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J SHELTER MANUAL (J SHELTER)

1. WP 0013 Figure 1 Field Repair of Shelter 0013 3 Figure 2 Main Shelter Struts Removal Replacement nn 0013 6 Figure 3 End Cap Strut 0013 9 Shelter Hub Keeper Staking Bracket 1 1 1 WP 0014 Figure 1 Shelter Keepers 0014 3 Figure 2 Shelter Hub 0014 6 Figure 3 Main Staking Bracket 0014 8 Shelter Internal Load Support and Bladder WP 0015 Figure 1 Internal Load Support and Eye Bolt Removal Replacement 0015 4 Figure 2 Bladder nn 0015 5 Figure Bladder Zipper canon occ cnnnnncnnnnnancncnns 0015 6 Part Number 1006408 iii DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter TABLE OF CONTENTS Continued WP Sequence No Page No Cha
2. 80 BRACKET MOUNTING 12 KEEPER LOOPED sene 24 MOUNT RESILIENT GENERAL PURPOSE siii 4 8 BOL EYE ini 8 CORD ASSEMBLY ELASTIC 32 KEEPER BELT STRAP 28 2 0 022222 113 REPAIR KIT J GREEN SEE EXPENDABLE ITEMS LIST 1 UOC 6FB REPAIR KIT SHELTER SEE EXPENDABLE ITEMS LIST 1 UOC 6FC END OF FIGURE DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0019 PARTS INFORMATION J SHELTER REPAIR PARTS LIST END CAP SHELTER SH201 0001G SH201 0001T Part Number 1006408 0019 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0019 Figure 3 End Cap Shelter SH201 0001G SH201 0001T Sheet 1 of 3 Part Number 1006408 0019 2 DHS Systems LLC This document contains information proprietary to
3. and Basic Issue Items BII WP 0029 Table 1 Components of End ltem 0029 2 Table 2 Basic Issue amp 0029 4 Additional Authorization List nnn nns WP 0030 Table 1 Additional Authorization 0030 2 Expendable and Durable Items List ooooonninncccccnnnnicininnococccnnnnonannnononccnncnnnnnnnn non c nn nn nn nana nnnccnnnnnns WP 0031 Table 1 Expendable and Durable Items 0031 1 Table 2 Shelter Repair Kit 0031 2 Part Number 1006408 v DHS Systems This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter HOW TO USE THIS MANUAL PURPOSE AND SCOPE This technical manual provides Crew and Maintainer level maintenance information for Trailer Mounted Support System LARGE To simplify the discussions the Trailer Mounted Support System Large will be referred to throughout this manual as the J SHELTER used in support of the Command Post Platform CPP The information includes equipment description and theory of operati
4. 0009 1 2 End caps will not spread while on 0009 1 3 Shelter will not erect esssssssssssseeeeeeee ener enne nnne nnne 0009 2 4 Shelter will not stay enne 0009 2 5 End caps will not stay 0009 2 6 Shelter or end caps or shelter doors or connector 0009 2 7 Keepers coming out while erected 2 0009 2 8 Shelter or end cap has unusual shape when 0009 3 9 Shelter binds when coming down uusnsersnsenssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 0009 3 10 End cap binds when coming down essen enne 0009 3 11 Shelter or end cap will not collapse completely when on ground 0009 3 12 Shelter or end cap shakes excessively sss 0009 4 13 Internal load support will not erect lower 0009 4 14 Bladder does not inflate x 1 tiii tite coit ti ran 0009 4 15 Blower does not operate 2 2 2 0009 4 END OF WORK PACKAGE Part Number 1006408 0008 1 2 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operati
5. END OF TASK Part Number 1006408 0015 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0015 EYE BOLT REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit Two Ladder NOTE The items in the following step are attached to the shelter wall A ladder is required to reach the eye bolts REMOVAL 1 Remove two pins Figure 1 Item 12 that secures eye bolts Figure 1 Item 7 to internal load support Figure 1 Items 2 through 6 2 Slowly lower internal load support Figure 1 Item 1 to the ground 3 Unscrew eye bolt Figure 1 Item 7 from hub assembly Figure 1 Items 8 and 9 and discard if damaged 4 Remove and retain four screws Figure 1 Item 11 that secure plate Figure 1 Item 10 to shelter wall 5 Separate plate Figure 1 Item 10 from hub assembly Figure 1 Items 8 and 9 discard damaged piece END OF TASK REPLACEMENT CAUTION When performing the following step NEVER use thread locking additive on the eyebolt This will damage the threads and prevent the items from being removed later time for service When performing the following steps do not over tighten This could damage the threads and prevent the eye bolt from b
6. NOTE Do not detach T plate completely from main shelter 4 Partially detach exterior T plate Figure 26 Item 2 on both sides of shelter starting from ground and proceeding to approximately two feet above where black wind lines attach to shelter Figure 26 ltem 1 Repeat procedure for second exterior T plate on opposite side of shelter 5 Retrieve bladder Figure 26 Item 3 blower Figure 26 Item 5 30 foot power cord Figure 26 Item 6 and blower duct Figure 26 Item 7 from designated area 6 Spread and position bladder in center of shelter 7 Verify all zippers Figure 26 ltem 4 on bladder are closed Figure 26 Bladder Fully Inflated and Supporting Shelter CAUTION Verify blower straps are secure so they will not come off when using blower 8 Attach one end of blower duct to bladder neck and secure duct with tie down Part Number 1006408 0005 31 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Tear Down of Main Shelter Continued 9 Attach other end of blower duct to blower outlet and secure duct with tie down CAUTION Designate one person to remain with blower during bladder inflation Have person verify blower switch is in OFF position Equipment damage and personal i
7. Prior to placing the equipment in administrative storage Army activities perform Preventive Maintenance Checks and Services PMCS complete Equipment Serviceability Criteria ESC evaluations correct shortcomings and deficiencies and complete all Modification Work Orders MWO When removing items from administrative storage the operator performs PMCS to ensure operational readiness Inside storage is preferred for items selected for administrative storage If inside storage is not available use trucks vans or other containers WARRANTY INFORMATION J SHELTER system is warranted for one year Contact the Regional Support Center RSC representative for further information on warranted items Report all defects to supervisor who will take appropriate action NOMENCLATURE CROSS REFERENCE LIST Common names and or abbreviations are used in this manual to make a procedure easier to read Table 1 matches the official nomenclatures with the common names Table 1 Nomenclature Cross Reference List OFFICIAL NOMENCLATURE COMMON NAME Power Plant Utility J SHELTER Shelter Repair Kit Field Repair Kit Stake Rebar Red Stake Tent Modular General Purpose System Shelter Part Number 1006408 000133 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of
8. 36 PACZZ 37 PACZZ 38 PACZZ 39 PACZZ 40 PACZZ 41 PACZZ 5340 01580 3521 5306 01 558 7363 4020 01 558 7338 5340 01 558 8689 5340 01 558 7657 8340 01 556 1033 41 PACZZ 8340 01 580 4333 Part Number 1006408 4 CageC OWFMS OWFMS OWFMS OWFMS OWFM3 OWFM3 OWFM3 OWFM3 OWFM3 OWFM3 OWFM3 OWFM3 OWFM3 OWFM3 OWFMS OWFM3 OWFM3 OWFM3 OWFM3 OWFMS OWFMS OWFM3 OWFMS OWFMS J Shelter 5 Part Number SH533 0809G SH533 0809T JF700910 JF700230 JF700220 JF700210 JF700240 SH533 0805G SH533 0805T JA200720 JA201500 SH533 0807G SH533 0807T SH533 0805 JA200780 JA200980 JA200760 JA201180 JA200700 JA201220 JA201280 SH533 0808 JA200560 JA200580 0018 7 8 blank 0018 6 7 Description and Usable On Code Qty UOC RISER HUB 10 6FB RISER HUB KIT 10 UOC 6FC STRUT a de este 20 STRUT TENT 20 STRUT TENT 36 STRUT TENT 44 STRUT TENT 112 HUB KIT J GREEN 52 UOC 6FB HUB KIT Y TAN nennen 52 UOC 6FC 12 SCREW MACHINE 256 BOLTEYE 33 ence 20 UOC 6FB BOLT EYE ne esee 20 UOC 6FC CONNECTOR ROD END
9. Figure 25 Secure End Caps with Belts Remove six red stakes from end cap ground cover using stake puller Place stakes in transport bag and store in designated area Fold end cap ground cover in half and in half again and place next to end cap Place end cap floor on ground cover Place end cap on floor and roll end cap up into floor ground cover Flip upright so that white side is up 15 Pull transport bag over upright end cap 16 Lay end cap transport bag on side place push poles in bag and close transport bag with drawstring 17 Repeat steps 2 through 16 for second end cap 18 Move both end cap transport bags out of immediate work area END OF TASK Part Number 1006408 0005 30 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Tear Down of Main Shelter 1 Close all windows and secure using hook and loop strips 2 Remove low wind lines black lines from shelter and stakes stow in transport bag and remove from immediate work area Disconnect high wind lines green lines from rebar stakes Do not attempt to remove green lines from shelter at this time 3 Use stake puller to remove only those stakes being used for securing wind lines Place these stakes in designated area
10. and Expendable and Durable Items List Part Number 1006408 vi DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter Rear Matter The rear matter includes an alphabetical index and copies of DA Form 2028 for recommending improvements to the manual Identifying Work Packages Each WP is identified by a four digit number The first four digits are assigned sequentially A point numbering scheme that logically fits between two existing WP numbers e g 1 2 3 will be used to indicate WP revision level WPs revised due to equipment configuration differences support equipment differences or other similar situations For example e WP 0008 1 might cover e Installation of the same handle on a differently configured unit e Installation of an alternate handle in place of the original handle requiring a different procedure e Installation of the handle using an alternate technique or different tools e Installation of the handle using alternate fasteners Locating Work Packages There are two ways to locate a WP when the number is not known using the Table of Contents in the manual s front matter and using the Index in the manual s rear matter Locating a Work Package in the Table of Cont
11. shelter and spread out END CAP COVER REMOVAL 1 Spread end cap Figure 5 Item 1 out to full extension so that end cap cover Figure 5 Item 2 being replaced is face up NOTE When performing the following step remember to keep track of which keepers went into which holes Looped keepers must be returned to proper location s When performing the following step inspect all keepers for damage stripped threads broken or frayed loop 2 Using spanner wrench remove and retain all keepers Figure 5 ltem 3 from hubs Figure 5 ltem 4 3 Roll cover Figure 5 Item 2 off of struts Figure 5 Item 5 NOTE If removing both interior and exterior covers continue with step 4 4 Compress frame 5 Flip end cap Figure 5 Item 1 over Repeat steps 1 through END OF TASK Part Number 1006408 0012 10 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 REPLACEMENT 1 Spread end cap frame Figure 5 Item 1 out completely 2 Using door sections for alignment spread cover Figure 5 ltem 2 over frame CAUTION NEVER use a thread locking additive on the keepers This will damage the threads and prevent the keeper from being removed at a later time for repairs NOTE Place the k
12. Item 1 Personnel Required 0016 Two Table 1 J Shelter Maintenance Checks and Services Shelter Electrical ITEM ITEM TO BE EQUIPMENT NO INTERVAL CHECKED PROCEDURE NOT READY SERVICED AVAILABLE IF 1 SHELTER Before Light Set Shelter 1 Check lamps Verify that no visible Damaged lighting damage is present If necessary replace bulb 2 Check fuse Verify that fuse is good Fuse blown and properly installed If necessary replace fuse Before PDU 1 Check connectors Verify that no Damaged electrical visible damage is present connections 2 Check switch amp meter Connect Switch or meter not input Rotate switch through settings functioning properly Verify that switch and meter are both fully operational END OFTASK END OF WORK PACKAGE Part Number 1006408 0016 1 2 blank This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter CHAPTER 6 PARTS INFORMATION FOR J SHELTER Part Number 1006408 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC
13. EC Eg s JA201400 OWFM3 2 INTERNAL LOAD SUPPORT 6FB lg SH490 9004 OWFM3 6FC 3 FACEPLATE INTERIOR 6FB es JA200160 OWFM3 6FC 4 T PLATE EXTERIOR JA200180 OWFM3 GFB EX XE T PLATE EXTERIOR JA200200 OWFM3 ere EA 5 DOOR INTERIOR 6FB ll 15900420 OWFM3 6FC DOOR EXTERIOR GREEN JS900380 OWFM3 GRB DOOR EXTERIOR TAN 6FC EX os 75900400 OWFM3 6 8340 01 487 6536 FLOOR 6FB Ex 202150 58536 6FC 7 END CAP SHELTER SH201 0001G OWFM3 PEB REA E END CAP SHELTER SH201 0001T OWFM3 re le Part Number 1006408 0029 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0029 COMPONENTS OF END ITEM Continued Table 1 Components of End ltem List Part Number 1006408 This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC 0029 3 1 2 3 4 5 6 Illus National Description Usable Ul Qty Number Stock Part Number CAGEC On Code Rqr Number FAN ASSEMBLY CENTRIFUGAL 6FB EA 4 23 9531 ONT93 6FC DUCT ASSEMBLY 6FB 9 JA201162
14. J SHELTER shelter They consist of e Shelter Keeper removal replacement e Shelter Main Staking bracket removal replacement e Shelter Hub removal replacement WARNING Remove rings bracelets wrist watches neck chains and any other jewelry before working around J SHELTER Jewelry can catch on equipment and cause injury Failure to observe this warning can result in serious injury or death Wear appropriate eye protection when performing maintenance Metal pieces fluids dirt grease corrosion and escaping vapors and gasses present Failure to comply may result in injury to personnel NOTE Replacement items for tent repair kits are listed in Expendable and Durable list WP 0031 or in the RPSTL Chpt 6 of this TM Part Number 1006408 0014 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J Shelter 0014 SHELTER KEEPER REMOVAL REPLACEMENT USING SHELTER REPAIR KIT INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit One Materials Parts Equipment Condition Keeper Shelter is unpacked and spread out NOTE The following procedure can be used to replace keepers on both the main shelter section and end caps REMOVAL 1 Identify damaged keeper Figure 1 Items 1
15. Load Supports JA200520 0020 2 Shelter Doors and Connector Set JA200300 JA200320 seen WP 0021 Figure 5 Shelter Doors and Connector Set JA200300 JA200320 0021 2 National Stock Number WP 0022 Part Number Index a a eco ERE dd de ied deci WP 0023 Chapter 7 Destruction of Equipment to Prevent Enemy Use General Information 2 A ee taa WP 0024 da oda WP 0025 Part Number 1006408 iv DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter TABLE OF CONTENTS Continued WP Sequence No Page No Chapter 8 Supporting Information References id WP 0026 MAG Introductior s et ua Aah tie b eee e e en WP 0027 Maintenance Allocation Chart 9 nnn enne WP 0028 Table 1 MAC for J Shelter 0028 1 Table 2 Tools and Test Equipment for J 0028 2 Table 3 Remarks for TMSS 1 0028 2 Components of End Item
16. Number CAGEC on Code Recm Number NSN BOOTING COLLAR VEHICLE GREEN FOR 1068 8340 01 537 8797 SHS40 0205G OWFM3 6FB EA AR BOOTING COLLAR VEHICLE TAN FOR 1068 8340 01 537 8793 SHS40 0208T OWEMS 6FC EA AR BOOT WALL GREEN FOR COMMAND POST 8340 01 537 8740 SvSTEM MODULAR SH540 0001G OWFM3 SR BOOT WALL TAN FOR COMMAND POST Bodo Sie SYSTEM MODULAR SH540 0001T OWFM3 9 EA 4i MS BOOTING COLLAR VEHICLE GREEN FOR V1 V5 8340 01 537 8769 SH540 0208G 0WEMS 6FB EA AR BOOTING COLLAR VEHICLE TAN FOR V1 V5 8340 01 537 8767 SH540 0208T OWEMS 6FC EA AR CONNECTOR SET s TMSS LRG CONNECTOR SET GREEN MXS1051G OWFM3 6FB EA AR CONNECTOR SET TAN MXS1051T OWFM3 er EA i AR CONNECTOR SET WHITE 6FB rae MXS1051W OWFM3 6FC CONNECTOR SET s CPP RWS BOOTWALL CONNECTOR SET GREEN MXA1040G OWFM3 FB EA qi HARDWARE for BOOTWALL CONNECTOR SET BOOTWALL CONNECTOR SET TAN MXA1041T OWFM3 6FC EA AR HARDWARE for BOOTWALL CONNECTOR SET m Ns END OF WORK PACKAGE Operation 8 Maintenance wRPSTL J SHELTER 0031 SUPPORTING INFORMATION J Shelter EXPENDABLE AND DURABLE ITEMS LIST INTRODUCTION This work package lists expendable and durable items that you will need to operate and maintain the J Shelter This list is for information only and is not authority to requisition the listed items These items are authorized to you by CTA 50 970 Expendable Durable Items Except Med
17. Number 1006408 0028 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance w RPSTL J Shelter Table 2 Tools and Test Equipment for J Shelter 0028 TOOL OR TEST EQUIPMENT REF MAINTENANCE NATIONAL TOOL CODE LEVEL NOMENCLATURE STOCK NUMBER NUMBER 1 TOOL KIT 5180 01 483 0249 SC 5180 95 B47 GENERAL MECHANIC S Table 3 Remarks for J Shelter REMARKS CODE REMARKS A Visual inspection of assembly and components for damage loose or missing hardware B Inspect shelter for proper frame to ground connection Preventive Maintenance Checks and Services PMCS D Repair by replacement of assemblies subassemblies and components Repair at crew level limited to emergency repairs using items repair kit F Sustainment Maintenance performed by Field Service Representatives or Depot Maintenance Teams G Repair bladder using emergency repair kit supplied with end item END OF WORK PACKAGE Part Number 1006408 0028 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems L
18. OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Figure 24 Power Cable Sleeves on Shelter END OF TASK Part Number 1006408 0005 25 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 TEARDOWN OF OPTIONAL SHELTER INTERCONNECTIONS J SHELTER Connector Set End to End Side Doors Tear Down 1 Release adjustment straps connected to interior cover 2 Remove interior connector set by opening and separating hook and loop strip attaching cover to door opening 3 Repeat process for second shelter door opening 4 Fold interior connector set with black side facing out 5 Remove exterior connector set by opening and separating hook and loop strip attaching cover to door opening 6 Repeat process for second shelter door opening 7 Fold exterior connector set so that black side is facing out 8 Store interior and exterior connector sets into appropriately marked transport bag 9 Secure removed end cap doors from end cap frame 10 Identify centering tabs on doors and attach to appropriate door opening END OF TASK J SHELTER Connector Set End to End to Legacy Style SICPS TearDown 1 Remove connector set from side door by opening and separating hook and loop strip attaching cover to door
19. OWFM3 6FC EA 1 CABLE SPECIAL PURPOSE ELECT PWR 6FB 10 T295112 OWFM3 6FC EA 1 8340 01 488 7461 BLADDER 6FB 11 JA200360 OWFM3 EA 1 REPAIR KIT 12 JA200570 OWFM3 6FB EA 1 LADDER 6FB 13 JA201620 OWFM3 1 DHS Systems LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0029 BASIC ISSUE ITEMS Table 2 Basic Issue Items 1 2 3 4 5 6 Illus National Description Usable U I Qty Number Stock Part Number CAGEC On Code Rqr Number 1 5 HOLD DOWN 6FB EA 32 JA200820 OWFM3 6FC 2 HAMMER SLEDGE 10 6FB EA o JA201020 OWFM3 6FC 3 STAKE PULLER 6FB EA 4 JA201040 OWFM3 6FC 4 WIND LINES HIGH 6FB EA 8 JS900500 OWFM3 6FC 5 WIND LINES LOW 6FB EA 12 JS900520 OWFM3 6FC 6 HAMMER 6FB EA 1 A600650 OWFM3 6FC 7 STAKE HOLD DOWN 6FB EA 1 A601250 OWFM3 6FC END OF WORK PACKAGE Part Number 1006408 0029 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0030 SUPPORTING INFORMATION J Shelter ADDITIONAL AUTHORIZATION LIST AAL INTRODUCTION Scope This work package lists additional items you are authorized for the support of the J Shelter General This list identifies item
20. Operation amp Maintenance w RPSTL HP 4 3312 CHAPTER 8 SUPPORTING INFORMATION FOR J SHELTER Part Number 1006349 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0026 SUPPORTING INFORMATION HP 4 3312 REFERENCES SCOPE This work package lists all field manuals forms military standards technical manuals and miscellaneous publications referenced in this manual FIELD MANUALS naar NBC Decontamination FM A25 dub oe era First Aid FM 21 305 essen Manual for the Wheeled Vehicle Driver ARO a ERR Information Assurance AR 700 138 2e exter cde ds Army Logistics Readiness and Sustainability CECOM 98 6 Earth Grounding and Bonding Pamphlet DA Form 2028 sss Recommended Changes to Publications and Blank Forms DA Forms 2404 and 5988E Equipment Inspection and Maintenance Worksheet DA Form 2408 9 Equipment Control Record DA Form 7399 tee Survey Decontamination Record DA Form 7399 200 eee pues Survey Decontamination Record DA Eorm 7400 tee tes Record of Area Equipment Survey DA ROMO Tiida adn Radioactive Commodity
21. SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Packing Main Shelter Continued WARNING Hold top ratchet in place to prevent from dropping Serious personal injury could result if not held 4 Place belt Figure 29 Item 1 around top of shelter Figure 29 Item 2 first and tighten belt with ratchet handle as crew pushes inward Figure 29 Packing Main Shelter 5 Place bottom belt Figure 29 Item 3 around shelter and tighten belt with ratchet handle as crew pushes inward 6 Continue to use top ratchet handle and then bottom to tighten each belt The shelter will compress more as ratchet mechanism pulls shelter frame closer together Shelter is completely compressed when wheel assemblies are touching 7 Surround shelter with top wrap by walking around shelter Make sure wrap webbing faces outward 8 Secure top wrap to shelter by wrapping top strap around wrap and tighten ratchet to hold in place 9 Repeat for bottom shelter wrap and bottom strap Figure 29 Item 3 WARNING Have all crew push pull shelter from lower half of shelter only to prevent shelter from toppling over Damage to equipment and personal injury may result if shelter falls over 10 Ensure bladder fabric does not become caught in wheel assemblies when rolling shelter off of bladder
22. Shelter repair kit is intended to repair a hole or tear 10 inch or less in size Holes that are less than 1 inch will not prevent the bladder from inflating 1 If necessary inflate bladder Figure 2 Item 1 to help locate the damaged area Figure 2 Item 2 NOTE When performing the following step e Allow approximately 1 2 inch extra on all sides e f patching a small hole or tear cut the patch into a circle e If the tear or hole is too large cut the patch into an oval shape Part Number 1006408 0015 5 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0015 REPAIR Continued 2 Use scissors to cut patch Figure 2 Item 3 large enough to cover the hole or tear 3 Peal of backing from patch covering adhesive side 4 Press patch Figure 2 Item 3 firmly over damaged area Figure 2 Item 2 of bladder Figure 2 Item 1 smoothing away any air bubbles from under patch Figure 2 Item 3 Patch will secure immediately 1 Figure 2 Bladder Repair END OF TASK Part Number 1006408 0015 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party w
23. Stock Number NSN The NSN of the tool or test equipment Column 5 Tool Number The manufacturer s part number Explanation of Columns in the Remarks Column 1 Remarks Code The code recorded in column 6 of the MAC Column 2 Remarks This column lists information pertinent to the maintenance function being performed as indicated in the MAC END OF WORK PACKAGE Part Number 1006408 0027 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0028 SUPPORTING INFORMATION J SHELTER MAINTENANCE ALLOCATION CHART MAC Table 1 MAC for J Shelter 1 2 3 4 5 6 MAINTENANCE LEVEL FIELD SUSTAINMENT CREW SERVICE FIELD eo DEPOT 10008 AND GROUP COMPONENT MAINTENANCE 0 E EQUIPMENT REMARKS NUMBER ASSEMBLY FUNCTION REF CODE CODE TENT INSPECT 0 20 A REPAIR 0 50 E REPLACE 0 50 REPAIR 0 50 1 D REPAIR Y TENT END CAP INSPECT 0 20 A REPAIR 0 50 1 E REPLACE 0 50 REPAIR 0 50 F TENT ROOF AND INSPECT 0 10 A SIDES REPAIR 0 50 1 E REPLACE 0 70 1 REPAIR 0 70 1 D BLADDER INSPECT 0 10 REPAIR 0 15 G INTERNAL LOAD INSPECT 0 10 SUPPORTS REPAIR 0 70 1 D BLOWER ASSEMBLY NSPECT 0 10 A TEST 0 10 Part
24. Supports To prevent damage to shelter due to heavy snow or freezing rain the roof must be checked periodically for rain puddles or ice snow accumulation This can be accomplished by 1 Shaking the exterior cover from the outside of the shelter 2 Place a push pole between the interior and exterior covers and gently tapping the exterior cover until the shelter is cleared of the snow or ice accumulation 3 During adverse weather conditions routinely check and verify the security of the wind lines stakes and keepers END OF TASK END OF WORK PACKAGE Part Number 1006408 0006 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC WP 0026 to WP 0030 AAA Ei m OPERATION amp MAINTENANCE W RPSTL J SHELTER 0007 m OPERATOR INSTRUCTIONS m J SHELTER EMERGENCY PROCEDURES __ iB INITIAL SETUP n m Personnel Required References m Two WP 0006 m m GENERAL This work package covers emergency procedures for J SHELTER Emergency Procedures for Stakes Pulled Out and Shelter Sitting on Internal Load Supports 1 Remove all items from shelter 2 Insert bladder see WP 0005 3 Inflate bladder under internal load supports see WP 0005 4 Restake shelter see WP 0005 5 Release bladder and lower shelter s
25. Systems LLC OPERATION amp MAINTENANCE W RPSTL J SHELTER 0004 OPERATOR INSTRUCTIONS J SHELTER OPERATION UNDER USUAL CONDITIONS SITE PREPERATION INITIAL SETUP Tools and Special Tools Personnel Required Field repair kit Two GENERAL The following WP covers site selection and preparation procedures of J SHELTER SITE REQUIREMENTS The J SHELTER is comprised of one main shelter section Figure 1 Item 1 and two end cap sections Figure 1 Item 2 To ensure minimal problems and good operation of J SHELTER ensure area is e Dry e Level with minimum clearing of 50 feet 15 2 m wide by 50 feet 15 2 m long for deployment and operation of shelter Figure 1 e Free of hazards e g trees buildings or other structures that would cause physical interference with system and any associated equipment 2 M M M 50 feet 50 feet a Z 15 2 M 15 2 Side to Side 4 End to End y NS S NS 2 M E M 7 M 7 ra gt M lt 2 Figure 1 J SHELTER System Deployment Footprint Part Number 1006408 0004 1 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0004 ASSEMBLY AND PREPARATION FOR USE Perform all setup and PMCS procedures EN
26. Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0018 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 4 of 5 Part Number 1006408 0018 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0018 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 5 of 5 Part Number 1006408 0018 5 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J Shelter 0018 4 5 6 7 DESCRIPTION AND USABLE ON CAGEC PART NUMBER CODE UOC QTY FIG 2 SOFT WALL SHELTER JA201420 JA201400 1 PACZZ 8340 01 533 1649 OWFM3 JA200120 COVER SHELTER REPLACEMENT UOC 6FB 1 1 PACZZ 8340 01 533 1648 OWFM3 JA200140 COVER SHELTER REPLACEMENT UOC 6FC 1 2 PACZZ 8340 01 580 4208 OWFM3 JS9
27. and Theory of Operation General IOMA eiii en en en Heil WP 0001 Figure 1 J SHELTER System 0001 1 Table 1 Nomenclature Cross Reference 0001 3 Table 2 0001 4 Equipment Description and WP 0002 Figure 1 J SHELTER o re Or ERO fr ER ENS 0002 1 Figure 2 J SHELTER Major 0002 2 Figure 3 J SHELTER Connector Set End to 0002 3 Figure 4 J SHELTER Boot Connector 0002 3 Theory of Operation tied sd nl dca de Aileen WP 0003 Chapter 2 Operator Instructions Operation Under Usual Conditions Site Preparation WP 0004 Figure 1 J SHELTER System Deployment Footprint 0004 1 Figure 2 Shelter Pre Deployment 08 0004 2 Operation Under Usual WP 0005 Figure 1 Position Bladder iiiter eei e eot euet 0005 1 Figure 2 Shelter Centered on 2 0005 3 Figure 3 Spread the Shelter oooocoonoccinnccnnncconncccnnccancannccnnrnnnnn cn nana c crac cnn nn 0005 5 Figure 4 Attach High Wind Lines and 0005 6
28. d Touch up To spot paint scratched or blistered surfaces e Mark To restore obliterated identification 4 Adjust To maintain or regulate within prescribed limits by bringing into proper position or by setting the operating characteristics to specified parameters 5 Align To adjust specified variable elements of an item to bring about optimum or desired performance 6 Calibrate To determine and cause corrections to be made or to be adjusted on instruments of test measuring and diagnostic equipment used in precision measurements Consists of comparisons of two instruments one of which is a certified standard of known accuracy to detect and adjust any discrepancy in the accuracy of the instrument being compared 7 Remove Install To remove and install the same item when required to perform service or other maintenance functions Install may be the act of emplacing seating or fixing into position a spare repair part or module component or assembly in a manner to allow the proper functioning of an equipment or system 8 Paint ammunition only To prepare and spray color coats of paint so that the ammunition can be identified and protected The color indicating primary use is applied preferably to the entire exterior surface as the background color of the item Other markings are to be repainted as original so as to retain proper ammunition identification 9 Replace To remove an unserviceable item and install a serviceable
29. intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance w RPSTL J Shelter WARNING HEAVY EQUIPMENT Improperly lifting or carrying heavy equipment can result in serious injury or death Refer to the following weight limits as guidelines Handling Function One Person Two Person Two Person Max Max Lift Max Lift Lift Male Only Lift object from floor and place it on surface not 37 lb 74 lb 112 lb greater than 5 feet above floor Lift object from floor and place it on surface not 44 lb 88 lb 174 lb greater than 3 feet above floor Carry object 33 feet or less 42 lb 84 lb 164 Ib WARNING Do not operate power unit generator sets inside the shelter unless exhaust discharge is properly vented to the outside Exhaust discharge contains noxious and deadly fumes that can cause death or serious injury Part Number 1006408 d This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter TABLE OF CONTENTS Continued WP Sequence No Page No Warning Summary How to Use This Manual Chapter 1 General Information Equipment Description
30. of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0002 SHELTER INTERCONNECTIONS NOTE This equipment is optional Your unit may or may not have this equipment J SHELTER Connector Set End to End The End to End connector set Figure 3 consists of one exterior cover and one interior cover designed to attach to a standard end cap door and side door The doors are used on the J SHELTER end caps The connector set can also be used to connect an door with a legacy SICPS tent The connector contains a set of connections that allow one side of the connector to be attached to a legacy style SICPS tent The J SHELTER Connector Set End to End has an additional set of connections to allow attachment to the legacy SICPS When using this connection to attach from door to door the additional connections should be left rolled and attached to the side of the connector with attached hook and loop strips A n Figure 3 J SHELTER Connector Set End to End Boot Connector The boot connector Figure 4 is used to attach a shelter creating a T shaped assembly between the two adjacent shelters It provides a smooth weather resistant passage between two shelters Figure 4 J SHELTER Boot Connector Part Number 1006408 0002 3 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party withou
31. opening 2 Disconnect all plastic connectors attaching connector set to legacy SICPS tent 3 Roll SICPS portion of connectors and attach to sides of connector using attached hook and loop strips 4 Fold exterior connector so that black side is facing out 5 Store interior and exterior connectors into appropriately marked transport bag 6 Secure removed side door from end cap 7 Identify centering tabs on doors and attach to appropriate door opening END OF TASK Part Number 1006408 0005 26 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Boot Connector TearDown 1 Separate double hook and loop strip securing boot interior and exterior connectors to shelter side door opening 2 Secure removed doors 3 Mount doors in their respective door openings 4 Separate double hook and loop strip securing JT boot interior to J SHELTER end 5 Fold Interior boot and store in transport bag 6 Repeat steps 4 and 5 for exterior boot END OF TASK SHELTER TEARDOWN Preparation 1 Locate equipment transport bags ladder wheel assemblies and stake puller in designated area and place near shelter 2 Ensure that all ancillary equipment has been properly shutdown de energized and disassemble
32. or 2 2 Using spanner wrench loosen keeper Figure 1 ltems 1 and 2 and remove from hub Figure 1 ltem 4 END OF TASK REPLACEMENT 1 Retrieve a replacement keeper Figure 1 Items 1 and 2 from the shelter repair kit Inspect to ensure O ring is present around keeper base and that O ring is not damaged or deteriorated in any way CAUTION NEVER use thread locking additive on keepers Figure 1 Items 1 and 2 This will damage the threads and prevent keeper Figure 1 Items 1 and 2 from being removed NOTE Inspect threads of hub Figure 1 Item 4 and keeper Figure 1 Items 1 and 2 to insure they are not damaged If damaged contact Service Maintenance to replace hub Figure 1 Item 4 Keeper Figure 1 Items 1 and 2 should screw in easily If keeper Figure 1 Items 1 and 2 will not screw in by hand check to make sure that keeper Figure 1 Items 1 and 2 is straight and that cross threading did not occur When performing the following step ensure all sewn seams of shelter Figure 1 Items 3 are aligned Fabric reinforced circles around keepers should not be twisted 2 Screw new keeper Figure 1 Items 1 and 2 through shelter Figure 1 Item 3 into the hub Figure 1 Item 4 by hand until snug Part Number 1006408 0014 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third
33. stakes 20 total angle away from shelter 27 Hook wind lines onto stakes and adjust tension until wind lines are taut Figure 7 Place Stakes and Secure Wind Lines 28 Walk carefully forward on bladder towards filler neck to force residual air from bladder NOTE It is important to keep bladder neck free and clear so that air may continue to escape as bladder is folded Any folds or wrinkles should be pulled out by grabbing both ends of bladder and pulling material as needed to straighten 29 Start at one side and fold bladder in thirds lengthwise Figure 8 30 Fold bladder into half Part Number 1006408 0005 9 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Raise Shelter Continued CAN id u Figure 8 Fold Bladder in Thirds NOTE Keep bladder straight while rolling 30 Starting at end of bladder farthest from filler neck roll up bladder towards neck 31 Spread out wrap with buckles facing down CAUTION The following procedure is a two person lift 32 Place rolled up bladder onto wrap Place wrap around bladder and fasten secure buckles 33 Return rolled up bladder to designated area END OF TASK Install Shelter End Caps and Side Doors NOTE The shelter has two
34. supports Figure 14 Item 2 to one center top support Figure 14 Item 3 7 Secure horizontal post components with four quick release pins found in transport bag Figure 15 Join Vertical Posts to Horizontal Post 8 Place upper end of one vertical post Figure 15 Item 2 into one corner bracket of horizontal beam Figure 15 Item 1 and secure with one quick release pin Figure 15 Item 8 from transport bag 9 Repeat procedure to secure second vertical post to horizontal post 10 Using a motion similar to raising a wall lift end wall into position at one end of shelter Figure 16 f Figure 16 Internal Load Support in Position in Shelter Part Number 1006408 0005 16 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Install Internal Load Supports Continued WARNING The following steps require use of a ladder to reach interior ceiling of shelter At least one crew member should be assigned to secure ladder while another crew member works above Serious personal injury could result if ladder topples over 11 Align one end wall clevis Figure 17 Item 1 with mating eye bolt Figure 17 Item 2 built into shelter 12 Unscrew end wall clevis as necessary until it aligns
35. two wraps from around shelter and place out of immediate work area WARNING All crew are required to push pull from lower half of shelter only to prevent the shelter from toppling over Damage to the equipment and personal injury may result if the shelter falls over Ensure bladder fabric does not become caught in wheel assemblies when rolling shelter onto bladder Damage to the equipment may result 4 Roll shelter Figure 2 Item 2 onto bladder Figure 2 Item 1 and center on bladder Part Number 1006408 0005 2 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 5 Orient shelter Figure 2 Item 2 so staking brackets Figure 5 Item 3 on both sides of shelter are facing lengthwise in relationship to bladder Y Y Y 7 M N M M V V M s M M Figure 2 Shelter Centered on Bladder END OF TASK Part Number 1006408 0005 3 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Expand Shelter WARNING This procedure
36. will be slightly off ground totally supported by bladder If shelter is not in desired location minimal positioning adjustments can be made while shelter is supported by bladder Under direction of team leader to push shelter to desired location 14 Turn blower switch on and allow bladder to fully inflate 15 Visually inspect and verify that stake plates are properly aligned by shifting bottom bracket Figure 5 Item 2 underneath top bracket Figure 5 Item 3 as shown in Figure 5 ADMIN Figure 5 Open Bladder Zippers Part Number 1006408 0005 7 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Raise Shelter Continued NOTE Inspect struts for vertical alignment This will ensure proper inflation and wall alignment 16 Once shelter is in final position open three zippers Figure 5 Item 1 on bladder approximately 6 inches 15 24 cm 17 Allow bladder to deflate slightly until exterior and interior hubs and staking brackets are flush with ground WARNING DO NOT allow bladder to deflate further until all stakes are secure If necessary close zippers re inflate bladder slightly Repeat as necessary 18 Remove 12 rebar stakes from transport bag Using sledge hammer drive
37. with eye bolt built into shelter Once aligned insert quick release pin Figure 17 Item 3 through both of eye bolts Figure 17 Align Internal Load Support Clevis with Eyebolt on Shelter 13 Repeat procedure for second internal load support END OF TASK Remove Wheel Assemblies WARNING Each wheel assembly weighs approximately 50 lbs 22 68 kg Removing wheel assemblies from walls requires two personnel Serious personnel injury could result from not having enough manpower 1 Hold a wheel assembly 2 Second crew help support wheel assembly with one hand while releasing pin holding wheel assembly to shelter wall 3 Lower wheel assembly to ground 4 Replace pin in wheel assembly 5 Repeat procedure to remove remaining three wheel assemblies 6 Move four wheel assemblies to designated area END OF TASK Part Number 1006408 0005 17 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 SETUP OF OPTIONAL SHELTER INTERCONNECTIONS GENERAL There are two connector sets provided with the J SHELTER The purpose of the connector sets are to allow the operator to connect the shelter to other shelters vehicles and legacy SICPS tents The connector sets are as follows e JSHELTER Connecto
38. written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0021 4 5 6 7 DESCRIPTION AND USABLE ON CODE UOC CAGEC PART NUMBER QTY FIG 5 SHELTER DOORS AND CONNECTOR SET JA200300 JA200320 PACZZ 2590 01 559 3248 OWFM3 JA201060 BAG TRANSPORTATION PACZZ 8340 01 580 4145 OWFM3 JS900420 DOOR INTERIOR PACZZ 8340 01 580 4146 JS900380 DOOR EXTERIOR UOC 6FB PACZZ OWFM3 JS900400 DOOR EXTERIOR UOC 6FC PACZZ OWFMS JA200260 CONNECTOR SET UOC 6FB PACZZ OWFMS JA200270 CONNECTOR SET UOC 6FC PACZZ OWFM3 JS900320 BOOT EXTERIOR UOC 6FB PACZZ OWFM3 JS900340 BOOT EXTERIOR UOC 6FC PACZZ OWFM3 JS900360 BOOT INTERIOR PACZZ 2590 01 559 3307 OWFM3 JA201140 BAG TRANSPORTATION PACZZ OWFM3 1006159 CONNECTOR SET UOC 6FB PACZZ OWFM3 1006160 CONNECTOR SET UOC 6FC PACZZ OWFM3 MXS1051W CONNECTOR SET PACZZ OWFM3 SH520 0402G CONNECTOR SET UOC 6FB PACZZ OWFM3 SH520 0402T CONNECTOR SET UOC 6FC END OF FIGURE Part Number 1006408 0021 3 4 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0022 PARTS INFORMATION J Shelter DHS PART NUMBER INDEX Part Number 1006408 0022 1 DHS Systems LLC This document contains information pro
39. 00500 00 8 3 PACZZ 8340 01 580 4235 OWFM3 JS900520 LINE TEN Toi 12 4 PACZZ 8340 01 556 0951 OWFM3 JA200820 STAKE ersehen 32 5 PACZZ 3990 01 559 2000 OWFM3 JA200460 TIE DOWN CARGO VEHICLE 2 6 PACZZ 8340 01 580 4373 OWFM3 JA200400 2 7 PACZZ 3920 01 558 7593 OWFMS JA201480 WHEEL SOLID NONMETALLIC 4 8 PACBZ OWFM3 JA200360 BLADDER 1 9 PACZZ 8340 01 556 0946 OWFM3 JA200160 FACEPLATE TENT 2 10 XBCZZ 8340 01 579 8536 OWFM3 JA200180 T PLATE EXTERIOR 2 UOC 6FB 10 XBCZZ OWFM3 JA200200 T PLATE EXTERIOR 2 UOC 6FC 11 PACZZ 5995 01 558 8495 OWFMS T295112 CABLE ASSEMBLY SPECIAL PURPOSE ELECTRICAL 1 12 PACZZ OWFM3 JA200380 2 13 PACZZ 4140 01 558 6481 OWFMS 7290050 FAN 1 14 PACZZ 4720 01 558 8847 JA201162 HOSE AIR 1 15 PACZZ 8340 01 556 0948 JA200340 FLOOR TENT avec tie ces 1 16 PACZZ 8340 01 533 1571 OWFM3 JA200100 TENT 2 0 1 17 PACZZ 8340 01 533 1696 OWFM3 JA201430 FRAME 1 UOC 6FB 17 PACZZ 8340 01 533 1584 OWFMS JA201410 FRAME 1 UOC 6
40. 007 Chapter 3 Crew Troubleshooting Procedures Part Number 1006408 ii DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter TABLE OF CONTENTS Continued WP Sequence No Page No Crew Troubleshooting 4 10000000 einen WP 0008 Table 1 Crew Troubleshooting Index 0008 1 Shelter Mechanical Troubleshooting WP 0009 Table 1 Crew Troubleshooting Shelter 0009 1 Chapter 4 Crew Maintenance Instructions Service Upon WP 0010 WP 0011 Shelter GOVOF x2 ia WP 0012 Figure 1 Repair of Shelter Cover 0012 3 Figure 2 Main Shelter Exterior Cover Removal Replacement 0012 5 Figure 3 Main Shelter Keeper and Wind Line 0012 6 Figure 4 Main Shelter Interior Cover Removal Replacement 0012 9 Figure 5 End Cap Cover Removal Replacement sss 0012 12 SIE
41. 01 529 0802 OWFMS3 JA200740 PIN QUICK RELEASE XBCZZ OWFMS JA200523 SUPPORT XBCZZ OWFMS JA200522 SUPPORT PACZZ 5315 01 559 2061 OWFM3 JA200800 PIN QUICK RELEASE PACZZ 5340 01 558 9551 OWFMS3 JA200605 CLEVIS ROD END XBCZZ OWFMS JA200521 SUPPORT XBCZZ OWFMS JA200527 SUPPORT XBCZZ OWFMS JA200528 LEVELER PACZZ OWFM3 JA201100 BAG TRANSPORT 4 2 3 4 5 6 7 8 9 END OF FIGURE Part Number 1006408 0020 3 4 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0021 PARTS INFORMATION J SHELTER REPAIR PARTS LIST SHELTER DOORS AND CONNECTOR SET JA200300 JA200320 Part Number 1006408 0021 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0021 Figure 5 Shelter Doors and Connector Set JA200300 JA200320 Part Number 1006408 0021 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without
42. 11 Slowly roll shelter across bladder towards grass area Have forward crew lift on shelter retainer straps to ease shelter transition from bladder to ground END OF TASK Part Number 1006408 0005 34 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Wrap Bladder 1 2 3 8 9 Position crew members on edge of bladder opposite blower duct neck Walk carefully forward on bladder towards filler neck to force residual air from bladder Start at one side and fold bladder in thirds lengthwise as shown in Figure 30 It is important to keep bladder neck free and clear so that air may continue to escape as bladder is folded en IN Figure 30 Remove Air and Fold Bladder Fold bladder in half lengthwise Pull out any folds or wrinkles by grabbing both ends of bladder and pulling material as needed to straighten Start at end of bladder furthest from neck pick up bladder material and fold bladder in thirds lengthwise towards filler neck NOTE Keep bladder straight while rolling Starting at end that is farthest from filler neck roll up bladder forward toward neck Spread out bladder wrap with ratchet straps facing down WARNING The following procedure is a two person lift Failure
43. 12 rebar stakes through staking plates along sides of shelter into ground in accordance with numbered pattern shown in Figure 6 Ensure 12 rebar stakes angle away from shelter o o Oo GO d o 900000 Figure 6 Staking Plate Position WARNING Shelter must be fully staked down before turning off blower Personal injury and damage to shelter could result 19 Turn blower OFF 20 Open all three zippers and deflate bladder 21 While bladder is deflating remove blower duct from neck of bladder by unfastening tie down 22 Remove blower duct from blower by unfastening tie down Part Number 1006408 0005 8 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Raise Shelter Continued 23 Return blower to designated area and secure 24 Pack duct in transport bag and return to designated area 25 Remove twelve black wind lines from transport bag and attach carabineer end to eye bolts affixed to long side of shelter at 7 feet 2 13 m level 26 Remove eight remaining rebar stakes from transport bag and distribute around shelter approximately 5 to 7 feet 1 52 to 2 13 m away from eye bolt location as shown in Figure 7 Using sledge hammer drive 12 rebar stakes into ground Ensure all rebar
44. 2 PACZZ 8340 01 580 3594 OWFM3 JA201700 COVER INTERIOR 1 3 XBCZZ OWFM3 10101TG FRAME TENT 1 UOC 6FB 3 XBCZZ OWFM3 10101TT 1 6FC 4 PACZZ 4020 01 570 4924 A602050 9 5 PACZZ 8340 01 556 7417 OWFM3 JS900862T FLOOR TENT 1 6 PACZZ 8340 01 556 8091 OWFM3 JS900880T GROUND 1 7 PACZZ 8340 01 556 9783 A602600 POLE TENT A eh es 4 8 PACZZ OWFM3 JA201150 BAG TRANSPORT 1 9 PACZZ 8340 01 556 7418 OWFM3 A600270 STRAP TIEDOWN 3 10 PACZZ 8340 01 556 0950 OWFM3 JA201320 J STAKE SET 18 RED SET OF 25 2 11 PACZZ 049W4 A600650 HAMMER seen 1 12 PACZZ OWFM3 JA201080 BAG TRANSPORT 1 13 PACZZ OWFMS3 SH522 0003G 2 UOC 6FB 13 PACZZ OWFM3 SH522 0003T DOOR EXTERIOR nenne 2 UOC 6FC 14 PACZZ OWFM3 SH520 0004 DOOR INTERIOR 2 15 PACZZ OWFM3 JA200570 REPAIR KIT SHELTER SEE EXPENDABLE ITEMS LIST 1 UOC 6FB 15 PACZZ OWFM3 JA200590 REPAIR KIT SHELTER SEE EXPENDABLE ITEMS LIST 1 UOC 6FC 16 PACZZ 5340 01 55
45. 3 firmly over hole or tear Figure 1 Item 2 smoothing away any air bubbles Patch will be secure immediately 6 If necessary replace cover and tighten all keepers as described in this WP Part Number 1006408 0012 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 Figure 1 Repair of Shelter Cover END OF TASK Part Number 1006408 0012 3 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J Shelter 0012 MAIN SHELTER EXTERIOR COVER REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit Four Materials Parts Equipment Condition Cover exterior Shelter is unpacked and spread out Cover interior REMOVAL 1 Spread shelter out to full extension see Figure 1 CAUTION Step only on strut pairs Stepping on any other point could damage could cover keeper or hub 2 Remove nuts Figure 2 Item 2 and washers Figure 2 Items 3 and 6 from all wind line eye bolts Figure 2 Item 7 NOTE When performing the follow
46. 8 8873 OWFMS F329908 CONNECTOR ROD END 3 17 PACZZ 5340 01 558 8848 OWFM3 F329905 CONNECTOR ROD END 6 18 PACZZ 5340 01 558 7313 OWFM3 A601680 KEEPER 22 19 PACZZ 5340 01 558 8752 OWFMS3 SH410 0001G CONNECTOR ROD END 53 UOC 6FB 19 PACZZ 5340 01 558 8512 OWFM3 5 410 0001 CONNECTOR ROD 53 UOC 6FC 20 PACZZ OWFM3 F327991 STRUT 4 21 PACZZ 8340 01 571 9871 F329601 STRUT TENT 19 22 PACZZ 8340 01 571 9552 OWFMS3 F329631 STRUT TENT 12 23 PACZZ 8340 01 571 6590 OWFM3 F329781 STRUT TENT 24 24 PACZZ 5340 01 558 8890 A601651 KEEPER BELT STRAP 19 UOC 6FB Part Number 1006408 0119 5 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL 5365 01 558 6149 8340 01 571 9875 5340 01 558 9677 5340 01 558 9133 5340 01 558 7672 5340 01 558 8758 8340 01 579 8537 J Shelter 5 PART NUMBER A601661 F329751 A601650 A601660 A601670 SH410 0001W F329894 0019 6 DESCRIPT
47. D OF TASK PREPARING SHELTER SITE Verify there is enough space to erect shelter Footprint of shelter requires a clear space measuring 50 feet 15 2 m from end of one end cap to end of other end cap and 50 feet 15 2 m from side to side This space must be free from all obstructions and should generally be level all around Figure 2 shows a diagram of area required to site shelter and associated equipment 2 d 2 M di 50 feet 2 15 2 gt P 7 End to End br 2 2 S a 2 50 feet 15 2 2 Side to Side 7 7 lt So 2 di NS A 2 M Y V 2 P d Y M gt 2 NY Figure 2 Shelter Pre Deployment Footprint END OF TASK END OF WORK PACKAGE Part Number 1006408 0004 2 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 OPERATOR INSTRUCTIONS J SHELTER OPERATION UNDER USUAL CONDITIONS INITIAL SETUP Tools and Special Tools Personnel Required Field repair kit Eight GENERAL The following WP covers setup procedures of Y SHELTER It also covers disassembly and storing of system SHELTER SETUP WARNING Bladder and floor are a two person lift Serious personal injury may result Handle bladder carefully to ensu
48. DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0009 Table 1 Crew Troubleshooting Shelter Mechanical Continued ITEM CONDITION INDICATION POSSIBLE MALFUNCTION CORRECTIVE ACTION 8 Shelter or end cap has unusual Broken hubs Replace hub WP 0014 shape when erected Broken strut Repair replace strut WP 0013 9 Shelter binds when coming Hook and loop not separated Inspect that seams are properly down separated WP 0005 Obstructions Inspect that there are no obstructions are present T plate not separated Ensure T plate has been separated from shelter Ground stakes still installed Inspect that all ground stakes have been removed Wind lines still attached Inspect that all wind lines are removed Hub broken damaged Inspect for broken damaged hub Replace hub WP 0014 Strut broken damaged Inspect for broken damaged strut Repair replace strut WP 0013 10 End cap binds when coming Obstructions Inspect that there are no down obstructions are present Hook and loop not separated Inspect that hook and loop seams are properly separated WP 0005 Door not open Inspect that doors are open Ground stakes still installed Inspect that all ground stakes have been removed Wind lines still attached Inspect that all wind lines are removed Hub broken damaged Inspect for broken hubs Replace hub WP 0014 Strut broken damaged Inspect for broken strut pairs Repair replace strut WP 0013 11 Shelter or en
49. DHS Systems LLC Operation amp Maintenance w RPSTL J SHELTER 0001 LIST OF ABBREVIATIONS ACRONYMS Table 2 is an alphabetical list of abbreviations acronyms used throughout this manual Table 2 Abbreviations Acronyms ABBREVIATION ACRONYM NAME BIl Basic Issue Items CAGEC Commercial and Government Entity Code CCS Command Center System Center of Gravity CHT Contactor Heater CMSP Condenser Motor Starter Protector COEI Components of End Item CP Command Post CPC Corrosion Prevention and Control CPCS Command Post Communication System CPP Command Post Platform D Depot DED Detailed Equipment Decontamination DMR Depot Mobilization Requirements DS Direct Support ECU Environmental Control Unit EIR Equipment Improvement Recommendations ESC Equipment Serviceability Criteria FGC Functional Group Code FM Field Manual FO GB Ground Bar GS General Support HCP Hardness Critical Procedures HDBK Handbook 1 0 Input Output LED Light Emitting Diode LHT Low Heat Temperature LPC Low Pressure Cut out MAC Maintenance Allocation Chart MC Motor Condenser Fan ME Motor Evaporator Fan MOPP Mission Oriented Protective Posture MOS Military Occupational Specialties MSS Mode Select Switch MWO Modification Work Order NBC Nuclear Biological and Chemical NSN National Stock Number ODS Ozone Depleting Substances OPL Out of Phase Light P N Part Number PDB Power Distribution Block PDU Power Dis
50. DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0019 Se ELY 27 m Y 3 C Y va y Z X me Wi p 2 4 Figure 3 End Shelter SH201 0001G SH201 0001T Sheet 2 of 3 Part Number 1006408 0019 3 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be re release to a third party without written consent of DHS Systems LLC produced Operation amp Maintenance wRPSTL J Shelter 0019 Figure 3 End Cap Shelter SH201 0001G SH201 0001T Sheet 3 of 3 Part Number 1006408 0019 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0019 4 5 6 7 DESCRIPTION AND USABLE ON CAGEC PART NUMBER CODE UOC QTY FIG 3 CAP SHELTER 5 201 0001G SH201 0001T 1 PACZZ 8340 01 533 1663 OWFM3 JA201710 COVER 1 UOC 6FB 1 PACZZ 8340 01 533 1664 OWFM3 JA201720 COVER EXTERIOR 22 1 UOC 6FC
51. FC 18 PACZZ 4020 01 558 7592 OWFMS JF700920 CORD ASSEMBLY ELASTIC 80 19 PACZZ 5340 01 558 9804 OWFMS JA200881 2 UOC 6FB 19 PACZZ 5340 01 558 8533 OWFM3 JA200901 2 UOC 6FC 20 PACZZ 5340 01 558 8890 OWFM3 A601651 3 UOC 6FB 20 PACZZ 5365 01 558 6149 OWFM3 A601661 PLUG MACHINE THREAD 3 UOC 6FC 21 PACZZ 8340 01 580 4071 OWFMS JF700851 RISER FLOATING 5 UOC 6FB 21 PACZZ OWFM3 JF700850 RISER FLOATING HUB 5 UOC 6FC Part Number 1006408 0018 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL 1 2 3 Item SMR NSN No Code 22 PACZZ 22 PACZZ 23 PACZZ 24 PACZZ 25 PACZZ 26 PACZZ 27 PACZZ 28 PACZZ 8340 01 580 4103 8340 01 533 1659 8340 01 533 1658 8340 01 533 1657 5340 01 558 7597 28 PACZZ 5340 01 558 9377 29 PACZZ 30 PACZZ 31 PACZZ 5340 01 559 1676 5305 01 558 7192 5306 01 558 7679 31 PACZZ 5306 01 558 9369 32 PACZZ 33 PACZZ 34 PACZZ 35 PACZZ 5340 01 559 0987 5340 01 559 0033 5340 01 558 7324 5340 01 558 7651
52. Figure 5 Open Bladder 2 0005 7 Figure 6 Staking Plate Position 440440 0 0005 8 Figure 7 Place Stakes and Secure Wind 0005 9 Figure 8 Fold Bladder in Thirds 0005 10 Part Number 1006408 i DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter TABLE OF CONTENTS Continued WP Sequence No Page No Figure 9 Finish Shelter T Plate Connections 0005 11 Figure 10 End Cap Lifting 0005 12 Figure 11 Raise and Set End Cap on Push 1 2 2 2 2 0005 12 Figure 12 End Cap Positioned Next to Main 0005 13 Figure 13 Attach Floor to 0005 14 Figure 14 Components of One Complete Internal Load Support 0005 15 Figure 15 Join Vertical Posts to Horizontal 0005 16 Figure 16 Internal Load Support in Position in Shelter 0005 16 Figure 17 Align Internal Load Supp
53. INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit Four Materials Parts Equipment Condition Cover interior Shelter is unpacked and spread out REMOVAL 1 If necessary setup shelter Do not attach T plates or end caps NOTE When performing the following step remember to keep track of which keepers went into which holes Looped keepers must be returned to proper location s When performing the following step inspect all keepers for damage stripped threads broken or frayed loop 2 Starting on one side of shelter using spanner wrench remove all keepers Figure 4 Item 2 in a row across the bottom of the shelter CAUTION When performing the following step remove only one staking bracket assembly at a time Failure to do so will weaken the structural integrity of the shelter and could cause injury to personnel or damage to the shelter 3 Remove six screws Figure 4 Item 4 and nuts Figure 4 Item 7 mounting staking bracket Figure 4 Item 3 to corner hubs Figure 4 Item 6 one hub at a time to remove the interior cover Replace staking bracket Figure 4 Item 3 before continuing to next hub 4 Move up to next row of keepers Figure 4 Item 2 and remove all keepers Figure 4 Item 2 in row For floating keepers disconnect bungi cords then unscrew nut from back of floating keeper 5 Continue to remove the keepers Figure 4 Item 2 until the top center row is reached Do not remove the center
54. INSTRUCTIONS J SHELTER SERVICE UPON RECEIPT INITIAL SETUP Personnel Required References Two WP 0005 WP 0011 GENERAL The following procedures are required to be performed by the crew in order to prepare the shelter for use SITING To ensure minimal problems with set up of J SHELTER and good operation of equipment being used inside J SHELTER ensure area is e Dry Level with a minimum clearing of 50 feet wide by 50 feet long for shelter e Free of items trees buildings or other structures that would impede set up of J SHELTER shelter e Free of items e g towers power lines radar trees buildings that would cause interference with electronic equipment being used inside of shelter SHELTER REQUIREMENTS The J SHELTER requires a footprint of 54 33 feet 16 56 meters by 34 16 feet 10 41 meters SERVICE UPON RECEIPT Inspect each shelter and bladder for damage incurred during shipment If any damage is visible notify supervisor Report the damage on DD Form 361 Transportation Discrepancy Report Check the equipment against the packing slip to see if the shipment is complete Report all discrepancies in accordance with applicable service instructions Once all covers are removed shelter and bagged components Inspect all components for damage during shipment Inspect for completeness Ensure that no leaks are present INSTALLATION INSTRUCTIONS The J SHELTER requires some assembly depending on the mode of ope
55. ION AND USABLE ON CODE UOC PLUG MACHINE THREAD UOC 6FC STRUT TENT TRANSOM KEEPER BELT STRAP UOC 6FB KEEPER BELT STRAP UOC 6FC KEEPER BELT STRAP CONNECTOR ROD END STRUT TENT TRANSOM END OF FIGURE Part Number 1006408 0019 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0020 PARTS INFORMATION J SHELTER REPAIR PARTS LIST INTERNAL LOAD SUPPORTS JA200520 Part Number 1006408 0020 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0020 Figure 4 Internal Load Supports JA200520 Part Number 1006408 0020 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0020 4 5 6 7 DESCRIPTION AND USABLE ON CAGEC PART NUMBER CODE UOC QTY FIG 4 INTERNAL LOAD SUPPORTS JA200520 PACZZ 5315
56. LC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0029 SUPPORTING INFORMATION J Shelter COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS BII LISTS INTRODUCTION Scope This work package lists and BII for the Small Command Post Shelter to help you inventory items for safe and efficient operation of the equipment General The and BII information is divided into the following lists Components of End Item COEI This list is for information purposes only and is not authority to requisition replacements These items are part of the shelter As part of the end item these items must be with the end item whenever it is issued or transferred between property accounts Items of are removed and separately packaged for transportation or shipment only when necessary Illustrations are furnished to help you find and identify the items Basic Issue Items These essential items are required to place the shelter in operation operate it and to do emergency repairs Although shipped separately packaged BII must be with the shelter during operation and when it is transferred between property accounts Listing these items is your authority to request requisition them for replacement based on authorization of the end item by the TOE MTOE Illustrations are furnished to help you find and identify the items Explanation of Columns in the List and BII List Column 1 Illus Number Gives you the number of the
57. LC Operation 8 Maintenance wRPSTL J SHELTER 0001 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION J SHELTER GENERAL INFORMATION SCOPE This Operator and Field Maintenance Manual Including Repair Parts and Special Tools List RPSTL provides instructions and procedures for setup operation teardown and maintenance Typical configuration for J SHELTER is shown in Figure 1 J SHELTER The J SHELTER is a soft walled shelter that can be deployed in the field by a minimum of eight people The shelter does not require any special equipment for assembly in the field Figure 1 J SHELTER System Configuration Part Number 1006408 0001 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J SHELTER 0001 MAINTENANCE FORMS RECORDS AND REPORTS Reports of Maintenance and Unsatisfactory Equipment Department of the Army forms and procedures used for equipment maintenance will be those prescribed by as applicable DA PAM 750 8 The Army Maintenance Management System TAMMS User Manual DA PAM 738 751 Functional Users Manual for the Army Maintenance Management System Aviation TAMMS A or AR 700 138 Army Logistics Readiness and Sustainability REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATION
58. Operation 8 Maintenance wRPSTL J Shelter 0017 PARTS INFORMATION J SHELTER REPAIR PARTS LIST MAIN SHELTER INSTALLATION 1004304 1004086 Figure 1 J Shelter Installation 1004304 1004086 Part Number 1006408 0017 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0017 4 5 6 DESCRIPTION AND USABLE ON CAGEC PART NUMBER CODE UOC FIG 1 J SHELTER Complete 1004304 1004086 XBCDD 8340 01 580 3450 JA201420 SOFTWALL SHELTER SEE FIGURE 2 FOR BREAKDOWN UOC 6FB XBCDD 8340 01 580 3533 JA201400 SOFTWALL SHELTER SEE FIGURE 2 FOR BREAKDOWN UOC 6FC XCCFF 8340 01 556 0953 JA200520 INTERNAL LOAD SUPPORTS SEE FIGURE 4 FOR BREAKDOWN XCCFF JA200300 SHELTER DOORS AND CONNECTOR SET SEE FIGURE 5 FOR BREAKDOWN UOC 6FB JA200320 SHELTER DOORS AND CONNECTOR SET SEE FIGURE 5 FOR BREAKDOWN UOC 6FC SH201 0001G END CAP SHELTER SEE FIGURE 3 FOR BREAKDOWN UOC 6FB SH201 0001T END CAP SHELTER SEE FIGURE 3 FOR BREAKDOWN UOC 6FC END OF FIGURE Part Number 1006408 0017 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without writ
59. Report DA PAM 700 48 Handling Procedures for Equipment Contaminated with Depleted Uranium or Radioactive Commodities DA PAM 700 138 222 Army Logistics Readiness and Sustainability DA PAM 750 8 sse The Army Maintenance Management System TAMMS Users Manual DA PAM 738 751 sse Functional Users Manual for the Army Maintenance Management System Aviation TAMMS A DD Form 361 a Transportation Discrepancy Report SFGB A eiut Product Quality Deficiency Report Part Number 1006408 0026 1 DHSSystemsLLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0026 TECHNICAL BULLETINS TBA3 0134 a Ranger Technical Bulletin Battery Disposition and Disposal TB MED SOF 2 2 282 en Heat Stress Control and Heat Casualty Management TECHNICAL MANUALS 11 5820 1118 128 amp Operator Unit Maintenance Manual including Repair Parts and Special Tools List MK 2551A U SWGS Grounding Kit TM 9 2330 392 14 amp Operator s Unit Direct Support and General Support Maintenance Manual Including Repair Parts and Special Tools List Trai
60. S EIR If the J SHELTER needs improvement let us know Send us an EIR You the user are the only one who can tell us what you don t like about your equipment Let us know why you don t like the design or performance Put it on an SF 368 Product Quality Deficiency Report Mail it to Commander U S Army Communications Electronics Life Cycle Management Command C E LCMC and Fort Monmouth ATTN AMSEL LC LEO D SS Fort Monmouth New Jersey 07703 5006 We will send you a reply CORROSION PREVENTION AND CONTROL CPC Corrosion Prevention and Control CPC of Army materiel is a continuing concern It is important that any corrosion problems with the J SHELTER be reported so that the problem can be corrected and improvements can be made to prevent the problem in future J SHELTER items Corrosion specifically occurs with metals It is an electro mechanical process that causes the degradation of metals It is commonly caused by exposure to moisture acids bases or salts An example is the rusting of iron Corrosion damage in metals can be seen depending upon the metal as tarnishing pitting fogging surface residue and or cracking Plastics composites and rubbers can also degrade Degradation is caused by thermal heat oxidation oxygen solvation solvents or photolytic light typically UV processes The most common exposures are excessive heat or light Damage from these processes will appear as cracking softening swelling and o
61. S Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0024 DESTRUCTION OF EQUIPMENT TO PREVENT ENEMY USE J Shelter GENERAL INFORMATION SCOPE This work package is for guidance of those whose duty it is to render inoperable or destroy equipment which is in imminent danger of capture by an enemy AUTHORIZATION Only division or higher commanders have the authority to order destruction of equipment They may however delegate this authority to subordinate commanders when the situation demands it REPORTING DESTRUCTION Destruction of equipment will be reported through command channels METHODS OF DESTRUCTION Choose methods of destruction which will cause such damage that it will be impossible to restore the equipment to a usable condition within the combat zone The following methods of destruction may be used separately or in combination depending on the type of equipment and the degree to which each method is used Self Destruction Built in self destruction devices should be set off even if the major item containing equipment with self destruction devices is to be destroyed These devices should be permitted to do their work at least partially before incendiaries or explosives especially the latter are set off Currently the J Shelter contains no built in self dest
62. Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 Figure 1 Field Repair of Shelter Strut END OF TASK Part Number 1006408 0013 3 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter MAIN SHELTER STRUT REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools Shelter repair kit Materials Parts Strut Personnel Required 0013 References WP 0006 Equipment Condition Shelter is unpacked and spread out Four NOTE Strut replacement should not be attempted while shelter is erected If strut damage requires immediate repair follow strut field repair procedures in this WP Struts are color coded The replacement strut must be orientated the same way as the original strut REMOVAL 1 Identify broken strut s Figure 2 Item 2 and associated hub assemblies Figure 2 Item 5 on shelter frame Figure 2 Item 3 CAUTION Step only on strut pairs Stepping on any other point could damage cover keeper or hub NOTE Work on one strut pair at atime to prevent confusion 2 Move across exterior of shel
63. TALLATION 1 Before Shelter 1 Inspect covers interior and Shelter will not stay exterior for punctures tears erected separated seams or other visible damage Repair if necessary using shelter repair kit s WP 0012 2 Inspect shelter main frame and struts for breaks cracks or other visible damage Repair if necessary using shelter repair kit s WP 0013 3 Inspect riser struts for breaks cracks or other visible damage 4 Inspect all keepers for physical damage Keepers should be snug Exterior keepers missing and not easily turned Replace if necessary using shelter repair kit s WP 0014 5 Inspect shelter floor for punctures tears separated seams or other visible damage 6 Inspect all visible hubs and hub extensions for breaks cracks or displacement 7 Inspect all wind lines for cuts fraying or other visible damage 8 Inspect all stakes and stake plates for physical damage 9 Inspect cinch belts for cuts fraying or other visible damage 10 Inspect plenum for rips tears punctures or other physical damage Part Number 1006408 0011 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance w RPSTL J Shelter 0011 Table 1 Crew Preventive Maintenance Che
64. TECHNICAL MANUAL OPERATOR AND FIELD MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST FOR J SHELTER MANUAL J SHELTER System Part Numbers 1004304 Green 1004086 Tan sre 3 6 ISO 9001 2000 Registered E AS LLC Quality Management System Fax 845 365 2114 Hotline 800 977 3647 TECH MANUAL PART NUMBER 1006408 Web www drash com 27 AUG 10 Email drash drash com This document contains information proprietary to DHS Technologies LLC and its subsidiaries and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Technologies LLC Operation amp Maintenance w RPSTL J Shelter AGE n i Nu SAFETY STEPS TO FOLLOW IF SOMEONE IS THE VICTIM OF ELECTRICAL SHOCK SEND FOR HELP AS SOON AS POSSIBLE DO NOT TRY TO PULL OR GRAB THE INDIVIDUAL IF POSSIBLE TURN OFF THE ELECTRICAL POWER IF YOU CANNOT TURN OFF THE ELECTRICAL POWER PULL PUSH OR LIFT THE PERSON TO SAFETY USING A DRY WOODEN POLE OR A DRY ROPE OR SOME OTHER INSULATING MATERIAL AFTER THE INJURED PERSON IS FREE OF CONTACT WITH THE SOURCE OF ELECTRICAL SHOCK MOVE THE PERSON A SHORT DISTANCE AWAY AND IMMEDIATELY START ARTIFICIAL RESUSCITATION Part Number 1006408 a DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be repr
65. be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter ELECTRICAL HAZARD Under adverse conditions voltage used in equipment within the shelter can cause death or serious injury Observe the following safety precautions GROUND THE EQUIPMENT Before connecting primary power cables connect grounding cable from ground lug on power control box to earth ground Do not remove grounding cable until signal cables and primary power cables have been disconnected and power source has been shut down AVOID THE POWER INPUT Be careful not to contact 115 VAC input connections when installing or servicing equipment DO NOT SERVICE ALONE Never work on equipment unless there is another person nearby who is familiar with operation and hazards of equipment and who can administer first aid USE ONLY ONE HAND Whenever possible use only one hand to service equipment Keep other hand away to reduce hazard of current flowing through vital organs of the body WARNING BURN HAZARD Equipment and power source may be hot to touch Allow unit to cool before handling or use gloves when handling Serious injury or death from burns or scalding could result from contact with high pressure steam and or liquid Failure to observe this warning can result in serious injury Part Number 1006408 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is
66. cks and Services Continued ITEM ITEM TO BE EQUIPMENT NO INTERVAL CHECKED PROCEDURE NOT READY SERVICED AVAILABLE IF 2 Before Bladder 1 Inspect bladder for punctures Bladder will not inflate tears or other visible damage Repair properly if necessary using shelter repair kit s WP 0015 Before Bladder 2 Inspect three zippers for Zippers not functioning functionality Zippers should not get properly caught stuck or not open close for any reason Repair if necessary using shelter repair kit s WP 0015 3 Before Blower 1 Inspect overall unit for damage Damage prevents blower from functioning properly 2 Inspect power cable and switch Damaged power cable Ensure that no physical damage i e cuts slices burn marks fraying cracking are present 3 Inspect air supply hose ensure no Supply hose damaged damage i e cracks holes is causing hose to leak present 4 Before Shelter End Cap 1 Inspect end cap covers interior Part Number 1006408 w Frame and exterior for punctures tears separated seams or other visible damage Repair if necessary using shelter repair kit s WP 0012 2 Inspect all keepers for physical damage Keepers should be snug and not easily turned Replace if necessary using shelter repair kit s WP 0014 3 Inspect shelter floor for punctures tears separated seams or other visible damage 4 Inspect all wind lines for cuts fraying or other visib
67. column 4 as Field includes two sub columns Crew C and Maintainer F Sustainment includes two sub columns Below Depot H and Depot D The maintenance to be performed below depot and in the field is described as follows 1 Crew maintenance The responsibility of a using organization to perform maintenance on its assigned equipment It normally consists of inspecting servicing lubricating adjusting and replacing parts minor assemblies and subassemblies The replace function for this level of maintenance is indicated by the letter C in the third position of the SMR code appearing in the fourth position of the SMR code indicates complete repair is possible at the crew maintenance level 2 Maintainer maintenance Maintenance accomplished on a component accessory assembly subassembly plug in unit or other portion either on the system or after it is removed The replace function for this level of maintenance is indicated by the letter F appearing in the third position of the SMR code An F appearing in the fourth position of the SMR code indicates complete repair is possible at the field maintenance level Items are returned to the user after maintenance is performed at this level 3 Below depot sustainment Maintenance accomplished on a component accessory assembly subassembly plug in unit or other portion either on the system or after it is removed The replace function for this level of maintenance is
68. counterpart in its place Replace is authorized by the MAC and assigned maintenance level is shown as the third position code of the Source Maintenance and Recoverability SMR code 10 Repair The application of maintenance services including fault location troubleshooting removal installation disassembly assembly procedures and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage fault malfunction or failure in a part subassembly module component or assembly end item or system Part Number 1006408 0027 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J SHELTER 0027 NOTE The following definitions are applicable to the repair maintenance function Services Inspect test service adjust align calibrate and or replace Fault location troubleshooting The process of investigating and detecting the cause of equipment malfunctioning the act of isolating a fault within a system or Unit Under Test UUT Disassembly assembly The step by step breakdown taking apart of a spare functional group coded item to the level of its least component that is assigned an SMR code for the level of maintenance under consideration i e identif
69. ction of Tank Automotive Equipment to Prevent Enemy Use U S Army Tank Automotive and Artillery Command J Shelter EQUIPMENT DESTRUCTION PROCEDURES The following procedures should be followed when time does not permit critical equipment to be destroyed individually Demolition Explosives WARNING Personnel should stand clear of area being destroyed be weapons fire Always use a weapon of a caliber sufficient to ensure enough penetration to achieve the desired damage and to eliminate the possibility of ricochet Personnel unfamiliar with explosives should not set or detonate explosives The use of explosives has the disadvantage of possible disclosure of position The J Shelter can be destroyed using incendiary grenades several rounds of properly aimed weapons fire or a sufficient amount of explosives Use incendiary grenade by pulling pin and placing directly under J Shelter WARNING Fires should be lit only in open areas Avoid inhaling fumes from burning components Fire Fires should be started after setting off explosives Gasoline kerosene diesel or oil may be used to destroy smaller components such as the J Shelter accessories END OF WORK PACKAGE 1006408 0025 1 2 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC
70. d 3 Remove all equipment such as cables tables chairs etc from shelter and place out of immediate work area END OF TASK Plenum Removal WARNING The following steps require use of a ladder to reach top interior of shelter At least one crew should be assigned to secure ladder while another crew member works above Serious personal injury could result if ladder topples over 1 Inspect plenum verify that there are no rips or tears in plenum If necessary repair or notify appropriate personnel that plenum is in need of replacement 2 Disconnect plenum Figure 23 Item 1 from supply duct Figure 23 Item 4 3 Loosen plenum mounting straps Figure 23 Item 3 and remove from looped keepers Figure 23 Item 2 located in interior roof of shelter END OF TASK Part Number 1006408 0005 27 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Internal Load Supports Removal 1 Starting with one internal load support unscrew and remove clevis from both left and right side shelter eye bolts 2 Using a motion similar to lowering a wall lower internal load support assembly to ground 3 Remove quick release pin securing all load support components together Return quick release pin to respectiv
71. d Side Doors Continued 26 Repeat steps 23 and 24 for remaining side doors END OF TASK Install the Main Floor 1 2 Locate main shelter floor move inside and remove wrap Return wrap to designated area Unfold floor down one side of shelter green side up Pull floor tight to remove any slack or bumps Attach hook and loop strip on floor to hook and loop seam on shelter working in opposite directions to complete one side Figure 13 Secure hook and loop strip on floor to hook and loop seam on both faceplates Secure hook and loop strip on floor to hook and loop seam on both end cap ground covers Complete securing hook and loop strip on floor to hook and loop seam down remaining side of shelter Figure 13 Attach Floor to Shelter END OF TASK Part Number 1006408 0005 14 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Install Internal Load Supports NOTE Shelter is provided with four complete internal load supports Two internal load supports one at each end are always required for any installation Remaining two internal load support provide strength to shelter frame in heavy snowfall or freezing rain If such weather is expected all four internal load suppor
72. d cap will not Obstructions Inspect that there are no collapse completely when on obstructions present ground Hub broken damaged Replace hub WP 0014 Inspect for broken strut pairs Repair replace strut WP 0013 Part Number 1006408 This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC 0009 3 DHS Systems LLC 7Operation amp Maintenance w RPSTL J Shelter 0009 Table 1 Crew Troubleshooting Shelter Mechanical Continued ITEM CONDITION INDICATION POSSIBLE MALFUNCTION CORRECTIVE ACTION 12 13 14 15 Shelter or end cap shakes excessively Internal load support will not erect lower Bladder does not inflate Blower does not operate properly Wind lines not installed tight Shelter end cap has not been staked down Pin jammed Load support damaged Stakes not secure Bad connection Bad electrical connection Bladder damaged Zipper broken damaged Bad electrical connection Inspect that wind lines properly installed Inspect that wind lines are properly tightened Inspect that shelter or end cap has been staked down in accordance with set up procedures WP 0005 Inspect pin connections ensure that pin is not jammed WP 0005 Inspect load support for phys
73. e paragraphs always relate to and are subordinate to the most recent primary paragraph heading Figures and tables excluding the RPSTL are numbered sequentially within each WP starting with numeral 1 Part Number 1006408 viii DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter Descriptive Narrative For WPs consisting primarily of descriptive narrative equipment data theory of operation etc text begins immediately below the WP title Procedures The example below is for WPs consisting primarily of procedures such as maintenance tasks operating instructions etc The initial setup section provides information on tools material parts personnel required and equipment condition Procedural steps are numbered TMSS LRG 0059 CONDENSER GRILL S REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools References General mechanic s tool kit WP 0102 Item 1 WP 0005 Materials Parts Equipment Condition Condenser grill s ECU shut down Sealing compound WP 0105 Item 39 Personnel Required One REMOVAL 1 Verify that ECU Figure 3 Item 8 has been shut down in accordance with ECU Shut Down Procedure WP 0005 of this TM 2 Remove access panel Figure 3 9 3 Re
74. e transport bag 4 Detach all internal load support components from each other and return to designated area 5 Repeat procedure for remaining internal load support s Place strap around internal load support components and secure in designated area END OF TASK Wheel Assembly Installation WARNING Each wheel assembly weighs approximately 50 pounds Replacing wheel assemblies on walls requires two personnel Serious personnel injury could result from not having enough manpower 1 Locate four wheel assemblies remove pins from wheel assemblies and position inside of shelter 2 Raise one wheel assembly from ground into position and secure wheel assembly to shelter wall 3 Repeat procedure to attach remaining three wheel assemblies to shelter wall with pin END OF TASK Part Number 1006408 0005 28 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Floor Removal 1 Disconnect main shelter floor from shelter by starting on one side of either side door and detaching hook and loop strip on floor from hook and loop seam on shelter working in opposite directions to complete one side 2 Detach hook and loop strip on floor from hook and loop seam on both faceplates 3 Detach hook and loop st
75. e to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter 0015 INTERNAL LOAD SUPPORT REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools References Shelter repair kit WP 0005 Ladder Personnel Required Two NOTE The following steps require the use of a ladder to reach the shelter wall REMOVAL 1 Remove two pins Figure 1 ltem 12 that secures eye bolts Figure 1 Item 7 to internal load support Figure 1 Items 2 through 6 2 Slowly lower internal load support Figure 1 Item 1 to the ground 3 Disassemble internal load support Figure 1 Items 2 through 6 as instructed WP 0005 of this TM 4 Replace damaged portions of internal load support with like items from spare supports END OF TASK REPLACEMENT CAUTION When performing the following step NEVER use thread locking additive This will damage the threads and prevent the items from being removed at a later time for service When performing the following steps do not over tighten This could damage the threads and prevent the items from being removed at a later time for service 1 Assemble internal load support Figure 1 Items 2 through 6 as instructed in WP 0005 of this TM 2 Liftinternal load support Figure 1 Item 1 into position and align with eye bolts Figure 1 Item 7 3 Secure eye bolts Figure 1 Item 7 to internal load support Figure 1 Items 2 through 6 using pins Figure 1 Item 12
76. ect matter alphabetically in the Index The index lists the applicable WP number and the page number within the WP on which the subject matter starts In the example below it is desired to locate the removal replacement procedure for access panel latch shaded Go to the index find Access Panel Latch find Removal Replacement under Access Panel Latch and follow the leader line to find the WP and page number Subject WP Sequence No Page No Access Panel Latch Removal Replacement Repair Parts Actuator Removal Replacement Repair Parts WORK PACKAGE CONTENT AND PRESENTATION The content and the presentation techniques used in the WPs vary according to the material covered Common Features In all cases the WP title is placed at the top of the page immediately below the manual and WP number and is set off by horizontal lines as shown below TMSS LRG 0002 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION TMSS LRG EQUIPMENT DESCRIPTION AND DATA On the second and subsequent pages of the WP the manual and WP number are repeated The page number is placed at the bottom of the page and consists of the WP number and a sequential number denoting the page within the WP as shown below 0002 1 Paragraphs are not numbered Primary paragraphs are denoted by headings set in BOLD UPPER CASE CAPITAL type Secondary and lower level paragraphs are denoted by headings set in Bold Upper and Lower Case type Thes
77. ed solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0014 REMOVAL Continued NOTE Depending on the location of the strut assembly the strut Figure 2 Item 2 may need to be bent into shape If available a heavy duty ratchet strap can be used to hold the strut into position while the hub is being assembled When performing the following step be observant of strut positions in hub Figure 2 Items 6 or 10 5 Remove and retain top of hub Figure 2 Items 6A or 10A 6 Remove strut s Figure 2 Item 2 from the damaged hub assembly Figure 2 Items 6 or 10 END OF TASK REPLACEMENT 1 Position strut s Figure 2 Item 2 and install into hub assembly Figure 2 Items 6 or 10 2 Insert end hinge rods of strut s Figure 2 Item 2 into hub base Figure 2 Items 6B or 10B NOTE Multiple strut s Figure 2 Item 2 are in hub assembly Figure 2 Items 6 or 10 Ensure that all strut s Figure 2 Item 2 are securely seated 3 Install top of hub Figure 2 Items 6A or 10A and secure with eight screws Figure 2 Items 5 or 9 4 Attach any bungi cords that were disconnected to gain access to strut assembly 5 For interior cover Figure 2 Item 1 move underneath inner cover Figure 2 Item 1 between hub assemblies Figure 2 Items 6 or 10 and insert keeper Figure 2 Items 4 or 8 throu
78. ed solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J SHELTER 0027 Maintenance Functions Maintenance functions are limited to and defined as follows 1 Inspect To determine the serviceability of an item by comparing its physical mechanical and or electrical characteristics with established standards through examination e g by sight sound or feel This includes scheduled inspection and gauging and evaluation of cannon tubes 2 Test To verify serviceability by measuring the mechanical pneumatic hydraulic or electrical characteristics of an item and comparing those characteristics with prescribed standards on a scheduled basis i e load testing of lift devices and hydrostatic testing of pressure hoses 3 Service Operations required periodically to keep an item in proper operating condition e g to clean includes decontaminate when required to preserve to drain to paint or to replenish fuel lubricants chemical fluids or gases This includes scheduled exercising and purging of recoil mechanisms The following are examples of service functions a Unpack To remove from packing box for service or when required for the performance of maintenance operations b Repack To return item to packing box after service and other maintenance operations c Clean To rid the item of contamination
79. ed to SICPS by separating double hook and loop strip securing door to door opening Separate two layers of hook and loop strip attached to end caps exterior door opening Figure 19 J SHELTER Connector Set End to End to Legacy Style SICPS Identify centering tab on door opening and connector Align two tabs and secure the exterior cover into door opening so that tan exterior face is up Ensure that all hook and loop is flat and properly seated to prevent leaks Release hook and loop strips securing SICPS connector portion to side of the connector Wrap sides of SICPS connector portion around SICPS frame Align the hook and loop strip on the connector and the SICPS side wall and attach hook and loop strip and plastic quick release clamps Repeat process for opposite side of SICPS Pull top portion of SICPS connector up under roof of SICPS and secure to SICPS frame using plastic quick release clamps 11 Move SICPS away from attached item to remove slack in connector fabric END OF TASK Part Number 1006408 0005 20 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Connecting Boot Connector 1 Identify side door opening to be used with boot see Figure 24 Figure 20 J SHELTER Bo
80. ee WP 0005 END OF TASK Emergency Repair of Shelter Using Field Repair Kit See WP 0012 to WP 0014 for detailed procedures END OF WORK PACKAGE Part Number 1006408 0007 1 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC PEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEENEER Operation amp Maintenance w RPSTL J Shelter CHAPTER 3 CREW TROUBLESHOOTING PROCEDURES FOR J SHELTER Part Number 1006408 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0008 CREW TROUBLESHOOTING PROCEDURES J SHELTER CREW TROUBLESHOOTING INDEX GENERAL This WP contains a troubleshooting index of conditions indications that may develop during maintenance or operation Maintenance is limited to those failures that may be repaired at the crew level The troubleshooting index identifies the condition indication which is followed by a column that identifies the work package and page s where crew level troubleshooting procedure s may be found in the form of a inspection followed by simple c
81. eepers back into their original positions to ensure the proper placement of the looped keepers Keepers will screw in easily If keeper will not screw in by hand check to make sure the keeper is straight and checks the threads in the hub to insure they are not damaged If damaged replace with a new hub 3 Install keepers Figure 5 Item 3 and attach to hubs Figure 5 Item 4 4 Repeat until all keepers Figure 5 Item 3 are installed being mindful of proper locations of looped keepers Figure 5 Item 3 5 Compress the end cap Figure 5 Item 1 4 5th of the way 6 Using spanner wrench tighten all keepers Figure 5 ltem 3 NOTE If replacing both interior and exterior covers perform step 7 7 Compress the frame flip the end cap over and repeat steps 1 through 6 Part Number 1006408 0012 11 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 RLI 4 Figure 5 End Cap Cover Removal Replacement END OF TASK END OF WORK PACKAGE Part Number 1006408 0012 12 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written co
82. eing removed at a later time for service 1 Attach plate Figure 1 Item 10 to hub assembly Figure 1 Items 8 and 9 and secure using four screws Figure 1 Item 11 2 Install eye bolt Figure 1 Item 7 through plate Figure 1 Item 10 and hub assembly Figure 1 Items 8 and 9 3 Lift internal load support Figure 1 Item 1 into position and align with eye bolts Figure 1 Item 7 4 Secure eye bolts Figure 1 Item 7 to internal load support Figure 1 Items 2 through 6 using pins Figure 1 Item 12 Part Number 1006408 0015 3 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J Shelter 0015 13 4 REF Figure 1 Internal Load Support and Eye Bolt Removal Replacement END OF TASK Part Number 1006408 0015 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0015 BLADDER REPAIR USING SHELTER REPAIR KIT INITIAL SETUP Tools and Special Tools Equipment Condition Shelter repair kit Bladder unpacked and spread out Blower Personnel Required One REPAIR NOTE
83. en shelters if possible to draw exterior cover taut 9 Secure the interior portion of the connector set 10 Repeat steps 5 7 for the interior portion of the connector set attaching it to the two interior door opening so that the white face is oriented down 11 Pull the adjusting straps tight between the two shelters to raise the interior cover above head height Figure 18 J SHELTER Connector Set End to End To End Cap and Side Doors END OF TASK Part Number 1006408 0005 19 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Connecting J SHELTER Connector Set End to End to Legacy Style SICPS 9 10 NOTE When attaching the TMSS Connector Set End to End to a legacy SICPS the interior portion of set will not be used and should be stored in its appropriate bag The J SHELTER connector set End to End has an additional set of connections to allow it to be attached to the legacy SICPS When using this connection the extra fabric on either side not being used should be rolled and secured using attached hook and loop strips Erect legacy SICPS so that end is oriented towards end cap door it is being attached to See Figure 19 Remove exterior door from end cap that is being connect
84. end caps that attach to the main shelter with same procedure 1 Attach remaining ends of both exterior T plates Figure 9 Item 1 on both ends of shelter by connecting respective hook and loop strips starting midway up shelter Figure 9 Item 2 and working down towards bottom of opening Part Number 1006408 0005 10 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Install Shelter End Caps and Side Doors Continued Figure 9 Finish Shelter T Plate Connections 2 Remove two transport bags with end caps from designated area and place one each at open ends of main shelter 3 Remove ladder from designated area and set aside 4 Remove two transport bags with stake sets one stake set per end cap from designated area and place one transport bag at each end cap location 5 Open one end cap transport bag and remove four push poles and end cap NOTE Return all straps to transport bag immediately upon removal These straps are required to compress end caps enough to fit in transport bag for redeployment 6 Remove straps ground cover and floor wrapped around end cap 7 Place floor to side of immediate work area 8 Place ground cover on ground stencil side up and align long end to opening
85. ents First determine the category of the WP subject and then find the appropriate chapter in the Table of Contents Scan the WP titles in that chapter until the WP subject matter is found In the example below it is desired to locate the equipment data used in this manual shaded Equipment data falls into the category of general information equipment description and theory of operation Go to the Table of Contents and find the chapter titled General Information Equipment Description and Theory of Operation Scan the WP titles within that chapter until Equipment Data and Description is found and follow the leader line to find the WP number TABLE OF CONTENTS WP Sequence No Page No WARNING SUMMARY HOW TO USE THIS MANUAL Chapter 1 General Information Equipment Description and Theory of Operation General 25 een en nennen WP 0001 Figure 1 J SHELTER System Configuration 0001 1 Table 1 Nomenclature Cross Reference 0001 3 Part Number 1006408 vii DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter Locating a Work Package in the Index Look up the subj
86. eproduced for release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance w RPSTL J Shelter 0024 Demolition Explosives Explosives refer to TNT plastic explosives as well as fragmentation grenades Explosives are most effective against structures and components which will not burn or are too heavy or too strong to be easily demolished by mechanical means The use of explosives has the disadvantage of possible disclosure of position when enemy forces are using sound ranging type equipment Mechanical Destruction Mechanical destruction includes smashing electronic components bending chassis or sub chassis slashing cables and wiring or any similar action Dropping a weight on equipment and throwing lightweight equipment over a cliff are also examples of mechanical destructions Sledges hammers axes or heavy tools are examples of the implements which can be used Mechanical destruction should be completed before fires are lit Use of Natural Surroundings The disposal or denial to the enemy of electronics material may be accomplished in the field by taking advantage of the natural surroundings and environment Submergence of equipment and repair parts under water lakes ponds streams etc concealment by hiding material in caves or preferably burial can be used effectively Where the surrounding area does not lend itself to such disposal widely dispersed scattering of material preferably into hea
87. er continuously checks entire shelter perimeter for possible snags on shelter 16 Control collapse of shelter by slowly opening bladder zippers Have crew members guide exterior walls of shelter up and outward as shelter collapses 17 When bladder and shelter are completely collapsed remove blower blower duct 30 foot power cord and return to designated area Allow bladder to settle for 10 15 minutes to let more air out WARNING Detaching high wind lines requires one crew member to walk across spread out shelter disconnecting wind line connections The crew member should only step in valleys where strut pair supports are under foot Failure to heed this warning could result in damage to shelter and personal injury 18 Remove green wind lines stow in transport bags and return to designated area END OF TASK SYSTEM PACKING Packing Main Shelter 1 Retrieve two shelter retaining straps 2 After all air has been released from bladder position crew evenly around shelter WARNING Use caution so that fingers and hands do not get pinched between struts as shelter compresses Personal injury may result Be sure bladder does not catch on wheels during shelter compression Equipment damage may result 3 Compress shelter by grasping struts and pushing shelter slowly towards center as shown in Figure 28 Figure 28 Compress Shelter Part Number 1006408 0005 33 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS
88. er is straight and checks the threads in the hub to insure they are not damaged If damaged replace with a new hub 3 Working from center to side unroll cover Figure 2 Item 1 inserting keepers Figure 2 Item 5 into hubs Figure 2 Item 4 4 Repeat step for opposite side 5 Using spanner wrench tighten all keepers Figure 2 ltem 5 6 Install nuts Figure 2 Item 2 and washers Figure 2 Items 3 and 6 and wind line eye bolts Figure 2 Item 7 Figure 2 Main Shelter Exterior Cover Removal Replacement Part Number 1006408 0012 5 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 NOTE The following illustration shows the location of keepers and windlines on the shelter W Windline K Keeper Figure 3 Main Shelter Keeper Wind Line Locations END OF TASK Part Number 1006408 0012 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 MAIN SHELTER INTERIOR COVER REMOVAL REPLACEMENT
89. f struts when removing from hub assembly in case of backlash NOTE When performing the following step be observant of strut positions in hub 4 Remove eight screws Figure 3 Item 4 and separate hub Figure 3 Item 5 Remove broken strut Figure 3 Item 2 END OF TASK Part Number 1006408 0013 7 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 REPLACEMENT 8 9 CAUTION Placing the strut in backwards can prevent the shelter from erecting or cause other struts to break NOTE Place new strut alongside old strut and verify the strut being replaced is correct type and color Depending on the location of the strut assembly the strut may need to be bent into shape If available a heavy duty ratchet strap can be used to hold the strut into position while the hub is being assembled Position strut Figure 3 ltem 2 into hub Figure 3 ltem 5 by inserting end hinge rod of strut Figure 3 Item 2 into hub base Figure 3 Item 5 NOTE If multiple struts are in hub ensure that all struts are securely seated Install top of hub Figure 3 Item 5A and secure with eight screws Figure 3 Item 4 Repeat procedure beginning with step 4 of removal procedure for other end of stru
90. fter it is hung Figure 22 Install Plenum END OF TASK Part Number 1006408 0005 23 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 POWER CONNECTIONS NOTE This equipment is optional Your unit may or may not have this equipment Power Distribution Unit The Power Distribution Unit PDU for use with power source PDUs provide a method of distributing power to branch circuits utility extension cords and lighting fixtures in shelter PDU utilizes standard military 60A power cable connectors allowing it to connect to additional power sources 1 Position PDU Figure 23 Item 1 in an interior corner of shelter 2 Pull source power cord Figure 23 Item 3 to PDU through closest power cable sleeve in shelter Figure 24 Item 1 to where PDU is located Figure 23 Location of PDU Inside Shelter 3 Route cable through shelter so that it does not interfere with movement of personnel through shelter END OF TASK Part Number 1006408 0005 24 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC
91. functions refer to Maintenance Functions outlined above Column 4 Maintenance Level Column 4 specifies each level of maintenance authorized to perform each function listed in column 3 by indicating work time required expressed as man hours in whole hours or decimals in the appropriate sub column This work time figure represents the active time required to perform that maintenance function at the indicated level of maintenance If the number or complexity of the tasks within the listed maintenance function varies at different maintenance levels appropriate work time figures are to be shown for each level The work time figure represents the average time required to restore an item assembly subassembly component module end item or system to a serviceable condition under typical field operating conditions This time includes preparation time including any necessary disassembly assembly time troubleshooting fault location time and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the MAC The symbol designations for the various maintenance levels are as follows Part Number 1006408 0027 3 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Opera
92. gh fabric into hub assembly Figure 2 Items 6 or 10 and tighten down with spanner wrench 6 For exterior cover move across exterior cover by stepping on strut assembly pairs for main shelter section only and insert exterior keepers Figure 2 Items 4 or 8 through holes in exterior fabric into corresponding hub assemblies Figure 2 Items 6 or 10 7 Verify proper assembly erect shelter as described in WP 0005 Part Number 1006408 0014 5 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J Shelter 0014 FLOATING TYPICAL KEEPER KEEPER ASSEMBLY ASSEMBLY Figure 2 Shelter Hub Removal Replacement END OF TASK Part Number 1006408 0014 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0014 MAIN STAKING BRACKET REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit Four Materials Parts Main staking bracket REMOVAL 1 Identify broken damaged main staking bracket Figure 3 Item 2 2 Remove kee
93. ght see Figure 11 Item 2 Figure 11 Raise and Set End Cap on Push Poles 13 Inspect end cap perimeter for obstructions or restrictions when raising end cap NOTE As end cap is lifted the walls will come inwards 14 In unison lift with four push poles and move end cap Figure 12 Item 2 into position next to main shelter Figure 12 Item 1 Part Number 1006408 0005 12 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Install Shelter End Caps and Side Doors Continued 16 17 18 19 20 21 22 23 24 25 Figure 12 End Cap Positioned Next to Main Shelter NOTE When connecting end caps to shelter begin by connecting exterior covers prior to interior covers For a proper weather tight fit when attaching hook and loop strips always ensure that interior and exterior hook and loop connections are flat and even The finished connection should be smooth and snug Using ladder connect exterior cover of end cap to T plate by aligning black tab sewn into exterior cover of end cap to black tab sewn into center of T plate opening Start at uppermost point and attach end cap to T plate working from top center towards bottom Stake end cap down and a
94. ical Class V Repair Parts and Heraldic Items CTA 50 909 Field and Garrison Furnishings and Equipment or CTA 8 100 Army Medical Department Expendable Durable Items Explanation of Columns in the Expendable Durable Items List Column 1 Number This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the item e g sealing compound WP 0116 Item 50 Column 2 Level This column identifies the lowest level of maintenance that requires the listed item C Operator Crew O Unit AMC F Direct Support ASB Column 3 National Stock Number NSN This is the NSN assigned to the item which you can use to requisition it Column 4 Item Name Description Part Number CAGEC This column provides the other information you need to identify the item The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parenthesis Column 5 Unit of Issue code shows the physical measurement or count of the item such as gallon dozen gross etc EXPENDABLE AND DURABLE ITEMS LIST Table 1 Expendable and Durable Items List 1 2 3 4 5 Item Level National Item Name Description U I Number Stock Number Part Number CAGEC 1 F 7920 00 291 5815 Brush Wire EA D 1416 2 C Blade hack saw PG 4202A18 39428 3 Duct Tape Green 2 inch x 12 yards ROLL A601350 OWFM3 4 Duct Tape Tan 2 inch x 12 yard
95. ical damage Ensure there are no bends dents or other damage to support Inspect stakes are fully secured If not conduct Emergency Procedure for missing stakes WP 0007 Inspect connection between blower and bladder ensure there are no leaks or loose connections Inspect blower for proper electrical connection Ensure that extension cord is no longer then 10 feet due to amperage drop off at longer distances Inspect bladder for holes cuts or other damage and repair using Shelter repair kit WP 0015 Inspect zipper If broken repair zipper using Shelter repair kit WP 0015 Inspect blower for proper electrical connection and or proper working order Contact Maintainer END OF WORK PACKAGE Part Number 1006408 This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC 0009 4 DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter CHAPTER 4 CREW MAINTENANCE INSTRUCTIONS FOR J SHELTER Part Number 1006408 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0010 CREW MAINTENANCE
96. iece of equipment used in the J SHELTER It also contains a description and location of each piece of equipment and operation under usual and unusual conditions Chapter 3 Crew Troubleshooting Procedures This chapter provides operational checkout and troubleshooting procedures appropriate to the maintenance level covered Chapter 4 Instructions This chapter provides information on performing preventive maintenance actions Included are instructions concerning service upon receipt of equipment inspection preventive maintenance checks and services and repair actions Chapter 5 Maintainer Troubleshooting Procedures This chapter provides troubleshooting fault isolation procedures appropriate to the maintenance level covered Chapter 6 Parts Information This chapter provides information on the Repair Parts and Special Tools List RPSTL This chapter also contains the national stock number list and part number list The RPSTL items are used to support the maintenance actions in Chapters 6 through 8 Chapter 7 Destruction of Equipment to Prevent Enemy Use This chapter provides information on how to damage the J SHELTER to prevent usage by the enemy Chapter 8 Supporting Information Included are a list of reference material the Maintenance Allocation Chart MAC which identifies maintenance actions and their maintenance levels Components of End Item list Basic Issue Items BII list Additional Authorization List AAL
97. ied as maintenance significant Actions Welding grinding riveting straightening facing machining and or resurfacing 11 Overhaul That maintenance effort service action prescribed to restore an item to a completely serviceable operational condition as required by maintenance standards in appropriate technical publications Overhaul is normally the highest degree of maintenance performed by the Army Overhaul does not normally return an item to like new condition 12 Rebuild Consists of those services actions necessary for the restoration of unserviceable equipment to a like new condition in accordance with original manufacturing standards Rebuild is the highest degree of material maintenance applied to Army equipment The rebuild operation includes the act of returning to zero those age measurements e g hours miles considered in classifying Army equipment components Explanation of Columns in the MAC Column 1 Group Number Column 1 lists Functional Group Code FGC numbers the purpose of which is to identify maintenance significant components assemblies subassemblies and modules with the Next Higher Assembly NHA Column 2 Component Assembly Column 2 contains the item names of components assemblies subassemblies and modules for which maintenance is authorized Column 3 Maintenance Function Column 3 lists the functions to be performed on the item listed in column 2 For a detailed explanation of these
98. in T plate 9 Secure ground cover in place by driving red stakes through six stake eyes in ground cover until stake heads are flush with ground CAUTION Expanding and attaching end caps requires four crew members When expanding end cap all movements must be coordinated If at any time resistance is felt stop immediately identify and correct problem Equipment damage may result Do not step on end cap fabric 10 Locate outermost hubs on end cap Reach beneath hub and grasp top part of strut under hub as shown in Figure 10 lift on hubs together and walk backwards to expand end cap Part Number 1006408 0005 11 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Install Shelter End Caps and Side Doors Continued Figure 10 End Cap Lifting Points 11 Locate red flags in interior covers Figure 11 Item 1 These flags are lifting points from which all crew will lift end cap into position Place one hand underneath push point hub and hold push pole in other hand 12 On command all crew should simultaneously lift end cap at push point hubs place one end of their push poles directly underneath lifting point lift shelter and place other end of push pole on ground keeping push pole strai
99. indicated by the letter H appearing in the third position of the SMR code An H appearing in the fourth position of the SMR code indicates complete repair is possible at the below depot sustainment maintenance level Items are returned to the supply system after maintenance is performed at this level 4 Depot sustainment Maintenance accomplished on a component accessory assembly subassembly plug in unit or other portion either on the system or after it is removed The replace function for this level of maintenance is indicated by the letter D or K appearing in the third position of the SMR code Depot Sustainment maintenance can be performed by either depot personnel or contractor personnel A D appearing in the fourth position of the SMR code indicates complete repair is possible at the depot sustainment maintenance level Items are returned to the supply systems after maintenance is performed at this level The tools and test equipment requirements table immediately following the MAC lists the tools and test equipment both special tools and common tool sets required for each maintenance function as referenced from the MAC The remarks table immediately following the tools and test equipment requirements contains supplemental instructions and explanatory notes for a particular maintenance function Part Number 1006408 0027 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intend
100. ing step remember to keep track of which keepers went into which holes Looped keepers must be returned to proper location s When performing the following step inspect all keepers for damage stripped threads broken or frayed loop 3 Using spanner wrench remove and retain all keepers Figure 2 Item 5 4 Roll main shelter exterior cover Figure 2 Item 1 off of struts Figure 2 Item 8 END OF TASK REPLACEMENT CAUTION Step only on strut pairs Stepping on any other point could damage cover keeper or hub 1 Spread shelter frame out completely 2 Using risers for alignment roll main shelter exterior cover Figure 2 Item 1 over shelter frame to center Part Number 1006408 0012 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter 0012 REPLACEMENT Continued CAUTION NEVER use a thread locking additive on the keepers This will damage the threads and prevent the keeper from being removed at a later time for repairs NOTE Refer to Figure 3 for location of keepers and windlines Place the keepers back into their original positions to ensure the proper placement of the looped keepers Keepers will screw in easily If keeper will not screw in by hand check to make sure the keep
101. ion proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter 0012 SHELTER COVER REPAIR USING SHELTER REPAIR KIT INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit One to four Equipment Condition Shelter is unpacked and spread out NOTE Items in the Shelter repair kit are intended to repair a hole or tear in a shelter cover 10 inch 25 4 cm in size or less The following procedure can be used to repair the main shelter section end caps and door REPAIR 1 Examine the damaged area of the interior or exterior covers Figure 1 Item 1 2 If necessary remove only those keepers necessary to peel back the exterior or interior cover Figure 1 Item 1 to reach the hole or tear Figure 1 ltem 2 NOTE When performing the following steps e Allow approximately 1 4 inch extra on all sides e f patching a small hole or tear cut the patch into a circle e If the tear or hole is large cut the patch into an oval shape 3 Choose matching color patch material Figure 1 Item 3 from the repair kit Using scissors cut enough patch material to cover the hole or tear 4 Peel backing off of self adhering patch material Figure 1 Item 3 and align with hole or tear Figure 1 Item 2 5 Press patch material Figure 1 Item
102. ip connecting end cap to main shelter T plate hook and loop seam Part Number 1006408 0005 29 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Tear Down of End Caps Continued 4 10 11 12 13 14 Disconnect end cap wind lines from stakes Do not untie wind lines from end cap Remove stakes from end cap using stake puller and place in transport bag WARNING Grasp end cap at hubs never at grommets loops or struts Do not step on end cap fabric Personal injury may result from pinch points or slipping Position crew around outside of end cap one each at Lifting Point stencil on fabric At command of team leader in one unified movement lift end cap upward and step backwards The end cap will come down To compress end cap lift end cap upward and walk forward in one movement Ensure wind lines are not caught in struts Locate end cap transport bag remove belts and place first belt loosely around top of end cap as shown in Figure 25 Turn end cap over white side up and pack shelter fabric into frame Place second belt around end cap and tighten Lay end cap on its side and tighten both belts securely as shown in Figure 25 Place inside main shelter
103. item illustrated Column 2 National Stock Number NSN Identifies the stock number of the item to be used for requisitioning purposes Column 3 Description Part Number CAGEC Identifies the Federal item name in all capital letters followed by a minimum description when needed The stowage location of and BII is also included in this column The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 4 Usable on Code When applicable gives you a code if the item you need is not the same for different models of equipment Code Used on NA Shelter Green NA Shelter Tan Column 5 Unit of Issue UI indicates the physical measurement or count of the item as issued per the National Stock Number shown in column 2 Column 6 Qty Rqr Indicates the quantity required Part Number 1006408 0029 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0029 COMPONENTS OF END ITEM Continued 1 2 3 4 5 6 Illus National Description Usable Ul Qty Number Stock Part Number CAGEC On Code Rqr Number 1 SOFTWALL SHELTER m ER zs JA201420 OWFM3 SOFTWALL SHELTER
104. ithout written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0015 BLADDER ZIPPER REPAIR USING SHELTER REPAIR KIT INITIAL SETUP Tools and Special Tools Equipment Condition Shelter repair kit Bladder unpacked and spread out Personnel Required One NOTE Shelter repair kit is intended to temporarily repair a broken zipper so that shelter can be taken down REPAIR 1 Identify broken zipper Figure 3 Item 1 2 Using curved heavy duty needle and thread from repair kit sew broken zipper closed Figure 3 Bladder Zipper Repair END OF TASK END OF WORK PACKAGE Part Number 1006408 0015 7 8 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0005 CHAPTER 5 MAINTAINER MAINTENANCE INSTRUCTIONS FOR J SHELTER TRAILER Part Number 1006408 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter MAINTAINER MAINTENANCE INSTRUCTIONS J SHELTER INITIAL SETUP Tools and Special Tools General mechanic s tool kit WP 0028
105. k and loop strip from end cap Fold doors and insert into frame structure of end cap to prevent loss 4 Secure exterior portion of connector set NOTE The J SHELTER connector set End to End has an additional set of connections to allow it to be attached to the legacy SICPS When using this connection to attach from J SHELTER side door or end cap door to another J SHELTER additional fabric on either side should be left rolled and attached to the side of the connector with attached hook and loop strips 5 Separate the two layers of the hook and loop strip attached to the first shelter s exterior door opening Part Number 1006408 0005 18 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Connecting J SHELTER Connector Set End to End To End Cap and Side Doors Continued 6 Identify the centering tab on the door opening and the connector 7 Align the two tabs and secure the exterior cover into the door opening so that the tan exterior face is up Ensure that all hook and loop is flat and properly seated to prevent leaks 8 Repeat steps 5 7 for the second shelter NOTE The exterior cover should be fairly taught between shelters If cover is excessively loose increase distance betwe
106. le damage 5 Inspect all stakes and stake plates for physical damage 6 Inspect doors interior and exterior for punctures tears separated seams or other visible damage Repair if necessary using shelter repair kit s WP 0014 7 Inspect all visible struts for breaks cracks or other visible damage Repair if necessary using shelter repair kit s WP 0013 0011 2 Exterior keepers missing End cap will not stay erected DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0011 Table 1 Crew Preventive Maintenance Checks and Services Continued ITEM ITEM TO BE EQUIPMENT NO INTERVAL CHECKED PROCEDURE NOT READY SERVICED AVAILABLE IF 4 Before Shelter End Cap 8 Inspect all visible hubs and hub End cap will not stay cont w Frame extensions for breaks cracks or erected displacement 9 Inspect cinch belts for cuts fraying or other visible damage 5 Before Internal Load 1 Inspect internal load supports for Damage present Supports bends dents cracks or other physical effecting functionality of damage Repair if necessary using support shelter repair kit s WP 0015 2 Inspect pins ensure that pins operate properly and that no
107. ler Cargo Light 2 Wheel M1101 2330 01 387 5443 EIC CBC Trailer Cargo Heavy 2 Wheel M1102 2330 01 387 5426 ElC CBB Chassis Trailer 2 Wheel 2330 01 387 5424 EIC CCL TM 750 244 040 Procedures for Destruction of Electronic Material to Prevent Enemy Use TM 750 244 6 Procedures for Destruction of Tank Automotive Equipment to Prevent Enemy Use US Army Tank Automotive Command END OF WORK PACKAGE Part Number 1006408 0026 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J SHELTER 0027 SUPPORTING INFORMATION J SHELTER MAC INTRODUCTION INTRODUCTION The Army Maintenance System MAC This introduction provides a general explanation of all maintenance and repair functions authorized at the two maintenance levels under the Two Level Maintenance System concept The MAC immediately following the introduction designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component The application of the maintenance functions to the end item or component shall be consistent with the capacities and capabilities of the designated maintenance levels which are shown on the MAC in
108. me with two pre attached covers Frame consists of an arrangement of various sized struts connected as pairs and articulated at hubs These hubs enable struts to move freely and allows for setup or teardown Both the interior and exterior cover fabrics are fire retardant mildew resistant and water repellent They have abrasion resistance and are UV resistant Exterior fabric enhances blackout in visual and near infrared spectrum Both covers are pre attached to frame at hubs in such a way that there is approximately one foot of dead air space between two covers that acts as natural insulation These covers are easily removable in the event of damage or change of mission All shelters feature screen windows conditioned air supply and return duct ports wind lines and integral ground staking plates END OF WORK PACKAGE Part Number 1006408 0003 1 2 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter CHAPTER 2 OPERATOR INSTRUCTIONS FOR J SHELTER Part Number 1006408 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS
109. move and retain ten screws Figure 3 Item 1 lock washers Figure 3 Item 2 and flat washers Figure 3 Item 3 that secure condenser grill s Figure 3 Items 5 7 and 11 ten clamps Figure 3 Item 4 and ten spacers Figure 3 Item 6 to ECU Figure 3 Item 8 4 Remove and retain condenser grill s Figure 3 Items 5 7 and 11 ten clamps Figure 3 Item 4 and ten spacers Figure 3 Item 6 and set aside In most cases figures relating to the procedural step are also provided When the figure is indexed as in maintenance procedures procedural steps include the figure number and item number inside parentheses Supporting Information The Supporting Information WPs contain instructions detailing the content and presentation techniques used in the Part Number 1006408 ix x blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter CHAPTER 1 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION FOR J SHELTER Part Number 1006408 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems L
110. n Open hub and Inspect strut for damage Repair replace strut WP 0013 Strut pair pulled out of hub Replace hub WP 0014 2 End caps will not spread while End cap fabric is binding Inspect all fabric and release from on ground binding point Bottom hubs are catching on Clear ground area as necessary ground obstruction Broken hub Replace hub WP 0014 Broken strut Repair replace strut WP 0013 Strut pair pulled out of hub Replace hub WP 0014 or repair replace strut WP 0013 Part Number 1006408 0009 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC 7Operation 8 Maintenance w RPSTL J Shelter 0009 Table 1 Crew Troubleshooting Shelter Mechanical Continued ITEM CONDITION INDICATION POSSIBLE MALFUNCTION CORRECTIVE ACTION 3 Shelter will not erect 4 Shelter will not stay erected 5 End caps will not stay erect 6 Shelter or end caps or shelter doors or connectors leak 7 Keepers coming out while erected Part Number 1006408 Bladder assembly will not inflate Shelter sides not secure to ground Shelter was not lifted to fully erect position Shelter was not properly staked End caps have not lifted to fully erect position Shelter was not properly staked Hook and loo
111. nal hubs To move around on shelter step on strut pairs only Do not step on fabric between strut pairs REMOVAL 1 For exterior hub assemblies Figure 2 Items 6 or 10 move across exterior of shelter to broken hub assembly Figure 2 Items 6 or 10 Using spanner wrench remove keepers Figure 2 Items 4 or 8 holding cover to the affected hub assembly Figure 2 Items 6 or 10 2 For interior hub assemblies Figure 2 ltems 6 or 10 move between hub sections under the inner cover Figure 2 Item 1 and remove the keepers Figure 2 Items 4 or 8 attached to the affected hub assemblies Figure 2 Items 6 or 10 3 Move inside shelter frame Figure 2 Item 3 to access hub assembly Figure 2 Items 6 or 10 connected to struts Figure 2 Item 2 If necessary remove bungi cords Figure 2 Item 7 connecting floating hubs Figure 6 Item 10 to strut assembly Figure 2 Item 2 to allow for freer access CAUTION Only open 1 hub assembly Figure 2 ltems 6 or 10 at a time Struts Figure 2 Item 2 are under pressure keep clear of struts Figure 2 Item 2 when removing from hub assembly Figure 2 Items 6 or 10 in case of backlash 4 Remove eight screws Figure 2 Item 5 or 9 and separate hub assembly Figure 2 Items 6 or 10 Remove broken strut Figure 2 Item 2 from hub assembly Figure 2 Items 6 or 10 Part Number 1006408 0014 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intend
112. nce wRPSTL J Shelter 0006 OPERATOR INSTRUCTIONS J SHELTER OPERATION UNDER UNUSUAL CONDITIONS INITIAL SETUP Personnel Required References Two GENERAL This work package covers operating J SHELTER system in arctic climates Buildup of Snow on the Shelter The shelter is provided with four complete internal load supports Two internal load supports Figure 1 Item 1 one at each end of shelter are always required for any installation The remaining two internal load supports Figure 1 Item 2 provide extra strength to the shelter frame in instances of heavy snowfalls and or freezing rain If there is the possibility of any such weather instances occurring at the intended shelter site the additional two internal load supports must be installed Serious damage to the shelter and personal injury or death may result Part Number 1006408 0006 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0006 Buildup of Snow on the Shelter Continued WARNING The Additional Internal Load Supports should be stricken if shelter is to be left unattended for an extended period when there is a possibility of inclement weather Serious damage to the shelter may result Figure 1 Additional Internal Load
113. njury my result 10 Attach power cord to blower and connect to Power WARNING Do not enter shelter once wind lines are freed and stakes removed Shelter could collapse and cause serious injury and or damage to equipment 11 Disconnect high wind lines green remove all remaining stakes using stake puller and remove from immediate work area 12 Turn blower switch ON and allow bladder to fully inflate Bladder requires 15 to 20 minutes to inflate When bladder is fully inflated shelter will be slightly off ground totally supported by bladder WARNING The following steps must be performed by entire crew at same time Equipment damage and physical injury could result from not having crew work together 13 Distribute crew around shelter perimeter as shown in Figure 27 14 On command in unison grasp shelter hubs and pull backwards until shelter weight is supported by bladder and shelter is resting on ground on its inner hubs DAM 7 Wi A Figure 27 Pull and Lift Shelter Outward Part Number 1006408 0005 32 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Tear Down of Main Shelter Continued 15 Turn blower OFF and open zippers slightly Team lead
114. not strictly adhered to may cause serious injury or death b Cautions Present circumstances that can cause damage to equipment or loss of the mission 2 Recognize that improperly lifting or carrying heavy equipment can result in serious injury Follow number of lifter guidelines requirements in safety marking labels or stencils and caution statements in technical documentation 3 Ensure all power is turned off before starting any removal task Power should be removed before connecting or disconnecting cables due to shorting hazards 4 Do not touch connector terminals with any tool bare hands or dirty cloth Tools may damage the connector Dirt or sweat may cause corrosion 5 Before touching any electrical components discharge static electricity by touching a metal chassis or cabinet before handling component A static discharge to an electrical component can destroy internal circuits 6 Know where emergency equipment is located Read instructions on the fire extinguisher label 7 Ensure hands and shoes are clean before working on equipment NUCLEAR HARDNESS There are no Hardness Critical Procedures HCP in this manual SUPPORT INFORMATION FOR REPAIR PARTS SPECIAL TOOLS TMDE AND SUPPORT EQUIPMENT Repair parts are listed and illustrated in parts information work packages WP 0017 through WP 0021 of Chapter 6 in this TM Maintenance Allocation Chart MAC is in WP 0028 END OF WORK PACKAGE Part Number 1006408 0001 6 DHS S
115. nsent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 CREW MAINTENANCE INSTRUCTIONS J SHELTER SHELTER STRUT GENERAL This work package provides information needed by the Crew when performing the following maintenance procedures on the JSHELTER They consist of e Shelter Strut repair using shelter repair kit e Shelter Main shelter strut removal replacement e Shelter End cap strut removal replacement WARNING Remove rings bracelets wrist watches neck chains and any other jewelry before working around J SHELTER Jewelry can catch on equipment and cause injury Failure to observe this warning can result in serious injury or death Wear appropriate eye protection when performing maintenance Metal pieces fluids dirt grease corrosion and escaping vapors and gasses present Failure to comply may result in injury to personnel NOTE Replacement items for shelter repair kits are listed in Expendable and Durable list or in the RPSTL Part Number 1006408 0013 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 SHELTER STRUT REPAIR USING SHELTER REPAIR KIT INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit One to fou
116. o a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0015 CREW MAINTENANCE INSTRUCTIONS J SHELTER SHELTER INTERNAL LOAD SUPPORT AND BLADDER REPAIR GENERAL This work package provides information on the removal replacement of the shelter eye bolt internal load support bladder repair and bladder zipper repair forthe J SHELTER WARNING Remove rings bracelets wrist watches neck chains and any other jewelry before working around J SHELTER Jewelry can catch on equipment and cause Failure to observe this warning can result in serious injury or death CAUTION NEVER use thread locking additive on eye bolt This will damage the threads and prevent the eye bolt from being removed at a later time for service NOTE During normal situations only the two internal load support are used Two additional internal load supports are stored on the trailer for use when severe winds or snow are expected When erecting shelter replace damaged piece s of internal load supports with like piece s from spare internal loads and order replacement piece s as necessary Replacement items for tent repair kits are listed in Expendable and Durable list WP 0031 or in the RPSTL Chpt 6 Part Number 1006408 0015 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced releas
117. oduced for release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance w RPSTL J Shelter WARNING HIGH VOLTAGE is used in operation of this equipment DEATH ON CONTACT may result if personnel fail to observe safety precautions Never work on electronic equipment unless there is another person nearby who is familiar with operation and hazards of the equipment and who is competent in administering first aid When operators aid the technician the technician must warn operators about dangerous areas When possible shut off power supply to equipment before beginning work on equipment Take particular care to ground every capacitor that could potentially store a dangerous electrical charge Turn off power when working inside equipment Always ground every part of equipment before touching it Be careful to not contact high voltage connections or 115 VAC input connections when installing or operating equipment Whenever the nature of operation permits keep one hand away from equipment to reduce hazard of current flowing through the body WARNING Do not be misled by the term low voltage Under adverse conditions potentials as low as 50 volts may cause death For Artificial Respiration refer to FM 4 25 11 Part Number 1006408 b DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may
118. on Operator instructions troubleshooting procedures maintenance and testing procedures and supporting data including Repair Parts and Special Tools List for identifying and ordering repair parts ARRANGEMENT IDENTIFICATION AND LOCATION OF FRONT MATTER REAR MATTER CHAPTERS AND WORK PACKAGES This manual is composed of front matter chapters containing Work Packages WPs and rear matter These areas are described in greater detail in the following paragraphs Front Matter The front matter includes such items as the Warning Summary List of Effective Pages WPs Table of Contents and How to Use This Manual Chapters and Work Packages The WPs contain information pertinent to the performance of specific tasks Each WP is maintained as a separate entity The WPs are grouped into chapters based on overall content WPs are arranged in numerical sequence regardless of chapter division The chapter divisions and the WPs contained within the chapters are listed in the Table of Contents The contents of each chapter are outlined briefly in the following paragraphs Chapter 1 General Information Equipment Descriptions and Theory of Operation This chapter provides general and descriptive information concerning the equipment Theory of Operation appropriate to the maintenance level covered is also provided Chapter 2 Operator Instructions This chapter provides a description and location of the controls indicators and connectors on each p
119. on amp Maintenance w RPSTL J Shelter 0009 CREW TROUBLESHOOTING PROCEDURES J SHELTER SHELTER MECHANICAL INITIAL SETUP Tools and Special Tools References Shelter repair kit WP 0005 WP 0007 WP 0012 WP 0013 WP 0014 WP 0015 Personnel Required Two TROUBLESHOOTING PROCEDURES This work package contains general information for troubleshooting of the J SHELTER by qualified crew level personnel A qualified person is one who is familiar with this manual the operation ofthe J SHELTER and the hazards involved in its operation and maintenance This work package provides a systematic approach to locating and correcting malfunctions of the shelter Each section is arranged according to the condition indication of a problem The corrective action items have been arranged in order of complexity with simpler actions listed first Note that troubleshooting causes and actions beyond the scope of qualified crew level personnel are not included in this WP If a course of action does not present itself contact your supervisor Table 1 Crew Troubleshooting Shelter Mechanical ITEM CONDITION INDICATION POSSIBLE MALFUNCTION CORRECTIVE ACTION 1 Shelter will not spread while on Shelter fabric is binding Inspect all fabric and release from ground binding point Tent wheel assemblies are Clear ground area as necessary catching on ground obstructions Hub broken Open hub and Inspect hub for damage Replace hub WP 0014 Strut broke
120. orrective actions which may be done by the crew These inspections and corrective actions should be performed in the order listed The index is provided to assist in the quick location of a problem The manual cannot list all conditions indications that may occur Ifa condition indication is encountered that is not listed or that cannot be corrected by the corrective actions provided notify the supervisor TROUBLESHOOTING INDEX The troubleshooting index assists the crew after a fault occurs When a fault occurs carefully inspect the equipment for fault indications to determine the best condition indication to follow The most important step in troubleshooting is recognizing the conditions indications and combination of conditions indications Use the corrective action for a given condition indication in the order of appearance If the first repair attempt is unsuccessful proceed to the next recommended corrective action to resolve the problem If a fault is encountered that is not listed or that cannot be corrected by the corrective actions provided notify the supervisor Except for the equipment in Table 1 refer to appropriate technical manual s for any remoted equipment Table 1 is provided as a tool to maintain equipment in good operating condition and ready for its primary mission Table 1 Crew Troubleshooting Index ITEM CONDITION INDICATION WP SHELTER Mechanical 1 Shelter will not spread while on
121. ort Clevis with Eyebolt on Shelter 0005 17 Figure 18 J SHELTER Connector Set End to End to Side Doors 0005 19 Figure 19 J SHELTER Connector Set End to End to Legacy Style SICPS 0005 20 Figure 20 J SHELTER Boot 0005 21 Figure 21 Connect Ducts to Shelter unsnssnennennnnnnnnnn nenn ennnn 0005 22 Figure 22 Install 4424442244 0005 23 Figure 23 Location of PDU inside 0005 24 Figure 24 Power Cable Sleeves on 0005 25 Figure 25 Secure End Caps with 0000202 2 2 0005 30 Figure 26 Bladder Fully Inflated and Supporting Shelter 0005 31 Figure 27 Pull and Lift Shelter 0005 32 Figure 28 Compress 0005 33 Figure 29 Packing Main 0005 34 Figure 30 Remove Air and Fold 0005 35 Operation Under Unusual Conditions ooococcccnnnccnnnnconnnccnnonacnnarnnnn cnn cnn nano rca rana WP 0006 Figure 1 Additional Internal Load 0006 2 Emergency Procedures liesorin irnia decide eai WP 0
122. ot Connector 2 Separate hook and loop attaching exterior door to opening fold door and store inside frame of shelter 3 Separate hook and loop attaching interior door to opening fold door and store inside frame of shelter 4 Erect boot connector next to shelter door opening so that end is centered on door 5 Identify centering tab on shelter exterior end and boot exterior connector 6 Attach boot exterior connector to exterior cover of J SHELTER using double hook and loop strip 7 Attach boot exterior connector to exterior door opening using double hook and loop strip on door opening 8 Repeat steps 5 and 6 for boot interior connector END OF TASK Part Number 1006408 0005 21 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Connect ECU Ducts between Shelter and Trailer Continued 1 To cool a shelter a Pull single supply duct Figure 21 Item 3 through shelter supply port Figure 21 Item 1 b Pull return ducts Figure 21 Item 4 through shelter return ports Figure 21 Item 2 Ensure there is approximately two feet of supply duct and one foot of return duct pulled into shelter at each port 2 If heating shelters a Pull supply duct Figure 21 Item 3 through lower shelter po
123. out three feet into neck of bladder Figure 4 Item 4 and secure duct with tie down 10 Verify three bladder zippers are closed 11 Verify blower switch is in OFF position 12 Attach extension cord between blower Figure 4 Item 2 and power source Part Number 1006408 0005 6 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Raise Shelter Continued WARNING When raising shelter do not allow personnel inside shelter until shelter is completely staked in place If bladder fails or duct comes off shelter will fall to ground and can cause death or serious injury to personnel If setting up during high winds position one person on each side to secure wind lines while shelter is being raised Drive one stake into ground approximately 2 feet from shelter and secure wind line to stake if winds are excessive Use caution when standing near perimeter of shelter walls will move as shelter rises Do not place arms and hands between shelter struts Serious personal injury may result 13 Position one crew member with blower Position remaining crew along sides of shelter while bladder is inflating NOTE Bladder requires 15 to 20 minutes to fully inflate When bladder is fully inflated shelter
124. p seams were not properly separated Shelter end cap torn damaged Keeper loose Hub damaged unserviceable 0009 2 Inspect bladder assembly If bladder is leaking repair WP 0015 Inspect sides of shelter are not binding on ground If practical stake one side of shelter completely then push pull opposite side until fully erected Stake second side Verify that shelter has been lifted to fully erect position WP 0005 Inspect shelter is properly staked in WP 0005 Use push poles to lift end caps at inner red tab lift points Have additional personnel push in on outside of end caps Stake end caps as described in set up procedures WP 0005 Inspect that hook and loop seams are properly separated WP 0005 Repair tear in fabric using Shelter repair kit WP 0012 If tear is greater then 10 inches replace liner or end cap WP 0012 Tighten keeper using keeper tool from Shelter repair kit WP 0014 If keeper will not tighten Inspect hub and keeper If keeper is unserviceable replace keeper WP 0014 If hub is damaged unserviceable replace hub WP 0014 Retighten all keepers before erecting shelter Periodically Inspect keepers during extended operation DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of
125. party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0014 CAUTION When performing the following step do not over tighten This could damage the threads and prevent the keeper from being removed 3 Use the spanner wrench tighten one quarter turn past hand tight Figure 1 Shelter Keepers Removal Replacement END OF TASK Part Number 1006408 0014 3 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0014 SHELTER HUB REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools References Shelter repair kit WP 0005 Materials Parts Equipment Condition Hub Shelter is unpacked and spread out Personnel Required One NOTE The following procedures apply to main shelter sections and end caps When performing the following step remember to keep track of which keepers went into which holes Looped keepers must be returned to proper location s When performing the following step inspect all keepers for damage stripped threads broken or frayed loop remember to keep track of which keepers went into which holes Looped keepers must be returned to proper location s Work on one hub assembly at a time to prevent struts from pulling out of additio
126. per Figure 3 Item 5 from hub Figure 3 Item 3 using spanner wrench 3 Remove and retain eight screws Figure 3 Item 1 and nuts Figure 3 Item 4 securing main staking bracket to hub Figure 3 ltem 3 NOTE When performing the following step struts are under pressure Do not allow the hub to separate 4 Remove main staking bracket Figure 3 Item 2 from hub Figure 3 Item 3 END OF TASK REPLACEMENT NOTE Prior to performing the following step inspect all pieces to ensure completeness and serviceability 1 Assemble main staking bracket Figure 3 2 and hub Figure 3 Item 3 Secure using eight screws Figure 3 Item 1 and nuts Figure 3 Item 4 2 Insert keeper Figure 3 Item 5 into hub Figure 3 Item 3 and tighten using spanner wrench Part Number 1006408 0014 7 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter 0014 A AS gt v 25 z 1 Figure 3 Main Staking Bracket Removal Replacement END OF TASK END OF WORK PACKAGE Part Number 1006408 0014 8 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release t
127. per Figure 4 Item 2 using spanner wrench 4 Lift main shelter interior cover Figure 4 Item 5 into position and repeat process along subsequent rows Use care to insert proper keepers into each location Attach floating keepers to fabric by inserting through hole and attaching nut to end Attach bungi cord to floating keepers 5 Continue process one row at a time until all rows of main shelter interior cover Figure 4 Item 5 are attached 6 Check all keepers Figure 4 Item 2 to ensure they are tight using spanner wrench Part Number 1006408 0012 8 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 Figure 4 Main Shelter Interior Cover Removal Replacement END OF TASK Part Number 1006408 0012 9 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J Shelter 0012 END CAP COVER REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools Personnel Required Shelter repair kit Four Materials Parts Equipment Condition Cover End cap is unpacked removed from main
128. physical Pins damaged beyond damage is present Repair if necessary usability using shelter repair kit s WP 0015 END OF WORK PACKAGE Part Number 1006408 0011 3 4 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 CREW MAINTENANCE INSTRUCTIONS J SHELTER SHELTER COVER GENERAL This work package provides information on the repair maintenance removal and replacement of shelter covers for the J SHELTER They consist of Shelter end cap cover repair Main shelter exterior cover removal replacement Main shelter Interior cover removal replacement Endcap cover removal replacement NOTE Replacement items for shelter repair kits are listed in Expendable and Durable Items list or in the RPSTL Remove rings bracelets wrist watches neck chains and any other jewelry before working around J SHELTER Jewelry can catch on equipment Failure to observe this warning can result in serious injury or death Wear appropriate eye protection when performing maintenance Metal pieces fluids dirt grease corrosion and escaping vapors and gasses present Failure to comply may result in injury to personnel Part Number 1006408 0012 1 DHS Systems LLC This document contains informat
129. prietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0022 Part Number 1006408 0022 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0023 PARTS INFORMATION J Shelter NATIONAL STOCK NUMBER INDEX Part Number 1006408 0023 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0023 Part Number 1006408 0023 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J SHELTER CHAPTER 7 DESTRUCTION OF EQUIPMENT TO PREVENT ENEMY USE OF J SHELTER Part Number 1006408 DHS Systems LLC This document contains information proprietary to DH
130. pter 5 Maintainer Troubleshooting Procedures Shelter Electrical Troubleshooting Procedures WP 0016 Table 1 Maintainer Maintenance Checks and Services Shelter Electrical 0016 1 Chapter 6 Parts Information Main Shelter Installation 1004304 1004086 WP 0017 Figure 1 J Shelter Installation 1004304 1004086 0017 1 Soft Wall Shelter JA201420 JA201400 0ocoooccciccconcconccococcnoncnnnnonccon ccoo WP 0018 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 1 of 5 0018 1 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 2 5 0018 2 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 3 of 5 0018 3 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 4 of 5 0018 4 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 5 of 5 0018 5 End Cap Shelter SH201 0001G 5 201 0001 WP 0119 Figure End Cap Shelter SH201 0001G SH201 0001T Sheet 1 of 3 0019 2 Figure End Cap Shelter SH201 0001G SH201 0001T Sheet 2 of 3 0019 3 Figure End Cap Shelter SH201 0001G SH201 0001T Sheet 3 of 3 0019 4 Internal Load Supports SH490 9004 ssssssssssssssessssseeeee eee enne nennen nnne nennen WP 0020 Figure 4 Internal
131. r Materials Parts Equipment Condition Duct tape WP 0031 Items 3 or 4 Shelter is unpacked and spread out NOTE The following procedure can be used to repair struts for both the main shelter section and end caps If fractured strut s is found during shelter inspection remove only the exterior cover required to gain access to damaged strut REPAIR 1 Remove appropriate keepers if necessary as described in this WP 2 Peel back cover to gain access to damaged strut Figure 1 Item 1 3 Using hack saw trim off 1 2 inch 1 27 cm from each end of damaged strut Figure 1 Item 1 4 Retrieve repair sleeve Figure 1 Item 2 from shelter repair kit 5 Slide the repair sleeve Figure 1 Item 2 over damaged strut Figure 1 Item 1 keeping damaged strut Figure 1 Item 1 centered in repair sleeve Figure 1 Item 2 NOTE Tape one end ONLY of the repair sleeve Figure 1 ltem 2 with the duct tape Figure 1 Item 3 This will allow broken strut Figure 1 Item 1 to telescope within the repair sleeve Figure 1 Item 2 and maintain its critical length 6 Wrap tape around end of broken strut Figure 1 Item 1 that is closest to the center hinge Figure 1 Item 4 This will ensure repair sleeve Figure 1 Item 2 does not slide into and bind the hinge 7 Replace shelter cover 8 Tighten all keepers as described in this WP Part Number 1006408 0013 2 DHS Systems LLC This document contains information proprietary to DHS
132. r Set End to End The End to End connector set consists of one exterior cover and one interior cover designed to attach to a J SHELTER end cap and side doors The connector set can also be used to connect a J SHELTER to a TMSS MED shelter or a legacy SICPS shelter e Boot Connector The boot connector is used to attach a J SHELTER to the side door of a TMSS MED shelter NOTE Ensure enough space is allocated between two shelters or vehicles being connected Check wind line and stake clearance for main shelter and end caps The vehicle boot wall system may interfere with wind line for the main shelter Adjust positioning of the wind line stakes to make clearance for them Connecting J SHELTER Connector Set End to End To End Cap and Side Doors 1 Remove from designated area and unpack the two components of J SHELTER connector set from transport bag Set should consist of an interior cover with adjustment straps and an exterior cover NOTE J SHELTER connector set End to End is not self standing Sufficient space must be maintained between the components being connected to draw the connector taut This will prevent water from building up inside the connector resulting in leaks The side door is slightly taller and skinnier than the end cap door but the assembly procedures are the same 2 Identify which doors will be used to connect the two shelters 3 Remove interior and exterior doors from each end cap by separating surrounding hoo
133. r breaking SF 368 Product Quality Deficiency Report should be submitted to Commander U S Army Communications Electronics Life Cycle Management Command C E LCMC and Fort Monmouth ATTN AMSEL LC LEO D SS Fort Monmouth New Jersey 07703 5006 OZONE DEPLETING SUBSTANCES ODS In accordance with Executive Order 12856 other public laws DOD policy and Army policy the use of ODS has been outlawed for all new acquisitions Operation and maintenance of the J SHELTER does not require the use of ODS DESTRUCTION OF ARMY MATERIAL TO PREVENT ENEMY USE Procedures to destroy this equipment to prevent enemy use are found in Chapter 7 WP 0024 and WP 0025 of this TM and in accordance with TM 750 244 2 Procedures for Destruction of Electronic Material to Prevent Enemy Use Part Number 1006408 0001 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J SHELTER 0001 PREPARATION FOR STORAGE OR SHIPMENT Place items in administrative storage for short periods of time when a shortage of maintenance resources exists It should be possible to place items in a state of mission readiness either within 24 hours or within the time frame that the directing authority may determine Keep appropriate maintenance records during storage
134. ration To setup the J SHELTER in a fixed position refer to WP 0005 of this TM for setup and installation procedures Part Number 1006408 0010 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J Shelter 0010 PRELIMINARY SERVICING OF EQUIPMENT Perform all Crew PMCS for the J SHELTER as listed in WP 0011 PRELIMINARY CHECKS AND ADJUSTMENT OF EQUIPMENT There are no preliminary checks and adjustment of this equipment Before placing the J SHELTER into service ensure that all Crew PMCS WP 0011 has been performed END OF WORK PACKAGE Part Number 1006408 0010 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0011 CREW MAINTENANCE INSTRUCTIONS J SHELTER PMCS INITIAL SETUP Tools and Special Tools References Shelter repair kit WP 0012 through WP 0015 Personnel Required Two Table 1 Crew Preventive Maintenance Checks and Services ITEM TO BE EQUIPMENT INTERVAL CHECKED PROCEDURE NOT READY OR SERVICED AVAILABLE IF ITEM NO MAIN SHELTER INS
135. re no damage is done to it otherwise the bladder may leak 1 Remove bladder Figure 1 Item 1 2 Remove floor Place out of immediate work area and re cinch tie downs 3 Using handles sewn into bladder wrap move bladder to center of intended position 4 Remove wrap from bladder and stow on rear cargo area 5 Unroll bladder Figure 1 Item 1 and locate four handles Figure 1 Item 2 6 Use four crew one per corner grasp handles and place bladder in center of desired shelter location Position bladder neck edge Figure 1 Item 3 perpendicular to the back edge of the setup area verify all 3 zippers Figure 1 Item 3 on bladder are closed Part Number 1006408 0005 1 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Off Loading Shelter Continued Figure 1 Position Bladder Off Loading Shelter Continued WARNING Beware of tension and possible weight shifting when removing tie downs Shelter may shift forward and cause personal injury and damage to equipment 1 Unbuckle bottom tie down first and place out of immediate work area 2 Have crew steady shelter as top tie down is unbuckled NOTE Allow room for shelter to expand outwards when straps are loosened 3 Remove
136. requires six deployment crew and one team leader spotter to expand shelter Excessive strain on personnel could lead to bodily injury 1 Position personnel one at each corner and one in center of each end of shelter 2 Have each personnel grasp a strut with both hands and walk in unison slowly outwards spreading shelter evenly over bladder NOTE Shelter must be at maximum spread to be erected properly At maximum spread shelter will resist any further expansion 3 Continue spreading shelter until maximum spread is reached Part Number 1006408 0005 4 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Expand Shelter Continued WARNING This procedure exposes crew members to trip hazards Use caution to prevent injury 4 Position team leader over bladder neck to visually align center of shelter over center of bladder When shelter is properly centered about 2 feet of bladder will stick out from both ends under shelter EL lt 0000 Figure 3 Spread the Shelter END OF TASK Raise Shelter CAUTION Damage to the equipment will result if T Plates are not properly positioned 1 Ensure T Plates are hanging outside of shelter after expanding shelter 2 Place T Plate Fig
137. rip on floor from hook and loop seam on both end cap ground covers 4 Complete detaching all remaining hook and loop strip on floor from hook and loop seam on shelter 5 Fold floor lengthwise in half four to five times 6 Locate shelter floor wrap place on ground and roll main shelter floor into wrap Secure floor in wrap and place out of immediate work area END OF TASK Side Door Removal 1 Detach hook and loop strip on one side door of main shelter from hook and loop seam on shelter Repeat procedure for remaining interior and exterior side doors DO NOT REMOVE END CAP DOORS 2 Fold side doors in half and in half again place into transport bags and return to designated area 3 Start at lower end of one interior faceplate and detach hook and loop strip of interior faceplate from hook and loop seam on interior cover Work from one end of faceplate to other end until faceplate is completely detached Repeat procedure for opposite interior faceplate Fold faceplates place into transport bags and return to designated area END OF TASK END OF TASK Tear Down of End Caps 1 Unzip do not remove all end cap doors 2 Detach one end cap floor from end cap by starting on one side and detaching hook and loop strip on floor from hook and loop seam on end cap working around to opposite side Fold floor in half and then in half again and place inside main shelter 3 Starting at bottom of one side detach exterior hook and loop str
138. row at this time 6 Repeat procedure 2 through 5 for the opposite side 7 Starting on the end of the shelter Figure 4 Item 1 for the top center row remove the keepers Figure 4 Item 2 one at a time while working back to the other end of the shelter Figure 4 Item 1 to drop the interior cover Figure 4 Item 5 8 Fold the interior cover and remove from the shelter Figure 4 Item 1 END OF TASK Part Number 1006408 0012 7 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0012 REPLACEMENT 1 Position main shelter interior cover Figure 4 ltem 5 along side wall CAUTION When performing the following step remove only one staking bracket at a time Failure to do so will weaken the structural integrity of the shelter and could cause injury to personnel or damage to the shelter 2 Remove and retain six screws Figure 4 Item 4 and nuts Figure 4 Item 7 attaching staking bracket Figure 4 Item 3 to the first corner hub and mount corner of interior cover Figure 4 Item 5 3 Install staking bracket Figure 4 Item 3 with six screws Figure 4 Item 4 and nuts Figure 4 Item 7 Work across bottom of frame Insert keeper through hole in fabric and insert into hub Tighten down kee
139. rt Figure 21 Item 2 b Pull return duct Figure 21 Item 4 through upper shelter port Figure 21 Item 1 and lower shelter port Figure 21 Item 2 Ensure that there is approximately two feet of supply duct and one foot of return duct pulled into shelter at each port Figure 21 Connect Ducts to Shelter 8 Secure ducts to shelter port sleeves by tightening belts END OF TASK Part Number 1006408 0005 22 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Plenum Installation The plenum distributes conditioned air inside shelter more evenly WARNING The following steps require use of a ladder to reach top interior of shelter At least one crew should be assigned to secure ladder while another crew member works above Serious personal injury could result if ladder topples over 1 Connect plenum Figure 22 Item 1 to supply duct top Figure 22 Item 4 at 45 degrees diagonally 2 Secure plenum mounting straps Figure 22 Item 2 to looped keepers located in interior roof of shelter Start attaching plenum straps to looped keepers at end closest to supply port and working towards opposite end of corner of shelter 3 Verify that there are no kinks or physical obstructions in plenum a
140. ruction devices Improper Operation The short circuiting of a power source and the application of an over voltage to equipment are examples of improper operation This method of destruction has a limited application to electronics material Fire The starting of fires on or near electronic equipment is particularly useful in destroying predominantly nonmetallic components such as transistors diodes resistors capacitors switches and printed circuit boards Fires should be lit after setting off explosives and or completing mechanical destruction Fires within partially closed cabinets tend to be less effective than open fires since a closed area does not allow sufficient oxygen necessary for an intense flame Heat sources which do not require an air supply such as thermite based devices or incendiary grenades are not subject to this limitation The use of fire is associated with numerous hazards including the possibility of disclosing positions which are under enemy visual or infrared surveillance Weapons Fire The use of weapons fire is less desirable than mechanical destruction and is practically useless against heavy gauge metal panels and metal castings However optics such as night observation equipment are easily destroyed by correctly aimed gunfire 1006408 0024 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be r
141. s ROLL A601360 OWFM3 5 Fabric Self Adhesive Green EA 424017 OWFM3 6 Fabric Self Adhesive Tan EA 424018 OWFM3 7 Fabric Self Adhesive White1 2 3 4 EA 424019 OWFM3 8 Sleeve Repair1 2 3 4 SL 601750 OWFM3 Part Number 1006408 0031 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation 8 Maintenance wRPSTL J SHELTER 0031 Table 2 Shelter Repair Kit Items 1 2 3 4 5 Item Level National Item Name Description U I Number Stock Number Part Number CAGEC 1 Hack Saw 23 EA A601451 OWFM3 2 Ratchet JS900680 OWFM3 3 Scissors 4 inch 2394 A601051 OWFM3 4 Wrench Spanner 3 16 inch 23 EA A601150 OWFM3 END OF WORK PACKAGE Part Number 1006408 0031 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC
142. s that do not have to accompany the J Shelter and that do not have to be turned in with it These items are all authorized to you by CTA MTOE TDA or JTA Explanation of Columns in the AAL Column 1 National Stock Number NSN Identifies the stock number of the item to be used for requisitioning purposes Column 2 Description Part Number CAGEC Identifies the Federal item name in all capital letters followed by a minimum description when needed The last line below the description is the part number and the Commercial and Government Entity Code CAGEC in parentheses Column 3 Usable on Code When applicable gives you a code if the item you need is not the same for different models of equipment Code Used on Column 4 Unit of Issue U I Indicates the physical measurement or count of the item as issued per the National Stock Number shown in column 1 Column 5 Qty Indicates the quantity recommended Part Number 1006408 0030 1 2 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ADDITIONAL AUTHORIZED LIST ITEMS Table 1 Additional Authorized List 1 2 3 4 5 TAN 1041 OWFM3 National Description Usable U I Qty Stock Part
143. s with the use of a blower When the bladder is fully blown up the shelter is erect Air is then release by three zippers on the bladder The interior and exterior cover fabric is fire retardant mildew resistant and water repellent The covers are also abrasion and UV resistant The exterior fabric enhances blackout in the visual and near infrared spectrum Covers are pre attached to the frame at the hubs via keepers so there is approximately one foot of dead air space between the covers that acts as natural insulation The covers are removable in the event of damage or change of mission J SHELTER features screen windows conditioned air supply and return duct ports wind lines and ground staking eyes The fabric floor provides a clean smooth surface inside the shelter It also provides a degree of wind blockage coming from under the shelter and helps prevent destruction caused by vermin and insects WIND LINE EXTERIOR INTERNAL TYPICAL COVER SUPPORT NON 1 INTERIOR COVER VN FRAME Y EN HUB NND Lee gt DUCT AN PORTS N Na 2 XS END CAP KEEPER TYPICAL p DOOR TYPICAL FLOOR STAKES TYPICAL Figure 2 J SHELTER MAJOR COMPONENTS Part Number 1006408 0002 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent
144. t pair Install exterior cover Figure 3 Item 1 as described in this WP Compress end cap assembly and flip end cap assembly over so that interior end cap is facing up Spread end cap and repeat steps for interior end cap Remove broken strut pair from shelter Install interior cover as described in WP 0012 Compress end cap assembly and flip end cap assembly over so that exterior cover is facing up 10 Verify proper assembly setup shelter as described in WP 0005 Part Number 1006408 0013 8 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 1 3 REF ren Figure 3 End Cap Strut Removal Replacement END OF TASK END OF WORK PACKAGE Part Number 1006408 0013 9 10 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0014 CREW MAINTENANCE INSTRUCTIONS J SHELTER SHELTER HUB KEEPER STAKING BRACKET GENERAL This work package provides information needed by the Crew when performing the following maintenance procedures on the
145. t written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter 0002 EQUIPMENT DATA J SHELTER NOTE Height listed below is for external dimension Specifications Dimensions with out 5 404 in Lx 410 in W x 216 in H w o riser 10 26 mL x 10 41 m W x 5 48 m H Dimensions with end caps 635 in L x 410 in W x 216 in H 16 12 m L x 10 41 m W x 5 48 m H 5 16 2 side doors one per shelter side 4 doors two per end cap for booting vehicle to shelter Insulation R 2 1 FOOt print ua la Her 1250 square feet 116 square meters Total Weightes inns eT 1600 lbs 725 7 kg END OF WORK PACKAGE Part Number 1006408 0002 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0003 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION J SHELTER THEORY OF OPERATION J SHELTER The J SHELTER is a soft walled shelter that can be deployed by a minimum of eight people The shelter does not require any special assembly in field and all equipment needed for setup or teardown is provided with the shelter The J SHELTER is composed of a fra
146. ten consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0018 PARTS INFORMATION J SHELTER REPAIR PARTS LIST SOFT WALL SHELTER JA201420 JA201400 Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 1 of 5 Part Number 1006408 0018 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC 0018 J Shelter Operation amp Maintenance w RPSTL o gH gt BORA AN 2 N WIA Al A WI SISH SN ISA RIM RUM NN X RN IN de Ny 2 g NN Jf I ZR RE ON X q Y WZ y EA ver 7 y EL LS NT I gt Pq A Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 2 of 5 DHS Systems LLC 0018 2 Part Number 1006408 This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0018 Green Plug Figure 2 Soft Wall Shelter JA201420 JA201400 Sheet 3 of 5 Part Number 1006408 0018 3 DHS
147. ter to hub assemblies Figure 2 Item 5 affected by broken strut Figure 2 Item 2 Using spanner wrench remove keepers Figure 2 Item 6 holding cover Figure 2 Item 1 to affected hub assemblies Figure 2 Item 5 3 Move between hub sections under the interior cover and remove keepers Figure 2 Item 6 attached to affected hub assemblies Figure 2 Item 5 4 Move inside shelter frame to access hub assemblies Figure 2 Item 5 connected to struts Figure 2 Item 2 If necessary remove bungi cords connecting floating hubs to strut assembly to allow for freer access WARNING Only open one hub assembly at atime Struts are under pressure keep clear of struts when removing from hub assembly in case of backlash 5 Remove eight screws Figure 2 Item 4 and separate hub assembly Figure 2 Item 5 Remove broken strut Figure 2 Item 2 from hub assembly Figure 2 Item 5 END OF TASK Part Number 1006408 0013 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 REPLACEMENT CAUTION Placing the strut in backwards can prevent the shelter from erecting or cause other struts to break NOTE Place new strut alongside old strut and verify the strut being replaced is correct
148. ternal Solenoid Valve Liquid Army Maintenance Management System Troubleshooting Terminal Block Time Delay Compressor Transportation Discrepancy Report Test Measurement and Diagnostic Equipment Trailer Mounted Support System Trailer Mounted Support System Large Tactically Quiet Generator Control Transformer Thermal Expansion Valve amp Distribution Unit of Issue Uninterruptible Power Supply User Security Manual Voltage Alternating Current Vibration Isolator Auxiliary Heater Work Package 0001 Material used for replacement repair or modification must meet the requirements of this manual If qualities of material requirements are not stated in this manual the material must meet the requirements of the drawings standards specifications or approved engineering change proposals applicable to the subject equipment Part Number 1006408 This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced 0001 5 release to a third party without written consent of DHS Systems LLC DHS Systems LLC Operation 8 Maintenance wRPSTL J SHELTER 0001 SAFETY CARE AND HANDLING To prevent personal injury and damage to equipment obey the following general rules and precautions 1 Become familiar with the warnings and cautions listed in the front of this manual a Warnings Present circumstances or procedures that if
149. thout written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 REF 5 Figure 2 Main Shelter Struts Removal Replacement END OF TASK Part Number 1006408 0013 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0013 END CAP STRUT REMOVAL REPLACEMENT INITIAL SETUP Tools and Special Tools References Shelter repair kit WP 0005 WP 0012 Materials Parts Equipment Condition Strut Shelter is unpacked and spread out Personnel Required Two NOTE Strut replacement should not be attempted while shelter is erected If strut damage requires immediate repair follow strut field repair procedures listed in this WP Struts are color coded The replacement strut must be orientated the same way as the original strut REMOVAL 1 Identify broken strut s Figure Item 2 and associated hub assemblies Figure 3 Item 5 2 Contract end cap s until tension on strut s Figure 3 Item 2 are reduced 3 Using spanner wrench remove keepers Figure 3 Item 3 holding exterior cover Figure 3 Item 1 to the affected hub assemblies Figure 3 Item 5 WARNING Only open one hub assembly at a time Struts are under pressure keep clear o
150. tion 8 Maintenance wRPSTL J SHELTER 0027 Field C Crew maintenance F Maintainer maintenance Sustainment L Specialized Repair Activity SRA H Below depot maintenance D Depot maintenance NOTE The L maintenance level is not included in column 4 of the MAC Functions to this level of maintenance are identified by a work time figure in the H column of column 4 and an associated reference code is used in the REMARKS column 6 This code is keyed to the remarks and the SRA complete repair application is explained there Column 5 Tools and Equipment Reference Code Column 5 specifies by code those common tool sets not individual tools common Test Measurement and Diagnostic Equipment TMDE and special tools special TMDE and special support equipment required to perform the designated function Codes are keyed to the entries in the tools and test equipment table Column 6 Remarks Code When applicable this column contains a letter code in alphabetical order which is keyed to the remarks table entries Explanation of Columns in Tools and Test Equipment Requirements Column 1 Tool or Test Equipment Reference Code The tool or test equipment reference code correlates with a code used in column 5 of the MAC Column 2 Maintenance Level The lowest level of maintenance authorized to use the tool or test equipment Column 3 Nomenclature Name or identification of the tool or test equipment Column 4 National
151. to follow this warning may result in personnel injury Place rolled up bladder on wrap Draw wrap around bladder and fasten secure using ratchet straps 10 Return rolled up bladder to side out of immediate work area END OF TASK Part Number 1006408 0005 35 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 WARNING All crew are required to roll shelter in to designated area to prevent injury to personnel and damage to equipment Push from lower half of shelter only to prevent shelter from toppling over Damage to equipment and personal injury may result if shelter falls over Ensure bladder fabric does not become caught in wheel assemblies when rolling shelter off of bladder Damage to equipment may result Bladder and floor are two person lifts Serious personal injury may result Handle bladder carefully to ensure no damage is done to it otherwise bladder may leak END OF WORK PACKAGE Part Number 1006408 0005 36 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC Operation amp Maintena
152. tribution Unit PMCS Preventive Maintenance Checks and Services Part Number 1006408 0001 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J SHELTER LIST OF ABBREVIATIONS ACRONYMS CONTINUED ABBREVIATION ACRONYM POL PPE PQDR PSI PSR QA QV RCE RCO RPO RPSO RPSTL RSC RSO S1 52 53 54 SCCP SDR SDS SF SG SICPS SMR SOP SP SV1 TAMMS TB TB TD TDR TMDE TMSS J SHELTER TQG TX1 TXV D UN UPS USM VI WD50 WP QUALITY OF MATERIAL NAME Power On Light Personal Protection Equipment Product Quality Deficiency Report Pounds per Square Inch Phase Sending Relay Quality Assurance Quench Valve Radiologically Contaminated Equipment Radiation Control Officer Radiation Protection Officer Radiation Protection Staff Officer Repair Parts and Special Tools List Regional Support Center Radiation Safety Officer Switch Low Pressure Switch High Pressure Switch High Temp Stage Close Switch Low Temp Stage Close Compressor Motor Starter Protector Supply Discrepancy Report Sorbent Decontamination System Supply Fan Sight Glass Standard Integrated Command Post System Source Maintenance and Recoverability Standing Operating Procedure Service Port ex
153. ts must be installed Each internal load support consists of seven posts Once frame is assembled and put into position two quick release pins secure it to shelter Slide pins are in canvas bag To insure a proper setup numbers must match up 1 Remove components for one internal load support from transport bag 2 Lay all pieces of one internal load support structure inside shelter as shown in Figure 14 1 2 A Figure 14 Components of One Complete Internal Load Support 3 Assemble both vertical posts by aligning one vertical low support Figure 14 Item 6 with one bottom leveler Figure 14 Item 7 and align one vertical high support Figure 14 Item 1 with one vertical low support beam Figure 14 6 4 Secure vertical posts with four quick release pins Figure 14 Item 8 found in transport bag Figure 14 Item 9 5 Repeat this procedure for second vertical post Part Number 1006408 0005 15 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Install Internal Load Supports Continued NOTE Note orientation of two top supports Figure 14 Item 2 with respect to placement of center top support Figure 14 Item 3 6 Assemble horizontal post joining two top
154. ttach all wind lines to stakes Repeat steps 4 through 16 for second end cap Remove two transport bags with interior face plates from designated area Remove interior face plates from transport bags and spread out onto ground inside shelter under T plate Locate red tabs sewn into interior cover at the top of shelter and into top of face plate Start at uppermost point and attach faceplate to interior cover working from top center towards the bottom Spread end cap floor inside end cap green side up and ensure proper fit Staring at center point of outer end cap attach hook and loop strips to interior cover of end cap Work in opposite direction around end cap sides towards main shelter Periodically pull floor tight towards main shelter to remove any slack or bumps Repeat steps 18 through 21 for second end cap Remove transport bags containing interior and exterior side doors and remove doors from bags Locate red tab on exterior door and match it to red tab on hook and loop connector strip on exterior side of shelter Start at red tab and attach exterior door to hook and loop strip Part Number 1006408 0005 13 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION 8 MAINTENANCE W RPSTL J SHELTER 0005 Install Shelter End Caps an
155. type and color Depending on the location of the strut assembly the strut may need to be bent into shape If available a heavy duty ratchet strap can be used to hold the strut into position while the hub is being assembled 1 Position strut Figure 2 Item 2 into hub assembly Figure 2 Item 5 by inserting end hinge rod of strut into hub base Figure 2 Item 5B NOTE If multiple struts are in hub ensure that all struts are securely seated 2 Install top of hub Figure 2 Item 5A and secure with eight screws Figure 2 Item 4 3 Repeat procedure beginning with step 5 of removal procedure until all damaged struts Figure 2 ltem 2 are replaced 4 Attach any bungee cords that were disconnected to gain access to strut assembly 5 Move underneath interior cover between hub assemblies Figure 2 Item 5 and insert keeper Figure 2 Item 6 through fabric into hub assembly Figure 2 Item 5 and tighten down with spanner wrench 6 Move across exterior cover Figure 2 Item 1 by stepping on strut assembly pairs insert exterior keepers Figure 2 Item 6 through holes in exterior cover into corresponding hub assemblies Figure 2 Item 5 7 Verify proper assembly setup shelter as described in WP 0005 Part Number 1006408 0013 5 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party wi
156. ure 4 Item 5 from on top of both sides of shelter to hang loose outside of shelter WARNING Attaching high windlines requires one crew member to walk across spread out shelter making wind line connections The crew member should only step in valleys where strut pair supports are under foot Failure to heed this warning could result in damage to shelter and personal injury 3 Remove transport bag containing wind lines from designated area Part Number 1006408 0005 5 DHS Systems LLC THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO DHS SYSTEMS LLC AND IS INTENDED SOLELY FOR USE BY ITS CUSTOMERS NO PORTION OF THIS DOCUMENT MAY BE REPRODUCED RELEASE TO A THIRD PARTY WITHOUT WRITTEN CONSENT OF DHS SYSTEMS LLC OPERATION amp MAINTENANCE W RPSTL J SHELTER 0005 Raise Shelter Continued 4 Remove eight green wind lines and walk in shelter frame valleys to second row of wind line eyebolts and attach carabineer end to eye bolts Figure 4 Item 1 affixed to side of shelter 4 MEE BS SY CRT Figure 4 Attach High Wind Lines and Blower Duct 5 Remove twelve rebar stakes and two sledge hammers from Transport Bag 6 Distribute 1 rebar stake near each staking bracket and one sledge hammer on each side of shelter 7 Remove blower 39 foot extension cord and duct from Transport Bag 8 Secure one end of duct Figure 4 Item 3 to blower Figure 4 Item 2 with tie down 9 Insert other end of duct Figure 4 Item 3 ab
157. vy underbrush can serve as a denial or delaying measure in the event the area is recaptured CLASSIFIED EQUIPMENT Classified equipment must be destroyed to such a degree as to prevent duplication by or revealing means of operation or function to the enemy ASSOCIATED CLASSIFIED DOCUMENTS Any classified documents notes instructions or other written material pertaining to function operation maintenance or employment including drawings or parts lists must be destroyed in a manner to render them useless to the enemy END OF WORK PACKAGE 1006408 0024 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Operation amp Maintenance w RPSTL J Shelter 0025 DESTRUCTION OF EQUIPMENT TO PREVENT ENEMY USE J Shelter DESTRUCTION PROCEDURES SCOPE This work package is for guidance of those whose duty it is to render inoperable or destroy the J Shelter which is in imminent danger of capture by an enemy METHOD OF DESTRUCTION Command decision according to the tactical situation will determine when the using organization is to destroy a J Shelter A destruction plan will be prepared by the using organization unless one was prepared by a higher authority For general vehicle destruction procedures refer to TM 750 244 6 Procedures for Destru
158. ystems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter 0002 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION J SHELTER EQUIPMENT DESCRIPTION AND DATA EQUIPMENT CHARACTERISTICS CAPABILITIES AND FEATURES Characteristics Capabilities and Features The J SHELTER is designed for mobility and may be transportable by vehicle air rail or sea and can be loaded by crane Figure 1 J SHELTER Part Number 1006408 0002 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced release to a third party without written consent of DHS Systems LLC Operation amp Maintenance wRPSTL J Shelter 0002 LOCATION AND DESCRIPTION OF MAJOR COMPONENTS J SHELTER The J SHELTER Figure 2 is composed of a frame with two pre attached covers and end caps The frame consists of an arrangement of various sized struts connected as pairs and articulated at the hubs The hubs enable the struts to move freely and allow for quick erect and strike There are two interior metal frames which provide load support for the shelter The shelter is erected by the use of a large rubber bladder which inflate

J SHELTER MANUAL (J SHELTER)

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