TI45014D Battery Charger/Conditioner
Contents
1. a 10 53 267 5 gt E 9 50 241 4 olt ee LU e Lr 229 DSSS er C093 6 C oC 2C 2 mer a C 0C 2C D ass 0 6 ao 3 2 0C 2C 2 cococaQ9 C 9C 2C J FE DZZS SD eS C JC CC Co AL J l I id 17 50 444 5 9 22 05 6 5 83 148 2 O O UUQUU0UU0 O 330 10 00 254 1 QU00U Measurements are in inches and millimeters Figure 2 5 1 TI45014D Battery Charger Conditioner Physical Dimensions T145014D Battery Charger Conditioner Prods Overview 2 2 6 General Specifications T145014D Battery Charger Conditioner Input Operates from Single Phase 100 260 Vac 40 500 Hz e 1968 W 8 2 Arms 240 Vac 60 Hz e 1944 W 16 2 A rms 120 Vac 60 Hz Output e 1140 W 80 A continuous 14 25 Vdc or 40 A continuous 28 5 Vdc Frequency e 45 400 Hz Temperature Ratings e Operating temperature 40 F to 60 F 40 C to 140 C e Storage temperature 65 F to 105 F 85 C to 221 C Physical Specifications e Dimensions 19 98 L 507 6 mm x 9 75 W 247 7 mm x 4 63 H 117 5 mm e Weight 17 45 Ibs 7 92 kg T145014D Battery Charger Conditioner 2 Airflow Ports CAUTION When the TI45014D Charger Conditioner is plugged into ac power the internal cooling system will efficiently regulate2. Figure 6 3 1 Warranty Void Sticker 6 4 Packaging and Shipping When shipping the TI45014D Battery Charger Conditioner for service please ensure proper packaging Pack the unit in a box with at least 2 3 inches of clearance on all sides be sure to enclose the Repair Request Form To guarantee that the unit remains centered within the box do not use loose packing materials such as packing peanuts Instead wrap the unit tightly in foam or other dense material until it fits snugly in the box Seal the box on all sides and return it to Tesla Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns T145014D Battery Charger Conditioner Section Frequently Asked Questions 1 How does a Tesla TI45014D Battery Charger Conditioner work The Tesla TI45014D Battery Charger Conditioner incorporates an intelligent charging system with a pure dc output that allows it to rapidly charge and condition a battery without overcharging or damaging it 2 How much DC power will the TI45014D Battery Charger Conditioner provide The TI45014D Battery Charger Conditioner will provide up to 80 continuous amps 14 25 Vdc or 40 continuous amps 28 5 Vdc depending on if they are set up in series or parallel 2 How long will it take to charge my battery Battery charge time can be determined by taking the battery s rated amp hours and dividing this number by the Tl45014D s maximum output current For
3. 7 A V Mounting Base Allows mounting of the TI45014D Battery Charger Conditioner via eight mounting holes Main DC Output Provides 14 25 Vdc 80 amps max or 28 5 Vdc 40 amps max AC Input Circuit Breaker Protects the internal electrical circuit from damage caused by overload or short circuit Acts as an On Off switch for the Battery Charger Conditioner DC Output Circuit Breakers Trips if an over current condition occurs Air Intake Ports Provides continuous airflow for cooling internal circuitry Integrated Heatsink Provide additional heat dissipation under heavy loading conditions Power Output Indicators Displays current battery charge level when connected to a battery T145014D Battery Charger Conditioner roduc Overview 2 2 4 Rear Panel Overview 1 AC Input Receptacle Connects to standard ac cable Detachable ac line cord included 2 AC Input Voltage Selector Switch Allows manual selection of either 120 Vac or 240 Vac input voltage see Section 3 2 for proper selection 3 Cooling Fans Expel heated air drawn in by Air Intake Ports T145014D Battery Charger Conditioner 2 5 Physical Dimensions 20 16 512 1 18 99 482 3 16 46 418 2 4 00 101 7 I 3 32 84 4
4. Check Unit for Evidence of Damage Figure 6 2 1 Digital Meter Check for dents punctures case distortion or misalignment and cracked or loose connectors If any damage is evident contact the Tesla Customer Service WARNING Checking Unit Internal Resistance Testing for Shorts It is essential to test for shorts to detect any problems with the unit To do so you will need to set your multimeter to measure Q or resistance You can test to see if both the ac input and dc output terminals are isolated from the case and line ground in the following steps Step 1 Place the negative probe black of the multimeter on the ac plug ground pin and the positive probe red on one of the screws of the ac input figure 6 2 2 gt The multimeter should read nearly O Q Step 2 Move the positive probe to one of the two ac plug blades gt The multimeter should now read greater than 1 MQ PUT Step 3 Move the positive probe to the other ac plug blade 120 1 240 VAC 50 60 400 He he multimeter should again read greater than 1 MO Figure 6 2 2 AC Input Step 4 Next move the positive probe to the dc output cable black alligator clamp gt The multimeter should read greater than 1 MO Step 5 Finally move the positive probe to the dc output cable red alligator clamp gt The multimeter should read greater than 1 MO If the following multimeter measurements correspond to the above steps the unit has no internal shorts
5. T145014D Battery Charger Conditioner NSN 6130 01 625 6382 Power Anytime Anywhere User Manual Built Smart Proven Tough Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com NOTE All users must read this entire manual prior to operating the TI45014D Battery Charger Conditioner The TI45014D Battery Charger Conditioner is a limited maintenance free and sealed unit No repairs are authorized Warranty will be voided if unit is tampered with in any way or if unauthorized repairs are made For technical support please contact TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 WEBSITE www teslaind com EMAIL tesla1 teslaind com CAUTION Improper use or failure to follow instructions in this user manual can result in unit damage and or injury or death by electrical shock Any attempts to open or examine the inside of this unit via a tool or device borescope probe etc can result in unit failure and or injury by electrical shock This unit is maintenance free and should not be opened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards NONE No part of this manual may be reproduced or transmitted in any form or by any means electronic or me chanical including photocopying recordin
6. 52 6 46 0 50 8 45 0 49 0 _ 440 47 2 43 0 45 4 42 0 43 6 410 418 40 0 40 0 39 0 382 38 0 364 370 34 6 _ 36 0 32 8 35 0 31 0 340 29 2 33 0 274 32 0 25 6 _ 31 0 23 8 _ 30 0 22 0 _ 29 0 20 2 _ 280 18 4 Figure 9 5 1 Temperature conversion from Celsius to Fahrenheit T145014D Battery Charger Conditioner Glossary Amp Hour Ah Digital Multimeter Intelligent Recharging Lead Acid Battery Memory Effect Monolithic Dry Cell NiCd Battery T145014D Battery Charger Conditioner The technical term for how much electrical charge a particular battery will hold This number can also be used to determine charge and discharge rates A digital multimeter also known as a volt ohm meter or VOM is an electronic measurement device that combines several functions into one unit A standard multimeter may include features such as the ability to measure voltage current and resistance A system which continuously monitors the cell s charge state and automatically adjusts the recharge rate to maximum performance and minimize cell degradation A battery that uses the reaction of lead and lead oxide with sulfuric acid electrolytes to produce a voltage e g a car battery lf a NiCd battery is only partially discharged and then recharged many times it will begin to remember the level at which it was discharged and will no longer fully recharge Lead Acid Batteries do
7. T145014D Battery Charger Conditioner section 1 Safety Review 1 1 Safety Notices Safety notices appear throughout this manual to alert the user to important information regarding proper installation operation maintenance and storage of the unit These notices as illustrated below contain a key word that indicates the level of hazard and a triangular icon that indicates the specific type of hazard Indicates a condition operating procedure or practice which if not WARNING adhered to could result in serious injury or death Indicates a condition or operating procedure which if not strictl CAUTION MAE y adhered to could result in damage or destruction of equipment Indicates a condition operating procedure or practice which is essential to highlight 1 2 Symbols The following symbols will appear within the warning triangles to alert the user to the specific type of danger or hazard General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1 2 1 Different types of hazard and caution symbols T145014D Battery Charger Conditioner _1 Safety Review 00000 1 3 Hazards WARNING Severe injury or death from electrical shock may occur if either user or the unit is wet while the unit is connected to a power source If the unit has come into contact with water disconnect ac power from the ac source If any of the Circuit Breakers have tripped d
8. Thank you and congratulations on the purchase of your new TI45014D Battery Charger Conditioner This manual contains the complete operating instructions and procedures for the TI45014D Battery Char ger Conditioner The TI45014D Battery Charger Conditioner has been designed to rapidly recharge any 12 or 24 volt battery This Battery Charger Conditioner incorporates an intelligent recharging circuit that prevents overcharging and provides pure dc output for efficient battery charging and conditioning The Tl45014D Battery Charger Conditioner is encased in a rugged enclosure and is designed to be used as a free standing unit or to be mounted to a vehicle or other fixed object using the integrated mount ing base All models include a detachable ac line cord and an interchangeable dc output cable alligator clamps for rapid connect and disconnect e Accepts both 120 Vac or 240 Vac and charges 12V and 24V batteries Figure 2 1 1 TI45014D Battery Charger Conditioner IEC 2 2 Indication of Terms Shall Should and May Within this technical manual the word shall is used to indicate a mandatory requirement for proper oper ation and warranty purposes The word should is used to indicate a non mandatory but preferred method of accomplishment The word may is used to indicate an acceptable method of accomplishment T145014D Battery Charger Conditioner 2 3 Front and Top Panel Overview 1 2 3 4 5 6
9. 0 12 0 11 0 10 0 16 6 42 8 14 8 1 0 44 6 13 0 46 4 11 2 48 2 9 4 50 0 7 6 51 8 5 8 53 6 4 0 55 4 2 2 57 2 0 4 59 0 1 4 60 8 Sm 62 6 5 0 64 4 66 2 68 0 69 8 11 6 13 4 T92 7 0 18 8 80 6 82 4 84 2 86 0 87 8 89 6 91 4 93 2 95 0 96 8 98 6 100 4 39 0 40 0 41 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0 57 0 58 0 59 0 102 2 104 0 105 8 107 6 109 4 TI 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 1292 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 59 0 58 0 57 0 56 0 590 54 0 530 52 0 51 0 50 0 49 0 48 0 47 0 46 0 45 0 44 0 43 0 42 0 41 0 40 0 39 0 38 0 37 0 36 0 35 0 34 0 X51 32 0 31 0 30 0 29 0 28 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0 22 0 23 0 24 0 25 0 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 34 0 35 0 36 0 37 0 38 0 10 4 12 2 14 0 o i 5 0 4 0 3 0 2 0 1 0 23 0 24 8 26 6 28 4 30 2 32 0 33 8 35 6 37 4 39 2 41 0 61 0 62 0 63 0 64 0 65 0 1 0 2 0 3 0 4 0 67 0 68 0 bx x NO TI 10 0 11 0 Ol O o TI o TI TRENT 60 0 760 59 0 742 58 0 72 4 570 306 56 0 688 55 0 67 0 54 0 65 2 53 0 63 4 52 0 616 51 0 59 8 50 0 58 0 _ 49 0 56 2 _ 48 0 54 4 47 0
10. T145014D Battery Charger Conditioner _6 Unit Care and Maintenance ooo Checking DC Voltage at the DC Output Cable In order to properly test the dc output the unit needs to be connected to a battery Make sure to recon nect the DC Output Cable according to Section 5 Pre Operation procedures Then plug the unit into the appropriate line voltage Once accomplished set your digital multimeter to measure dc voltage Place the positive probe red of the multimeter on the positive clamp red of the DC Output Cable Next place the negative probe black on the negative clamp black of the DC Output Cable The multimeter display should read between 14 240 5OmV for the TI45014D charger If the unit is not providing any output voltage refer to Section 8 under Troubleshooting Otherwise contact the Tesla Customer Service at 302 324 8910 Once the TI45014D Battery Charger Conditioner has fully passed function test procedures the unit is ready for use 6 3 Unit Servicing The TI45014D Battery Charger Conditioner is a maintenance free sealed unit No repairs outside of Tesla are authorized Warranty will be voided if unit is tampered with in any way including any damage to the WARRANTY VOID stickers located on the case see Figure 6 3 1 below If the unit requires service please contact Tesla Customer Service at 302 324 8910 A Repair Request Form can be found on the last page of this manual or online at www teslaind com
11. example a 12 V 20 Ah battery will take one hour to charge using a TI45014 series Battery Charger Conditioner 3 What is included with my TI45014D Battery Charger Conditioner The Battery Charger Conditioner comes with a Tesla approved ac input power cable T125000 211 NEMA North American Line Cord a dc output power cable with a color coded alligator clamp cable assembly TI2007 029 Dual Output Mini DC to Alligator Clamps 6AWG 6 Cable Assembly a user manual and a limited two year warranty 4 Is the TI45014D Battery Charger Conditioner waterproof The TI45014D Battery Charger Conditioner is NOT waterproof See Section 1 3 under Water Hazards for further information regarding safe operation in damp environments 5 Are there any HAZMAT or disposal issues No Contact Tesla for more information T145014D Battery Charger Conditioner section 8 Troubleshooting 1 When I connect the TI45014D Battery Charger Conditioner to ac power my battery does not charge While charging the Charge Level Indicator should be illuminated If this LED is not lit follow the procedure listed below Is there AC line voltage at the Outlet No Consult an electrician Yes Contact Tesla Industries 2 The Charge Level Indicator is illuminated but my battery still does not charge The Charge Level Indicator illuminates when there is voltage present at the DC Output The DC Output Circuit Breaker controls voltage going out to the D
12. not suffer from memory effect A one piece battery that is hermetically sealed and designed for maintenance free operation The NiCd or nickel cadmium battery is a type of rechargeable battery that uses nickelic hydroxide and cadmium as electrodes e g rechargeable power tools section 10 Optional Accessories 10 1 TI200 070 Mini DC to Aviation Cable Assembly The Tesla TI2007 070 Mini DC to Aviation makes it possible to charge and condition aviation batteries with the Tesla TI45014D Battery Charger Condition DC output result from TI45014D Battery Charger Conditioner using TI2007 070 is 40 amps continuous 28 5 Vdc to charge and condition aviation batteries 4 AWG 25 Cable Assembly 10 2 TI2007 0 1 Mini DC to Compact NATO Cable Assembly The Tesla TI2007 071 Mini DC to Compact NATO makes it possible to charge and condition 24 Volt vehicle batteries with the Tesla TI45014D Battery Charger Condition DC output result from TI45014D Battery Charger Conditioner using TI2007 071 is 40 amps continuous 28 5 Vdc to charge and condition vehicle s batteries 4 AWG 25 Cable Assembly T145014D Battery Charger Conditioner Repair Request Form Please complete the information below to ensure prompt and accurate service Include this form with the unit you are returning Thank you Date of return Company name amp Billing address Contact person Phone Fax Email Purchase Orde
13. 240 230 Vac input voltage To change voltage input simply follow these steps 1 With cross tip screwdriver remove one screw de eel LLL Ul 2 Flip the switch to desired position 115V or 230V 3 Rotate cover back into place Replace and ossi aw 7j LL l tighten screw EET Figure 3 2 1 AC Input Selector Switch highlighted in blue T145014D Battery Charger Conditioner 3 Features Overview 3 3 AC Input Circuit Breaker The AC Input Circuit Breaker located above the AC Input Receptacle Shown in Figure 3 3 1 protects the internal electrical circuit from damage caused by overload or short circuit It also acts as an On Off switch for the Battery Charger Conditioner Figure 3 3 1 AC Input Circuit Breaker highlighted in blue 3 4 DC Output Receptacle The main DC Output Receptacle shown in Figure 3 4 1 will provide either 14 25 Vdc or 28 5 Vdc When properly connected the TI45014D can deliver up to 80 amps at 14 25 Vdc or 40 amps at 28 5 Vdc See Section 4 3 for proper connecting procedures Figure 3 4 1 Main DC Output highlighted in blue T145014D Battery Charger Conditioner 3 5 DC Output Circuit Breakers The DC Output Circuit Breakers are located on the top panel of the TI45014D See Figure 3 5 1 Each circuit breaker has an output of 40 amps They can be used individually or combined together to output up to 80 amps or 40 amps When the circuit breakers have bee
14. Battery Disconnect the Positive Red lead of the Alligator Clamp from the Battery Disconnect the DC Output cable 5 4 After Operation Although the battery charger is ruggedized good general care should be taken to maxi mize its life Therefore protect the unit from the elements and man made hazards whenever possible Do not expose to wet or dusty environments rain snow sand etc as this may damage internal circuitry See Section 1 3 for more information concerning water infiltration T145014D Battery Charger Conditioner AN L r J Vnaratinn DrAnArN VC UWoeration Frocegaures us M WI VEM I I L O OS MNA VA IT O 5 5 Configurations for 24V In this setup the two batteries are connected in SERIES Connect the Negative from Battery 1 to the Positive terminal using a jumper wire or jumper bar Connect Set A Positive Red to Positive terminal on Battery 1 Connect Set B Negative black to Negative terminal on Battery 2 Connect Set B Positve Red to Positive terminal on Battery 2 Connect Set A Negative Black to Negative terminal on Battery 1 Alternative configuration The Negative black from Set A can also be connected or clamped together to the Positive red from Set B as opposed to connecting the lines directly to the battery e 24V 40 amps to each battery 60 Oz 24V 24V Jumper Wire or Bar In this setup one battery is connected in SERIES The Negative Black from set A is connect
15. C Output Cable Is the DC Output Circuit Breaker tripped see Section 4 4 No Proceed to next step Yes Reset the breaker With the Battery Charger plugged into ac line voltage check the dc output with a multimeter on the dc output terminals See Section 6 2 under Checking DC Voltage for proper testing procedures Does the DC Output show the proper voltage No Contact Tesla Industries Yes Replace your battery 3 When I apply ac power to the Battery Charger the Cooling Fan does not turn on The Cooling Fan inside the TI45014D Battery Charger Conditioner is designed to run only when a load is applied It will tick when no load is present If the fan is not on when the Battery Charger is under load this may indicate that the Cooling Fan has failed Disconnect power immediately and contact Tesla for further instructions T145014D Battery Charger Conditioner Trou bleshooting 4 Can I make repairs to the unit No The TI45014D Battery Charger Conditioner is a maintenance free sealed unit No repairs outside of Tesla are authorized Warranty will be voided if unit is tampered with in any way including any damage to the WARRANTY VOID stickers located on the case 5 How do I get my TI45014D Battery Charger Conditioner serviced If the unit needs to be serviced please contact Tesla Customer Service by phone at 302 324 8910 or by email at tesla1Qteslaind com and a representative will explain the return proces
16. In some cases data is presented conservatively In all cases performance data presented is within the applicable limits of the TI45014D Battery Charger Conditioner Any attempt to exceed maximum recommended limits will cause the unit to malfunction and may cause permanent dam age 9 3 Definition of Abbreviations Unless otherwise indicated the abbreviations defined before page 1 will be applicable to all charts and graphs in this chapter T145014D Battery Charger Conditioner Performance Data 9 9 4 Performance Graph Approximate charging time 25 C needed to fully recharge battery 24V BATTERY 40 AMP CHARGER 100 2 80 ZC O 60 LL o 40 i C ab S 20 oO A 0 30 60 90 120 150 180 Charge Time minutes 12V BATTERY 80 AMP CHARGER 100 2 80 ZC O 60 LL o 40 S c D x 20 A 0 15 30 45 60 5 90 Charge Time minutes T145014D Battery Charger Conditioner 57 B 4 wv Lan FAA r AALA n A LA J Performance Data 9 5 Temperature Conversion Chart i o C 76 0 4 2 2 4 0 6 68 8 67 0 65 2 63 4 61 6 59 8 58 0 56 2 54 4 52 6 50 8 49 0 47 2 45 4 43 6 15 8 41 8 17 6 40 0 7 0 19 4 38 2 36 4 34 6 32 8 31 0 29 2 27 4 25 6 23 8 22 0 20 2 18 4 27 0 26 0 25 0 24 0 23 0 22 0 21 0 20 0 19 0 18 0 17 0 16 0 15 0 14 0 13
17. al Function Test Procedures 21 22 6 3 Unit Servicing 22 6 4 Packaging and Shipping 22 Section 7 Frequently Asked Questions 23 Section 8 Troubleshooting 24 25 Section 9 Performance Data 26 9 1 Purpose 26 9 2 Explanation of Data 26 9 3 Definition of Abbreviations 26 9 4 Performance Graph 2 9 5 Temperature Conversion Chart 28 Glossary 29 Section 10 Optional Accessories 30 10 1 TI200 070 Mini DC to Aviation Cable Assembly 30 10 2 TI2007 071 Mini DC to Compact NATO Cable Assembly 30 Repair Request Form 31 T145014D Battery Charger Conditioner Abbreviations and Symbols Abbreviations that may be used within the text headings and titles of this manual LIST OF ABBREVIATIONS Abbreviation Definition ac AFT AWG amp or A cont C Sp dc EFF ft FWD GPU Hr Hz kg KHz kW LED max MQ min MPU NEMA PF PFC rms THD TMDE UAV Vac Vdc Alternating Current Airflow Technology American Wire Gauge Ampere Continuous Degree Celsius Degree Fahrenheit Direct Current Efficiency Feet Forward Ground Power Unit Hour Hertz Kilograms Kilohertz Kilowatts Light Emitting Diode Maximum megaohm Minimum Micro Power Unit National Electrical Manufacturers Association ohm power factor power factor correction root mean square Total Harmonic Distortion Test Measurement amp Diagnostic Equipment Unmanned aerial vehicle Volts Alternating Current Volts Direct Current watts
18. ategically placed to properly secure the TI45014D See Figure 3 8 1 for Mounting Base dimensions and hole locations 17 50 444 5 9 22 05 6 5 83 148 2 O a T st Ln N 2n ce a e mo Measurements are in inches and millimeters Figure 3 8 1 Mounting Base with Hole Locations T145014D Battery Charger Conditioner section 4 Pre Operation Procedures 4 1 Installing the Charger The TI45014D Battery Charger is designed to be permanently integrated into vehicles and other equip ment or can be used as a free standing unit Use the eight holes in the base of the unit to mount the unit The holes are 0 213 5 41 mm and will accept up to 10 24 size bolts or M5 in metric See Figure 3 8 1 in Section 3 8 for mounting hole dimensions Once securely mounted to the vehicle or other equipment proceed to the next step 4 2 Attaching AC Power CAUTION WARNING Failure to use proper grounding can create a shock hazard Depending on geographic location the stan dard 220 Vac 50 Hz power cord may require a foreign plug adapter for compatibility Use only adapters with a proper grounding mechanism Proper Ground Proper Ground Improper Ground Figure 4 2 1 Illustrations of proper and improper grounding Before plugging the TI45014D into ac power check the dc output cable to make sure the no two output wires a
19. can be left connected to the battery past the charge time due to the intelligent recharge system and will continue to maintain and condition the battery while connected 1 If the TI45014D Battery Charger is already connected to the battery and hard mounted to the vehicle A Plugthe AC Line Cord into the appropriate ac source B Check to see that the LED shows that status of the charge C Check to see that the fan is running when the Battery Status LED is below 100 CAUTION 2 If the TI45014D Battery Charger is not connected to the battery A Disconnect the DC Output Cable Assembly Attach the Alligator Clamps to the Battery Positive connector first then negative Plug in the AC Line Cord to the TI45014D if disconnected Plug in the AC Line Cord to the appropriate AC source Connect the DC Output Cable Assembly Check to see that the LED shows that status of the charge SEO EE O W T145014D Battery Charger Conditioner 5 3 Disconnecting the Battery Charger 1 If the TI45014D Battery Charger is hard mounted to the vehicle A B Disconnect the AC Line Cord from the AC Source Disconnect the AC Line Cord from the Battery Charger C Stow the AC Line Cord for later use 2 If the TI45014D Battery Charger is not hard mounted to the vehicle A pub oS UU Unplug the AC Line Cord from AC Source Unplug the AC Line Cord from the TI450 Disconnect the Negative Black lead of the Alligator Clamp from the
20. e unit to prevent water infiltration If the unit is operated in extremely damp conditions it should be stored in an environmentally controlled building when not in use DANGER Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the TI45014D Battery Charger Conditioner Always inspect cables prior to use If damage is evident as shown in Figure 6 1 1 contact Tesla Customer Service Do not attempt to use any other type of power cables other than the Tesla cables included with the TI45014D Battery Charger Conditioner Do not use the input or output cables as a carrying handle damage to the cables and or internal circuitry can occur Figure 6 1 1 Damaged cable TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 WEBSITE www teslaind com EMAIL tesla1 teslaind com T145014D Battery Charger Conditioner 6 2 Normal Function Test Procedure This section concerns with normal function test procedures It includes steps necessary to ensure that the TI45014D Battery Charger Conditioner operates within specified parameters prior to use A digital multimeter an example is shown in Figure 6 2 1 capable of measuring dc voltage and resistance will be required to perform some of the tests These functional test procedures should become routine
21. ed or clamped to Positive Red from Set B Set A Positive Red is connect to Positive terminal Set B Negative Black is connected to the Negative terminal e 24V 40 amps to battery 24V T145014D Battery Charger Conditioner Operation Procedures 5 6 Configurations for 12V In this setup two batteries are connected but are charging separate Connect Positive Red from Set A to the Positive terminal on Battery 1 Connect Negative Black from Set A to the Negative terminals on Battery 1 Connect Positive Red from Set B to the Positive terminals on Battery 2 Lastly connect Negative Black from Set B to the Negative terminal on Battery 2 e 12V 40 amps to each battery 4 iN e In this setup one battery is connected in PARALLEL with the two sets of cords Connect both Positive Red cords from Set A and B to the Positive terminal of the battery Then connect both Negative black cords from Set A and B to the Negative terminal of the battery e 12V 80 amps to battery T145014D Battery Charger Conditioner Section 6 Unit Care and Maintenance 6 1 Unit Care Avoid Prolonged Exposure to Extremely Damp Environments Be sure to disconnect the TI45014D Battery Charger Conditioner from ac power if has come into contact with water If the DC Output Circuit Breaker has tripped due to water infiltration allow the unit to dry out before attempting to reset cir cuit breaker Cover th
22. g or any information storage and retrieval system without prior written permission from Tesla Industries Inc Copyright 2015 by Tesla Industries Incorporated All rights reserved 05 15 15 Table of Contents Section 1 Safety Review 1 1 Safety Notices 1 2 Symbols 1 3 Water Hazards 1 4 Important Safety Precautions Section 2 Product Overview 2 1 Introduction 2 2 Indication of Terms Shall Should and May 2 3 Front and Top Panel Overview 2 4 Rear Panel Overview 2 5 Physical Dimensions 2 6 General Specifications 2 Airflow Ports section 3 Features Overview 3 1 AC Input Receptacle 3 1a IEC Line Cord Options 3 2 AC Input Selector Switch 3 3 AC Input Circuit Breaker 3 4 DC Output Receptacle 3 5 DC Output Circuit Breakers 3 6 Power Output Indicators 3 Integrated Heatsinks 3 8 Mounting Base Section 4 Pre Operation Procedures 4 1 Installing the Charger 4 2 Attaching AC Power 4 3 DC Power Cable Assemblies 4 4 Attaching the DC Power Cable NNBPn D Gn D D CON DO C BWW W 13 13 13 14 14 15 T145014D Battery Charger Conditioner Section 5 Operating Procedures 16 5 1 Before Operation 16 5 2 Connecting the Battery Charger 16 5 3 Disconnecting the Battery Charger 17 5 4 After Operation 17 5 5 Configurations for 24V 18 5 6 Configurations for 12V 19 Section 6 Unit Care and Maintenance 20 6 1 Unit Care 20 6 2 Norm
23. ing the battery WARNING T145014D Battery Charger Conditioner Pre Operation Procedures 4 Gp lt gt Figure 4 3 3 TI2007 029 Dual Output Mini DC to Alligator Clamps Red Positive Black Negative A 2C de _ _ i me I hk E z m a y 19 JA T m Ul etl Figure 4 3 4 Alligator Clamp Connectors and color coding T145014D Battery Charger Conditioner section 5 Operating Procedures 5 1 Before Operation The TI45014D Battery Charger Conditioner is engineered to provide continuous output power The charger can be left connected to a battery until it is ready for use because of the intelligent recharging system that prevents the TI45014D from overcharging the battery Prior to connecting the TI45014D to an ac power source be sure that the charger is at least 20 feet away from any fuel source to avoid a potential explosion due to sparking WARNING 5 2 Connecting the Battery Charger When you are ready to charge the battery in question simply follow procedures below The LED will show the battery s state of charge and the cooling fan will start running after approximately one second Let the battery fully recharge The amount of time needed to charge the battery can be determined by dividing the amp hour rating of the battery by the output of the charger For example a 24 V battery with a 45 Ah rating using 24 Vdc TI45014D Battery Charger will take approximately 1 hour to charge The TI45014D
24. n tripped the button will pop up In the event the breaker trips verify that all connections are correct polarity line voltage etc and reset the breaker by pushing the switch to the ON position The unit should provide dc power automatically If the breaker continues to trip see Section 8 under Troubleshooting D o ZA Figure 3 5 1 DC Output Circuit Breaker highlighted in blue 3 6 Power Output Indicators The Power Output Indicators are located on the top of the TI45014D See Figure 3 6 1 When attached to a battery and ac line voltage the Power Output Indicator shows the power cells charge state See Figure 3 6 2 A full charge will be indicated by a single green bar next to the 100 on the indicator POWER OUTPUT POWER OUTPUT POWER OUTPUT INDICATOR INDICATOR IAID 07 10 Full Charge Half Charge lt 20 Figure 3 6 1 Power Output Indicators Figure 3 6 2 Power Cells Charge State highlighted in blue T145014D Battery Charger Conditioner 3 Integrated Heatsinks In conjunction with the cooling system the TI45014D is equipped with heatsinks See Figure 3 7 1 on top and both sides of the unit to provide additional heat dissipation under full load conditions 1 Integrated Heat Sinks highlighted in blue 3 8 Mounting Base The Mounting Base allows for easy mounting of the unit to any vehicle or other hard surface Eight mount ing holes have been str
25. r Model Serial Model Serial Shipping method to Tesla Description of shipping package Description of problem Return to Tesla Industries Inc 101 Centerpoint Boulevard New Castle DE 19720 Attention Repair Department T145014D Battery Charger Conditioner WE GET THE MILITARY STARTED Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com
26. re not touching by disconnecting quick disconnect to prevent shorting T145014D Battery Charger Conditioner 4 3 DC Power Cable Assemblies Eua The unit includes the TI2007 029 Dual Output Mini DC to Alligator Clamps 6 AWG 6 Cable Assembly shown if Figure 4 3 3 Depending on configuration see page 18 19 if all four connectors are connected to same device they can output up to 80 amps to battery They can work in series or parallel Refer to the pin out configuration see figure 4 3 1 for labeling of output cables Figure 4 3 1 DC Output Pin Out Configuration 4 4 Attaching the DC Power Cable CAUTION 1 Before wiring up the DC Output Cable turn off all circuit breakers on the top of the unit by pushing the rocker switch to a the OFF position outlined in yellow in figure 4 3 2 2 Connect Duel Output Mini DC to Main DC Output outlined in blue in figure 4 3 2 3 Determine which configuration is suited for your use on pages 18 19 4 Connect the alligator clips determined from configuration from your selection Figure 4 3 2 Check voltage selector switch refer to Section 3 2 Plug the ac line cord into the unit then plug the ac line cord into a 120 or 240 power source Push the ac input circuit breaker rocker switch to the ON position Push both dc output circuit breaker rocker switches to the ON position O ON Oo 9 Your TI45014D Battery Charger Conditioner should now be charging and condition
27. s For your convenience a Repair Request Form can be found on the last page of this manual The form can also be found online at www teslaind com 6 What type of special maintenance does the TI45014D Battery Charger Conditioner require Keep the unit in a well ventilated climate controlled environment while charging Always keep the vent areas clean and free of debris See Section 1 3 regarding Water Hazards and Section 6 under Unit Care T145014D Battery Charger Conditioner Section 9 Performance Data 9 1 Purpose This chapter provides performance data for the TI45014D Battery Charger Conditioner This information will allow the user to obtain maximum performance and life from the unit Regular referral to this chapter is recommended to A Gain knowledge of the unit s performance characteristics to anticipate unexpected conditions or extreme operational requirements B Readily identify situations requiring maximum performance Note The information provided in this chapter is most useful when anticipating operations under unknown conditions or environmental extremes Ihe data can also be used to establish local operating procedures and to maximize the unit s life 9 2 Explanation of Data The data presented covers the full range of operating conditions and expected performance In each area of performance temperature effects and dc electrical load demands in relation to ground power support requirements are presented
28. ue to water infiltration DO NOT try to reset it with the ac line voltage attached Follow standard procedures for resetting the DC Output Circuit Breaker under Section 3 5 WARNING Severe injury or death from electrical shock can occur when damp electrical connections from the TI45014D Battery Charger Conditioner are plugged into ac line voltage See Section 6 1 for standard pro cedures in wet conditions CAUTION Damage may occur if the TI45014D Battery Charger Conditioner is operated after exposure to moisture rain fog snow etc If water infiltration is suspected DO NOT CONNECT to ac voltage Move the unit to a non humid location and allow it to dry for a minimum of one 1 hour before operating again DO NOT USE the unit if the exterior is damp See Section 6 1 for standard procedures in wet conditions CAUTION The use of unapproved ac power will damage the unit Check the Input Voltage Selector Switch window to ensure the switch setting 115V or 230V matches the ac power source prior to connecting the unit 1 4 Important Safety Precautions de WARNING Severe injury or death from fire or explosion can occur if electrical sparks are produced near fuel vapors Make sure the TI45014D Battery Charger Conditioner is at least 20 feet 6 meters away from the nearest fueling source before connecting either the ac or dc power cables T145014D Battery Charger Conditioner Section 2 Product Overview 2 1 Introduction
29. unit temperature regardless of load At room temperature 7 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extreme temperatures greater than 90 F the exhaust air will not exceed the ambient temperature by more than 10 F Figure 2 7 1 Air intake and exhaust ports and the internal air circulation T145014D Battery Charger Conditioner Section 3 Features Overview 3 1 AC Input Receptacle WARNING The Tl45014D battery charger conditioner comes with a quick disconnect ac receptacle see Figure 3 1 1 and is designed to plug into either a standard 120 or 240 Vac outlet with the supplied line cord See Figure 3 1 2 See also Section 3 1a for the proper line cord for your country and region Please ensure that the unit is properly grounded at all times Figure 3 1 1 AC Input Receptacle Figure 3 1 2 Connecting AC line cord highlighted in blue 3 1a IEC Line Cord Options TI25000 053 North American Line Cord T125000 006 Swiss Line Cord 1125000 002 Italian Line Cord TI25000 011 Australian Line Cord 1125000 003 Continental European Line Cord 1125000 200 Israel Line Cord 1125000 004 Old British Line Cord TI25000 300 Denmark Line Cord TI25000 005 England UK Line Cord 3 2 AC Input Selector Switch The AC Input Voltage Selector Switch is located below the AC Input Receptacle on the rear panel Shown in Figure 3 2 1 This switch allows manual selection of either 120 115 Vac or
Download Pdf Manuals
Related Search