USER MANUAL TS1215 Pressure Pot
Contents
1. Do not open lid until air pressure is at zero 2 4 Operation STOP Procedure 1 Pull air pressure regulator knob turn counterclockwise and lower air pressure to zero 2 Pull on Relief Valve figure 4 to insure chamber is completely depressurised 3 Disconnect air supply line if necessary 4 Disconnect fluid tubing from dispense valve Note Hold the fluid tubing in vertical position to allow fluid inside tubing to flow back inside bottle container 3 Loosen the 4 lid knobs slowly and evenly If excessive effort is required ensure air pressure gauge reading is zero 10 10 11 12 13 Unscrew tube male connector nut completely Move nut and ferrule along tubing about 4 inches away from the connector body on the cover Cut off tubing in between connector body on lid and nut ferule Put the cut tubing with nut ferrule aside Take care to accommodate drainage and spillage at the end of tubing Wipe off any excess fluid material from the cut ends of the tubings Remove nut and ferrule parts from the used tube Remove cover from Pressure Pot using the two handles while carefully pulling used tubing half from the container and set aside Be careful to avoid splashing and spilling from the tube end in the material container bottle Using a disposable hand glove or tongs carefully pull the used up tube from the connector body on the Lid Pull tubing from the inner side of cover plate Dispose used tubing appropriat2. 191215 Pressure Pot Congratulations on your purchase of a quality Pressure Pot System If you have not done so see the installation guide provided with your system for installation instructions Now that your Pressure Pot is ready to use take a few moments to get to know the parts of your Pressure Pot This manual is designed to help you use your Pressure Pot as quickly as possible We here at Adhesive Dispensing Ltd hope you find our product beneficial If you ever have any questions please contact us at the number listed below Adhesive Dispensing Ltd Willow House 20 Craigmore Avenue Milton Keynes Bucks MK3 6HD UK Tel 0845 652 0058 FreePhone 0800 094 9058 Fax 0845 652 0059 Website www adhesivedispensers co uk This manual is designed to provide information about the product hardware Every effort has been made to make this manual as complete and accurate as possible There is no implied or expressed warranty as to the purpose suitability or fitness of the information The information is provided on an as is basis Adhesive Dispensing Ltd reserves the right to improve and revise its products This manual specifies and describes the product as it existed at the time of publication WARRANTY Manufacturer warrants this product the 1215 Pressure Pot to the original purchaser for a period of one 1 year from date of purchase to be free from defects in material and workmanship This warranty however does not cover damages
3. W LUER 1 5 TSD126 160 TUBING POLYETHYLENE CLR 1 8 O D x 60 LG W LUER 1 n n p n n D n 4 TSD1102 19 CLAMP PINCH TUBING UP TO 1 4 O D 1 L 1 P3000058 FERRULE BACK 4mm NYLON 10 i 2 P3000057 FERRULE FRONT 4mm NYLON 10 1 P3000046 CONNECTOR MALE 4mm x 1 4 18 NPT SS 1 ITEM PART NO DESCRIPTION QTY Figure 8 TS1215 4MM Accessory Kit 4mm Fitting and Tubing Specifications colours and dimensions can be subject to change 14
4. TS1215 Pressure Pot is shown in Figure 5 The 3 8 Accessory Kit Fitting and Tubing is shown in Figure 6 1 4 Accessory Kit Fitting and Tubing is shown in Figure 7 and 4mm Accessory Kit Fitting and Tubing is shown in Figure 8 N 4 TSD1099 23 TUBING POLYETHYLENE CLR 3 8 O D x 1 4 I D x 10 0 LG 1 3 TSD1099 22 TUBING POLYETHYLENE BLK 3 8 O D x 1 4 I D x 10 0 LG 1 2 P3000056 FERRULE ARBOR 3 8 NYLON SET OF 10 FRONT amp BACK 1 1 P3000043 CONNECTOR MALE 25 8 x 3 8 18 NPT SS 1 ITEM PART NO DESCRIPTION QTY Figure 6 TS1215 375 Accessory Kit 3 8 Fitting and Tubing 5 TSD1102 19 CLAMP PINCH TUBING UP TO 1 4 O D 1 4 TSD1099 25 TUBING POLYETHYLENE BLK 1 4 O D x 1 8 I D x 10 LG 1 a TSD1099 24 TUBING POLYETHYLENE CLR 1 4 O D x 1 8 I D x 10 LG 1 2 P3000055 FERRULE ARBOR 1 4 NYLON SET OF 10 FRONT amp BACK 1 1 P3000042 CONNECTOR MALE 21 4 x 3 8 18 NPT SS 1 ITEM PART NO DESCRIPTION QTY Figure 7 TS1215 250 Accessory Kit 1 4 Fitting and Tubing 13 r cd V G fe DDOBDODDDE V x 6 TSD126 160BK TUBING POLYETHYLENE BLK 1 8 O D x 60 LG
5. by misuse negligence accident faulty installation abrasion corrosion or by not operating in accordance with factory recommendations and instructions Manufacturer will repair or replace at factory s option free of charge any component of the equipment thus found to be defective on return of the component prepaid to the factory during the warranty period In no event shall any liability or obligation of Manufacturer arising from this warranty exceed the purchase price of the equipment This warranty is only valid if a Pressure Pot is returned as a complete assembly without physical damage The manufacturer s liability as stated herein cannot be altered or enlarged except by a written statement signed by an officer of the company In no event shall manufacturer be liable for consequential or incidental damages A return authorization is required from Adhesive Dispensing Ltd prior to shipping a defective unit to the factory Manufacturer reserves the right to make engineering or product modifications without notice Send warranty returns to Adhesive Dispensing Ltd Willow House 20 Craigmore Avenue Milton Keynes Bucks MK3 6HD UK Table of Contents 1 INTRODUCTION assis is sh sesh ahead a sald ocd cesta igs 5 1 1 Receiving Inspection Procedure eeseseeeeeseseeeresreeresrrerestrsresrrsrenrrssesressreressesees 5 1 2 Features rero EE E es 5 1 3 Technical Specificati ns ETT T teier a
6. Kit TS1215EPR Up to 60 psi operating pressure Durable stain resistant finish Disposable polyethylene tubing Integrated on off valve and controller available Aluminum Reservoir for higher pressure dispensing 60 psi Relief Valve with pull ring to depressurize after dispense operation One continuous tube for fluid dispensing from container to valve Three different tubing and fitting sizes 3 8 O D 1 4 O D and 4 mm Easy to replace disposable polyethylene tubing after dispense operation No material contact with tube fittings No cleaning required after dispense operation Two O Ring materials provided for different material applications Viton EPR EPDM 1 3 Technical Specifications Specification of the TS1251 Pressure Pot is as follows Size 4 5 Wx 7T High Chamber 4 00 I D x 6 0 High Aluminum cylinder Weight 2 5 kg Operating Pressure 60 psi 4 bar max Tube Sizes Options available NEED TO BUY TUBE KIT TS1215 375 Accessory kit 3 8 fitting and tubing TS1215 250 Accessory kit 1 4 fitting and tubing TS1215 4MM Accessory kit 4mm fitting and tubing 1 4 Cautions And Warnings 60 psi 4 bar maximum pressure Eye protection is required Do NOT attempt to open cover lid until air pressure is released Cover knobs must be hand tightened ONLY Secure the pressure Pot to bench top or other stable work surface Model TS1215 has mounting kit available for base plate e Check
7. a e e a kEi 6 1 4 Ca tons And WV TITIES euo entes team mardi d Red m eR EM MM IU MUR I PE 6 2 INSTALLATION AND OPERATION eere nennen 7 2 1 Connector and Tubing Installation edet eei ir ia INO eI Eti Ax ABE ER Len FETA UE 7 2 2 Operation Set Up Procedure si sas csysaaissnaeeianetendsotasannmmniaedeepaccutacssuanniansvauwmecnaianies 7 2 3 Operation Start Up Procedure u s cane endictovarasanianasuaastdbupencteansieanansvllevenecansaaues 9 2 4 Operation Stop POR SONS sssi eera iiis a MIU CI E 10 Ba O RING CARE icissdedeccetsntivsesatexecesasussiunnsnctbanue e aE seas ania a iiia 12 4 ASSEMBLY DRAWING amp PARTS LIST eee 12 List of Figures Figure 1 Connect Filtered Air Connection to Base of Pressure Pot 8 Figure 2 Filtered Air Connection to Pressure Regulator esses 8 Figure 3 Material Feeding Tube Insertion iieri rote tterag rata ba t turse orit rein Ries 9 Figure 4 Relief c S 11 Figure 5 Pressure Pot Assembly Drawing scscxicussseriacianssavoneivarreessainbaniaaaduennwansincinns 13 Figure 6 TS1215 375 Accessory Kit 3 8 Fitting and Tubing 14 Figure 7 TS1215 250 Accessory Kit 1 4 Fitting and Tubing 14 Figure 8 TS1215 4MM Accessory Kit 4mm Fitting and Tubing 15 Table Table 1 O Rings Used with Pressure Pot s sossclaucsssstaiawisestendstassecosiees
8. curely onto the connector body Try to pull on the tube to insure the ferrule is holding the tube securely in the connector 15 Make necessary connection at the dispense end of the tube Note Connect dispense end of the tube to selected dispense valve Never pour adhesives or other material directly into dispenser To do so may cause severe damage to dispenser Use material container or similar containment vessel ME Tube ateria Connector f Feeding Nut Tube Place Dispense Tube Dispensing approx 1 4 s Ns Material from WE Container bottom Figure 3 Material Feeding Tube Insertion Note Dispense tube must be attached to Dispensing Device such as TS1201 Dispense Pen TS1212 Micro Shot Valve or equivalent 2 3 Operation START UP Procedure 1 Pull pressure regulator knob and turn clockwise to increase air pressure to the desired operating pressure Insure that the pressure gauge reading does not exceed 60 psi maximum Then push regulator knob in to lock and maintain set gage pressure Always start at lowest pressure and gradually increase as needed 2 Listen for any possible air pressure leakage on the Pressure Pot 3 Look for any signs of material fluid leakage on tubing INOTE PRESSURE POT SET UP IS NOW COMPLETE AND READY FOR DISPENSING OPERATION WITH THE SELECTED VALVE SYSTEM Figure 4 Relief Valve Whenever replacing or removing valve s insure that regulator pressure is at zero WARNING
9. ely Screw the nut on the connector body Ferrule parts may be replaced Disconnect fitting on the dispense end of tubing and discard used tube New tubing is required for the next dispensing operation Ref section 2 1 11 3 ASSEMBLY DRAWINGS The Installed O Ring The standard O Ring supplied on your Pressure Pot is made of Viton and is intended for applications with Lubricants Conductive and Non Conductive Adhesives and various other compounds not listed below This O Ring may be cleaned with Tolvene and or Isopropyl Alcohol DO NOT soak O Ring in Tolvene MEK Acetone Read material safety data sheet for any solvent prior to use Spare O ring A Kit is available made of EPR and is intended for applications using fluids containing UV Adhesives Cyanoacrylates CA s Methacrylates and or Acrylic Acids If used this O Ring may be cleaned as necessary with Isopropyl Alcohol Acetone MEK Please Note Occasionally an EPR O ring will swell or degrade when in contact with some UV Adhesives Cyanoacrylates CA s Methacrylates and or Acrylic Acids This might be due to other components in the fluid product In these cases we recommend switching to the Viton O Ring which will then perform better with this type of fluid The O Rings are listed in Table 1 Table 1 O Rings Used with Pressure Pot O Ring Kit TS1215 EPR TS1215 EPR Viton TS1215 Vit 4 ASSEMBLY DRAWINGS amp PARTS LIST Assembly drawing
10. le connector air inlet fitting on regulator assembly as shown in Figure 2 Turn three locking knobs counterclockwise to remove cover Unscrew each locking knob until it is able to flip over its hinge to clear the cove plate Remove cover lid on 1258 Pressure Pot using the two handles on top and carefully set it aside 10 11 12 13 14 Remove cap from material container Cap may be saved for future resealing of container Place material container inside pressure pot chamber Figure 1 Connect Filtered Air Figure 2 Filtered Air Connection Connection to Base of Pressure Pot to Pressure Regulator Insure that the O Ring stays in groove of cover Insure the connector tubing installation is complete as described in Section 2 1 Connector and Tubing Installation Nut on connector body should be very loose to enable easy movement of tube through the connector body on cover Install cover lid on Pressure Pot making sure to direct tube end into opened container with dispense material fluid Align the 3 slots on cover with the 3 locking knobs Lift the 3 locking knobs into slots on cover and tighten the 3 locking knobs uniformly until snug Hand tight only Push tubing through the connector fitting on cover further into dispense material fluid until it touches the bottom of container Relying on feel only pull the tubing to retract about 1 4 from the bottom of container as shown in Figure 3 Hand tighten the nut se
11. niaacacsupsuaeadceatey 12 1 INTRODUCTION The TS1215 Pressure Pot offers a convenient easy to use system for dispensing cyanoacrylates as well as many solvents lubricants and other low to medium viscosity materials directly from the material container bottle Air pressure in the chamber forces the material from the container bottle through disposable polyethylene supply tubing to an optional dispensing valve An air pressure regulator and pressure gauge control the material flow rate with the dispense quantity being controlled by the length of time the dispense valve is open No cleaning operation is required after dispensing because there is no direct contact of dispense material to the Pressure Pot and tube fittings The polyethylene tubing may be discarded after use To obtain maximum performance read and follow these instructions carefully before operating 1 4 Receiving Inspection Procedure For Receiving Inspection proceed as follows l Carefully remove pressure dispenser from shipping container and examine the items contained in the carton These will include the following a Pressure Dispenser Assembly b Accessory Pack 2 Inspect the unit for any damage that may have occurred in transit 3 If damage has occurred notify the carrier at once 4 Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer t3 Features Compatible with UV cured adhesives with O Ring
12. with Factory if unsure about dispensing material chemical compatibility 2 2 1 2 2 WARNING Read the material safety data sheets for special precautions for the specific material being dispensed Wear protective safety equipment as specified in the material safety data sheets INSTALLATION AND OPERATION Connector and Tubing Installation Select dispense size Tubing and Male Connector with Ferrule 3 combination sizes are available i Tube 3 8 diameter and Male Connector 3 8 X 3 8 18NPT with 3 8 Ferrule li Tube 1 4 diameter and Male Connector 1 4 X 3 8 18NPT with 1 4 Ferrule lii Tube 4mm diameter Male Connector 4mm X 1 4 18NPT with 4mm Ferrule and Reducer Fitting 1 4 FPT X 3 8 MPT Install selected size Male Connector on the Lid by screwing into the 3 8 18 NPT female threads Note Use Teflon tape on connector threads Unscrew the Nut only off the Male Connector Remove the front amp back Ferrule Insert selected size Tubing through the Nut and the back and front parts of the Ferrule Insert the Tubing assembly end into the Male Connector body and loosely screw the Nut back on the Connector body Operation SETUP Procedure Insure pressure regulator is off set at zero Pull locked regulator knob out to unlock and turn counterclockwise several rotations to set to zero psi Connect Filtered Air Connection to clip of pressure pot as shown in Figure 1 Connect air hose from filtered source to the quick ma
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