PSI Cool - Flo
Contents
1. VinlMat 00 941467 Black Service Hose 941314 Used Fluid Air Tank Stee 000 P941321 Shepherd s Hook S To order replacement parts for the PSI COOL call 1 800 303 5874 15 16 941275 Vacuum Generator 941298 Gloves 941293 Step Adapter Assembly 941295 Cone Adapter Assembly 941343 Vinyl Mat 942230 Small Adapter Hose 942231 Large Adapter Hose 941290 Sm Hose Clamp Pliers 941291 Med Hose Clamp Pliers 941292 Lg Hose Clamp Pliers 941300 10 Wheel R942118 Locking Caster Wheel 941289 Small Wand Adapter 941288 Large Wand Adapter MAINTENANCE PROCEDURES To keep your machine working properly e Keep debris out of new fluid tanks Avoid spilling fluid on the control panel e Periodically wipe down exterior using a soft damp cloth CUSTOMER SERVICE CONTACT INFORMATION If you are experiencing problems with this machine call technical support at 1 800 303 5874 17 LIMITED ONE 1 YEAR WARRANTY Flo Dynamics warrants only to the original Purchaser that under normal use care and service the Equipment except as otherwise provided herein shall be free from defects in material and workmanship for one year from the date of original invoice External hoses remote control modules adapters and all other attachments supplies and consumables except as otherwise provided herein are warranted for 90 calendar days from the date of origin2. attached toward radiator 4 Connect red service hose to adapter attached toward block NOTE If vehicle has lower thermostat reverse connections PERFORMING A SYSTEM FLUSH 1 Open ball valve on black service hose 2 Close ball valve on red service hose if it is open 3 Turn top knob on control panel to VACUUM 4 Turn bottom knob on control panel to FLUSH 5 While machine is vacuuming down the cooling system turn the regulator on the front of the machine clockwise until the pressure gauge on the control panel reads 10 12 PSI 6 Allow machine to vacuum cooling system until no more fluid is flowing through the black service hose When used coolant is no longer flowing close ball valve on black service hose 7 Slowly open ball valve on red service hose allowing new fluid to rush into the cooling system via the pressure in the machine and the vacuum in the vehicle s cooling system 8 When gauge on control panel returns to 10 12 PSI open ball valve on black hose half way to allow fluid to be flushed through the vehicle s cooling system Control the flow of cool ant through the system using the ball valve on the black service hose 9 When the fluid runs clean close the black hose ball valve and turn regulator counterclockwise to relieve pressure NOTE Do not allow the pressure on the gauge to reach 0 at any point during the flush ing process Doing so will quickly evacuate all new fluid from the new fluid tank a
3. in death or serious injury to the operator or to bystanders A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or to bystanders CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or to bystanders IMPORTANT Indicates a situation which if not avoided may result in damage to the machine or the vehicle being serviced e Safety Messages Safety messages in this section contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard e Safety Symbols A safety symbol when present gives a graphical description of the potential hazard and how to avoid the hazard Risk of Fire Read Instructions Before Use Risk of Explosion Mandatory Eye Protection Risk of Entanglement Mandatory Protective Gloves Dangerous Fumes Mandatory Protective Clothing Do Not Pull or Move Risk of Burns IMPORTANT SAFETY INSTRUCTIONS DANGER Engine exhaust contains toxic gases e Vent vehicle s exhaust away from work area Do not breathe exhaust Exhaust gases will cause injury or death WARNING Improper use and operation Read understand and follow all safety messages and operational procedures in this manual before operating
4. not operate in the vicinity of open containers of flammable liquids such as gasoline e Keep hoses and jumper cables away from heat sources and sharp edges e Do not operate equipment with damaged cords or hoses until they have been examined by a qualified serviceman Fire or explosion can cause injury A WARNING Risk of fire or explosion Gases produced by a battery are highly explosive e Wear safety goggles and protective clothing user and bystander e Do not smoke place metal tools on battery or allow a spark or flame in vicinity of battery Battery explosion can cause injury A WARNING Hisk of burns e Wear gloves when handling hot engine components Do not remove radiator cap unless engine is cold e Pressurized engine coolant may be hot e Do not touch hot exhaust systems manifolds engines radiators etc Hot fluid and engine parts may cause injury A WARNING Battery acid is a highly corrosive sulfuric acid Wear safety goggles and protective gloves user and bystander Have plenty of fresh water and soap nearby If battery acid contacts skin clothing or eyes flush exposed area with soap and water for 10 minutes e Do not touch eyes while working near battery Battery acid can burn eyes and skin A WARNING Risk of burns e Wear gloves when working near hot engine components e Do not touch hot exhaust systems manifolds engines radiators etc fluid coming from the vehicle along wit
5. red service hoses Connect open ended hose to black service hose Turn top knob on control panel to VACUUM Open ball valve on black service hose and insert into reservoir to be drained Close ball valve when drain is completed Return top knob OFF position 13 PERFORMING A RADIATOR CAP PRESSURE TEST 1 Connect adapters and air supply hose as outlined in Performing a System Flush section 2 Open ball valve on red service hose 3 Turn bottom knob on the control panel to PRESSURE TEST 4 SLOWLY turn regulator clockwise until gauge pressure is a few Ibs higher than the cooling system s rated pressure 5 Inspect all visible hoses fittings and the radiator cap for leaks 6 When finished follow instructions to begin System Flush or turn regulator counterclock wise to relieve pressure DRAINING USED FLUID TANK 1 Connect air supply hose to air fitting on PSI COOL machine 2 Attach open ended hose to gray service hose 3 Open ball valve on gray service hose and place in waste fluid container 4 Turn top knob on the control panel to DRAIN WASTE TANK 5 Slowly turn regulator clockwise until fluid starts flowing out of gray service hose o Close ball valve on gray service hose when air begins to rush through hose in place of used coolant A Turn regulator counterclockwise to relieve pressure REPLACEMENT PARTS LIST Description 0 941343
6. this machine e This equipment should be operated only by qualified personnel e Use this equipment only as described in this manual Improper use and operation of this product can result in injury A WARNING AGODA Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other flying particles e Wear safety goggles and protective clothing user and bystander Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not position head directly over or in front of carburetor or throttle body Engine backfire can occur when air cleaner is out of normal position e Make sure gauge reads zero before connecting or disconnecting hose connections to adapters e Make sure cooling system pressure has been relieved before connecting or disconnecting hose connections and adapters e Keep a dry chemical Class B fire extinguisher rated for gasoline chemical amp electric fires in the work area Fire explosion or flying particles may cause serious injury A WARNING F d 31 l F n Risk of expelling pressurized fluids e Wear safety goggles and protective clothing user and bystander e Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Always unplug the machine from its power source when not in use e Keep the service hoses away from hot or moving en
7. NG There must be no pressure in the new fluid tank to perform the next step This can be achieved by either turning the regulator fully counterclockwise disconnect ing the air supply from the machine or removing the aluminum cap on the new fluid tank 5 Attach red service hose to rubber cone adapter making certain vacuum seal between the cone and radiator is not broken 6 Turn bottom knob on the control panel to FLUSH 7 Open ball valve on red service hose 8 Once fluid stops moving into vehicle through red service hose close ball valve and remove rubber cone adapter from radiator 9 Replace radiator cap 10 Check fluid level and add if needed ADDING COOLANT TO VEHICLE Connect air supply hose to air fitting on PSI COOL machine Close ball valve on red service hose and connect to open ended hose Turn bottom knob on the control panel to FLUSH Turn the regulator on the front of the machine clockwise until the pressure gauge on the control panel reads 10 12 PSI Insert open ended hose into reservoir to be filled Open ball valve slightly to control flow of new fluid into reservoir Close ball valve when fill is completed Turn regulator knob counterclockwise to relieve pressure Return bottom knob to OFF position REMOVING COOLANT FROM VEHICLE Connect air supply hose to air fitting on PSI COOL machine Make sure there are no adapters connected to either the grey or
8. TABLE OF CONTENTS INTRODUCTION to the PSI COOL 2 SAFETY INFORMATION neto 3 SYSTEM FEATURES amp SPECIFICATIONS 9 MACHINE OVERVIEW i aen a ee e Eo Ran 10 OPERATING INSTRUCTIONS 11 HEPLACEMENT PARTS 26r n aaan 15 MAINTENANCE PROCEDURES 17 CUSTOMER SERVICE CONTACT INFO 17 WARRANTY INFORMATION eene eren 18 INTRODUCTION to the PSI COOL Congratulations on the purchase of your PSI COOL coolant service machine The PSI COOL is a device that removes and refills engine coolant and also pressure tests the cooling system Coolant is extracted and refilled through the upper radiator hose connection without the vehicle s engine running Before the coolant is refilled a vacuum is applied to the cooling system to eliminate any air in the system Simply put this machine is the cleanest safest easiest fastest most thorough and most cost efficient method of radiator fluid exchange ever devised Suddenly cooling system maintenance has become a more realistic proposition Fluid exchanges are cleaner and neater than ever Service neglect causes engine coolant to break down which can lead to the engine freezing or overheating Historically cooling system fluid service
9. al invoice Filter elements are not warranted Printed circuit boards purchased from but not installed by Seller are not warranted SELLER S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR AT SELLER S OPTION REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY IN SELLER S JUDGEMENT TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED This warranty does not cover and separate charges for parts labor and related expenses shall apply to any damage to malfunctioning inoperability or improper operation of the Equipment caused by resulting from or attributable to A abuse misuse or tampering B alteration modification or adjustment of the Equipment by anyone other than Seller s authorized representatives D improper or negligent use application operation care cleaning storage or handling E fire water wind lightning or other natural causes F adverse environmental conditions including without limitation excessive heat moisture corrosive elements or dust or other air contaminants radio frequency interference electric power failure power line voltages beyond those specified for the equipment unusual physi
10. cal electrical or electromagnetic stress and or any other condition outside of Seller s environmental specifications G use of the Equipment in combination or connection with other equipment attachments supplies or consumables not manufactured or supplied by Seller or H failure to comply with any applicable federal state or local regulation Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller s normal working hours within a reasonable time following Purchaser s request All requests for Warranty service must be made during the stated Warranty period This warranty is non transferable 18
11. gine parts Hoses can split or burst causing fluid to be expelled e Avoid contact with engine coolant e Treatment methods are as follows Eyes Flush eyes with plenty of water Skin Wash with soap and water Inhalation Move to uncontaminated area Ingestion If large amount get medical attention If any irritation persists get medical attention e Dispose of used fluid according to environmental laws and regulations Fuel oil vapors hot steam hot toxic exhaust gases pressurized fluid and other debris can cause serious injury A WARNING Hisk of unexpected vehicle movement e Block drive wheels before starting vehicle s engine to begin an exchange e Unless instructed otherwise set parking brake and put gear selector in park e Do not leave a running vehicle unattended If vehicle has an automatic parking brake release disconnect release mechanism for testing and reconnect when testing is completed A moving vehicle can cause injury A WARNING Risk of entanglement Engine has moving parts Do not place tools on fenders or other places in engine compartment e Keep yourself clothing battery cables and service hoses clear of moving parts such as fan blades belts pulleys hood and doors e Barriers are recommended to help identify danger zones in test area e Prevent personnel from walking through immediate test area Contact with moving parts can cause injury A WARNING Risk of fire or explosion Do
12. h some of the machine s components that the fluid comes into direct contact with i e hoses and fittings may reach temperatures uncomfortable to the touch Exercise caution in avoiding contact with these items Hot components can cause injury or discomfort CAUTION amp AS Risk of injury e This equipment should be operated by qualified personnel only e Use this equipment only as described in this manual e Always disconnect the machine from air source when not in use Loop the pressure hose loosely in its proper location when machine is not in use e Do not operate equipment with a damaged hoses or if the equipment has been dropped or damaged until it has been examined by a qualified service representative e Care should be taken to arrange the service hoses so that they will not be tripped over or pulled Never pull on the service hoses to transport the machine Damage may occur to these components or machine may tip over e Keep area of operation clear of unnecessary tools and equipment Utilize recessed tool storage areas on the top of the machine Never leave the machine running unattended PSI Cool is not designed for any other purpose than the servicing of automotive cooling systems Operation of this machine by anyone other than qualified personnel may result in injury A CAUTION Misdiagnosis may lead to incorrect or improper repair and or adjustment e Do not rely on erratic questionable o
13. has been neglected often due to the lack of a convenient method for providing such flush or fluid exchange services Previous methods for flushing the cooling system or replacing the coolant were time consuming and often inefficient or incomplete Now it s easier than ever to replace virtually all of the old coolant in less than 8 minutes to ensure your car s cooling system has a long trouble free life Please take time to read through this manual to familiarize yourself with the PSI COOL before performing your first coolant exchange IMPORTANT SAFETY NOTICE For your safety read this manual thoroughly before operating this machine Your PSI COOL unit is intended for use by properly trained skilled professional automotive technicians The safety messages presented below and throughout this user s manual are reminders to the operator to exercise care when using this unit Before using your PSI COOL unit always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced e Read All Safety Instructions Read understand and follow all safety messages and instructions in this manual Safety messages in this section of the manual contain a signal word with a three part message and in some instances an icon e Signal Words The signal word indicates the level of the hazard in a situation Indicates an imminently hazardous situation which if not avoided will result
14. nd flush it through the car very quickly requiring you to refill the vehicle completely 10 Close the red hose ball valve 11 Remove hoses adapters and reconnect the vehicle s upper radiator hose 12 Check fluid level and add if needed NOTE If leftover pressure is built up in the vehicle s cooling system the black hose ball valve can be opened in short bursts to vacuum the pressure out and return the system to normal Pay attention to the gauge on the control panel to monitor pressure 11 12 NOTE Best results are achieved when vehicle is at operating temperature WARNING If vehicle is hot make certain the cap is removed carefully to avoid spraying hot fluid and causing burns VAC amp FILL SERVICE CONNECTION NOTE Vehicle s engine should be off 1 Remove radiator cap from vehicle 2 Connect air supply hose to air fitting on PSI COOL machine 3 Open ball valve on black service hose and connect to supplied rubber cone adapter 4 Insert into radiator making sure the rubber cone reaches below the surface of the coolant in the radiator PERFORMING A VAC amp FILL SERVICE 1 Turn top knob on control panel to VACUUM 2 Allow machine to vacuum cooling system until no more fluid is flowing through the black service hose 3 Remove black service hose from rubber cone adapter making certain vacuum seal between the cone and radiator is not broken 4 Turn top knob on control panel to OFF WARNI
15. nt flush service e Removes air pockets Drains coolant for component change Performs vacuum and fill service Performs full flush service Fast amp efficient engine off process Convenient clear service hoses allow user to monitor fluid in and out Dual sight tubes allow user to quickly identify tank fluid levels Simple efficient operation MACHINE OVERVIEW Shepherd s Hook Easily hang service hoses out of the way when not in use 6 Black Service Hose Carries used fluid from the vehicle being serviced to the machine Red Service Hose Carries new fluid from the machine to the vehicle being serviced Also used to drain used fluid tank Control Panel New Fluid Tank Ca Drain H Open to fill new fluid tank a ose Used to drain waste fluid from the machine Pressure Knob Regulates air pressure for operation Measure Strips Indicate how many quarts of fluid are in the tanks Fluid Tank Sight Tubes Indicate how much fluid is in the fluid tanks 10 Wheels Allow easy transport of the machine 5 Locking Caster Wheels Front wheels lock to prevent unwanted rolling on non level surfaces 10 FLUSH SERVICE CONNECTION NOTE Vehicle s engine should be off 1 Connect supplied radiator hose adapter and step adapter to upper radiator hose amp radiator 2 Connect air supply hose to air fitting on PSI COOL machine 3 Connect black service hose to adapter
16. r obviously erroneous test information or results If test information or results are erratic questionable or obviously erroneous make sure that all connections and data entry information are correct and that the test procedure was performed correctly If test information or results are still suspicious do not use them for diagnosis Improper repair and or adjustment may cause vehicle or equipment damage or unsafe operation IMPORTANT Risk of equipment damage e Servicing transporting or storing this machine an attitude other than the normal operating position can result in fluid spillage and or component damage e Never pull on the service hoses to transport the unit Damage may occur to these components or machine may tip over Always use the handle to move Periodically clean the machine by wiping down with a clean soft dry cloth Improper operation of equipment may result in damage to machine or components SAVE AND FOLLOW THESE INSTRUCTIONS DIMENSIONS amp TECHNICAL SPECIFICATIONS DIMENSIONS 52 Tall 23 Wide 27 Deep Service Hoses 10 outside of machine Wheels 5 locking casters front 9 3 4 casters back Fluid Tanks 7 Gallon New Fluid Tank 8 Gallon Used Fluid Tank Weight 176 lbs TECHNICAL SPECIFICATIONS Power 115 P S I Compressed Air Operating Temperature 60 to 110 F 15 to 43 C FEATURES No electricity needed runs on compressed air Labor saving coola
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