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MEH451d - Fuji Electric GmbH

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1. Name Type Specifications and dimensions Unit mm Braking resistor Standard type mm GRE TER DBOOD 2 400V HEP W H H1 D kg DBO000 4 0 0 75 4 64 310 295 67 1 3 ep 10 type 76 345 332 94 2 0 2 Standard type D a 64 470 455 67 2 0 w 4 DB3 7 2 A 76 345 332 94 2 0 bss A 64 470 455 67 1 7 DB0 75 2C DB0 75 4C B 43 221 215 30 5 0 5 10 type DB2 2 2C DB2 2 4C C 67 188 172 55 0 8 DB3 7 2C DB3 7 4C 67 328 312 55 1 6 Max braking torque Continuous braking T Inverter type Type Qty Resistance 50 Hz 60 Hz 100 torque conversion value iind d pc Ys E YP Uni Discharging capacity Braking time Average alovableloss Duty cycle voltage Nem Nem kWs s kW ED FRNO 4C10 4E 4 02 3 32 9 45 0 044 22 DB0 75 4 1 200 Three FRNO 75C10 4E 7 57 6 25 17 45 0 068 18 phase FRN1 5C10 4E 150 15 0 12 4 34 45 0 075 10 2 A 1 400V FRN2 2C10 4E 282 s 22 0 182 33 30 0 077 7 FRN4 0C10 4E DB3 7 4 1 130 37 20 0 093 5 FRNO 4C10 7E 4 02 3 32 9 45 0 044 22 3E i 0 75 2 1 1 ES E Standard s FRNO 75C10 7E 280 75 150 57 6 25 17 45 0 068 18 FRN1 5C10 7E m 150 124 34 45 0 075 10 FRN2 2C10 7E 22 0 18 2 33 30 0 077 7
2. 110 D 2e D1 D2 OD 97 2 6 5 2 He 4 5x7 Long hole CO LO Y A FRENIC Mimi 52 52 WARNING 59 y qu A Rating plate Rating plate d q Y Dimensions mm supply Type voltage d D 2 D3 Dimensions mm Singe 100 10 1212 voltage di D D1 D2 D3 phase Th 200V FRNO 4C1E 7E 25 36 2 hes 1 4 158 49 40 161 5 400V FRNO 75C1E 4E 182 64 85 5 FRNO 1C1E 2J Three FRNO 2C1E 2J 100 10 272 phase FRNOZECIE TE 60 139 99 40 55 2 phase FRNO AC1E 2 115 79 25 362 00 FRN0 75C1E 2J 140 50 161 2 Unit mm Rating plate 85 5 C2CDUESEID Power supply SE rr S ITE E ETT T voltage Type Three phase FRN1 5C1E 4E 400V FRN2 2C1E 4E FRN4 0C1E 4E Single phase FRN1 5C1E 7E 200V FRN2 2C1E 7E FRN1 5C1E 2J FRN2 2C1E 2J FRN3 7C1E 2J Three phase 200V 120 110 WARNING 1 5 1 A PULL
3. 110 Without filter type D D1 D2 Rating pl Power supply voltage Single phase 200V ate FRNO0 1C1S 2J Three phase 200V 97 FRNO0 2C1S 2J FRNO 75C1S 2J gt je 11 143 4 4 5x7 Long hole Rating Power supply voltage plate Type Dimensions mm D2 Three phase 400V Single phase 200V Three phase 200V FRN1 5C1S 4E D1 FRN2 2C1S4E 75 FRN1 5C1S 7E 149 85 FRN1 5C1S 2J FRN2 2C19 2J 199 79 64 180 168 110 97 4 5xT Long hole 140 128 Rating plate voltage Three phase 400V FRNO 4C1S 4E 75 FRNO 75C1S 4E Dimensions mm Unit mm 139 75 64 6 2 05 BIET CENE Note The symbols followed by the inverter type FRNOOOC1S 2E J represent the following numeral codes 21 Braking resistor built in type None Standard Rating plate Power supply voltage Type FRN4 0C1S 4E A 2 2 15 7 li FRN3 7C1S 2J Keypad Operations Keypad switches and functions LED monitor When the motor is running
4. Applicable models however are limited to single phase and three phase 200V series with semi standard specifications A model with built in braking resistor is available on order For inverters of 1 5kW or larger a built in braking resistor type can be selected Since installation and wiring of a separate braking resistor is not required the total mounting space is reduced NU VI NU it Nh Three phase 400V 1 5kW Simple operation and wiring Frequency setting potentiometer is standard equipment The frequency can be adjusted easily by hand The control circuit terminal block cover and main circuit terminal block cover can be quickly removed C Main circuit terminal block cover Control circuit terminal block cover All types of data can be displayed on the keypad The output frequency set frequency load shaft speed output current output voltage alarm history input power etc can be displayed A menu mode is included in the keypad The menu items include the function menu for checking or changing function codes operation monitor I O check maintenance info and alarm info See the FRENIC Mini User s Manual for details The lifetime of the DC bus capacitor be estimated The capacitor s condition compared with its initial state can be confirmed A long life cooling fan is included Use of
5. EMC Directive Therefore CE marking for the equipment shall be the responsibility of the equipment manufacturer For this reason Fuji s CE mark is indicated under the condition that the product shall be used within equipment meeting all requirements for the relevant Directives Instrumentation of such equipment shall be the responsibility of the equipment manufacturer Generally machinery or equipment includes not only our products but other Figure2 Connecthing Shielded Cables 4 If noise from the inverter exceeds the permissible level enclose the inverter and its peripherals within a metal enclosure as shown in Figure 3 devices as well Manufacturers therefore shall design the whole system to be with the relevant Directives CES Metal Enclosure and control board electrically In addition to satisfy the requirements noted above use the EMC filter built in Power RCD ELCB 7 type of inverters according to the descriptions contained in this instruction ad T uR a manual Installing the inverter s in a metal enclosure may be necessary Las VG depending upon the operating environment of the equipment that the inverter is 3 L3 T L2 N to be used with c bec ced LA ff Recommended installation nee Shielded To make the machinery or equipment fully compliant with the EMC Directive idle have certified technicians wire the motor and inverte
6. 0 7 1 4 2 5 4 2 7 0 10 0 16 5 Overload capability 150 of rated current for 1min 200 of rated current for 0 55 Rated frequency 50 60Hz Phases voltage frequency Three phase 380 to 480V 50 60Hz Three phase 200 to 240V 50 60Hz Voltage frequency variations Voltage 10 to 15 Voltage unbalance 10 2 or less Frequency 5 to 596 o When the input voltage is 300V or more the When the input voltage is 165V or more the inverter continues operation 8 Momentary voltage dip capability 5 inverter continues operation If it drops below 300V If it drops below 165 the inverter operates for 15ms the inverter operates for 15ms with DCR 0 85 1 6 3 0 4 4 y 0 57 0 93 1 6 9 0 8 3 14 0 Rated current 6 A without DCR 1 7 SM 5 9 8 2 13 0 TES 1 8 3 1 53 9 5 32 222 Required power supply capacity 7 kVA 0 6 1 1 2 0 2 9 4 9 0 2 0 3 0 6 1 1 2 0 2 9 4 9 o Torque 8 100 50 30 150 100 50 30 E Torque 9 150 150 E DC injection braking Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s Braking level 0 to 100 of rated current Enclosure IEC 60529 IP20 UL open type 11 Cooling method Natural cooling Fan cooling Natural cooling Fan cooling Weight Mass kg 1 1 1 2 1 7 1 7 2 3 0 6 0 6 0 6 0 7 1 7 1 7 2 3 Single phase series Item Specifications Input power
7. e Front runners FRENIC MINI Series FRENIC LLOUN FUJI INVERTERS GREAT PERFORMANCE IN A COMPACT PAGKAGE WELCOME TO THE NEW GENERATION MICRO INVERTERS e UL us 4 MEH451d s market share manufacturer of PN SUV ss or below s needs we have now AS 52 ive Worldwide 00 7 N 2 m gt pac Inverter FRENIC Mini Series Optimum performance for traversing conveyors High starting torque at 150 or more Trip free operation Equipped with Fuji 5 original simplified torque vector control The remarkably improved current limiting function stall system and the automatic torque boost function the inverter prevention allows trip free operation even for an impact load provides consistent powerful operation when automatic torque boost is ON slip compensation control is ON and when Load vfque running at 5Hz or more Motor speed Torque Output current 200 Os 2 55 5s 7 55 105 12 55 Time 100 Stable operation even for a step load The slip compensation function permits stable operation even ea niii when the motor load fluctuates step load Load torque Short time operation torque 100 150 Motor speed 100 Output A Continuous operation Output current torque allowable range Ml 50 0s 2 55 55 7 55 105
8. Momentary voltage dip capability 5 inverter continues operation If it drops below 300V If it drops below 165V the inverter operates for 15ms the inverter operates for 15ms with DCR 0 85 1 6 3 0 4 4 0 57 0 93 1 6 3 0 Dn 8 3 14 0 Rated current 6 A without DCR 1 7 3d 5 9 8 2 13 0 151 1 8 3 1 51 9 5 182 222 Required power supply capacity 7 kVA 0 6 1 1 2 0 2 9 4 9 0 2 0 3 0 6 1 1 2 0 2 9 4 9 Torque 8 9e 100 50 30 150 100 50 30 Torque 9 150 150 DC injection braking Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s Braking level 0 to 100 of rated current Enclosure IEC 60529 IP20 UL open type 11 Cooling method Natural cooling Fan cooling Natural cooling Fan cooling Weight Mass kg 1 5 1 6 2 5 2 5 3 0 0 7 0 7 0 7 0 8 24 24 2 9 Single phase series Item Specifications Input power source Single phase 200V FRNOOUCIE 7E FRNO 1 FRNO 2 FRNO 4 FRNO 75 FRN1 5 FRN2 2 C1E 7E C1E 7E C1E 7E C1E 7E C1E 7E C1E 7E Applicable motor rating 1 kW 0 1 0 2 0 4 0 75 1 5 2 2 Rated capacity 2 kVA 0 30 0 57 1 9 3 0 4 1 gt Rated voltage 3 Three phase 200V 50Hz 200 220 230V 60Hz E 0 8 15 3 0 5 0 8 0 11 0 S Rated curent ia A 0 7 1 4 2 5 4 2 7 0 10 0 O Overload capability 150 of rated current for 1min 200 of rated
9. 200V series 200V DC 400V series 400V DC F14 Details of operation can be selected with the function code F14 Input phase loss Detects input phase loss to shut down the inverter This function prevents the inverter from undergoing heavy stress that Non operation is also selectable H98 may be caused by input phase loss or interphase unbalance voltage exceeding 6 which may damage the inverter If the connected load is light or a DC reactor is connected to the inverter this function will not detect input phase loss if any g Output phase loss Detects breaks in inverter output wiring at the start of running and during running stopping the inverter output Non operation is also selectable H98 Overheating Heat sink Stops the inverter by detecting inverter heat sink temperature Braking resistor Stops the inverter and built in braking transistor if discharging capability or average allowable F50 F51 loss set for the braking resistor is exceeded more frequently than the set number of times Overload Stops the inverter by detecting the output current and internal temp To calculate the IGBT internal temp Electronic thermal Stops the inverter to protect the motor when the set output Current is exceeded Thermal time constant can be adjusted 0 5 to 75 0min F10 to F12 E PTC thermistor A PTC thermistor input stops the inverter to protect the motor H26 H27 e Overload early warning Warning signal can be output based
10. 5 eer Absorbs surges or noise invading from an external source preventing malfunction of electronic equipment used in the switchboard EEE Power supply Frequency setting device Frequency setting potentiometer mounted externally ee Frequency meter Displays the frequency in accordance with signals output from the inverter ee O MCCB Option for single phase This is used in cases where a single phase 100V power supply is used to feed a three phase 100V input 200V inverter It can be applied to the inverter of 0 75kW or less or dekela e EMC compliance filter This is a dedicated filter which complies with the European EMC Emission Directive 1 Used for power factor improvement and power supply coordination However it is recommended that a DC REACTOR with a higher efficiency and which is more compact and lightweight be used Use a DC REACTOR DCR as a countermeasure for harmonics If it is necessary to supply a stabilized power supply such as a DC bus system and running from that PN connection operation please use such a reactor Power filter Suppresses the noise generated by the inverter The filters for both input and output sides are available Ferrite ring reactor for Reduces radio frequency noise If the wiring between motor and inverter is shorter than 20m p reducing radio noise use the ferrite ring reacto
11. 8 bit Ie abit 0 Sub Parity check 0 No checking 1 Even parity 2 Odd parity 0 Stop bits 0 2 bits 1 1 bit 0 HGB No response error detection time 0 No detection 1 110 60s 0 359 Response interval 0 00 to 1 00s 0 01 510 Protocol selection 0 Modbus protocol 1 SX protocol Loader protocol 1 2 Fuji general purpose inverter protocol 4535 Link Function for Supporting Freq setting OPR command 0 Data Input 0 by H30 by H30 1 from RS485 by H30 2 by H30 from RS485 3 from RS485 from RS485 The above setting ranges may be limited by the signs or the number of digits Note 1 Do not change the setting This function code is reserved for particular manufacturers Note 2 Do not change the settings in 54 as inverter does not use it although it is displayed Changing reflecting or storing data during operation Disable Change with keys and then save or reflect with key This function is OFF for Single phase series regardless of the settings Change or reflect with keys and then save with key Option Guide Option Guide The Compact Inverter FRENIC Mini Surge absorber Suppresses surges or noise invading from an external source preventing malfunction from magnetic contactors control relays and timers etc O Suppresses induced lightning surges from power source thus protecting all equipment connected to the power source
12. FRNO 4C10 2J 4021322 9 45 0 044 22 0 75 2 1 1 Three FRNO 75C10 2J ids n 7 57 6 25 17 45 0 068 18 phase FRNTSCTEE2J 4 150 15 0 124 34 45 0 075 10 200V FRN2 2C10 2J 22 0 182 33 30 0 077 il FRN3 7C10 2J DB3 7 23 1 33 37 1 30 5 37 20 0 093 5 FRNO 4C10 4E 4 02 3 32 50 250 0 075 37 DB0 75 4C 1 200 Three FRNO 75C10 4E 7 57 6 25 50 133 0 075 20 phase FRN1 5C1LI 4E 150 15 0 12 4 55 73 0 110 14 DB2 2 4C 1 1 400V FRN22C1LI 4E m 22 0 18 2 55 50 0 110 10 FRN4 0C10 4E DB3 7 4C 1 130 37 1 30 5 140 75 0 185 10 FRNO 4C10 7E 4 02 3 32 50 250 0 075 37 i 7520 1 10 ED ied FRNO 75C10 7E ii iii 450 727 6 25 50 133 0 075 20 type FRN15C10 7E m 150 124 55 73 0 110 14 FRN2 2C10 7E 220 182 55 50 0 110 10 FRNO 4C10 2J 4 02 3 32 50 250 0 075 37 75 2C 1 Three FRNO 75C10 2J adi E 7 57 6 25 50 133 0 075 20 phase FRN1 5C1L1 2J 150 15 0 12 4 55 73 0 110 14 DB2 2 2C 1 40 200V FRN2 2C10 2J 9 22 0 18 2 55 50 0 110 10 FRN3 7C10 2J DB3 722C 1 33 37 1 30 5 140 75 0 185 10 Braking resistor Compact type TK80W120Q CUSRWSTENUS 500 Capacity kW 0 08 Resi F DD Deine ane 2 120 Pee ee FRNO 4 FRNO 75 FRN1 5 FRN2 2 FRN3 7 E Tus C1D 2J C1D 2J C1D 2J C10 2J C10 2J i TA i phase Applied motor output kW 0 4 0 75 1 5 2 2 4 0 EST 200V Aver
13. Frequency command 1 0 00 to 100 00 0 00 Bias reference point 51 Bias PID command 1 Bias value 100 00 to 100 0096 0 00 pee Bias reference point 0 00 to 100 00 0 00 Motor Parameters P codes Func code Name Motor Parameters Rated capacity Data setting range 0 01 to 10 00 HP when 55 1 Factory setting Nominal applied motor capacity Rated current 0 00 to 99 99A Rated current of Fuji s standard motor Slip compensation gain 0 0 to 200 0 0 0 Reserved for the maker See Note 1 0 00 to 99 99 0 00 299 Motor Selection 0 Motor Specification 1 Fuji 8 Series 0 1 Motor Specification 2 HP Motor 3 Motor Specification 3 Fuji 6 Series 4 Others Q Function Settings High Performance Functions Codes Data Initializing Data reset n Hus 0 Manual set value 1 Return to factory set value 2 Motor parameter initializing Motor 1 The Compact Inverter FRENIC Mini Factory setting 0 zc ca X 52 c Lo a m Mg I PTC Thermistor Input exi rei Level No of retries 0 Inactive 1 to 10 times Latency time 0 5 to 20 05 0 1 Cooling Fan ON OFF 0 Inactive Gradual Acceleration Deceleration 0 Inactive linear 1 S curve weak 2 S curve strong 3 Non linear Instantaneous Overcurrent Limit
14. I Clear Alarm Data ON OFF OFF ON ON Returns to zero after data clear by H97 setting at 1 Item STOP key priority function Start check function ye Lo Protection Maintenance Function Carrier frequency automatic DEC function Input phase loss protection Output phase loss protection ON ON Bl Application Functions J Codes 3 Name Data setting range Min Factory setting uLi 1 PID Control 0 Inactive 1 Process control use Normal action 0 2 Process control use Inverse action 482 Remote process command 0 Keypad 1 PID process command 1 4 Communication Hes 0 403 P Gain 0 000 to 10 000 times 001 Times 0 100 JOY I Integration time 0 0 to 3600 0s 0 1 0 0 JOS D Differentiation time 0 00 to 600 00s 0 01 0 00 JOE Feedback filter 0 0 to 900 0s TER 0 5 Link Functions y Codes pune Name Data setting range Factory setting HL R8485 Communication Station address 1 to 255 1 Sc Mode selection 0 Trip and alarm 5 1 Operation for y03 timer alarm 5 0 no response error 2 Operation for yO3 timer and retry to communicate If retry fails the inverter trips 4 3 Continuous operation EHE Timer 0 0 to 60 0s 2 0 S Baud rate 0 2400bps 1 4800 2 9600 3 19200 3 05 Data length 0
15. Monitor keys STOP RUN Displays the function code or data code STOP RUN Displays the output frequency set frequency loaded motor speed input power output current output voltage and motor speed lt Unit indication gt Frequency and speed None Output current Input power The Compact Inverter FRENIC Mini Alarm mode Displays the trip content or alarm history ON Switches to stop mode Switches to running mode Digit shift cursor movement in function code data setting Changes the display between function code and data code stores data code and updates then function code Blinking ON Switches to programming mode STOP Switches to programming mode RUN Switches the LED monitor display Blinking ON Releases the trip and switches to stop mode Displays the operation information Increases decreases the function code number and data code Increases decreases the frequency motor speed and line speed to be set Displays the alarm history Invalid Switches to running Invalid Invalid mode RUN Invalid Switches to programming Invalid Switches to running Invalid mode STOP mode STOP This keypad supports a full menu mode which allows you to set or display the following information Changed function code operation monitor I O check maintenance information and trip information For details refer to the FRENIC Mini Instruc
16. a long life cooling fan design life 7 years with an ambient temperature 40 C reduces maintenance work Cumulative running time is recorded and displayed The inverter records and displays the cumulative running time lifetime of the inverter itself PCB and cooling fan The alarm history for the 4 latest alarms is recorded Detailed information from back as far as the 4 latest alarms can also be checked It is possible to output lifetime forecast signal to the transistor output This signal is output when the capacitors in the DC bus circuit the electrolytic capacitors on the PCB or the cooling fans are nearing the end of their service life Interface for peripheral devices and comprehensive protective functions All models are equipped with an inrush current suppression circuit An inrush current suppression circuit is provided as standard in all models so the cost of peripheral devices such as input magnetic contactors can be reduced A DC reactor DCR connection terminal is provided as standard A terminal for connection of a DCR necessary for suppressing harmonics is provided in all models Input output phase loss protective function It is possible to detect output phase loss at all times during starting and operation Sink Source can be switched The input output mode Sink Source of the digital input terminals can be switched by means of an internal jumper switch The motor can be protecte
17. below when the carrier frequency setting is higher Three phase average voltage V than 4kHz 25 4 to 5 or the ambient temperature is 40 or higher If this value is 2 to 396 use AC REACTOR ACR 5 Tested under the standard load condition 8596 load for nominal applied motor 11 1 kit option is required for the enclosure conforming to the UL standard TYPE1 NEMA1 6 Calculated under Fuji specified conditions Use the inverter in the ambient temperature range from 10 to 40 8 Semi standard P mpact inverter series Without EMC filter type The Compact Inverter FRENIC Mini Three phase series Item Specifications Input power source Three phase 400V Three phase 200V Type FRNOOOC1S DEW FRNO 4 0 75 FRN1 5 FRN2 2 FRN4 0 FRNO 1 FRNO 2 FRNO 4 FRNO 75 FRN1 5 FRN22 FRN3 7 C1S 4E C1S 4E C1S 4E C1S 4E C1S 4E C18 2J C1S 2J C1S 2J C1S 2J C18 2J C1S 2J C1S 2J Applicable motor rating 1 kW 0 4 0 75 1 5 2 2 4 0 0 1 0 2 0 4 0 75 1 5 2 2 4 0 Rated capacity 2 kVA 1 1 1 9 2 8 4 1 6 8 0 30 0 57 let 1 9 3 0 4 2 6 5 Rated voltage 3 V Three phase 380 400 415V 50Hz 380 400 440 460V 60Hz Three phase 200V 50Hz 200 220 230V 60Hz E 15 2 5 3 7 5 5 9 0 0 8 1 5 3 0 5 0 8 0 11 0 17 0
18. circuit voltage 14 Test analog output voltage F 2 Load Selection Auto Torque 0 Variable torque load 1 Boost Auto Energy Saving 1 Constant torque load Operation 2 Auto torque boost 3 Auto energy saving operation Variable torque load during acceleration and deceleration 4 Auto energy saving operation Constant torque load during acceleration and deceleration 5 Auto energy saving operation Auto torque boost during acceleration and deceleration F43 Current Limiter 0 Inactive 0 Operation condition 1 At constant speed Inactive during acceleration deceleration 2 During acceleration and at constant speed Inactive during deceleration p Limiting level 20 to 20096 Inverter rated current standard 200 FSO Electronic Thermal Overload 0 Braking resistor built in type kWs 999 Without braking resistor Relay for braking resistor 1 to 900kWs 999 cancel 0 With braking resistor Discharging capability F51 Allowable average loss 0 000 Braking resistor built in type 0 001 kW 0 000 0 001 to 50 000kW Function Settings The Compact Inverter FRENIC Mini Extension Terminal Functions E codes Sa 1000 Multistep freq selection to 1 step 1001 Multistep freq selection to 3 step 1002 Multistep freq selection to 7 step 1004 ACC DEC time selection 2 steps 1006 3 wire operation stop command 1007 Coast to stop comm
19. current for 0 5s Rated frequency 50 60Hz Phases voltage frequency Single phase 200 to 240V 50 60Hz Voltage frequency variations Voltage 10 to 10 Frequency 5 to 596 c amp Momentary voltage dip capability 5 When the input voltage is 165V or more the inverter continues operation If it drops below 165V the inverter operates for 15ms 5 with DCR 4 1 2 0 919 6 4 11 6 1 25 Rated current 6 without DCR 1 8 15 5 4 9 7 16 4 24 8 Required power supply capacity 7 kVA 0 3 0 4 0 7 1 3 2 4 3 5 5 Torque 8 150 100 50 30 c 5 Torque 9 150 DC injection braking Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s Braking level 0 to 100 of rated current Enclosure IEC 60529 IP20 UL open type 11 Cooling method Natural cooling Fan cooling Weight Mass kg 0 7 0 7 0 7 1 2 24 2 9 1 Fuji s 4 pole standard motor 7 Obtained when a DC REACTOR option is used 2 Rated capacity is calculated by regarding the output rated voltage as 220V for three phase 200V 8 Average braking torque obtained with AVR control OFF Varies with the efficiency of the motor and single phase 200V series and as 440V for three phase 400V series 9 Average braking torque obtained by use of external braking resistor standard type available as option 3 Output voltage cannot exceed the power supply voltage ore Max voltage V Min voltage V _ 4 Use the inverter at the current given in or
20. disabling motor operation Reducing noise Use of filter and shielded wires are typical measures against noise that meets EMC Directives For details refer to the operation procedure manual Measures against surge current If OV trip occurs while the inverter is stopped or operated under a light load it is assumed that the surge current is generated by open close of the phase advancing capacitor in the power system Connect a DC reactor to the inverter Megger test When checking insulation resistance of the inverter use a 500V megger and follow the instructions described in the instruction manual Control circuit wiring length When using remote control limit the wiring length between the inverter and operator box to 20m or less and use twisted shielded cable Wiring length between inverter and motor If long wiring is used between the inverter and the motor the inverter will overheat or trip because of overcurrent under the influence of high frequency current flowing into the stray capacitance in the wires connected to the phases Ensure that the wiring is shorter than 50m for models 3 7kW or smaller shorter than 100m for 5 5kW or larger If these lengths must be exceeded lower the carrier frequency or mount an output circuit filter OFL When wiring is longer than 50m and Dynamic torque vector control is selected execute off line tuning Wiring size Select a cable with a sufficient capacity by referring to
21. on the set level before the inverter trips Related transistor output OL E34 E35 Retry function When the motor is tripped and stopped this function automatically resets the tripping state Waiting time before resetting and the number of H04 H05 and restarts operation Activated when the motor is tripped with the following trip codes retry times can be set GL Ue GLI Gu Ue GUI DA OLL Installation location Shall be free from corrosive gases flammable gases oil mist dusts and direct sunlight Indoor use only Pollution degree 2 when the Low Voltage Directives are used Ambient temperature 10 to 50 C 10 to 40 C when inverters are installed side by side without clearance Ambient humidity 5 to 95 RH no condensation Altitude If the altitude exceeds 2000m insulate the o Altitude m Output derating n E 1 000 or lower None interface circuit from the inan power supply to conform to the Low Voltage Directives B 1 001 to 2 000 None 2 001 to 3 000 Decreases Vibration 3mm vibration width 2 to less than 9Hz 9 8 52 9 to less than 20Hz 2m s 20 to less than 55Hz 1 52 55 to less than 200Hz Storage Amb temp 25 to 70 C Amb humidity 5 to 95 RH no condensation Protective Functio Protective Functions The Compact Inverter FRENIC Mini Function Description mae Aarm output ids monitor 30A B C Note function code Overcurrent e Sto
22. or stopped The monitor displays the speed monitor such as output frequency before slip compensation after slip compensation set frequency motor speed load shaft speed output voltage output current output voltage and input power Alarm mode The monitor shows the cause of trip with a fault code Program Reset key Used to change the mode Programming mode Used to shift the digit cursor movement to set function codes or data Alarm mode Resets a trip Function Data select key Used to change the LED monitor and to store the function codes and data Up Down keys During operation Used to increase or decrease the frequency or motor speed In data setting Used to increase or decrease the function code number or data set value Q Monitor display and key operation The keypad modes are classified in the following 3 modes Programming mode The Compact Inverter FRENIC Mini Run key Used to start the operation While the motor is stopped This key is invalid if the function code is set to operation by external signals commands Stop key Used to stop the operation During operation Potentiometer Used to set the frequency or make auxiliary frequency setting 1 2 and issue the PID process This key is invalid if the function code is set to operation by external signals The inverter stops when the function code is set to Lor TT Running mode Operation mode
23. process command PID feedback signal E64 Frequency aux setting Used as additional auxiliary setting to various main settings of frequency E64 C1 Current input 4 to 20mA DC 0 to 100 Input impedance 2500 F18 Inverse operation 20 to 4mA DC 0 to 100 switchable by digital input signal Allowable maximum input current 30 DC C35 to C37 If input voltage is 20mA DC or over the inverter assumes it to be 20mA DC PID control Used for reference signal PID process command or PID feedback signal E62 For PTC thermistor Connects PTC thermistor for motor protection Connect external resistor 1kO to terminal 13 C1 H26 H27 Frequency aux setting Used as additional auxiliary setting to various main settings of frequency E62 11 Common Common for analog input output signals 12 13 C1 X1 Digital input 1 The following functions can be set at terminals X1 to X3 FWD and REV lt ON state gt E01 to E03 for signal input e Source current 2 5 to 5 X2 Digital input 2 FWD and REV functions are factory set at FWD and REV terminals When input voltage is OV respectively e Maximum input voltage 2V X3 Digital input 3 Common function OFF state Source Sink changeover function Source and sink are changeable using Allowable maximum leakage current FWD Forward operation the built in jumper switch 0 5mA E98 E99 command Contact activation mode changeover f
24. source Single phase 200V FRNOOUC1S 7E FRNO 1 FRNO 2 FRNO 4 FRNO 75 FRN1 5 FRN2 2 ype C1S 7E C1S 7E C1S 7E C1S 7E C1S 7E C1S 7E Applicable motor rating 1 kW 0 1 0 2 0 4 0 75 1 5 2 2 Rated capacity 2 kVA 0 30 0 57 ded 1 9 3 0 4 1 Rated voltage 3 V Three phase 200V 50Hz 200 220 230V 60Hz 5 0 8 1 5 3 0 5 0 8 0 11 0 EE 1 4 2 5 4 2 7 0 10 0 Overload capability 150 of rated current for 1 min 20096 of rated current for 0 5s Rated frequency 50 60Hz Phases voltage frequency Single phase 200 to 240V 50 60Hz Voltage frequency variations Voltage 10 to 10 Frequency 5 to 5 c 3 Momentary voltage dip capability 5 When the input voltage is 165V or more the inverter continues operation If it drops below 165V the inverter operates for 15ms 2 with DCR 1 1 2 0 35 6 4 11 6 17 5 Rated current 6 A without DCR 1 8 3 9 5 4 9 7 16 4 24 8 Required power supply capacity 7 0 3 0 4 0 7 13 2 4 3 5 B Torque 8 150 100 50 30 c Torque 9 150 DC injection braking Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s Braking level 0 to 100 of rated current Enclosure IEC 60529 IP20 UL open type 11 Cooling method Natural cooling Fan cooling Weight Mass kg 0 6 0 6 0 6 0 8 1 7 2 3 1 Fuji s 4 pole standard motor 7 Obtained when a DC REACTOR option is used 2 Rated capacity is calculated by regarding the output rated
25. the current value or recommended wire size Grounding Securely ground the inverter using the grounding terminal Selecting inverter capacity Driving standard motor Select an inverter from the capacity range of nominal applied motors shown in the inverter standard specifications table When large starting torque is required or acceleration or deceleration is required in a short time select an inverter with a Capacity one size greater than the standard Driving special motor Select an inverter that meets the following condition Inverter rated current gt Motor rated current Transportation storage When transporting or storing inverters select the procedures and places that meet the environmental conditions given in the inverter specifications Ensure that the above environmental conditions are met also when transporting an inverter mounted to a machine Fuji Electric FA Components amp Systems Co Ltd Gate City Ohsaki East Tower 11 2 Osaki 1 chome Shinagawa ku Tokyo 141 0032 Japan Phone 81 3 5435 7139 Fax 81 3 5435 7458 Information in this catalog is subject to change without notice fe Printed on 100 recycled paper Printed in Japan 2005 1 A05d 102 CM 20 FIS
26. the inverter If connected load is light or a DC reactor is connected to the inverter this funtion will not detect input phase loss if any In single phase series of inverters this function is disabled by factory default Output phase loss protection Detects breaks in inverter output wiring at the start of running and during running stopping the inverter output o H98 g Inverter e Stops the inverter when it detects excess heat sink temperature in case of cooling fan failure or overload Gin 1 EE Braking resistor When the built in or external braking resistor overheats the inverter stops running dan Q F50 F51 It is necessary to set the function code corresponding to the braking resistor used built in or external Overload protection Calculates the IGBT internal temperature from the output current and internal temperature detection stopping the inverter E O Electronic thermal The inverter stops running the motor to protect the motor in accordance with the electronic thermal Hr f F10 overload relay function setting Protection of a standard motor over entire frequency range Protects the inverter motor over the entire frequency range The operation level and thermal time constant can be set F11 F12 5 thermistor thermistor input stops the inverter to protect the motor 26 27 6 A PTC thermistor is connected between terminals C1
27. time same duration used only for jogging can be set H54 e Jogging frequency 0 00 to 400 0Hz C20 Timer operation Operation starts and stops at the time set from keypad 1 cycle C21 Auto restart after Restarts the inverter without stopping the motor after instantaneous power failure F14 momentary power failure Slip compensation Compensates for decrease in speed according to the load enabling stable operation P09 Current limit Keeps the current under the preset value during operation F43 F44 Common Specifications Q Common specifications The Compact Inverter F RENIC Mini Related item Explanation PID control PID control is possible using analog input signals Select the control mode with J01 J01 Inverse operation can be set using digital input signal IVS or the function code J01 Process commands Select the kind of remote process command J02 key operation Set frequency Hz Max frequency Hz 100 M I E Built in potentiometer E60 Voltage input terminal 12 0 to 10V DC O to 100 E61 e Current input terminal C1 4 to 20mA DC O to 100 E62 RS485 communication Set frequency Hz Max frequency Hz x100 J02 2 Feedback signal Feedback signal can be selested with E61 E62 6 Voltage input terminal 12 0 to 10V DC O to 10096 E61 Current input terminal C1 4 to 20mA to 100 62 Automatic deceleration Makes the dece
28. voltage as 220V for three phase 200V 8 Average braking torque obtained with AVR control OFF Varies with the efficiency of the motor and single phase 200V series and as 440V for three phase 400V series 9 Average braking torque obtained by use of external braking resistor standard type available as option 3 Output voltage cannot exceed the power supply voltage TRE Max voltage V Min voltage V _ 4 Use the inverter at the current given in or below when the carrier frequency setting is higher 10 volisgenbalance 7a Three phase average voltage V 49 than 4kHz 25 4 to 5 or the ambient temperature is 40 C or higher If this value is 2 to 3 use AC REACTOR 5 Tested under the standard load condition 8596 load for nominal applied motor 11 1 kit option is required for the enclosure conforming to the UL standard TYPE1 NEMA1 6 Calculated under Fuji specified conditions Use the inverter in the ambient temperature range from 10 to 40 C 9 Semi standard Specifications Braking resistor built in type Without EMC filter Item Specifications Input power source Three phase 400V Three phase 200V SEU cisue2t C1S4E21 CISJ21 152001 615 2021 Applicable motor rating 1 kW 1 5 2 2 4 0 1 5 2 2 4 0 Rated capa
29. with the Low Voltage Directive The products comply with the following standards Figure1 Attaching the EMC Grounding Flange Low Voltage Directive 50178 1997 EMC Directives EN61800 3 1996 A11 2000 EN55011 1998 A 1999 2 Use shielded wires for the motor cable and route it as short as possible Immunity Second environment Firmly clamp the wire shield to the flange to ground it Further connect the EN61800 3 A11 Industrial wire shield electrically to the grounding terminal of motor See Figure 2 Emission Class 1A EN55011 A1 3 Use shielded wires for the control signals of the inverter to input to output from the control terminals Firmly clamp the control wire shields to the EMC Applicable only to the EMC filter built in type of inverters grounding flange in the same way as the motor cables CAUTION The FRENIC Mini series of inverters are categorized as a restricted sales distribution class of the EN61800 3 When you use these products with any home appliances or office equipment you may need to take appropriate countermeasures to reduce or eliminate any noise emitted from these products 2 Compliance with EMC Standards Clamp Shielded Cables to Flange EMC Flange Genera NEM Shielded Motor Cable The CE marking on the EMC filter built in type of inverters does not ensure that Main Circuit Power the entire equipment including our CE marked products is compliant with the 8
30. 102E J the symbol Dis replaced with either of the following alphabets and is replaced with any of the following numeral codes S Standard type E EMC filters built in type 21 Braking resistor built in type None Standard type The inverter applicable to RS485 communication is limited to the standard ones in three phase 200V and three phase 400V series The braking resistor built in type is limited to the inverters for 1 5kW or larger Fig D Screw size M4 Tightening torque 1 8N m Fig A Three g phase 200V Y1 C1 FMA PLC X1 2 X3 Fig B 12 CM FWD REV Screw size M2 5 Tightening torque 0 4N m Screw size M2 Tightening torque 0 2 Screw size M4 Tightening torque 1 8Nem Control circuit terminals common to all the inverter models Wiring Diagram Basic wiring diagram Compact Inverter FRENIC Mini Series 4 The Compact Inverter FRENIC Mini The following diagram is for reference only For detailed wiring diagrams refer to the Instruction Manual ll Keypad operation MCCB or ELCB Power supply Single phase E 200 to 240V i i 50 60Hz i 9 O O MC Note 2 P DB Power supply Three phase 200 to 240V pcs up ctu 50 60Hz p or i 11 Three phase
31. 11 and 1kQ external resistor is connected between terminals 13 and C1 Overload early Outputs a preliminary alarm at a preset level before the inverter is stopped by the electronic thermal E34 E35 warning function for the purpose of protecting the motor Stall prevention Operates when the instantaneous overcurrent hits the set limit 12 Instantaneous overcurrent limit Operates if the inverter output current exceeds the instantaneous overcurrent limit to prevent the inverter from tripping during acceleration or negative constant speed operation External alarm input Stops the inverter with an alarm through the digital input signal THR O E01 to E03 E98 E99 Alarm relay output The inverter outputs a relay contact signal when the inverter issues an alarm and stopped O 20 27 for fault Alarm reset E01 to E03 The alarm stop state is reset by pressing the key or by the digital input signal RST E98 E99 Saving the alarm history and detailed data The information on the previous 4 alarms can be saved and displayed Memory error The inverter checks memory data after power on and when the data is written If a memory error is Er i detected the inverter stops Remote keypad The inverter stops by detecting a communication error between the inverter and the remote keypad E 5 F02 communication error option during operation from the remote keypad CPU error If the inverter detects a CPU
32. 12 55 Time o o Reduced motor instability at low speed 5 50 Output frequency Hz 100 Output torque characteristic data Fuji 5 unique control method improves voltage control The above graph shows an example of torque characteristics obtained when FRENIC Mini is performance and red uces motor instability at low speed to about a combined one to one with Fuji s standard three phase motor 8 type series 4 poles half or less at 1Hz compared with that of conventional inverters Braking resistor connectable to the inverter FRENIC Mini Motor speed r min A Anni Ai PAM AM aM NAA ZA NA ADU i NI Owing to a built in braking transistor 0 4kW or larger an optional Conventional Fuji inverter ua MD 2 UCC EU DE IC I braking capacity for conveyance and transportation machinery that require large braking power For inverters of 1 5kW or larger it is possible to select the model that incorporates a braking resistor Instability characteristics The highly used functions for fans and pumps 110 Automatic energy saving provided as a standard function By controlling the motor loss to a minimum FRENIC Mini 80 amaMihen dampenoraelveiis Used further saves electric power when applied to fans or pumps 25 Energy saving rate varies with the motor characteristics Required power P 76 60 PID control
33. 34 Overload Early Warning Current Detection 0 00 Inactive 1 to 200 of inverter rated current 0 01 A Low Current Detection Level 35 Current Detection Low Current 0 01 to 600 00s 0 01 10 00 Detection Timer E 35 Coefficient for Constant Feeding Rate Time 0 000 to 9 999 0 000 PID Display Coefficient 999 to 0 00 to 999 0 01 100 PID Display Coefficient B 999 to 0 00 to 999 0 01 0 00 43 Monitor Item Selection 0 Speed monitor select by E48 9 Input power 0 3 Output current 10 PID final command value 4 Output voltage 12 PID feedback value 13 Timer value timer operation a eee LED Monitor Speed monitor item 0 Output frequency before slip compensation 0 Output frequency after slip compensation Setting frequency Load shaft speed Line speed Constant rate of feeding time E50 Coefficient for Speed Indication 0 01 to 200 00 0 01 30 00 EGF Keypad Menu display mode 0 Function code data setting menu only 0 1 Data verification menu only 2 All menu Note 1 The above setting ranges may be limited by the signs or the number of digits Note 2 The inverter does not use the codes 45 to 47 though they are displayed Changing reflecting or storing data during operation Disable Change with keys and then save or reflect with key Change or reflect with k
34. 37 FOOES7 Load selection Select application load type with the function code F37 F09 F37 0 Variable torque load 1 Constant torque load 2 Auto torque boost 3 Auto energy save operation variable torque load in acceleration deceleration 4 Auto energy save operation constant torque load in acceleration deceleration 5 Auto energy save operation auto torque boost in acceleration deceleration Starting torque 150 or over Auto torque boost in 5Hz operation Start stop Remote keypad option is also usable F02 RS485 communication function is optional H30 y01 to y10 y99 Frequency setting Can be set with built in potentiometer standard Remote keypad option is also usable F01 C30 Can be set with c or 9 key Can be set with external potentiometer 1 to 5kO Connected to analog input terminals 13 12 11 F01 Potentiometer must be provided Analog input Can be set with external voltage current output e 0 to 10V DC 0 to 5V DC 0 to 100 terminal 12 F18 C32 to C34 e 4 to 20mA to 100 terminal C1 F18 C37 to C39 Inverse operation Can be reversed with digital input signal IVS E01toE03 e 10 to OV DC 5 to OV DC O to 100 terminal 12 E98 E99 e 20 to 4mA DC O to 100 terminal C1 Multistep frequency Selectable from 8 steps step O to 7 5 to C11 Link operation Can be set with communication via 5485 RS485 communication function is optio
35. 7E FRNO 4C1E 2J 0 75 FRNO 75C1E 4E FRNO 75C1E 7E FRNO 75C1E 2J FRN1 5C1E 4E FRN1 5C1E 7E FRN1 5C1E 2J FRN2 2C1E 4E FRN2 2C1E 7E FRN2 2C1E 2J FRN4 0C1E 4E FRN3 7C1E 2J specifications Without EMC filter type FRNO 1C1S 7E FRNO 1C1S 2J FRNO 2C1S 7E FRNO 2C1S 2J FRNO 4C1S 4E FRNO 4C1S 7E FRNO 4C1S 2J FRNO 75C1S 4E FRNO 75C1S 7E FRNO 75C1S 2J FRN1 5C1S 4E FRN1 5C1S 7E FRN1 5C1S 2J FRN2 2C1S 4E FRN2 2C1S 7E FRN2 2C1S 2J 4 0 15 4 FRN3 7C1S 2J eo 7 I Braking resistor built in type Without EMC filter FRN1 5C1S 4E21 FRN2 2C1S 4E21 4 0 15 4 21 FRN1 5C1S 2J21 FRN2 2C1S 2J21 FRN3 7C1S 2J21 1 NEMA1 conformed model is available by attaching optional parts Q How to read the model number The Compact Inverter FRENIC Mini Series name R N 1 5 C 1 x 4 E 2 1 Code Built in option FRENIC series E Blank 1 None aaa Applicable motor rating KW Code Brake 0 1 Blank 1 Standard 0 2 2 Braking resistor built in type 0 4 0 75 Code Version 15 E English 22 J Japanese 4 0 Code Input power source Code Application range E Taree phase 400V 7 Single phase 200V C Compact 2 Three phase 200V Developed inverter series Code Enclosure E EMC filter built in type IP20 S Standard without EMC filter IP20 Note If Built in option is None and Brake is Standard t
36. J se 7 Options Compliance wit ompact Inverter FRENIC Mini Series lt Q Wiring equipment The Compact Inverter FRENIC Mini Power Nominal MCCB or ELCB Magnetic contactor MC Recommended wire size mm7 supply 2PPlied Inverter type Rated current A Input circuit Output Input circuit L1 R L2 S L3 T Output DCR DB It motor is circuit circuit circuit vomage kW With DCR Withoutreactor With DCR Withoutreactor Circuit With DCR Withoutreactor U V WJ P P DB 0 4 FRNO 4C10 4E 6 2 5 25 25 25 25 Three 0 75 75 1 4 phase 1 5 FRN1 5C10 4E 400V 2 2 FRN2 2C10 4E 4 0 FRN4 0C10 4E 10 0 14 FRN0 1C10 7E 6 2 5 25 0 2 FRNO 2C10 7E 5 0 4 4 25 Pooy 0 75 FRNO 75C10 7E 10 15 FRN1 5C10 7E 16 22 FRN2 2C10 7E 25 04 FRNO4C1H 2J 6 25 25 0 2 FRNO 2C10 2J Three 04 FRNO 4C10 2U 25 phase 0 75 FRNO 75C10 2J 200V 1 5 FRN1 5C10 2J 10 2 2 FRN2 2C10 2J 4 0 FRN3 7C10 2J _ 25 Note For the inverter type FRNO 4C10 2E J the symbol is replaced with either of the following letters and is replaced with any of the following numeral codes L1 S Standard type E EMC filter built in type 21 Braking resistor built in type None Standard type The inverter applicable to RS485 communication is limited to the standard one
37. Note that operation of a 2 pole motor at 60Hz or over may cause abnormal vibration Noise When an inverter drives a standard motor the motor noise level increases compared with driven by commercial power To reduce noise set the inverter carrier frequency at a high level High speed operation at 60Hz or over can result in more noise Application to special motors e Explosion proof motors When driving an explosion proof motor with an inverter use a combination of a motor and an inverter that has been approved in advance Such approved products are available in our special product series Contact Fuji for details e Submersible motors and pumps These motors have a larger rated current than standard motors Select the inverter capacity so that these motors can run within the inverter rated current These motors differ from standard motors in thermal characteristics Set a small value according to the thermal time constant of motor for setting electronic thermal relay function Brake motors For the motors with parallel connected brakes connect the brake power cable to the inverter s input side primary circuit If the brake power is connected to the output side secondary circuit the power may not be supplied to the brake resulting in non actuation of the brake Do not use inverters for driving motors equipped with series connected brakes Geared motors When the power transmission mechanism uses an NOTES oi
38. age braking torque 150 130 100 65 45 Allowable Allowable duty cycle 15 5 5 5 5 imi Continuous allowable U braking time 19s 19s 10s 10s 10s Hoc 4 NOTE This resistor is not applicable to three pahse 400 series DC REACTOR Applicable inverter type Reactor Dimensions 7 Terminal Mass Three phase 400V series type A BIC D H kg 4 1 4 DCR4 0 4 66 56 72 90 15 5 22 8 94 MA 1 0 FRNO 75C10 4E DCR4 0 75 66 56 72 90 20 5 2 8 94 MA 1 4 FRN1 5C10 4E DCR4 1 5 66 56 72 90 20 5 2 8 94 MA 1 6 FRN2 2C10 4E DCR4 2 2 86 71 80 100 15 6x9 110 M4 2 0 FRN4 0C10 4E DCR4 3 7__ 86 71 80 100 20 6x9 110 M4 26 Single phase 200V series Three phase 200V series FRNO 1C10 2J FRNO 1C10 7E FRNO 2C10 2J DCR2 0 2 66 56 72 90 5 5 2x8 94 M4 FRNO 2C10 7E FRNO 4C10 2J DCR2 0 4 66 56 72 90 15 5 2x8 94 M4 1 0 FRNO 4C10 7E FRNO 75C10 2J DCR2 0 75 66 56 72 90 20 5 2x8 94 MA 1 4 FRNO 75C10 7E FRN1 5C10 2J DCR2 1 5 66 56 72 90 20 5 2x8 94 M4 1 6 FRN1 5C10 7E FRN2 2C10 2J DCR2 2 2 86 71 80 100 10 6x9 110 M4 1 8 FRN2 2C10 7E FRN3 7C1L1 2J DCR2 3 7__ 86 71 80 100 20 6x9 110 M4 2 6 Note For the inverter type FRNO 4C10 2E J the symbol is replaced with either of the followi
39. agnetic contactor MC to the inverter if it is necessary to disconnect the inverter from the power supply When installing an MC or a solenoid coil near the inverter connect a surge suppressor in parallel with it Frequency can be set by connecting a frequency setting device external potentiometer between the terminals 13 12 and 11 instead of inputting voltage signal 0 to 10V DC or 0 to 5V DC between the terminals 12 and Use shielded twisted cables as the control signal wires and connect the shielded cables to the ground To prevent malfunction due to noise keep the control signal wires away from the main circuit wires as far as possible 10cm or more recommended and avoid storing them in the same wire duct When they need to cross with each other lay them at right angles Note 6 THR function can be used by assigning code 5 Trip command to any of the terminals X1 to FWD or REV function code 7 ito 2 2 44 or E59 Note 7 The three phase 200V model has the different jumper switch status as shown below SINK Function Settings Function Settings The Compact Inverter FRENIC Mini Fundamental Functions codes une Name Data setting range Min Unit Factory setting Fill Data Protection 0 Disable data protection Function code data can be edited 0 1 Enable data protection Function code data cannot be edit
40. and 1008 Alarm reset 1009 Trip command External fault 1010 Jogging operation 1011 Freq set 2 Freq set 1 Hz2 Hz1 1019 Write enable for keypad Data changeable WE KP 1020 PID control cancel Hz PID 1021 Normal Inverse mode changeover IVS 1024 Link enable RS485 standard BUS option 1033 PID integration differentiation reset PID RST 1034 PID integration hold PID HLD number in indicates logical inverse OFF when short circuited 11 DecelerationTime2 000103008 O01 s Een Em 30A B C _ Mechanical relay contacts 1000 Inverter running RUN 1001 Frequency equivalence signal FAR 1002 Frequency level detection FDT 1003 Undervoltage detection signal LV 1005 Torque limiting Current limiting 1006 Auto restarting IPF 1007 Motor overload early warning OL 1026 Retry in operation TRY 1030 Lifetime alarm LIFE 1035 Inverter running RUN2 1036 Overload preventive control OLP 1037 Current detection ID 1041 Low level current detection IDL 1099 Alarm relay output for any fault ALM The number in indicates logical inverse OFF when short circuited Factory setting 0 7 8 6 00 6 00 99 3 Frequency Detection FDT 0 0 to 400 0Hz 50 0 Three phase 200V 60 0 Detection level Rated current of Fuji s standard motor E
41. ansistor output common Emitter output of transistor output signal Y 1 Isolated from terminal 11 and CM Alarm relay output 30A 30B 30C Outputs a contact signal SPDT when a protective function is activated Contact rating to stop inverter 250V AC 0 3A 0 3 This terminal can be used as the multi purpose relay output signal 48V DC 0 5A non inductive Possible to select a terminal similar to Y 1 for transistor output signal and use it for signal output Contact activation mode can be changed between the following two cases terminals 30A and 30C are shorted by ON signal output or terminals 30B and 30C are shorted by ON signal output Used to connect the inverter with the remote keypad to supply the power to the keypad Used to connect the inverter with PC or PLC using RS485 port for any fault Relay output RS485 port connector 1 RS485 I O terminal RJ45 connector is used For the transmission specifications refer to page 25 LINK 1 This terminal is valid when the standard inverter is equipped with RS485 communication card option Terminal Arrangement E27 H30 01 to y10 y99 The Compact Inverter FRENIC Mini Main circuit terminals Power Nominal applied source motor kW Inverter type Reference Fig B FRNO 1C10 7E FRNO 2C10 7E Fig C Note For the inverter type FRNO 1C
42. city 2 kVA 2 8 4 1 6 8 3 0 4 1 6 4 Rated voltage 3 V Three phase 380 400 415V 50Hz 380 400 440 460V 60Hz Three phase 200V 50Hz 200 220 230V 60Hz Rated current 4 E P TUS Ge E Overload capability 150 of rated current for 1min 200 of rated current for 0 5s Rated frequency 50 60 2 Phases voltage frequency Three phase 380 to 480V 50 60Hz Three phase 200 to 240V 50 60Hz Voltage frequency variations Voltage 10 to 15 Voltage unbalance 10 2 or less Frequency 5 to 5 s When the input voltage is 300V or more the inverter continues When the input voltage is 165V or more the inverter continues 8 Momentary voltage dip capability 5 operation If it drops below 300V the inverter operates for operation If it drops below 165V the inverter operates for 15ms 15ms with DCR 3 0 4 4 7 3 5 7 8 3 14 0 Rated current 6 without DCR 5 9 8 2 13 0 13 2 22 2 Required power supply capacity 7 kVA 2 0 2 9 4 9 2 0 2 9 4 9 Torque 8 150 100 100 150 100 100 2 Braking time s 18 12 8 18 12 8 E Duty cycle 3 2 155 3 2 15 DC injection braking Starting frequency 0 0 to 60 0Hz Braking time 0 0 to 30 0s Braking level O to 100 of rated current Enclosure IEC 60529 IP20 UL open type 11 Cooling method Fan cooling Weight Mass kg 1 8 1 8 2 5 1 8 1 8 25 7 Obtained when a DC REACTOR option is used 8 Average braking torque obtained with AVR control OFF Varies with the efficien
43. cy of the motor 9 Average braking torque obtained by use of external braking resistor standard type available as option Max voltage V Min voltage V Three phase average voltage V Wer Qe If this value is 2 to 3 use AC REACTOR 11 1 kit option is required for the enclosure conforming to the UL standard TYPE1 NEMA1 Use the inverter in the ambient temperature range from 10 to 40 C 1 Fuji s 4 pole standard motor 2 Rated capacity is calculated by regarding the output rated voltage as 220V for three phase 200V series and as 440V for three phase 400V series 3 Output voltage cannot exceed the power supply voltage 4 Use the inverter at the current given in or below when the carrier frequency setting is higher than 4kHz F25 4 to 5 or the ambient temperature is 40 C or higher 5 Tested under the standard load condition 85 load for nominal applied motor 6 Calculated under Fuji specified conditions 10 Voltage unbalance A Common specifications The Compact Inverter FRENIC Mini Control Keypad operation Start FWD REV and stop with o o keys External signals 5 digital inputs FWD REV coast to stop command etc Link operation Communication via RS485 Item Explanation Remarks E dps Maximum frequency 25 to 400Hz For operation at 120Hz or more test the inverter in advance b
44. d by a PTC thermistor In addition to the protection by an electronic thermal relay the motor is protected by a PTC thermistor input 5 Flexible through optionals Function code copy function Remote operation is possible The optional remote keypad includes a built in copy function Remote operation can be done easily using the optional so function codes can be easily set Further function code RS485 communications card remote keypad and remote data copying can be easily made from the original inverter to operation extension cable multiple inverters using the optional copy adaptor Inverter support loader software is available The inverter support loader program Windows based which simplifies setting of function codes is provided as an option To run the program the following optional three items are required RS485 communications card remote operation extension cable and USB RS485 converter RS485 communications Mounting on DIN rail card Using the rail mounting base option the inverter can be easily mounted on a DIN rail 35mm wide Replacement of older models with new ones is simple The latest models can be mounted without drilling additional Remote operation extension cable holes by use of the mouting adapter option Remote keypad A 400V series in addition to the 200V series single phase three phase is available Models with EMC filter built in type and with braking r
45. dervoltage Output phase loss 1111 1 Overvoltage during acceleration Overvoltage during deceleration Overvoltage during constant speed LiH Overheating of the heat sink LH e External thermal relay tripped LIH H Motor protection PTC thermistor Overheating of the DB circuit 11 Motor overload LL LI Inverter unit overload Er 1 Memory error E 2 KEYPAD communication error E c 3 CPU error Operation procedure error E 9 RS485 error E Data save error due to undervoltage Running or trip mode Trip history Saves and displays the last 4 trip codes and their detailed description For details refer to the instruction manual or Even with the main power off trip history data of the last 4 trips are retained FRENIC Mini User s Manual Overcurrent Protects and stops the inverter when the following overcurrent flows during acceleration deceleration constant speed Overcurrent caused by overload Short circuit Overcurrent caused by short circuit in output circuit Ground fault Overcurrent caused by ground fault Ground fault can be detected at starting Overvoltage Stops the inverter by detecting overvoltage in DC link circuit during braking 200 series 400V DC 400V series 800V DC Incoming surge Protects the inverter from surge voltage entering between main circuit power cable and earth cable Undervoltage Stops the inverter by detecting voltage drop in DC link circuit
46. ed Frequency Command 1 0 Keypad operation 4 1 Analog voltage input terminal 12 0 to 10V DC 2 Analog current input terminal C1 4 to 20mA DC 3 Analog voltage input terminals 12 and analog current input terminal C1 4 Potentiometer on the keypad Fic Running Stopping and 0 Keypad operation FWD REV change by external signal 2 Rotational Direction 1 External signal Digital input 2 Keypad operation FWD 3 Keypad operation REV F03 Maximum Frequency 25 0 to 400 0Hz 0 1 Hz 50 0 Three phase 200V 60 0 Base Frequency 25 0 to 400 0Hz 0 1 Hz 50 0 Three phase 200V 60 0 FS Rated Voltage at base frequency OV Voltage in proportion to power supply voltage 1 V 0 80 to 240V AVR active 200V series 160 to 500V AVR active 400V series F i Acceleration Time 1 0 00 to 3600s 0 00 means acceleration time ignored External soft start stop 0 01 s 6 00 FUG Deceleration Time 1 0 00 to 3600s 0 00 means deceleration time ignored External soft start stop 0 01 6 00 Torque Boost 0 0 to 20 0 percentage against F05 Rated voltage 0 1 Fuji s standard torque boost Setting becomes valid when F37 is set at 0 1 3 or 4 Electronic Thermal Overload for 1 For motor with self cooled fan standard motor 1 motor protection 2 For motor with forced cooled fan Select the motor property Fii Overload detection level 0 00 Inactive Appr
47. egration hold PID HLD 98 Forward operation command FWD 99 Reverse operation command REV number in indicates logical inverse OFF when short circuited ll Control Functions of Frequency C codes Min The Compact Inverter FRENIC Mini Unit Factory setting 0 une Name Data setting range Min Unit Factory setting LG i Jump Frequency 1 0 0 to 400 0Hz 0 0 Ege 2 0 0 ETE 3 0 0 24 Jump Frequency Band 0 0 to 30 0Hz 3 0 t L5 Multi step Frequency Settings 1 0 00 to 400 00Hz 0 00 2 0 00 3 0 00 Lug 4 0 00 5 0 00 Cig 6 0 00 Cii 7 0 00 Jogging Frequency 0 00 to 400 00Hz 0 01 Hz 0 00 Le i Timer Operation 0 Inactive 1 Active 0 t 38 Frequency Command 2 0 Keypad operation key 2 1 Analog voltage input terminal 12 0 to 10V DC 2 Analog current input terminal C1 4 to 20mA DC 3 Analog voltage input terminals 12 and analog current input terminal C1 4 Potentiometer on the keypad ic Analog Input Adjustment Gain 0 00 to 200 00 100 0 33 Gain for terminal input 12 Filter 0 00 to 5 00s 0 05 314 Gain reference point 0 00 to 100 00 100 0 L3 Analog Input Adjustment Gain 0 00 to 200 00 100 0 44 Gain for terminal input C1 Filter 0 00 to 5 00s 0 05 rag Gain reference point 0 00 to 100 00 1000 Bias
48. error caused by noise or some other factor the inverter stops Fra STOP key Pressing o key on the keypad forces the inverter to decelerate and stop the motor even E i 5 H96 priority if the inverter is running by any run commands given via the terminals or communications link operation After the motor stops the inverter issues alarm E Start check Inverters prohibit any run operations and displays Er G on the LED of keypad if function any run command is given when e Powering up e Releasing an alarm key turned e Link command LE has switched inverter operations RS485 communication error On detecting an RS485 communication error the inverter displays the error code E H Data save error If the data could not be saved during activation of the undervoltage protection function the inverter t during undervoltage Overload prevention control displays the error code mI 461 L LI LI mu In the event of overheating of the heat sink or overload alarm display j jor the output frequency of the inverter is reduced to prevent the inverter from tripping Note A A in the alarm output 30A B C column indicates that there are cases where an alarm is not output in accordance with the function code External Dimensions EMC filter built in type
49. esistor built in type are also available Type1 NEMA1 conformed model is available by attaching optional parts Global products All standard models comply with the EC Directive CE marking UL standards and Canadian standards cUL certification All standard FRENIC Mini inverters comply with European and North American Canadian standards enabling standardization of the specifications for machines and equipment used at home and abroad If the model with built in EMC filter is used the model conforms to the European EMC Directive Europe C C BAUART North America Canada GEPRUFT EC Directives CE making TUV L L ificati NCN UL standard cUL certification C UL US LISTED TUV Rheinland The contents of this catalog are provided to help you select the product model that is best for you Before actual use be sure to read rs nN 41 the User s Manual thoroughly to assure correct operation In addition to the single phase 200V and three phase 200V three phase 400V series has been newly introduced broadening the model selection range Model variations include EMC filter built in type and braking resistor built in type Applicable Three phase Single phase Three phase motor rating 400V series 200V series 200V series Standard specifications _ EMC filter built in type FRNO 1C1E 7E FRNO 1C1E 2J FRNO 2C1E 7E FRNO 2C1E 2J 04 FRNO 4C1E 4E FRNO 4C1E
50. eys and then save with key Function Settings Function Settings B Extension Terminal Functions E codes Func code cen cou Name Built in Potentiometer Function selection Analog Input Signal Definition for 12 C1 Terminal Command Assignment to FWD REV Data setting range Selects from the following functions by code 0 No function selection 2 Aux freq setting 2 1 Aux freq setting 1 3 PID process command 1 Selects from the following functions by code 0 No function selection 1 Aux freq setting 1 2 Aux freq setting 2 Selects from the following items by code 3 PID process command 1 5 PID feedback value 0 1000 Multistep freq selection 0 to 1 step 551 1 1001 Multistep freq selection to 3 step 552 2 1002 Multistep freq selection 0 to 7 step SS4 4 1004 ACC DEC time selection 2 steps RT 1 6 1006 3 wire operation stop command HLD 7 1007 Coast to stop command BX 8 1008 Alarm reset RST 9 1009 Trip command External fault THR 10 1010 Jogging operation JOG 11 1011 Freq set 2 Freq set 1 Hz2 Hz1 19 1019 Write enable for keypad Data changeable WE KP 20 1020 PID control cancel Hz PID 21 1021 Normal Inverse mode changeover IVS 24 1024 Link enable RS485 standard BUS option EE 33 1033 PID integration differentiation reset PID RST 34 1034 PID int
51. function ia Permits motor operation while controlling temperature 40 pressure or flow rate without using an external device such as 30 temperature controller m Cooling fan ON OFF control function 10 The inverter s cooling fan can be turned off while the fan or 0 10 20 30 40 50 60 70 80 90 100 Air or liquid flow rate Q 96 pump is stopped for noise reduction and energy savings Energy savings effect Energy savings rate varies with the motor characteristics 1 The contents of this catalog are provided to help you select the product model that is best for you Before actual use be sure to read the Instruction Manual User s Manual thoroughly to assure correct operation 2 This product is not designed and manufactured for use in machines or systems which human life is dependent upon If you are studying use of the products in this brochure for special purposes such as for control of nuclear power stations in sea air or space craft in medical or land transportation equipment or any related systems please contact the business office of Fuji Safety Precautions Electric If these products are to be used in any equipment in which there is a risk to human life or the possibility of a major loss in the event of failure be sure to install the appropriate safety equipment Compatible with wide range of frequency settings The optimum frequency setting method can be selected to match your mac
52. he model numbers are indicated in the same format as those of the above standard specifications Standard Specifications Q EMC filter built in type The Compact Inverter FRENIC Mini Three phase series Item Specifications Input power source Three phase 400V Three phase 200V Type FRNOOOC1E DEW FRNO 4 FRN0 75 FRN1 5 FRN2 2 FRN4 0 FRNO 1 FRNO 2 FRNO 4 FRNO 75 FRN1 5 FRN22 FRN3 7 1 4 1 4 C1E 4E C1E 4E C1E 4E C1E 2J C1E 2J C1E 2J C1E 2J C1E 2J C1E 2J C1E 2J Applicable motor rating 1 kW 0 4 0 75 1 5 2 2 4 0 0 1 0 2 0 4 0 75 1 5 2 2 4 0 Rated capacity 2 kVA 1 1 1 9 2 8 4 1 6 8 0 30 0 57 desl 1 9 3 0 4 2 6 5 Rated voltage 3 V Three phase 380 400 415V 50Hz 380 400 440 460V 60Hz Three phase 200V 50Hz 200 220 230V 60Hz 15 25 DIS 9 0 0 8 2 5 oo 5 0 8 0 11 0 17 0 S peated curentii A 0 7 1 4 2 5 4 2 7 0 10 0 16 5 6 Overload capability 150 of rated current for 1min 200 of rated current for 0 5s Rated frequency 50 60 2 Phases voltage frequency Three phase 380 to 480V 50 60Hz Three phase 200 to 240V 50 60Hz Voltage frequency variations Voltage 10 to 15 Voltage unbalance 10 2 or less Frequency 5 to 5 D When the input voltage is 300V or more the When the input voltage is 165V or more the inverter continues operation
53. hine or equipment Setting can be done by keypad panel keys potentiometer analog input 4 to 20mA to 10V to 5V 1 to 5V multistep speed settings 8 steps etc A transistor output is provided This enables an overload early warning lifetime forecast or other information signals to be output during operation The output frequency can be set to a maximum of 400Hz The inverter can be used for equipment that requires a high motor speed such as centrifugal separator In this case check the operation in combination with the motor Two points can be set for a non linear V f pattern One point for the non linear V f pattern which can be set as desired has been added making a total of 2 points and so the V f pattern can be adjusted to match the application Side by side mounting is possible Multiple inverter units can be mounted side by side inside a panel This features helps to minimize the space used for installation Ambient temperature 40 C or less 120 Units mm Single phase 200V 0 75kW or less RS485 communications card option can be installed internally This card can be installed inside the inverter s body without changing the dimensions RS485 communications are available as option Single phase 200V 0 75kW or less Size interchangeability with Fuji s FVR C11S series is provided AIS FVR C11S FRENIC Nini
54. ing 0 Inactive 1 Active 1 5kW 1 Active x 0 Inactive 1 Active Times 0 5 0 0 00 to 5 00V Uc Porn i Serial Link Function selection Hg Capacity of DC bus capacitor Adjustment is needed when capacitor is replaced H43 Accumulated Run Time of Cooling Fan Monitor Hz setting OPR command O X X O RS485 X X RS485 O RS485 RS485 Enable by inverter and RS485 RS485 Enable by RS485 X Enable by inverter Adjustment is needed when cooling fan is replaced lolo H H5 1 Non linear V f Pattern Frequency Voltage ACCIDEC Time Jogging operation 0 0 cancel 0 1 to 400 0Hz 0 to 240V AVR active 200V class 0 to 500V AVR active 400V class 0 00 to 3600s i5 Bottom Limiter Min freq when limiter is activated 0 0 Depends on F16 Freq limiter Low 0 1 to 60 0Hz V 2 V S Z ea La Automatic Deceleration Overload Prevention Control Frequency drop rate E I EJ 0 Inactive 1 Active 0 00 equivalent to DEC time 0 01 to 100 00Hz s 999 cancel SE See Note 2 ae RIIE Gain for Suppression of Output Current Fluctuation DC braking Braking mode Lg Ln 0 00 to 0 20 0 Slowresponse 1 Quick response H 3E Lo ea STOP Key Priority Start Check Function 4 ua
55. ing Effective noise suppression device for long wiring applications such as plant There are two kinds of filters for 400V series Choose a desired one according to the purpose of use PO RS485 communications card This makes communication to a PLC or personal computer system easy 22222227 Remote operation Used to connect the RS485 communications card with the remote keypad USB RS485 extension cable converter etc 2 1 Remote keypad Used when performing inverter remote operations with the remote keypad e Copy adaptor Allows copying data to multiple inverters with easy connection to the inverter body b Connector adaptor Used for the connector replacement of the copy adaptor EXCEL Inverter support Inverter support loader software Windows based that makes setting of function codes easy loader software USB RS485 Used to connect the RS485 communications card with a USB port of your personal computer converter Manufacturer System Sacom Sales Corp Phone 81 3 5623 5933 Web site http www sacom co jp O O Permit change of protective structure replacement of Fuji s previous inverter model and installation on the DIN rails etc ompact Inverter FRENIC Mini Series Options Options The Compact Inverter FRENIC Mini
56. l lubricated gearbox or speed changer reducer continuous motor operation at low speed may cause poor lubrication Synchronous motors Synchronous motors cannot be driven by FRENIC Mini inverter Single phase motors Single phase motors are not suitable for inverter driven variable speed operation Use three phase motors Even if a single phase power supply is available use a three phase motor because the inverter provides three phase output Combination with peripheral device Installation location Use the inverter in an ambient temperature range between 10 to 50 C The inverter and braking resistor surfaces become hot under certain operating conditions Install an inverter on non flammable material Installing a circuit breaker To protect the circuit from overcurrent install a recommended molded case circuit breaker MCCB or an earth leakage circuit breaker ELCB equipped with overcurrent protection function on the inverter s input side primary circuit Ensure that the circuit breaker capacity does not exceed the recommended value Magnetic contactor on the output side secondary circuit When a magnetic contactor is installed on the inverter s output side secondary circuit for such a purpose as switching the power to the commercial power supply ensure that both inverter and motor are stopped before switching Remove the surge suppressor integrated with the magnetic contactor Magnetic contactor on
57. leration time 3 times longer to avoid trip when DC link e Trip may occur even when deceleration time 69 circuit voltage exceeds the overvoltage limit Set at the function code H69 1 is prolonged if the moment of inertia is large This function does not come ON during constant speed operation Overload prevention control Prevents tripping before the inverter becomes overloaded H70 Energy saving operation Minimizes motor losses at light load F37 Can be set in accordance with the kind of load variable torque load constant torque load auto torque boost Fan stop operation Detects inverter internal temperature and stops cooling fan when the temperature is low 06 Running Speed monitor output current A output voltage V input power kW PID reference Speed monitor can display the speed set at E48 E43 PID feedback value E48 Select the speed monitor to be displayed from the following Output frequency before slip compensation Hz output frequency after slip compensation Hz set frequency Hz Load shaft speed r min line speed m min constant rate of feeding time min Stopping Displays the same contents as displayed during running Same as above Same as above Trip mode Displays the cause of trip by codes as follows For details refer to the protective functions p 22 if Overcurrent during acceleration Overcurrent during deceleration if 4 Overcurrent at constant speed Input phase loss LLI Un
58. ly and the motor wil coast to stop alarm signal will be output RST Alarm reset RST ON Faults are reset ON signal should be held for more than 0 15 THR Trip command External fault THR inverter output is shut off and the motor coasts to stop Alarm signal JH willbe output JOG Jogging operation JOG ON JOG frequency is effective C20 H54 FWD ON or REV ON The inverter operates with JOG frequency Hz2 Hz1 Freq set 2 Freq set 1 22 or Hz1 ON Freq set 2 is effective 4 01 C30 WE KP Write enable for WE KP ON The function code data can be changed from the keypad Data can be changed whenthis KEYPAD function is not allocated PID control cancel 2 PID control is canceled and frequency set J01 to J06 eee CN ene eh eee ee eee EUS eS IVS Inverse mode changeover IVS ON Operation mode normal operation inverse operation can be changed LE Link enable 85485 Bus LE ON The link operation is effective 85485 orBus Opion H30 y99 PID RST PID integral differential reset PID RST ON PID integration and differentiation are reset PID HLD PID integral hold PID HLD ON PID integration is temporarily stopped PLC PLC terminal Connect to PLC output signal power supply Common for 24V power ter
59. mE 380 to 480V t 50 60Hz Grounding terminal Grounding terminal Control circuit Alarm output for any fault Analog input SOURCE Digital input Transistor output MCCB ELCB j DC REACTOR External braking Note 2 Note 3 DOR Neie 1 resistor DB Power supply ae STF Single phase E 200 to 240V 50 60Hz ELCB Power supply Three phase E IX IT 200 to 240V 50 60Hz i i Three phase E ER 380 to 480V 50 60Hz Grounding terminal Power supply to 3 Control circuit potentiometer n A 5 bs Note 4 9 Alarm output Voltage input i db for any fault 0 to 10V DC r5 Analog input Current input 4 to 20mA DC Analog meter EH Es Digital input Transistor output Run Stop operation and frequency setting on the keypad Wiring method 1 Connect the inverter main power circuit only Operation method 1 Run Stop Press o Or o key on the keypad 2 Setting frequency Turn the potentiometer on the keypad Note 1 To protect the circuit from overcurrent install a recommended molded case circuit breaker MCCB or an earth leakage circuit breaker ELCB equipped with overcurrent protection function on the inverter s input side primary circuit Ensure that the circuit breaker capacity does not exceed the recommended value Besides the above MCCB or ELCB install a reco
60. minal P24 CM Common Common for digital input signal Isolated from terminal 11 and Y 1E Terminal Functions Terminal Functions Analog monitor e Output frequency Before slip compensation Output current Output frequency After slip compensation Output voltage Input power PID feedback value DC link circuit voltage Analog output test Remarks Voltage output 0 to 10V Max current 2mA Up to two analog voltmeters can be connected The Compact Inverter FFRENIC Mini Related function code 30 E31 Analog output Insulated from the terminals CM and Y1E 27V max 50mA OFF state maximum leakage current 0 1mA ON state maximum output voltage 2V at 50mA Common Common for analog input output signals FMA Transistor output The following functions can be set at terminal Y1 signal output Contact activation mode changeover function ON timing can be changed by shorting terminals Y1 and Y1E and opening them E20 RUN Inverter running speed exists Comes ON when the output frequency is higher than starting frequency RUN2 Inverter output on Comes on when the output frequency is higher than the starting frequency or DC injection brake is applied FAR Speed freq arrival Comes ON when the motor speed reaches the set frequency FAR hysteresis width fixed 2 5Hz Condition Operation command is ON FDT Speed freq detection Comes ON when the output freque
61. mmended magnetic contactor MC to the inverter if it is necessary to disconnect the inverter from the power supply When installing an MC or a solenoid coil near the inverter connect a surge suppressor in parallel with it The three phase 200V model has the different jumper switch status as shown below SINK Run Stop operation and frequency setting through external signals Wiring method 1 Connect both the inverter main power circuit and control circuit 2 At first set 72 at external signal Next set at voltage input terminal 12 0 to 10V DC at Z current input terminal C1 4 to 20mA or at 3 Operation method 1 Run Stop Short circuit the terminals FWD and CM to run and open the circuit to stop 2 Setting frequency Voltage input 0 to 10V DC Current input 4 to 20mA DC Note 1 Before connecting a DC REACTOR option remove the jumper bar between the terminals P1 and P For the single phase 100V series the reactor terminals are different For details refer to the Instruction Manual Note 2 To protect the circuit from overcurrent install a recommended molded case circuit breaker MCCB or an earth leakage circuit breaker ELCB equipped with overcurrent protection function on the inverter s input side primary circuit Ensure that the circuit breaker capacity does not exceed the recommended value Besides the above MCCB or ELCB install a recommended m
62. nal H30 y01 to y10 Running status signal Transistor output 1 point RUN FAR FDT LU etc E20 Relay output 1 point Alarm relay output or multipurpose relay output signal Analog output 1 point Output frequency output current output voltage input power etc E30 TES Acceleration 0 00 to 3600s F07 F08 deceleration time 0 00s is set the time setting is cancelled and acceleration and deceleration is made according to the pattern given with an external signal Acceleration and deceleration time can be independently set and selected with 11081 digital input signal 1 point Pattern Acceleration and deceleration pattern can be selected from 4 types Linear S curve weak S curve strong Non linear Frequency limiter High and Low limiters can be set HiS F16 Bias frequency Bias of set frequency and PID command can be independently set F18 C50 to C52 Gain for frequency setting Proportional relation between analog input signal and output frequency can be set Voltage signal terminal 12 and current C32 to C39 Ex When voltage input signal is between 0 and 5V DC the inverter can be signal terminal C1 can be set independently used at 5V DC max output frequency by setting gain to 200 Jump frequency control 3 operation points and their common jump hysteresis width 0 to 30Hz can be set C01 to C04 Jogging operation e Can be operated using digital input signal or keypad e Acceleration and deceleration
63. ncy is above the detectable level and Hysteresis width fixed 1 0Hz goes OFF when below the detectable level 3 LV Undervoltage detection Comes ON when the inverter stops because of undervoltage while the operation command is ON 3 IOL Inverter output limit limit on current Comes ON when the inverter is limiting the current IPF Auto restarting Comes ON during auto restart operation after momentary power failure 7 and until completion of restart o0 m c OL Overload early warning motor Comes ON when the electronic thermal relay value is higher than the preset alarm level TRY Auto resetting mode Comes ON during auto reset mode LIFE Lifetime alarm Outputs alarm signal according to the preset lifetime level OLP Overload preventive control Comes ON during inverter control for avoiding overload ID Current detection Comes ON when a current larger than the set value has been detected for the timer set time IDL Small current detection Comes ON when a current smaller than the set value has been detected for the timer set time ALM Alarm relay for any fault Alarm signal is output as the transistor output signal Tra Tr
64. ng alphabets and is replaced with any of the following numeral codes O S Standard type E EMC filter built in type 21 Braking resistor built in type None Standard type The inverter applicable to RS485 communication is limited to the standard ones in three phase 200V and three phase 400V series The braking resistor built in type is limited to the inverters for 1 5kW or larger 865485 communications card OPC C1 RS This is an exclusive option that enables the FRENIC Mini series to use RS485 communication The following operations can be performed from the remote keypad or from a personal computer PLC or other host controller using RS485 communication Operation functions such as frequency settings forward reverse stop coast to stop and reset Monitoring of the output frequency output current operating status and alarm contents Setting of function codes Transmission Specifications Item Specifications Communications SX Protocol Modbus RTU Fuji general purpose protocol Support loader exclusive Conforming to Modicon s Modbus RTU inverter protocol Electrical specifications Number of units connected Transmission speed Synchronization system Transmission method EIA RS 485 Host 1 unit Inverters 31 units 19200 9600 4800 2400bps Start stop synchronous Half duplex llConnector adaptor CPAD C1 CN llRemote keypad TP E1 The keypad permits remote co
65. ntrol of FRENIC Mini and function setting and display with copy function This adaptor is a replaceable component of the copy adaptor s connector llCopy adaptor CPAD C1A The copy adaptor can be easily connected to an inverter and is used to copy data to multiple inverters Saves up to 10 data sets has the function for batch data protection and comes with 10 connector adaptors WRemote operation extension cable CB OS This straight cable is used to connect the RS485 Communications card and the remote keypad and available in three lengths i e 1m 3m and 5m Type L m CB 5S 5 CB 3S 3 15 1 Cable CB OS E L 4 WRail mounting base RMA C1 000 This is a base for mounting the inverter on a DIN rail 35mm wide Option type Applicable Inverter type FRNO 1C1E 7E FRNO 2C1E 7E FRNO 4C1E 7E RMA C1 0 75 FRNO 1C1E 2J FRNO 2C1E 2J FRNO4C1E 2 FRNO 75C1E 2J FRNO 1C1S 7E FRNO 2C1S 7E FRNO 4C1S 7E FRNO 75C1S 7E FRNO 1C1S 2J FRNO 2C1S 2J FRNO 4C1S 2J FRNO 75C1S 2J FRNO 4C1E 4E RMA C1 2 2 FRNO 75C1E 4E s FRNO 75C1E 7E FRNO 4C1S 4E FRNO 75C1S 4E p FRN1 5C1S 4E FRN2 2C1S 4E FRN1 5C1S 7E FRN1 5C1S 2J FRN2 2C1S 2J FRN1 5C1E 4E RMA C4 3 7 FRN2 2C1E 4E FRN4 0C1E 4E FRN1 5C1E 7E 1 FRN2 2C1E 7E FRN1 5C1E 2J iC FRN2 2C1E 2J uil FRN4 0C1E 2J FRN4 0C1S 4E FRN2 2C1S 7E FRN3 7C1S 2
66. ox 1 to 135 of inverter rated current Rated current of Fuji s standard motor F ig Thermal time constant 0 5 to 75 0min min 5 0 F 1 Restart Mode after 0 Inactive Trips immediately without restart when power fails 0 Three phase 200V 1 Instantaneous Power Failure 1 Inactive Trips without restart when power recovers 4 Active Restarts at frequency output at power failure for general load 5 Active Restarts at starting frequency for low inertia load F 15 Frequency Limiter High 0 0 to 400 0Hz Hz 70 0 15 Low 0 0 to 400 0Hz Hz 0 0 iE Bias for Frequency Command 1 100 00 to 100 0096 0 00 Feu DC Braking Starting frequency 0 0 to 60 0Hz 0 1 Hz 0 0 Fei Braking level 0 to 100 Inverter rated current standard 1 0 gees Braking time 0 00 Inactive 0 01 to 30 00s 0 01 0 00 Starting Frequency 0 1 to 60 0Hz 0 1 Hz 1 0 25 Stop Frequency 0 1 to 60 0Hz 0 1 Hz 0 2 Motor Sound Carrier frequency 0 75 to 15kHz 1 kHz 15 Three phase 200V 2 Ped Sound tone 0 Level 0 0 1 Level 1 2 Level 2 3 Level 3 F30 Terminal FMA Gain to output voltage O to 200 100 F3 i Analog Output Signal Selection Selects from the following items by code 0 for FMA Monitor object 0 Output frequency before slip compensation 1 Output frequency after slip compensation 2 Output current 3 Output voltage 6 Input power 7 PID feedback value 9 DC link
67. ps the inverter output to protect the inverter from an overcurrent resulting from overload During acceleration jj _ i Protection Stops the inverter output to protect the inverter from an overcurrent due to a short circuit in the output circuit During deceleration c Stops the inverter output to protect the inverter from an overcurrent due to a ground fault While running at PL j in the output circuit This protection is effective only when the inverter starts If you turn Constant speed on the inverter without removing the ground fault this protection may not work Overvoltage The inverter stops when it detects an overvoltage 400V DC in a 200V series During acceleration L i 1 protection 800V DC in a 400V series in the DC link circuit During deceleration LL Protection is not assured if excess AC line voltage is applied inadvertently While running at constant 74 speed Stopped Undervoltage Stops the inverter when the DC link circuit voltage drops below the undervoltage level 200V DC in a 200V series 400V DC in a 400V series LL 14 protection However if 4 or 5 is selected for F14 no alarm is output even if there is a drop in the DC link circuit voltage Input phase loss Detects input phase loss stopping the inverter output This function prevents the inverter from undergoing heavy stress H98 protection that may be caused by input phase loss or interphase voltage unbalance and may damage
68. r in strict accordance with With the exception of those exclusively designed for the procedure described below pov e Use the EMC filter built in type of inverters Figure3 Installing the Inverter into a Metal Enclosure Application to standard motors Driving a 400V standard motor When driving a 400V standard motor by an inverter with long cable lengths damage may occur in the insulation of motor Use the output circuit filter OFL if necessary after confirmation with the motor manufacturer The use of Fuji Electric Motor does not require the output circuit filter because of its reinforced insulation Torque characteristics and temperature rise When the inverter is used to operate a standard motor the temperature rises higher than during operation from a commercial power supply The cooling effect decreases in the low speed range reducing the allowable output torque If a constant torque is required in the low speed range use a Fuji inverter motor or a motor equipped with a separately ventilating fan Vibration Use of an inverter does not increase vibration of a standard motor but when the motor is mounted to a machine resonance may be caused by the natural frequencies including the natural frequency of the machine system We recommend that you use a rubber coupling or anti vibration rubber We also recommend that you use the inverter jump frequency control function to avoid resonance point in the motor operation
69. r in the power supply side If longer than 20m use it in the output side Magnetic contactor Filter capacitor Reduces noise for reducing For frequencies in the AM radio frequency band of 1MHz or less a noise reduction effect can be radio interference obtained Absolutely never connect this device to the inverter s output side DC REACTOR Use the DCR to normalize the power supply in the Power transformer capacity DCR following cases TH 1 The power transformer capacity is 500kVA or over and exceeds the inverter rated capacity by 10 times 2 The inverter and a thyristor converter are connected with the same transformer Check if the thyristor converter uses a Commutation commutation reactor If not AC reactor must be connected to the power supply side S 3 Overvoltage trip occurs due to open close of the X phase advancing capacitor for the power supply lines eries connected reactor Thyristor Power factor converter correcting capacitor For improving input power factor reducing harmonics Used to reduce input harmonic current correcting power factor Suppressing fluctuation of motor terminal voltage Protects the motor insulation from being damaged by surge voltage Suppressing leakage current from output side wiring Reduces the leakage current caused when several motors are operated in parallel or connected with long wiring Suppressing radiation noise or inductive noise from output side wir
70. s in three phase 200V and three phase 400 series The braking resistor built in type is limited to the inverters rated 1 5kW or larger For molded case circuit breakers MCCB and earth leakage circuit breakers ELCB the required frame type and series depend on the facility transformer capacity and other factors When selecting optimal breakers refer to the relevant technical data Also select the rated sensitive current of ELCB utilizing the technical data The recommended wire sizes are based on the temperature inside the panel not exceeding 50 above wires are 600V HIV insulated solid wires 75 Data in the above table may differ according to environmental conditions ambient temperature power supply voltage and other factors Q Compliance with Standards The Compact Inverter FRENIC Mini 1 Compliance with European Standards 1 Mount the EMC grounding flange that comes with the inverter to the The CE marking on Fuji products indicates that they comply with the essential inverter with screws in order to ground the wire shield s See Figure 1 MR requirements of the Electromagnetic Compatibility Directive 89 336 EEC issued by the Council of the European Communities and Low Voltage Directive 73 23 EEC Only the EMC filter built in type of inverters that bear a CE marking are compliant with these EMC Directives Inverters that bear a CE marking or TUV mark are compliant
71. the input side primary circuit Avoid frequent open close more than once an hour of the circuit using the magnetic contactor on the input side primary circuit It may cause malfunction of the inverter If frequent starts and stops are required use signals to the control terminals FWD or REV Protecting the motor When you drive a motor with an inverter the motor can be protected with an electronic thermal relay function of the inverter In addition to the operation level set the motor type standard motor inverter motor For high speed motors or water cooled motors set a small value in the thermal time constant to protect the motor in combination with the cooling system OFF signal When driving several motors with an inverter connect a thermal relay to each motor and turn on the inverter s electronic thermal relay function If you connect the motor thermal relay to the motor with a long cable high frequency current may flow into the wiring stray capacitance This may cause the relay to trip at a current lower than the set value for the thermal relay If this happens lower the carrier frequency or use the output circuit filter OFL Power factor correcting capacitor Do not mount the power factor correcting capacitor in the inverter primary circuit Use the DC reactor to improve the inverter power factor Do not use the power factor correcting capacitor in the inverter secondary circuit Overcurrent trip will occur
72. tion Manual or User s Manual Inverter FRENIC Mini Series Q Terminal Functions Main circuit Analog input Digital input The Compact Inverter FRENIC Mini Symbol Terminal name Functions Remarks 000 an L1 R L2 S L3 T Power input Connect a three phase power supply Three phase 200V 400V series L1 L 0 L2 N Connect a single phase power supply indicates the empty terminal U V W Inverter output Connect a three phase induction motor ee el P 1 For DC REACTOR Connect the DC REACTOR N For DC bus connection Used for DC bus connection system P DB For EXTERNAL BRAKING RESISTOR Used for connection of the optional external BRAKING RESISTOR Wiring is required for the braking resistor built in type G Grounding Ground terminal for inverter chassis Two terminals are provided 13 Potentiometer power supply 10V DC power supply for frequency setting potentiometer 1 to 5KQ Allowable maximum output current 10 12 Voltage input 0 to 10V DC 0 to 100 Input impedance 22kQ F18 to 5V DC 0 to 100 or 1 to 5V DC to 100 can be selected Allowable maximum input voltage 15V DC C32 to C34 by function setting If input voltage is 10V DC or over the inverter Inverse operation 10 to 0 DC 0 to 10096 switchable by digital input signal assumes it to be 10V DC PID control Used for reference signal PID
73. unction ON timing can be Maximum terminal voltage 22 to 27V REV Reverse operation changed between short circuit of terminals X1 and CM and open circuit command of them The same setting is possible between CM and any of the terminals among X2 X3 FWD and REV FWD Forward operation FWD ON The motor runs in the forward direction When FWD and REV are simultaneously ON command FWD OFF The motor decelerates and stops the motor decelerates and stops This function can REV Reverse operation command REV The motor runs in the reverse direction OFF The motor decelerates and stops be set only for the terminals FWD and REV i SS1 Multistep freq 2 0 1 different frequencies are selectable SS meweny 77 C05toCtf SS2 selection 4 0 to 3 different frequencies are selectable Digital input SS4 8 0 to 7 different frequencies are selectable Frequency 0 indicates the frequency set by the keypad built in potentiometer or analog signal jon on onjon RT1 ACCIDEC RT1 ON ACC DEC time 2 is effective Switchable during ACC DEC operation E10 E11 time selection RT1 OFF ACC DEC time 1 is effective m HLD 3 wire operation stop Usedfor3 wireoperation command HLD ON The inverter self holds FWD or REV signal HLD OFF The inverter releases self holding Coast to stop command BX ON The inverter output is shut off immediate
74. y combining it with the motor 2 Base frequency 25 to 400Hz For operation at 120Hz or more test the inverter F04 in advance by combining it with the motor D Starting frequency 0 1 to 60 0 2 E23 2 z Carrier frequency 0 75 to 15kHz Frequency may drop automatically to protect F26 F27 o the inverter running at 7kHz or more m This protective operation can be canceled by H98 function code H98 i Accuracy Stability Analog setting 0 2 of maixmum frequency at 25 10 Digital setting 0 01 of maixmum frequency at 10 to 50 C Setting resolution Analog setting 1 1000 of maixmum frequency ex 0 06Hz at 60Hz 0 4Hz at 400Hz Includes the potentiometer on the keypad Keypad setting 0 01Hz 99 99Hz or less 0 1Hz 100 0Hz or more Setting with Qs Link setting Selectable from 2 types 1 2000 of maixmum frequency ex 0 003Hz at 60Hz 0 02Hz at 400Hz e 0 01Hz fixed Control method V f control Simplified torque vector control Voltage freq characteristic Possible to set output voltage at base frequency and at maixmum output frequency common spec Three phase 200V single phase 200V 80 to 240V F03 to F05 AVR control can be turned ON or OFF Factory setting OFF Three phase 400V 160 to 500V Non linear V f setting 1 point Desired voltage and frequency can be set H50 H51 Torque boost Torque boost be set with the function code F09 issssccls Set when 0 1 3 or 4 is selected at F

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