MAG AA AUTOMATIC AIR-ASSISTED AIRLESS SPRAY GUN II 2 G X
Contents
1. MAG AA AUTOMATIC AIR ASSISTED AIRLESS SPRAY GUN FOR UV HIGH SOLIDS COATINGS The following instructions provide the necessary information for the proper operation and preventive maintenance of the Binks MAG AA Automatic Manifold Mounted Air Assisted Airless Spray Gun Please read and understand all information in this document in order to get the maximum performance from your new MAG AA Automatic spray gun In the MAG AA Automatic spray gun the paint or other material to be sprayed is preatomized and forced through the carbide tip by the typical 1 500 3 800 psi fluid pressure with capabilities up to 4 000 psi 275 bar As a result of the preatomizing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and VOC emissions SPECIFICATIONS Max Air Pressure 100 psi 6 8 bar For HVLP compliance 20 psi inlet pressure delivers 10 psi air cap pressure at 8 cfm air volume 4000 psi 275 bar 50 psi 3 4 bar min 100 psi 6 8 bar max Stainless Steel Aluminum Max Fluid Pressure Min Max Cylinder Actuating Pressure Gun Body Fluid Path Fluid Shut Off Type Stainless Steel UHMW Seat std Tungsten Carbide Seat opt Fluid Inlet and Outlet Size Air Inlet Size 1 4 NPT F thread Atomizing Air 1 42. 0 MAG AA Automatic Spray Gun WITH MANIFOLD 114 01718 TIP ASSEMBLY 017 18 160 less Air Cap and Spray Tip 114 01906 TIP ASSEMBLY 019 6 190 4003 0000 2 MAG AA Automatic Spray Gun WITH MANIFOLD amp AA2 AIR CAP 114 01908 TIP ASSEMBLY 019 8 190 less Spray Tip 114 01910 TIP ASSEMBLY 019 10 190 4003 0000 4 MAG AA Automatic Spray Gun WITH MANIFOLD amp AA4 AIR CAP 114 01912 TIP ASSEMBLY 019 12 190 less Spray Tip 114 01914 TIP ASSEMBLY 019 14 190 114 01916 TIP ASSEMBLY 019 16 190 less Spray Tip 114 02110 TIP ASSEMBLY 021 10 240 HOW TO ORDER THE MAG AA 114 02112 TIP ASSEMBLY 021 12 240 114 02114 TIP ASSEMBLY 021 14 240 AUTOMATIC SPRAY GUN WITHOUT MANIFOLD 114 02116 TIP ASSEMBLY 021 16 240 4004 0000 0 MAG AA Automatic Spray Gun WITHOUT MANIFOLD 114 02118 TIP ASSEMBLY 021 18 240 less Air Cap and Spray Tip 114 02410 TIP ASSEMBLY 024 10 310 4004 0000 2_ MAG AA Automatic Spray Gun WITHOUT MANIFOLD 114 02412 TIP ASSEMBLY 024 12 310 WITH AA2 AIR CAP less Spray Tip 114 02414 TIP ASSEMBLY 024 14 310 4004 0000 4 MAG AA Automatic Spray Gun WITHOUT MANIFOLD eee ee mee 1e peed WITH AAA AIR CAP less Spray Tip 114 02418 TIP ASSEMBLY 024 18 310 4004 0000 10 MAG AA Automatic Spray Gun WITHOUT MANIFOLD 114 02710 TIP ASSEMBLY 027 10 385 WITH AA10 AIR CAP less Spray Tip 114 02712 TIP ASSEMBLY 027 12 385 eda l i E E 114 02714 TIP ASSEMBLY 027 14 385 ge tips dik eor ahs ayri y r e spray tip selection chart to 114 02716 TIP ASSEMBLY 027 16 385 etermine orifice s
3. NPT F manifold body 1 4 NPT x 1 4 NPS M fitting Fan Air 1 4 NPT F manifold body 1 4 soc head plug M fitting Cylinder Air 1 8 NPT F manifold body 1 8 NPT x 1 4 O D tube fitting 2 5 Ibs 1 1 kg 1 2 diameter Gun Weight Gun Mounting Hole C I2GX g C x ee E EE aah yst m E ON B a z ECAR wi AR MAN anf CiS a j EO 4 Ca bgt Saal PETA lt xe A e TS NOTE Please be sure to read the warnings on page 2 The MAG AA Automatic spray gun uses high pressure to spray paints and solvents Since liquids sprayed at high pressure can cause injuries and some paints and solvents can be toxic or cause explosions and fires under certain conditions your safety and the safety of others depend on your reading the information on this Part Sheet The MAG AA is approved to ATEX level II 2 G X and is suitable for use in zones and 2 If you have any questions or do not understand the information presented call your nearest service representative Part Sheet 77 2848R 2 Replaces Part Sheet 77 2848R 1 AWARNING HIGH PRESSURE SPRAY AND HOSE LEAKS FLAMMABLE EXPLOSIVE AND TOXIC VAPORS HIGH PRESSURE CAN CAUSE SERIOUS INJURY IF EQUIPMENT IS INSTALLED OR USED INCORRECTLY READ UNDERSTAND AND OBSERVE ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL OPERATE EQUIPMENT ONLY AFTER ALL INSTRUCTIONS ARE CLEARLY UNDERSTOOD In this part sheet the words WARNING
4. Viton O Ring Carbide Fluid Needle 1 Fluid Cartridge Assembly 1 Air Nozzle Retaining Ring 1 Air Cap p 8 eceececseeeeeeeeeeeeeeeeeeeees 1 Carbide Tip Assembly p 8 1 OPTIONAL SETUP ITEMS 32 Fluid Seat Assembly Carbide 1 AND 33 MAY REPLACE ITEM 31 O Ring PTFE 1 SIDE PORT ASSEMBLY WHEN AG FETS ipriit E RSOUIE Retaining Cap Screw nasses 4 oun Head Assembly eihewaderdaienGaminante 1 ITEM PART O Ring 2 008 PTFE Qty Pak 1 NO NO DESCRIPTION QTY AUNOA TE Piston Housing 1 36 54 4945 10 Tube Connector Qty Pak O Ring 2 010 PTFE ue 2 1 8 NPT W x 1 4 Tubing 1 Fluid Manifold Port Plug 2 37 20 6782 Allen Skt HD 8 32 x 1 3 4 Lg 2 Air Fluid Inlet 38 54 5379 Needle Return Spring e u 1 Manifold Assembly 0000 1 Filter Retainer Assembly 1 Tools provided with spray gun O Ring 2 017 PTFE 1 20 3586 ALLEN WRENCH 9 64 1 4 NPT Plug 20 6571 SOCKET WRENCH 3 8 Hex Socket HD S S ceeeeee 2 e Available as part of Rebuild Kit 54 5307 High Performance Seal Kit 100 Mesh Filter Assembly 1 A Available as part of Piston Assembly 54 5355 Side Port Assembly csesesseeseeee 1 54 5355 is a part of 54 5315 and is available sparately Screw 10 32 x 1 4 Available as part of Piston Collet Repair Kit 54 5396 Flathead Allan HD Pltd 1 Also available 20 6750 K10 Ki
5. assembly NOTE The gun will leak air if the piston is not adjusted correctly K BINKS MAG AA AUTOMATIC MANIFOLD MOUNTED AIR ASSISTED AIRLESS SPRAY GUN PARTS LIST When ordering please specify Part No Not all part numbers are available for purchasing ITEM PART NO NO 1 54 5386 2 20 6783 A 20 6747 3 54 5331 4 54 5332 5 54 5380 6 54 53184 7 20 6785 A 20 6746 8 20 6786 20 5520 9 54 5387 10 54 5317 11 54 5320A 12 20 6757 13 20 6 783 A 14 20 6 84 A 20 3541 15a 54 5378 15b 54 5376 16 54 4955 17 4 18 19 54 4960 19a 20 6037 m 20 54 5333 21 54 5325 22 20 4615 5e 23 54 5324 24 20 3467 e x 25 54 5326 26 54 5335 27 54 5340 28 20 5921e gt x 29 20 6131 30 54 1835 31 54 3720 32 20 6748x 33 102 2839 x 34 20 1359 1 35a 57 13 35b 57 13 x P DESCRIPTION QT UV End Capu c cccccceeeeeeeeeeseneees 1 Special O Ring 2 029 white 1 Viton O Ring Piston Impact RIN sessen 1 Piston Return Spring seeen 1 UV Piston Assembly 0000 1 Atomizing Air Valve 2 Special O Ring 2 004 white 2 Viton O Ring Special O Ring 2 003 white 2 Viton O Ring UV Collet Locknut 0 c e 1 Wire Collet cccccecceccscecesceeeeees 1 Piston BOOY ei cecacadaseusseusaadecceeusuesae 1 Retaining ping Roto Clip E 15 55 1 Special O Ring 2 029 white 1 Same as item 2 Special O Ring 2 015 white 1
6. for H V L P soray guns Max Fluid Input 4000 p s i Max static air pressure at regulator with 25 of hose to inlet 20 p s i Max Dynamic Gun Inlet Air Pressure 15 p s i Gun Body Stainless Steel Aluminum Fluid Path Stainless Steel K BINKS MAG AA AUTOMATIC MANIFOLD MOUNTED AIR ASSISTED AIRLESS SPRAY GUN MAINTENANCE TROUBLESHOOTING AND SERVICE INSTRUCTIONS Disassemble spray gun and remove all o rings before immersing gun in or subjecting it to a flood wash of cleaning solvent Contact with solvents may induce o ring swelling beyond their specification sizes and cause subsequent malfunction of the gun Use PTFE Cooper 540 395 based grease to lubricate all o rings and moving parts before reassembly into the gun body To further protect the environment avoid storing solvents or solvent soaked wipes such as those used for surface preparation and cleanup in open or absorbent containers TROUBLESHOOTING Numbers in parentheses refer to individual items shown in the exploded drawing on page 7 ACAUTION Never use metal instruments to clean or scrape fluid or air nozzles These parts have been carefully machined and altering their shape will cause faulty spray ACAUTION Never use lubricants containing silicone since these lubricants can cause finish defects AWARNING Be sure to follow all safety precautions described on page 2 before working on the spray gun Never work
7. 8 039 114 00910 TIP ASSEMBLY 009 10 039 FLUID SEATS 114 00912 TIP ASSEMBLY 009 12 039 PART NO DESCRIPTION 114 01104 TIP ASSEMBLY 011 4 060 54 4960 Standard UHMW Fluid Seat 114 01106 TIP ASSEMBLY 011 6 060 54 4926 Optional Tungsten Carbide Fluid Seat 114 01108 TIP ASSEMBLY 011 8 060 114 01110 TIP ASSEMBLY 011 10 060 FLUID FILTER 114 01112 TIP ASSEMBLY 011 12 060 PART NO DESCRIPTION 114 01114 TIP ASSEMBLY 011 14 060 54 1835 100 Mesh Filter 114 01304 TIP ASSEMBLY 013 4 090 114 01306 TIP ASSEMBLY 013 6 090 AIR CAPS 114 01308 TIP ASSEMBLY 013 8 090 PART NO DESCRIPTION 114 01310 TIP ASSEMBLY 013 10 090 AA 2 54 4980 Thin to Medium Materials Gee ne HF a AA 4 54 4978 Medium to Heavy Materials 114 01316 TIP ASSEMBLY 013 16 090 AA 10 54 5346 Medium to High Solids 114 01506 TIP ASSEMBLY 015 6 120 ACCESSORIES 114 01508 TIP ASSEMBLY 015 8 120 PART NO DESCRIPTION 114 01510 TIP ASSEMBLY 015 10 120 41 4458 PTFE O ring Lube 114 01512 TIP ASSEMBLY 015 12 120 god 114 01514 TIP ASSEMBLY 015 14 120 54 4997 HVLP Test Gauge AA2 114 01516 TIP ASSEMBLY 015 16 120 oe ee 114 01518 TIP ASSEMBLY 015 18 120 54 380 Gun Mounting Bracket 54 3691 Gun Covers Package of 20 114 01706 TIP ASSEMBLY 017 6 160 114 01708 TIP ASSEMBLY 017 8 160 114 01710 TIP ASSEMBLY 017 10 160 HOW TO ORDER THE MAG AA 114 01712 TIP ASSEMBLY 017 12 160 114 01714 TIP ASSEMBLY 017 14 160 AUTOMATIC SPRAY GUN WITH MANIFOLD 114 01716 TIP ASSEMBLY 017 16 160 4003 0000
8. CAUTION and NOTE are used to emphasize important safety information as follows A WARNING Hazards or unsafe practices which could result in severe personal injury death or substantial property damage A CAUTION Hazards or unsafe practices which could result in minor personal injury product or property damage Important installation operation or maintenance information INJECTION HAZARD Spray from the gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury including poisoning or the need for amputation Splashing fluid in eyes or on skin can also cause a serious injury e Fluid injected into the skin might look like just a cut but is a serious injury and should be treated as such GET IMMEDIATE MEDICAL ATTENTION INFORM THE PHYSICIAN WHAT TYPE OF MATERIAL WAS INJECTED e Do not point the spray gun at anyone or any part of the body e Do not put fingers or hand over the spray tip e Do not stop or detect fluid leaks with a rag hand body or glove e Do not use a rag to blow back fluid THIS IS NOT AN AIR SPRAY GUN e Engage the gun safety when not spraying e ALWAYS RELIEVE THE PRESSURE WHENEVER WORKING ON THE SPRAY GUN e Tighten all fluid connections before operating equipment e Check all hoses tubes and couplings daily Replace all worn damaged or loose parts immediately Hazardous fluids or toxic fumes can cause serious injury or death if splashed on
9. T ADJUSTMENT Q ig H AT FNH CUZ ZN OS PISTON VENT AND FLUID 704 BY PASS WEEP PORT a cer oe A ee EONS eel FOR GUN MOUNTING ROD A ae SOTHSIDES 1 4 NPT F SET SCREW FOR ROD MOUNT OR SINGLE BOLT ADAPTER MOUNT 3 158 2 306 Lace 402 ATOMIZING AIR INLET OPTIONAL ADAPTER PLATE MOUNTS ARE LISTED ON PAGE 8 8 32 X 3 16 DEEP TYPICAL 8 PLACES PLATE MOUNTING SPECIFICATIONS MAG AA AUTOMATIC HOSE HOOK UPS Hose Hook Up with Atomizing Fan Air COMBINED ATOMIZING AIR REGULATOR CYLINDER AIR SOLENOID FILTER lt FLUID SUPPLY Hose Hook Up with Atomizing Fan Air SEPARATED ATOMIZING AIR REGULATOR CYLINDER AIR SOLENOID 3 WAY FILTER FLUID SUPPLY FAN AIR REGULATOR MAG AA AUTOMATIC PISTON POSITIONING Piston Assembly Piston Housing Install piston assembly into piston housing Be sure all o rings are properly lubricated with 41 4458 PTFE based lubricant provided with o ring repair kits Piston Assembly Piston assembly must be bottomed out in the piston housing approximately 5 8 from the top of the piston housing Collet Lift the collet until it stops and hold in an upright position while inserting a 5 16 wrench onto the collet Collet Locknut Insert and tighten the collet locknut using a second 5 16 wrench and wrench tighten J e If properly assembled bottom of collet should be 3 16 from the top of the piston
10. ace fluid needle 15a or fluid cartridge assembly 15b and reassemble in reverse order using the new components as required Piston assembly 5 must be bottomed out on the piston housing 23 with collet 10 and locknut 9 positioned such that the e clip 12 is resting against the piston assembly If the piston is not positioned correctly the fluid to air timing will not work correctly See pictorial view on page 6 6 After the piston assembly has been positioned properly tighten locknut 9 to collet 10 wrench tight REPLACING O RINGS ON PISTON ASSEMBLY Service symptoms e Atomizing air not cycling off e Air not actuating fluid Turn end cap 1 counterclockwise and remove the piston return spring from the piston body 23 and needle return spring 38 2 With two 5 16 wrenches not supplied with gun loosen collet locknut 9 from collet 10 Using a pair of pliers grip collet 10 and remove piston assembly 5 Replace o rings 7 8 13 amp 14 using Standard Piston O ring Repair Kit 54 5303 or High Performance Piston O ring Repair Kit 54 5307 Apply 41 4458 PTFE based lubricant provided in the o ring repair kits to o rings and reassemble in reverse order Piston assembly 5 must be bottomed out on the piston housing 23 with collet 10 and locknut 9 positioned such that the e clip 12 is resting against the piston assembly If the piston is not pos
11. ces an acceptable pattern 3 The air line to a three way valve should be as short as possible for rapid operation 4 All the air used in the gun should be dirt and moisture free This is accomplished by using an oil and water extractor 5 Shut off all the fluid and air lines to the gun if the gun is to stand idle for any length of time This is to prevent build up or accumulation of minute leaks in the system from turning the gun on 6 The distance between gun and surface should be 6 to 12 inches depending on material and the atomizing pressure The material deposited should always be even and wet Lap each stroke over the proceeding stroke to obtain a uniform finish 7 Set the fluid pressure to achieve low pressure airless pattern with tails approximately 300 to 500 psi 8 Open the side port control knob 9 Set the atomizing pressure to 5 psi and increase until the tails have been removed from the pattern and proper atomization has been achieved If more than 30 psi of atomizing air is required increase fluid pressure instead of atomizing air 10 Note Excessive fluid air pressure will distort the spray pattern and produce excessive overspray The hourglass and tails on a spray patterns indicate too low of fluid air pressure or materials is too thick or viscous A worn or clogged tip can also cause spray pattern distortion FLUID TIP SELECTION Factors to consider in selecting a fluid tip for an air assi
12. eed to be replaced Another sign of the need to replace a worn Correct Hour tip is a gradual decline in spraying pattern width Pattern Glass Pee Ce eo e Figure 3 SPRAY PATTERN TROUBLESHOOTING Fluttering Spray Pattern Insufficient fluid supply Adjust fluid regulator or fill fluid supply tanks Air in paint supply line Check and tighten pump siphon hose connections bleed air from paint line Striping Spray Fingers Tip partially plugged Clean or replace tip assembly Irregular Pattern 5 Fluid builds up on tip or Clean tip tip partially plugged On defective side of pattern air horn Clean air horn holes with solvent and holes are plugged a soft brush Pattern pushed to one side same On defective side of pattern air horn Clean air horn holes with solvent and side of air cap gets dirty holes are plugged a soft brush or toothpick IMPORTANT REGULATORY NOTE The MAG AA Automatic manifold mounted air assisted automatic spray gun combines the proven efficiency of the Binks compliant spray guns with air assisted atomization to yield a reliable carefully engineered compliant spray gun With 25 of 5 16 I D air hose and regulator set at only 20 p s i the compliant air cap registers 10 p s i of atomization air to shape and soften the spray pattern The MAG AA Automatic manifold mounted air assisted automatic spray gun operates at high transfer efficiencies and fully complies with all government regulations
13. er s recommendations Connecting gun to the material hose Gun should be connected by a suitable length of 3 8 diameter material hose fitted with a the appropriate connector that mounts to the 1 4 npt female thread of the fluid inlet portion of the manifold 1 4 diameter hose is recommended for use with low viscosity materials Fluid hoses of different composition are available for special fluids Connecting atomizing air to the manifold Guns should be connected by a suitable length of 5 16 diameter air hose fitted with a connector that accommodates a 1 4 nps m fitting and should connected the atomizing air port Connecting air cylinder to the manifold Connect 1 4 O D tubing to the air cylinder fitting located on the manifold Controlling the material flow When fed from a pressure supply an increase in material pressure will increase the rate of flow Correct fluid tip size ensures correct material flow rate Adjusting the spray pattern Utilizing the AA4 air cap and adjusting side port control you can get a 20 range of pattern Adjustment With the gun set up to operate with remote fan air you can accommodate a 40 reduction in pattern width by increasing air pressure to the fan port GENERAL SPRAY INSTRUCTIONS 1 Have at least 55 60 psi air pressure for the cylinder operating air 2 To reduce overspray and obtain maximum efficiency always spray with the lowest possible fluid air pressure that produ
14. itioned correctly the fluid to air timing will not work correctly See pictorial view on page 6 6 After the piston assembly has been positioned properly tighten locknut 9 to collet 10 wrench tight SERVICING REPLACING FILTER Service symptoms e Fluid tip clogging or restriction in fluid flow 1 Using a 3 4 inch wrench turn filter retainer 27 counterclockwise and remove 2 Place a standard screwdriver inside the cavity where the filter 30 is housed and dislodge it by lifting up with the screwdriver Remove filter and clean or replace as required Most of the time you can dislodge the filter using your finger 3 Reassemble in reverse order O ring 28 does not require replacement when servicing filter Replace o ring 28 if a leak develops around filter retainer 27 REMOVING REPLACING GUN ASSEMBLY MODULE ONLY FROM INLET MANIFOLD ASSEMBLY 1 Using a 9 64 Allen wrench supplied with gun turn retaining cap screw 20 counter clockwise typical 4 places and remove gun sub module NOTE O rings 22 amp 24 must be replaced when replacing gun sub module 2 Mount the new gun module tightening the retaining screws 20 wrench tight This will allow fluid and air passages to seal with no contamination K BINKS MAG AA AUTOMATIC MOUNTING SPECIFICATIONS 5 9 16 so 1 4 O D TUBE X gt 966 1 8 NPT FITTING TOS CYLINDER AIR a SIDE POR
15. ize and fan size reguirea 114 02718 TIP ASSEMBLY 027 18 385 ITW Industrial Finishing WARRANTY Binks has authorized distributors throughout the world For technical assistance or the distributor nearest you see listing below U S Canada Technical Service Office 195 Internationale Blvd Glendale Heights IL 60139 Toll Free Telephone 1 888 992 4657 U S A and Canada only Toll Free Fax 1 888 246 5732 as BINKS An Illinois Tool Works Company 11 07 2007 Illinois Tool Works Inc This product is covered by Binks 1 Year Limited Warranty Binks Worldwide Sales and Service Listing www binks com 77 2848R 2 Revisions P5 Edited text P6 Edited Piston Positioning instructions P7 Updated Parts List P8 Edited Accessories replaced Spray Tip Selection Charts All rights reserved Printed in U S A
16. on the spray gun until fluid pressure has been relieved throughout the system and the power or air supply for the fluid pump has been disconnected Always test the repaired gun for leaks with low pressure fluid before use SERVICING REPLACING AIR CAP CARBIDE TIP AND FLUID SEAT ASSEMBLY Service symptoms e Build up on air cap or clogged carbide tip e Fluid seat assembly not sealing properly 1 Turn retaining ring 16 counter clockwise and remove 2 Remove air cap 17 and carbide tip assembly 18 from fluid seat assembly 19 With the air cap facing up apply pressure to carbide tip 18 and remove from air cap 17 3 Turn fluid seat assembly 19 counterclockwise and remove 4 Service or replace and reassemble in reverse order Carbide fluid tip needs to be oriented properly in the air cap The alignment pin in the air cap is to be properly positioned to the slot in the carbide tip REPLACING FLUID CARTRIDGE AND FLUID NEEDLE Service symptoms e Fluid leaking from weeps port 1 Turn end cap 1 counterclockwise and remove the piston return spring from the piston body 23 and needle return spring 38 2 With two 5 16 wrenches not supplied with gun loosen collet locknut 9 from collet 10 Using a pair of pliers grip collet 10 and remove piston assembly 5 Place the 3 8 deep socket supplied with gun over cartridge assembly 15 and turn counterclockwise Repl
17. skin or in the eyes swallowed or inhaled TOXIC FLUID HAZARD e Know the specific hazards of the fluid you are using This information is on the MSDS for the material being used Read all fluid manufacturer s warnings e Store hazardous fluids in approved containers only Dispose of all hazardous fluids in accordance with all state local and national guidelines e Wear the appropriate protective clothing gloves eyewear and respirator Equipment misuse can cause the equipment to fail malfunction or start unexpectedly and result in serious injury EQUIPMENT MISUSE HAZARD e This equipment is for professional use only e Read and understand all instructional manuals tags and labels before operating equipment e Use the equipment only for its intended purpose If you are unsure about its purpose call your local Binks distributor e Do not alter or modify this equipment Use only genuine Binks parts e Do not exceed the maximum working pressure of the lowest rated system component THE MAXIMUM RATING OF THE MAG AA Automatic IS 4000 PSI 275 BAR FLUID PRESSURE DO NOT EXCEED THE FLUID PRESSURE RATING e Route all hoses away from all sharp edges moving parts hot surfaces and high traffic areas e Do not use hoses to pull the equipment e Use only Binks approved hoses Do not remove spring guards from hoses these are on the hoses to prevent rupture from kinking at the connectors e Use only solvents compatible with hoses and we
18. sted airless spray gun include 1 the size of the parts being sprayed 2 the production line speed 3 the material flow rate and film thickness 4 the viscosity of the material applied 5 the type of material applied and 6 the quality of atomization of the coating required The selection of a fluid tip necessary to perform a specific spraying job is best determined through a combination of experimentation and expert advice from your material and equipment suppliers K BINKS TROUBLESHOOTING DEFECTIVE SPRAY PATTERNS The following procedure summarizes the steps that an 4 If cleaning or replacing the fluid tip does not dissipate operator must immediately take when the first signs of the tails the spraying defect is most likely due to the a defective spray pattern emerge material temperature and or viscosity 1 Check the external portion of the fluid tip for material 5 If pattern pulsation or blinking occurs check the buildup If buildup has occurred secure the gun pressure regulators all downstream regulators and trigger safety switch and clean the gun fluid tip with the pump These may require further adjustment or a non metal soft brush o even repairs Tails Distorted 2 Ifthe spray pattern exhibits signs of tails at the top or Pattern bottom ends of the pattern increase the air pressure gradually until the tails disappear 3 If increasing air pressure does not dissipate the tails the fluid tip may be worn and may n
19. t of 10 O rings for AA4 Aircap Side Port PIUQ cccccceeeeeeeeeees 1 m Available as part of 20 6037 K10 Soft Seal Kit 10 rings Screw Sq HD 5 16 18 x 5 8 1 Available as part of 54 5333 K6 1 4 NPS x 1 4 NPT DM Nipple 2 Item Nos 32 33 and 35b are provided in a separate bag Optional Setup Same as 35a Available as part of Rebuild Kit 54 5303 Standard Performance Seal Kit 7 K BINKS MAG AA AUTOMATIC MANIFOLD MOUNTED AIR ASSISTED AIRLESS SPRAY GUN REPAIR CLEANING amp MOUNTING KITS SPRAY TIP SELECTION CHARTS PART NO DESCRIPTION Fan width based on 1000 PSI with water Actual results may vary depending 20 6750 K10 Kit of 10 O rings for AA4 air cap on material viscosity 54 4994 Cleaning Kit includes one standard GPM stiff nylon pipe cleaning brush full size nylon brush FAN CAPACITY tip cleaner and Binks Gunners Mate Lubricant PART WIDTH 500 PSI 54 5303 Standard Performance Seal Kit NUMBER DESCRIPTION ORIFICE IN WATER 54 5396 Piston Collet Repair Kit _ 114 00702 TIP ASSEMBLY 007 2 028 54 5307 High Performance Seal Kit 114 00704 TIP ASSEMBLY 007 4 028 54 5305 Optional Mount K Kit includes adapter 114 00706 TIP ASSEMBLY 007 6 028 plate assembly 114 00707 TIP ASSEMBLY 007 8 028 ee Saat R eats He n 114 00902 TIP ASSEMBLY 009 2 039 54 5399 Single Bolt CEFLA Adapter Kit ee ee pe 1 5300 MAG UV C aed 114 00906 TIP ASSEMBLY 009 6 039 z ORVERION Ts 114 00908 TIP ASSEMBLY 009
20. tted parts of the equipment used e Comply with all applicable local state and national fire electrical and other safety regulations Improper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury FIRE AND EXPLOSION HAZARD e Ground the equipment and object being sprayed e Provide fresh air ventilation to avoid the build up of flammable fumes from the material being sprayed or from solvent e Extinguish all open flames or pilot lights in spray area e Electrically disconnect all equipment in the spray area e Keep the spray area free from all debris including solvent rags e If there is any static sparking while using the equipment STOP SPRAYING IMMEDIATELY Identify and correct problem NOISE LEVELS e The A weighted sound level of spray guns may exceed 85 dB A depending on the setup being used It is recommended that ear protection is worn at all times when spraying The automatic Spray Gun models listed in the following declaration of conformity may be used in some potentially explosive atmospheres ONLY when the special conditions for safe installation and operation have been followed as expressed in this user manual Part Sheet These models are approved to ATEX regulations 94 9 EC protection level Il 2 G X Suitable for use in Zones 1 and 2 EC Declaration of Conformity Manuf By ITW Industrial Finishing 195 Internationale Bl
21. vd Glendale Heights IL 60139 Type Series Model Manifold Mounted Automatic Spray Guns MAG AA 4003 4004 CE amp The equipment to which this document relates is in conformance with the following standards or other normative references EN ISO 12100 1 amp 2 2003 and BS EN 1953 1999 and thereby conform to the protection requirements of Council Directive 98 37 EC relating to Machinery Safety Directive and EN 13463 1 2001 Council Directive 94 9 EC relating to Equipment and Protective Systems for use in Potentially Explosive Atmospheres protection level Il 2 G X Approved By Date Chuck McCulloch ITW Industrial Finishing April 17 2006 2 ITW Industrial Finishing reserves the right to modify equipment specification without prior notice aS BINKS MAG AA AUTOMATIC SPRAY GUN SET UP INSTRUCTIONS SPRAY INSTRUCTIONS TO CHANGE FROM COMBINED FAN AND ATOMIZING AIR TO SEPARATE FAN AND ATOMIZING AIR 1 Remove item 31 side port control by turning counter clockwise with a 9 16 wrench 2 Install item 32 set screw into thread at the bottom of tapered cavity of where the side port was 3 Install item 33 side port plug into the upper part of the threaded cavity of where the side port was 4 Remove item 29 1 4 npt plug form the fan air port and replace it with item 35 D M nipple SET UP FOR SPRAYING Safe connection Verify that the gun is grounded per the automated machine manufactur
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