Instruction manual WRPICO Lab
Contents
1. 14 BOARD EAYOU Tee pei adio coa Rd n Dn 15 File Man alip16 UK docx Pag 2 di 15 09 01 13 The following drawing shows the front panel Q Speed DISPLAY LED Pitch 4 CIFRE Q Delay Time JE It comprises a 4 digit display with 4 Led on the left side indicating the various function and a keyboard of 3 keys with the following meaning A Enter B Plus C Minus It is possible to shows the operating parameters of the labeller by mean of the 4 digit dispaly and it is possible to modify their value with the keyboard After power on it wil be shown the software version for about 2 seconds As it is possibile to manage 1 or 2 label on the same product the display shows the actual setup 1L supply of 1 Label 1 Label mode 2L supply of 2 Label on the same product 2 Label mode The operating parameters are split in 2 menus USER and CONFIGURATION On power on the user menu parameters are shown File Man alip16 UK docx Pag 3 di 15 09 01 13 Parameters in the user menu are the following SPEED in m min PITCH OFF in mm PITCH OFF 2 in mm DELAY in Sec f DELAY1 2 in Sec PRODUCT COUNTER number 2 LABELS QUEUE number 1 Delay1 2 is present in this menu only in the 2 Label mode 2 Label queue is present in this menu only in the 1 Label mode The configuration parameters are the following AIR ASSIST TIME PISTON in Sec PRINT TIME in Sec AIR ASSIST DELAY PISTON in Sec2. AIR ASSIST DELAY PISTON BBB sets the delay between starting of label supply and activation of AIRASS output The parameter is indicated by the upper two leds off while the lower ones are on It is possible to modify the value with the Plus and Minus keys The maximum value is 9 99 Sec File Man alip16 UK docx Pag 8 di 15 09 01 13 START RAMP HBE Number of step while the speed of the supplied label vary from 0 to the steady state value set with the parameter SPEED This parameter is indicated by the third led off while the other 3 are on It is possible to modify the value with the Plus and Minus keys The maximum value is 255 steps The ramp take place only if the speed is greater than 10 m min and the number of START RAMP steps and STOP RAMP steps are not equal zero STOP RAMP 568 Number of steps while the speed of the supplied label vary from the steady state value set with the parameter SPEED to the rest condition This parameter is indicated by the fourth led off while the upper 3 are on It is possible to modify the value with the Plus and Minus keys The maximum value is 255 steps The ramp take place only if the speed is greater than 10 m min and the number of START RAMP steps and STOP RAMP steps are not equal zero TOTAL COUNTER is This parameter shows the total number of labelled product during the entire life of the machine This parameter is indicated by the four led off When it is reached the
3. between the stop photocellule and the peeling bar This parameter is indicated by all the 4 Led off It is possible to modify the value with the Plus and Minus keys This value is used during the recovery of the missing labels and the maximum value is 30 plus 2 additional possible values d and E When the value is set to the label recovery is disabled and in case of a missing label the system doesn t show any error and continue to work properly When the value is set to E the label recovery is disabled and in case of a missing label the system fall in error that is shown on the display This parameter is shown only in 1 Label mode because in 2 Label mode the missin label is not managed File Man alipt6 UK docx Pag 7 di 15 09 01 13 CONFIGURATION MENU It is possibile to enter the configuration menu holding down both Plus and Minus keys during switch on AIR ASSIST TIME PISTON AAG AIRASS output is activated for this time starting from the end of the ASSIST DELAY time This parameter is indicated by the firs upper led on while the other 3 are off It is possible to modify the value with the Plus and Minus keys The maximum value is 9 99 Sec PRINT TIME Age PRINTER output is activated for this time after each label is applied The parameter is indicated by the second led off while the other 3 are on It is possible to modify the value with the Plus and Minus keys The maximum value is 9 99 Sec
4. in mm Zm teeth number of the motor gear Zr teeth number of the roll gear As an example 45mm Zm 20 Zr 20 45x3 14 x 20 Reti 0 35 20 x 400 AUTOMATIC RECOVERY OF MISSING LABELs This function is on only in the case of a single label is applyed on the product After switch on the first and the second label applied on the first and second product are used to internally calculate in an automatic mode the lenght of the label This lenght is used to stop the motor if a label is missing on the roll and the stop signal is not generated After the missing label has reached the peeling bar position there is one more automatic supply of a label the missing label to pass the blank position and to be ready with a new label on the peeling bar to be applied on the next product For this function to operate correctly it must be set correctly the parameter LABEL QUEUE If 2 consecutive missing labels are detected there is an ERROR indicating break of roll E 2 on the display It is possible to reset this state by means of the Enter key File Man alip16 UK docx Pag 13 di 15 09 01 13 NEAR END OF ROLL when the input FBOB is short to GND by the near end of roll photocellule there is the normal supply of labels the roll is far from end When this input is opened the ALLQFB out is activated At this point the machine continue to apply labels with an autonomy of about 2 m When this lenght ends there is an ERROR indicating end of roll
5. the ASSIST out is activated for the time indicated by the value ASSIST TIME At the same time starts counting the delay time and at the end of the delay othe first label is supplied Varing the DELAY value is possible to change the position of the first label on the product At the end of supply of the firs label starts counting the delay time DELAY 1 2 between the first and the second label and at the end of this time start supply of the second label Varing the DELAY 1 2 value is possible to change the position of the second label relatively to the first one For the position of the stop photocellule the requrement is that under the stop photocellule there should be a label of the same type that is present on the peeling bar the first label See the figure below where shadowed are shown the positions allowed for the stop photocell pun 2 27 Direction of products Peeling Bar File Man alip16 UK docx Pag 12 di 15 09 01 13 MECHANICAL RATIOS The system is designed to have a mechanical ratios of the label conveying system of 0 35 mm step Under this condition the speed and pitch off are correct If the mechanical ratios are different the system continue to work but the the value indicated on the display are not real To calculate the mechanical ratio of the label conveying system in mm step must be used the following formula Drx314x Zm Reti Zr x 400 where Dr diameter of the label conveying roll
6. with E 1 shown on the display and the ALARM RELAY is enabled It is possible to reset this state changing the roll of labels and pushing the Enter key RAMPS If a SPEED greater than 10 m sec is necessary to set properly the values for START and STOP RAMP in the configuration menus These values may vary depending on the type of motor mechanical gears used and the type of label used A good choice for theese parameters is found sperimentally taking care to use the minimum value of step ramp that yelds good results when labelling Usually the start ramp needs a number of steps greater than the stop ramp JOG MODE Holding down the Enter key for 5 Sec it is possible to enter the JOG mode where it is possible to supply a label by means of the key In this mode the start photocellule is ignored it is possible to return to the normal mode holding down the Enter key for 5 Sec again ERRORS When an error condition is displayed the possibile causes are the following El End of Roll The rolli is ended Input FINBOB is disconnected from GND E2 Break of roll Missing labels The STOP photocell didn t send the signal of label detected E5 Fault Stepper Motor Driver The stepper motor driver is in fault condition See the manual of the stepper motor driver In error condition the system is disabled an not in condition to operate The user must remove physically the error condition and then press the ENTER key to reset the control
7. ANIDE RANG WIDE RANGE s r l Galileo Ferraris 21 20090 Cusago MI 02 9019366 Fax 02 9019267 E mail widerange widerange it Web www widerange it 11220980152 User manual for controller WRPICO SW Version F16 File Man alip16 UK docx Pag 1 di 15 09 01 13 SUMMARY USER 5 SPEED 5 aa priae ba bbb a dion 5 PITCH OFF 22 LT 5 DELAY hinaan 6 DELAY akan 6 COUNTER 6 LABELS QUEUE ana 7 CONFIGURATION MENUJ oss ceu cuna 8 AIR ASSIST TIME PISTON 8 PRINT TIME rr 8 AIR ASSIST DELAY PISTON 8 YF INICIA M 9 STOP RAMP 9 TOTAL COUNTER sasa 9 NUMBER OF LABEL FOR EACH PRODUCT 10 INPUTS stm 11 OUTPUTS CNI siiin asha sean 11 EN ab aa ih ai 11 POWER SUPPLY ON ren ajaaa 11 FUNCTIONS OF WRPICO CONTROLLER 12 T LABEL aa dac 12 2 LABELS MODE woman 12 MECHANICAL RATIOS aasuansn add ana 13 AUTOMATIC RECOVERY OF MISSING LABELS 13 NEAR END OF RO baka 14 RAMPS a kai x pr daas dii DR 14 JOG MODE 14 iie
8. START RAMP in steps STOP RAMP in steps TOTAL COUNTER number LABEL NUMBER number 1 or 2 All the parameters of both menus are held in memory when the equipment is switched off With the Enter key is possibile to shift in sequence all the parameters showing and modifing their value in both menus To acces the configuration menu is necessary to switch on the equipment holding down the Plus and Minus keys Entering the configuration menu it is shown on the display the word Set To come back to the user menu it is necessary to switch off and switch on again the equipment All the parameters modified are held in memory It is possible to modify the value of a parameter showing it on the display pushing the Enter key and by means of the Plus and Minus keys is possible to set the needed value File Man alip16 UK docx Pag 4 di 15 09 01 13 USER MENU SPEED AAG Speed of the product in m min This parameter is indicated by the first upper Led on while the other 3 are off It is possible to modify the value with the Plus and Minus keys The allowed values for this parameter are comprised from 1 to 99 9 m min PITCH OFF Distance from the starting edge of a label and the stop photocellule in mm This parameter is indicated by the second Led on while the other 3 are off It is possible to modify the value with the Plus and Minus keys The maximum value is 999 9 mm PITCH OFF 2 HBBE This parameter is shown in 2 Label m
9. board File Man alip16 UK docx Pag 14 di 15 09 01 13 BOARD LAYOUT ER C ITUWHON SUOTS 0 110 81 File Man alip16 UK docx Pag 15 di 15 09 01 13
10. number 9999 the display goes back to 0 and is light on the first decimal point to the right that represents an increment of 10000 the second decimal point represents an icrement of 20000 and so on It is possible to reset to 0 the counter pushing both the Plus and Minus keys File Man alip16 UK docx Pag 9 di 15 09 01 13 NUMBER OF LABEL FOR EACH PRODUCT It shows the number of label applied on each product This parameter is indicated by all four leds off and by the digits 1 L or 2 L as shown in figure It is possible to switch from 1 to 2 label and vice versa holding the Plus and Minus keys File Man alip16 UK docx Pag 10 di 15 09 01 13 INPUTS CN2 INO Pin1 FSTART Product Start Photocell IN1 Pin2 FSTOP Label Stop Photocell 2 Pin3 FINBOB Near End of Roll 3 Pin4 INA Pind IN5 Pin6 6 Pin7 IN7 Ping FAULT Stepper Driver Fault V24 Ping 24Vcc Power supply 24Vdc for photocells V24 Pin10 24Vcc Power supply 24Vdc for photocells GND Pin11 GND Common reference at OV GND 12 GND Common reference at OV OUTPUTS CN1 OUTO Pint CKSTEP Stepper driver Clock OUT1 Pin2 PRINT Marker OUT2 Pin3 ALLQFB Near end of roll Alarm OUT3 Pin4 ASSIST Active during label supply OUT4 Pind OUT5 Pin6 OUT6 Pin7 OUT7 Ping ALARM Alarm out VPOW Ping VPOW Power su
11. ode only Distance from the starting edge of the second label and the stop photocellule in mm This parameter is indicated by the second Led on while the other 3 are off It is possible to modify the value with the Plus and Minus keys The maximum value is 999 9 mm File Man alip16 UK docx Pag 5 di 15 09 01 13 AAG Delay from the detect time of the product to the beginning of supply the first label in Sec This parameter is indicated by the third Led on while the other 3 are off It is possible to modify the value with the Plus and Minus keys The maximum value is 9 99 Sec DELAY1 2 2 This parameter is shown in 2 Label mode only Delay from the end of supply the first label on the product and the beginning of supply the second label on the same product in Sec This parameter infleunce the position of the second label relative to the first one This parameter is indicated by the second and third Led on while the other 2 are off It is possible to modify the value with the Plus and Minus keys The maximum value is 9 99 Sec COUNTER HBHH Counter of the labelled product This parameter is indicated by the fourth Led on while the other 3 are off It is possible to modify the value with the Plus and Minus keys The maximum value is 9999 Sec The value is incremented automatically each time a product is labelled File Man alip16 UK docx Pag 6 di 15 09 01 13 LABELs QUEUE Number of labels in the queue
12. pply for electovalves and relays Pin10 GND Common reference at OV RELE CN5 Pin1 COM Comune rele ALLARME Pin2 NC Normalmente Chiuso rele ALLARME Pin3 NO Normalmente Aperto rele ALLARME POWER SUPPLY CN4 Pin1 8Vac Power Supply input 8Vac Pin2 8Vac Power Supply input 8Vac Pin3 24Vac Power Supply input 24Vac Pin4 24Vac Power Supply input 24Vac File Man alip16 UK docx Pag 11 di 15 09 01 13 FUNCTIONS OF WRPICO CONTROLLER 1 LABEL MODE The equipment is waiting for the start signal when the product pass in front of the photocellule When the start signal is detected the ASSIST out is activated for the time indicated by the value ASSIST TIME At the same time starts counting the delay time and at the end of the delay one label is supplied Varing the DELAY value is possible to change the position of the labels on the product At the end of the supply phase it is enabled the PRINT out for the PRINT TIME parameter At the end of this time the PRINT out is disabled and the machine is waiting for a new product The function of PITCH OFF parameter is to align the edge of the label with the peeling bar For the position of the stop photocellule the only requrement is that the maximum number of the label queue between the stop photocellule and the peeling bar is 32 2 LABELS MODE The equipment is waiting for the start signal when the product pass in front of the photocellule When the start signal is detected
Download Pdf Manuals
Related Search