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User`s Manual／3.2MB - Kikusui Electronics Corp.

1. 4 1 35 MAX455 17 91 of 430 16 93 MAX10 0 39 gt 2a Unit inch nit mm inc Soo de z ES toa E e e csa Bye ia 7 n J Fig 8 1 TOS6200 external dimensions 7 m m M n mmh 90 1200 90 190 oo 00O 99 900 oS Q 1209 oo 000 N oo 10 gt AJ Qo 100 oO 80 1000 o 6 oo OOD 90 190 ol So oo 000 oO 90 1200 Qio 88 So 009 NS o 190 gpa 8 833 90 1008 go 100 oo 108 oo 108 90 100 oo 100 a oo OOD e uw oe y u MAX455 17 91 MAX 430 16 93 10 0 3 FE FPN FN C ORO eae Unit mm inch Jeo z O f SS ee MAX15 0 59 E U Fig 8 2 TOS6210 external dimensions 8 8 Specifications TOS6200 6210 Appendix Explains basic tester principles provides a table for ASCII codes 20H to 7EH and excerpts from various earth continuity test safety standards A 1 Operational Principle 3 Output transformer HIGH 1 Sine wave 2 Power O generator circuit amplifier circuit i moO 1 U M 4 Current mO transformer O LOW 2 2 ral 5 Output current control circuit 6 Output voltage control circuit
2. 7 3 7 4 Replacing the Cooling Fan and Backup Battery 7 4 7 5 Calibration 7 4 7 6 In Case of Problems 7 5 Chapter 8 Specifications 8 1 8 1 Basic Performance 8 2 8 2 Interface and Other Functions 8 4 8 3 General Specifications 8 6 8 4 External Dimensions 8 8 Appendix A 1 A l Operational Principle A 1 A 2 ASCII Codes 20H to 7EH A 2 A 3 Initial Settings of the Memory A 3 A 4 Summary of the Safety Standards for Earth Continuity Testing A 4 Index l 1 TOS6200 6210 TOS6200 6210 Po Chapter 1 General Gives an overview of the tester and describes its features and various options 1 1 Overview of the Manual This operation manual is for the TOS6200 6210 earth continuity tester E Firmware version of products applied This Operation Manual applies to products with version 1 0x firmware installed The ROM version number is displayed in the opening screen displayed immediately after power is switched ON You can also obtain the ROM version number with the IDN message For information on the IDN message see 6 3 1 Register Related and General Purpose Message
3. 2 of UPPER 0 003 Q 8 2 Specifications TOS6200 6210 Item TOS6200 TOS6210 Pass fail judgment function continued 3 Sampled voltage value based judg ment Not provided Setting range for the upper refer Window comparator system If a voltage value equal to or greater than the upper reference value is detected a FAIL determination is returned If a voltage value equal to or less than the lower reference value is detected a FAIL determination is returned If a voltage value has been judged as FAIL the tester shuts off the output and generates a FAIL signal If the set time elapses without abnor malities the tester shuts off the output and generates a PASS signal ence value UPPER OLOSAN Setting range for the lower refer ence value LOWER DOLO DRIN Resolution 0 01 V Judgment accuracy 2 of setting 0 05 V Calibration Calibration is performed with the rms value of the sine wave using a pure resis tance load LED PASS Lights for approximately 0 2 sec when the measured value has been judged as PASS It is lit continuously when the PASS holding time is set to HOLD UPPER FAIL Lights if a resistance value equal to or Lights if a resistance or voltage value greater than the upper reference value is equal to or greater than the upper refer detected and judged FAIL ence value is detected and
4. The symbol indicates the allowable line voltage range If this symbol is placed by both line voltage ranges the tester may be used at either line voltage The line voltage range for the table above is as follows Allowable line voltage range 85 V to 132 V AC Allowable frequency range 47 to 63 Hz TOS6210 LINE VOLTAGE FREQUENCY FUSE 250V VA RANGE RANGE UL198G IEC60127 MAX 85 250V 47 63Hz 6 3A SLOW 6 3A T 420 Installation and Preparation for Use 2 5 2 5 Connecting the AC Power Cord The power cord that is provided varies depending on the destination for the product at the factory shipment e The AC power cord for 100 V system shown in Fig 2 3 has a rated voltage of 125 VAC If this AC power cord is used at the line voltage of a 200 V sys tem replace the AC power cord with that satisfying that line voltage An appropriate AC power cord must be selected by qualified personnel If it is difficult to obtain the AC power cord consult your Kikusui distributor NOTE agent e The AC power cord incorporates a disconnecting device capable of isolating the product from the AC power line should such become necessary Connect it to an easily accessible electrical outlet Do not use the AC power cord provided with the product as a AC power cord for other instruments ee 85 AA 0003 PLUG NEMA5 15 i SS 85 10 0840 EP PLUG CEE7 7 85 10 0790 PLUG G
5. and cannot be used 3 0 to 30 0 0 1 A Current value 0 001 to 1 200 0 001 OHM Upper reference value 0 001 to 1 200 0 001 OHM Lower reference value 0 3 to 999 Test time Resolution 0 1 if the set value is from 0 3 to 99 9 1 if the set value is from 100 to 999 50160 Hz Frequency OILIOFFION ON OFF for the lower reference value OILIOFFION ON OFF for the offset function OILIOFFION ON OFF for the timer function 39 MEMORY MEM 0 to 99 1 Reads the contents of a corresponding memory and returns the memory name currnet value upper refer ence value lower reference value test time frequency set value ON OFF status for the lower limit judgment function ON OFF status for the offset function and ON OFF status for the timer function TOS6200 6210 GPIB and RS 232C Data Header Reso 3 Function and response data 1 2 Set value ition Unit 40 MOMENTARY OlLIOFFION Setting for the start momentary function XIX MOM 41 MOMENTARY Returns the ON OFF status for the start momentary AKA MOM function 42 MON For resistance value based judgment returns the value V V of the device status register measured voltage and cur rent values the peak and normal values of a measured resistance value and elapsed or remaining time For sampled voltage value based judgment returns th
6. Result The ENABLE signal for the SIGNAL I O connector varied Case Else MsgBox ERROR End Select strCommand STOP amp vbCrLf vs viWrite tos strCommand Len strCommand r Check the result and press the STOP switch Closes the port vs viClose tos Closes the port Finalize VISA library vs viClose vi Closes the VISA library End Sub e The protection circuit is activated at 150 VA for TOS6200 or 220 VA for TOS6210 TOS6200 6210 GPIB and RS 232C 6 51 6 52 GPIB and RS 232C TOS6200 6210 TOS6200 6210 Chapter 7 Maintenance Explains tester maintenance and inspection of the tester To maintain high performance for an extended period perform maintenance and inspect the tester regularly 7 1 7 1 Cleaning If the panel surface is stained lightly wipe the stain using a soft cloth with a water diluted neutral detergent Before cleaning be sure to turn OFF the POWER switch and to unplug the power cord CAUTION Do not use volatile substances such as thinner or benzene for cleaning as they may cause discoloration or erase printed characters clouded display and so on 7 2 Inspection e Any break or cracking in the covering greatly increases the risk of electric shock or fires If you find any breaks or cracks immediately discontinue any use of the tester To purchase accessories please contact your Kikusui distributor agent E AC power cord Check for tears in t
7. Response Returns the contents of the invalid setting register to INV Example If Bit 0 OVER VOLT of the invalid setting register is set 1 is returned PROTECTION PROT Used to inquire about the contents of the protection register For details on the protection register see 6 4 Registers Message Query PROT Response Returns the contents of the protection register to PROT Example If Bit 2 OVER LOAD of the protection register is set 4 is returned TOS6200 6210 GPIB and RS 232C 6 11 SILENT SIL Used in control via RS 232C to specify whether to return an acknowledgment mes sage to a message divided by the response terminator Also used to inquire about the set value that specifies whether to return an acknowledgment message As an acknowledgment message either OK or ERROR is returned If an acknowledgment message is to be received the RS 232C must be set at full duplex communication Full duplex communication The transmission of data in two directions simultane ously For full duplex settings see the manual for your PC Message Setting SIL 0 1 Query SIL Program data Set value 0 Return an acknowledgement message 1 Do not return an acknowledgement mes sage default Response The set value for the SILENT message is returned to SIL Example If settings are made so that an acknowledgment message will not be returned the message 1 is returned
8. interface If lIntfType VI_INTF_ASRL Then vs viSetAttribute tos VI_ATTR_ASRL_BAUD 9600 vs viSetAttribute tos VI_LATTR_ASRL_PARITY VI_ASRL_PAR_NONE vs viSetAttribute tos VI_LATTR_ASRL_DATA_BITS 8 vs viSetAttribute tos VI_ATTR_ASRL_STOP_BITS VI_ASRL_STOP_TWO vs viSetAttribute tos VI_LATTR_ASRL_FLOW_CNTRL VI_ASRL_FLOW_XON_XOFF End If Dim r As Long Dim strCommand As String Device Clear Device clear vs viClear tos Device clear performed when using GPIB strCommand silent 1 amp vbCrLf vs viWrite tos strCommand Len strCommand r RS 232C command strCommand CLR amp vbCrLf vs viWrite tos strCommand Len strCommand r The RS 232C interface uses the CLR command strCommand FUNCTION 0 vbCrLf vs viWrite tos strCommand Len strCommand r strCommand MEMORY 20 Chr 34 TESTI Chr 34 25 0 0 1 0 020 60 0 50 ON OFF ON vbCrLf vs viWrite tos strCommand Len strCommand r Sets test conditions to MEM20 strCommand MEMORY 21 Chr 34 TEST2 Chr 34 10 0 0 1 0 020 4 0 50 0ON OFF ON vbCrLf vs viWrite tos strCommand Len strCommand r Sets test conditions to MEM21 strCommand MEMORY 22 Chr 34 TEST3 Chr 34 10 0 0 2 0 020 4 0 50 ON OFF ON vbCrLf vs viWrite tos strCommand Len strCommand r Sets test conditions to MEM22 strCommand FUNCTION 2 vbCrLf vs viWrite tos strCommand Len strCommand r Switch
9. A AC LINE 3 6 AC power cord 2 2 Accessories 2 2 ASCII codes 20H to 7EH A 2 AUTO 4 25 AUTO EDIT 3 5 Backup battery 7 4 Buzzer volume 4 18 C Calibration 7 4 Change in ENABLE signal 4 33 Cleaning 7 2 Comments 4 19 Communications rate 4 21 Connecting to the DUT 2 13 Contact check 4 18 Contrast 4 19 Cooling fan 7 4 Cord holders 3 7 Creating or editing the program 4 25 Cursor keys 3 5 D Date length 4 21 DISP1 4 14 DISP2 4 14 Double Action 4 18 E Ending the test 4 14 Excerpts from the safety standards A 4 F FAIL judgment 4 15 4 27 Fail Mode 4 17 Fan 3 7 7 4 TOS6200 6210 Feet 3 3 Firmware version 1 2 Firmware version of products applied 1 2 Front panel 3 2 Function keys 3 3 Fuse 2 2 7 3 G GPIB 3 6 GPIB Address 4 20 GPIB interface 8 5 Grounding 2 7 H Handle 3 6 Indicators 3 5 Initial settings of the memory 4 34 Initialize 4 34 Inspection 7 2 Installation 2 3 Interface 4 20 Interval 4 26 J Judgment method 4 5 4 8 K KEY LOCK 4 28 Key lock 4 28 L LCD 3 3 Line voltage 2 5 LOCAL KEYLOCK 3 5 Lower limit judgment 4 8 Lower reference value 4 8 LP01 TOS 1 6 2 10 LP02 TOS 1 6 2 10 Index l 1 MAIN 4 2 MAIN OFFSET 3 4 Measurement mode 4 16 Measurement of an offset value 4 11 Measurements using four terminals 2 12 Measurements using two terminals 2 12 MEMORY 3 4 Momentary setting 4 17 Moving 2 5 O Offset 4 11 Opening screen 4
10. CAUTION To avoid damage to internal circuits take care to avoid short circuiting 24 V at pin 24 to the chassis or circuit common 5 4 REMOTE and SIGNAL I O TOS6200 6210 Table 5 1 SIGNAL I O Pin Configuration Z o Signal name Description of signal PMO 2 digit BCD active low input Panel memory or program select signal input termi nal This select signal is latched at the rise of a strobe signal to recall the panel memory or program MSB Panel memory or program strobe signal input terminal 3l o n o oaj A n Circuit common ON during test ON during test not including the period of a current voltage rise UPPER FAIL ON for approximately 0 2s or more when a measured value is judged PASS It is continuously ON when PASS HOLD is set to ON Continuously ON if a measured value is the upper reference value or greater and judged FAIL LOWER FAIL Continuously ON if a measured value is the lower reference value or less and judged FAIL READY PROTECTION ON while the tester is in ready status ON if PROTECTION status arises START Start signal input terminal STOP ENABLE Stop signal input terminal Start signal s ENABLE signal input terminal 24 V 24V internal power output terminal Maximum output current is 100 mA COM TOS6200 6210 Circuit common REMOTE and SIGNAL I O 5 5 E Internal
11. CURRENT LOWER UPPER TIMER 1 Press the F3 UPPER key if the upper reference value is not displayed on the LCD You can also use the AV 4 P keys to move the cursor when the upper reference value is displayed 2 Usethe lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set an upper reference value UP lt LOW blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change th
12. TEST PASS FAIL PROTECTION FUNCTION GPIB 17 LOCAL KEYLOCK SYSTEM LOCAL E RMT 14 SHIFT 15 CURSOR Fig 3 2 Setup keys example of TOS6210 18 Rotary knob 10 SYSTEM I F This key is used to make the system settings of the tester Pressing this key causes its LED lights up and displays the system setup screen on the LCD SYSTEM Pressing this key with the SHIFT key held down displays the interface setup screen INTERFACE on the LCD 11 MAIN OFFSET Pressing this key causes its LED lights up and displays the test conditions setup screen MAIN on the LCD Generally testing is performed from this screen Pressing this key with the SHIFT key held down displays the offset measurement screen OFFSET 12 MEMORY e RECALL STORE key Press this key to recall panel memory Change the memory number using the rotary knob then press the ENTER key next to this key This recalls the contents of the specified memory number Pressing this key with the SHIFT key held down enables test conditions to be stored to memory The procedure is the same as for recall e ENTER key Used to accept an entered memory number when recalling panel memory or when saving test conditions to panel memory 3 4 Part Names and Functions TOS6200 6210 13 AUTO EDIT Pressing this key causes its LED lights up and displays the program execution screen on the LCD AUTO READY Pressing this key with the SH
13. TRM Used to set the response terminator then inquire about the set value it Note that the GPIB uni line message EOI is effective only in GPIB communication Message Setting TRM 0 1 2 3 Query TRM Program data Set value 0 CR LF EOI default 1 LF EOI 2 EOI 3 CR EOI Response The response terminator currently set is returned to TRM Example If the response terminator is set at LF EOI the message 1 is returned 6 12 GPIB and RS 232C TOS6200 6210 E 6 3 2 System Related Messages This subsection explains the device messages for items to be set on the tester SYS TEM screen BUZZERVOL BVOL Sets or inquires about the buzzer volume Message Setting BVOL lt NR1 gt Query BVOL Program data Set value 1 to 10 default is 4 Resolution 1 Example BVOL 2 Response Returns the buzzer set volume in response to BVOL Example When the volume is set to 3 A value of 3 is returned TOS6200 6210 GPIB and RS 232C 6 13 COMMENT COM Inputs comments or inquires about its contents This message is cleared by the RST command Message Setting COM lt DATA gt lt DATA gt lt DATA gt Query COM Program data Set value 20 maximum number of characters ASCII code 20H to 7EH 22H 27H 2CH and 40H cannot be used For more information see A 2 ASCII Codes 20H to TEH Example COM KIKUSUI TOS6210 S amp
14. When the test starts When the test starts the LCD screen changes to display the following During testing TEST appears in the upper right part of the LCD and the TEST LED lights up MAIN fale GOHZ Kona OFF ONOFF MVISION 300v 1 4 25 0A 0 1 200 DISP The time indicated after start of the test differs with the timer function set to ON or OFF When the timer is ON The time remaining of the set time is indicated When the timer is OFF The elapsed test duration is indicated Note When the time exceeds 999 seconds 999 blinks TOS6200 6210 Basic Operation 4 13 NOTE Changing the test current during the test You can change the test current with the rotary knob during a test Note that the value should fall within the upper and lower limits The test current cannot be changed if the key lock function is activated e Changing the test current when the resistance value is close to the upper reference value may precipitate a FAIL status Switching the screen during the test During testing you can change the screen display as follows using the F5 DISP key Standard display Large numbers display MAIN HEST GGHSeN50Hz EFF EFF TIMER TONI A 300v 0 4200 1 45 s To stop the test To stop the test press the STOP switch 4 3 2 Ending the Test Test will be terminated if any of the following conditions is established e A test time has elapsed with the ti
15. CME Command Error Indicates that a syntax data or out of range error has occurred A Oy OD N EXE Execution Error Indicates that an invalid device message has been received during testing or while in protection status Not used in the tester Not used in the tester Oo N Not used in the tester Not used in the tester TOS6200 6210 GPIB and RS 232C 6 37 Device Status Register Device Status Enable Register Bit Descriiption 7 PROT Protection Protection status 6 STOP Stop the test 5 FAIL FAIL judgment 4 PASS PASS judgment 3 TEST ON Status in which the contact check is set to ON standby and a test current flows 2 TEST Status in which a test current is flowing INV SET Invalid setting Status in which the LCD indicates UP lt LOW OVER VOLT OVER VA or OVER RESI 0 READY Ready status TOS6210 only Contact Check TEST gt 3 TEST ON Fig 6 4 Relation of TEST Bit 2 to TEST ON Bit 3 Protection Register Bit Descriiption 7 Not used in the tester 6 Not used in the tester 5 CURR Current Error 1 When output current is more than 10 of the set value for current 4 REN Remote Enable Change in the ENABLE signal of the SIGNAL I O connector 3 VL Voltage Limit Output voltage limitation 5 6 V limitation 2 OLP Over Load Protection Overload protecti
16. PMO PM7 IN gt I j 10 ms or 10 ms or 1 more 10 ms or more _ more I I The next signal input requires an interval of 10 ms or more Fig 5 6 Strobe Signal Table 5 2 PM Signals and Panel Memory or Program Number to be Recalled MSD LSD MAIN AUTO PM7 PM6 PM5 PM4 PM3 PM2 PM1 PMO H H H H H H H H Recalls panel memory 0 Recalls program 0 H H H H H H H L Recalls panel memory 1 Recalls program 1 H H H H H H L H Recalls panel memory 2 Recalls program 2 L H H L L H H H Recalls panel memory 98 Recalls program 98 L H H L L H H L Recalls panel memory 99 Recalls program 99 TOS6200 6210 REMOTE and SIGNAL I O 5 7 5 2 4 Examples of Use E Input signal Example of control with a make contact This example makes the input terminal level Low using a make contact such as a relay switch or another element f COM Example of control with logic element This example uses a logic element such as transistors instead of a switch in the above example ee C Configure the circuit so that a collector current ic of 5 mA or greater passes through the transistor COM E Output signal Example of driving a relay This example drives a relay with an out Relay put signal 400 mA or less 30 V or less COM Example of getting the L level of digital signal R This example gets the L l
17. Storage Temperature 20 to 70 C 4 to 158 F angg Humidity 90 RH or less non condensing Altitude Up to 2000 m Power requirement Allowable voltage range 100 V model 85 to 132 V AC 100 V 200 V model 85 to 132 V AC 170 to 250 V AC 85 to 250 V AC Power con sumption At no load 100 V model 70 VA or less 60 VA or less READY 100 V 200 V model 60 VA or less At rated load 100 V model 450 VA max 420 VA max Allowable frequency range 100 V 200 V model 330 VA max 47Hz to 63Hz Insulation resistance Withstanding voltage 30MQ min 500 V DC between AC line and chassis 1390 V AC 2 seconds between AC line and chassis Earth continuity Safety 4 25 A AC O 1Q max Conforms to the requirements of the following directive and standard Low Voltage Directive 2006 95 EC EN 61010 1 Class I 5 Pollution degree 2 Electromagnetic compatibility EMC 4 Conforms to the requirements of the following directive and standard EMC Directive 2004 108 EC EN 61326 1 Class A 6 EN 55011 Class A 6 Group 1 7 EN 61000 3 2 EN 61000 3 3 Under following conditions 1 Used test leadwire TL11 TOS for TOS6200 TL12 TOS for TOS6210 which is supplied 2 Used the shielded cable which length is less than three meters when the SIG NAL T O is used 4 Only on models that have CE marking on the panel Not applicable to custom order models 5 This instrument is a Cla
18. TOS6200 3 0 A to 30 0 A AC TOS6210 6 0 A to 62 0 A AC The following figures show the operation range of the testers If a test condition out of this range is set the LCD displays the cause of it 4 28 Basic Operation TOS6200 6210 4 5 A 1 2 12 1 0 1o Ga 08 a 08 g OVER RESI 06 gt 06 Oo o S OVER VOLT S 5 04 A 27 7 A 0 194 Q 5 04 R OVER VA 2 OVERVOLT 40 7 A 0 132 Q Q Q amp 0 2 4a E 30 A 0 166 Q a2 0 B02 a e z 02 OVERVA 6 A 0 061 9 50 60 Test current A Test current A TOS6200 Operation Range TOS6210 Operation Range OVER VOLT If a setting meeting the following equation a setting exceeding the operation range is made the READY indication in the upper right of the LCD changes to blink OVER VOLT informing you that testing cannot be conducted under the cur rent conditions Test current value x upper reference value resistance value gt 5 4 V OVER VOLT fasted 50HZ ROWIESIOFF ONOFF MIMS ON 20 0a 0 2200 60 03 CURRENT LOWER UPPER TIMER In such a case set the test current value and upper reference value so that the setting falls within the operation range If the offset canceling function is ON the upper reference value inclusive of the off set value is checked If a sampled voltage value is set to the upper reference value in the TOS6210 OVER VOLT check is not performed OVER VA If a setting meet
19. 3 0A 6 0A Frequency FREQ 50 Hz Lower limit judgment LOWER OFF Lower reference value LOWER 0 001 Q 0 01 V Upper reference value UPPER 0 100 Q 0 60 V Offset OFFSET OFF Timer TIMER OFF Timer set value TIMER 1 0s Offset screen OFFSET Offset value OFFSET 0 000 Q System screen SYSTEM MEAS MODE NORM PASS HOLD 0 2 s MOMENTARY OFF FAIL MODE OFF DOUBLE ACTION OFF CONTACT CHECK OFF BUZZER VOL 4 CONTRAST 6 COMMENT cleared Interface screen INTERFACE GPIB ADDRESS 3 SPEED 19200 DATA 8 bit PARITY NONE STOP 2 bit 4 34 Basic Operation TOS6200 6210 Chapter 5 REMOTE and SIGNAL I O Describes the REMOTE terminal for connecting optional equipment and the SIGNAL I O connector for input output signals TOS6200 6210 5 1 5 1 REMOTE Terminal The REMOTE terminal is a 5 pin DIN connector located on the front panel This connector is used to connect the optional RCO1 TOS or RC02 TOS remote control boxes or the LPO1 TOS or LP02 TOS test probe When you connect an option the START and STOP switches on the option and those on the front panel are both available REMOTE W HIGH SAMPLING Fig 5 1 REMOTE Terminal 5 2 REMOTE and SIGNAL I O TOS6200 6210 5 2 SIGNAL I O Connector To avoid electric shocks always turn off the power supply of the related equipment when connecting or disconnecting a cable from the SIGNAL I O connector The SIGNAL I
20. Replacing the Cooling Fan and Backup Battery ANGNIN Since replacement of the cooling fan or backup battery involves removing the cover all such work should be performed by our service personnel If replacement is necessary please contact Kikusui distributor agent E Cooling fan The cooling fan within the tester is rated for a service life of 60 000 hours The cooling fan adjusts its rotational rate depending on the internal temperatures of the tester and actual service life will vary depending on the tester s service condi tions However we recommend replacing the fan roughly every 60 000 hours We also recommend regular internal inspections and cleaning at the same interval E Backup battery The tester uses a lithium battery for memory backup If the battery is exhausted the memory is unable to retain test conditions and other data The battery life varies depending on the operating environment We recommend that the battery be replaced every three years from the purchase date as a guide taking the opportunity to conduct an internal inspection and cleaning Calibration Maintenance Regular calibration is required to maintain long term accuracy of any measurement instrument Please request our calibration service to have calibration performed TOS6200 6210 7 6 In Case of Problems The following problems do not necessarily indicate failures Please make the fol lowing inspections before requesting
21. 0 224 Q or greater tripping the output voltage limit function for 5 6 V and disabling the test If the product of the test current and a combined resistance from the perspective of the output terminals is closer to 5 6 V use leads with lower resistance values Press the STOP switch to cancel output voltage limitation 4 10 5 Change in ENABLE Signal SIGNAL I O TOS6200 6210 If the level of the ENABLE signal of the SIGNAL I O connector s pin 23 changes the signal I O is tripped and the SIGNAL I O indication blinked on the LCD To clear this protection press the STOP switch MAIN SIGNAL I O GEE NSOH2 MorF HESENOFF TIMEEION 290A 00006005 CURRENT LOWER UPPER TIMER Basic Operation 4 33 4 11 Initialize NOTE e Initializing clears the contents of the programs stored in memory Before initial ization make sure that the data in memory can be erased safely Settings corresponding to the various safety standards are stored in memory For information on these settings see Appendix A 3 Initial Settings of the Memory To initialize press the POWER switch with the SHIFT key held when starting the tester This restores tester settings to factory set values Press the SHIFT key until the characters KIKUSUI ELECTRONICS CORP disappear E Factory shipped settings TOS6200 TOS6210 Test conditions set up screen MAIN Test current CURRENT
22. 12 14 UL2601 1 2 25A 0 2Q 0 0012 5s 60 Hz 0 0 1 13 15 UL3111 1 25A 0 1Q 0 0019Q 60s 60 Hz 0 0 1 14 16 UL6500 25A 0 19 0 001Q 60s 60 Hz 0 0 1 15 17 EAMCL 15A 0 1Q 0 001 Q 1s 50 Hz 0 0 1 16 18 JIST 1001 25A 0 1Q 0 001 Q 5s 50 Hz 0 0 1 17 19 JIST 1002 25A 0 1Q 0 0012 5s 50 Hz 0 0 1 18 20 JIST 1022 25A 0 1Q 0 0012 1s 50 Hz 0 0 1 The preceding initial set values for memory are examples of test conditions set under the following conditions based on each safety standard e Test current The maximum value of the standardized range e Frequency 60 Hz for UL standard or 50 Hz for other standards e Test duration The minimum value of the standardized range 1 sec if not speci fied in the standard TOS6200 6210 Appendix A 3 A 4 Summary of the Safety Standards for Earth Continuity Testing Standard Type test routine test Main test points between A and B A B IEC 60065 1998 Audio Video and similar elec tronic apparatus Safety require ments IEC 60204 1 1997 Safety of machinery Electrical equipment of machines Part 1 General requirement Type test Test certifying conformity to the standard Routine test 100 test con ducted in the production pro cess No distinction Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Between all accessible conduct ing parts of class I
23. 2 Operation range 4 28 Options 1 5 OUTPUT 3 3 Output voltage limitation 4 33 OVER HEAT 4 31 4 32 OVER LOAD 4 32 OVER RESI 4 30 OVER VA 4 29 OVER VOLT 4 29 Overheating protection 4 32 Overload protection 4 32 P Panel memory 4 3 4 22 Parity 4 21 PASS hold time 4 16 PASS judgment 4 14 4 27 PASS FAIL Judgment During Program Execution 4 27 Pause time 4 31 POWER 3 2 Preliminary inspection 2 14 Program 4 24 Program name 4 25 Program screen 4 25 Protection fuction 4 31 Protection status 4 31 2 Index R RCOI TOS 1 5 1 6 RC02 TOS 1 5 Ready status 4 13 Rear panel 3 6 Recalling a panel memory and program 5 7 Recalling the memory 4 23 Recalling the program 4 25 REMOTE 3 3 5 1 Remote control box 1 5 REMOTE terminal 5 2 Repeat setting 4 26 Rotary knob 3 5 RS 232C 3 6 Running the program 4 27 S SAMPLING 3 3 Sefety standards 4 3 Setting the test conditions 4 3 Setting the test current value 4 4 SHIFT 3 5 SIGNAL I O 3 6 4 33 5 1 START 3 2 START signal 5 6 Starting a test 4 13 5 6 STOP 3 2 Stop Bit 4 21 Storing in the memory 4 22 Strobe signal 5 7 Suspending the program 4 27 SYSTEM 4 16 SYSTEM I F 3 4 System setup 4 16 T Test conditions setup screen 4 2 Test current 4 4 Test frequency 4 5 Test leads 2 8 Test probe 1 6 2 10 Test time 4 10 Time limitation with respect to output 4 31 TOS6200 6210 Timer 4 10 TL11 TOS 2 2 2 8 TL12 TOS 2 8 Turning on the pow
24. 500 steps can be allotted to a program For example if 100 steps each are allotted to programs 0 to 4 no steps can be allotted to program 5 Example To assign memory number 5 to step between 9 and 10 in program num ber 1 PIN 1 10 5 GPIB and RS 232C 6 33 PRGNAME PNAM Assigns a name to a program up to 12 characters or inquires about the program name Message Setting PNAM lt program number gt lt program name gt Query PNAM lt program number gt Program data lt program number NR1 gt Set value 0 to 99 Resolution 1 Program data lt program name gt Set value Maximum number of characters 12 ASCII Code 20H to 7EH 22H 27H 2CH and 40H may not be used See Appendix A 2 ASCII Codes 20H to 7EH Example To assign a name of TEST1 to program number 1 PNAM 1 TEST1 Response Returns the name of the program in response to PNAM lt program number gt Example When program 1 named TEST1 is inquired about with a PNAM 1 A value of the TEST1 is returned PRGNEW PNEW Clears the contents of the program corresponding to a program number Message Setting PNEW lt NR1 gt Program data Set value 0 to 99 Resolution 1 Example To clear the contents of program 5 PNEW 5 PRGRETURN PRET Sets ON OFF for the repeat setting or inquires about its ON OFF status IF RET is set to OFF END is assigned to the end of the program Message Setting PRET lt program nu
25. 7 CPU circuit KEY ROTARY KNOB BUZZER LED LCD GPIB RS 232C SIGNAL I O REMOTE Table A 1 Block Diagram 1 Sine wave generator circuit Generates a reference sine wave of 50 or 60 Hz controlled according to output volt age 2 Power amplifier circuit Power amplifies the reference sine wave in response to output This compact lightweight PWM sine wave inverter is capable of a maximum output of 150 VA TOS6200 220 VA TOS6210 achieving a power conversion efficiency of 90 3 Output transformer This step down transformer generates a rated output of 6 V 25 A TOS6200 6 V 40A TOS6210 for which the secondary side is approximately 6 V when the pri mary side is 30 V TOS6200 6210 Appendix A 1 4 Current transformer This transformer voltage converts the output current and delivers the converted out put to the current control circuit 5 Output current control circuit Sends detected output current information to the power amplifier circuit for constant current flow at the output terminals It also DC converts the detected output current and displays averaged data as measurement values on the LCD 6 Output voltage control circuit Sends the detected output voltage to the power amplifier circuit for constant voltage at the output terminals It also DC converts the detected output voltage and displays
26. Appendix A 3 Initial Settings of the Memory Also for the safety standards see A 4 Summary of the Safety Standards for Earth Continuity Testing e A 4 Summary of the Safety Standards for Earth Continuity Testing is a sum mary of the safety standards Before performing actual testing check the test con ditions match your appropriate safety standard Basic Operation 4 3 EE 4 2 1 Test Current Set the maximum current value flowing through the DUT as follows TOS6200 3 0 to 30 0 A AC TOS6210 6 0 to 62 0 A AC resolution 0 1A READY ale 50Hz KMJ ORRNOFF UMAHON 25 0a 0 1002 60 0s CURRENT WER UPPER TIMER 1 Press the F1 CURRENT key to move the cursor to the test current value if it is not already there you can also move the cursor using the AV lt P keys 2 Usethe lt gt keys to move the cursor below a digit to be set 3 Seta test current value with the rotary knob OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Ra
27. DSR_TEST DSR_TESTON Repeats steps until the test ends Select Case DSR Displays the test result Case DSR_STOP MsgBox USER CANCEL Result STOP switch was pressed during testing Case DSR_PASS MsgBox PASS Result Displays the PASS test result Case DSR_FAIL strRdBack Space 255 strCommand FAIL vbCrLf vs viWrite tos strCommand Len strCommand r Reads the contents of the fail vs viRead tos strRdBack 255 c register to determine which reference value was violated If Val strRdBack LOWER_FAIL Then MsgBox LOWER FAIL Result Displays the LOWER FAIL test result If Val strRdBack UPPER_FAIL Then MsgBox UPPER FAIL Result Displays the UPPER FAIL test result Case DSR_PROTECTION strRdBack Space 255 strCommand PROT vbCrLf vs viWrite tos strCommand Len strCommand r Reads the protection register vs viRead tos strRdBack 255 c to determine the reason for protection f Val strRdBack OHP Then MsgBox OVER HEAT PROTECTION Result Overheat protection was tripped f Val strRdBack OHTP Then MsgBox OVER HEAT TIMER PROTECTION Result A current greater than 15 A was detected for 30 minutes f Val strRdBack OVLD Then MsgBox OVER LOAD PROTECTION Result The overload protection 150 VA was tripped f Val strRdBack VL Then MsgBox VOLT LIMIT PROTECTION Result The voltage
28. Electronics Corporation A Safety Symbols For the safe use and safe maintenance of this product the following symbols are used throughout this manual and on the product Under stand the meanings of the symbols and observe the instructions they indicate the choice of symbols used depends on the products Aoh Indicates that a high voltage over 1000 V is used here Touching the part causes a possibly fatal electric shock If physical contact is required by your work start work only after you make sure that no voltage is output here Indicates an imminently hazardous situation which if ignored will DANGER result in death or serious injury Indicates a potentially hazardous situation which if ignored A WARNING could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if ignored may result in damage to the product and other property 9S Shows that the act indicated is prohibited Is placed before the sign DANGER WARNING or CAUTION to emphasize these When this symbol is marked on the product see the relevant sections in this manual Protective conductor terminal Chassis frame terminal On supply Off supply In position of a bi stable push control bbo Out position of a bi stable push control TOS6200 6210 Safety Symbols A Safety Precautions The following safety precautions must
29. N Use the rotary knob to set a lower reference value UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value Sampled voltage value based judgment TOS6210 only Set the lower reference value in the range of 0 01 V to 5 40 V resolution 0 01 V MAIN READY GGECNSOH2 Oo oF TIMER TON 29 0 A joma 0 07v 60 0s CURRENT LOWER UPPER TIMER gt Press the F2 LOWER key if the lower reference value is not displayed on the LCD You can also use the AW 4 P gt keys to move the cursor when the lower reference value is displayed N Use the lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set a lower reference value UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value TOS6200 6210 Basic Operation 4 9 4 2 5 TestTim
30. O connector is a D SUB 25 pin connector located on the rear panel used to control testing start and stop or to monitor the status of the tester SIGNAL 1 0 LINE VOLTAGE RANGE FUSE O o WARK NDICATE Heh OIS HA Fig 5 2 SIGNAL I O Connector Connector on the tester side Omron Corp XM3B 2522 D SUB 25 pin female connector Screw M2 6 x 0 45 Connection cable D SUB 25 pin male to D SUB 25 pin male straight cable Controller side connector Omron Corp XM3D 2521 D SUB 25 pin female connector or equivalent NOTE e To avoid malfunctions caused by noise use a shielded D SUB 25 pin connector and cable less than 3 m in length TOS6200 6210 REMOTE and SIGNAL I O 5 3 a 5 2 1 SIGNAL I O Connector Specifications Input signal Active low control input High level input voltage 11 to15V Low level input voltage Oto4V Low level input current 5 mA maximum Input time width 5 ms minimum E Output signal Open collector output Output withstand voltage 30 V DC Output saturation voltage Approximately 1 1 V at 25 C Maximum output current 400 mA total E Pin configuration 0 9 8 7 23 122 1211 120 STOP UPPER FAIL START LOWER FAIL PROTECTION READY Fig 5 3 SIGNAL I O Pin Configuration
31. ON while the tester is in ready status 20 PROTECTION O ON when PROTECTION status is in effect 21 START l Start signal input terminal 22 STOP l Stop signal input terminal 23 ENABLE l Start signal s ENABLE signal input terminal 24 24V O 24V internal power output terminal Maximum output current is 100 mA 25 COM Circuit common Table 2 GPIB Interface Function Function Subset Description Source handshake SH1 All functions operable Acceptor handshake AH1 All functions operable Talker T6 All functions operable except for the talk only function Extended talker TEO No functions operable Listener L4 All functions operable except for the listen only function Extended listener LEO No functions operable Service request SR1 All functions operable Remote local RL1 All functions operable Parallel poll PPO No functions operable Device clear DC1 All functions operable Device trigger DTO No functions operable Controller Co No functions operable Electrical interface E1 Open collector TOS6200 6210 Specifications 8 5 8 3 General Specifications Item TOS6200 TOS6210 Environment Operating environment Indoor use Overvoltage Category II Warranty Temperature 5 to 35 C 41 to 95 F langg Humidity 20 to 80 RH non condensing Operating Temperature 0 to 40 C 32 to 104 F range Humidity 20 to 80 RH non condensing
32. PROTECTION status Pressing this switch places the tester in ready status 3 START This switch is used to start a test Press this switch when READY is displayed on the LCD to begin testing During testing the TEST LED indicator lights and a TEST indication appears on the LCD 3 2 Part Names and Functions TOS6200 6210 4 OUTPUT These current output terminals are used to connect current output wires for testing Z CAUTION The maximum input voltage between the OUTPUT terminals and chassis is 20 V AC DC or less Do not apply an external voltage exceeding this limit 5 SAMPLING These voltage input terminals are used to connect voltage measuring wires for four terminal measurements A CAUTION The maximum input voltage between the SAMPLING terminals is 10 V AC DC or less Do not apply external voltage exceeding this limit 6 LCD Displays information including the range of set values and measured values 7 Feet Used to raise the front panel of the tester to get a better view of the LCD screen or improve the operability of the keys For usage of the feet see 2 2 Precautions for Installation 8 REMOTE This terminal is used to connect an optional remote control box or dedicated test probe 9 Function keys Provide functions corresponding to the F1 to F5 menus displayed on the LCD TOS6200 6210 Part Names and Functions 3 3 oe EErEE sees eee reese eee eee eee EEEE 16 Indicators
33. Response Returns the contents of the comments in response to COM This fills blank entries with spaces so that each line has 20 characters then returns this as the result Example If KIKUSUI is entered in the Ist line no data is entered in the 2nd line and 123456789ABCDEFGHIJK is in the 3rd line the response message returns the following result _ space KEK SUT a Te aE OD Se eR Fe E Nees ey pol 2345678 9ABCDEF GHIJK CONTACTCHECK CCH Sets the contact check function to ON OFF or inquires about its ON OFF status Message Setting CCH 0 1 OFF ON Query CCH Program data Set value 0 OFF Contact check function OFF default 1 ON Contact check function ON Response Returns the ON OFF status of the contact check function in response to CCH Example When the contact check function is ON A value of 1 is returned 6 14 GPIB and RS 232C TOS6200 6210 EE CONTRAST CON Sets the contrast or inquires about the value set for contrast Message Setting CON lt NR1 gt Query CON Program data Set value 0 to 10 default is 6 Resolution 1 Example CON 5 Response Returns the set value of contrast in response to CON Example When contrast is set to 3 A value of 3 is returned DOUBLEACTION DAC Sets ON OFF for start double action or inquires about ON OFF status Message Setting DAC 0 1 OFF ON Query DAC Program data Set value 0 OFF Start double action OFF def
34. Saves the present test conditions to memory Note that the memory name is not stored Memory names at storage destinations will not be changed Message Setting STOR lt NR1 gt Program data Set value 0 to 99 Resolution 1 Example STOR 5 TOS6200 6210 GPIB and RS 232C 6 31 6 3 6 Program Related Messages This subsection explains device messages associated with items set in the program screen AUTO PRGDEL PDEL Deletes a program step This device message is the equivalent to the F2 DEL key on the program edit screen Message Setting Program data Set value Resolution PDEL lt program number gt lt step number gt lt program number NR1 gt lt step number NR1 gt 0 to 99 1 Example To delete step 10 in program number 1 PDEL 1 10 PRGEDIT PED Overwrites a currently set step with a new step adds a step in a program or inquires about the contents of the step Message Setting Query Program data Set value Resolution Program data Set value Resolution Unit 6 32 GPIB and RS 232C PED lt program number gt lt step number gt lt memory number gt lt interval time gt PED lt program number gt lt step number gt lt program number NR1 gt lt step number NR1 gt lt memory number NR1 gt 0 to 99 1 lt interval time NR2 gt 0 to 9 9 HOLD Sets the interval time to HOLD 0 1 s TOS6200 6210 NOTE e All parame
35. be observed to avoid fire hazard electrical shock accidents and other failures Keep them in mind and make sure that all of them are observed properly Use of the product in a method not specified in this manual may impair the protec tion functions of the product Line Voltage 4 This product must be used only by qualified personnel who understand the con tents of this operation manual If it is handled by disqualified personnel personal injury may result Be sure to han dle it under supervision of qualified personnel those who have electrical knowl edge Purposes of use Do not use the product for purposes other than those described in the operation manual This product is not designed or manufactured for household use or for general con sumers Input power Always connect the product to an electrical outlet meeting the input rating of the product For applying power use the AC power cord provided The product is designed as equipment of Overvoltage Category II in the IEC Stan dards energy consuming equipment to be supplied from fixed installation Fuse The fuse can be replaced with a new one When replacing a fuse use the one which has appropriate shape ratings and specifications Cover There are parts inside the product which may cause physical hazards Do not remove the external cover II Safety Precautions TOS6200 6210 TOS6200 6210 Grounding The product is equ
36. begin under the current conditions Change the setting referring to OVER RESI TOS6210 only in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD TOS6200 6210 Basic Operation 4 7 4 2 4 Lower Reference Value If the measured value is less than the set reference value the test is judged FAIL You can select whether to make lower limit judgment To perform lower limit judg ment set the LOWER indication to ON in the lower reference value setup screen The following judgment methods are available Judgment Method TOS6200 TOS6210 Resistance value based judgment Available Available either may Sampled voltage value based judgment Not available be selected ON OFF of Lower Limit Judgment To also use the lower reference value for judgment of the test results set the LOWER indication to ON MAIN READY EEA oF OFF Eo 25 0A conn ONSO000 60 0s F F F F F E E E E Pressing the SHIFT and F2 keys together allows you to toggle the lower limit judg ment function ON OFF Pressing SHIFT F2 toggles between ON and OFF You can also use the AW 4 P keys to move the cursor to the ON OFF indication for the lower limit judgment
37. decimal number 10 using a hexadecimal number write HOA e When is added to the end of a message the hold off status is retained until execution of the message is completed However in the event of a message terminator with only EOI use Acknowledgment messages RS 232C TOS6200 6210 The acknowledgment message is peculiar to the RS 232C interface This message is sent from the tester to a controller It indicates that a program message has been pro cessed Acknowledgement header An acknowledgment message is a character string of ASCII code which is com posed only of a header There are two types such messages e OK Normally terminated e ERROR Abnormality occurring such as a syntax error Through the use of a SILENT command it can be specified whether to return an acknowledgment message GPIB and RS 232C 6 5 6 2 2 Terminator A terminator indicating the end of a message is called a command terminator A terminator indicating the end of a response is referred to as a response terminator Command terminators One of the following may be used No preliminary settings are required e LF e EOI e LF EOI e CR EOI Response terminators CR LF EOI is set by default Using a TRM command message it can be changed to one of the following e CR LF EOI e EOI e LF EOI e CR EOI 6 2 3 Special Symbols and Characters The special symbols and characters used throughout this manual f
38. device messages used to specify of a terminator and other items CLS Clears of the status byte register event status register device status register protec tion register fail register invalid setting register and error register For details on each register see 6 4 Registers Message Setting CLS ESR Returns the value of the event status register then clears it For details on the event status register see 6 4 Registers Message Query ESR Response Returns the contents of the event status register to ESR Example If Bit 5 of the event status register is set 32 is returned TOS6200 6210 GPIB and RS 232C 6 7 6 8 IDN Inquiries about the model name and firmware version of the tester Message Query IDN Response Returns the model name of the tester to IDN in the following manner KIKUSUI ELECTRONICS CORP TOS6200 0 1 00 L IL a E JL Company name Model name f Version No Serial No not used RST Initializes the tester to original factory set settings Note that settings in the INTERFACE screen will not be initialized For details on initializes see 4 11 Initialize Message Setting RST SRE Used to set or reset each bit of the service request enable register Also used to inquire about the contents of the service request enable register For details on the service request enable register see 6 4 Registers Message Setting SRE lt NR1 gt SRE
39. function With the cursor at the LOWER indication use the rotary knob to set Turning the knob clockwise ON Turning the knob counterclockwise OFF E Selection of the judgment method TOS6210 only The TOS6210 allows you to select resistance value based judgment or sampled voltage value based judgment Press the SHIFT and F4 keys together to switch between judgment methods Each time you press the SHIFT and F4 keys the judgment reference value alternates between a resistance value and voltage value Resistance value based judgment Sampled voltage value based judgment MAIN READY MAIN READY GEA oF oF TIMER TON GEA oF orr TIMER ON Press the SHIFT OB OA 2 50v 60 0s and F4 keys 25 0A LOWER 0 1000 60 0s LOWER OFFSET JUDGE TIMER C LOWER OFFSET JUDGE TIMER ON OFF ON OFF RV ON OFF together 50 60Hz ON OFF ON OFF RV ON OFF 4 8 Basic Operation TOS6200 6210 Resistance value based judgment Set a lower reference value as follows TOS6200 0 001 to 1 200 Q resolution 0 001 Q TOS6210 0 001 to 0 600 Q resolution 0 001 Q MAIN READY EEH Oo Sor TIMER ON 29 0 A powe 0 0039 60 0s CURRENT LOWER UPPER TIMER Press the F2 LOWER key if the lower reference value is not displayed on the LCD You can also use the AV 4 P gt keys to move the cursor when the lower reference value is displayed Use the lt gt keys to move the cursor to the desired digit
40. limitation was tripped f Val strRdBack REN Then MsgBox SIGNAL I O PROTECTION Result The ENABLE signal for the SIGNAL I O connector varied Case Else MsgBox ERROR End Select strCommand STOP amp vbCrLf vs viWrite tos strCommand Len strCommand r Check results and press the STOP switch Closes the port vs viClose tos Closes the port Finalize VISA library vs viClose vi Closes the VISA library End Sub e The protection circuit is activated at 150 VA for TOS6200 or 220 VA for TOS6210 TOS6200 6210 GPIB and RS 232C 6 47 Sample program 2 This program sets test conditions for three TOS6200 6210 memory addresses via the GPIB interface sets memory numbers to program memory and prepares for AUTO execution of testing Option Explicit Private Sub Command1_Click Writing style is based on VISA 1 2 Dim vi As Long tos As Long Dim vs As Long Initialize VISA library Initializes the VISA library vs viOpenDefaultRM vi Open GPIB or COM1 port for tos Opens the port vs viOpen vi GPIB 3 vbNull 10 tos Opens the GPIB port Address 3 vs viOpen vi ASRL1 vbNull 10 tos Opens the COM1 port When using the RS 232C interface remove the comment from this line and add it to the line of GPIB Sets attributes if RS232 Enter communication Dim lIntfType As Long settings for the RS 232C vs viGetAttribute tos VI_LATTR_INTF_TYPE lIntfType
41. lt HEX gt Query SRE Program data Set value 0 to 255 default is 112 OOH to FFH default is 70H Resolution 1 Example SRE H01 Response Returns the contents of the service request enable register to SRE Example If Bit 5 of the service request enable register is set 32 is returned GPIB and RS 232C TOS6200 6210 STB Used to inquire about the contents of the status byte register For details on the status byte register see 6 4 Registers Message Query STB Response Returns the contents of the status byte register to STB Example If Bit 4 of the status byte register is set 16 is returned CLR Clears the all registers exclusive of enable register and sets STOP flag The same processing is performed as when the GPIB bus line message DCL or SDC has been received Also used to perform the same processing as is performed by a DCL message from the RS 232C Message Set value CLR DSE Used to set or reset each bit of the device status enable register Also used to inquire about the contents of the device status enable register For details on the device status enable register see 6 4 Registers Message Setting DSE lt NR1 gt DSE lt HEX gt Query DSE Program data Set value 0 to 255 default is 128 00H to FFH default is 80H Resolution 1 Example DSE H01 Response Returns the contents of the device status enable register to DSE Example If Bit 5 of the d
42. lt NR2 gt Lower reference value 0 01 to 5 40 0 01 V lt NR2 gt 3 t i Hi Test time we i lt NR2 gt 100 to 999 1 s Test frequency 50 60 Hz 0 OFF OFF of lower limit ere judgment lower limit judgment n ON of lower limit 1 0N judgment 0 OFF OFF of offset Offset psi cal 1 0N ON of offset 0 OFF OFF of timer Timer 1 0N ON of timer 1 22H 27H 2CH and 40H may not be used 6 30 GPIB and RS 232C TOS6200 6210 NOTE e All parameters must be entered even when the lower limit judgment is set to OFF Enter any value into the lower reference value field the minimum value for example Example To set memory name TEST1 test current 10 A upper reference value 5 00 V lower reference value 0 05 V test time 0 3 s test frequency 50 Hz lower limit judgment OFF offset OFF and timer OFF to memory no 01 VMEM 1 TEST1 10 0 5 00 0 05 0 3 50 0 0 0 Response Returns the memory contents in response to MEM lt memory no gt Example When memory contents 10 is memory name TEST1 test current 62 0 A upper reference value 5 4 V lower reference value 0 05 V test time 999 s test frequency 50 Hz lower limit judgment ON offset ON and timer ON in MEM 10 A value of the TEST1 60 0 5 40 0 05 999 50 1 1 1is returned RECALL REC Recalls memory contents Message Setting REC lt NR1 gt Program data Set value 0 to 99 Resolution 1 Example REC 5 STORE STOR
43. memory contents Messages Setting MEM lt memory no gt lt memory name gt lt test current value gt lt upper reference value gt lt lower reference value gt lt test time gt lt test frequency gt lt lower limit judg ment gt lt offset gt lt timer gt Query MEM lt memory no gt Program data Sets the memory contents in the following order Parameter eer ealge RESOLE ay TOS6200 TOS6210 tion Memory no 0 to 99 1 lt NRI gt ASCII code maxi Memory name 20H to 7EH mum number of characters 12 Test current value 3 0 to 30 0 6 0 to 62 0 0 1 A lt NR2 gt Upper reference 0 001 to 0 001 to value 1 200 a pe Noe ane Lower reference 0 001 to 0 001 to value 1 200 Geo 4 SRP OBB SEZ 3t 1 Test time oe b 5 lt NR2 gt 100 to 999 1 s Test frequency 50 60 Hz Ea 0 OFF OFF of lower limit lower limit judgment jud t r limi judgmen 1 ON ON of lower limit judgment 0 OFF OFF of offset Offset Sa 1 ON ON of offset 0 OFF OFF of timer Timer 1 ON ON of timer 1 22H 27H 2CH and 40H may not be used e All parameters must be entered even when the lower limit judgment is set to OFF Enter any value into the lower reference value field the minimum value for example GPIB and RS 232C 6 29 Example To set memory name TEST test current 10 A upper reference value 0 100 Q lower reference value 0 001 Q te
44. of a step to be inserted 3 Press the F1 INS key to add the step MEMO00 1 0s is added to the end of the list 4 Press the key to move the cursor to MEM to the right of the step number 5 Use the rotary knob to set a memory number 6 Use the gt key to move the cursor to the interval time to the right of the memory number 7 Use the rotary knob to set an interval time 0 to 9 9 s HOLD When HOLD is specified for a certain interval time pressing the START key while the specified step is in HOLD status starts the next step To delete a step move the cursor to the appropriate step number and press the F2 DEL key To change a memory number or interval time for a step move the cursor to the appropriate location and enter a new value with the rotary knob Repeat Setting You can set program repeat using the SHIFT F2 key combination pressing the F2 key with the SHIFT key held down regardless of cursor position Press the SHIFT F2 keys toggles between END and RET y END Ends the program the program enters ready status at the beginning of the steps k RET Causes the program to return to the beginning of the steps and repeat the test Basic Operation TOS6200 6210 4 7 3 Running the Program NOTE e Releasing the START switch when momentary is ON is equivalent to pressing the STOP switch If a step interval has been set to HOLD in programmed automatic testing the program cannot proceed to the
45. repairs Symptom Check Item Chapter section to be referred to Page number The tester does not start when the POWER switch is pressed Check that the AC power code is con nected Check that the fuse is blown 2 5 Connecting the AC Power Cord 7 3 Checking and Replacing the Fuse 2 6 7 3 The LCD screen does not appear even when the POWER switch is pressed The keys on the front panel do not work Make sure that the contrast adjustment is correct 4 4 System Setup 4 16 Make sure that ambient temperatures are not below the recommended opera tional limits Make sure that the key lock function is off 8 3 General Specifications 4 8 Key Lock 8 6 4 28 Make sure that the tester is not being controlled remotely via the GPIB or RS 232C interface LOCAL key 3 5 The START key does not function Check that no stop signal is being input Check that the tester is not in PROTEC TION PASS or FAIL status Chapter 5 REMOTE and SIGNAL I O 4 10 Protection Fuction 5 1 4 31 Check that the tester is not in the midst of system setup interface setup or pro gram editing Check that the tester is not currently saving or recalling information from panel memory Make sure that the double action func tion is off Check that the READY indication is displayed on the LCD ON OFF for Double Acti
46. request enable register xX x 6 SRE Returns the value of the service request enable register V 7 STB Returns the value of the status byte register AKA 8 BUZZERVOL 1 to 10 1 Setting for the buzzer volume x x BVOL 9 BUZZERVOL Returns the value set for the buzzer volume Viv BVOL 10 CLR Clears the input buffer and has it wait for a device mes V V sage Equivalent to DCL and SDC 11 COMMENT COM 20H to 7EH lst comment memo line ASCII codes X X and cannot 20H to 7EH 2nd comment memo line be used in comments 20 characters maxi 20H to 7EH 3rd comment memo line h m 12 COMMENT Returns the comment memo contents VARA 13 CONTACTCHECK O LIOFFION Setting for contact check x x CCH Test starts when a load is connected 14 CONTACTCHECK Returns the ON OFF status for the contact check Vio CCH 15 CONTRAST CON 0 to 10 1 Setting for contrast XIX 16 CONTRAST CON Returns the value set for contrast Vivo 17 CURRENT CUR 3 0 to 30 0 0 1 A Setting for test current J x 18 CURRENT CUR Returns the value set for test current Vivo 19 DOUBLEACTION OILIOFFION Setting for start double action XIX DAC 20 DOUBLEACTION Returns the ON OFF status for start double action AKA DAC 21 DSE 0 to 255 Setting for device status enable register XIX 22 DSE Returns the value of the device status enable register V vV 23 DSR Returns the value of the device status register
47. section provides terminology and details concerning communication between the personal computer controller and the tester devices 6 2 1 Messages Information sent and received between the controller and the device is referred to as a device message Device messages include commands sent from the controller to the device and responses sent from the device to the controller Each message consists of a message header and data sections Command Commands include settings and queries Setting Used to execute a specified function of a device and to alter settings Query Used to inquire about the settings and status of a device A query ends its message with the question mark at the end Response Messages sent from the device to the controller or another device are responses A response tells the controller the status of the device or a measured value 6 4 GPIB and RS 232C TOS6200 6210 Writing messages NOTE e Provide a space ASCII 20h between the message header and the data Message header Space ASCII 20h Je Data e When there is more than one piece of data connect them using ASCII 2Ch Message header Space ASCII 20h Data e To connect one message to another use ASCII 3Bh Message e To describe data using hexadecimal numbers add H Example To describe the
48. the product it is recommended that periodic maintenance checking cleaning and calibration be performed Service e Internal service is to be done by Kikusui service engineers If the product must be adjusted or repaired contact Kikusui distributor agent Safety Precautions III Safety Symbols l Safety Precautions II Chapter 1 General 1 1 1 1 Overview of the Manual 1 2 1 2 Introduction and Features 1 2 1 3 Options 1 5 Chapter 2 Installation and Preparation for Use 2 1 2 1 Unpacking Checks 2 2 2 2 Precautions for Installation 2 3 2 3 Precautions for Moving 2 5 2 4 Checking the Line Voltage 2 5 2 5 Connecting the AC Power Cord 2 6 2 6 Grounding 2 7 2 7 Connecting the Test Leads 2 8 2 7 1 Supplied Test Lead TL11 TOS TL12 TOS 2 8 2 7 2 Optional Test Probe LP01 TOS LP02 TOS 2 10 2 7 3 Other Leads 2 11 2 7 4 Measurements Using Four Terminals 2 12 2 7 5 Measurements Using Two Terminals 2 12 2 7 6 Connecting to the DUT 2 13 2 8 Preliminary Inspecti
49. 6210 CH2 Current waveform TOS6210 CH2 Current waveform Short circuit CH1 5 V div CH2 50 A div 10 ms div CH1 5 V div CH2 50 A div 10 ms div 3 Reduced cycle time A test current is a constant current value set within approximately 100 ms Earth continuity tests can be conducted even at 1 second intervals This enables the instrument to perform tests in production lines that require reduced cycle times u CH1 Current waveform TOs6210 CH1 50 A div 20 ms div 4 Compact and lightweight A new high efficiency power supply achieving a power conversion efficiency of 65 and large output TOS6200 150 VA TOS6210 220 VA makes possible a tester that is remarkably compact and lightweight about half the size and weight of our conventional testers 5 Excellent measurement accuracy The tester is equipped with an ohmmeter of 2 of reading 0 003 Q that cal culates resistance values based on measured current and voltage 6 Offset canceling function The tester has an offset canceling function that cancels values for contact resistance at alligator clip connections the contact resistance of measuring leads in measure ments using two terminals and other resistance components General 1 3 1 4 General 7 Contact check function The tester is provided with a contact check function that verifies the connection of the DUT by current detection before initiating testing 8 Voltage judgme
50. AKA 24 ERR Returns the value of the error register AKA 25 FAIL Returns the value of the fail register AKA 6 40 GPIB and RS 232C TOS6200 6210 Data Header Reso Function and response data Set value lution Unit FAILMODE FMOD OILIOFFION Setting for fail mode To clear a FAIL or PROTECTION condition press the STOP switch 27 FAILMODDE Returns the ON OFF status for fail mode FMOD 28 FREQUENCY 50160 Hz Setting for test frequency FREQ 29 FREQUENCY Returns the value set for test frequency FREQ 30 FUNCTION FUN 011121314 Mode switching 0 MAIN 1 AUTO 2 AUTO EDIT 3 SYSTEM 1 4 OFFSET 31 FUNCTION Returns the current mode displayed screen FUN 32 IDATA IDAT Returns a measured current value 33 INVALID INV Returns the value of the invalid setting register 34 LOWER LOW 0 001 to 1 200 0 001 OHM Setting for the lower reference value TOS6200 0 001 to 0 600 TOS6210 OILIOFFION ON OFF setting for the lower limit judgment function 35 LOWER LOW Returns the value set for the lower reference value Returns the ON OFF status for the lower limit judg ment function 36 MEASMODE NORMIMAX Setting for the measurement mode MMOD 37 MEASMODE Returns the setting status of the measured result indica MMOD tion 38 MEMORY MEM 0 to 99 1 Memory number 20H to 7EH Memory name maximum of 12 characters ASCII codes
51. B1002 Fig 2 3 AC power cord Procedure indicated on the tester Power cord for 100 V system Rated voltage 125 VAC Rated current 10 A Power cord for 200 V system Rated voltage 250 VAC Rated current 10 A 1 Check that the power supply falls within the input line voltage range Check that the POWER switch of the tester is set to OFF Connect the AC power cord to the AC LINE connector on the rear panel Use the provided power code or power code that is selected by qualified per 2 3 of the tester sonnel 4 Connect the other end of the AC power cord to an electrical outlet For details on the rear panel see 3 2 Rear Panel 2 6 Installation and Preparation for Use TOS6200 6210 2 6 Grounding e The product is equipment of Safety Class of the IEC Standards equip ment with a protective conductor terminal Be sure to connect the protec tive conductor terminal of the product to an electrical ground safety ground to prevent electric shock CAUTION If no grounding is provided a malfunction may result from external noise TOS6200 6210 Connect the AC power cord to a and or the product may generate a large amount of noise There are two ways to ground the tester as given below three contact grounded electrical outlet Grounded three contact electrical outlet Connect the protective conductor terminal on the rear panel of the tester directly to ground Selection preparation a
52. ED 2 Use the rotary knob to select 38400 19200 or 9600 bps Setting the Data Length Select a data length from the following two choices e 7 bit e 8 bit 1 Press the F3 DATA key or use the AW 4 P keys to move the cursor to DATA 2 Use the rotary knob to select either 7 or 8 Setting the Parity Bit Select a parity bit from the following three choices e NONE ODD e EVEN 1 Press the F4 PARITY key or use the AW lt 4 P gt keys to move the cur sor to PARITY 2 Use the rotary knob to select NONE ODD or EVEN Setting the Stop Bit Select a stop bit from the following two choices e 1 bit e 2bit I gt Press the F5 STOP key or use the AW lt 4 P keys to move the cursor to STOP Use the rotary knob to select either 1 or 2 IN TOS6200 6210 Basic Operation 4 21 4 6 4 6 1 4 22 Panel Memory The tester can store up to 100 currently set test conditions in its internal memory allowing you to store test conditions for the following six items e Test current e Frequency e Lower reference value including ON OFF setting e Upper reference value e Timer including ON OFF setting e Measured offset value including ON OFF setting Panel memory operation status Memory number Panel memory name AN EEN 00 UNTITLED GEE NSOHz Oor Ouo EMOFF 25 0a 0 1002 60 0s CURRENT LOWER UPPER TIMER On shipment from the factory settings corresponding to a variety of safet
53. Frequency OILIOFFION ON OFF of lower limit judgment OMIOFFION ON OFF of offset OILIOFFION ON OFF of timer 81 VUPPER VUPP 0 01 to 5 40 0 01 V_ Sets the upper reference value x x TOS6210 only 82 VUPPER VUPP Returns the upper reference value AKA TOS6210 only 6 44 GPIB and RS 232C TOS6200 6210 6 6 Example Programs TOS6200 6210 This section shows remote programming examples that use GPIB or RS 232C inter face The example programs introduced here require the following environment e Windows 98 NT 2000 XP and Microsoft Visual Basic VER6 0 e GPIB board one of the following boards National Instruments NI 488 2M compatible board Agilent Technologies HP IB board CONTEC GPIB board Interface GPIB board e VISA Virtual Instrument Software Architecture library To use VISA library with Visual Basic the following steps are needed 1 Obtain a copy of VISA library KI VISA This library can be downloaded from the Kikusui website http www kikusui co jp It is recommended that the TOS6200 6210 ActiveX driver also be downloaded Note that the sample program does not use the TOS6200 6210 ActiveX driver If you use this ActiveX driver refer to the guidebook available at the same download page NI VISA 2 6 or later Agilent VISA 2 x Install the VISA Library 3 Add VISA32 BAS and VPPTYPE BAS to your Visual Basic project Normally these files are placed in the c vxipnp winnt include folder though winnt portion diff
54. IFT key held down displays the program editing screen AUTO EDIT to enable program editing 14 SHIFT Switches the function of each key Pressing a key without the SHIFT key held down activates the function indicated on the upper part of that key while pressing the key with the SHIFT key held down activates the function indicated in blue on the lower part of that key 15 Cursor keys Used to move the cursor when setting test conditions or other parameters Pressing the AW key with the SHIFT key held down allows you to change the LCD contrast For TOS6210 pressing the lt P key with the SHIFT key held down activates a function moving the system screen backward PREV or one page forward NEXT 16 Indicators e TEST This LED indicates that testing is underway Blinks for contact checks when the contact check is set to ON standby e PASS This LED gives the test result When the test result has been judged as PASS this LED lights up For tests that do not use the timer function a pass fail judgement is not made e FAIL This LED gives the test result When the test result has been judged as FAIL this LED lights up PROTECTION This LED indicates that an internal protection function has been tripped For the protection function see 4 10 Protection Function 17 LOCAL KEYLOCK Pressing this key while the tester is being controlled remotely through the GPIB or RS 232C interface restores local control Pressing t
55. LE ACTION CONTACT CHECK OFF ON SiS EME i E MOMENTARY MEAS MODE NORM EL FAIL MODE a MEAS PASS lt NEXT gt Setting the Measurement Mode MAX NORM Select a measurement mode for resistance I gt N NORM Normal measurement mode MAX Retains a peak value Press the F1 MEAS key or use the AV lt 4 P keys to move the cursor to MEAS MODE Use the rotary knob to select either MAX or NORM Turning the knob clockwise MAX Turning the knob counterclockwise NORM Setting the PASS Hold Time Set a hold time for PASS judgment between 0 2 s and 10 0 s resolution 0 1 s or set to HOLD When PASS HOLD is set to HOLD the tester retains the PASS judgment until you press the STOP switch 1 N 4 16 Basic Operation Press the F2 PASS key or use the AW lt 4 P gt keys to move the cursor to PASS HOLD Use the rotary knob to set a hold time for a PASS judgment TOS6200 6210 ON OFF for Momentary NOTE When MOMENTARY is set to ON the tester performs a test only as long as the START switch remains depressed Pressing the SHIFT and F1 keys together allows you to set the momentary setting Pressing the SHIFT F1 keys toggles between ON and OFF settings Here appears to the left of MOMENTARY When P is displayed to the left of MOMENTARY you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF SYSTEM 1 hale SOW g
56. Part No 1B025911 Mar 2013 USER S MANUAL EARTH CONTINUITY TESTER TOS6200 TOS6210 Sea g co aonn ZR A A KIKUSUI Use of Operation Manual There are four TOS6200 6210 Manuals listed as follows e Setup Guide PDF This manual is intended for first time users of this product It provides an overview of the product and notes on usage It also explains how to set up the product for testing the DUT Always read this manual before using the product e Quick Reference This manual explains Panel description and operation briefly e Safety Information This document contains general safety precautions for this product Keep them in mind and make sure to observe them e User s Manual this manual This manual is intended for first time users of this product It provides an overview of the product and notes on usage It also explains how to configure the product operate the product remotely controlling the product perform maintenance on the product and so on TOS6200 6210 Manuals are intended for users of the Earth Continuity Tester and their instructors Expla nations are given under the presumption that the reader has knowledge about the electrical aspects of elec trical safety testing Every effort has been made to ensure the accuracy of this manual However if you have any questions or find any errors or omissions please contact your Kikusui agent or distributor If you find any misplaced or
57. RS 232C TOS6200 6210 RS 232C pin configuration 1 CD Carrier detector 2 RXD Received data 3 TXD Transmitted data 4 DTR Data terminal ready 1 1 5 GND Signal ground 2 2 3 3 4 4 5 2 6 6 7 7 8 8 7 RTS Request to send 9 9 6 DSR Data set read D sub pin 9 female D sub pin 9 female Controller side Cross cable example Fig 6 1 Pin 9 AT type connector RS 232C flow control By executing Xon Xoff communication among the tester can be controlled For control DC device control codes are used Function ASCII code DC1 Request transmission llh DC3 Request termination of transmission 13h Control of transmission from the RS 232C terminal to the tester RXD DC3 DC1 Stop temporarily Resume transmission TXD i Up to i gt three characters i lt The tester temporarily stops transmission within three characters after receiving a DC3 Control of transmission from the tester to the RS 232C terminal TXD DC3 DC1 Stop temporarily Resume transmission RXD f Up to 1 10 characters gt lt The RS 232C terminal must temporarily stop transmission within 10 characters after receiving a DC3 Fig 6 2 Control of transmission between the RS 232C terminal and the tester TOS6200 6210 GPIB and RS 232C 6 3 6 2 Message and Terminator This
58. SRL_FLOW_XON_XOFF End If Const DSR_READY 1 Const DSR_INVSET 2 Const DSR_TEST 4 Const DSR_TESTON 8 Definition of the device Const DSR_PASS 16 Const DSR_FAIL 32 Const DSR_STOP 64 Const DSR_PROTECTION 128 status register Const LOWER_FAIL 2 Const UPPER_FAIL 4 Definition of the fail register Const OHP 1 Const OHTP 2 Const OVLD 4 Const VL 8 Definition of the protection Const REN 16 register Dim r As Long c As Long Dim strCommand As String strRdBack As String DSR As Integer Result As String strRdBack Space 255 Device Clear Device clear vs viClear tos Device clear performed when using GPIB strCommand SILENT 1 vbCrLf vs viWrite tos strCommand Len strCommand r RS 232C command strCommand CLR vbCrLf vs viWrite tos strCommand Len strCommand r The RS 232C interface uses the CLR command FREQUENCY 50Hz CURRENT 25A UPPER 0 lohm LOWER 0 015ohm ON OFFSET OFF TOMER 60sec ON strCommand FUNCTION 0 vbCrLf vs viWrite tos strCommand Len strCommand r Switches to the MAIN screen strCommand FREQ 50 vbCrLf vs viWrite tos strCommand Len strCommand r Test frequency 50 Hz strCommand CURRENT 25 0 vbCrLf vs viWrite tos strCommand Len strCommand r Test current 25 0 A strCommand UPPER 0 100 vbCrLf vs viWrite tos strCommand Len strCommand r Upper reference value 0 100 strCommand LOWER 0 015 1 vbCrLf vs viWri
59. Sets a resistance value based lower reference value and ON OFF of the lower limit judgment function or inquires about the ON OFF status of the lower limit judgment function When you perform sampled voltage value based judgment in TOS6210 use of this setting command causes resistance value based judgment to be automatically selected Message Setting LOW lt NR2 gt 0 1 OFF ON Query LOW Program data lt NR2 gt Lower reference value Set value 0 001 to 1 200 TOS6200 default is 0 001 0 001 to 0 600 TOS6210 default is 0 001 Resolution 0 001 Unit OHM Program data OILIOFFION Lower limit judgment function Set value 0 OFF Lower limit judgment function OFF default 1 ON Lower limit judgment function ON Example When the lower reference value is 0 5 Q and the lower limit judgement is ON LOW 0 5 1 6 20 GPIB and RS 232C TOS6200 6210 Response Returns the lower reference value and ON OFF status for the lower limit judgement function in response to LOW Example When the lower reference value is 0 5 Q and the lower limit judgement is OFF A value of 0 500 0 is returned UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference v
60. T number 56 PRGTEST PTES 0 to 99 1 Recalls a program X X 57 PRGTOTAL 0 to 99 1 Returns the number of steps in the program corre Viv PTOT sponding to the program number 58 PROTECTION Returns the value of the protection register REA PROT 6 42 GPIB and RS 232C TOS6200 6210 Data Header Reso Function and response data i 2 Set value lution Unit 59 RDATA RDAT Returns a measured resistance value Viv 60 RECALL REC 0 to 99 1 Recalls memory contents x x 61 RJUDGE RJUD O LIOFFION ON OFF of resistance value based judgment x x TOS6210 only 62 RIUDGE RJUD Returns the ON OFF status of resistance value based v V TOS6210 only judgment TOS6210 only 63 SILENT SIL oll Switching of acknowledge message during RS 232C X X communications 64 SILENT SIL Returns the value specified by SILENT AKA 65 START STAR Starts a test XIX 66 STOP Stops a test AKA 67 STORE STOR 0 to 99 1 Saves the current test conditions to memory XIX Note that the memory name is not changed 68 TIME Returns the elapsed test time when TIMER is set to AKA OFF Returns the remaining test time when TIMER is set to ON 69 TIMER TIM 0 3 to 999 0 1 1 s Setting for the test time value x x Resolution 0 1 for 0 3 to 99 9 1 for 100 to 999 OILIOFFION ON OFF for the timer function 70 TIMER TIM Returns the test time and the ON OFF st
61. Timer function s ON OFF Set value 0 OFF Timer function OFF default 1 ON Timer function ON Even when the timer function is set to OFF you must enter a test time In this case enter any value Example maximum value Example TIM 999 0 Response Returns the test time and ON OFF status for the timer function in response to TIM Example When the test time is 60 s and the timer function is ON A value of 60 0 1 is returned 6 24 GPIB and RS 232C TOS6200 6210 Eee START STAR Starts testing While a test program is running it shifts the program from the step suspended due to a HOLD setting in the interval to the next step This command message is valid only in the test conditions set up MAIN offset measurement OFFSET or program AUTO screens Switch screens using the FUNCTION message Message Setting STAR STOP Stops a test or cancels fail pass hold and protection status Message Setting STOP TOS6200 6210 GPIB and RS 232C 6 25 6 3 4 Messages Relating to the Tester Status This subsection describes device messages used to check the status of the tester or measured values FUNCTION FUN Shifts the LCD to each mode setting screen or inquires about the current mode displayed screen Message Setting Fun 0 1 2 3 4 Query FUN Program data Set value 0 Test conditions setup screen MAIN 1 Program screen AUTO 2 Program edit screen AUTO EDIT 3 System setup screen SYSTEM 1 4 Offset sc
62. YSTEMS screen For the TOS6210 the display can also be switched by pressing the SHIFT and lt P keys together 2 Use the AW lt gt keys to move the cursor to the position where you wish to enter a comment 3 Use the rotary knob to select characters COMMENT lt PREV gt TOS6200 6210 Basic Operation 4 19 4 5 Interface Setup Press the SHIFT SYSTEM I F key combination pressing the SYSTEM key with the SHIFT key held down turns on the LED for the SYSTEM I F key lights up and displays the interface setup screen INTERFACE You can set the following items in the INTERFACE screen GPIB address RS 232C protocol e Communication rate e Data length e Parity bit e Stop bit INTERFACE GPIB ADDRESS _3 SPEED 19200 PARITY NONE DATA _ 8bit STOP 2bit GPIB SPEED DATA PARITY STOP F1 F2 F3 F4 F5 Zz Zz Zz 4 5 1 GPIB Address Set the GPIB address of the tester in the range from 0 to 30 NOTE e The GPIB address set is not effective until the tester is restarted 1 Press the F1 GPIB key or use the AW lt 4 gt keys to move the cursor to GPIB ADDRESS 2 Use the rotary knob to set the GPIB address 4 20 Basic Operation TOS6200 6210 4 5 2 RS 232C Protocol Setting the communications rate Select a communications rate from the three following choices e 38400 bps e 19200 bps e 9600 bps 1 Press the F2 SPEED key or use the AW lt 4 P keys to move the cur sor to SPE
63. alue or reduce the lower reference value VLOWER VLOW TOS6210 only TOS6200 6210 Sets a sampled voltage value based lower reference value and ON OFF of the lower limit judgment function or inquires about the ON OFF status of the lower limit judgment function When you perform resistance value based judgment use of this setting command causes sampled voltage value based judgment to be automatically selected Message Setting VLOW lt NR2 gt 0 1 OFF ON Query VLOW Program data lt NR2 gt Lower reference value Set value 0 01 to 5 40 default is 0 01 Resolution 0 01 Unit V Program data OILIOFFION Lower limit judgment function Set value 0 OFF Lower limit judgment function OFF default 1 ON Lower limit judgment function ON Example When setting the lower reference value to 3 0 V and the lower limit judgment function to ON VLOW 3 0 1 Response Returns the lower reference value and the ON OFF status of the lower limit judg ment function to VLOW Example When the lower reference value is 3 0 V and the lower limit judgment function is ON 3 00 0 is returned UP lt LOW blinks on the LCD If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference
64. and TEST ON bit 2 3 are 1 measured voltage value 4 50 V measured current value 25 0 A maxi mum measured resistance value 0 182 measured resistance value 0 180 Q and elapsed time 5 0 s A value of 12 4 50 25 0 0 182 0 180 5 0 is returned For sampled voltage value based judgment TOS6210 only Values of device status register DSR Measured resistance value RDATA unit Q Measured current value IDATA unit A Maximum measured voltage value VDATA unit V Normal measured voltage value VDATA unit V Elapsed time or Remaining time TIME unit s Returns the elapsed time if the timer is OFF Returns the remaining time if the timer is ON Example When the device status register TEST and TEST ON bit 2 3 are 1 measured resistance value 0 180 measured current value 25 0 A maximum measured voltage value 4 55 V measured resistance value 4 50 Q and elapsed time 5 0 s A value of 12 0 180 25 0 4 55 4 50 5 0 is returned TOS6200 6210 GPIB and RS 232C 6 27 RDATA RDAT Inquires for the present measured resistance value If the measurement mode is MAX in resistance value based judgment it returns the maximum measured resistance value It returns the resistance value measured during a test or the measured resistance value obtained immediately before when the test has been completed Message Query RDAT Response Returns the present measured resistance value in response to RDAT Example Wh
65. atus for the Vivo timer function 71 TRM 0 to 3 1 Setting for response message terminator XIX 72 TRM Returns a current response message terminator AKA 73 UPPER UPP 0 001 to 1 200 0 001 OHM Setting for upper reference value XIX TOS6200 0 001 to 0 600 TOS6210 74 UPPER UPP Returns the upper reference value AKA 75 VDATA VDAT Returns a measured voltage value VARA 76 VJUDGE VJUD O LIOFFION ON OFF of sampled voltage value based judgment x x TOS6210 only 77 VJUDGE VJUD Returns the ON OFF status of sampled voltage value vV vV TOS6210 only based judgment 78 VLOWER VLOW 0 01 to 5 40 0 01 V Setting for lower reference value x x TOS6210 only OILIOFFION ON OFF of lower limit judgment function 79 VLOWER Returns the set value of the lower reference value and V V VLOW the ON OFF status of the lower limit judgment func TOS6210 only tion TOS6200 6210 GPIB and RS 232C 6 43 Data Header Reso 3 Function and response data 1 2 Set value Unit lution VMEMORY 0 to 99 Memory number VMEM 20H to 7EH Memory name ASCII codes 12 characters maximum TOS6210 only and are unavailable 3 0 to 30 0 0 1 A Current value 0 01 to 5 40 0 01 V Upper reference value 0 01 to 5 40 0 01 V Lower reference value 0 3 to 999 0 1 1 s Test time Resolution 0 1 when the set value is 0 3 to 99 9 1 when the set value is 100 to 999 50160 Hz
66. ault 1 ON Start double action ON Example DAC 0 Response Returns the set value of start double action in response to DAC Example When the start double action has been set to ON A value of 1 is returned TOS6200 6210 GPIB and RS 232C 6 15 eee FAILMODE FMOD Sets ON OFF for the fail mode or inquires about ON OFF status Message Setting FMOD 0 1 OFF ON Query FMOD Program data Set value 0 OFF Fail mode OFF default 1 ON Fail mode ON Response Returns the ON OFF status of the fail mode in response to FMOD Example When fail mode is ON A value of 1 is returned MEASMODE MMOD Sets or inquires about the measurement mode Message Setting MMOD NORM MAX Query MMOD Program data Set value NORM Normal measurement mode NORMAL default MAX Measurement mode that holds the maxi mum value Response Returns the measurement mode in response to MMOD Example When the measurement mode is NORM A value of NORM is returned 6 16 GPIB and RS 232C TOS6200 6210 MOMENTARY MOM Sets ON OFF for the momentary or inquires about ON OFF status NOTE e Releasing the START switch when momentary is ON is equivalent to pressing the STOP switch If the interval of a step has been set to HOLD in a programmed automatic test the program cannot proceed to the next step Message Setting MOM 0 1 OFF ON Query MOM Program data Set value 0 OFF Momentary OFF default 1 ON Mome
67. averaged data as measured values on the LCD 7 CPU circuit Controls the output current output voltage resistance value pass fail judgment test duration buzzer and others based on input information through panel key opera tions the REMOTE terminal SIGNAL I O connector GPIB connector or RS 232C connector Also handles signal output to and communications with external devices A 2 ASCII Codes 20H to 7EH A 2 NOTE Appendix eek Se ol H1ISS456R 7898 5 JAECIEFGHI I POURS TU Wes YZ abode fahi Par Ss Lunas a a a ST TOS6200 6210 A 3 Initial Settings of the Memory Memory ee Memory name CURRENT UPPER LOWER TIMER FREQ Bea Sa as 1 UL60950 1 1 40 A 2 50 V 0 03V 120s 60 Hz 0 0 1 2 UL60950 1 2 60A 2 50V 0 03V 120s 60Hz 0 0 1 1 3 IEC60065 1 25A 0 1Q 0 001Q 60s 50 Hz 0 0 1 2 4 1IEC60065 2 10A 0 1Q 0 001 Q 1s 50 Hz 0 0 1 3 5 1IEC60065 3 10A 0 2Q 0 001 2 1s 50 Hz 0 0 1 4 6 1IEC60204 1 10A 0 19 0 001Q 10s 50 Hz 0 0 1 5 7 1EC60335 1 25A 0 1Q 0 001 Q 1s 50 Hz 0 0 1 6 8 IEC60601 1 25A 0 1Q 0 001 Q 5s 50 Hz 0 0 1 7 9 IEC60950 25A 0 19 0 001 2 1s 50 Hz 0 0 1 8 10 1EC61010 1 25A 0 19 0 0010Q 60s 50 Hz 0 0 1 9 11 UL1492 20 A 0 19 0 001 Q 1s 60 Hz 0 0 1 10 12 UL1950 25A 0 1Q 0 001 2 1s 60 Hz 0 0 1 11 13 UL2601 1 1 25A 0 19 0 001 Q 5s 60 Hz 0 0 1
68. be measured should fall within the power limita tions Press the STOP switch to cancel overload protection 4 32 Basic Operation TOS6200 6210 4 10 4 Output Voltage Limitation VOLT LIMIT This protective function limits the output voltage If the output terminal voltage exceeds 5 6 V when the measured value is not judged FAIL during a test the output voltage limitation function is tripped and the VOLT LIMIT indication is blinked on the LCD MAIN VOLT LIMIT GAs oF oF TIMER ON 25 0a 0 2002 60 0s CURRENT LOWER UPPER TIMER Since no test can be performed for settings for which the product of the test current and upper reference value including offset value exceeds 5 4 V the output terminal voltage will generally not exceed 5 6 V and the output voltage limitation function is rarely tripped However for measurements using four terminals that use high resis tance lead wires or for two terminal measurements with the offset canceling func tion activated the output terminal voltage may exceed 5 6 V in some cases tripping this function This causes the tester to enter protection status For example assume that the DUT with 0 190 Q is tested with the test current set to 25 A and upper reference value set to 0 200 Q If the leads connected to the DUT are long and four terminal measurements are made using leads exceeding 0 034 Q both coming and going the combined resistance from the perspective of the output terminals becomes
69. ble conduct ing parts of class I devices requiring grounding Grounding pin for an AC inlet or power plug on the device side or the protective grounding terminal of per manently installed equipment Electrical Appliance and Material Safety Law No distinction Between all accessible conduct ing parts requiring grounding Grounding terminal or grounding pin for a power plug A 6 Appendix TOS6200 6210 Allowable Test current A Test time Remarks resistance value Not specified 0 1 Q or less Not speci e If resistance exceeds 0 1 perform the test at 60 Hz 20 A fied 60 Hz 20 A 0 1 Q or less Not speci e The no load voltage must be 12 V or less fied e Obtain a resistance value by the dividing voltage drop by flowing current In measurements of resistance do not include the value for the AC power cord s protective grounding wire Not specified See Remarks Not speci Continuity should be detected during earth continuity testing using fied an ohmmeter or a combination of battery and buzzer 1 5 times the current capacity of a 0 19 or less Not speci The test voltage must be 12 V or less circuit generating dangerous volt fied e Calculate a resistance value from the flowing current and voltage ages drop Note that this should be 25 A or In measurements of resistance do not include the value for the AC less AC or DC power cord s protective grou
70. bles cancellation of FAIL or PROTECTION status using a stop signal from the remote control DOUBLE ACTION Allows testing only when the START switch is pressed within a half second after the STOP switch is released CONTACT CHECK Enables the tester to detect a current flowing through the output terminals to begin testing 8 4 Specifications TOS6200 6210 Table 1 SIGNAL I O Connector Pin Configuration Zz O Signal name Description of signals PMO LSD 2 digit BCD active low input Input terminal of a panel memory program select signal This select signal is latched at the rise of a strobe signal to recall the panel memory or program MSD j N OFF A j N Input terminal of a panel memory program strobe signal 10 N C 11 N C 12 N C 13 COM Circuit common TEST ON O ON during testing 15 TEST O ON during testing not including the period of a current voltage rise 16 PASS O ON for approximately 0 2 sec when a measured value has been judged as PASS It is ON continuously when the PASS holding time is set to HOLD 17 UFAIL O Continuously ON if a measured value equal to or greater than the upper reference value is detected and judged FAIL 18 L FAIL O Continuously ON if a measured value equal to or below the lower reference value is detected and judged FAIL 19 READY O
71. clude the value for the AC supply s rated frequency or power cords protective grounding wire 2 2 times the rated device cur rent whichever is greater For permanently installed equip See Remarks 1 minute e Voltage drop should not exceed 10 V DC or AC ment a current twice that of the overcurrent prevention means specified by the installation manual Not specified See Remarks Not speci Continuity should be detected in earth continuity testing fied 15A See Remarks 0 1 Q Not speci The test voltage must be 30 V or less or equivalent pro fied The measured voltage drop must be 1 5 V or less vided that the test current is 15 A TOS6200 6210 Appendix A 7 Main test points between A and B Standard Type test routine test TN 5 JIST 1001 1992 No distinction Between all accessible conduct Protective grounding terminal for General Requirements for Safety ing parts requiring grounding equipment without AC power cord of Medical Electrical Equipment JIS T 1002 1992 Protective grounding pin for AC inlet on the device side for equipment General Rules of Testing Methods with removable AC power cord for Safety of Medical Electrical Protsotive aone pin forthe Equipment power plug for equipment with fixed AC power cord JIS T 1022 1996 Between a grounding pin receiver Medical grounding center Safety Requirements of Electrical of medical electrical outlet or ter Installations for Medically Used m
72. configuration The input and output signal circuits share the same common Because the input signal circuit is pulled up to 12 V opening the input terminals is equivalent to inputting a high level signal ae o signal 1 Output signal control t Output signal 2 block 12 V Input signal 1 Input 12 V PS signal control block ati Input signal 2 _ O COM Fig 5 4 Internal Configuration of the SIGNAL O Connector 5 2 2 Starting a Test To start a test by using the SIGNAL I O connector set the ENABLE signal to a low level first After a lapse of 10 ms or more from the READY signal has turned to a low level set the START signal to a low level for 5 ms or more The READY signal turns to a high level after the effective START signal has been detected When the ENABLE signal is the low level the START signal for the SIGNAL I O connector and the START input for the REMOTE terminal is enabled At the same time the START switch on the panel are disabled ENABLE IN _ READY OUT START IN Fig 5 5 START Signal 5 6 REMOTE and SIGNAL I O TOS6200 6210 5 2 3 Recalling a Panel Memory and Program Ready status PM and STB signals are handled according to the following timing Be sure that a READY signal set LOW Table 5 2 gives the relation of PMO to PM7 signals to the panel memory number or program number to be recalled READY OUT
73. d to the LOW and HIGH ter minals of the OUTPUT terminals 3 Press the SHIFT MAIN OFFSET keys press the MAIN key while holding down the SHIFT key to invoke the offset measurement screen OFFSET In the OFFSET screen the test current test frequency and timer indicate the values shown before switching screens OFFSET READY EEA 50Hz IMER N 25 08 e 60 0s CURRENT TIMER gt If necessary set test current test frequency and timer values TOS6200 6210 Basic Operation 4 11 5 When READY ready status is displayed in the OFFSET screen press the START switch This begins offset measurement MESH EEA 50Hz MEON 25 0a 0 0020 2 5s When you press the STOP switch or when the time set in the timer elapses the tes ter stores the offset value of that time in memory When offset measurement ends the tester reverts to ready status Press the MAIN key to display the MAIN screen Check that the offset function is ON then begin the test To check the offset value display the OFFSET screen by pressing the MAIN OFF SET key again while holding down the SHIFT key To adjust OFFSET TOS6210 only A measured OFFSET value can be finely adjusted using either the SHIFT and F2 ADJ keys or the SHIFT and F3 ADJ keys together OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current co
74. d up to 12 V with a resistor Low level input volt 0to4V Leaving the input terminals open is equivalent to inputting age a high level signal Low level input cur 5 mA maximum rent Input time width 5 ms minimum Output specifi Output method Open collector output 4 5 to 30 V DC caron Output withstand 30 V DC voltage Output saturation Approximately 1 1 V at 25 C voltage Maximum output cur 400 mA TOTAL rent RS 232C D SUB 9 pin connector on the rear panel compliant with EIA 232 D Function All functions except for the POWER switch and KEY LOCK function may be controlled remotely Baud rate 9600 19200 or 38400 bps GPIB Complies with IEEE Std 488 1978 Function All functions except for the POWER switch and KEY LOCK function may be controlled remotely For the interface function see Table 2 attached Display 240 x 64 dots LCD which displays set values measured values judgment results and other information Test function AUTO Performs testing maximum 100 steps under different test conditions MAIN Performs a single earth continuity test Memory function AUTO Provides programming of up to 100 different tests each consisting of a maxi mum of 100 steps Note that the total number of steps is 500 MAIN 100 maximum Backup battery life 3 years or more at 25 C TEST MODE PASS HOLD Allows a PASS judgment to be held for a specified holding time MOMENTARY Allows testing only while the START switch is pressed FAIL MODE Disa
75. d value and PASS is not displayed E FAIL judgment If the lower limit judgment function is ON and the measured value falls outside the range between the upper and lower reference values the tester returns a FAIL judg ment When the lower limit judgment function is OFF the tester returns a FAIL for the measured value if the value exceeds the upper reference value MAIN FAIL GEA oF oF MEAN Boy The 4 FAIL appears in the upper right part of the LCD when the measured value is below the lower reference value and the FAIL appears in the same part of the LCD when the measured value is above the upper reference value The FAIL LED indicator also lights and the buzzer sounds To remove a FAIL judgment press the STOP switch The measurement result is displayed until you press the STOP switch In case of FAIL the test duration indicates the elapsed time regardless of the timer ON OFF setting TOS6200 6210 Basic Operation 4 15 eee 4 4 System Setup Press the SYSTEM key to display the system setup screen SYSTEM The LED on the SYSTEM key will also light You can set or enter the following nine items in the SYSTEM screen Setting the measurement mode MAX NORMAL Setting the PASS hold time ON OFF for momentary ON OFF for fail mode ON OFF for double action ON OFF for contact check Setting the buzzer volume Setting the contrast Entering comments NOR PASS HOLD 10 0s EL J DOUB
76. ded Offset ON OFF function provided Accuracy 1 of reading 0 02 V Response Mean value response rms value display response time 200 ms Hold function The voltage measured at the end of test is held during the PASS or FAIL inteval Ohmmeter 2 Measurement range 0 001 to 1 200 Q 0 001 to 0 600 Q Resolution 0 001 Q Offset cancel function 0 000 to 1 200 Q Offset ON OFF function provided 0 000 to 0 600 Q Offset ON OFF function provided Accuracy 2 of reading 0 003 Q Hold function The resistance measured at the end of test is held during the PASS or FAIL inteval Pa ss fail judgment function 3 Resistance value based judgment Window comparator system If a resistance value equal to or greater than the upper reference value is detected a FAIL determination is returned If a resistance value equal to or less than the lower reference value is detected a FAIL determination is returned If a resistance value has been judged as FAIL the tester shuts off the output and generates a FAIL signal If the set time elapses without abnormalities the tester shuts off the output and generates a PASS signal Setting range for the upper refer ence value UPPER Setting range for the lower refer ence value LOWER 0 001 to 1 200 Q 0 001 to 1 200 Q 0 001 to 0 600 Q 0 001 to 0 600 Q Resolution 0 001 Q Judgment accuracy
77. devices requiring grounding Protective conductor terminal or pro tective grounding pin Protective grounding pin for AC inlet on the device side for devices with removable AC power cords Protective grounding pin for the power plug for devices with fixed AC power cords External protective conductor termi nal IEC 60335 1 1994 Household and similar electrical appliances Safety Part 1 Gen eral requirements No distinction Between class 0 and I devices and all accessible conducting parts of class I devices Protective conductor terminal or pro tective grounding pin IEC 60601 1 1995 Medical electrical equipment Part 1 General requirements for safety No distinction Between all accessible conduct ing parts of class I devices requiring grounding Protective conductor terminal or pro tective grounding pin IEC 60950 1997 Safety of Information Technology Equipment IEC 60950 1 2001 Information technology equip ment Safty Part1 general requirements No distinction No distinction Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Protective conductor terminal or pro tective grounding pin Protective conductor terminal or pro
78. displayed when you last turned the POWER switch off appears When the switch is turned on for the first time after pur chase the following test conditions setup screen MAIN is displayed ON OFF status of lower limit judgment Offset ON OFF status READY fale 50Hz OMS OFF laatsi g OFF MVSR OFF 25 0A w 0 10092 60 0s ae aee Screen title Test frequency Test status or test result Test time ON OFF status Test time Function menus Judgment value or measured value Test current value Status of indication of set reference values 4 2 Basic Operation TOS6200 6210 4 2 Setting the Test Conditions NOTE TOS6200 6210 E Test Conditions setup screen The test conditions are set in the test conditions setup screen MAIN If another screen is displayed press the MAIN key The MAIN screen appears on the LCD and the LED on the MAIN key lights E Moving to a desired item Use the AV lt 4 P keys to move the cursor to a desired item If functions are displayed above the F1 to F5 keys they may be used to move a cur sor directly to a desired item Holding down with the SHIFT key press any of keys F1 to F5 to activate the operation indicated above the key E Settings corresponding to safety standards At factory shipment settings corresponding to various safety standards are written to memory For the memory see 4 6 Panel Memory and
79. e If the measured value is within the range of the lower reference and upper reference values after the specified time has elapsed from the start of test the test result will be judged PASS completing the test Whether or not to set a test duration is selectable To set a test duration set the TIMER indication to ON in the test duration setup screen If no test duration is set testing will continue until the test result is judged FAIL or you press the STOP switch Timer ON OFF Settings To run the test with a specified test duration set the TIMER indication to ON MAIN READY EEH oF oF TIMER ON UPPER N 25 0a 0 1002 60 0s SS Pressing the SHIFT and F5 keys together allows you to toggle the timer function ON OFF Pressing SHIFT F5 toggles between ON and OFF You can also use the AW lt 4 P keys to move the cursor to the timer function ON OFF indicator With the cursor at the TIMER indication use the rotary knob to set Turning the knob clockwise ON Turning the knob counterclockwise OFF Setting the Test Time You can set a testing duration anywhere in the range 0 3 s to 999 s resolution of 0 1 s for 0 3 s to 99 9 s and 1s for 100 s to 999 s READY fasted 50Hz oY WASIOFF ONOFF MVSR ON 250A O00060 0s wN CURRENT LOWER UPPER F1 F2 F3 F4 F5 Z a Yd 1 Press the F5 TIMER key to move the cursor if the cursor is not below the timer you can also move the cursor using t
80. e secure Connect the current output line on the crimp terminal side of the test lead red to the HIGH side of the OUTPUT terminals connect the volt age measurement line on the banana plug side to the HIGH side of the SAMPLING terminals Check that the connections are secure IN 2 NWA NING Improper terminal connections can result in inaccurate measurements and burns or injury resulting from heat generated by contact resistance at the terminals Connecting example of TOS6200 gt Connect the alligator clip of the test lead black or white to the protec tive conductor terminal of the DUT 5 Connect the alligator clip of the test lead red to a test point of the DUT For details see 2 7 6 Connecting to the DUT CAUTION Make sure that the alligator clip connections are secure Improper connections may result in clip disconnection causing sparking and potentially damaging the DUT TOS6200 6210 Installation and Preparation for Use 2 9 ed 2 7 2 Optional Test Probe LP01 TOS LP02 TOS Never connect the voltage measurement cable thin wire of the optional LP01 LP02 TOS test probe to the OUTPUT terminals Its nominal sec tional area is inadequate for such currents and burning may occur e The rated current of the LP01 TOS and LP02 TOS test probes are up to 30 A and 60 A respectively Do not attempt to pass a current exceeding the rated current e Improper terminal connections can result in inaccurate m
81. e value of the device status register measured resistance and current values the peak and normal values of a measured voltage value and elapsed or remaining time 43 OFFSET OFF OILIOFFION ON OFF for the offset function XIX 44 OFFSET OFF Returns the ON OFF status for the offset function VARA 45 PASSHOLD 0 2 to 10IHOLD 0 1 s Setting for PASS holding time XIX PHOL 46 PASSHOLD Returns the value set for PASS holding time AKA PHOL 47 PRGDEL PDEL 0 to 99 1 Program number x x 0 to 99 1 Step number 48 PRGEDIT PED 0 to 99 1 Program number XIX 0 to 99 1 Step number 0 to 99 1 Memory number 0 to 9 9IHOLD 0 1 s Interval time up to the next step 49 PRGEDIT PED 0 to 99 1 Program number VARA 0 to 99 1 Step number Returns the contents of the step corresponding to the step number in program number 50 PRGINS PIN 0 to 99 1 Program number AKA 0 to 99 1 Step number 0 to 99 1 Memory number 51 PRGNAME PNAM 0 to 99 1 Program number x x 20H to 7EH Setting for program name maximum of 12 characters ua and cannot be used 52 PRGNAME 0 to 99 1 Returns the program name corresponding to the pro KA PNAM gram number 53 PRGNEW PNEW 0 to 99 1 Clears the program corresponding to the program num X X ber 54 PRGRETURN 0 to 99 1 Program number XIX PRET OlILIOFFION Setting for program return OFF 0 END ON 1 RET 55 PRGRETURN 0 to 99 1 Returns the setting status corresponding to the program V PRE
82. e product in an upright position with a rubber strip at the bottom may cause the product to fall down resulting in damage to the tester or injury to the user Installation and Preparation for Use TOS6200 6210 2 3 Precautions for Moving When moving or transporting the product to an installation site observe the follow ing precautions E Turn the POWER switch off Moving the product with the power on may result in electrical shock or damage E Remove all wirings connected Moving the product with cables connected may break the cables or cause the prod uct to fall resulting in injury E For transportation use the special packing material for the product Transport the product in its original package to prevent vibration and falls which may damage the product 2 4 Checking the Line Voltage The product is designed as equipment of Overvoltage Category II in the IEC Stan dards energy consuming equipment to be supplied from fixed installation Before connecting the AC power cord check the tester s line voltage Its input rating is indicated on the rear panel CAUTION Using the tester outside the permitted range will result in erratic function or TOS6200 6210 failure Operate the product with the supply voltage within the voltage range required TOS6200 LINE VOLTAGE FREQUENCY FUSE 250V VA RANGE RANGE UL198G IEC60127 MAX J 85 132V 450 47 63Hz 6 3A SLOW 6 3A T 170 250V 330
83. e program mode and return to normal status press the MAIN key This turns off the LED for the AUTO key and redisplays the MAIN screen Basic Operation 4 27 4 8 Key Lock The key lock function protects accidental changing of the test conditions Press the SHIFT LOCAL KEY LOCK key combination pressing the LOCAL key with the SHIFT key held down to lock the panel settings In this case only the START and STOP switches are available on the front panel When key lock is in effect KEY LOCK is indicated on the LCD To cancel key lock press the SHIFT LOCAL KEY LOCK keys again READY fated 50Hz KOMIN ORNO UMAHON 25 0a 70 1002 60 0s KEY LOCK 4 9 Checking the Test Conditions This tester checks if the values set as the test conditions are valid or not If an invalid value is set the tester displays the cause of it on the LCD informing you that testing cannot be conducted unless it is changed The following four causes are displayed D acaron in 3 Cause of Invalid Value the Event of Invalid Setting OVER VOLT OVER VA Setting of output out of the operation range OVER RESI UP lt LOW Upper reference value lt lower reference value TOS6210 only 4 9 1 Setting Output out of the Operation Range The testers meet the following test current setting range when the output is within the maximum rated output and the resistance is such that voltage at the output termi nal is 5 4 V or below
84. e setting referring to 4 10 3 Overload Protection OVER LOAD 4 6 Basic Operation TOS6200 6210 Sampled voltage value based judgment TOS6210 only Set the upper reference value in the range of 0 01 V to 5 40 V resolution 0 01 V MAIN READY EEH Ao No TIMER 0X 290A 7 250v 600 CURRENT LOWER UPPER TIMER gt Press the F3 UPPER key if the upper reference value is not displayed on the LCD You can also use the AW lt 4 P gt keys to move the cursor when the upper reference value is displayed N Use the lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set an upper reference value UP lt LOW blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESP blinks on the LCD TOS6210 only A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Q Test cannot
85. easurements and burns or injury resulting from heat generated by contact resistance at the terminals Turn off the POWER switch of the Tester Remove the short circuit bars connecting the OUTPUT and SAMPLING terminals Connect the LOW test lead to the LOW terminal of the Tester Connect the each cable of the test probe to the HIGH and REMOTE ter minal of the Tester To SAMPLING LOW terminal Pig IN ia ae TOS6210 To OUTPUT LOW terminal HIGH terminal To OUTPUT HIGH terminal 2 10 Installation and Preparation for Use TOS6200 6210 2 7 3 Other Leads PN WANING If you use a lead wire other than those supplied with the product select wires of the nominal sectional areas meeting the test current ZA CAUTION To avoid generating excessive heat at the connections use crimp termi nals appropriate for the sectional area of the current output line Select wires on the basis of the following criteria Required Nominal Sectional Areas of Wire Test Current I 1 lt 30A 5 5 mm or more 30 lt 1 lt 60A 14 mm or more Resistance values with respect to the nominal sectional areas of wires are as follows Use lead wires within a total lead length of 10 m or less Resistance Value per Meter Nominal Sectional Areas of Wire 5 5 mm2 3 5 mQ 14 mm 1 5 mQ Installation and Preparation for Use 2 11 TOS6200 6210 2 7 4 Measurements Using Four Terminals Four termi
86. emory name to the right of the screen title 2 Use the rotary knob to specify the memory number to be recalled 00 to 99 3 Press the ENTER key This recalls the test conditions for that memory number Moving the cursor to another area of the screen before pressing the ENTER key aborts the recall operation Modifying the test conditions recalled causes the mem ory number to disappear It will not be redisplayed even if the original test condi tions are restored TOS6200 6210 Basic Operation 4 23 C 4 7 Program A combination of test conditions stored in memory allows you to set 100 programs Up to 100 steps may be set as a single program Note that the number of steps that can be set for programs is up to 500 in total For additional information on memory see 4 6 Panel Memory Press the AUTO key to turn on the AUTO key LED and display the program screen AUTO Program number Step number Program name Repeat setting READY E00 UNTITLED Running step Steps waiting to be run Program example Flow of programmed testing gt Memory 1 Interval of 9 9 s Memory 2 Interval of HOLD Memory 3 Interval of Os END Step 00 i Step 01 i Step 02 e gt Enter the following settings to create a program like the one above 00 MEMO1 9 9 s 01 MEMO02 HOLD 02 MEMO3 0s END Description of the program example The program performs a test of memory 01 in
87. en the present measured resistance value is 0 003 Q A value of 0 003 is returned TIME Inquires about the elapsed test time if the timer is OFF or the remaining time if the timer is ON Message Query TIME Response Returns the elapsed or remaining time of the test in response to TIME Example When the timer function is ON and the remaining time is 10 seconds A value of 10 is returned VDATA VDAT Inquires for the present measured voltage value If the measurement mode is MAX in sampled voltage value based judgment it returns the maximum measured voltage value TOS6210 only It returns the voltage value measured during a test or the measured voltage value obtained immediately before when the test has been completed Message Query VDAT Response Returns the present measured voltage value in response to VDAT Example When the present measured voltage value is 3 50 V A value of 3 50 is returned 6 28 GPIB and RS 232C TOS6200 6210 6 3 5 Memory Related Messages This subsection describes device messages associated with memory for test condi tions and their storage in memory On shipment from the factory settings corresponding to various safety standards are written to memory For information on these settings see Appendix A 3 Initial Settings of the Memory MEMORY MEM NOTE TOS6200 6210 Sets memory contents according to resistance value based judgment or inquires about
88. er 4 2 U Unpacking 2 2 UP lt LOW 4 30 Upper reference value 4 5 V VOLT LIMIT 4 33 TOS6200 6210 Index l 3
89. er Read using INV LEED bebe L a ee 0 1 1 I ee Read using FAIL Fail register Device status register Read using DSR OR Each bit of each register indicates that it is set when it is 1 and reset when 0 The contents of the enable register are Read using DSE not backed up i Status byte Service request register issued bop 55 MSS t t 4 4 4 4 Read using STB Service request enable register Initial value 70H Set using SRE Read using SRE Fig 6 3 Structure of status data 6 36 GPIB and RS 232C TOS6200 6210 Status Byte Register Service Request Enable Register Bit Descriiption Not used in the tester 6 RQS Request Indicates that a service request has been issued Reset when read using a serial poll Standard Event Status Bit MSS ORed result of the status byte register and service request enable reg Master Summary Status ister which is ready by running STB ESB Indicats that a bit of the event status register has been set DSB Device Status Bit Indicats that a bit of the device status register has been set Not used in the tester Not used in the tester Not used in the tester Not used in the tester Event Status Register Bit Descriiption Not used in the tester Not used in the tester
90. ers depending on OS version Although the examples use GPIB you can replace the string passed to viOpen func tion with ASRL1 or ASRL2 to switch the programs using serial COM1 or COM2 port respectively IN GPIB and RS 232C 6 45 Sample program 1 This program sets test conditions for the TOS6200 6210 via the GPIB interface per forms testing and displays test results on the message box Commands used with the RS 232C interface are given as comments Private Sub Command1_Click Writing style is based on VISA 1 20 or 2 01 Dim vi As Long tos As Long Dim vs As Long Initialize VISA library Initializes the VISA library vs vi0penDefaultRM vi Open GPIB or COM1 port for tos Opens the port vs viOpen vi GPIB 3 vbNull 10 tos Opens the GPIB port Address 3 vs viOpen vi ASRL1 vbNull 10 tos Opens the COM1 port When using the RS 232C interface remove the comment from this line and add it to the line of GPIB Sets attributes if RS232 Enter communication settings Dim lIntfType As Long for the RS 232C interface vs viGetAttribute tos VI_ATTR_INTF_TYPE lIntfType If lIntfType VI_INTF_ASRL Then vs viSetAttribute tos VI_ATTR_ASRL_BAUD 9600 vs viSetAttribute tos VI_ATTR_ASRL_PARITY VI_ASRL_PAR_NONE vs viSetAttribute tos VI_ATTR_ASRL_DATA_BITS 8 vs viSetAttribute tos VI_ATTR_ASRL_STOP_BITS VI_ASRL_STOP_TWO vs viSetAttribute tos VI_ATTR_ASRL_FLOW_CNTRL VI_A
91. es to AUTO EDIT screen strCommand PRGNEW 10 vbCrLf vs viWrite tos strCommand Len strCommand r Clears the 10th program strCommand PRGNAME 10 Chr 34 TEST_SAMPLE Chr 34 vbCrLf Names the 10th program vs viWrite tos strCommand Len strCommand r 6 48 GPIB and RS 232C TOS6200 6210 strCommand PRGEDIT 10 0 20 0 5 vbCrLf vs viWrite tos strCommand Len strCommand r Stores MEM20 MEM21 and strCommand PRGEDIT 10 1 21 1 5 vbCrLf vs viWrite tos strCommand Len strCommand r MEM22 into the 10th strCommand PRGEDIT 10 2 22 2 5 vbCrLf vs viWrite tos strCommand Len strCommand r program Close the port vs viClose tos Closes the port Finalize VISA library vs viClose vi Closes the VISA library End Sub TOS6200 6210 GPIB and RS 232C 6 49 Sample program 3 This program runs AUTO execution of the 10th program created in sample program 2 and displays the results in the message box Option Explicit Private Sub Command1_Click Writing style is based on VISA 1 20 or 2 01 Dim vi As Long tos As Long Dim vs As Long Initialize VISA library Initializes the VISA library vs viOpenDefaultRM vi Open GPIB or COM1 port for tos Opens the port vs viOpen vi GPIB 3 vbNull 10 tos Opens the GPIB port Address 3 vs viOpen vi ASRL1 vbNull 10 tos Opens the COM1 port When using the RS 232C interface remove the comment from t
92. evel of digi A tal signal with respect to an output sig nal U L when output 30 V or less signal is produced COM 5 8 REMOTE and SIGNAL I O TOS6200 6210 Po Chapter 6 GPIB and RS 232C Describes the device messages used to create a program for remote control of the tester via GPIB or RS 232C To avoid electric shocks always turn off the power supply of the related equipment when connecting or disconnecting a cable from the interface connector TOS6200 6210 6 1 6 1 Interface This tester is provided with two interfaces GPIB and RS 232C If the tester is to be remotely controlled one of them must be used 6 1 1 GPIB Interface To use the GPIB interface set a GPIB address on the tester To set a GPIB address see 4 5 Interface Setup GPIB cables are available from Kikusui Contact Kikusui distributor agent GPIB cable 1 m code 92080 GPIB cable 2 m code 92070 GPIB cable 4 m code 92090 6 1 2 RS 232C Interface To use the RS 232C interface make the following settings For settings see 4 5 Interface Setup e Communications rate e Data length e Parity bit e Stop bit Control communication via RS 232C using flow control or acknowledgment mes sages One way transmission may make proper communication difficult For acknowledgment messages see 6 2 1 Messages For an RS 232C interface cable use a D sub 9 pin female female AT cross type 6 2 GPIB and
93. evice status enable register is set 32 is returned TOS6200 6210 GPIB and RS 232C 6 9 DSR Used to inquire about the contents of the device status register For details on the device status register see 6 4 Registers Message Query DSR Response Returns the current test status in response to DSR 1 Ready 8 Test on 64 Stop 2 Inv Set 16 Pass 128 Protection 4 Test 32 Fail Example When the current status is ready A value of 1 is returned Example When a test is being made A value of 12 is returned 4 Test 8 Test on Example When contact check is ON A value of 8 is returned ERR Used to inquire about the contents of the error register For details on the error register see 6 4 Registers Message Query ERR Response Returns the contents of the error register to ERR Example If Bit 1 of the error register is set 2 is returned 6 10 GPIB and RS 232C TOS6200 6210 FAIL Used to inquire about the contents of the fail register For details on the fail register see 6 4 Registers Message Query Fail Response Returns the contents of the fail register to FAIL Example If Bit 2 UPPER FAIL of the fail register is set 4 is returned INVALID INV Used to inquire about the contents of the invalid setting register For details on the invalid setting register see 6 4 Registers Message Query INV
94. f a resistance value is set to the upper reference value OVER RESI check is not made 4 9 2 Upper Reference Value lt Lower Reference Value UP lt LOW If a lower reference value more than the upper reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions MAIN UP lt LOW GEH Eo OEF TIMER ON INS 25 0A LOWER 1 ml 00a 60 0s CURRENT LOWER UPPER TIMER In this case increase the upper reference value or reduce the lower reference value 4 30 Basic Operation TOS6200 6210 4 10 Protection Fuction In the following five cases the tester activates an internal protection circuit and enters protection status When it enters protection status the PROTECTION LED indicator lights and the test is halted The LCD displays the cause of bringing the tester to protection status LCD Indication Given in Protection Status Cause of Bringing the Tester to Protection Status Time limit with respect to output OVER HEAT Overheat protection OVER LOAD Overload protection VOLT LIMIT Output voltage limitation SIGNAL I O ENABLE signal change 4 10 1 Time Limitation with Respect to Output OVER HEAT TOS6200 6210 The heat radiation capacity at the output section of the tester is designed to be one third of the rated output by taking into account si
95. gram Name Enter the name of a program to create up to 12 characters as follows 1 N i eA TOS6200 6210 Press the SHIFT F1 key combination pressing the F1 key with the SHIFT key held down to move the cursor to the program name Use the lt gt keys to move the cursor to a location below the field where a character is to be entered Use the rotary knob to select the desired characters You can enter ASCII codes 20H to 7EH as characters see Appendix A 2 Press the SHIFT and F1 keys together to complete setting a program name Basic Operation 4 25 4 26 Setting a Memory Number and Interval NOTE e When TIMER in test conditions of the set memory number is set to OFF the pro grammed testing is not completed The step is completed by pressing the STOP switch but the program cannot proceed to the next step For each step set the memory number of the test conditions to use and the interval time up to the next step The program will perform testing in the order of the step numbers Once the cursor is positioned at the step number scroll through values with the rotary knob You can also scroll using the AW keys is possible regardless of cursor position END or RET is displayed at the end of the steps 1 Press the SHIFT F1 key combination pressing the F1 key with the SHIFT key held down to move the cursor to the step indication 2 Move the cursor to the step immediately below the position
96. hat is provided varies depending on the destination for the product at the factory shipment Sey Sen AC power cord 1 PLUG CEE7 7 PLUG GB1002 PLUG NEMA5 15 85 10 0840 85 10 0790 85 AA 0003 S gt Installed between Inserted in the the OUTPUT and AC LINE connector SAMPLING terminals Spare fuse 1 Test leads 1 set Short circuit bars 2 6 3 A 250 V TOS6200 TL11 TOS 1 5 m E3 300 032 99 02 0019 TOS6210 TL12 TOS 1 5 m Setup Guide 1 pc Quick Reference Safety Information Z1 005 760 Japanese 1 pc Z1 005 750 1 pe English 1 pc Z1 005 752 Z1 005 040 C CD ROM 1 pc SA 6061 Fig 2 1 List of Accessories SIGNAL I O GPIB interface and RS 232C interface cables are not supplied with the product and must be purchased separately For information on connecting those cables see 5 2 SIGNAL I O Connector and Chapter 6 GPIB and RS 232C NOTE e Packing materials may be used for later transport of the product so it is recom mended that they be retained 2 2 Installation and Preparation for Use TOS6200 6210 2 2 Precautions for Installation The product should be installed indoors observing the following precautions Precautions for installation location TOS6200 6210 E Do not use the product in a flammable atmosphere To prevent explosion or fire do
97. he AW lt P keys 2 Usethe lt gt keys to move the cursor to the desired digit 3 Use the rotary knob to set the test duration 4 10 Basic Operation TOS6200 6210 4 2 6 Offset Canceling Function The offset canceling function displays the measured value after subtracting a pre stored offset value from it This function is useful for cases where a surplus resis tance component such as a test lead resistance component or the OUTPUT termi nal s contact resistance is to be canceled from the measured value in two terminal measurements To use the offset canceling function you need to measure the surplus resistance component offset value in advance using this tester Offset Canceling Function ON OFF Settings To use the offset canceling function set the OFFSET indication to ON MAIN READY EEH Oor o MERN 25 0a 0 100 60 0 UA i Us TIMER SS Pressing the SHIFT and F3 keys together allows you to toggle the offset canceling function ON OFF Pressing the SHIFT F3 toggles between ON and OFF You can also use the AW 4 P keys to move the cursor to the offset function ON OFF indicator With the cursor at the OFFSET indication use the rotary knob to set Turning the knob clockwise ON Turning the knob counterclockwise OFF Measurement of an offset value 1 Connect the lead wires whose resistance components are to be mea sured to the OUTPUT terminals 2 Short circuit the ends of the leads connecte
98. he cable coating looseness and fracture of the plug and break age of the cable E Test leads Check the cable coating for tears fissures and breakage 7 2 Maintenance TOS6200 6210 7 3 Checking and Replacing the Fuse e To avoid electric shock always turn off the POWER switch and unplug the AC power cord from an electrical outlet before performing inspections or replacing the fuse e To avoid electric shock make sure that the replacement fuse is of the cor rect shape rating and characteristics for tester specifications Never use a fuse having a different rating never short circuit the fuse holder 1 Turn off the POWER switch and unplug the AC power cord from the electrical outlet 2 Disconnect the AC power cord from the AC LINE connector on the rear panel i Use a screwdriver to remove the fuse holder as shown in Fig 7 1 Fig 7 1 Removing the Fuse Holder TOS6200 LINE VOLTAGE FREQUENCY FUSE 250 V VA RANGE RANGE UL198G IEC60127 MAX 385 132 Vv 450 47 63 Hz 6 3 A SLOW 6 3 A T 170 250 V 330 TOS6210 LINE VOLTAGE FREQUENCY FUSE 250 V RANGE RANGE UL198G IEC60127 85 250 V 47 63 Hz 6 3 A SLOW 6 3 A T 420 NOTE e UL and IEC standards provide different designations for pre arcing time current char acteristics of fuses Use a fuse that complies with one or both of these standards TOS6200 6210 Maintenance 7 3 7 4 7 5 7 4
99. he left of DOUBLE ACTION you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF ON OFF for Contact Check With CONTACT CHECK set to ON the tester can start testing by monitoring cur rent flow through the OUTPUT terminals When you press the START switch with the OUTPUT terminals opened a TEST indication appears on the LCD and the TEST LED on the front panel blinks and the tester enters current monitoring status When the probe contacts the DUT and causes current to flow the TEST LED on the panel lights and the tester begins test ing continuing the test until the set time elapses or the STOP switch is pressed Pressing the SHIFT and F4 keys together allows you to set the contact check Press ing the SHIFT F4 keys toggles between ON and OFF settings Here appears to the left of CONTACT CHECK When P is displayed to the left of CONTACT CHECK you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF Z CAUTION After testing starts sparking will occur if the probe is separated from the DUT and then recontacts it potentially damaging the DUT or probe Sep arate the probe from the DUT only after pressing the STOP switch Setting the Buzzer Volume You can set the volume for the buzzer that sounds in case of a FAIL judgment in the range from 0 to 10 resolution 1 The volume
100. his line and add it to the line of GPIB Sets attributes if RS232 Enter communication settings Dim lIntfType As Long for the RS 232C interface vs viGetAttribute tos VI_LATTR_INTF_TYPE lIntfType If lIntfType VI_INTF_ASRL Then viSetAttribute tos VI_LATTR_ASRL_BAUD 9600 viSetAttribute tos VI_LATTR_ASRL_PARITY VI_ASRL_PAR_NONE viSetAttribute tos VI_LATTR_ASRL_DATA_BITS 8 viSetAttribute tos VI_LATTR_ASRL_STOP_BITS VI_ASRL_STOP_TWO viSetAttribute tos VI_LATTR_ASRL_FLOW_CNTRL VI_ASRL_FLOW_XON_XOFF vs vs vs vs vs End If Const DSR_READY 1 Const DSR_INVSET 2 Const DSR_TEST I e Const DSR_TESTON 8 Definition of the device status register Const DSR_PASS 16 Const DSR_FAIL 32 Const DSR_STOP 64 Const DSR_PROTECTION 128 Const LOWER_FAIL 2 Const UPPER_FAIL 4 Definition of the fail register Const OHP 1 Const OHTP 2 Const OVID 4 Const VL 8 Definition of the protection Const REN 16 register Dim r As Long c As Long Dim strCommand As String strRdBack As String DSR As Integer Result As String strRdBack Space 255 Device Clear Device clear vs viClear tos Device clear performed when using GPIB strCommand SILENT 1 vbCrLf vs viWrite tos strCommand Len strCommand r RS 232C command strCommand CLR vbCrLf vs viWrite tos strCommand Len strCommand r The RS 232C interface uses the CLR command strCo
101. his key with the SHIFT key held down under local control activates the key lock function In the key lock status KEYLOCK appears on the LCD Under remote control the LED to the right of this key lights 18 Rotary knob In ready status Used to set test conditions and other parameters displayed on the LCD During testing Used to change the test current TOS6200 6210 Part Names and Functions 3 5 a 3 2 Rear Panel 23 GPIB 21 Handle 22 SIGNAL I O 24 RS 232C 25 Fan 26 Cord holders x E 19 AC LINE Fig 3 3 Rear Panel example of TOS6210 19 AC LINE This is the connector for AC power cord that supplies power to the tester Connect the supplied AC power cable here The fuse holder is also found here For connection of the AC power cord see 2 5 Connecting the AC Power Cord and for fuse replacement see 7 3 Checking and Replacing the Fuse 20 This is the protective conductor terminal For more information regarding grounding see 2 6 Grounding 21 Handle Used to carry the tester 22 SIGNAL I O This D sub 25 pin connector is used for remote control of testing start and stop operations or to check the tester status according to an output signal For more information see 5 2 SIGNAL I O Connector 23 GPIB This connector is used to connect a GPIB cable for remote co
102. inal block of medical ground Rooms in Hospitals and Clinics ing terminals Between a conducting part pro vided with equivalent potential grounding Type test Test certifying conformity to the standard Routine test 100 test conducted in the production process Class I devices Devices or equipment with primary insulation Devices or equipment that prevent electric shock by connecting parts with potentially dangerous voltages to the protective conductor terminals of indoor wiring in the event of breakage of primary insulation Protective conductor terminal Protective bonding conductor NOTE e The table A 4 provides a summary of safety standards Before performing actual testing check the latest version of the applicable safety standard A 8 Appendix TOS6200 6210 50 or 60 Hz 10 A or greater to 25 0 1 Q or less 5 sec or e The no load voltage must be 6 V or less A inclusive more e Measure current and voltage by a voltage drop method to calculate a resistance value e For measurement conductors use conductors with a sectional area 0 2 Qor less of 3 5 mm or greater make them as short as possible e For connections between the measuring circuit accessible metal parts and protective grounding terminals crimp or fix the connec tions to ensure adequately low contact resistance 10A to25A 0 1 Q or less Not speci fied TOS6200 6210 Appendix A 9 A 10 Appendix TOS6200 6210
103. ing a Panel Memory and Program 5 7 5 2 4 Examples of Use 5 8 Chapter 6 GPIB and RS 232C 6 1 6 1 6 2 6 3 Interface 6 2 6 1 1 GPIB Interface 6 2 6 1 2 RS 232C Interface 6 2 Message and Terminator 6 4 6 2 1 Messages 6 4 6 2 2 Terminator 6 6 6 2 3 Special Symbols and Characters 6 6 Device Messages 6 7 6 3 1 Register Related and General Purpose Messages 6 7 6 3 2 System Related Messages 6 13 6 3 3 Messages Relating to Test Conditions and Test Execution 6 18 6 3 4 Messages Relating to the Tester Status 6 26 Contents V VI Contents 6 3 5 Memory Related Messages 6 29 6 3 6 Program Related Messages 6 32 6 4 Registers 6 36 6 5 List of Device Messages 6 40 6 6 Example Programs 6 45 Chapter 7 Maintenance 7 1 7 1 Cleaning 7 2 7 2 Inspection 7 2 7 3 Checking and Replacing the Fuse
104. ing the following equation setting exceeding the operation range is made the READY indication in the upper right of the LCD changes to blink OVER VA informing you that testing cannot be conducted under the current conditions TOS6200 Test current value X upper reference value resistance value gt 150 VA TOS6210 Test current value x upper reference value resistance value gt 220 VA Test current value x upper reference value voltage value gt 220 VA TOS6200 6210 Basic Operation 4 29 MAIN OVER VA GGE50Hz oF oF TIMER ON 35 0a 0 2209 60 0 lt CURRENT LOWER UPPER TIMER In such a case set the test current value and upper reference value so that the setting falls within the operation range If the offset canceling function is ON the upper reference value inclusive of the offset value is checked OVER RESI TOS6210 only If a setting meeting the following equation a setting exceeding the operation range is made the READY indication in the upper right of the LCD changes to blink OVER RESI informing you that testing cannot be conducted under the cur rent conditions Upper reference value voltage value test current value gt 0 6 Q MAIN OVER RESI GA 50H oF oF TIMER ON 6 0a 4 50v 60 0s CURRENT LOWER UPPER TIMER In such a case set the test current value and upper reference value so that the setting falls within the operation range I
105. ipment of Safety Class of the IEC Standards equipment with a protective conductor terminal To avoid electrical shock connect the protective conductor terminal to electrical ground safety ground Installation e The product is designed to be safe when used indoors Be sure to use it indoors only e When installing products be sure to observe 2 2 Precautions for Installation described in this manual Relocation e Turn off the power switch and then disconnect all cables when relocating the product e Be sure the operation manual be included when the product is relocated Operation e Check that the AC input voltage setting and the fuse rating are satisfied and that there is no abnormality on the surface of the power cord Be sure to unplug the power cord before checking e If any abnormality or failure is detected in the products stop using it immediately Unplug the power cord or disconnect the power cord from the switchboard Be careful not to allow the product to be used before it is completely repaired e For output wiring use connection cables with larger current capacity e Do not disassemble If it must be modified contact Kikusui distributor agent Maintenance and checking e To avoid electrical shock be absolutely sure to unplug the power cord before per forming maintenance or checking Do not remove the cover when performing maintenance or checking e To maintain performance and safe operation of
106. isplays the test result Case DSR_STOP MsgBox USER CANCEL Result STOP switch was pressed during testing Case DSR_PASS MsgBox PASS Result Displays the PASS test result Case DSR_FAIL strRdBack Space 255 strCommand FAIL vbCrLf vs viWrite tos strCommand Len strCommand r Reads the contents of the fail vs viRead tos strRdBack 255 c register to determine which reference value was violated If Val strRdBack LOWER_FAIL Then MsgBox LOWER FAIL Result Displays the LOWER FAIL test result If Val strRdBack UPPER_FAIL Then MsgBox UPPER FAIL Result Displays the UPPER FAIL test result Case DSR_PROTECTION strRdBack Space 255 strCommand PROT vbCrLf vs viWrite tos strCommand Len strCommand r Reads the protection register vs viRead tos strRdBack 255 c to determine the reason for protection f Val strRdBack OHP Then MsgBox OVER HEAT PROTECTION Result The overheat protection was tripped f Val strRdBack OHTP Then MsgBox OVER HEAT TIMER PROTECTION Result A current greater than 15 A was detected for 30 minutes f Val strRdBack OVLD Then MsgBox OVER LOAD PROTECTION Result The overload protection 150 VA was tripped f Val strRdBack VL Then MsgBox VOLT LIMIT PROTECTION Result The voltage limitation was tripped f Val strRdBack REN Then MsgBox SIGNAL I O PROTECTION
107. judged FAIL LOWER FAIL Lights if the resistance value equal to or Lights if the resistance or voltage value less than the lower reference value is equal to or less than the lower reference detected and judged FAIL value is detected and judged FAIL Buzzer The buzzer sounds for the pass holding time has been set if the measured value has been judged as PASS The buzzer sounds continuously under the following condition The measured value has been judged as PASS when the PASS holding time is set to HOLD The measured value has been judged as UPPER FAIL The measured value has been judged as LOWER FAIL The buzzer volume for FAIL or PASS judgment are adjustable Note that it cannot be adjusted individually since setting is shared with the setting for PASS Time Test time Setting range 0 3 to 999 s Timer ON OFF function is available Accuracy 100 ppm of setting 20 ms Time limitation with respect to output The heat radiation capacity at the output block of the tester is designed to be one third of the rated output accounting for size weight cost and other factors Always use the tester within the limitation values given below Use of the tester beyond these limits will cause the temperature of the output block to rise excessively potentially tripping the internal protection circuit In this case suspend testing for approximately 30 minutes then press the STOP switch When temperatures fall to normal levels the tester will revert to ready s
108. low through the intake ports on the sides and the exhaust port at the rear E Do not place any object on the product Particularly a heavy one as doing so could result in a malfunction E Do not place the product on a tilted surface or in a location subject to vibrations The product may fall or tip over causing damages and injuries Installation and Preparation for Use 2 3 2 4 E Do not use the product in locations affected by strong mag netic or electric fields Operation in a location subject to magnetic or electric fields may cause the product to malfunction resulting in electrical shock or fire E Secure adequate space around the power plug Do not insert the power plug to an outlet where accessibility to the plug is poor And do not place objects near the outlet that would result in poor accessibility to the plug E Use the product in an industrial environment This product may cause interference if used in residential areas Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts Use of the feet Used to raise the front panel of the meter to get a better view of the LCD screen or improve the operability of the keys Pull the provided feet forward onto the floor until you hear them click Fig 2 2 How to use the feet Z CAUTION Do not use the rubber strips on the sides as feet Use of th
109. m data Set value 50 50 Hz default 60 60 Hz Message Returns the set value of test frequency in response to FREQ Example When the test frequency is 50 Hz A value of 50 is returned RJUDGE RJUD TOS6210 only NOTE TOS6200 6210 Sets ON OFF of resistance value based judgment or inquires about its ON OFF sta tus Message Setting RJUD 0 1 OFF ON Query RJUD Program data Set value 0 OFF Resistance value based judgment OFF Sampled voltage value based judgment 1 ON Resistance value based judgment ON default Response Returns the ON OFF status of resistance value based judgment to RJUD Example When resistance value based judgment is ON 1 is returned e RJUD ON and VJUD OFF are the same setting RJUD OFF and VJUD ON are the same setting GPIB and RS 232C 6 19 VJUDGE VJUD TOS6210 only Sets ON OFF of sampled voltage value based judgment or inquires about its ON OFF status Message Setting VJUD 0 1 OFF ON Query VJUD Program data Set value 0 OFF Sampled voltage value based judgment OFF Default resistance value based judgment 1 ON Sampled voltage value based judgment ON Response Returns the ON OFF status of sampled voltage value based judgment to VJUD Example When sampled voltage value based judgment is ON 1 is returned NOTE RJUD ON and VJUD OFF are the same setting RJUD OFF and VJUD ON are the same setting LOWER LOW
110. mber gt 0 1 OFF ON Query PRET lt program number gt 6 34 GPIB and RS 232C TOS6200 6210 Program data lt program number NR1 gt Set value 0 to 99 Resolution 1 Program data Set value 0 OFF OFF of RET END End the program 1 0N ON of RET Causes the program to return to the beginning of the steps and repeat the test Example PRET 5 1 Response Returns the ON OFF setting for repeat setting in response to PRET lt program num ber gt Example When program 5 with RET set to ON is inquired about by a PRET 5 A value of the 1 is returned PRGTEST PTES Recalls program contents Message Setting PTES lt NR1 gt Program data Set value 0 to 99 Resolution 1 PRGTOTAL PTOT TOS6200 6210 Inquires about the number of steps corresponding to the program number Message Query PTOT lt NRI1 gt Program data Set value 0 to 99 Program number Resolution 1 Response Returns the number of steps in the program in response to PTOT lt NRI1 gt Example When a program 1 with 50 steps is inquired about by a PTOT 1 A value of the 50 is returned The total number of steps for programs is limited to 500 To check the total number of steps get the number of steps for each program with a PTOT and sum the num bers of steps GPIB and RS 232C 6 35 S 6 4 Registers The following shows the structure of status data ERR oe LOW gt OR Invalid setting regist
111. mer ON PASS judgment e A measured value out of the range of the set reference values has been detected FAIL judgment e The STOP switch was pressed e The tester has entered protection status E PASS judgment When the lower limit judgment function is ON and the measured value falls between the upper and lower reference values the tester returns a PASS judgment When the lower limit judgment function is OFF the tester returns a PASS judgment for the measured value if the value is less than the upper reference value MAIN PASS EEH Aor No EON Shy E When a PASS judgment is returned for the measured value PASS appears in the upper right part of the LCD the PASS LED indicator lights and the buzzer sounds The PASS judgment is generally displayed for about 0 2 seconds default value You can set the PASS judgment display time in the range 0 2 s to 10 0 s or to HOLD For information on altering this setting see 4 4 System Setup 4 14 Basic Operation TOS6200 6210 When the timer is ON After the time set in the timer elapses the tester returns a PASS judgment and reverts to ready status The measurement result is displayed while PASS is dis played When the timer is OFF The test continues as long as the measured value meets the conditions set for a PASS judgment To stop the test press the STOP switch If the test is terminated by pressing the STOP switch no judgment is returned for the measure
112. missing pages in this manual it will be replaced If the manual gets lost or soiled a new copy can be provided for a fee In either case please contact your Kikusui agent or distribu tor and provide the Kikusui Part No given on the cover After you have finished reading manuals store them so that you can use it for reference at any time Disposing of used Kikusui products in the EU Under a law adopted by member nations of the European Union EU used electric and electronic products carrying the symbol below must be disposed of separately from general household waste This includes the power cords and other accessories bundled with the products When disposing of a product subject to these regulations please follow the guidance of your local authority or inquire with your Kikusui distributor agent where you purchased the product The symbol applies only to EU member nations a Disposal outside the EU When disposing of an electric or electronic product in a country that is not an EU member please contact your local authority and ask for the correct method of disposal The company names and product names that appear in this manual are the trademarks or registered trade marks of the respective manufacturers Reproduction and reprinting of this operation manual whole or partially without our permission is prohib ited Both unit specifications and manual contents are subject to change without notice Copyright 2005 2013 Kikusui
113. mmand FUNCTION 1 amp vbCrLf vs viWrite tos strCommand Len strCommand r Switches to AUTO screen strCommand PRGTEST 10 amp vbCrLf vs viWrite tos strCommand Len strCommand r Recalls the 10th program strCommand PASSHOLD HOLD vbCrLf vs viWrite tos strCommand Len strCommand r Sets PASS HOLD time to HOLD strCommand DSE HFF vbCrLf vs viWrite tos strCommand Len strCommand r Sets the device status enable register to FFH Do Checks the device status strCommand DSR vbCrLf vs viWrite tos strCommand Len strCommand r register and awaits a Ready vs viRead tos strRdBack 255 c setting 6 50 GPIB and RS 232C TOS6200 6210 Loop While Val strRdBack lt gt DSR_READY strCommand START vbCrLf vs viWrite tos strCommand Len strCommand r Starts the test because Ready was received Do Uses MON command to read out strCommand MON vbCrLf vs viWrite tos strCommand Len strCommand r the DSR value measured vs viRead tos strRdBack 255 c values and other parameters DSR Val Left strRdBack InStr l strRdBack 1 Extracts the DSR value Result Left strRdBack c 2 Places the other measured values into variables If DSR DSR_STOP Then Exit Do Exits the loop when STOP switch is pressed Loop While DSR DSR_READY Or DSR DSR_TESTON Or DSR DSR_TEST DSR_TESTON Repeats steps until the test ends Select Case DSR D
114. nal measurements allow the tester to measure the resistance of the DUT excluding the minute resistance of the leads contact resistance of the OUTPUT ter minals and other non essential characteristics OUTPUT LOW HIGH Remove the short circuit bars connecting the OUT PUT and SAMPLING terminals and connect the leads as shown in Fig 2 4 Sampling the voltage between A and B allows the tester to measure the resistance between A and B without interference from the effects of contact resis tance r1 to r8 and resistance components R1 to R4 of the leads r1tor8 Contact resistance R1 to R4 Resistance of the leads DUT Device Under Test Fig 2 4 Four Terminal Connection 2 7 5 Measurements Using Two Terminals Perform two terminal measurements if four terminal measurements can t be made Note that measurements using two terminals will include the resistance components of the leads and the contact resistance of the OUTPUT terminals OUTPUT Install the short circuit bars between the OUTPUT and SAMPLING terminals and connect the leads as shown in Fig 2 5 The tester measures the total resistance value of contact resistance r1 to r4 resis tance components R1 and R2 of the leads and the resistance between A and B SAMPLING r1tor4 Contact resistance R1 to R2 Resistance of the leads O r3 A DUT Device Under Test Fig 2 5 Two Terminal Connection Two terminal measurements can be performed with the
115. nd an OVER HEAT indication blinked on the LCD MAIN false 50Hz Kona OFF ONOFF TIMER or WE Zon 01000 T999 CURRENT LOWER UPPER TIMER Internal temperatures will fall to normal levels in approximately 10 minutes if no parts are failure Once temperatures return to normal press the STOP switch to can cel overheating protection If the overheating protection function is set off frequently the fan or some other unit component may be failure 4 10 3 Overload Protection OVER LOAD This protective function limits output power Even for settings for which the prod uct of the test current and upper reference value including offset value is 5 4 V or less and a test can be performed the overload protection function is tripped if the output power exceeds the following maximum rated output during testing This causes the OVER LOAD indication to blink on the LCD TOS6200 150 VA TOS6210 220 VA MAIN EA 50Hz KOMIN ONOFF MAHON 30 0a 0 1702 60 0s CURRENT LOWER UPPER TIMER For example when the test current of TOS6200 is 30 A if the load resistance including the resistance of the DUT the test leads and any other associated items from the perspective of the output terminals exceeds 0 166 Q 150 307 the output power exceeds 150 VA causing an overload This disables testing Similarly if the test current exceeds 27 7 A 150 5 4 an overload may occur dis abling testing The test current and resistance to
116. nd installation of ground ing leads must be performed by qualified person nel To ground directly Installation and Preparation for Use 2 7 2 7 Connecting the Test Leads e This product carries a maximum current flow of 30 A or 62A Always check to make sure that no connections are loose Loose connection will result in overheating of the OUTPUT terminals or the DUT Device Under Test which may then result in burns or injury Never connect the voltage measurement cable thin wire of the supplied test leads or optional test probe to the OUTPUT terminals The nominal sectional area of this wire is inadequate for such currents and burning may result A CAUTION This product carries a large current and consequently generates a strong magnetic field Make sure that no articles that may be affected by mag netic fields are located near the test leads or current output lines For example images on a CRT positioned close by may be significantly distorted 2 7 1 Supplied Test Lead TL11 TOS TL12 TOS 1 Remove the short circuit bars connecting the OUTPUT and SAMPLING terminals oe TOS6200 lt 2 8 Installation and Preparation for Use TOS6200 6210 Connect the current output line on the crimp terminal side of the test lead black or white to the LOW side of the OUTPUT terminals con nect the voltage measurement line on the banana plug side to the LOW side of the SAMPLING terminals Check that the connections ar
117. nding wire e Exercise care so that the test results are not affected by the contact resistance between the end of a measuring probe and the metal part being tested Test current 500 A or less Tf the rating of the cir See e The test voltage should be 12 V or less Twice the rating of the circuit cuit under test is 16 A Remarks In measurements of resistance do not include the value for the AC under test or less power cord s protective grounding wire 0 1 Q or less e Exercise care so that the test results are not affected by the contact e A resistance value resistance between the end of a measuring probe and the metal is calculated from part being tested a voltage drop Test time If the rating of the cir Rating of the circuit under test is 30 A or less 2 minutes cuit under test Rating of the circuit under test is over 30 A to 60 A inclusive 4 exceeds 16 A minutes The voltage drop Rating of the circuit under test is over 60 A to 100 A inclusive 6 of protective bond minutes ing conductors Rating of the circuit under test is over 100 A to 200 A inclusive 8 must not exceed minutes 2 5 V Rating of the circuit under test is over 200 A to 500 A inclusive 10 minutes 25 A 50 or 60 Hz or current 1 5 0 1 Q or less 5 sec or The no load voltage must be 6 V or less times the rated device current more to 10 0 2 Q or less nee inclu sive 1 25A DC or25A AC at power 0 1 Q or less 1 minute In measurements of resistance do not in
118. nditions Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range 4 12 Basic Operation TOS6200 6210 k e eee 4 3 Starting and Ending Test NOTE e No test can begin when the tester is in protection status For more information on the protection function see 4 10 Protection Function e If the STOP switch has been pressed a test cannot be started This includes stop signals sent from the remote control e When DOUBLE ACTION is set to ON you can begin the test by pressing the STOP switch then pressing the START switch within approximately a half sec ond Otherwise the test cannot be started For information on DOUBLE ACTION see 4 4 System Setup e When MOMENTARY is set to ON the tester performs the test only while the START switch is being held down For more information on MOMENTARY see 4 4 System Setup 4 3 1 Starting a Test To begin the test To begin testing press the START switch while the MAIN screen indicates ready In the ready status the upper right part of the LCD indicates READY MAIN fase 50HZ Re WSSHOFF ONOFF EMAON NS 25 0A w0 0020 60 0s CURRENT LOWER UPPER TIMER
119. next step Program execution is performed in the program screen AUTO In the program screen the cursor cannot be moved to any item other than the pro gram number IHS 05 KIKUSUI TEST ae IN 02 MEMO0 9 9s 03 MEMO0 9 9s MEMO0 9 9s TOTAL 10 Press the AUTO key to display the program screen AUTO 2 Specify the number of a program to recall run using the rotary knob In this case the name of the selected program is displayed to the right of the program number 3 Press the START switch to run the program During the test the tester indicates TEST on the upper right corner of the LCD and the TEST LED indicator lights up A running step will be displayed in reverse video I gt 4 7 4 Suspending the Program Press the STOP switch to halt testing during program execution Press the START switch again to run the program from the beginning 4 7 5 PASS FAIL Judgment During Program Execution E PASS judgment PASS judgment is made with respect to the entire program only when the setting for program repeat is END At the end of the programmed test the tester returns a PASS judgment and reverts to ready status E FAIL judgment If the tester returns a value FAIL judgment during program execution it halts the program Check the step where the problem occurred and press the STOP switch Press the START switch to run the program again from the beginning 4 7 6 Ending the Program TOS6200 6210 To exit th
120. nge OVER RESP blinks on the LCD TOS6210 only A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Q Test cannot begin under the current conditions Change the setting referring to OVER RESI TOS6210 only in 4 9 1 Setting Output out of the Operation Range The current value may be changed even during testing To avoid rapid changes current value must be changed by increasing or decreasing the least significant digit the cursor is fixed at the least significant digit If the test current is changed when the resistance value is close to the upper refer ence value a FAIL status may occur OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD 4 4 Basic Operation TOS6200 6210 A 4 2 2 Test Frequency Select the frequency of the test current 50 or 60 Hz MAIN READY mE Oo oF TIMER ON 1000 60 0 25 0 0 1000 0 CE You can set the test frequency using the SHIFT F1 key combination pressing the F1 key while holding down the SHIFT key Pressing SHIFT F1 toggles between 50 Hz and 60 Hz settings You can also use the AV lt P keys to move the cursor to the test frequency indi cation With the cursor at the test frequency indica
121. not use the product near alcohol thinner or other combustible materials or in an atmosphere containing such vapors E Avoid locations where the product is exposed to high temper atures or direct sunlight Do not locate the product near a heater or in areas subject to drastic temperature changes Operating temperature range 5 C to 35 C 41 F to 95 F Storage temperature range 20 C to 70 C 4 F to 158 F E Avoid humid environments Do not locate the product in a high humidity environment near a boiler humidifier or water supply Operating humidity range 20 to 80 R H no dew condensation is allowed Storage humidity range 90 R H or less no dew condensation is allowed Condensation may occur even within the operating humidity range In that case do not start using the product until condensation dries up completely E Do not place the product in a corrosive atmosphere Do not locate the product in a corrosive atmosphere or one containing sulfuric acid mist or the like This may cause corrosion of various conductors and imperfect con tact with connectors leading to malfunction and failure or in the worst case a fire E Do not locate the product in a dusty environment Dirt and dust in the product may cause electrical shock or fire E Do not use the product where ventilation is poor The product employs a forced air cooling system Provide sufficient space around the product so that air is able to f
122. nt conditions Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESI blinks on the LCD TOS6210 only A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Q Test cannot begin under the current conditions Change the setting referring to OVER RESI TOS6210 only in 4 9 1 Setting Output out of the Operation Range The current value may be changed even during testing To avoid rapid changes current value must be changed by increasing or decreasing the least significant digit the cursor is fixed at the least significant digit If the test current is changed when the resistance value is close to the upper refer ence value a FAIL status may occur 6 18 GPIB and RS 232C TOS6200 6210 OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD FREQUENCY FREQ Sets the test frequency or inquires about its set value Message Setting FREQ 50 60 Query FREQ Progra
123. nt function TOS6210 only This function allows either a resistance value or a voltage drop value voltage between the SAMPLING terminals to be selected as the reference value for judg ment criteria It also allows voltage drop value based testing to be conducted which is required by safety standards such as UL 60950 1 and IEC 60950 1 9 Simple operations Tester functions are fast and easily controlled with an intuitive control method that s easy to pick up even for first time users For example test conditions are set simply by selecting an item displayed on the LCD with the cursor keys and turning the rotary knob to set select a value Any items you wish to set up can be assigned to the function keys 10 Stores up to 100 types of test conditions The tester allows you to store and name up to 100 test conditions involving parame ters such as test current determined resistance value and test time For example you can store test conditions for a specific safety standard under the name of the standard or store test conditions under the name of the destination of the DUT When test conditions need to be modified due to changes in the destination of the product or revised safety standards you can recall a set of test conditions simply by entering a memory number making necessary modifications to the pre existing standard Assigning specific names allows test conditions to called up by name This function is available through b
124. ntary ON Response Returns the ON OFF status of the momentary in response to MOM Example When the momentary is ON A value of 1 is returned PASSHOLD PHOL TOS6200 6210 Sets the PASS hold time or inquires about the value set for PASS hold time Message Setting PHOL lt NR2 gt HOLD Query PHOL Program data Set value 0 2 to 10 0 default is 0 2 HOLD Sets the PASS hold time to HOLD Resolution 0 1 Unit s Response Returns the set value of PASS hold time in response to PHOL Example When the PASS hold time has been set to 2 seconds A value of 2 0 is returned Example When the PASS hold time has been set to HOLD A value of HOLD is returned GPIB and RS 232C 6 17 6 3 3 Messages Relating to Test Conditions and Test Execution This subsection describes device messages associated with test condition settings and testing start stop CURRENT CUR Sets the test current of the tester or inquires about its set value Message Setting CUR lt NR2 gt Query CUR Program data Set value TOS6200 3 0 to 30 0 default is 3 0 TOS6210 6 0 to 62 0 default is 6 0 Resolution 0 1 Unit A Response Returns the set value of test current in response to CUR Example When the set test current is 10 0 A A value of 10 0 is returned OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the curre
125. ntrol of the tester through a PCvia the GPIB interface 24 RS 232C This connector connects an RS 232C cable for remote control of the tester is remote through a PC via the RS 232C interface 3 6 Part Names and Functions TOS6200 6210 25 Fan Used to cool the tester interior CAUTION Provide adequate space at the air intakes on the side panels and fan exhaust port to allow sufficient air flow 26 Cord holders Used to wind the AC power cord when the tester is not in use Z CAUTION Never use the tester in an upright position Use of the product with the cord holders serving as feet causes the tester to fall down which may result in damage to the tester or injury to the user TOS6200 6210 Part Names and Functions 3 7 3 8 Part Names and Functions TOS6200 6210 TOS6200 6210 Po Chapter 4 Basic Operation Describes basic operations such as setting test conditions and starting a test 4 1 4 1 Turning on the power Z CAUTION Once you have turn off the POWER switch wait several seconds before turning it back on Rapidly turning it off and on may damage the tester 1 Check that the AC power cord is connected properly To check it see 2 4 Checking the Line Voltage and 2 5 Connecting the AC Power Cord 2 Connect the AC power cord to an electrical outlet 3 Turnon the tester POWER switch Following the opening screen that displays the ROM version and other infor mation on the LCD the screen
126. of the buzzer for a PASS judgment is approximately half that of a FAIL judgment 1 If BUZZER VOL is not indicated on the LCD press the F4 NEXT or F5 PREV function key to display the SYSTEM2 screen For the TOS6210 the display can also be switched by pressing the SHIFT and lt P keys together Basic Operation TOS6200 6210 2 Press the F1 BUZZER key or use the AW keys to move the cursor to BUZZER VOL Press the F1 BUZZER key to hear the buzzer sound set 3 Use the rotary knob to set the buzzer volume BUZZER VOL 4 CONTRAST 2 18 BUZZER CONTRAST lt PREV gt lt NEXT gt FA F2 F3 F4 F5 emi Setting the Contrast You can set the LCD screen contrast in the range from 0 to 10 resolution 1 1 If CONTRAST is not indicated on the LCD press the F4 NEXT or F5 PREV function key to display the SYSTEM2 screen For the TOS6210 the display can also be switched by pressing the SHIFT and lt P keys together 2 Press the F2 CONTRAST key or use the AW keys to move the cur sor to CONTRAST 3 Use the rotary knob to set contrast You can set contrast with the SHIFT AW key combination pressing the A or V key with the SHIFT key held down in any screen Entering Comments You can enter up to 20 characters per line x 3 lines worth of comments ASCII codes 20H to 7EH see Appendix A 2 1 If COMMENT is not indicated on the LCD press the F4 NEXT or F5 PREV function key to display the S
127. on 2 14 Chapter 3 Part Names and Functions 3 1 3 1 Front Panel 3 2 3 2 Rear Panel 3 6 Chapter 4 Basic Operation 4 1 4 1 Turning on the power 4 2 4 2 Setting the Test Conditions 4 3 4 2 1 Test Current 4 4 4 2 2 Test Frequency 4 5 4 2 3 Upper Reference Value 4 5 4 2 4 Lower Reference Value 4 8 4 2 5 Test Time 4 10 4 2 6 Offset Canceling Function 4 11 4 3 Starting and Ending Test 4 13 4 3 1 Starting a Test 4 13 4 3 2 Ending the Test 4 14 44 System Setup 4 16 4 5 Interface Setup 4 20 IV Contents TOS6200 6210 TOS6200 6210 4 6 4 7 4 8 4 9 4 10 4 11 4 5 1 GPIB Address 4 20 4 5 2 RS 232C Protocol 4 21 Panel Memory 4 22 4 6 1 Storing in the Panel Memory 4 22 4 6 2 Recalling the Panel Memory 4 23 Prog
128. on 4 18 Check that OVER VOLT is not blink ing in the upper right of the LCD OVER VOLT in 4 9 1 Setting Output out of the Operation Range 4 29 Check that OVER VA is not blinking in the upper right of the LCD Check that OVER REST is not blink ing in the upper right of the LCD OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESI TOS6210 only in 4 9 1 Setting Output out of the Operation Range 4 29 4 30 Check that UP lt LOW is not blink ing in the upper right of the LCD 4 9 2 Upper Reference Value lt Lower Reference Value UP lt LOW 4 30 The fan does not run TOS6200 6210 The fan adjusts its rotational rate depending on the tester s internal tem peratures if the internal temperatures are sufficiently low the fan will not run If OVER HEAT appears on the LCD and the fan is not running the tester is defective Maintenance 7 5 7 6 Maintenance TOS6200 6210 TOS6200 6210 Pt Chapter 8 Specifications Gives electrical and mechanical specifications for the product Unless otherwise specified the specifications contained in this chapter are based on the following settings and conditions e Warm up time 30 minutes e Temperature 5 C to 35 C e Humidity 20 to 80 R H no condensation e xx of reading represents xx of the meter reading e x
129. on 1 OHTP Over Heat Timer Protection Overheat protection O OHP Over Heat Protection Overheat protection abnormal internal temperature 1 TOS6210 only 2 Limit based on the maximum rated output TOS6200 150 VA TOS6210 220 VA 3 Time limitation with respect to the output TOS6200 15 A for 30 minutes TOS6210 10 minutes for gt 40 A or 30 minutes for gt 20 A 6 38 GPIB and RS 232C TOS6200 6210 Fail Register Bit Descriiption Not used in the tester Not used in the tester Not used in the tester Not used in the tester Not used in the tester UPPER FAIL Indicates that the result has been judged as FAIL exceeding the upper reference limit MN wo A OH OD N 1 LOWER FAIL Indicates that the result has been judged as FAIL exceeding the lower reference limit Not used in the tester Invalid Setting Register Bit Descriiption Not used in the tester Not used in the tester Not used in the tester Not used in the tester wj A O1 oN OVER RESI Over Resistance Indicates that the setting exceeds the resistance measurement range M OVER VA Over Volt Amp Indicates that setting exceeds the power limit 1 UP lt LOW Indicates that the set value for lower limit judgement exceeds the upper reference value 0 OVER V Over Voltage Indicates that the test voltage has exceeded 5 4 V TOS6210 only Erro
130. or describing mes sages are defined as follows Symbol Character Description A character string within these brackets represents program data lt gt ia Do not use these brackets when writing comments esp Characters or numbers separated by P within these brackets indi cate that you can choose between among them Do not use these brackets when writing comments This represents an integer lt NRI gt It is described in IEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail This represents a real number lt NR2 gt It is described in IEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail This represents an exponent lt NR3 gt It is described in IEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail This represents a hexadecimal lt HEX gt It is described in IEEE Standards 488 2 Standard Digital Interface for Programmable Instrumentation in detail 6 6 GPIB and RS 232C TOS6200 6210 6 3 Device Messages This section describes each device message supported by the tester An item enclosed within parentheses beside a device message name is the abbreviation of that device message 6 3 1 Register Related and General Purpose Messages The following describes the device messages used to set clear or inquire about each register and general purpose
131. oth the front panel and the remote control 11 Programming of test conditions A combination of stored test conditions allows automatic execution of tests consist ing of several programs of up to 100 steps each Although the total number of steps is limited to 500 100 types of programs can be stored and recalled from the front panel or the remote control 12 GPIB and RS 232C interfaces The tester is provided with standard GPIB and RS 232C interfaces It is therefore not necessary to buy additional GPIB and RS 232C boards An interface cable and PC or sequencer allows remote control of test conditions such as test current determined resistance value and testing time Measured values and test results can also be read back 13 Supplied test leads The tester comes with alligator clip test leads letting you start testing immediately 14 Memo function The tester has a memo function that can store up to 20 characters per line on 3 lines which can be used to store serial numbers calibration dates and or comments TOS6200 6210 Ra 1 3 Options The following options are available for the tester E RC01 TOS RC02 TOS Remote Control Box When connected to the REMOTE terminal on the front panel remote control boxes are used to control tester start stop functions The RCO1 TOS has one START switch while the RCO2 TOS has two START switches For the RC02 TOS a test starts only when both switches are pressed simultaneously F
132. r Register Bit Descriiption Not used in the tester Not used in the tester Not used in the tester Not used in the tester Invalid device message Indicates that an invalid device message was generated Out of range error Indicates occurrence of out of range error Data error Indicates occurrence of data error Syntax error Indicates occurrence of header error TOS6200 6210 GPIB and RS 232C 6 39 6 5 List of Device Messages About 1 and 2 at the right end of the List of Device Messages 1 Device messages available even during testing are indicated by a check vV those not available are indicated by a cross X 2 Device messages available even in the protection status are indicated by a check vV those not available are indicated by a cross X Data Header Reso F Function and response data i 2 Set value Unit lution 1 CLS Clears the status byte register event status register AKA device status register protection register fail register invalid setting register and error register 2 ESR Returns the value of the event status register then AKA clears it 3 IDN Returns the tester model name and ROM version AKA 4 RST Initializes the tester to factory shipped settings Note v that interface settings are not initialized 5 SRE 0 to 255 Setting for the service
133. ram 4 24 4 7 1 Recalling the Program 4 25 4 7 2 Creating or Editing the Program 4 25 4 7 3 Running the Program 4 27 4 7 4 Suspending the Program 4 27 4 7 5 PASS FAIL Judgment During Program Execution 4 27 4 7 6 Ending the Program 4 27 Key Lock 4 28 Checking the Test Conditions 4 28 4 9 1 Setting Output out of the Operation Range 4 28 4 9 2 Upper Reference Value lt Lower Reference Value UP lt LOW 4 30 Protection Fuction 4 31 4 10 1 Time Limitation with Respect to Output OVER HEAT 4 31 4 10 2 Overheating Protection OVER HEAT 4 32 4 10 3 Overload Protection OVER LOAD 4 32 4 10 4 Output Voltage Limitation VOLT LIMIT 4 33 4 10 5 Change in ENABLE Signal SIGNAL I O 4 33 Initialize 4 34 Chapter 5 REMOTE and SIGNAL I O 5 1 5 1 5 2 REMOTE Terminal 5 2 SIGNAL I O Connector 5 3 5 2 1 SIGNAL I O Connector Specifications 5 4 5 2 2 Starting a Test 5 6 5 2 3 Recall
134. reen OFFSET 5 Those other than 1 to 4 above not avail able Response Returns the current mode displayed screen in response to FUN Example When the current mode displayed screen is any figure other than 0 to 4 A value of 5 is returned IDATA IDAT Inquires about the present measured current value Message Query IDAT Response Returns the present measured current value in response to IDAT It returns the current value being measured during a test or the measured current value obtained immediately before when the test was completed Example When the present measured current value is 25 0 A A value of 25 0 is returned 6 26 GPIB and RS 232C TOS6200 6210 MON Inquires about the current monitored values It returns the current measured value during a test or the measured value obtained immediately before when the test was completed Message Query MON Response Returns the monitored values of the tester in response to MON in the following order For resistance value based judgment Values of device status register DSR Measured voltage value VDATA unit V Measured current value IDATA unit A Maximum measured resistance value RDATA unit Q Normal measured resistance value RDATA unit Q Elapsed time or Remaining time TIME unit s Returns the elapsed time if the timer is OFF Returns the remaining time if the timer is ON Example When the device status register TEST
135. resistance components R1 R2 of the leads and the contact resistances r1 to r4 of the OUTPUT terminals sub tracted beforehand For more information see 4 2 6 Offset Canceling Function 2 12 Installation and Preparation for Use TOS6200 6210 2 7 6 Connecting to the DUT Connect to the DUT when the tester status is either of the following e Ready READY displayed on the LCD e Waiting during a contact check TEST LED blinking To avoid burns do not inadvertently touch the testing point or the end of the test probe or lead during the test or immediately after test since they are at high temperature Testing from the protective conductor terminal of the AC power inlet Connect one of the test leads to the protective conductor terminal of the AC power inlet of the DUT connect the other test lead to a test point ey Testing from the protective conductor terminal on the enclo sure Connect one of the test leads to the protective conductor terminal of the DUT con nect the other test lead to a test point TOS6200 6210 Installation and Preparation for Use 2 13 E Testing from the ground contact of the AC power cord Connect one of the test leads to the ground contact of the AC power cord of the DUT connect the other test lead to a test point NOTE e Some safety standards specify excluding the resistance value of the AC power cord protective ground wire from testing Check the appropriate
136. rrent conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD 6 22 GPIB and RS 232C TOS6200 6210 VUPPER VUPP TOS6210 only Sets a sampled voltage value based upper reference value or inquires about its set value When you perform resistance value based judgment use of this setting command causes sampled voltage value based judgment to be automatically selected Message Setting VUPP lt NR2 gt Query VUPP Program data Set value 0 01 to 5 40 default is 0 60 Resolution 0 01 Unit V Response Returns the upper reference value to UPP Example When the upper reference value is 0 6V 0 60 is returned UP lt LOW blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin
137. s Before making product inquiries please have ready the tester ROM version number and serial number indicated on the rear panel of your tester TOS6200 EARTH CONTINUITY TESTER Ver 1 01 KIKUSUI ELECTRONICS CORP Fig 1 1 Opening screen for firmware version 1 01 Example of TOS6200 1 2 Introduction and Features This tester is used to perform earth continuity tests required for class I devices for various safety standards including the IEC EN UL VDE BS JIS and the Electri cal Appliance and Material Control Law of Japan The tester must be used under the following conditions TOS6200 TOS6210 Test current value 3A to 30 A AC 6A to 60 A AC Output terminal voltage 5 4 V or less Resistance value 1 2 Q or less 0 6 Q or less Maximum power 150 VA or less 220 VA or less 1 2 General TOS6200 6210 TOS6200 6210 1 Making test current constant The test current for earth continuity tests has been made constant This eliminates the need to alter the test current even if the resistance of the DUT device under test changes 2 Safety output voltage The constant current constant voltage circuit provides fast response preventing gen eration of excessive output voltage even when output is interrupted during testing The tester complies with the limitations on no load output voltages 6 V or less 12 V or less and so on required by many safety standards CH1 Voltage waveform ae Open TOS
138. safety standard to determine if this is the case 2 8 Preliminary Inspection Always inspect the following four points before testing e Check that the test lead covers are free of cracks or tears e Check that there are no breaks in the test leads e Short circuit the ends of the test leads and test at a specified current to check for abnormalities e Perform the test with the OUTPUT terminals opened This test must result in a FAIL judgement 2 14 Installation and Preparation for Use TOS6200 6210 TOS6200 6210 Chapter 3 Part Names and Functions Gives the names and functions of switches keys indications connectors and other parts on the front and rear panels 3 1 3 1 Front Panel 4 OUTPUT 5 SAMPLING 6 LCD REMOTE Fig 3 1 Front Panel example of TOS6210 1 POWER Turns the tester power ON OFF When power is turned ON the tester starts under the test conditions set when power was turned OFF O Turning the power ON with the SHIFT key held down initializes the tester to fac tory set settings For initialization see 4 11 Initialize and for turning the power ON see 4 1 Turning on the Power NOTE e Initializing clears the contents of all panel memories and programs stored Check all data in memories and programs before initializing This switch is used to stop a test Press this switch to cancel a PASS FAIL or
139. ss I equipment Be sure to ground the protective conductor terminal of the instrument The safety of the instrument is not guaranteed unless the instrument is grounded properly 6 This is a Class A equipment This product is intended for use in an industrial environment This product may cause interference if used in residential areas Such use must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts 7 This is a Group I equipment This product does not generate and or use intentionally radio frequency energy in the form of electromagnetic radiation inductive and or capacitive coupling for the treatment of material or inspection analysis purpose 8 6 Specifications TOS6200 6210 TOS6200 6210 See 8 4 External Dimensions Approx 9 kg 19 84 Ibs Approx 11 kg 24 25 lbs 1 piece TL11 TOS 1 set TL12 TOS 1 set 2 pieces These are inserted between the OUTPUT and SAMPLING terminals 2 pieces 2 including one spare in the fuse holder 1 copy Specifications 8 7 8 4 External Dimensions 199000 OO 900000 1000000000 000000000000 MAX345 13 58 270 10 63 ty o Oi 199999999999 000000000000 12000001 2990001 000000 Qi Qi Oi l I if OD
140. st time 0 3 s test frequency 50 Hz lower limit judgment OFF offset OFF and timer OFF to memory no 01 MEM 1 TEST1 10 0 0 100 0 001 0 3 50 0 0 0 Response Returns the memory contents in response to MEM lt momory no gt Example When memory contents 10 is memory name TEST1 test current 30 0 A upper reference value 1 200 Q lower reference value 0 001 Q test time 999 s test frequency 50 Hz lower limit judgment ON offset ON and timer ON in MEM 10 A value of the TEST1 30 0 1 200 0 001 999 50 1 1 1 is returned VMEMORY VMEM TOS6210 only Sets memory contents in sampled voltage value based judgment NOTE e VMEMORY VMEM has no query To inquire about the memory contents set using VMEM use MEMORY MEM In this case the voltage value is returned to the upper and lower refer ence values Messages Setting VMEM lt memory no gt lt memory name gt lt test current value gt lt upper reference value gt lt lower reference value gt lt test time gt lt test frequency gt lt lower limit judgment gt lt offset gt lt timer gt Program data Set the memory contents in the following order Parameter Set value Peco ie tion Memory no 0 to 99 1 lt NRI gt ASCII code maxi Memory name 20H to 7EH mum number of char acters 12 Test current value 6 0 to 62 0 0 1 A lt NR2 gt Upper reference value 0 01 to 5 40 0 01 V
141. step 00 and then that of memory 02 in step 01 9 9 seconds after that Because the interval time of step 01 is set to HOLD the test of memory 3 in step 02 does not start unless you press the START switch After the START switch is pressed and the test in step 02 is complete the tester enters the ready status Replacing END at the end of the program with RET instructs the program to repeat testing from step 00 4 24 Basic Operation TOS6200 6210 4 7 1 Recalling the Program Use the rotary knob to specify the program number to be recalled on the AUTO screen A program number is displayed to indicate that the program has been called up 4 7 2 Creating or Editing the Program Call up the number of the program you wish to create or edit in the program AUTO screen Press the SHIFT AUTO EDIT key combination pressing the AUTO key with the SHIFT key held down to display the program edit screen EDIT appears in the upper right portion of the LCD Changes are saved as soon as the program is edited or created The program requires that the following items be set Program name Memory number step setting Interval time Repeat setting Step number Program display Program status Program name Setting display window Program number Repeat setting NAME UNTITLED CURRENT 30 0A_50Hz LOW UP 0 002Q 0 0100 TIMER 10 0s OFFSET 010020 Deletes a program step Inserts a program step Setting a Pro
142. t MEAS MODE NORM FAIL MODE PASSHOLD _ 10 0s A DOUBLE ACTION EJ CONTACT CHECK MOMEN FAIL DOUBLE CONTACT TARY MODE ACTION ON OFF e Releasing the START switch when MOMENTARY is set to ON is the same as pressing the STOP switch If the step interval has been set to HOLD for pro grammed automatic testing the program cannot proceed to the next step ON OFF for Fail Mode TOS6200 6210 With FAIL MODE set to ON FAIL judgment and protection status cannot be can celled by a stop signal from the remote control you can still cancel by pressing the front panel STOP switch Pressing the SHIFT and F2 keys together allows you to set the fail mode Pressing the SHIFT F2 keys toggles between ON and OFF settings Here appears to the left of FAIL MODE When P is displayed to the left of FAIL MODE you can also use the rotary knob to enter ON OFF settings Turning the knob clockwise ON Turning the knob counterclockwise OFF Basic Operation 4 17 4 18 ON OFF for Double Action When DOUBLE ACTION is set to ON you must press the START key within approximately a half second after the STOP key is pressed to start testing The READY indication will go out approximately a half second after the STOP key is pressed Pressing the SHIFT and F3 keys together allows you to set double action Pressing the SHIFT F3 keys toggles between ON and OFF settings Here appears to the left of DOUBLE ACTION When P is displayed to t
143. tatus Output time limitation Ambient Test current Maximum allowable temperature C A Pause time continuous test time 15 lt I lt 30 Equal to or greater than the test time lt 30 minutes TOS6200 2 I lt 15 Not required Continuous output possible t lt 40 C 40 lt I lt 60 Equal to or greater than the test time lt 10 minutes TOS6210 20 lt 1 lt 40 Equal to or greater than the test time lt 30 minutes 1 lt 20 Not required Continuous output possible 2 About ohmmeter s response time A resistance value is instantaneously obtained calculated using the measured voltage and current values The response time of the ohmmeter complies with the response times of the voltmeter and ammeter 3 Resistance value based and sampled voltage value based judgments cannot be simultaneously conducted TOS6200 6210 Specifications 8 3 8 2 Interface and Other Functions Item Specifications REMOTE 5 pin DIN connector on the front panel Function An option may be connected to provide remote controlled tester start stop func tions Connectable options Remote controller RCO1 TOS or RCO2 TOS Test probe LP01 TOS or LP02 TOS SIGNAL I O D SUB 25 pin connector on the rear panel For connector pin configuration see Table 1 attached Input specifi High level input volt 11 to 15 V All input signals are controlled in active Low cations age The input terminal is pulle
144. te tos strCommand Len strCommand r Lower reference value 0 0150 Se ON strCommand OFFSET OFF vbCrLf vs viWrite tos strCommand Len strCommand r Offset function OFF strCommand TIMER 60 0 1 vbCrLf vs viWrite tos strCommand Len strCommand r Timer function 60 0s ON strCommand PASSHOLD HOLD vbCrLf vs viWrite tos strCommand Len strCommand r PASS holding function HOLD strCommand DSE HFF vbCrLf vs viWrite tos strCommand Len strCommand r Sets the device enable status enable register to FFH 6 46 GPIB and RS 232C TOS6200 6210 Do Checks the device enable strCommand DSR vbCrLf vs viWrite tos strCommand Len strCommand r register and awaits a Ready vs viRead tos strRdBack 255 c status Loop While Val strRdBack lt gt DSR_READY strCommand START vbCrLf vs viWrite tos strCommand Len strCommand r Starts the test on receiving a Ready Do Uses the MON command to read strCommand MON vbCrLf vs viWrite tos strCommand Len strCommand r out a DSR value measured vs viRead tos strRdBack 255 c values and other parameters DSR Val Left strRdBack InStr l strRdBack 1 Extracts a DSR value Result Left strRdBack c 2 Places other measured values into variables If DSR DSR_STOP Then Exit Do Exits loop when the STOP switch is pressed Loop While DSR DSR_READY Or DSR DSR_TESTON Or DSR
145. tective grounding pin IEC 61010 1 2001 Safety requirements for electrical equipment for measurement con trol and laboratory use Part 1 General requirements A 4 Appendix Type test Routine test Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Between all accessible conduct ing parts of class I devices requiring grounding Protective conductor terminal or pro tective grounding pin Grounding pin for an AC inlet or power plug on the device side or pro tective grounding terminal of perma nently installed equipment TOS6200 6210 Allowable Test current Test time Remarks resistance value 25 A AC or DC 0 1 Q or less 1 minute Test voltage must be 12 V or less 30 A in Canada Calculate a resistance value from the flowing current and voltage drop In measurements of resistance do not include the value for the AC power cord s protective grounding wire Order of 10 A AC 0 1 Q or less 1 to 4 sec Use a power supply with a no load voltage of 12 V or less 0 2 Q or less Exercise care so that test results are not affected by the contact resistance between a tester s probe and the metal part being tested 10 A or greater See Remarks 0 10 10 sec or The measured voltage value at a test point must not exceed the fol 50 or 60 Hz or equivalent pro longer lowing values vided that the
146. ters must be entered Enter even values that do not need to be changed e You cannot skip numbers while setting step numbers You must either overwrite a currently set step with a new step or add it to the end of a list of steps e Sending a PRGEDIT PED command while the AUTO TEST screen is displayed automatically brings up the AUTO EDIT screen e Up to 500 steps can be allotted to a program For example if 100 steps each are allotted to programs 0 to 4 no steps can be allotted to program 5 Example To assign memory number 5 to step 10 in program number 1 and set the interval time to HOLD PED 1 10 5 HOLD Response Returns the contents of the step in response to PED lt program number gt lt step number gt Example When PED 5 1 inquires about the contents of step 1 in program 5 and step 1 is configured as memory 11 and an interval time of 5 seconds A value of the 11 5 is returned PRGINS PIN NOTE TOS6200 6210 Inserts a step in a program and sets a memory number for the step During step insertion the interval time is set to 1 0 s Message Setting PIN lt program number gt lt step number gt lt memory number gt Program data lt program number NR1 gt lt step number NRI gt lt memory number NR1 gt Set value 0 to 99 Resolution 1 e You cannot skip numbers while setting step numbers You must either insert a new step in a program or add it to the end of a list of steps e Up to
147. test When the effective sectional area of protective conductor is current is 10 A 1 0 mm or less 3 3 V maximum 1 5 mm or less 2 6 V maximum 2 5 mm or less 1 9 V maximum 4 0 mm or less 1 4 V maximum 6 0 mm or less 1 0 V maximum 1 25 A DC or 25 A AC or 0 1 Q or less Not speci Use an AC or DC power supply with a no load voltage of 12 V or less 2 1 5 times the rated device cur fied In case of doubts continue testing until a steady state is attained rent Resistance measurements should not include the value for the AC whichever is greater power cord Exercise care so that the test results are not affected by the contact resistance between the end of a measuring probe and a metal part 1 25 A 50 or 60 Hz or 0 1 or less 5 to 10 sec The no load voltage must be 6 V or less 2 1 5 times the rated device cur rent whichever is greater 1 5 times the current capacity of 0 1 Q or less Not speci The test voltage must be 12 V or less circuits generating dangerous volt fied In measurements of resistance do not include the value for the AC ages power cord s protective grounding wire Note that this should be 25 A or less AC or DC If the rating of the test circuit is 16 0 1 Q or less 60 sec The test voltage must be 12 V or less A or less 1 5 times the test circuit Calculate a resistance value from the voltage drop rating In measurements of resistance do not include the value for the AC power cord s protective grounding wire If
148. the rating of the test circuit is See Remarks 2 minutes The test voltage must be 12 V or less more than 16 A 2 times the test The voltage drop in the protective bonding conductor must not cirsuit rating exceed 2 5 V In measurements of resistance do not include the value for the AC power cord s protective grounding wire 1 25 A DC or 25 A AC at the 0 1 Q or less 1 minute In measurements of resistance do not include the value for the AC rated frequency of the power power cord s protective grounding wire supply 2 2 times the rated device cur rent whichever is greater For permanently installed equip See Remarks 1 minute The voltage drop should not exceed 10 V DC or AC ment a current twice that of the overcurrent prevention means speci fied by the installation manual Not specified See Remarks Not speci Continuity should be detected during earth continuity testing fied TOS6200 6210 Appendix A 5 Standard Type test routine test Main test points between A and B A B UL1492 1993 Audio Video Products and acces sories UL1492 1993 will be withdrawn on Jan 01 2006 it will replace to UL6500 1999 Type test Between accessible conducting parts of class I devices requiring grounding Method of protective grounding for a product The part of the device to which the grounding wire of the AC power cord is connected Routine test Between all accessible conduct ing par
149. tion use the rotary knob to set Turning the knob clockwise 60 Hz Turning the knob counterclockwise 50 Hz 4 2 3 Upper Reference Value If the measured value exceeds the set reference value the test is judged FAIL The following judgment methods are available Judgment Method TOS6200 TOS6210 Resistance value based judgment Available Available either may Sampled voltage value based judgment Not available be selected E Selection of the judgment method TOS6210 only The TOS6210 allows you to select resistance value based judgment or sampled voltage value based judgment Press the SHIFT and F4 keys together to switch between judgment methods Each time you press the SHIFT and F4 keys the upper reference value alternates between a resistance value and voltage value Resistance value based judgment Sampled voltage value based judgment MAIN READY MAIN READY lt lt EA 550Hz KOMao ONOFF EMAON EA 50Hz Kao ONOFF EMAON Press the SHIFT OB Qa 2 50y 60 0s and F4 keys 25 0a 0 1002 60 0 LOWI OFFSET JUDGE TIMER REQ LOWER OFFSET JUDGE TIMER ON OFF ON OFF ON OFF together 50 60Hz ON OFF ON OFF ON OFF TOS6200 6210 Basic Operation 4 5 Resistance value based judgment Set an upper reference value as follows TOS6200 0 001 to 1 200 resolution 0 001 Q TOS6210 0 001 to 0 600 resolution 0 001 Q MAIN READY GGE50Hz oF So TIMER ON 25 0a 20 1000 60 0s
150. ts of class I devices requiring grounding AC power plug grounding pin UL1950 1998 Safety of Information Processing Equipment No distinction Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Protective conductor terminal or pro tective grounding pin UL60950 1 2003 Information Technology Equip ment Safety Part1 General requirements No distinction Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Protective conductor terminal or pro tective grounding pin UL2601 1 1997 Medical Electrical Equipment Part 1 General Requirement for Safety No distinction Between accessible metal parts of class I devices Protective conductor terminal devices without AC power cords Grounding pin for AC inlet on the device side for equipment with removable AC power cords Protective grounding pin for the power plug for equipment with a fixed AC power cord UL3111 1 1994 Electrical Measuring and Test Equipment Part 1 General Requirements Type test Between the following sections of class I devices requiring grounding 1 Accessible conducting parts 2 Protective shielding 3 Metal barriers Protective conductor terminal or pro tective grounding pin Routine test Between all accessi
151. unctions OPERATE switch Test switches are enabled only when this switch is set to the ON position When it is set to the OFF position a test in progress will be stopped START switch With the OPERATE switch set to ON and the tester in ready status press this switch to start testing STOP switch Used to shut off output voltage or cancel a FAIL status has the same function as the STOP switch located on the tester RCO1 TOS RC02 TOS 200mm W x 70mm H x 39mm D 330mm W x 70mm H x 39mm D TOS6200 6210 General 1 5 E LP01 TOS LP02 TOS Test Probe This probe lets you use the switches located on the probe to control tester starting test stopping test operations Connect it to the OUTPUT and REMOTE terminals on the tester s front panel Maximum rating LPO1 TOS 30A LP02 TOS 60A Cable length 2m Accessory LOW Test Lead LPO01 TOS LP02 TOS 2m LPO1 TOS LP02 TOS 28 mm W x 45 5 mm H x 226mm D 28 mm W x 45 5 mm H x 226 mm D LOW Test Lead 1 6 General TOS6200 6210 Chapter 2 Installation and Preparation for Use Describes the steps from unpacking to installation to preparation required before switching on POWER TOS6200 6210 2 1 Unpacking Checks Upon receiving the product make sure the package contains the necessary accesso ries and that the product has not been damaged during transportation If any damage or imperfection is found contact Kikusui distributor agent The power cord t
152. under the current conditions Change the setting referring to OVER VA in 4 9 1 Setting Output out of the Operation Range OVER RESP blinks on the LCD TOS6210 only A value obtained by dividing the upper reference value by the test current value has exceeded 0 6 Q Test cannot begin under the current conditions Change the setting referring to OVER RESI TOS6210 only in 4 9 1 Setting Output out of the Operation Range OVER LOAD blinks on the LCD during testing If the output power exceeds a maximum power rating the power limitation safety function is tripped and protection status occurs Change the setting referring to 4 10 3 Overload Protection OVER LOAD TOS6200 6210 GPIB and RS 232C 6 23 OFFSET OFF Sets ON OFF for offset cancel function or inquires about ON OFF status Message Setting OFF 0 1 OFF ON Query OFF Program data Set value 0 OFF Offset cancel function OFF default 1 ON Offset cancel function ON Response Returns the ON OFF status of the offset cancel function in response to OFF Example When offset cancel function is ON A value of 1 is returned TIMER TIM Sets or inquires about the test time and the timer ON OFF setting Message Setting TIM lt timer gt 0 1 OFF ON Query TIM Program data lt timer NR2 gt Test time Set value 0 3 to 999 default is 1 0 Resolution 0 3 to 99 9 0 1 100 to 999 1 Unit s Program data 0IL IOFFION
153. value or reduce the lower reference value GPIB and RS 232C 6 21 UPPER UPP Sets a resistance value based upper reference value or inquires about its set value When you perform sampled voltage value based judgment in TOS6210 use of this setting command causes resistance value based judgment to be automatically selected Message Setting UPP lt NR2 gt Query UPP Program data Set value 0 001 to 1 200 TOS6200 default is 0 001 0 001 to 0 600 TOS6210 default is 0 001 Resolution 0 001 Unit OHM Response Returns the upper reference value to UPP Example When the upper reference value is 0 1 Q 0 100 is returned UP lt LOW blinks on the LCD If an upper reference value less than the lower reference value is set when lower limit judgment is ON the READY indication in the upper right of the LCD changes to blink UP lt LOW informing you that testing cannot begin under the current conditions In this case increase the upper reference value or reduce the lower reference value OVER VOLT blinks on the LCD A value obtained by multiplying the test current value by the upper reference value has exceeded 5 4 V Test cannot begin under the current conditions Change the set ting referring to OVER VOLT in 4 9 1 Setting Output out of the Operation Range OVER VA blinks on the LCD The setting has exceeded the maximum rated output Test cannot begin under the cu
154. x of setting represents xx of the set value 8 1 8 1 Basic Performance Item TOS6200 TOS6210 Output block Current setting range 1 Resolution Accuracy Maximum rated output Distortion factor 3 0 to 30 0 A AC With respect to resistance resulting in output power of the maximum rated Output or less and an output terminal voltage of 5 4 V or less O 1A 1 of setting 0 2A 150 VA at output terminals 2 or less with respect to 0 1 Q pure resistance load of 10 A or greater 6 0 to 62 0 A AC With respect to resistance resulting in output power of the maximum rated Output or less and an output terminal voltage of 5 4 V or less 1 of setting 0 4A 220 VA at output terminals 2 or less with respect to 0 1 Q pure resistance load of 20 A or greater Frequency 50 60 Hz sine wave selectable Accuracy 200 ppm Open terminal voltage 6 Vrms or less Output method PWM switching method Output ammeter Measurement range 0 0 to 33 0 A AC 0 0 to 66 0 A AC Resolution 01A Accuracy 1 of reading 0 2 A 1 of reading 0 4 A Response Mean value response rms value display response time 200 ms Hold function The current measured at the end of test is held during the PASS or FAIL inteval Output voltmeter Measurement range 0 00 to 6 00 V AC Resolution 0 01 V 4 0 00 to 5 40 V Offset cancel function Not provi
155. y standards are written to memory For these settings see Appendix A 3 Initial Settings of the Memory Storing in the Panel Memory NOTE e To store test conditions first determine the memory number then enter the name as shown below Moving the cursor to the memory number after setting a name restores the entered name to the previous name 1 Press the MAIN key to display the MAIN screen and set test conditions 2 Press the RECALL STORE key with the SHIFT key held down This displays the indication STO UNTITLED to the right of the screen title 3 Use the rotary knob to set the memory number from 00 to 99 to which test conditions are to be stored 4 Press the key to move the cursor to UNTITLED 5 Use the rotary knob to enter a memory name ASCII code characters from 20 H to 7EH are valid See Appendix A 2 Basic Operation TOS6200 6210 Press the ENTER key to store the test conditions to this memory num ber After the conditions are stored the letters STO will change on the LCD to MEM gt Moving the cursor to another area before pressing the ENTER key will abort the storage operation WAIN Eo 1Ec60204 1 EENH Oo oN IEN 10 0a 70 1002 10 0s CURRENT LOWER UPPER TIMER 4 6 2 Recalling the Panel Memory MAIN 05 IEC60335 1 EEA s50H Oo So TIMER O ASAIN 0 000a TIO CURRENT LOWER UPPER TIMER 1 Press the RECALL key to display RCL memory number m
156. ze weight cost and other factors Use the tester within the limitations given in the table below If the tester is used in a way that causes the tester to exceed the limitations the output section temperature will rise which may cause the tester to enter protection status If protection status is triggered and the OVER HEAT indication blinks on the LCD stop testing for approximately the pause time specified in the table below and then press the STOP key If the output section temperature has returned to the nor mal level the tester will return to ready status Output Time Limitation Ambient Temp t C Test Current I A Pause Time Max Test Time 15 lt 1I lt 30 Equal to or longer 30 minutes or less than test time TOS6200 Conti I lt 15 Not required Sinus output available At t lt 40 C 40 lt I lt 60 Equal to or longer 10 minutes or less than test time TOS6210 20 lt 1 lt 49 Faal to or longer 30 minutes or less than test time I lt 20 Not required E output available Time Test time Pause time A B MAIN OVER HEAT G N50Hz Aor oF EA oFF SESE 25 0a 20 1000 CURRENT LOWER UPPER TIMER Basic Operation 4 31 S 4 10 2 Overheating Protection OVER HEAT If the tester s internal temperature rises to unusual levels due to a blocked air intake or exhaust port broken fan use in hot conditions or other reasons the overheating protection function is tripped a

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