 24 14 AWG 0 2 2 1 mm Recommended wire strip length is 0 2 5 0 mm Screws shall be torqued with tool setting of 4 2 in lb 0 46 Nm A 3 0 to 3 5 mm flat screwdriver tip is recommended The transceiver in 2 wire mode and the receiver in 4 wire mode present 1 unit load UL nominally 12 KOhm to the external network with switches SW3 SW4 all off See Section 3 4 RS 485 Adapter for configuration options Cabling Requirements The recommended total maximum length for RS 485 cables is 4000 ft 1300 m when oper ating at 115 kbps Refer to the manual of the connecting device for its recommended maxi mum cable length The cables must be shielded and the shield of each RS 485 cable section should be grounded at one end only This prevents circulating currents and can reduce surge induced current on long communication lines The RS 485 Adapter supports a maximum of 32 transceivers of standard unit load per chan nel 64 unit loads per RS 485 Adapter card 2 Wire Connections gt To connect RS 485 2 wire type devices to the RS 485 Adapter e Use the following wiring connection Note Before wiring devices ensure that the RS 485 Adapter is configured to 2 wire mode see Section 3 4 RS 485 Adapter o O Relay nA r J a o Dl frel 1 2r T o Dl Fwd e COO m olf la gt GND O aa LN N7 oO Pe
72. onization The D400 accepts a time synchronization input IRIG B format from GPS receivers that can be subsequently distributed to connected devices Local Substation Computer A substation computer can be set up with the D400 through the USB KVM connections to access the local HMI Optionally a portable PC can be connected to the front Ethernet port to access the HMI Local Maintenance A local PC can be directly connected to the D400 through the front serial communications port to perform system maintenance using the D400 System Utilities 4 2 Cabling Overview The D400 provides a series of I O adapter cards for connecting cables and wiring from sub station devices and network interfaces All physical connections are made to easily accessi ble connectors on the rear panel of the D400 46 994 0089 1 00 3 General GE Energy Connecting to Devices and Networks D400 Field and Network Connections IRIG B Distribution Slot Network Slots IRIG B Input Slot Serial Communication Slots USB KVM Slot External Power Source ccccocd opo0000000 oO o o fm m m fm m m fm m m fm m m fm m m fm o m fm m m fm m o m m m eceecen T A Reter 1o Installation Guide sJ Power Supply and System Fail Alarms Slot 1 Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8 Slot 9 Slot 10 The types of communicat
73. posed of D400 followed by 6 alphanumeric characters The ID number is listed on a label located next to Slot 1 on the rear panel of the D400 Location of ID number label io ecdeooo o o o m o m o m o fal o m o m o a o m o m o o m o fm fm o m m m ooo0000000 eloloo Ooola 3 3 s As Refer to instalation Guide C D400 Substation Data Manager User s Manual 101 Ordering Guide GE Energy gt To define a D400 hardware configuration e Identify an option in each group Product Identification Number 400 CPU OPTIONS A 650 MHz CPU 512 MB RAM SINGLE ETHERNET A B 650 MHz CPU 512 MB RAM DUAL REDUNDANT ETHERNET B POWER SUPPLY SLOT 1 A 100 240 VAC 47 63 Hz 100 300 VDC 10 A B 20 55 VDC 10 B POWER SUPPLY SLOT 2 A 100 240 VAC 47 63 Hz 100 300 VDC 10 A B 20 55 VDC 10 B X NONE X SERIAL COMMUNICATIONS SLOTS 1 8 1 RS 232 2 CHANNELS sa ces a a Ga Ta Ta 2 RS 485 2 CHANNELS 2l2 2 2 2 2 l2 2 3 GLASS FIBER OPTIC 2 CHANNELS 850 nm 62 5 125 um ST CONN 3o a 3 ae ae ase 3 4 PLASTIC FIBER OPTIC 2 CHANNELS 600 nm 1 mm VERSA LINK CONN 4 4 4 4 a 4 a4a a4 X NONE x x x xi x x xix IRIG B INPUT CARD A IRIG B INPUT CARD A X NONE X IRIG B DISTRIBUTION CARD
74. provides a local connection with the D400 to perform the initial setup of the D400 and to carry out maintenance and diagnostic procedures The front maintenance port provides for a direct serial connection to a PC using a serial null modem cable GE Item No 977 0529 which is supplied with the D400 See Section 6 1 Connecting to the D400 for the First Time for more information on setting up communications with the D400 gt To connect your computer to the D400 e Connect the supplied serial null modem cable GE Item No 977 0529 to your computer s serial communications port and to the D400 s front serial communications port AC DC SUPPLY vc oc suv Minimal Required Connection The minimal cable connection required to establish successful communication between your PC and the D400 is as follows PC Pin D400 Pin Signal Acronym 9 Pin Female 9 Pin Female w o Converter 2 3 TXD 5 2 RXD 5 5 GND 62 994 0089 1 00 3 General GE Energy 5 1 Powering Up the D400 This chapter describes the power supplies and how to make power connections Power Supply Options The D400 supports one or two power supplies that provide 5 V to the D400 main module The following power supplies may be provided in the Power Supply slots e AC DC power supply GE Item No 520 0217 e DC DC power converter GE Item No 520 0216 For information on installing powe
75. r GE Item No 520 0207 See Section 3 6 IRIG B Input Adapter See Section 4 6 IRIG B Connections for wiring instructions J2 Input Range 4 0 Vp p to 9 0 Vp p No DC offset Input Impedance gt 1 MQ 1 kHz TB1 Voltage Range High gt 3 5 V Low lt 1 5 V Load One HCMOS load U12 Receiver Sensitivity 25 4 dBm Configuration Options The input signal formats and output options are selectable via three switches on the IRIG B Input card e IRIG B state option is configured by switch SW1 e Input signal format is configured by switch SW2 e Fiber optic TX option is configured by switch SW3 Follow instructions for setting the switches to select the appropriate IRIG B signal formats and functions Factory Default The factory default setting is the Standard state on each channel 36 994 0089 1 00 3 General GE Energy Setting Up Communication Cards Switch SW1 Configuration Switch SW1 controls the state option for the IRIG B Input card It contains two switch posi tions that can be set to ON or OFF to select the appropriate IRIG B state option IRIG B Input Card Switch SW1 Settings IRIG B State Option SW 1 Switch Positions 1 2 Standard default ON OFF Fiber TX Continuous Test Mode OFF ON Note Leave switch SW1 in the Standard position as it is required for the D400 to properly decode and set the system time IRIG B Input Adapter D400 Substation Data Manager U
76. r supplies see Section 8 4 Replacing the Power Supply D400 Substation Data Manager User s Manual 63 Powering Up the D400 GE Energy Redundant Power Supply The D400 may be provided with an optional redundant power supply unit in Power Supply Slot 2 The second power supply provides continuous power to the D400 in the event the pri mary power supply unit fails Additional protection can be provided if a secondary external power source is available In the event the primary power source fails an automatic switchover will take place to the redundant power source to ensure continuous power to the D400 Power Configurations The D400 supports the following power configurations e Single External AC Power Source e Single External DC Power Source e Two External AC Power Sources with optional redundant D400 AC DC Power Supplies e Two External DC Power Sources with optional redundant D400 DC DC Power Converters Power Input Ranges AC DC Power Supply Rated voltage range 100 240 VAC 100 300 VDC with overvoltage pro tection of 110 to 150 Rated power If the unit is Then the rated power is AC 127 VA maximum DC 135 W maximum Inrush current at 26 5 Apeak lt 145 VAC 205 VDC 25 C on cold start 40 Apeak lt 264 VAC 370 VDC Rated frequency 47 to 63 Hz 50 60 Hz DC DC Power Supply Rated voltage range 20 55 VDC with overvoltage protection of 110 to 150 Ra
77. re default OFF ON D400 Substation Data Manager User s Manual 31 Setting Up Communication Cards GE Energy RS 485 Adapter Top Side q p 2 Wire deeb 4 Wire O O O O O O O O Q O 32 994 0089 1 00 3 General GE Energy Setting Up Communication Cards Switch SW3 SW4 Configuration Switches SW3 for Channel 2 on TB1 6 through TB1 10 and SW4 for Channel 1 on TB1 1 through TB1 5 contain ten DIP switches that control RS 422 pull up and pull down resistors for the differential data lines and provide line termination between the differential data pairs Each DIP switch can be set to ON or OFF to select the appropriate function for the switch That is if all pins are set to ON switch is ON If all pins are set to OFF switch is OFF If RS 422 termination pull up is selected the TX and RX signals have a 680 ohm pull up resistor the TX and RX signals have a 680 ohm pull down resistor and the RX and TX sig nals have a 120 ohm termination RS 485 Mode 12 KOhm Single Unit Load ON 1 2 3 4 5 6 7 8 9 0 RS 422 120 Ohm Line Termination on TX and RX ON 1 2 3 4 5 6 7 8 9 0 RS 422 120 Ohm Line Termination with 680 Ohm Pull Up and Pull Down Resistors ON SOO OOOO 1 2 3 4 5 6 7 8 9 0 D400 Substation Data Manager User s Manual 33 Setting Up Communication Cards GE Energy 3 5 Fiber Optic Serial Adapter The Fiber Optic Serial Adapter is available in two variants
78. re performing visual inspections tests or maintenance on this equipment isolate or disconnect all hazardous live circuits and sources of electric power Assume that all cir cuits are live until they have been completely de energized tested and tagged Pay par ticular attention to the design of the power system Consider all sources of power including the possibility of back feed e Turn off all power supplying the equipment in which the D400 is to be installed before installing and wiring the D400 e Beware of potential hazards and wear personal protective equipment D400 Substation Data Manager User s Manual 9 Before You Start GE Energy e The successful operation of this equipment depends upon proper handling installation and operation Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property e All AC voltage and current terminals are protected from accidental contact by a mechani cal safety shield e All electronic components within the D400 are susceptible to damage from electrostatic discharge To prevent damage when handling this product use approved static control procedures e Hazardous voltages can cause shock burns or death To prevent exposure to hazardous voltages disconnect and lock out all power sources before servicing and removing com ponents e If the D400 is used ina manner not specified in this manual the protection provided by the
79. rted to single source Feb 28 2007 S Tessari Added RoHS and recycling info updated RS 485 channel numbering order 1 00 3 July 31 2007 S Tessari Added chapter 7 updated network interface setup updated ordering guide General edit ing for commercial release Authentication Record Version Rev Date P Eng Scope of Authentication 1 00 2 Mar 29 2007 E Stuhr Chapters 1 5 7 Appendices A and B July 31 2007 E Stuhr Chapters 1 5 8 Appendices A and B Permit No P06862 D400 Substation Data Manager User s Manual 103
80. s directly on the D400 Includes One Line Designer for creating editing one line diagrams Accessed from the Configuration Power bar button e Command line interface to configure platform level components Accessed from the Utili ties Power bar button The D400 depending on how it is configured is protected by a secure HTTPS or standard HTTP access that requires a user name and password Your HMI user access level deter mines which D400 HMI features you have access to and what your privileges are in the run time and configuration tools For more information on the D400 HMI refer to the online Help once you have logged in You can access the HMI in two ways e Remotely over a network connection using a portable or remote PC and Web browser e Locally using a local substation computer setup D400 HMI You can use a network connection and your computer s Web browser to access the D400 HMI The D400 supports a network connection over the LAN or through a connection to the D400 s front network port For network connection setup information see 4 7 Network Con nections The D400 HMI is based on the web based programming language Java The Web browser must be equipped with a plug in that supports Java If you are using Internet Explorer ver sion 6 0 or later you may need to install the J2SE Runtime Environment JRE You must have the JRE Version 5 0 or later installed and enabled on your PC to operate the D400 HMI When you l
81. ser s Manual 37 Setting Up Communication Cards Switch SW2 Configuration Switch SW2 controls the signal option for the selected state option SW1 It contains three switch positions that can be set to ON or OFF to select the appropriate signal IRIG B Input Card Switch SW2 Settings Input Signal Option SW2 Switch Positions 1 2 3 Fiber Optic RX ON OFF OFF TTL TB 1 default OFF ON OFF BNC J2 OFF OFF ON Switch SW3 Configuration Switch SW3 controls the state option for the IRIG B fiber optic TX input It contains two switch positions that can be set to ON or OFF to select the appropriate state IRIG B Input Card Switch SW3 Settings Fiber Optic TX Option SW3 Switch Positions 1 2 Fiber RX default ON OFF Inverted Fiber TX OFF ON GE Energy Note To drive the Fiber TX mode the Fiber Optic RX must be set as the Input Signal option on SW2 38 994 0089 1 00 3 General GE Energy Setting Up Communication Cards 3 7 IRIG B Distribution Adapter The IRIG B Distribution Adapter GE Item No 520 0212 is an optional IRIG B output card to supply a pulse width coded IRIG B TTL signal passed from the IRIG B Input card to attached devices The IRIG B Distribution card provides four channels on a single terminal block Each channel is capable of supplying a signal to up to four devices for a total of 16 devices The IRIG B Distr
82. swappable power supplies The power supply module is accessible and easily replaced from the D400 front panel If the D400 contains dual power supplies you can replace one power supply unit without having to power down the D400 as long as the other power supply unit is operational Note The D400 power supplies do not contain user replaceable fuses The entire power sup ply module must be replaced if the fuse has failed D400 Power Supply Unit Power Supply Slot 1 Power Supply Slot 2 Before You Remove the Power Supply Note the following items before you begin power supply replacement e Ensure the other power supply unit if available is functioning the green Power LED is illu minated to ensure that the D400 doesn t power down during replacement e Make sure that the unit is wired in accordance with Section 5 2 Power Connections Warning Dangerous voltages may be present after the power supply chassis has been removed from the D400 Wait 10 seconds for stored energy to dissipate 94 994 0089 1 00 3 General GE Energy Servicing the D400 gt To replace a D400 power supply unit 1 If only a single power supply unit is installed in Slot 1 power down the D400 If dual power supplies are installed in Slot 1 and Slot 2 ensure that the secondary unit is func tioning Hand loosen the two screws on the front panel of the power supply unit Pulling on the handle slide the power supply unit out of the chassis
83. t Signal DB 9 DB 25 Acronym Pin Pin TD 2 3 RD 3 2 RTS 4 20 CTS 5 7 DSR 6 6 DCD 7 4 DTR 8 5 GND 9 22 60 994 0089 1 00 3 General GE Energy Connecting to Devices and Networks 4 10 Local HMI Connection A permanent local workstation can be set up with the D400 to access the D400 s local HMI human machine interface The computer peripherals connect to the USB KVM Adapter located on the rear panel of the D400 The D400 supports the following peripheral connec tions e Three USB v1 1 compliant Type A ports for USB keyboard mouse touchscreen or other USB device e Single 3 5 mm audio jack for stereo audio output to speakers e High density D sub 15 socket connector for video display To connect to the HMI through the front Ethernet port see Section 4 8 Network Connections gt To connect a local substation computer to the USB KVM Adapter Note Ensure the D400 is powered down before connecting devices to the USB KVM card 1 Connect the SVGA monitor to the video port 2 Connect the keyboard and mouse to the USB ports 3 Connect speakers if available to the audio jack Tip You can also connect a USB touchscreen keyboard and mouse to the front USB ports g D D400 Substation Data Manager User s Manual 61 Connecting to Devices and Networks GE Energy 4 11 Front Maintenance Port The serial communications port on the front panel of the D400
84. t the settings enter y e To change the settings enter n and repeat Steps 4 to 8 to make the necessary changes 9 Go back to the D400 Configuration Utility Menu and select 9 Quit to exit the configura tion utility 10 At the D400 gt gt prompt type reboot and press Enter The D400 restarts and is updated with the new network settings You are ready to configure the D400 or use the D400 HMI through a local or remote network connection See Chapter 7 Using the D400 Note You may also have to modify your local network connection on your PC if you want to plug directly into the D400 s front network port The PC connecting to the front Ethernet port of the D400 must be configured to be on the same network as Net1 slot 11 and the host ID must be unique to the network Setting Up Secure Web Access The D400 provides security features to authenticate its identity and to maintain the privacy of information between the D400 and your computer when communicating over the Inter net The D400 makes use of digital signatures and secure Web access to ensure this secu rity Secure Web access to the D400 is provided using the Secure Sockets Layer SSL protocol over a 128 bit connection To support the D400 s secure Web access features you need to obtain and install a security certificate and a private key on the D400 Prerequisites You will need the following items to set up secure Web access for the D400 e Approved IP address host nam
85. ted power 135 W maximum Inrush current at 25 C 35 Apeak lt 60 VDC N CAUTION Applying AC voltages to a DC DC power supply may cause irreparable damage 64 994 0089 1 00 3 General GE Energy Powering Up the D400 5 2 Power Connections The D400 accepts power connections through two terminal blocks on the rear panel e Terminal block TB1 is reserved for connecting power from one or two external sources to the D400 e Terminal block TB2 provides contact closure outputs for power supply fail and system fail alarms POWER SUPPLY INPUT VOLTAGE azz 20 V 55 VDC 135 W Max Protective Earth Terminal se 100 240 YAC 47 63Hz 127 YA Max ZA WARNING LETHAL VOLTAGES PRESENT SUPPLY1 SUPPLY2 8 Power Supply Connections g u x Power Supply Alarms 3 2 A Refer to Installation Guide Wiring Requirements The supply wiring for the D400 must be a minimum of 18 AWG 0 82 mm 3 conductor cable with an external insulation jacket and a minimum certified voltage rating of 600 V Consult local and national electrical wiring codes The protective conductor must be minimum 16 AWG 1 3 mm wire with green amp yellow insulation Recommended conductor size is 12 AWG 3 3 mm2 The wires must be terminated with an insulated 6 Forked Terminal The clear plastic protective barrier provided with the terminal strip connector must be in place once wiring of the mains is completed External
86. ter If you do not get a reply check the following items e You entered the IP address correctly in the ping command e Your computer is set up in the same subnet mask as the D400 e The network interface setup in the D400 is correct D400 Substation Data Manager User s Manual 77 Setting Up the D400 GE Energy 78 994 0089 1 00 3 General GE Energy Using the D400 7 1 Front Panel LEDs Once the D400 is powered up the LED indicators on the front panel of the D400 become active The indicators provide status information on the operation of the D400 D400 Front LEDs Power NET ACT LINK Ready IRIG B Serial Port Status D400 Substation Data Manager User s Manual 79 Using the D400 GE Energy System Status LEDs The System Status LEDs indicate the unit s operational status LED Display Status Description Power is correctly supplied to the unit 5 V present on OO0OO0O the D400 Main Board O O O 5000 Initialization boot up and self diagnostics of the D400 is complete and the unit is ready to process data IRIG B signal is being correctly processed This LED O O O flashes at a 2 Hz rate O O O Link integrity for the Ethernet Switch in NET1 and NET2 0O0 slots See note O O O Transmission activity for the Ethernet Switch in NET1 and OO O NET2 slots See note O O O Note The NET2 ACT LINK LEDs on the front panel may not be properly driven on the D400 Main Module with FPGA r
87. tic Receive Port TX2 Hot Standby Secondary Fiber Optic Transmit Port RX2 Hot Standby Secondary Fiber Optic Receive Port See Section 3 9 Hot Standby Fiber Optic Ethernet Switch for more information D400 Substation Data Manager User s Manual 55 Connecting to Devices and Networks GE Energy 4 8 Network Connections The D400 supports a network interface through Ethernet connections to the 4 Port Twisted Pair Ethernet Switch or Redundant Twisted Pair Ethernet COM2 Port Adapter All RJ 45 connectors have the same signal definition However the rear Ethernet ports are auto MDI MDIX and can support a straight through or crossover cable See Section 3 8 4 Port Twisted Pair Ethernet Switch and Section 3 11 Redundant Twisted Pair Ethernet COM2 Port Adapter for more information gt To connect the D400 to network devices e Plug network cables into the D400 Ethernet ports Front Network Port To access the D400 s HMI a local or portable PC can be directly connected to the network port located on the front panel of the D400 The front network port is tied to the network interface card in the NET1 slot slot 11 ethO for configuration purposes in a single Ethernet configuration or eth1 for dual Ethernet configu ration gt To connect a local PC to the D400 e Connect the supplied straight through Ethernet cable GE Item No 977 0209 to your computer s network communications port and to the D400 s front Ethernet port
88. two independently isolated RS 485 channels on a single terminal block TB1 Channel 1 on terminals TB1 1 through TB1 5 and Channel 2 on termi nals TB1 6 through TB1 10 TB1 is a 10 position pluggable 5 08 mm pitch connector Molex P N 39530 0010 GE Item No 640 0955 See Section 4 4 RS 485 Connections for typical cable connections Configuration Options The RS 485 card supports two configuration options on each channel e 2 wire e 4 wire Pull up pull down and line termination selection is available for RS 422 signals The signal mode for each channel is selectable via two sets of switches on the RS 485 card e Channel 1 TB1 1 to TB1 5 is configured by switches SW2 top side and SW4 bottom side e Channel 2 TB1 6 to TB1 10 is configured by switches SW1 top side and SW3 bottom side Follow instructions for setting the switches to select the appropriate functions for each channel Factory Default The factory default setting is 4 wire on each channel and without RS 422 pull up pull down or line termination resistors selected Switch SW1 SW2 Configuration Switches SW1 for Channel 2 on TB1 6 through TB1 10 and SW2 for Channel 1 on TB1 1 through TB1 5 control the signal mode for each channel Each switch contains two switch positions that can each be set to ON or OFF to select the appropriate channel option RS 485 Card Switch SW1 SW2 Settings Channel Option SW1 SW2 Switch Positions 1 2 2 Wire ON OFF 4 Wi
89. ur Philips screws attaching the PC 104 Plus 10 100BaseT Ethernet Module card to the expansion slot b Lift the card straight up to detach and move it aside Do not disconnect the ribbon cable from the main module At connector P2 press the Eject button to eject the CompactFlash card Insert the new CompactFlash card c Reattach the Ethernet Module to the expansion slot and replace the four screws Replace the D400 main module Power up the D400 92 994 0089 1 00 3 General GE Energy Servicing the D400 gt To change the User CompactFlash card User CompactFlash Access Panel o000000000000000 ky ory Q a Status a gt Serial Port Status 8 J E gy 22 3 OSS 7 89 2058 38 588 598 eo p J WE 1 Power down the D400 Using a Phillips Screwdriver remove the screws from the CompactFlash slot cover located on the front panel of the D400 main module Press the Eject button to eject the CompactFlash card Insert the new CompactFlash card into the slot Replace the CompactFlash slot cover and secure it with the screws Power up the D400 NO one D400 Substation Data Manager User s Manual 93 Servicing the D400 GE Energy 8 4 LN Replacing the Power Supply The D400 may contain one or two power supplies AC DC and or DC DC in the power supply slots The D400 may be supplied with an optional redundant power supply in Slot 2 to pro vide dual hot

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