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XLG3 VideoProbe System User Manual

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1. Diameter View Field of View Depth of Field Tip mm DOV Color FOV DOF Part Number Standard Optical Tips continued a f 45 mm infinity a 6 Side Brown 50 i22 XLG3T6150SF 6 1 Side Green 50 fae conic XLG3T61508G 6 1 Side Blue 120 ee XLG3T611208G 6 Side Red 80 HUN XLG3T6180SN 84 Forward None 40 BS XLG3TB440FF 84 Forward Gold 20 oe Rud XLG3T8420FF 84 Forward Yellow 80 c Ut XLG3T8480FG 84 Forward Black 1204 rap XLG3T84120FN 84 Side Brown 40 SILET XLG3TB440SF 84 Side Green 80 AH XLG3T84808G tu 84 Side Blue 120 reas XLG3T84120SN 1g 16 7 87 in ShadowProbe Measurement Optical Tips e 6 1 Forward White 50 aA XLG3TM6150FG Vm uM LE D 6 1 Side Blue 50 a XLG3TM6150SG StereoProbe Measurement Optical Tips 39 Forward Black 50 50 PR PXTM45050FG CE 39 Side Blue 50 50 oe PXTM45050SG 0 16 1 77 in le 50 Forward Black 60 60 E PXTM56060FG m i 2 50 mm 50 Side Blue 45 45 PXTMB45458G S 0 08 1 97 in ww 6 1 Forward Black 60 60 ma XLG3TM616060FG g LA User Manual Appendix F Optical Tips 143 Diameter View Field of View Depth of Field Tip mm DOV Color FOV DOF Part Number StereoProbe Measurement Optical Tips continued 6 1 Side Blue 50 50 20 mm XLG3TM615050SG ud i 0 08 1 97 in 84 Forward Black 60 60 un XLG3TM846060FG i 0 16 1 97 in
2. 87 About Measuring 22554522 RE UE Oh b Mata See ah a hy 87 Stereo Measurements 0 660 ee eee y na 90 Shadow Measurements 98 Comparison Measurements 104 Verifying Measurement Tips 106 Troubleshooting Measurements 107 8 Maintenance sonia Sens IR REGE Y E E 109 Inspecting and Cleaning the System 109 Replacing the Lamp 2 00000 cece eee eee teens 112 Checking and Replacing the Fuses 114 Maintaining the Battery 116 Replacing the Internal Memory Card 119 9 Troubleshooting i2 eR ves ba sitio nes 121 Iniage iud cased eG te ae Latine mans Sie teres Det ed vies RR RN 121 PROC 4 eu eot Cadore di dau des duda of A Cao at ae at 122 POWE he 0 ag See Sie A eden EL aati die Matas 122 LAMP 5a vuv uer e padre eee ae la eee Ee S A MUS ELM 122 SONWANE ccv UU veu pP Ns UE EDO pe ee nan SA eta delet ale Nx EHE 123 User Manual vii Storing Data to USB Thumb Drive 123 A Specifications uude Ys oie ile eee ee ee RE ee es 125 B Agency Certifications 129 C Chemical Compatibility 131 D MWalTatity cuo au cR eu PERIE
3. 90 Shadow Measurements 98 Comparison Measurements 104 Verifying Measurement Tips 2 2 106 Troubleshooting Measurements 107 About Measuring Measurement capability is a standard feature on the XLG3 system You can measure features or defects either before or after saving an image if the image was saved in measurement mode You can save up to five measurements per image In order to perform stereo or shadow measurements the image must be captured using a stereo or shadow tip Measurement results are valid only for measurements taken in air For measurements taken in liquid contact GE Inspection Technologies GE Inspection Technologies cannot guarantee the accuracy of measurements calculated by the XLG3 system Accuracy varies with the operator s ability All measurement images saved using the XLG3 system can be remeasured on a PC using iView PC or the re measurement feature of the Rhythm Review data management software program For details see Communicating to a PC Through a Router or Network on page 34 Step 5 The XLG3 system can display measurement images that were captured on the Everest XL PRO VideoProbe system including their previously captured measurements However you cannot remeasure these images on the XLG3 system About Measurement File Formats
4. 27 Setting Up the System esas ere aa e ll hn 27 Changing the Probe sara Noe ie eel ee eet t aes Huet ane aaa ae 30 Changing the Optical Tip 31 Putting the System Away 32 Communicating to a PC Through a Router or Network 34 Manual Entry Wireless Access Point 37 4 Setting Up the Software 39 Reviewing Settings for Audio 39 Reviewing Settings for Image Format and Quality 40 Reviewing the Setting for Video Quality 41 Reviewing Settings for Text Color 42 Reviewing Settings for a Logo 42 Reviewing Settings for Measurement 43 Reviewing Settings for the System 44 Reviewing Settings for Communications 45 GE Inspection Technologies XLG3 VideoProbe System 5 Capturing Images and Videos 47 Process Overview 0 bee hr hr nes 47 steering the Probe ouo ne a pape rte ete ni Mann 49 Freezing an Image ee ee eee 50 Working With a Recalled Image 51 Working With a Split Screen 52 Adjusting the Bright
5. 4 50 mm L 8 4 Side Blue 60 60 noa XLG3TM846060SG t 0 16 1 97 in a FOV is specified diagonally b Indicates tips with maximum brightness c Distortion correction is available for 120 tips For details see Correcting Wide Angle Distortion on page 56 144 Appendix F Optical Tips GE Inspection Technologies XLG3 VideoProbe System 145 G Environmental Compliance resources for its production It may contain hazardous substances that could The equipment that you bought has required the extraction and use of natural ST impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The cross out wheeled bin symbol invites you to use those systems If you need more information on the collection reuse and recycling systems please contact your local or regional waste administration Visit www ge com inspectiontechnologies for take back instructions and more information about this initiative EU Battery Directive ST This product contains a battery that cannot be disposed of as unsorted municipal waste in the European Union See the product documentation for specific battery information The battery is marked with this symbol which may include
6. DVD Types Accepted The XLG3 system accepts both DVD Rs and DVD Rs You can record and or archive to the same DVD multiple times until it is full DVD R DVD R SCB Version Maximum umber of allowed Maximum umber of allowed starts stops and archived starts stops and archived commands commands 02 00 06 35 14 02 00 09 35 14 02 01 XX 33 10 Recommended Brands Verbatim or Sony Verbatim or Maxell Initializing DVDs Related Tasks If you start recording or archiving to a new DVD that has not been initialized manually the system automatically initializes it before recording or archiving To Initialize a DVD Manually 1 Press 2 Select Video Record gt DVD Initialize The system initializes the DVD for about 2 minutes After the DVD is initialized you can start recording or archiving whenever you are ready e Recording Live Video on page 69 e Archiving Copying Files to a DVD on page 77 To Eject a DVD on page 74 User Manual Chapter 5 Capturing Images and Videos 69 Recording Live Video Before recording video to a DVD read About DVDs on page 68 To Start Recording Using Menus 1 Press quickly or Press Select Video Record gt Recording Options The Video Recording Options menu appears Select the desired option or options Option Description Start Recording A flashing red dot appears As long as this dot is flashing the system is recording If usin
7. audio comments vg video M at beginning of default file name measurement image rz to cancel 74 Chapter 6 Managing Files amp Communicating With Other Computers GE Inspection Technologies XLG3VideoProbe System Working With Removable Storage Devices The XLG3 system is compatible with various removable storage devices DVDs Compact Flash cards memory sticks portable drives any compatible USB based or Compact Flash based device All devices must be Windows formatted To Insert a Storage Device Insert the device into the appropriate drive The system automatically detects and names the device The system tries to assign each device a name based on information on the device itself If no information is available the system uses the name Generic Storage Device To Eject a Storage Device Other than DVD 1 Press 2 Select File Manager gt Eject Hardware gt device 3 When you see a message confirming that it is now safe to remove the device remove the device AN Caution Always use the Eject Hardware menu command before you remove any storage device from any drive other than a DVD If you remove a device without first using this command data corruption or loss may result The drive or device may also become temporarily unavailable To Eject a DVD Press the button to the left of the DVD drive You do not need to use the Eject Hardware menu command for DVDs For more see About DVDs
8. About the Menu Directed Inspection Package Menu Directed Inspection MDI is the first software tool to standardize the inspection process in the NDT industry MDI software helps guide inspectors through the inspection process and intelligently auto generates a report saving time improving quality and increasing productivity Menu Directed Inspection MDI software provides an advantage and convenience during the inspection process MDI makes labeling images and videos easier and automatically generates reports from the VideoProbe within a few steps SYSTEM TOOLS SYSTEM INFO SYSTEM TOOLS SYSTEM INFO CO NN POWER MANAGEMENT UNLOAD ANNE MDI POWER MANAGEMENT UNLOAD ANNOTATE Benefits to using MDI include Standardized Inspection Lists Consistent Report Creation in MS Word format Data Management Decreased reporting time by up to 70 Increased speed and ease of sharing data Reduction of errors with guided inspections User Manual Chapter 1 Introduction Controls Indicators Connectors etc Handset This section describes the controls indicators connectors and other key elements for each main system component Handset on page 7 e Control Buttons on page 8 Probe on page 9 Base Unit on page 10 Case on page 14 The handset is your interface to the XLG3 system F Flashlight LEDs A Microphone 7 G Electrical B Display connector
9. 360 Double threaded attachment Handset Dimensions Weight Construction LCD LCD Brightness Power Tube User Controls Microphone Base Unit Dimensions Weight Construction System CPU Video Processors Brightness Control System Memory Lamp Type Lamp Output Lamp Life Keyboard Input Video Outputs Video Input USB Ethernet CompactFlash AC Input AC Output DC Input 39 x 18 x 13 cm 15 4 x 7 1 x 5 1 in 1 81 kg 3 98 Ib Polycarbonate housing with integrated elastomer bumpers 16 3 cm 6 4 in diagonal 16 x 9 aspect ratio 800 x 480 pixels wide VGA 380 nits cd m2 24 m 8 ft long Joystick and complete button function set Built in microphone for audio annotation located at the top center of the handset 44 x 22x 35 cm 17 3 x 8 7 x 13 8 in 7 21 kg 15 90 Ib Aluminum chassis with polyurethane bumpers Intel Pentium M Multiple digital signal processors Automatic and variable adjustable auto gain and exposure Internal CompactFlash card 2 7GB standard 75W High Intensity Discharge HID 4300 Lumens 1000 hour median USB keyboard with built in trackball Switchable NTSC PAL S Video Standard 15 pin PC video connector Auto detecting NTSC PAL S Video Three external USB 2 0 ports Integrated 10 100 Ethernet port One CompactFlash card Type Il slot AC Nominal input 100 to 240 V 50 to 60 Hz 115 V 400 Hz 275 W max 100 W max IEC320 2 2 Type F connector 11 to 15 VDC nominal 12 VDC 150 W max
10. A Lids B Rear latch not visible here C Lifting handles top and both sides D Front latch E Wheels F Front door G Handle H Release button Socket for handset holder Description Allow access to components and accessories Also provide ventilation to prevent overheating when operating with base unit in the case Together with the front latch this latch releases the lids Three handles let you lift case whichever way is most convenient Releases lids and front door Let you transport case easily When operating with base unit in the case the front door provides access to base unit s front panel Front door must be left open to provide ventilation and prevent overheating Allows for easy transportation of system Also supports handset holder Releases handle to allow you to extend it Also releases handset holder from handle Supports handset holder User Manual Navigating the Menus Chapter 1 Introduction 15 You can navigate the menus using the control buttons on the handset or remote control For complete menu structure see Menu Trees on page 135 Live Example menu Image gt Menu Directed Inspection Lamp gt Probe Shut Down Live Annotation Add Text Video Record Edit Preset Desktop Clear gt Arrow Flashlight gt Show gt File Manager Setup Menu Desired Type of Navigation Control Button To open a main menu T
11. Camera head H Temperature sensor Item Description A Strain relief Clip Latch Electrical connector Fiberoptic connector Motor shaft connectors oO M M O D Optical tip H Temperature sensor Camera head J Bending neck K Insertion tube Allows the insertion tube to twist up to 180 degrees in either direction Holds probe end when not in use C shaped piece that locks the probe in the handset Enables communication between base unit handset and probe Couples light from the handset into the insertion tube For controlling the articulation cables Removable part containing unique precision optics For a list of available tips see Optical Tips on page 141 For 6 1 mm probes only Displays a warning symbol and beeps when temperature at the probe tip approaches or exceeds operating temperature limits For an example of the warning symbol press and select Setup gt Temp Sensor Made of titanium for superior protection Contains a high resolution durable camera that provides clear true color images The articulating section of the insertion tube A woven tube of tungsten wire that protects the electrical conductors and the light transmission fibers Conducts light to the inspection area and returns digital images 10 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Base Unit The base unit is the XLG3 system s communications center I
12. Canmeasure distance along a skew surface Over stereo measurements Height and depth contours are more discernible You can measure along smooth straight lines Measurement surface must be nearly perpendicular to the probe view for an accurate measurement except for skew measurements The shadow is sometimes difficult to see You cannot always place the shadow where you want it Comparison Over shadow and stereo measurements You can use a standard optical tip You can measure with probe tip farther away You can measure large objects You can check the approximate size of many items quickly Less accurate than shadow or stereo measurements Known references may not be present and may be difficult to deliver to the measurement site Measurement surface must be nearly perpendicular to the probe view for an accurate measurement Related Information e Stereo Measurements on page 90 e Shadow Measurements on page 98 Comparison Measurements on page 104 User Manual Chapter 7 Measuring Features and Defects 89 About the Measurement Tips Unlike standard optical tips ShadowProbe and StereoProbe measurement tips are factory calibrated for use with specific probes and will not measure accurately with other probes These tips are matched to probes by the serial numbers identified on each optical tip and each probe label Calibration data is stored in memory in the
13. Locate the file that you have created 64 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Annotating with Alternate Input Methods The XLG3 VideoProbe supports text entry with advanced input methods for Simplified Chinese Pinyin and Japanese Hiragana to Katakana Kanji To utilize these input methods the user must have an external keyboard connected to their VideoProbe These input methods default as active when either Chinese or Japanese are selected as the system language To return to an on screen keyboard that doesn t utilize an input method toggle the button that reads Input Method O Chinese The XLG3 VideoProbe supports the Pinyin text entry method For each word or phrase that you wish to enter follow the steps below 1 Using the external keyboard type the Pinyin representation of the character to be entered 2 Use the numbers on the external keyboard to select the desired character from the candidate list 3 Press the enter key on the external keyboard to confirm the selection Japanese The XLG3 VideoProbe supports a text entry method that converts Hiragana to Katakana and Kanji characters For each word or phrase that you wish to enter follow the steps below 1 Using the external keyboard type the Hiragana that make up the word being entered 2 When all of the Hiragana that make up the word are entered press the space bar on the external keyboard to get a
14. When an image is zoomed its zoom level for example ZM 2 6 appears on the screen To learn about the two zoom modes which determine what happens when you move the joystick in a zoomed live view see Reviewing Settings for the System on page 44 To Zoom Press QQ For larger increments press repeatedly For smaller increments hold Q To Unzoom Press User Manual Chapter 5 Capturing Images and Videos 59 Inverting an Image The Invert function flips an image horizontally You can invert a live frozen or recalled image You may want to invert images when using a side view optical tip since these tips contain a prism that inverts images causing text to appear backwards Invert 41 Invert off Invert on To Invert an Image 1 Press 2 Select Image gt Invert gt On To Uninvert an Image Press 60 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Annotating With Text or Arrows Annotating an XLG3 image means adding text or arrows to point out areas of interest cracks defects etc You can annotate live frozen and recalled images You can create two types of annotation Live annotation is general information relevant to the entire inspection or a significant portion of it to be displayed constantly except when hidden You can show or hide live annotation any time You would use live annotation for example while recording video
15. Appendix A Specifications 127 Feature cont Audio Output Connectors Audio Input Connector Software Operating System User Interface File Manager Measurements MDI Software optional Audio Data Image Controls Digital Zoom User Available Memory Annotation Articulation Controls Lamp Control Software Updates Temperature Warning DVD writing Languages Tip Articulation Specification cont Built in front panel speaker 3 5 mm stereo line level out 2V RMS max 3 5 mm stereo headphone 3 5 mm microphone Multitasking with desktop software options Drop down menu driven operation joystick and keypad File and folder creation naming copying and deleting StereoProbe ShadowProbe and Comparison Provides user defined guided inspection Creates DICONDE compatible inspection files Creates MS Word compatible inspection reports PC compatible 15 second files WAV or MP3 format PCM audio with MPEG2 video recordings Adjustable brightness 1 10 000 sec to 12 sec exposure Left Right invert for side view tip correction Freeze frame live still Inverse enhancement side by side split screen 1X to 3X Continuous and 5 level stepped 2 7GB internal user supplied external Text and arrow overlays and custom logos 360 All Way steering Steer and Stay Home On Off menu controlled Field upgradeable via removable media Integrated camera and base unit temperature warning systems DV
16. File Manager Menu Any type of image is displayed Y Press Select File Manager Then select File Manager again Y Recall Copy Delete Folder Archive Eject Hardware Setup Menu Any type of image is displayed Y Press Select Setup Y Still Save Save Format JPEG Quality System Info Graphics Language Text Color Time Date Logo Steering Measure Distortion Values Load System gt Menu Directed Inspection Temp Sensor MDI Battery Update Software White Balance Feature Update Audio Video Output Format Communications Z 9 LCD Display Unit Name IP Address Remote File Access Remote Handset Control Relink Now Wireless Configuration Video Streaming User Manual AppendixE Menu Trees 139 Video Record Menu Any type of image is displayed Press Select Video Record Y Start Recording Resume Recording Stop Pause DVD Initialize Recording Options Only the items that apply to your task will appear Video Recording Options Menu Any type of image is displayed Y Press quickly Or Press Select Video Record gt Recording Options Y Start Recording Cancel MPEG Quality Mic Select Drives Select Save Folder Name Video 140 AppendixE Menu Trees GE Inspection Technologies XLG3 VideoProbe System Save Menu Any type of image is displayed Y Press E Y Normal Measurement Y Save Select Save Folder Eject Hardware Rename Image Record A
17. Prevent all contact with live electrical conductors or terminals Damage to the equipment and or electrical shock to the operator may result WARNING LAMP EMITS ULTRAVIOLET INFRARED AND INTENSE VISIBLE LIGHT To prevent skin or eye injury follow these instructions e Avoid looking at or touching the lamp and fiber bundle output while light is on Do not operate the system when the handset is disconnected from the base unit WARNING POSSIBLE EXPLOSION HAZARD Do not use this system in explosive environments WARNING USE PROPERLY Using of any piece of this equipment in a manner not specified by the manufacturer may impair the product s ability to protect the user from harm User Manual Chapter 1 Introduction 19 General Cautions The following caution statements apply to use of the device in general Caution statements that apply specifically to particular procedures appear in the corresponding sections of the manual A Caution ALLOW ADEQUATE VENTILATION Otherwise the base unit might overheat Do not cover or drape anything over the base unit To ensure adequate airflow provide a 3 inch 7 6 cm distance between the base unit and any solid objects When the base unit is installed in the case the preferred configuration the front door of the case must be open during operation to prevent overheating It is recommended that you also leave the lids open Caution REMOVE POWER PROPERLY To remove all power from the equipment th
18. C Control H Fiberoptic buttons connector D Shoulder strap Trigger loops E Handset cable Item Description A Microphone Lets you record voice comments for video or still images B Display Large bright high resolution wide VGA LCD screen C Control buttons For details see Control Buttons on page 8 D Shoulder strap loops Strap is an optional accessory E Handset cable Plugs into the base unit Powers the handset enables communication with the base unit and conducts light via a fiberoptic bundle from the lamp to the handset F Flashlight LEDs Provide light for reading or writing See To Turn the Flashlight On and Off on page 29 G Electrical connector Enables communication between base unit handset and probe H Fiberoptic connector Couples light to the probe Trigger Same functions as the freeze enter button item B on page 8 8 Chapter 1 Introduction Control Buttons GE Inspection Technologies XLG3 VideoProbe System The control buttons are conveniently located directly below the handset display The same controls are available on the optional remote control Handset Remote Control Optional A Record H Save G Exit back B Freeze enter F Menu C Zoom E Joystick D Home amp Steer and Stay Item Description A Record Starts and pauses video recording See Working With Videos on page 67 B Freeze enter C Zoom Q D Home
19. E rW The bending neck straightens for safe withdrawal and storage of the insertion tube i Hold this button Home 50 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Freezing an Image Freezing an image captures it temporarily for review or adjustment When you move the joystick in a frozen view the probe tip does not articulate If you zoom in on a frozen image and then move the joystick the image changes as the system electronically pans the camera s full view To Freeze an Image e a Press e or the trigger WTS og CBS The image freezes The letters FF for freeze NC frame appear Sr Freeze To Unfreeze an Image Press e or the trigger or User Manual Chapter 5 Capturing Images and Videos 51 Working With a Recalled Image To Work With a Recalled Image 1 Recall the desired image a Press b Select File Manager gt Recall gt drive or device c Select a file It opens Note When viewing a recalled image you can cycle through the other images stored in the same folder by moving the joystick 2 Determine your next action To rename the image press Select Rename Image Enter a new file name The new name overwrites the old To play recorded audio comments if any press Select Play Audio Torecord comments press Select Record or Re record Audio Speak into the microphone For information on general task
20. Features and Defects on page 87 To Review Settings for Measurement 1 Press 2 Select Setup Menu gt Measure 3 Change any desired settings Item Description Stereo Shadow Units Set Min Index Index Display User Prompts The Cal Info option displays calibration data for the selected stereo tip All other options are for factory authorized personnel only The Cal Info option displays calibration data for the selected shadow tip All other options are for factory authorized personnel only Inches mm Determines which units are displayed Accuracy index s minimum value If the index drops below this value it flashes On off Determines whether the accuracy index is displayed On off Determines whether user prompts are displayed in measurement mode Only trained professionals should turn these prompts off 44 Chapter 4 Setting Up the Software GE Inspection Technologies XLG3 VideoProbe System Reviewing Settings for the System 1 2 Press Select Setup Menu gt System Select the desired item Item Choices Description System Info System information appears Total memory capacity Remaining memory Software revision levels Language Language Select Choose from a list of languages Load System automatically installs a language file from an external storage device if any You must then select the language Time Date Show On off Set Change the time
21. Technologies XLG3 VideoProbe System Types of Shadow Measurement This table specifically addresses cursor placement for each type of shadow measurement For the complete procedure see To Take a Shadow Measurement on page 101 Type Example Description Cursor Placement Distance A linear point to point Place cursors on or near the measurement shadow Skew A linear point to point Place cursors in the horizontal measurement on a surface that is center of the shadow not perpendicular to the probe view Take a skew measurement only if you cannot obtain a vertical shadow Depth The perpendicular distance between Place cursors on the raised and a surface and a point above or below recessed surfaces in the horizontal it Used to evaluate changes due to center of each shadow wear misalignment and other causes The shadow is further left on the surface that is closer to the probe tip Point to line The perpendicular distance from a Place the first two cursors to define a point to a line reference line Place the third cursor at the perpendicular distance you want to measure User Manual Chapter 7 Measuring Features and Defects 103 Type cont Example cont Description cont Cursor Placement cont Area The surface area around a feature or Place three or more cursors up to defect 24 around the edge of the area you want to measure When finished press twice The area closes Multi Th
22. To add or clear live annotation you must be viewing a live image When you re viewing a still image you can choose whether to show or hide the live annotation Still annotation is information that is specific to a particular image To display or add still annotation you must be viewing a still image frozen or recalled When you return to a live image still annotation is cleared If you anticipate using certain text over and over you may want to create one or more presets ready to use annotations You can create multiple presets for use in either live or still annotations Maximum 100 presets 5 lines per preset 28 characters per line To Annotate a Live Image 1 2 Press Select Live Annotation Select the desired item Item Choices Description Text Add Create text for use in a live annotation Edit Edit existing live text annotations Delete Deletes all live annotation text from the screen and from memory Arrow Add Create an arrow for use in a live annotation Edit Edit existing live arrow annotations Delete Deletes all live annotation arrows from the screen and from memory Preset Create Add a new text annotation to the preset manager Recall Select an existing text annotation from the preset manager to place Edit Edit an existing text annotation from the preset manager Delete Delete an existing text annotation from the preset manager Import Load a txt file containing p
23. Web Site www ge com inspectiontechnologies GE Inspection Technologies XLG3 VideoProbe System Contents Contact Information issu eee te ee ES les eee ees iii T Intr duction a rRRRERI EE ewe ees ses eme 1 About This Manual ueso 30 Essere edere ute See edes e PRU e LA 1 Getting Helper Spo cdi esae ieu roe qud EY 1 System OVelvIGW 3 oo edere bailed OU RR E E RR t d 2 Frequent TaskS eco RENE AERA RO HUE Led oe RU RE REA 3 About the Battery 24 2444 444e0 d4ed bar LERRA nade els bats 4 About the Image Processing Package 4 About the Network Package 5 About the Menu Directed Inspection Package 6 Controls Indicators Connectors etc 7 Navigating the Menus 15 Restoring Factory Defaults 16 Safety Information x esi pobre he Bate E obit ba 17 Informations sur la s curit 20 2 Safe Powering and Grounding 23 Overview of Safe Powering and Grounding 23 Verifying AC Earth Ground Path 24 Grounding With a DC Source Battery 25 Special Grounding Situations 25 3 Setting Up and Putting Away the System
24. amp Steer and Stay E Joystick F Menu G Exit back H Save in Restore factory defaults e 5 seconds Performs same functions as the trigger item I on page 7 Freezes and unfreezes images Selects highlighted items One click report see Menu Directed Mode Changes the zoom level See Zooming on page 58 Performs two functions Home press and hold See To Straighten the Bending Neck HOME on page 49 Steer and Stay press quickly See To Hold the Bending Neck in Place Steer and Stay Mode on page 49 Moves the probe tip pans around zoomed images moves through menus and navigates the desktop Opens and exits menus See Navigating the Menus on page 15 Exits a menu or operation Opens the save menu See Saving an Image on page 65 Restores factory defaults for system settings See Restoring Factory Defaults on page 16 User Manual Probe Chapter 1 Introduction 9 The probe is the flexible eye of the system Various probe models are available with insertion tubes of different diameters and different lengths You can change probes quickly You can also travel lighter by carrying one system and a spare probe rather than a complete spare system K Insertion tube J Bending neck A Strain relief B Clip C Latch D Electrical connector E Fiberoptic connector F Motor shaft connectors G Optical tip Probe inserted into handset
25. correct match For details see About the Matching Cursors on page 91 Optional Reposition the left side cursors and the measurement result Reinspect the matching cursors Optional Verify your measurement accuracy Move each left side cursor a few pixels If the matching cursors move identically and if the results change only a little you have probably achieved accurate results But if a matching cursor s movement is erratic or if the results change significantly your results are unreliable Capture a fresh image following the guidelines under To Position the Probe Tip for a Stereo Measurement Image on page 92 Note This step is especially useful if you have to use a low accuracy index less than 5 or low match strength less than 3 For example you might have to use a low accuracy index if you are measuring a large object or if you have limited access and cannot bring the tip close to the target You might have to use low match strength if the surface has few details User Manual Chapter 7 Measuring Features and Defects 95 9 Optional Perform any of these tasks Task Menu Item Add measurements up to five total Press Select Measure gt Add Clear some or all measurements Press Select Measure gt Clear measurement Select the correct tip in the software if the selected Press Select Measure gt Tip tip is not the one that you are using 10 Save the image Press EE For deta
26. fuse holder 4 Remove the fuse and check it with an ohmmeter e f 1 0 ohm the fuse is good f 1 0 ohm replace with a new fuse 116 Chapter8 Maintenance GE Inspection Technologies XLG3 VideoProbe System Maintaining the Battery To Check the Battery s Charge Level While the battery is in use press the charge check button The green and red LEDs light up according to the battery s charge level as shown here LED Status Battery Charge Level Green on gt 80 Red on lt 80 Red flashing Very low Both off No charge These two LEDs do not light up until you press the button Charge check button Charge level LEDs To Remove the Battery 1 2 3 4 Turn off the power switch Unplug the DC power connector Turn the quarter turn stud counterclockwise Remove the battery DC power connector Quarter turn stud User Manual Chapter 8 Maintenance 117 To Install a Battery 1 If not already installed install the battery bracket Use the provided screws 2 Slide the battery tabs into the bracket slots Battery bracket 3 Align the quarter turn stud with the receptacle hole in the base unit Press the battery to the base unit Turn the stud clockwise 118 Chapter8 Maintenance GE Inspection Technologies XLG3 VideoProbe System To Charge the Battery 1 Connect to power in one of th
27. lettering to indicate cadmium Cd lead Pb or mercury Hg For proper recycling return the battery to your supplier or to a designated collection point What do the markings mean Batteries and accumulators must be marked either on the battery or accumulator or on its packaging depending on size with the separate collection symbol In addition the marking must include the chemical symbols of specific levels of toxic metals as follows Cadmium Cd over 0 002 Lead Pb over 0 004 Mercury Hg over 0 0005 The risks and your role in reducing them Your participation is an important part of the effort to minimize the impact of batteries and accumulators on the environment and on human health For proper recycling you can return this product or the batteries or accumulators it contains to your supplier or to a designated collection point Some batteries or accumulators contain toxic metals that pose serious risks to human health and to the environment When required the product marking includes chemical symbols that indicate the presence toxic metals Pb for lead Hg for mercury and Cd for cadmium Cadmium poisoning can result in cancer of the lungs and prostate gland Chronic effects include kidney damage pulmonary emphysema and bone diseases such as osteomalcia and osteoporosis Cadmium may also cause anemia 146 AppendixG Environmental Compliance GE Inspection Technologies XLG3 VideoProbe System discoloration of the teeth and
28. on right side of screen Optical tip needs to move closer to surface Shadow is not quite vertical and surface appears skew Surface is neither vertically nor horizontally perpendicular to probe view Note Linear measurements can be taken on a skew surface but only if you select the skew measurement type Probe h Both images were captured for length measurement across the slot Good Example Shadow is further left Optical tip is very close to surface Shadow is vertical and surface does not appear skew Surface is perpendicular to probe view Shadow is on same plane as item to be measured Probe e 100 Chapter7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Bad Example From this in focus distance there is little difference between the shadow positions on the raised and recessed surfaces so you are unlikely to get an accurate depth measurement Both images were captured for depth measurement Good Example With the tip closer to the surface even though the image becomes blurry the break in the shadow is more significant so you are more likely to get an accurate depth measurement Note For both depth and skew measurements the points that you want to measure must fall in the horizontal center of the shadow User Manual Chapter 7 Measuring Features and Defects 101 To Take a Shadow Measurement 1 Attach the shadow tip securely and
29. scheme for video files on the internal drive or Date Unique identifier on removable storage devices year month day from 0001 to 9999 During a menu directed inspection the video file names are determined by the on screen selections which automatically name video files for that inspection XYZ XXXX MPG l a S Determined by menu Unique identifier directed inspection from 0001 to 9999 72 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Working With a Recalled Video To Work With a Recalled Video 1 If recalling a video from a DVD verify that the DVD drive is selected Press Select Video Record gt Recording Options gt Select Drives gt DVD 2 Recall the desired video a Press b Select File Manager gt Recall gt drive or device c Select a video It begins to play 3 Optional Determine your next action Rename the video file Press Playback pauses and the Recalled Video menu appears Select Rename Enter a new file name The new name overwrites the old Select Play to resume playback Note Video files on a DVD cannot be renamed Capture a still image from the video Press Playback pauses and the Recalled Video menu appears Select Save Still Image Enter a file name The paused image is saved as a JPEG or bitmap depending on the settings Select Play to resume playback e Control playback by using the control butto
30. the product s safe operating requirements WARNING INSPECTION OF ENERGIZED EQUIPMENT If the equipment being inspected could be energized relative to earth ground connect both the system and the equipment being inspected to earth ground If that is not possible connect the system either to earth ground or to the equipment being inspected whichever the user needs to touch The user should maintain personal electrical isolation from the other so as to avoid becoming a path to earth ground WARNING Before attempting any of the procedures in this chapter carefully review all guidelines under Safety Information on page 17 24 Chapter 2 Safe Powering and Grounding GE Inspection Technologies XLG3 VideoProbe System Verifying AC Earth Ground Path In most cases when using an AC power source safe use of the XLG3 system requires verifying a protective earth ground path To Verify AC Earth Ground Path 1 Verify that the plugs on the AC cable and any extension cord have a ground prong H UT LW ull gt Mey mE Ground prong examples 2 Usean ohm meter to measure the resistance from the ground prong to the base unit s ground lug to be sure that the AC cable is in good condition Ground lug 3 Verify that the AC outlet has a hole for the ground prong WARNING Do not use a three prong grounded plug adapter in a two prong wall outlet Doing so could result in a shock 4 Ifa good earth ground is not ava
31. to the video in connector of a peripheral device such as an external monitor or recorder S video cables are available as accessories F S video input connector For connecting a cable to the video out connector of a peripheral device such as a camera Allows the XLG3 system to capture manipulate annotate and store images and videos from external sources When the system detects external input it displays that input automatically S video cables are available as accessories G Cooling fans For system ventilation H Air filter frame For an optional air filter User Manual Chapter 1 Introduction 11 Item cont VGA video output connector J DVD drive optional K Headset external speaker connector L Power switch M Audio out connector N External microphone connector Description cont For connecting a PC type monitor For storing video files 3 5 mm phone jack for a standard stereo headset or an external speaker The menu driven volume control affects this output If headset is plugged in the internal speaker is automatically disabled Turns the system on and off 3 5 mm phone jack for a recording device VCR digital video tape recorder etc or for powered speakers with their own volume control Transmits line level output signals 2V RMS max The menu driven volume control does not affect this output 3 5 mm phone jack for a headset microphone or standalone microphone An external microp
32. verify it See Verifying Measurement Tips on page 106 Position the probe tip for maximum accuracy See To Position the Probe Tip for a Shadow Measurement Image on page 99 Freeze the image Select the measurement type and tip Press Select Measure gt Shadow gt measurement type gt tip If a vertical dashed line called the shadow line appears center it over the shadow Measurement accuracy depends on centering this line accurately Place the cursors Measurement accuracy depends on all cursors being positioned accurately For best accuracy in cursor placement press Q to activate the zoom window for a close up view of the image around the active cursor To learn how to place cursors for specific measurement types see Types of Shadow Measurement on page 102 Optional Reposition the cursors and the measurement result Optional Perform any of these tasks Task Menu Item Add measurements up to five total Press Select Measure gt Add Clear some or all measurements Press Select Measure gt Clear measurement Select the correct tip in the software if the selected Press Select Measure gt Tip tip is not the one that you are using Adjust the shadow line s position Press Select Measure gt Move Shadow Line Shortcut Hold e Save the image Press E For details see Saving an Image on page 65 102 Chapter7 Measuring Features and Defects GE Inspection
33. 141 32 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System Putting the System Away To Put the System Away 1 7 Press and hold the button just below the joystick Ce CE WY The bending neck straightens COSE GU J EER If any storage devices are in place use the Eject T r Hardware menu command and then remove them Hold this button Home Caution Before removing storage devices you must use the Eject Hardware menu command For details see To Eject a Storage Device Other than DVD on page 74 Turn off the power switch and disconnect power cord from the power source Detach any peripheral devices or accessories Remove the optical tip and install the head guard Caution The head guard prevents damage to the tip attachment mechanism Keep the head guard on whenever no optical tip is in place Remove the handset and its holder a Pull up on the handset slightly twisting in either direction until it comes free b Push the release button and pull up on the holder Store the insertion tube in the base unit s internal storage reel a Straighten any loops or twists in the insertion tube b Feed the insertion tube as far as it goes into the funnel c Place the handset face down in the base unit s handle User Manual Chapter 3 Setting Up and Putting Away the System 33 8 Wrap handset cable around the top of
34. 145 relative humidity 125 relinking to a network 45 remote access See PC communications remote control handheld 2 8 removable storage devices drives for 10 PC card slot considerations when recording video 69 storage capacities of 40 41 working with 74 renaming See naming and renaming repairs iii rewinding videos 72 rigidizers 33 49 S safety certifications 129 general warnings and cautions 17 22 grounding 23 25 save folders selecting 66 69 save formats for images 40 Save menu 140 saving still images 65 66 service centers iii set up hardware 27 33 software 39 45 Setup menu 138 ShadowProbe See measuring features and defects GE Inspection Technologies XLG3 VideoProbe System sharing files See PC communications shoulder strap 7 12 13 Single View 93 skew measurements 102 software updating 44 138 software See set up sound See audio or volume control speakers 10 11 specifications 125 split screen 52 Split Screen menu 136 steering the probe 44 49 StereoProbe See measuring features and defects still annotations See annotations storage case 14 storage devices See removable storage devices storage procedure 32 33 storage reel See funnel storage temperature 125 strap See shoulder strap streaming video 5 45 80 86 S video input and output 10 symbols safety 17 system settings 44 system storage case 14 T technical support iii telephone n
35. 3 54 browser 5 78 79 buttons control 8 15 78 C calibration measurement tips 43 89 measurement verification block 106 camera external connector for 10 camera head about 2 9 aiming 49 cleaning 110 case system storage 14 caution definition of 17 See also safety certifications 129 chemical compatibility 131 circle gauge measurements 103 cleaning and inspecting 109 111 color text 42 comments See audio comments communications 5 comparison measurements See measuring features and defects components of system 7 14 configuration See set up contact information iii control buttons See buttons control copying files 75 77 customer service iii D date and time settings 44 123 DC See battery or power defaults file names 66 71 white balance settings 113 deleting files 76 deleting folders 75 depth measurements 96 102 depth of field 141 desktop 5 78 79 display size 44 distance length measurements 96 102 distortion correction 4 56 148 Index dust filter 29 110 DVDs about 68 archiving files to 77 drive location 11 ejecting 74 initializing 68 recording video to 69 storage capacity 41 E ejecting storage devices 32 74 e mail 5 energized equipment 23 25 environmental compliance 145 Ethernet connections 10 34 exposure time 57 extension cords 23 external devices connectors for 10 F fast forwarding videos 72 FCC compliance 130 Fea
36. Ad Customize Links dB Tree Hotmal i Windows W Windows Marketplace 4 Windows Meda EVEREST XLG3 son ssowswc Una ie J w THUMBNAIL VIEW FILE TRANSFER UVE VIDEO fo You have now established communication Note The first time this remote browse in feature is accessed your computer will be asked to download a Java application that allows Windows Internet Explorer to perform this remote browse in application An Internet connection will be required to access this Java applet Contact GE Inspection Technologies for this applet on CD ROM if an internet connection is not available To check if Java is running on your PC or to determine if a newer version is available go to http java com User Manual Chapter 6 Managing Files amp Communicating With Other Computers 83 To View XLG3 Files at the PC 1 Establish communication with the PC For details see To Establish Communication With a PC on page 81 2 Atthe PC select the Thumbnail View tab Thumbnail versions of files stored on the XLG3 system appear If no files appear download the free software Java 1 5 or later at www java com m DA e w leo m 26 7 meram Quema qnm mas dte fe e s eve Oe as nt Deen iea bas tammm bn Vn LI ww gt Za El A e L ND SS ES 3 Navigate to the desired location on the XLG3 internal drive or any external drive 84 Chapter 6 Managing Files amp Communicating With Other Computers GE Inspection Tec
37. D R compact Flash cards Type 1 USB thumb drives portable drives most compatible USB based or compact Flash card based devices With our QuickChange interchangeable probes you can quickly reconfigure the system for maximum productivity Probe Camera Handset Remote control Case P d small size shown Base unit accessible when case door is open as shown Base unit removed from case two positions for handset User Manual Frequent Tasks Setting Up the System Summary For details see Setting Up the System on page 27 Na Non ER Open case s lids and front door Verify safe powering and grounding Inspect ground prong on power cord Connect to AC power or attach battery Turn on power switch Remove insertion tube from storage reel Unwrap handset cable and remove handset from case Install optical tip accessories and peripheral devices Capturing Images Summary For details see Capturing Images and Videos on page 47 1 2 3 Steer probe until desired view is displayed Position camera by moving joystick toward desired feature Freeze the image When desired image is displayed press e Save the image Press AI Select Return The image is saved Recording Video Summary For details see Working With Videos on page 67 1 2 Start recording video Press Select Start Recording Stop recordi
38. D R DVD R still images audio clips MPEG2 video and PCM audio real time recording Chinese Czech English French Japanese Spanish Russian German Italian Portuguese Swedish or factory supplied custom language 2 0 m 3 0 m and 4 5 m Up Down 140 min Left Right 140 min 6 0 m Up Down 130 min Left Right 130 min 8 0 m Up Down 120 min Left Right 120 min 9 6 m Up Down 110 min Left Right 110 min Note Typical articulation exceeds minimum specifications 128 AppendixA Specifications GE Inspection Technologies XLG3 VideoProbe System 129 B Agency Certifications European Equipment Classification Group 1 Class A The C mark on this product indicates it has been tested to and conforms with the provisions noted within the 2004 108 EEC Electromagnetic Compatibility Directive The XLG3 system is in conformance with the following standards EN61010 1 EN61326 EN55011 Declarations of Conformity are held by GE Inspection Technologies GmbH GE Inspection Technologies GmbH Product Service Center Lotzen cker 4 72739 Hechingen Germany Tel 49 0 74719882 0 Fax 49 0 74719882 16 Safety Mark The XLG3 system is in compliance with the following standards UL61010 1 and CSA C22 2 No 61010 1 Intrinsic Safety The XLG3 system is not rated for intrinsically safe operation 130 AppendixB Agency Certifications GE Inspection Technologies XLG3 VideoProbe System FCC Com
39. EG quality 41 69 multi segment line length measurements 97 103 N name of unit device 45 naming and renaming See also desktop folders 75 images 66 videos 69 71 navigating the menus 15 negative effect Inverse 58 network package optional 5 noise reduction 4 54 normal nonmeasurement images 65 NTSC setting 44 O oil probe s compatibility with 131 operating temperature 125 optical tips 9 inspecting and cleaning 109 removing and installing 28 31 32 types of 141 overheating See ventilation P PAL setting 44 panning a zoomed image 44 50 pausing a video when playing back 72 when recording 70 PC cards See removable storage devices PC communications as part of network package 5 connecting to a PC or network 34 reviewing settings 45 sharing files 80 86 PDF files viewing 78 peripheral devices connectors for 10 phone numbers iii playing a video 72 point to line measurements 96 102 power See also fuses grounding 23 25 specifications 125 150 Index troubleshooting 122 probe See also insertion tube about 2 9 inspecting and cleaning 110 removing and installing 30 problem solving See troubleshooting Proview See Inverse Q quality settings for JPEGs 40 for videos 41 69 QuickChange See probe R reading files See PC communications recalling files images 51 75 137 videos 72 75 137 recording See video files recycling
40. GE Sensing amp Inspection Technologies Remote Visual Inspection Everest XLG3 VideoProbe System Software Version 2 0 Operating Manual Everest XLG3 VideoProbe System Operating Manual ii GE Inspection Technologies XLG3 VideoProbe System Copyright 2009 GE Inspection Technologies LP All rights are reserved No one is permitted to reproduce or duplicate in any form this manual or any part thereof without permission from GE Inspection Technologies LP Software in this product is copyright GE Inspection Technologies LP or its vendors All rights are reserved The software is protected by United States of America copyright and international treaty provisions applicable worldwide Under such laws the licensee is entitled to use the copy of the software incorporated with this instrument as intended in the operation of the product in which it is embedded The software may not be copied decompiled reverse engineered disassembled or otherwise reduced to human perceivable form This is not a sale of the software or any copy of the software all right title and ownership of the software remains with GE Inspection Technologies LP or its vendors VideoProbe ShadowProbe and StereoProbe are registered trademarks of GE Inspection Technologies LP XL PRO XLG3 iView All Way QuickChange and Steer and Stay are trademarks of GE Inspection Technologies LP NETGEAR is a registered trademark of NETGEAR Inc Firefox is a registered tr
41. MAY BE HOT Could cause burns If the lamp has been on wait 10 minutes for it to cool 3 Disconnect the connector above the lamp Gently remove the lamp pz E Connector User Manual Chapter 8 Maintenance 113 To Install a Lamp AN AN Remove a new lamp from its box Handle it by the metal rim or by the ceramic socket only Caution Do not touch the interior of the lamp s glass reflector or the inner lamp tube Oils from your fingers will shorten the working life of the lamp and could cause it to explode Caution Only use GE Inspection Technologies lamps part number XLG3ALAMP Install the lamp a Position the new lamp so that the flat spot on the metal rim is toward the left side Slide the lamp all the way in past the snap springs Push down to seat Orient the connector with square edge toward door opening The connector only goes in one way Plug in the connector Do not force it Seat the connector fully with fingertip Reinstall the lamp door If you can t install the door reseat the lamp Reconnect to power and turn the system on Execute a white balance To Execute a White Balance A white balance corrects the color so that white appears white despite any slight hues that may be present under varying lighting and ambient conditions 1 2 3 Press Select Setup Menu gt White Balance Point the probe at a blank white piece of paper Select the desired i
42. Manual Chapter 4 Setting Up the Software 4 Reviewing the Setting for Video Quality If you want to choose the video quality you must change the setting before you record All videos are FMV full motion video MPEG2 files To Change the Setting for Video Quality 1 Press 2 Select Video Record gt Recording Options gt MPEG Quality 3 Select the desired setting e MPEG2 High e MPEG2 Low Decision Factors for Video Quality When changing the video quality setting consider these factors e which quality level is required or preferred e how much storage space is available e how many files images and videos need to be stored This table may help you determine the best settings for your situation Storage Capacities Approx Number of Seconds 2 7 GB 512 MB Removable 4 3 GB MPEG Quality Typical File Size Internal Drive Storage Device DVD MPEG2 High 1 MB s 42 min 8 min 71 hr 10 min MPEG2 Low 0 5 MB s 1 hr 24 min 717 min 72 hr 20 min a File size varies by image content These sizes are based on typical NTSC images PAL images are 10 larger b Audio files which consume approx 300 KB per second of video are saved with video files c Tolearn how to check the available memory on your internal drive see Reviewing Settings for the System on page 44 The available memory also appears on the Recording Options screen see Recording Live Video on page 69 42 Chapter 4 Setting Up the Software GE Inspecti
43. On ANR 1 While viewing a live image press 2 Select Image gt Adaptive Noise Reduction gt Normal or Enhanced Note When ready to capture an image keep the probe head as still as possible When the probe head is moving noise increases To Turn Off ANR 1 Press 2 Select Image gt Adaptive Noise Reduction gt Off 56 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Correcting Wide Angle Distortion Distortion correction is part of the image processing package See About the Image Processing Package on page 4 When you use an optical tip with a 120 field of view the image edges are distorted You can improve such images by turning on distortion correction 120 optical tip 120 optical tip distortion correction off distortion correction on Note 120 Deg annotation on image is saved with the image To Turn On Distortion Correction 1 While viewing a live image with a 120 optical tip installed press 2 Select Image gt Distortion Correction gt 120 Deg Note If you enter a measurement mode a corrected image reverts to its uncorrected state for accuracy To Turn Off Distortion Correction 1 Press 2 Select Image gt Distortion Correction gt Off User Manual Chapter 5 Capturing Images and Videos 57 Lengthening Exposure Time One way to brighten live images is to lengthen the camera s exposure time The XLG3 system can vary the
44. RE RR RED OE RE RU d xe 133 E Menu Trees cuesta ia Em ead egere es 135 F Optical Tips cues Rd Ra ERR a EXE IE RE RT ARA eee 141 G Environmental Compliance 145 viii GE Inspection Technologies XLG3 VideoProbe System 1 Introduction About This Manuel 2 210020 eere ae Me sta eae a 1 Gene BP oa ea te One dita alu dled ad RME te aa wed ate ae aie 1 SERS 0 Lm 2 Frequent TASKS oue EPICUREI eee eR WA a Da A 3 About ihe Bane ccc cue her hm nta e tpe e IR TRU oe oe Roa 4 About the Image Processing Package 4 About the Network Package 0 0be cbe4 d pee E ERR RE 5 About the Menu Directed Inspection Package 6 Controls Indicators Connectors etc 7 Navigating the Menus csse eum ee ee m x Rm d Rem hen Rem RE Rn n a 15 Solely IntemieligH secoebelekzeeshbes5 rteetbec febebcpbeTreRreeriieez 16 Informations sur la s curit leise RI 19 About This Manual This manual is written for visual inspection technicians who have a basic understanding of inspection principles and practices and who are familiar with basic computer operations such as using a mouse and managing electronic files and folders but who may not have experience with a video borescope The manual provides a product overview step by step procedures and reference information It does not include repair information T
45. Record Audio If viewing a recalled image you can press and then select Audio gt Record Audio Note Changing the display size will change annotations location and may cause annotation to be cut off Note Preset txt files may contain presets less than 28 characters each Up to 100 presets may be loaded 62 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System To Use the Text Entry Screen You use the text entry screen when creating an annotation or preset Note For faster text entry you can use a USB keyboard D gm s o Use Joystick to place characters when done YOUR TEXT HERE a a Your text cursor 1 amp _ AAAAACR Character window 1234567890 PEE COS ere ABCDEFGHIJ eo LLEENNT Highlighted character KLMNOPQRS 4 3 000Y3 TUVWXYZ t 4 gt UUUUUZ Preset Add to Presets Enter x Backspace amp Delete If necessary position your text cursor a Move the joystick to highlight an arrow key zx 4 in the character window b Press on the handset Your text cursor moves in the selected direction c Repeat until your text cursor is in the desired position Move the joystick to highlight the desired item in the character window f you want to add a character highlight that character For a space highlight any blank f you want to start a new line highlight lt
46. You can save measurement images as JPEGs or bitmaps You can view these files including the measurement results in most BMP or JPG viewing applications such as Windows Paint To learn how to change the file format see Reviewing Settings for Image Format and Quality on page 40 Since all JPG images are created using a lossy compression algorithm it is recommended that all measurement images be captured in the BMP file format 88 Chapter 7 Measuring Features and Defects Types of Measurement GE Inspection Technologies XLG3 VideoProbe System The XL G3 system supports three types of measurement stereo shadow and comparison Measurement Type Advantages Disadvantages Stereo Over comparison measurements More accurate No known reference is needed Canmeasure depth The surface does not need to be perpendicular to the probe view Over shadow measurements The surface does not need to be perpendicular to the probe view The system may be unable to position the matching cursors accurately with any of these conditions in the measurement area Insufficient detail Repeating patterns Glare Smooth straight lines to measure along In some cases you can eliminate the problem by repositioning the probe tip and adjusting the brightness Otherwise try shadow measurement Shadow Over comparison measurements More accurate No known reference is needed Canmeasure depth
47. achieved 90 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Stereo Measurements Stereo measurements require the use of StereoProbe measurement tips which capture stereoscopic images of a target two pictures of the same target from two different angles To measure the target the XLG3 processor uses triangulation based on these two side by side images You can take stereo measurements on a frozen image or on a recalled image that was saved in measurement mode Related Information Topic Sections Stereo measurement s advantages Types of Measurement on page 88 and disadvantages Matching cursors which make About the Matching Cursors on page 91 triangulation possible How to perform stereo measurements To Position the Probe Tip for a Stereo Measurement Image on page 92 To Take a Stereo Measurement on page 94 Types of Stereo Measurement on page 96 User Manual Chapter 7 Measuring Features and Defects 91 About the Matching Cursors For each cursor you place on the left image during stereo measurement the system places a matching cursor on the right image This distance must be accurate for use in triangulation You must place each left cursor on an image point a pixel that has sufficient surrounding detail to differentiate it from its neighboring pixels If the neighboring pixels look the same as the point you choose especially the pixels to the po
48. ademark of the Mozilla Foundation MPEG Layer 3 audio coding technology licensed from Fraunhofer IIS and Thomson GE Inspection Technologies LP assumes no responsibility for any injury to anyone or for any illegal or improper use of the product that may result from failure to use this product in accordance with the information published in this manual This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation FCC Statement This product has been tested and complies with the specifications for a Class B digital device pursuant to Part 15 of FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used according to the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio television reception which is found by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the s
49. ages only Press Select Save or Save Image 2 Ifthe choice is available select Normal or Measurement 3 Select the desired option or options Option Description Save Saves the image file Select Save Folder Lets you select a save folder before you save the file If you insert a storage device after selecting this menu item select Refresh Drive List to update the list of choices Eject Hardware Applicable only for removable storage devices Ejects the storage device Rename Image Lets you name the file before you save it If you do not name the file before saving it the system assigns a name Record Audio Lets you speak into the microphone to record comments Play Audio Plays recorded comments if any Delete Audio Deletes recorded comments if any About Image File Names Unless you run a menu directed inspection images have a generic format You can rename them after recalling them or you can rename them any time from the desktop M shadow or stereo image saved with measurement data YYMMDDXXXX FFF 7 l l Default naming scheme for image files Date Unique identifier Format year month day from 0001 BMP or JPG to 9999 During a menu directed inspection the file names are determined by the on screen selections files are automatically named XYZ XXXX FFF Menu directed inspection naming s h Determined by menu Unique identifier Format PUES directed inspect
50. any removable storage device except a DVD To Delete Files 1 2 Press Select File Manager gt Delete Select and perform the desired task Item Description Selected Delete selected files All Delete all files from the selected drive Folder Delete the selected folder Renaming a File You do not use the File Manager menu to rename files To Rename an Image or Video File 1 2 3 4 Recall the desired file Press Select Rename or Rename Image Enter a new file name The new name overwrites the old User Manual Chapter 6 Managing Files amp Communicating With Other Computers 77 Archiving Copying Files to a DVD The Archive menu command lets you copy videos still images and audio files from the internal drive or from a removable storage device to a DVD While files are being archived all functions except the File Manager and Setup menus are available Before archiving read About DVDs on page 68 To learn how to copy files to other storage devices see Copying Files on page 75 To Archive Files to a DVD 1 2 3 4 Insert a DVD Press Select File Manager gt Archive Select and perform the desired task Item Description Selected From Copy selected files from the selected location All From Copy all files from the selected location Folders From Copy selected folders from the selected location If you start archiving to a new DVD that has no
51. apter 1 Introduction 13 Bottom E Battery connection Funnel points Socket for handset holder Power switch Shoulder strap hooks Description A Funnel Guides the insertion tube into the storage reel B Socket for handset holder Supports the handset holder C Power switch D Shoulder strap hooks Turns the system on and off Strap is an optional accessory E Battery connection points For holding the optional battery in place The bracket is part of the battery assembly F Lamp High intensity discharge HID arc lamp behind access panel Base Unit Back A Handset power plug B Lock screw ring C Pocket Item Description A Handset power plug B Lock screw ring C Pocket Connects the handset cable to the base unit Latch that disconnects the power plug Mesh storage pocket 14 Chapter 1 Case Introduction GE Inspection Technologies XLG3 VideoProbe System Available in two sizes the rugged XLG3 case protects the components and accessories during storage shipping and operation The system may be shipped in the storage case without additional overboxing A Lids B Rear latch not visible here C Lifting handles top and both sides D Front latch E E Wheels F Front door G Handle H Release Socket for button handset holder Small size shown Item
52. ation See set up internal drive memory card about 12 checking available memory 44 replacing 119 storage capacity 40 41 Internet access 5 78 79 Inverse 58 inverter vehicle 24 inverting an image 59 IP address 45 82 J joystick User Manua about 8 for aiming the camera 49 for navigating menus 15 for navigating the desktop 78 for panning a zoomed image 44 50 JPEGs See images still K kerosene probe s compatibility with 131 keyboard USB 10 keyboard virtual 78 See also text entry screen keys See buttons control L lamp about 2 13 replacing 112 troubleshooting 122 turning on and off 29 warnings 18 languages 44 LCD display size 44 length distance measurements 96 102 liquids probe s compatibility with 131 live annotations See annotations Live menu 135 logo use 42 long exposures 57 maintenance 109 119 matching cursors 91 measuring features and defects about 87 89 comparison measurements 88 104 105 measurement files 65 66 73 measurement settings 43 measurement tips 89 106 142 143 ata PC 34 shadow measurements 88 98 103 stereo measurements 88 90 97 troubleshooting 107 memory internal See internal drive memory sticks cards See removable storage devices Menu Directed Inspection About 6 menus menu trees 135 140 navigating example 15 microphone Index 149 external 10 11 location 7 turning on and off 39 mouse USB 10 MP
53. be as close as possible to the target If the object and reference are small on the screen zoom in Press until the known object and the target fill the screen as much as possible Freeze the image Select the measurement type Press Select Measure gt Comparison gt measurement type Establish the reference distance Place the two reference cursors at the endpoints of a known distance Then adjust the displayed number until it matches that distance Place the cursors for the feature or defect you want to measure To learn how to place cursors for a particular type of comparison measurement follow the same instructions as for Types of Shadow Measurement on page 102 Optional Reposition the cursors and measurement result Optional Perform any of these tasks Task Menu Item Clear some or all measurements Press Select Measure gt Clear measurement Establish a new reference dimension Press Select Measure gt New Ref Dim Save the image Press I For details see Saving an Image on page 65 106 Chapter Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Verifying Measurement Tips Verify measurement tips each time you use them to ensure that no mechanical damage has degraded their accuracy Every XLG3 system equipped with measurement capability is shipped with a measurement verification block This tool lets you verify the accuracy of measurement t
54. be covered by separate manufacturers warranties This warranty extends to the original purchaser and cannot be assigned or transferred to any third party This warranty shall not apply to any damage or product failure determined by GE Inspection Technologies to have been caused by misuse accident including shipping damage neglect improper maintenance modification or repair by someone other than GE Inspection Technologies or one of its authorized service representatives These express warranties are in lieu of any other warranties express or implied including the warranties of merchantability and fitness for a particular purpose and no other person has been authorized to assume for GE Inspection Technologies any other liability in connection with the sale of its VideoProbe products GE Inspection Technologies shall not be liable for any loss or damages whether direct or indirect incidental or consequential resulting from the breach of any express warranty set forth herein 134 AppendixD Warranty GE Inspection Technologies XLG3 VideoProbe System 135 Menu Trees Menus How to Access Main Menus Live page 135 Press Freeze Frame page 136 Split Screen page 136 The menu that appears depends on the type of image Recalled Image page 137 displayed Recalled Video page 137 Shared Menus File Manager page 138 Setup page 138 Press Video Record page 139 Video Recording Options page 139 Then select the desi
55. cal tip for damage or contamination 2 Clean all parts of the optical tip Use glass cleaner or 7096 alcohol to water solution and a pointed cotton swab 110 Chapter8 Maintenance GE Inspection Technologies XLG3 VideoProbe System To Inspect and Clean a Probe 1 Checkthe probe for damage or contamination Look for excessive wear in the bending neck loose strands of the braided weave or separation of the bonding joints EN Bonding joints 2 Clean the probe tip including the lens on the camera head Use glass cleaner or 70 alcohol to water solution and a pointed cotton swab Camera head 3 Clean the rest of the probe including insertion tube and fiberoptic connector Use a soft cloth dampened with glass cleaner or 70 alcohol to water solution Fiberoptic connector To Inspect and Clean a Dust Filter 1 Check to see if the dust filter has become clogged reducing airflow and preventing proper cooling 2 If necessary remove the filter rinse it with water and let it dry completely Or replace it with a new filter part number XLG3AFILTER User Manual Chapter 8 Maintenance 111 To Inspect and Clean the Handset 1 Disconnect the power cord from the power source 2 Check for damage or contamination including any bent pins on the electrical connector 3 Clean all parts of the handset including the fiberoptic connector Use a soft cloth dampened wit
56. candidate list of Katakana and Kanji characters 3 Use the numbers on the external keyboard to select the desired word or phrase from the candidate list 4 Press the enter key on the external keyboard to confirm the selection Note Ifthe desired word or phrase is not shown in the candidate list press Page Up Page Down on the external keyboard to cycle through more candidates e Amaximum of 6 Hiragana may be entered for each word or phrase for Japanese text entry User Manual Chapter 5 Capturing Images and Videos 65 Saving an Image Saving an image is like taking a snapshot Most screen elements date time Zoom level annotations measurements etc become part of the saved image What you see is what you save You can save live frozen split screen or recalled images There are two save modes e Normal Saves the image without calibration data When you recall a normal image you cannot take measurements e Measurement Saves the image with calibration data for the selected measurement tip When you recall a measurement image you can take measurements Related Information To Save an Image on page 66 e Reviewing Settings for Image Format and Quality on page 40 Managing Files amp Communicating With Other Computers on page 73 66 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System To Save an Image 1 Live or still images Press lial O r Still im
57. ce between lines or across a circle the image is oriented so that you can place cursors at left and right edges of the item to be measured not at top bottom or diagonal points The system needs differentiated details to the left and right of each cursor to accurately place the matching cursors in horizontal relationship to the left side cursors For detailed explanation and illustration see About the Matching Cursors on page 91 Bad Example Object is not fully visible on right side Object is not well lit Optical tip needs to move closer to surface Object is not oriented to allow placement of cursors at left and right edges of circle or gap Both images were captured for length measurement across the slot Good Example Object is fully visible on both sides Object is well lit with minimal glare Object is oriented to allow placement of cursors at left and right edges of circle or gap Note The system cannot accurately match points along a smooth straight line To measure along a smooth straight line use shadow measurement If you must use stereo measurement orient the image so that the line is vertical User Manual Chapter 7 Measuring Features and Defects 93 About Single View While you are positioning the stereo tip you may want to turn on Single View which temporarily eliminates the second image making it easier to aim the camera To Turn On Single View 1 While viewing a live stereo
58. ctor s LEDs light up to indicate that the connection is established 3 Connecting the XLG3 to a PC If a local area network LAN port is not available connect the XLG3 to the PC by placing an Ethernet router between them The router will generate an IP address as described on page 43 4 No additional software is needed to simply share files with a PC or network via a direct Ethernet connection using Microsoft Internet Explorer 5 PC Based Re Measurement iView This application lets you manage and measure images that were captured by the XL G3 system It also lets you create reports from those images To obtain iVIEW PC contact GE Inspection Technologies No software is needed to simply share files with a PC or network via a direct Ethernet connection User Manual Chapter 3 Setting Up and Putting Away the System 35 To Connect the XLG3 System to a Wireless Network The instructions that follow include both open non encryption and WEP and WPA encryption 1 Press Select Setup Menu gt Communications gt IP Address gt Automatic 2 Acheckmark appears next to Automatic 3 Press Select Setup Menu gt Communications gt Wireless Configuration The WiFi Configurations window opens 4 Select Detect Please be patient this may take several minutes If the system detects any network access points they appear now listed under the Auto Detect tab If the system is connected to a network using both an E
59. de la zone d inspection ou de ranger la sonde Ne manipulez jamais le collet la main pour le tirer le courber ou le redresser vous risqueriez de l endommager l int rieur Envoyez la sonde en r paration au premier signe d endommagement Attention CERTAINES SUBSTANCES RISQUENT D ENDOMMAGER LA SONDE Pour consulter la liste des substances sans danger pour la sonde voir Chemical Compatibility en page 131 23 2 Safe Powering and Grounding Overview of Safe Powering and Grounding 23 Verifying AC Earth Ground Path 22444144 cece tm Ree 24 Grounding With a DC Source Battery 25 Special Grounding Situations 4 25 Overview of Safe Powering and Grounding Safe powering and grounding practices are the responsibility of the user In most cases as described in this chapter you must connect the system to a low impedance earth ground before using it With that connection any stray voltage or static electrical charge on the equipment being inspected will be conducted safely to ground and will bypass the operator A A WARNING ELECTRICAL SHOCK HAZARD PROPER GROUNDING REQUIRED In most cases safe use of this product requires the presence of a protective earth ground path at the A C power source Use of two conductor extension cords or any other action that may result in the loss of this ground path are in violation of
60. e Format and Quality If you want to choose the format or quality for a particular image you want to capture you must change the setting before capturing that image To Change Settings for Image Format and Quality 1 Press 2 Select Setup Menu gt Still Save 3 Select the desired settings Save Format JPEG or Bitmap e JPEG Quality High or Low Stereo measurement JPEGs are always saved at high quality even if this setting is Low Decision Factors for Image Format and Quality When changing format and quality settings consider these factors e which format is required or preferred for JPEGs only whether high or low quality is more appropriate how much storage space is available how many files images and videos need to be stored This table may help you determine the best settings for your situation Storage Capacities Approx Number of Images File Format and 2 7 GB 512 MB Quality Typical File Size Internal Drive Removable Storage Device BMP 900 KB 3000 568 JPEG High 200 KB 13 500 2560 JPEG Low 60 KB 50 000 8533 a File size varies by image content These sizes are based on typical NTSC images PAL images are 10 larger b Audio WAV files consume about 120 KB for every 15 seconds of audio Image storage capacity must be reduced by the amount of audio recorded c Tolearn how to check the available memory on your internal drive see Reviewing Settings for the System on page 44 User
61. e disconnect device is the AC mains cord and if equipped the battery connector gt Caution HANDLE PROBE CAREFULLY Keep the insertion tube away from sharp objects that might penetrate its outer sheath Keep the whole insertion tube as straight as possible during operation loops or bends anywhere in the tube decrease your ability to steer the probe tip Avoid bending the insertion tube sharply the fragile fibers contained inside may break Always use the Home button to straighten the bending neck before withdrawing insertion tube from inspection area or putting probe away Never pull twist or straighten the bending neck by hand internal damage may result At the first sign of damage return the probe for repair gt Caution CERTAIN SUBSTANCES MAY DAMAGE THE PROBE For a list of substances that are safe for the probe see Chemical Compatibility on page 131 20 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Informations sur la s curit Avant l utilisation ou l entretien du syst me vous devez lire et comprendre les informations de s curit qui suivent Symboles et termes employ s Voici la signification des symboles et termes suivants employ s dans ce manuel AVERTISSEMENT TENSION DANGEREUSE AVERTISSEMENT RISQUE DE CHOC ELECTRIQUE RACCORDEMENT LA TERRE OBLIGATOIRE AVERTISSEMENT Les avertissements pr viennent de situations ou de pratiques risquant de provoquer des blessure
62. e length of a nonlinear feature or Place two or more measurement segment defect cursors up to 24 to create length segments along the feature When finished press twice The line is finalized Circle gauge A quick go no go method of Place circle on or near the shadow determining whether defects fall Within allowable limits 104 Chapter7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Comparison Measurements Comparison measurements rely on the known dimensions of an object that has been set in the field of view either by the manufacturer or by the probe The XLG3 processor uses these known dimensions as a reference scale for measuring an unknown target You can take comparison measurements on a frozen image or on a recalled image that was saved in measurement mode Related Information Topic Sections Comparison measurement s Types of Measurement on page 88 advantages and disadvantages How to perform comparison Taking Comparison Measurements on page 105 measurements User Manual Chapter 7 Measuring Features and Defects 105 Taking Comparison Measurements 1 2 10 Attach any standard forward view or side view tip to the probe Position the probe tip for maximum accuracy e The surface should appear perpendicular to the probe view Probe KE e The target and known object should both be in the same view and plane The tip should
63. e probe may come into contact with energized wires or parts For example inspecting buried pipes that are electrically energized to prevent galvanic corrosion may require special grounding techniques WARNING The XLG3 system and its working tools should never come in direct contact with any voltage or current source Damage to the equipment or electrical shock to the operator may result 26 Chapter 2 Safe Powering and Grounding GE Inspection Technologies XLG3 VideoProbe System 27 Setting Up and 3 Putting Away the System Setting Up the System uocem ee eee de ee eee aed die Redde 27 Changing Wie PODS 22 edocs and eod ette dues gece wt ad don ie 30 Changing the Optical TIE Lu os ete coe Ret tret xn un ten 31 Putting the System Away 4004 csse ke ee dae eae 32 Communicating to a PC Through a Router or Network 34 Setting Up the System 1 Open the case s lids and front door Pull out and turn the front and back latches counterclockwise Lift the center handle to open the first lid Then open the other lid 2 Determine whether to remove the base unit If necessary for your application remove the base unit If possible leave the base unit in the case NO 22 Ay A A Caution f you leave the base unit in the case leave the front door open to prevent overheating It is recommended that you also leave the lids open If you remove the base unit verify that no accessories or cord
64. e recorded to the DVD drive 46 Chapter 4 Setting Up the Software GE Inspection Technologies XLG3 VideoProbe System 47 5 Capturing Images and Videos Process OvervieW MEME 47 meaning ihe Prope dae dite due a a EE 49 Freezing an IMage PC 50 Working With a Recalled Image 51 Working With a Split Screen 2 ee ee ed ee ee 52 Adjusting the Brightness 1 12 04d wd neice aem ORE de daa 53 Reducing Noise in Dark Images 54 Correcting Wide Angle Distortion 56 Lengthening Exposure Time 2 0508 44 0 0 fe oye eh eee dds Le MUR dee es 57 Enhancing Sent saine pina ee re mob ee Na ee REC EUR RE RE AS ys 58 ZOOMING 1455 thang beet hedene hbase de beau beads segue dded 58 inverting a n MAUR needle mi pues dee eau Pek CERRO eee Reeds EER 59 Annotating With Text or Arrows 60 Saving anro CMM TD EE 65 Working With WIR OS oda nerd leen dia dinde ete ua 67 Process Overview The process of capturing images and recording videos may be simple or complex depending on what you want to accomplish You can record audio comments for still images or videos using the built in microphone in the handset an external microphone or a headset microphone For an illustration see Process Diagram Capturing Images and Videos on page 48 48 Chapter 5 Capturing Images and Videos GE Inspect
65. ed media and accessories Storing Data to USB Thumb Drive Condition Causes Actions The XLG3 will not record to a USB thumb drive You are not using a validated USB thumb drive The USB thumb drive contains U3 software files This U3 software can cause read write errors on the XLG3 At the time of publication of this manual only specific brands of USB thumb drive have been validated Contact GEIT RVI technical support for the latest listing of validated media and accessories Sandisk an approved USB thumb drive has recently begun including U3 utility software on the thumb drive The U3 software must be uninstalled on a PC before the thumb drive can be used with the XLG3 An uninstall program can be downloaded from Sandisk http u3uninstall s3 amazonaws com U3Uninstall exe 124 Chapter9 Troubleshooting GE Inspection Technologies XLG3 VideoProbe System 125 Specifications Feature Specification Power AC 100 240 V 50 60 Hz 115 V 400 Hz DC optional battery Maximum consumption Nominal consumption 11 16V 300 W 150 W when not charging battery or using accessories Battery operation Up to one hour small battery or two hours large battery AC output IEC type F connector The voltage and frequency of the power available at the AC output is the same as the voltage and frequency applied to the inlet Maximum output is 100 W Arc lamp 75
66. ent Image on page 99 measurements To Take a Shadow Measurement on page 101 Types of Shadow Measurement on page 102 User Manual Chapter 7 Measuring Features and Defects 99 Taking Shadow Measurements For maximum accuracy in any type of shadow measurement you begin by positioning the shadow tip carefully To Position the Probe Tip for a Shadow Measurement Image Before freezing a shadow measurement image position the probe tip to meet these criteria Tip to target proximity The tip is as close to the surface as possible while still viewing the entire item to be measured The shadow moves toward the left as the tip approaches Measurements can be made even if the tip is so close that the image is somewhat out of focus as long as the features are sharp enough to place the cursors accurately For depth measurements in particular the tip needs to be close enough to noticeably break the shadow so that the system can accurately differentiate between the raised and recessed surfaces Perpendicular surface There are two criteria here 1 The shadow is straight up and down indicating that the surface is vertically perpendicular to the probe view 2 Visual cues such as illumination and perspective indicate that the surface is approximately perpendicular to the probe view horizontally as well Shadow s proximity to item The shadow is near and on the same plane as the item you want to measure Bad Example Shadow is
67. eparation between the equipment or devices Connect the equipment to an outlet other than the receiver s Consult a dealer or an experienced radio IV technician for assistance FCC Radiation Exposure Statement This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment This equipment should be installed and operated with minimum distance 20 cm between the radiator and your body Safety Notices Caution To reduce the risk of fire use only No 26 AWG or larger telecommunication line cord Do not use this product near water for example in a wet basement or near a swimming pool User Manual iii Contact Information Service To obtain service for your system call one of the service centers below If the problem cannot be corrected over the phone you will be given a Return Materials Authorization Number RMA for shipment to the service center Always contact a GE Inspection Technologies service center for an RMA prior to returning any products for service or repair USA GE Inspection Technologies Phone 888 332 3848 Product Service Dept 315 554 2000 ext 1 721 Visions Drive Fax 866 899 4184 Skaneateles NY 13152 Germany GE Inspection Technologies GmbH Phone 49 7471 98820 Lotzen cker 4 Fax 49 7471 9882 30 72379 Hechingen Hong Kong GE Inspection Technologies HK Ltd Phone 852 2877 0801 Unit 1602 16 F Sing Pao Building Fax 852 2877 0868 101 King s Road North Point Hong Kong
68. erson B shake the entire tube CAUTION Do not pull on the probe tip or the bending neck while shaking the tube The mechanical cables could break Bending neck is not articulating System is in a mode that disables articulation Steer and Stay freeze frame menu or desktop Exit any mode the system may be in Turn power switch off Leave the system off for at least 15 seconds so that it can complete its shutdown sequence Then turn it back on Insertion tube does not freely withdraw from the storage reel Tube is obstructed Remove the funnel Clear any obstruction or binding For an illustration of removing the funnel see To Clean the Insertion Tube Storage Reel on page 111 Power Condition Causes Actions When plugged into AC Power interruption Leave the system off for at least 15 seconds so that it can complete its shutdown power system won t Faulty AC power sequence Then turn it back on turn on Power switch connection Check the power cable connections is on but its green LED Blown AC fuses Check the AC power source is not lit No AC power Check the AC fuses See To Check or Replace the AC Fuses on page 114 When unplugged from Battery disconnected Leave the system off for at least 15 seconds so that it can complete its shutdown AC power system or incorrectly sequence Then turn it back on won t turn on Power connected Check batte
69. ese ways Battery installed If the battery is installed in the base unit plug the base unit into AC power The battery charges whether the system is on or off Battery removed If the battery is removed from the base unit connect the charger s DC power cord to the battery s DC power cord Then plug one end of the AC power cord into the charger and the other end into the AC outlet DC power cords AC power cord 2 Wait for the battery to charge The battery s green LED flashes for a few seconds Then it lights up solid and stays lit until the charge is complete When the charge is complete the green LED shuts off A fully discharged one hour battery takes about four hours to charge A fully discharged two hour battery takes about eight hours to charge If the red LED lights up during this process contact GE Inspection Technologies User Manual Chapter 8 Maintenance 119 Replacing the Internal Memory Card The internal memory card contains the operating system software as well as your image and video files You might want to replace the memory card for example to increase storage capacity Only qualified electrical technicians should replace this card This card is not user serviceable To Replace the Internal Memory Card 1 Turn off all sources of power Turn off the power switch Unplug AC power cord from power source If a battery is installed unplug the DC power connector Unscrew and remove the acce
70. etting Up the Software 45 Reviewing Settings for Communications Communications settings are part of the optional network package See About the Network Package on page 5 The communications settings apply to XLG3 systems connected to a PC or network Note The XLG3 system is designed to operate in a protected computing environment behind a firewall To Review Settings for Communications 1 Press 2 Select Setup Menu gt Communications 3 Change any desired settings Item Choices Description Unit Name Displays the system s serial number IP Address None Automatic Displays the system s IP address and lets you select a setting Select the or Advanced setting recommended by your network administrator Note When establishing communications with a PC the setting must be Automatic Remote File Disallow Prevents remote users from accessing files stored on the XLG3 system Access Allow Read Lets remote users read and copy files stored on the XLG3 system Allow Read Lets remote users read and copy files stored on the XLG3 system and Write transfer files to the system Relink Now Establishes communications between the network and a newly connected XLG3 system that was already turned on when you connected it Wireless Displays wireless settings Lets you select a wireless access point Configuration Video On off Lets remote users view live video When video streaming is on video cannot streaming b
71. exposure time from 1 10 000 second to 12 seconds The longer the exposure the greater the risk of blurring the image Keep the probe tip as still as possible when capturing an image with a long exposure To Lengthen Exposure Time 1 While viewing a live image press 2 Select Image Long Exposure 3 Select the type of long exposure you want e Auto The system sets the exposure time Manual You set the exposure time Move the joystick until the image is as light as you want it Lg Exp appears To Turn Off Long Exposure Press 58 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Enhancing Contrast Zooming When there is not enough light or contrast to see important features or defects for example when you need to position cursors accurately for measurements Inverse may help This feature reverses the brightness like a photographic negative It enhances the image contrast making subtle details more visible You can enable Inverse for any live frozen or recalled image Inverse off Inverse on To Turn Inverse On 1 Press 2 Select Image gt Inverse gt On To Turn Inverse Off Press You can zoom in and out for all types of images live frozen and recalled Zooming is digital so pixelation increases as you zoom in The system cycles through the zoom levels in increments up to 3 0x
72. f you want to delete a character highlight amp or Press on the handset to activate the highlighted item Repeat from Step 1 until you are finished creating your annotation Press The text entry screen disappears Your text is displayed Determine what to do next f you have just created an annotation move it to the desired location f you have just created a preset follow the on screen instructions User Manual Chapter 5 Capturing Images and Videos 63 To Load a Preset File To load a file containing multiple presets onto the XLG3 VideoProbe a file may be created ona PC This file must conform to the following Line delimited each preset must be on a separate line File Type txt e Encoding UTF 8 Recommended Program Microsoft Notepad At the time of saving the document select txt as the File Type and UTF 8 as the Encoding as shown below Untitled Notepad Jat3 File Edit Format View Help Crack pitting Defect as EI Save As Save in Temp iv Q7 eam ET My Recent Documents Desktop My Documents gs My Computer File name Preset txt iv My Network Save as type Text Documents tet v Encoding UTF 8 Iv Loading the File 1 Save the Preset txt file onto external media CF Card USB ThumbDrive etc Insert the external media in your XLG3 VideoProbe Press Select Live Annotation Select Preset Load o o F N
73. g a DVD recording starts only after the DVD drive light stops flashing If you start recording to a new DVD that has not been initialized manually the system automatically initializes it before recording See Initializing DVDs on page 68 Cancel Exits the menu without recording MPEG Quality MPEG2 High or MPEG2 Low For decision factors see Reviewing the Setting for Video Quality on page 41 Mic On muted or disabled Select Drives Lets you select the drive or drives to record to When you record to a DVD itis recommended that you select a backup drive for simultaneous recording When you record to a compact flash card special considerations apply Ifyou use a compact flash card it must be an industrial card Videos are always saved to the compact flash slot at MPEG2 low quality even if you select MPEG2 high Ifyou record simultaneously to the compact flash slot and a DVD videos are always saved at MPEG2 low quality to both media Select Save Folder For any drive other than DVD Lets you select a save folder on the selected drive Name Video Lets you name the file before recording If you do not name the file before recording the system assigns a name 70 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System To Quick Record Bypassing Menus Press and hold A flashing red dot appears As long as this dot is flashing the system is recording If using a DVD recording star
74. g the probe tip closer If you cannot increase the accuracy index place cursors so that they yield high match strengths and verify your accuracy as described in Step 8 on page 94 User Manual Chapter 7 Measuring Features and Defects 97 Example Cursor Placement Type cont Matching Cursors on Right Image cont Description cont On Left Image cont Area The surface area contained Place three or more cursors up within multiple cursors placed to 24 around the edge of the around a feature or defect area you want to measure When finished press twice The area closes Multi The length of a nonlinear Place two or more segment feature or defect measurement cursors up to line 24 to create segments along the feature When finished press twice The line is finalized 98 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Shadow Measurements Shadow measurements require the use of ShadowProbe measurement tips which project a shadow onto a target To measure the target the XLG3 processor uses triangulation based on the shadow s location You can take shadow measurements on a frozen image or on a recalled image that was saved in measurement mode Related Information Topic Sections Shadow measurement s advantages Types of Measurement on page 88 and disadvantages How to perform shadow To Position the Probe Tip for a Shadow Measurem
75. h glass cleaner or 70 alcohol to water solution Fiberoptic connector To Clean the Insertion Tube Storage Reel 1 Disconnect the AC power cord from the power source 2 Remove the insertion tube from the funnel 3 Loosen the two screws and remove the funnel 4 Wipe inside the funnel and inside the reel Use a soft cloth dampened with glass cleaner or 70 alcohol to water solution 5 Replace the access panel 112 Chapter8 Maintenance GE Inspection Technologies XLG3 VideoProbe System Replacing the Lamp To Determine Whether to Replace the Lamp If the lamp does not come on when you turn the power switch on verify all of the following things before replacing the lamp The probe is properly latched in the handset The lamp was correctly installed The system was not turned on too quickly after being turned off Leave the system off for at least 15 seconds so that it can complete its shutdown sequence Then turn it back on The system is not too hot The lamp shuts down in over temperature conditions The power switch s green LED lights up when the switch is on If not see Power on page 122 To Remove the Lamp 1 Disconnect all sources of power If using AC power disconnect the power cord from the power source e Ifa battery is installed disconnect and remove it See To Remove the Battery on page 116 2 Unscrew and remove the lamp access panel Lamp access panel WARNING LAMP
76. hapter 6 Managing Files amp Communicating With Other Computers 79 To Manage Files from the Desktop 1 Double click Fa 2 If you do not have a keyboard connected to your system double click 234 3 Perform the desired tasks create rename move or delete files or folders as you would from any computer desktop Note When using the desktop if you copy or delete still images the system does not copy or delete associated audio WAV files Normally when you use the File Manager menu to copy and delete WAV files are treated as part of the image file but when you manage files using the desktop you must copy or delete WAV files manually To Open the Browser Double click e A Firefox browser window opens for Internet access To Exit the Desktop Press or Double click the XLG3 icon on the desktop 80 Chapter 6 Managing Files amp Communicating With Other Computers GE Inspection Technologies XLG3VideoProbe System Sharing Files or Live Video With a PC PC file sharing and video streaming viewing live video from a PC are part of the optional network package See About the Network Package on page 5 If the XLG3 system is connected to a router or network you can send files back and forth between the system and other computers for viewing remeasurement or manipulation You can also view live video on other computers No drivers need to be installed Related Information To Establi
77. hnologies XLG3VideoProbe System 4 Double click any thumbnail image It becomes enlarged Manipulate it as desired using the buttons at the bottom of the screen EVEREST XLG3 secre sowsus e 3 OSEO spe Previous Next Zoom Zoom Flip Flip Rotate Rotate Saveto Print Slide Original in out horiz vert left right PC show size User Manual Chapter 6 Managing Files amp Communicating With Other Computers 85 To Manage Files From the PC 1 Establish communication with the PC For details see To Establish Communication With a PC on page 81 Remember that Allow Read Write must be selected in the XLG3 Communications settings At the PC select the File Transfer tab Files stored on the XLG3 appear on the left files stored on the PC appear on the right If no files appear download the free software Java 1 5 or later at www java com 1 Me lotus T om gem ia Qm deeem Ge dme ee ee Ia ip o De EVEREST XLG3 CONCERTS SU 5 9 6 as Patti Were CIEL PE Lat Vie LEXL duel Fo a Hmmm n e iei a uw v Tasks Son ts 9 o bewe r E de a 4 O Mere Pohden ge u gce ge do 1 de o Desete o gt a 4 teinh g 3 Navigate to the desired locations on each side and select the desired files or folders 4 Select the desired task button If transfering files to the XLG3 system before you select the Transfer button open the XLG3 folder named Internal or one of the subfo
78. hone has the same function as the built in microphone When an external microphone is plugged in the system automatically uses it for audio recording rather than the built in microphone 12 Chapter 1 Introduction Base Unit Sides Left Side GE Inspection Technologies XLG3 VideoProbe System Right Side A Funnel B Shoulder strap hooks C AC power inlet Internal memory D AC fuse card E Ground lug F AC output G Battery DC H Battery DC input fuse Item Description A Funnel B Shoulder strap hooks C AC power inlet D AC fuse E Ground lug F AC output G Battery DC input H Battery DC fuse Internal memory card Guides the insertion tube into the storage reel Strap is included For connecting the power cord Protects the circuitry when using AC power Provides an earth ground if one is not available through the AC outlet IEC type F connector The voltage and frequency of the power available at the AC output is the same as the voltage and frequency applied to the inlet Maximum output is 100 W For connecting a battery optional Protects the circuitry when using a battery or other DC power source Card is in the drive behind the access panel This card contains the operating system software and the memory for storing images This card is not user serviceable User Manual Base Unit Top and Bottom Ch
79. iew For a list of available tips see Optical Tips on page 141 Caution Use only finger pressure to remove or attach tips Using force including pliers or other tools might damage the bending neck Take care not to cross the threads To Remove an Optical Tip 1 Optional Turn off lamp a While viewing a live image press b Select Lamp Off Grasp the head of the probe with one hand and with the other gently turn the tip counterclockwise Turn until the tip spins freely indicating that it has cleared the first set of threads Gently pull the tip forward away from probe Continue turning counterclockwise engaging the second set of threads Turn until you can remove it To Attach an Optical Tip 1 2 Verify that the optical tip is clean Grasp the head of the probe with one hand and with the other gently turn the tip clockwise Turn until it spins freely indicating that it has cleared the first set of threads Gently push the tip in Turn clockwise again engaging the second set of threads Turn until finger tight Do not overtighten Pull on the tip gently to verify that it is securely attached If the second set of threads does not engage turn the tip slightly in a counterclockwise direction to allow the threads to connect Note Measurement tips must be tightened firmly to ensure accuracy Related Information To Inspect and Clean an Optical Tip on page 109 Optical Tips on page
80. ilable through the AC outlet connect an external ground wire to the base unit s ground lug then connect the wire to earth ground or to the equipment being inspected A ground wire part number XLG3AGROUND is available from GE Inspection Technologies XX WARNING CONNECTING TO A VEHICLE INVERTER If you connect the XL G3 system to a vehicle inverter which converts a vehicle s 12 volt DC power to 110 volt AC even if the inverter s power outlet has a ground plug the XLG3 system is not necessarily earth grounded since vehicles usually have rubber tires You must still connect the base unit s ground lug to a proper earth ground and vehicle chassis Failure to properly ground the base unit can result in a shock User Manual Chapter 2 Safe Powering and Grounding 25 Grounding With a DC Source Battery If you are using an external DC power source such as the optional battery while inspecting potentially energized equipment safe use of the XLG3 system requires verifying a protective earth ground path To Provide DC Earth Ground Path 1 Connect an external ground wire to the base unit s ground lug A ground wire part number XLG3AGROUND is available from GE Inspection Technologies 2 Connect the wire to earth ground or to the equipment being inspected Ground lug Special Grounding Situations Contact GE Inspection Technologies Technical Support for guidance prior to using the XLG3 system in any situation where th
81. ils see Saving an Image on page 65 Note Stereo images are saved without zoom windows borders and certain other screen graphics This way more of the image is visible if you recall it for remeasurement 96 Types of Stereo Measurement Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System This table specifically addresses cursor placement for each type of stereo measurement For the complete procedure see To Take a Stereo Measurement on page 94 Cursor Placement Type Matching Cursors on Right Image Description On Left Image Length A linear point to point Place both cursors measurement Point to Line The perpendicular distance Place the first two cursors to from a point to a line define a reference line Place the third cursor at the perpendicular distance you want to measure Depth The perpendicular distance Place the first three cursors to between a surface and a point above or below it Used to evaluate changes due to wear misalignment and other causes Negative measurements indicate that the point lies below the plane Positive measurements indicate that it lies above define a reference plane Place the fourth cursor at the perpendicular distance you want to measure Note Depth measurements taken at a low accuracy index are particularly sensitive to the matching cursor s position If the accuracy index is low increase it by bringin
82. image press 2 Select Image gt Single View gt On To Exit Single View Do one of the following A i To return to the live dual image press e To freeze the image and proceed with measuring press es 94 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System To Take a Stereo Measurement 1 Attach the stereo tip securely and verify it See Verifying Measurement Tips on page 106 Position the probe tip for maximum accuracy See To Position the Probe Tip for a Stereo Measurement Image on page 92 Freeze the image Select the measurement type and tip Press Select Measure gt Stereo gt measurement type gt tip Place the cursors in the left half screen as described on the screen Measurement accuracy depends on all cursors being positioned accurately For best accuracy in cursor placement press to activate the zoom window for a close up view of the image around the active cursor To learn how to place cursors for specific measurement types see Types of Stereo Measurement on page 96 As you move each cursor the matching cursor in the right half screen moves accordingly Inspect each matching cursor as soon as it appears Generally you get the best results by leaving the matching cursors exactly where the system places them However under certain circumstances such as when a repeating pattern exists you may need to help the system find the
83. int s left and right for example pixels along a smooth horizontal Your cursors Matching cursors line the system cannot accurately place the matching cursor When there is enough differentiating detail the match strength is high meaning that the generated match point clearly matches better than its neighboring pixels the system s confidence in the match is high But if there is not enough detail the match strength is low meaning that the generated point and its neighboring pixels match almost equally well the match may be correct but the system s confidence in the match is low For every matching cursor the system calculates a match strength value between lt 0 gt lowest confidence and lt 5 gt highest confidence If too little detail is present the system simply does not generate a matching cursor Whenever possible you want to achieve a match strength of at least lt 3 gt If you can t try capturing another image with less glare or more image details Adjust the tip orientation or brighten the image Even when match strength is lt 5 gt and especially when the match strength is lower you need to verify that the matching cursor appears to be placed properly A matching cursor that is off by just one pixel can have a significant impact on the measurement accuracy To Reposition a Matching Cursor Note Matching cursors are most likely to be misplaced when the measurement area contains a repeating pa
84. ion from 0001 BMP or JPG to 9999 User Manual Chapter 5 Capturing Images and Videos 67 Working With Videos Any time during your inspection you can record video in the background while doing other tasks such as adjusting brightness comparing images on a split screen capturing still images taking measurements managing files and folders etc When you record video the XLG3 system saves everything that appears on the display including menus that you open as well as background sounds and comments made near the microphone unless you turn off the audio You can record video onto the internal drive a DVD or any other removable storage device Related Information e About DVDs on page 68 e Recording Live Video on page 69 e Working With a Recalled Video on page 72 68 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System About DVDs The optional DVD drive can be used for two purposes e to record live MPEG2 video files e to archive saved files images or videos Do not turn off the system while recording or archiving to a DVD or you will lose data When video streaming is on video cannot be recorded to the DVD drive To learn how to turn video streaming on and off see Reviewing Settings for Communications on page 45 Caution DVD recording and archiving are sensitive to extremes of temperature dust vibration and shock For best results minimize these factors
85. ion Technologies XLG3 VideoProbe System Process Diagram Capturing Images and Videos Steer probe Optional Start recording video Make audio comments if desired Optional Work with the displayed image Optional Save still images Make audio comments if desired If recording video stop Done Steering the Probe on page 49 Working With Videos on page 67 Freezing an Image on page 50 Working With a Recalled Image on page 51 Working With a Split Screen on page 52 Adjusting the Brightness on page 53 Reducing Noise in Dark Images on page 54 Correcting Wide Angle Distortion on page 56 Lengthening Exposure Time on page 57 Enhancing Contrast on page 58 Zooming on page 58 Inverting an Image on page 59 Annotating With Text or Arrows on page 60 Measuring Features and Defects on page 87 Saving an Image on page 65 To Stop Recording on page 70 User Manual Chapter 5 Capturing Images and Videos 49 Steering the Probe Guiding the Insertion Tube Into the Inspection Area With the desired optical tip installed guide the insertion tube into the inspection area Use your hands to push the tube until it reaches an area you want to inspect Twist the insertion tube gently to bring the desired scene into view Accessories are available to make it easier t
86. ions tab Prony server Select LAN Settings The Local Area Network proxy server for your LAN These settings val not acely to LAN Settings screen appears as shown here Mp DN CDU 5 Verify that the Automatically detect settings box is checked and the Use a Proxy server for your LAN box is unchecked 6 Click OK ON If you still do not see an IP address in the XLG3 Communications menu refresh the screen by exiting and then wait approximately 20 seconds before reopening the Communications menu Press Select Setup Menu gt Communications If you still do not see an IP address in the XLG3 Communications menu reboot your XLG3 with the Ethernet cable connected to the XLG3 system The PC needs to be on the same network as the XLG3 system to be able to establish communication 82 Chapter 6 Managing Files amp Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System 3 Atthe PC open a browser window 4 Inthe URL address field type http then the XLG3 system s IP address as shown in this example Do not include XLG3 Press Enter GE Inspection Technologies File Edit View Favorites Tools Help 1 gt X A Search http 3 67 37 43 Address The Remote Browsing screen appears as shown in this example 2 Everest XLG3 Remote Browsing Microsoft Internet Explorer F e Ect Vew Favortes Took Heb Qr Ch Ph Fortes E hitp 2 67 37 43
87. ips It contains optical measurement targets whose accuracy is traceable to the United States National Institute of Standards and Technology NIST measurement standards These are the part numbers for the verification blocks used with the XLG3 system VER2400B For 3 9 mm systems XLG3TM61VER For 6 1 mm systems XLG3TM84VER For 8 4 mm systems Each measurement verification block comes with a calibration schedule and a certificate of calibration C of C which notes the calibration date and due date Each block has four chambers side view shadow forward view shadow side view stereo and forward view stereo Each chamber contains two calibrated test targets 0 1 inch and 1 mm Measurement verification block Test targets inside block 0 1 inch target 1 mm target To Verify a ShadowProbe or StereoProbe Measurement Tip 1 Attach the shadow or stereo tip securely 2 Insert the tip into the appropriate test chamber 3 Measure the test target that matches the units you use inches or mm 4 Evaluate your results An experienced user can achieve a measurement of 0 100 0 005 inches 1 00 x 0 05 mm If your measurement does not fall within these limits try the suggestions under Troubleshooting Measurements on page 107 User Manual Chapter 7 Measuring Features and Defects 107 Troubleshooting Measurements Help I m Getting Inaccurate Stereo or Shadow Measurements Move the probe tip as close as possible to the target maximi
88. ity to operate the equipment To maintain compliance with FCC rules and regulations cables connected to this device must be shielded cables in which the cable shield wire s have been grounded tied to the connector shell Canadian Notice This equipment does not exceed the Class A limits for radio noise emissions as described in the Radio Interference Regulations of the Canadian Department of Communications Le present appareil numerique n emet pas de bruits radioelectriques depassant les limites applicables aux appareils numeriques de la classe A prescrites dans le Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du Canada 131 C Chemical Compatibility Chemical compatibility refers to the probe s ability to come into contact with various liquid substances and not be damaged There are far too many different liquids in the industrial environment for GE Inspection Technologies to test each one so customers must determine for themselves whether the probe is compatible with their specific chemicals However GE Inspection Technologies has tested the probe to several of the more common substances and reports the results in the hope that it might be of assistance Whatever the liquid duration of exposure should be minimized and the probe cleaned after each use before storage WARNING POSSIBLE EXPLOSION HAZARD Do not use this system in explosive environments These substances have no affec
89. lders inside Internal so that you will be able to find the files easily later If deleting files from the XLG3 system note that you cannot delete folders containing files You must first delete all files in the folder 86 Chapter 6 Managing Files amp Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System To View Live Video From a PC Video Streaming 1 Establish communication with the PC For details see To Establish Communication With a PC on page 81 Verify that video streaming is turned on For details see Reviewing Settings for Communications on page 45 At the PC select the Live Video tab If VLC Media Player is not installed on your PC a prompt appears including downloading instructions Download and install this plug in Select Play Live video appears on the PC screen in near real time up to a 10 second lag Live audio is also transmitted Control your viewing by using the buttons to the right of the video Note When video streaming is on video cannot be recorded to the DVD drive ht ue ee don mp Om IZO fuer Sr AD e ia 30 ay Gm ditm me deem rmn tumet di mmm itm tua ats Y 1 aa Vi Pes Yasmin Lon Wee es Pause or play Stop Future capabilities Audio on or off 87 Measuring Features and Defects About Measuring essei eR ee RR ER eR RISE RR E ee mae 87 Stereo Measurements
90. lect one of the displayed images to view upon exiting press Select Split Options Left Right Close User Manual Chapter 5 Capturing Images and Videos 53 Adjusting the Brightness You can adjust the brightness of live frozen and recalled images as well as recorded video When viewing live images adjusting the brightness means controlling exposure time and camera gain When viewing still images or recorded video adjusting the brightness means controlling digital gain The brightness saved will be the brightness recalled To Adjust the Brightness 1 Press 2 Select Image gt Brightness 3 Adjust 54 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Reducing Noise in Dark Images Adaptive Noise Reduction ANR is part of the image processing package See About the Image Processing Package on page 4 When the probe is in a dark area the live image is often noisy or grainy crawling pixels You can improve such images by turning on ANR in either of two modes ANR normal Reduces noise without any brightening ANR enhanced Reduces noise and brightens dark areas Does not brighten areas that are already bright Note ANR annotation is saved with image ANR off ANR normal Noise is reduced without brightening ANR enhanced Noise is reduced and dark areas are brightened User Manual Chapter 5 Capturing Images and Videos 55 To Turn
91. loss of smell anosmia Lead is poisonous in all forms It accumulates in the body so each exposure is significant Ingestion and inhalation of lead can cause severe damage to human health Risks include brain damage convulsions malnutrition and sterility Mercury creates hazardous vapors at room temperature Exposure to high concentrations of mercury vapor can cause a variety of severe symptoms Risks include chronic inflammation of mouth and gums personality change nervousness fever and rashes Visit www ge com inspectiontechnologies for take back instructions and more information about this initiative Index 147 120 degree distortion correction 56 4x3 display setting 44 A accuracy index 43 89 AC See power adaptive noise reduction ANR 4 54 agency certifications 129 alcohol probe s compatibility with 131 annotations 60 63 See also audio comments 60 ANR adaptive noise reduction 4 54 archiving files toa DVD 77 area measurements 97 103 arrows See annotations audio comments about 47 48 79 adding to images 61 66 icon 73 audio files 40 41 79 audio output connector 10 11 settings 39 B backup drive for video recording 69 base unit 10 13 battery See also power about 4 maintenance 116 118 bending neck holding in place Steer and Stay 49 illustration 9 straightening Home 32 49 troubleshooting 122 bitmaps BMP files See images still brightness adjusting 5
92. mer Support Centers North South America 721 Visions Drive Skaneateles NY 13152 Tel 888 332 3848 315 554 2000 ext 1 Europe Lotzendcker 4 72379 Hechingen Germany Tel 49 0 7471 9882 0 Asia Pacific Unit 1602 16 F Sing Pao Building 101 King s Road North Point Hong Kong Tel 852 2877 0801 E mail geit info ge com www geinspectiontechnologies com 2008 General Electric Company All rights reserved Specifications subject to change without notice Assembled in USA by GE Sensing amp Inspection Technologies ISO 9001 REGISTERED COMPANY XLG3A MAN Rev J
93. ness parsen nren E E ee 53 Reducing Noise in Dark Images 54 Correcting Wide Angle Distortion 56 Lengthening Exposure Time 57 Enhancing Contrast 2 22 50i8e amant DATA UEDA peed deed a REA A DES 58 ZOOMMAG Es hia beg el Apte Ja hep dod dunn tate hepa bed top ent pelos A rt rs Sake oe 58 Inverting an Image 59 Annotating With Text or Arrows 60 SAVING AN Image entender e ete gent eR a Lt efe eee ge 65 Working With Videos 67 6 Managing Files amp Communicating With Other Computers 73 About the Thumbnail Screen 73 Working With Removable Storage Devices 74 Recalling a File ss union Sa es eo Sa Ue LR ees 75 Creating Renaming or Deleting Folders 75 Copying Fes Spi bs Sia Min ate a ese doe de Ne Bot Saeco eG 75 Deleting Files 3 40 48 sts adage hws pia E e A DUS PM oa dant ea ES 76 Renaming a File 76 Archiving Copying Files to a DVD 77 Using the Desktop 4444 4444 ee 78 Sharing Files or Live Video With a PC 80 7 Measuring Features and Defects
94. ng video Press Select Video Record gt Stop Recording Putting the System Away Summary For details see Putting the System Away on page 32 gus cU Straighten bending neck Turn off system and disconnect from power source Detach peripheral devices and accessories Chapter 1 Return insertion tube to storage reel and wrap handset cable Store system and components in case Introduction 3 4 Chapter 1 Introduction About the Battery GE Inspection Technologies XLG3 VideoProbe System Batteries for the XLG3 system are optional Two sizes are available one hour and two hour To learn about removing charging or installing the battery see Maintaining the Battery on page 116 About the Image Processing Package The image processing package which lets you enhance images under particular circumstances includes the following features Battery one hour size shown Feature Description Details Distortion correction Flattens image edges when you use a 120 optical tip Correcting Wide Angle Distortion on page 56 Adaptive noise reduction Sharpens images when the probe is in a dark area Reducing Noise in Dark Images on page 54 User Manual About the Network Package The optional network software package which delivers communication file sharing and network functions for the XLG3 system includes the following featu
95. ns Playback Option Control Button Pause or trigger Resume playback when paused or trigger Fast forward Pause then joystick right Rewind Pause then joystick left Close video a 73 Managing Files amp Communicating 6 With Other Computers About the Thumbnail Screen 73 Working With Removable Storage Devices 74 Recalling a PI nee Lis Line Lee Ni te 75 Creating Renaming or Deleting Folders 75 Copying Files sa dir depends deathbed ed aad SM ena idee ae dae 75 Deling FIGS 224 ouh dan geal RE eae eee eee Mea Sonia 76 Rang a FH 22 22 2cinsdraareddnrannasehareer degeiadedaacadaad 76 Archiving Copying Files to a DVD ilius bees he ERR enmt 77 Using he DSskliB isses we al ra RE be Daa pee boat 78 Sharing Files or Live Video With a PG 2 80 About the Thumbnail Screen One way to manage files on the XLG3 system is to use the File Manager menu When you use this menu you select files from a thumbnail screen Here is an example of a thumbnail screen showing an internal drive DriveC that contains the following items a folder named G3 e two JPEG files e two video files The instructions on a thumbnail screen vary with the task recalling copying deleting etc To learn about an alternative way to manage files see Using the Desktop on page 78 Use JOYSTICK 1 to select
96. o ensure operator safety read and understand this manual before using the system Getting Help Beyond this manual you can get product help in several ways e Training Introductory in person training is free with your system purchase Additional training is available for a fee Contact GE Inspection Technologies Phone For phone numbers see Service on page iii 2 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System System Overview The rugged and dependable Everest XLG3 VideoProbe system is an advanced video based flexible borescope used for remote visual inspection Working through access passages the XLG3 system delivers high resolution images of internal details of turbine engines airframes automotive engines piping vessels wind turbine gear boxes underwater structures etc The probe s fiberoptic bundle illuminates the inspection area with light generated by a 75 watt high intensity discharge HID arc lamp in the base unit At the end of the probe a miniature camera assembly converts the image into an electronic image and sends it back through the probe The system displays the image on the handset No focusing is required because the XLG3 system contains a fixed focus optical system with a large depth of field If your system is equipped with measurement capability you can measure defects and features The XLG3 system is compatible with various removable storage devices DVD R DV
97. o highlight an item Joystick To move between a parent menu and submenu Joystick or To change the highlighted option To select the highlighted item To exit menus or 16 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Restoring Factory Defaults To restore factory defaults press and hold the Save lan and Record Buttons for five seconds Then confirm restoration of factory defaults Performing this action restores the following options Battery Icon oi cee eee On Date Time On LOgO enit ente Eel On Temperature lcon On Text Colori d Green Image Format JPG e Measurement Accuracy Index On Units of Measurement Inches Note Upon next restart of VideoProbe after restoring factory defaults select the desired language from the initial language selection screen User Manual Chapter 1 Introduction 17 Safety Information Before using or servicing the system you must read and understand the following safety information Symbols and Terms When the following symbols and terms appear in this manual they have the following meanings Symbol Term Meaning WARNING DANGEROUS VOLTAGE WARNING ELECTRICAL SHOCK HAZARD PROPER GROUNDING REQUIRED WARNING Warning statements indicate conditions or practices that could result in injury or loss of life Caution Caution statemen
98. o maneuver the tube e Rigidizers long thin pipes that keep the tube straight as you insert it are available in different lengths e A gripper is a cylindrical handle that slides over the insertion tube to make it easier to control Grippers are threaded to connect to rigidizers and to access port couplers O e Rigidizer Gripper Aiming the Camera A live image is the image that the camera sees in real time When you are viewing a live image you can aim the camera by controlling the bending neck in various ways To Articulate the Bending Neck While viewing a live image move the joystick toward the feature you want to see The bending neck articulates so that the probe tip moves in that same direction 360 All Way articulation To Hold the Bending Neck in Place Steer and Stay Mode Press the button just below the joystick Press quickly do not hold The letters SS appear indicating Steer and Stay mode In this mode the bending neck holds its position even LAN when you let go of the joystick If you move the joystick while in Steer and Stay mode the bending neck articulates slowly When you stop moving the Press this button Steer and Stay joystick the bending neck stays in the new position To exit Steer and Stay mode press the button again The letters SS disappear To Straighten the Bending Neck SSS HOME 5 Ce N ISA Oi Ser Press and hold the button just below the joystick
99. obe view for all but skew measurements Verify that the shadow is properly oriented the vertical dashed line if any is centered and the cursors are properly placed Review guidelines under To Position the Probe Tip for a Shadow Measurement Image on page 99 108 Chapter7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System 109 8 Maintenance Inspecting and Cleaning the System 109 Replacing the Lamp es cocas Godse de Geis REP PER SURE ipn 112 Checking and Replacing the Fuses 114 Maintaining the Battery 2 0 0 2 0420 44 a daa lisa ee ua om gren 116 Replacing the Internal Memory Card 119 Inspecting and Cleaning the System Inspect and clean the XLG3 system before and after each use If using the system in a dirty environment clean the components more frequently as needed If images are distorted or blurred within normal range and if the optical tip is securely threaded the most likely problem is dirty optical surfaces For best image quality clean the optical tip and camera head frequently If you discover conditions that require evaluation or repair return the system to GE Inspection Technologies Early repair of minor conditions can prevent much more costly repair Caution Do not immerse or soak the handset or the probe power plug To Inspect and Clean an Optical Tip 1 Check the opti
100. on Technologies XLG3 VideoProbe System Reviewing Settings for Text Color You can change the color of text and other elements that are displayed over the images for example the dashed line that you center over the shadow when taking shadow measurements The most legible color will vary with the coloring and brightness of the image To Change the Text Color 1 2 3 Press Select Setup Menu gt Graphics gt Text Color Select a color e White e Black e Green Reviewing Settings for a Logo You can add a logo to the screen You can use any graphics program to create the logo as long as you save it with these attributes Microsoft Windows compatible 24 bit color 200 pixels x 200 pixels maximum file name LOGO BMP transparent background color if desired red 128 green 128 blue 0 The system can store only one logo file To Work With a Logo 1 2 3 4 Insert the removable storage device that contains the logo file Press Select Setup Menu gt Graphics gt Logo Select the desired item e On Turns the logo on Off Turns the logo off Load Automatically installs the logo file from your storage device to the internal drive User Manual Chapter 4 Setting Up the Software 43 Reviewing Settings for Measurement For XLG3 systems equipped with measurement capability these settings determine system behavior when you are taking measurements For details see Measuring
101. on page 68 User Manual Chapter 6 Managing Files amp Communicating With Other Computers 75 Recalling a File Recalling a file means opening a saved image or video To Recall a File 1 Press 2 Select File Manager gt Recall gt drive or device 3 Selecta file It opens To learn about what you can do with a recalled file see these sections e Working With a Recalled Image on page 51 e Working With a Recalled Video on page 72 Creating Renaming or Deleting Folders 1 Press 2 Select File Manager Folder 3 Select and perform the desired task Create Rename Delete Copying Files The Copy menu command lets you copy videos still images and audio files from the internal drive to any removable storage device except a DVD While files are being copied all functions except the File Manager and Setup menus are available To learn how to copy files to a DVD see Archiving Copying Files to a DVD on page 77 To Copy Files 1 Insert a storage device 2 Press 3 Select File Manager Copy 4 Select and perform the desired task Item Description Selected To Copy selected files to the storage device All To Copy all files to the storage device Folders To Copy selected folders to the storage device 76 Chapter 6 Managing Files amp Communicating With Other Computers GE Inspection Technologies XLG3VideoProbe System Deleting Files You can delete files from
102. or date Time is always in 24 hour format Date is always in day month year format Steering Tip Map On off The tip map is a grid that indicates probe tip position Zoom Mode Steer Only In this mode when you move the joystick in a zoomed live view the probe tip articulates The image changes as the camera moves Pan Only In this mode when you move the joystick in a zoomed live view the probe tip does not articulate The image changes as the system electronically pans the camera s full view MDI Load Unload Load or unload an existing inspection on the XLG3 Annotate On If off the menu directed inspection on screen prompts are not saved in the Off image Update For use with the XLG3 Update Software CD ROM or thumbdrive Software Feature For use with the XLG3 Feature Installation CD ROM or thumbdrive Update Video Output NTSC Standard in US and elsewhere Format PAL Standard in Europe and elsewhere LCD Display Full The image fills the screen The top and bottom are cropped There are no black bands at the sides 4x3 The complete image that the camera sees is displayed The top and bottom are not cropped There are bands of black at the sides Unscaled The image nearly fills the screen The top and bottom are slightly cropped there are narrow bands of black at the sides Unscaled is automatically selected when measuring for most accurate placement of cursors User Manual Chapter 4 S
103. ormat and Quality 40 Reviewing the Setting for Video Quality 41 Reviewing Settings for Text Color 42 Reviewing Settings for a Logo 44ii4uiaus 42 Reviewing Settings for Measurement 43 Reviewing Settings for the System 44 Reviewing Settings for Communications 45 Reviewing Settings for Audio Audio settings affect only audio output not input If you want to turn off audio input for video recording you can do so before you start recording To Review Settings for Audio 1 Press 2 Select Setup Menu gt Audio 3 Select the desired item Item Description Volume Adjust the volume to the internal speaker and headphone output This control does not affect line level output Mic On muted or disabled When on live audio is sent from the microphone to the line level output and audio is saved during video recording When muted live audio is not recorded but an audio track is created on MPEG2 recordings When disabled live audio is not sent to any outputs and no audio track is created on MPEG2 recordings The system still does save audio comments that you choose to record for still images 40 Chapter 4 Setting Up the Software GE Inspection Technologies XLG3 VideoProbe System Reviewing Settings for Imag
104. p has been installed properly See To Install a Lamp on page 113 No image appears in the display Green LED on the power Switch is lit Various Verify that the probe is properly seated and latched See To Install a Probe on page 30 Point the probe tip toward a bright light and see if image appears If image appears the problem is associated with lamp operation If still no image contact GE Inspection Technologies If an external monitor is available determine whether an image appears on it Connect the monitor s VIDEO IN or S VIDEO IN to the base unit s VIDEO OUT or S VIDEO OUT connector Verify the image Frozen image jitters Probe tip was moving when image was captured Unfreeze then refreeze the image keeping probe tip steady 122 Probe Chapter 9 Troubleshooting GE Inspection Technologies XLG3 VideoProbe System Condition Causes Actions Reduced articulation in the bending neck Various Whenever using the system minimize bends throughout the entire length of the insertion tube including the end nearest to the handset Unnecessary bending can reduce articulation Redistribute the lubricant inside the insertion tube as follows Straighten the insertion tube to its full length with Person A holding it near where it joins the handset to stabilize the probe and Person B holding it just before the bending neck to prevent damaging the bending neck Have P
105. pliance This device complies with part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation FCC Class A Compliance Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Caution Any changes or modifications made to this device that are not expressly approved by GE Inspection Technologies may void the user s author
106. probe To ensure measurement accuracy check each tip s calibration every twelve months To display the calibration data press Then select Setup Menu gt Measure gt Stereo or Shadow gt Cal Info To ensure that no mechanical damage has degraded their accuracy verify measurement tips each time you use them See Verifying Measurement Tips on page 106 To learn which tips are available for which probes see Optical Tips on page 141 E MEASUREMENT TIPS BLK 101 BLU 102 STEREOTIPS SHADOW TIPS Forward stereo Side view stereo BLK 101 WHT 103 BLU 102 BLU 104 z WHT 103 BLU 104 Forward shadow Side view shadow About the Accuracy Index The accuracy index is a number that indicates the amount of magnification during shadow or stereo measurements The higher the accuracy index the greater the magnification the more accurately you can place the measurement cursors the more accurate your results When taking shadow or stereo measurements you magnify the image not by zooming but by moving the optical tip as close as you can to the target To learn about the settings for the accuracy index how to turn it on and off and how to change the minimum value at which it flashes see Reviewing Settings for Measurement on page 43 Accuracy MX Indexz10 9 Accuracy index The accuracy index can be displayed to indicate Proximity of tip to target the amount of magnification you have
107. quent l utilisation de l appareil en g n ral Les mentions Attention qui s appliquent sp cifiquement des proc dures particuli res sont indiqu s dans les sections correspondantes du manuel AN gt Attention PERMETTRE UNE VENTILATION ADEQUATE La base risque de surchauffer si elle n est pas bien ventil e Ne la recouvrez pas avec un tissu ou quoi que ce soit Pour assurer un flux d air ad quat laissez un cart d au moins 3 pouces 7 6 cm entre la base et tout autre objet solide Lorsque la base est install e dans son bo tier configuration recommand e le panneau avant de celui ci doit tre ouvert pour viter la surchauffe de l appareil pendant son utilisation Nous vous recommander de laisser aussi les couvercles ouverts Attention METTRE HORS TENSION CORRECTEMENT Pour mettre l appareil totalement hors tension d branchez le cordon d alimentation CA et le connecteur de batterie le cas ch ant Attention MANIPULER LA SONDE AVEC PR CAUTION Maintenez la gaine de la sonde l cart d objets pointus ou tranchants qui risqueraient de traverser son fourreau Maintenez toute la gaine aussi droite que possible pendant l utilisation en cas de boucle ou de courbure il est plus difficile de piloter le bout de la sonde vitez de trop courber la gaine car les fibres optiques qu elle contient sont fragiles et risquent de casser Utilisez toujours le bouton de rangement pour redresser le collet avant de r tracter la gaine
108. r Manual Chapter 3 Setting Up and Putting Away the System 37 Manual Entry Wireless Access Point The Manual Entry tab is used to enter network information that is either for hidden networks non broadcast of wireless name SSIS or to enter networks that are not presently available 1 2 To create a manual entry select the Manual Entry tab as shown below Under SSID enter the name of the local access point SSID If a pass key is required for security select your appropriate security format WEP or WPA Select None when no security encryption is used Selecting WPA encryption will require you to define encryption type as AES or TKIP Contact your local network administrator to define this information When WEP or WPA are selected the appropriate entry field will be enabled Next select Save or Save and Make Default Return to the Setup Menu gt Communications select Automatic A check mark will appear next to Automatic Exit out of the Communications Menu by selecting the Back button Wait approximately 20 seconds and then return to the Setup Menu gt Communications and an IP address should now be present For FireFox browser access see Using the Desktop page 90 38 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System 39 4 Setting Up the Software Reviewing Settings for Audio 39 Reviewing Settings for Image F
109. r between the perforated grill and the grill frame s five tabs Filter Frame tabs 11 If using any peripheral devices and accessories attach them To Use the Base Unit Removed From the Case Leave the handset face down for carrying Install the handset face up for use Slide handset holder into the socket next to the base unit s handle To Turn the Flashlight On and Off While viewing a live image press Select Flashlight gt On or Off To Turn the Lamp On and Off While viewing a live image press Select Lamp gt On or Off To maximize the life of the lamp avoid frequent turning on and off N o GONE m 30 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System Changing the Probe To Remove a Probe 1 Shut down the probe a While viewing a live or frozen image press b Select Probe Shut Down 2 Open the probe latch The probe pops out slightly 3 Gently slide the probe out of the handset To Install a Probe 1 Open the probe latch 2 Slide the probe into the handset 3 Close the latch Latch partially open User Manual Chapter 3 Setting Up and Putting Away the System 31 Changing the Optical Tip Optical tips are threaded onto the probe with a double set of threads to prevent them from falling into the inspection area Each optical tip provides a unique depth of field field of view and direction of v
110. red menu Save page 140 Live Menu Live image is displayed Y Press Y Image Brightness Menu Directed Inspection Adaptive Noise Reduction Lamp Distortion Correction Probe Shut Down Long Exposure Live Annotation Invert Video Record Inverse Desktop Single View Flashlight Split Screen File Manager Setup Menu 136 AppendixE Menu Trees GE Inspection Technologies XLG3 VideoProbe System Freeze Frame Menu Frozen image is displayed Y Press Y Save Image Brightness Lamp Invert Probe Shut Down Inverse Measure Split Screen Live Annotation Still Annotation Video Record File Manager Setup Menu Split Screen Menu Split screen is displayed Y Press Y Split Options Save Image Image Brightness Audio Long Exposure Live Annotation Invert Still Annotation Inverse Video Record File Manager Appears only if a live image is active Setup Menu User Manual Recalled Image Menu Recalled image is displayed Y Press x Y Save Image Image gt Brightness Rename Image Invert Live Annotation Inverse Still Annotation Split Screen Measure Audio Video Record File Manager Setup Menu Recalled Video Menu Recalled video is playing Y Press Playback pauses Y Play Rename Save Still Image File Manager Appendix E Menu Trees 137 138 AppendixE Menu Trees GE Inspection Technologies XLG3 VideoProbe System
111. res Chapter 1 Introduction 5 Feature Description Details PC and network communications You can communicate between the XLG3 system and a PC via a wired or wireless network connection Then you can browse the XLG3 system from the PC and view download or upload files You can also view live video from the PC video streaming Note The XLG3 system cannot be connected directly to a PC See page 34 Communicating to a PC Through a Router or Network on page 34 Reviewing Settings for Communications on page 45 Sharing Files or Live Video With a PC on page 80 To Save an Image on page 66 Virtual desktop Internet browsing You can manage files and access other applications via a graphical interface You can access web pages for viewing downloading or uploading E mail Internal WiFi You can access any outside e mail service to send e mail with files attached A built in wireless card lets you connect to a wireless access point Using the Desktop on page 78 Internet Wired Wireless PC Network 6 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System
112. resets see page 61 for details Export Export a txt file containing presets Show On Off Turns live annotation text and arrows on or off User Manual To Annotate a Still Image 1 Press 2 Determine whether to display or hide live annotation if any Chapter 5 Capturing Images and Videos 61 Select Live Annotation gt Show gt On or Off 3 Select Still Annotation 4 Select the desired item Item Choices Description Text Add Create text for use in a still annotation Edit Edit existing still text annotations Delete Deletes all still annotation text from the screen and from memory Arrow Add Create an arrow for use in a still annotation Edit Edit existing still arrow annotations Delete Deletes all still annotation arrows from the screen and from memory Preset Create Add a new text annotation to the preset manager Recall Select an existing text annotation from the preset manager to place Edit Edit an existing text annotation from the preset manager Delete Delete an existing text annotation from the preset manager Import Load a txt file containing presets see page 61 for details Export Export a txt file containing presets Show On Off Turns still annotation text and arrows on or off Note In addition to annotating with text and arrows you can also add audio comments to a still image in either of two ways Immediately after saving an image you can select
113. ry s connections See To Remove the Battery and To Install a Battery Switch is on but its green LED is not lit Battery low not charging depleted or bad Blown battery fuse on page 117 Check battery s charge level See To Check the Battery s Charge Level on page 116 Check the battery s compliance to listed specifications Recharge or replace the battery See Maintaining the Battery on page 116 Replace battery fuse See To Check or Replace the Battery DC Fuse on page 115 Lamp Condition Causes Actions Lamp does not come on when you turn on power switch Green LED on the power Switch is lit Various See To Determine Whether to Replace the Lamp on page 112 User Manual Software Chapter9 Troubleshooting 123 Condition Causes Actions Time date or other settings are lost when system is turned off Internal battery needs replacing Normal life is five to seven years Return system to GE Inspection Technologies to have internal battery replaced DVD Recording Condition Causes Actions The XLG3 will not record to the DVD You are not using validated media The XLG3 has been tested to work with only DVD R and DVD R media At the time of publication of this manual only Sony and Verbatim brands of DVD media have been validated Contact GEIT RVI technical support for the latest listing of validat
114. s adjusting brightness zooming annotating saving etc see Process Diagram Capturing Images and Videos on page 48 52 Chapter 5 Capturing Images and Videos GE Inspection Technologies XLG3 VideoProbe System Working With a Split Screen A split screen displays two images side by side in any combination of live frozen or recalled Only one side is active at a time as indicated by an arrow Still images in half screen view are cropped horizontally You can use the joystick to pan side to side within these images o E Active To Work With a Split Screen 1 Split the screen Press Select Image gt Split Screen On the left a live image appears On the right the previous full screen image appears at half screen size If it was previously live it is now frozen 2 Optional Change active sides or temporarily view one image at full size a Press b Select Split Options c Select any items Item Description Left Right gt Active The selected side becomes active Left Right gt Full Screen The selected side s image fills the screen When finished viewing press Select View other image or Back to split screen For information on general tasks adjusting brightness zooming annotating saving etc see Process Diagram Capturing Images and Videos on page 48 3 When ready exit the split screen e To return immediately to a live image press Tose
115. s voire un danger de mort Attention Les mentions Attention pr viennent de situations ou de pratiques risquant d endommager le produit ou d autres biens Attention Les surfaces concern es peuvent tre br lantes gt gt PLP Voici la signification des symboles et termes suivants appos s sur le produit Point de retour a la terre sur le chassis Voir la documentation jointe Attention Les surfaces concern es peuvent tre br lantes l gt e Fusible Pour maintenir la protection contre les risques d incendie remplacer le fusible uniquement par un fusible du type et de l amp rage sp cifi User Manual Chapter 1 Introduction 21 Avertissements g n raux Les avertissements suivants s appliquent l utilisation du syst me en g n ral Les avertissements qui s appliquent sp cifiquement des proc dures particuli res sont indiqu s dans les sections correspondantes de ce manuel d A AVERTISSEMENT RISQUE DE CHOC ELECTRIQUE RACCORDEMENT A LA TERRE OBLIGATOIRE Pour les proc dures veuillez consulter la rubrique Safe Powering and Grounding en page 23 AVERTISSEMENT TENSION DANGEREUSE Les panneaux ext rieurs de la base ne doivent jamais tre enlev s Le risque de choc lectrique est d la pr sence de tension lectrique lev e dans l unit La base ne contient aucune pi ce dont l utilisateur puisse effectuer l entretien les seuls l ments concern s sont la lampe et les f
116. s are installed in any of the connectors on the front panel Otherwise damage might occur 3 Verify safe powering and grounding See Safe Powering and Grounding on page 23 4 Connect to AC power or attach battery If using AC power plug the power cord into a grounded 110 or 220 VAC outlet If using battery for powering or backup make sure battery is installed 5 Turn on the power switch 6 If this is the first time the system has been powered on select the desired language 28 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System 7 Remove the insertion tube 8 Attach the handset to the handle 9 a Slide the handset holder into either of the sockets There are sockets on both sides of the handle The holder clicks into place b Unwrap handset cable and remove handset Slide handset into the holder aligning the grooves in the back of the handset with the holder Swivel the holder into the desired position c Lockthe swivel ball in position The lock holds the handset firmly in position while still letting you turn it from side to side Install the desired optical tip Then snap probe end into the clip near the handset See Changing the Optical Tip on page 31 User Manual Chapter 3 Setting Up and Putting Away the System 29 10 If using the system in a dusty environment install a dust filter Slide the air filte
117. sh Communication With a PC on page 81 e To View XLG3 Files at the PC on page 83 To Manage Files From the PC on page 85 To View Live Video From a PC Video Streaming on page 86 User Manual Chapter 6 Managing Files amp Communicating With Other Computers 81 To Establish Communication With a PC 1 Connect the XLG3 system to the PC through a router or network For details see Communicating to a PC Through a Router or Network on page 34 At the XLG3 system adjust communications settings as desired a Press Select Setup Menu gt Communications b Select one of these Remote File Access settings Allow Read Select this if you only want to transfer files from the XLG3 system to the PC Most people choose this option Allow Read Write Select this if you also want to transfer files from the PC to the XLG3 system c Verify that all other XLG3 communications settings are set as needed For details see Reviewing Settings for Communications on page 45 d Note the IP address You will need it in Step 4 IP Address Troubleshooting Tips If you do not see an IP address in the XLG3 Atoma configs ation Communications menu and you are using rg use of manual settings disable automatk configuration Windows XP verify your LAN settings as follows PRE Atthe PC open a browser window FAT an a Select Tools gt Internet Options Select the Connect
118. ss panel Eject the memory card Use a pen to push the button to the left of the drive Slide the new card into the drive Push in gently to seat the card Reinstall the access panel Turn the system back on Confirm that it starts correctly Internal memory card access panel DC power connector 120 Chapter8 Maintenance GE Inspection Technologies XLG3 VideoProbe System 121 Troubleshooting Lamp Software For measurement see Troubleshooting Measurements on page 107 Image Condition Causes Actions Images are distorted or blurred within normal range Optical tip is not threaded onto the camera head securely The optical surfaces are dirty Reinstall the optical tip See To Attach an Optical Tip on page 31 Clean the optical tip and the camera head See To Inspect and Clean an Optical Tip on page 109 and To Inspect and Clean a Probe on page 110 Image quality is otherwise poor Various Verify that the QuickChange probe is properly seated and latched See To Install a Probe on page 30 Clean the optical tip and camera head See To Inspect and Clean an Optical Tip on page 109 and To Inspect and Clean a Probe on page 110 If the problem occurs in DC operation check battery s charge and its compliance with listed specifications For an illustration of the battery charge indicators see Maintaining the Battery on page 116 Verify that the lam
119. t been initialized manually the system automatically initializes it before archiving See Initializing DVDs on page 68 78 Chapter 6 Managing Files amp Communicating With Other Computers GE Inspection Technologies XLG3 VideoProbe System Using the Desktop The virtual desktop is part of the optional network package See About the Network Package on page 5 With its graphical interface the desktop does all of the following e Provides a familiar way to manage your files as an alternative to the File Manager menu Gives you access to the Internet for viewing downloading or uploading web pages Lets you use any outside e mail service to send e mail with files attached Gives you access other applications for example a PDF reader The time and date icon on the desktop are for display only To learn about changing the time and date see Reviewing Settings for the System on page 44 T gt Exit desktop m Time and date display only zd uu keyboard File manager Browser To Open the Desktop 1 While viewing a live image press 2 Select Desktop To Navigate the Desktop If you do not have a mouse connected to your system use the handset buttons to navigate the desktop ERE Use these like a left mouse button click double click E l tverestX63 S Also use the joystick to drag items or scroll Use this like a right mouse button brings up menus User Manual C
120. t on the probe Water Synthetic Turbo Oil Aircraft Gasoline Gasoline Jet A Fuel Diesel Fuel Isopropyl alcohol Hydraulic Oil JP 4 Fuel Inhibited Transformer Oil Kerosene In general if a liquid is relatively clear and safe for your hand it is probably safe for the probe If it is not safe for your hand it is probably not safe for the probe 132 AppendixC Chemical Compatibility GE Inspection Technologies XLG3 VideoProbe System 133 D Warranty GE Inspection Technologies warrants its VideoProbe components when new to be free from defects in material and workmanship and to perform in accordance with manufacturer s specifications under normal use and service for a period of one year from the date of purchase from GE Inspection Technologies or its authorized distributors except that where used servo motors in the articulation drive system are warranted for the life of this VideoProbe product GE Inspection Technologies obligation under this warranty is limited to the repair or replacement of components determined by GE Inspection Technologies to be defective within the warranty period at no cost to the original purchaser except for return shipping expenses It shall be the purchaser s responsibility to return the product to GE Inspection Technologies or one of its authorized service centers The warranty does not cover lamps accessories or optional equipment not manufactured by GE Inspection Technologies but these items may
121. t processes still images and video manages data and connects to the external world with the optional network package via the front panel The base unit houses a processing board CPU system memory power supply 75 watt high intensity discharge HID arc lamp and an integrated reel that can store even the longest insertion tubes Base Unit Front L Power M Audio out N External microphone K Headset external switch connector connector speaker connector oi A Ethernet connector J DVD drive optional VGA video Ses Koss TRANS cd output connector ee T ce B CF card slot SS l RE X sees Ol H Air filter frame C USB connectors 3 ee G Cooling fans F S video input E S video output D Internal speaker connector connector SC SC Item Description A Ethernet connector For connecting to a network or to the Internet with the optional network package B CF card slot For saving images and videos onto a compact Flash card C USB connectors 3 For connecting various devices a keyboard a mouse a memory stick or other removable storage devices All three connectors support USB 2 0 data rates and are compatible with USB 1 1 devices You can connect or disconnect a keyboard or mouse any time D Internal speaker For playback of comments that were saved with images or videos The menu driven volume control affects this output E S video output connector For connecting a cable
122. tem Execute Corrects the color for current conditions Default Restores the original factory setting 114 Chapter8 Maintenance GE Inspection Technologies XLG3 VideoProbe System Checking and Replacing the Fuses If the system power switch is on but the system is not powering up try the troubleshooting tips under Power on page 122 If necessary check or replace fuses Use the same fuse type and rating For fuse values see Fuses on page 125 Caution f after replacing a fuse the new fuse blows contact GE Inspection Technologies To Check or Replace the AC Fuses WARNING Before checking or replacing the AC fuses always turn power switch off and unplug AC power cord from the base unit Exposure to live AC power could result in serious injury or death 1 Turn off the power switch Unplug the AC power cord from the base unit 2 Verify that the AC power cord and power source are both working properly e f not fix the problem e If so go to Step 3 3 Squeeze the release tab on the AC fuse block and remove the fuse block Release tab Fuse block 4 Remove the fuses by pulling both out firmly 5 Inspect each fuse If the glass appears cloudy the fuse is blown Replace any blown fuse 6 Reinsert the fuse block User Manual Chapter 8 Maintenance 115 To Check or Replace the Battery DC Fuse 1 Turn off the power switch 2 Unplug the DC power connector DC
123. the base unit Holding the loop in your hand wrap the cable clockwise under the first lug Tuck the cable under the insertion tube Hook it around the other lug 9 Pack the system into the case a Verify that no accessories or cords are installed in any of the connectors on the front panel b Pack components securely into case so that no parts will be pinched in the lids c If you have 6 inch or 12 inch rigidizers insert them into the holes on the back of the case The 6 inch rigidizer rests in the groove The 12 inch rigidizer sticks out at the bottom end d Close the lids Caution If you do not pack the system carefully as described here damage might occur 34 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System Communicating to a PC Through a Router or Network PC and network connectivity wired or wireless are part of the optional network package See About the Network Package on page 5 If the XLG3 system is connected to a PC or network you can send images and videos to other computers for review further manipulation or remeasuring You can also send images from other computers to the XLG3 system To Connect the XLG3 System to a PC Through a Router or Network Via an Ethernet Cable 1 At the base unit plug an Ethernet cable into the Ethernet connector 2 Plug Ethernet cable into a network port The XLG3 Ethernet conne
124. thernet connection and a wireless connection the system will use the Ethernet connection by default MAC Address i ORIO7CION Io Ro Dest Saed Songe Monus my The MAC address is the wireless card s Detect unique identifier ee Any detected access points appear here Note The XLG3 supports both wireless B amp G 36 Chapter 3 Setting Up and Putting Away the System GE Inspection Technologies XLG3 VideoProbe System 5 Select or enter a network access point If at least one wireless network name SSID access point is listed under the Auto Detect tab shown previously select the desired access point Select Save and Make Default If no access points are listed see Manual Entry below Under SSID enter the name of the local access point If a pass key is required for security enter the pass key from your network administrator Select Save and Make Default f you want to see or manage the access points that have been saved click the Saved Settings tab MACAMM I PRIREXECSO Ate Deterd Save seinaga Manat Entry a You can enter access points manually under the Manual Entry tab See Sere amd Make Detaen SSS L MAC Adress is QU 1407 COUT Aito Detect Saved Settings Menasi etry Up to five access points may be listed under N the Saved Settings tab If five access points are already saved and you want to use a different one delete one from this list Use
125. ts indicate conditions or practices that could result in damage to this product or other property Caution Surfaces may be hot PPPBiIEP When the following symbols appear on the product they have the following meanings Symbol Meaning Chassis grounding point See accompanying documentation A Caution Surfaces may be hot Fuse For continued protection against fire replace fuse only with specified type and rating 18 Chapter 1 Introduction General Warnings GE Inspection Technologies XLG3 VideoProbe System The following warning statements apply to use of the system in general Warning statements that apply specifically to particular procedures appear in the corresponding sections of the manual p A WARNING ELECTRICAL SHOCK HAZARD PROPER GROUNDING REQUIRED For procedures see Safe Powering and Grounding on page 23 WARNING DANGEROUS VOLTAGE The outer panels of the base unit should never be removed Electrical shock hazard exists due to high internal voltage There are no user serviceable parts inside the base unit except for the lamp and fuses which are accessible through the bottom and side panels respectively Refer all service to listed service centers WARNING DANGEROUS VOLTAGE Because the insertion tube is conductive and is connected to the base unit chassis and ground lug do not allow the system or its working tools to come in direct contact with any voltage or current source
126. ts only after the DVD drive light stops flashing If you start recording to a new DVD that has not been initialized manually the system automatically initializes it before recording See Initializing DVDs on page 68 To Pause Recording 1 Press quickly or Press Select Video Record gt Pause Recording stops temporarily The pause symbol appears 2 When ready to resume press again or Press Select Video Record gt Resume Recording The red dot flashes again Recording resumes Note Each time you pause and then resume video recording the system continues saving to the same MPEG file If you are recording to a DVD the first pause or stop takes about a minute to process The total number of times you can pause and stop varies with DVD type See DVD Types Accepted on page 68 To Stop Recording Press and hold Or Press Select Video Record gt Stop Note Each time you stop recording the system creates a separate MPEG file If you are recording to a DVD the first pause or stop takes about a minute to process The total number of times you can pause and stop varies with DVD type See DVD Types Accepted on page 68 User Manual Chapter 5 Capturing Images and Videos 71 About Video File Names Unless you run a menu directed inspection video files are named generically You can rename them after recalling them or you can rename them from the desktop YYMMDDXXXX MPG Naming
127. ttern Generally you get the best results by leaving the matching cursors exactly where the system places them 1 If zoom windows are open press to close them 2 Move the matching cursor to the correct position as described on the screen When you stop moving the cursor the system optimizes the match position If you leave zoom windows on while moving the matching cursor the system does not optimize the match position Each manually corrected matching cursor is indicated by two things a square around it and the absence of a match strength number 92 Chapter 7 Measuring Features and Defects GE Inspection Technologies XLG3 VideoProbe System Taking Stereo Measurements For maximum accuracy in any type of stereo measurement you must begin by positioning the stereo tip carefully To Position the Probe Tip for a Stereo Measurement Image Before freezing a stereo measurement image position the probe tip to meet these criteria Visibility The item to be measured is fully visible on both sides of the screen Tip to target proximity The tip is as close as possible to the target while keeping it in focus Minimal glare Glare is minimized by adjusting the viewing angle and the image brightness in the areas where you will be placing cursors Small glare speckles do not present a problem but larger glare areas may appear in different positions on the two sides causing false matches Vertical orientation If measuring distan
128. ture Update 44 138 field of view 141 file management 73 86 See also save folders File Manager menu 138 file names default 66 71 See also naming and renaming file sharing See PC communications file sizes typical 40 41 filter See dust filter Firefox See browser flashlight LEDs 7 29 FMV full motion video files 41 folders and files See file management formats image 40 Freeze Frame menu 136 freezing an image 50 frequent tasks 3 full display setting 44 funnel about 12 13 inserting and removing insertion tube 28 32 removing and cleaning 111 fuses See also power checking and replacing 114 115 specifications 125 GE Inspection Technologies XLG3 VideoProbe System G gasoline probe s compatibility with 131 grippers 49 grounding 23 25 H handset components of 7 8 inspecting and cleaning 111 using with holder 28 29 32 handset cable about 7 13 unwrapping and wrapping 28 33 hardware See set up headset connector 11 help getting 1 Home function 32 49 humidity relative 125 image processing package optional 4 images still capturing 47 66 managing 73 86 selecting format and quality of 40 troubleshooting 121 viewing in other applications 87 importing files See PC communications initializing See DVDs insertion tube See also probe about 9 caring for 18 19 110 guiding 49 inserting and removing from funnel 28 32 inspection and cleaning 109 111 install
129. udio Play Audio Delete Audio Appears only if applicable Optical Tips 141 Diameter View Field of View Depth of Field Tip mm DOV Color FOV DOF Part Number Standard Optical Tips fA 6 80 mm e 3 9 Forward None 80 0 24 3 15 in PXT480FG PY 4 80 mm ur 3 9 Side Brown 80 0 16 3 15 in PXT480SG mm 5 0 Forward None 50 50 mm 1 97 in infinity PXT550FF 5 0 Forward White 50 12 200 mm 0 47 7 87 in PXT550FG 5 0 Forward Orange 80 3 20 mm 0 12 0 79 in PXT580FN gr SS F 5 0 Forward Black 100 5 120 mm 0 20 4 72 in PXT5100FG i 5 0 Side Green 50 9 160 mm 0 35 6 30 in PXT550SG 5 0 Side Blue 100 4 100 mm 0 16 3 94 in PXT5100SG 5 0 Side Red 80 1 20 mm 0 04 0 79 in PXT580SN 50 mm infinity 6 Forward None 50 1 97 in infinity XLG3T6150FF 12 200 mm 4 S d 6 Forward White 50 047 787 in XLG3T6150FG Sy b 5 120 mm Z 6 Forward Black 120 0 20 4 72 in XLG3T61120FG S 3 20 mm 4 6 Forward Orange 80 0 12 0 79 in XLG3T6180FN 20 mm infinity A 6 Forward Yellow 90 0 79 in infinity XLG3T6190FF 12 80 mm 4 6 Forward Oblique Purple 50 05 32in XLG3T6150FB 142 AppendixF Optical Tips GE Inspection Technologies XLG3 VideoProbe System
130. umbers iii temperature operating and storage 125 temperature sensor 9 text annotations See annotations text color 42 text entry screen 62 thumbnail screen 73 time and date settings 44 123 tip map 44 tips See optical tips training 1 transferring files See PC communications trigger 7 50 troubleshooting 107 121 123 U umbilical See handset cable unit device name 45 units measurement 43 unscaled display setting 44 update to software or features 44 138 uploading files See PC communications USB based storage devices See removable storage devices USB connectors 10 User Manua V vehicle inverter 24 ventilation 19 27 33 VGA output 11 video files managing 73 86 selecting quality of 41 69 working with 67 72 video input and output connectors 10 11 Video Recording Options menu 139 Video Record menu 139 video streaming 5 45 80 86 virtual keyboard 78 See also text entry screen volume control 39 W warning definition of 17 See also safety warranty 133 water probe s compatibility with 131 WAV files See audio files Web access 5 78 Web site for GE Inspection Technologies iii white balance 113 wide angle distortion correction 4 56 wireless WiFi communications 5 35 77 45 writing files See PC communications X XL PRO compatibility 87 Z zooming 44 58 Index 151 152 Index GE Inspection Technologies XLG3 VideoProbe System Custo
131. usibles qui sont respectivement accessibles par le panneau inf rieur et le panneau lat ral Pour les op rations d entretien veuillez vous adresser aux centres de service indiqu s AVERTISSEMENT TENSION DANGEREUSE La gaine est conductrice et reli e au ch ssis de la base et la borne de retour la terre ne laissez pas l appareil ni ses outils entrer en contact direct avec une source de tension ou d intensit lectrique vitez tout contact avec des conducteurs o des bornes lectriques sous tension L quipement risquerait d tre endommag ou l op rateur de subir un choc lectrique AVERTISSEMENT LA LAMPE MET DES ULTRAVIOLETS DES INFRAROUGES ET UNE LUMI RE VISIBLE INTENSE Suivez les instructions ci dessous pour viter une blessure cutan e ou oculaire vitez de regarder ou de toucher la lampe ou l extr mit du faisceau de fibres optiques lorsque la lampe est allum e e __ N utilisez pas le syst me lorsque le manipulateur est d connect de la base AVERTISSEMENT RISQUE D EXPLOSION Ne pas utiliser ce syst me dans un environnement risque d explosion AVERTISSEMENT UTILISER CORRECTEMENT Si un l ment de cet quipement est utilis d une mani re non indiqu e par le fabricant l utilisateur peut ne plus tre prot g des risques de blessure 22 Chapter 1 Introduction GE Inspection Technologies XLG3 VideoProbe System Mentions g n rales Attention Les mentions Attention qui suivent s appli
132. watts high intensity discharge HID Fuses AC 6 3A 250V fast acting DC 20A 600 VDC fast acting Operating environment System operating temperature Tip operating temperature Storage temperature Relative humidity 4 to 115 F 20 to 46 C LCD requires warm up period below 32 F 0 C 13 to 176 F 25 to 80 C Reduced articulation below 32 F 0 C 13 to 140 F 25 to 60 C 95 max non condensing Waterproof Insertion tubes are watertight to 1 bar 14 5 psig 10 2 m 33 5 ft of H20 Hazardous Environments Not rated for use in hazardous environments System Case Dimensions Weight Standard 54 6 x 49 5 x 32 0 cm 21 5 x 19 5 x 12 6 in Tall 54 6 x 60 9 x 32 0 cm 21 5 x 24 x 12 6 in In Case 21 8 kg 48 Ib Without Case 10 9 kg 24 Ib QuickChange Probes 6 1 mm 0 242 in 5 0 mm 0 197 in and 8 4 mm 0 331 in Diameter Probes Image Sensor Pixel Count Temperature Sensor 1 6 Color SUPER HAD CCD 440 000 pixels Integrated Temperature Warning System 126 AppendixA Specifications GE Inspection Technologies XLG3 VideoProbe System Feature cont Specification cont Camera Housing Titanium Articulation 360 All Way Tip Optics Double threaded attachment 3 9 mm 0 154 in Diameter Probes Image Sensor Pixel Count Camera Housing Articulation All Way Tip Optics 1 10 Color SUPER HAD CCD 290 000 pixels Titanium
133. zing magnification Verify that the tip that is attached to the probe matches the tip information that is selected in the software Press Select Measure gt Tip Verify that you have selected the correct type of measurement Press Select Measure gt Shadow or Stereo gt measurement type Verify that the optical tip is threaded on to the probe head securely Measure the target contained in the verification block to ensure that no tip damage has occurred See Verifying Measurement Tips on page 106 Help I m Getting Inaccurate Stereo Measurements Avoid placing cursors in areas of significant glare If necessary adjust the brightness or reposition the probe tip to enhance details and reduce glare Verify that the object to be measured is near the center of the screen Verify that the matching cursor is correct within 1 pixel If you cannot clearly see where the match point should be select a different point or capture the image from a different angle that better reveals details to allow better matching Activate the zoom window to most accurately place the measurement cursors Try shadow measurement instead if there is little detail in the measurement area or if you need to measure along smooth straight lines Review guidelines under To Position the Probe Tip for a Stereo Measurement Image on page 92 Help I m Getting Inaccurate Shadow Measurements Verify that the surface is perpendicular to the pr

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