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TracVision 6 Technical Manual

1. F 8 List of Figures Figure 1 1 TracVision 6 System Configuration Dual LNB 1 1 Figure 2 1 Antenna Unit Dimensions 2 4 Figure 2 2 Baseplate Foam Seal Orientation Bottom View 2 4 Figure 2 3 Baseplate Connector Assignments 2 5 Figure 2 4 Bolting the Antenna Unit to the Deck Side View 2 5 Figure 2 5 Adjusting the European LNB Skew Angle 2 6 Figure 2 6 Skew Angle Labels see es hae ene NG eee ae ey 2 6 Figure 2 7 Switchplate Panel Cutout Dimensions 2 7 Figure 2 8 Correctly Securing Wires within the Switchplate Connectors 2 7 Figure 2 9 Data Cable Wiring Arrangement 2 8 Figure 2 10 Wiring the Antenna Unit Power Cable and Indicator Lamp a a 2 9 Figure 2 11 Wiring the Switchplate to Ship s Power 2 9 Figure 2 12 Mounting the Switchplate Support Frame and Front Cover 2 ee asl ERA EEEE s a 2 10 54 0166 Rev B Figure 2 13 Figure 2 14 Figure 3 1 Figure 3 2 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Single Multiswitch Installation Latin and North American systems only 2 12 Multiple Multiswitch Installation Latin and North American systems only 2 12 Troubleshooting Matrix
2. 3 1 DBS Connector cache eerie pier Phe ee eer nee ee ees 3 5 TracVision 6 Antenna Unit Baseplate Cut Away 4 3 PCB Cover Plate Removal 4 4 PCB Connector Locations Rear View 4 4 PCB Mounting Top View 4 5 RE Gable Ferm les ss osaeraren arara 4 6 New RF Board Installation 4 6 Elevation Drive Mechanism 4 9 European LNB Removal 4 11 U S style LNB Removal 4 11 Elevation Shipping Restraint Placement 4 12 Azimuth Shipping Restraints Placement 4 12 List of Tables Table 1 1 Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 2 5 Table 2 6 Table 2 7 Table 2 8 Table 2 9 Table 2 10 TracVision 6 Packing Hist Az as 1 2 installati n PrOceSS aan tee DNA OTU OU ets ates 2 1 Lengths of Provided Belovv decks Cables 2 2 Antenna Unit Kitpack Contents 2 3 Key AD SENS 2 13 Available Satellite Pairs Europe European LNB required 2 14 Available Satellite Pairs North America U S style LNB required 2 14 SATCONFIG Parser Command 2 18 Satellite Transponder Data Sequence 2 18 Satellite Transponder Default Data 2 19 Sample Satellite Configuration Data 2 20 Table
3. Figure 2 14 Figure 2 14 Multiple Multiswitch Installation Latin and North American systems only t d 2 12 Multiswitch IRD 4 Installation 2 4 Commissioning the IRD Before it can be used your IRD must be commissioned and or programmed Please refer to the user manual that accompanied your IRD for instructions on properly commissioning the system Programming European IRDs Before the TracVision 6 system can be used in Europe the IRD must be programmed to receive signals from the selected DVB satellite services Programming is conducted using menu selections displayed on the TV screen Please refer to the ovvner s manual of your IRD for specific instructions Table 2 4 provides some key data for use when programming the IRD Configuration Item Setting Table 2 4 Antenna Alternative 1 DiSEqC 1 Key IRD Settings Antenna Alternative 2 DiSEqC 2 LNB Frequency Universal It is also important that the IRD s settings for Antenna Alternatives 1 and 2 match the installed satellite settings as follovvs e Antenna Alternative 1 Satellite A When programming the IRD with the antenna configuration data e Antenna Alternative 2 Satellite B make certain that your choices for Antenna Alternatives 1 and 2 match Section 2 5 Selecting the Active Satellite provides details on the those installed as Satellites A a
4. Storage temperature 40 to 185 F 40 to 85 C Input Power Input 11 16v DC 3 amps nominal 4 amps peak Antenna System Performance Minimum EIRP 47 dBW Elevation range 10 80 Azimuth range 720 Pitch roll range 15 Pitch roll rate 30 second Turn rate 45 second Yaw 90 in 10 seconds Tracking rate 30 per second Position repeatability 0 1 Surge sway heave 0 2 G Shock 20 G 11 msec Vibration 0 9 G rms over 5 33 Hz 54 0166 Rev B Table A 1 TracVision 6 Antenna Physical Specifications Table A 2 TracVision 6 Power Specifications Table A 3 TracVision 6 Performance Specifications g 19H 9910 75 l g 16 4 mm 3 82 97 mm 32 8 mm 2 36 60 mm 3 32 3 mm dia Panel Cutout 2 05 52 mm 3 19 81 mm a e dwa aje dy2 Img g x pu ddy ajejdway aye dyoyims Appendix C Comprehensive TracVision 6 Wiring Diagram The comprehensive TracVision 6 wiring diagram is unavailable in PDF format If you require a copy of this wiring diagram please contact KVH Technical Support at 1 401 847 3327 or via email at techs kvh com A copy of the diagram can be mailed or faxed to you upon request Predefined Satellite Configurations Appendix D Predefined Satellite Configurations As noted previously your TracVision 6 comes programmed wi
5. Foam Seal Deck Flat Washer Lock Nut 2 5 TracVision 6 Installation and Technical Manual Figure 2 5 Adjusting the European LNB Skew Angle Figure 2 6 Skew Angle Labels SKEW ADJUSTMENT 2 6 13 Place the radome over the baseplate Align the radome screw holes with the inserts in the baseplate insert the screws and tighten Install a protective plastic screw cap from the kitpack over each screw Several spare protective caps are provided 2 2 1 Setting the Skew Angle European Systems Only The Antenna LNB skew angle must be adjusted to optimize channel reception Refer to your satellite service provider for the proper skew angle for the selected satellite service and geographical location Adjusting the LNB Skew Angle 1 Turn off the power to the Antenna Unit 2 Remove the radome and set it aside 3 Loosen the two wing screws securing the LNB within the choke feed as illustrated in Figure 2 5 4 Refer to the LNB skew angle labels on the end of the LNB and on the LNB choke feed pictured in Figure 2 6 and adjust the LNB as necessary to match as closely as possible the skew angle provided by your service provider 5 Retighten the wing screws 2 3 Wiring the TracVision 6 System A switchplate has been provided to serve as the hub of the TracVision 6 wiring with the exception of t
6. 055 119 61 110 Echo 119 Echo 148 Expressvu Installation DIRECTV Latin America Subscribers If you have a TracVision 6 equipped for use with the DIRECTV Latin America service your antenna vvill search for and receive signals from only one satellite Galaxy 8 The satellites listed in TracVision 6 s preprogrammed satellite library will be sufficient for most users However if you vvish to install one or two user defined satellites proceed to Section 2 5 2 Programming User defined Satellites After configuring the user defined satellites return to the satellite installation process in Section 2 5 1 Installing Your Selected Satellites 2 5 1 Installing Your Selected Satellites When you first connect to the system it is programmed with the factory default satellite assignments Europe Astra 1 Sat A and Hotbird WB Sat B N America DSS_101 Sat A and DSS 119 Sat B L America Galaxy West and None Should you wish to track a different satellite either from the satellite library or a user defined satellite you must instruct the antenna which satellites will be in the active satellite pair Connecting to the TracVision 6 Maintenance Port To do so it is necessary to connect a PC to the terminal maintenance port on the switchplate The diagnostics procedure requires terminal emulation software such as PROCOMM Windows Terminal or Windows 95 98 Hyperterminal Use the settings appr
7. Some states countries do not allow the exclusion or limitation of implied warranties or liability for incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state country to state country TV6 T M Cover 10 00 K V H KVH Industries Inc KVH Europe A S 50 Enterprise Center Middletown RI 02842 U S A Ved Klaedebo 12 2970 Hoersholm Denmark Phone 401 847 3327 Fax 401 849 0045 Phone 45 45 160 180 Fax 45 45 867 077 E Mail info kvh com Internet http www kvh com E Mail info kvh dk Internet http www kvh com KVH and TracVision are registered trademarks of KVH Industries Inc
8. 2001 KVH Industries Inc 54 0166 Rev B TracVision and KVH are registered trademarks of KVH Industries Inc DIRECTV is an official trademark of DIRECTV Inc a unit of GM Hughes Electronics DISH Network is an official trademark of EchoStar Communications Corporation ExpressVu is a property of Bell ExpressVu a wholly owned subsidiary of Bell Satellite Services Cetrek is a trademark of Cetrek USA Furuno is a registered trademark of Furuno USA Inc BaG and Halcyon are trademarks of Brooks and Gatehouse Inc Table of Contents 2 2 2 3 2 4 2 5 2 6 TracVision 6 System Overview 1 1 Materials Provided With TracVision 6 System 1 2 Installation xe Er 2 1 Choosing the Best Location and Getting the Best Reception araya a al ee ees 2 2 Installing the Antenna Unit 2 2 2 2 1 Setting the Skevv Angle European Systems Only 2 6 VViring the TracVision 6 System 2 6 2 3 1 Wiring the Antenna Unit Data Cable 2 8 2 3 2 Wiring the Antenna Unit Power Cable 2 8 2 3 3 Connecting to Ship s Power 2 9 2 3 4 Connecting the IRD Ground Cable 2 9 2 3 5 Installing the Switchplate 2 10 2 3 6 Connecting an Antenna RF Signal Cable to the IRD 2 10 2 3 6 1 Connecting the Antenna RF Signal Ca
9. A full scale panel cutout template has been provided in Appendix B Figure 2 8 Correctly Securing Wires within the Switchplate Connectors Terminal Connector Lo 1 4 6 mm 2 7 TracVision 6 Installation and Technical Manual Figure 2 9 Data Cable VViring Arrangement 2 3 1 Wiring the Antenna Unit Data Cable Find the TracVision 6 data cable where it comes through the panel cutout made earlier Wire the data cable to the switchplate connectors as indicated in Figure 2 9 The connector board is etched with the same wire color identification to make the wiring process easier Not Used Not Used PC GND PC TXD PC RXD Data Cable RF GND to Antenna RF TXD RF RXD Not Used Not Used A comprehensive vviring diagram for the TracVision 6 system has been provided in Appendix C 2 3 2 Wiring the Antenna Unit Power Cable Find the TracVision 6 power cable where it comes through the panel cutout made earlier Wire the antenna unit power cable to the switchplate connectors as indicated in Figure 2 10 on the following page After wiring the power cable connect the power indicator lamp also as noted in Figure 2 10 After both the power cable and lamp are properly wired carefully insert the lamp into its socket immediately below the switchplate connectors Installation 12 Vdc Red rouee i 12 Vde Lamp Wiring the Antenna
10. QSATCONFIG A 98 11966 27500 34 0x0800 H H 3 ESATCONFIG A 98 11823 27500 34 0x0800 V H 3 ESATCONFIG A 98 00000 27500 34 0x0000 V L 3 ESATCONFIG A 98 00000 27500 34 0x0000 H L 3 QSAVE A DEBUGOFF ZAP Owner s Manual and Installation Service Guide 2 6 Checking Out the System To complete the TracVision 6 installation it will be necessary to verify that the system functions properly Critical to ensuring that the system is configured and operating properly is to check the system startup routine to ensure that the system is operating within normal parameters 1 Connect the PC to the antenna as described in Section 2 5 1 Installing Your Selected Satellites 2 Open the terminal emulation software and establish the following settings e 9600 baud e no parity 8 data bits 1 start bit e 1 stop bit no flovv control 3 Apply power to the TracVision 6 system and allow the system to complete full initialization Data should be serolling on the PC display to identify any system problems detected If no data is seen recheck your connections and the terminal softvvare setup 4 After completing the review of the startup and operational routines turn on the IRD and television and check the channels on the selected satellites For European systems vievv both horizontally and vertically polarized channels if possible 5 When all checks are completed shut down the system 54 0
11. TracVision 6 Installation and Technical Manual Help on Parser Commands Function lists parser commands Command HELP Argument none Response print a list of all parser commands Calculate Skew Angle Function report skew angle of the current satellite Command SKEWANGLE Argument none Response SKEW ANGLE XXXX X F 2 Manual Positioning Commands To execute the following commands first put the Antenna Unit in idle mode by typing HALT and pressing ENTER Positioning commands may be entered after the antenna comes to rest Table F 2 Azimuth Angle Manual Positioning Commands Function commands a manual azimuth angle that the mechanism moves to Command Argument AZ xxxx range is 0000 3599 desired azimuth angle of the mechanism relative to external magnetic reference or baseplate fwd 000 359 9 Response echoes the command mechanism moves at a fixed velocity Elevation Angle Function commands a manual elevation angle that the mechanism moves to Command EL xxx range is 100 850 Argument Response desired elevation angle of the mechanism relative to up or external sensor attitude reference 10 0 85 0 echoes the command mechanism moves at a fixed velocity F 2 Maintenance Port Parser Commands Azimuth CW Step Function commands a 0 1 deg CW manual step i
12. LNB or ANT SAT on the second IRD Installation 2 3 6 1 Connecting the Antenna RF Signal Cables to a Multiswitch Latin and North American Systems Only Due to the signal polarization of the North American and Latin American satellites it is possible for TracVision 6 to support more than two IRDs aboard a vessel To install more than two IRD TV pairs an active multiswitch Channel Master model 6214IFD or equivalent is placed between the Antenna Unit and the IRDs The following sections provide details for both a single multiswitch and a multiple multiswitch installation Multiswitch Installation for 3 4 IRD TV Pairs Figure 2 13 on the following page illustrates typical wiring arrangements for three or four IRDs Mount the multiswitch unit in accordance with the manufacturer s instruction sheet 1 Connect the RF cable tagged RF1 to the multisvvitch input labeled LNB RHCP 13V 2 Connect a second RF cable to the antenna unit s Some multiswitches either active RF2 plug and to the multiswitch input labeled or passive such as the Channel LNB LHCP 18V Master model 6214IFD may 3 Connect the multiswitch outputs to individual IRD 7 U7 7 77 7 inputs Use RG 6 cable terminated vvith F type connectors for all RF connections Terminate all unused output connectors vvith 75 ohm DC blocks Channel Master 7184 Radio Shack 15 1259 or equivalent 54 0166 Rev B by DSS Plus IRDs to the
13. already provided After entering this information it is necessary to save these settings To do so type SAVE A or SAVE B if this data is for Satellite 2 DEBUGOFF After completing this process restart the system by either cycling power or typing ZAP in the maintenance screen One of your user defined satellite options has now been added to the TracVision 6 satellite library This option will now be available the next time the SATINSTALL command is given An Example of Configuring a User defined Satellite The following is an example of configuring the fictional YOURSAT 101 as the USERI configured satellite Prior to configuring this satellite or any others be certain to get the most up to date information from one of the sources previously discussed 54 0166 Rev B 2 19 TracVision 6 Installation and Technical Manual 2 20 Table 2 10 Sample Satellite Configuration Data Yoursat 101 at 7 VVest DVB decoder Linear Polarization LNB Horizontal High Frequency 11 966 GHz Symbol Rate 27500 FEC Code 3 4 Netvvork ID 2048 dec 0x0800 Vertical High Frequency 11 823 GHz Symbol Rate 27500 FEC Code 3 4 Netvvork ID 2048 dec 0x0800 Vertical Low No Data Listed Horizontal Low No Data Listed Based on this information the data entered via the PC would look like this assuming that YOURSAT 101 would be Satellite A SATCONFIG USER1 7 W 3 L QDEBUGO
14. esat b nameX gt nstall Satellite Pair Function installs satellites A and B as the satellite pair Command SATINSTALL sat a name gt lt sat b names Response If valid pair echoes the input data f invalid pair returns error message 54 0166 Rev B F 7 TracVision 6 Installation and Technical Manual Table F 7 Debug Commands Configure Longitude of a User configurable Satellite Function configures one of the user configurable satellites vvith the longitude provided Command SATCONFIG USERX YYY Z D L cr Response f valid pair echoes the input data f invalid pair returns error message VVhere X 1or2 YYY longitude 0 180 Z E East or W West D decoding type 0 test 1 DSS A 2 DSS B 3 DVB L LNB polarization C circular L linear F 7 Debug Commands Report Offset Angles Function reports system offset angles Command OFFSETS OFFSETS XXXXX YYYY Response Offsets XXXXX X XXXXX X VVhere X new azimuth offset 1800 1800 Y nevv elevation angle 450 450 Appiy Default Values to Default Satellites Function updates the default satellites to the default values Command SATPAIR X Response displays numerous frequency commands and reports Satellite Installation Complete VVhere X 0 satellites default to Astra and Hotbird or X 1 satellites default to Expressvu and EchoStar 119 or X 2 sa
15. 1 TracVision 6 Installation and Technical Manual Satellite North American Satellites F S C ID P B D ExpressVu 12603 20000 56 0X0100 V U 3 12603 20000 56 0X0100 V U 3 12384 20000 56 0X0100 H U 3 12384 20000 56 0X0100 H U 3 Echostar 61 12577 20000 34 0X1002 V U 3 12577 20000 34 0X1002 V U 3 12358 20000 34 0X1002 H U 3 12358 20000 34 0X1002 H U 3 Echostar 110 12456 20000 34 0X1006 V U 3 12456 20000 34 0X1006 V U 3 12383 20000 34 0X1006 H U 3 12383 20000 34 0X1006 H U 3 Echostar 119 12374 20000 34 0X1004 V U 3 12374 20000 34 0X1004 V U 3 12381 20000 34 0X1004 H U 3 12381 20000 34 0X1004 H U 3 Echostar 148 00000 20000 34 0X1004 V H 3 00000 20000 34 0X1004 V U 3 00000 20000 34 0X1004 H H 3 00000 20000 34 0X1004 H U 3 DIRECTV 101 12368 20000 67 0X0000 V U 2 12368 20000 67 0X0000 V U 2 12238 20000 67 0X0000 H U 2 12238 20000 67 0X0000 H U 2 DIRECTV 119 12374 20000 34 0X1004 V U 3 12374 20000 34 0X1004 V U 3 12381 20000 34 0X1004 H U 3 12381 20000 34 0X1004 H U 3 Satellite Latin American Satellites F S C ID P B D Galaxy 8l West 11685 20000 23 0X0001 V G 1 11685 20000 23 0X0001 V G 1 11685 20000 23 0X0001 H G 1 11685 20000 23 0X0001 H G 1 Galaxy 8l East 11924 20000 23 0X0001 V G 1 11924 20000 23 0X0001 V G 1 11924 20000 23 0X0001 H G 1 11924 20000 23 0X0001 H G 1 Startup Data Sequences Appendix E Startup Data Sequences The d
16. Please attach your name address telephone number a description of the problem and a copy of the bill of sale or sales receipt as proof of date of original retail purchase to each product returned to warranty service Alternatively you may bring the product to an Authorized KVH dealer distributor for repair If the product was installed by an Authorized KVH dealer distributor identified with the KVH Authorized dealer distributor list KVH will cover the dealer s distributor s labor charges for warranty repairs provided the dealer distributor contacts KVH for pre approval of the charges This Limited Warranty does not apply if the product has been damaged by accident abuse misuse or misapplication or has been modified without the written permission of KVH if any KVH serial number has been removed or defaced or if any factory sealed part of the system has been opened without authorization Return Authorization A Return Material Authorization is required prior to returning the product to KVH Industries Please call our Technical Support Department at 1 401 847 3327 or send an e mail to techs kvh com to obtain the RMA number Write the number in large clear characters on the outside of the box To avoid confusion and misunderstandings shipments without an RMA number clearly visible on the outside box will be refused and returned to you at your expense If possible use the original box and packing material to protect the equipment from damage in
17. Step 13 to complete the process 10 Determine the latitude and longitude of the vessel location to the nearest degree 11 Type GPS AA B CCC D lt cr gt where e AA Latitude in degrees e B NorS CCC Longitude in degrees e D EorW 12 Verify that the response has the correct parameters 13 Type ZAP to restart reinitialize the system 4 6 Elevation Motor and Belt Replacement The elevation motor is mounted to the inside of the elevation drive assembly support frame Machine screw washer and stop nut sets hold the motor in proper position to maintain proper tension on the toothed drive belt When adjusting belt tension or changing the belt do not remove the screws from the motor side only loosen the external nuts on the belt side Figure 4 7 shows the arrangement of the motor drive belt and antenna pulley Maintenance 4 6 1 1 Pulley Figure 4 7 Elevation Drive Mechanism Drive Belt Elevation Motor Motor Screws Washers and Stop Nuts Drive Belt Removal and Replacement Use an 1 2 nut driver to loosen 3 28 32 nuts until the motor is free to move upward Raise the motor to the top of the slots and retighten the screws to hold it there Roll the belt over the motor hub while slowly moving the antenna reflector along its elevation axis Work the belt out from between the antenna pulley and reflector Carefully work the new belt in bet
18. Technical Manual 1 ES Status Timeout Running Sensorless No Ext Sensor Detected Configuring for sensorless operation xxx Initializing Antenna xxx NO GPS Default Used Accessing default location based on sat install GPS UTC 083000 00 Lat 4131 00N Long 7115 00W xxx Initializing Rate Bias GPS DSS 101 AZ 220 9 EL jr Default satellite position based on sat install RF S A H U V A D 2213 2067 497 A D 2058 2030 3132 A D 2037 2030 3118 A D 2040 2038 3089 RF S A V U V A D 2049 2046 2294 A D 2076 2085 2320 A D 2081 2075 2337 Gyro Bias Az 2060 52 El 2058 07 Expected range is 1700 2300 Gyro Uncertainty Az 3 00 El 3 00 RATE BIAS PAS Sosa PASS is expected Entering Tracking POS 62 7 34 0 2353 POS 63 1 33 6 2418 POS 63 l 336 2392 POS 63 0 33 5 2442 8 Network ID Check kk Comparing the tracked satellite s network ID to POS 63 2 33 5 2472 the selected satellite s network ID POS 63 6 34 1 2454 POS 63 2 33 4 2492 RF Y 0X0000 Indicates positive satellite identification R TRACKING DSS LOL SX arenes Sse SSS SS SSS Identifies satellite currently tracked POS 63 9 33 8 2401 TV broadcast image should be available POS 63 1 33 4 2505 APOST 635 9 3357 2425 POS sl 339 2562 POS 64 0 33 6 2427 Saved Sa
19. antenna As a result the antenna may not receive the signal to change satellites when you change channels using your DSS Plus remote In this case you will need to use the maintenance port satellite switch procedure explained in Section 2 5 1 Installing Your Selected Satellites TracVision 6 Installation and Technical Manual Figure 2 13 Single Multiswitch Installation Latin and North American systems only Due to the signal polarization in European satellites the use of a multiswitch active or otherwise with a dual output LNB will result in a loss of signal and less than optimal operation with TracVision G6 systems used in Europe KVH Industries offers a quad output LNB for use with European systems that will support more than two television IRD pairs This quad output LNB will require a multiswitch for proper use DC Power TracVision 6 Antenna Baseplate Bottom View Co RHCP 13v VHF UHF Multiswitch Out 2 Out 3 IRD 1 IRD 2 IRD 3 IRD 4 Multiple Multiswitch Installation If there is a need for more than four IRDs it is possible to carry out a multiple multiswitch installation as illustrated in TracVision 6 Antenna Baseplate Bottom View no ga RF Splitters Povver Dividers DC In VHF UHF RHCP LHCP 13v 18v
20. network ID in hexidecimal format e Decoder type This information can be obtained from your satellite service provider or from sites on the Internet such as www satcodx com For your reference the satellite configuration information for the predefined satellites has been provided in Appendix D 54 0166 Rev B How to tell the difference between High and Low bands High 11 700 12 700 GHz Low 10 700 11 700 GHz TracVision 6 Installation and Technical Manual Table 2 7 SATCONFIG Parser Command 2 18 Table 2 8 Satellite Transponder Data Sequence Entering User defined Satellite Data Once the link between the PC and the TracVision 6 is established as described in Section 2 5 Selecting the Active Satellite it is necessary to provide initial longitude data regarding the user defined satellite To do so enter the SATCONFIG parser command via PC as follows Command SATCONFIG USERX YYY Z D L cr VVhere X 1 or 2 satellite alternative YYY longitude 0 180 Z E East or VV West decoding type 0 test 1 DSS A 2 DSS B 3 DVB L LNB polarization C circular L linear Function configures one of the user configurable satellites with the longitude provided Response if valid entry echoes the input data if invalid entry returns error message After entering the SATCONFIG command you must turn on the DEBUG mode by typing DEBUGON Following the entry of th
21. remove the old vvires from the Molex connector Attach the nevv vvires in their place 9 Before re installing the azimuth limit svvitch to the antenna assembiy orient the svvitch s plastic cam as shovvn in Figure 4 8 VVith the cam in the proper position reinstall the svvitch to the antenna assembly using the three 6 retaining screws and flat vvashers Ensure the cam finger engages the stop pin in the mounting cavity Black and White Wires to Figure 4 8 CPU s Molex Connector Azimuth Limit Switch Orientation Plastic Cam 10 Apply hot melt or RTV at the limit switch cover s wire access hole to protect the wires from chafing 54 0166 Addendum to Rev B 4 TracVision 6 Installation and Technical Manual ADDENDUM TracVision 6 Technical Manual Addendum ECO 25 5965 5959 5503 5315 The follovving changes have been made to Revision B of the TracVision 6 Installation and Technical Manual KVH Part Number 54 0166 3 1 1 Blown Fuse Low Power or Wiring The 4 amp fuse on the CPU Printed Circuit Board PCB has been replaced with two 3 15 amp fuses to better protect the Antenna Unit s electronics 1 Blown Fuse The Antenna Unit is equipped with two fuses mounted on its CPU Board If either of these fuses has blown or been broken the Antenna Unit will not operate Refer to Section 4 4 PCB Removal and Replacement for details on the fuse locations and how to access the CPU Board 4 3 TracVisio
22. shipment KVH assumes no responsibility for warranty shipments from the customer to the factory if not shipped in the manner prescribed above THE EXPRESS WARRANTIES SET FORTH ABOVE ARE THE ONLY WARRANTIES GIVEN BY KVH WITH RESPECT TO ANY PRODUCT FURNISHED HEREUNDER KVH MAKES NO OTHER WARRANTIES EXPRESS IMPLIED OR ARISING BY CUSTOM OR TRADE USAGE AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE SAID EXPRESS WARRANTIES SHALL NOT BE ENLARGED OR OTHERWISE AFFECTED BY TECHNICAL OR OTHER ADVICE OR SERVICE PROVIDED BY KVH IN CONNECTION WITH ANY PRODUCT KVH s liability in contract tort or otherwise arising out of or in connection with any product shall not exceed the price paid for the product INNO EVENT SHALL KVH BE LIABLE FOR SPECIAL PUNITIVE INCIDENTAL TORT OR CONSEQUENTIAL DAMAGES OR LOST PROFITS OR GOODWILL INCLUDING ANY DAMAGES RESULTING FROM LOSS OF USE DELAY IN DELIVERY OR OTHERWISE ARISING OUT OF OR IN CONNECTION WITH THE PERFORMANCE OR USE OR POSSESSION OF ANY PRODUCT OR ANY OTHER OBLIGATIONS RELATING TO THE PRODUCT EVEN IF KVH HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES If any implied warranty including implied warranties of merchantability and fitness for a particular purpose cannot be excluded under applicable law then such implied warranty shall be limited in duration to ONE 1 YEAR from the date of the original retail purchase of this product by the original purchaser
23. signal strength at higher frequencies Remove the foam shipping restraints from the Antenna Unit Place the baseplate over the holes drilled in the foundation Rotate the azimuth mechanism plate to expose all four mounting holes When rotating the azimuth mechanism by hand go slowly Hitting the stops with excessive force will damage the azimuth limit switch Place a flat washer from the kitpack on a bolt and insert the bolt into its hole from above as shown in Figure 2 4 Appiy a flat washer and lock nut from underneath as shovvn in Figure 2 4 Tighten securely until the foam seal is compressed as far as it vvill go and all four feet are bottomed against the mounting surface For European systems please refer to Section 2 2 1 Setting the Skew Angle North American systems may proceed to step 13 54 0166 Rev B Figure 2 3 Baseplate Connector Assignments Used only vvith Quad LNB Option Power 65 N Second IRD Installation Data Single IRD Installation The foam shipping restraints must be removed before power is applied Save the foam pieces for reuse and be sure to install it whenever the Antenna Unit is moved from place to place See Section 4 8 Preparation for Shipment for instructions on preparing for shipment Figure 2 4 Bolting the Antenna Unit to the Deck Side View Bolt 4 Flat Washer Antenna Unit Base i SA L
24. 166 Rev B Be certain to fill out and submit the warranty card to KVH to ensure that your TracVision 6 is fully covered under the 2 year parts and 1 year labor vvarraniy Avoid turning the vessel for 60 seconds after turning on the antenna to allov the antenna gyro to initialize properly A sample startup sequence has been provided in Appendix E vvith the typical ranges and responses for the TracVision 6 during startup and operation 2 21 Troubleshooting 3 Troubleshooting The troubleshooting matrix shown in Figure 3 1 identifies some trouble symptoms their possible causes and reference to troubleshooting solutions Figure 3 1 Troubleshooting Matrix sf sf JS A Nbi 43 S ere oye 4 S 2 0 8 9 3 z o S n rs co 02 ELY EHH 2820121518 fe gt 2 2 5 6 5 os Sr Ss s 6 5 7 Q IS SP N 0 D O S O 181813 tod o 4 5 SA u Ef El ENE O Y S S S s PIN DE 2 21 S1 8 31 3 HINA EIEI S O S 5 Lk IST ug S E P F E S s ss e S S e S ae 5 2 5 22 5 2 6 0 21 169 5 SOS S SE 8 8 35 E S EEE o SYMPTOM a S S ale RS Q Antenna non functional Antenna not switching channels satellites No picture on TV set bl ll Z ee EZ System will not find satellite Snowy or pixelating television picture X X E e 1 3 1 Causes and Remedies
25. 2 Baseplate Foam Seal Orientation Bottom View 2 Drill four 2 13 mm bolt holes Mark a 3 80 mm diameter circle in the center of the pattern and cut out to make a passage for the cables to connect to the baseplate Smooth the edges of the hole to protect the cables 5 ac z 3 Place the foam seal in position on the mounting surface with the hole centered over the cable 3 SN GT aka access cutout and the paper backing on the bottom Ow 2 as shovvn in Figure 2 2 Do not remove the paper 2 backing at this time Scribe a line all around the seal Installation 10 11 12 Position the baseplate assembly in place over the mounting holes and cable access Ensure that all holes line up and that the connectors are centered over the cable access Make any necessary adjustments before seating the foam seal in place permanently Clean the surface where the foam seal will be placed Remove the paper backing from the foam seal to expose the contact cement Lay the foam seal in place adhesive side dovvn and press dovvn firmly to bring the adhesive into full contact along the bottom Bring the Data Cable RF Cable s and Power Cable up through the access hole and connect them to the baseplate Turn the connectors down securely but don t use excessive force finger tight is sufficient Figure 2 3 illustrates the connector assignments Do not use teflon gel on the cable fittings as it reduces
26. 3 TracVision 6 Field Replaceable Units 4 4 PCB Removal and Replacement AA CPUBOard cee Pewee ee a 4 4 2 RF Detector Board 4 5 Antenna Gyro Assembly 4 6 Elevation Motor and Belt Replacement 4 6 1 Drive Belt Removal and Replacement 4 6 2 Elevation Drive Motor Removal and Replacement 4 7 Antenna LNB Replacement 4 7 1 European LNB Removal 4 7 2 U S and Latin American style LNB Replacement 4 8 Preparation for Shipment Appendix A System Specifications A 1 Antenna Specifications Appendix B Switchplate Template Appendix C Comprehensive TracVision 6 System Wiring Diagram AppendixD Predefined Satellite Configurations D 1 Appendix E Startup Data Sequences E 1 Appendix F Maintenance Port Parser Commands F 1 F 1 System Commands F 1 F 2 Manual Positioning Commands F 2 F 3 Operational Commands F 3 F 4 Tracking and Conical Scan Commands F 4 F 5 RF Board Commands F 5 F 6 8 Installation Commands F 7 F 7 Debug Commands
27. 4 1 Table A 1 Table A 2 Table A 3 Table F 1 Table F 2 Table F 3 Table F 4 Table F 5 Table F 6 Table F 7 54 0166 Rev B TracVision 6 Field Replaceable Units 4 2 TracVision 6 Antenna Physical Specifications A 1 TracVision 6 Power Specifications A 1 TracVision 6 Performance Specifications A 1 ystem Gominands 5 22 03 87 sree eke s 4 F 1 Manual Positioning Commands F 2 Operational Commands F 3 Tracking and Conical Scan Commands F 4 RE Board Commands Xa kaka kaaa F 5 Installation Commands F 7 D b g Commands ARA KAY F 8 Introduction 1 TracVision 6 System Overview A complete satellite TV system illustrated in Figure 1 1 includes the TracVision 6 connected to an integrated receiver decoder IRD and a television set A desktop or laptop computer is used to configure the system for satellite selection and conduct diagnostics System specifications are provided in Appendix A TracVision 6 Antenna Figure 1 1 TracVision 6 System Configuration M Dual LNB 11 16 Volts DC 3 4 Amps Vessel Povver Satellite Receiver 1 PC Maintenance Port Satellite Receiver 2 54 0166 Rev B 1 1 TracVision 6 Installation and Technical Manual Table 1 1 TracVision 6 Packing List 1 1 Materials Provided With TracVisi
28. A Guide to TracVision 6 Installation Configuration Maintenance c Uz o o o m co 7 TracVision 6 Technical E Manual Addendum ECO s 5959 5503 5315 6138 6198 The following changes have been made to Revision B of the TracVision 6 Installation and Technical Manual KVH Part Number 54 0166 3 1 1 Blown Fuse Low Power or Wiring The 4 amp fuse on the CPU Printed Circuit Board PCB has been replaced with two 3 15 amp fuses to better protect the Antenna Unit s electronics 1 Blown Fuse The Antenna Unit is equipped with two fuses mounted on its CPU Board If either of these fuses has blown or been broken the Antenna Unit will not operate Refer to Section 4 4 PCB Removal and Replacement for details on the fuse locations and how to access the CPU Board 4 3 TracVision 6 Field Replaceable Units Table 4 1 has been updated to show the new part number for the 3 15 amp fuses and the new part numbers for the RF Detector PCB and European LNB The azimuth limit switch has also been added to the list FRU Part Number Table 4 1 Radome 02 1047 01 TracVision 6 Field CPU 02 0992 Replaceable Units RF Detector PCB 02 1237 Antenna Gyro Sensor 02 1035 Antenna Gyro Gasket 24 0139 Elevation Drive Belt 24 0105 83 Elevation Motor 02 1050 Azimuth Limit Switch Assembly 02 0957 01 54 0166 Addendum to Re
29. Unit Power Cable and Indicator Lamp Ground Black Ground Lamp Lamp Socket 2 3 3 Connecting to Ship s Power After completely wiring the indicator lamp and the data and antenna cables you must connect the switchplate to ship s power as pictured in Figure 2 11 12 Vdc Ship s Power Figure 2 11 Ground Wiring the Switchplate IRD Ground Wire to Ship s Power to IRD Power supplied to the TracVision 6 MUST NOT exceed 16V or the TracVision power supply will suffer serious damage 2 3 4 Connecting the IRD Ground Cable A grounding wire has been provided to connect your IRD to a suitable ground and protect the system Attach the grounding wire to any suitable screw on the rear panel of the IRD with a good contact with the IRD chassis The other end should be connected to a suitable ground ideally the Ground connector on the switchplate see Figure 2 11 54 0166 Rev B 2 9 TracVision 6 Installation and Technical Manual Figure 2 12 Mounting the Switchplate Support Frame and Front Cover Before securing the switchplate to the mounting surface be sure to strain relieve the wires connecting to the switchplate connectors Several tie wraps have been provided to aid in strain relieving the wires The IRD that is connected to the RF1 cable controls which satellite the antenna is track
30. access hole to protect the wires from chafing 54 0166 Addendum to Rev B 3 ECO 5315 Figure 4 8 Azimuth Limit Switch Orientation Black and White Wires to CPU s Molex Connector Plastic Cam TracVision 6 Installation and Technical Manual This manual provides detailed instructions on the proper installation use and maintenance of the KVH TracVision 6 automatic satellite tracking system Throughout this manual important information is marked for your attention by these icons A helpful tip that either directs you to a related area within the manual or offers suggestions on getting the highest quality out of your system An alert to important information regarding procedures product specifications or product use Information about installation maintenance troubleshooting or other mechanical issues An electrical safety warning to help identify electrical issues that can be a hazard to either this KVH product or a user Direct questions comments or suggestions to KVH Industries Inc KVH Europe A S 50 Enterprise Center Ved Klaedebo 12 Middletown RI 02842 USA 2970 Hoersholm Denmark tel 1 401 847 3327 tel 45 45 16 01 80 fax 1 401 849 0045 fax 45 45 86 70 77 e mail info kvh com e mail info kvh dk internet http www kvh com internet http www kvh com 180 9001 a Peer KVHI NASDAQ ly Registrar PO de LISTED The Quality Advantage KVH Part 54 0166 Rev B
31. ack on making certain that the vessel is either motionless or travelling in a straight line for the 60 seconds immediately following power up 3 1 3 Incorrect Satellite Configuration European Systems Only The satellite configuration on European IRDs must match the satellite settings on the TracVision 6 system e Satellite A on the TracVision 6 must be the same satellite as IRD Alternative 1 or A based on your IRD and must be assigned the IRD DiSEqC 1 setting e Satellite B on the TracVision 6 must be the same satellite as IRD Alternative 2 or B based on your IRD and must be assigned the IRD DiSEqC 2 setting Troubleshooting 3 1 4 Satellite Signal Blocked Satellite signals can be blocked or degraded by buildings other vessels or equipment on the vessel itself Refer to Section 2 1 Choosing the Best Location and Getting the Best Reception to make certain that the TracVision 6 unit is in the optimal location 3 1 5 Outside Satellite Coverage Zone TracVision 6 will provide outstanding reception within the 24 60 cm antenna coverage area for your satellite television service of choice However signal quality can be degraded as you approach the fringe coverage areas Refer to your satellite television service manual or an Internet resource such as www satcodx com to check the viable coverage area for a 24 60 cm antenna 3 1 6 Radar Interference The energy levels radiated by radar units can overload t
32. ata on the follovving pages presents a sample startup data sequence registered by the TracVision 6 These sequences may vary based on the softvvare version loaded onto the TraeVision 6 system This data can be recorded using the data port and a PC PGM TracVision G6 Controller Rev X Version X XX Serial number XXXXXXXX EAD Motors RF ZAP xxx Tnitializing RF Controller RE S A V U V RF SATINSTALL 55 C 00 1 RE L An SSS SSS SS SSS aS San Sen aS Se Se SS Identifies satellite A or B as currently RF SATCONFIG loaded for acquisition RF F A 12368 20000 67 0X0000 V U 2 Satellite configuration data Satellite A RF F A 12368 20000 67 0X0000 V U 2 RF F A 12238 20000 67 0X0000 H U 2 RF F A 12238 20000 67 0X0000 H U 2 RF F B 00000 27500 34 0X0000 V H 3 Satellite configuration data Satellite B RF F B 00000 27500 34 0X0000 V L 3 RF F B 00000 27500 34 0X0000 H H 3 RF F B 00000 27500 34 0X0000 H L 3 RE RE ECEB Ver oya kX a Sense SH SSeS Se ee SSeS Current RF software revision RE COMM RAG SSS TAT TA ee PASS is expected Limit Switch Test Limit Switch Status PASS PASS is expected Tnitializing Ext Sensor RF S A V U V 0 5 1 RF S A H U V RET ES Status Timeout 0 S _ h 1 RF S A V U V ES Status Timeout 0 25 54 0166 Rev B E 1 TracVision 6 Installation and
33. ble Wrap RFU to CPU From Elevation Motor From Azimuth Motor RFU PCB Na 577 From RFU to CPU Cable s Us 22 M A HA S m From Cable Wrap un LNB CPU PCB From Cable VVrap From Elevation Limit Switch From Antenna Sensor From Azimuth Limit Switch 4 4 1 CPU Board The new CPU Board is secured to the antenna frame using nine screws rather than eleven 2 Remove nine 6 32 machine screvvs from the PCB The following procedure has been inserted for replacing the azimuth limit switch As a result Sections 4 6 through 4 8 of the Installation and Technical Manual have been renumbered Sections 4 7 through 4 9 4 6 Azimuth Limit Switch Assembly Replacement 1 Rotate the antenna assembly by hand clockwise until it stops 2 Remove the printed circuit board PCB cover illustrated in Figure 4 2 using a 2 Phillips screwdriver and a nut driver socket 3 At the CPU s Molex connector cut the black and vvhite vvires from the azimuth limit svvitch see Figure 4 3 Leave about one inch 25 mm of the vvires still connected for later reference 54 0166 Addendum to Rev B 3 4 At the azimuth limit switch cover remove the hot melt keeping the black and vvhite vvires in place see Figure 4 7 Figure 4 7 Azimuth Limit Switch Cover Hot Melt Retaining Screws 5 Remo
34. bles to a Multiswitch Latin and North American Systems Only a eel eer 2 11 Commissioning the IRD 2 13 Selecting the Active Satellite 2 14 2 5 1 Installing Your Selected Satellites 2 15 2 5 2 Programming User defined Satellites 2 17 Checking Out the System 2 21 Troubleshooting an maa aya ala 9 1 Causes and Remedies for Common Operational Issues 3 1 3 1 1 Blown Fuse Low Power or Wiring 3 2 3 1 2 Vessel Turning During Startup 3 2 3 1 3 Incorrect Satellite Configuration 3 2 3 1 4 Satellite Signal Blocked 3 3 3 1 5 Outside Satellite Coverage Zone 3 3 54 0166 Rev B 3 1 6 Radar Interference 3 1 7 Incorrect or Loose RF Connectors 3 1 8 Multiswitch Interference DSS Plus IRD Users Only 3 1 9 Passive Multiswitch Latin and North American SYSIEMS Oli 3 2 IRD Troubleshooting 3 3 Antenna Gyro and LNB Faults 3 4 Computer Diagnostics 3 5 Maintenance Port Parser Commands 4 Maintenance vee sees tia een xaya 4 1 VVarranty Service Information 4 2 Preventive Maintenance 4
35. ctor facing down as shown in Figure 4 7 Reinstall the stop nuts and washers but do not tighten Raise the motor and work the toothed drive belt over the outer lip of the hub Press down gently on the motor body while rotating the antenna reflector up and down to ensure free movement Adjust the belt tension for a maximum of 4 3 mm deflection with moderate finger pressure between the hub and gear Some readjustment may be necessary if the belt tension results in excessive antenna reflector vibration Reconnect the Elevation Motor Molex connector to the PCB Antenna LNB Replacement The LNB assembly receives preamplifier operating power from the IRD via the RF Detector PCB Be certain that the IRD is turned off or disconnected from its power source before removing or reconnecting the LNB The following sections provide replacement instructions for both the European and U S style LNBs Maintenance 4 7 1 European LNB Replacement 1 Disconnect both RF coaxial connectors at the LNB 2 Observe the currently set skew value as marked by the stickers on the LNB and choke assembly 3 Loosen the wing screws and remove the LNB from the choke assembly as pictured in Figure 4 8 4 Placethe new LNB into the choke assembly Adjust the LNB s position so that it has the same skew value observed in Step 2 5 Apply a small amount of thread locking compound e g Loctite 425 or equivalent non permanent threadlocker to th
36. d Molex connectors Figure 4 3 shows the PCB arrangement connector locations and functions while Figure 4 4 on the next page shows how the printed circuit boards are mounted to the support frame L From Azimuth Limit Switch From Cable Wrap RFU PCB ID IRO LO LNB 7 From LNB From Cable Wrap 7 1 CPU PCB From Cable Wrap 4 4 From Elevation Limit Switch RFU to CPU From Antenna Sensor Maintenance RFU PCB Main PCB y Y 0 y T Bi Hi leg ag o o o o o zl mx Antenna Frame o 4 4 1 CPU Board 1 Remove the seven Molex connectors from the CPU 2 Remove eleven 6 32 x 3 8 machine screws from the PCB 3 Remove the assembly from the main support 4 Installation of the replacement assembly is the reverse of this Reinstall all Molex connectors removed in Step 1 5 Calibrate the Gyro and LNB as described in Section 4 5 6 Reinstall your preferred satellites as instructed in Section 2 5 Selecting the Active Satellite 4 4 2 RF Detector Board The RF Detector receives operating voltages from both the CPU board and the IRD via the RF cable Ensure that all power including the IRD is turned off before proceeding Ab 54 0166 Unplug the Data and RF Flash cables from the RF Board Obs
37. ds TracVision 6 system parser commands are detailed in Appendix F 54 0166 Rev B 3 5 Maintenance 4 Maintenance The following sections provide details on preventive maintenance and field replaceable units and parts for the TracVision 6 antenna unit The serial number for your 4 1 V arranty Se rvice Information TracVision 6 will be required during any service or calls You will find the 7 serial number inside the front cover KVH Industries Inc warrants TracVision 6 against defects in of the TracVision 6 User s Guide materials and workmanship for a period of two years and labor for a period of one year from the date of original retail purchase by the original purchaser Labor is only warrantied if the TracVision 6 was installed by an authorized KVH dealer It is the customer s responsibility to verify the date of purchase by returning the warranty card included with the product to KVH within 30 days of purchase or by providing a copy of a dated sales receipt for the KVH product under warranty with the warranty claim If this date cannot be verified the warranty period will begin 30 days after the date of manufacture of the original product purchased For additional information on KVH warranty repair and liability policies please refer to the complete warranty statement provided at the conclusion of this manual 4 2 Preventive Maintenance TracVision 6 requires minimal preventive maintenance The follow
38. e SATCONFIG and DEBUGON commands enter the satellite transponder information via PC as follows Command SATCONFIG X N F S C ID P B D lt cr gt Where SATCONFIG directs data to the RF Board X satellite location A or B N satellite table 98 amp 99 are slots for user configured satellites F frequency in MHz either 00000 or a range from 10700 12700 S the satellite transponder symbol rate in Mbit second 01000 29999 C the FEC code e g 12 23 34 56 67 78 ID the satellite network ID in hexidecimal format Ox P the LNB polarization v vertical h horizontal B the LNB down conversion frequency I low h high g Latin America U USA D decoding type 0 test 1 DSS A 2 DSS B 3 DVB Installation This information has to be entered for each of the four transponder categories e vertical high e vertical lovv e horizontal high e horizontal low TracVision 6 requires that the data fields for all four transponder categories be provided If the selected satellite does not have information for one or more of the transponder categories default information should be entered in the fields as follows Table 2 Transponder Data Default Value Satellite Transponder Frequency 00000 Default Data Symbol Rate 27500 FEC Code the same value as provided for those transponders with data Network ID 0x0000 Polarity and Band whichever combinations are not
39. e screw threads and tighten the wing screws to secure the LNB in position 6 Reconnect the RF connectors 4 7 2 U S and Latin American Style LNB Replacement 1 Disconnect both RF coaxial connectors at the LNB Loosen 2 wing screws on the throat of the choke feed until the LNB is free to slide out Withdraw the LNB as pictured in Figure 4 9 2 Insert the replacement LNB as far as it will go Be sure that it bottoms in the feedhorn Be careful not to puncture or dislodge the plastic seal covering the LNB throat Orient the LNB to align with the strut holding the pair of RF cables 3 Apply a small amount of thread locking compound Loctite 425 or equivalent to the wing screw threads and tighten the screws to secure the LNB in position 4 Reconnect the RF connectors 54 0166 Rev B Figure 4 8 European LNB Removal Figure 4 9 U S style LNB Removal 4 11 TracVision 6 Installation and Technical Manual When rotating the azimuth mechanism by hand go slowly Hitting the mechanical stops with excessive force will damage the azimuth limit switch Figure 4 10 Elevation Shipping Restraint Placement Figure 4 11 Azimuth Shipping Restraints Placement 4 12 4 8 Preparation for Shipment If it is necessary to repack the Antenna Unit for shipment the foam shipping restraint removed during installation must be replaced Follow these steps to reinstall t
40. erve which RF cable is attached to the top RF connector Add a piece of tape or some identifying mark so that the RF cables can be plugged into the proper RF connectors on the new RF Board Rev B Figure 4 4 PCB Mounting Top View 4 5 TracVision 6 Installation and Technical Manual Figure 4 5 RF Cable Ferrules IRD LNB Ferrules Figure 4 6 New RF Board Installation Failure to hold the ferrules tightly while loosening the RF connectors can result in damage to the cables and reduce the signal quality Remove the two RF cables from the RF connectors with a 76 wrench Hold the RF connector ferrule while loosening the connectors to avoid excess stress on or twisting of the cables Refer to Figure 4 6 Remove the four 6 32 x screws and set aside Remove the RF Board and discard Install the new RF Board making certain to align the Board so that the RF Connectors are facing the bottom Figure 4 6 illustrates the alignment of the new RF Board and cables Data Cable Flash Cable Secure the RF board using the screws removed in Step 4 Reattach the RF cables making certain that the RF cable originally attached to the top RF connector on the old RF Board is connected to the top RF connector on the new RF Board Attach the Data and RF Flash cables to the RF Board Antenna Gyro Assembly Remove the printed circuit board PCB cover illustrated in Fig
41. for Common Operational Issues There are a number of common issues that can affect the signal reception quality or the operation of the TracVision 6 The following sections address these issues and potential solutions 54 0166 Rev B 3 1 TracVision 6 Installation and Technical Manual Refer to your IRD user manual for complete instructions on configuring your IRD 3 2 3 1 1 Blown Fuse Low Power or Wiring If the Antenna Unit is installed but entirely non responsive there are two key factors to check as part of the troubleshooting process 1 Blown Fuse The Antenna Unit is equipped with a fuse mounted on its CPU Board If this fuse has blown or been broken the Antenna Unit will not operate Refer to Section 4 4 PCB Removal and Replacement for details on the fuse location and how to access the CPU Board 2 Wiring If the system has been improperly wired it will prevent the Antenna Unit from operating correctly Section 2 3 Wiring the TracVision 6 System provides complete system wiring information 3 1 2 Vessel Turning During Startup If the vessel turns during the 60 second startup and initialization sequence that occurs immediately after turning on the power to the TracVision 6 unit the antenna gyro will record that variable motion as standing still This may cause the antenna to track improperly To solve this problem turn TracVision 6 off for at least 10 seconds Turn the system b
42. from the PCB The following procedure has been inserted for replacing the azimuth limit switch As a result Sections 4 6 through 4 8 of the Installation and Technical Manual have been renumbered Sections 4 7 through 4 9 4 6 Azimuth Limit Switch Assembly Replacement 1 Rotate the antenna assembly by hand clockwise until it stops 2 Remove the printed circuit board PCB cover illustrated in Figure 4 2 using a 2 Phillips screwdriver and a nut driver socket 3 At the CPU s Molex connector cut the black and white wires from the azimuth limit switch see Figure 4 3 Leave about one inch 25 mm of the wires still connected for later reference 4 At the azimuth limit switch cover remove the hot melt keeping the black and white wires in place see Figure 4 7 Figure 4 7 Hot Melt j Bi Azimuth Limit Switch Cover Retaining Screws 54 0166 Addendum to Rev B 5 Remove the three 6 32 x retaining screws from the limit svvitch cover and set aside see Figure 4 7 Lift the cover to access the limit svvitch underneath 6 Remove the four 8 32 x 2 screws securing the limit svvitch to the cover and set aside 7 Replace the azimuth limit switch Attach the new switch to the cover using the 8 screws flat vvashers and cable clamp 8 Route the nevv limit svvitch vvires through the cover and cable clamp to the CPU s Molex connector After noting the position of the old black and vvhite vvires
43. he antenna front end circuits Refer to Section 2 1 Choosing the Best Location and Getting the Best Reception to make certain that the TracVision 6 unit is in the optimal location with regard to your radar unit 3 1 7 Incorrect or Loose RF Connectors As part of preventive maintenance described in Section 4 Maintenance KVH recommends checking the Antenna Unit cable connections A loose RF connector can reduce the signal Baseline RF levels are included as quality Refer to Section 2 3 6 Connecting the Antenna RF Signal part of the startup sequence Cable to the IRD for directions on proper Antenna Unit to provided in Appendix E RF cabling 54 0166 Rev B 3 3 TracVision 6 Installation and Technical Manual Due to the signal polarization in European satellites the use of a multisvvitch active or othervvise with a dual output LNB will result in a loss of signal and less than optimal operation vvith TracVision 6 systems used in Europe KVH Industries offers a quad output LNB for use with European systems that will support more than two television IRD pairs This quad output LNB will require a multiswitch for proper use 3 1 8 Multiswitch Interference DSS Plus IRD Users Only TracVision 6 has the capability to switch from one satellite to another when you choose TV channels that are carried by your two selected satellites However some multiswitches either active or passive such as the Chan
44. he RF cable which will be connected to the IRD This switchplate includes an ON OFF switch and a DB9 maintenance port for easy access to the Antenna Unit s software and diagnostics Follow these steps to begin the wiring process 1 Select a location to mount the TracVision 6 switchplate It should be flat and within reach of the cables connected to the Antenna Unit 2 Create a panel cutout in the mounting surface Figure 2 7 illustrates the mounting dimensions and a template has been provided in Appendix B 97 mm 32 8 mm 3 82 ayaz 3 mm dia 2 36 60 mm Panel Cutout 2 05 52 mm 16 4 mm 1 3 19 81 mm 3 Run the Antenna povver and data cables from the Antenna Unit and out through the panel cutout Run a cable from ship s power 11 16 Vdc through the panel cutout You are now ready to wire the TracVision 6 system to the switchplate connectors and ship s power Tips for Safe and Successful Wiring VVhen attaching cables to the TracVision 6 svvitchplate connectors make sure the insulation is stripped back approximately 77 5 mm Twist the vvires gently to help achieve a good connection Do not pinch insulation inside the connector After attaching the povver and data cables to the appropriate terminal connector strips tug gently to ensure a firm connection 54 0166 Rev B Installation Figure 2 7 Switchplate Panel Cutout Dimensions
45. he restraint 1 Rotate the azimuth mechanism slowly to find the limit switch stop The front of the antenna should be facing the forward arrow 2 Rotate the azimuth mechanism 180 in the opposite direction to ensure that the mechanism is not resting on the limit switch stop 3 With the antenna reflector slightly elevated slip the narrow end of the elevation shipping restraint beneath the lip of the antenna reflector Gently wedge the restraint inside the baseplate as shown in Figure 4 10 Foam Restraint 4 Insert the two azimuth shipping restraints between the edge of the baseplate and the rotating plate along the side of the antenna frame as pictured in Figure 4 11 5 Pack the TracVision 6 unit in its original package 6 As detailed in the warranty accompanying this product and printed on the last page of this manual a Return Material Authorization RMA number is required prior to the return of the TracVision 6 system to KVH Contact the KVH Technical Support Department at 1 401 847 3327 or via email at techs kvh com to obtain the RMA number Please review your warranty to familiarize yourself with all requirements liabilities and policies System Specifications Appendix A System Specifications A 1 Antenna Specifications Physical Characteristics Antenna Unit 27 4 70 cm h x 26 2 67 cm d 25 kg 55 Ibs Operating temperature 137 to 130 F 25 to 55 C
46. ing The IRD connected to RF2 can select different channels on that satellite but not change the satellite selection itself 2 10 2 3 5 Installing the Switchplate After completing the switchplate wiring process you must install the switchplate itself This process detailed in the following steps is illustrated in Figure 2 12 1 Drill four 4 mm holes in the support frame 2 Fit the switchplate assembly and support frame into the panel cutout made in Step 2 in Section 2 3 and flush to the mounting surface 2 Drill four 2 5 mm holes in the mounting surface using the countersunk holes in the support frame as the template Secure the support frame and switchplate assembly to the mounting surface using the four 6 self cutting screws 3 Snap the front cover into place to cover the screws and support frame C Front Cover A Panel Cutout k38 2 mm 2 36 60 mm 7 95 52 mm 2 3 6 Connecting an Antenna RF Signal Cable to the IRD The RF signal cable is fitted with F type connectors One end should be connected to the plug labeled RF1 on the base of the TracVision 6 system The other connector should be connected to the IRD plug labeled LNB or ANT SAT If a second IRD is to be hooked up to the TracVision 6 antenna unit the RF cable for the second IRD should be connected to the plug labeled RF2 while the other end is connected to the IRD plug labeled
47. ing routine housekeeping chores are sufficient to maintain peak performance Monthly Wash the exterior of the radome and baseplate assembly with fresh water to remove salt deposits a mild detergent may be added to remove grime e Use caution when spraying the radome directly with high pressure water from a hose Do not apply abrasive cleaners or volatile solvents such as acetone to the ABS radome 54 0166 Rev B 4 1 TracVision 6 Installation and Technical Manual TracVision 6 components receive povver from multiple sources Do not open any electrical assemblies or attempt servicing until IRD power and vessel input power are disconnected Table 4 1 TracVision 6 Field Replaceable Units e Check all connectors on the Antenna Baseplate and IRD Remove connectors and examine for signs of corrosion clean as needed Semi Annually Remove the radome and examine the interior of the Antenna Unit for signs of corrosion loose connections or frayed or broken wires 4 3 TracVision 6 Field Replaceable Units The TracVision 6 has been designed with durability and low maintenance in mind If you experience an operating problem or otherwise require technical assistance contact your local authorized TracVision 6 dealer installer or distributor first If an authorized dealer installer or distributor is not located nearby contact KVH or KVH Europe directly at the telephone facsimile or e mail listings inside the front c
48. inually improve the quality and reliability of our systems please return any failed component to KVH or KVH Europe after you receive your replacement part Figure 4 1 TracVision 6 Antenna Unit Baseplate Cut Away European LNB Antenna Gyro Azimuth Motor 4 3 TracVision 6 Installation and Technical Manual Figure 4 2 PCB Cover Plate Removal The PCB cover fits snugly over the PCB When removing or replacing the cover take care to ensure that the cover does not dislodge any of the Molex connectors as this will cause system errors and improper operation Figure 4 3 PCB Connector Locations Rear View From Elevation Motor From Azimuth Motor From RFU to CPU Cable Pa 4 4 PCB Removal and Replacement The printed circuit boards PCBs are protected by a cover fastened to the antenna support frame The cover must be removed to gain access to the main power fuse and the PCB assemblies discussed below Refer to Figure 4 2 remove 3 nuts and washers from the bottom flange and 3 screws and washers from the upper flange Remove the cover and set aside with the fasteners Screws 8 Washers Ra gt T Cover o a Nuts amp Washers N The PCBs are mounted to the antenna elevation mechanism support frame with machine screws and are interconnected by means of keye
49. ision B of the TracVision 6 Installation and Technical Manual KVH Part Number 54 0166 Four fiber shoulder washers have been preinstalled on the inside of the antenna unit s base Four additional fiber shoulder washers have been provided in the kitpack for use when mounting the antenna unit These washers insulate the antenna unit from ground 2 2 Installing the Antenna Unit Part Qty Table 2 3 saa screws 4 Antenna Unit Kitpack Contents flat washers 8 16 hex nuts 4 lock washers 4 fiber shoulder washers 4 10 32 x flat head screws 6 Figure 2 4 RG 11 type connector 1 Bolting the Antenna Unit to Plastic screw covers 6 the Deck Side View Antenna base seal gasket 1 Tie wraps 2 b A 1 77 amp Flat Washer Flash kit cable and adapter 1 Bi in R Preinstalled Antenna Unit Mounting Procedure EEE ee Na 2 7 9 Place a flat washer from the on a bolt and Foam Seal mmm insert the bolt into its hole from above as shown in Deck Figure 2 4 Shoulder Washer 10 Apply a fiber shoulder washer flat washer and lock nut from underneath as shown in Figure 2 4 n Lock Nut 54 0166 Addendum to Rev B 1 TracVision 6 Installation and Technical Manual ADDENDUM TracVision 6 Technical E Manual Addendum ECO 5503 The following changes have been made to Revision B of the TracVi
50. ite B After you have assigned satellites as Satellites A and B the final step is to tell the antenna which of the two satellites it should acquire and track This step should be carried out the first time a satellite is selected allowing the system to carry out the initial download of the channel guide To do so enter the Satellite Selection parser command as follows Command L x lt cr gt Where x A or B one of your selected satellites as defined during the SATINSTALL process Installation Choosing A or B will assign the antenna to acquire and track that installed satellite To complete the process type ZAP lt cr gt to restart the system Be sure the IRD satellite configuration matches your chosen TracVision 6 settings 2 5 2 Programming User defined Satellites The TracVision 6 satellite library has two open slots that you may use to program two user defined satellites in case you want to install watch a satellite that is not in the KVH predefined list To configure a user defined satellite the system must first be in Idle Mode by typing HALT and then information about the satellite must be provided including e Satellite name e Satellite position longitude e Transponder information for each of the following polarizations frequencies vertical high amp vertical low horizontal high amp horizontal low e Transponder information includes frequency symbol rate FEC code and
51. n 6 Field Replaceable Units Table 4 1 has been updated to show the new part number for the 3 15 amp fuses and the new part number for the RF Detector PCB The azimuth limit switch has also been added to the list FRU Part Number Table 4 1 l 25 CPU 02 0992 RF Detector PCB 02 1233 Antenna Gyro Sensor 02 1035 Antenna Gyro Gasket 24 0139 Elevation Drive Belt 24 0105 83 Elevation Motor 02 1050 Azimuth Limit Switch Assembly 02 0957 01 European LNB Assembly 02 0932 54 0166 Addendum to Rev B FRU Part Number U S style LNB Assembly 02 0870 Latin American LNB Assembly 02 0870 01 Data Cable 32 0619 100 Switchplate 02 1023 RF Cable 32 0566 0100 PC Cable 32 0628 06 CPU Fuses 16 0017 3150 4 4 PCB Removal and Replacement The printed circuit boards PCBs are protected by a cover fastened to the antenna support frame The cover must be removed to gain access to the main power fuses and the PCB assemblies discussed below Refer to Figure 4 2 remove 3 nuts and washers from the bottom flange and 3 screws and washers from the upper flange Remove the cover and set aside with the fasteners The CPU PCB has been changed from an L shaped design to a simpler straight design Figure 4 3 has been updated to show the new CPLLPCB TracVision 6 Installation and Technical Manual ADDENDUM Figure 4 3 PCB Connector Locations Rear View From Ca
52. n azimuth angle Command 6 Argument none Response echoes the command Azimuth CCW Step Function commands a 0 1 deg CCW manual step in azimuth angle Command 4 Argument none Response echoes the command Elevation UP Step Function commands a 0 1 deg UP manual step in elevation angle Command 8 Argument none Response echoes the command Elevation DOW N Step Function commands a 0 1 deg DOWN manual step in elevation angle Command 2 Argument none Response echoes the command F 3 Operational Commands Tracking Mode Table F 3 Function starts active tracking of the satellite Operational Commands Command TRACK Argument none Response echoes the command 54 0166 Rev B F 3 TracVision 6 Installation and Technical Manual Table F 4 Tracking and Conical Scan Commands Idle Mode Function halts active tracking and conical scan then enters idle mode Command HALT Argument none Response echoes the command Current Cable VVrap Angle Function sets or reports current cable vvrap angle defined as 0 CCW limit to 700 CW limit the value is expressed as 0000 7000 vvith an implied decimal Command WRAPANGLE xxxx Argument the desired cable wrap angle setting Response VVrap Angle xxxx F 4 Tracking and Conical Scan Commands Target Location Function repor
53. na Gyro Sensor 02 1035 Antenna Gyro Gasket 24 0139 Elevation Drive Belt 24 0105 83 Elevation Motor 02 1050 Azimuth Limit Switch Assembly 02 0957 01 European LNB Assembly 02 0932 U S style LNB Assembly 02 0870 Latin American LNB Assembly 02 0870 01 Data Cable 32 0619 100 Switchplate 02 1023 RF Cable 32 0566 0100 PC Cable 32 0628 06 CPU Fuse 16 0017 4000 54 0166 Addendum to Rev B ECO 5315 4 4 PCB Removal and Replacement Figure 4 3 has been changed to indicate the correct Molex pin locations Figure 4 3 PCB Connector Locations Rear View for the azimuth limit switch and the elevation limit switch 2 Elevation Limit Svvitch gt From Elevation Motor From Azimuth Motor From Cable Wrap IRD LNB From RFU to CPU Cable From Cable Wrap From Azimuth Limit Switch From LNB CPU PCB From Cable Wrap RFU to CPU From Antenna Sensor The following procedure has been inserted for replacing the azimuth limit switch As a result Sections 4 6 through 4 8 of the Installation and Technical Manual have been renumbered Sections 4 7 through 4 9 4 6 Azimuth Limit Switch Assembly Replacement Rotate the antenna assembly by hand clockwise until it stops Remove the printed circuit board PCB cover illustrated in Figure 4 2 using a 2 Phillips screwdriver and a nut driver socket At the CPU s Molex connector c
54. nd satellite installation process B during the Install Satellite procedure detailed in Section 2 5 Programming DSS Plus IRDs Selecting the Active Satellite If you are using multiple DSS Plus IRDs and intend to shift from one satellite to another only one of the IRDs can be configured as a two satellite receiver All other IRDs must be configured as one satellite receivers The two satellite IRD will determine which satellite the antenna is tracking while the other receivers can watch any channels available via that satellite Refer to your IRD user manual for complete details on this process 54 0166 Rev B 2 13 TracVision 6 Installation and Technical Manual Table 2 5 Available Satellite Pairs Europe European LNB required Astral Astral Table 2 6 Available Satellite Pairs North America U S style LNB required 055 101 055 101 Echo 61 Echo 119 Expr essvu 2 14 2 5 Selecting the Active Satellite As noted previously TracVision 6 can track a variety of DVB compatible and DSS satellites The system contains a preprogrammed library of European North American and Latin American satellites It also has two open slots that you may use to program two additional satellites of your choice Tables 2 5 and 2 6 list the possible satellite pairs Tvvo of these satellites may be selected to reside in the system s active memory as Satellites A and B Astra 2N Astra 25 Hispasat Hotbird V B Sirius Thor
55. nel Master model 6214IFD may interfere with the 22 KHz tone sent by DSS Plus IRDs to the antenna As a result the antenna may not receive the signal to change satellites when you change channels using your DSS Plus remote In this case you will need to use the maintenance port satellite switch procedure explained in Section 2 5 1 Installing Your Selected Satellites 3 1 9 Passive Multiswitch Used Latin and North American Systems Only As noted in Section 2 3 6 2 Connecting the Antenna RF Signal Cable to a Multiswitch Latin and North American Systems Only using a passive multiswitch may cause some signal loss and possibly reduce the maximum reception range in fringe areas An active multiswitch can be used to connect more than two IRDs to the TracVision 6 system However please refer to Section 3 1 7 Multiswitch Interference for an explanation of a potential issue with the use of any type of multiswitch 3 2 The IRD that was provided with your satellite television service may also be the cause of less than ideal operation First check the IRD s configuration to ensure it is set up for the desired programming In the case of a faulty IRD refer to your IRD user manual for service and warranty information If the IRD is both configured properly and fully functional contact your local KVH dealer or service center for assistance 3 3 Antenna Gyro and LNB Faults Section 4 Maintenance provides detailed i
56. nstructions for authorized service personnel who may be required to replace the TracVision 6 antenna gyro or the LNB IRD Troubleshooting Troubleshooting 9 4 Computer Diagnostics Figure 3 2 TraeVision 6 has been designed to provide diagnostic readouts DB9 Connector viewed on a personal computer having an RS 232 serial communication port If you are unable to isolate a system problem set up for computer diagnostics as described below System problems will most likely be found somewhere through the diagnostic readouts The diagnostics procedure requires terminal emulation software such as PROCOMM Windows Terminal or Windows 95 98 Hyperterminal Use the settings appropriate to your application 1 Connect one end of the PC cable to the DB9 connector on the front of the switchplate Connect the other end to the serial port on the PC a 9 pin 25 pin connector adapter may be needed for some PCs 2 Open the terminal emulation software and establish the following settings e 9600 baud e no parity e 8 data bits 1 start bit e 1 stop bit e no flovv control 3 Apply power to the TracVision 6 system and allow the system to complete full initialization Data should be serolling on the PC display to identify any system problems detected If no data is seen recheck your connections and the terminal softvvare setup 4 After completing the diagnostic shut dovvn the system 3 5 Maintenance Port Parser Comman
57. on 6 System Table 1 1 lists the components and materials in the TracVision 6 shipping carton Component KVH Part No Antenna Unit 02 1045 01 02 1045 02 02 1045 03 Installation Kitpack 72 0103 Data Cable 32 0619 100 PC Cable 32 0628 06 RF Cable 32 0566 100 Povver Cable 32 0510 100 Ground Cable 32 0583 50 Switchplate 02 1023 TracVision 6 Technical Manual 54 0166 TracVision 6 User s Guide 54 0166 01 t North American TracVision 6 system European TracVision 6 system DIRECTV Latin America TracVision 6 system formerly called Galaxy Latin America Installation 2 TracVision 6 is designed for simple installation and setup Just Installation follow these easy steps Step Refer to Section 1 Choose the hardware locations 2 1 2 Mount the Antenna Unit 2 2 3 Set the skew angle Europe only 2 2 1 4 Wire system components 2 3 5 Program the IRD Europe only 2 4 6 Install selected satellite pair 2 5 1 7 Load any user selected satellites 2 5 2 8 Check out system 2 6 Materials and Equipment Required for Installation Electric drill 32 13 mm drill bit and 3 80 mm hole saw Socket wrenches Flat tip and Phillips screwdrivers RG 11 75 ohms cable for extra RF signal cables as needed Crimp tool LRC L3011B or equivalent Light hammer center punch tape scriber pencil Terminal lug crimping tool wire strippers A PC wi
58. onnector 1 Plastic screw covers 6 Antenna base seal gasket 1 Tie wraps 2 Core clamp 1 Flash kit cable and adapter 1 Tips for Successful Antenna Unit Placement and Mounting e The mounting surface should be essentially flat free of vibration and flexing and strong enough to carry the complete assembly 55 1bs 25 kg Always lift the antenna unit by the gray baseplate structure not the radome Also be careful not to e The antenna unit need not be located exactly on strike the exposed connectors the vessel s fore and aft axis but its centerline extending from the bottom of the reference MUST be parallel to it baseplate or allow them to carry the weight of the antenna unit e Be sure to account for the radome height and the base dimensions illustrated in Figure 2 1 on the follovving page Antenna Unit Mounting Procedure 1 Using the base dimensions presented in Figure 2 1 on the follovving page or the baseplate as a template lay out the four mounting bolt holes Check the layout to make certain the baseplate vvill be parallel with the vessel s fore aft axis 54 0166 Rev B 2 3 TracVision 6 Installation and Technical Manual Figure 2 1 Antenna Unit Dimensions 27 36 695 mm Compression Seal b bag 26 2 665 mm 4x 2 50 4x 213 mm 6 0 152 mm 12 0 305 mm FWD 6 0 152 mm 12 0 305 mm Figure 2
59. opriate to your application 1 Connect one end of the PC data cable to the DB9 connector on the switchplate Connect the other end to the serial port on the PC a 9 pin 25 pin connector adapter may be needed for some PCs 54 0166 Rev B 2 15 TracVision 6 Installation and Technical Manual 2 16 2 Open the terminal emulation softvvare and establish the follovving settings e 9600 baud e no parity e 8 data bits 1 start bit e 1 stop bit no flovv control 3 Apply power to the TracVision 6 system and allow the system to complete full initialization Data should be serolling on the PC display to identify any system problems detected If no data is seen recheck your connections and the terminal softvvare setup Installing the Satellite of Choice Once the data connection has been made between the PC and the TracVision 6 you must assign the satellites you wish to have in the satellite pair On the maintenance screen put the antenna in Idle Mode by typing HALT then enter the SATINSTALL command Command SATINSTALL lt sat a name gt lt sat b name gt lt er gt Where lt sat a name gt the name of your choice for Satellite A lt sat b name gt the name of your choice for Satellite B Tables 2 5 and 2 6 list the assigned names for satellites that are in the preprogrammed European and North American satellite libraries If you do not wish to assign a pair of satellites enter None as the name of Satell
60. ork ID in hexidecimal format Ox P the LNB polarization v vertical h horizontal B the LNB down conversion frequency low h high g Latin America u USA D decoding type 0 test 1 DSS A 2 DSS B 3 DVB ID Match Decoded Network ID Function report ID match and decoded network ID Command CHECKID Response Y OX N OX Y NoID N NolD VVhere Y yes N no network ID NolD satellite unidentified Maintenance Port Parser Commands E6 Installation Commands Set Report GPS Position Table F 6 Function reports or sets default GPS position Installation Commands Command GPS lt cr gt GPS XX D YYY E Response GPS XXD YYYE lt cr gt GPS XXD YYYE VVhere XX latitude 0 90 D S South or N North YYY longitude 0 180 E E East or VV VVest Report Satellite Names Function report names for satellites A and B Command SATINSTALL Response SATINSTALL lt sat a name gt lt sat b name gt Report Configured Satellite Names Function report names for all configured satellites Command SATLISTA Response SATLISTA lt sat name1 gt lt sat nameX gt Report Valid Satellite B Selections Function report names for all valid satellite B selections for a given satellite A selection Command SATLISTB lt sat a name gt Response SATLISTB lt sat a name gt lt sat b name1 gt
61. over Replacement part numbers for field replaceable units FRUs that can be serviced in the field are listed in Table 4 1 These parts may be obtained from any KVH authorized dealer installer or may be ordered directly from KVH FRU Part Number Radome 02 1047 01 CPU 02 0992 RF Detector PCB 02 1017 02 Antenna Gyro Sensor 02 1035 Antenna Gyro Gasket 24 0139 Elevation Drive Belt 24 0105 83 Elevation Motor 02 1050 European LNB Assembly 02 0932 U S style LNB Assembly 02 0870 Latin American LNB Assembly 02 0870 01 Data Cable 32 0619 100 Switchplate 02 1023 Maintenance FRU Part Number RF Cable 32 0566 0100 PC Cable 32 0628 06 CPU Fuse 16 0017 4000 The Antenna Unit printed circuit boards Antenna LNB elevation stepping motor and elevation drive belt may be removed and replaced on site using common hand tools Other TracVision 6 service must be done by your authorized dealer installer distributor or by KVH Evidence of tampering or unauthorized repairs vvill void the vvarranty The follovving are step by step procedures for removing and replacing those components that may be serviced Figure 4 1 depicts the location of a number of components vvithin the TracVision 6 Antenna Unit U S Galaxy style LNB Elevation Motor and Drive Assembly PCB Cover and PCBs 54 0166 Rev B Table 4 1 continued TracVision 6 Field Replaceable Units To help us cont
62. ower to Antenna Unit 2 1 Choosing the Best Location and Getting the Best Reception There are several factors to consider when choosing the respective locations of the TracVision 6 antenna unit e The ideal antenna site has a clear view of the horizon satellite all around e Tracking errors will be reduced if the antenna forward arrow is aligned as closely as possible with the vessel s centerline e Place the Antenna Unit as close to the intersection of the vessel s fore and aft centerline and midships e Keep the antenna out of line with nearby radars as their energy levels may overload the antenna s front end circuits If necessary position the Antenna Unit so it is at least four feet 1 3 meters above or below the level of the radar e Make sure that the mounting surface is rigid so that it cannot flex when the vessel vibrates If necessary add a strength member to the mounting site to stiffen it 2 2 Specifics of installation will vary with vessel design but the following procedures are applicable in most situations and will result in a secure and effective installation Installing the Antenna Unit Installation Table 2 3 lists the components provided in the Antenna Unit Installation kitpack Part Qiy Table 2 3 16 x 3 hex screws 4 Antenna Unit Kitpack Contents flat washers 8 16 hex nuts 4 lock washers 4 10 32 x flat head screws 6 RG 11 type F c
63. sion 6 Installation and Technical Manual KVH Part Number 54 0166 4 4 PCB Removal and Replacement The CPU Printed Circuit Board PCB has been changed from an Figure 4 3 L shaped design to a simpler straight design Figure 4 3 has been PCB Connector Locations updated to show the new CPU PCB Rear View From Cable Wrap RFU to CPU From Elevation Motor il From Azimuth Motor RFU PCB 15 we From RFU to CPU Cable s 8 Ds o2 ml s cI e e AZ el From Cable VVrap T m From LNB RI gg From Cable Wrap From Elevation Limit Switch From Antenna Sensor From Azimuth Limit Switch 4 4 1 CPU Board The new CPU Board s secured to the antenna frame using nine screws rather than eleven 2 Remove nine 6 32 machine screws from the PCB 54 0166 Addendum to Rev B 1 TracVision 6 Installation and Technical Manual ADDENDUM TracVision 6 Installation and Technical Manual Addendum ECO 5315 The following changes have been made to Revision B of the TracVision 6 Installation and Technical Manual KVH Part Number 54 0166 4 3 TracVision 6 Field Replaceable Units The azimuth limit switch has been added to the list of field replaceable units FRU Part Number Table 4 1 Radome 02 1047 01 TracVision 6 Field pu 5002 Replaceable Units RF Detector PCB 02 1017 02 Anten
64. t Pos AZ 63 2 EL 33 6 POS 63 1 33 7 2603 E 2 Maintenance Port Parser Commands Appendix F Maintenance Port Parser Commands TracVision 6 system parser commands are parsed when the system receives an ASCII carriage return Hex 0D An ASCII line feed Hex 0A is permitted but is ignored in any transmitted command All system responses are terminated with an ASCII carriage return followed by a line feed and ending with either an acknowledge character ASCII gt Hex 3E or a not acknowledge character ASCII Hex 3F The parser commands are shown below in boldface capital letters but they are not case sensitive In most cases the command is responded to with an echo that is if you type ZAP for example and press ENTER the response will be the command you have entered For other commands the response is specific for each command such as VERSION STATUS or HELP F 1 System Commands Software Version Table F 1 Function reports software version and system type System Commands Command VERSION Argument none Response KVH TV6 Version XX XX System Status Report Function reports general system status Command STATUS Argument none Response system status string Initialize Restart the System Function initializes the system perform a soft reset Command ZAP Argument none Response echoes the command then reinitializes the system 54 0166 Rev B F 1
65. tellites default to DSS_101 and DSS_119 or X 3 satellites default to Galaxy West and None Owner s Manual and Installation Service Guide Report Last Satellite Tracked Update Value Function reports the last satellite tracked or updates the last tracked satellite to the value input if it is different from the current value Command LASTSAT LASTSAT X Response Last lt sat name gt Where X updates to satellite A or X B updates to satellite B 54 0166 Rev B F 9 KVH Industries Limited Warranty TracVision 6 Limited Warranty on Hardware KVH Industries Inc warrants the KVH product purchased against defects in materials for a period of TWO 2 years and against labor costs for a period of ONE 1 year from the date of original retail purchase by the original purchaser It is the customer s responsibility to verify the date of purchase by returning the warranty card included with the product to KVH within 30 days of purchase or by providing a copy of a dated sales receipt for the KVH product under warranty with the warranty claim If this date cannot be verified the warranty period will begin 30 days after the date of manufacture of the original product purchased If you discover a defect KVH will at its option repair replace or refund the purchase price of the product at no charge to you provided you return it during the warranty period transportation charges prepaid to the factory direct
66. th the satellite configurations for seven European and seven North American satellite services and one Latin American satellite service For your reference those configurations are listed below These configurations are current as of February 14 2001 and are subject to change by the satellite service providers Configuration Definitions Satellite F S C ID P B D F Frequency Astra 1 11778 27500 34 0x0020 V H 3 S Transponder symbol rate 11742 27500 34 0x0020 V L 3 12344 27500 34 0x0035 H H 3 C FEC code 11876 27500 34 0x0020 H L 3 ID Satellite network ID Astra 2N 11778 27500 23 0x0020 V H 3 oe 00000 27500 34 0x0000 V L 3 P LNB polarization vertical or 11914 27500 23 0x0020 H H 3 horizontal 00000 27500 34 0x0000 H L 3 B LNB band high or low band Astra 2S 11817 27500 23 0x0020 V H 3 D Decoding type 3 DVB 00000 27500 34 0x0000 V L 3 11798 27500 23 0x0020 H H 3 00000 27500 34 0x0000 H L 3 Hispasat 12152 27500 34 0x0031 V H 3 11660 27500 34 0x0031 V L 3 12154 27500 34 0x0031 H H 3 11522 27500 34 0x0031 H L 3 Hotbird VVB 12673 27500 34 0x013E V H 3 11464 27500 34 0x013E V L 3 12654 27500 34 0x013E H H 3 11642 27500 34 0x013E H L 3 Sirius 12130 27500 34 0x03E8 V H 3 00000 27500 34 0x0000 V L 3 12108 27500 34 0x0001 H H 3 00000 27500 34 0x0000 H L 3 Thor 12226 28000 78 0x0046 V H 3 11309 24500 78 0x0046 V L 3 12322 27800 34 0x0046 H H 3 11229 24500 78 0x0046 H L 3 54 0166 Rev B D
67. th terminal emulation software such as PROCOMM Windows Terminal or Windows 95 98 Hyperterminal 54 0166 Rev B Table 2 1 Installation Process Plan the entire installation before proceeding Take into account antenna unit placement running cable distances between units and accessibility to the equipment after installation Cable lengths are detailed in Table 2 2 on the following page KVH recommends the use of RG 11 75 ohms cable for RF wiring Use of non RG 11 75 ohms cables will result in degraded performance The KVH warranty does not cover degraded performance due to improper wiring 2 1 TracVision 6 Installation and Technical Manual Table 2 2 Lengths of Provided Below decks Cables The radome exterior is treated with a special finish selected for compatibility with the dome material and transparency to the satellite signals Application of additional paints or finishes WILL degrade performance potentially beyond acceptable limits The Antenna Unit should not be too high off the water a height above the waterline no more than half the vessel length Below decks Cable Lengths The major considerations in locating the below decks equipment are accessibility and cable lengths between units Lengths of these cables are as follows Cable Function Data Cable Switchplate to Antenna Unit RF Cable Antenna to IRD Length 30 m 100 ft 30 m 100 ft 30 m 100 ft Power Cable P
68. the limit svvitch initialization routine The system vvill complete the initialization function by finding the azimuth and elevation svvitch limits and then go to the home position Record the 8 digital serial number that vvas displayed in the startup message Type DEBUGON cr s to enter Debug Mode Type ZAPccr Type HALT lt cr gt while the system is performing the limit svvitch initialization routine The system vvill complete the initialization function by finding the azimuth and elevation svvitch limits and then go to the home position 54 0166 Rev B 4 7 TracVision 6 Installation and Technical Manual Refer to Section 2 6 Checking Out the System for complete details in connecting a PC to the system via the maintenance port Type DEBUGON lt lt crs gt to enter Debug Mode Type CALGYRO lt cr gt Type ZAP lt cr gt NG 00 N A Type HALT lt cr gt while the system is performing the limit switch initialization routine The system will complete the initialization function by finding the azimuth and elevation switch limits and then go to the home position Steps 10 through 12 will speed the antenna s acquisition of the satellite when GPS input to the antenna is not present It is not required to complete the Antenna Gyro replacement process but doing so will speed acquisition and improve system performance If you are not entering the latitude and longitude as described in Steps 10 through 12 continue to
69. tone and voltage setting Report RF Tracking Parameters Function reports all RF tracking parameters for primary amp secondary satellites Command SATCONFIG Response F x fffff S C ID P B D lt cr gt Where x Satellite a Primary b Secondary fffff Frequency in MHz 00000 and 10700 to 12700 S Symbol rate in Mbit Sec 1000 to 29999 C FEC code rate valid rates 12 23 34 56 67 78 ID Satellite Network ID in hexidecimal format valid range 0x0000 to Oxffff hex P LNB Polarization v Vertical h Horizontal B the LNB down conversion frequency I low h high g Latin America u USA D decoding type 0 test 1 DSS A 2 DSS B 3 DVB This command dumps all eight combinations of the Satellite Freq Sym FEC ID POL Band Decode currently stored in RAM 54 0166 Rev B F 5 TracVision 6 Installation and Technical Manual Set RF Tracking Parameters Function sets RF tracking parameter Command SATCONFIG X N F S C ID P B D lt cr gt Response Echoes the input data Where SATCONFIG directs data to the RF Board X satellite location A or B N satellite table 98 amp 99 are slots for user configured satellites F frequency in MHz either 00000 or a range from 10700 12700 S the satellite transponder symbol rate in Mbit second 01000 29999 C the FEC code e g 12 23 34 56 67 78 ID the satellite netw
70. ts the target location in antenna frame Data format is E for elevation in degrees 000 900 and A for azimuth in degrees 0000 3599 with implied decimals Command TGTLOCATION Argument none Response Target Location A E A B E A Analog Signal Strength Report Function reports signal strength from RF detector circuit in A D counts 000 FFF Hex Command SIGLEVEL Argument none Response Signal Strength xxxx Maintenance Port Parser Commands F 5 RF Board Commands Serial Communications Status Polarization Report Tone Changes Table F 5 Function start serial communications reports status 8 RF Board Commands polarization tone changes Command S Response S s p b m lt cr gt every 5 seconds until gt lt cr gt is returned from system software Where s Satellite a Primary b Secondary p Polarization v Vertical h Horizontal x No LNB Power b Band h High Band Low band g Latin America u USA m Mode v Valid i Invalid The Mode bit is used to evaluate the Satellite Polarization amp Band combination vs the Frequency Symbol Rate FEC currently in RAM This bit will be set to invalid if the Frequency for the selected combination is set to 0x0000 otherwise it will be set to valid For example the Mode bit will be set to invalid when the frequency is set to 00000 to indicate that there is not a frequency to track for the LNB
71. ure 4 2 using a 2 Phillips screwdriver and a 2 nut driver socket Use the screvvdriver to remove the four screvvs and the countervveight Maintenance 10 11 Use the nut driver socket to remove the four standoffs securing the Antenna Gyro to the bracket The standoff on the bottom right also secures a tie vvrap Remove 3 tie vvraps holding gyro and RF cables Disconnect the 7 pin Molex connector from the PCB Place the old Antenna Gyro assembly aside Attach the 7 pin Molex to the nevv Antenna Gyro assembly Replace the Antenna Gyro gasket Use the standoffs removed in Step 3 to attach the nevv Antenna Gyro to the bracket The bottom right standoff should be used to secure the tie vvrap on the Antenna Gyro Cable The Antenna Gyro should be oriented so that the cable extends from the top of the gyro Reattach the countervveight and screvvs removed in Step 2 Make sure the cable jacket passes through the PCB access slot to Carefully move the reflector through its range of protect the wires from the edge of motion to ensure that the cable moves freely the PCB frame betvveen the elevation mechanism and the lovver assembly Adjust the Antenna Gyro cable as necessary to ensure proper motion Redress gyro and RF cables using 3 tie vvraps Antenna Gyro Calibration VVith the PC connected to the maintenance port apply power to the antenna unit Type HALT lt cr gt while the system is performing
72. ut the black and white wires from the azimuth limit switch see Figure 4 3 Leave about an inch of the wires still connected for later reference At the azimuth limit switch cover remove the hot melt keeping the black and white wires in place see Figure 4 7 TracVision 6 Installation and Technical Manual ADDENDUM pr Figure 4 7 bat Wiel Azimuth Limit Switch Cover Retaining Screws 5 Remove the three 6 32 x 4 retaining screws from the limit switch cover and set aside see Figure 4 7 Lift the cover to access the limit switch underneath 6 Remove the four 8 32 x screws securing the limit switch to the cover and set aside 7 Replace the azimuth limit switch Attach the new switch to the cover using the 8 screws flat washers and cable clamp 8 Route the new limit switch wires through the cover and cable clamp to the CPU s Molex connector After noting the position of the old black and white wires remove the old wires from the Molex connector Attach the new wires in their place 9 Before re installing the azimuth limit switch to the antenna assembly orient the switch s plastic cam as shown in Figure 4 8 on the following page With the cam in the proper position reinstall the switch to the antenna assembly using the three 6 retaining screws and flat washers Ensure the cam finger engages the stop pin in the mounting cavity 10 Apply hot melt or RTV at the limit switch cover s wire
73. v B FRU Part Number European LNB Assembiy 02 1278 U S style LNB Assembly 02 0870 Latin American LNB Assembly 02 0870 01 Data Cable 32 0619 100 Switchplate 02 1023 RF Cable 32 0566 0100 PC Cable 32 0628 06 CPU Fuses 16 0017 3150 4 4 PCB Removal and Replacement The printed circuit boards PCBs are protected by a cover fastened to the antenna support frame The cover must be removed to gain access to the main power fuses and the PCB assemblies discussed below Refer to Figure 4 2 remove 3 nuts and washers from the bottom flange and 3 screws and washers from the upper flange Remove the cover and set aside with the fasteners The CPU PCB has been changed from an L shaped design to a simpler straight design Figure 4 3 has been updated to show the new Figure 4 3 CPU PCB PCB Connector Locations Rear View o From Cable VVrap RFU to CPU From Elevation Motor From Azimuth 2 17 _ RFU PCB From RFU to CPU Cable Ef of e s From Cable Wrap a LNB EZ TOIRD LNB CPU PCB From Cable Wrap From Elevation Limit Switch From Antenna Sensor From Azimuth Limit Switch 54 0166 Addendum to Rev B 4 4 1 GPU Board The new CPU Board s secured to the antenna frame using nine screws rather than eleven 2 Remove nine 6 32 machine screws
74. ve the three 6 32 x retaining screws from the limit switch cover and set aside see Figure 4 7 Lift the cover to access the limit switch underneath 6 Remove the four 8 32 x 2 screws securing the limit switch to the cover and set aside 7 Replace the azimuth limit switch Attach the new switch to the cover using the 8 screws flat washers and cable clamp 8 Route the new limit switch wires through the cover and cable clamp to the CPU s Molex connector After noting the position of the old black and white wires remove the old wires from the Molex connector Attach the new wires in their place 9 Before re installing the azimuth limit switch to the antenna assembly orient the switch s plastic cam as shown in Figure 4 8 on the following page With the cam in the proper position reinstall the switch to the antenna assembly using the three 6 retaining screws and flat washers Ensure the cam finger engages the stop pin in the mounting cavity TracVision 6 Installation and Technical Manual ADDENDUM 10 Apply hot melt or RTV at the limit switch cover s vvire access hole to protect the vvires from chafing Black and White Wires to Figure 4 8 CPU s Molex Connector Azimuth Limit Switch Orientation Plastic Cam 54 0166 Addendum to Rev B 5 TracVision 6 Installation and Technical Manual ADDENDUM TracVision 6 Technical Manual Addendum ECO 5797 The following changes have been made to Rev
75. ween the antenna pulley and the reflector Ensure that the teeth are on the inside of the belt Feed the belt over the motor hub Once the belt is in place work it back and forth to ensure that the belt is aligned and the teeth are engaged with the motor pulley Loosen the nuts and gently press downward on the motor hub until the drive belt is at proper tension Adjust the belt tension for a maximum of 76 3 mm deflection with moderate finger pressure between the motor and antenna pulley Some readjustment may be necessary if the belt tension results in excessive antenna reflector vibration Tighten the holding screws 54 0166 Rev B 4 9 TracVision 6 Installation and Technical Manual Excessive belt tension may result in antenna reflector vibration 4 10 4 6 2 Elevation Drive Motor Removal 4 7 and Replacement Remove the Elevation Motor Molex connector from the PCB illustrated in Figure 4 3 Feed the drive motor cable through the cutout to the front of the elevation drive assembly support frame Remove the three stop nuts and vvashers that are holding the motor in position pictured in Figure 4 7 Withdraw the motor assembly from the elongated slots Install the new assembly with the motor connector facing down as shown in Figure 4 7 Reinstall the stop nuts and washers but do not tighten Install the new motor with the open holes in the motor mounting plate behind the slots in the frame and the motor conne

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