B-RAD USER MANUAL
Contents
1.2. 7 2 2 Torque Chart 7 2 3 RAD Li Ion Battery Pack 8 2 3 1 Insert Remove the RAD Li Ion Battery Pack 8 2 3 2 Check RAD Battery Charge 8 2 4 RAD Battery Charger 8 2 4 1 Charging the RAD Li Ion Battery Pack 9 2 4 2 Charging Errors 9 3 0 General Operating Instructions 10 3 1 Reaction Arm 10 3 1 1 Installing the Reaction Arm 10 3 1 2 Reaction Arm Height 11 3 1 3 Reaction Arm Foot 11 3 1 4 Reaction Points 12 3 2 Torque Operation 12 4 0
3. RAD Charger it will convert to conservation mode which will maintain the battery charge at maximum capacity To remove the RAD Battery 1 Slide the RAD Battery away from the RAD Charger 2 Check that the RAD Battery is fully charged refer to Section 2 3 2 Checking RAD Battery Charge 2 4 2 Charging Errors The Red Warning Light is on The RAD Battery is not charging because its temperature is not within the required temperature range for charging When the RAD Battery s temperature moves within the required range for charging the Red Warning Light will turn off and charging will commence The Red Warning Light is flashing The RAD Battery may be placed incorrectly on the RAD Battery Charger Remove the RAD Battery and replace it correctly on the RAD Battery Charger If the Red Warning Light continues to flash the RAD Battery is defective remove the RAD Battery immediately If these problems continue contact New World Technologies Inc Technical Support refer to Section 5 0 Contact Us or your RAD Distributor Green Status Light Red Warning Light B RAD 2 5 USER MANUAL New World Technologies Inc Page 10 V2014 07 03 3 0 General Operating Instructions WARNING Only qualified personnel with training in the safe operation of torque tooling and the B RAD Tool System should operate this tool Refer to the Important Safety Notice for more information The B RAD operates in Torque Cycles Th
4. Tool System fails to operate correctly contact New World Technologies Inc Technical Support refer to Section 5 0 Contact Us The B RAD Tool System should only be used if environmental storage and operation specifications have been met Refer to Section 1 2 3 Environmental Specifications Do not operate the B RAD Tool System in explosive atmospheres including but not limited to the presence of flammable liquids gases or dust The B RAD Tool System creates sparks which could ignite these substances Do not expose the B RAD Tool System to wet conditions Water in the B RAD Tool System will cause damage to the tool and increase the risk of electric shock After long durations of use the B RAD Tool System will become hot It is recommended to use the tool in short intervals and allow for cooling between uses to prevent injury to the operator or damage to the B RAD Tool System While operating the B RAD Tool System always wear safety goggles and keep all body parts clear of moving parts and the reaction arm contact point Never exceed the Maximum Torque of the B RAD Tool System Failure to comply will result in void warranty The B RAD Tool System has been calibrated by a qualified Calibration Technician calibration must be done by a qualified Calibration Technician Improper calibration can cause damage to the tool and joint B RAD 2 5 USER MANUAL New World Technologies Inc Page 4 V2014 07 03 RAD Li Ion Batt
5. light up If all the Red Bars are illuminated the Battery is fully charged If none of the Red Bars are illuminated the RAD Battery is completely discharged and needs charging refer to Section 2 4 1 Charging the RAD Li Ion Battery Pack Figure 2 3 2 1 RAD Li Ion Battery Pack 2 4 RAD Battery Charger CAUTION The RAD Li Ion Battery Pack should only be charged on the RAD Battery Charger If an incompatible charger is used damage to the RAD Battery will occur The Charging Status Display Figure 2 4 1 on the RAD Battery Charger is used to notify the operator when the RAD Battery is charging when the charge is complete and if there is an error Charge Button B RAD 2 5 USER MANUAL New World Technologies Inc Page 9 V2014 07 03 Figure 2 4 1 Charging Status Display 2 4 1 Charging the RAD Li Ion Battery Pack Note The temperature range for charging is 0 C to 50 C 32 F to 122 F To charge the RAD Battery 1 Plug the RAD Battery Charger into the wall outlet Result The Red Warning Light will turn on for one second and then the Green Status Light will turn on for one second 2 Align the RAD Battery with the RAD Battery Charger 3 Slide the RAD Battery into place Result The Green Status Light will flash while the RAD Battery is charging When the RAD Battery has been fully charged the Green Status Light will stop flashing and stay illuminated Until the RAD Battery is removed from the
6. workmanship for a period of one 1 year from the date of original calibration Electric drive components such as electric motors switches and batteries etc are covered for a period of three 3 months from the date of original calibration Under the terms of this warranty New World Technologies Inc at its option and F O B either its factory or an authorized service center will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms of this warranty that product or part will carry the remainder of the warranty from the date of original calibration Repaired Tool Warranty Once a tool is beyond its new tool warranty New World Technologies Inc for a period of three 3 months from the date of repair will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original repair To qualify for the above mentioned warranties written notice to New World Technologies Inc must be given immediately upon discovery of such defect at which time New World Techn
7. ECT Reaction Arm is reacting off the heel of the Reaction Arm This can cause premature tool failure Figure 3 1 4 2 Incorrect Reaction Point 3 2 Torque Operation To operate the Torque Cycle 1 Refer to the Torque Chart to determine the desired Torque and Setting 2 Change the Setting Dial Figure 3 2 1 3 Ensure the High 2 Low 1 Switch is in the High 2 Position Figure 3 2 2 B RAD 2 5 USER MANUAL New World Technologies Inc Page 13 V2014 07 03 Figure 3 2 1 Setting Dial Figure 3 2 2 High 2 Low 1 Switch 4 Place the B RAD on the joint system 5 Ensure the Forward Reverse Switch is in the Forward Position 6 Press and hold the On Off Trigger Note To stop the Torque Cycle at any time release the On Off Trigger 7 When the B RAD reaches the Torque the clutch mechanism will slip Immediately release the On Off Trigger CAUTION Damage will occur if the clutch is allowed to slip for extended periods of time 4 0 Error Important Disassembling or attempting repair will void warranty If breakdown malfunction or error occurs contact New World Technologies Inc Technical Support refer to Section 5 0 Contact Us B RAD Limited Warranty New Tool Warranty Any new tool branded with the RAD name and purchased from New World Technologies Inc or through one of its authorized distributors or agents is warranted to the original purchaser against defects in materials and
8. Error 13 5 0 Contact Us 14 B RAD 2 5 USER MANUAL New World Technologies Inc Page 2 V2014 07 03 MANUAL REVISION HISTORY REVISION 2014 07 03 B RAD 2 5 USER MANUAL New World Technologies Inc Page 3 V2014 07 03 IMPORTANT SAFETY NOTICE RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECAUTIONS AND INSTRUCTIONS OUTLINED HERE CAN RESULT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS NEW WORLD TECHNOLOGIES INCORPRATED IS NOT RESPONSIBLE FOR ANY SUCH INJURY B RAD Tool System Safety The intended use of the B RAD Tool System is for commercial and industrial bolting applications Do not operate the B RAD Tool System before reading and understanding this user manual and noting the Safety Notices displayed on the B RAD Tool System and throughout this manual Only qualified personnel with training in the safe operation of torque tooling and the B RAD Tool System should attempt the installation operation and diagnosis of the B RAD Tool System The B RAD Tool System is connected to high voltage power and consists of external rotating parts Improper training and use can cause serious or fatal injury Do not disassemble or attempt to repair the B RAD Tool System doing so will void warranty If breakdown malfunction or damage occurs and the B RAD
9. LEADING MANUFACTURER OF ADVANCED TORQUE SYSTEMS ELECTRONIC BATTERY PNEUMATIC ELECTRIC B RAD USER MANUAL B RAD 2 5 USER MANUAL New World Technologies Inc Page 1 V2014 07 03 TABLE OF CONTENTS TABLE OF CONTENTS 1 MANUAL REVISION HISTORY 2 IMPORTANT SAFETY NOTICE 3 1 0 General Information 5 1 1 System Components 5 1 2 Specifications 5 1 2 1 Torque Ranges 5 1 2 2 Battery Specifications 6 1 2 3 Environmental Specifications 6 1 2 4 Cycle of Operation 6 2 0 Tool System 6 2 1 Tool Handle 6 2 1 1 Trigger Lock
10. New World Technologies Inc Page 7 V2014 07 03 Figure 2 1 1 B RAD 2 1 1 Trigger Lock The Trigger Lock is useful while transporting or storing the B RAD The Trigger Lock disables the use of the On Off Trigger therefore disabling the tool It is suggested that while the B RAD is not in use the Trigger Lock should be enabled To enable the Trigger Lock 1 Slide the Forward Reverse Switch to the Centre Position neither fully to the right nor fully to the left Note The On Off Trigger cannot be depressed To disable the Trigger Lock 1 Slide the Forward Reverse Switch to the Forward Position or the Reverse Position Note The On Off Trigger can be depressed 2 2 Torque Chart The Torque Chart displays the Settings and the corresponding Torque An example of a Torque Chart is shown in Table 2 2 1 B RAD 700 2 Torque Chart FtLbs Setting Torque 1 0 2 234 3 319 4 401 5 503 6 596 7 681 8 818 Cal Date 01 01 2010 Serial B0000 Table 2 2 1 Torque Chart Note Do not refer to Table 2 2 1 to determine the Setting for the B RAD Each B RAD is different and has a different Torque Chart Only use the Torque Chart attached to the B RAD 3 4 5 2 1 6 7 B RAD 2 5 USER MANUAL New World Technologies Inc Page 8 V2014 07 03 2 3 RAD Li Ion Battery Pack CAUTION Only use the RAD Li Ion Battery Pack with the B RAD Tool System Using other batteries may da
11. e Torque Cycle passes when the Actual Torque reaches the Target Torque and the Cycle fails if it is interrupted before the Actual Torque reaches the Target Torque This section instructs the operator in the use of the Reaction Arm needed for B RAD operation and how to conduct a Torque Cycle 3 1 Reaction Arm WARNING Always keep body parts clear of the Reaction Arm when the B RAD Tool System is in use Serious injury could occur CAUTION Ensure the Reaction Arm has a solid contact point before operating the B RAD Tool System 3 1 1 Installing the Reaction Arm Ensure the Reaction Arm and Snap Ring are installed securely to hold the Reaction Arm in place Make sure the Reaction Arm is in contact with a solid Reaction Point before you operate the tool Keep your body parts clear of the Reaction Arm when the tool is in operation When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest squarely against a solid object or surface adjacent to the bolt to be tightened Figure 3 1 1 1 Figure 3 1 1 1 Reaction Arm Rotation CAUTION Keep your hand and body parts clear of the Reaction Arm and barrel when the tool is in operation Figure 3 1 1 2 Incorrect Placement of Hand Body Parts During Operation B RAD 2 5 USER MANUAL New World Technologies Inc Page 11 V2014 07 03 3 1 2 Reaction Arm Height Ensure the height of the socket is even wi
12. eration specifications have been met Temperature Ranges C F Operating Temperature 0 35 32 95 Charging Temperature 0 50 32 122 Storage Temperature 25 70 13 158 Humidity 10 to 90 non condensing Shock 10G according to DIN IEC 68 2 6 29 Vibration 1G 10 150Hz according to DIN IEC 68 2 6 29 Required Operating Conditions Non explosive atmosphere Dry location Table 1 2 3 Environmental Specifications 1 2 4 Cycle of Operation 5 second forward 10 second rest and switch to reverse mode 5 second reverse mode 20 second rest and switch to forward mode 2 0 Tool System The following sections give a visual and functional description of the Tool Handle RAD Li Ion Battery Pack and RAD Battery Charger 2 1 Tool Handle The B RAD Figure 2 1 1 is trigger activated with a Forward Reverse Switch The RAD Li Ion Battery Pack is attached to the bottom of the Tool Handle 1 On Off Trigger tool activation 2 Forward Reverse Switch controls direction of rotation 3 Torque Chart Settings and corresponding Torque reference 4 Setting Dial controls Output Torque 5 High 2 Low 1 Switch always in the High 2 Position 6 RAD Li Ion Battery Pack refer to Section 2 2 RAD Li Ion Battery Pack 7 Battery Release Button refer to Section 2 2 1 Insert Remove the RAD Li Ion Battery Pack B RAD 2 5 USER MANUAL
13. ery Pack Safety Only use the RAD Li Ion Battery Pack with the B RAD Tool System The use of other batteries with the B RAD Tool System will cause damage to the tool The RAD Li Ion Battery Pack should only be charged on the RAD Battery Charger If an incompatible charger is used damage to the RAD Battery will occur Keep the RAD Li Ion Battery Pack away from any metal objects If the battery terminals are connected by a metal object the battery will short and will cause damage to the battery and injury to the operator Do not expose the RAD Li Ion Battery Pack to wet conditions This will cause damage to the RAD Battery and increase the risk of electric shock Do not use faulty or deformed RAD Batteries Do not attempt to open the RAD Battery Do not short circuit the RAD Battery Failure to comply will cause damage to the RAD Battery and injury to the operator If liquid is ejected from the RAD Battery avoid contact If contact occurs immediately flush with water If contact with eyes occurs immediately flush with water and seek medical aid Liquid from the RAD Battery may cause irritation and or burns RAD Li Ion Battery Packs cannot be disposed of with regular waste Return RAD Batteries to your RAD Distributor B RAD 2 5 USER MANUAL New World Technologies Inc Page 5 V2014 07 03 1 0 General Information 1 1 System Components The B RAD Tool System is shipped from New World Technologies Inc in a case with the foll
14. mage the B RAD Tool System CAUTION Keep the RAD Li Ion Battery Pack away from any metal objects If the battery terminals are connected by a metal object the battery will short and cause damage to the battery and injury to the operator The RAD Li Ion Battery Pack supplies power to the tool for the B RAD to preform best ensure the RAD Battery is fully charged and in good condition before use In optimal conditions the RAD Battery should be capable of approximately 100 Torque Cycles at 50 of the Maximum Torque on a joint with a hardness of approximately 10 degrees Note The application torque joint hardness battery condition age and operating temperature will affect the actual number of Torque Cycles per charge 2 3 1 Insert Remove the RAD Li Ion Battery Pack To insert the RAD Battery 1 Ensure the On Off Trigger is in the Off Position not depressed 2 Align the RAD Battery with the bottom of the Tool Handle 3 Slide the RAD Battery into place until it is fully seated Note A click will confirm that the RAD Battery is locked in place 4 Test that the RAD Battery is locked in place by trying to slide it out of place To remove the RAD Battery 1 Press and hold the Battery Release Button 2 Slide the RAD Battery away from the Tool Handle 2 3 2 Check RAD Battery Charge To check the RAD Battery Charge 1 Press the Charge button on the RAD Battery Figure 2 3 2 1 Result The Red Bars will
15. ologies Inc will issue an authorization to return the tool The defective item must promptly be returned to New World Technologies Inc all freight charges prepaid When returning a tool the reaction arm s being used with the tool must also be returned New World Technologies Inc Telephone 1 800 983 0044 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered under the terms of this warranty Tools returned without the reaction arm s will not be covered under the terms of this warranty Consumable parts and accessories such as extensions reaction blanks arms are not covered under this warranty Tools that have been relabeled without prior written consent of New World Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment etc are warranted only to the extent of the original manufacturer s warranty There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent permitted by law Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
16. owing parts B RAD Tool Figure 1 1 1 Two RAD Li Ion Battery Packs Figure 1 1 2 RAD Battery Charger Figure 1 1 3 Standard Reaction Arm and Snap Ring Figure 1 1 4 Calibration Certificate User Manual Figure 1 1 1 B RAD Tool Figure 1 1 2 RAD Li Ion Battery Pack Figure 1 1 3 RAD Battery Charger Figure 1 1 4 Standard Reaction Arm Note Some distributors may ship additional parts along with the B RAD Tool System 1 2 Specifications 1 2 1 Torque Ranges The following table outlines the torque ranges in Foot Pounds and Newton Meters of each B RAD Tool System Imperial Metric B RAD 500 100 500 FtLb or B RAD 675 135 675 Nm B RAD 500 2 or B RAD 675 2 B RAD 1000 300 1000 FtLb or B RAD 1350 400 1350 Nm B RAD 1000 2 or B RAD 1350 2 B RAD 1500 500 1500 FtLb or B RAD 2000 675 2000 Nm B RAD 1500 2 or B RAD 2000 2 Table 1 2 1 Torque Ranges B RAD 2 5 USER MANUAL New World Technologies Inc Page 6 V2014 07 03 1 2 2 Battery Specifications Ensure that all Battery Specifications are followed when utilizing the B RAD Tool System Battery Output Voltage 18 VDC Current 30 A Charge Time 60 minutes Charger Voltage Input 115 VAC Output 12 18 VDC Charger Output Current 2 5 A Table 1 2 2 Battery Specifications 1 2 3 Environmental Specifications CAUTION Only operate the B RAD Tool System if the following environmental storage and op
17. th the height of the Reaction Arm as seen below in Figure 3 1 2 1 The height of the socket cannot be shorter or higher than the height of the Reaction Arm as seen below in Figure 3 1 2 2 CORRECT The Reaction Arm and socket are even height Figure 3 1 2 1 Correct Height INCORRECT The leg of the Reaction Arm is too short on the left side and too long on the right side Figure 3 1 2 2 Incorrect Height IMPROPER REACTION WILL VOID WARRANTY AND CAN CAUSE PREMATURE TOOL FAILURE 3 1 3 Reaction Arm Foot Ensure the foot of the Reaction Arm aligns with the length of the nut as seen in Figure 3 1 3 1 The length of the foot cannot be shorter or longer than the nut as seen in Figure 3 1 3 2 CORRECT The foot of the Reaction Arm aligns with the length of the nut Figure 3 1 3 1 Correct Length B RAD 2 5 USER MANUAL New World Technologies Inc Page 12 V2014 07 03 INCORRECT The foot of the Reaction Arm is too short on the left side and too long on the right side Figure 3 1 3 2 Incorrect Length Please contact New World Technologies Inc or your local RAD Authorized Distributor for custom Reaction Arms 3 1 4 Reaction Points Ensure the Reaction Arm reacts off the middle of the foot as seen in Figure 3 1 4 1 Do not react off the heel of the reaction foot as seen in Figure 3 1 4 2 CORRECT Reaction Arm is reacting off the middle of the Reaction Arm s foot Figure 3 1 4 1 Correct Reaction Point INCORR
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