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IMO iDrive2 XKL - Power Capacitors Ltd

1. Value S5 S4 3 2 0 1 2 3 4 5 6 7 8 9 Polarity A selection of z C O the nper 5 terminals E F Set the sample filter time of S1 S5 and HDI terminals If Switch filter the interference is strong increase the parameter to 5 time avoid the disoperation 0 000 1 000s 36 iDrive2 inverters Function code P05 12 Virtual terminals setting Terminals control running mode 1 terminal switching on delay time 1 terminal switching off delay time S2 terminal switching on delay time Detailed instruction of parameters Enable the input function of virtual terminals at the communication mode 0 Virtual terminals is invalid 1 MODBUS communication virtual terminals are valid Set the operation mode of the terminals control 0 2 wire control 1 comply the enable with the direction This mode is widely used It determines the rotation direction by the defined FWD and REV terminals command 1 2 wire control 2 Separate the enable from the direction FWD defined by this mode is the enabling ones The direction depends on the state of the defined REV 2 3 wire control 1 Sin is the enabling terminal in this mode and the running command is caused by FWD and the direction is controlled by REV Sin is natural closed 3 3 wire control 2 Sin is the enabling terminal on this mode if set Si i 1 5 to
2. o o i thye E rara E TEA EEE fe ey CA e Ee o o o The unit is blinking o o o o o o o o o 7 q E The unit is blinking Fig 4 5 Flow diagram of state monitoring 21 iDrive2 inverters Function Parameters 5 Function Parameters The function parameters of iDrive2 XKL series inverters have been divided into 30 groups POO P29 according to the function of which P18 P28 are reserved Each function group contains certain function codes applying 3 level menus For example P08 08 means the eighth function code in the P8 group function P29 group is factory reserved and users are unable to access these parameters For simplicity of function codes setting the function group number corresponds to the first level menu the function code corresponds to the second level menu and the function code corresponds to the third level menu Parameter Menu Menu Sub Menu Description Examples of Functions POO P00 00 P00 18 Basic parameters Run command type Max frequency ramp times P01 P01 00 P01 24 Start Stop control DC injection braking coast to stop delay start auto restart P02 P02 00 P02 27 Motor 1 settings Motor ratings Kw Current speed P04 P04 00 P04 24 V F control Torque boost slip compensation V F curve P05 P05 00 P05 41 Input terminals Set function of digital in
3. the sudden frequency decreasing point the inverter begin to decrease the running frequency at P11 02 to make the inverter generate power again The returning Frequency power can maintain the bus voltage to ensure a rated decreasing running of the inverter until the recovery of power 10 00Hz ratio of i Ss mida Voltage rating 230V 400V Frequency decreasing point power loss 260V 460V of sudden power loss Note 1 Adjust the parameter properly to avoid the stopping caused by inverter protection during the switching of the grid 58 iDrive2 inverters Function Parameters Function Detailed instruction of parameters code 2 Prohibition of input phase protection can enable this function 0 Disabled 1 Enabled Overvoltage speed loss protection Overvoltage 120 150 standard bus voltage 400V speed loss P11 04 voltage 120 150 standard bus voltage 230V protection Current limit During the running of the inverter this function will detect P11 05 action the output current and compare it with the limit level selection defined in P11 06 If it exceeds the level the inverter will run at stable frequency in ACC running or the inverter Automatic P11 06 current limit will derate to run during the constant running If it level exceeds the level continuously the output frequency will keep on decreasing to the lower limit If the output
4. 48 iDrive2 inverters Function Parameters Function code i f Default Detailed instruction of parameters eo frequency BREEN imit A 7 litter frequency oP Traverse amplitude Center frequency Decelerate V f travers of traverse Traverse range The traverse running is limited by upper and low frequency The traverse range relative to the center frequency traverse range AW center frequencyxtraverse range P08 15 Sudden jumping frequency traverse range AWxsudden jumping frequency range P08 16 When run at the traverse frequency the value which is relative to the sudden jumping frequency The raising time of the traverse frequency The time from the lowest point to the highest one The declining time of the traverse frequency The time from the highest point to the lowest one The setting range of P08 15 0 0 100 0 relative to the set frequency The setting range of P08 16 0 0 50 0 relative to the traverse range The setting range of P08 17 0 1 3600 0s The setting range of P08 18 0 1 3600 0s anos Setting The counter works by the input pulse signals of the HDI counter value terminals When the counter achieves a fixed number the multi function output terminals will output the signal of fixed counting number arrival and the counter go on working when the counter achieves a setting number Reference the multi function output terminals will output the signal P08 26 counting of setting c
5. iDrive2 inverters Function code P05 03 P05 04 P05 05 S3 terminals function selection S4 terminals function selection S5 terminals function selection Detailed instruction of parameters 6 Coast to stop 7 Fault reset 8 Operation pause 9 External fault input 10 Increasing frequency setting UP 11 Decreasing frequency setting DOWN 12 Cancel the frequency change setting 13 Shift between A setting and B setting 14 Shift between combination setting and A setting 15 Shift between combination setting and B setting 16 Multi stage speed terminal 1 17 Multi stage speed terminal 2 18 Multi stage speed terminal 3 19 Multi stage speed terminal 4 20 Multi stage speed pause 21 ACC DEC time option 1 25 PID control pause 26 Traverse Pause stop at the current frequency 27 Traverse reset return to the center frequency 28 Counter reset 30 ACC DEC prohibition 31 Counter trigger 33 Cancel the frequency change setting temporarily 34 DC brake 36 Shift the command to the keypad 37 Shift the command to the terminals 38 Shift the command to the communication 35 Function Parameters Default value iDrive2 inverters Function Parameters Function Detailed instruction of parameters Default code value Modity The function code sets the polarity of the input terminals Set Value according to normal inverse switching requirements Normal ME Inverse O
6. iDrive2 inverters Function Parameters Function Default Detailed instruction of parameters value Modif code y quickly LED tens 0 The same with the setting direction if the output of PID adjustment is different from the current running direction the internal will output O forcedly 1 Opposite to the setting direction P10 Group Simple PLC and multi stage speed control Multi stage P10 02 100 0 of the frequency setting corresponds to the Max 0 0 O Frequency P00 03 Multi stage When selecting simple PLC running set P10 02 P10 33 speed 0 P10 04 0 0 O speed 1 to define the running frequency and direction of all Multi stage stages P10 06 0 0 O speed 2 Note The symbol of multi stage determines the running direction of simple PLC The negative value means Multi stage reverse rotation speed 3 DEC time P10 28 2 stages P10 08 0 0 O Multi stage P10 10 0 0 O speed 4 Multi stage P10 12 dz 0 0 O Spss Multi stage speeds are in the range of fmax fmax and it Multi stage can be P10 14 0 0 O speed 6 IMO XKL series inverters can set 16 stages speed selected by the combination of multi stage terminals DE Multi stage 1 4 corresponding to the speed 0 to speed 15 0 0 O AOutput frequency 3 4 speed 7 2 Multi stage 1 e P10 18 0 0 O speed 8 S1 P10 20 0 0 O Multi stage PA AR ARARP ON ON speed 9 Se Multi stage 233 ON P10 22 S4
7. 100 0 100 0 Select the PID channel by the parameter PID feedback 1 Analog channel Al2 feedback source 4 MODBUS communication feedback O Selection Note The reference channel and the feedback channel can not coincide otherwise PID can not control validly 0 PID output is positive When the feedback signal exceeds the PID reference value the output frequency of the inverter will decrease to balance the PID For PID output example the strain PID control during wrapup feature 1 PID output is negative When the feedback signal is O selection stronger than the PID reference value the output frequency of the inverter will increase to balance the PID For example the strain PID control during wrapdown Proportional The function is applied to the proportional gain P of PID gain Kp input 54 iDrive2 inverters Function code P09 05 P09 06 P09 07 P09 08 Interval time Ti Differential time Td Sampling cycle T PID control deviation limit Detailed instruction of parameters P determines the strength of the whole PID adjuster The parameter of 100 means that when the offset of PID feedback and reference value is 100 the adjusting range of PID adjustor is the Max Frequency ignoring integral function and differential function The setting range 0 00 100 00 This parameter determines the speed of PID adjustor to carry out integral adjustment on the deviation of PID feedback and
8. 3 Connect the optional brake resistor with a shielded cable to the designated position by the same procedures in the previous step 4 Secure the cables outside the inverter mechanically 3 2 4 Connection diagram of the control circuit External Braking Resistors Power Input Terminals 1 phase 200 240V 3 phase 380 440V RS485 Connection Terminals Multi function digital input terminals 24V Multi function analog output 0 10VDC 0 20mA Multi function 0 10VDC 0 20mA transistor output NPN Multi function relay output Multi function analog input Figure 3 5 Connection diagram of the control circuit 3 2 5 Wiring diagram of control circuit J1 J2 J3 J4 ROA ROC 24V S1 S2 S3 54 55 Y GND GND JAT AO 10V 485 485 15 iDrive2 inverters Installation Guidelines Fig 3 6 Wiring of control circuit Description ROA Output relay N O terminal ROC Output relay common terminal Relay contact rating 3A AC250V 1A DC30V 10V Local power supply 10Vdc for analog inputs 1 Input range Al voltage and current 0 10V 0 20mA and switch by J3 2 Input impedance voltage input 20kQ current input 5000 Al 3 Resolution the minimum is 5mV when 10V corresponds to 50Hz 4 Deviation 11 25 C Note Keypad potentiometer set by parameter Al1 external input set by parameter Al2 24V Local 24V power supply 100mA GND 10V reference zero potential 1 Out
9. 83 iDrive2 inverters Appendix A Technical data Appendix A Technical data A 1 Ratings A 1 1 Capacity Inverter sizing is based on the rated motor current and power To achieve the rated motor power reference in the table the rated current of the inverter must be higher than or equal to the rated motor current Also the rated power of the inverter must be higher than or equal to the rated motor power The power ratings are the same regardless of the supply voltage within one voltage range Note 1 The maximum allowed motor shaft power is limited to 1 5 PN If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload 2 The ratings apply at ambient temperature of 40 C 3 It is important to check that in Common DC systems the power flowing through the common DC connection does not exceed PN A 1 2 Derating The load capacity decreases if the installation site ambient temperature exceeds 40 C the altitude exceeds 1000 meters or the switching frequency is changed from 4 kHz to 8 kHz A 1 2 1 Temperature derating In the temperature range 40 C 50 C the rated output current is decreased by 3 for every additional 1 C Refer to the below list for the actual derating Derating coefficient 5 Temperature C A 1 2 2 Altitude derating The device can output at rated power if the installation site below 1000m The output power decreas
10. transmission time of 3 5 bytes ADDR 01H CMD 03H Byte number 04H Data high bit of address 0004H 13H Data low bit of address 0004H 88H Data high bit of address 0005H 00H Data low bit of address 0005H 00H CRC CHK low bit 7EH CRC CHK high bit 9DH END T1 T2 T3 T4 transmission time of 3 5 bytes The meaning of the response is ADDR 01H means the command message is sent to the inverter with the address of 01H and ADDR occupies one byte CMD 03H means the message is receiced from the inverter to the master for the response of reading command and CMD occupies one byte Byte number means all byte number from the byte excluding the byte to CRC byte excluding the byte 04 means there are 4 byte of data from the byte number to CRC CHK low bit which are digital address 0004H high bit digital address 0004H low bit digital address 0005H high bit and digital address 0005H low bit There are 2 bytes stored in one data with the fact that the high bit is in the front and the low bit is in the behind of the message the data of data address 0004H is 1388H and the data of data address 0005H is OOOOH CRC occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind 7 3 2 Command code 06H 06H correspond to binary 0000 0110 write one word Word The command means that the master write data to the inverter and one command can write one data other than multiple dates Th
11. 3 when K is switched on the control of FWD and REV is valid when K is switched off the control of FWD and REV is invalid The inverter stops Note for the 2 wire running mode when FWD REV terminal is valid the inverter stop because of the stopping command from other sources even the control terminal FWD REV keeps valid the inverter won t work when the stopping command is canceled Only when FWD REV is relaunched the inverter can start again The function code defines the corresponding delay time of electrical level of the programmable terminals from switching on to switching off Si electric level Si walid__Invalid TNA invalid Switch on Switch off delay delay Setting range 0 000 50 000s 37 Function Parameters iDrive2 inverters Function Parameters Function Pir Default Detailed instruction of parameters Modify S2 terminal P05 17 nae 0 000s O switching off delay time S3 terminal P05 18 switching on 0 000s Q delay time S3 terminal P05 19 RS 0 000s O switching off delay time S4 terminal P05 20 switching on 0 000s O delay time S4 terminal P05 21 0 000s O switching off delay time S5 terminal P05 22 switching on 0 000s O delay time S5 terminal P05 23 switching off 0 000s O delay time Lower limit of P05 32 A The function code defines the relationship between the 0 00V O analog input voltage and its corresponding set value If Correspondi the analog input voltage beyond
12. 8 0V2 9 0V3 10 UV 11 Motor overload OL1 12 The inverter overload OL2 15 Overheat of the rectifier module OH1 16 Overheat fault of the inverter module OH2 17 External fault EF 18 485 communication fault CE 21 EEPROM operation fault EEP 22 PID response offline fault PIDE 24 Run time arrival END 25 Electrical overload OL3 36 Undervoltage fault LL 45 Function Parameters iDrive2 inverters Function code Output P07 36 current at current fault Bus voltage P07 37 at current fault The Max temperature P07 38 at current fault Input terminal state P07 39 at current fault Output terminal state P07 40 at current fault Previous P07 41 fault running frequency Ramp ee reference frequency at previous fault Output P07 43 voltage at the previous fault The output P07 44 current at the previous fault Bus voltage P07 45 at the previous fault 46 Function Parameters iDrive2 inverters Function Parameters Function code temperature at the previous fault Input terminals P07 47 state at the previous fault Output terminals P07 48 state at the previous fault Previous 2 P07 49 fault runnig frequency Output voltage at the P07 50 previous 2 faults Output current at the P07 51 previous 2 faults Output current at the P07 52 previous 2 fault Bus voltage at the P07 53 previous 2 fault The Max temperature at previous 2 fault 47 iD
13. Eneregy savi ng operation S1 terminals function selection S2 terminals function selection Function Parameters Detailed instruction of parameters Modify Default value This function code is used to compensate the change of the rotation speed caused by load during running and 380V 100 0 improve the stability of the motor It can be set to the rated slip frequency of the motor which is calculated as below Af fo n p 60 Of which fo is the rated frequency of the motor its function code is P02 01 n is the rated rotating speed of E the motor and its function code is P02 02 p is the pole pair of the motor 100 0 corresponds to the rated slip eee frequencyAf Note no torque compensation for single phase 220V inverters Setting range 0 0 200 0 In the V F control mode current fluctuation may occur to 10 O the motor on some frequency especially larger kW motors The motor runs unstable or overcurrent may occur This can be overcome by adjusting this parameter The setting range of P04 10 0 100 dis The setting range of P04 11 0 100 The setting range of P04 12 0 00Hz P00 03 the Max frequency O 0 No operation 1 Automatic energy saving The motor adjusts the output voltage in non load state automatically P05 Group Input terminals No function Forward rotation operation 1 Reverse rotation operation 3 wire control operation Forward rotation jogging 4 Reverse rotation jogging 34
14. Only valid for the panel control P07 04 O stop function 1 Valid for both panel and terminals control 2 Valid for both panel and communication control 3 Valid for all control modes 0x0000 OxFFFF BITO running frequency Hz on BIT1 set frequency Hz flickering BIT2 bus voltage Hz on BIT3 output voltage V on BIT4 output current A on an BIT5 running rotation speed rpm on e BIT6 output power on parameter P07 05 BIT7 output torque on Ox03FF O selection1 of BIT8 PID reference flickering running state BIT9 PID feedback value on BIT10 input terminals state BIT11 output terminals state BIT12 torque set value on BIT13 pulse counter value BIT14 length value BIT15 current stage in multi stage speed 0x0000 0xF FFF a BITO analog Al1 value V on e BIT1 analog Al2 value V on parameter P07 06 BIT4 motor overload percentage on 0x0000 selection 2 of BITS the inverter overload percentage on running state BIT6 ramp frequency reference value Hz on BIT7 linear speed 0x0000 0xF FFF BITO set frequency Hz on frequency flickering slowly The BIT1 bus voltage V on parameter BIT2 input terminals state P07 07 Ox00FF O selection of BIT3 output terminals state the stop state BIT4 PID reference flickering BIT5 PID feedback value on BIT7 analog Al1 value V on 43 iDrive2 inverters Function code BIT8 analog Al2 value V on BIT11 current stage in multi stage s
15. SHIFT can shift the parameters form left to right QUICK JOG P07 02 2 can shift the parameters from right to left 4 1 3 Display state of fault When the inverter detects a fault it will enter into the fault pre alarm display state The keypad will display the fault code and the TRIP LED will flash The trip can be reset by pressing STOP RST 4 1 4 Displayed state of function codes editing In stop state running or fault press PRG ESC to enter into the editing state if there is a password see P07 00 The editing state is displayed on two classes of menu and the order is function code group function code number function code parameter press DATA ENT into the displayed state of function parameter On this state press DATA ENT to save the parameters or press PRG ESC to escape Stopping parameters Running parameters Fault display Fig 4 2 Displayed state 4 2 Keypad operation Operate the inverter via keypad See the detailed structure description of function codes in the brief diagram of function codes 4 2 1 How to modify the function codes of the inverter The inverter has three levels menu which are 1 Group number of function code first level menu 2 Tab of function code se
16. W characteristic can only write other than read Note when operate on the inverter with the table above it is necessary to enable some parameters For example the operation of running and stopping it is necessary to set P00 01 to communication running command channel and set P00 02 to MODBUS communication channel And when operate on PID reference it is necessary to set P09 00 to MODBUS communication setting The encoding rules for device codes corresponds to identifying code 2103H of the inverter J F Code low 8 y Code high 8bit Meaning E Meaning position 01 GD Ox0d XKL inverters Note the code is consisted of 16 bit which is high 8 bits and low 8 bits High 8 bits mean the motor type series and low 8 bits mean the derived motor types of the series For example 0110H means IMO XKL vector inverters 7 3 5 Fieldbus ratio values The communication data is expressed by hex in actual application and there is no radix point in hex For example 50 12Hz can not be expressed by hex so 50 12 can be magnified by 100 times into 5012 so hex 1394H can be used to express 50 12 A non integer can be timed by a multiple to get an integer and the integer can be called fieldbus ratio values The fieldbus ratio values are refered to the radix point of the setting range or default value in the function parameter list If there are figures behind the radix point n 1 then the fieldbus ratio value m is10 Take the table
17. abnormal code which defines the error reason When the master receives the response for the objection in a typical processing it will send the message again or modify the corresponding order For example set the running command channel of the inverter P00 01 parameter address is 0001H with the address of 01H to 03 the command is as following 01 06 0001 0003 980B Inverter Write Parameters Parameters CRC check address command address data But the setting range of running command channel is 0 2 if it is set to 3 because the number is beyond the range the inverter will return fault response message as below 01 86 04 43 A3 inverter address abnormal f iltcode CRC check response code Abnormal response code 86H means the abnormal response to writing command 06H the fault code is 04H In the table above its name is operation failed and its meaning is that the parameter setting in parameter writing is invalid For example the function input terminal can not be set repeatedly 7 3 7 Example of writing and reading Refer to 10 4 1 and 10 4 2 for the command format 7 3 7 1 Example of reading command 03H Read the state word 1 of the inverter with the address of 01H refer to table 1 From the table 1 the parameter address of the state word 1 of the inverter is 2100H The command sent to the inverter 01 03 2100 0001 8E 36 inverter read parameter data number CRC check address parameter address
18. air Storage 40 C 70 C and the temperature changing rate is less than 1 C minute temperature The installation site of the inverter should be Running environment kept away from ant electromagnetic radiation source condition kept away from contaminative air such as corrosive gas oil mist and flammable gas 12 iDrive2 inverters Installation Guidelines Environment Conditions Ensure foreign objects such as metal dust oil water can not enter into the inverter do not install the inverter on flammable materials such as wood Keep out of direct sunlight oil mist steam and vibration Below 1000m Altitude If the sea level is above 1000m please derate 1 for every additional 100m Vibration lt 5 8m s 0 6g a The inverter should be installed on an upright position to ensure sufficient cooling Installation direction effect Note IMO XKL series inverters should be installed in a clean and well ventilated environment according to enclosure classification Cooling air must be clean free from corrosive materials and electrically conductive dust 3 1 2 Installation direction The inverter may be installed on the wall or in a cabinet The inverter must be installed in an upright position Check the installation site according to the requirements below Refer to chapter Dimension Drawings in the appendix for frame details 3 1 3 Installation manner The inverter can be i
19. amp 9 Rated specifications 4 h eects Maen hei ae ed Vea acotada 10 2 6 Structure diagram noi A Aes 10 SAren REI e a E EPA nerd pitt 12 3 1 Mechanical installation isi aan ria aT aAA ENE 12 3 2 St ndard WINING ai Hiei Ai cent A e eaea at 14 3 3 Layout Protect iii aena ieia iia aad daia See itai ob 16 4 K yp d Operation Procedure essa nt Touma siveteneds 18 4 Keypad displaying 2 A Baader Gael eae 19 4 2 Keypad opera iio tica basi staen ecto bes nat aeton iia a ias 20 5 Punction Parameters 205 TE ETT E A ETE 22 6 Fault tracking icine nia aer e are oii edie el en eee ee 65 6 1 Maintenance intervalS vuiiooisin iaa canid 65 6 2 Fa lt Solution sincan i ia a dee 68 F COMMUNICATION Protocol sana oa 71 7 1 Brief instruction to Modbus protocol cccccceceecteceeeeeeeceeeaeeeeeeececeeeaeceeeeeseseeaaeaeeeeeseseeqesaeeeeeeeseesesaeees 71 T 2 Application of the Verte iia ci it 71 7 3 RTU command code and communication data illustration oonnnnccinnnnninnnniccnnnancccnonanannnorcrcnnnorccnnnnon 75 AppendixA Technical data iii ii id es 84 ARTROSIS A A A AA 84 OA E E A NAO 84 A S EMC regulations heni behest peenceecatyscbedesiange A Aaa sure a E ATAA e E EER a nai 85 Appendix B Dimension drawings ccccceeeeeeceeceeeeeeeeeeeaece cece cece eaaeaeceeeeesecaacaeceeeeesenesaeeeeeeeseseenueeeeeeeees 86 BL Keypad Structure ie aaa 86 B 2 Inverter Chacao ib 86 Appendix C Peripherial options and parts ooooc
20. as logic 0 If there is no error checkout the receiving devices will not find the message is wrong and they may give incorrect response which cause serious result So the checkout is essential to the message The theme of checkout is that the sender calculate the sending data according to a fixed formula and then send the result with the message When the receiver gets this message they will calculate anther result according to the same method and compare it with the sending one If two results are the same the message is correct If not the message is incorrect The error checkout of the frame can be divided into two parts the bit checkout of the byte and the whole data checkout of the frame CRC check Bit checkout of the byte The user can select different bit checkouts or non checkout which impacts the check bit setting of each byte The definition of even checkout add an even check bit before the data transmission to illustrate the number of 1 in the data transmission is odd number or even number When it is even the check byte is 0 otherwise the check byte is 1 This method is used to stabilize the parity of the data The definition of odd checkout add an odd check bit before the data transmission to illustrate the number of 1 in the data transmission is odd number or even number When it is odd the check byte is 0 otherwise the check byte is 1 This method is used to stabilize the parity
21. can be used because the capacitor nearly does not need current when charging Change electrolytic capacitors A lt gt Read and follow the instructions in chapter Safety Precautions Ignoring the instructions may cause physical injury or death or damage to the equipment Replace electrolytic capacitors after 35000 hours operation Please contact IMO for assistance 6 1 3 Power cable A Read and follow the instructions in chapter Safety Precautions Ignoring the instructions may cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power line Wait for at least the time designated on the inverter 2 Check the tightness of the power cable connections 3 Restore power 6 2 Fault solution lt gt Only qualified electricians are allowed to maintain the inverter Read the safety instructions in chapter Safety precautions before working on the inverter 6 2 1 Alarm and fault indications Fault is indicated by LEDs See Operation Procedure When TRIP light is on an alarm or fault message on the panel display indicates abnormal inverter state PO7 27 P07 32 records the last 6 faults and P07 33 P07 56 records the operation data of the last 3 faults Using the information reference in this chapter most alarms and fault causes can be identified and corrected For further assistance contact IMO 6 2 2 Fault reset The inverter can be r
22. content of data address of 0004H and 0005H the frame structure is as below RTU master command message from the master to the inverter START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 03H High bit of the start bit 00H Low bit of the start bit 04H High bit of data number 00H Low bit of data number 02H CRC low bit 85H CRC high bit CAH END T1 T2 T3 T4 transmission time of 3 5 bytes T1 T2 T3 T4 between START and END is to provide at least the time of 3 5 bytes as the leisure time and distinguish two messages for the avoidance of taking two messages as one message ADDR 01H means the command message is sent to the inverter with the address of 01H and ADDR occupies one byte CMD 03H means the command message is sent to read data form the inverter and CMD occupies one byte Start address means reading data form the address and it occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind Data number means the reading data number with the unit of word If the start address is 0004H and the data number is 0002H the data of 0004H and 0005H will be read 75 iDrive2 inverters Communication protocol CRC occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind RTU slave response message from the inverter to the master START T1 T2 T3 T4
23. counting of CRC check bit in RTU is different from the lower monitor It only happen in write command the reason maybe Written not 1 The written data exceeds the parameter range nd allowed 2 The parameter should not be modified now 3 The terminal has already been used The parameter can not be The modified parameter in the writing of the upper monitor can not be z changed during modified during running running 81 iDrive2 inverters Communication protocol 09H Password When the upper monitor is writing or reading and the user password is set protection without password unlocking it will report that the system is locked The slave uses functional code fields and fault addresses to indicate it is a normal response or some error occurs named as objection response For normal responses the slave shows corresponding function codes digital address or sub function codes as the response For objection responses the slave returns a code which equals the normal code but the first byte is logic 1 For example when the master sends a message to the slave requiring it to read a group of address data of the inverter function codes there will be following function codes 00000011 Hex 03H For normal responses the slave responds the same codes while for objection responses it will return 1000001 1 Hex 83H Besides the function codes modification for the objection fault the slave will respond a byte of
24. current is detected to be lower than the limit level the inverter will accelerate to run Output A voltage Over voltage stall point The i 1 decreasing regency 4 i 10 00Hz ratio during s current limit Setting range of P11 05 O current limit invalid 1 current limit valid Setting range of P11 06 50 0 200 0 Setting range of P11 07 0 00 50 00Hz s Overload pre alarm of the motorar The output current of the inverter or the motor is above iheinverter P11 09 and the lasting time is beyond P11 10 overload pre alarm will be output Overload pre alarm 59 iDrive2 inverters Function code test level Overload pre alarm detection time Detection level of the underload pre alarm Detection time of the underload pre alarm Setting range of P11 08 Enable and define the overload pre alarm of the inverter or the motor Setting range 0x000 0x131 LED ones 0 Overload pre alarm of the motor comply with the rated current of the motor 1 Overload pre alarm of the inverter comply with the rated current of the inverter LED tens 0 The inverter continues to work after underload pre alarm 1 The inverter continues to work after underload pre alarm and the inverter stops to run after overload fault 2 The inverter continues to work after overload pre alarm and the inverter stops to run after underload fault 3 The inverter stops when overloading or underloading LED
25. gt O The rotation Display the rotation speed of the motor Range 0 65535RPM P17 05 speed of the 0 RPM O motor Display current power of the motor P17 08 Motor power Setting range 300 0 300 0 the rated current of the motor 0 0 O Output Display the current output torque of the inverter torque Range 250 0 250 0 P17 09 0 0 O DC bus Display current DC bus voltage of the inverter voltage Range 0 0 2000 0V P17 11 o O Switch input Display current Switch input terminals state of the P17 12 terminals inverter state Range 0000 00FF Switch output Display current Switch output terminals state of the P17 13 terminals inverter state Range 0000 000F Display the adjustment through the keypad of the Digital P17 14 inverter Range 0 00Hz P00 03 0 00V O adjustment Counting Display the current counting number of the inverter value Range 0 65535 P17 18 O 63 iDrive2 inverters Function code Al1 input P17 19 voltage Al2 input P17 20 voltage AI3 input P17 21 voltage HDI input P17 22 frequency PID P17 23 reference value PID P17 24 response value Power factor P17 25 of the motor Current P17 26 ae running time Current stage of the P17 27 multi stage speed P17 36 Counting value of P17 37 motor overload Detailed instruction of parameters Display analog Al1 input signal Range 0 00 10 00V Display analog Al2 input sign
26. is measured at 100 braking torque 10 50 and 80 braking usage rate the user can select braking level according to duty cycle lt Do not use brake resistor with a resistance below the minimum value specified for the particular drive The drive and the internal chopper are not able to handle the overcurrent caused by the lt Increase the power of the braking resistor properly in accordance of the duty cycle the duty low resistance cycle is more than 10 C 7 2 Connection of external brake resistor Install all resistors in a place where they have air clearance A lt The materials near the brake resistor must be non flammable The surface temperature of the resistor can be extremely high ensure sufficient ventilation for heat dissipation Only external braking resistor is needed in IMO XKL C_i 10 S1S91 euse x3 PB 91 iDrive2 inverters Appendix D Further information Appendix D Further information D 1 Product and service inquiries Address any inquiries about the product to IMO quoting model type and serial number of the unit in question D 2 Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to www imopc com 92 General Application Inverter iDrive2 XKL Instruction Manual Second Edition January 2015 IMO Precision Controls Ltd The purpose of this instruction manual is to pro
27. of the data For example when transmitting 11001110 there are five 1 in the data If the even checkout is applied the even check bit is 1 if the odd checkout is applied the odd check bit is 0 The even and odd check bit is calculated on the check bit position of the frame And the receiving devices also carry out even and odd checkout If the parity of the receiving data is different from the setting value there is an error in the communication CRC check The checkout uses RTU frame format The frame includes the frame error detection field which is based on the CRC calculation method The CRC field is two bytes including 16 figure binary values It is added into the frame after calculated by transmitting device The receiving device recalculates the CRC of the received frame and compares them with the value in the received CRC field If the two CRC values are different there is an error in the communication During CRC O FFFF will be stored And then deal with the continuous 6 above bytes in the frame and the value in the register Only the 8Bit data in every character is valid to CRC while the start bit the end and the odd and even check bit is invalid The calculation of CRC applies the international standard CRC checkout principles When the user is editing CRC calculation he can refer to the relative standard CRC calculation to write the required CRC calculation program Here provided a simple function of C
28. of the heatsink may become hot during running Do not touch to avoid injury iDrive2 inverters Safety Precautions The electrical parts and components inside the inverter are electrostatic Take precautions to Ard avoid electrostatic discharge during relevant operation 1 3 1 Delivery and installation Please install the inverter on fire retardant material and keep the inverter away from combustible materials A lt gt Connect the option braking components braking resistors according to the wiring diagram lt Do not operate on the inverter if there is any damage or components loss to the inverter lt gt Do not touch the inverter with wet items or body risk of electric shock Note Select appropriate moving and installing tools to ensure a safe and normal running of the inverter and avoid physical injury or death For physical safety the installer should take some mechanical protective measurements such as wearing exposure shoes and working uniforms Protect against physical damage or vibration during delivery and installation Do not carry the inverter by its cover Install away from children and other public places o gt gt The inverter cannot meet the requirements of low voltage protection in IEC61800 5 1 if the sea level of installation site is above 2000m lt gt The Earth leakage current of the inverter may be above 3 5mA during operation Ground with proper techni
29. on this P00 03 50 00Hz O frequency setting Setting range P00 04 400 00Hz Outptut Limits the maximum running frequency P00 04 frequency 50 00Hz O each Setting range P00 05 P00 03 Max output frequency igh limi Limits the minimum running frequency Basu The inverter runs at the lower limit frequency even if the utpu dl set frequency is lower than the low limit setting P00 05 frequency eee 0 00Hz O Note Max Output frequency 2 Frequency high limit gt low limit Frequency low limit Setting range 0Hz P00 04 Frequency high limit A frequency 0 Keypad data setting P00 06 command Modify the value of function code P00 10 set the O selection frequency by keypad to modify the frequency by the keypad 1 Analog Al1 setting 23 iDrive2 inverters Function code P00 08 P00 09 command selection B frequency command reference Combination type of the Detailed instruction of parameters 2 Analog Al2 setting Analog input terminal sets the frequency There are 2 standard analog input terminal of which Al1 is adjusted through digital potentiometer Al2 0 10V 0 20mA this is set by the jumper Note when Al2 selects 0 20mA input 20mA corresponds to 10V 100 0 of the analog input corresponds to P00 03 100 0 of the analog input corresponds to the reverse P00 03 6 Multi stage speed running setting The inverter runs at multi stage speed mode when P00 06 6 or P00 07 6 Set PO5 to
30. reference When the deviation of PID feedback and reference is 100 the integral adjustor works continuously after the time ignoring the proportional effect and differential effect to achieve the Max Frequency P00 03 or the Max Voltage P04 31 Shorter the integral time stronger is the adjustment Setting range 0 01 10 00s This parameter determines the strength of the change ratio when PID adjustor carries out integral adjustment on the deviation of PID feedback and reference If the PID feedback changes 100 during the time the adjustment of integral adjustor ignoring the proportional effect and differential effect is the Max Frequency P00 03 Longer the integral time stronger is the adjusting Setting range 0 00 10 00s This parameter means the sampling cycle of the feedback The modulator calculates in each sampling cycle The longer the sapling cycle is the slower the response is Setting range 0 00 100 00s As shown in the diagram below PID adjustor stops to work during the deviation limit Set the function properly to adjust the accuracy and stability of the system 55 Function Parameters Default gt lt iDrive2 inverters Function code P09 09 P09 10 P09 11 Output upper limit of PID Output lower limit of PID Feedback offline detection value Feedback offline detection time P09 12 P09 13 PID adjustment selection Detailed instruction of param
31. the inverter because of the bus voltage fluctuation 0 No operation 1 Restore the default value 2 Clear fault records Note The function code will restore to O after finishing the operation of the selected function code 26 Function Parameters Default value Modify Depend O on model O iDrive2 inverters Function Parameters Function Detailed instruction of parameters code Restoring to the default value will cancel the user password please use this function with caution P01 Group Start up and stop control O Start up directly start from the starting frequency P01 01 1 Start up after DC braking start the motor from the P01 00 Startmode starting frequency after DC braking set the parameter P01 03 and P01 04 It is suitable in the cases where reverse rotation may occur to the low inertia load during starting Starting Starting frequency of direct start up means the original frequency of frequency during the inverter starting See P01 02 for oe direct detailed information start up Setting range 0 00 50 00Hz Set a proper starting frequency to increase the torque of the inverter during starting During the retention time of the starting frequency the output frequency of the inverter is the starting frequency And then the inverter will run from the starting frequency to the set frequency If the set frequency is lower than the starting frequency i the inverter will stop running
32. the inverter will increase the temperature of the inverter and decrease the efficiency When the torque boost is set to 0 0 the inverter is automatic torque boost Torque boost threshold below this frequency point the torque boost is valid but over this frequency point the torque boost is invalid Output voltage Output frequency The setting range of P04 01 0 0 automatic 0 1 10 0 The setting range of P04 02 0 0 50 0 Motor V F P04 03 frequency 0 00Hz O 100 0 V point 1 i l l Motor V F gt P04 04 voltage 00 0 O point 1 l Output frequency Motor V F When P04 00 1 the user can set V F curve through point2 V F is generally set according to the load of the motor Motor V F Note V1 lt V2 lt V3 f1 lt f2 lt f3 Too high or low P04 06 voltage point frequency voltage can overheat the motor excessively or 99 9 O 2 cause damage to the inverter The setting range of P04 03 0 00Hz P04 05 Molor VIF the setting range of P04 04 P04 06 and P04 08 P04 07 o 0 0 110 0 00 00Hz O point3 The setting range of P04 05 P04 03 P04 07 Motor V F The setting range of P04 07 P04 05 P02 02 the rated P04 08 voltage point frequency of motor 1 00 0 O 3 33 iDrive2 inverters Function code P04 09 P04 10 Motor V F slip compensatio n gain Low frequency vibration control factor High frequency vibration control factor P04 11 P04 12 P04 26 Vibration control threshold
33. the state of the motor continuously even during the magnetic flux period So the magnetic flux can be used in the motor stop as well as to change the rotation speed of the motor lts other advantages are Brake immediately after the stop command It does not need to wait the magnetic flux weaken The cooling is better The current of the stator other than the rotor increases during magnetic flux braking while the cooling of the stator is more valid than the rotor 53 Function Parameters Default R 0 50 O Hz s 0x000 O iDrive2 inverters Function Parameters Function Detailed instruction of parameters Dun Modify code value P09 Group PID control When the frequency command selection P00 06 POO 07 is 7 the running mode of the inverter is procedure PID control The parameter determines the set value during the PID procures 0 Keypad digital reference P09 01 1 Analog channel Al1 reference PID 2 Analog channel Al2 reference reference 5 Multi stage speed set O source 6 MODBUS communication set selection The setting target of procedure PID is a relative one 100 of the setting equals to 100 of the response of the controlled system The system is calculated according to the relative value 0 100 0 Note Multi stage speed reference it is realized by setting P10 When P09 00 0 set the parameter whose basic value is Keypad PID the feedback value of the system O preset The setting range
34. 0 0 O When S1 S2 S3 S4 OFF the frequency input Multi stage reference is selected via P00 06 or P00 07 When all speed 10 P10 24 0 0 O speed 11 S1 S2 S3 S4 terminals aren t off it runs at multi stage i which takes precedence of keypad analog value e Multi stage high speed pulse PLC communication frequency input 0 0 O speed 12 57 iDrive2 inverters Function Parameters Function Pe j Default Detailed instruction of parameters Modify Multi stage Select at most 16 stages speed via the combination P10 28 0 0 O speed 13 code of S1 S2 S3 and S4 Multi stage The start up and stopping of multi stage running is P10 30 Sd determined by function code P00 06 the relationship 0 0 O between S1 S52 S3 S4 terminals and multi stage speed is as following S1 OFF ON OFF ON OFF ON OFF ON S2 OFF OFF ON ON OFF ON ON S3 OFF OFF OFF ON ON ON ON S4 OFF OFF OFF OFF p10 32 Mulrstage eae ORES ee 0 0 speed 15 S1 OFF ON OFF ON OFF ON S2 OFF ON ON OFF ON S3 OFF OFF OFF ON ON ON S4 ON ON ON ON ON ON ON stage 8 9 1 I a 2 1 e Setting range of P10 2n 1 lt n lt 17 100 0 100 0 P11 Group Protective parameters Sudden power loss frequency 0 Enabled decreasing 1 Disabled function selection Setting range 0 00Hz s P00 03 the Max frequency After the power loss of the grid the bus voltage drops to
35. 0 13 during next power cycle When P07 02 6 set the shifting sequence of run QUICK JOG the shifting sequence command channels 0 Keypad control gt terminals control communication control selection of 1 Keypad control terminal control run 2 Keypad control gt communication control command 3 Terminals control gt communication control 0 No function 1 Jogging running Press QUICK JOG to operate the jogging running 2 Shift the display state by the shifting key Press QUICK JOG to shift the displayed function code from right to left 3 Shift between forward rotation and reverse rotation Press QUICK JOG to shift the direction of the frequency command This function is only valid in the keypad commands QUICK JOG 4 Clear UP DOWN settings Press QQUICK JOG to clear function the set value of UP DOWN i 5 Coast to stop Press QUICK JOG to coast to stop 6 Shift the run command source Press QUICK JOG shift the run command source 7 Quick commission mode committee according to the non factory parameter Note Press QQUICK JOG to shift between forward rotation and reverse rotation the inverter does not record the state after shifting during powering off The 42 iDrive2 inverters Function Parameters Function Detailed instruction of parameters psrault Modify code value Select the stop function by STOP RST STOP RST i valid in any state for the fault reset STOP RST 0
36. 3 100 0 89 0 170 5 154 0 153 2 XKL 220 43 100 0 89 0 170 5 154 0 153 2 86 iDrive2 inverters Appendix C Peripherial options and parts Appendix C Peripherial options and parts This chapter describes how to select the options and parts of IMO XKL series inverters C 1 Peripherial wiring Below is the peripherial wiring of IMO XKL series inverters Keypad Input filter E 485 nH RS485 toRS232 P gt ES 5 Output filter Output reactor ia Motor Grounding Pictures Name Description Cables Device to transfer the electronic signals Breaker Prevent from electric shock and protect the power supply and the cables system from overcurrent when short circuits occur Please select the breaker with the function of reducing high order harmonic and the rated sensitive current to 1 inverter should be above 30mA Input reactor This device is used to improve the power factor of the input side of the inverter and control the higher harmonic current Input filter Control the electromagnetic interference generated from the inverter please install close to the input side of the inverter Braking resistors Shorten the DEC time Output filter Controls the interference from the output side of the inverter Install close to the output terminals of the inverter 87 iDrive2 inverters Appendix
37. 5 2 2kW Enclosure IP20 Braking unit Embedded DC reactor Not optional Braking resistor Optional and external Optional EMC filters C2 or C3 filter options iDrive2 inverters Product overview 2 3 Name plate Model XKL 220 21 Power 2 2kW Input 1PH 200 240V 47 63Hz 24A Output 3PH 0V Vin 0 400Hz 10A F145009235 XKL 220 21 01 A01 S N Made in China IMO Precision Controls Limited www imopc com Fig 2 1 Name plate 2 4 Type designation key The type designation contains information on the inverter The user can find the type designation on the type designation label attached to the inverter or the simple name plate XKL 220 21 Fig 2 2 Product type Field identification Sign Detailed description of the sign Detailed content Abbreviation O Product abbreviation Series XKL Rated power O Power range 220 2 2kW 4 380 15 440 10 Voltage G Supply voltage 2 220 15 240 10 Phase Input Phase 1 1Phase 3 3Phase 2 5 Rated specifications Model Output power kW Input current A Output current A XKL 040 21 0 4 6 5 2 5 Single phase XKL 075 21 0 75 9 3 4 2 230V XKL 150 21 1 5 15 7 7 5 XKL 220 21 2 2 24 10 XKL 075 43 0 75 3 2 2 5 Three phase XKL 150 43 1 5 4 3 4 2 400V XKL 220 43 2 2 7 1 5 5 10 iDrive2 inverters Product overview 2 6 Structure diagram Below is the layout figure
38. 5 2 5 2 5 2 5 2 5 M3 0 8 Note 1 It is appropriate to use the recommended cable size under 40 C and rated current The wiring distance should be no more than 100m 2 Terminals P1 PB and connects the DC reactor options and parts C 4 Breaker and electromagnetic contactor It is necessary to add fuse for the avoidance of overload It is appropriate to use a breaker MCCB which complies with the inverter power in the 3 phase AC power and input power and terminals The capacity of the inverter should be 1 5 2 times of the rated current A lt gt Due to the inherent operating principle and construction of circuit breakers independent of the manufacturer hot ionized gases may escape from the breaker enclosure in case of a 88 iDrive2 inverters Appendix C Peripherial options and parts short circuit To ensure safe use special attention must be paid to the installation and placement of the breakers Follow the manufacturer s instructions It is necessary to install the electromagnetic contactor in the input side to control the switching on and off safety of the main circuit It can switch off the input power supply when system fault The inverter MCCB A Fuse A Contactor A XKL 040 21 16 16 10 XKL 075 21 16 16 16 XKL 150 21 25 25 16 XKL 220 21 50 40 32 XKL 075 43 10 6 10 XKL 150 43 10 10 10 XKL 220 43 16 16 10 C 5 Re
39. C Peripherial options and parts Pictures Name Description Cables Device to transfer the electronic signals Extend the effective transimiting distance of the Output reactor inverter to control the sudden high voltage when switchiong on off the IGBT of the inverter C 2 Power supply A lt Check that the voltage rating of the inverter complies with the supply voltage C 3 Cables C 3 1 Power cables Size the input power and motor cables according to local regulations Note A separate PE conductor is required if the conductivity of the cable shield is not sufficient for the purpose C 3 2 Control cables All analog control cables and the cable used for the frequency input must be shielded The relay cable needs the cable type with braided metallic screen Note Run analog and digital signals in separate cables Check the insulation of the input power cable according to local regulations before connecting to the drive Recommended cable A Connecting cable size mm size mm Tightening Terminal The inverter PB torque RST RST P1 and screw size PE and PE Nm UVW UVW XKL 040 21 1 5 1 5 1 5 1 5 1 5 1 5 M3 0 56 XKL 075 21 1 5 1 5 1 5 1 5 1 5 1 5 M3 0 56 XKL 150 21 2 5 2 5 2 5 2 5 2 5 2 5 M3 0 8 XKL 220 21 2 5 2 5 2 5 2 5 2 5 2 5 M3 0 8 XKL 075 43 1 5 1 5 1 5 1 5 1 5 1 5 M3 0 8 XKL 150 43 2 5 2 5 2 5 2 5 2 5 2 5 M3 0 8 XKL 220 43 2 5 2
40. If the response message is as below 01 03 02 0003 F845 inverter read data data content CRC check address command number The data content is 0003H From the table 1 the inverter stops Watch the current fault type to the previous 5 times fault type of the inverter through commands the corresponding function code is PO7 27 P07 32 and corresponding parameter address is 071BH 0720H there are 6 from 071BH The command sent to the inverter 82 iDrive2 inverters Communication protocol 03 03 071B 0006 B559 inverter read startaddress total 6 parameters CRC check address command If the response message is as below fe currentfault previous previous 2 previo pes Cacag er tpe faultipe faultipe taultpe See from the returned data all fault types are 0023H decimal 35 with the meaning of maladjustment STo 7 3 7 2 Example of writing command 06H Make the inverter with the address of 03H to run forward See table 1 the address of communication control command is 2000H and forward running is 0001 See the table below Function Address RW Data meaning instruction instruction definition characteristics 0001H forward running 0002H reverse running 0003H forward jogging 0004H reverse jogging 2000H 0005H stop w Communication control command 0006H coast to stop emergency stop 0007H fault reset 0008H jogging stop 0009H pre excit
41. Instruction Manual General application Inverter IMO iDrive2 XKL A CAUTION Thank you for purchasing our iDrive2 XKL series of inverters This product is designed to drive a three phase induction motor Read through this instruction manual and be familiar with the handling procedure for correct use Improper handling might result in incorrect operation a short life or even a failure of this product as well as the motor Deliver this manual to the end user of this product Keep this manual in a safe place until this product is discarded For how to use an optional device refer to the instruction and installation manuals for that optional device IMO Precision Controls Ltd XKL MANUAL Copyright 2015 IMO Precision Controls Ltd All rights reserved No part of this publication may be reproduced or copied without prior written permission from IMO Precision Controls Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement Content Safety Precautions ostias isis ia ira 4 1 Safety definition ns apra 4 1 2 W rning MMS a A S 4 1 3 Salelty quidelinES vita aria 4 DOLO UE OE ATEA R EET T E A TE A A 7 21 Q ick Start Up ts 7 2 2 Product Spe CA A Oa r a T e a Ad ia T eR 8 2 3 Nameplate ii a a a e aE aaa A A e iene 10 2 4 Type designation KV cnica riel ideta dieg 10 2
42. Inverse Inverse 0 000 50 000s 0 000 50 000s The function code defines the corresponding delay time of the electrical level change during the programmable terminal switching on and off Y electric ve Y valid Meyi ZN ZS Switch on Switch off delay delay The setting range 0 000 50 000s 0 Running frequency 1 Set frequency 2 Ramp reference frequency 3 Running rotation speed 4 Output current relative to the rated current of the inverter 5 Output current relative to the rated current of the 40 Function Parameters iDrive2 inverters Function Parameters Function Detailed instruction of parameters Bereult Modify code value motor 6 Output voltage 7 Output power 8 Set torque value 9 Output torque 10 Analog Al1 input value 11 Analog Al2 input value 14 MODBUS communication set value 1 15 MODBUS communication set value 2 Lower limit of The above function codes define the relative relationship P06 17 0 0 O AO output between the output value and analog output When the output value exceeds the range of set maximum or Correspondi minimum output it will count according to the low limit or ng AO output P06 18 upper limit output 0 00V O to the lower limit Upper limit of P06 19 100 0 O AO output Corresponding setting The 0 0 correspondin When the analog output is current output 1mA equals to P06 20 g AO output 9 5V 10 00v to the upper In different c
43. P02 05 P02 06 P02 07 Asynchronou s motor rated frequency Asynchronou s motor rated speed Asynchronou s motor rated voltage Asynchronou s motor rated current Asynchronou s motor stator resistor Asynchronou s motor rotor resistor Asynchronou s motor leakage inductance Asynchronou s motor mutual inductance Asynchronou s motor non load current Motor overload protection Detailed instruction of parameters 0 01Hz P00 03 the Max frequency 0 0 1 1 1 1 Common motor with low speed compensation Because the heat releasing effect of the common motors will be weakened the corresponding electric heat 31 1 36000rpm 0 1200V 0 8 6000 0A 0 001 65 5350 0 001 65 5350 6553 5mH 6553 5mH 0 1 6553 5A 0 No protection Function Parameters Default E value Modity 50 00Hz Depend P on model Depend 5 on model Depend P on model Depend p O on model Depend O on model Depend O on model Depend p O on model Depend O on model iDrive2 inverters Function Parameters Function Detailed instruction of parameters Bereult Modify code value protection will be adjusted properly The low speed compensation characteristic mentioned here means reducing the threshold of the overload protection of the motor whose running frequency is below 30Hz 2 Frequency conversion motor without low speed compensation Beca
44. RC calculation for the reference programmed with C language unsigned int crc_cal_value unsigned char data_value unsigned char data_length int i unsigned int crc_value Oxffff while data_length 74 iDrive2 inverters Communication protocol crc_value data_value for i 0 i lt 8 i if crc_value amp 0x0001 crc_value crc_value gt gt 1 0xa001 else crc_value crc_value gt gt 1 return crc_value In ladder logic CKSM calculated the CRC value according to the frame with the table inquiry The method is advanced with easy program and quick calculation speed But the ROM space the program occupied is huge So use it with caution according to the program required space 7 3 RTU command code and communication data illustration 7 3 1 Command code 03H 03H correspond to binary 0000 0011 read N words Word the Max continuous reading is 16 words Command code 03H means that if the master read data form the inverter the reading number depends on the data number in the command code The Max Continuous reading number is 16 and the parameter address should be continuous The byte length of every data is 2 one word The following command format is illustrated by hex a number with H means hex and one hex occupies one byte The command code is used to read the working stage of the inverter For example read continuous 2 data content from0004H from the inverter with the address of 01H read the
45. REV 1 Switch after the starting frequency rotation 2 Switch after a delay time when the inverter stops Stopping P01 15 0 00 100 00Hz O speed When the run command is set to terminal control the system will detect the state of the run terminal during powering on 0 The terminal run command is invalid when powering Terminal on Even the running command is detected to be valid Run during powering on the inverter won t run and the P01 18 protection system keeps in the protection state until the running O when command is cancelled and re enabled powering on 1 The terminal run command is valid when powering on If the run command is detected to be valid during powering on the system will start the inverter automatically after the initialization Note this function should be selected with caution This function code determines the running state of the The running _ inverter when the set frequency is lower than the frequency is lower limit one lower than o 0 Run at the lower limit frequency the lower DEN 1 Stop P01 19 limit one 2 Hibernation valid if the i The inverter will coast to stop when the set frequency is lower limit lower than the lower limit one if the set frequency is frequency is o above the lower limit one again and it lasts for the time above 0 set by P01 20 the inverter will return to the running state 29 iDrive2 inverters Function Parameters Function 3 Def
46. WM A LED tens low speed carrier frequency limit selection 0 low speed carrier frequency limit mode 1 when the carrier frequency exceeds 1k at low speed limit to 1k 1 low speed carrier frequency limit mode 2 when the carrier frequency exceeds 2k at low speed limit to 2k 2 No limit for the carrier frequency at low speed Over O Invalid 1 Valid commission selection 51 Function Parameters voltage 380 0V voltage 700 0V iDrive2 inverters Function code P08 42 Keypad data control setting UP DOWN terminals control setting UP terminal frequency increasing integral ratio Detailed instruction of parameters 0x000 0x1223 LED ones frequency enable selection 0 A V keys adjustments are valid 1 Reserved 2 AV keys adjustments are invalid 3 Reserved LED tens frequency control selection 0 Only valid when P00 06 0 or PO0 07 0 1 Valid for all frequency setting manner 2 Invalid for multi stage speed when multi stage speed has the priority LED hundreds action selection during stopping 0 Setting is valid 1 Valid during running cleared after stopping 2 Valid during running cleared after receiving the stop command LED thousands A V keys and digital potentiometer Integral function 0 The Integral function is valid 1 The Integral function is invalid 0x00 0x221 LED ones frequency control selection 0 UP DOWN terminals setting valid 1 UP DOWN terminals setting i
47. actors High current in the input power circuit may cause damage to the rectifying components It is appropriate to use AC reactor in the input side for the avoidance of high voltage input of the power supply and improvement of the power factors If the distance between the inverter and the motor is longer than 50m frequent high current spikes may occur to the inverter because of high leakage current caused by parasitic capacitance effects from the long cables to the ground In order to avoid the damage of the motor insulation it is necessary to add reactor compensation Cu y rar hai Input reactor Output reactor Inverter Model Input reactor Output reactor XKL 040 21 Consult IMO Consult IMO XKL 075 21 Consult IMO Consult IMO XKL 150 21 Consult IMO Consult IMO XKL 220 21 Consult IMO Consult IMO XKL 075 43 Consult IMO Consult IMO XKL 150 43 Consult IMO Consult IMO XKL 220 43 Consult IMO Consult IMO Note 1 The rated derate voltage of the input reactor is 2 15 2 The power factor of the input side is better than 90 when using a DC reactor 3 The rated derate voltage of the output reactor is 1 15 4 The above options are external the customer should indicate when purchasing C 6 Filters The input EMC filter can reduce the RFI noise of the inverter to surrounding equipment 89 iDrive2 inverters Appendix C Peripherial options and parts Output filter filter can reduce
48. al Range 0 00 10 00V Display analog Al2 input signal Range 10 00 10 00V Display HDI input frequency Range 0 00 50 00kHz Display PID reference value Range 100 0 100 0 Display PID response value Range 100 0 100 0 Display the current power factor of the motor Range 1 00 1 00 Display the current running time of the inverter Range 0 65535min Display simple PLC and the current stage of the multi stage speed Range 0 15 Display the output torque Positive value is in the electromotion state and negative is in the power generating state Range 3000 0Nm 3000 0Nm 0 100 100 OL1 64 Function Parameters ee 3 l E DE AS EXE Dl Gl Ml iDrive2 inverters Fault tracking 6 Fault tracking 6 1 Maintenance intervals If installed in an appropriate environment the inverter requires very little maintenance The table lists the routine maintenance intervals recommended by IMO Checking part Checking item Checking method Criterion Ambient environment Check the ambient temperature humidity and vibration and ensure there is no dust gas oil fog and water Visual examination and instrument test Conforming to the manual Ensure there are no tools or other foreign or dangerous objects Visual examination There are no tools or dangerous objects Ensure the main circuit Measurement by Voltage and control circuit are Conformin
49. ameter data CRC check address command data Because the parameter data is 0032H 50 and 50 divided by 10 is 5 then the hibernation restore delay time is 5s 7 3 6 Fault message response There may be fault in the communication control For example some parameter can only be read If a writing message is sent the inverter will return a fault response message The fault message is from the inverter to the master its code and meaning is as below Code Name Meaning The command from master can not be executed The reason maybe 01H Illegal command 1 This command is only for new version and this version can not realize 2 Slave is in fault state and can not execute it Some of the operation addresses are invalid or not allowed to access 02H atada Especially the combination of the register and the transmitting bytes are address invalid When there are invalid data in the message framed received by slave 03H Illegal value Note This error code does not indicate the data value to write exceed the range but indicate the message frame is an illegal frame The parameter setting in parameter writing is invalid For example the 04H Operation failed function input terminal can not be set repeatedly gei See ee The password written to the password check address is not same as the password set by P7 00 In the frame message sent by the upper monitor the length of the digital frame 06H Data frame error is incorrect or the
50. and keep in the stand by Retention state The starting frequency is not limited in the lower time of the E limit frequency starting Output frequency frequency f1 set by P01 01 t1 set by P01 02 T Setting range 0 0 50 0s The braking The inverter will carry out DC braking at the braking current current set before starting and it will speed up after the before DC braking time If the DC braking time is set to 0 the starting DC braking is invalid The braking The stronger the braking current the bigger the braking time before Power The DC braking current before starting means 27 iDrive2 inverters Function Parameters Function Seq sen ee Default Pos etailed instruction of parameters value starting the percentage of the rated current of the inverter The setting range of P01 03 0 0 100 0 The setting range of P01 04 0 0 50 0s The changing mode of the frequency during start up and ACC DEC running P01 05 selection 0 Linear type The output frequency increases or decreases linearly 0 Decelerate to stop after the stop command becomes valid the inverter decelerates to decrease the output frequency during the set time When the frequency o P01 08 E decreases to 0 the inverter stops selection 1 Coast to stop after the stop command becomes valid the inverter ceases the output immediately And the load coasts to stop at the mechanical inertia Starting Starting frequency of DC braking start
51. apacity by instruments The static capacity is above or equal to the original value 0 85 Resistors Ensure there is no damage due to overheating Smelling and visual examination NA Ensure resistor is not open circuit Visual examination or check with multi meter The resistors are in 10 of the standard value Transformers and Ensure there is no Listen smelling Ensure there is no leakage or distortion to the capacitors or estimate the usage time according to the maintenance abnormal vibration noise and visual NA reactors or smell examination Ensure whether there is NA vibration noise in the Listen Electromagnetism workrooms contactors and relays Ensure the contactor is NA Visual examination correct rating Ensure there are no NA Tighten loose loose screws and screws contacts Ensure there is no smell Smelling and visual NA and color changing examination Ensure there is no NA Control An PCB and plugs cracking damage Visual examination circui distortion or rust Visual examination NA 66 iDrive2 inverters Fault tracking Checking part Checking item Checking method Criterion information Estimate whether there is abnormal noise and Hearing and Visual examination check Stable rotation vibration fan rotates freely Check the fan is secure NA 3 Tighten if loose in hous
52. as the example This function code determines the Hibernation delay time When the running frequency of the inverter is lower than the lower limit one the inverter will pause Hibernation ko stand by P01 20 restore delay 0 0s When the set frequency is above the lower limit one time jagain and it lasts for the time set by P01 20 the Inverter will run automatically Note The time is the total value when the set frequency is above the lower limit one If there is one figure behind the radix point in the setting range or the default value then the fieldbus ratio value is 10 If the data received by the upper monitor is 50 then the hibernation restore delay time is 5 0 5 0 50 10 80 iDrive2 inverters Communication protocol If Modbus communication is used to control the hibernation restore delay time as 5 0s Firstly 5 0 can be magnified by 10 times to integer 50 32H and then this data can be sent 01 06 0114 0032 49E7 Inverter Write Parameters Data number CRC check address command address After the inverter receives the commana it will change 50 into 5 according to the fieldbus ratio value and then set the hibernation restore delay time as 5s Another example after the upper monitor sends the command of reading the parameter of hibernation restore delay time if the response message of the inverter is as following 01 03 02 00 32 39 91 inverter read 2 bytes par
53. ases the corresponding analog output of limit 100 of the output value is different Please refer to each application for detailed information Setting range of P06 18 0 00V 10 00V AO output i E o P06 21 sl Setting range of P06 19 P06 17 100 0 0 000s O filter time Setting range of P06 20 0 00V 10 00V Setting range of P06 21 0 000s 10 000s P07 Group Human Machine Interface 0 65535 The password protection will be valid when setting any non zero number 00000 Clear the previous user s password and make User s the password protection invalid O password After the user s password becomes valid if the password is incorrect users cannot enter the parameter menu Only correct password can make the user check or modify the parameters Please remember all users 41 iDrive2 inverters Function Parameters Function A R Default Detailed instruction of parameters passwords Retreat editing state of the function codes and the password protection will become valid in 1 minute If the password is available press PRG ESC to enter into the editing state of the function codes and then 0 0 0 0 0 will be displayed Unless input right password the operator can not enter into it Note restoring to the default value can clear the password please use it with caution inverter will run according to parameter P0
54. ate distance rate distance rate distance rate distance 2400BPS 1800m 4800BPS 1200m 9600BPS 800m 19200BPS 600m 71 iDrive2 inverters Communication protocol It is recommended to use shield cables and make the shield layer as the grounding wires during RS485 remote communication In the cases with less devices and shorter distance it is recommended to use 1200 terminal resistor as the performance will be weakened if the distance increase even though the network can perform well without load resistor 7 2 1 1 Single application Figure 1 is the site Modbus connection figure of single inverter and PC Generally the computer does not have RS485 interface the RS232 or USB interface of the computer should be converted into RS485 by converter Connect the A terminal of RS485 to the 485 terminal of the inverter and B to the 485 terminal It is recommended to use the shield twisted pairs When applying RS232 RS485 converter if the RS232 interface of the computer is connected to the RS232 interface of the converter the wire length should be as short as possible within the length of 15m It is recommended to connect the RS232 RS485 converter to the computer directly If using USB RS485 converter the wire should be as short as possible too Select a right interface to the upper monitor of the computer select the interface of RS232 RS485 converter such as COM1 after the wiring and set the basic parameters such as commu
55. ault 0005H POFF state Bit0 0 bus voltage is not established 1 bus voltage is established Bi1 2 00 motor1 01 motor 2 10 motor3 11 motor 4 Bit3 0 asynchronous motor SW 1 of the inverter 2101H 1 synchronous motor R Bit4 0 pre alarm without overload 1 overload pre alarm Bit5 Bit6 00 keypad control 01 terminal control 10 communication control Fault code of the 2102H See the fault type instruction R inverter Identifying code of the i 2103H IMO XKL 0x010d R inverter Setting frequency 3001H R Bus voltage 3002H R Output voltage 3003H R Output current 3004H R Operation speed 3005H R Output power 3006H R Output torque 3007H Compatible with XKL Series R PID setting 3008H R PID feedback 3009H R Input IO state 300AH R Output IO state 300BH R Al 1 300CH R Al 2 300DH 79 iDrive2 inverters Communication protocol Function instruction Caine Data meaning instruction R W characteristics definition Reserved 300EH Reserved 300FH Reserved 3010H Reserved 3011H Reserved 3012H Reserved 3013H External counting value 3014H Torque setting 3015H Inverter code 3016H Fault code 5000H R W characteristics means the function is with read and write characteristics For example communication control command is writing chrematistics and control the inverter with writing command 06H R characteristic can only read other than write and
56. ault Penn ame Detailed instruction of parameters automatically Sets the hibernation delay time When the running frequency of the inverter is lower than the lower limit one the inverter will pause to stand by Hibernation When the set frequency is above the lower limit for restore delay longer than time set by P01 20 the inverter will run time automatically Note The time is the total value when the set frequency is above the lower limit one Setting range 0 0 3600 0s valid when P01 19 2 This function can enable the inverter start or not after the power off and then power on Restart after 0 Disabled power off 1 Enabled if the starting need is met the inverter will run automatically after waiting for the time defined by P01 22 The function sets the delay time before the automatic 1 0s running of the inverter after power up Output frequency t1 P01 22 Restart delay time after power off 4 Running Running Power off Power on Setting range 0 0 3600 0s valid when P01 21 1 The function determines the brake release after the Start delay running command is given and the inverter is in a time stand by state and wait for the delay time set by P01 23 Setting range 0 0 60 0s Delay of the stopping Setting range 0 0 100 0 s speed P02 Group Motor 1 Asynchronou s motor rated 0 1 3000 0kW power Depend on model 30 iDrive2 inverters Function code P02 02 P02 03 P02 04
57. capacitors The DC bus capacitors must be recharged according to the operation instruction if the inverter has been stored for a long time The storing time is counted form the producing date other than the delivery data which has been marked in the serial number of the inverter Time Operational principle Storing time less than 1 year Operation without charging 67 iDrive2 inverters Fault tracking Time Operational principle Storing time 1 2 years Connect with the power for 1 hour before first ON command Use power surge to charge for the inverter e Add 25 rated voltage for 30 minutes Storing time 2 3 years e Add 50 rated voltage for 30 minutes e Add 75 rated voltage for 30 minutes e Add 100 rated voltage for 30 minutes Use power surge to charge for the inverter e Add 25 rated voltage for 2 hours Storing time more than 3 years Add 50 rated voltage for 2 hours e Add 75 rated voltage for 2 hours e Add 100 rated voltage for 2 hours The method of using power surge to charge for the inverter The right selection of Power surge depends on the supply power of the inverter Single phase 230V AC 2A power surge applied to the inverter with single three phase 230V AC as its input voltage All DC bus capacitors charge at the same time because there is one rectifier High voltage inverter needs enough voltage for example 400V during charging The small capacitor power 2A is enough
58. cond level menu 20 iDrive2 inverters Keypad Operation Procedure 3 Set value of function code third level menu Remarks Press both the PRG ESC and the IDATA ENT can return to the second level menu from the third level menu The difference is pressing IDATA ENT will save the set parameters into the control panel and then return to the second level menu with shifting to the next function code automatically while pressing PRG ESC will directly return to the second level menu without saving the parameters and keep staying at the current function code Under the third level menu if the parameter has no blinking bit it means the function code cannot be modified The possible reasons could be 1 This function code is not modifiable parameter such as actual detected parameter operation records and so on 2 This function code is not modifiable in running state but modifiable in stop state Example Set function code P00 01 from 0 to 1 o o o 2 o o b EF o o o Cangas E oa Po i The upit is blinking All digits are blinking The unit is blinking le o o 8 o o o o o A o o o o Ien ad e a a RE 2 Ge The unit is blinking Note when setting land A Y can be used to shift and adjust Fig 4 3 Flow diagram of modifying parameters 4 2 2 How to set the password of the inverter IMO XKL series inverters provide passw
59. cording to the rated current of the inverter No additional protection devices are required 16 iDrive2 inverters Installation Guidelines lt Ifthe inverter is connected to multiple motors a separate thermal overload switch or a circuit 7 breaker must be used for protecting each cable and motor These devices may require a separate fuse for protection 3 3 3 Implementing a bypass connection lt may be necessary to set power frequency and variable frequency conversion circuits for the assurance of continuous normal work of the inverter if faults In some special situations for example if it is only used in soft start the inverter can be conversed into power frequency running after starting and some corresponding bypass should be added Never connect the supply power to the inverter output terminals U V and W Power line voltage applied to the output can result in permanent damage to the inverter If frequent switching between units us required use contactors with mechanical interlock to ensure that the motor terminals are not connected to the AC power line and inverter output terminals simultaneously 17 iDrive2 inverters 4 Keypad Operation Procedure The keypad is used to control iDrive2 XKL series inverters display active data and adjust parameters optional Keypad Operation Procedure STOP RUN 5st Fig 4 1 Keypad Note Fix the external keypad with M3 screws
60. cuit Terminal Terminal name Function sign L1 R lt 8 phase 1 phase AC input terminals are generally connected L2 S Power input of the main circuit to the incoming supply T U 3 phase AC output terminals are generally connected to the V The inverter output motor W PB Braking resistor terminal PB and are connected to an external resistor 14 iDrive2 inverters Installation Guidelines Terminal 3 Terminal name Function sign Grounding terminal Each machine has a standard PE terminal Note Do not use an asymmetrically constructed motor cable If there is a symmetrically constructed grounding conductor in the motor cable in addition to the conductive shield connect the grounding conductor to the grounding terminal at the inverter and motor ends Route the motor cable input power cable and control cables separately Terminal T is not used with single phase input inverters 3 2 3 Wiring of terminals in main circuit 1 Connect the grounding conductor of the input power cable with the grounding terminal of the inverter PE by 360 degree grounding technique Connect the incoming supply to R L1 S L2 and T terminals and fasten 2 Strip the motor cable and connect the shield to the grounding terminal of the inverter by 360 degree grounding technique Connect the motor to U V and W terminals on drive and fasten
61. d is START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 08H High byte of sub function code 00H Low byte of sub function code 00H High byte of data content 12H Low byte of data content ABH Low byte of CRC ADH High byte of CRC 14H END T1 T2 T3 T4 transmission time of 3 5 bytes The RTU response command is START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 08H High byte of sub function code 00H Low byte of sub function code 00H High byte of data content 12H Low byte of data content ABH Low byte of CRC ADH High byte of CRC 14H END T1 T2 T3 T4 transmission time of 3 5 bytes 7 3 4 The definition of data address The address definition of the communication data in this part is to control the running of the inverter and get the state information and relative function parameters of the inverter 77 iDrive2 inverters Communication protocol 7 3 4 1 The rules of parameter address of the function codes The parameter address occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind The range of high and low byte are high byte 00 ffH low byte 00 ffH The high byte is the group number before the radix point of the function code and the low byte is the number after the radix point But both the high byte and the low byte should be changed into hex For example P05 05 the group number b
62. ded according to the requirements of the inverter 6 Check that the free space during installation is sufficient according to the instructions in user s manual 7 Check that the installation conforms to the instructions in user s manual The drive must be installed in an upright position 8 Check that the external connection terminals are tightly fastened and the torque is appropriate 9 Check that there are no screws cables and other conductive items left in the inverter 2 1 5 Basic commissioning Complete the basic commissioning as follows before actual operation 1 Autotune If possible de coupled from the motor load to start dynamic autotune Or if not static autotune is available 2 Adjust the ACC DEC time according to the actual running of the load 3 Commission the device via jogging and check that the rotation direction is as required If not change the rotation direction by changing the wiring of motor 4 Set all control parameters to suit application 2 2 Product specification Function Specification Single phase 220 15 240 10 Input voltage V p ge V Three phase 380 15 440 10 Power input Input current A Refer to table 2 5 Input frequency Hz 50Hz or 60Hz Allowed range 47 63Hz Output voltage V the input voltage error lt 5 Output current A Refer to table 2 5 Power output Output power kW Refer
63. demands of IEC EN 61800 3 second environment The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the options and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions reference in this manual A drive of category C3 is not intended to be used on a low voltage public network which A supplies domestic premises Radio frequency interference is expected if the drive is used on such a network 85 iDrive2 inverters Appendix B Dimension drawings Appendix B Dimension drawings Dimension drawings of the IMO XKL are shown below The dimensions are in mm B 1 Keypad structure F 160 Jlr gg Be 88 OS 209 17 0 5 Wall mounting Installation hole The keypad can be installed on the optional installation bracket 661 A H E Ww 5 3 532 615 _ Installation bracket Installation size B 2 Inverter dimensions Wall mounting unit mm Model Wi W2 H1 H2 D XKL 040 21 85 0 74 0 145 5 131 5 134 2 Single phase 230V XKL 075 21 85 0 74 0 145 5 131 5 153 2 XKL 150 21 100 0 89 0 170 5 154 0 153 2 XKL 220 21 100 0 89 0 170 5 154 0 153 2 XKL 075 43 85 0 74 0 145 5 131 5 153 2 Three phase 400V XKL 150 4
64. detection value which can not be modified Function Default Detailed instruction of parameters vaie Modif code y P00 Group Basic function group 2 PWM control suitable for AM Speed 2 is suitable in cases where it does not need high control control mode accuracy such as the load of fan and pump One inverter can drive multiple motors 22 iDrive2 inverters Function Parameters Function Detailed instruction of parameters Dun Modify code value Selects the run command method of the inverter The control command of the inverter includes start stop forward reverse jogging and fault reset 0 Keypad run command method LOCAL REMOT light off Run command control by RUN STOP RST on the keypad Set the multi function key QQUICK JOG to FWD REV shifting function P07 02 3 to change the running oe direction press RUN and STOP RST simultaneously in P00 01 command ee running state to make the inverter coast to stop 1 Terminal run command method LOCAL REMOT flashing Terminal run command control by the forward rotation reverse rotation and forward jogging and reverse jogging of the multi function terminals 2 Communication run command method LOCAL REMOT on The running command is controlled by via communication Sets the maximum output frequency of the drive Max output Acceleration and deceleration times are based
65. diately if any damage 4 Check the information on the type designation label on the outside of the package to verify that the name plate is of the correct type If not contact supplier immediately 5 Check to ensure the accessories including user s manual and control keypad inside the device is complete If not contact supplier immediately 2 1 2 Application confirmation Check the machine before beginning to use the inverter 1 Check the load type to verify that there is no overload of the inverter during work and check the drive is the correct power rating 2 Check that the actual current of the motor is equal to or less than the rated current of the inverter 3 Check that the control accuracy of the load is the same of the inverter 4 Check that the incoming supply voltage is correspondent to the rated voltage of the inverter 2 1 3 Environment Check as followings before the actual installation and usage 1 Check that the ambient temperature of the inverter is below 40 C If exceeds derate 3 for every additional 1 C Additionally the inverter can not be used if the ambient temperature is above 50 C Note for the cabinet inverter the ambient temperature means the air temperature inside the cabinet 2 Check that the ambient temperature of the inverter in actual usage is above 10 C If not add heating facilities Note for the cabinet inverter the ambient tempe
66. e durin OV1 E a acceleration 1 Check the input power ove Over voltage during 1 The input voltage is abnormal 2 Extend the accel decel time deceleration 2 Voltage regeneration 3 Connect external braking Over voltage at constant resistor OV3 speed The voltage of the power supply Check the input power of the UV DC bus Under voltage P pee ore is too low supply line 1 The voltage of the power 1 Check the power of the supply supply is too low line 2 The motor setting rated 2 Reset the rated current of the OL1 Motor overload current is incorrect motor 3 The motor stalls or load 3 Check the load and adjust the transients is too strong torque lift The inverter will report overload i i Check the load and the overload OL3 Electrical overload pre alarm according to the set i pre alarm point value 69 iDrive2 inverters Fault tracking Fault code Fault type Possible cause Remedy action 1 Refer to the overcurrent solution OH1 Rectifier overheat 1 Air duct jam or fan damage 2 Ensure fan is clean and not 2 Ambient temperature is too clogged high 3 Low the ambient temperature 3 The time of overload running is 4 Check and reconnect too long 5 Change the power OH2 IGBT overheat 6 Change the power unit 7 Change the main control panel EF External fault SI external fault trip operated Check the external device input 1 The baud rate setting is 1 Set correct baud
67. e effect is to change the working mode of the inverter For example write 5000 1388H to 0004H from the inverter with the address of 02H the frame structure is as below RTU master command message from the master to the inverter START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 02H CMD 06H High bit of writing data address 00H Low bit of writing data address 04H data content 13H data content 88H CRC CHK low bit C5H CRC CHK high bit 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes 76 iDrive2 inverters Communication protocol RTU slave response message from the inverter to the master START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 02H CMD 06H High bit of writing data address 00H Low bit of writing data address 04H High bit of data content 13H Low bit of data content 88H CRC CHK low bit C5H CRC CHK high bit 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes Note section 10 2 and 10 3 mainly describe the command format and the detailed application will be mentioned in 10 8 with examples 7 3 3 Command code 08H for diagnosis Meaning of sub function codes Sub function Code Description 0000 Return to inquire information data For example The inquiry information string is same as the response information string when the loop detection to address 01H of driver is carried out The RTU request comman
68. efore the radix point of the function code is 05 then the high bit of the parameter is 05 the number after the radix point 05 then the low bit of the parameter is 05 then t he function code address is 0505H and the parameter address of P10 02 is 0A03H 100 0 of the frequency setting corresponds to the Max Frequency P00 03 speed 0 When selecting simple PLC running set P10 02 P10 33 to define Multi stage the running frequency and direction of all stages Note The symbol of multi stage determines the running direction of simple PLC The negative value means reverse rotation Multi stage speed 1 Note PE group is the factory parameter which can not be read or changed Some parameters can not be changed when the inverter is in the running state and some parameters can not be changed in any state The setting range unit and relative instructions should be paid attention to when modifying the function code parameters Besides EEPROM is stocked frequently which may shorten the usage time of EEPROM For users some functions are not necessary to be stocked on the communication mode The needs can be met on by changing the value in RAM Changing the high bit of the function code form 0 to 1 can also realize the function For example the function code P00 07 is not stocked into EEPROM Only by changing the value in RAM can set the address to 8007H This address can only be used in writing RAM other than reading If it is used to read it
69. es if the altitude exceeds 1000 meters Below is the detailed decreasing range of the derating Derating coefficient 100 Altitude m 1000 2000 3000 4000 A 1 2 3 De rating of the carrier frequency The setting range of carrier frequency in different power rating is different The rated power is defined as its factory carrier frequency The inverter has to derate 20 for every additional 1 KHz carrier frequency if the carrier frequency exceeds the factory value A 2 CE A 2 1 CE mark The CE mark is attached to the drive to verify that the drive follows the provisions of the European Low Voltage 2006 95 EC and EMC Directives 2004 108 EC 84 iDrive2 inverters Appendix A Technical data A 2 2 Compliance with the European EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union The EMC product standard EN 61800 3 2004 covers requirements stated for drives See section EMC regulations A 3 EMC regulations EMC product standard EN 61800 3 2004 contains the EMC requirements to the inverter First environment domestic environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying domestic premises Four categories of the inverter Inverter of category C1 inverter o
70. eset by pressing the keypad key ISTOP RST through digital input or by power cycing When the fault has been cleared the motor can be restarted 6 2 3 Fault instruction and solution Perform the following after inverter fault 68 iDrive2 inverters 1 Check to ensure keypad functions and displays correctly Fault tracking 2 If OK please check PO7 and ensure the corresponding recorded fault parameters to confirm the real state when the current fault occurs by all parameters 3 See the following table for possible cause and remedial action 4 Remove fault if error still exists consult IMO 5 Check to eliminate the fault and carry out fault reset to run the inverter Fault code Fault type Possible cause Remedy action 1 Increase the ACC time Over current when 1 The acceleration or 2 Check the input power OC1 acceleration deceleration is too fast 3 Select the inverter with a larger 2 The voltage of the grid is too power low 4 Check if the load is short 3 The power of the inverter is circuited the grounding short Over current when OC2 too low circuited or the wire short deceleration 4 The load transients are circuited or the rotation is not abnormal smooth 5 Short circuit or phase loss 5 Check the output es Over current when 6 There is strong external configuration constant speed running interference 6 Check for mechanical resistance Over voltag
71. eters eedback value Bias limit Output frequency Setting range 0 0 100 0 These parameters are used to set the upper and lower limit of the PID adjustor output 100 0 corresponds to Max Frequency Setting range of P09 09 P09 10 100 0 Setting range of P09 10 100 0 P09 09 Set the PID feedback offline detection value when the detection value is smaller than or equal to the feedback offline detection value and the lasting time exceeds the set value in P09 12 the inverter will report PID feedback offline fault and the keypad will display PIDE Output frequency T1 lt T2 so the inverter continues to work t2 P09 12 Mt oe YL ain Faut output PIDE Setting range of P09 11 0 0 100 0 Setting range of P09 12 0 0 3600 0s 0x00 0x11 LED ones 0 Keep on integral adjustment when the frequency achieves the upper and low limit the integration shows the change between the reference and the feedback unless it reaches the internal integral limit When the trend between the reference and the feedback changes it needs more time to offset the impact of continuous working and the integration will change with the trend 1 Stop integral adjustment when the frequency reaches the upper and low limit If the integration keeps stable and the trend between the reference and the feedback changes the integration will change with the trend 56 Function Default value 100 0 Parameters Modify
72. etwork every 8bit byte in the message includes two 4Bit hex characters Compared with ACSII mode this mode can send more data at the same baud rate Code system 1 start bit 7 or 8 digital bit the minimum valid bit can be sent firstly Every 8 bit frame includes two hex characters 0 9 A F 1 even odd check bit If there is no checkout the even odd check bit is inexistent 1 end bit with checkout 2 Bit no checkout Error detection field e CRC The data format is illustrated as below 11 bit character frame BIT1 BIT8 are the digital bits Start bit BIT1 BIT2 BIT3 BIT4 BITS BIT6 BIT7 BIT8 Check bit End bit 10 bit character frame BIT1 BIT7 are the digital bits Start bit BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 Check bit End bit In one character frame the digital bit takes effect The start bit check bit and end bit is used to send the digital bit right to the other device The digital bit even odd checkout and end bit should be set as the same in real application The Modbus minimum idle time between frames should be no less than 3 5 bytes The network device is detecting even during the interval time the network bus When the first field the address field is received the corresponding device decodes next transmitting character When the interval time is at least 3 5 byte the message ends The whole message frame in RTU mode is a c
73. f rated voltage less than 1000 V and used in the first environment Inverter of category C2 inverter of rated voltage less than 1000 V other than pins sockets and motion devices and intended to be installed and commissioned only by a professional electrican when used in the first environment Note IEC EN 61800 3 in EMC standard doesn t limit the power distribution of the inverter but it defines the ustage installation and commission The professional electrician has necessary skills in installing and or commissioning power drive systems including their EMC aspects Inverter of category C3 inverter of rated voltage less than 1000 V and used in the second environment other than the first one Inverter of category C4 inverter of rated voltage more than 1000 V or the nomninal current is above or equal to 400A and used in the complicated system in second environment A 3 1 Category C2 The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the options and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this manual 3 The drive is installed according to the instructions reference in this manual lt In a domestic environment this product may cause radio inference in which case supplementary mitigation measures may be required A 3 2 Category C3 The immunity performance of the drive complies with the
74. form other devices In this case the upper monitor is the master And if the designer makes the inverter send the data only after receiving the command then the inverter is the slave The master can communicate with any single slave or with all slaves For the single visiting command the slave should feedback a response message for the broadcasting message from the master the slave does not need to feedback the response message 7 2 Application of the inverter The Modbus protocol of the inverter is RTU mode and the physical layer is 2 wire RS485 7 2 1 2 wire RS485 The interface of 2 wire RS485 works on semiduplex and its data signal applies differential transmission which is called balance transmission too It uses twisted pairs one of which is defined as A and the other is defined as B Generally if the positive electrical level between sending drive A and B is among 2 6V it is logic 1 if the electrical level is among 2V 6V it is logic 0 485 on the terminal board corresponds to A and 485 to B Communication baud rate means the binary bit number in one second The unit is bit s bps The higher the baud rate is the quicker the transmission speed is and the weaker the anti interference is If the twisted pairs of 0 56mm 24AWG is applied as the communication cables the Max Transmission distance is as below Baud Max transmission Baud Max transmission Baud Max transmission Baud Max transmission r
75. g to the manual multi meter normal Ensure the display is The characters are Visual examination clear and legible displayed normally Keypad Ensure the characters are displayed correctly Visual examination Conforming to the manual Main circuit Commonly used Ensure the screws are Tighten up NA tightened securely Ensure there is no distortion cracks damage or color changing caused Visual examination NA by overheating and aging to the machine and insulator Ensure there is no dust and dirt Visual examination Note Discolouration of copperwork is normal and does not represent a fault The lead of the conductors Ensure that there is no distortion or color changing of the conductors caused by overheating Visual examination NA Ensure that there are no cracking or color changing of the protective layers Visual examination NA 65 iDrive2 inverters Fault tracking Checking part Checking item Checking method Criterion Ensure that there is no NA Terminals seat Visual examination damage Ensure that there is no NA leakage color change Visual examination cracking or case expansion Estimate the usage NA Filter capacitors Ensure the safety valve is in the right place time according to the maintenance or measure the static capacity If necessary measure the static capacity Measure the c
76. ge and control stopping of motor Only qualified electricians are allowed to design install commission and operate on the inverter Follow the instructions in warning during working Physical injury or death or serious A damage may occur Only qualified electricians are allowed to wire Damage to the inverter or braking options and part may occur Read carefully the instructions of braking resistors or units before 90 iDrive2 inverters Appendix C Peripherial options and parts connecting them with the inverter Do not connect the braking resistor with other terminals except for PB and Damage to the inverter or braking circuit or fire may occur lt Connect the braking device with the inverter according to the diagram Incorrect wiring may A cause damage to the inverter or other devices Braking Dissipation Dissipation Dissipation resistor at power kW power kW power kW Model 100 of the ee braking 10 braking 50 braking 80 braking o torque Q XKL 040 21 361 0 06 0 30 0 48 42 XKL 075 21 192 0 11 0 56 0 90 42 XKL 150 21 96 0 23 1 1 1 8 30 XKL 220 21 65 0 33 1 7 2 6 21 XKL 075 43 653 0 11 0 6 0 9 100 XKL 150 43 326 0 23 1 1 1 8 100 XKL 220 43 222 0 33 1 7 2 6 54 Note Select a resistor with wattage and resistance rating as specified in the table above The braking resistor may increase the braking torque of the inverter Above table
77. ge of P05 36 0 000s 10 000s The setting range of P05 37 0 00V P05 39 Al2 input The setting range of P05 38 100 0 100 0 P05 41 ortime The setting range of P05 39 P05 37 10 00V O The setting range of P05 40 100 0 100 0 The setting range of P05 41 0 000s 10 000s P06 Group Output terminals Y1 output O Invalid selection 1 On operation 2 Forward rotation operation 3 Reverse rotation operation 4 Jogging operation 5 The inverter fault Relay RO 6 Frequency detection FDT1 output 7 Frequency detection FDT2 8 Frequency arrival 9 Zero speed running 10 Upper limit frequency arrival 11 Lower limit frequency arrival 39 iDrive2 inverters Function code P06 05 P06 06 P06 07 P06 10 P06 11 P06 14 Polarity of output terminals Y1 switching on delay time Y1 switching off delay time RO switching on delay time RO switching off delay time AO output Detailed instruction of parameters 12 Ready for operation 14 Overload pre alarm 15 Underload pre alarm 16 Completion of simple PLC stage 17 Completion of simple PLC cycle 18 Setting count value arrival 19 Defined count value arrival 20 External fault valid 22 Running time arrival 23 MODBUS communication virtual terminals output Sets switching polarity of Relay and Transistor outputs Set Value according to normal inverse switching requirements RO1 Y Normal Normal Normal Inverse Inverse Normal
78. he convenient of being monitored There are two transmission modes for Modbus protocol ASCII mode and RTU Remote Terminal Units mode On one Modbus network all devices should select same transmission mode and their basic parameters such as baud rate digital bit check bit and stopping bit should have no difference Modbus network is a controlling network with single master and multiple slaves which means that there is only one device performs as the master and the others are the slaves on one Modbus network The master means the device which has active talking right to sent message to Modbus network for the controlling and inquiring to other devices The slave means the passive device which sends data message to the Modbus network only after receiving the controlling or inquiring message command form the master response After the master sends message there is a period of time left for the controlled or inquired slaves to response which ensure there is only one slave sends message to the master at a time for the avoidance of singles impact Generally the user can set PC PLC IPC and HMI as the masters to realize central control Setting certain device as the master is a promise other than setting by a bottom or a switch or the device has a special message format For example when the upper monitor is running if the operator clicks sending command bottom the upper monitor can send command message actively even it can not receive the message
79. hundreds 0 Detection all the time 1 Detection in constant running Setting range of P11 09 P11 11 200 Setting range of P11 10 0 1 60 0s If the inverter current or the output current is lower than P11 11 and exceeds time set in P11 12 the inverter will output underload pre alarm Setting range of P11 11 0 P11 09 Setting range of P11 12 0 1 60 0s 60 Function Parameters iDrive2 inverters Function Parameters Function Detailed instruction of parameters Derant Modify code value Select the action of fault output terminals on undervoltage and fault reset Output 0x00 0x11 terminal LED ones P11 13 action 0 Action under fault undervoltage O selection 1 No action under fault undervoltage during fault LED tens 0 Action during the automatic reset 1 No action during the automatic reset P14 Group Serial communication The setting range 1 247 When the master is writing the frame the communication address of the slave is set to 0 the broadcast address is the communication address All Local slaves on the MODBUS fieldbus can receive the frame P14 00 communicati but the slave doesn t answer O on address The communication address of the drive is unique in the communication net This is the fundamental for the point to point communication between the upper monitor and the drive Note The address of the slave cannot be set to 0 Set the digital transmission speed between the upper monitor and the inve
80. ing The command sent by the master 03 06 2000 0001 42 28 inverter write parameter forward running CRC check address command address If the operation is successful the response may be as below the same with the command sent by the master 03 06 2000 00 01 42 28 inverter write parameter forward running CRC check address command address Set the Max Output frequency of the inverter with the address of 03H as100Hz his parameter is used to set the maximum output equency of the inverter Users should pay attention Max output ko this parameter because it is the foundation of thej P00 03 50 00Hz frequency frequency setting and the speed of accoleration and jeceloration jetting range POO 04 400 00Hz See the figures behind the radix point the fieldbus ratio value of the Max Output frequency P00 03 is 100 100Hz timed by 100 is 10000 and the corresponding hex is 2710H The command sent by the master 03 06 0003 27 10 62 14 inverter write parameter forward running CRC check address command address If the operation is successful the response may be as below the same with the command sent by the master 03 06 0003 27 10 62 14 inverter write parameter forward running CRC check address command address Note the blank in the above command is for illustration The blank can not be added in the actual application unless the upper monitor can remove the blank by themselves
81. ing Cooling fan Visual examination NA Cooling or estimate the Ensure there is no system usage time color changing caused according to the by overheating maintenance information Check for debris or NA Visual examination Ventilating duct foreign object in the cooling fan air vent 6 1 1 Cooling fan The inverter s cooling fan has a minimum life span of 25 000 operating hours The actual life span depends on the inverter usage and ambient temperature The operating hours can be found through P07 14 accumulative hours of the inverter Fan failure can be predicted by the increasing noise from the fan bearings If the inverter is operated in a critical part of a process fan replacement is recommended once these symptoms appear Replacement fans are available from IMO A 1 Stop the inverter and disconnect it from the AC power source and wait for at least the time designated on the lt gt Read and follow the instructions in chapter Safety Precautions Ignoring the instructions would cause physical injury or death or damage to the equipment inverter 2 Lever the fan holder off the drive frame with a screwdriver and lift the hinged fan holder slightly upward from its front edge 3 Disconnect the fan cable 4 Remove the fan holder from the hinges 5 Install the new fan holder including the fan in reverse order 6 Restore power 6 1 2 Capacitors Recharging the
82. is an invalid address 7 3 4 2 The address instruction of other function in Modbus The master can operate on the parameters of the inverter as well as control the inverter such as running or stopping and monitoring the working state of the inverter Below is the parameter list of other functions Address Function instruction Data meaning instruction R W characteristics definition 0001H forward running 0002H reverse running 0003H forward jogging Communication 0004H reverse jogging 2000H W R control command 0005H stop 0006H coast to stop emergency stop 0007H fault reset 0008H jogging stop Communication setting 2001H frequency 0 Fmax unit 0 01 Hz The address of the WIR PID reference range 0 1000 1000 corresponds to100 0 PID feedback range 0 1000 1000 2003H WIR corresponds to100 0 communication setting 2002H value 78 iDrive2 inverters Communication protocol Address Function instruction Data meaning instruction R W characteristics definition Virtual input terminal command range 200AH W R 0x000 0x1FF Virtual input terminal command range 200BH W R 0x00 0x0F AO output setting 1 1000 1000 1000 200DH W R corresponds to 100 0 0001H forward running 0002H reverse running SW 1 of the inverter 2100H 0003H stop R 0004H f
83. m will report 485 communication faults CE Generally set it as invalid set the parameter in the continuous communication to monitor the communication state 0 Alarm and stop freely 1 No alarm and continue to run 2 No alarm and stop according to the stop means only under the communication control 3 No alarm and stop according to the stop means under all control modes 0x00 0x11 LED ones 0 Operation with response the drive will respond to all reading and writing commands of the upper monitor 1 Operation without response The drive only responds to the reading command other than the writing command of the drive The communication efficiency can be increased by this method LED tens reserved 62 Function Parameters iDrive2 inverters Function Parameters Function Default Detailed instruction of parameters Valve Modif code y P17 Group Monitoring function Set Display current set frequency of the inverter frequency Range 0 00Hz P00 03 P17 00 0 00Hz O Output Display current output frequency of the inverter frequency Range 0 00Hz P00 03 P17 01 0 00Hz O Ramp Display current ramp reference frequency of the inverter Range 0 00Hz P00 03 P17 02 reference 0 00Hz e frequency Output Display current output voltage of the inverter voltage Range 0 1200V P17 03 o O Output Display current output current of the inverter current Range 0 0 5000 0A P17 04 o o
84. n only Prevents motor running in reverse direction 25 iDrive2 inverters Function code Carrier frequency setting AVR function selection Function restore parameter Detailed instruction of parameters Carrier frequency Heat generation RFI noise Earth leakage 1kHz A High A Low 8kHz Y Low Y High High The relationship table of the motor type and carrier frequency Motor type 0 2 2 2kW The factory value of carrier frequency 4kHz The advantage of high carrier frequency ideal current waveform little current harmonic wave and motor noise The disadvantage of high carrier frequency increasing the switch loss increasing inverter temperature and the impact to the output capacity The inverter needs to derate on high carrier frequency At the same time the leakage and electrical magnetic interference will increase Applying low carrier frequency is contrary to the above too low carrier frequency will cause unstable running torque decreasing and surge The default setting of 4KHz is suitable for most general applications and should not need to be changed When the frequency used exceeds the default carrier frequency the inverter needs to derate 20 for each additional 1k carrier frequency Setting range 1 0 8 0kHz O0 Invalid 1 Valid during the whole procedure The auto adjusting function of the inverter can cancel the impact on the output voltage of
85. ng word word ing word word ing word 0 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A A B B C C d d E E F F H H l l L L N N n n O O P P r r S S t t U U v v Digital 4 potentio Corresponds to Al1 meter Enter or escape from the first level menu and remove PRG Program key ESC the parameter quickly Enter the menu step by step DATA Entry key ENT Confirm parameters AL UP key Increase data or function code progressively AA DOWN key Decrease data or function code progressively Move right to select the displaying parameter circularly gt Right shift in stopping and running mode 5 Keys sedal key Select the parameter modifying digit during the parameter modification This key is used to run the inverter in key operation lt gt RUN Run key mode This key is used to stop in running state and it is limited Stop by function code P07 04 STOP amp Ror Y Reset key This key is used to reset all control modes in the fault alarm state QUICK The function of this key is confirmed by function code 3 Quick key aia P07 02 4 1 Keypad display The keypad display of IMO XKL series inverters is divided into stopped state parameter running state parameter function code parameter editing state and fault alarm state etc 4 1 1 Display state of stopped parameter When the inverter is in the stopped state the keypad will display stop parameters which is shown in figure 4 2 19 iDrive2 inverters Keypad Operation Procedure In the stop
86. nication baud rate and digital check bit to the same as the inverter nverter Computer i Figure 1 RS485 physical connection in single application 7 2 1 2 Multi application In the real multi application the Daisy chain connection and star connection are commonly used Daisy chain connection is required in the RS485 industrial fieldbus standards The two ends are connected to terminal resistors of 120Q which is shown as figure 2 Figure 3 is the simply connection figure and figure 4 is the real application figure _Twisted pair cables with shield screen eases ara eee Se g AAA A less 2 Jasse 2 ags 1200 e y a O terminal resistor L lass 485 aos Fen Earth Earth Rs232 485 FO P eee i INVT INVT end RSM15m inverter inverter inverter Computer f AQP 1 apo 2 ADD n Figure 2 Daisy chain connection applications Figure 3 is the star connection Terminal resistor should be connected to the two devices which have the longest distance 1 and 15 device Figure 3 star connection It is recommended to use shield cables in multiple connection The basic parameter of the devices such as baud 72 iDrive2 inverters Communication protocol rate and digital check bit in RS485 should be the same and there should be no repeated address 7 2 2 RTU mode 7 2 2 1 RTU communication frame format If the controller is set to communicate by RTU mode in Modbus n
87. ning symbols Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment and advice on how to avoid the danger The following warning symbols are used in this manual Symbols Name Instruction Abbreviation Serious physical injury or even death may Danger i Danger occur if requirements are not followed Physical injury or damage to the devices Warning Warning may occur if requirements are not followed A Electrostatic Damage to the PCBA board may occur if A MtAdo not discharge requirements are not followed Ad Sides of the device may become hot Do f Hot sides Hot sides not touch Note Physical injury may occur if requirements Note Note are not followed 1 3 Safety guidelines lt gt Only qualified electricians are allowed to operate on the inverter lt Do not perform any wiring and inspection or changing components when the power supply is applied Ensure all input power supply is disconnected before wiring and checking and always A wait for at least the time designated on the inverter or until the DC bus voltage is less than 36V Below is the table of the waiting time Inverter module Minimum waiting time Single phase 230V 0 4kW 2 2kW 5 minutes Three phase 400V 0 75kW 2 2kW 5 minutes A lt Install the inverter according to manual otherwise fire electric shock or other injury may occur A The base
88. nstalled in wall mounting for all frame sizes Wall mounting Fig 3 1 Installation mounting 1 Mark the hole location The location of the holes is shown in the dimension drawings in the appendix 2 Fix screws or bolts to the marked locations 3 Position the drive onto backplate 4 Tighten the screws in the backplate securely 13 iDrive2 inverters Installation Guidelines 3 1 4 Installation space Warm air Fig 3 2 Installation space Note Fan cooled drives can be mounted side by side natural cooled drives require 30mm clearance Dim A A minimum clearance of 100mm is required above and below the drive Dim B 3 2 Standard wiring 3 2 1 Connection diagram of main circuit gt Braking resistor h pe F de _ ren su gt Input ey L1 V by Fer mo Single phase reactor H output AS power supply el WY pth filter fh Et po L2 PE 4 use aa Braking resistor PB Y a E a eae Fm as 8 p X fi t I reactor V HH lt M Three phase _ Los W Output A A Input 9 filter d power supply ei re Li E 7 Fuse PE 1 Diagram 3 3 Connection diagram of main circuit Note The fuse DC reactor braking resistor input reactor input filter output reactor output filter are optional parts Please refer to Peripheral Optional Parts for detailed information 3 2 2 Terminals figure of main circuit R L1 S L2 T PB UJ Vv Ww Fig 3 4 Terminals of main cir
89. nvalid LED tens frequency control selection 0 Only valid when P00 06 0 or P00 07 0 1 All frequency means are valid 2 When the multi stage are priority it is invalid to the multi stage LED hundreds action selection when stop 0 Setting valid 1 Valid in the running clear after stop 2 Valid in the running clear after receiving the stop commands 0 01 50 00 Hz s 52 Function Parameters Default R 0x0000 0 50 O Hz s iDrive2 inverters Function code P08 46 P08 47 P08 50 DOWN terminal frequency integral ratio Action when the frequency setting is off Magnetic flux braking Detailed instruction of parameters 0 01 50 00 Hz s 0x000 0x111 LED ones The action selection when the digital adjusting the frequency is off 0 Save when the power is off 1 Clear when the power is off LED tens The action selection when MODBUS set frequency is off 0 Save when the power is off 1 Clear when the power is off LED tens The action selection when the other frequency set frequency is off 0 Save when the power is off 1 Clear when the power is off This function code is used to enable magnetic flux 0 Invalid 100 150 the bigger the coefficient the bigger the braking torque This inverter can slow down the motor by increasing the magnetic flux The energy generated by the motor during braking can be transformed into heat energy by increasing the magnetic flux The inverter monitors
90. of the inverter take the inverter of 2 2kW as the example Fig 2 3 Product structure diagram Serial No Name Illustration See Keypad Operation Procedure for detailed information 1 Keypad 2 Cover Protects the internal parts and components 3 POWER indicator POWER indicator 4 Side cover Protects the internal components 5 Simple name plate See Type Designation Key for detailed information 6 Connect the keypad 7 Keypad port 6 is for external installation 8 Main circuit terminals See Electric Installation for detailed information 9 Control circuit terminals See Electric Installation for detailed information 10 Name plate See Product Overview for detailed information 11 iDrive2 inverters Installation Guidelines 3 Installation Guidelines This chapter describes the mechanical installation and electric installation lt gt Only qualified electricians are allowed to carry out what described in this chapter Please operate as the instructions in Safety Precautions Ignoring these may cause physical injury or death or damage to the devices lt Ensure the power supply of the inverter is disconnected during the operation Wait for at least the time designated until the POWER indicator is off after the disconnection if the A power supply is applied lt The installation and design of the inverter should be comply with the requirement of the local laws and regulations at the ins
91. onnoccccnonoccnonononcnononcno nono cnn nooo nc nano nr cnn 87 Cal PeripherialWiriNg voor a oe 87 ORA LECE S IEEE TEETE E aia 88 EI Cables ui 88 C 4 Breaker and electromagnetic CONtaCtOT oooccccnccccconoccconononcnonono conan nono ttt nn tkn n cnn naar rr r narran rra ener 88 C5 Rea den tedden ete a Stade di davedsecuacensteeeeda sin Ea E aE aa Bluse toes 89 CO llevada ai toas 89 C Braking System i id titi 90 Appendix D Further information issernida E iea Ta iieii 92 iDrive2 inverters Safety Precautions 1 Safety Precautions Please read this manual carefully and follow all safety precautions before moving installing operating and servicing the inverter If ignored physical injury or death may occur or damage may occur to the devices IMO are not responsible for any physical injury or death to persons or damage to the devices if the safety precautions in the manual are not complied with 1 1 Safety definition Danger Warning Note Qualified electricians Serious physical injury or even death may occur if Danger safety requirements are not followed Physical injury or damage to the devices may occur if Warning safety requirements are not followed Physical injury may occur if above instructions are ignored Only qualified Engineers with extensive knowledge and experience of commissioning and installation should attempt to install these devices All safety precautions must be taken when installing 1 2 War
92. ontinuous transmitting flow If there is an interval time more than 1 5 bytes before the completion of the frame the receiving device will renew the uncompleted message and suppose the next byte as the address field of the new message As such if the new message follows the previous one within the interval time of 3 5 bytes the receiving device will deal with it as the same with the previous message If these two phenomena all happen during the transmission the CRC will generate a fault message to respond to the sending devices The standard structure of RTU frame START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR Communication address 0 247 decimal system 0 is the broadcast address 03H read slave parameters CMD O6H write slave parameters DATA N 1 y ae The data of 2 N bytes are the main content of the communication as well as the core of data exchanging DATA 0 CRC CHK low bit Detection value CRC 16BIT gt CRC CHK high bit 73 iDrive2 inverters Communication protocol END T1 T2 T3 T4 transmission time of 3 5 bytes 7 2 2 2 RTU communication frame error checkout Various factors such as electromagnetic interference may cause error in the data transmission For example if the sending message is a logic 1 A B potential difference on RS485 should be 6V but in reality it may be 6V because of electromagnetic interference and then the other devices take the sent message
93. or the installation bracket The installation bracket is Serial No Name Description State LED RUN TUNE LED off means that the inverter is in stopped state LED flashing means the inverter is in parameter autotune state LED on means the inverter is in running state FWD REV FWD REV LED LED off means the inverter is in forward rotation state LED on means the inverter is in reverse rotation state LOCAL REMOT LED for keypad operation terminals operation and remote communication control LED off means that the inverter is in keypad control LED flashing means the inverter is in terminal control LED on means the inverter is in communication control TRIP LED for faults LED on when the inverter is in fault state LED off in normal state LED flashing means the inverter is in overload pre alarm state Unit LED Signifies the current unit type being displayed Hz Frequency RPM Rotating speed A Current Percentage V Voltage Code displayi ng zone 5 digit LED display displays various monitoring data and alarm code such as set frequency and output frequency 18 iDrive2 inverters Keypad Operation Procedure Serial No Name Description Displayed Correspond Displayed Correspond Displayed Correspond word i
94. ord protection function for users Use P7 00 to set a password the password protection becomes valid instantly after quitting from the function code editing state Press PRG ESC again to the function code editing state 0 0 0 0 0 will be displayed Unless using the correct password the operators cannot enter it Set P7 00 to 0 to cancel password protection function The password protection becomes valid instantly after retreating form the function code editing state Press PRG ESC again to the function code editing state 0 0 0 0 0 will be displayed Unless using the correct password the operators cannot enter it o o o o o o o o x o o o o E rrn laj o EUR Pale wr PE i All digits are blinking The unit is blinking ji 13 ng o o o o n o oo o Frid iuum gt Pr ude The unit is blinking The unit is blinking The unit is blinking Note when setting BJ and A can be used to shift and adjust Fig 4 4 Flow diagram of password setting 4 2 3 How to monitor the inverter state through function codes IMO XKL series inverters provide group P17 as the state inspection group Users can enter into P17 directly to monitor the state o o o o o o o o o o o o AA q a Se p gt PS y All digits are blinking The unit is blinking The 13 blinking
95. ounting number arrival the counter will clear value all numbers and stop to recount before the next pulse The setting counting value P08 26 should be no more than the setting counting value P08 25 The function is illustrated as below 49 iDrive2 inverters Function code P08 27 P08 28 P08 29 P08 32 Setting running time Time of fault reset Interval time of automatic fault reset FDT electrical level detection value FDT retention detection value Frequency arrival counting arrival l Fixed counting arrival Setting range of P08 25 P08 26 65535 Setting range of P08 26 0 P08 25 Pre set running time of the inverter When the accumulative running time reaches the set time the multi function digital output terminals will output the signal of running time arrival Setting range 0 65535min The time of the fault reset The fault reset time can be set by this function If the reset time exceeds this set value the inverter will stop for the fault and wait to be repaired The interval time of the fault reset The interval between the time when the fault occurs and the time when the reset action occurs Setting range of P08 28 0 10 Setting range of P08 29 0 1 3600 0s When the output frequency exceeds the corresponding frequency of FDT level the multi function digital output terminals will output the signal of frequency level detect FDT until the output freq
96. ped state various kinds of parameters can be displayed Select the parameters to be displayed or not by P07 07 See the instructions of P07 07 for the detailed definition of each setting In the stopped state there are 14 stopped parameters can be selected to be displayed or not They are set frequency bus voltage input terminals state output terminals state PID reference PID feedback Al1 Al2 and the current stage of multi stage speeds pulse counting value P07 07 can select the parameter to be displayed or not by bit and SHIFT can shift the parameters form left to right QUICK JOG P07 02 2 can shift the parameters form right to left 4 2 2 Display state of running parameters After the inverter receives valid run commands the inverter will enter into the run state and the keypad will display the running parameters RUN TUNE LED on the keypad is on while the FWD REV is determined by the current running direction which is shown as figure 4 2 In the run state there are 22 parameters can be selected to be displayed or not They are running frequency set frequency bus voltage output voltage output torque PID reference PID feedback input terminals state output terminals state and the current stage of multi stage speeds pulse counting value Al1 Al2 percentage of motor overload percentage of inverter overload linear speed P07 05 and P07 06 can select the parameter to be displayed or not by bit and
97. peed BIT12 pulse counters Frequency 0 01 10 00 P07 08 display Displayed frequency run frequency P07 08 coefficient Rotation 0 1 999 9 P07 09 speed Mechanical rotation speed 120 displayed run coefficient frequencyxP07 09 motor pole pairs Linear speed 0 1 999 9 P07 10 displayed i Linear speed Mechanical rotation speedxP07 10 coefficient Module P07 12 20 0 120 0 C temperature Software P07 13 1 00 655 35 version Local P07 14 accumulative 0 65535h running time The rated P07 18 power of the 0 4 3000 0kW inverter The rated P07 19 voltage of the 50 1200V inverter The rated P07 20 current of the 0 1 6000 0A inverter Detailed instruction of parameters Factory bar P07 21 0x0000 0xF FFF code 1 Factory bar P07 22 0x0000 0xF FFF code 2 P07 23 Factory bar 0x0000 OxFFFF 44 Function Parameters Default value 100 0 iDrive2 inverters Function code Ope 0x0000 0xF FFF P07 31 P07 32 P07 33 P07 34 P07 35 Factory bar code 4 Factory bar code 5 Factory bar code 6 Current fault type Previous fault type Previous 2 fault type Previous 3 fault type Previous 4 fault type Previous 5 fault type Current fault running frequency Ramp reference frequency at current fault Output voltage at current fault Detailed instruction of parameters 0x0000 0xF FFF 0x0000 0xF FFF 0 No fault 4 001 5 0C2 6 0C3 7 0V1
98. put range 0 10V or 0 20mA AO 2 The voltage current is selected by jumper J2 3 Deviation 1 25 C S1 Switch input 1 1 Internal impedance 3 3kQ S2 Switch input 2 2 0 4V corresponds to low electric level input and 7 30V S3 Switch input 3 corresponds to high electric level input 3 Max input frequency 1kKHz S4 Switch input 4 4 All are programmable digital input terminal User can set the terminal function through function codes S5 Switch input 5 Common terminal for S5 Y and switch by J1 Y Digital output terminal Note S5 and Y can not be used at the same time 485 485 communication interface and 485 differential signal interface 485 For standard 485 communication interface please use twisted pairs or shield cable 3 3 Layout protection 3 3 1 Protect the inverter and input power cable in short circuit situations Protect the inverter and input power cable in short circuit situations and against thermal overload Arrange the protection according to the following guidelines Inverter Input cable ij Fuse Fig 3 10 Fuse configuration Note Select the fuse specified in this manual The fuse will protect the input power cable from short circuit It will protect the surrounding devices in case of inverter internal short circuit 3 3 2 Protecting the motor and motor cables The inverter protects the motor and motor cable in a short circuit situation when the motor cable is sized ac
99. puts S1 S5 P06 P06 00 P06 21 Output terminals Set function of relay transistor and analogue outputs P07 P07 00 P07 56 Keypad HMI settings Set user password quick key function and display P08 P08 00 P08 50 Enhanced functions Jogging cooling fan and dynamic braking functions P09 P09 00 P09 13 PID control settings PID SV and feedback source settings P10 P10 00 P10 32 Pre set speeds 8 PLC Pre set speed values amp PLC selection P11 P11 00 P11 13 Protective functions Set protective function trip output levels P14 P14 00 P14 06 Comms settings Baud rate check bits and other Modbus RS485 settings P17 P17 00 P17 37 Monitoring Monitor live values of inverter during operation 1 Below is the instruction of the function lists The first column Function code code of function parameter group and parameters The second column Name full name of function parameters The third column Detailed illustration of parameters Detailed explanation of the function parameters The fourth column Default value the original factory set value of the function parameter The fifth column Modify shows the modification ability of the parameter according to the list O means the set value of the parameter can be modified in stop and running state means the set value of the parameter can only be modified in stop state 0 means the value of the parameter is the real
100. ques and ensure the grounding resistor is less than 100 The conductivity of PE grounding conductor is the same as that of the phase conductor with the same cross sectional area R Sand T are the input terminals of the power supply while U V and W are the motor terminals Please connect the input power cables and motor cables correctly otherwise the damage to the inverter may occur 1 3 2 Commissioning and running lt Disconnect all power supplies applied to the inverter before the terminal wiring and wait for at least the designated time after disconnecting the power supply lt High voltage is present inside the inverter during running Do not carry out any operation except for the keypad setting A lt The inverter may auto start when P01 21 1 Do not get close to the inverter and motor lt The inverter cannot be used as Emergency stop device lt The inverter cannot be used to brake the motor suddenly A mechanical braking device should be used Note lt Do not switch on off the input power supply of the inverter frequently lt gt For inverters that have been stored for a long time check and fix the capacitance and try to run it again before use see Maintenance and Hardware Fault Diagnosis lt gt Replace top cover before running otherwise electric shock may occur 1 3 3 Maintenance and replacement of components lt Only qualified electricians should perform the maintenance in
101. rate incorrect 2 Check the communication 2 Fault occurs to the e connection distribution CE Communication error communication wiring 3 Set correct communication 3 The communication address is address incorrect 4 Check earthing connections 4 RFI noise and cable screening 1 Error of controlling the write 1 Press STOP RST to reset EEP EEPROM fault and read of the parameters 2 Change the main control 2 Damage to EEPROM panel 1 Check the PID feedback 1 PID feedback offline signal PIDE PID feedback fault 12 51D feedback signal lost 2 Check the PID feedback source The actual running time of the Time reach of factory Ask for the supplier and adjust END inverter is above the internal setting ae the setting running time setting running time The inverter will report the Check the load and the LL Electronic underload fault underload pre alarm according to l underload pre alarm point the set value 70 iDrive2 inverters Communication protocol 7 Communication protocol 7 1 Brief instruction to Modbus protocol Modbus protocol is a software protocol and common language which is applied in the electrical controller With this protocol the controller can communicate with other devices via network the channel of signal transmission or the physical layer such as RS485 And with this industrial standard the controlling devices of different manufacturers can be connected to an industrial network for t
102. rature means the air temperature inside the cabinet 3 Check that the altitude of the actual usage site is below 1000m If exceeds derate1 for every additional 100m 4 Check that the humidity of the actual usage site is below 90 and condensation is not allowed If not add additional ant condensation heaters 5 Check that the actual usage site is away from direct sunlight and foreign objects can not enter the inverter If not add additional protective measures 6 Check that there is no conductive dust or flammable gas in the vicinity of the drive If not add additional protection to inverters 2 1 4 Installation confirmation Check as followings after the installation 1 Check that the load range of the input and output cables meet the need of actual load iDrive2 inverters Product overview 2 Check that the accessories of the inverter are correctly and properly installed The installation cables should meet the needs of every component including reactors input filters output reactors output filters DC reactors and braking resistors 3 Check that the inverter is installed on non flammable materials and the calorific accessories reactors and brake resistors are away from flammable materials 4 Check that all control cables and power cables are run separately and the routed to comply with EMC requirements 5 Check that all grounding systems are properly groun
103. rive2 inverters Function Parameters Function DARA f Detailed instruction of parameters terminals state at previous 2 fault Output terminals P07 56 state at previous 2 fault ACC time 2 P08 Group Enhanced function Refer to P00 11 and P00 12 for detailed definition IMO XKL series selects four groups of ACC DEC time on model which can be selected by P5 group The first group of DEC time 2 ACC DEC time is the factory default Depend Setting range 0 0 3600 0s on model Jogging This parameter is used to define the reference frequency running during jogging frequency Setting range 0 00Hz P00 03 the Max frequency Jogging The jogging ACC time is the time to accelerate from OHz running ACC to the Max Frequency time on model The jogging DEC time is the time to decelerate from the Max Frequency P0 03 to OHz Setting range 0 0 3600 0s Jogging Depend running DEC on model time Traverse range This function applies to the applications where traverse Sudden and convolution function are required such as textile and jumping chemical fibre frequency The traverse function means that the output frequency of range the inverter is fluctuated with the set frequency as its Traverse center The route of the running frequency is illustrated as below of which the traverse is set by P08 15 and boost time when P08 15 is set as O the traverse is O with no Traverse S function declining time
104. rter 0 1200BPS 1 2400BPS 2 4800BPS P14 01 Baud rate 3 9600BPS O 4 19200BPS 5 38400BPS Note The baud rate between the upper monitor and the inverter must be the same The higher the baud rate the faster the communication speed The data format between the upper monitor and the inverter must be the same Digital bit 0 No check N 8 1 for RTU P14 02 checkout O 1 Odd check E 8 1 for RTU setting 2 Even check 0 8 1 for RTU 3 No check N 8 2 for RTU 61 iDrive2 inverters Function code Communicati on response delay Communicati on overtime fault time Transmission fault processing Communicati on processing action selection Detailed instruction of parameters 4 Odd check E 8 2 for RTU 5 Even check O 8 2 for RTU 0 200ms It means the interval time between the in time the drive receives the data and sends it to the upper monitor If the answer delay is shorter than the system processing time then the answer delay time is the system processing time if the answer delay is longer than the system processing time then after the system deal with the data waits until achieving the answer delay time to send the data to the upper monitor 0 0 invalid 0 1 60 0s When the function code is set as 0 0 the communication overtime parameter is invalid When the function code is set as non zero if the interval time between two communications exceeds the communication overtime the syste
105. select the current running stage and set P10 to select the current running frequency The multi stage speed has the priority when P00 06 or P00 07 does not equal to 6 but the setting stage can only be the 1 15 stage The setting stage is 1 15 if P00 06 or P00 07 equals to 6 7 PID control setting The running mode of the inverter is process PID control when P00 06 7 or P00 07 7 It is necessary to set P09 The running frequency of the inverter is the value after PID effect See PO9 for the detailed information of the preset source preset value feed back source of PID 8 MODBUS communication setting The frequency is set by MODBUS communication See P14 for detailed information Note A frequency and B frequency can not set as the same frequency reference method 0 Maximum output frequency 100 of B frequency setting corresponds to the maximum output frequency 1 A frequency command 100 of B frequency setting corresponds to the maximum output frequency Select this setting if it needs to adjust on the base of A frequency command 0 A the current frequency setting is A frequency command 24 Function Parameters Default value iDrive2 inverters Function Parameters Function Detailed instruction of parameters Dun Modify code value setting 1 B the current frequency setting is B frequency source command 2 A B the current frequency setting is sum of A B frequency command 3 A B the current frequency set
106. spection and components A replacement of the inverter Disconnect all power supplies to the inverter before the terminal wiring Wait for at least the iDrive2 inverters Safety Precautions time designated on the inverter after disconnection lt Take measures to avoid screws cables and other conductive matters to falling into the inverter during maintenance and component replacement Note lt gt Ensure screws are tightened to the correct torque lt Keep the inverter parts and components away from combustible materials during maintenance and component replacement lt gt Do not perform any isolation and pressure test on the inverter and do not perform a megger test on the inverter 1 3 4 What to do after scrapping A lt The inverter contains hazardous materiels Dispose of according to WEEE regulations iDrive2 inverters Product overview 2 Product overview 2 1 Quick start up 2 1 1 Unpacking inspection Check as followings after receiving products 1 Check that there is no physical or water damage to the package Contact supplier immediately if received damaged 2 Check the information on the type designation label on the outside of the package to verify that the drive is of the correct type If not contact supplier immediately 3 Check that there are no signs of water in the package and no signs of damage or breach to the inverter Contact supplier imme
107. tallation site If the installation infringes the requirement IMO will exempt from any responsibility Additionally if users do not comply with the recommendation some damage beyond the assured maintenance range may occur 3 1 Mechanical installation 3 1 1 Installation environment The installation environment is the safeguard for a full performance and long term operation of the inverter Check the installation environment as following Environment Conditions Installation site Indoor 10 C 40 C and the temperature changing rate is less than 0 5 minute If the ambient temperature of the inverter is above 40 C derate 3 for every additional 1 C It is not recommended to use the inverter if the ambient temperature is above 60 C In order to improve the reliability of the device do not use the inverter if the ambient Environment temperature changes frequently temperature Please provide cooling fan or air conditioner to control the internal ambient temperature below the max limit if the inverter is used in a close space such as in a control cabinet When the temperature is too low if the inverter needs to restart to run after a long stop it is necessary to provide an external heating device to increase the internal temperature otherwise damage to the devices may occur RHS90 Prevent condensation Humidity f a The maximum relative humidity should be equal to or less than 60 in corrosive
108. the DC braking P01 09 frequency of when running frequency reaches starting frequency DC braking determined by P1 09 braking over current fault caused by DC braking at high speed DC braking current The value of P01 11 is the DC braking P01 11 percentage of rated current of inverter The bigger the Waiting time before DC braking Inverters block the Waiting time output before starting the DC braking After this waiting P01 10 before DC time the DC braking will be started so as to prevent current DC braking current is the greater the braking torque is DC braking time The retention time of DC brake If the time is 0 the DC brake is invalid The inverter will stop at the set deceleration time DC braking P01 12 WLLL A time gt a gt In running I A The setting range of P01 09 0 00Hz P00 03 The setting range of P01 10 0 0 50 0s The setting range of P01 11 0 0 100 0 The setting range of P01 12 0 0 50 0s 28 iDrive2 inverters Function Parameters Function Detailed instruction of parameters Bereult Modify code value During the procedure of switching FWD REV rotation set the threshold by P01 14 which is as the table below Output frequency Dead time of Re sj 1 Shift after the i 1 starting frequency P01 13 FWD REV role e frequency 0 00s rotation Dead time Setting range 0 0 3600 0s Switching Set the threshold point of the inverter between 0 Switch after 0 frequency P01 14 O FWD
109. the RFI noise caused by the cables between the inverter and the motor and the leakage current of the conducting cables C3 Filter The inverter Input filter Output filter XKL 040 21 RFC3 3S Consult IMO XKL 075 21 RFC3 3S Consult IMO XKL 150 21 RFC3 10S Consult IMO XKL 220 21 RFC3 10S Consult IMO XKL 075 43 RFC3 6 Consult IMO XKL 150 43 RFC3 6 Consult IMO XKL 220 43 RFC3 6 Consult IMO Note 1 The Inverter meets category C3 at 3 Mtrs when fitted with above filter 2 The C3 filters are external mounted option C2 Filter The inverter Input filter Output filter XKL 040 21 RF29A 1A Consult IMO XKL 075 21 RF29A 1A Consult IMO XKL 150 21 RF29A 1A Consult IMO XKL 220 21 RF29A 1A Consult IMO XKL 075 43 RF15A 4A Consult IMO XKL 150 43 RF15A 4A Consult IMO XKL 220 43 RF15A 4A Consult IMO Note 1 The Inverter meets category C2 at 5 Mtrs when fitted with above filter 2 The C2 filters are external mounted option C 7 braking system C 7 1 Select the braking components The motor will become a generator if its actual rotating speed is higher than the corresponding speed of the reference frequency As a result the inertial energy of the motor and load return to the inverter to charge the capacitors in the main DC circuit When the voltage increases to the limit damage may occur to the inverter It is necessary to apply braking resistor to prevent inverter dama
110. the set minimum or P05 33 ng setting of maximum input value the inverter will count at the 0 0 the lower minimum or maximum one limit of Al1 when the analog input is the current input the Upper limit of corresponding voltage of 0 20mA is 0 10V P05 34 AM In different cases the corresponding rated value of 10 00V O 100 0 is different See the application for detailed Correspondi information i O Epa ne Selina ot The figure below illustrates different applications 100 0 9 the upper 38 iDrive2 inverters Function Parameters Function Detailed instruction of parameters Bereult Modify code value AN limit of Al1 100 4 ores Al input pee j 0 100s O filter time Lower limit of l P05 37 T A Al2 _ Correspondi Input filter time this parameter is used to adjust the ng setting of sensitivity of the analog input Increasing the value P05 38 the lower Properly can enhance the anti interference of the analog 0 0 O limit of ai but weaken the sensitivity of the analog input Note Al2 can support 0 10V or 0 20mA input when P05 39 Fs a Al2 selects 0 20mA input the corresponding voltage of 10 00V O Ale 20mA is 5V Al3 can support the output of 10V 10V Correspondi The setting range of P05 32 0 00V P05 34 ng setting of The setting range of P05 33 100 0 100 0 P05 40 100 0 O the upper The setting range of P05 34 P05 32 10 00V limit of AI2 The setting range of P05 35 100 0 100 0 The setting ran
111. ting is A frequency command B frequency command 4 Max A B The highest value of A and B is the set frequency 5 Min A B The lowest value of A and B is the set frequency Note The combination manner can be shifted by PO5 terminal function When A and B frequency commands are selected as Keypad set keypad setting this parameter will be the initial value of P00 10 50 00Hz O frequency inverter reference frequency Setting range 0 00 Hz P00 03 the Max frequency Time secs to ramp up to Max frequency P00 03 from Depend P00 11 ACC time 1 O OHZ on model Time secs to ramp down from Max frequency P00 03 to OHZ IMO XKL series inverters define four groups of P00 12 DEC time 1 ACC DEC time which can be selected by P05 The PePend 5 factory default ACC DEC time of the inverter is the first on model group Setting range of P00 11 and P00 12 0 0 3600 0s 0 Runs at the default direction the inverter runs in the forward direction FWD REV indicator is off 1 Runs at the opposite direction the inverter runs in the reverse direction FWD REV indicator is on Modify the function code to shift the rotation direction of Running the motor The motor rotation direction can be changed P00 13 direction by QUICK JOG on the keypad Refer to parameter O selection P07 02 Note Factory reset returns motor direction to default check direction of motor is correct before running after reset 2 Forward ru
112. to table 2 5 Output frequency Hz 50Hz 60Hz fluctuation 5 Control mode VIF Maximum output frequency 400Hz Technical Adjustable speed ratio 1 100 control 150 of rated current 1 minute Overload capability 180 of rated current 10 seconds 200 of rated current 1 second Key functions Stop mode and anti overtemperature of the bus Temperature measurement i Running control Overtemperature point 3 C accuracy Terminal switch input lt 2ms iDrive2 inverters Product overview Function Specification resolution Terminal analog input lt 20mV resolution Analog input 1 input 0 10V 0 20mA Analog output 1 input O 10V 0 20mA Digital input 5 common input Digital output 1 Y output commonly used with digital output and 1 programmable relay output Communication 485 communication Frequency setting Digital setting analog setting multi step speed setting PID setting MODBUS communication setting and so on Switch between different settings Automatic voltage adjustment Keeps output voltage stable when the grid voltage changes Fault protection More than 10 fault protections Others Mountable method Wall mountable Temperature of the running environment 10 50 C derate above 40 C Single three phase 230V 0 2 0 75kW natural cooling Cooling Single three phase 230V 1 5 2 2kW three phase 380V 0 7
113. uency decreases to a value lower than FDT electrical level FDT retention detection value the corresponding frequency the signal is invalid Below is the waveform diagram Output frequency FDT level T FDT Lag A RO1 RO2 lt Setting range of P08 32 0 00Hz P00 03 the Max frequency Setting range of P08 33 0 0 100 0 FDT electrical level When the output frequency is below or above the range of the set frequency the multi function digital output 50 Function Parameters iDrive2 inverters Function Detailed instruction of parameters code detection terminal will output the signal of frequency arrival see value the diagram below for detailed information gore frequency E Reference frequency Detecting range gt T RO 02 5 r The setting range 0 00Hz P00 03 the Max frequency Used to control the internal braking resistor Energy 0 Disabled P08 37 Braking 1 Enabled enable Note Only applied to internal braking resistor Energy After setting the original bus voltage adjust this POSEE Braking parameter to brake the load appropriately The factory threshold value changes with voltage level voltage The setting range 200 0 2000 0V Cooling fan oo 0 Thermal fan switching control P08 39 running 1 Continuous running mode 0x0000 0x0021 LED ones PWM mode selection 0 PWM mode 1 Three phase modulation and two phase modulation 1 PWM mode 2 Three phase modulation P
114. use the heat releasing effect of the specific motors won t be impacted by the rotation speed it is not necessary to adjust the protection value during low speed running When P02 27 overload protection current of the motor rated current of the motor So the bigger the overload coefficient is the shorter the reporting time of the overload fault is When the overload coefficient lt 110 there is no overload protection When the overload coefficient 116 the fault will be reported a after 1 hour when the overload coefficient 200 the P02 27 ee fault will be reported after 1 minute O protection coefficient 1 minute 116 7 Setting range 20 0 120 0 P04 Group VIF control DefineS the V F curve of IMO XKL motor to meet the need of different loads Motor V F P04 00 i 0 Straight line V F curve applying to the constant torque O curve setting load 1 Multi dots V F curve P04 01 Torque boost Torque boost to the output voltage for the features of low O frequency torque P04 01 is for the Max Output voltage Vb P04 02 defines the percentage of closing frequency of P04 02 Torque boost manual torque to fo f O close Torque boost should be selected according to the load The larger the load is the higher the torque is Too high torque boost will create excessive magnetizing current 32 iDrive2 inverters Function Parameters Function Detailed instruction of parameters Bereult Modify code value and the current of
115. vide accurate information in handling setting up and operating of the iDrive2 XKL series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will IMO Precision Controls Ltd be liable for any direct or indirect damages resulting from the application of the information in this manual 93 IMO Precision Controls Ltd 1000 North Circular Road Staples Corner London NW2 7JP England Phone 44 0 20 8452 6444 Fax 44 0 20 8450 2274 URL _http www imopc com 2015 01 S Mc Issue 3

IMO iDrive2 XKL - Power Capacitors Ltd

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