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User`s Manual - Azbil Corporation

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1. Gain 1 2 5 6 Gain 3 4 Gain 7 6 8 Generator chi E14 4 Generator 4 d Gain 1 2 5 6 Gain 7 18 18 Generator ch2 9 Er ienerator e Gain 1 2 5 6 Gain 3 4 Gain 7 A e Generator B Resistor ch3 2 C Generator 9 69 Gain 1 2 5 6 Gain 7 Generator ch4 Generator EE 7 Hold the applied state for about 30 seconds Note however that this is not the case when the terminal is left open for a long time before applying the above For this reason set the terminal to the OV state or short circuit across terminals before applying the above 8 Press the Execute key 9 Return to the zero span selection at step 4 select Span and execute steps 5 to 8 on the span side When the zero span adjustment is completed for a single gain proceed to the next step 10 Return to the gain selection at step 3 move to the next higher gain number and repeat steps 3 to 9 11 When you have completed adjusting all gains within the selected channel return to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same procedure as described above Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT Adjusting cold junction compensati
2. Type of action Target channel Alarm OR operation Event setting value main Event setting value sub 2000 to 10000 Varies according to type selection Hysteresis O OJ O O O OF OF OJ OF OF O O OJ O O O OF OF OJ OF OF OF O 0 to 10000 Varies according to type selection Direct reverse O O 0 Direct action 1 Reverse action Standby O O 0 None 1 Standby 2 Reset at SP change Event action in READY mode O O h ON delay time min ON delay time s OFF delay time h OFF delay time min OFF delay time s Type of action Target channel Alarm OR operation Event setting value main Event setting value sub 2000 to 10000 Varies according to type selection Hysteresis O O OJ O 0 OF OF OJ OF OF OF O O O OJ O O OF OF OJ OF OF OF O 0 to 10000 Varies according to type selection Direct reverse 0 Direct action 1 Reverse action Standby 0 None 1 Standby 2 Reset at SP change Event action in READY mode ON delay time h ON delay time min ON delay time s OFF delay time h OFF delay time min OFF delay time s Type of action Target channel Alarm OR operation Event setting value main Event setting value sub 2000 to 10000 Varies according to type selection Hysteres
3. 10 30 Items 6 and 7 for CH1 or CH2 motor adjustment error Description changed Old page 10 33 10 31 to 10 42 Old pages 10 34 to 10 46 11 2 MODBUS ASCII The application layer in the description changed to 3 11 3 MODBUS RTU The application layer in the description changed to 2 11 4 MOther Specifications Data count 16 WRITE in the table changed to 1O WRITE 12 5 Wiring diagram A and C changed 14 1 Screw tightening torque Description in the Specifications column changed 14 4 Load current added Current output deleted App 6 App 7 Latch Changed to 1 ON latch in ON 2 ON latch in OFF 10th Edition 10 23 Use of output branch control RAM address Hex 7903H changed to 0F3F ROM address Decimal OF3F changed to 7903H ROM address Hex 1DEFH changed to 1EDFH Data format ROM address Decimal changed to 7802H ROM address Hex changed to 1E7AH Transmission speed ROM address Decimal changed to 7803H ROM address Hex changed to 1E7BH BIPV Input Input type added Reception resistance Max 50Q changed to Max 1206 Date CP UM 5143E External switch input Type of action Setting Range No 13 and 14 changed Table 10 4 No 1 to 8 and No 9 to 16 Remarks added Table 10 5 No 1 to 4 and No 5 to 8 Remarks added 10 34 Table 10 6 No 1 to 4 Remarks changed
4. Manual reset value rE A deviation occurs between PV and SP when reset time I is set to 0 second This item is used when a fixed manipulated variable is adjusted to make PV and SP correspond in order to eliminate this deviation difference between PV and SP This item can be set when the control method is set to 1 or 2 control by PID fixed values and reset time I is set to 0 second Factory Seting Manual reset 10 to 110 5096 S M value Related setting item Control method Reset time 8 12 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Differential This item is for setting the difference between the ON point and OFF point during ON OFF control This item is for avoiding repeatedly turning the control device ON and OFF frequently Note however that the PV value fluctuates greatly and controllability deteriorates if this item is set to too large a value Factory Setting Differential 1 to 9999unit 5unit Related setting item Control method Disturbance response coefficient Quick FiTTER This item is used to quicken restoration to a stable state to suppress overshoot when disturbance of the same pattern occurs at a fixed cycle The effect of this item increases the larger the value is set and the PV value is restored slowly and smoothly Regular PV PV when Quick FiTTER is running Temperature restoration and ly Max effect reaction overshoot when a disturbance occurs can supp
5. Voltage output CH2 CT2 AUX2 CT ald t Thermocouple input RTD input CH2 DC voltage DC 8 External switch input Event voltage output Event relay output T Y M 1 CH3 4 CH3 4 H3 4 current input CH2 RSW3 Event 3 T Event 3 RSW RSW Event 4 Event 4 EV3 4 3 4 The terminal numbers are the same on the connector model 4 channel model Relay output CH1 Voltage output CH1 OUT1 a 3 d 2 Thermocouple input RTD input CH1 DC voltage DC CH1 Thermocouple input RTD big CH3 DC voltage DC CH3 current input CH3 PV3 current input CH1 Relay output CH3 Voltage output CH3 OUT3 Thermocouple input RTD input CH4 DC voltage DC CHA PV1 Relay output CH2 Voltage output CH2 OUT2 iB current input CH4 PV4 Thermocouple input RTD input CH2 DC voltage DC CH2 current input CH2 Relay output CH4 meum output CH4 4 OUT4 PV2 dddddddaa Ne RAR RII E e GOCA x x x AP NASA MLA NAR Hn E RU T Note The terminal numbers are the same on the connector model 4 1 Chapter 4 WIRING Heai cool model 2 channel model In the heat cool control it is necessary to set up the outputs of
6. 8bits even parity 1 stop bit _8bits no parity 2 stop bits parity DI 0 to 100ms 0 CPL 1 MODBUS ASCII format 2 MODBUS RTU format All writable Only SP EV MODE and communications DI writable Only SP MODE and communications DI writable Not writable except memory protection Lit at all times Blinking in READY mode Blinking in MANUAL mode Blinking in RSP mode Blinking at self tuning correction standby Blinking at execution of auto tuning Blinking at PV alarm occurrence Blinking at memory alarm occurrence SP set selection number blinking Blinking during master communications 10 Blinking during master loader communications 11 Control output mode lit when ON 12 Event output mode lit when ON 13 Event bus output switch mode lit when ON 14 External switch input mode lit when ON 15 External bus mode lit when ON 16 Communications DI input mode lit when ON 17 Blinking during inter channel deviation control 18 Blinking during SP gradient time 19 Blinking during inference of motor control position OR operation on all channels channel 1 channel 2 channel 3 channel 4 0 1 2 3 4 5 6 7 8 9 UL 0 OR operation on all channels E S M NER AE fixed values pa i i AL fixed values fixed values af aim control 1 7 cv Pt Not settable during ON OFF control Settable during control by PID fixed values and when reset time Os pe
7. At ON OFF control V Motor adjustment start At MANUAL e At READY At generation of feedback input alarm e Position proportional type of 3 MFB or 4 No MFB position adjustment at power supply application AT startup AT start AT start assigned to RSW FB in adjustment ON OFF in operation Reference Writing can be made in MANUAL READY and PV alarm generation However AT does not start Parameters of which write conditions are changed according to other settings SP group switching At setting of single SP LOCAL REMOTE SP switching REMOTE LOCAL switching set to RSW e Setting to no use of RSP HEAT COOL in use PV range upper lower limit values At range selection for thermocouple or RTD Decimal point When a range number which cannot apply a decimal point to thermocouple or RTD is selected O When switching of each function is set to RSW function At SP group switching SP group switching At AUTO MANUAL switching AUTO MANUAL switching At RUN READY switching RUN READY switching At LOCAL REMOTE SP switching LOCAL REMOTE SP switching At AT start switching AT start At switching to use inter channel deviation control switching to use inter channel deviation 10 39 Chapter 10 COMMUNICATIONS FUNCTIONS Parameters of which other write conditions are changed SP group in use SP3 and SP4 selection on 4CH model V Communication conditions transmission speed commun
8. Data Link Layer This layer contains the basic information required for communications such as the destination of the communications message and the check information of the message Application layer Data is read and written in this layer The content of the layer varies according to the purpose of the message Messages comprise parts 1 to 9 in the figure below The command details sent from the ma ster station and the response details returned from the slave station are stored in the application layer STX start of message 1 6 ETX end of command response 2 Station address 7 Checksum 3 Sub address 8 4 Device ID code 9 LF delimiter S The data link layer is of a fixed length The position of each data item and the number of its characters are already decided Note however that the data positions of the data link layer from ETX onwards shift according to the number of characters in the application layer The character length however remains unchanged Response start conditions The device sends the response message only when 1 message structure 2 device address 3 sub address 4 checksum and 5 message length of a single frame in the data link layer are all correct If even one of these is incorrect no response messages are sent and the device stands by for reception of STX 1 Handling Precautions The sub address must be set to 00 30H 30H on the master station Numb
9. 1 to 6 O O O Action on alarm state The event turns channel PV 99 59 59 99 59 59 ON while the alarm of the set PV alarm channel is ON iem easese eso o Eq alarm 99 59 59 99 59 59 VEN NN a M K 99 59 59 99 59 59 FE IE CEN limit 10000 10000 99 59 59 99 59 59 10000 99 59 59 99 59 59 Direct reverse 23 SP lower 2000 to limit 10000 24 SP 2000 to Main to Oto 00 00 00 to 00 00 00 to 1 to 4 C upper lower Sub 10000 10000 99 59 59 99 59 59 25 Deviation 2000 to Oto 00 00 00 to 00 00 00 to E O upper limit 10000 10000 99 59 59 99 59 59 final reference 26 Deviation 2000 to 0 to 00 00 00 to 00 00 00 to 1 to 4 O O lower limit 10000 10000 99 59 59 99 59 59 final reference 27 Deviation Oto Oto Oto 00 00 00 to 00 00 00 to 1 to 4 O O upper lower 10000 10000 10000 99 59 59 99 59 59 limit final reference 28 SP gradient 00 00 00 to 00 00 00 to 1 to 6 O O 99 59 59 in progress motor control 99 59 59 99 59 59 position in progress 2000 to to 00 00 00 to 00 00 epos 210000 ioxo ssses ceseso oo o fof A Though the normal standby action can be used the standby action at the time of SP change cannot be used When a standby action is used in a deviation event use the event type number 25 26 or 27 When no function is selected the event calculation result event output is 0 at all times The channel setting range is as follows 1to 4
10. 10 READY mode 11 MANUAL mode 12 Control action direct 13 Auto tuning startup mode 14 Self tuning correction standby mode 15 Loop diagnosis When the READY mode is entered The event state turns ON When the MANUAL mode is entered The event state turns ON When control becomes direct action The event state turns ON When auto tuning is started The event state turns ON During self tuning correction standby The event state turns ON The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output 1 to 4 Individual channel designation OR operation on all channels AND operation on all channels Individual channel designation OR operation on all channels AND operation on all channels Individual channel designation OR operation on all channels AND operation on all channels Individual channel designation OR operation on all channels AND operation on all channels Individual channel designation OR operation on all channels AND operation on all channels This event turns ON when no changes in PV value are seen even though control output is ON This is used to detect malfunctioning of the control device Setup items Main setting Control output value Sub setting PV value ON delay time Diagnosis time in case
11. No 5 to 8 and No 9 to 12 Remarks added 10 35 to 10 37 Table 10 8 to 10 13 title and remarks added 10 36 10 37 Table 10 10 10 12 10 13 Value and Note changed 10 38 Table 10 14 Item Communication DI5 to DI12 DII to DI8 changed No 9 to 12 Item changed No 13 to 16 Value changed Note changed 13 3 IM Host Communications Related Trouble No response in communications Cause and Remedy 1 tem added App 8 1 Output destination picture changed Mar 2006 10 26 10 27 Type of action of RSW1 to RSW4 and RSW bus1 to RSW bus4 Item Data Infoemation 0 to 12 1 to 14 changed Jan 2007 iii i System disk Floppy disk chenged to CD ROM iii 1 Model No SLP D10J20 chenged to SLP D10J60 2 3 DIN rail stopper chenged to DIN rail locking tab Mounting Locations description of the 1st and 5th item added 1 3 G Mount each DMC10 module vertically as in the figure below added 7 2 Operating system Windows95 deleted Serial port deleted USB port added GHardware configuration changed 7 3 Glnstalling SLP D10 1 to 3 changed 7 6 to 7 9 Device Driver Installation for USB Loader Cable added 7 10 to 7 22 Old pages 7 7 to 7 18 9 2 G Time proportional power saving mode branch control chenged to deviation control 10 24 3293 Data Inf 1 ON chenged to 1 1 2 Energy saving 2 1 4 Energy saving 10 25 3349 0D15H 7349 1CB5H chenged to 3348 OD14H 7348 ICB4H 10 26 to 10 27 RSW1 to RSW4 RSWbusl to RSWbus4 Data Inf 1 to 1
12. f OFF i J fcx DENN specified Selecting the output type 1 AND 1 ON latch in ON 1 Reverse 2 ON latch in OFF Output assign to 3 ood lo omen D Gore e Gur Selecting the output type 1 AND 1 ON latch in ON t Reverse 2 ON latch in OFF Saputastant ws 68 V for RIF M Selecting the output type 1 AND 1 ON latch in ON 1 Reverse V ON latch in OFF i N logic N Latch gt Polarity Output asian tiers 0 OR 0 OFF 0 Direct Gu Selecting the output type 1 AND 1 ON latch in ON 1 Reverse V EN VEN ON latch in OFF j C The output terminal varies according to the model Appendix IH Operating Procedures for Event Output Special Operation To use an event output special operation follow the procedures below Event output special operations do not operate without these settings The main steps are 1 Specify the use of event output special operation 2 Set up the contents of the event action event table 3 Set up the event table output destination and logical action Detailed procedures are described below Setting procedures 1 Specify the use of event output special operation Special Function x Special Function Multiple SP RSW Special X Cancel When reseting Event Special or RSW Special all assigns are initialized In the PC loader select Setup Special Function then check Event Special in the Special Function w
13. 10X value Reset time I Rate time D MV lower value OL MV upper value OH Manual reset RE Disturbance response coefficient Differential DIFF Varies according to decimal point information Proportional band P Reset time 1 to 9999 10X value Rate time D MV lower value OL MV upper value OH Manual reset RE Disturbance response coefficient Differential DIFF Varies according to decimal point information Proportional band P 1 to 9999 10X value Reset time I Rate time D MV lower value OL MV upper value OH Manual reset RE Disturbance response coefficient 085CH 17FCH Differential DIFF Proportional band P 085EH 17FEH Varies according to decimal point information 1 to 9999 10X value Reset time I Rate time D MV lower value OL MV upper value OH Manual reset RE Disturbance response coefficient O OJ O 0 OF OF O Differential DIFF Event 1 setting value main O Varies according to decimal point information RAM address Alias of 3004W Event 1 setting value sub RAM address Alias of 3005W Event 2 setting value main RAM address Alias of 3021W Event 2 setting value sub RAM address Alias of 3022W Event 3 setting value main RAM address Alias of 3038W Event 3 setting valu
14. 6 LF delimiter Colon 3AH When a colon is received it has the same function as STX of CPL See Description of data items STX of CPL communications Station address Has the same function as that of the CPL station address See Description of data items page 10 4 for details e Checksum LRC Has the same function as that of the CPL station address See Description of data items page 10 4 for details However the method of creating a checksum is different from that of CPL Checksum creation method 1 Add transmission data in 1 byte units starting from the character next to the colon 3AH at the beginning of a message Note that the value to be added is not an ASCII character value of the transmission message but the transmission data before converted to an ASCII character It is 2 to 3 in the figure above that are added 2 Find a 2 s complement of the addition result 3 Convert the lower 1 byte of the addition result to a character code CR LF Has the same function as that of CR LF of CPL See Description of data items page 10 4 for details MODBUS RTU Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS All messages are written in binary data A MODBUS RTU message consists of 1 to 3 below 2 stores commands which are transmission contents from the master station and responses which are transmission contents from the slave station All messages use binary data Each slot below correspo
15. O Don t search will choose the driver to install Choose this option to select the device driver from a lst Windows does not guarantee that the diver you choose will be the best match for your hardware Proceed with steps 3 to 6 Uninstalling the device driver 1 Handling Precautions Removing the driver requires restarting the computer Close other applications first and then uninstall the driver To uninstall the driver administrator rights are required on the computer Uninstalling should be done by the administrator or by a user who belongs to the administrator group 1 Execute the driver removal program 1 Start the removal program DrvRemover Ycslip exe by double clicking the icon on the CD ROM If the SLP CD ROM is not available there is also a copy of DrvRemover Ycslip exe in the folder in which SLP is installed e Normally C Program Files slp SLPD1 0 gt gt A confirmation dialog box for the driver removal appears USB Serial Driver Remover Press OK to remove driver Cancel 2 Click OK gt gt The following window appears If you want to install new driver you must re boot Windows system now b iately Will you re boot Windows system immedi No 3 To complete the removal of the driver the computer must be restarted Click Yes to restart the computer 7 9 Chapter 7 LOADER B Starting Up SLP D10 1 Click Start at the bottom of the screen and click
16. PV Feedback OPEN CLOSE Remarks control CH No input A DMG 10DAXAXXX Wim Hemel feedback PV3 EOS DMC10D4XRXXX CHi PVi OUT OUT3 Without Biene seio 3H cH2 Pve OUT2 OUTS feedback OMe iil 3 4 Note The Xs in the numbers of the available models indicate that any applicable PV1 CT kowon Pval PIRON COL OUT3 functional code is acceptable OUT2 ewe TOMI P HOME OUT4 Chapter 4 WIRING DMC10E Wiring Precautions AMATAK EVO EV20 EV3O EVO Extended event CH1 NO NC 3 Extended event CH2 Ga 6 Extended event CH3 48 NO 23 NC 8 Extended event CH4 OT 69 NO Normally Open open NC Normally Close close NCAUTION The DMC10 will not function for about ten seconds after turning the power ON Pay attention to this when using the relay output from the DMC10 as an 4 4 interlock signal Check the model number of the controller and terminal numbers on the label on the side of the controller to prevent any wiring errors Use crimped terminals for M3 5 screws to connect terminals Prevent crimped terminals from coming into contact with adjacent terminals T O signal lines should be routed at least 50cm away from power lines Also do not route I O leads through the same distribution box or ducts Before connecting in parallel to other equipment thoroughly check the conditions of the other equ
17. PV upper limit or PV lower limit alarm occurred on loader PV value fluctuates In the case of a sensor that requires a power supply appropriate power is not being supplied Sensor fault is causing the input value to exceed the upper limit or lower limit values The wiring to the sensor is broken Terminal screws are loose PV input terminals on unused channels are in an open state The device is faulty The device is influenced by external noise The control method is incorrect The control constants are not appropriate values Check if power is being supplied If it is check the voltage value Check the sensor Replace if faulty Check the connector leads Replace if abnormal Tighten the screws Short circuit PV inputs on unused channels Contact Yamatake or your Yamatake agent Adopt noise countermeasures Change the control method Perform auto tuning Manually enter the PID constants The terminal screws are loose and are causing faulty contacts The device is faulty Tighten the screws Contact Yamatake or your Yamatake agent PV value stays fixed and Check the sensor Replace if faulty does not change The sensor is faulty In the case of a sensor that requires a power supply appropriate power is not being supplied The device is faulty lit when ON Contact Yamatake or your Yamatake agent B Body Alarms Related Trouble The below table shows body alarms relate
18. assignment 3 Communications DI6 Communications DI7 Communications DI8 Communications DI9 Communications DI10 Communications DI11 Communications DI12 Undefined Undefined Undefined Undefined Undefined Undefined Undefined Undefined Note The values ranging from 32768 to 32767 i e OOOOH to FFFFH are writable However the undefined bits do not operate because they are reserved Always set to 0 1 Handling Precautions Reserved is used internally so be sure to set to 0 8 34 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Logic Of the external switch input special operations this setting is for setting the logic of signals selected at input assignments and input assignments 2 when logical operations are to be used Direct reverse Factory Seting Logic 0 OR M 1 AND Of the external switch input special operations this item is for setting the polarity of logical value output of the signals selected at input assignments and input assignments 2 The specifications are the same as direct reverse for standard external switch inputs Factory Seting Direct reverse 0 Direct M 1 Reverse 8 35 Chapter 9 SETUP PARAMETERS DMC10D 9 1 Outline of the Advanced Functions B PV Input B Control Output Heat cool control On the advanced model DMC10D some of the thermocouple ranges for details see Range List can be used at the No 1 decimal point This is
19. inputs 1 to 4 States of side con nector bus inputs 1 to4 Computation results of event TBLs 1 t08 States of event output terminals 1 to4 States of com munications DI1 to DI12 Appendix nput assign to 3 Logic Polarity POS RSW1 function ate type selection for switching 0 OR 0 Direct 1 RSW type RSW function 1 AND 1 Reverse Nc Channel nput assign1 to 3 Logic Polarity RSW2 function ate type selection for switching 0 OR 0 Direct RSW type RSW function JA UAND 1 Reverse Channel nput assign1 to 3 Logic f Polarity RSW3 function ate type selection for switching 0 OR 0 Direct RSW type RSW function JA UAND J dt Reverse Channel nput assignt to 3 Logic Polarity RSWA function ate type selection for switching 0 OR 0 Direct RSW type RSW function JT TAN J dt Reverse Channel nput assign1 to 3 logie Polarity RSWS5 function ate type selection for switching 0 OR 0 Direct RSW type RSW function 1 AND 1 Reverse Channel nput assign1 to 3 Logic Polarity RSW6 function ate type selection for switching 0 OR 0 Direct RSW type RSW function JM UAND V t Reverse Channel nput assign1 to 3 J Logic Polarity RSW7 function ate type selection for switching 0 OR 0 Direct RSW type RSW function J CAND Ji 1 Reverse Channel nput assign1 t
20. on the span side When the zero span adjustment is completed for a single channel proceed to the next step 9 Return to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same procedure as described above 1 Select the Adjust Voltage Output tab 2 Select the target channel to be adjusted 3 Select Zero at the zero span selection item This is because zero span are in a set for each single channel Select the channel be sure to execute Zero and then execute Span 4 Press the Read key 5 Apply the zero or span current value for the channel selected at the target customer terminal For details on the measurement method refer to the following figures chi ch2 Ammeter Ammeter Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT 6 Hold the applied state for about 30 seconds 7 Read the current on the ammeter in mA units down to three digits past the decimal point enter the value on screen and press the Write key 8 Return to the zero span selection at step 3 select Span and execute steps 5 to 8 on the span side When the zero span adjustment is completed for a single channel proceed to the next step 9 Return to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same pro
21. 0 AUTO 1 MANUAL The ON OFF state of monitor event bus outputs for event bus output ON OFF states are reflected only on devices where ON or OFF operation has been performed on the event bus output On other devices the ON OFF state is indicated on screen as OFF Note Channels can be appended a label name for on screen use only This name is for screen use only and is not downloaded to the DMC10 Chapter 7 LOADER Changing of data switching of modes Operation by entry of numerical values Enter the numerical value and press the Return key e Operation by clicking a lamp Click the target lamp indication Setting of user defined address Optional data not in the table can be registered to user configuration address UF 1 to 4 in the table Data can be read or written according to the data type How to set user defined address 1 Select the Set monitor tag under Option O Setup in the pull down menu 2 Enter the address of the data to display according to 10 8 List of All Communications Parameters page 10 16 1 Handling Precautions Up to four user configuration data items can be set This data however is common to all channels Use of the command line Data can be read or written or the mode switched by directly entering communications commands on the command line J Handling Precautions Transmission of the wrong command may result in trouble on the DMC10 For this reason tak
22. 0 With no decimal point 0 With no Settable at DC voltage or DC 1 1 decimal digit is indicated decimal point current input Or some 2 2 decimal digits are indicated thermocouple or RTD ranges 3 3 decimal digits are indicated settable PV range lower limit 2000 to 10000 E S M Settable at DC voltage or DC current input PV range upper limit 2000 to 10000 1000 E S M Settable at DC voltage or DC current input Cold junction 0 Internal 0 internal L Guana thermocouple input only compensation action 1 External Lower SP limit PV range lower value to upper SP PV range lower limit value limit Upper SP limit Upper SP limit value to PV range PV range upper upper value limit SP down gradient 0 to 10000 0 M SP up gradient 010 10000 EHM SP up gradient time 0 unit min unit 1 unit h Control Control method 0 ON OFF control 0 NEC control Rd output 1 Control by self tuning 2 Control by PID fixed values Control action 0 Heat control reverse action 0 Heat control E S M 1 Cooling control direct eee Time proportional cycle 5 to 120s relay output E S M Not settable at ON OFF control 1 to 120s voltage output Time proportional 0 Priority on controllability 0 Priority on ON OFF action once within operating mode 1 Priority on control device life controllability time proportional cycle Not settable at ON OFF control PID initial MV 10 0 to 110 0 o L4 Not settable at ON OFF control AUTO MANUAL 0 Bumple
23. 1 to 4 4 channel model 1 to 8 2 channel model J O OF O OJ OF OF OF O 100 to 1100 10X value 100 to 1100 10X value 100 to 1100 10X value b b b b b b b gt AUTO MANUAL O O O O O O O O O O O O O O O O O O O O O O O O O O OJOJOJO O XIX XI X X X X X O OJ O O O O OJO O O OJ O O OF OF OC XIX XI X X X X X O OJ O O OJO OF O O 10 16 Chapter 10 COMMUNICATIONS FUNCTIONS Item RAM address ROM address Decimal Point Data Information Information CH2 CH1 Auto tuning For details see Table 10 4 For details see Table 10 5 For details see Table 10 6 0 to 500 10X value CH4 Internal calculation result of event output external switch input External switch input state 7 Event output control output state CH1 CT value CH2 EV1 ON delay timer remaining time hours ON delay timer remaining time minutes 041CH 5052 ON delay timer remaining time seconds 041DH 5053 ON delay timer remaining time hours C41EH 5054 ON delay timer remaining time minutes 041FH 5055 ON delay timer remaining time seconds ON delay timer remaining time hours 0420H 5056 0421H 5057 ON delay timer remaining time minutes 0422H 5058 ON delay timer remaining time seconds 0423H 5059 ON delay timer rem
24. 13 Reserved O atalitimes o co 14 Reserved ataltimes 15 Reserved U ataltmes omae o S Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 10 33 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 6 Event output control output state 1046W 215 214 213 212 211 210 29 28 27 26 25 24 23 92 2i 20 16 15 14 19 12 1 to 9 8 7 6 5 4 3 2 lem ate Remarks Event output terminal on off state Enabled only on models with an event output terminal Indefinite value on orar modal External bus output on off state 6 Eventbus output 0 0FF ON 8 Evenbusoupu4 0 OFF t ON i 9 OUT1 COFF CON Control output terminal on off state In the case of 2 channel models value is indefinite as OUTS and OUT4 do not have terminals 13 Reserved Notfixed 7 i4 Reseved Notfixed ooo o i5 Reseved JNotfked o o pe Reemed Nohed O S Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH Table 10 7 Latch release 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 16 15 14 3 2 11 100 9 8 7 6 5 4 8 ati LT m vas T em Fr Evmoupu No operation Came o 2 Evemtoupu2 0 No operation Came sEvemtoupu3 fo No operation 1 Cancel i Evm
25. 1DC1H o 0 OR 1 AND Direct reverse 3618 0E22H 7618 1DC2H o O O O OJO O 0 Direct action 1 Reverse action Type of action O to 14 Target channel 0 to 2 Input assignment 2 For details see Table 10 12 Input assignment 1 For details see Table 10 11 Logic 0 OR 1 AND Direct reverse O O O O O O 0 Direct action 1 Reverse action Type of action O to 14 Target channel 0 to 2 Input assignment 2 For details see Table 10 12 Input assignment 1 For details see Table 10 11 Logic 0 OR 1 AND Direct reverse O OJ O 0 OF 0 0 Direct action 1 Reverse action Type of action O to 14 Target channel 0 to 2 Input assignment 2 For details see Table 10 12 Input assignment 1 For details see Table 10 11 Logic 0 OR 1 AND Direct reverse O O O OJO O 0 Direct action 1 Reverse action Type of action O to 14 Target channel 0 to 2 Input assignment 2 For details see Table 10 12 Input assignment 1 For details see Table 10 11 Logic 0 OR 1 AND Direct reverse 0 Direct action 1 Reverse action Type of action O to 14 Target channel 0 to 2 Input assignment 2 For details see Table 10 12 Input assignment 1 For details see Table 10 11 Logic 0 OR 1 AND Direct reverse Input assignment
26. 3 Not Applicable EV3 ch1 H OUT1 ch C EV4 ch2 H OUT2 ch2 C x CBE 4 Not Applicable OUT1 cht H EV3 ch1 C OUT2 ch2 H EV4 ch2 C E Information 5 Not Applicable OUT1 ch1 H EV3 ch1 CVOUT2 ch2 H EV4 ch2 C Option 6 Not Applicable OUT1 cht H AUX1 ch1 CYOUT2 ch2 H AUX2 ch2 C E Event Table T Not Applicable AUX1 cht H OUT1 ch1 CJAUX2 ch2 H OUT2 ch2 C ARES Mees s NotApplicable OUTI cht H AUX1 ch1 C OUT2 ch2 H AUX2 ch2 C B CT Input 9 Not Applicable AUX1 cht H OUT1 ch1 CNAUX2 ch2 H OUT2 ch2 C B RSW Input 10 Not Applicable AUX1 ch1 H AUX2 ch1 C OUT1 ch2 H OUT2 ch2 C HeatiCool List Selection lom E 11 Valid settings 0 to 10 App 15 Appendix 6 Settings When Remote SP Is Used available for DMC10D only B Setting Procedures 1 Specifying the remote SP control Special Function Tx Special Function r Multiple SP Modular control motor control method O None Event Special S C 1 MFB inference RSW Special z p C 2MFB T UM C 3 No MFB i i C 4 No MFB power on position adjustment MV Branch output Energy saving 0 No indicatition C 1 Energy saving C 2 X Cancel lWhen reseting Event Special or RSW Special all assigns are initialized On the PC loader select Option Special Function then check Remote SP on the Special Function window In PV Input in the Standar
27. 6 B Connecting for CPL Communications eere 4 6 B Connecting to the SSH ecirsecueeec crece rana nana it ra anni sensn es NA ipa aannas 4 7 DEVICE CONNECTIONS amp CONFIGURATION B Number of Connected Units aaaa aaa 5 1 B Setting the Device Address eese 5 2 B Configuration When Combined With the CMC10 5 3 B Layout of Event Output Module DMCH1OE eere 5 4 SETUP amp OPERATIONS B Overall Operation Procedure erect 6 1 E Setup Method 0e 6 1 LOADER rodut O S 7 1 M Loader F n llONS ssaa a 7 1 B System Operating Environment sm r m 7 2 Installing Starting up and Quitting the Software Package 7 3 Min e 7 8 IH Device Driver Installation for USB Loader Cable 7 6 M cic E pu Be CD 7 10 vi SSS SSS B Quitting SLP D10 sod aie i S cu MALE C A S d Qd 7 3 Setup Function lada RON IN RU Move a ue a B Outline of Semp Function suis E AIME ic LN DIEM S S 3 B Screen Explanations ssiri ena B Operation Procedure eeseeeeeeseenenn entren l 74 Monitor FUliclloli sis iu ccr sar i auci sesijas gads a npe pA ER RA Ida Rada UE 7 17 B Outline a nd B Screen noH MN
28. BC line alarm C line break Down scale Lower limit alarm According to setting Operation continued 1 2 or more lines break Up scale Upper limit alarm According to setting Operation continued 1 P PES l tieaam ne A Blines short circuited Lower limit alarm 2 According to setting Operation continued 1 A C lines short circuited Lower limit alarm 2 According to setting Operation continued 1 1 Can be changed by setting 2 Ranges 21 and 24 cannot be detected Operation at a linear input line break Break Circumstances Movement of PV Value Alarm Indication Control Output Event Output Voltage range break Upper limit alarm According to setting Operation continued Current range break Lower limit alarm According to setting Operation continued Can be changed by setting 14 2 Chapter 14 SPECIFICATIONS Action at the time of feedback input line break Break Circumstances Behavior of Position Proportional Control Alarm Indication Control Output T line break When the position proportional T line break alarm Y line break control type of 1 is used the Y line break alarm G line break inferred position control is used G line break alarm Unused channel range table When there is an unused channel control output and PV alarm output turn OFF by setting to the range Nos in the following table PV input processing to unused channels is not required 00 PV value Fixed at 0 C contro
29. Do not remove or attach the DMC10 from or to the base while its power is ON Doing so might cause faulty operation Do not disassemble the DMC10 Doing so might cause faulty operation Use the DMC10 within the operating ranges temperature humidity vibration shock mounting direction atmosphere etc recommended in the specifications Failure to do so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation Wire the DMC10 properly according to predetermined standards Also wire the DMC10 using designated power supply according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Do not allow lead clippings chips or water to enter the DMC10 case Doing so might cause fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause fire Do not use unused terminals on the DMC10 as relay terminals Doing so might cause electric shock fire or faulty operation Use Yamatake Corporation s SurgeNon if there is the risk of power surges caused by lightning Failure to do so might cause fire or faulty operation When disposing of the DMC10 dispose of it appropriately as industrial waste in accordance with local bylaws and regulations Use the relay on the DMC10 within the rated life described in t
30. For details see Table 10 8 10 28 Chapter 10 COMMUNICATIONS FUNCTIONS RAM address ROM address Decimal Point Data Information Decimal Hex Decima Hex R W R W Information For details see Table 10 9 Output assignment 1 For details see Table 10 8 Logic 0 OR 1 AND Latch 37 54 OEAAH C 0 OFF 1 ON latch in ON 2 ON latch in OFF Direct reverse 37 55 OEABH C 0 Direct action 1 Reverse action Output assignment 2 For details see Table 10 9 Output assignment 1 For details see Table 10 8 Logic 0 OR 1 AND Latch 0 OFF 1 ON latch in ON 2 ON latch in OFF Direct reverse 0 Direct action 1 Reverse action Output assignment 3 V4 For details see Table 10 10 E EV bus 1 Output assignment 3 EV bus EV bus 3 For details see Table 10 10 EV bus 4 OUT1 Output assignment 3 Data format For details see Table 10 10 37 7 O OEBAH 37 7 1 OEBBH 37 7 2 0EBCH 8bit EVEN 1st 8bit NO 2st Transmission speed 3803 0EDBH 2400 4800 9600 Min communications response time 3804 OEDCH 1ms 10ms 100ms 200ms Min communications response time addition 0 1 0 1 2 3 19200 0 2 3 4 0 3805 0EDDH to 100ms Communications type 3806 OEDEH C For details see page 10 1 10 29 Chapter 10 COMMUNICATIONS FUNCTIONS B Bit Informati
31. How to Use the LEDs on the Front Panel When Checking Alarms 13 1 B PV Input Related Trouble eese nnne d 372 B Body Alarms Related Trouble a aij E Loader Communications Related Trouble DA B Host Communications Related Trouble asi E ruis ME B Control Related Trouble seeeseseee eere nnne nnn nnns es 1370 Chapter 14 SPECIFICATIONS 14 1 General Sp cific tiON ms eam rebum teet no tiom A B Environmental Conditions om 14 1 14 2 Performance Specifications eee eee nennen nnne nnne 1 42 L lacilation Betssan npo nd Up NE 14 6 B External Dimensions eere eren nnne 146 Appendix 1 Advice on Control Constant e esee eene enne nnns PADp 1 ONOFF CONN el e enne App 1 M Control by Self tuning eere APP 71 B Control by PID Fixed Values eene A p 72 2 Advice on Events cece enn App 3 3 Event Output Special Opes iss E RDS B Internal Structure of Event Output Spacial Op ration s App 5 W Block Diagram of Output Special Operation doe E Operating Procedures for Event Output Special Op totian enn APp 7 4 External Switch Input Special Operation E A p 710 B Internal Structure of External Switch nat Special olt me ausma simas AA App 10 B Operating Proc
32. PID time proportional control combined with automatic tuning of the PID constants by self tuning The more times that tuning is repeated the more controllability of self tuning improves We recommend combined use of self tuning with auto tuning when calculating satisfactory controllability from when the DMC10 starts to run The following settings and operations are required for performing self tuning Setting of the control method Self tuning correction width Self tuning up down startup condition Time proportional cycle Time proportional control operation mode when necessary Auto tuning startup when calculating a satisfactory controllability from initial running ON Un WN App 1 Appendix Description of related setting items Self tuning correction width Of the self tuning startup conditions this is the startup condition width of self tuning that is started up by occurrence of deviation Self tuning is started up when a deviation that exceeds this width occurs When correction is set to 0 self tuning by deviation does not start up Only startup by SP change is performed Self tuning up down startup condition Set this parameter when setting startup only at PV rise change of SP value in up direction during self tuning by SP change Normally setup is performed when the PV both rises and falls change of SP value in down direction However the control characteristics are markedly different du
33. Resistor Accuracy 0 1 or less min resolution 0 10 or less Ammeter Accuracy 0 1 or less min resolution 15A or less Thermometer Accuracy 0 1 C or less min resolution 0 1 C or less B Adjustment Procedure Inspecting each I O 1 Select the Inspect I O tab 2 Select the desired item from among the inspection items 3 Press the Execute key Inputs external switch input etc can be read continuously So cause an input at the input terminal of the DMC10 and display the ON OFF state on the display With outputs event output etc the setting ON OFF marked in the checkbox is output to the output terminal of the DMC10 12 1 Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT 12 2 Adjusting PV input 1 Handling Precautions All gains must be adjusted when performing PV input adjustment 1 Select the Adjust PV Input tab 2 Select the target channel to be adjusted 3 Select the gain starting from the smallest number and adjust all gains Start from gain number 01 4 Select Zero at the zero span selection item This is because zero span are in a set for each single gain item Select the gain be sure to execute Zero and then execute Span 5 Press the Read key 6 Apply the zero applied voltage current resistance for the gain selected at the target customer terminal For details on the connection method when applying these refer to the following figures
34. Response message The figure below shows the structure of the application layer of the response message for the data write instruction At normal completion L0 0 1 At abnormal completion or warning The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code Maximum number of write data items per message Up to 16 words for both RAM and EEPROM area 10 7 Chapter 10 COMMUNICATIONS FUNCTIONS B Read Continuous Fixed Length Data Command RD command This command reads continuos data in 2 byte units This command is suited to handling of data in ladder programs sent by PLC communications as the data is of a fixed length The start data address is expressed as four hexadecimal digits The number of data items is expressed as four digits and data is expressed as four x n n is a plus integer hexadecimal digits Send message The read start data address four hexadecimal digits and the number of read data items four hexadecimal digits are sent 1 Read continuous fixed length command 2 Start data word address 3 Number of data items Response message If the message is sent successfully the termination code is taken to be normal two decimal digits and the termination code is returned appended with the number of read data four hexadecimal digits x number of read data items specified by the command If message transmi
35. Sampling cycle Variable within the range 1 to 3600s Max sampling count 7200 fixed regardless of number of data items to sample Note A CSV file is the data format that can be handled in third party spreadsheet software such as Microsoft Excel In this format sampled trend data can be interpreted in spreadsheet software These screens can be used to perform the following operations Monitoring of the running state and changing of parameters in the Numeric Monitor screen Switching of the run mode in the Numeric Monitor screen Tuning of control constants in the Numeric Monitor screen Monitoring of trends and sampling of data while the DMC10 is running Monitoring of alarm states in the Numeric Monitor screen o Handling Precautions About connection to the personal computer The loader must be connected to the DMC10 by the loader cable when the Smart Loader Package SLP D10 is used to set up the DMC10 or monitor its running To access other DMC10s the loader cable must be swapped The Trend screen must be set up to start the trend monitor Be sure to set up the Trend screen before starting monitoring The sampling cycle sometimes shifts due to fluctuations in the communications cycle To perform measurement at exact times use the special recorder or data logger Chapter 7 LOADER B Screen Explanations Numeric Monitor screen SLP D10 Monitor Screen Numeric Monitor OFFIT rend Monitor OFF File Numer
36. The operation is the same by selecting Write SLP DMC10 command in the pull down menu The message Writing is going to be executed is displayed 4 Click OK gt This starts writing of the setup parameters During writing the message Please wait is displayed When writing ends the message Normal end is displayed t Handling Precautions If writing fails the message Communications error has occurred is displayed If writing is not possible refer to Chapter 13 TROUBLESHOOTING 7 16 7 4 B Outline Chapter 7 LOADER Monitor Function The Smart Loader Package SLP D10 exclusively for the DMC10 is used for monitoring DMC10 operation To enter the monitor screens click Monitor in the menu screen The Smart Loader Package has the following two monitor screens Numeric Monitor screen This screen is for performing operations such as changing setups or switching modes Numeric display of the various running parameters parameters can be changed Lamp indication of the various running modes lamp indications can be operated Alarm display representative and detailed Trend Monitor screen This screen is for monitoring the running state of the DMC10 in the form of a trend graph Screen display of trends for max of eight data items Export of sampled data as CSV file Trend screen dumps Data type PV SP MV user defined data all analog data that can be communicated e
37. at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code Maximum number of write data items per message Up to 14 words for both RAM and EEPROM area 10 11 Chapter 10 COMMUNICATIONS FUNCTIONS 10 4 Definition of Word Addresses RAM and EEPROM area of word addresses Word addresses are categorized as follows Word address 1000W to RAM access Reading and writing of these addresses are both 4999W word performed on RAM With writing addresses are address stored in RAM So the address becomes the EEPROM value when the power is turned OFF then ON again Note however that for some special data the data is stored to EEPROM where it remains 5000W to EEPROM Reading and writing of these addresses are both 8999W access word performed on EEPROM address When EEPROM is read the result is the same as having read 1001W to 4999 W With writing addresses are stored to EEPROM So values are restored even if the power is turned OFF then ON again o Handling Precautions The number of times that EEPROM can be rewritten is limited 100 000 operations Accordingly we recommend writing parameters that are rewritten extremely frequently to RAM that can be infinitely rewritten to Note however that when writing to RAM is performed the data in EEPROM is transferred to RAM when the power is turned ON again Write data range Writing is not performed and a specific code is re
38. at use of standby reset for SP setting Use of heat cool Use of power saving Position proportional control type Selection of position proportional motor resister value Control method Proportional band V Reset time Rate time V MV lower limit value MV upper limit value V Manual reset Self tuning start up band Latch release as becoming constant release status Auto tuning start stop 10 41 Chapter 10 COMMUNICATIONS FUNCTIONS 10 10 Cautions when Making Communications Programs for the Master Station Pay attention to the following points when making communications programs The longest response time on the device is two seconds For this reason set the response time out to two seconds Resend the same message if there is no response within two seconds Set a communications error to occur if there is no response even after two retries Be sure to make the above resends if the message cannot be send correctly due to the influence of noise for example during communications Note When the master station resends the message alternatively use the device judgment codes X and x This is handy as you can tell whether or not the received message is the previously received message Example of communications program The program example shown here is written in Fujitsu F BASIC 6 0 Windows version This program is given here as a reference when the user make
39. be the master is large and the output time of the slave channel cannot fall within the cycle time the output is cut at the last part of the cycle time of the time proportional output on the salve side Thus the control calculation result may not be fully output In such a case set a high limit to the output with Output high limit OH at the master channel so that the total output does not exceed 100 Normally the following settings are used In the case of 1 4 power saving MV high limit 25 for all channels In the case of 1 2 power saving MV high limit 50 for all channels In Manual or Ready mode or in the event of a PV alarm the result of time proportional output which is output with power saving is given higher priority Therefore depending on the MV of the channel to be the master the set MV may not be output In the case of a relay output model the relay may be turned OFF or ON without keeping minimum ON time or minimum OFF time of 200 ms The sum of the control output and delay time of each channel must be 100 or less at the time of stabilization PV SP If it exceeds 100 the channel on the slave side cannot be controlled with the set value The time proportional MV which is actually output is restricted when the set value is changed or when disturbance occurs and so the response characteristic may change compared with the time proportional output control result when power saving is not used Chapter 9 SETUP PARAMET
40. driver to be installed select Install from a list or specific location Advanced and click Next gt Found New Hardware Wizard This wizard helps you install software for USB Serial Controller your hardware came with an installation CD or floppy disk insert it now What do you want the wizard to do Click Next to continue Cmm gt gt Retrieval of the device driver starts Found New Hardware Wizard Please wait while the wizard searches gt gt When the device driver is found the following window appears Hardware Installation The software you are installing for this hardware Yamatake USB Loader Comm port has not passed Windows Logo testing to verify ts compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the 3 Click Continue Anyway gt gt Installation of device driver starts Found New Hardware Wizard Please wait while the wizard installs the software E Yamatake USB Loader Comm pot Yospsys To C WINDOWS system32 DRIVERS C Bek Net Cancel Chapter 7 LOADER i See gt gt When the device driver installation is complete the following window appears Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished instaling the software for 5 Yamatake USB Loader Comm port a Click Finish to clos
41. each loop The AUX1 ROL IKS ROL Teo ROL ICO ROR IKS RO eos ROLLS GO Teo RO IKS NON Li AUX2 EV3 4 4 2 OUT1 PV1 OUT2 PV2 settings vary according to the model There is no heat cool model among the 4 channel models The relationship between the settings and the output specifications is shown below The settings shown below become effective only after collectively being written by the loader Setting Operating CH1 CH2 Available models Remarks terminal type output port output port a 2 4 7 Heat Relay Cool Relay Heat Voltage Cool Relay Heat Relay Cool Voltage Heat Voltage Cool Relay Heat Relay Cool Voltage Heat Voltage Cool Voltage Heat Relay Cool Current Heat Current Cool Relay Heat Voltage Cool Current Heat Current Cool Voltage Heat Current Cool Current LAU ED AUX2 DMC10D2XR01X0 DMC10D2XVO01 XO DMC10D2XVO01 XO DMC10D2XV03X0 DMC10D2XR05X0 DMC10D2XRO06X0 DMC10D2XR05X0 DMC10D2XR05X0 DMC10D2XV05X0 DMC10D2XV06X0 DMC10D2XRO3XO0 DMC10D2XR03X0 DMC10D2XR04X0 DMC10D2XV03X0 DMC10D2XV04X0 DMC10D2XV03X0 DMC10D2XV04X0 DMC10D2XX03X0 DMC10D2XX04X0 One loop control only Note The Xs in the numbers of the available models indicate that any applicable functional code is acceptable Chapter 4 WIRING Position proportional model 2 channel model The po
42. is taken as SP 0 SP of control loop PV value of designated channel inter channel deviation control deviation value 1 SP of control loop SP value of designated channel inter channel deviation control deviation value Inter channel deviation control deviation value This item is for setting the deviation value when performing inter channel deviation control ZOE Inter channel deviation 2000 to 10000 M control deviation value 9 4 Chapter 9 SETUP PARAMETERS DMC10D E Control by Remote SP When remote SP is set at special functions on the loader it is possible to switch between remote SP and local SP fixed SP for each PV channel Switchover between remote SP and local SP is possible by a write through communication or external switch input Setting Range Factory Setting Remote SP input 0 Not used 0 Not used Displayed on 1 Used special functions Remote 0 Local SP fixed SP Remote SP input 1 remote local 1 Remote SP Set to 1 atthe switching time of setting Assignment of RSP input When remote SP input is set the following input assignment is used Model CH1 2 PV1 OUT1 Channel 1 Invalid remote SP 4 PV1 OUT1 PV2 OUT2 Channel 1 Invalid Channel 2 Invalid remote SP remote SP For terminals see page 4 1 Additional functions The remote SP input channel can use decimal places range high low limit bias and filter J Handling Precautions Match th
43. more effective for detailed temperature control The following control methods have been added on the advanced model DMC10D On 2 channel advanced models not supported on 4 channel models two channels worth of heat cool control is possible Select heat cool at special functions on the loader and then make each of the settings If these settings are not made heat cool control will not be possible on the DMC10D This control method cannot be used jointly with remote SP input or inter channel deviation control Inter channel deviation control This control method makes the temperature of the target object uniform and function more effectively than conventional loop independent control in applications that interfere with each other Set the channel in which this control method is to be implemented to 1 in the internal channel deviation control parameter in control output in the loader s basic functions Then set the inter channel deviation control type and inter channel deviation control deviation value Control by remote SP By this control method remote SP can be controlled by signals from an external analog oscillator Select remote SP at special functions on the loader and then make each of the settings Position proportional control Allows position proportional control using the MODUTROL MOTOR Select position proportional control at special functions on the loader When this function i
44. not the case when the terminal is left open for a long time before applying the above For this reason set the terminal to the OV state or short circuit across terminals before applying the above 7 Press the Write key 8 Return to the zero span selection at step 3 select Span and execute steps 5 to 8 on the span side When the zero span adjustment is completed for a single channel proceed to the next step 12 3 Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT 12 4 Adjusting CT input Adjust AUX output 9 Return to selection of the channel that you want to adjust as described in step 2 and repeat adjustment of the remaining channels following the same procedure as described above 1 Select the Adjust CT Input tab 2 Select the target channel to be adjusted 3 Select Zero at the zero span selection item This is because zero span are in a set for each single channel Select the channel be sure to execute Zero and then execute Span 4 Press the Read key 5 Apply the zero or span current value for the channel selected at the target customer terminal For details on the connection method when applying this refer to the following figures 6 Hold the applied state for about 30 seconds chi ch2 Generator Generator 7 Press the Write key 8 Return to the zero span selection at step 3 select Span and execute steps 5 to 8
45. notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you should find an error or omis sion please contact Yamatake Corporation In no event is Yamatake Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2000 Yamatake Corporation ALL RIGHTS RESERVED The DMC is a trademark of Yamatake Corporation in Japan N SAFETY PRECAUTIONS J B About Icons The safety precautions described in this manual are indicated by various icons Please be sure you read and understand the icons and their meanings described below before reading the rest of the manual Safety precautions are intended to ensure the safe and correct use of this prod uct to prevent injury to the operator and others and to prevent damage to proper ty Be sure to observe these safety precautions Warnings are indicated when mishandling this AN WAR N N G product might result in death or serious injury Cautions are indicated when mishandling this AN CAUTION product might result in minor injury to the user or only physical damage to the product B Examples N Use caution when handling the product S The indicated action is prohibited Qo Be sure to follow the indicated instructions CAUTION Before wiring or installing the DMC10 be sure to turn the power OFF Failure to do so might cause faulty operation
46. of loop diagnostic event Use of action Set 0 for operation in READY mode Set 0 as the standby setting This turns ON when the PV value set in the sub setting is not reached within the diagnosis time even though a control output value of main setting value or greater is held for the diagnosis time Heat control Condition 1 Cooling control Condition 1 ndition 2 Condition 2 Condition 3 ON delay setup time Condition 3 ON delay setup img 1 to 4 Individual channel designation Standby setting prohibited When area conditions 1 and 2 for satisfying the event ON conditions satisfying the event ON conditions are established the ON delay is are established the ON delay is started started When area conditions 1 and 2 for 8 19 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D The timer turns ON when the ON delay time has elapsed after the startup signal has turned ON The timer turns OFF when the OFF delay timer has elapsed after the startup signal has turned OFF The startup signal here refers to DI such as an external switch input or internal bus 16 Timer 17 Heater line break over current 18 Heater short circuit 19 Individual channel PV alarm 20 Memory alarm 21 LOCAL 22 SP upper limit 23 SP lower limit Action of ON delay timer Action of OFF delay timer Timer event output T e
47. offset that cannot be erased by adjustment of an output ratio setting alone This adds the PID MV obtained by the differential control between channels calculated by the own channel to the MV calculated by MV branch control When the gain of the PID calculation result of the own channel is high the response characteristic up to the setting improves but the degree of interference between zones channels increases in an interference system Example When CHI is followed by CH2 CR2 setting Setting of MV rate of change limit CH specification 1 ratio 0 800 offset 0 0 Setting of inter channel deviation control CH specification 1 SP SP of specified CH inter channel deviation control deviation Inter channel deviation control deviation 0 Other PID parameters are set to an appropriate value The following operation block diagram is used The shaded area in the figure indicates parameters whose setting can be changed MV1 sss oaa oe Inter channel deviation control function of CH2 Chapter 10 COMMUNICATIONS FUNCTIONS 10 1 Outline of Communications The DMC10 is provided with an RS 485 communications function as part of the standard specifications This enables communications with a personal computer PLC or other host devices using a user prepared program The communications protocol can be selected from the CPL communications which is the Yamatake s standard and the MODBUS communications This
48. selecting external switch input special operation in special functions The following shows a list of setup parameters for external switch input special operation and describes these parameters For details on the internal structure of external switch input special operations see page App 10 B Setup Parameters only external switch input special operations Category Item Name Setting Range Factory Setting User Remarks Level External Type of action Same as action type of standard external switch See page 8 4 switch input input Target channel Same as target channel of standard external See page 8 4 switch input Input assignment 1 See detailed explanation on the following E S M See page 10 34 T eee m mesotaeie Input assignment 2 See detailed explanation on the following E S M See page 10 34 P RP pneri dog T TT Logic 0 OR M ws qum TT Direct reverse action 0 Direct M mem oo o E Detailed Explanation The content of each of the items in the external switch inputs is the same as the items for standard external switch inputs For details refer to each of these items Input assignments 1 Of the external switch input special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 24 signals in combination with input assignments 2 Input signals check marked on the loader a
49. special cable Terminating resister 1109 2 p ces for CMC10A Terminating resister 1300 2 p ces for CMC10A 81446748 001 AC adapter for CMC10L 81440792 001 Connector set pack of 4 MSTB2 5 5 STF 5 08AU made by Phoenix Contact Connect this terminating resistor to both of the units that are at either end of the CC Link However please note that the specifications of the terminating resistor vary depending on the cable used for the CC Link For more information on the terminating resistor refer to Mitsubishi Electric CC Link System Master Local Unit User s Manual currently being revised Mitsubishi Sequencer Technical News No PLC D 330 Chapter 2 NAMES amp FUNCTIONS OF PARTS B Body DMC10S DMC10D Rotary switch for device address Sets the address used for host communications 0 Communications disabled factory setting 1to F Communications enabled DMC10E Loader jack Used for connecting the special cable packaged with the DMC10 Smart Loader Package SLP D10J20 for performing setup and monitoring on the Loader POWER lamp Lights when power is being supplied factory setting Blinks for approx 10 seconds for initialization after the power is turned ON Communications is not possible during initialization Various states can be monitored according to the lamp setting EV1 to EV4 operation lamps Light when the relay contact of the target channel inside the module
50. state of the output terminal or external bus 8 Event output internal calculation result 8 0 OFF 1 ON 9 External switch input internal calculation result 1 0 OFF 1 ON External switch input calculation External switch input internal calculation result 2 0 OFF 1 ON result This is the calculation External switch input internal calculation result 3 0 OFF 1 ON result of a function indicated in External switch input internal calculation result 4 0 OFF 1 ON tg paer aS SMITH CM External switch input internal calculation result 5 0 OFF 1 ON es T ila dalja External switch input internal calculation result 6 0 OFF_1 ON input terminal state Forthe External switch input internal calculation result 7 0 OFF 1 ON input terminal state refer to External switch input internal calculation result 8 0 OFF 1 ON Table 10 5 Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 432767 8000H to 7FFFH Table 10 5 External switch input state 1045W 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 16 15 14 is 12 n 10 9 e 7 6 s 4 s 21 Pot tem Vale Remarks O Exsmai switch models On External switch input terminal on off state EIT BIS TUV IT STS Extemal switch bus input 2 0 OFF ON 8 External switch bus input 4 0 OFF 1 ON fa Resened Pr atalltimes J 10 Reserved O atallimes 0 at all times i NEM 12 Reserved ataltimes
51. temperature range and in the case of DC voltage DC current input set the type of signal The DC voltage DC current range and decimal point position are set in the PV range lower value and PV range upper value items Factory Seting Input type See Range Code Table 43 0 to 5V E S M page 13 3 Note On the DMC10 temperature sensor and DC current voltage signals can be used as PV input Also different input types can be assigned to each channel When there is an unused channel control output and PV alarm are OFF by setting range number 0 For this reason wiring to PV input on unused channels is not required Temperature unit This item is for setting the temperature unit when a temperature sensor is used for the PV input The temperature unit can be set for thermocouple unit or RTD unit Factory Setting Temperature 0 C 0 C unit 1 Special unit Related setting item Input type Decimal point position when some input types are DC voltage DC current or RTD and when some input types are thermocouple on advanced function models Set the decimal point position of the range when some input types are DC voltage DC current or RTD and when some input types are thermocouple This setting changes the decimal point position of all related parameters to the setting made here Related parameters are PV SP PV related event setting values PV bias SP upper limit SP lower limit inter channel deviation co
52. termination code two decimal digits is returned If only part of the data is written and the remaining data is not written the warning terminal code two decimal digits is returned If none of the data is written the abnormal termination code two decimal digits is returned At normal completion L0 0 1 At abnormal completion or warning The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code Maximum number of write data items per message RAM area Up to 27 words EEPROM area Up to 16 words 10 9 Chapter 10 COMMUNICATIONS FUNCTIONS B Read Fixed Length Random Data Command RU command This command reads random non continuous data in 2 byte units Send message The data address four hexadecimal digits of the data to be read is sent in the specified order Riu o o i i i 1 2 3 4 5 1 Read fixed length random data command 2 Sub command fixed to 00 3 Data address 1 4 Data address 2 5 Data address n Response message If the message is sent successfully the termination code is taken to be normal two decimal digits and the termination code is returned appended with the number of read data four hexadecimal digits x number of read data items specified by the command If message transmission ends in error the termination code is taken to be in error two decimal digits and
53. the Smart Loader Package SLP D10 operations on the personal computer each of the functions and how to setup Organization of This User s Manual This manual is organized as follows Chapter 1 INTRODUCTION This chapter describes a brief outline of the DMC10 and the product model numbers Chapter 2 NAMES amp FUNCTIONS OF PARTS This chapter describes the names and functions of parts on the DMC10 Chapter 3 INSTALLATION This chapter describes installation sites for the DMC10 and how to install the DMC10 Chapter 4 WIRING This chapter describes how to wire the DMC10 how to connect the power supply and how to connect for RS 485 communications Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION This chapter describes the configuration of the DMC10 system and the product model numbers Chapter 6 SETUP amp OPERATIONS This chapter describes overall operation methods for running the DMC10 Chapter 7 LOADER This chapter describes how to operate the Smart Loader Package SLP D10 exclusively for the DMC10 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D This chapter lists setup parameter tables and describes each function in detail Chapter 9 SETUP PARAMETERS DMC10D This chapter describes additional setup parameters relating to the DMC10D only in detail Chapter 10 COMMUNICATIONS FUNCTIONS This chapter describes how to communicate with a personal computer PLC or other host devices Chapter 11 MO
54. time proportional output cycle Control method ON OFF time proportional PID Output type Voltage drive system Internal resistance 1500 596 Open terminal voltage 13Vdcx596 Load current Max 30mA Note Care is required to prevent the device from being reset by actuation of the overcurrent protection function in the internal power supply circuit when output is short circuited OFF leakage current Max 1004A Time proportional output resolution 1 1000 Time proportional output cycle 1s to 120s set in 1s increments Updating of time proportional Select the following in the setup output Output turns ON OFF tracked to changes in the OUT value that occur within the time proportional output cycle Output turns ON once within the time proportional output cycle Number of points 20r4 Output type Voltage output Output rating Contact type SPST Open voltage 13Vdcx596 Contact rating 250Vac 1A Internal resistance 150045 30Vdc 1A OFF leakage current Max 1004A Life 100 000 operations or Output current Max 30mA more resistive load Min switching specification 5V 10mA Output type 0 to 20mAdc or 4 to 20mAdc Selectable in the setup Allowable load resistance Max 5100 Output resolution Min 1 10000 Output content PV SP MV inter channel Output updating cycle 500ms Output accuracy DMC10S 0 5 FS under reference conditions DMC10D 0 3 FS under reference conditions Note however that 1mAdc or less is outside the guaranteed accura
55. to DMC10S and DMC10D Time proportional cycle This item is for setting the time cycle during time proportional control The value obtained by applying the manipulated variable to this time becomes the ON time Generally controllability improves the shorter the time proportional cycle becomes However if the cycle is set to a short value the control device tends to be repeatedly switched ON and OFF frequently and so the life of the control device must be taken into consideration When the cycle is set to 10 seconds or more or when relay output is included in the control operation ON OFF operation shorter than 200ms is not performed at all times Factory Sat na Time 5 to 120s relay output 10s E S M proportional 1 to 120s voltage pulse cycle output Related setting item Control method Time proportional operating mode PID initial MV Set the operating mode during time proportional control Priority on controllability Priority is given to controllability When the manipulated variable must be made to fluctuate control output is controlled to the optimum value while being operated on frequently even if control is within the time proportional cycle e Priority on control device life Only one ON OFF operation is performed within the time proportional cycle even if the manipulated variable is fluctuating greatly to avoid frequent operation of the control device J Handling Precautions We recommend using
56. to write However the undefined bits do not operate because they are reserved Always set to 0 10 37 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 14 Communications DI 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 wj 15 sans re v 10 9 8 7 6 4 8 2 0 LL em A M I FT OommuscwonsDB Toor ron 2 Communications BI6 loor ron 3 Communications DI foor ron 4 GommuncalonsbiS O0FF ron Communications DIS OFF ron Sf Communications oo GO ron 7 0 2 3 14 Undefined OE t ON y Hs Undfmd eoFF on Fre Undefined SoFF ron 1 Note The values ranging from 32768 to 432767 i e 0000H to FFFFH are writable However the bits 13 to 16 do not operate because they are reserved Always set to 0 10 38 Chapter 10 COMMUNICATIONS FUNCTIONS 10 9 Detail Explanation on Communication Conditions he parameters of which write conditions are changed according to various conditions are indicated as follows on each type Target parameter Conditions under which writing cannot be made B Write Conditions Parameters of which write conditions are changed according to operation mode AUTO MANUAL switching At ON OFF control Manual control output value At AUTO
57. turns ON The compatible connector for the DMC10S and DMC10D connector wiring models and the DMC10E is part No 81440792 001 4 pc s set This is an equivalent product of MSTB2 5 5 STF 5 08AU made by Phoenix Contact 2 1 Chapter 2 NAMES amp FUNCTIONS OF PARTS B Base Lever Mounting holes 2 locations For securing the body For securing the base with M3 screws Communications disconnection switch Used for disabling CPL communications with devices linked on the left side factory setting CONNECT4 linked state Side connector Power supply terminal Mounting hole CPL communications terminal 3 lead RS 485 connector terminal DIN rail locking tab Used for locking on a DIN rail Chapter 3 INSTALLATION A CAUTION Use the DMC10 within the operating ranges temperature humidity vibration shock mounting direction atmosphere etc recommended in the specifications Failure to do so might cause fire or faulty operation Do not block ventilation holes Doing so might cause fire or faulty operation B Mounting Locations Avoid installing the DMC10 in the following locations Locations subject to low and high temperature and humidity exceeding the specified ranges Locations subject to corrosive gases such as sulfide gases Locations subject to dust or oil smoke Locations subject to direct sunlight wind or rain Locations subject to vibration or shock exceeding the spe
58. when 20mA is input Factory Seting PV range lower 2000 to 10000 MEL NN E S M limit PV range upper 2000 to 10000 1000 limit Related setting item Input type Decimal point position This item is used when performing PV value offset Offset is used when the sensor has deteriorated tem Factory Setting PV bias 2000 to 10000 0 S M This item is used when the PV value suddenly fluctuates repeatedly and control is not possible or when the PV value fluctuates minutely due to the influence of noise In almost all cases this item can be used at its default and so it need not be set Factory Setting PV filter 0 0 to 120 0s Minute fluctuation of the PV value leads to sudden fluctuation of the manipulated variable When the control device is frequently switched ON and OFF or when the heater current value for example that is currently being controlled repeatedly fluctuates suddenly the PV filter can also be used to stabilize the PV value Note however that when the PV filter is used the actual PV value may differ from the apparent PV value due to a delay This relationship is shown by the following formula OUT OUT 1 IN OUT 1 T TS 1 PV filter 0 0 to 120 0s 0 0 indicates that filter is OFF A primary delay digital filter can be applied to PV IN gt PV filter OUT IN Input to PV filter OUT Current filter calculation output OUT 1 Previous filter calculation output T Filter settin
59. when the loader jack on the front panel is used for performing monitoring This function is used when the user adjusting DMC10 input For details on the adjustment function see Chapter 12 ADJUSTMENT 8 ZENER BARRIER ADJUSTMENT 1 Handling Precautions When the adjustment function is used adjustment value stored on the DMC10 so far are discarded When this function is used for the first time the DMC10 s default adjustment values are discarded Pay sufficient attention to this when using this function 7 1 Chapter 7 LOADER B System Operating Environment The following system environment is required for using the SLP D10 Hardware Computer higher XP Home edition XP Professional Web browser Internet Explorer etc when using HTML Devices or built into computer body Hard disk drive Hard disk with at least 40M byte of free space CD ROM drive Pointing device Windows compatible mouse or equivalent device o Handling Precautions e Before starting up SLP D10 quit all other applications If you start up SLP D10 while another application is running SLP D10 may not function Also set the power save setting infra red communications and screen saver to OFF Make sure that the Decimal symbol has been set to for Control Panel Regional Settings Number If it has been set to other character the loader cannot correctly function Hardware configuration SLP D10 Hard disk Reading Savin
60. without notice Printed in Japan 1st Edition Issued in July 2000 R 14th Edition Issued in May 2007 U
61. 0 00 00 to 00 00 00 to 1 to Action on PV value x em eee PTT limit 4 Deviation 2000 to Oto 00 00 00 to 00 00 00 t Action on deviation between SP and upper limit 10000 10000 99 59 59 59 PV current reference Deviation 2000 to Oto 00 00 00 to 00 00 00 to 1 to 4 Action on deviation between SP and lower limit 410000 10000 99 59 59 99 59 59 PV current reference Deviation 0 to 0 to Oto 00 00 00 to 00 00 00 to 1 to 4 Action on deviation between SP and upper lower 10000 10000 10000 99 59 59 99 59 59 PV limit current reference 3 2000 to Oto 00 00 00 to 00 00 00 to 1 to 4 C 10000 10000 99 59 59 99 59 59 deviation upper limit 3 2000 to Oto 00 00 00 to 00 00 00 to 1 to 4 Action on deviation between PV channe 10000 10000 99 59 59 99 59 59 values of two different channels deviation lower limit o Ditectireverse Action on deviation between PV values of two different channels Inter 2000 to Main to Oto 00 00 00 00 to 1 to 4 Action on deviation between PV channe Sub 10000 10000 59 99 59 59 values of two different channels deviation upper lower limit 10 READY 00 00 00 to 00 00 00 to 1 The event turns ON when the READY mode 99 59 59 99 59 59 mode is entered eo eee mode 99 59 59 99 59 59 MANUAL mode is entered 12 Control action direct 99 59 59 99 59 59 action becomes direct action cooling control 13 Auto tuning 00 00 00 to 00 00 00
62. 0 to 10000 Varies according to type selection Hysteresis O to 10000 Varies according to type selection Direct reverse 0 Direct action 1 Reverse action Standby 0 None 1 Standby 2 Reset at SP change Event action in READY mode 0 Continued 1 Forcibly OFF ON delay time h 0 to 99 ON delay time min ON delay time s 0 to 59 OFF delay time h 0 to 99 OFF delay time min OFF delay time s 0 to 59 Control method CH2 CH3 CH4 CH1 CH2 CH3 CH4 Time proportional cycle 0 ON OFF 1 Self tuning 2 Fixed PID 5 to 120 relay 1 to 120 voltage CH1 CH2 CH3 CH4 O O O O O OjJOJOJOJOJ OJ O O OJOJOJO OO O Varies according to decimal point information PV filter O O OJ O O OJ OF Of OJ CO CO OF OF O O gt O O O to 1200 10X value CH2 Es CH2 Er CH2 CH3 CH3 CH4 Use of output branch control O O O O O MV branch output channel O O O O O O Ratio for MV branch output O to 10000 1000X value MV rate of change limit 0 to 1000 10X value Designated channel for CT input Current transformer input measurement standby time Time proportional operating mode O o O Oj OJOJOJOJ OJOJO O OJOJ OJO O O O 0 Priority on controllability 1 Priority on c
63. 09H 7337 1CA9H o RAM address Alias of 3204W Time proportional cycle 3338 0D0AH 7338 1CAAH o RAM address Alias of 3210W 3339 0DOBH 7339 1CABH o RAM address Alias of 3214W 3340 0DOCH 7340 1CACH o RAM address Alias of 3218W Self tuning up down startup condition 3341 0DODH 7341 ICADH o O O O O O O o o Oo O RAM address Alias of 3246W Self tuning correction width 3342 0DOEH 7342 1ICAEH o RAM address Alias of 3250W MV branch output channel 3343 0DOFH 7343 HCAFH o RAM address Alias of 3906W Ratio for MV branch output 3344 0D10H 7344 1CBOH o RAM address Alias of 3226W MV rate of change limit 3345 0D11H 7345 1CB1H o RAM address Alias of 3280W Time proportional operating mode 3348 0D14H 7348 1CB4H o O O O O O O O O O O RAM address Alias of 3242W O to 3 Temperature unit I T Single SP 1 Multi SP 0 C 1 Special unit Control action 3404 0D4CH 7404 1CECH o 0 Heat control 1 Cooling control Input type 3405 0D4DH 7405 1ICEDH o 0 to 13 21 to 28 41 to 44 Decimal point position 3406 0D4EH 7406 1CEEH o 0 1 Varies according to range type PV range lower limit 3407 0D4FH 7407 1CEFH o PV range upper limit 3408 0D50H 7408 1CFOH o Lower SP limit 3409 0D51H 7409 1CF1H o Upper SP limit 3410
64. 0D52H 7410 HCF2H o Varies according to range type and decimal point information MV at PV alarm occurrence 3411 0D53H 7411 HCF3H o MV in READY mode 3412 0D54H 7412 1CF4H o PID initial MV 3413 0D55H 7413 1CF5H o 100 to 1100 10X value Cold junction compensation action 3414 0D56H 7414 1CF6H o O OJ O 0 O OF OF OJ OF OF OF O O CO CO O OF OJ OJ OJ OF OF O 0 ON 1 OFF AUTO MANUAL switching action 3415 0D57H 7415 HCF7H o O O 0 Bumpless 1 Preset Preset manual value 3416 0D58H 7416 1CF8H o 100 to 1100 10X value SP down gradient 3417 0D59H 7417 1CF9H o SP up gradient 3418 OD5AH 7418 1CFAH o Varies according to decimal point information SP gradient time unit 3419 0D5BH 7419 1CFBH o 0 unit min 1 unit h Temperature unit 3421 0D5DH 7421 1CFDH o 0 C 1 Special unit Control action 3422 0D5EH 7422 1CFEH o 0 Heat control 1 Cooling control Input type 3423 0D5FH 7423 1CFFH o 0 to 13 21 to 28 41 to 44 Decimal point position 3424 0D60H 7424 1D00H o 0 1 Varies according to range type PV range lower limit 3425 0D61H 7425 1D01H o PV range upper limit 3426 0D62H 7426 1DO2H o Lower SP limit 3427 0D63H 7427 1D03H o Upper SP limit 3428 0D64H 7428 1D04H o O O O OjJOlIOJOJ O OJ O OF O V
65. 3 RSW4 0 Direct action 1 Reverse action For details see Table 10 13 RSW bust Input assignment 3 Output assignment 2 O O O O O 3654 0E46H 7654 1DE6H o 3655 0E47H 7655 1DE7H o 3656 0E48H 7656 1DE8H o 2 2 2 0 of of fo For details see Table 10 13 For details see Table 10 9 Output assignment 1 For details see Table 10 8 Logic Oo o o oj o 0 OR 1 AND Latch 0 OFF 1 ON latch in ON 2 ON latch in OFF Direct reverse 0 Direct action 1 Reverse action Output assignment 2 For details see Table 10 9 Output assignment 1 For details see Table 10 8 Logic 0 OR 1 AND Latch 0 OFF 1 ON latch in ON 2 ON latch in OFF Direct reverse 0 Direct action 1 Reverse action 10 27 Chapter 10 COMMUNICATIONS FUNCTIONS Decimal Point Data Information Information For details see Table 10 9 For details see Table 10 8 0 OR 1 AND 0 OFF 1 ON latch in ON 2 ON latch in OFF 0 Direct action 1 Reverse action For details see Table 10 9 For details see Table 10 8 0 OR 1 AND 0 OFF 1 ON latch in ON 2 ON latch in OFF 0 Direct action 1 Reverse action For details see Table 10 9 For details see Table 10 8 0 OR 1 AND 0 OFF 1 ON latch in ON 2 ON latch in OFF 0 Direct action 1 Reverse action For details see Table 10 9 For details see Tabl
66. 4 chenged to 0 to 14 14 2 BIPV Input Reception resistance chenged to Input Inpedance G Operation at a thermocouple input line break added to Can be changed by setting May 2007 14th Edition i SAFETY PRECAUTIONS MExamples changed iii SLP D10J60 changed to SLP D10J50 List of data link layer data definitions Character code 0 to 07H changed to 0 to OFH Word Address Data Decimal point information Al Added Data information for RAM address 1028 1029 changed 1 AUTO to 0 AUTO and changed 2 MANUAL to 1 MANUAL Date May 2007 CP UM 5143E 14th Edition 10 16 Data Information for RAM addresses 1032 1033 changed 1 RUN to 0 RUN and changed 2 READY Data Information for RAM addresses 1036 1037 changed 1 LOCAL to 0 LOCAL and changed 2 REMOTE to 1 REMOTE Item for RAM addresses 1052 1055 1058 1061 1064 1067 1070 1073 changed hours to minutes Item for 3231 3232 added Data information for RAM address 3235 3236 changed 1 to 6 to 3 to 30 Data information for RAM address 3275 changed page 9 7 to page 9 6 Data Information for RAM addresses 3286 3289 changed page 9 10 to page 9 6 BlAbout Zener Barrier Adjustment range 27 28 added MPV Input Allowable wiring resistance range 31 32 33 34 added WAMATAKE Yamatake Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com Printed on recycled paper 07 Specifications are subject to change
67. 5 FS 0 0 to 3 0 FS SP value Correction width Self tuning startup Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D B SP and Control Parameters SP value This item is for setting the control set point The DMC10 holds up to 16 SP values total of all channels The SP values can be switched by communications or external switch input When multiple SP values are used on single channels use multi SP in special functions must be set Factory Setting SP value Lower SP limit value to E S M Upper SP limit value Proportional band P Reset time I Rate time D This item is for setting control constants proportional band P reset time I and rate time D These constants are automatically set matched to the characteristics of the control target when self tuning or auto tuning is used Enter these constants manually when the optimum values are already known or when it is difficult to produce the desired effect by self tuning or auto tuning Factory Seting Proportional 0 1 to 999 9 5 0 E S M band P Reset time I 0 to 3600s Rate time D 0 to 1200s Related setting item Control method MV lower value OL MV upper value OH This item is for setting the upper and lower values of the manipulated variable Factory Seting MV lower value 10 to MV upper value 096 M OL MV upper value MV lower value to 11096 10096 OH Related setting item Control method
68. 7 4 HAAS No CP UM 5143E DMC10 Distributed Multi channel Controller and SLP D10 Smart Loader Package User s Manual Thank you for purchasing the DMC10 Distributed Multi channel Controller This manual describes the DMC10 and the SLP D10 Smart Loader Package This manual contains information for ensuring correct use of the DMC10 It also provides necessary information for installation maintenance and troubleshooting This manual should be read by those who design and maintain devices that use the DMC10 Be sure to keep this manual nearby for handy reference Yamatake Corporation RESTRICTIONS ON USE This product has been designed developed and manufactured for general purpose application in machinery and equipment Accordingly when used in applications outlined below special care should be taken to implement a fail safe and or redundant design concept as well as a periodic maintenance program e Safety devices for plant worker protection Start stop control devices for transportation and material handling machines Aeronautical aerospace machines Control devices for nuclear reactors Never use this product in applications where human safety may be put at risk NOTICE Be sure that the user receives this manual before the product is used Copying or duplicating this user s manual in part or in whole is forbid den The information and specifications in this manual are subject to change without
69. 8W ias of 1079W Reset time 1529 1531 5531 O RAM address ias of 1080W Rate time D Manual reset RE 1530 1532 5532 O x O O RAM address RAM address ias of 1081W ias of 1082W PV value RAM address ias of 1006W SP value in use RAM address ias of 1010W SP set number in use RAM address ias of 1014W Manipulated variable during regular control OlO O X O x O O X O RAM address ias of 1022W AUTO MANUAL mode O RAM address ias of 1030W RUN READY mode RAM address ias of 1034W Auto tuning stop start state Proportional band P O O RAM address RAM address ias of 1042W ias of 1083W Reset time I RAM address ias of 1084W Rate time D RAM address ias of 1085W Manual reset RE RAM address ias of 1086W PV value RAM address ias of 1007W SP value in use RAM address ias of 1011W SP set number in use RAM address ias of 1015W Manipulated variable during regular control O OJ O X OF OF OJ OJ OF OF O O X 0 O OF 0 RAM address ias of 1023W AUTO MANUAL mode RAM address ias of 1031W RUN READY mode RAM address ias of 1085W Auto tuning stop start state RAM address ias of 1043W Proportional band P RAM address ias of 1087W Reset time I RAM address ias of 1088W Rate tim
70. Bumpless S M switching action 1 Preset Related setting item Preset manual value Control method t Handling Precautions The MANUAL mode cannot be switched to when the control method is set to ON OFF control Preset manual value When the action when the MANUAL mode is switched to the AUTO mode is set to preset set the manual value manipulated variable when switching is performed Factory Seting Preset manual 10 0 to 110 096 0 096 S M value Related setting item AUTO MANUAL switching action MV in READY mode This item is for setting the manipulated variable in the READY control stopped state mode not to 0 but to a fixed value This item is used for example in the case of devices that require a certain degree of remaining heat even if control is stopped Factory Setting MV in READY 10 0 to 110 0 0 096 mode MV at PV alarm occurrence This item 1s for setting the manipulated variable when an alarm occurs for the PV input due to a sensor malfunction or line break Factory Setting MV at PV alarm 10 0 to 110 096 0 096 occurrence 8 10 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D MV rate of change limit This item is used to suppress fluctuations in the manipulated variable to a fixed manipulated variable or less It is used when sudden output fluctuations from the controller adversely influence the control device or processing target Set the limit as the maxi
71. By this ALARM OR action this setting is ignored and output even if standby is set to ON Accordingly if standby was set to ON and the PV alarm occurred immediately after the power was turned ON the event immediately turns ON in the case of direct action Even if reverse action is set ALARM OR events become direct action at all times However in case of standby ON when changed to READY state the event becomes OFF ANAE Device alarm 0 None 0 None OR operation 1 OR operation used Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Event setting value main This is the setting value of the event The setting value becomes the lower limit value when two values upper and lower limit are set according to the event type Factory Setting Event at According to action type E S M value main Event setting value sub Hysteresis Direct reverse This is the setting value of the event The setting value becomes the upper limit value when two values upper and lower limit are set according to the event type Factory Sating Event setting According to action type 1000 E S M value sub This is the difference between the ON point and OFF point Use this item to set a value of a certain extent to prevent frequent turning ON and OFF of the event output Factory Seting O10 10000 SM The direct reverse setting is used to reverse invert an ON OFF relationship the operation of the se
72. DBUS COMMUNICATIONS FUNCTIONS This chapter describes how to communicate with a personal computer PLC or other host devices through MODBUS communications Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT This chapter describes how to adjust the DMC10 and the adjustment procedure Chapter 13 TROUBLESHOOTING This chapter describes how to find the cause of trouble that occurs when using the DMC10 and how to remedy trouble Chapter 14 SPECIFICATIONS This chapter describes the general specifications performance specifications and external dimensions of the DMC10 Appendix This appendix provides advice for methods of use V Contents SAFETY PRECAUTIONS Unpacking The Role of This Manual Organization of This User s Manual Conventions Used in This Manual Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 7 1 7 2 INTRODUCTION M FCS IUE 1 1 M Model Selection Guide osioissa aaa aa 1 2 NAMES amp FUNCTIONS OF PARTS NM Bod ss sti asi E E E E A 2 1 BASS nanana ka 2 2 INSTALLATION E Mounting Locations e 3 1 MEN qns rae 3 1 list ll tion FProcedur ee 3 1 B Mounting the Body on the Base eene 3 2 WIRING NE VELTI essai esee bo vun oap bEAER E URS EU CU ERE OE 4 1 Wiring Precautions 4 4 B Connecting the Power Supply eene nnns 4
73. DO0 Provision of Inspection Sheet to Inspection Cetificate provided changed YO Traceability supported to Complying with the traceability certification changed COMMI to COMM 12 added Feb 2002 5 1 Note changed 7 2 Handling Precautions Item added 10 42 to 10 44 10 9 Detail Explanation on Communication Conditions added 10 45 to 10 46 Section 10 9 to 10 10 changed Old 10 42 to 10 43 page Apr 2002 30 Loop diagnosis 2 ON and OFF Delay added 00 00 00 to 99 59 59 26 Deviatiob lower limit Illustrations changed May 2002 7th Edition 11 2 1 of Checksum LRC It is 1 to 3 e eee gt Itis 2 to 3 eeeeee changed Range No 31 to 34 of 6 RTD PV input type range table added Apr 2003 8th Edition RESTRICTIONS ON USE changed Note of List of CMC10 related products added Description replaced between Event relay output CH 1 2 and External switch input CH1 2 of 2 channel model Handling Precautions Item added Setting range of input type changed Factory setting of channel targeted for LED operation 0 OR operation on all channels 1 channel1 changed 8 30 10 26 External bus definition added 10 17 H added of Hex Item 10 25 to10 27 10 30 to 10 32 11 1 Features Item 2 changed 14 1 Rated power voltage in Reference conditions Power voltage changed 14 6 Dotted line between AUX CH1 and AUX CH2 changed to solid line in the figure of Isolation between inputs and outputs App 5 Description added of O When t
74. Designation of PV channel 5 OR operation on all existing channels 6 AND operation on all existing channels The channel of the current transformer is displayed for the channel of heater related events items 17 18 in the table indicates parameters that do not require setting These parameters can be written even though they do not have any meaning Event setting value 2000 to 10000 channels 1 to 6 direct reverse 0 to 1 do not influence DMC10 functions even if they are set Enter a value 10X the actual power supply value as the main sub and HYS of event operation types 17 and 18 Ex Becomes 115 in case of 11 5A 8 17 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Operation for each event type Including that value O Not including that value Direct action Reverse action T PV lower PV Deviation Deviation Deviation Inter Inter PV upper Same action as PV lower limit reverse action limit Q Same action as PV upper limit reverse action limit O ON HYS Main ON i vs vs ON Sub upper lower limit Main i pv Same action as deviation lower limit reverse action CO HYS ON SP Main upper limit PV Same action as event type 4 deviation upper lower limit limit reverse action ON HYS Same action as PV upper lower limit reverse action ON d HYS y HYS jj ON lt gt lt SP Sub V pv The inter channel d
75. E S M Standby time setting value x time 10ms External Type of action 0 No function 0 RENE function E S M Even on models w out the switch 1 1 added to SP set number external switch input option input 2 added to SP set number use with internal bus is 4 added to SP set number possible RUN READY AUTO MANUAL LOCAL REMOTE Auto tuning stop start Self tuning stop execution Timer stop start 10 Latch state release 11 Inter channel deviation control switching 12 Inter channel deviation control type 13 External switch input state 14 SP lamp stop Target channel 0 All channels E S M Action types 1 to 5 7 8 1 Channel 1 Channels 3 and 4 are possible 2 Channel 2 on 4 channel models 3 Channel 3 4 Channel 4 1 Reverse Auxiliary Type of action 0 PV RSP value E S M input 1 PV1 PV2 value 2 SP value 3 Manipulated variable 4 Heat side manipulated variable 5 Cooling side manipulated variable 6 Manipulated variable PID calculation results before ratio operation 7 Feedback value pee o Bl ome omm 2 Channel 2 AUX 2 ps is lt 1 pr S 1 to 20mA 0 setting 4 2000041000 0 J ESM 100 setting 2200000410000 000 ESAM o0 00 BON 8 4 8 2 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Explanation of Basic Functions B PV Input Input type This item is for setting the type of PV input In the case of a temperature sensor set the sensor type and
76. ERS DMC10D B MV Branch Control An arbitrary channel result is used on the normal MV calculated by PID or a ratio or offset calculation is performed on the MV Switching between use not in use of this function Selection of channel to be output Ratio with respect to selected MV Offset with respect to selected MV MV MV of selected channel x ratio offset limited by MV high low limit As the MV of the selected channel the value obtained by applying high low limit to the MV of the original channel beforehand is used PID calculation result normal MV 1020 to 1023W MV before ratio calculation 1091 to 1094W EO Olas Horen Horen Horo PID calculation result 2 H OL OH Run Rdy2 Auto Man2 HO O Lorserz MV2 PID calculation result 3 H OL OH Run Rdy3 Auto Man3 EC C Toras MV3 PID calculation result 4 OL OH Run Rdy4 Auto Man4 ti i i MV branch control Adds the own channel PID calculation result only when Channel selection ratio offset addition are When MV branch control is used and Inter channel arbitrarily applicable to all channels deviation control is used offset canceled PID calculation result 1 Auto Man1 ls s E MV4 O Category Setting Range_ Factory Setting User Level Control output Used 0 Not used 1 Used Select channel to be used 0 to 10000 1000 Use set value x 0 001 2000 to 10000 0
77. Event assign and set up the output destination of the set event table and the logical action 1 Output destination The names of the output destinations are displayed along the horizontal axis of the screen They include EV1 EV2 EV3 EV4 EV_BUS1 EV_BUS2 EV_BUS3 EV_BUS4 OUTI OUT2 OUT3 and OUT4 some of these may be unavailable for some DMC10 models Untitled SLP D10 File Edit Display Communication Setup User Level Option DEHB EPE sa Ls Standard In xi Eventassign EA ev eva eva B PV Input E Control Output 0002 0004 0008 B SP Control 0000 0000 0000 0000 E Communication 0000 0000 0000 0000 E Other d 7 7 El Information Option 0 0 E Event Table 0 0 0 0 ByEvent assign E CT Input B RSW Input 2 Assigning the setup contents With the cursor placed in the Output assign or Output assign2 row select Edit Bit edit and the following window will appear Setup window with the cursor placed in the Output assignl row Untitled SLP D10 ni xi File Edit Communication Setup UserLevel Option Dig DataCheck CukD i oe A 0002 0004 0008 0010 0020 Ba Copy Cic 0000 0000 0000 0000 0000 0000 nr te Cit 0000 0000 0000 0000 0000 0000 B Information 0 Option 0 E Event Table 0 DEMEST B CT Input 8 RSW Input it2 EVTBL3 X Cancel bit 3 EV TBL4 C bit 4 EV TBL5 C bit 5 EV TBL6 bit 6 EV TBL7 C hi
78. Information inside a e nector output e F Logic Latch Polarity N 1 g olarity the product Output assigntito 3 0 OR O OFF 0 Direct 8Ls3 States of time Selecting the output type 1 AND 1 ON latch in ON 1 Reverse proportional VEN J ON latch in OFF V outputs 1 to 4 M Logic Latch Polarit O 1t g olari y Computation s utput assign1 to 3 0 OR O OFF 0 Direct BUs4 results of event electing the output type 1 AND 1 ON latch in ON 1 Reverse J V ON latch in OFF A TBLs 1 to 8 Output assign to 3 o pae 0 OFF Latch GUY EVI Information outside Selecting the output type 1 AND 1 ON latch in ON 1 Reverse the produc C sk _ ON latch in OFF States of RSW inputs 1 to 4 Output assign 103 0 od b OFF RIT Bod I EV2 Computation Selecting the output type 1 AND 1 ON latch in ON 1 Reverse results of RSW ON laten in OFF TBLs 1 to 8 Logic Latch N Polarity V Output assignt to 3 g aie oan States of side Fl se iin the en tvs 0 OR 0 OFF 0 Direct F s nnector buses 9 put typi 1 AND 1 ON latch in ON 1 Reverse co 2 ON latch in OFF 1to4 AN IONE LN J States of com Output assign1 to 3 p Logic A Latch gt Polarity Output terminal Nee A B 0 Direct F munications DI1 Selecting the output type 1 AND 1 ON latch in ON 1 Reverse to DI12 V JL 8 ON latch in OFF Multiple items can be Output assignt t03 0 on
79. MC10B settings refer to the Communications Controller CMC10B CPL CPL Converter separate Instruction Manual Design Manual CP SP 1064E 5 2 Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION B Configuration When Combined with the CMC10 Connecting two CMC10s Change the setting of the communications disconnection switch on the base to the right when two CMC10Bs are linked by the side connector Slave communications between CMC10s are independent of this setting Change setting of communications disconnection switch to right side Example In the following instrumentation configuration the communications disconnection switch on the base of only the CMC10Bs indicated in the figure must be set to the right to isolate slave communications with the CMC10B on the left side This saves wiring to the power supply CMC10L Position of CMC10B The CMC10B can be positioned anywhere within a linked group CMC10B CMC10B 5 3 Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION B Layout of Event Output Module DMC10E Only one event output module DMC10E can be used within a group linked by connectors When the connection is made by wiring from the bases without using the side connectors as shown below each group is independent and a new event output module can be used Position of event output module DMC10E DMC10E DMC10E RS 485 communications RS 485 communications DMC10E DMC10E Two or more uni
80. MNMMNM TES UT er 18 IM How to Operate the Numeric Monitor Seen ae 7 19 B How to Operate the Trend Monitor cernere eren 772 1 Chapter 8 SETUP PARAMETERS Tr to DMC10S and 8 1 List of Setup Parameters nidis Gode basa 8 1 M Basic Functions au B Option Functions bbc cu M ur MI MEL M 8 2 d of Basic Functions OO SP and Control Porenituns tesis B42 Communications DU EVE FREU TAN YU SAT OV aa uer D A Nd OH UCM VE MEER d iR Other CEP 8 3 Detailed Explanation af Option Functions RES Amas sc B Event Output 8 16 E Current Transformer Input T M External Switch Input C E D B Auxiliary Output current output eese 6 29 8 4 Event Output Special Operation SEN EE V B Setup Parameters only for event output p dai teetalian e 8 30 B Detailed Explanation BORD ROME 31 8 5 External Switch Input Special Dpetation T kika bead k si b k SNR B Setup Parameters only external switch input ipei were 8 33 E Detailed EXDIBHOlIGE usos aan cta ania ructt aetas cc kn saved anta suy and aera anna eru na E Chapter 9 SETUP PARAMETERS DMC10D 9 1 Outline of the Advanced Functions HORE r m Control SAE den q
81. O Factor selection Multiple items selectable from models with an event terminal only among the following 40 types factors Event terminal 2 EV TBLs 1 to 8 models with an event terminal only Event terminal outputs 1 to 4 Event terminal 3 RSWs 1 to 4 models with an event terminal only Event terminal 4 models with an event terminal only BUS1 side connector BUS2 side connector BUS3 side connector BUS4 side connector OUT 2 ON latch in OFF OUT O External bus type definitions 0 relay OUT3 1 voltage pulse see page 8 30 OUT4 OUT 1 to 4 internal computation results RSW TBL 1 to 8 internal computation results RSW bus inputs 1 to 4 Communications DH to DI12 Logic 0 OR 1 AND Polarity 0 Direct 1 Reverse Latch 0 OFF_1 ON latch in ON Appendix The following are the outline of each factor The types factors of output Descripiton available states total of 40 types EV TBL event table 1 to 8 The results of internal computation on the event tables 1 to 8 This is the state of internal computation results before output to the terminal The factor of event table uses the results computed with the following parameters Event type channel polarity standby alarm OR action event setting value main sub hysteresis event action at Ready ON delay OFF delay Event terminal outputs Output state of event terminal RSWs 1 to 4 tates of RSWs 1 to 4 gt gt OS Avala
82. O Use Loader Cable OPortCOM2 OPotcomi9 C Use CMCIOL GPotcOM3 OPortcOm11 O Use CMCIOB E Ee QM cong p Station address Station sub address or or OPort COME OPortcomt4 Address f ij OPort COM O Por COMIS OPort COMB OPort COMI6 Sub Address ig o Transmission speed Data Length Parity Stop bits A800bps 9800bps lt 19200bps 98 bit 38400bps no parity Fixed Cell Width 7 bit 9 even parity 51 stop bit odd parity 2 stop bits Chapter 7 LOADER Note If the CD ROM for the SLP is not available for the retrieval of the device driver to be installed in step 2 above select Install from a list or specific location Advanced and click Next gt Then click Browse to specify the folder in which SLP is installed and click Next gt Standard folder locations are For SLP C35J50 normally C Program Files slp SLPC35 For SLP C35PRO normally C Program Files slp SLPC35PRO e For SLP D10 normally C Program Files slp SLPD10 Found New Hardware Wizard Please choose your search and installation options E Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed C Search removable media floppy CD ROM V Include this location in the search m Browse _
83. ODBUS protocol MODBUS communication DMC10 supported has two encoding RTU encoding and ASCII encoding Conformance class of that is Class 0 B RTU Encoding Structure of request Request of reading multiple registers Function code 03 hex 1byte 03 hex 2bytes 2bytes 2bytes See Table 1 5 11 4 page Note Device address Our product address ex This is on the front panel in case of DMC10 Resister address See the communication table of each product manual Word count Number of resister you want to read This is up to 32 CRC See the Modicon s Specification or see sample program 11 3 page Request of writing multiple resisters Function code 10 hex Note Device address Our product address ex This is on the front panel in case of DMC 10 Resister address See the communication resister table of each product manual Word count Number of resister you want to read This is up to 32 Byte count byte count 2 x word count This is up to 64 Resister value Data you want to write CRC See the Modicon s Specification or see sample program 11 3 page Structure of response Response of reading multiple resisters 03 hex byte count bytes 2bytes See Table 1 5 11 4 page Note Device address Device address Product address you read Byte count 2 x Number of resister you read Resister value Data you read CRC See the Modicon s Specification or see sample program 11 3 page Response of writing mu
84. PV channel 2 lower limit alarm At error occurrence 1 ui oss 1S exceeded The manipulated variable is output 7 PV channel Slower imit alam when a PV alarm occurs 2 Feedback input 1 G line break No special action 8 PV channel 4 lower limit alarm Feedback input 2 G line break 9 PV channel 1 CJ BC line At error occurrence 1 CJ malfunction thermocouple B or C line break RTD The manipulated variable is output when a PV alarm occurs 10 PV channel 2 CJ BC line At error occurrence 1 CJ malfunction thermocouple B or C line break RTD The manipulated variable is output when a PV alarm occurs PV channel 3 CJ BC line At error occurrence 1 CJ malfunction thermocouple alarm B or C line break RTD The manipulated variable is output when a PV alarm occurs iii 12 PV channel 4 CJ BC line At error occurrence 1 CJ malfunction thermocouple B or C line break RTD The manipulated variable is output when a PV alarm occurs PV channel 1 A D alarm An error occurs when the A D The manipulated variable is output Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH J Handling Precautions When the setting for using the remote SP is used and the local SP is selected the PV upper lower alarm does not occur on the channel to which the remote SP is entered PV upper lower alarms when remote SP is used word 3519 7519 are set to 1 DuringLoc
85. Settable during ON OFF control BEE settable Lulli ON OFF BEL T l eo lu BEEN 0 8bits even Min time from end of command reception up to start of return of response 1 stop bit fe oS Added to the min communica tions response time 0 All writable E S M Can be changed on loader 0 Lit at all times LED action type settings Not settable in the case of 7 9 and 10 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D I Option Functions The following option functions are available For details refer to 8 3 Detailed Explanation of Option Functions page 8 16 onwards Items that are displayed vary according to model number of the DMC10 and the use setting of special functions Event output Current transformer input External switch input eve Event Type of action No event 0 No event E S M output PV upper limit when PV lower limit event PV upper lower limit output Deviation upper limit special current reference SP action is Deviation lower limit not used current reference SP Deviation upper lower limit current reference SP Inter channel deviation upper limit Inter channel deviation lower limit Inter channel deviation upper lower limit 10 READY mode 11 MANUAL mode 12 Control action direct 13 Auto tuning startup mode 14 Self tuning correction standby mode 15 Loop diagnosis 16 Timer 17 Heater line break overcurrent 18 Heater short circuit 19 Indi
86. UX2 RSWA C 05 CT2 Event2 Relay Event2 Voltage C 06 CT2 RSW2 Event2 voltage 2 Set the functions number of control loops wiring method control output and additional functions 3 Select from the selection items for each setting item 4 Click OK Note The type setting can also be set by uploading the data from the DMC10 to be used This prevents downloading wrong parameter data by setting an incorrect model number 7 13 Chapter 7 LOADER J Handling Precautions Type set here is the setting for internal use on the SLP D10 The model number of the DMC10 will not change even if the type is changed on the SLP D10 f you select 4ch when designating the Loop Connect is forcibly fixed to Connector and add to None For an explanation of each of the specifications see the Model Selection Guide e Step 2 initialization 1 Click New The operation is the same by selecting the File New command or the Ctrl N keys gt The New dialog box appears Information x i Initialize Data 1 Cancel 2 Click OK gt A new file opens e Step 3 setting up the environment Set the communications port and font on the personal computer 1 Click The operation is the same by selecting the Option Environment Setting command or the Ctrl E keys gt The Environment Setting dialog Environment Setting x box appears Communication Port Comm
87. Unwanted space Cannot be appended Discontinue message Cannot be appended processing and return the Numerical value Cannot be omitted erroneous end code by the zero Be sure to use 0000 receive message Other unwanted Cannot be appended characters Range of usable 0000H to FFFFH numerical values 10 13 Chapter 10 COMMUNICATIONS FUNCTIONS 10 6 List of Status Codes The termination code is returned as the response message when an error occurs on the application layer Satus Code Description of Error 00 Normalend Al processes ended normally Undefined command The end code is returned and AA 1001W 1 message processing is not RX03E80001 performed 22 Value of written data out of range Processing is continued except WS 2001W 3000 on the relevant word address 23 Writing is not possible depending Processing is continued except on the device setting value on the relevant word address conditions or device external conditions 40 Number of read words in error The end code is returned and RS 1001W A message processing is not RD03E9 000Z performed 41 Word address out of range The end code is returned and RS 100000W 1 Conversion error message processing is not WD0XXX0001 Range 327 68 to 327 67 performed exceeded 42 Value of data exceeds the out of Processing is performed up to WS 2001W 100 XXX range data error and 1 word the relevant word address WS 2001W 100000 ran
88. Usesetvalue x 0 1 Use In the case of not used setting the set parameters are ignored and factory settings are forcibly used In this case other values stored as parameters are not changed Selection of channel When branch control is performed set the channel to indicate the calculation result of the PID used Ratio setting Set a ratio for the MV of the selected channel Set value X 0 001 is used as a ratio Chapter 9 SETUP PARAMETERS DMC10D 6 Offset setting Set the MV of an offset for the MV of the selected channel The set value x 0 1 is added as an offset Operation in Ready mode When the referencing channel is set to Ready the master MV MV in Ready mode Therefore the referenced channel also carries out a calculation based on this MV If the referenced channels are in Ready or Manual mode the MVs of the respective channels in Ready mode or Manual mode are output Operation in Manual mode When the referencing channel is set to Manual and the referenced channel is AUTO and RUN the value is obtained by applying a ratio offset and MV high low limit to the referenced channel MV manual MV If the referenced channels are in Ready or Manual mode the MVs of the respective channels in Ready mode or Manual mode are output Operation combined with inter channel deviation control When MV Branch output and Differential control between channels are set at the same time it is possible to erase an
89. V Input sampling cycle Indication accuracy DMC10S DMC10D 0 5 FS 1 digit 0 3 FS 1 digit The negative area of the thermocouple The negative area of the thermocouple 1 0 FS 1 digit 0 6 FS 1 digit For the thermocouple B For the thermocouple B Under 260 C 5 0 FS 1U Under 260 C 5 0 FS 1U 260 to 800 C 2 0 FS 1U 260 to 800 C 1 0 FS 1U 800 to 1800 C 1 0 FS 1U 800 to 1800 C 0 5 FS 1U Input bias current Thermocouple Max 0 2uA under reference conditions RTD Approx 1mA current flowing from A terminal Linear Max 5pA under reference conditions Allowable wiring eThermocouple Max 250Q total of all leads resistance eRTD range 21 24 27 28 Max 80Q per lead RTD range 22 23 25 26 29 30 31 32 33 34 Max 10Q per lead Linear Max 2500 total of all leads Influence of wiring eThermocouple Max 0 2uV Q resistance RTD Max 0 05 FS Q Linear Max 5uV Q Input impedance Max 1200 4 to 20mA input range Operation at a thermocouple input line break Break Circumstances Movement of PV Value Alarm Indication Control Output Event Output Thermocouple break Upper limit alarm According to setting Operation continued Can be changed by setting Operation at an RTD input line break BC line alarm occurs when allowable wiring resistance is exceeded Circumstances PV Value B line break Up scale Upper limit alarm According to setting Operation continued 1
90. a ON delay setup time S oe or bus external switch input Other cases Timer event output OFF delay Time setup time S External switch input on or bus external on Switch input The timer starts again from the ON delay default as the timer down counter is reset if the power is turned OFF and then back ON or if the timer setting value is changed This item operates when a current of the main setting value or more is measured by the current transformer input while control output 2 ON or when only a current of the sub setting value or less flowed ON i Hys f f Hys f ON Sub Current usi ON Di Main Sub Current 2 channel 2 Set 0 as the standby setting 1 channel 1 This item operates when a current of the event setting value or more flows while control output OFF HYS ON Main Current Sets the PV ALARM of individual channels PV upper lower limit alarm B line break alarm Device memory alarms parameter area RAM checksum adjustment area EEPROM RAM checksum and PV alarms PV upper limit alarm lower limit alarm CJ error B line break alarm are targeted and the event turns ON even if one of the alarms occurs When local SP is used the event state becomes 1 Same action as SP lower limit reverse action o HYS 7 ON Main SP Same action as SP upper limit reverse action O ON HYS Main SP gt Sam
91. a is handled as 1000 times the actual value For example When the actual value is 1 000 it is handled as 1000 in communications The decimal point information is not influenced Alias A word address that is linked to the source word address Though the content is completely the same the data arrangement has been changed For this reason the word address can be selectively used according to the purpose Example To read the PV values of all channels continuously word addresses 1004W Item RAM address ROM address ROM Decimal Point Data Information Information Decimal Hex Decimal PF 0 Of For details see Table 10 1 All alarms representative 1001 03E9H For details see Table 10 2 PV alarm details 1002 Control related status 1003 For details see Table 10 3 PV value 1004 Varies according to range type and decimal point information 1005 1006 CH4 1007 CH1 SP value in use CH4 CH1 SP set number in use CH4 CH1 Control output value during regular control CH4 CH1 Heat side control output value CH2 valid only for heat cool control CH1 Cooling side control output value CH2 valid only for heat cool control AUTO MANUAL mode CH4 CH1 RUN READY mode CH4 CH1 LOCAL REMOTE mode O O LOCAL O REMOTE onwards are handy To read the data in individual channel units word addresses eise O O O CO OF O 0 0 ree Fee li O O O O O O H
92. a time Changes the type setting Environment Setting Changes the environment setup Ctrl E Special function U Automatic motor adjust ment M Chapter 7 LOADER E Operation Procedure Off line tasks Off line tasks are tasks performed without connecting cables to the DMC10 The following tasks are performed Step 1 Setting up the loader type Step 2 Initialization clearing previous setting values Step 3 Setting up the environment Step 4 Setting special functions Step 5 Setting up DMC10 parameters Step 6 Saving setup data Step 7 Downloading the setup J Handling Precautions Operations in steps 1 to 6 are reguired before the setup parameters are entered on the DMC10 Be sure to perform these steps Otherwise the DMC10 may be set up incorrectly For example the required setup items may not be displayed or unreguired items may be displayed e Step 1 setting up the loader type Set up the SLP D10 s type to match the DMC 10 s model number 1 Click B The operation is the same by selecting the Option Type Setting command or the Ctrl T keys gt The Type Setting dialog box is displayed Type Setting Eg DMC10D2TRO1XX v OK X Cancel Type C DMC108 Standard Module c D Loop L 2 2ch C 4 4ch Connect C T Terminal C C Connector Output O R Relay C V Moltage add amp 0 01 CT2 Event4 Relay C 02 CT2 R8W4 C 03 AUX2 Event4 Relay C 04 A
93. aining time hours 0424H 5060 ON delay timer remaining time minutes 0425H 5061 ON delay timer remaining time seconds 0426H 5062 ON delay timer remaining time hours 0427H 5063 ON delay timer remaining time minutes 0428H 5064 ON delay timer remaining time seconds 0429H 5065 ON delay timer remaining time hours 042AH 5066 ON delay timer remaining time minutes 042BH 5067 ON delay timer remaining time seconds 042CH 5068 ON delay timer remaining time hours C42DH 5069 ON delay timer remaining time minutes 042EH 5070 ON delay timer remaining time seconds 042FH 5071 ON delay timer remaining time hours 0430H 5072 ON delay timer remaining time minutes 0431H 5073 ON delay timer remaining time seconds 0432H 5074 Proportional band P 0433H 5075 1 to 9999 10X value Reset time I 0434H 5076 Rate time D 0435H 5077 Manual reset RE 0436H 5078 Proportional band P 0437H 5079 Reset time I 0438H 5080 Rate time D Manual reset RE 1082 0439H 5081 043AH 5082 13DAH o o O O O OJ O 0 0 0 10 17 Chapter 10 COMMUNICATIONS FUNCTIONS Decimal Pont Data Information Deora Hex pesna Hex LA W R TW information Proportional band Reset time I Rate time D Manual reset RE Propor
94. alSP__ During Remote SP 2 channel model ON OFF ON on 4rohannelmodel ON ON OFF OFF ON ON ON ON ON W PV upper lower limit alarm OFF W out upper lower limit alarm 10 31 Chapter 10 COMMUNICATIONS FUNCTIONS 10 32 Table 10 3 Control related status 215 214 213 21 211 210 29 28 27 26 25 24 23 22 21 20 rej ts sa rs r2 er io o ev e 5 4 8 2 t 1 Channel 1 self tuning correction correction standby 2 hannel 1 current i transformer measurement disabled enabled 3 Channel 1 position i proportional inference state Channel 1 position proportional adjustment state Channel 2 self tuning correction correction standby 4 5 6 Channel 2 current transformer measurement disabled enabled 7 Channel 2 position proportional inference state 8 Channel 1 position 9 0 proportional adjustment state Channel 3 self tuning correction correction standby Channel 3 current transformer measurement 1 disabled enabled 1 During correction standby 1 IN NI 0 Potentiometer feedback value in Meaningful only while position 1 Inferred feedback value in use 0 Motor running Meaningful only while position During correction standby 1 When measurement is enabled 1 0 Potentiometer feedback value in Meaningful only while position use proportional control being used 1 Inferred feedback value in use 0 Motor running Meaningful o
95. annot be used in the same group Assignment of event bus outputs to D I Event bus outputs can be assigned to D I internally as they are Example Switching from the RUN mode to the READY mode when a heater line break occurs is possible without outputting that change in state How to set Event assign and RSW Input on the loader In the basic function setup the channel number is displayed on the horizontal axis on the loader screen However by Event Assign and RSW Input the event output number event bus output number or external switch input number are displayed on the horizontal axis App 4 Appendix 3 Event Output Special Operation B Internal Structure of Event Output Special Operation Normal status Normally the action is set so that the results of operation for one event factor one event table X 8 are simply output to one fixed output port Results of EV1 Available for models with an event terminal Results of EV BUST bus output a gan aa Results of time proportional output operation PVch4 models only When the event output special operation is used By performing various settings and operations for factor output for each output destination terminal it is possible to freely select and perform operations on the data to be output to the output terminals and side connector buses total of 12 terminals total of 12 terminals each of 12 terminals Event terminal 1
96. aries according to range type and decimal point information MV at PV alarm occurrence 3429 0D65H 7429 1D05H o MV in READY mode 3430 0D66H 7430 1D06H o PID initial MV 3431 0D67H 7431 1D07H o 100 to 1100 10X value Cold junction compensation action 3432 0D68H 7432 1D08H o O O O O OjJOJOJOJ O O OJOJOJO O O 0 ON 1 OFF AUTO MANUAL switching action 3433 0D69H 7433 1D09H o O 0 Bumpless 1 Preset Preset manual value 3434 0D6AH 7434 1DOAH o 100 to 1100 10X value SP down gradient 3435 0D6BH 7435 1D0BH o SP up gradient 3436 OD6CH 7436 1DOCH o Varies according to decimal point information SP gradient time unit 3437 0D6DH 7437 1DODH o 0 unit min 1 unit h Temperature unit 3439 OD6FH 7439 1DOFH o 0 C 1 Special unit Control action 3440 0D70H 7440 1D10H o 0 Heat control 1 Cooling control Input type 3441 0D71H 7441 1D11H O 0 to 13 21 to 28 41 to 44 Decimal point position 3442 0D72H 7442 1D12H o 0 1 Varies according to range type PV range lower limit 3443 0D73H 7443 1D13H o PV range upper limit 3444 0D74H 7444 1D14H o Lower SP limit 3445 0D75H 7445 1D15H o O CO O 0 OJ OJ OJ OJ OF OF O Upper SP limit 3446 0D76H 7446 1D16H o O O OC O O OF OF OJ OF OF OF O O Varies according to range ty
97. arm is issued when the deviations of all the PV 1 to 4 channels have reached the preset value this is determined by the deviation event Programming with a simple time control Example If the deviations of all the PV 1 to 4 channels have reached the preset value this is determined by the deviation event the SP set is automatically changed using the external switch input after 120 seconds using the event ON OFF delay and the temperature rises to the next setting value With communications Dls switching the states of up to 15 units X 4 channels DMC10s Run Ready state for example by sending the command only once e Example The On Off state is transmitted to the communications DI of one single DMC10 from the host computer over a communications line This state is output to the external bus and responding to the state of this bus the Run Ready states of all the linked PV channels change at the same time Conventionally it was needed to write the new setting to all the channels individually by 60 times of transmission Moreover at least a delay of several seconds was observed Appendix 2 Setting When Heat Cool Control Is Used available for 2 channel model DMC10D only To use the heat cool control function it is necessary to select the advanced function 2 channel model DMC10D then set up the heat cool control and output setting assignment For the applicable models see Configuration of DMC10S DMC10D model numbers
98. arted and when this signal turns OFF before the count finishes the count stops and the count value is reset Though events are still active after the count has finished the event action and count value are reset when the startup signal turns OFF External switch input Device state Timer count stopped Timer count started and reset 10 Release latch state Set this item when using external switch input as release of the event output latch state Eternal swich inp Device state Holding of latch state Latch state released enabled 11 Inter channel deviation control switching This item can be used on advanced model DMC10D This item is used to switch to inter channel deviation control from regular control External swith inp Device state Regular control Inter channel deviation control 8 28 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 12 Inter channel deviation control type This item can be used on advanced model DMC10D This item is used to switch between deviation control with PV value and deviation control with SP value on peer devices as inter channel deviation control Exiemal switch inp Device state Deviation control with Deviation control with peer PV value peer SP value 13 External switch input state This is a function only to take the external switch input signal inside the DMC10 as is This item is to be used as a general purpose DI It is used with the event output special oper
99. assignment 2 See detailed explanation on the following E S M See page 10 34 pages or Table 10 9 po M 1 ON latch in ON 2 ON latch in OFF M Direct reverse 0 Direct 1 Reverse External bus type 0 External bus assigned to definitions be a relay for time proportional operation 1 External bus assigned to receive voltage pulse for time proportional operation External bus type definitions The DMC10 automatically switches to time proportional operation when it transmits an output signal to an external bus side connector The loader setup screen will look like the example shown below 0 External bus assigned to be a relay for time proportional operation 1 External bus assigned to receive voltage pulse for time proportional operation Example If the voltage pulse output is set to have a 2 second cycle time and it is transmitted to an external bus side connector as specified by the event output assignment the set external bus definition will prompt one of the following operations e If the external bus has been assigned to act as a relay the cycle time and dead zone of the time proportional calculation function as a relay output Cycle time 5 seconds for lowest There will be an on off dead zone If the external bus has been assigned to act as a voltage pulse the cycle time and dead zone of the time proportional calculation operate as a voltage pulse output Note Though the latch was provided for the setup param
100. ate even when an OFF condition is satisfied Follow the procedure below to reset the latch function at the event OFF condition Set Latch Release to the external switch input and turn the external switch ON Turn the power OFF and back ON again Send the latch release message See 1109W on page 10 18 Factory Sel na Latch 0 None 0 None 1 Latch operation Action in READY mode Set this item to prevent operation of event output when the controller is in the READY mode Factory Seting Action in 0 Action continued in READY mode 0 Action READY mode 1 Action forcibly turned OFF in continued in READY mode READY mode Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D E Current Transformer Input Target channel 2 channel models of the DMC10 are provided with a current transformer input function for measuring the current value of a heater Monitoring the current value flowing to the heater allows you to detect line breaks or overcurrent and the short circuit state of control devices such as relays Designate the target channel for current transformer input As current transformer is designated to each channel as the default this setting need not be changed when the controller is used on a single phase power supply To use the controller on a 3 phase power supply designate the target channel by this setting item Factory Sating Target channel 1 CT1 1 CT222 Measurement s
101. atically tunes the control constants to achieve a stable state when hunting occurs when the SP value is changed or when the control characteristics change Control by PID fixed values By this control method control is performed based upon PID control constants set by auto tuning or set on the loader As PID constants are not changed as long as they are not operated the PID constants must be operated when control is disturbed when the SP value is changed or when the characteristics of the control target change Factory Seting Control method 0 ON OFF control 0 ON OFF control Control by self tuning Control by PID fixed values Set whether or not to use the DMC10 for heat or cooling control Heat control By this control method the manipulated variable is decreased or turned OFF accompanying the increase in PV value This control method is also called reverse action as the change in PV value and manipulated variable are in a non proportional relationship Cooling control By this control method the manipulated variable is increased or turned ON accompanying the increase in PV value This control method is also called direct action as the change in PV value and manipulated variable are in a directly proportional relationship Factory Seting Control action 0 Heat control 0 Heat control reverse action reverse action 1 Cooling control direct action Chapter 8 SETUP PARAMETERS Common
102. ation etc External switch input OFF bewese 0 1 o O 14 SP lamp stop When the SP lamp is used the lamp can be stopped using this item If the SP lamp is stopped while it is being used the SP value becomes the finally attained SP value External switch input OFF SP lamp being used SP lamp stopped B Auxiliary Output current output On the DMC10 auxiliary output functions current output can be used on two points as an option Factory Sat na Type of action PV value E S M PV1 PV2 value SP value Manipulated variable Heat side manipulated variable Cooling side manipulated variable Target channel 1 to 2 AUX1 1 AUX2 2 Output type 0 4 to 20mA pa ras NUN 0 setting 2000to 10000 ESM When SP gradient is being used by the SP value of the operation type the SP value becomes the SP value on the gradient The 0 and 100 settings are the settings on the output type Example In the case of output type 0 to 20mA 0 is the value at OmA 100 is the value at 20mA 8 29 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 4 Event Output Special Operation In event output output of logical calculations AND OR or port signals as they are is possible by selecting event output special operations in special functions The following shows a list of setup parameters for event output special operations and describes these parameters For details on
103. ator Terminator having equivalent terminal resistance built in So external terminator cannot be used Transmission speed 2400 4800 9600 19200bps Data length 8bits Stop bit 1 or 2bits Parity bit Even parity or no parity 14 5 Chapter 14 SPECIFICATIONS B isolation between Inputs and Outputs The following figure shows the mutual isolation between inputs and outputs OUT CH1 OUT CH2 OUT CH3 Power supply OUT CH4 EVENT CH1 EVENT CH2 EVENT CH3 EVENT CH4 AUX CH1 AUX CH2 Loader communications communications When a voltage output type is selected the power supply is not isolated Isolated Not isolated B External Dimensions DMC10S Unit mm Terminal block type Connector type M 7 z T 323 100 T Dimesion reguired for mounting onto P 4d and removal from Dimesion required DIN rail for mounting and removal of the body 40 DMC10E Unit mm Dimesion required E for mounting onto P and removal Kom Dimesion required for mounting and removal of the body 14 6 Appendix 1 Advice on Control Constants The DMC10 has the following three control methods ON OFF control Control by self tuning Control by PID fixed values These control methods and related parameters are set at Standard Control Output or SP Control B ON OFF Control This is
104. ble in a MANUAL state or READY state or in the event of FB input error Moreover if the system enters into these states during adjustment the adjustment is stopped When the adjustment is stopped the value saved so far is retained When the following condition is detected it is judged as an adjustment error and the adjustment result is not saved In this case select the most suited input type at Motor resistor selection 1 Motor full open adjustment value motor full close adjustment value 100 2 Motor full close adjustment value gt 1000 9 7 Chapter 9 SETUP PARAMETERS DMC10D 3 Motor full open adjustment value gt 1000 4 Motor full open time lt 5 s When adjustment is not correctly completed such as the motor is stopped at some midpoint without running to the full close or full open position the motor resistor selection may not be correct Change it to a different value and readjust it J Handling Precautions While the position proportional control function is used the self tuning function heat cool control power saving function remote SP function etc cannot be used simultaneously f automatic adjustment cannot be executed because of the status of the apparatus etc try adjustment as follows 1 Set the instrument to the full close position read current FB count for motor adjustment and record it for the word addresses see the table below 2 Set the instrument to the full open po
105. bles the following The control output of another channel or all channels is taken as OFF READY mode by occurrence of an alarm on a certain channel Control of another channel or all channels is started READY mode changed to RUN mode after a certain channel has reached a fixed temperature Control of another channel or all channels is started RUN mode or stopped READY mode after a fixed time has elapsed Type of action This item is for setting the action that functions according to external switch input or event output The same operation can be designated to individual channels and to all channels that are the target of the action The action condition for external switch inputs is input at all levels To continue the action the input must be held Normally the DMC10 is used in direct action However when reverse action is set the ON and OFF action can be switched When reverse action is set the ON and OFF action in descriptions is reversed Target channel Type of action 0 No function 0 All channels 0 Direct action 1 added to SP set number 1 to 4 Individual 1 Reverse action 2 added to SP set number channels or 4 added to SP set number event outputs RUN READY 1to4 AUTO MANUAL 5 to 8 Bus output LOCAL REMOTE Auto tuning stop start Self tuning stop execution Timer stop start Release latch state of actual output of event Inter channel deviation control switching Inter channel deviation contr
106. cedure as described above E About Zener Barrier Adjustment When RTD input is combined with Zener barriers for use on the DMC10 the DMC10 must be adjusted to compensate for deviation in the resistance values of the Zener barriers Generally the internal impedance of a Zener barrier is large For this reason use a Zener barrier that matches the allowable wiring resistance specifications of the resistance temperature detector Zener barriers made by Yamatake have an internal impedance of about 70Q So they can be used in DMC10 s ranges 21 24 27 or 28 1 Wire as shown in the following figure mm Zener barrier m Zener barrier Zener barrier 2 Select Zener barrier adjustment in Setup Function Setup on SLP D10 5 Handling Precautions Zener barrier adjustment is performed at Menu Setup on the loader This adjustment item is not included in Adjust 3 Designate the PV channel to be adjusted 4 Press the Read key 5 Hold the applied state for about 30 seconds 6 Press the Write key 7 To continue adjusting another channel repeat steps 3 to 6 of this procedure 12 5 Chapter 13 TROUBLESHOOTING Trouble is broadly classified into the following types PV input related trouble Body alarms related trouble Loader communications related trouble Host communications related trouble Control related trouble IH How to Use the LEDs on the Front Panel When Checking Alarms The be
107. channel of each setup item and perform the following operations When the setting is a numerical value Enter the numerical value and press the Return key When a setting is selected by a number To display the list of settings click the setting display on the parameter display area Select and click the desired item name to end the setting Set each of the parameters required for running the DMC10 The following two types of parameters are set e Basic functions Basic functions for device operation such as control and communications functions Option functions Functions relating to option specification such as event output external switch input and current transformer input 1 Handling Precautions n addition to the above functions the DMC10 has several other functions called special functions These functions are setting groups or setting items within basic functions or option functions For details on the functions see Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D and Chapter 9 SETUP PARAMETERS DMC10D e is displayed within the cell for parameters whose setting is not required or is prohibited by other setting items These parameters cannot be set In this case re check the type setting or other related settings Items on the horizontal axis are channel numbers when basic functions are being set up and are event output numbers or external Switch input numbers when option fu
108. chapter describes the communications common functions and the CPL communications For the explanation specific to the MODBUS communications see Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS B Features B Defaults The features of the DMC10 s communications functions are as follows Up to 15 DMC10s can be connected to a single master station as a host device When 16 or more units are to be used the communications converter CMC10B sold separately is required When the communications specifications of the host device conform to the RS 232C interface RS 232C RS 485 conversion can be performed by the communications converter CMC10L sold separately Almost all of the parameters held by the device can be communicated For details on communications parameters see 10 8 List of All Communications Parameters page 10 16 Two types of address arrangements are available for frequently used parameters Parameter groups that can be handled by single commands can be selected according to the application Random access commands are available Parameters at addresses separated by a single command can be read or written A maximum transmission speed of 19200bps is supported The following setups are required for starting communications Setting item Setting Location Setting Range Factory setting CPL MODBUS Set on PC Loader 0 CPL 0 CPL switching 1 MODBUS ASCII format 2 MODBUS RTU format Device address Set on r
109. cified ranges Locations under high voltage lines and near sources of electrical noise such as welders Locations within 15 meters of high voltage ignition equipment such as boilers Locations where magnetic fields are generated Locations near flammable liquid or steam B Linking Modules The DMC10 can be linked with other modules by the connectors on the left and right of the base Modules must be linked before the DMC10 is mounted on the DIN rail or mounted by screws By linking modules together the power supply of each module and CPL communications are connected eliminating the need for wiring CPL communications can be disconnected by the communications disconnection switch on the base B installation Procedure The DMC10 can be mounted in either of two ways by mounting its base by screws or by securing on a DIN rail Mount each DMC10 module vertically as in the figure below Top Front l o Handling Precautions e Mount the DMC10 modules in the same horizontal plane Deviation from the horizontal should not exceed the amount stated in the specifications 3 1 Chapter 3 INSTALLATION Do not mount as shown below Front 31 When mounting the base by screws Secure the two mounting holes on the base by M3 screws Unit mm l J When securing on a DIN rail Secure the DMC10 on the DIN rail fully draw out the DIN rail locking tab and hook the base onto
110. close direction Motor feedback value 5 0 to 110 0 readonly Note If the type of position proportional control is directly written at word address 7275W without using batch writing of the loader set event output assignment with reference to the table Default output buffer when use of position proportional control is selected cH CH2 No FB ws Ww ACR cHi CH2 Chapter 9 SETUP PARAMETERS DMC10D O When FB control is used Be sure to perform automatic adjustment When FB inference is used inference position control is automatically set when an error is detected in feedback input For example in the event of breakage of the feedback wire or feedback error due to deterioration of the potentiometer position control is continued uninterruptedly and so this control can be used as a backup operation n an inference state the system is restored to the state in which a normal feedback value is used only when a normal state continues under a certain condition while the motor is running The position of the motor aperture can be checked O When No FB is used f No FB is used position proportional control with no FB wire can be performed Be sure to set motor full open time before use For motor full open time be sure to set a measured value When No FB power on position adjustment is used a difference between the position of the motor and the position in
111. cy Number of outputs 4 Output type Relay output Contact configuration EV2 4 1a SPST Normally Open EV1 3 1c SPDT Normally Open amp Normally Closed Contact rating 1A 30Vdc 250Vac resistive load 100 000 operations or more 30 operation min Min switching voltage current 5V 10mA Chapter 14 SPECIFICATIONS Conditions Specifications External Zor switch input T00ms Min 100ms Can be connected in parallel directly with SDC10 SDC40 devices For details on other devices consult a Yamatake sales agent No voltage contact or open collector EXE Terminal current short circuit Current flowing from terminal 5mA typ under operating conditions Max 2500 under operating conditions Min 100kO under operating conditions Max 2V under operating conditions Max 1004A under operating conditions Current Current transformer used Sold separately QN206A hole dia 5 8mm transformer input QN212A hole dia 12mm Measurement current range 0 4 to 50 0A Indication accuracy 5 FS Reception resistance Approx 500 Indication resolution 0 1A Input sampling cycle 100ms Host Signal level RS 485 compliant communications Transmission path connection Multi point max 31 units per single host Communications system Half duplex Synchronization Start stop synchronization Transmission control Polling selecting Max line length Max 500m Number of communications lines 3 lead system Transmission speed error Max 0 16 Termin
112. d menu the input channel indication for remote SP changes to RSP g Handling Precautions It is not allowed to use the remote SP control together with the heat cool control App 16 Appendix T Settings When Inter Channel Deviation Control Is Used avaitabie for DMC10D only In the advanced function models it is possible to use the control method where the inter channel PV deviation is used as an SP This method is used by setting up so that the channels other than the master one perform the inter channel deviation control while the master channel performs the normal control B Setting Procedures 1 Set up the items from 14 to 17 in Control Output in the Standard menu The following is a sample setting with the channel 1 as the master channel ESTERI File Edit Communication Setup UserLevel Option De SS BP YP eS L3 1ves need Control Output n1 m2 B UN 1 Control output 1 1 B SP Control 2 Control action 0 0 B Communication 3 Time proportional cycle 10 10 B Other 4Ti OTS eel d 0 0 B Information Time proportional cycle mode Option 5 Initial output of PID control 0 0 0 0 Event Table 6 Output operation at changing Auto Manual 0 0 B Event assign B CT Input 7 Preset manual value 0 0 0 0 B RSW Input 8 Output at READY 0 0 0 0 9 Output at PV alarm 0 0 0 0 10 Output variation limit 100 0 100 0 11 Self tuning startup condition 0 0 12 Self tuning start up band 0 5 0 5 14 Differential control b
113. d trouble If an error occurs in many cases the device body is malfunctioning and repair or replacement is necessary You can check at Alarm in the monitor mode on the loader which of the following trouble applies Description of Fault CJ cold junction The cold junction compensation Contact Yamatake or your Yamatake compensation function function is faulty agent error n the case of RTD input the B line Check the connector leads Replace if B line break state to the sensor is broken abnormal A D conversion function The A D converter on the PV input Contact Yamatake or your Yamatake section is faulty agent RAM parameter checksum Noise or device fault is causing a Turn the power OFF then back ON error checksum error in the RAM data again If this does not correct the problem contact Yamatake or your Yamatake agent Turn the power OFF then back ON again If this does not correct the problem contact Yamatake or your Yamatake agent EEPROM all areas Noise etc has damaged the data in Contact Yamatake or your Yamatake checksum error EEPROM agent 13 2 RAM adjustment checksum Noise or device fault is causing a checksum error in the RAM data Chapter 13 TROUBLESHOOTING B Loader Communications Related Trouble Check the following if communications with the personal computer loader is not established via the loader jack on the front panel of the device Description of Fau
114. d units 5 1 Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION B Setting the Device Address The device address must be set to the DMC10 in order to use the DMC10 Set the device address as follows When connecting 15 DMC10s directly to a single host device Set the rotary switch for device address on the front panel to 1 to F respectively and then turn the power ON again J Handling Precautions The same device address cannot be used Use unigue device addresses e When connecting 15 DMC10s each to a host device via multiple CMC10Bs 1 Set the rotary switch for device address on the CMC10B to a number within the range 1 to 99 2 Set the rotary switch for device address on the front panel of the DMC10 to a value within the range 1 to F CMC10L CMC10B Set a value 1 to 99 CMC10B Set a value 1 to 9 CMC10B Set a value 1 to 99 a C PEDON ji CEE EE CO EP E CERES AREE E iz EES D ass DMC10S DMC10D Set a value 1 to F DMC10S DMC10D Set a value 1 to F DMC10S DMC10D Set a value 1 to F RS 485 RS 485 Note The CMC10B allows up to 31 DMC10s to be connected to a host device 1 Handling Precautions The CMC10B cannot be connected if MODBUS is used Be sure to set the device address of DMC10s connected to the same CMC10B to unique values The same device address can be used when a DMC10 is connected to different CMC10Bs For details on C
115. ddition to the above functions The DMC10 conforms to IEC directives and has acquired CE marking applicable standard EN61010 1 EN50081 2 EN50082 2 When the CE standard is to be acquired on the instrumentation use a third party 24Vdc power supply that has CE marking 1 1 Chapter 1 INTRODUCTION B Model Selection Guide Configuration of DMC10S DMC10D model numbers 1 2 Basic Number of Wiring Control Options Additional Specifications soe Crama Vecs Oupu Peesing T mcos 1 Smwwdmoe pwcp __ Advanced function model Relay output Voltage pulse output for SSR drive None 2CT inputs 4 event relay outputs 1 When the standard model is selected you cannot select options 05 and 06 2 When 2 channel input is selected option 00 cannot be selected 8 When 4 channel input is selected option 00 is fixed List of DMC10 related products Model No DMC10E4CRO0000 Event output module 4 channel relay output SLP D10J50 Smart Loader package for DMC10 including special cable 81440792 001 Connector set pack of 4 MSTB2 5 5 STF 5 08AU made by Phoenix Contact SDU10T0100 For Distributed Multi Channel Controller DMC10 List of CMC10 related products CMC10G Communication Controller iu PLC Controller Converter RS 232C RS 485 converter Smart Loader package for CMC10B including
116. e D RAM address ias of 1089W Manual reset RE SP value No 1 SP SP value No 2 SP SP value No 3 SP SP value No 4 SP SP value No 5 SP SP value No 6 SP SP value No 7 SP SP value No 8 SP RAM address Varies according to range type and decimal point information ias of 1090W SP value No 1 SP SP value No 2 SP O OJ O O OF OF OF OJ OF OF O SP value No 3 SP SP value No 4 SP SP value No 6 SP SP value No 7 SP SP value No 8 SP Varies according to range type and decimal point information SP value No 1 SP O OJ O 0 0 0 SP value No 2 SP SP value No 3 SP O O SP value No 4 SP O Varies according to range type and decimal point information SP value No 1 SP SP value No 2 SP O O SP value No 3 SP SP value No 5 SP SP value No 4 SP Enabled only on 2 channel models O OJ OJ O O OF OF OF OF OF OF OF OF OF CF CO OF OF OF OF Of OC O OF OJ OF OF OF OF OF O O OJ OJ O O OF OF OF OF OF OF OF OF OF OF CO OF OF OF OF Of OC OC OFO OJ OF OF OF OF O OjO Varies according to range type and decimal point information 10 19 Chapter 10 COMMUNICATIONS FUNCTIONS Data Information Decimal Point Deoma Hex pesna Hex LA TW R TW information Proportional band 1 to 9999
117. e su RAM address Alias of 3039W RAM address Alias of 3055W b Event 4 setting value main b RAM address Alias of 3056W Event 5 setting value main RAM address Alias of 3072W Event 5 setting value sub RAM address Alias of 3073W Event 6 setting value main RAM address Alias of 3089W Event 6 setting value su RAM address Alias of 3090W RAM address Alias of 3106W b Event 7 setting value main Event 7 setting value sub RAM address Alias of 3107W Event 8 setting value main O O OC O 0 0 OF OF OF OF O O OF OF OF O O O O O O O OF OF OF OF O O OF OF OF O O O CO CO O OF OF OF CO OF CO CO OF OF OF O RAM address Alias of 3123W Event 4 setting value su Event 8 setting value sub H C when setting heat cool control 10 20 RAM address Alias of 3124W Chapter 10 COMMUNICATIONS FUNCTIONS Data Information Decimal Point Deora Hex pesna Hex LA Ww R TW information Type of action Target channel Alarm OR operation Event setting value main Event setting value sub 2000 to 10000 Varies according to type selection Hysteresis 0 to 10000 Varies according to type selection Direct reverse 0 Direct action 1 Reverse action Standby 0 None 1 Standby 2 Reset at SP change Event action in READY mode
118. e 10 8 0 OR 1 AND Output assignment 2 Output assignment 1 Logic Latch Direct reverse Output assignment 2 Output assignment 1 Logic Latch Direct reverse Output assignment 2 Output assignment 1 Logic Latch Direct reverse Output assignment 2 Output assignment 1 Logic 0 OR 1 AND 0 OFF 1 ON latch in ON 2 ON latch in OFF 0 Direct action 1 Reverse action For details see Table 10 9 For details see Table 10 8 0 OR 1 AND 0 OFF 1 ON latch in ON 2 ON latch in OFF 0 Direct action 1 Reverse action For details see Table 10 9 For details see Table 10 8 0 OR 1 AND 0 OFF 1 ON latch in ON 2 ON latch in OFF 0 Direct action 1 Reverse action Logic Latch Direct reverse Output assignment 2 Output assignment 1 Logic Latch Direct reverse Output assignment 2 Output assignment 1 Logic Latch Direct reverse Latch 0 OFF 1 ON latch in ON 2 ON latch in OFF Direct reverse C 0 Direct action 1 Reverse action EV bus 3 Output assignment 2 C For details see Table 10 9 Output assignment 1 C For details see Table 10 8 Logic C 0 OR 1 AND Latch c 0 OFF 1 ON latch in ON 2 ON latch in OFF Direct reverse C C 0 Direct action 1 Reverse action Output assignment 2 C For details see Table 10 9 Output assignment 1 C C
119. e action as SP upper upper lower limit reverse action 8 20 HYS M HYS ON T i py Sub ON HYS Mail i Current The reverse of direct action is output The reverse of direct action is output The reverse of direct action is output Same operation as SP lower limit direct action Same operation as SP upper limit direct action 9 HYS 7 ON Main RP Same operation as SP upper limit direct action 1 avs d ON e SP Main Sub Set 0 as the standby setting 1 channel 1 2 channel 2 1 to 4 Individual channel designation OR operation on all channels AND operation on all channels 1 to 2 Individual channel designation OR operation on all channels AND operation on all channels Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Channel Designation 25 Deviation Same action as deviation lower upper limit limit reverse action final o reference HYS QIBON SP SP Main PV 26 Deviation lower limit final reference SP 27 Deviation upper lower limit final reference SP 28 SP Same action as deviation upper limit reverse action event state becomes 1 1 HYS ON Same action as deviation lower limit direct action SP Main PV Same action as deviation upper limit direct action SP Main Ius p PV P Main 9 Sub During SP gradient operation the The reverse of direct action is 1 to 4 Individual cha
120. e decimal place of the remote SP input channel with the decimal place of the channel that uses this input Even if 10 of the high low limits of the remote SP input range is exceeded no input alarm similar to a PV input error is generated Control by remote SP cannot be used together with heat cool control inter channel deviation control or position proportional control 9 5 Chapter 9 SETUP PARAMETERS DMC10D B Position Proportional Control 9 6 Position proportional control setting items Selection by special functions of loader Setting Range Factory Setting Position proportional control 0 Not used E S M Use type 1 FB inference 2 FB 3 No FB 4 No FB powering on position adjustment Setting item before operation Position proportional control 0 Halt stop E S M aromate sausen fest 0 n TAM Position proportional 0 1 to 25 096 10 0 fate uem S Eere ED adjustment value Full close Position proportional 0109999 2000 iemestie T Ful opentime 1to25085 sos Position proportional Potentiometer full resistor value T motor resistor value 0 Less than 400 ohm 1 400 ohm to 1000 ohm 2 1000 ohm to 4000 ohm Eme 9 eese generi service life 1 Potentiometer long service life Items during operation Setting Range Factory Setting Manual operation with 0 Halt E S M no position proportional 1 to 9 9 9 9 sOperation time s FB in open direction 1 to 2000s Operation time s in
121. e it is running Proceed to Chapter 7 LOADER 2 When a user program is used to set up the DMC10 or monitor the DMC10 while it is running Proceed to Chapter 10 COMMUNICATIONS FUNCTIONS 3 When the exclusive Smart Loader Package is used to set the required setup parameters before running the DMC10 and the user program is used to set parameters such as SP set point or PV process variable that required monitoring or changing while the DMC10 is running Read both Chapter 7 LOADER and Chapter 10 COMMUNICATIONS FUNCTIONS 6 1 Chapter 7 LOADER 7 1 Introduction B Loader Functions Setup function Monitor function Adjustment function The SLP D10 has three functions e Setup function Monitor function Adjustment function This function is for setting up parameters required for running the DMC10 on the personal computer and writing setting them to the DMC10 Up to about 70 types of parameters can be set After the setup parameters have been written to the DMC10 changes to and tuning of control constants while the DMC10 is running switching of modes RUN READY AUTO MANUAL etc run state and alarm occurrence can be checked The run state can also be checked on the Trend screen and sampled data can be output in CSV format so that it can be handled in third party spreadsheet software such as Microsoft Excel J Handling Precautions The monitor target is limited to only one unit
122. e of External Switch Input Special Operation Normal status Normally the factor to switch the function of RSW is fixed as follows Input terminal name Available parameters Name of the RSW to be activated RSW input 1 RSW type RSW1 Available for models with an RSW input 2 e Logic 0 OR 1 AND RSW2 external terminal only RSW input 3 Polarity 0 Direct 1 Reverse RSW3 RSW input 4 RSW4 RSW bus input 1 RSW5 RSW BUS1 Side connector event bus input RSW bus input 2 RSW6 RSW BUS2 RSW bus input 3 RSW7 RSW BUS3 RSW bus input 4 RSW8 RSW BUS4 When the RSW input special operation is used It is possible to freely select the factors to switch the functions set in the RSWs and perform OR AND operations for them Selecting factors for RSW activation RSW type Multiple items selectable from Logic 0 OR 1 AND among the following 40 types Polarity 0 Direct 1 Reverse EVTBLS 1108 Event outputs 1 to 4 RSW5 RSW inputs 1 to 4 RSW6 OUT 1 to 4 internal computation results RSW7 RSW TBL 1 to 8 internal computation results RSW8 RSW bus inputs 1 to 4 e Communications DI1 to DI12 Every model is standardly equipped with 8 RSW input tables including those without external contact input Consequently it is possible to control the state of an instrument for up to 8 items individually App 10 Block diagram of input assignment Ko EN Input factors available for RSW input assignment States of RSW
123. e of standby time is required depending on the specifications of the communications host device or converter Factory Sat na Min response 1 10ms time Min communications response time added Value ms The response time set in this parameter is added to the value set for min communications response time the total time is the actual min communications time Example Setting for min communications response time 10 ms Setting for min communications response time added value 50 ms Total min communications response time 60 ms B Other Memory protection This function is for prohibiting changes to specific communications parameters Changes are possible in the loader regardless of the following SP SP values SP set number MODE RUN READY AUTO MANUAL auto tuning start stop LOCAL REMOTE Factory Seting Memory 0 All writable 0 All writable E S M protection 1 Only SP EV MODE and communications DI writable Only SP MODE and communications DI writable Not writable except memory protection 8 14 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D LED operation type This function is for setting the operation of the POWER lamp on the front panel of the DMC10 Set this item to check the running state during trial running for example by the lit blinking state of the LEDs Normally the LED lights at all times when the power is ON Factory Seg Lit at all times 0 Lit at a
124. e sufficient care when describing command types addresses data and other information For details on communications commands and data addresses see Chapter 10 COMMUNICATIONS FUNCTIONS Memory protection is enabled Checking details of alarms You can check the details of alarms in the Alarm window when an alarm occurs e Click amp S The operation is the same by selecting the Option O Alarm A The details of the alarm that is occurring are displayed J Handling Precautions This window displays the details of currently occurring alarms and does not have a function for restoring the DMC10 To restore the DMC10 you must perform the appropriate remedy described in Chapter 13 TROUBLESHOOTING About the numeric group monitor The numeric group monitor can be used when Connect via CMC10 is set by the Environment Setting Communication Setup command Connect the loader cable to CMC10B Up to eight groups can be monitored 7 20 Chapter 7 LOADER IH How to Operate the Trend Monitor Setup Select Trend Setup at Option O Setup and make the following settings for each sampled data 1 to 8 As the cycle and display upper lower limits are common to all channels these items can be set for sampled data 1 and not for sampled data 2 to 8 Se oe Setting of sampling cycle 1 to 3600s Display lower Lower value of vertical axis of screen display 2000 to display upper limit limit Display
125. e the wizard 4 Click Finish gt gt When the installation is complete the notification shown below appears on the task tray and Windows now correctly recognizes the USB loader cable Found New Hardware x Your new hardware is installed and ready to use 5 Get the number of the Yamatake USB Loader Comm port from Ports COM amp LPT Ports COM amp LPT may be found by navigating to Control Panel System Hardware gt Device Manager for Windows XP 2000 or Control Panel System gt Device Manager for Windows 98 Me Device Manager File Action View Help gt m S8 8 B a HIRA 9EFBA3BIDA al Batteries m Computer 3 we Disk drives f Display adapters DVD CD ROM drives Floppy disk controllers I Floppy disk drives IDE ATAJATAPI controllers gt Keyboards Mice and other pointing devices Network adapters Communications Port COMI 9 Communications Port COM2 Printer Port LPT1 Yamatake USB Loader Comm port COM3 Mt Processors 4S SCSI and RAID controllers O em Sound video and game controllers Fe Se Storage volumes 6 Start the Smart Loader Program select Menu Option E and set to the communications port number obtained in the previous step Then press the OK to complete the configuration Environment Setting Communication Port Communication Setup OPot COMI OPort COM9
126. ed loader In the standard installation the sample program is as follows c programfiles slp slpd10 sample95 bas J Handling Precautions Yamatake Corporation shall not be liable for any damages resulting from the use of this program sample 10 43 Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 1 Outline of Communications B Features The features of the DMC10 s communications functions are as follows Gives the option of CPL communications or MODBUS ASCII RTU communications e Up to 15 DMC10s can be connected to a single master station as a host device The CMC10B cannot be connected if MODBUS is used When the communications specifications of the host device conform to the RS 232C interface RS 232C RS 485 conversion can be performed by the communications converter CMC10L sold separately Almost all of the parameters held by the device can be communicated For details on communications parameters see 10 8 List of All Communications Parameters page 10 16 Two types of address arrangements are available for frequently used parameters Parameter groups that can be handled by single commands can be selected according to the application A maximum transmission speed of 19200bps is supported I Initial Setting The following setups are required for starting communications Setting Item Setting Location Setting Range Factory Setting Communication Set on PC Loader CPL M type MODBUS ASCII forma
127. edume tor RSW inet spacial Operation Nem B Sample Applications Combining the Event Output Special App 14 Operation and the RSW Special EN 5 Settings When Heat Cool Control Is Used M ed o Pa Eos B Setting Procedures DI LO 6 Settings When Remote SP Is ssd E cse B Setting Procedures tette a p wee App 16 7 Settings When inier Channel Deviation Control Is Used eene App 17 B Setting Comcs DUMMIES wee App 17 ix Conventions Used in This Manual The following conventions are used in this manual CJ Handling Precautions Note 1 2 3 Open button u lav SLP D10 exe Printing Open file Tab key F4 key Ctrl T key minus to plus Handling Precautions indicate items that the user should pay attention to when handling the DMC10 Notes indicate useful information that the user might benefit by knowing The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation Indicates a selection button in screens displayed on the personal computer Indicates icon buttons displayed on the personal computer Indicate messages and menus displayed on the personal computer Indicates the result of an operation details displayed on the personal computer or devices or the state of a device after an operation Indicat
128. er of Word Addresses Accessible by a Single Frame RD Hexadecimal format read command 28 28 Hexadecimal format write command Hexadecimal format random read command Hexadecimal format random write command 10 3 Chapter 10 COMMUNICATIONS FUNCTIONS List of data link layer data definitions The following list shows the definitions for data in the data link layer Data Name Character Code Number of Meaning of Data Characters oH Sutofmessge Station address 0 to OFH are expressed Judgement of device to Zo AM um as Hex character codes Device ID code X 58H or x 78H Le ETX 03H End position of application layer ES IUE OOH to FFH are expressed as 2 digit Hex character oa Checksum of message End of message 1 End of message 2 Description of data items STX 02H When STX is received the device judges this to be the start of the send message For this reason the device returns to the initial state whatever reception state it was in and processing is started on the assumption that the STX of the first character has been received The purpose of this is to enable recovery of the device s response at the next correct message e g RETRY message from the master station in the event that noise for example causes an error in the sent message Station address Of the messages sent by the master station the device creates response messages only when device addresses a
129. ernal switching bus nput 0 OFF ON S EV TBLt internal calculation resut O OFF ON Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 10 36 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 12 Input assignments 2 7603W 7609W etc 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 1e 15 14 18 12 11 100 8 8 7 6 5 4 8 2 11 em ate Remarks 0 at all times The 1 ON bit state is used for on off 0 at all times of external switch input 0 at all times rat all times T at all t mes e Reseved 0 atall times 0 at all times Fs Reserved 0 atii times 9 Event output 1 0 OFF 1 ON 0 OFF_1 0N 0 OFF 1 ON Event output 4 0 OFF 1 ON 0 OFF 1 ON 0 OFF_1 ON 0 OFF_1 ON Communications D14 0 OFF 1 ON Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH Table 10 13 Input assignments 3 7649W to 7656W 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 6 ms s4 13 2 0 9 8 7 6 5 4 3 2 0 Mem Value Remaks O The 1 ON bit state is used for on off KE SA 6 Communications DI 0 OFF ON F8 GommenicstnsDitz o OFF ON S Undeined ata Times Note The values ranging from 32768 to 32767 i e 8000H to 7FFFH are able
130. es keys on the keyboard Indicates the operation of pressing the T key with the Ctrl key on the keyboard held down This manual expresses numerical value ranges using minus and plus for example as 10 to 100 when expressing a range starting with a minus value Ranges are not expressed using a plus when the range starts from a plus value for example as 0 to 1000 Data specified in transmission and reception in communications need not be prefixed with plus An error occurs if data is prefixed with the plus symbol Chapter 1 B Features INTRODUCTION This modular is provided with 2 loop or 4 loop control functions on each single unit Input types are thermocouples K J E T R S DIN U DIN L resistance temperature detector Pt100 JPt100 current signals 4 to 20mAdc and voltage signals 0 to 1 Vdc 0 to 5Vdc 1 to 5Vdc Each of these input types can be designated to each channel This allows different inputs to be combined on a single controller Each of the channels is isolated eliminating worry of trouble caused by rerouting circuits Control output types are relay and voltage pulse and control types are ON OFF control self tuning control and control by fixed PID Optional functions for the 2 channel model include current transformer input used for the heater line break alarm upper lower limit alarm or heater line break alarm event output that can be used as a delay ti
131. esult OUT3 OUTA result OUT4 Of the event output special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 32 signals in combination with output assignments Output signals check marked on the loader are enabled Factory Seting Output RSW_TBL1 internal calculation result assignment 2 RSW_TBL2 internal calculation result RSW TBL3 internal calculation result RSW_TBL4 internal calculation result RSW TBLS5 internal calculation result RSW TBL6 internal calculation result RSW TBL7 RSW_TBL8 internal calculation result External switching bus input 1 External switching bus input 2 External switching bus input 3 External switching bus input 4 Communications DI1 Communications DI2 Communications DI3 Communications D14 internal calculation result 8 31 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Output assignment 3 Of the event output special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 40 signals in combination with output assignments and 2 Output signals check marked on the loader are enabled Factory Seting Output Communications DI5 None E S M assignment 3 Communications DI6 Communications DI7 Communications DI8 Communications DI9 Com
132. et time I 5516 Rate time D 5517 Manual reset RE 5518 158EH PV value SP value in use 5520 1590H SP set number in use 1591H Manipulated variable during regular control Manipulated variable of heat 1523 side valid only for heat cool N O On A Co N co RAM address Alias of 1028W RAM address Alias of 1032W RAM address Alias of 1036W RAM address Alias of 1040W RAM address Alias of 1047W RAM address Alias of 1075W RAM address Alias of 1076W RAM address Alias of 1077W RAM address Alias of 1078W RAM address Alias of 1005W RAM address Alias of 1009W RAM address Alias of 1013W RAM address Alias of 1021W RAM address Alias of 1025W control 10 18 Manipulated variable of cool side valid only for heat cool control RAM address ROM Decimal Hex Decimal Hex Chapter 10 COMMUNICATIONS FUNCTIONS Decimal Point W Information gt gt o Ei x RAM address A Data Information ias of 1027W AUTO MANUAL mode O RAM address ias of 1029W RUN READY mode LOCAL REMOTE mode 1524 05F4H 1525 5525 1526 5526 O RAM address RAM address ias of 1033W ias of 1037W Auto tuning stop start state RAM address ias of 1041W CT value Proportional band P 1527 5527 5528 1528 5530 O RAM address RAM address ias of 104
133. eters of the standard event outputs the latch has 8 30 been moved to event output assignments in event output special operation Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D IE Detailed Explanation The content of each of the items in the event tables is the same as the items for standard event outputs For details refer to each of these items Output assignments 1 Of the event output special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 32 signals in combination with output assignments 2 Output signals check marked on the loader are enabled ZE Output EV_TBL1 assignment 1 EV_TBL2 EV_TBL3 EV_TBL4 EV_TBL5 EV_TBL6 EV_TBL7 EV_TBL8 internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result internal calculation result External switch input 1 External switch input 2 External switch input 3 External switch input 4 OUT1 control calculation result OUT2 control calculation result OUT3 control calculation result OUT4 control calculation result Output assignment 2 EV TBL1 EV1 EV TBL2 EV2 EV TBL3 EVS3 EV TBL4 EVA4 EV TBL5 EV BUS1 EV TBL6 EV BUS2 EV TBL7 EV BUS3 EV TBL8 EV BUS4 OUT result OUT1 OUT2 result OUT2 OUTS r
134. etween channel 0 aaa 15 Base channel for differential control 1 16 Type of channel differential control 0 17 Value of channel differential control 0 Event Special Table Input 203 Valid settings 0 1 RAM Address 3256 EEPROM Address 7256 e 14 Differential control between channel Specifying the differential control between channels is used or not 0 Used 1 Not used 15 Base channel for differential control Specifying the channel on the other end of the deviation to be set from among the channels 1 to 4 16 Type of channel differential control Specifying either deviation from the following Deviation from the PV of the channel on the other end Normal selection when the PV value of the master channel is stable Deviation from the SP of the channel on the other end Select this when the PV value of the master channel is unstable 0 SP PV of the specified channel value of channel differential control 1 SP SP of the specified channel value of channel differential control 17 Value of channel differential control Setting up the value of differential control App 17 Revision History Date Sep 2000 OPUMSTARElistEaton Sep 2001 10 18 Communications DI input to Communications DI input 1 to 12 changed 10 29 10 30 Input assignment to Input assignment2 changed Input assignment2 to Input assignment changed Additional Processing of model numbers
135. etween heat side output and cool side output when performing heat cool control Factory Setting Heat cool dead zone 100 0 to 100 096 0 1096 E S M 1 2 of 1 2 of 1 2 of 1 2 of dead zone dead zone dead zone dead zone 9 P S i i 100 0 100 0 100 0 PIER 1 Cooling Cooling i side MV side MV side MV 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 i PID MV PID MV gt PID MV 0 0 50 0 100 0 0 0 50 0 100 0 0 0 50 0 100 0 Heating cooling dead zone 0 Heating cooling dead zone lt 0 Heating cooling dead zone gt 0 Heat cool control AT When the heat cool control AT is started the following operations are performed 1 The AT is started 2 The AT on the Heat side is performed 3 When the AT on the Heat side is terminated the same PID value as that on the Heat side is also saved on the Cool side 4 Then the AT on the Cool side is automatically started At this time the output on the Heat side is also automatically output based on the result obtained with the AT on the Heat side 5 When the AT on the Cool side is terminated the PID value on the Cool side is saved J Handling Precautions Before interrupting the AT of heat cool control set a READY state or MANUAL state At the start of the AT check that the system is not in an AUTO state or RUN state or there is no PV alarm In these states the AT cannot be started Moreover w
136. eviation is calculated as follows Designation model model Same action as deviation lower limit reverse action O HYS Main Inter channel deviation upper lower limit Main channel deviation upper limit ON The inter channel deviation is calculated in the same way as the inter channel calculation target Action is the same as upper limit reverse action ON HYS channel deviation lower limit Main Inter channel deviation Inter 8 18 channel deviation upper lower limit HYS ON Sub Inter channel deviation When no function is set event output turns OFF even if other settings are made Note however that the latch is not released even if the event type 0 Same action as PV lower limit direct action O ON HYS PV Same action as PV upper limit direct action C HYS ON Mai ain Pv Same action as deviation lower limit direct action ON HYS SP Main Mai es Same action as deviation upper limit direct action HYS ON SP Main f uvs 4 ON pus d i SP Main Sub Pv gt Same action as deviation lower limit direct action O ON HYS Main Inter channel deviation gt Action is the same as upper limit direct action HYS ON Main Inter channel deviation ws i Sub Inter channel deviation f HYS 4 ON Main Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Channel Designation
137. ferred by the instrument is eliminated by forcibly outputting a close instruction to the motor by the time set at motor full open time when power is turned on However a close instruction is stopped in MANUAL mode READY mode or in the event of a PV alarm When a MANUAL state is set the motor does not operate with a normal manual setting Set to Manual operation with No FB The setting is performed in time units as follows Time for outputting open instruction a positive value is written in second units Time for outputting close instruction a negative value is written in second units When a READY state is set A close instruction is retained when MV in READY state 0 An open instruction is retained when MV in READY state gt 0 When MV 0 100 a close instruction and an open instruction are retained Position proportional control automatic adjustment When carrying out position proportional control using the FB wire be sure to carry out automatic adjustment after all wires are connected correctly Adjustment can be performed also from the loader setting screen The operation of the loader is explained in the following item When adjustment is started operation automatically shifts from motor full close to motor full open and 3 parameters of position proportional adjustment motor full close value motor full open value and time are automatically set During control with no FB automatic adjustment is not availa
138. g A Communications Special cable provided Note Personal computer used for confirmation of Model No operating environment Dell Optiplex Gxi5200 Dell Optiplex GX5166 FMV 5166T3 7 2 Chapter 7 LOADER 7 2 Installing Starting up and Quitting the Software Package B Installation This section describes how to install the SLP D10 on a personal computer CJ Handling Precautions If you start up the Installer while another application is running the Installer may malfunction Remove other resident applications from their directories before starting up the Installer The SLP D10 sometimes cannot be started up depending on the combination of other applications and drivers For details on Windows and personal computer settings refer to the User s Manuals provided with Windows and the personal computer Installing SLP D10 1 Put the CD in the CD ROM drive of your personal computer gt gt The installation program starts automatically and the following screen appears 2 Only when the SLP D10 of old version has been installed click OK to delete the old SLP D10 Delete old versionk SLP D10 DMC10 x Delete old version SLP D10 DMC10 gt The following screen appears lt Welcome bf E a b HE gt 3 Click Next gt 7 3 Chapter 7 LOADER J Choose Destination Location Setup will install SLP D1O OMC10 in the following folder To install int
139. g for the DMC10 is in error The transmission speed does not match the device setting The communications conditions do not match the device setting The device address of the send message is in error The format of the send message is in error The send message contains a checksum whose content is in error The terminating resistor is used Replace the connector lead Tighten the screws Correctly set the address on the front panel on the DMC10 Check the transmission speed on the personal computer loader and correct the settings Check the communications conditions on the personal computer loader and correct the settings Correct the device address of the send message Correct the format of the send message Check and correct the content of the checksum Remove the terminating resistor See 10 7 Reception and Transmission Timing page 10 15 See 10 6 List of Status Codes page 10 14 Communications timing is not correct The send message is in error A communications response indicating an error content has been returned 13 3 Chapter 13 TROUBLESHOOTING B Control Related Trouble The below table shows control related trouble Note however that it is sometimes difficult to alleviate these troubles by measures performed only on the control device due to the characteristics of the control device or the structure of the instrumentation Description of Fault It takes a lo
140. g value s Ts Sampling cycle 500ms Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Cold junction compensation operation at thermocouple input only This item is used when a cold junction compensator such as an ice box is used to perform control more accurately instead of the DMC10 s internal cold junction compensation function on a thermocouple Factory Seting Cold junction 0 Internal 0 Internal compensation 1 External action Related setting item Input type Upper SP limit lower SP limit These items are for setting the upper and lower limits of the SP value setting range SP values outside of the range set here cannot be written Factory Seting Lower SP limit PV range lower value to PV range lower S M upper SP limit value limit Upper SP limit Lower SP limit value to PV PV range upper range upper value limit SP down gradient SP up gradient SP down gradient time unit These items are for setting the SP up gradient down gradient and gradient time unit In the instances described below the current PV value is taken to be the start SP value and the SP value gradually rises or falls in the form of a gradient towards the final SP value These items are used for example to make the PV value rise or fall gradually When the power is turned ON When the MANUAL mode is switched to the AUTO mode When the READY mode is switched to the RUN mode When auto tuning ends In t
141. ge however processing from then WD03E9 00010XXX on is not performed 10 14 Chapter 10 COMMUNICATIONS FUNCTIONS 10 7 Reception and Transmission Timing B Timing Specifications for Instruction and Response Message When a slave station is connected with the master station directly via the RS 485 or the CMC10L the following precautions regarding the transmission timing of instruction messages from the master station and response messages from the slave station should be observed Response time out The maximum response time from the end of the instruction message transmission by the master station until when the master station receives a response message from the slave station is 2s 1 in figure So the response time out should be set to 2s Generally when a response time out occurs the instruction message is resent Transmission start time A wait time of 10ms or more is required before the master station starts to transmit the next instruction message to the same slave station or a different slave station after the end of receiving a response message 2 in figure RS 485 3 wire system 1 2 Transmission Instruction line message 1 End of master station transmission Transmission start time of slave station Max 2000ms 2 End of slave station transmission Transmission start time of master station Min 10ms B RS 485 Driver Control Timing Specifications When the transmission reception o
142. hapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 22 Note Target channel Alarm OR action Event ON delay An event operation whose condition exceeding an upper temperature limit for example has been satisfied is not activated until a set time has elapsed PV Event setting value Time ON Event input id OFF ON delay time Designate the channel targeted for event operation The meaning of the target channel is divided into PV channel and current transformer channel depending on the event type When 5 can be set all channels are ORed When 6 can be set all channels are ANDed When PV ALARM OR is set at the same time the setting of the target channel becomes PV channel selection on PV ALARM OR at the same time PV ALARM OR cannot be set separately from the event setting type n the case of event types for which the target channel need not be set 1 to 8 can be set though operation is not influenced even if a target channel is set Factory Seting Target channel 1 or 2 in case of 2 channel EV1 EV BUS11 models EV2 EV_BUS2 2 1 to 4 in case of 4 channel EV3 EV_BUS3 3 models EV4 EV_BUS4 4 When a PV related alarm for all existing PV channels or a device memory alarm occurs the state of that event type is ORed to turn the event ON When the event type is set to 0 each of the parameters for the event setting becomes an ALARM OR exclusive setting
143. he specifications Continued use of the DMC10 outside of the rated life might cause fire or faulty operation The DMC10 will not function for about ten seconds after turning the power ON Pay attention to this when using the relay output from the DMC10 as an interlock signal Prevent the total power consumption of all linked modules from exceeding 100W Do not supply power from two or more lines to all linked modules Doing so might cause fire or faulty operation OOS eececoeo eo eooe Do not short the control output section at voltage pulse output Doing so might activate the overcurrent protection circuit for the internal power supply and reset the DMC10 Unpacking Check the following when removing the SLP D10 from its package 1 Check the model No to make sure that you have received the product that you ordered 2 Check the SLP D10 for any apparent physical damage 3 Check the contents of the package against the Package List to make sure that all accessories are included in the package After unpacking handle the SLP D10 and its accessories taking care to prevent damage or loss of parts If an inconsistency is found or the package contents are not in order immediately contact your dealer Smart Loader Package SLP D10J50 CD ROM SLP D10 System disk CP UM 5143E 1 This manual English version User Registration Card 1 Enter the required particulars in the User Registration Card and return it to us i
144. he specified read start address to be read as a single message The figure below shows the structure of the application layer of the send message when the data is read Read continuos command Data delimiter 1 2 3 Word address 4 Number of read data items Response message A response message corresponding to the command content is returned when the message is correctly received The figure below shows the structure of the application layer of the response message when the data is read Maximum number of read data items per message At normal termination reading of single data item ooff o 1 2 3 At normal termination reading of multiple data items poof 1 nl niii 1 2 3 3 4 2 5 At abnormal termination The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code 2 Data delimiter 3 Data 4 Data 2 V n 1 5 5 Data n Up to 16 words for both RAM and EEPROM area 10 6 Chapter 10 COMMUNICATIONS FUNCTIONS B Write Continuous Data Command WS command This command writes data to continuous addresses Send message The figure below shows the structure of the application layer of the send message for the data write instruction Write command Data delimiter Write data 1st word 1 2 3 Start write word address 4 5 Write data 2nd word
145. he Monitor Trend Ctrl M window BE EN RI window WG Changes the environment Ctrl E setup se Quits the application Ctrl Q Version A Displays the version Ctrl A information Chapter 7 LOADER Setup screen Menu bar ER Untitled SLP D10 nix File Edi Communication Setup UserLevel Option Button bar gt yg gia Y yaa L3 aoo sv E Selection window L Parameter display area 1 P input type Control Output B SP Control B Communication E Other E Information Option B Event Table i CT Input B RSW Input T PV filter 8 Cold junction compensation T C 9 SP low limit 10 SP high limit 11 8P down ramp 12 SP up ramp 13 8P ramp unit Table Input 11 Valid sgttings 0 to 13 21 to 28 41 to 44 RAM Address 3405 EEPROM Address 7405 Message window Guits the application Shorteut Keys Data Check Checks all setting values Ctrl D Bit Edit Inputs to bit lists Ctrl B me D vw oewsmwsm S o Copy Stores the copy source Ctrl C a ele Save Cuts Save As uA Edit Communica aP Read DMC10 SLP Ctrl R V Wite SLP7DMCTO ET um fod Basic uu Standard L2 Et PTO Changes the type setting High function L3 Type Setting CSV Out X Saves the active data in CSV format Ctrl X HTML Out H Saves the active data in HTML format Ctrl H Standard A a Quit Ctrl Q Ctrl T Data of the row at the current cursor position is copied and pasted one row at
146. he column of Input assign1 or Input assign2 select Edit Bit Input and the below window will appear Set up the desired input type here 1 Setting up the input type Setup window with the cursor placed at the column of Input assignl bit 2 RSW3 bit 3 RSW4 NES J hit 4 RSW BUS1 bit5 RSW BUS2 J hit amp RSW BUS3 bit 7 RSW BUS4 hit 8 EV TBL1 internal computation result _ bit 9 EV TBL2 internal computation result bit10 Ev TBL3 internal computation result bit11 EV TBL4 internal computation result bit12 Ev TBL5 internal computation result C hit 3 EV TBL6 internal computation result bit14 Ev TBL7 internal computation result bit15 EV TBL8 internal computation result Select the contents to be assigned here M Selected Not selected Setup window with the cursor placed at the column of Input assign2 bit 2 E X Cancel J hit 4 D bits bit 6 bit 7 bit8 Ev1 bit 9 EV2 bit10 EV3 hitt1 Ev4 bit12 COMM DI 1 hit13 COMM DI 2 bitt 4 COMM DI 3 hit15 COMM DI 4 Setup window with the cursor placed at the column of Input assign3 COMM DI B COMM DI 7 COMM DI 8 sl COMM DI 8 COMM D110 COMM DI11 COMM DI12 2 Logical action setup When two or more number of setup items have been selected spec
147. he event output special operationused table Aug 2004 Manual name changed RESTRICTIONS ON USE changed Screw tightening torque changed MConnecting the Power Supply Explanation added to apply UL llConnecting for CPL Communications Item added to Handling Precautions Date Aug 2004 CP UM 5143E When connecting to a PGMION F made by Yamatake Corporation Added G When connecting to a G3PA made by Omron Corporation G3NA deleted Operating system OS added Menu screen changed Item No 19 Explanation in the direct action column changed G Alarm OR action Explanation added Latch Description in the Setting Range column changed to 1 ON latch in ON 2 ON latch in OFF 8 32 Latch Description in the Description column changed to 1 ON latch in ON 2 ON latch in OFF 9 1 Position proportional control international branch control deleted 10 7 Maximum number of read changed to Maximum number of write End code changed to Status code 10 8 to 10 11 Send message four or eight hexadecimal digits changed to four hexadecimal digits End code changed to Status code 10 9 GRAM area Up to 28 words changed to Up to 27 words 10 15 RS 232C changed to RS 485 10 16to 10 29 Table revised Old pages 10 16 to 10 32 10 27 Latch Description in the Data information column changed to 1 ON latch in ON 2 ON latch in OFF
148. he instance described below the last SP value in the REMOTE mode is taken to be the start SP and acts towards the final SP value When the REMOTE mode is switched to the LOCAL mode When the currently used SP is read during SP gradient the SP value on the gradient is read When the currently used SP is read during the MANUAL or READY modes or during AT execution the target SP final SP is read Factory Seting SP down O to 10000 gradient SP up gradient 0 to 10000 SP gradient 0 unit min time unit 1 unit h o Handling Precautions The time accuracy is 1 of the set time Pay attention to this during prolonged operation 8 7 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 8 Control Output Control method Control action Select the control method from the following For details see Appendix Advice on Control Constants e ON OFF control By this control method PV reaches the SP value and PV is repeatedly switched ON and OFF This control method is used when not much priority is given to controllability as a certain degree of overshoot and undershoot occur 1 Handling Precautions In actual fact a certain fixed gap called a differential is provided during ON OFF switching to avoid frequent ON OFF operation of the control device The value of this differential can be set within the range 1 to 9999unit Control by self tuning By this control method the controller autom
149. he main SSR Note however that connection is subject to conditions When connecting to a PGM made by Yamatake Corporation Number of Connection Conditions Remarks SSR Lm External resistors of DMC10 5100 5100 consumption Voltage WD PGM current 1 2W or more output SSR are required in series How to connect to one PGM made by Yamatake Corporation Series connection Series connection How to connect to two or more PGMs made by Yamatake Corporation The following shows an example of how to calculate when the DMC10 is connected to two units of the PGM made by Yamatake Corporation DMC10 PGM PGM V 13V 5 R1 15002 5 R2 260Q VF 1 2V V 2 X VF Voltage between PGM terminals 2 X R2 VF R1 2 X R2 5 3V Allowable voltage between PGM terminals In the above connection operation is possible within 3 to 6V Chapter 4 WIRING When connecting to a PGM10N F made by Yamatake Corporation Number of Connection Conditions Remarks SSR LM Voltage Parallel connection output C 3 Parallel connection How to connect to two or more PGM10N F PGM10N only made by Yamatake Corporation The following shows an example of how to calculate when the DMC10 is connected to the PGM10N015 made by Yamatake Corporation e Max input current of SSR x Allowable max current of voltage pulse outpu
150. hen the AT is in operation if the system enters into these states the AT is stopped When the AT is stopped before 3 above the PID value before the AT is executed remains When the AT is stopped in and after the state in 3 a new PID result is saved 9 3 Chapter 9 SETUP PARAMETERS DMC10D B Inter channel Deviation Control Inter channel deviation control This parameter must be set when performing inter channel deviation control This parameter can be set to ON or OFF on each channel When this parameter is set to OFF on a channel regular control is performed on that channel DOT Inter channel deviation 0 OFF M control 1 ON Designated channel for inter channel deviation control This item is for setting which channel is to be the reference channel when performing inter channel deviation control The channel set here becomes the reference channel and other channels take the deviation of this reference channel as the SP for control ZEM Designated channel for inter 1 to 2 2 channel model chi 2 M channel deviation control 1 to 4 4 channel model ch2 3 4 1 Inter channel deviation control type This item is for setting whether to perform control by the deviation of PV or SP of the reference channel when performing inter channel deviation control ZE Inter channel deviation 0 Designated channel PV M control action deviation value is taken as SP 1 Designated channel SP deviation value
151. ic Monitor M Trend Monitor T Window w Option 0 Ed Et FJ E n es SL Numeric Monitor rena Monitor 1234 Numeric Monitor Ready Manual Auto tuning Self tuning Remote Output Event Bus RSW PY Alarm Other Alarm Trend Monitor screen SLP D10 Monitor Screen Numeric Monitor OFFIT rend Monitor OFF File Numeric Monitor M Trend Monitor T Window Option O BeARa h Numeric Monitor Trend Monitor 0 5 10 15 20 25 30 35 40 45 50 55 60 70 75 80 685 90 S Shortcut Keys File New Initializes the monitor trend setup Ctrl N faut Quits the Monitor window Ctrl Q Numeric Numeric Monitor Starts stops the monitor Ctrl M Monitor M Start Stop M Trend p Trend Monitor Starts stops trend sampling Ctrl T Monitor T Start Stop T H CSV Out X Outputs the trend data in CSV Ctrl X format Numeric Monitor Displays individual numeric monitors M IN NEM Monitor G W Clipboard Graph Outputs an image of the graph to the Ctrl C Out C Clipboard Displays trend monitors Displays the Setup window O Chapter 7 LOADER IH How to Operate the Numeric Monitor Screen Start of monitoring start of communications The following operation is required to start monitoring Otherwise monitoring and rewriting of data cannot be performed Click EA The operation is the same by selec
152. ication system and communication type e Setting from RS 485 can set from loader only Parameters related with auxiliary output Parameters S type related with position proportioning Parameters S type related with heal cool control Parameters S type related with power saving V LOCAL REMOTE SP switching S type 3 4CH target parameters 2ch model Write conditions according to model number write to a function not available B Write Range Parameters of which write range is changed according to other parameters SP value in use Range number selected SP group in use 2 4CH model SP value Range number selected O MV upper lower limit values AUX available or not available Event setting range main and subsidiary Event type Decimal point position PV range upper lower limit values Self tuning start up band Range type SP limit upper lower limit values PV range upper lower limit values Parameters of which write range is changed according to model number Target channel of each parameter e Setting of CH not available Time proportional cycle Relay output and voltage output 10 40 Chapter 10 COMMUNICATIONS FUNCTIONS B Constant Write Inhibit The parameters below will not correctly function if constant writing is performed Write only one time when required V Range No O Temperature unit Decimal point position SP value in use only
153. ify AND or OR in Logic setting If not specified OR will be selected App 13 Appendix B Sample Applications Combining the Event Output Special Operation and the RSW Special Operation App 14 The sample applications are shown below They are only a few cases among those to be realized by combined settings of new functions The widest range of functions can be realized by setting event types RSW functions and I O conditions types logical operations polarity and latch of buses etc freely as required ORing the event alarm results of multiple DMC10s and issuing an alarm Inasystem composed of 15 DMC10 units with four channels each total of up to 60 PV channels linked via side connectors if either of deviation event state reverse action and alarm event state reverse action has satisfied the event generation condition in any one of the units the event module will issue an alarm ANDing multiple event alarm results up to 8 points in a DMC10 and issuing an alarm Example If the deviation of any channel is out of the range this is determined by the deviation event and the PV has surpassed the preset value this is determined by the PV upper limit event an On signal is issued to the bus This signal places all the other DMC10sS linked to this unit in the Ready state using the external switch table ANDing the event results of multiple PV channels up to 4 channels in a DMC10 and issuing an alarm Example An al
154. ill be additionally displayed in the menu In its settings set the following items as required a Selecting the data to be output multiple data items can be specified Output Assignl to Output Assign3 b AND OR operation of selected items Logic c Latching the results Latch d Selecting the direct reverse action Polarity App 3 Appendix 2 Defining the processing of each instrument after receiving a signal from the bus Select RSW Special on the Special Function screen of the loader The menu for RSW input of loader will be expanded Set as required a Selecting the function to operate the DMC10 for the states of buses 1 to 4 RSW type b Selecting the PV channel to operate Channel c Selecting the On Off status to be used Input Assign to Input Assign3 d OR AND operation of input status Logic e Reversing the input status Polarity For details see Event output special operation and External switch input special operation on the following sections Device configuration and number of unit limitations Only one event output module DMC10E can be used in a linked group When groups are wired from the base and not linked by the side connector as shown in the figure below each group becomes an independent group and a new DMC10E module can be used in that group DMC10E DMC10E DMC10E RS 485 communications RS 485 communications DMC10E pmci0E Two or more units c
155. indow The Event Table and Event assign items will appear under Option for setting event details and assigning the output destination The separate window for event setting is called an Event Table 2 Set up the event table Select Option Event Table to open an event table as shown below and set up the contents of the event action Up to 8 event tables from EV TBLI to EV TBLS are available Untitled SLP D10 B xj File Edi Communication Setup UserLevel Option De Ha XP V eS 59 L3 0 None 1 EET Event Table EV TBL1 EV TBL2 EV TBL3 EVTBL4 EV TBL5 Ev rece Ev rear Ev TBL np F E Control Output 1Type 0 0 0 0 0 0 0 SP Control 2 Channel arzal ma ans B Communication 3 Controller alarm OR er B Information 4 EVENT value main Option 5 EVENT value sub DEANE G Hysteresis E B Event assign E ES E TED CT Input T Polarity TA E RSW Input 8 Stand by EE pen Tu 10 EVENT state at READY 11 ON delay time hour Ej pem 12 ON delay time minute 13 ON delay time second Ec 14 OFF delay time hour mm ES 15 OFF delay time minute 16 OFF delay time second Event Special i Table Input va Valid settings 0to 30 RAM Address 3001 EEPROM Address 7001 App 7 Appendix es 3 Set up the event table output destination and logical action Select Option
156. ion type is not related to a channel The setting is invalid when the LED operation type is set as follows 7T Blinking at memory alarm occurrence 9 Blinking during host communications 10 Blinking during host loader communication 8 15 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 3 Detailed Explanation of Option Functions B Event Output The DMC10 is provided with the following event outputs 4 event relay outputs in case of models w options 4event bus outputs all models By output of these events the operation state ON OFF state can be read by communications For details see Appendix 2 Advice on Events 5 Handling Precautions Event Bus Output This is event output that can be output from the relays of the event output module via the bus line inside the DMC10 base Event bus output is used when physical relay output is required on a 4 channel model that does not have event relay output or when many event outputs are required even on a 2 channel model Event bus output can also be used as an internal bit signal even if there is no event output module Operation type Range B Bl do 4 h min s h min s 0 No event 00 00 00 to 00 00 00 to 1 to Event output is always OFF a LM M even if the latch was being used rz emp Psa ze gt gt gt ppm 08 limit 10000 10000 99 59 59 99 59 59 eh e reat tt thane limit 10000 10000 99 59 59 99 59 59 3 PV 2000 to Mainto Oto 0
157. ional control 1 2 with feedback Adjustment method 1 Read from the setting screen 2 Select Setup Automatic motor adjustment 3 Select a CH number in 2 channel model only CH1 can be selected 4 Select Adjustment Start Automatic adjustment starts Automatic motor adjustment Setup Adjustment T Display C OPEN C CLOSE C Adjust Comm CHL C cH2 Input with motor fully closed Input with motor fully open Motor full close full open time fi Close Valid settings 0 to 1900 Motor manual operation Only available when type of position proportional control 3 4 without feedback Operation method 1 Read from the setting screen 2 Select Setup Automatic motor adjustment 3 Press the Open Close Off button The same processing can be performed from Manual Open Manual Close or Manual Off 4 Press the Auto button to return to the normal state The same processing can be performed from Manual Auto Automatic motor adjustment Setup Manual OPEN CLOSE Adjust Comm Valid settings 0 to 1900 9 9 Chapter 9 SETUP PARAMETERS DMC10D Position proportional adjustment value motor full close value and motor full open value When FB is used Set by automatic adjustment and normally need not be set When FB is not used Check that it is set to the default set value motor full close 1000
158. ipment Pass a lead wire for carrying the heater current through a current transformer Do not use a heater current that exceeds the allowable current described in the specifications Doing so might damage the DMC10 The controller is designed not to function for ten seconds after the controller is turned ON This is to allow it to stabilize The controller then enters the Run mode However allow at least 30 minutes for the controller to warm up so that the specified accuracy is satisfied When wiring is finished check the connections for any miswiring before turning the power ON Chapter 4 WIRING Wiring connectors 81440792 001 sold separately Specifications of cable used Lead type Single lead or twisted Lead size 0 2 to 2 5mm AWG28 to 12 Ideal exposed lead length 7mm Screw tightening torque Connector terminal 0 5 to 0 6 Ne m Connector mount 0 5 to 0 6 Nem Specifications of recommended screwdriver We recommend using a screwdriver matched to the connector screw to firmly fasten the cable Manufacturer Phoenix Contact Model No SZS0 6 x 3 5 Note Crimped terminal Generally use a sleeve for the crimped terminal to mark each of the cables The following shows crimped terminals matched to this connector for reference purposes Manufacturer J S T Mfg Co Ltd Model No VTUB 1 25 pack of 1000 w insulated covering lead size 0 25 to 1 65mm VTUB 2 pack of 1000 w insulated covering lead si
159. is O OJ OF O O OJ OF OJ OF OF OF O O OJ O 0 OF OJ OF OJ OF OF OF O 0 to 10000 Varies according to type selection Direct reverse O O 0 Direct action 1 Reverse action Standby O O 0 None 1 Standby 2 Reset at SP change 10 21 Chapter 10 COMMUNICATIONS FUNCTIONS Data Information Decimal Point Decimal Hex Decimal Hex R W A W Information O O O Event action in READY mode 3061 OBF5H 7061 O 0 Continued 1 Forcibly OFF ON delay time h 0 to 99 ON delay time min ON delay time s 0 to 59 OFF delay time h 0 to 99 OFF delay time min OFF delay time s 0 to 59 Type of action 0 to 28 Target channel 1to4 Alarm OR operation 0 OFF 1 ON Event setting value main O O O O OJOJOJO O O Event setting value sub 2000 to 10000 Varies according to type selection Hysteresis O OJ OF O O OF OF OJ OF OF OF O 0 to 10000 Varies according to type selection Direct reverse 0 Direct action 1 Reverse action Standby 0 None 1 Standby 2 Reset at SP change Event action in READY mode 0 Continued 1 Forcibly OFF Type of action Target channel Alarm OR operation 0 OFF 1 ON Event setting value main Event setting value sub Hysteresis 0C13H O O O OF O O O O O O O O O O O O OJOJOJOJOJO O O 2000 t
160. ission speed of 19200bps When 15 units of 4 channel model is multi dropped under the above conditions and also PV of each device 4ch X 15 units PV amount of 60 channels is read out Use of Yamatake CMC10L for RS 232C RS 485 conversion e Communication command RDO3EA0004 PV is read out for 4 channels on each device In this case the communication completes in approx 600ms CMC10L DMC10S DMC10p Max 15 units This value may vary considerably according to the operation content of the host device content of communications with the DMC 10 setup and commands used The CMC10L is a converter for converting between RS 232C to RS 485 communications This converter is not required when the host device has a 3 lead RS 485 communications port When connecting 16 or more units CMC10L Max 15 units CMC10B Max 15 units l units CMCiOB DMC10S DMC10D DMC10S DMC10D RS 485 RS 485 The communications converter CMC10B sold separately is needed to connect 16 or more DMC10s Note The CMC10B allows up to 31 DMC10s to be connected to a host device 1 Handling Precautions The number of connected units refers to the number of units that can be connected electrically In this kind of connection you must check whether or not the transmission speed is suited to the required level in the application Consult a Yamatake sales agent Event output module DMC10E is not included in the number of connecte
161. ist of All emmunications SEIS EN in RAM address atta 10 16 B Word Address Data E Bit Information Data 10 9 Detail Explanation on Communication Conditions i OOD B Write Conditions PAI AMOS Fr B Write Range atst stu 10 40 B Constant Write Inhibit isis 10 41 10 10 Cautions When Making Consmoriesdon enact ior in Master Station 10 42 Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 1 Outline of Communications aaa as s 1 1 1 M Features ai K aa a 1 1 B Initial Setting el E Cammunicationa Procedures Ee AAS MEE 11 2 Message Sp WIE ecco ai is 1 2 B Message Structure E Ed sudus du ur B Transmission Message 2 csecsseeeeeeeenseeeseneneeseeseaeseeseeneneenseeseeneeee d 1 4 M Responses TIME ui usaz dicta cce as etas coran Sees bru S Shen esu 1 d T N Other Specifications css cierra costar scr va iem inn is ass 1 4 11 3 Description of Commands eese nennen d 1 5 ATU ees ERE m ur b es Me once LB Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT M Precautions before Adjustment i a B Measurement Equipment Peguet i K ns aa DEM B Adjustment Procedure jams B About Zener Barrier Adjustment eese 12 5 viii Chapter 13 TROUBLESHOOTING B
162. l output OFF PV alarm OFF Thermocouple PV input type range table 02 O to 600 05 o Je do 80 1 f 07 O to to to to A O gt A 2 A 2 R 9 to 180 8 9 t 180 i The minimum resolution of these ranges is 1 0 1 C only on the advanced model DMC10D BO PM oO RTD PV input type range table Range No Min Resolution C 1 0 1 1 0 1 NX 1 0 1 NX 1 0 1 1 0 1 1 0 1 10 Linear input PV input type range table Sensor Symbol Input Range Programmable Range Min Resolution C 4 20mA 4 to 20mA 2000 to 10000 1 0 1 0 01 0 001 i 22 23 24 25 26 27 28 29 30 32 33 2000 to 10000 1 0 1 0 01 0 001 2000 to 10000 1 0 1 0 01 0 001 2000 to 10000 1 0 1 0 01 0 001 14 3 Chapter 14 SPECIFICATIONS 14 4 Control output Conditions Relay output Voltage output V Event output DMC10S DMC10D model Auxiliary output AUX Event output DMC10E model Specifications ON OFF time proportional PID Relay output 1a SPST Normally Open 3A 30Vdc 250Vac resistive load 100 000 operations or more BV 100mA 1 1000 5s to 120s set in 1s increments Updating of time proportional Select the following in the setup output Output turns ON OFF tracked to changes in the OUT value that occur within the time proportional output cycle Output turns ON once within the
163. ll times Blinking in READY mode Blinking in MANUAL mode Blinking in RSP mode Blinking at self tuning correction standby Blinking at execution of auto tuning Blinking at PV alarm occurrence Blinking at memory alarm occurrence SP set selection number blinking 1 Blinking during master communications 2 Blinking during master loader communications Control output mode lit when ON Event output mode lit when ON Event bus output switch mode lit when ON 14 External switch input mode lit when ON 15 External bus mode lit when ON 16 Communications DI input mode lit when ON 17 Blinking during inter channel deviation control 18 Blinking during SP gradient time 19 Blinking during inference of motor control position idm type c gm mg eom Related setting item Channel targeted for LED operation 1 Bythis setting the LED blinks for the value of the SP number 2 By this setting the LED blinks only during reception at the self device address Channel targeted for LED operation This item is for setting the channel number targeted for operation when the content set in the LED SB type relates to channel designation Faron Set Channel OR operation on all channel 1 targeted for channels LED operation channel 1 channel2 channel 3 channel 4 Related setting item LED operation type The set content varies according to the LED operation type The setting is invalid when the LED operat
164. low types of operation can be assigned to the LEDs on the front panel of the DCM10 in the settings Operation for example when an error occurs can be checked by the lit state of the LEDs In particular regarding communications states you can tell at a glance whether or not communications has been established Factory Seting LED operation type No function 0 No function Blinkingi in READY mode Blinking in MANUAL mode Blinking in RSP mode Blinking at self tuning correction standby Blinking at execution of auto tuning Blinking at PV alarm occurrence Blinking at memory alarm occurrence SP set selection number blinking Blinking during master communications 1 10 Blinking during master loader communications 11 MV relay state lit when ON 12 Event relay state lit when ON 13 External bus calculation result lit when ON 14 Physical DI input state lit when ON 15 External bus mode lit when ON 16 Communications DI input mode lit when ON 17 Blinking during inter channel deviation control 18 Blinking during SP gradient time 19 Inference of motor control position in progress 1 Blinks when reception is successful at the self device address 13 1 Chapter 13 TROUBLESHOOTING B PV Input Related Trouble The following table shows PV input related trouble Description of Fault Indicated value is out of The sensor is not connected Connect the wiring to the sensor range
165. lt Writing to the DMC10 is not The loader cable is not correctly Check the wiring state of the loader possible from the personal inserted into the front panel port on cable computer in the Setup the DMC10 Check the communications port of the Screen The loader cable is not inserted into personal computer to which the loader Data cannot be uploaded the correct communications port on cable is currently connected to the DMC10 from the the personal computer Check the settings of the loader s personal computer in the The authorised cable is not used communications port Setup screen A break or other abnormality has Replace the cable The numerical monitor occurred on the cable Make sure that appropriate power is cannot be started in the The setting of the loader s being supplied to the DMC10 Numerical Monitor screen communications port is in error The trend monitor cannot Appropriate power is not being be started in the Trend supplied to the DMC10 Monitor screen Data cannot be read in the Adjust screen B Host Communications Related Trouble Check the following if communications with the personal computer PLC or other host device is not established by the RS 485 communications functions on the device body Description of Fault Noresponse in Wiring is not performed to the Wire to the correct terminals communications correct terminals A break has occurred in the wiring The screws are loose The address settin
166. ltiple resisters Device address FunctionCode Resister address Word count 1byte 10 hex 2bytes 2bytes 2bytes See Table 1 5 11 4 page Note Device address Product address you wrote Resister address Resister address you wrote Word count Number of resister you wrote CRC See the Modicon s Specification or see sample program 11 3 page Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS Structure of exception response Exception response of reading multiple resisters Device address FunctionCode Exception code CRC Note Device address Product address you wrote Exception code See table1 3 CRC See the Modicon s Specification or see sample program 11 3 page Exception response of writing multiple resisters 90 hen See Table 15 1 4 pau Note Device address Product address you wrote Exception code See table1 3 CRC See the Modicon s Specification or see sample program 11 3 page Table 1 3 Exception code Illegal Function Undefined function code Illegal Data address Undefined data address 3 Illegal Data value Data range over Note Go on writing except range over data B ASCII Encoding Structure of request Request of reading multiple registers Function code 03 zemas weg eme mme ims on UF Note Start code Start of request Device address Our product address ex This is on the front panel in case of DMC10 Resister address See the communication table of each p
167. mer RUN READY or AUTO MANUAL mode switching external switch input that can be used as a function for switching four setting values and current output AUX that enables input of PV value trends to a recorder Select the option to suit your particular control requirements Optional functions cannot be added on to 4 channel models Use of the event output module sold separately enables use of event output even on 4 channel modules Connection of the link connector on the side of the DMC10 and relay terminals provided on the base enable connection to up to 15 modules The DMC10 has not display or setup unit This allows it to be designed in a compact size 30mm W x 100mm H x 110mm D The DMC10 can be mounted on DIN rail or screw mounted on walls This facilitates mounting on panels or instrumentation The DMC10 Smart Loader Package sold separately is supported on PC AT compatible personal computers Windows OS Parameters can be read and written easily on the DMC10 Smart Loader Package sold separately In addition to setting the table format operations while the DMC10 is running and monitoring of the control state on the trend screen are possible This enables operation of the DMC10 without the need for a program on the host device With the advanced function model DMC10D heat cool control inter channel deviation control remote SP input position proportional control and power saving functions can also be used in a
168. mmediately Otherwise you will not receive notification of version upgrades and we will not be able to provide the necessary support in response to your inquiries iii The Role of This Manual In all 3 manuals have been prepared for the DMC10 Read the manual according to your specific requirements The following lists all the manuals that accompany the DMC10 and gives a brief outline of the manual If you do not have the required manual contact Yamatake Corporation or your dealer DMC10S DMC10D Distributed Multi channel Controller Manual No CP UM 5126E This manual is packaged with the DMC10S or DMC10D This manual describes only the precautions when using the DMC10S and DMC10D their specifications and how to wire DMC10E Distributed Multi channel Controller Manual No CP UM 5131E This manual is packaged with the DMC10E This manual describes only the precautions when using the DMC10E its specifications and how to wire DMC10D Distributed Multi channel Controller and SLP D10 Smart Loader Package Manual No CP UM 5143E This manual This manual is supplied with the Smart Loader Package SLP D10 system disk This manual describes the product body and the exclusive SLP D10 This manual describes an outline of the DMC10 how to install the DMC10 for building it into instrumentation how to wire maintenance and inspection how to remedy trouble that may occur function specifications how to install
169. mode For details on related settings see page 8 10 External switch input OFF AUTO MANUAL 5 Handling Precautions The mode cannot be switched to MANUAL when the control method is ON OFF control 6 LOCAL REMOTE This item can be used on advanced model DMC10D This item is used for switching control by local SP to SP by remote SP input External switch input OFF LOCAL REMOTE 8 27 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 7 Auto tuning stop start This item can be used to start and stop auto tuning of PID constants When this item is turned OFF while auto tuning has started up tuning is canceled To normally quit and re execute auto tuning after auto tuning has started up turn the external switch input OFF then back ON again External switch input OFF Auto tuning stopped Auto tuning started Note For the auto tuning of heat cool control see 6 Heat cool control output assignments on page 9 3 8 Self tuning start execution This item switches between stop and execution of self tuning External swich inp Device state Start of self tuning Start of self tuning enabled forbidden 5 Handling Precautions To use this function the Control method setting at Basic functions Control output must be set to 1 Control by self tuning 9 Timer stop start This item becomes the startup signal when the event output type is taken as the timer When this signal turns ON the timer count is st
170. motor full open 3000 Full open time When FB is used Set by automatic adjustment and normally need not be set When FB is not used Exactly measure the time from motor full close to motor full open and enter the value in second units Position proportional motor resistor value Set it according to the motor resistor value Potentiometer long service life When potentiometer long service life is set control is performed by suppressing the frequency of operating the operation terminal and attaching importance to the life of the potentiometer The optinal values of MV rate of change limit and position proportional dead zone of each channel are calculated internally and used No user set value is used These user set parameters are invalidated Feedback output calculation The following output calculations are carried out MV of PID Ld Dead zone DZ OPEN instruction j CLOSE instruction oae STOP 1 4DZ 1 4DZ Motor position Chapter 9 SETUP PARAMETERS DMC10D B Time Proportional Power Saving Mode Output so that channels with time proportional output are not turned ON simultaneously 1 2 power saving Current consumption is reduced to 1 2 In the case of the 2 channel model the channels are not turned ON simultaneously In the case of the 4 channel model the 2 channels of each pair are not turned ON simultaneously CH1 Time proportional output CH2 Time propor
171. mum amount of change of the manipulated variable for each output updating cycle or in the case of the DMC10 the maximum amount of change per 0 5 seconds Factory Setting MV rate of 0 1 to 100 0 100 0 change limit Self tuning up down startup condition This function disables startup of self tuning when the PV value is moving down when self tuning is in use Use this function for control targets when the characteristics of temperature rise differ greatly from those during temperature fall and controllability is not required when temperature falls Factory Seting Self tuning 0 Start at both rise and fall 0 Start at both up down startup of PV value rise and fall of condition 1 Start at rise of PV value PV value Related setting item Control method Self tuning correction width This is the deviation width for starting up self tuning When this width is set to 0 self tuning by deviation does not start up Self tuning by SP change is started up The self tuning correction width is set to 0 in the following applications In the case of interference devices e g instruments that are easily influenced by changes in the temperature of adjacent up down left right control targets n the case of devices where disturbance is generated intermittently e g packaging equipment Factory Setting Self tuning Thermocouple RTD 2 0 C correction width 0 0 to 5 0 C DC voltage DC current 0
172. munications DI10 Communications DI11 Communications DI12 Undefined Undefined Undefined Undefined Undefined Undefined Undefined Undefined Note The values ranging from 32768 to 32767 i e OOOOH to FFFFH are writable However the undefined bits do not operate because they are reserved Always set to 0 Logic Of the event output special operations this item is for setting the logical value of signals selected at output assignments 1 and output assignments 2 when logic operations are used Factory Seting Logic 0 OR M 1 AND Of the event output special operations this item is for setting the latch to the Latch logical output of signals selected at output assignments 1 and output assignments 2 The specifications of this setting are the same as those of the latch for standard event output 0 OFF M 2 ON latch in OFF Of the event output special operations this item is for setting the polarity of Direct reverse logical value output of the signals selected at output assignments and output assignments 2 The specifications are the same as direct reverse for standard event output Factory Setting Direct reverse 0 Direct action M 1 Reverse action 8 32 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 5 External Switch Input Special Operation In external switch input logical calculations AND OR can be performed on signals from the input port and other signals by
173. n the RS 485 3 wire system is directly controlled by the master station care should be paid to the following timing U 5 Effective data response message enable Master station Driver control Transmission line Slave station Driver control disable End of master station transmission End of slave station transmission 1 End of master station transmission Driver disable time Max 500us 2 End of slave station reception Driver enable time Min 1ms 3 End of slave station transmission Driver disable time Max 10ms 4 End of master station reception Driver enable time Min 10ms 10 15 Chapter 10 COMMUNICATIONS FUNCTIONS 10 8 Listof All Communications Parameters in RAM address order E Word Address Data Reading writing of RAM ROM O Possible Ranges whose PV decimal point position cannot be changed cannot be written Example In the case of PV range No 1 0 cannot be written to the PV decimal point position X Not possible Decimal point information O Data is handled according to the content of the data information Example When the PV decimal point position is set to 1 and the conventional PV value is 100 0 C at PV range No 22 the PV value in communications is handled as 1000 A Data is handled as 10X the actual value Example When the actual value is 50 0 this value is handled as 500 in communications A1 Dat
174. n the following character is not received by the time the following timeout time passes However the timeout time has a fluctuation of 1 ms from values in the following table Table 1 5 Set Transmission Speed Timeout Time bps 2400 4800 9600 79200 B Transmission Message B Response Time Details of a transmission message are as follows SED MEE ASCII ASCII character notation RTU binary notation Word address OSE9 O3E9H Read count Numerical value expressed in characters 1 word units Write value Numerical value expressed in binaries word units The time after one full frame of a transmission message is received until the instrument starts to reply a response message is a time ms expressed by minimum communications response time minimum communications response time added value timeout time See Min communications response time and eMin communications response time added value ms page 8 14 for details B Other Specifications See 10 7 Reception and Transmission Timing page 10 15 for details e Supports MODBUS Class 0 e Errorendcode 01 Command error 02 Address error 03 Data error Maximum communications data word count Other For details of the MODBUS specification see OPEN MODBUS TCP SPECIFICATION Release 1 0 of MODBUS Corporation Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 3 Description of Commands This protocol is compliant to Modicon s M
175. nctions are being set up About connection to the personal computer Normally the special cable is used for connecting the personal computer to the DMC10 However the CMC10B L is used to enable the connection to the DMC10 when the communications setup is to be changed by the Option Environment Setting Communication Setup command Before the CMC10B L is connected the communications setup of the loader must be matched to that of the DMC10 The communications setup cannot be changed when the special cable is used Chapter 7 LOADER LE SS SSS uuze z _ Z e Step 6 saving setup data When you have finished making the settings save the setup Saving setups in advance and using saved setups greatly reduces the time and load when setting up the loader The following items are saved Type Use non use of special functions Setup parameters 1 Click Save As Select the File command The operation is the same by selecting the Ctrl A keys gt The Save As dialog box appears Save As 1x Save in 3 My Documents Al ce Save as type SLP D1Ofile di 0 Cancel LA 2 Enter the file name and click Save e Step 7 downloading the setup Write the set parameters or parameters called up from a saved file to the DMC10 1 Use the special loader cable to connect the personal computer to the DMC10 body to write the setup parameters to 2 Turn the DMC10 ON 3 Click
176. nds to one character 1 Station address 1 byte 2 3 1frame 2 Transmission message response message 3 Checksum 2 bytes e Station address Has the same function as that of the CPL station address See Description of data items page 10 4 for details Checksum Has the same function as that of the CPL station address See Description of data items page 10 4 for details However unlike CPL the method of creating a checksum carries out a CRC check The checksum CRC creation method is shown below CRC calculation Input unsigned char length Number of transmission bytes p unsigned char top Transmission data start pointer Output unsigned short CRC CRC calculation result unsigned short crc16 unsigned char length unsigned char top unsigned short CRC Oxffff unsigned short next unsigned short carry unsigned short n unsigned char crcl while length next unsigned short top CRC next for n 0 n lt 8 n carry CRC amp 1 CRC gt gt 1 if carry CRC 0xA001 top crcl CRC amp Oxff00 gt gt 8 CRC lt lt 8 CRC crcl return CRC d ii Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS e frame end judgment A message end 1 frame end is determined when a time specified for each transmission speed has passed during which no character is received It is considered that 1 frame has ended whe
177. ng time to start Suitable control constants are not Start up auto tuning up being input The startup time of the control target Increase the capabilities of the control itself is long device Self tuning and interference or Setthe PID values to their defaults intermittent disturbance is causing and either set the control method to PID constants to be extremely large control by PID fixed values or set values the self tuning correction width to 0 The PV value is unstable Suitable control constants are not Start up auto tuning being input Overshoot at startup is Suitable control constants are not Start up auto tuning large being input Tuning does not end e Minute fluctuations in the PV value Setthe value of the PV filter to about do not come to a stop 1 or 2 seconds e Control signals repeatedly The time proportional cycle is short Increase the time proportional cycle turn ON and OFF more e Control output values are fluctuating e Change the time proportional than necessary excessively operating mode setting to priority on Wk The differential is large in ON OFF control device life control Increase the differential value Set the value of the PV filter to about 1 or 2 seconds Note that controllability sometimes drops when these remedies are performed 13 4 Chapter 14 SPECIFICATIONS 14 1 General Specifications B Environmental Conditi
178. nly while position 1 Motor being adjusted proportional control being used During correction standby 1 When measurement is enabled 1 Channel 1 motor action Output on the open side 0 OFF close 1 ON 1 12 Channel 1 motor action Output on the close side 0 OFF open 1 ON Channel 4 self tuning correction correction standb 14 Channel 4 current transformer measurement disabled enabled Channel 2 motor action close During correction standby 1 When measurement is enabled 1 1 ON 16 Channel 2 motor action Output on the close side 0 OFF open 1 ON Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 4 Internal calculation result of event output external switch input 1044W 215 214 213 212 211 210 29 28 27 26 25 24 23 92 2i 20 jie 15 14 rs se v 0 9 8 7 J6 5 4 8 2 0 te Vau VI 5 Event output internal calculation resut1 0 OFF 1 ON miemal event calculation 2 Event output internal calculation result 2 0 OFF 1 ON result This is the 3 Event output internal calculation result 9 0 OFF 1 ON N indiested in the 4 Event output intemal calculation resut4 0 0FF_1 ON loader as event output related and defined in an 6 EventoutputintemalosiculaonTesutG 0 OFF 1 ON event table 1t is not the Event output internal calculation result 7 0 OFF 1 ON output
179. nnel designation gradient in progress OR operation on all channels AND operation on all channels The reverse of direct action is output 29 Inference of motor control position in progress 30 Loop diagnosis 2 During the inference of motor control position the event state becomes 1 Becomes ON when PV does not change though the control output has been turned ON Used to detect a failure in a operation terminal This is different from 15 Loop diagnosis in terms of event ON conditions for PV 6 Setting items Main setting value MV Sub setting value None Hysteresis Deviation from the PV value at the time when the MV has surpassed the main setting value 6 Action specifications Becomes ON when the MV is held above the main setting value and the PV has not reached the PV value at the time when the MV has surpassed the main setting value plus minus the hysteresis setting value within the diagnostic time ON delay time In case of heat control In case of cool control Condition 1 PV PV Condition i Rys PV dition 2 Condition 2 Condition 2 Condition 3 On delay setting time Condition 3 On delay 1 setting time EV 2 EV The area satisfying the event ON condition ON delay starts when both the conditions 1 and 2 are satisfied The area satisfying the event ON condition ON delay starts when both the conditions 1 and 2 are satisfied 8 21 C
180. not be recognized if the procedure is not followed If the cable is not recognized uninstall the driver and then install it again e Administrator privileges on the computer are required for driver installation Installation should be done by the administrator or by a user who belongs to the administrator group The USB loader cable is supported on Windows 98 Me 2000 XP 32 bit type It is not supported on 64 bit Windows XP or on Windows 95 Windows NT MS DOS or PC DOS e f there are multiple USB ports connect the USB loader cable to the same port every time If it is connected to a different port there is a chance that driver installation may be required again 1 Put the SLP CD ROM into the CD ROM drive of the personal computer When the installation program starts cancel it 2 Insert the USB loader cable into the USB port gt gt When Windows recognizes the USB cable the notification shown below appears on the task tray and the driver installation wizard appears 4 Found New Hardware X USB Serial Controller m lt pv v MB AM 3 Install the device driver 1 Usually when Windows recognizes the USB loader cable the window shown below appears In some cases depending on the Windows environment it may not appear Select No not this time and click Next gt Found New Hardware Wizard Welcome to the Found New Hardware Wizard 7 6 Chapter 7 LOADER 2 For the retrieval location of the device
181. ntrol value auxiliary output 0 100 setting SP up gradient and SP down gradient Decimal point 0 With no decimal point 0 With no decimal position 1 1 decimal digit is indicated point 2 2 decimal digits are indicated 3 3 decimal digits are indicated Related setting item Input type PV range lower limit PV range upper limit PV related event setting values inter channel deviation control deviation value auxiliary output 096 10096 setting SP up gradient SP down gradient Handling Precautions When the decimal point has been changed each of the already set parameter values must be set again Example SP is 40 0 when the decimal point position is changed to the No 1 position after SP is set to 400 When a range whose decimal point cannot be changed has been set this decimal point position cannot be written by communications Example In the case of range No 1 the decimal point position is fixed to 0 However 0 cannot be written 8 5 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 6 PV range upper ower value only when input type is DC voltage or DC current PV bias PV filter Note This item is for setting the PV range upper lower values when the input type is DC voltage or DC current Set the indication value when the input signal is the minimum value or maximum value In the case of DC 4 to 20mA input set the minimum value when 4mA is input and the maximum value
182. o 10000 Varies according to type selection 0 to 10000 Varies according to type selection Direct reverse OC14H Standby 0 Direct action 1 Reverse action 0 None 1 Standby 2 Reset at SP change Event action in READY mode 0 Continued 1 Forcibly OFF ON delay time h 0 to 99 ON delay time min ON delay time s 0 to 59 OFF delay time h 0 to 99 OFF delay time min OFF delay time s 0 to 59 10 22 Type of action 0 to 28 Target channel 1to4 Alarm OR operation 0 OFF 1 ON Event setting value main O O OC O O 0 0 0 0 0 Event setting value sub O 2000 to 10000 Varies according to type selection Hysteresis O O to 10000 Varies according to type selection Direct reverse 0 Direct action 1 Reverse action Standby 0 None 1 Standby 2 Reset at SP change Event action in READY mode ON delay time h 0 Continued 1 Forcibly OFF ON delay time min ON delay time s h OFF delay time OFF delay time min OFF delay time s Chapter 10 COMMUNICATIONS FUNCTIONS Data Information RAM address ROM address Decimal Point EV bus 4 Type of action Decimal Hex Decimal Hex R W R W Information O O O Target channel Alarm OR operation Event setting value main Event setting value sub 200
183. o 3 f Logic gt Polarity RSWS function ate type selection for switching 0 OR 0 Direct RSW type RSW function J AND A t Reverse NN j Channel J RSW TBL 1 to 8 internal computation results App 11 Appendix IH Operating Procedures for RSW Input Special Operation If you want to use the special operation of RSW input set following the Setting procedures App 12 procedures shown below The RSW input special operation does not operate without these settings Make settings following the steps below 1 Specifying the use of RSW input special operation 2 Setting up the contents of RSW input action RSW input table 3 Setting up the RSW input source and logical action Detailed procedures are as follows 1 Specifying the use of RSW input special operation Special Function xj Special Funct ion MY Branch output r Modular control motor control method I Multiple SP G None T Event Special Iv RSI Speciali C 2 NFB M Heat Cool C 3 No NFB TF Remote SP C 1 MFB inference C 4 No MFB power on position adjustment rEnersy saving 0 No indication C 1 Energy saving X Cancel When resetting Event Special or RSW Special all assignment are initialized On the PC loader select Setup Special Function then check RSW Special on the Special Function window gt gt The contents of RSW input settings and the actual input are separated M
184. o a different folder click Browse and select another folder You can choose not to install SLP D10 DMC10 by clicking Cancel to exit Setup Destination Folder F XProgram Fi les SLP SLPD10 Browse Note To change the installation destination directory click Browse 4 Click Next gt gt The following screen appears T Select Start Menu Group Enter the name of the Start Menu group to add SLP D10 DMC10 icons to SLP Accessor ies HP DeskJet 7200 Series McAfee VirusScan Microsoft Global IME Microsoft Hardware Microsoft Plus 98 5 Click Next gt Note To change the group enter the new group name Chapter 7 LOADER J Start Installation You are now ready to install SLP D10 DMC10 Press the Next button to begin the installation or the Back button to reenter the installation information 6 Click Next gt 7 Click Finish gt When installation ends normally the following screen appears 2 Installation Complete SLP D10 DMC10 has been successfully instal led Press the Finish button to exit this instal lation Chapter 7 LOADER IH Device Driver Installation for USB Loader Cable A device driver must be installed before using the USB loader cable Follow the procedure below to install the device driver Installing the device driver o Handling Precautions Be sure to follow the procedure below when installing the device driver The USB cable may
185. o adjust the DMC10 o Handling Precautions Yamatake accepts no liability regarding trouble arising from wrongful adjustment of the DMC10 by the user The DMC10 can be restored to its original default adjusted state during the adjustment by selecting Command Restore Data in the pull down menu and discarding the adjustment data set so far Note that all the adjustment settings made by the user so far will be lost if this procedure is performed mistakenly during adjustment B Precautions before Adjustment Observe the following during adjustment Supply power to the DMC10 for at least one hour before starting the adjustment Failure to do so might result in faulty accuracy Make sure that the ambient temperature in which the DMC10 is adjusted conforms to the reference conditions stipulated in the DMC10 s specifications Failure to do so might result in faulty accuracy Do not adjust the DMC10 in locations where it is subject to wind or ambient temperature fluctuations Failure to do so might result in faulty accuracy Do not adjust the DMC10 using equipment that fails to satisfy the specifications indicated in the item IH Measurement Equipment Required for Adjustment below Failure to do so might result in faulty accuracy B Measurement Equipment Required for Adjustment Specifications Reference Accuracy 0 1 or less current voltage min resolution 100LV or less voltage generator min resolution 100A or less current
186. ol type 13 External switch input state 14 SP lamp stop 2 3 4 5 6 7 8 9 1 8 26 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 0 No function The controller does not function at all even if the assigned external switch input is ON Note however that the ON OFF state of the assigned external switch input can be read by communications For this reason these ON OFF states can be used for capturing the ON OFF states of alarms and monitor switches 1 1 added to SP set number 2 2 added to SP set number 3 4 added to SP set number The DMC10 can hold up to 16 SP values eight per channel on 2 channel models and four per channel on 4 channel models This item is used to switch these SP values Switching of SP values is as follows according to the number if input points used l input SP1 SP2 2 inputs SP1 to SP4 3 inputs SP1 to SP8 EL EF fT points External switch input 1 External switch input 2 3 points External switch input 1 External switch input 2 x O x External switch input 3 x x O The number of the external switch inputs in the above table may differ O ON x OFF 4 RUN READY This item is used for switching between the RUN control mode and the READY control stopped mode External switch input OFF ON RUN READY 5 AUTO MANUAL This item is used for switching the controller from the AUTO automatic control mode to the MANUAL manual operation
187. on With this adjustment leave the DMC10 for at least one hour with all I Os in an OFF state Failure to do so might result in faulty adjustment of this item 1 Select the Adjust Terminal Temperature tab 2 Select the target channel to be adjusted 3 Press the Read key 4 Connect the thermometer to the terminal 5 For details on the connection method refer to the following figures ch1 ch3 ch4 3 4 Thermometer Thermometer Thermometer 5 6 Make the connection and wait for about five minutes 7 Enter the thermometer value while the thermometer is indicating 8 Press the Execute key 9 Return to selection of the channel that you want to adjust as described and repeat adjustment of the remaining channels following the same procedure as described above Adjusting wiring resistance 1 Select the Adjust Wiring Resistance tab 2 Select the target channel to be adjusted 3 Select Zero at the zero span selection item This is because zero span are in a set for a single channel Select channel gain be sure to execute Zero and then execute Span 4 Press the Read key 5 Apply the zero resistance for the channel selected at the target customer terminal For details on the connection method when applying these refer to the following figures 6 Hold the applied state for about 30 seconds Note however that this is
188. on Data Table 10 1 Representative all alarms 215 214 213 212 211 210 29 28 27 26 25 24 23 92 2i 20 e 14 1312 41 Jol 9 8 7 Je Ja a 3 2 0 1 PV error representative The value becomes 1 if an error occurs PV upper lower limit error CJ error B on even one of PV1 to PV4 line error 2 Internal data error The value becomes 1 if an error occurs Memory alarm has occurred in RAM or on even one of PV14 to PV16 EEPROM Reserved 0 at all times Reserved 0 at all times 2 eserved 0 at all times F 6 CH1 motor adjustment error The value becomes 1 if the position The value of 1 is maintained until the 7 CH2 motor adjustment error proportional motor adjustment does not power is reapplied or the adjustment normally end normally ends Reseved U atal mes 9 PV error of PV channel 1 The value becomes 1 of an error occurs Either upper lower limit alarm or A D error on even one of the bits related to PV has occurred in PV channel 1 channel 1 for PV input error 10 PV error of PV channel 2 The value becomes 1 of an error occurs Either upper lower limit alarm or A D error on even one of the bits related to PV has occurred in PV channel 2 channel 2 for PV input error 11 PV error of PV channel 3 The value becomes 1 of an error occurs Either upper lower limit alarm or A D error on even one of the bits related to PV has occurred in PV channel 3 channel 3 for PV input erro
189. on page 1 2 B Setting Procedures 1 Specifying the heat cool control Special Function x Special Function Modular control motor control method Multiple SP O None Event Special C 1 MFB inference RSW Special B au C 2MFB C 3 No MFB Remote SP C 4 No MFB power on position adjustment M MV Branch output Energy saving O No indicatition C 1 Energy saving C 2 X Cancel When reseting Event Special or RSW Special all assigns are initialized On the PC loader select Option Special Function then check Heat Cool on the Special Function window J Handling Precautions It is not allowed to use the heat cool control together with the remote SP control 2 Setting up the output assignment of heat cool control Select the types of heat cool control output and cool control output Assignment is forcibly performed according to the setting contents As the output terminals OUT1 OUT2 control output terminals EV3 EV4 event output terminals or AUX1 AUX2 auxiliary output terminals are used Untitled SLP D10 Eie Edi Communication Setup UserLevel Option Del VIS m 13 oRelayeRelay OUTI cht H EV3 cht C OUT2 h2 H EV4 ch2 C xl Standard O Relay Relay OUTI chi H EV3 ch1 CUOUT2 ch2 H EV4 ch2 C kar k 1 NotApplicable OUT1 ch1 H EV ch1 C OUT2 ch2 H EV4 ch2 C IE 2 Not Applicable EV3 ch1 H OUT1 ch1 C EV4 ch2 H OUT2 ch2 C E A
190. ons Reference conditions 60 5 RH condensation not allowed Operating conditions 10 to 9096 RH condensation not allowed Permissible operating 24Vdc 10 power voltage 0 to 1 96m s 10 to 60Hz for 2h in each of XYZ axes Tansporistorage conditions 10 to 95 RH condensation not allowed 0 to 4 90m s 10 to 60Hz for 2h in each of XYZ axes Impact resistance 0 to 196m s DIN rail mounted state 3 times in vertical direction 0 to 392m s wall mounted state 3 times in vertical direction Package drop test Drop height 60cm free fall on 1 corner 3 sides 6 planes Other specifications Min 20MQ Across power terminal and secondary terminal by 500Vdc insulation testing set secondary terminal case Power consumption DMC10S DMC10D types Max 5W under operating conditions DMC10E type Max 3W under operating AA Screw tightening torque Terminal wiring model M3 5 screw 0 8 to 1 0 N m Connector wiring model Connector terminal 0 5 to 0 6N m Connector mount 0 5 to 0 6N m Max 200g External dimensions 30 x 100 x 110mm For details see external dimension drawings 14 1 Chapter 14 SPECIFICATIONS 14 2 Performance Specifications B PV Input Input type Thermocouple K J E T R S B JIS C 1602 1995 DIN U DINL DIN43710 1985 PLII Engelhard Industries documents IPTS68 RTD Pt100 JIS C 1604 1997 JPt JIS C 1604 1989 Linear DC current 4 to 20mA Linear DC voltage 1 to 5V O to 5V Oto 1
191. onstants have been set they do not change as long as manual setting or auto tuning is not performed We recommend this control method in the following instances when the characteristics of the control target do not change even if the SP value or work is changed when disturbance in control due to fluctuation of these is no problem The following settings are required for performing control by PID fixed value Setting of the control method Setting of PID values or startup of auto tuning Note For details on the disturbance response control Quick FiTTER see page 8 13 This parameter is for suppressing overshoot when PV changes from down to up on control targets whose temperature repeatedly fluctuates in a fixed pattern Appendix 2 Advice on Events Buses The side connector is the terminal standardly provided on the back of DMC10 for linking multiple units side by side The side connector contains 1 power supply 2 RS 485 line 3 data bus input for On Off signal X 4 and 4 data bus output for On Off signal X 4 Only connecting via these connectors allows two or more number of DMC10 units the mutual use of these functions This chapter describes the bus for On Off signal Purpose of the bus signal transmitted via the side connector On Off signal transmission This signal is used to notify the On Off status of a specific DMC10 unit to other DMC units or event modules This function is useful when two
192. ontrol device life Self tuning up down startup condition O O 0 During PV up down 1 During PV up Self tuning correction width Thermocouple RTD 0 to 20 DC voltage current 0 to 50 10X value Inter channel deviation control ZE ZEE sk 3E C Te AO O O O OjJOJOJOJ O O O O OJ OJ OF OF OF OF OF OF Of OF OF OF OF OF OF OF OF OF OF Of OF OF OF OF OF OF OF OF OF OF OF OF OF OF OF OF OF OJ OF OF OF OF OF OF OF OF OF OF OF OF OF OF OF O 10 23 Chapter 10 COMMUNICATIONS FUNCTIONS Data Information Decimal Point Decimal Hex Decimal Hex TR WT Information Designated channel for O inter channel deviation control 0 PV deviation value 1 SP deviation value Inter channel deviation control type Inter channel deviation control deviation value 2000 to 10000 Varies according to decimal point information O O O MV branch output offset 2000 to 10000 10X value O For details see page 9 6 Position proportional control 3275 JOCCBH 7275 ij ad Fg aj o type Dead zone 3276 0CCCH 7276 1C6CH O O O O O O O O O l O 3286 0CD6H 7286 1C76H o O 3287 0CD7H 7287 1C77H o o Jo O Potentiometer long service 3288 0CD8H 7288 1C78H o O O O ie TS Seno cori rss frero o 5 Ts External bus type definitions 3292 0CDCH 7292 1C7CH o Jo Jo o JjJ0to 1 F
193. or more number of DMC10 units are used together Specifications for the bus signal transmitted via the side connector On Off signal transmission In the DMC10 units connected via side connectors the On Off signal buses are ORed Accordingly if the bus output of any one instrument becomes ON the inputs to all the instruments are turned ON and finally the corresponding output relay of the event module is turned ON BUS 4 BUS 3 BUS 2 BUS 1 ry ry I T ry T D T OOOO exo NOOOHOOO OOOO BUS OUT BUS IN BUS OUT BUS IN BUS IN BUS1 to 4 RSW BUS to 4 BUS1 to 4 RSW BUS to 4 IEV1 to 4 output terminal Side connector Side connector Side connector DMC10E DMC10 DMC10 Event output module Data transmittable via side connectors On Off signal transmission See the sections following on the event output operation and event input operation Preparation for use of bus signals transmitted via side connectors On Off signal transmission The minimum settings to use this bus among two or more number of DMC10 units are as follows 1 Defining the signal output to the bus from each instrument Select Event Special on the Special Function screen of the loader The Event Assign of loader w
194. ordetails see page 8 30 Energy saving 3293 OCDDH 7293 1C7DH o o O O For details see page 9 12 Energy saving delay 3294 JOCDEH 7294 1C7EH o O O O o o oj o 1 to 250 10X value O O 3278 0CCEH 7278 1C6EH O O O 3279 0CCFH 7279 1C6FH o 3280 0CDOH 7280 1C70H o 3281 0CD1H 7281 1C71H o 3282 0CD2H 7282 1C72H o 3283 0CD3H 7283 1C73H o 3284 0CD4H 7284 1C74H oO 3285 0CD5H 7285 1C75H o Motor adjustment Adjustment value on the fully closed side Adjustment value on the full open side Motor open time O O OC O 0 0 OF O O Motor resistance selection O For details see page 9 6 For details see page 9 6 CH2 H2 CH1 RAM address RAM address RAM address RAM address RAM address ias of 3201W ias of 3207W ias of 3211W ias of 3215W ias of 3243W Control method Time proportional cycle PV bias PV filter Self tuning up down startup condition Self tuning correction width MV branch output channel Ratio for MV branch output MV rate of change limit CT measurement standby time Time proportional operating mode Control method Time proportional cycle PV bias PV filter Self tuning up down startup condition Self tuning correction width MV branch output channel Ratio for MV branch output MV rate of change limit CT measurement standby time Time proportional operating mode Control method Time propor
195. oreover the Input assign1 Input assign2 Input assign3 and Logic items are newly added to RSW Input The separated RSW setting unit is called an RSW Input Table The assignment of the RSW input table to the desired input source is performed with Input assign1 Input assign2 or Input assign3 2 Setting up the contents of RSW input action RSW input table Select Option RSW Input shown below to set up the contents of RSW input action Untitled SLP D10 le Edt Communication Setup UserLevel Option ox Ei Det EPE 3 L3 RuniReady z RSW TBL1_ Rsw TBL2 Rsw reta RswTBL4 Rsw re D D 0 Standard RSW Input B PV Input E Control Output Mae Bl SP Control 2 Channel Bi Communication 3 Input assignt ney 4inputassigng E Information saat tiera Option S Input assign3 Bl Event Table 6 Logic Bet ai 7 Polarity 4 RSW Special au Table Input 1 1 Valid settings 0 to 14 RAM Address 3601 EEPROM Address 7601 The setup contents of the RSW input tables RSW_TBL1 to RSW_TBL8 are displayed on the horizontal axis of the screen Specify the desired RSW type and Channel Appendix 3 Setting up the RSW input source logical action Specify the RSW input type to operate the setup contents of the RSW input tables RSW_TBL1 to RSW TBLS displayed on the horizontal axis using Input assign1 Input assign2 or Input assign3 With the cursor placed at t
196. otary switch for 0 to F device address Transmission speed Data format Min response time Set on PC Loader 2400bps 3 19200bps 4800bps 9 600bps 19200bps Set on PC Loader Obits even parity 0 8bits even parity 1 stop bit 1 stop bit 8bits no parity 2 stop bits Set on PC Loader 10 1 Chapter 10 COMMUNICATIONS FUNCTIONS B Communications Procedures The communications procedure is as follows 1 The instruction message is sent from the host device master station to the DMC10 unit slave station to communicate with 2 The slave station receives the instruction message and performs read or write processing according to the content of the message 3 The slave station sends a message corresponding to the processing content as the response message 4 The master station receives the response message J Handling Precautions CPL and MODBUS can be switched only on the PC loader Even when the MODBUS operating mode has been selected the CPL communications are used on the loader port side On the host side communications port it is not possible to use the CPL with the MODBUS ASCII format or the MODBUS RTU format 10 2 Chapter 10 COMMUNICATIONS FUNCTIONS 10 2 Message Structure B Message Structure B Data Link Layer Outline The following shows the message structure Messages are broadly classified into two layers the data link layer and the application layer
197. p d ies e 9 2 Detailed Explanation of Basic Fonctions ONONE E NENE EEEE os Heat Cool Output Assignments ass DB Inter channel Deviation Control MG Control by Remote SP osisssa as isset senda oum suns asas sia usu o aas ER Position Proportional Control eese O26 Time diesen Power Saving Mode cesses O71 1 Chapter 10 COMMUNICATIONS FUNCTIONS 10 1 Outline of Communications eese nennen 10 1 vii T SS Mis lp RES IET ae acce cac k s EE EE E i i R B Communications Procedures 10 2 10 2 Message Sliructure eerte tnnt innen tnennen veer 10 3 M Message Structure 10 3 E Data Link E B Application Layer LE 10 3 Description of nui kis PEE LIT Read Continuous Data Donimand RS sonant V Write Continuous Data Command WS command em neg Read Continuous Fixed Length Data Command RD comune 10 8 Write Continuous Fixed sea Data Command dn 410 9 Write Fixed tengih E Random Data Command d WU iu nat 11 10 4 Definition of Word Addresses as sesse 10 12 10 5 How Numerical Values Are Expiesnad in nhe Application Lasst 10 13 10 6 List of Status Codes c amnre 10 14 10 7 Reception and Tonio Timing mat 10 15 m ii om ied adams n and 1 Response Mossags 10 15 10 8 L
198. pe and decimal point information 10 25 Chapter 10 COMMUNICATIONS FUNCTIONS Decimal Point Decimal Hex Decimal Hex R w Information MV in READY mode PID initial MV Data Information 100 to 1100 10X value 0 ON 1 OFF AUTO MANUAL switching action 0 Bumpless 1 Preset Preset manual value SP down gradient SP up gradient 100 to 1100 10X value Varies according to decimal point information SP gradient time unit Temperature unit 0 unit min 1 unit h 0 C 1 Special unit Control action 0 Heat control 1 Cooling control Input type 0 to 13 21 to 28 41 to 44 Decimal point position 0 1 Varies according to range type PV range lower limit PV range upper limit Lower SP limit Upper SP limit Varies according to range type and decimal point information MV in READY mode PID initial MV 100 to 1100 10X value 0 ON 1 OFF AUTO MANUAL switching action 3469 0D8DH 7469 1D2DH o O 0 Bumpless 1 Preset Preset manual value 3470 0D8EH 7470 1D2EH o 100 to 1100 10X value SP down gradient 3471 0D8FH 7471 1D2FH o SP up gradient 3472 0D90H 7472 1D30H o Varies according to decimal point information SP gradient time unit LED operation type 3473 0D91H 7473 1D31H o O O O O 0 unit min 1 unit h Channel targeted for LED o
199. peration 0 setting 100 setting 2000 to 10000 Varies according to type selection Output type 0 4to 20mA 1 0to 20mA Type of action Target channel 0 setting 100 setting 2000 to 10000 Varies according to type selection Output type 0 4to 20mA 1 0to 20mA Operation of heat cool control 3513 0 0 OFF 1 ON 1000 to 1000 10X value Remote SP input Type of action Target channel 0 to 8 Varies according to type selection Input assignment 2 For details see Table 10 12 Input assignment 1 For details see Table 10 11 Logic 0 OR 1 AND Direct reverse 0 Direct action 1 Reverse action 10 26 Type of action Target channel Input assignment 2 For details see Table 10 12 Input assignment 1 For details see Table 10 11 Logic 0 OR 1 AND Direct reverse 0 Direct action 1 Reverse action Chapter 10 COMMUNICATIONS FUNCTIONS Data Information RAM address ROM address Decimal Point Type of action Decimal Hex Decimal Hex R WR W Information O 3613 OE1DH 7613 IDBDH o O O to 14 Target channel 3614 OE1EH 7614 1DBEH o O to 2 Input assignment 2 3615 OE1FH 7615 1DBFH o For details see Table 10 12 Input assignment 1 3616 0E20H 7616 1DCOH o For details see Table 10 11 Logic 3617 0E21H 7617
200. r 12 PV error of PV channel 4 The value becomes 1 of an error occurs Either upper lower limit alarm or A D error on even one of the bits related to PV has occurred in PV channel 4 channel 4 for PV input error Reserved U atalitmes 14 RAM parameter checksum At error occurrence 1 Checksum error in RAM parameter area error 15 RAM adjustment checksum Checksum error in RAM adjustment area error 16 EEPROM all areas At error occurrence 1 Checksum error occurred in EEPROM checksum error Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH Read example When a PV error at PV channel 1 occurs 1 and 9 turn ON simultaneously and send and response are as follows Send RS 1001W 1 Response 00 257 10 30 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 2 PV alarm details 215 214 213 212 211 210 29 28 27 26 25 24 23 92 21 20 te 15 nans e n so o 8 7 o 5 4 3 2 9 1 PV channel 1 upper limit alarm ss thetange paar PV channel 2 upper limit alarm At error occurrence 1 zd de akcie i 1 The manipulated variable is output 8 PV channel 3 upper imit alam when a PV alarm occurs Feedback input 1 Y line break No special action 4 PV channel 4 upper limit alarm Same as 1 Feedback input 2 Y line break No special action PV channel 1 lower limit alarm At error occurrence 1 An error occurs when the range upper 6
201. re enabled Input External switch input 1 RSW1 RSW TBL1 assignment 1 External switch input 2 RSW2 RSW TBL2 External switch input 3 RSWS RSW TBLS3 External switch input 4 RSWA4 RSW TBL4 External switching bus input 1 RSW_BUS1 RSW_TBL5 External switching bus input 2 RSW_BUS2 RSW_TBL6 External switching bus input 3 RSW_BUS3 gt RSW_TBL7 External switching bus input 4 RSW BUS4 RSW TBL8 EV TBL1 internal calculation result EV TBL2 internal calculation result EV TBLS3 internal calculation result EV TBLA4 internal calculation result EV TBLS5 internal calculation result EV TBL6 internal calculation result EV TBL7 internal calculation result EV TBL8 internal calculation result 8 33 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Input assignments 2 Of the external switch input special operations this setting is for declaring which signal is to be used when logical operations are to be used Two or more signals can be selected and you can select from 24 signals in combination with input assignments Input signals check marked on the loader are enabled DIVE Input Reserved None E S M assignment 2 Reserved Reserved Reserved M Reserved Always set to 0 Reserved Reserved Reserved Event output 1 Event output 2 Event output 3 Event output 4 Communications D11 Communications DI2 Communications DI3 Communications D14 Input assignment 3 Factor Seting Input Communications DI5 None E S M
202. re the same Device addresses in messages are expressed as 2 digit hexadecimal characters The device address is set by the rotary switch for the device address within the range 0 to F When 16 or more units are to be used the communications converter CMC10B sold separately is required When the device address is set to 0 30H 30H the device creates no response even if device addresses match The device returns the same device address as that received as the response message Sub address The DMC10 does not use the sub address For this reason set 00 30H 30H The device returns the same sub address as that received as the response message Device ID code The device sets X 58H or x 78H as the device judgment code This code is determined for each device series and other codes cannot be selected The device returns the same device judgment code as that received as the response message X 58H is used as the default and x 78H is used for judging the message as the resend message ETX ETX indicates the end of the application layer 10 4 Chapter 10 COMMUNICATIONS FUNCTIONS Checksum This value is for checking whether or not some abnormality e g noise causes the message content to change during communications The checksum is expressed as two hexadecimal characters How to create the checksum 1 Add the content of the message from STX through ETX in single byte units 2 Take 2 s complement of the addition re
203. ress you wrote Resister address Resister address you wrote Word count Number of resister you wrote LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS Structure of exception response Exception response of reading multiple resisters ras seo ms oreo ca uF _ Note Start code Start of request Device address Product address you wrote Exception code See table2 3 LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Exception response of writing multiple resisters s omm seme ws ws ca F Note Start code Start of request Device address Product address you wrote Exception code See table2 3 LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Table 2 3 Exception code 1 Illegal Function Undefined function code 2 Illegal Data address Undefined data address Undefined character code of data address Note Go on reading or writing until undefined character code appeared 3 Illegal Data value Data range over Note Go on writing except range over data Undefined character code of data value Chapter 12 ADJUSTMENT amp ZENER BARRIER ADJUSTMENT This chapter describes how t
204. ressed so that a stable state can be restored as quickly as possible Quick FiTTER can be used only when the control method is set to control by fixed PID values Factory Seting Disturbance 0 to 30 response coefficient Transmission speed This item determines the transmission speed Normally we recommend use at the B Communications fastest speed of 19200bps Change the transmission speed before use if the specifications of the communications host device prevent communications from being performed successfully Factory Sat na Transmission 2400bps 3 19200bps speed 4800bps 9600bps 19200bps 1 Handling Precautions Do not connect an external terminator as the DMC10 has a built in resistor equivalent to a terminator Connecting an external terminator will prevent communications 8 13 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Data format This item is for setting the format of the communications data Select the format matched to the specifications of the communications host device Factory Seting Data format 8bits even parity 1 stop 0 8bits even bit parity 1 stop bit 8bits no parity 2 stop bits Min communications response time This item is for setting the minimum standby time after a command is received up to return of the response Though a shorter setting will speed up communications the setting must be changed to a longer setting when a certain degre
205. returned without the read data appended At normal completion At abnormal termination XiX The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 Status code Data 1 Data 2 to n 1 Maximum number of read data items per message Up to 28 words for both RAM and EEPROM area 10 10 Chapter 10 COMMUNICATIONS FUNCTIONS B Write Fixed Length Random Data Command WU command Send message Response message This command writes data to random non continuous addresses in 2 byte units Data is expressed as four hexadecimal digits The maximum number of data items that can be written by a single command is eight words Data is sent for the specified number of write data items with the data address four hexadecimal digits of the data to be written and the data four hexadecimal digits as a pair Wu o 7 1 2 3 4 5 6 1 2 3 Data address 1 4 Write data 1 5 6 If writing is successful the normal termination code two decimal digits is returned If only part of the data is written and the remaining data is not written the warning terminal code two decimal digits is returned If none of the data is written the abnormal termination code two decimal digits is returned At normal completion L0 0 1 At abnormal completion or warning The abnormal termination code is entered
206. ring PV rise and fall and the setting is changed when controllability during PV fall is not required We recommend this setting for example when controlling an injection molding machine having high heat retaining properties 1 Handling Precautions Self tuning is not active at all times it is active only when SP changes or when a deviation of fixed value or more self tuning correction width or more occurs In other states control is performed using already determined control constants If the power is turned OFF while self tuning has started up the tuning result is not written to the controller Whether or not self tuning has ended can be verified on the PC loader s monitor screen Of the self tuning startup conditions tuning that is started up on deviation is not suitable for the following control targets Control targets that are adjacent to each other up and down left and right such as reflow chambers dies and injection molding machines and that are each influenced by fluctuations in PV Machinery that intermittently causes disturbance such as packing machines In this case set the self tuning correction width to 0 This disables startup by self tuning due to occurrence of deviation Self tuning is started up only when the SP changes B Control by PID Fixed Values App 2 This function allows the user to set PID values for control constants manually or by auto tuning for performing control Once control c
207. roduct manual Word count Number of resister you want to read This is up to 16 LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS Request of writing multiple resisters Function code 10 Start code Resister address Word count Byte count Resister values LRC Note Start code Start of request Device address Our product address ex This is on the front panel in case of DMC10 Resister address See the communication resister table of each product manual Word count Number of resister you want to read This is up to 16 Byte count byte count 2 x word count This is up to 64 Resister value Data you want to write LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Structure of response Response of reading multiple resisters zemas cats Ze count cha Note Start code Start of request Device address Product address you read Byte count 2 x Number of resister you read Resister value Data you read LRC Add from the character next to the start code to resister values together and complement it Delimiter CR code Delimiter LF code Response of writing multiple resisters o omes omoa omes aches aces on vr Note Start code Start of request Device address Product add
208. s Trend monitoring automatically stops when data has been sampled for 7200 times even if operation is not stopped During trend monitoring the Numeric Monitor screen can be entered but the loader cannot be quit nor the Setup screen entered To quit the loader or enter the Setup screen quit trend monitoring 7 21 7 22 Chapter 7 LOADER Stopping sampling Select Trend Monitor Trend Monitor Stop This stops monitoring of the trend Saving sampled data Data sampled by trend monitoring can be saved to file in CSV format Data sampled in this format can be handled in third party spreadsheet software such as Microsoft Excel J Handling Precautions Data can also be saved to file while trend monitoring is in operation Data saved to file remains on screen or on the personal computer as long as the loader is not initialized The data however cannot be re displayed on screen Clipboard graph output The display details on the Trend Monitor screen can be saved to Clipboard as a screen dump Chapter 8 SETUP PARAMETERS common to DMC10S and DMC10D 8 1 List of Setup Parameters B Basic Functions For details see 8 2 Explanation of Basic Functions page 8 5 E Easy S Standard M Multi function Level PV input Input type According to PV input type range table 43 0 to 5V Zn See page 14 3 Temperature unit 0 C 0 C At thermocouple or RTD input A Special unit Decimal point position
209. s a program and does not assure all operations Check the communications conditions and device address of the device before executing this program This program is used for reading and writing data When the program is executed the application layers of the instruction message and response message communicated are indicated Instruction message application layer RS 123W 4 Response message application layer 00 10 20 0 40 Instruction message application layer WS 234W 1 1 Response message application layer 00 Example of execution results display Communication settings Set the device address of the other station to ADDRESS Open the RS 232C and call the subroutine INIT DATA Data reading After setting the read start data address to READ_ADRS and the number of read data items to READ LEN call the subroutine DATA READ This program permits four data items to be read from data address 123 Change the setting to match the device used Data writing After setting the write start data address to WRITE ADRS the number of write data items to WRITE LEN and the write data to WRITE DATA call the subroutine DATA WRITE This program permits two data items to be written from data address 234 Change the setting to match the device used 10 42 Chapter 10 COMMUNICATIONS FUNCTIONS Data read write sample program The sample program is installed in the folder containing the install
210. s selected RSP control heat cool control power saving and self tuning cannot be used simultaneously The motor status can be checked by bit information data see page 10 31 Position proportional control of the following model No can be selected from the loader 9 1 Chapter 9 SETUP PARAMETERS DMC10D ane Sire oe No FB DMC10D2XRO3X O0D2XR03X DMC10D4XR00X DMC10D2XRXXX No FB When 1 loop s worth is used Note FB Abbreviation of Feedback wire Time proportional power saving mode Select time proportional power saving mode at special functions on the loader When this function is selected heat cool control and inter channel deviation control cannot be used simultaneously MV branch control Results of an arbitrary channel are applied to the normal MV calculated with PID or a ratio or offset operation is applied to the MV 9 2 Chapter 9 SETUP PARAMETERS DMC10D 9 2 Detailed Explanation of Basic Functions B Heat Cool Output Assignments Heai cool output assignments The output of each loop must be set when performing heat cool control The selection content differs as I O varies according to the model number EE Heat cool output assignment 0 to 10 0 ESM Relationship between Setting and Output Specifications Any relevant function code is acceptable for LI in the Usable Model Numbers column Heat cool dead zone This item is for setting a dead zone b
211. sition Record the time required to reach the full open state and the motor adjustment value at the time of full open for the word addresses see the table below 3 Manually enter the full close adjustment value full open adjustment value and full open time at the Automatic motor adjustment on the loader and write to the instrument Or write values at the respective word addresses RENE PT Control 1 Control 2 Current FB count value 1038W 1039W Read onl ornare a Fukdosesideadusmentvaue 7280W 7281W Full open side adjustment value 7 282W 7 283W a Full open time 7 284W 7 285W 07 Position proportional operation at loader screen It is possible to perform motor adjustment for position proportional control and manual operations from the loader screen euet o jmenseded when checked from the instrument d AEN NN to the instrument adjustment proportional control 1 2 proportional control 1 2 proportional control 3 4 proportional control 3 4 proportional control 3 4 proportional control 3 4 Channel selection Selects CH1 or CH2 CH2 cannot be selected when 2 channel model is used and type of position proportional control 1 2 Close Closes the screen 9 8 Close Chapter 9 SETUP PARAMETERS DMC10D X X X ST Motor automatic adjustment Only available when type of position proport
212. sition proportional control function allows you to use the DMC10 asa position proportional controller for one channel or two channels The output terminal assignment shown below becomes effective only after EI HONGE Jf OUTI Available models Position proportional PV Feedback OPEN CLOSE Remarks Ji CH No input DMC10D2XRXXX With BS HIST ov c feedback Doc ed DMCTODXROTX cht PVi ouri OUT2 Without DMC10D2XRO3X CH2 Pv Eva EV4 feedback collectively being written by the loader NONI HCO COL Heo EGIT TI functional code is acceptable EV34 OST eva J Handling Precautions MIST Ne 2r Make sure to use the auxiliary relay for driving the motor OUT2 Note The Xs in the numbers of the available models indicate that any applicable e When the DMC10 is set so that the position proportional control is used with feedback the PV input channel is used for feedback input See above Connect the motor as follows When the position proportional channel 2 is not used it is also allowed to use EV3 and EVA as the normal EVENT terminals by changing the event special output operation assignment of output terminals When the position proportional channel 2 is not used it is also allowed to select the model number DMC10D2XRXXX It is not allowed to change the feedback input channel Position proportional model 4 channel model Available models Position proportional
213. ss 0 Bumpless MANUAL mode cannot be switching action 1 Preset switched to at ON OFF control Preset manual value 10 0 to 110 0 S M Not settable at ON OFF control Not settable at ON OFF control at ON OFF control MV in READY mode 710010 1009 Low wp o MV at PV alarm 10 0 to 110 0 096 occurrence MV rate of change limit 0 1 to 100 0 100 0 EE Not settable at ON OFF control Self tuning up down 0 Start at both rise and fall of PV 0 Start at both Only at control by self tuning startup condition value rise and fall of 1 Start at rise of PV value PV value Self tuning correction 0 0 to 5 0 C at temperature 2 0 C Only at control by self tuning width sensor input 0 5 FS 0 0 to 3 0 FS at linear input 8 1 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Level SP control parameters Communi cations Others 8 2 Proportional band P Reset time Rate time D MV lower value OL MV upper value OH Manual reset value rE 10 to 110 i ku Lec response coefficient Quick FiTTER Transmission speed Data format Min communications response time E M to the min communi response time CPL MODBUS switching Memory protection LED operation type Lower SP limit value to upper SP limit value 0 1 to 999 9 0 to 3600s 0 to 1200s 10 to MV upper value MV lower value to 11096 1 to La i 2400bps 4800bps 9600bps 19200bps
214. ssion ends in error the termination code is taken to be in error two decimal digits and returned without the read data appended At normal termination reading of single data item oofl i 0 2 At normal completion reading of multiple data items At abnormal termination The abnormal termination code is entered at XX 1 For details on content of code see 10 6 List of Status Codes page 10 14 1 Status code 2 Data 3 Data 2 to n 1 4 Data n Maximum number of read data items per message Up to 28 words for both RAM and EEPROM area 10 8 Chapter 10 COMMUNICATIONS FUNCTIONS B Write Continuous Fixed Length Data Command WD command Send message Response message This command writes continuos data in 2 byte units This command is suited to handling of data in ladder programs sent by PLC communications as the data is of a fixed length The start data address is expressed as four hexadecimal digits Data is expressed as four x n n is a plus integer hexadecimal digits The write start data address four hexadecimal digits and the number of write data items four hexadecimal digits x n are sent Writing of single data item WD ii iil 0 2 3 Writing of multiple data items MW DJ jj 1 2 3 4 5 1 Write continuous fixed length data command 2 Start data word address 3 Data 1 4 Data 2 to Data n 1 5 Data n If writing is successful the normal
215. sults 3 Convert the result to character codes CR LF This indicates the end of the message Immediately after LF is received the device immediately stands by for permission to process the received message B Application Layer The table below shows the configuration of the application layer Command RS read decimal number format continuous address data command WS write decimal number format continuous address data command RD read hexadecimal number format continuous address data command WS write hexadecimal number format continuous address data command RU read hexadecimal number format random address data command WU write hexadecimal number format random address data command RS WS comma Other commands bate RS WS 501W etc Other commands 01F5 etc Numerical value of characters expressed as 1 for example Numerical value to RS WS Numerical value of characters expressed be written as 100 for example Other commands Numeric value of characters expressed in hexadecimal as 0064 for example 10 5 Chapter 10 COMMUNICATIONS FUNCTIONS 10 3 Description of Commands E Read Continuous Data Command RS command This command reads data of continuous addresses Designated addresses can be applied to actual addresses and virtual addresses Send message This instruction enables the content of continuos data addresses starting with t
216. t MODBUS RTU format 19200bps Transmission speed 19200bps 8 bits even parity 1 stop bit 0 8 bits even parity 8 bits no parity 2 stop bits 1 stop bit Min response i 1 10ms time B Communications Procedures The communications procedure is as follows 1 The instruction message is sent from the host device master station to the DMC10 unit slave station to communicate with 2 The slave station receives the instruction message and performs read or write processing according to the content of the message 3 The slave station sends a message corresponding to the processing content as the response message 4 The master station receives the response message Chapter 11 MODBUS COMMUNICATIONS FUNCTIONS 11 2 Message Structure B Message Structure The below shows the message structure All messages are expressed in hexadecimals MODBUS ASCII All messages other than delimiters are written in hexadecimal ASCII codes A message of MODBUS ASCII consists of 1 to 6 below 3 stores commands which are transmission contents from the master station and responses which are transmission contents from the slave station All messages use ASCII codes Each slot below corresponds to one character 1 Beginning of message expressed with ASCII code 3AH colon 2 Station address 2 bytes 3 Transmission message response message 4 Checksum 2 byte LRC 5 CR delimiter
217. t This relation must be satisfied Since the input current is 10mA or less 10mA X 3 units 30mA This is less than the allowable max current 30mA of voltage pulse output Therefore 3 units can be driven The input voltage range of SSR must be within the range of voltage between terminals of voltage pulse output 13V x 596 voltage between terminals of output 150 2 596 internal resistance X 30mA driving current for 3 units 7 5 to 9 5V This is within the input voltage range 3 5 to 30V of SSR Therefore 3 units can be driven When connecting to a G3PA made by Omron Corporation Number of Connection Conditions Remarks SSR LI Voltage G3PA output SSR 3 Parallel connection How to connect to two or more G3PA made by Omron Corporation Parallel connection Chapter 5 DEVICE CONNECTIONS amp CONFIGURATION B Number of Connected Units When connecting 15 or less units Up to 15 DMC10s can be connected directly to a single host device personal computer programmable display device PLC Note The following shows a guideline of the time required for communications Communications time number of data items per unit x 3 3ms 27ms x number of connected units Note however that this value is a reference value that includes processing time on the host Windows98 Pentium II 800MHz when a Yamatake host test program is used at a transm
218. t 7 EV TBL8 Event Special L bit 8 RSW1 ADIER I hit 9 RSW2 1 1 Valid settings 0000h to FFFFh RAM Addes M bitt 0 RSW3 J hitt1 RSW4 J bitt2 OUT1 computation result C bit 3 OUT2 computation result C hit4 OUT3 computation result hit15 OUT4 computation result Select the contents to be assigned here M Selected Not selected App 8 Appendix Setup window with the cursor placed in the Output assign2 row a OK ni nal comput result RSW 3 internal computation result x Cancel RSW 4 internal computation result RSW BUS1 internal computation result RSW BUS2 internal computation result RSW BUS3 internal computation result RSW BUS4 internal computation result RSW BUS1 RSW BUS2 RSW BUS3 RSW BUS4 COMM DI1 COMM DI2 COMM DI3 COMM DI4 COMM DI 7 X Cancel COMM DI 8 COMM DI 8 COMM DI10 COMM DI11 COMM DI12 The availability of Output assign1 Output assign2 and Output assign3 depends upon the type of setup contents 3 Logical action setup When two or more setup items have been selected specify AND or OR in the Logic setup menu If not specified OR will be selected 4 Logical action setup If it is necessary to change the Latch or Polarity setting specify your selection App 9 Appendix 4 External Switch Input Special Operation B Internal Structur
219. t assignments 2 7701W 7706W etc 215 214 213 212 211 210 29 28 27 26 25 24 23 22 2i 20 6 15 14 i 2 0 9 8 6 4 3 2 0 OI Hm a J Rem TT RSW_TBLT intemal calculation res 0 OFF TON Ihe 1 ON bit state is used 2 RSW TBLZ intemal calculation result 0 OFF_1 ON for output e RSW TBLG internal calculation rest 0 OFF_1 ON 8 RSW TELS intemal calculation result 0 OFF ON o External switching bus nouti oo ON Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 10 35 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 10 Output assignments 3 7761W to 7772W 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 te 15 14 rs e n 10 9 87 6 5 4 8 2 0 LL em A V Remaks The 1 ON bit state is used for output E Communications DIO OF TON amp CommuncsionsDH2 8 OFF ON S Uneind oaa Note The values ranging from 32768 to 432767 i e 8000H to 7FFFH are able to write However the undefined bits do not operate because they are reserved Always set to 0 Table 10 11 Input assignments 1 7604W 7610W etc 215 214 213 212 211 210 29 28 27 26 25 24 23 92 2i 20 rej ms sa sa s2 n vo o e e 5 a 3 2 t tem va Romas The 1 ON bit state is used for on off of external switch input 6 External switching bus input oo ON 5 Ext
220. t event Factory Seg Direct reverse 0 Direct action 0 Direct E S M 1 Reverse action 1 Handling Precautions Direct operation of the PV upper limit and deviation upper limit is the same as the reverse limit of PV lower limit and deviation lower limit operation Example Event operation type setting 3 PV upper and lower limits Direct reverse action setting 1 reverse ON OPE Hys ON HYS 1 Main Pv When using the PV deviation upper lower limit and heater line break overcurrent and control device short circuit alarm set HYS so that the OFF point is not lost ON l HYS f Hys ON ON HYS t HYS ON Main Sub Main Sub PV PV Bad setting Correct setting 8 23 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D 8 24 Standby Latch The standby function prevents an event from turning ON even when the ON condition of that event is satisfied at controller power ON or when the READY mode changes to the RUN mode Standby is activated when an ON condition is satisfied after an OFF condition has been satisfied With 2 Standby standby at SP change standby is reset when the SP is changed SP value is changed or SP set number is changed in addition to the function of 1 Standby iem Factory Seting Standby 0 None 0 None S M 1 Standby 2 Standby standby at SP change Once event output is ON the latch function holds an event in the ON st
221. tandby time This item is for setting the time from when control output turns ON up to when measurement of the current value is started When a heater line break or overcurrent is detected the error state is monitored by measuring the current value when the heater is in an ON state Set this time to a longer value when a large value is detected due to rush current immediately after the control output has turned ON due to the load on the application When the ON time of the control output is short change the setting to reduce the time until measurement Control output Heater current Time cm _ gt Measurement standby time Current cycle Formula for calculating the standby time Standby time ms Setting value x 10 Factory Seting Measurement 3 to 30 x 10ms 3 E S M standby time 8 25 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D B External Switch Input When this model supports options up to four external switch inputs can be used as external switch input functions On all DMC10 models four event outputs EV BUSI to EV_BUS4 can be used in the same way as external switch bus inputs RSW BUSI to RSW BUSA Note Event bus outputs can be used as external switch bus inputs Though event bus outputs can also be output from the DMC10 as inputs to an event output module event bus outputs can be used instead of external switch bus inputs as they are internally on the DMC10 This function ena
222. the SLP D10 DMC10 under Programs SL P gt The SLP D10 is started up and the menu window is displayed Note For details on the operating system and the mouse you are using refer to the User s Manual provided with Windows B Quitting SLP D10 1 Click close at the top right of the screen The operation is the same by selecting the Menu Quit command 2 Click OK Quit dialog box 3 Quit i Cancel 7 10 7 3 Chapter 7 LOADER Setup Function B Outline of Setup Function The setup function allows you to set the various parameters about 10 to 70 constants required for operation and write these parameters to the DMC10 so that it functions according to your particular control requirements When the DMC10 is used for the first time it will not function as required unless it is set up by using this setup function Parameters such as SP set point and control constants PID values that are changed relatively frequently while the DMC10 is running can also be set from the monitor function screen By the setup function parameters that hardly need changing later once they are set are saved to file in list format before the DMC10 is run and the saved file is called up and written to the DMC10 in a single operation B Screen Explanations Menu screen SLP D10 Menu Help Setup Monitor Menu toon Sub Menu Doscrpron Shortcut Keys Displays the Setup window Monitor Displays t
223. the DIN rail Next push the DIN rail locking tab upwards until you hear it click into place B Mounting the Body on the Base Fit the hook into the base and push the body into the base until you until you hear it click into place To remove the body from the base pull the body towards you while pressing down the lever Lever 3 2 Chapter 4 WIRING A CAUTION Before wiring or installing the DMC10 be sure to turn the power OFF Failure to do so might cause faulty operation Wire the DMC10 properly according to predetermined standards Also wire the DMC10 using designated power supply according to recognized installation methods Failure to do so might cause electric shock fire or faulty operation Firmly tighten the terminal screws at the torque listed in the specifications Insufficient tightening of terminal screws might cause fire Do not use unused terminals on the DMC10 as relay terminals Doing so might cause electric shock fire or faulty operation B Wiring 2 channel model nO ADR 0 6 PWR O E WCi0 CT input CH1 AUX output CH1 AUX1 Relay output CH1 Voltage output CH1 mi CT1 CT External switch input Event relay output Thermocouple input RTD input CH1 DC voltage DC CH1 2 CH1 2 current input CH1 RSW1 Event 1 a RSW RSW Event 2 EV1 2 1 2 CT input CH2 AUX output CH2 Relay output CH2
224. the internal structure of event output special operations see Appendix Advice on Events B Setup Parameters only for event output special operation Level Event type Type of action Same as action type of standard event output See page 8 3 Target channel Same as target channel of standard event output See page 8 3 Alarm OR operation Same as alarm OR operation of standard event output See page 8 3 Event setting value Same as event setting value main of standard event See page 8 3 main output Event setting value Same as event setting value sub of standard event See page 8 3 sub output Hysteresis See page 8 3 Direct reverse Same as direct reverse of standard event output See page 8 3 Standby Same as standby of standard event output See page 8 3 ON delay time h Same as ON delay h of standard event output See page 8 4 ON delay time min Same as ON delay min of standard event output See page 8 4 ON delay time s Same as ON delay s of standard event output See page 8 4 Same as OFF delay h of standard event output See page 8 4 OFF delay time min Same as OFF delay min of standard event output See page 8 4 OFF delay time s Same as OFF delay s of standard event output See page 8 4 Event output Output assignment 1 See detailed explanation on the following E S M See page 10 34 assignment pages or Table 10 8 Output
225. the simplest control method Though setting and operation is simple controllability is worse than other control methods The following settings are required for performing ON OFF control Differential This is the setting for the difference between the ON point and OFF point This setting is for avoiding frequent ON OFF operation of the control device A large differential setting prevents frequent ON OFF operation of the control device though controllability decreases Alternatively a small differential setting increases controllability whereas the control device frequently turns ON and OFF SP value B Control by Self tuning Self tuning is a function for starting PID tuning automatically on the controller when the following operations are performed Self tuning frees the user from the trouble of setting the PID constants even if the characteristics of the control target fluctuate due to changing of the SP or work When the SP set point has changed 596 or more of full scale 1096 or more of full scale at initial startup when the control method has been set to control by self tuning When a deviation of the parameter self tuning correction width or more has occurred during control 5 Handling Precautions Full scale refers to the full extent of the range on the controller Example In the case of K thermocouple input of 200 to 400 C Full scale is 600 C and 10 FS is 60 C Control by self tuning is
226. the time proportional operating mode in combination with lengthening the time proportional cycle to reduce the operating freguency of the control device Factory Seting Time 0 Priority on controllability 0 Priority on proportional 1 Priority on control device controllability operating mode life Related setting item Control method This is the initial manipulated variable when the power is turned ON when the READY control stopped state is switched to the RUN control in progress mode or when the SP value has been changed Factory Setting PID initial MV 10 0 to 110 0 00 M 8 9 Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D AUTO MANUAL switching action This item is for setting the action when the AUTO automatic control mode is switched to MANUAL forced output of a fixed manipulated variable mode The DMC10 has a function for forcibly outputting any manipulated variable set in addition to automatic control This function can be used for example to check operation of a control device while it is running or to hold the temperature of a control device at a fixed output Preset Any manipulated variable is output when the MANUAL mode is switched to The manipulated variable at this time is set in the preset manual value item Bumpless The manipulated variable in the automatic control mode before switching was performed is used as the default Factory Seting AUTO MANUAL 0 Bumpless 0
227. ting Numeric Monitor Numeric Monitor Start gt During normal operation The data on the DMC10 is displayed During an error The message Check the device to which the loader is connected is displayed Remedy according to Chapter 13 TROUBLESHOOTING The following operations are possible when the device and the loader are correctly connected Monitoring of run state and changing of parameters Numeric monitor displayed Label in table format PV Numeric group monitor SP value SP set Manipulated variable MV PID value Heater current value RUN READY mode AUTO MANUAL mode Auto tuning start stop state State monitor displayed in RUN READY mode lamp lighting format AUTO MANUAL mode Auto tuning start stop state Self tuning start stop state Control output ON OFF state Event output ON OFF state Event bus output ON OFF state External switch input ON OFF state PV alarm occurrence condition Alarm occurrence condition Operation Operations SP value change possible in numeric SP set change changes are limited as Manipulated variable MV change in MANUAL mode follows PID value change RUN READY switching AUTO MANUAL switching Auto tuning start lt gt stop switching Entry of channel tag name Lamps Lamps operable by RUN READY switching clicking are limited as AUTO MANUAL switching follows Auto tuning start lt gt stop switching About the operation mode RUN READY mode 0 RUN 1 READY AUTO MANUAL mode
228. tional output CH3 Time proportional output CH4 Time proportional output Cycle time 1 4 power saving 4 channel model only Power consumption is reduced to 1 4 gt 2 2 channel model 4 channel model The 4 channel time proportional outputs are not turned ON simultaneously CH1 Time proportional output CH1 Time proportional output Group E Time proportional output CH1 Time proportional output Cycle time Chapter 9 SETUP PARAMETERS DMC10D Delay If the ON statuses of the time proportional outputs overlap with each other due to an operation delay of the actuator set a delay time after the preceding channel is turned OFF until the next channel is turned ON Cycle start CH1 ON CH2 ON t ON times overlap with each other Cycle start 1 4 s CH1 ont ON times do not overlap with each other CH2 ON E T Delay time Set the delay time so that the ON times do not overlap with each other Setting Range Factory Setting Power saving time 2 channel model Multi function proportional output 0 Not used 1 Used 2 Undefined 1 4 channel model 0 Not used 1 1 4 power saving 2 1 2 power saving 2 Power saving delay time 0 to 1000 ms t 4 channel model only do not set this for 2 channel model 2 Set this to 1 ms or greater according to the actual instrumentation ON condition of each output channel 1 2 po
229. tional band P Reset time Rate time D Manual reset RE PID operation results before ratio operation CH4 CH1 Manual operation when no position proportional FB is equipped Motor feedback value Communications DI input 1 to 12 1 Communications DI input 2 Communications DI input Communications DI input 4 Communications DI input O 1 to 9999 10X value O X X X X O0 O O O OF OF O sr DI input Communications DI input Communications DI input Communications DI input Communications DI input Communications DI input Communications DI input Communications DI input Communications DI input 10 Communications DI input M11 Communications DI input M12 Communications DI input All alarms representative RAM address Alias of 1001W PV alarm details RAM address Alias of 1002W Control related status RAM address Alias of 1003W PV value RAM address Alias of 1004W SP value in use RAM address Alias of 1008W SP set number in use C RAM address Alias of 1012W Manipulated variable RAM address Alias of 1020W during regular control Manipulated variable of heat 1508 RAM address Alias of 1024W side valid only for heat cool control Manipulated variable of cool RAM address Alias of 1026W side valid only for heat cool control AUTO MANUAL mode RUN READY mode LOCAL REMOTE mode Auto tuning stop start state CT value Proportional band P 5515 Res
230. tional cycle PV bias PV filter Self tuning up down startup condition O O O O RAM address RAM address ias of 3247W ias of 3903W ias of 3223W ias of 3227W ias of 3235W ias of 3239W RAM address RAM address O O O O O O RAM address RAM address RAM address RAM address RAM address ias of 3202W ias of 3208W ias of 3212W ias of 3216W ias of 3244W O O O O O ias of 3248W ias of 3904W ias of 3224W ias of 3228W ias of 3236W ias of 3240W RAM address RAM address RAM address RAM address RAM address RAM address O O O OJO O RAM address RAM address RAM address RAM address RAM address ias of 3203W ias of 3209W ias of 3213W ias of 3217W ias of 3245W O O O O O 10 24 Chapter 10 COMMUNICATIONS FUNCTIONS Data Information Decimal Point Deora Hex pesna Hex LA TW R TW information Self tuning correction width 0D02H lt 1CA2H o O RAM address Alias of 3249W MV branch output channel 3331 0DO3H 7331 1CA3H o RAM address Alias of 3905W Ratio for MV branch output 3332 0D04H 7332 1CA4H o RAM address Alias of 3225W MV rate of change limit 3333 0D05H 7333 1CA5H o O O O O O O O O RAM address Alias of 3229W Time proportional operating mode 3336 0D08H 7336 1CA8H o RAM address Alias of 3241W Control method 3337 0D
231. to 1 to 6 The event turns ON when auto tuning startup 99 59 59 99 59 59 starts and is ON until auto tuning mode ends al 00 00 00 to 00 00 00 to 1 to 6 UL The event turns ON when the control Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Range h min s h min s 14 Self tuning 00 00 00 to 00 00 00 to 1 to 6 i The event turns ON when self tuning is correction 99 59 59 99 59 59 started with control by self tuning in an standby executing state and stays ON until the mode control constants are calculated 15 Loop Oto 2000to Oto 00 00 00 to 00 00 00 to 1 to 4 O O diagnosis 10000 10000 10000 99 59 59 99 59 59 16 Timer 00 00 00 to 00 00 00 to 1106 _ o O ON delay action Event output turns ON 99 59 59 99 59 59 1 when a preset time has elapsed after the signal external switch input or internal bit for timer startup has turned ON OFF delay action Event output turns OFF when a preset time has elapsed after the signal external switch input or internal bit for timer startup has turned OFF 1 Designate the PV channel on which the READY mode is monitored when the event has turned OFF in the READY mode B un e sure to set to 0 17 Heater line O to Sub Main to 0 to 500 00 00 00 to 00 00 00 to 1 to 2 break over 500 99 59 59 99 59 59 Action only when MV ON current short circuit 99 59 59 99 59 59 Action only when MV OFF 19 Individual 00 00 00 to 00 00 00 to
232. toupu 0 No operation 1 Cancel PS Event bus output 0 No operation 1 Cancel 6 Event bus output 0 No operation 1 Cancel FT Evenbusoupu3 0 No operation 1 Cancel 8 Event bus output 4 0 No operation Came 3 ajoun XNoopmaion i Cams 3 mojou 0 No operation 1 Cancel jous 0 No operation Came o mejou XNoopeaion 1 Cancel 3 Ha Resewed Usealims ST J Ha Resewed Oratalltimes SoS 5 Reserved Usalims OoOO f Reserved ataltimes J J Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH 10 34 Chapter 10 COMMUNICATIONS FUNCTIONS Table 10 8 Output assignments 1 7702W 7707W etc 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 wj 15 14 rs re v 0 9 87 6 5 4 8 2 1 LL em Vau Romas T TEV TBL intemal calculation rest UOFF 1 ON The T ON bit state is used 2 EV TBL2 intemal calculation resut 0 OFF 1 ON for output 6 EV TBLS intemal calculation result 0 OFF 1 ON 5 EV TBL8 intemal calculation resut 0 O0FF ON S Exemaswichimu OE ON Note The data of all 16 bits is obtained as the data of a single signed word 32768 to 32767 8000H to 7FFFH Table 10 9 Outpu
233. ts cannot be used in the same group The event output module DMC10E can be positioned anywhere within a linked group DMC10E DMC10E 5 4 Chapter 6 SETUP amp OPERATIONS IH Overall Operation Procedure Note B Setup Method The following operation and preparations are required to use the DMC10 Determine the values of the DMC10 s parameters for running from the user s application Enter the setup parameters for running to the communications device computer sequencer PLC etc Write the setup parameters to the DMC10 from the communications device The DMC10 must be mounted on the panel and wired beforehand Start running and tune the control constants This step is sometimes not required when self tuning is used The exclusive Smart Loader Package SLP D10 is available for the DMC10 This loader allows you to easily set up data before you start running the DMC10 enter setup parameters for running monitor operation while the DMC10 is running and changing the settings When the exclusive Smart Loader Package is not used the user must make the program for the DMC10 The Smart Loader Package drastically reduces the load in creating and debugging programs reduces trouble in setup and monitoring and reduce the size of the program on the host communications device There are three ways of setting up the DMC10 1 When the exclusive Smart Loader Package is used to set up the DMC10 or monitor the DMC10 whil
234. ts tor models wth an optional RSW ony OUT 1 to 4 computation omputation results of time proportional output RSW TBLs 1 to 8 internal The states set and used on the RSW TBLs 1 to 8 computation results The factor of RSW table uses the results computed with the following parameters RSW type channel logic polarity RSW bus inputs 1 to 4 The state of side connector bus input signal Communications DI1 to DI12 Bit state freely turned On Off by being written through communications Every model is standardly equipped with 8 event tables including those without event terminals Consequently it is possible to set up to 8 event states individually and output them via the side connector bus or read the event states through communications B Block Diagram of Output Special Operation Logic Latch UN Polarity 4 Output assign1 to 3 0 OR 0 OFF o Direct 8US1 Selecting the output type 1 AND 1 ON latch in ON 1 Reverse le ON latch in OFF F rs available for i Logic A Latch N Polarity actors a L Output assign1 to 3 0 OH 0 OFF 0 Direct Buse output assignment Selecting the output type 1 AND 1 ON latch in ON 1 Reverse 2 ON latch in OFF
235. turned if the write value exceeds the range determined by parameters Write conditions A fixed end code is returned also when the writing is not possible due to the conditions 10 12 Chapter 10 COMMUNICATIONS FUNCTIONS 10 5 How Numerical Values Are Expressed in the Application Layer Each of the numerical values in the application layer must be expressed with zero suppressed The table below shows specifications including those obtained when zero suppressed is not performed Data in send messages at the host must be sent with all zeros suppressed Handling of numerical values and signs Specifications Numerical value Incase of RS and WS Discontinue message field sign field command the sign processing and return end must not be appended code 99 by the receive Append a to express message minus numbers Unwanted 0 s and spaces must not be appended RS and WS commands Discontinue message processing and return the Cannot be omitted erroneous end code by the zero Be sure to use 0 receive message Other unwanted Numerical values may be characters prefixed with a expressing a minus number This sign cannot be appended to other characters The sign must not be appended to indicate plus numerical values Range of usable 327 68 to 327 67 Values numerical values out of this range are not allowed RD WD RU and WU commands Specifications
236. unication Setup Te use Loader Cable sz Font size Address i address LI JN C7 Communication parameter Ist jit X Cancel 2 Set the communications port Select the port from the selection items 3 Set the font size Select the front size from the selection items 4 Click OK o Handling Precautions Normally use COM1 Even if another communications port can be selected it sometimes cannot be used depending on its shape Normally use Use Loader Cable 7 14 Chapter 7 LOADER e Step 4 setting special functions Set this item to use special functions To display the setting items relating to the special functions click the check box in front of the function name to be used Multi SP set Set this item when using multiple SP sets The DMC10 holds up to 16 SP values Event output special operation Set this item to use event output assignments See page 8 3 External switch input special operation Set this item to use external switch assignments See page 8 4 Heat cool control DMC10D only Use heat cool control See page 9 2 Remote SP input DMC10D only User remote SP input See page 9 2 MV branch output DMC10D only Use MV branch output Position proportional control type DMC10D only Use position proportional control type Energy saving DMC10D only Use energy saving function mL nm e Step 5 Setting up DMC10 parameters Move the cursor to the target
237. upper Upper value of vertical axis of screen display Display lower limit to limit 10000 Display Designation of display non display on 0 Display OFF 1 screen 1 Display ON User defined Address of relevant parameter when the Address of communicable address data type is set as user type parameter Communications Set the communications address when a 0 to 127 address CMC10B for example is used Data type Type of sampled data 0 Not used 1 PV of channel 1 2 PV of channel 2 3 PV of channel 3 4 PV of channel 4 5 MV of channel 1 6 MV of channel 2 7 MV of channel 3 8 MV of channel 4 9 SP of channel 1 10 SP of channel 2 11 SP of channel 3 12 SP of channel 4 13 User defined data Communications Set the communications sub address when 0 to 127 sub address a CMC10B for example is used Starting sampling 1 Handling Precautions When a user defined address has been specified numerical values are displayed without a decimal point Manually set the decimal point position in the Numeric Monitor Setup screen When you have finished making the settings monitoring of trends can be started Click BE The operation is the same by selecting the Trend Monitor Trend Monitor Start This starts trend sampling and the trend of the specified parameter is displayed on screen When trend monitoring is started operation is continued until either operation is stopped or until data has been sampled for 7200 time
238. vidual channel PV alarm 20 Memory alarm 21 LOCAL 22 SP upper limit 23 SP lower limit 24 SP upper lower limit 25 Deviation upper limit final reference SP 26 Deviation lower limit final reference SP 27 Deviation upper lower limit final reference SP 28 SP gradient in progress 29 Inference of motor control position in progress 30 Loop diagnosis 2 Target channel 1 or 2 in case of 2 channel EV BUS 11 E S M Not settable when action type models EV BUS 22 is set to O 1 to 4 in case of 4 channel EV BUS 33 models EV BUS 454 Be CT NNUS RN PRU 1 OR action used seria m main Events sub Events pes lm TT T 1 Reverse action Standby 0 None 0 None S M Standby action restarted at SP 1 Standby change 2 Standby standby at SP change fra ea a 0 1 Latch operation Action in READY mode 0 Action continued in READY mode 0 Action 1 Action forcibly turned OFF in continued in READY mode READY mode Chapter 8 SETUP PARAMETERS Common to DMC10S and DMC10D Level Event output ON delay time h sosm o TM tere Ot delarime Ing oeo 39 TNT J output speciai ON delay me s wss f 0 Twn actionis not OFF delay time hj owo 0o n used ere delay ime immi LR 4 T WM Current Designated channel for 0 1 transformer current transformer CT2 2 input input Measurement standby 3 to 30 x 10ms
239. wer saving Model Power Saving Group 1 Power a a Group 2 CH 2CH Preferred master When CH1OUT is Off mese 1 DU 4CH Preferred master When CH1OUT is Off Preferred master When CH3 is Off mese vecos This is meaningful only for the 4 channel model can be set but in the case of a 2 channel model it operates in the same way as if 1 were selected 1 4 power saving Model Power Saving Group 1 4CH Preferred master When CH1OUT is Off When CH1 and When CH3 is Off slave of CH1 2 are Off slave of CH1 2 3 slave of CH1 2 Chapter 9 SETUP PARAMETERS DMC10D 5 Handling Precautions Be sure to check the following settings before using the product Set the cycle time of the channels of the power saving group to the same value Be sure to set operation terminal life oriented type Set the default value for the logical operation setting in output assignment of time proportional output Do not set And Or or inversion Use it with a fixed PID Do not use self tuning This function cannot be used simultaneously with heat cool control and position proportional control In this case be sure to set this function to Not used Be sure to set a necessary delay to absorb the delay of the actuator with respect to the channel to be the slave The delay time varies depending on the actuator used There are restrictions on the use as follows If the output of the channel to
240. ze 1 04 to 2 63mm TUB 1 25 pack of 1000 w out insulated covering lead size 0 25 to 1 65mm TUB 2 pack of 1000 w out insulated covering lead size 1 04 to 2 63mm 4 5 Chapter 4 WIRING B Connecting the Power Supply NCAUTION Q Prevent the total power consumption of all linked modules from exceeding 100W Connect the power terminal as follows Power is mutually connected between linked modules Supply power to one of the linked modules O 1 Do not use 2 3 24Vdc Le 24Vdc The power supply unit must be a UL approved Class 2 power supply unit or Class 2 transformer in order to apply UL 1 Handling Precautions Select a power supply that can cover the total power consumption of all linked modules I Connecting for CPL Communications CPL communications RS 485 is performed using a 3 lead connection Connect to one of the linked modules for communications 4 DA 5 DB 6 SG 1 Handling Precautions Do not connect an external terminating resistor as the DMC10 has a built in resistor equivalent to a terminator Do not connect a terminating resistor when setting an SDC series DCP series or SRF series product made by Yamatake Corporation to the same communications line Be sure to connect SG terminals each other Failure to do so might cause unstable communications 4 6 Chapter 4 WIRING B Connecting to the SSR Up to 3 DMC10s can be connected in series to t

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