Users Manual
Contents
1. No Annunciator Meaning e select Displays the selected Memory mode Memory modes are Select Store 2 Store Recall or Clear clear 300500 mA Configuration options Settings you can make within the measurement functions For EN NE example in the RCD Tripping Time function AT you can press amp to multiply the x1 2x1x5 test current by x1 2 x1 xb or AUTO and you can press to select the type of RCD AUTO you are testing xs 180 1000 voLTs G e e Arrows above or below the terminal indicator symbol indicate reversed polarity LS Check the connection or check the wiring to correct 2 O Terminal indicator symbol A terminal indicator symbol with a dot e in the center indicates the terminal is used for the selected function The terminals are e L Line e PE Protective Earth e N Neutral 10 Electrical Installation Tester Operating the Tester Annunciator Meaning Indicates the selected rotary switch setting The measurement value in the primary display also corresponds to the switch setting Rotary switch settings are Ri oRe Riso al lA Q V Volts Riso Insulation Rio Continuity Z Loop AT RCD time lA RCD trip RE Earth Q Phase Rotation U Indicates the preset fault voltage limit The default setting is 50 V Some locations require the fault voltage be set to 25 V as specified by local electrical codes Press F4 when you turn on the tester to toggle th2. N L3 Blue PE L2 Green L L1 Red apx022f eps Figure 21 Phase Sequence Test Connection To perform a phase sequence test 1 Turn the rotary switch to the lt position 2 The primary upper display shows e 123 for correct phase sequence e 321 for reversed phase sequence e Dashes instead of numbers if insufficient voltage is sensed 35 165X Users Manual Storing and Recalling Measurements Model 1653 Only Using Memory Mode You can store up to 500 measurements on the tester The information stored for each measurement consists of the test function and all user selectable test conditions Data for each measurement is assigned a data set number data subset number and a data id number Memory location fields are used as described below Field Description L a 1 Use the data set field a to indicate a location such as a room or electrical panel number number Field Description L p 1 Use the data subset field b for circuit 36 r c The data id number field c is the measurement number The measurement number automatically increments The measurement number can also be set to a previously used value to overwrite an existing measurement Electrical Installation Tester Storing and Recalling Measurements Model 1653 Only To enter Memory mode 1 Press the button to enter Memory mode The display changes to a m
3. Specifications General Specifications Specification Characteristic Size 10 cm L x 25 cm W x 12 5 cm H Weight with batteries 1 5 Kg Battery size guantity Type AA 6 ea Battery type Alkaline supplied Usable with 1 2 V NiCd or NiMH batteries not supplied Battery life typical 200 hours idling Fuse 1 25 A 500 V 50 kA FAST fuse PN 2040349 Operating Temperature 10 C to 40 C Storage Temperature 10 C to 60 C indefinitely to 40 C for 100 hrs Relative Humidity Noncondensing lt 10 C 95 10 to 30 C 75 30 to 40 C 45 165X Users Manual Specification Characteristic Operating Altitude Shock Vibration 0 to 2000 meters Vibration to Class 3 per Mil Prf 28800F 1 meter drop test six sides oak floor Sealing IP 40 EMI Immunity 3 V meter EMC Complies with EN61326 Safety Complies with UL 3111 ANSI ISA S82 01 1992 CSA C22 2 No 1010 1 92 and IEC 1010 1 Overvoltage Category III CAT III 600 V Measurement Category Ill is for measurements performed in the building installation Examples are distribution panels circuit breakers wiring and cabling Maximum voltage between any terminal and earth ground 500 V Surge Protection 46 6 kV peak per IEC 1010 1 92 Electrical Installation Tester Specifications Electrical Measurement Specifications The accuracy specification is defined as
4. 10 30 100 300 500 or 1000 mA 30 Press 2 to select Auto mode Press 83 to select a standard AC RCD The tester supplies vex the rated RCD current for 310 or 510 ms 2 seconds in the UK If the RCD trips the test terminates If the RCD does not trip the tester reverses phase and repeats the test The test terminates if the RCD Trips If the RCD does not trip the tester restores the initial phase setting and supplies 1x the rated RCD current for 2000 ms The RCD should trip and the test results appear in the primary display Reset the RCD The tester reverses phases and repeats the 1x test The RCD should trip and the test results appear in the primary display Reset the RCD Electrical Installation Tester Making Measurements 10 11 12 13 The tester restores the initial phase setting and supplies 5x the rated RCD current for up to 50 ms The ROD should trip and the test results appear in the primary display Reset the RCD The tester reverses phase and repeats the 5x test The RCD should trip and the test results appear in the primary display Reset the RCD You can use the 9 arrow keys to review test results The first result shown is the last measurement taken the 5x current test Press the down arrow key to move backward to the first test at Vex the rated current Test results are in temporary memory If you want to store the test results press and proceed as describ
5. 96 reading digit counts at 23 C 5 C gt 80 RH Between 10 C and 18 C and between 28 C and 40 C accuracy specifications may degrade by 0 1 x accuracy specification per C AC Voltage Measurement V Accuracy Range Resolution 50Hz 60Hz Input Impedance Overload Protection 500 V 0 1 V 0 896 3 3 3 MQ 660 V rms Continuity Testing R o Range Autoranging Resolution Open Circuit Voltage Accuracy 200 0 01 Q 1 5 3 digits 200 Q 019 gt 4V 1 594 digits 2000 Q 12 1 5 3 digits The test current is 200 mA for resistances of 2 O or less The number of possible continuity tests with a fresh set of batteries is 3000 Test Probe Zeroing e Press the button to zero the test probe e Can subtract up to 2 O of lead resistance e Error message for gt 2 O 47 165X Users Manual Live Circuit Detection Insulation Resistance Measurement Riso Test Voltages Inhibits test if terminal voltage gt 10 V ac detected prior to initiation of test Accuracy of Test Voltage at rated test current Model 1651 Model 1652 Model 1653 500 1000 V 250 500 1000 V 50 100 250 500 1000 V 1096 0 Insulation Test Voltage Resistance Range Resolution Test Current Accuracy 50 V 10 kQ to 50 MQ 0 01 MQ 1 mA 50 kQ 3 3 digits 100 V 100 kQ to 20 MQ 0 01 MQ 1 mA 100 ko 896 3 digits 20 MQ to 100 MQ 0 1 MQ 1 mA 100 KQ 89
6. apx008f eps Figure 15 RCD Tripping Time Display Switch and Terminal Settings In this test a calibrated fault current is induced into the circuit causing the RCD to trip The meter measures and displays the time required for the RCD to trip You can perform this test with test leads or using the mains cord The test is performed with a live circuit 28 Note When measuring trip time for any type RCD the tester first does a pretest to determine if the actual test will cause a fault voltage exceeding the limit 25 or 50 V To avoid having an inaccurate trip time for S type time delay RCDs a 30 second delay is activated between the pretest and the actual test AA Warning e Test the connection between the N conductor and earth before starting the test A voltage between the N conductor and earth may influence the test e Leakage currents in the circuit following the residual current protection device may influence measurements e _ The displayed fault voltage relates to the residual operating current of the RCD e Potential fields of other earthing installations may influence the measurement Electrical Installation Tester Making Measurements Note If the L and N terminals are reversed the tester will auto swap them internally and continue testing If the tester is configured for UK operation testing will halt and you will need to manually swap the terminals This condition is indicated by arrows above or b
7. ms G General no delay S Time delay 52 Electrical Installation Tester Specifications Tripping Speed Test AT Models 1652 and 1653 Current Settings Multiplier Current Accuracy 10 30 100 300 500 1000 mA x Ve 0 10 of test current 10 30 100 300 500 1000 mA x1 10 0 10 30 mA x5 10 Measurement Range Current Multiplier RCD Type Europe UK Trip Time Accuracy ee T g 310 ms 2000 ms 1 Reading 1 digit x Vo S 510 ms 2000 ms 1 Reading 1 digit x 1 G 310 ms 310 ms 1 Reading 1 digit x 1 S 510 ms 510 ms 1 Reading 1 digit x5 G 50 ms 50 ms 1 Reading 1 digit x5 S 160 ms 160 ms 1 Reading 1 digit G General no Bela S Time delay 53 165X Users Manual Tripping Current Measurement Ramp Test l4 y Models 1652 and 1653 Dwell Time Measurement Current Range Step Size Accuracy Type G Type S 50 to 110 of 1096 of Ian 300 ms step 500 ms step 5 RCD s rated current Earth Resistance Test Rg Model 1653 Only Range Resolution Accuracy 200 Q 019 2 5 digits 2000 O 19 3 596 10 digits Freguency Compliance Voltage 128 Hz 25V 54 Electrical Installation Tester Specifications Live Circuit Detection Inhibits test if terminal voltage gt 10 V ac is detected prior to start of test Phase Seguence Indication Model 1653 Only Icon X i
8. neneenenneennnen 14 Measuring in a 3 Phase System ssssssssssssssseeeeneneeneeennee nennen 15 RCD Tripping Time Display Switch and Terminal Settings eese 16 RCD Tripping Current Switch and Terminal Settings sseeeeeeeee 17 Connection for RCD Testing on IT Electrical Systems sseeenees 18 Earth Resistance Display Switch and Terminal Settings sesseseseeses vii 165X Users Manual 19 20 21 22 23 Earth Resistance Test Connection Phase Seguence Display Switch and Terminal Settings Phase Seguence Test Connection Attaching the IR Adapter Replacing the Fuse and Batteries viii ANANWarnings Read Before Using To avoid possible electric shock or personal injury Use the tester only as specified in this manual or the protection provided by the tester might be impaired Do not use the tester in wet environments Inspect the tester before using it Do not use the tester if it appears damaged Look for cracks or missing plastic Pay particular at tention to the insulation around the connectors Inspect the test leads before use Do not use them if insulation is damaged or metal is exposed Check the test leads for continuity Replace damaged test leads before using the tester Use only test leads specified in the manual or safety may be impaired Verify the tester s operation by mea
9. the meter off and remove all test leads 2 Shake out any dirt that may be in the terminals 3 Soak a new swab with alcohol Work the swab around each terminal Electrical Installation Tester Maintaining the Tester Testing and Replacing the Batteries Battery voltage is continuously monitored by the tester If the voltage falls below 6 0 V 1 0 V cell the low battery icon appears on the display indicating that there is minimal battery life left The low battery icon continues to appear on the display until you replace the batteries AA Warning To avoid false readings which could lead to possible electric shock or personal injury replace the batteries as soon as the battery icon appears Replace the batteries with six AA batteries Alkaline batteries are supplied with the tester but you can also use 1 2 V NiCd or NiMH batteries You can also check the battery charge so that you can replace them before they discharge AA Warning To avoid electrical shock or personal injury remove the test leads and any input signals before replacing the battery or fuses To prevent damage or injury install ONLY specified replacement fuses with the amperage voltage and speed ratings shown in the General Specifications section of this manual To test the batteries 1 Turn the rotary switch to the V position 2 Press the button to initiate the battery test The Voltage function display clears and is replaced by the measu
10. 00 or 1000 mA Memory SELECT 8 e Enters Memory mode e Activates memory soft key selections F 2 or F um O e RCD Current multiplier x1 2 x1 x5 AUTO e Memory STORE T Scroll memory locations Set memory location codes Scroll Auto test results apx012f eps Figure 2 Pushbuttons 165X Users Manual No Button Description RCD type AC DC AC S or DC S Memory RECALL RCD test polarity 0 180 degrees Insulation test voltage 50 100 250 500 or 1000 V Memory CLEAR Turns the tester on and off The tester will also shut off automatically is there is no activity for 10 minutes Turns the backlight on and off No Button Description Starts the selected test The key is surrounded by a touch pad The touch pad measures the potential between the operator and the tester s PE terminal If you exceed a 100 V threshold the A symbol above the touch pad is illuminated Electrical Installation Tester Operating the Tester Understanding the Display amp 300500 bs Coe i Z U 50 N PEL QUO nns L He DEN 2 9 At na x5 no HI VAC ee a BE HE JU T recall co pattery test o E REOR c BA AE dear WB JBBE voe lt 1890 VOLTS kAO 2500 j Figure 3 Display Features apx020f eps 165X Users Manual
11. 1A lk gt 1000 A 0 1 kA Accuracy Determined by accuracy of loop resistance and mains voltage measurements 50 Electrical Installation Tester Specifications RCD Testing RCD Types Tested RCD Type Model 1651 Model 1652 Model 1653 AC NA V AC iS v Y y ao s J i A Y Y 1AC Responds to AC 2G General no delay 3S Time delay 4A Responds to pulsed signal RCD test inhibited for V 280 V ac 51 165X Users Manual Test Signals RCD Type Test Signal Description AC The waveform is a sinewave starting at zero crossing polarity determined by phase selection 0 phase starts with low to high zero crossing 180 phase starts with high to low zero crossing The magnitude of the test current is lan x Multiplier for all tests A The waveform is a half wave rectified sinewave starting at zero polarity determined by phase selection 0 phase starts with low to high zero crossing 180 phase starts with high to low zero crossing The magnitude of the test current is 2 0 x lan x Multiplier for all tests for lan 0 01A The magnitude of the test current is 1 4 x lan x Multiplier for all tests for all other lan ratings Tripping Speed Test AT Model 1651 Maximum Test Current Settings Multiplier Current Accuracy RCD Type Time 10 30 100 300 500 1000 mA x1 10 0 G 310 ms 10 30 100 300 500 1000 mA x1 10 0 S 510
12. 6 3 digits 250 V 100 kQ to 200 MQ 0 1 MQ 1 mA 250 kQ 1 5 3 digits 500 V 100 kQ to 200 MQ 0 1 MQ 1 mA 500 kQ 1 5 3 digits 200 MQ to 500 MQ 1 MQ 1 mA 500 kQ 1096 1000 V 100 kO to 200 MO 0 1 MQ 1mA 1 MO 1 5963 digits 200 MO to 1000 MO 1MO 1mA 1 MO 1090 The number of possible insulation tests with a fresh set of batteries is 2000 48 Electrical Installation Tester Specifications Auto Discharge Discharge time constant lt 0 5 second for C 1 uF or less Inhibits test if terminal voltage gt 30 V prior to initiation of test Live Circuit Detection Maximum Capacitive Load Operable with up the 5 uF load Loop and Line Impedance Z Measuring Range 100 500 V ac 50 60 Hz Input Connection Loop Impedance phase to earth soft key selection Line impedance phase to neutral Limit on Consecutive Tests Automatic shutdown when internal components are too hot There is also a thermal shutdown for RCD tests 20 0 0 01 Q 326 10 digits 200 2 019 39e 10 digits 2000 Q 19 8 10 digits Valid for resistance of neutral circuit lt 20 Q 49 165X Users Manual PFC PSC Test Computation PFC or PSC determined by dividing measured mains voltage by measured loop L PE resistance or line L N resistance Range 0 to 10 kA Resolution and Units Resolution Units lk lt 1000 A
13. FLUKE 165X Electrical Installation Tester Users Manual September 2003 2003 Fluke Corporation All rights reserved Printed in USA All product names are trademarks of their respective companies LIMITED WARRANTY AND LIMITATION OF LIABILITY Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service The warranty period is three years and begins on the date of shipment Parts product repairs and services are warranted for 90 days This warranty extends only to the original buyer or end user customer of a Fluke authorized reseller and does not apply to fuses disposable batteries or to any product which in Fluke s opinion has been misused altered neglected contaminated or damaged by accident or abnormal conditions of operation or handling Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non defective media Fluke does not warrant that software will be error free or operate without interruption Fluke authorized resellers shall extend this warranty on new and unused products to end user customers only but have no authority to ex tend a greater or different warranty on behalf of Fluke Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price Fluke reserves the right to invoice Bu
14. Figure 22 that E e O allows you to connect the tester to a computer and upload test data using Flukeview Forms Documenting Software This automates your troubleshooting or recording process reduces the possibility of manual error and allows you to collect organize and display test data in a format that meets your needs See Uploading Test Results on page 39 for additional information on using the IR port apx021f eps Item Description L Line PE Protective Earth N Neutral Figure 4 Input Terminals 16 Electrical Installation Tester Operating the Tester Error Codes Various error conditions are detected by the tester and are indicated with the Z icon Err and an error number on the primary display These error conditions disable testing and if necessary stop a running test Error Condition Code Self Test Fails Over Temp Fault Voltage 2 4 Excessive Noise 5 6 Probe Resistance Note If the self test fails you will need to return the tester to Fluke for service Err apx032f eps Figure 5 Error Display 17 165X Users Manual Power On Options To select a power on option press and the function key simultaneously and then release the button Power on options are retained when the tester is turned OFF Keys Power On Options ss Line and Neutral Swap mode
15. T NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA ARISING FROM ANY CAUSE OR THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or conse quential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this Warranty is held inva lid or unenforceable by a court or other decision maker of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Fluke Corporation Fluke Europe B V P O Box 9090 P O Box 1186 Everett WA 98206 9090 5602 BD Eindhoven U S A The Netherlands 11 99 Table of Contents Title Page Ines Vei ME NHY CERT NFED A PE CE FEN FERFAU T FFF eeincieiozl cM Unpacking the Tester Operating the Tester ssssssssssssseseeeeee eene nennen nnne nnne nnne nter se nnne sn nnne in Using the Rotary SwitCh seessessssssseseeeeeeeenen nennen nennen neret Understanding the Pushbuttons sese eren Understanding the Display ccesecceeeeseeeeeeseeeeseseeceneeseeeeseseneeeeseeneneneeneesenenees Input Terminals uere iride er ote eoe nc dre DEAD re Ree Pre NL DOR Eg Spe en oa dey Using the IR Port Model 1653 Only silen
16. There are two possible modes of operation when the tester detects that the Line and Neutral leads are swapped The amp o e icon on the display indicates a swapped test lead You can configure the tester to operate in L n mode or L n n L mode e In L n n L mode the tester corrects the condition by swapping internal connections and testing continues 18 Keys Power On Options oe cont When a swapped lead is detected In L n mode testing is inhibited and you must manually swap the leads L n mode is intended for use in the UK Selecting L n mode also changes the x1 2 RCD trip time duration to 2 seconds as required in the UK Note In locations where polarized plugs and outlets are used a swapped lead icon 60 may indicate that the outlet was wired incorrectly Correct this problem before proceeding with any testing Fault voltage limit Toggles the fault voltage between 25 V and 50 V The default is 50 V Electrical Installation Tester Operating the Tester gt L n n L Manual Lead Swapping Mode Selected Automatic Lead Swapping Mode Selected apx026f eps Figure 6 Lead Swapping Modes 19 165X Users Manual Making Measurements Measuring Volts and Freguency battery test oee NPEL U 50 C JUU ES 900 Oee NPEL apx002f eps Figure 7 Volts Display Switch and Terminal Settings 20 To measure
17. a F 10 A 600 V 50 kA fuse meeting the IEC60269 1 standard CD ROM Users Manual y y y y Y 1674214 Quick Reference Card Y y y y V 1674804 Case Tool Box Yellow y y y y Y 1664213 Hard Case Insert Foam y Y y y V 2061011 Polyurethane Carrying Strap Padded y y y y Y 2045406 Fluke 1653 2014 IR Adapter 2043365 Electrical Installation Tester Unpacking the Tester Table 2 Country Specific Mains Cords Mains Cord Cord Type Part Number British BS1363 2061367 Germany France Belgium Denmark AFSNIT 107 2 DI 2061371 Australia New Zealand AS3112 2061380 Switzerland SEV 1011 2061359 Italy CEI 23 16 VII 2061344 165X Users Manual Operating the Tester Number Symbol Measurement Function Using the Rotary Switch V Volts Use the rotary switch Figure 1 to select the type of test you want to perform Z Loop impedance AT ROD tripping time IAN RCD tripping level RE Earth resistance 8 O Phase rotation apx013f eps Figure 1 Rotary Switch Electrical Installation Tester Operating the Tester Understanding the Pushbuttons No Button Description Use the pushbuttons Figure 2 to control operation of the tester select test results for viewing and scroll through selected test results Loop input select L N L PE RCD current rating 10 30 100 300 5
18. ce PEE Power On Options iei io reiecit ennt ee ede Praet Lu EEE E bend ite GEY Making Measurements cceseceeeesecseeeseeneeeeseeeeeeeeeeenseeseeneseeeensaeeseenseneeeseseeeeeesseeenss Measuring Volts and Frequency ssseeennreen meme nennen Measuring Insulation Resistance seeneem meme Measuring Continuity essen nennen nennen rerit en nens Measuring Loop Line Impedance sseenm eene Loop Impedarice eet dte e Eire Ld REN pri ES ne PRETI Ea 165X Users Manual Earth Resistance Testing by Loop Method eeesccesesseeeeeeneeeeeeneeeteneeeeeeneeeeee Line Impedance cccceceeeeceeeeseeeeeeeneeeeseeseeeeseeseesseeceeesceseeseseeneneseeeeenseeaeeeeecees Measuring RCD Tripping Time c ceecceeceeeeeeeeeeeeeeeeeeceeeeeeeeeseaeeeeeeeseaeeeneeeseaeeeeeeenes Measuring RCD Tripping Current Models 1652 and 1653 Only Measuring Earth Resistance Model 1653 Only sseseeee Testing Phase Sequence Model 1653 Only ccccsccceeeseeeeseneeeeeeseeeeessneeeessneeees Storing and Recalling Measurements Model 1653 Only Using Memory Modo rre erede e ten eren arcte Edn DS Storing a Measurement sssssssssssssssseeeene eee nennen nnne nre nennen nennen Recalling a Me aSUreMeNt ccccceeecceceeeeeeeeeeceeaeeeeeeeeeecaaaeeeeeeeeesceaaeeeeeeeeeeeenieeeeeeess Clearing MOMORY sess sustrat
19. con Phase Sequence indicator is active Display of Phase Sequence Displays 1 2 3 in digital display field for correct sequence Displays 3 2 1 for incorrect phase Dashes in place of a number indicate a valid determination could not be made Mains Wiring Test Icons amp amp o e e e o indicate if L PE or L N terminals are reversed Instrument operation is inhibited and an error code is generated if the input voltage is not between 100 V and 500 V 55
20. e fault voltage between 25 V and 50 V The value you set will appear on the display and will be saved when you turn the tester off 11 165X Users Manual 12 No Annunciator Meaning Primary display and measurement units S E B H H s L d L Mo Memory locations See Storing and Recalling Measurements on page 36 for L b detailed information on using memory locations mee 9 Low battery icon See Testing and Replacing the Batteries on page 41 for additional information on batteries and power management LE Appears when you press the Recall button and you are looking at stored data ay Appears when you press the Memory button a2 o Appears when you press the Test button Disappears when the test is completed 3 i Appears when the instrument is overheated The Loop test and RCD functions are inhibited when the instrument is overheated A Appears when an error occurs Testing is disabled See Error Codes on page 17 for a listing and explanation of possible error codes Electrical Installation Tes ter Operating the Tester No Annunciator Meaning 5 Appears when the instrument is uploading data using FlukeView Forms Uy Name of the secondary measurement function U PSC UN FECE Test voltage for insulation test Ur Fault voltage Measures neutral to earth PSC Prospective Short Circuit Calculated from measured voltage and impedance when r
21. eading line to neutral PFC Prospective Fault Current Calculated from voltage and loop impedance which is measured line to protective earth Ik Tripping current for RCDs Re Earth resistance 13 165X Users Manual No Annunciator Meaning L1 H H H Secondary display and measurement units Some tests will return more than one result or return a computed value based on the test result This will occur with Volts Secondary display shows line frequency Insulation tests Secondary display shows actual test voltage Loop impedance Secondary display shows PSC PFC or Re RCD switching time Secondary display shows Ur fault voltage RCD tripping current Secondary display shows Ur fault voltage 14 Electrical Installation Tester Operating the Tester No Annunciator Meaning battery test Appears when you are testing the batteries For more information see Testing and Replacing the Batteries on page 41 ZERO Appears when you press the button to zero the leads After the zeroing operation the icon stays illuminated indicating that zeroing has been performed Only used when performing continuity or loop testing h Potential danger Appears when measuring or sourcing high voltages 15 165X Users Manual Input Terminals Using the IR Port Model 1653 Only Figure 4 shows the 165X input terminals The Model 1653 tester has an IR port
22. ed in Storing and Recalling Measurements on page 36 of this manual Measurement storage and recall is available only on Model 1653 31 165X Users Manual Measuring RCD Tripping Current Models 1652 and 1653 Only 30 Goe a U 50 mA NPEL UN 4 3nn i JDD wo OD eee IUU NPE L apx009f eps Figure 16 RCD Tripping Current Switch and Terminal Settings This test measures the RCD tripping current by applying a test current and then gradually increasing the current until the RCD trips You can use the test leads or mains cord for this test A 3 wire connection is required 32 AA Warning e Test the connection between the N conductor and earth before starting the test A voltage between the N conductor and earth may influence the test e Leakage currents in the circuit following the residual current protection device may influence measurements e _ The displayed fault voltage relates to the residual operating current of the RCD e Potential fields of other earthing installations may influence the measurement Note If the L and N terminals are reversed the tester will auto swap them internally and continue testing If the tester is configured for UK operation testing will halt and you will need to manually swap the terminals This condition is indicated by arrows above or below the terminal indicator symbol amp o e See Power On Options on page 18 for information on settin
23. elow the terminal indicator symbol amp 0 amp See Power On Options on page 18 for information on setting Line and Neutral Swap mode To measure RCD tripping time T 2 Turn the rotary switch to the AT position Press to select the RCD current rating 10 30 100 300 500 or 1000 mA Press 2 to select a test current multiplier x s x 1 x 5 or Auto Normally you will use x 1 for this test Note Model 1651 only allows selection of the x1 multiplier Press 3 to select the RCD type Valid types are Standard AC RCD normal setting All models DC sensitive RCD Models 1652 and 1653 only s Delayed response AC RCD All models s Delayed response DC RCD Models 1652 and 1653 only 29 165X Users Manual 5 Press f to select the test current phase 0 or 180 RCDs should be tested with both phase setting as their response time can vary significantly depending on the phase 6 Press and release Wait for the test to complete e The primary upper display shows the trip time e The secondary lower display shows any fault voltage N to PE You can also use the tester to perform the ROD tripping time test in Auto mode which makes it easier for one person to perform the test To measure RCD tripping time using Auto mode 1 Plug the tester into the outlet 2 Turn the rotary switch to the AT position 3 Press to select the RCD current rating
24. emory mode display In Memory mode the icon appears on the display The primary numeric display will be active with the left two digits a indicating the data set number 1 99 and the right two digits b indicating the data subset number The decimal point separating these two values will be active The secondary numeric display c will be active indicating the data id number 1 500 The memory locations a b or c will flash indicating that you can change the number using the arrow keys fj To enable the data subset number to be changed press F The data subset number will now be flashing To enable the data sub number to be changed press F again The data set number will now be flashing Press F again to change the data id number Press the down arrow key to decrement the enabled number or press the up arrow key 3 to increment the enabled number For storing data the number can be set to any value overwriting existing data is allowed For recalling data the number can only be set to used values Note If you press the up or down arrow key once the number increments or decrements by one If you press and hold the up or down arrow the numbers increment or decrement guickly by approximately 10 digits per second Storing a Measurement To store a measurement 1 2 Press to enter Memory mode Press and use the arrow keys 5 to set the data identity Press to save the data e lf mem
25. eration every time you use the tester AA Warning Remove the bare wire before proceeding with the test Electrical Installation Tester Making Measurements 4 U 50 ze me re L PE de ZERO o BG vac Figure 11 Display After Zeroing apx033f eps Press and release Wait for the test to complete The primary upper display shows the loop impedance To read the Prospective Fault Current press the F3 key and select Ix The PFC appears in amps or kiloamps in the secondary lower display Note Errors may occur due to preloading the circuit under test Earth Resistance Testing by Loop Method You can also use the tester to measure the earth resistance component of the total loop resistance Check your local regulations to determine if this method is acceptable in your area You can use three leads or the mains cord to perform this test Use the connection shown in Figure 12 when making a 3 wire connection for earth resistance loop test apx024f eps Figure 12 3 Wire Connection for Earth Resistance Loop Test 25 165X Users Manual To measure earth resistance using the loop test e L PE loop measurement This is a way of making a method high current 2 wire loop measurement It cannot be used on circuits protected by RCDs because it will 1 Turn the rotary switch to the Z position cause them to trip Press to select L PE 2 eoe Ui 50 3 Press
26. erwritten See Storing a Measurement earlier in this manual Electrical Installation Tester Uploading Test Results Model 1653 Only Uploading Test Results Model 1653 Only IR Port apx031f eps Figure 22 Attaching the IR Adapter 39 165X Users Manual To upload test results 1 40 Connect the IR serial cable to the serial port on the PC Attach the IR adapter and the device to the tester as shown in Figure 22 Be sure to align the IR adapter to the IR port on the tester Note The IR data port is disabled when test leads are plugged in Disconnect test leads before attempting to upload test results Start FlukeView Forms Select the form template you want to use by opening the File menu and selecting New Blank Form Highlight the form template in the New Blank Form dialog box and click OK Press to turn on the tester On the FlukeView Forms Meter menu select Get Meter Data to upload the data to the active form The Get Meter Data dialog box appears You can also press the Get Meter Data button to access the dialog box 8 Data readings are copied directly into the active form Refer to the FlukeView Forms Documenting Software Users Manual for additional information Maintaining the Tester Cleaning Periodically wipe the case with a damp cloth and mild detergent Do not use abrasives or solvents Dirt or moisture in the terminals can affect readings To clean the terminals 1 Turn
27. g Earth Resistance Model 1653 Only Eaithing rod UL 50 under test Geo NPEL Re BBBB 000 NPE L apx010f eps Figure 18 Earth Resistance Display Switch and apx014f eps Terminal Settings Figure 19 Earth Resistance Test Connection The earth resistance test is a 3 wire test consisting of two To measure earth resistance test stakes and the earth electrode under test This test reguires an accessory stake kit Connect as shown in 1 Turn the rotary switch to the Rg position Figure 19 2 Press and release Wait for the test to complete e Best accuracy is achieved with the middle stake at 62 of the distance to the far stake The stakes e _ The primary upper display shows the earth should be in a straight line and wires separated to resistance reading avoid mutual coupling RUM e Voltage detected between the test rods will be e The earth electrode under test should be displayed in the secondary display If greater disconnected from the electrical system when than 10 V the test is inhibited conducting the test Earth resistance testing should not be performed on a live system 34 Electrical Installation Tester Making Measurements Testing Phase Seguence Model 1653 Only U 50 e N O je o Q 9 LPEN apx011f eps Figure 20 Phase Seguence Display Switch and Terminal Settings Use the connection shown in Figure 21 when making a phase seguence test connection
28. g Line and Neutral Swap mode Electrical Installation Tester Making Measurements To measure RCD tripping current 1 Turn the rotary switch to the lay position 2 Press to select the RCD current rating 3 Press to select the RCD type Valid types are Standard AC RCD normal setting All models DC sensitive RCD Models 1652 and 1653 only s Delayed response AC RCD All models s Delayed response DC RCD Models 1652 and 1653 only 4 Press 4 to select the test current phase 0 or 180 RCDs should be tested with both phase setting as their response time can vary significantly depending on the phase 5 Press and release Wait for the test to complete e The primary upper display shows the RCD trip current RCD testing at locations with IT systems requires a special test procedure because the Protective Earth connection is grounded locally and is not tied directly to the power system The test cannot be conducted at an outlet but can be done at the electrical panel using probes Use the connection shown in Figure 17 when performing RCD testing on IT electrical systems Mains Supply PE L2 Green N L3 Blue L L1 Red apx023f eps Figure 17 Connection for RCD Testing on IT Electrical Systems The test current flows through the upper side of the RCD into the L terminal and returns though the PE terminal 33 165X Users Manual Measurin
29. ge If insulation resistance is bad the test voltage is automatically reduced to limit the test current to safe ranges 21 165X Users Manual Measuring Continuity oee UL 50 Rio NPEL Rio mi LU Oe NPEL oee UL 50 NPEL Rio nnn WUU apx003f eps Figure 9 Continuity and Continuity Zero Display Switch and Terminal Settings 22 A continuity test is used to verify the integrity of connections by making a high resolution resistance measurement This is especially important for checking Protective Earth connections Note In locales where electrical circuits are laid out in a ring it is recommended that you make an end to end check of the ring at the electrical panel AA Warning e Measurements should only be performed on de energized circuits e Measurements may be adversely affected by impedances or parallel circuits or transient currents To measure continuity 1 Turn the rotary switch to the Ri o position 2 Use the L and PE red and green terminals for this test Electrical Installation Tester Making Measurements Before making a continuity test short the ends of the probes together and press me The tester measures probe resistance stores the reading in memory and subtracts it from readings The resistance value is saved even when power is turned off so you don t need to repeat the operation every time you use the instrument Press and hold until t
30. he reading settles and the tester beeps If a circuit is live the test is inhibited and the AC voltage appears in the secondary lower display 23 165X Users Manual Measuring Loop Line Impedance eo UL 50 NPEL L PE De3 NPEL JUUU apx006f eps Figure 10 Loop Line Impedance Switch and Terminal Seitings O Loop Impedance Loop impedance is source impedance measured between Line and Protective Earth You can also measure the Prospective Fault Current PFC which is the current that could potentially flow if the phase conductor is shorted to the protective earth conductor The tester calculates the PFC by dividing the measured mains voltage by the loop impedance 24 Note If the L and N terminals are reversed the tester will auto swap them internally and continue testing If the tester is configured for UK operation testing will halt and you will need to manually swap the terminals This condition is indicated by arrows above or below the terminal indicator symbol amp O To measure loop impedance 1 2 Turn the rotary switch to the Z position Press to select L PE Before measuring zero the test probes by shorting all three leads together at the far end away from the tester and press the button To zero the mains cord wrap a piece of bare wire around the terminals of the plug and press the button The tester saves the zero offset so you don t need to repeat the op
31. issing contact the place of purchase immediately Table 1 Standard Accessories Model Description Part Number 1651 1652 1653 Robin 1652 Robin 1653 165X 8008 Probe Multifunctional Y Y Y 2000757 Country Specific Mains Test Cord y y y y V Various See Table 2 TL L1 Test Lead Red y 2044945 TL L2 Test Lead Green y y y 2044950 TL L3 Test Lead Blue y 2044961 Probe Test Banana Jack 4 mm y 803459 Tip Red Probe Test Banana Jack 4 mm y y y 2065297 Tip Green Electrical Installation Tester Unpacking the Tester Table 1 Standard Accessories cont Model Description Part Number 1651 1652 1653 Robin 1652 Robin 1653 Probe Test Banana Jack 4 mm y y y 2068904 Tip Blue 102 406 003 Probe cap GS 38 Y Y Y Y Y 1942029 Red 102 406 002 Probe cap GS 38 y Y Y 2065304 Green 102 406 004 Probe cap GS 38 Y Y Y 2068919 Blue AC285 5001 175 276 013 AC285 y y 2041727 Large crocodile clip Red AC285 5001 02 175 276 012 Y Y Y 2068133 AC285 Large crocodile clip Green 165X Users Manual Table 1 Standard Accessories cont Model Description Part Number 1651 1652 1653 Robin 1652 Robin 1653 AC285 5001 03 175 276 0114 y y y 2068265 AC285 Large crocodile clip Blue Test lead set 600 V Fused y V 2068742 Probe ST plug with crocodile clips Red Blue Green Replacement fuse is
32. ls Used Er Fuse A Caution Risk of Electric Shock o Double Insulated Class ll Equipment 4 Earth Ground A Caution Risk of Danger Refer to Manual cc Conforms to relevant European standard CAT II CAT III meters are designed to protect against transients in fixed equipment installations at the distribution level ix Introduction The Fluke Model 1651 Model 1652 and Model 1653 are battery powered electrical installation testers This manual applies to all three models All figures show the Model 1653 The 165X testers are designed to measure and test the following Residual Current Devices RCD Tripping Time EN61557 6 RCD Tripping Current EN61557 6 Earth Resistance EN61557 5 Phase Seguence EN61557 7 e Voltage and Freguency e Insulation Resistance e EN61557 2 e Continuity EN61557 4 e Loop Line Resistance e EN61557 3 Electrical Installation Tester Contacting Fluke To contact Fluke call one of the following telephone numbers USA 1 888 99 FLUKE 1 888 993 5853 Canada 1 800 36 FLUKE 1 800 363 5853 Europe 31 402 675 200 Japan 81 3 3434 0181 Singapore 65 738 5655 Anywhere in the world 1 425 446 5500 Or visit Fluke s Web site at www fluke com To register your product visit register fluke com 165X Users Manual Unpacking the Tester The tester comes with the items listed in Table 1 If the tester is damaged or an item is m
33. o zn cao tes teasers best ere temo FAA ESE Rae QR SEM ESSE RE SURE I TH BOR Uploading Test Results Model 1653 Only ssssssssssseeeneeerenes Maintaining the Tester nnne nnne nnne nnne nennt nnne Cleaning pe Testing and Replacing the Batteries sessssssssssseeenn Testing and Replacing the FUSGC ccccccseeecececeeeeeeeeeneeeeeeeeeseeenaeeeeeeeseeeenneeeeeeeees Specifications 1 YO 4 beta exon CH prete iei HN RR GN NA NF PME Features by Model ccccccccccceeeeeeeeeneaeeeeeeeeeeeaaeeeseeesseaaaeeeseeesesecaeeeseeeeescnnneeeeeess General Specifications csitri tiniest nern eene nnne nnne nnne Electrical Measurement Specifications esssseeeeeenenne AC Voltage Measurement V ssessessseesseeeeeeeeennnee nnne nennen enne Continuity Testing RLO HEH HNN Insulation Resistance Measurement Reo Loop and Line Impedance Zi PFC PSG Test m HF E REDD CF eee RCD TESIM eu E iu YI GY Y RC EDI TY ME YY E FON TD RODY RCD Types Tested eeccececceeseseseeeeeseeeseaeeesaeeseaesesaeeseaeeesaeeseaeeesaeessaesesaeessaeeeaees Aes oignals3 iie states fare san ia LM LE tes AUD ea Nl aa f ie EN E Contents continued Tripping Speed Test AT ccecccccsccscsesesscsesesscsctenscsesesscsetenscsssenscseenscsesenecsseecees Weipping Speed Test A T 25 iiite
34. ory is full FULL will appear on the primary display Press to choose another data identity press to exit Memory mode e fthe memory is not full the data will be saved the tester will automatically exit Memory mode and the display will revert back to the previous test mode 37 165X Users Manual e ifthe data identity has been previously used the Clearing Memory display will show STO Press amp 2 again to store the data press to choose another data identity press to exit Memory mode 1 Recalling a Measurement 2 To recall a measurement 1 Press to enter the Memory mode 3 2 Press 83 to enter the Recall mode 3 Use and the arrow keys to set the data identity If no data has been saved all fields will be dashes 4 Press 8 to recall the data The tester display will revert to the Test mode used for the recalled test data however the icon still appears indicating the tester is still in Memory mode 5 Press to toggle between the data id screen and the recalled data screen to check the recalled data id or to select more data to recall 6 Press to exit Memory mode at any time 38 To clear all memory Press to enter Memory mode Press 4 The primary display will show Clr Press again to clear all memory locations Press to exit Memory mode Note All memory locations are cleared when you clear memory Single memory locations cannot be cleared but they can be ov
35. r I LO I IG I I ei Tripping Current Measurement Ramp Test I N Earth Resistance Test HE cecinit oii Y YE DL O alec Phase Sequence Indication cecceeeeceeeseeeeeceseeeteaeeseaeeseaeesaeeeseeesaeeseeeeseaeeeeeeenes Mains Wiring NOSE inen vacua ING RO YDW Dd deans ce OREN eue aspe R TY pecus cR RR M Rar OCD OTC ROD iii 165X Users Manual List of Tables Table Title Page 1 Slandard AGCeSSOFIGS iie ciii eerte Eee Ede HT Io prex EIE idee tiie 2 Country Specific Mains Cords ssssssssseseseeeeeenee nnne nennen nennen 165X Users Manual vi List of Figures Figure Title 1 Rotary SWItCh i eu ieu ui yH e fateh elite nee iinet 2 PUSHDUULONS 3 nesoni FF HN HAU FF RA ATH FR EFA RH FYDDED a RF FFRYND 3 Display Features iu antic oie ties ve ieee oe 4 I PUL Lia un Lu ree YF NAU 5 Error Display 6 Lead Swapping Modes 7 Volts Display Switch and Terminal Settings 8 Insulation Resistance Display Switch and Terminal Settings 9 Continuity and Continuity Zero Display Switch and Terminal Settings 10 Loop Line Impedance Switch and Terminal Settings ssseeeeeee 11 Display After Zeroing ssssssseseseeeeneeneennneenneennenen nennen nnne nre n trennen enn enne 12 3 Wire Connection for Earth Resistance Loop Test ssssessseeeenenns 13 Line Impedance Display ssseennnennn eene mere
36. red battery voltage in the secondary display for 2 seconds the Voltage function display then returns 41 165X Users Manual To replace the batteries Refer to Figure 23 1 Press to turn the tester off 2 Remove the test leads from the terminals 3 Remove the battery door by using a standard blade screwdriver to turn the battery door screws 3 one guarter turn counterclockwise 4 Press the release latch and slide the battery holder out of the tester 5 Replace the batteries and the battery door Note All stored data will be lost if the batteries are not replaced within approximately one minute Model 1653 only 6 Secure the door by turning the screws one quarter turn clockwise 42 Testing and Replacing the Fuse AA Warning To avoid electrical shock or damage to the tester only use replacement fuses shown in the General Specifications section of this manual A fuse test is performed each time you turn on the tester If leads are plugged in to the L and PE terminals the fuse test is skipped If a blown fuse is detected testing is disabled FUSE appears on the primary display and the tester issues a warning beep You can also perform a manual check of the fuse To manually check the fuse 1 Turn the rotary switch to either Rigo or RLo switch setting 2 Short the leads and press and hold 3 If the fuse is bad FUSE will appear on the display Electrical Installation Tester Maintaining
37. suring a known voltage before and after using it Do not use the tester if it operates abnormally Protection may be impaired If in doubt have the tester serviced Have the tester serviced only by gualified service personnel Do not apply more than the rated voltage as marked on the tester between the terminals or between any terminal and earth ground Remove test leads from the tester before opening the tester case Never operate the tester with the case open Use caution when working with voltages above 30 V ac rms 42 V ac peak or 60 V dc These voltages pose a shock hazard Use only the replacement fuse specified in the users manual Use the proper terminals function and range for your measurements Do not operate the tester around explosive gas vapor or dust When using probes keep your fingers behind the finger guards When making electrical connections connect the common test lead before connecting the live test lead when disconnecting dis connect the live test lead before disconnecting the common test lead Replace the battery as soon as the low battery indicator EM appears to avoid false readings that can lead to electric shock and injury When servicing the tester use only specified replacement parts Do not use the tester in distribution systems with voltages higher than 550 V When working on high energy systems rubber gloves and flame resistant face shield and clothing should be worn Definition of Symbo
38. the Tester To replace the fuse See Figure 23 1 2 Press to turn the tester off Remove the test leads from the terminals Remove the battery door by using a standard blade screwdriver to turn the battery door screws one guarter turn counterclockwise Remove the fuse by gently prying one end loose then sliding the fuse out of its bracket Insert the new 1 25 A 500 V 50 kA FAST fuse PN 2040349 Secure the door by turning the screws one guarter turn clockwise Closed Go Open apx028f eps Figure 23 Replacing the Fuse and Batteries 43 165X Users Manual 44 Specifications Features by Model Measurement Function 1651 1652 1653 Voltage amp Freguency Y Y Y Wiring polarity checker V N V Insulation Resistance V N V Continuity amp Resistance V V Y Loop amp Line Resistance Y Y Y PFC PSC short circuit Y Y Y current RCD switching time V N Y RCD tripping level V N ramp test ramp test Automatic RCD test V N seguence Test DC sensitive RCD s V V Remote control probe Measurement Function 1651 1652 1653 Earth Resistance V Phase Sequence Indicator Y Other Features Self test N V N Illuminated Display Memory Interface Memory Computer Interface V Time and date When used with FlukeView software Software N Included Accessories Hard case V N V Electrical Installation Tester
39. to select Rg resistance NES 4 EN 4 f Press and release Wait for the test to complete U 5 Li m e The primary upper display shows the loop impedance e The secondary lower display shows the earth enrolls U U n A resistance apx034f eps Line Impedance Figure 13 Line Impedance Display Line impedance is source impedance measured between To measure line impedance Line and Neutral You can use this to measure 1 Turn the rotary switch to the Z position e Impedance Line to Neutral E 2 Press to select L N e Lineto Line impedance in 3 phase systems 3 You can use the mains cord or test leads for this measurement With test leads use the red and blue leads connecting to L and N terminals on the tester 26 Electrical Installation Tester Making Measurements 4 Press and release Wait for the test to complete The primary upper display shows the line impedance The secondary lower display shows the Prospective Short Circuit Current PSC PSC is the current that would flow in case of a Line to Neutral short It is calculated by dividing mains voltage by line impedance Use the connection shown in Figure 14 when measuring in a 3 phase system N L3 Blue apx025f eps Figure 14 Measuring in a 3 Phase System 27 165X Users Manual Measuring RCD Tripping Time 30 mA NOL E U 50 ob J ffi JUU o U e 00 eeo
40. voltage and frequency 1 2 Turn the rotary switch to the V position Use the L and PE red and green terminals for this test You can use test leads or mains cord when measuring AC voltage e The primary upper display shows the AC voltage The tester reads AC voltage to 500 V e _ The secondary lower display shows mains frequency Electrical Installation Tester Making Measurements Measuring Insulation Resistance oee Jes Ei NPEL Riso BU Un 500 VOLTS G n d O amp N PE L apx005f eps Figure 8 Insulation Resistance Display Switch and Terminal Settings AA Warning Measurements should only be performed on de energized circuits To measure insulation resistance 1 Turn the rotary switch to the Rigg position 2 Use the L and PE red and green terminals for this test Use the 4 to select the test voltage Most insulation testing is performed at 500 V but observe local test requirements Press and hold amp until the reading settles and the tester beeps For most tests you will want to use the probe with the remote control 6 button Note Testing is inhibited if voltage is detected in the line e The primary upper display shows the insulation resistance e The secondary lower display shows the actual test voltage Note For normal insulation with high resistance the actual test voltage Uy should always be equal to or higher than the programmed volta
41. yer for importation costs of re pair replacement parts when product purchased in one country is submitted for repair in another country Fluke s warranty obligation is limited at Fluke s option to refund of the purchase price free of charge repair or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period To obtain warranty service contact your nearest Fluke authorized service center to obtain return authorization information then send the product to that service center with a description of the difficulty postage and insurance prepaid FOB Destination Fluke assumes no risk for damage in transit Following warranty repair the product will be returned to Buyer transportation prepaid FOB Destination If Fluke determines that failure was caused by neglect misuse contamination alteration accident or abnormal condition of operation or handling including overvoltage failures caused by use outside the product s specified rating or normal wear and tear of mechanical components Fluke will provide an estimate of repair costs and obtain authorization before commencing the work Following repair the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges FOB Shipping Point THIS WARRANTY IS BUYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IM PLIED INCLUDING BU
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