Ecco Finishing
Contents
1. e It is not allowed to use oxygen or oxugen enriched air e Couplings and hose connections must be kept clean during con necting and disconnecting e The maximum length of the compressed air supply hose is 50 m and the maximum pressure is 30 bar and the hose is anti static The maximum temperature is 130 C e The working pressure must be at least 5 bar e Because of extreme human effort it is possible that a temporary negative pressure occurs in the air hood resulting in a reduction of the protection factor of the system e Air speeds in excess of 2 m s can affect the protection factor of the complete apparatus e The ambient usage temperature should be between the limits of 10 C and 60 C e When combined use is made of the compressed air for both the air hood and the air tools e g paint spray it is necessary to ensure that at the maximum air consumption of the air tools sufficient air is allowed to flow into the air hood If necessary the working pres sure can be adjusted 1 3 Prior to use Make sure that the cmpressor is placed in such a way that it cannot suck in any dangerous matter and the air inlet cannot be obstructed and that the compressor is switched on Check whether the correct operating pressure is set and clean air according to EN 12021 is supplied If not use an approved filter unit Check if the compressor has been equipped with a suitable and adjustable pressure relief valve and has been inspected and2. Ecco genuine parts and accessories only for best func tion and safety O Before starting read through all instructions carefully Principal data Nominal protection factor NPF 1000 Type Min working Max working Min Max air pressure air pressure airflow air flow Ecco bar bar l min l min EXTREME 5 r4 120 220 Type Ambient usage Max hose length Soundlevel temperature for breathing air dB A Ecco Min Max m Min Max EXTREME 10 C 60 C 50 68 75 Important Warning for safer blast cleaning A N WARNING Use protective equipmemnt Abrasive resistant clothing safety shoes leather gloves ear protection CE approved air fed helmet Air for helmet must be supplied by a breathing air compressor or through a helmet air filter Check for possible silicosis hazards Avoid dust Do not blast with damaged or worn equipment Point nozzle only at area being cleaned Use only proper dry and well screened abrasives specifically intended for blasting Keep unprotected workers out of the blast area Before blasting Check fittings and hose for wear Safety wire couplings together Check helmet fiters and air supply Check pop up valve for alignment Test remote controls Make sure blast maskine is adequately grounded Do not weld on blast machine this voids approval Do not substitute Ecco Finishing parts or modified equipment in any way 1 0 Introduction 1 1 Objectives field of
3. maintained timely Ensure that all components have been cleaned and inspected as described in paragraph 2 3 and 4 Adjust the working pressure on the filter system to a minimum of 5 bar Connect the shotblast helmet via the compressed air supply hose to the filter system Adjust the headband to the correct length fig 1 and if required fit a dis posable comfort hood Fit the shotblast helmet on your head and close the neck seal to allow the creation of sufficient pressure within the air cap fig 2 Buckle the belt 1 4 During use Adjust the air volume according to requirements The integrated air flow indicator warns the user vif insufficient air is being supplied The airflow indicator has been installed in such a way that the yellow pennant will not be visible when the amount of air is sufficient and it will only function when itis positioned vertically fig 3 For safety reasons the regulator cannot be closed entirely Depart the working area immediately if there is an interruption in the air supply Ensure that the compressed air supply hose cannot be trapped causing interference with the air supply or pre venting a rapid dparture from the work area The shot blast helmet will not decrease environmental sounds Therefore supplementary hearing protection must be used 1 5 After use Adjust leaving the working area unbucle the belt lossen the neck bib take off the helmet and disconnect the air supply hose Using a brush or a cl
4. Spare parts and Operator s Instructions list for Blast helmet Ecco Extreme Prod numbenr 8615 0133 32 Part numbers in bold type designate consumption parts Ref No OonNoOoakRWNDN 10 11 12 Part number 6803 6125 01 6803 6125 02 6803 6125 03 6803 6125 04 6803 6120 00 6803 6121 00 6803 6122 00 6803 6125 06 6803 6125 07 Qty mE a he a i e 1 Description Screen Glass window Acrylate window Gasket Rubber Window assembly Air flow indicator Adjustable headband Neck bib w plastic zipper Cape Nylon Waistbelt Air inlet assembly Hose Corrugated 22 mm ECCO FINISHING AB Box 93 S 532 22 SKARA Sweden Tel 46 0 511 134 45 Fax 46 0 511 180 13 E mail info eccofinishing com e www eccofinishing com ECCO FINISHING ESL 12 06 10 a 12 i et f pa fa os Ail Ref No Part number Qty Description 13 6803 6123 00 1 Silencer compl 14 6803 6124 00 1 Regulator 15 8202 1202 86 1 Nipple NIP 10A FO8 G 1 4 female Optional equipment 8202 0216 06 1 Air filter Ecco AFR 06 for air breathing air 8615 0133 71 1 Air breathing air cooler Ecco Vortex Air Cooler 8615 0133 72 1 Air breathing air heather Ecco Vortex Air Heather 6003 9518 00 By the metre Breathing air hose 6 6 mm 1 4 9836 4109 01 2014 10 Operator s Instructions Blast helmet for protection against spatter and dust when blasting QO Use
5. application and conditions fore use The compressed air filter system is used in a working environment where protection of the respiratory organs face and head is required against ricocheting medium particles mists vapors and gasses When the shot blast helmet is connected to the compressed air system via the compressed air supply hose and the compressed air filter system the EN 12021 filtered air flows through the entry vent at the front of the air helmet leaving the helmet via the neck seal The required airflow can be adjusted on the regulator The integral airflow indicator displays whether sufficient air is passing into the shot blast helmet The disposable glass or plastic foil windows fitted againnst the helmet window can be removed when polluted or damaged To remove open the frame 1 2 Limitation of usage e The system is not suitable for working in areas with Intense heat radiation open fires risk of explosion or if extremely high concentra tions of hazardous matter causing immediate health risk are present e If the ambient temperature is below the freesing point the humi dity in the compressed air circuit can result in icing up of coupling or regulator blocking the further supply of air ln such a case it is necessary to ensure that the humidity content in the compressed air at atmospheric pressure is less then 50 mg m and is in accor dance with EN 12021 Standard air circuits do usually not comply with this requirement
6. f the rubber surround Take an orginal spare glass and slide this into the surround After replacing the components carry out a functional check Compressed air filter system For further information about the airline filter unit refer to the supplied manual dokumentation Funktional check After cleaning disinfecting or exchanging components check the functioning of the system Inspect all essential components for damage or pollution and if required replace these with original spare parts If the yellow pennant of the airflow indicator shows insufficient air in the air hood although the pressure is correctly adjusted this could in dicate that a blockage has occurred in the filter system the compressed air hose coupling or silencer During this check hold the air hood in the vertical normal working position Checking hose system for leakages air Supply hose and coupling parts manual testing on pull force Connect the air hood to the compressed air filter system Adjust the supply pressure filter system and air supply hose may not give leak sounds 4 Maintenance frequency Clearance to start use Function and leakage inspection Prior to use Performance check for the user check of control valve After use Cleaning and disinfecting of the respirator cleaning functional checking and leakage inspection of the complete system Every 6 months Cleaning and disinfecting of the respirator cleaning functional checking and leakage
7. inspection of the complete system Usage duration of filters Fluids will be drained continuosly by the filtering element Pressure lost is caused by particles on the surface and in the micro porous filling of the filtering element It is advisable to renew the filters when a pressure differ ence of 0 6bar occurs For safety reasons the active carbon filter should be renewed at least every 6 months or together with the coarse filter if TE j Fig 4 Exchanging the safety glass gt s Fig 2 Closure of the neck seal 5 Storage After use and cleaning store the entire system in a cool dry and dark lo cation Take measures to prevent component parts of the system coming into contact with oils grease solvents acids or other chemicals Statutory requirements and regulations 89 686 EG European guideline for Personal protectivedevi ces 89 686 EG Standard EN 271 Respirators with compressed air hose supp for shot blasting applications EXAM BGG Pr f und Zertifizier GmbH Am Technologiepark 1 D 45307 Essen German institute forre search and testing System approval by Production control according to article 11A EXAM BGG Pr f und Zertifizier GmbH Am Technologiepark 1 D 45307 Essen Marks onthe system CE 0158 General ECCO FINISHING AB cannot in general terms accept responsibility for damage incurred by the owner user other persons using the safety product or third parties which
8. oth remove loose residue and dirt from the components Clean and inspect the components according to the instructions given in paragraph 3 and 4 When connecting and disconnecting take care that no pollution enters the open hose connections 2 Cleaning and disinfecting After each session clean the air hood using a mixture of water and a mild detergent Subsequently rinse thoroughly with clean water Do not use any solvents The face collar or neck bib can be washed in the washing machine using a soft detergent at 30 C Using a disinfectant clean the inner surfaces of the air hood Refer to the instructions given by the manufacturer For reasons of hygiene the same person should prefer ably wear the air hood Using compressed air blow clean the coupling and the regulator Finally using a dry cloth dry all the metal components to avoid corrosion When cleaning take care not to inhale hazardous matter that is released during the cleaning 3 Maintenance and inspection shot blast helmet Position the disposable windows After opening the window frame on the helmet fit one disposable window fig 4 Exchanging the neck bib The neck bib can easily be exchanged by releasing the Zip Exchanging the neck cape The bib cape can be exchanged by shov ing away the rubber helmet cover partly fig 5 Exchanging the safety glass Open the window frame and remove the grid and the disposable windows The glass can now be extracted out o
9. results either directly or indirectly from incorrect use and or maintenance of the safety product including use of the product for any purpose other than that for which it was supplied and or the non compliance or incomplete observance of the instructions contained in this user manual and or in connection with repairs to the safety product which have not been carried out by us or on our behalf Our genaral sales and Supply conditions are applicable to all transactions ECCO FINISHING AB continually strives to improve its products and reserves the right to change the specifications mentioned in this manual without prior notification Warning The European guideline Personal Protection Means 89 686 EG stipulates that only inspected protective bearing the CE mark may be traded and used Use of substitute none original spare parts invalidates the CE approval and also all rights regarding supple mented with the manufacturer s mark and the CE approval possibly supplemented with a year of applicability Fig 3 Air flow indicator SS Fig 5 Exhangimg the neck cape
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