Uno User Manual and Troubleshooting Guide
Contents
1. TE Total Runtime Hours 001 10 180 120 90 60 30 55564 y SA Y m E L hal BELA LJ Ver 1 1 Info Button e Load Policool Press the rT button use the arrow buttons to scroll to the load policool screen Pressing the button to enter function Press it again to transfer credits to machine Press EN to return to main screen Press Key Load Policool Sec 6600 180 120 90 e System Set Up Press the io button use the arrow buttons to scroll to the load policool screen Pressing the lad button to enter the function Press it again to transfer credits to machine Press i to return to main screen wana rire lt System Setup gt 180 120 90 Forward Scroll Button Enter Button Reverse Scroll Button e System Statistics Press the button use the LA buttons to scroll to the System Statistics screen to see the number of cartridges used and time cycle counts ATI PoliCool Loads Total 9 180 120 e Auto Dry Timer Press the ki button use the arrow buttons to scroll to the Auto Dry Timer screen Pressing the lad button to enter the function use the arrow buttons to set the dry time Press EH to return to main screen lt Auto Dry Timer gt 180 120 90 08 11 2012 INFO MENU WANG e Auto Dry On Off Press the ki button use the La buttons to scroll to the auto dry screen Pressing the pi button enters the function EKK 180 1122. The Warranty Period for disc repair machines and disc testers is a period of one 1 year from the date of original purchase or until 100 000 repairs have been processed using that Warranted Product whichever comes first Unless otherwise specified the Warranty Period applicable to machines and disc testers pur chased from Azuradisc as factory refurbished products is 6 months or 50 000 repairs whichever comes first The Warranty Period applicable to supplies normal wear items and replacement machines assemblies and parts provided under this Limited Warranty against defects in materials and workmanship is ninety 90 days from their date of delivery by Azuradisc Normal wear items include but are not limited to Mixer Pump Latch Assembly Radiator Cooling System liguid hosing rubber gripping mat and polish pads Replacement machines assemblies and parts excluding supplies and normal wear items are also covered for the remaining portion of the original machine s warranty if that provides longer coverage for you If a defect is discovered and a valid claim received by Azuradisc within the Warranty Period at its option Azuradisc will 1 repair the Warranted Product using new or refurbished replacement parts 2 exchange the Warranted Product with one that is new or that has been manufactured from new or serviceable used parts and is at least functionally eguivalent to the Warranted Product or 3 refund the purchase price of the Warranted P
3. Things like a scratch guard can affect your finish The dry timer is adjustable to fit keep your repair experience similar from disc to disc 10 DRY TIME SETUP Forward Scroll Button Enter Button Reverse Scroll Button Dry Timer Facts Drying Time is no longer included in policool time in software version 6 3 and higher Dry time will not deduct from policool timer Dry Cycle feature works by stopping the liquid pump and allowing friction to dry the pad and disc Dry Times may Vary Depending on the pad pressure against the disc you may want to increase or decrease the dry timer to fine tune how dry your discs come out When to Change Dry timer If your discs are coming out HOT you may want to reduce your dry time If your discs are coming out Wet you may want to increase dry time if your discs have a light whispy repair marks try reducing your dry time If your pads are not lasting the full bottle reducing dry times may help reduce this If pad pressures are too high reducing dry timer by a few seconds may not impact this and you may need to adjust your pad pres sure lf discs have a light powder try increasing by 1 or 2 seconds If you operating at high temperatures you may need to reduce your dry times 08 11 2012 INFO MENU e Mixer Menu Turn On Off Press the io button use the arrow buttons to scroll to the Mixer Menu screen Pressing the
4. 60 30 180 120 Auto Dry Dual Disc Technology e 30 60 90 120 180 Second Cycle Count Pump Runtime Press the button use the buttons to Press the EN button use the Li buttons to scroll to scroll to the count screen Displays each recipe tracking the count screen Displays recipe tracking KATE 60 Second Cycle Count 224 180 120 A Auto Dry Technology Dual Disc 12 Ver 1 1 08 11 2012 INFO MENU Press i from the main screen to get to main info shown at right o om 180 120 90 Press io at any time to return to the main screen Description Asks user to confirm clear of PoliCool timer Displays amount of PoliCool time left on the system e Clear PoliCool Time WARNING Procedure Permanently Erases PoliCool Credits Press the i button use the La buttons to scroll to the PoliCool Time Clear screen Press to proceed to confirmation screen EE 180 120 90 AER 13 Ver 1 1 Button ERASING POLICOOL TIME Forward Scroll Button Info Enter Button Reverse Scroll Button Actions Press Enter NA Press gt NA Press lt NA Press i Take to Clear PoliCool Menu Or if Clear PoliCool is called from the Load PoliCool screen returns you to Load PoliCool Main Press 180 Clear PoliCool Timer and return to Clear PoliCool Menu e Confirm Policool Erase Hold the 180 button down to erase or zero out any unwante
5. BY LAW THIS LIMITED WARRANTY AND THE REMEDIES SET FORTH ABOVE ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL OR WRITTEN EXPRESS OR IMPLIED AZURADISC SPECIFICALLY DIS CLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTIC ULAR PURPOSE IF AZURADISC CANNOT LAWFULLY DISCLAIM OR EXCLUDE IMPLIED WARRANTIES UNDER APPLICABLE LAW THEN TO THE EXTENT POSSIBLE ANY CLAIMS UNDER SUCH IMPLIED WARRANTIES SHALL EXPIRE ON EXPIRATION OF THE WARRANTY PERIOD No Azuradisc re seller agent or employee is authorized to make any modification extension or addition to this warranty INNO EVENT SHALL AZURADISC BE LIABLE WHETHER IN CONTRACT TORT INCLUDING NEGLIGENCE STRICT PRODUCT LIABILITY OR OTHER WISE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE WARRANTED PRODUCT WITH RESPECT TO WHICH SUCH DAMAGES ARE AS SERTED PLUS ANY FREIGHT CHARGES ACTUALLY PAID ATTRIBUTABLE TO SUCH WARRANTED PRODUCT OR FOR ANY INDIRECT SPECIAL INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING LOSS OF PROFITS LOSS OF USE INTERRUPTION OF BUSINESS OR ANY COSTS OF RECOVERING OR REPRODUCING ANY PROGRAM OR DATA STORED IN AN OPTICAL DISC ARISING OUT OF OR IN CONNECTION WITH THE USE OF OR INABILITY TO USE THE WARRANTED PRODUCT OR AZURADISC S PERFORMANCE OF ITS OBLIGATIONS HEREUNDER TO THE FULL EXTENT THESE DAMAGES MAY BE DISCLAIMED BY LAW This Limited Warr
6. Pressure too high each pad is rated for a light compression equating to 6 mm or 10 of the thickness of the material Compressing the pad with a greater amount of pressure will SQUEEZE the liquid content out of the upper layer of the surface essentially causing the surface to become dry which will instantly increase friction levels to a point of pad failure due to excess heat Pad thickness in Pad thickness increases due to Liquid absorption Each pad will absorb briefly retain a small creases due to liquid amount of liquid which will cause the cell foam structure to swell up If the pad pressure is set at absorbtion time when the pad is dry it is possible for excess pressure to be created due to liquid absorption swelling If the pad swells causing overpressure the pressure will become too high and the sur face will overeat causing premature pad failure Clogged or Damaged A radiator has been used in conjunction with Policool to help prevent the liquid from exceeding Radiator 120 degrees F On average a small radiator can reduce the temperatures between 10 20 de grees Overtime Policool can build up inside of the radiator reducing its ability to affectively cool the liquid Areduced capacity radiator appears to function as the liquid is still able to flow freely through the radiator even though the lower have of the radiator has sediment built up in it pre venting the liquid from flowing through the entire radiator This problem can be preven
7. abra sives One of the greatest benefits of PoliCool is that it can be recycled over and over with filtering until it has reached the end of its useable life This creates the benefits of cooling a disc during repair without creating wastewater or having a complex recirculation system There is no need to add water or clean up messy polish compound splatter or dust from the machine similar to those used in water based or dry process machines PoliCool is automatically recycled back into the cartridge at the end of the cycle Usable Life The performance and life of this product is measured in seconds run time Different size containers and mixtures contain a smart tag computer chip with the information containing the maximum seconds of run time per cartridge If PoliCool were used beyond this life poor performance would result and disc damage could occur Since product life is critical to performance Policool is only sold in containers called cartridges that contains a smart tag About the Smart Tag IMPORTANT MUST READ INFORMATION Each PoliCool cartridge is outfitted with a smart Tag that carries the information about the maximum useable life run time of each individual cartridge Azuradisc disc repair machines that use PoliCool technology are outfitted with a smart Tag reader that reads and transfers the run time information from the cartridge to the disc repair machine Once transferred the runtime information cannot be
8. and higher After repair cycle is finished remove Disc from spindle Ver 1 1 08 11 2012 INFORMATION SCREENS Please Load Policool NO PoliCool Time Remaining AES To load a new cartridge insert new cartridge and press enter button You should see 6600 seconds appear within 5 seconds or less PoliCool Low Screen AES At 1500 seconds the screen will indicate a warning Once it reaches O seconds the machine will no longer start The machine will not operate once it has reached zero You must load a New Policool cartridge once you have reached 0 Zero You cannot load a new bottle if there is time remaining See Erase function to inentionally erase time Ver 1 1 Policool Time Display PoliCool Time Remaining a 180 120 Auto Dry Technology Dual Dise Displays remaining PoliCool time in seconds Lid Open Screen Machine Will Not Operate With Lid Open KKC Auto Dry Technology Dual Disc 08 11 2012 INFO MENU Prime System mix 8 pump Press the EH button use the La buttons to scroll to the prime system screen Pressing the E button to enter function Press again to prime button will stop the prime and pressing again will exit the screen wana nie lt Prime System gt 180 120 90 SEE y rani gu e Total Runtime Meter Press the i button use the La buttons to scroll to the Runtime Meter screen to see the total amount of cycle run time displayed in hours
9. button to enter the function press the enter button again to set turn off or on Press to return to main screen lt Mixer Menu gt 180 120 90 60 30 Rees o J KJE Dual Disc e Pump Tube Timer Reset Press the P button use the arrow buttons to scroll to the Pump Tube timer Reset screen Press button to enter the function press and hold again and hold to reset the timer Press to return to main screen ZTE Hold To Erase Tube 000001 0h 180 120 90 60 30 562623 Y Sade Y O V A LUIS P EJ Ver 1 1 Info Button e Mixer Test Press the NJE button use the arrow buttons to scroll to the Mixer Test screen Pressing the ES button to enter the function press the enter button again and hold to Test Press to return to main screen ATI Hold To Test Mixer 180 120 90 60 30 BB Ak KE Dual Disc Tag Test Read Only Press the EH button use the arrow buttons to scroll to the Tag Test screen Press the Em button to enter the function press the enter button again to Test Press to return to main screen ATE KIS lt Tag Test 180 120 90 60 30 ETUA KE Auto Dry Technology Dual Disc 11 SYSTEM SETUP Forward Scroll Button Enter Button Reverse Scroll Button e Pump Test Press the ki button use the arrow buttons to scroll to the Pump Test screen Pressing the Eni button to enter the function press the enter button again and h
10. transferred back to the PoliCool cartridge nor can it be transferred to a different machine To get max imum life out of each PoliCool cartridge it must be completely used before replacement Once a car tridge has been mated with a machine only that machine not the cartridge keeps track of the credits of repair seconds and assumes that the same cartridge stays in place to be used until that repair time is used up The cartridge itself is no longer able to identify itself or to provide left over credits to this or any other machine While it is possible to remove a partially used cartridge from the machine for transportation or to shake and mix the liguid it is important that the same cartridge is reinserted in the same machine to be able to use up the remaining credits PLEASE NOTE Inserting a new cartridge in a machine that still has credits left from a previous cartridge will ignore the new tag and continue to use the original credits left from the previous cartridge To properly load a new bottle and its values you must enter the system set up and manually delete any time re maining from the machine before you can load the credits from a new bottle Inserting a partially used cartridge in another machine will not transfer any credit Azuradisc does not provide refunds or credits for losses due to premature replacement of PoliCool car tridges or the improper exchange of cartridges between machines Ver 1 1 08 11 2012 SET
11. 0 90 Ls EJ I Dry Timer Fine tuning Dry but not Hot is the goal when selecting a proper dry cycle You want the machine to stop at the moment the pad and disc are dry but not a moment longer Overdrying causes excessiv heat which may prematurely wear your pads out or cause premature pad failure or potention ally over heat a disc causing damage Overdrying can leave whispy repair marks If the pad becomes too dry light rescratch ing will begin to occur this means you are over drying and should either reduce the dry time or the disc pad pressure Ver 1 1 When the dry cycle is set accuractely your the case Info Button Use the arrow keys to select value Zero turns the timer off 10 seconds is max Press Enter Confirm change Press gt Increase timer selection by 1 Press lt Decrease the timer selection by 1 Press i Cancel and do not load new selec tion Takes back to Auto Dry timer Main 180 120 90 Dry Timer Disc Finish discs will come out shiny A ready to go into If your discs come out dry but have a light dry powder on them the dry time may need to be adjusted by 1 or 2 seconds up or down to perfect it A light powder residue that wipes off without scratching is consid ered normal to average Some Discs will vary Some discs are thicker or thinner than others and may come out damp or drier than others due to the variance from disc to disc
12. 11 2012 MAINTENANCE CHANGE PUMP TUBE Step 1 Step 2 Step 3 Turn pump assembly Remove and replace hose Align pins and turn pump counter clockwise to re clockwise to replace outer move outer cover cover CLEANING YOUR UNO CLEANING YOUR UNO PERMA FILTER Step 1 Step 2 Step 3 After every cartridge of PoliCooln Mist repair chamber with Using a soft cloth remove Repeat as needed until remove the blue filter and run Azuradisc Spray Cleaner PoliCoolm residue and Spray clean water through it until clean Cleaner from all surfaces Place back on when clean LUBE QUICK LOAD SLIDERS VERSION 2 Step 1 Step 2 Step 3 Remove set screw by turning Separate and lubricate rings Assembly is reverse HOLES MUST counter clockwise with 2 3 drops of Ouick Load ALIGN or damage will result Head Lubricant tl 03044 2 Do NOT over tighten set screw or Spread on inner brass surface damage will result with brush 18 Ver 1 1 08 11 2012 MAINTENANCE Step 1 Set an empty PoliCool m container under drain as a catch Run Prime Cycle until fluid runs clear Scroll Forward Remember to run Mixer and Prime Cycle when a new PoliCoolw is inserted Also run if machine has been left unused for any period of time Scroll Forward Ver 1 1 FLUSH COOLING SYSTEM Step 2 Place the supply line to the pump into a container of Warm distilled water Step 4 As needed remove and clean fittings under warm water I
13. Azuradiscs All rights reserved Printed in the U S A This manual may not be copied in whole or in part without written consent of Azuradisc Use of the Azuradisc logo without the prior written consent of Azuradisc may constitute trademark infringement and unfair competition in vio lation of federal and state laws Every effort has been made to ensure that the information in this manual is accurate Azuradisc is not responsible for printing or clerical errors Azuradisc Inc 7307 South 89th Place Mesa Arizona 85212 480 827 8786 www azuradisc com Azuradisc Inc is not responsible or liable for damage of any type to discs inserted into an Azuradisc machine If you believe that an Azuradisc machine is malfunctioning discontinue use and contact Azuradisc or an authorized representative Ver 1 1 08 11 2012 TABLE OF CONTENTS SAFETY R IET TIA 2 OUT OF THE BOX 34 55 os recaer ao eae hed eS eee 4 PART IDENTIFICATION sc 0 50 8810 ste A cde AAA 4 IMPORTANT INFORMATION Le ee ee m a ee m m na a ma a o SETUP U 6 BASIC OPERATION ani 8 eu A ee Ne hae narra RE MORA O ev 7 WALKTHROUGH 1 a Re Re ee k ee k ee ee 7 SELECT TO START lt z 3 mes 4256 ED be de krese SRS Ee k Ari 7 ABOUT REPAIR O Ka sed donid Tekisi nitne eTe RnD EDES REEERE XS 7 POLICOOL LOW amp LID OPEN SCREEN 2er pese nn tadeeee eed pea os hee ee eb ew e 7 INFO MENU ac ca ca k 00 HEGRE REE EOE 9 TROUBLE SHOOUING 6 soa hha ch Pde Sew ede EE EE r
14. Operation 8 Iroubleshooting Uno one Step Disc Repair Machine Auto Timed Liquid Abrasive Suspension Technology Repair a scratched disc to like new with the push of a button A zase gt Ver 1 1 08 11 2012 2012 Azuradisc All rights reserved Printed in the U S A SAFETY When using the Azuradisc Uno disc repair machine the following basic safety precautions should always be followed to reduce the risk of fire electric shock or injury to persons e Read this manual before assembling or using the machine e Use this machine only for its intended use as described in this manual e Use only with Azuradisc recommended accessories and repair materials The use of repair materials not approved by Azuradisc may damage discs permanently or cause injuries e Pay close attention when the machine is used near children The machine is not intended for use by children or infirm persons e Do not operate the machine if the cord or plug is damaged is not working properly has been damaged or immersed in water If these conditions are present return the machine to Azuradisc for examination repair or adjustment e Do not drop or insert objects into any openings To disconnect turn off the machine then remove plug from the electrical outlet e Use a grounded plug when using an extension cord e Keep fingers and all body parts away from moving parts and openings e Disconnect electrical supply before cleaning 2010
15. UP SUPPLIES CARTRIDGE 8 PAD INSTALLATION To be performed initially and each time you replace the consumables IMPORTANT Always change the abrasive optional finishing pad when installing a new cartridge Power the machine on Allow the machine to fully Boot Up the display will show Policoolu Time in Seconds Left The machine will stop operating when policool time reads O zero Policool Time must read O Zero in order to load a new Bottle see erase function to intentionally delete time The Fused Switch is located on the back ON OFF n d vm lia Sit p g ini Fuse Access Drawer Press the enter Key to load a New Bottle Within 5 seconds or less Policool time will be transfered from the bottle to the Machine Upon successful transfer the display will show time such as 6600 Seconds 6 Mix Prime Verify Liquid Flow Prime Function will operate the mixer for 5 seconds then mixer amp pump for 10 seconds more Repeat until liquid is mixed amp flowing Verify no air bubbles are present and flow is not blocked in any way It may take more than one prime cycle Press the button use the a buttons to scroll to the prime screen Press the enter button begins Prime function Press to stop prematurely and return to main screen Scroll Forward Scroll Back Ver 1 1 Insert a new Unopened bottle of PoliCool as shown Remove Previously Depleted u
16. anty gives you specific legal rights and you may also have other rights that vary from jurisdiction to jurisdiction OBTAINING WARRANTY SERVICE If you have a problem with one of the Warranted Products DO NOT SHIP THE PRODUCTS DIRECTLY TO AZURADISC Instead please contact our Technical Support personnel at 1 480 827 8786 for a Return Materials Authorization RMA number and instructions For all warranty service the Warranted Product must be returned to Azuradisc or an Azuradisc designated repair center with all transportation and insurance charges prepaid all the way to AZURADISC warehouse RMA number dated proof of purchase and whom it was purchased from as well as an explanation of the problem must accompany the Warranted Product You are responsible for any shipping costs import export duties taxes and other such fees If AZuradisc determines that some of the necessary repairs are not covered under this Limited Warranty you may request an estimate and the opportunity to con firm whether you agree to pay for these repairs If you decline Azuradisc obligations for that machine or product under this Limited Warranty end 24 Ver 1 1 08 11 2012 WARRANTY COVERAGE Azuradisc warranty obligations for its products are limited to the terms set forth below Azuradisc Inc Azuradisc warrants its standard products the Warranted Products against defects in materials and workmanship for a period Warranty Period defined as follows
17. ck to back Laser Thickness 1 2mm Polycarbonate Semi Reflective Layer Reflective Layer Bonding Layer Reflective Layer Semi Reflective Layer Polycarbonate Laser IDENTIFYING SCRATCHES The three basic types of scratches on CDs are topside reading side and top side foil dents DVDs are not subject to top side scratches and foil dents as the manufacturing process is different from CDs Reading Side Scratches CDs CD ROMs 8 DVDs Scratch Reading side scratches are the most common type the easiest to identify and the only type of scratch that can be repaired If the scratch has a double Image as shown in the figure to the right it is a reading side scratch and can be repaired by using an Azuradisc scratch repair machine The double image is the result of the actual scratch and a reflection made by the reflective foil layer m u Reflection 22 Ver 1 1 08 11 2012 Top Side Scratches Note The scratches shown below are not found on DVDs Top side scratches are caused by a sharp object damaging the top or label side of a disc In this case the information just below the printed label area is damaged and causes a skip Top side scratches cannot be repaired however they can be prevented by using an Azu radisc Scratch Guard The easiest way to identify a top side scratch is to hold the suspected scratch up to a light source and verify that light will pass through the disc in that area Light passes th
18. d PoliCool credits Use the PT button to exit EEA 180 120 90 08 11 2012 TAG TEST FEATURE Step 1 To enter testing press the Bili button Figure 3 1 This will take you to the testing screen To return to the main screen press the jg button Figure 3 2 When you are at the testing screen you will either see a time value or the word depleted if the time has been transfered previously used Step 2 Remove the Mixer and set aside to test several bottles in a row Figure 4 1 Figure 4 1 Step 4 If the PoliCoolw Tag Test displays the word depleted when run this means there is no credit left on this bottle and you must load a new botile that has credit on it Figure 6 1 Figure 6 1 Ver 1 1 PREVIOUSLY KNOWN AS SMART CHIP TEST Figure 3 1 Figure 3 2 Step 3 If the PoliCool Tag is valid you will see the amount of Time left in seconds The timer will reset automatically after 3 seconds Press the enter button to retest Figure 5 1 Figure 5 1 Step 5 If the PoliCool Chip is not Reckogized you will remain on the Test Screen and nothing will occur The timer will not count down and the Sec onds will continue to display zero Figure 7 1 If you need to return to the Main Test Screen you can do this by pushing the fil button Figure 7 1 08 11 2012 SCREEN MAP System Setup Load Poli cool Clear Poli o
19. er or not packaged or sold with the Warranted Products This Limited Warranty can be redeemed only by the original purchaser at the original location where Azuradisc shipped the Warranted Product If you wish to transfer this Limited Warranty please contact Azuradisc for more information Any Software distributed by Azuradisc whether or not incorporated into the Warranted Products is not covered under this Limited Warranty Refer to Azuradisc s Software License Agreement reviewable at www azuradisc com or by calling 1 480 827 8786 for more information This Limited Warranty does not apply to the following Normal wear or deterioration follow preventative maintenance schedules to minimize wear and tear on your machine e Improper installation or maintenance including but not limited to failure to follow any preventative maintenance schedule e Damage caused by accident abuse misuse misapplication or failure to follow usage directions e Warranted Products that have been used with non Azuradisc products e Damage caused by service performed by anyone other than Azuradisc or an Azuradisc certified service technician e AWarranted Product that has been modified without the written permission of Azuradisc e If any Azuradisc serial number date stamp or other marking has been removed or defaced e Any item concerning the Warranted Product s appearance that is not due to a defect in material or workmanship TO THE MAXIMUM EXTENT PERMITTED
20. f clogged use paperclip to clear holes Step 6 Wipe the Machine Down with a dry clean cloth Do not use any chemicals Azuradisc Spray Cleaner is safe to use to clean up the machine 08 11 2012 UNO QUICK START REFERENCE GUIDE READ BEFORE OPERATING MACHINE Loading PoliCool Credits See page 6 in the User s manual Insert PoliCool into the Uno prior to powering up the machine When prompted by the Uno insert your PoliCool cartridge into the front chamber Make sure the label THIS SIDE OUT is facing out Your Uno screen will indicate PoliCool Loading and begin its countdown DO NOT REMOVE during this process When your machine reads PoliCool Credits 6 600 your credit transfer is complete Routine Maintenance Hourly Keep your filter free of debris Daily Wipe down the surfaces and heads after each shift to prevent excessive PoliCool build up See page 16 in the User s manual Exercise your Quick Load Assemblies at the beginning of each shift Lubricate as needed See page 16 in the User s manual Weekly e Flush your radiator with WARM distilled water using the prime cycle See page 17 in the User s manual Azuradisc Inc 7307 South 89th Place Mesa AZ 85212 United States www azuradisc com 20 Ver 1 1 08 11 2012 EDUCATION HOW DISCS ARE MADE CDs consist of 99 clear polycarbonate plastic The reflective layer protective layer and screen print comprise the remaining 1 o
21. f the disc 1 A disc is created from molten polycarbonate and digital information is stamped on the top of the disc while it is still near melting point using a die with microscopic bumps These bumps are known as pits and lands 2 After the information is molded into the polycarbonate a reflective foil layer is applied using a process called sputtering or wet silvering This layer reflects the laser back to the player so it s integrity is ex tremely important The layer is usually silver but can be made of gold or platinum 3 A clear lacquer coating is applied to seal the reflective layer and pre vent oxidation This layer is very thin and offers little protection from top side scratches 4 Finally the artwork is screen printed on the top of the disc Pits and Lands are imprinted into the disc to indicate a one or a zero A laser beam is sent from the player to the disc and the reflective layer reflects it back to the reader and the ones and zeros are translated by the player Recordable discs have a photosensitive dye type layer instead of the stamped information layer This layer when exposed to a certain light will make an impression of a pit into the layer Re recordable discs use a layer that allows the laser to polarize the photosensitive layer back and forth between a visible pit to an invisible pit Pe Pit ape AA A ao TO Reflective Layer Polycarbonate Laser HOW A DVD IS MADE DVDS are made in d
22. gl Ver 1 1 ni SCREEN FLOW CHART Welcome Screen Main Menu Recipe Button lt TR Right Arrow Statistics Right Arrow Tag Test Loads Count Tag Tester 08 11 2012 TROUBLESHOOTING No power Verify the power cord is properly inserted in a working outlet test the outlet with another device Check the fuse by the power connector on the machine 110 230V ma chines 15A 1 spare fuse can be found in the AC outlet Check On Off switch is in the On position Caution To avoid electrical shock ensure the outlet is properly eguipped with a ground connection Fuse Removal Little or No water flow Is the hose inserted into the PoliCool container Are there any kinks in the hose s Is the pump turning try priming pump Check and clean filter if needed Machine overheating Verify the machine is on a flat sturdy surface A carpeted surface may block the air outlet on the bottom of the machine Leave space around the machine to allow air flow for the cooling fans PoliCool liquid is not flowing correctly Verify proper flow of liquid with no air bubbles by using the pump prime feature Look for constant flow under the lid during the priming process Cartridge not reading Remove cartridge and reinstall it behind the access door making sure to position cartridge label side in step 2 Make sure that the cartridge is new and that it has not already been inserted
23. ifferent ways depending on the amount of information that is recorded on the disc DVDs may be single or double layered and single or double layered double sided NOTE DVDs cannot be repaired as many times as CDs because the read side polycarbonate layer is thinner Single Layer DVDs DVD 5 4 7GB These DVDS are made the same way as a CD with one additional polycarbonate layer added between the label and the pits and lands Label Thickness 1 2mm 0 6mm ty Reflective Layer MH Polycarbonate M 0 6mm Laser 21 Ver 1 1 08 11 2012 Double Layered DVDs DVD 9 8 5GB Double layered DVDs have a semi reflective layer and a reflective layer giving two layers to store information Thickness 1 2mm abe Polycarbonate 0 6mm Reflective Layer Bonding Layer Semi Reflective Layer Polycarbonate Laser Double Sided DVDs DVD 10 9 4GB Double sided DVDs consist of two discs bonded back to back with the reflective layers in the middle and both sides are repairable Double sided DVDs require the use of smaller of micro abrasive polishing papers to prevent the manufacturer s label area from being removed during the repair process Laser Thickness 1 2mm Polycarbonate 0 6mm Reflective Layer Bonding Layer f Reflective Layer Polycarbonate Double Sided Double Layered DVDs DVD 18 17 1GB Double sided double layered DVDs are simply two double layered discs bonded ba
24. in this or another machine and has already transferred its credits Test cartridge in test mode Refer to smart chip test mode Not responding to Con Power machine down Turn machine back on and check for display on the front control panel trol Panel Wait for the screen to be on Has power but will not Make sure there are no obstructions under the lid and reclose run e Make sure the prime pump sequence has completed and press the start button again Check for indicators on the screen A new PoliCool cartridge may be required Make sure controller is displaying main screen Preamature wear on Never run the machine without a disc If this happens the rubber pad from the handle will dam the pad age the polish pad which will then have to be replaced The PoliCool will still be useable but the pad must be replaced with a new one The handle pad may also need to be replaced if it has been damaged 16 Ver 1 1 08 11 2012 TROUBLESHOOTING HOW TO PREVENT PADS FROM PREMATURE FAILURE Problem The primary cause of any premature pad failure is typically due to excess HEAT Heat will break down the fiber top layer on the pad in the following ways fabric fraying fabric has hole in it ex Pads are not lasting for posing the rubber layers below pad has glazing over appearing to have lighted melted and fused the normal life together expectancy of 6 600 Maximum Rated Temperature range is 120 degrees fareinheight Tem
25. liCool v4 0 Cartridge Kit Includes 320z of PoliCool and 1 Pads Item uno 02889 0 Sold asa Kit Scratch Removal Is Here gg o Combo Item 1 ea Power Cord 1 ea Scratch Removal Poster A item adv 00222 7 PART IDENTIFICATION E Ver 1 1 A Access Door Policool Cartridge e Easy access to PoliCool pump e Easy access to PoliCool Mixer B Safety Lid Automatic shut off when open C Aluminum Casing e Will not conduct electricity e Waterproof Easy to clean D Side mounted cooling fans E AC Electric input recepticle Industrial Strength Fused On Off Switch F Electronic Controller and User Interface 1 ea Micro Fiber Wiping Cloths 6x6 Hand washable and reusable super soft material to clean optical surfaces 1 ea Optical SprayCleaner 20z Laser clear anti static formula spray cleaner Item CK 00262 3 CAUTION Make sure there is adequate room for air flow around and underneath the machine AT ALL TIMES 08 11 2012 Important Information About PoliCool amp Smart Tag Technology What is PoliCool PoliCool is an advanced formula of micro abrasives particles along with a cooling solution and other proprietary ingredients mixed together in a single liguid to provide maximum scratch removal and pol ishing properties Performance PoliCool outperforms polish compounds in cut rate 8 finish PoliCool lasts longer than most fixed
26. old to Test Press to return to main screen ATI Hold To Test Pump 180 120 90 60 30 1 LEJLE JE EJ e Erase Policool Press the ki button use the arrow buttons to scroll to the Erase Policool screen Pressing the button to enter the function Follow instructions to Erase Currently Loaded Policcol Time Press to return to main screen AKC lt Erase Policool gt Dual Dis 08 11 2012 INFO MENU SYSTEM STATISTIC SCREENS System Statistics Menu Azuradisc Forward Scroll Button Leads to all Statistical values the machine tracks during lt System Statistics gt operation such as total Info runtime PoliCool Loads Button Recipe counts etc 180 120 90 60 30 Press i from the main i screen to get to main info G shown at right LE LA LY Reverse Scroll Button Press i at any time to re Dual Disc turn to the main screen Total Policool Loads Total Runtime Total Recipe Count Press the button use the P Press the ES button use the i Press the ELN button use the Li buttons to scroll to the count screen Displays the buttons to scroll to the count screen Displays thd buttons to scroll to the count screen Displays total number of bottles of policool you have machines total runtime recipe tracking loaded EEK TIEN lt Total Policool gt lt Total Runtime gt lt Recipe Count gt Loads 3 Hours 25 7 Total 859 2 180 120 90 60 30 3 180 120 90
27. peratures above this range seconds are known to cause pad breakdown Possible Cause s e Lack of or Insufficient Liquid Coolant Pad Pressure is too high Pad thickness increases due to liquid absorbstion Clogged or Damaged Radiator Insufficient Liquid Lack of Liquid Coolant Verify that you have sufficient Policool flowing out of the nozzles A re Coolant duced flow is a known cause of premature pad failure Insufficient Liquid Coolant Azuradisc uses Policool to keep the pads cool which contains abra sive materials as well as cooling agents Although this formula is water soluble adding water to the formula can drastically change the chemistry of the Policool causing the cooling agents to become ineffective The can happen if an tap water is added to replenish what appears to be water loss due to evaporation spilling or liquid that is trapped in the radiator or lines If Tap water for instance is added the ratios are changed and the formula can become diluted or watered down reducing the cooling properties Tap water also contains hard minerals which will affect the chemistry and can mechanically cause light wispy scratching marks on the surface of the disc If the Policool has been compromised the system must be washed clean and wiped down Preferably using Warm Distilled Water no hotter than 90 degrees in temperature Distilled water does not contain minerals and will help absorb minerals Pad Pressure too High
28. ra BRS ea eee 15 MAINTENANCE 246 s wea Scent eke neh oe deere a Bae eka ees SERS RRA Eee eee 16 EDUCATION S 19 HOW DISCS ARE MADE ss a ee k a a a ee ej 19 HNOWADVDIS MADE sizes ee ee Se eke eae ee ee ES eee rr e 19 omge Layer DVDS P creased Sed eee Ee ARP OEE SESE EERE VE ES RE E Eee Se 19 Double Layered DVDS z ba se nb ed AD abs ed tuk epa ed ee ew id re nee ee A 19 Double Sided DVDS vsi aaa slu deda rindas train AA 19 Double Sided Double Layered DVDS 1 Lc a a en 19 IDENTIFYING SCRATCHES Pn loser Kd s pse bod Gedda 20 Reading Side Scratches CDs CD ROMs amp DVDS 20 Top Side ScratcheS 2 4422 neeb cen dana oie sas EVE d bee dee GRAJENE A 21 Top Side Foil DENIS 53s 622666446454 udare Ph GSE ee ee ee SES 6 6 GE Ze kaka bee 21 AZURADISC ONE YEAR 100 000 DISC LIMITED WARRANTY 00020 eee uae 22 EXCLUSIONS AND LIMITATIONS 0 0 20 0000 aa ee 22 OBTAINING WARRANTY SERVICE ee 22 WARRANTY COVERAGE lt a cif 4666544008 2200665548 b eee elie See tb n CE S de seen bat 23 3 Ver 1 1 08 11 2012 OUT OF THE BOX After unpacking the Uno verify the following items in the guantities shown are included Contact Azuradisc or the local representative if any items are missing Place the machine on sturdy surface Ensure there are no obstructions of air circulation around the bottom and rear of the machine Make sure that new cartridges are not stored within 2 feet of the Uno 1 ea Po
29. roduct When a Warranted Product is exchanged or repaired any replacement item becomes your property and the replaced item becomes Azuradisc s property When a refund is given the Warranted Product becomes Azuradisc s property 25 Ver 1 1 08 11 2012 PAVO Cire 38 Kopi T eee 7307 South 89th Place Mesa Arizona 85212 Phone 480 827 8786 Fax 480 827 1104 08 11 2012
30. rough the disc Note If light does not pass through check the reading or bottom side of the disc for a scratch without a double image If a double image is not visible it is a topside foil dent or a top side scratch that did not damage any of the label Top Side Foil Dents Top side foil dents are not scratches but look like a scratch on the reading side of the disc The dent is made by a large amount of pressure put on the label side of the disc causing the foil layer to dent This dent will cause skips and cannot be repaired however they can be prevented using an Azuradisc Scratch Guard The easiest way to identify the top side foil dent is to see if there is a double image pro duced There should not be a second image because the damage is to the inner foil layer There may not be any evidence on the label side of the disc because the pressure did not cause any of the label to be removed ACCESSORIES No double image Polishing Pad Game Cube Adapter Double Sided DVD Game Cube Adapter Ring m with velcro Fits Dual Disc II and Uno Replacement pad Do NOT install until old pad has mein dca 0508 0 been removed Item st2 02959 0 Reinforced Plastic Spindles For handling and storage of compact discs Item spn 01677 4 23 Ver 1 1 08 11 2012 EXCLUSIONS AND LIMITATIONS This Limited Warranty applies only to the Warranted Products This Limited Warranty does not apply to any other products wheth
31. sed Bottle and set Mixer outside of machine Smart Tag located here under label This Side out Label Open the Bottle Remove Seal and insert Mixer assembly into machine be sure to place under drain spout Installing New Polishing Pads The Abrasive amp Finishing Pads must be replaced each time a new bottle of Policoolru is installed They are attached using velcro to remove gently peel off pad from base to install new ones align and press down firmly The Smaller Finishing Pad is optional and not reguired for use 08 11 2012 BASIC OPERATION Figure 2 1 Place a Disc on the spindle For proper operation the lid must be both as shown repairable side will closed and locked by compression contact pad when lid is closed To lock Turn the latch clockwise until the lid is pulled down and the latch is compressed as shown in Figure 2 1 Open and unlocked Not Compressed Not Locked Closed and locked Lid will open and close easily Lid will not close if in this position To lock turn knob clockwise until if lid is closed it is not locked it compresses lid and locks Number lt Length of time in seconds After pressing your selected time cycle the machine will start automatically and the screen will show the cycle time as it counts down to zero the machine shuts off automatically A Dry Cycle Timer will countdown after the repair cycle Dry time is not deducted from policool time versions 6 3
32. ted by ap plying preventative maintenance techniques such as flushing the radiator out thoroughly and often Bypassing the radiator all together can be a great solution as long as you have another means of keeping the operating temperatures below 120 F Storing the Policool in the refrigerator at 55 F is preferred and can yield significantly better results if this temperature is maintained Azuradisc currently is testing Chiller technology to hold this temperature down at 55 degrees F even during continuous operation and recirculation Liquid temperatures can also be reduced with the usage of mixers which can aerate the liquid reducing the temperature enough to prevent ing a temperature rise above 120 degrees F Hyper Extended Life Pads lasting well beyond 12 000 seconds has been recorded repeatedly in Azuradisc laboratory experiments when applying the correct pressure to the pad and maintaining liquid Policool tem perature of a steady 55 Degrees F The Policool was also continuously mixed for consistency in distribution of the cooling agents throughout the entire experiments while recirculating the same Policool in a closed loop environment It is well Known and documented that the primary reason for pad failure is one or more of the above mentioned problems all of them leading to excess heat which yields repeatable failures when the temperature exceeds 120 degrees All of the above problems have been identified as preventable 17 Ver 1 1 08
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