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User Manual RX-371

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1. Disconnected Network Drive Other Details Control Panel System Folder Computer System Folder E Control Panel File Edit View Favorites Tools Help e m NE Folders Mame Comments Ji Control Panel Regional and Language Customize settings For Ehe d Scanners and Cameras Add remove and configure ar Switch to Category View A Scheduled Tasks Schedule computer tasks En L Security Center View your current security s Dlsoundmax 3 0 Control Panel For See Also e Sounds and Audio Devices Change the sound scheme Speech Change settings For text to Windows Update av i Bem LiveUpdate This applet allows you to Help and Support stem See information about your see and Start Menu Customize the Start Menu 88 User Accounts Change user account settim a windows Firewall Configure the Windows Fire xz Wireless Network Setup Setuporaddtoawireless February 8 2010 Page 81 of 124 1018 13 MANO924 01 EN System Properties System Restore Automatic Updates Remote General Computer Hardware Advanced Device Manager The Device Manager lists all the hardware devices installed 3 an your computer Use the Device Manager ta change the properties of any device Device Manager Driver Signing lets vou make sure that installed d
2. 119 10 9 SC AIN ING LW OUI ssi xe Ro viva utes mui satia eei DE Le RUE 119 18 3 1 5 Network Troubleshooting 119 18 4 Removable Media lllsssesseisssseseseseeeeen nnne nennen nennen nnn nnn hann n nn nna nnns nna nnne sss a nnns 120 18 5 Technical Support Contacts nennen 120 INDEX uM iE EE I NIMM ED EMI NIMM EI IUE IM 121 TABLE OF FIGURES eaae aed dC is ean ave dau cU eva sau easton 123 February 8 2010 Page 7 of 124 1018 MANO924 01 EN PREFACE VISUAL MAP OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU The following map is provided to show you the major types of tasks needed to be performed and the key chapters in this manual you need to refer to for information and help Directions Major tasks are listed at the top of the map with the key chapters listed beneath that you need to consult in order to perform the tasks FIRST STEP of ANY TASK DATASHEET Each RX 371 unit is sent with a datasheet in the box The datasheet is the first document you need to refer to for model specific information related to RX 371 models such as pin outs jumper settings and other key installation information Visit our website http www heapg com to obtain updates to datasheets manuals and user documentation
3. e Click Add New Message to add a new Email message Email body e Click Modify Message to edit a message that is already in the list Either double click the row or highlight the row and click Modify Message e Click Delete Message to remove a message after highlighting the row February 8 2010 Page 108 of 124 1018 MANO924 01 EN CH 16 When Add Modify Message is clicked the following screen appears Message EMail Configuration Trigger Variable Settings Address Mame m Message EMail Attributes es Groups Message E Configuration Subject Current Data Field Length F3 Insert Char Cancel Trigger Variable An event is needed to trigger an Email communication from the controller to Settings the member s of a Group Enter a bit reference in the Address field that when set to HIGH causes the Email message associated with the trigger to be sent to the specified Group member s An I O name can be entered or selected in the Name field F2 Insert Field On successful transmission of email the trigger bit is made low by firmware In case of error in transmission the status register is updated and firmware keeps on trying to send email till trigger bit is made low by the user Message EMail Attributes Enter or select the group that the Email message is sent to February 8 2010 Page 109 of 124 1018 16 M
4. HH 71 eo danses iat 74 12 1 9 Resource oot acd eoim deitate E 72 CHAPTER 13 CSCAPE CONFIGURATION 77 5 MEO i r 77 GSCape Slats victu inue Scenb as d ADR oix Du er di bci ER p ROC OQ auc ella suited 77 13 9 Establishing Communicat S asses nee ab tnde Ue Dic QUU eq gia Ox OQ Re ds 78 D Models jeje glo e 86 01116 1 3116 pm 86 CHAPTER 14 FAIL SAFE SYST EW a a MEE GG un Eun Uo e uiua ou wal CE RC Ga DR 89 Wet M 89 l4 SEWN S 89 14 3 Backup Restore Data ence eos 90 e Kore TM 94 57 T Um Mr 96 CHAPTER 15 CLONE UNIT tuu NN aut 97 EEG iioc RC MR TM RM 97 S NOMS M 97 193 Eoad CONE usd oM a ROLL E M UC 99 CHAPTER 16 SMTP EMAIL PROTOCOL cccccssssssssseeeeeeeeensseseeeeeseccenasseeeeesecooeassseeeeeeseooenseeeees 101 tae arty
5. 58 CHAPTER 11 USER INTERFACE 61 61 11 2 Displaying and entering Data cccccccccccccssssseeecceeeseeeeeceeessececeeaeececesauaeceessuaasecesssagseeeessaaeeees 61 TS E 62 11 4 Screen Navigation seiors icindir eanna a aiana aa paaa ieee Ea aaa a paa aaia aa 64 11 5 Ladder Based Screen Navigation a a 65 11 6 Beeper ACKNOWIEAGEMENL cccccccsssecccccseseececcceeeececsceaueeeeccseaseeeessuaececessaaecessssaeeeesssaageeeeees 65 11 7 Touch Slip Sensitivity 66 idc tM LM I 66 11 9 Removable M la cccccccccccsssccccsssceeceeececeeeeeecseceeeseeeeeeseaceeseueeesseaeceeseaeeeseaseeessueeeessageeeeeseaes 67 OK and Stal ates 69 DES lt lt 70 70 CHAPTER 12 REGISTERS 71 AAS NRO SOUCO S shen tac EE 74 TOVERVICW
6. Mail id Name Comments oft Cancel February 8 2010 Page 106 of 124 1018 MANO924 01 EN CH 16 New Contact Information Group Name Enter or select a Group Name 1 It can contain characters A Z a z 0 9 and the _ underscore character 2 he first character must be A Z a z orthe _ underscore character 3 Do not use spaces or special characters 4 Do not use two consecutive underscore characters Email ID Either enter an Email ID or enter a register where the email ID is stored The email address can be provided through register also wherever it is required to be changed the address in runtime The register mentioned here should contain the email address followed by null termination or space Mail ID Name If the Email ID is provided through register the IP name also can be provided here Comments Add description comments for the email address here Click OK to see the contacts in the directory The following screen shows examples of contacts added to the directory Email Target Directory With the directory being created you are now ready to begin creating send email message formats February 8 2010 Page 107 of 124 1018 16 MANO924 01 EN 16 2 3 Outgoing Emails Settings SEND Emails sent from the controller to Groups Note Before creating send Emails a directory needs to be created Email Send Mails
7. QUICK START INSTALLATION PROGRAMMING TROUBLESHOOTING page page e9 page 11 page 11 page 1i page 11 page e 17 Page 25 page 111 page 23 page 29 page 113 Ethernet Communication Page 31 Removable Media page 35 System Settings page 43 User Interface page 59 Registers page 69 Cscape Configuration page 75 Fail Safe System Page 87 Clone Unit Page 95 Email Page 99 February 8 2010 Page 8 of 124 1018 MANO924 01 EN CH 1 CHAPTER 1 SAFETY COMPLIANCE 1 1 Safety Warnings and Guidelines When found on the product the following symbols specify Warning Consult user documentation A Warning Electrical Shock Hazard WARNING EXPLOSION HAZARD Do not disconnect equipment unless power has been switched off or the area is known to be non hazardous WARNING To avoid the risk of electric shock or burns always connect the safety or earth ground before making any other connections WARNING To reduce the risk of fire electrical shock or physical injury it is strongly recommended to fuse the voltage measurement inputs Be sure to locate fuses as close to the source as possible WARNING Replace fuse with the same type and rating to provide protection against risk of fire and shock hazards WARNING In the event of repeated failure do not replace the fuse again as a repeated failure indicates a defective condition that will not clear by replacing the fuse WARNING EXPLOSION HAZARD Substitution of components may impai
8. 15 2 6 Useful Documents and References ccccccsseccccccssseececccueeeeeecseeueeeeceuaeeeeessaaeceeessaseeessssaaeeess 16 CHAPTER 3 MECHANICAL INSTALLATION ce eereeeseeeeee enun 17 3 1 UR m m UU m 17 3 2 Mounting I ASCOUNFCIN GIS cascos succo quist 17 9 9 Mouh rig OrentallQD ico 18 3 4 FA DI Mr 19 3 5 oh a DIMEN ONS T 19 3 6 Factors Affecting Panel Layout Design and 20 3 7 Panel Layout Design and Clearance 21 CHAPTER 4 ELECTRICAL INSTALLATION rere eee esses aaa s aae rrr 23 4 1 Hlttab Electrcal INSTANATION dos a dod eet 23 4 2 Grounding Definill Of 2 a 23 4 3 Ground PET TT 23 4 4 How to Test Tor Good Ground 2 oie ia edes ida beu ger duds 23 4 5 MACS 1 Primary P oWOL POM 24 CHAPTER 5 SERIAL COMMUNICATIONS 25 5 1 QUI MC TRE
9. The first item in the menu is Set Network ID Pressing Enter allows you to view or modify the ID of the unit February 8 2010 Page 84 of 124 1018 MANO924 01 EN CH 13 Set Hetwork ID Set Hetwork Baud Uiew OCS Status View OCS Diags Uiew Slots Uiew Protocols set Fkeys Set Serial Ports Set Time Date set Beeper Set Screen Removable Hedia Press ESC to exit 3 13 3 2 Communication via MJ1 Serial Port Start by configuring Cscape to use the correct communications port This can be done using the Tools Editor Options Communication Port dialog in Cscape Next connect the PC serial port to the port labeled MJ1 on the RX The easiest way to interface between the serial port and the units MJ1 port would be to use an HE500CBL300A The HE500CBL300A is sold separately If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above If the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via a CSCAN network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the RX 371 press the UP and DOWN keys on the RX simultaneously to enter the system menu The first item in the menu is Set Network ID Pres
10. ad OFF places 2 RS485 port in full the option that is desired B A duplex mode 1234 SWA ON enables RS485 port termination 121 Ohms OFF disables MJ1 RS485 port termination 5 4 RS 485 Termination Proper RS 485 termination minimizes reflections and improves reliability Both serial ports allow an internal RS 485 termination resistor to be placed across pins 1 and 2 by DIP Switch Setting Only the two devices physically located at the endpoints of the RS 485 network should be terminated 5 5 RS 485 Biasing RS 485 biasing passively asserts a line idle state when no device is actively transmitting which is useful for multi drop RS 485 networking Both serial ports allow internal RS 485 bias resistors to be switched in pulling pin 1 up to 3 3V and pulling pin 2 down to ground The Set Serial Ports item in the System Menu can be used to enable RS 485 biasing Also an application graphics screen that writes to SR164 can do the same thing Setting SR164 1 enables MJ1 biasing and setting SR164 2 enables MJ2 biasing If biasing is used it should be enabled in only one of the devices attached to the RS 485 network 5 6 Cscape Programming via Serial Port The RX 371 OCS MJ1 MJ2 serial port supports CSCAN Programming Protocol If a COM port is connected to the RX 371 OCS MJ1 2 serial port Cscape can access the RX 371 OCS for programming and monitoring 5 7 Ladder Controlled Serial Communication Using Se
11. enable the protocol The single Config Selected Protocol button applies to the protocol that is currently highlighted in the list box Standard Configuration To perform Standard Configuration simply leave the Enhanced Configuration checkbox unchecked In this case Net Mask and Gateway cannot be assigned to OCS registers while IP Address Status and Version must be assigned to OCS registers Note that the assigned IP Address register s Direction can set to Read only or Read Write If the register is Read only the Default IP Address becomes the unit s IP Address and is loaded into the assigned register where it can be read by the application Note In this case the low octet of the IP Address can be replaced with the units CAN Network ID by checking the Use CAN ID for last Octet checkbox If the register is Read Write the application should write an IP Address to the assigned register and this value will then be the units IP Address In this case the Default IP Address is used only if communication is lost during an l O configuration download otherwise the Default IP Address is ignored Protocol Support The Protocol Support area contains a list of all the protocols supported by the platform being configured To activate a protocol check its checkbox For protocols that require additional configuration click on a listed protocol to select it and then click the Configure Selected Protocol button This will open a ne
12. 56 97 CLONE DAT 57 98 COM 25 27 30 83 118 COM port 83 Communication options 31 Communications Port 118 Compliance CE 10 Csape Program Via Serial Port 27 Cscape 3 25 27 29 30 65 78 81 84 85 118 Configuration Procedures 86 Establishing Communications 78 Models Supported 86 Overview 77 Status Bar 77 Default Gateway 33 Detailed Product Descriptions 13 Device Manager 82 118 Devices to Connect to RX 13 DIP Switches 26 Ethernet 3 118 February 8 2010 INDEX Ethernet Communication 31 Ethernet Module Default Gateway 33 IP Address 33 Net Mask 33 Status Register 33 Version Register 33 Ethernet Module Configuration 31 Ethernet Module Protocol Configuration 35 Ethernet Module Protocols and Features 31 Ethernet Module Specifications 31 Ethernet System Requirements 31 Fail Safe System Overview 89 Fail Safe System Settings 89 Firmware Updates 113 Ground Testing for Good 23 Ground Specification 23 Grounding Locations of Information 10 Grounding Definition 23 IP Address 33 LIMITED WARRANTY 4 Load Clone 58 99 Maintenance 97 Make Clone 97 Map Major Tasks Key Chapters 8 MJ Serial Port Connector 25 MJ Serial Port Connectors and DIP Switches for RS 485 Port Termination 26 Net Mask 33 Panel Box Clearances 20 Grounding 20 Noise 20 Orientation 20 Temperature 20 Panel Box Shock and Vibration 21 Panel Cut out 19 Panel Cutout Tolerances 19 Panel Design Checkli
13. S Registers are 1 bit memory locations containing system status information which are implemented as shown in Table 12 2 Table 12 2 S Registers On during the first scan after entering RUN mode On if CSCAN Network is functioning proper On for 5 mS Off for 5 mS S4 T 100MS On for 50 mS Off for 50 mS S6 if SmartStack I O is configured properly S8 ALW_OFF Always Off PAUSING SCN On during the last scan before Pause N Load S10 RESUMED_SCN On during the first scan before Pause N Load 96811 FORCED On if one or more I O points are currently being forced FORCING On if I O forcing is enabled 20813 NET IO OK On if Network I O SmartStix is functioning properly 20916 Ethernet COM module is OK SR Registers SR Registers are 16 bit memory locations containing system status information implemented as shown in Table 12 3 Note Where 2 955 are combined to make 32 bit value the lower numbered SR is the low word while the higher numbered SR is the high word Register Name Description Min Val Max Val SR2_ SCR Current Alarm Screen Number O none 0 1023 SR3_ SYS SCR Current System Screen Number 0 none 0 1 9eSRA SELF TEST BitMappedSelf TestResult 0 65535 SR5 CS MODE 9 Control Station Mode 0 Idle 1 Do 2 Run 0 2 9eSR6 SCAN RATE AverageScanRate 10 CEC 1000 9eSH7 MIN RATE Minimum Scan Rate 10
14. use the following steps to panel mount the RX 371 OCS 1 Remove all connectors from the RX 371 OCS unit 2 Make sure the gasket is installed on the RX 371 OCS and is free from dust and debris Check that the corners of the gasket are secure 3 Pass the unit through the panel 4 Insert each of the four 4 mounting clips into the slots in the RX 371 OCS case One clip should be installed on each corner Lightly tighten each screw so the clip is held in place 5 Tighten the screws on the clips such that the gasket is compressed against the panel February 8 2010 Page 17 of 124 1018 CH 3 MANO924 01 EN 3 3 Mounting Orientation 3 3 1 RX 371 Mounting Clip Figure 3 2 RX 371 Mounting Clips 4 clips 3 3 2 RX 371 Mounting Orientation OO1O0C3001 NOTE There are NO orientation restrictions on the RX However the above orientation provides for optimum readability of the screen and ease of use of the keypad Figure 3 3 RX 371 Mounting orientation February 8 2010 Page 18 of 124 1018 MANO924 01 EN CH 3 3 4 Panel Cut Out For installations requiring NEMA4X liquid and dust protection the panel cutout should be cut with a tolerance of 0 005 0 1 mm 5 414 137 52mm R 125 R3 18mm RADIUS CORNERS WHEN REQUIRING DUST OR WATER TIGHT SEAL PER 4 4X OR 12 7 132 181 15mm PANEL CUT OUT DIMENSIONS FOR RAS 1 Figure 3 4 Panel Cutout Tolerances 3 5 RX 371 Dimensions 370 9 40
15. 124 1018 CH 10 MANO924 01 EN Set Serial Ports 1 85585 2 855985 Bias Use LT to adjust The Set Serial Ports Sub Menu displays two System Seitings all of which are editable MJ1 RS485 Bias No MJ1 RS485 bias resistors are not switched in Yes MJ1 RS485 bias resistors are switched in MJ2 RS485 Bias No MJ2 RS485 bias resistors are not switched in Yes MJ2 RS485 bias resistors are switched in Set Time Date The Set Time Date Sub Menu displays three System Settings Time and Date are editable and Day is automatically calculated from the Date setting Note that Time and Date are split into three editable fields each Use lt or gt to select a field and then use 4 or 7 to edit the field 08 15 15 14 Jan 1996 sunday Use 4t to adjust each field Time 10 21 36 Current time hh mm ss in 24 hour format Date 22 Jun 2006 Current date dd md yyyy Day Thursday Current day of week calculated from the Date setting February 8 2010 Page 52 of 124 1018 MANO924 01 EN CH 10 Set Beeper The Set Beeper Sub Menu displays one System Setting which is editable Beeper enable pu Use LT to adjust Beeper enable Yes default Enables beeper No Disables beeper does NOT affect ladder access Set Screen The Set Screen Sub Menu displays four System Settings all of which are editable Saver enable Timeout min Popup Status Update 5 Update
16. 25 5 2 POM DOSCMOUOMS DUC 25 9 9 VATA E RR E A EAE EATA TT 25 5 4 RS 485 Termination PEE 27 5 5 27 5 6 Cscape Programming via Serial Port cccccccccceccsssseceeeceeseeeeeeceeeeeeeeeaeeeeeeeeeessaeaeeeeeeeseeeaeesss 27 5 7 Ladder Controlled Serial Communication enne nennen 27 5 8 Downloadable Serial Communication Protocols 28 CHAPTER 6 CAN eere ee eee eee a assa saa a aar rre 29 6 1 OV MNA c TETUER 29 6 2 m9 a Brie E ETT S ML 29 6 3 GAN NET 1 ect decade E em etn auxi i oae 29 6 4 GSGape Programming VIS GAIN e doo m la cec E 30 6 5 Ladder Controlled CAN Communication 30 6 6 Using CAN for I O Expansion Network I O cccccccccceccseeeeeeeeeeeeeaeeeeeeeeeeeesseeeaeeeeeeeeeessaaaeseees 30 CHAPTER 7 ETHERNET 31 7 1 Ethernet Module Protocols and Features esses nennen nnns 31 7 2 Ethernet System Requirements seeeeeeisssssssseseeseeeeeeeee nnne nennen nnns 31 Ethernet Mo
17. Clone Clone ESC Note Free Total displays number of free and total bytes in Removable Media Selecting Make Clone brings up the screen below for the user Clone Unit Hake Clone Files Are You Sure Ok Cancel Free 1004257280 Total 1004257280 ES Hake ES Clone After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM February 8 2010 Page 57 of 124 1018 CH 10 MANO924 01 EN Clone Unit DAT 24570 07 15 09 12 11a Free 180578128 Total 1004257280 Load Hake Clone Clone V Esc Load Clone Selecting Clone Unit menu will open the following menu screen Select Load Clone Clone Unit DAT 24570 G7 14 89 12 114 Free 1880578128 Total 1004257280 Load Hake Clone Clone V Esc NOTE For security enabled files Load clone asks for password validation before loading the application 10 4 Touch screen calibration The touch screen is calibrated at the factory and rarely needs modification However if actual touch locations do not appear to correspond with responding objects on the display field adjustment is available To access the field adjustable touch screen calibration dialog press and hold both the SYS and F1 key for longer than 2 seconds and a dialog similar to figure 9 2 should
18. Direction Address 192 168 254 128 PO Gem Read Only Use CAN ID far last Octet Net Mask 255 255 255 0 NEN Oo 6 Status 16 EIT Read Ony V ersian o 16BIT Read Ony Enhanced Configuration Protocol Support Configure Selected Protocol SATF Slave 80 30 Service Request Modbus TCP Slave Ethermet IP FTF File Server feb Server cancel Figure 7 2 Ethernet Module Configuration February 8 2010 Page 32 of 124 1018 MANO924 01 EN CH 7 4 Configure the Ethernet Module parameters as follows It has two parts 1 Register Usage and 2 Protocol Support Register Usage l IP Address Enter the static IP Address for the Ethernet Module being configured Note IP Addresses are entered as four numbers each ranging from O to 255 These four numbers are called octets and they are always separated by decimal points ii Net Mask Enter the Net Mask sometimes called Subnet Mask being used by all nodes on the local network Typical local networks use Class C IP Addresses in which case the low octet rightmost number is used to uniquely identify each node on the local network In this case the default Net Mask value of 255 255 255 0 should be used iii Gateway Enter the IP Address of a Gateway Server on the local network that allows for communication outside of the local network To prevent
19. EN Enable AutoRun displays the following options which can be selected Enable AutoRun Ho IDHS ssxsxx Auto Enters RUH after fiutaL aad or Battery Fail Enable AutoRun NO OCS will be in IDLE mode after AutoLoad or Automatic Restore Yes OCS will be automatically placed into RUN mode after AutoLoad or Automatic Restore Enable AutoLoad displays the following options which can be selected Enable AutoLoad Ho AutoLoad from Removable Hedia s AUTOLOAD PGH file when triggered Enable AutoLoad No Does not load AUTOLOAD PGM automatically when application program is absent or corrupted Yes Loads AUTOLOAD PGM file automatically from RM when application program is absent or corrupted Clone Unit Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 8 for details on using RM It can then be used to clone a different OCS exact same model February 8 2010 Page 56 of 124 1018 MANO924 01 EN CH 10 This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC Clone Selecting Clone Unit menu will open the following menu screen Clone Unit Directory Empty Free 1004257280 Total 1004257280 Load Hake
20. J X 1000 9eSR8 MAX RATE Maximum Scan Rate 10 J X 1000 9eSR9 10 EDIT BUF DataFieldEditBuffer 0 2 1 SR13 16 Reserved CCC SR21 22 SD SIZE Security Data Table Size 9eSR23 LADDER Ladder Code CRC 0 65535 9eSR24 25 Reserved Ci 7 o 07 SR26 10 CRC l OConfiguration Table CRC 0 65535 9eSR28 SD Security Data Table CRC 0 65535 February 8 2010 Page 72 of 124 1018 MANO924 01 EN CH 12 Table 12 3 SR Registers Register Name Description MinVal Max Val SR30 BAUD Network Baud Rate CsCAN 0 125 1 250KB 2 500KB 3 1 Network Mode 0 network not required 1 network SR31 NET MODE required 2 network optimized 3 network required and optimized SR32_ LCD CONT LCD Display Contrast setting 0 25 Function Key Mode 0 Momentary 1 Toggle 0 1 RS232 Serial Protocol Mode 0 Firmware Update RISM 1 CsCAN 2 ones PERI Ladder Controlled 3 Modbus RTU 4 Modbus ASCII SR35 36 SERIAL NUM This Station s 32 bit Serial Number 2 4 SR37 MODEL NUM This Station s Binary Model Number 0 65535 SR38 ENG_REV Firmware Rev Number 100 0000 9999 SR39 CPLD REV BIOS Rev Number 100 000 255 SR40 FPGA_REV FPGA Image Rev Number 10 000 255 SR41 LCD_COLS Vertical Pixel Count SR42 LCD RO
21. Series mode from drop down list The controller should get connected to Cscape If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above 13 4 Models supported Cscape 9 0 and beyond supports all the options offered in the RX 371 For the latest version of Cscape or compatibility information contact Technical Support 13 5 Configuration An overview of configuration 1 Start the configuration by selecting the Controller Hardware Configure menu item 2 If the RX 371 is connected to the PC press the Auto Config System button to automatically detect the Base model I O and any communication options 3 If the RX is not connected press the Config button to the right side top end of the screen This allows the base CPU to be selected 4 Select RX 371 from the type drop down box February 8 2010 Page 86 of 124 1018 MANO924 01 EN CH 13 5 Once the RX 371 CPU is selected press OK to exit the dialog and configure the I O 6 Once done configuring the I O OK out of configuration dialogs February 8 2010 Page 87 of 124 1018 13 MANO924 01 EN NOTES February 8 2010 Page 88 of 124 1018 MANO924 01 EN CH 14 CHAPTER 14 FAIL SAFE SYSTEM 14 1 Overview The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures inc
22. menu screen Select Load Clone Clone Unit 24570 07 14 09 12 11a Free 1805208128 Total 1004257280 Load Hake Clone Clone V Esc Figure 15 7 Clone Unit Menu after Cloning 3 User needs to confirm Load Clone as shown below Clone Unit Load Clone Files Are You Sure Ok Cancel Free 1805208128 Total 1004257280 Load Hake Clone Clone V Esc Figure 15 8 Load Clone Confirm Screen 4 After confirmation all unit settings and register values will be loaded from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then OCS resets for the settings to take effect NOTE For security enabled files Load clone asks for password validation before loading the application Load clone can also be triggered by setting SR164 10 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Load clone operation is triggered by this SR bit it does not ask the user for confirmation for loading clone The success failure of the operation is also not notified on screen to the user In case of failure of Load Clone operation SR164 12 bit is set to 1 by the firmware and never reset February 8 2010 Page 100 of 124 1018 MANO924 01 EN CH 16 CHAPTER 16 SMTP EMAIL PROTOCOL 16 1 Overview Electronic mail often abbreviated as email or e mail is a method of exchanging digital messa
23. the password before loading the application The application will be loaded from the Removable media only after getting the correct password SR164 6 can be set to enable AutoLoad feature February 8 2010 Page 94 of 124 1018 MANO924 01 EN CH 14 The OCS follows the following sequence in execution of AutoLoad 4 Power up OCS y Application Program absent or Application Program corrupted NO AutoLoad Enabled gt OCS put in IDLE mode NO UTOLOAD PGM present iri i ae the RM of the device AECA Meas one failure YES AutoLoad initiated NO y AutoRun Enabled gt OCS put in IDLE Mode YES OCS put in RUN Mode Figure 14 8 Flow Chart for AutoLoad February 8 2010 Page 95 of 124 1018 14 MANO924 01 EN 14 5 AutoRun Enable AutoRun Ho OHE Auto Enters RUH after fiutaL aad or Battery Fail Figure 14 9 AutoRun Menu This system menu option when enabled YES allows the user to automatically place the OCS into RUN mode after the AutoLoad operation or automatic Restore Data operation When the AutoRun setting is disabled NO the OCS remains in the IDLE mode after a Restore Data or AutoLoad operation 9o9H164 5 can be set by putting the system into RUN mode automatically once an AutoLoad has been performed or an Automatic Restore h
24. the substituted time date filenames Current date and time March 1 2004 3 45 34 PM Filename Data M D csv Data0301 csv Filename Year Y Month M aa D_ h csv Year04 Month0O3 aa01_15 csv Filename Month_ M Day_ D h_ m_ s csv Month_03 Day_01 15 45 34 csv 8 5 System Registers used with RM SR175 Status This shows the current status of the RM interface SR176 Free Space This 32 bit register shows the free space on the RM card in bytes SR178 Card Capacity This 32 bit register shows the total card capacity in bytes Possible status values are shown in the table Table 8 2 RM Status Values RM interface OK Card present but unknown format No card in slot Card swapped before operation was complete Unknown error 10 0 Card present but not supported February 8 2010 Page 38 of 124 1018 MANO924 01 EN CH 9 CHAPTER 9 SMARTSTACK I O Note Because the configuration parameters are different for each SmartStack Module refer to the data sheet that is sent with the product and is specific to the selected module 9 1 Configuration Procedures Note SmartStack Modules use Cscape Software for configuration RX371 supports metal smartstack modules and can connect upto 4 modules 1 From the Main Menu select Controller I O Configure Note The look of the screen varies depending upon the type of controller that appears 2 First ensure that the desired controller is selected In this case a different cont
25. with AUTOLOAD PGM in the device 4 Setthe Enable AutoLoad option in the device to YES February 8 2010 Page 89 of 124 1018 14 MANO924 01 EN 5 Set the Enable AutoRun option to YES if the controller needs to be placed in RUN mode automatically after automatic restore of data or AutoLoad operation 14 3 Backup Restore Data Selecting this option brings up a screen having four operations e Backup OCS Data e Restore OCS Data e Clear Backup Data e Exit Backup Restore Data Figure 14 2 Backup Restore Data Backup OCS Data Backup Restore Data Backup Register Data Create New Backup Figure 14 3 Backup Registers When initiated this will allow the user to manually copy Battery Backed RAM contents on to the onboard FLASH memory of the OCS This will have the effect of backing up all the registers and controller settings Network ID etc that would otherwise be lost due to a battery failure SR164 4 is set to 1 when backup operation is performed February 8 2010 Page 90 of 124 1018 MANO924 01 EN CH 14 Restore OCS Data When initiated this will allow the user to manually copy the backed up data from the onboard FLASH to the Battery Backed RAM A restore operation will be automatically initiated if a backup has been previously created and on power up the Battery Backed RAM registers fail their check The following process will be followed for restoring data e controller wil
26. written to the Micro SD card in the same way they are read written to a standard hard disk The only file format that can be read or written by an OCS application is a csv comma separated value file 8 2 Removable Media RM Function Blocks in Cscape Note For detailed information regarding RM function blocks and parameters refer to the help file in Cscape Software Refer USB Flash Media support for RM Functions for USB flash drive access details The following RM functional blocks are available in Cscape Software These function blocks will reference Micro SD when filename is prefixed with A or nothing OR USB A Flash Drive when filename is prefixed with B a Read RM csv This function allows reading of a comma separated value file from the Micro SD interface into the controller register space b Write RM csv This function allows writing of a comma separated value file to the Micro SD interface from the controller register space C Rename RM csv This function allows renaming a file on the RM card The data in the file is not changed d Delete RM csv This function allows deleting a file on the RM card e Copy RM csv This function allows copying a file on the RM card The data in the file is not changed February 8 2010 Page 37 of 124 1018 CH 8 MANO924 01 EN 8 3 Configuring Removable Media Manager graphic object in Cscape The Removable Media Manager is a graphic object that allows viewing file
27. 0 Page 110 of 124 1018 MANO924 01 EN CH 16 Select a Character to Insert Cancel e Click OK to return to the Email Configuration screen 16 2 4 Email Status Email Status Register is 32bit long entity and details are as follows Invalid User downloaded Cscape Check and re download Email Configuration Error configuration is invalid configuration Invalid IP or Port Configured Email Server IP Verify configured Email server IP Port address or Port address is incorrect address Socket Error Internal TCP Resource Error Reduce number of TCP connection in use by device and retry Bind Error Internal TCP Resource Error Reduce number of TCP connection in use by device and retry Connection Device is not able to connect Check configured Email server name or Timeout Error specified Email server within IP address and Port address 30sec of timeout value Internal Memory resource Reset the device and retry Error Error Internal resource or Check configured Email server name or connection break can cause IP address and Port address this error UDP Resource Internal Resource Error Reduce number of UDP connection in DNS Error Erroneous response Check configured DNS server IP address Response received from DNS server and Email Server Name DNS Response No response received from Check configured DNS server IP Timeout DNS server address SMTP Command No response received from Check configured Email server
28. 018 CH 11 924 01 To view and perform file operations the operator must access the removable viewer This is accomplished by either touching an enabled removable media object or through the system menu When accessed the removable media viewer is displayed as pop up removable media dialog similar to that shown in Figure 10 8 Note that the removable media object can be configured to open the removable media viewer at a certain directory complete with restrictions on transversing back up the file path This may be used to restrict operator access to non critical files Media Directory SCREENG1 153654 81 13 96 SEREEH26 154654 61 13 96 Free 992247808 Total 992739328 Del For Save 4 0 1 11 mat Pgm Esc Figure 11 9 Removable media viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by directly touching an entry If more entries exist than can fit on the page a scroll bar is displayed on the right side that also indicates the current relative position File operations are accomplished by pressing the appropriate button at the bottom of the removable media viewer The configuration of the removable media object that invokes the removable media viewer defines what buttons are enabled and available to the user A button is grayed and does not respond to touch if configured as disabled The 4 Enter butt
29. 04224512 Total 1004257280 Load Hake Clone Clone Esc Figure 15 5 Cloning Status Make Create clone can also be triggered by setting SR164 9 bit to 1 from Ladder program or graphics Once the operation is completed this bit is made zero by the firmware When Make clone operation is triggered by this SR bit it does not ask the user for confirmation for making clone The success failure of the operation is also not notified on screen to the user In case of failure of Make Clone operation SR164 11 bit is set to 1 by the firmware and never reset NOTE Backup of registers in flash memory is not performed by Clone Feature If user desires Backup should be done as explained in Chapter 14 Fail Safe System 15 3 Load Clone This option loads the application all unit settings and register values from Removable media to the Battery backed RAM Regardless of AutoLoad settings and then resets the OCS for the settings to take effect User needs to perform the following to Load Clone 1 Select Clone Unit from main system menu of OCS as shown below Set Hetwork ID Set Network Baud Uiew Status View Diags Uiew I O 51015 Uiew Protocols set Fkeys Set Serial Ports Set Time Date set Beeper Set Screen Removable Hedia Fail Safe System Clone Unit Figure 15 6 System Menu February 8 2010 Page 99 of 124 1018 15 MANO924 01 EN 2 Selecting Clone Unit menu will open the following
30. 1 Cscape connects to the local controller automatically when the serial connection is made The status bar below shows an example of a successful connection This status bar is located in the bottom right hand corner of the Cscape window Local 253 Target 25318 Forces In general the Target number should match the Local number The exception to this is when the controller is being used as a pass through unit where other controllers on a CSCAN network could be accessed through the local controller Determine connection status by examining feedback next to Local amp Target in the status bar of Cscape Local If a number shows next to Local then communication is established to the local controller Cscape is unable to access the COM port of the PC This could mean that Cscape is configured for a COM port that is not present or that another Local No Port program has control of the COM port Only one Cscape window can access a port at a time Subsequent instances of Cscape opened will indicate No Port Cscape has accessed a PC COM port but is not communicating with the Local No Com controller This typically occurs when the controller is not physically connected Unknown communication error Close Cscape power cycle the controller Local and reopen Cscape with a blank project Check Local If idle R run or D do I O shows next to Target number then Target FD communication is established to
31. 124 1018 CH 7 MANO924 01 EN A f the IP Address Direction combo box is Read Write the Use CAN ID for last Octet checkbox will be unchecked and grayed B Ifthe IP Address Direction combo box is empty or Read Only the Use CAN ID for last Octet checkbox will be ungrayed and can then be unchecked or checked C If the Use CAN ID for last Octet checkbox is checked the unit s 8 bit CAN Network ID replaces the last rightmost octet of the Default IP Address and the combined result will be the unit s IP Address In this case if the IP Address Register edit box contains a valid OCS register the indicated register will be loaded with the combined IP Address vii Enhanced Configuration To perform Enhanced Configuration first check the Enhanced Configuration checkbox In this case IP Address Net Mask Gateway Status and Version can all be optionally assigned to OCS registers By default the register edit boxes are empty indicating that no registers are assigned As with the IP Address register described in the Standard Configuration section below Net Mask and Gateway register Directions can be set to Read Only or Read Write With Cscape 8 2 onwards the ETN Module Configuration dialog has been enhanced to support the following 1 More easily expanded Protocol Support list for current and future protocols 2 Optional Enhanced Configuration a Allows Net Mask and Gateway to be optionally read from or written to OCS registe
32. 3 4 Starting Ending Number of Register 257 264 257 264 INONE NONE NONE NONE Legend 4 3 OM m Hold Last State Cancel Figure 9 7 I O Map amp Module Setup Tabs a I O Map Tab The I O Map describes the I O registers assigned to a specific I O module Although there are no user defined parameters the I O Map can be viewed after the SmartStack module is configured to review the registers e Model number provides the part number e Description Describes the number of input and output channels and other key Characteristics of the module e Type Displays the register types assigned to the module e Starting Location Denotes the starting location of the register type e Ending Location Denotes the ending location of the register type e Number Indicates the number of a particular register type Note Do not confuse the described number of input and output channels with the numbers found in the Type column i e l and Q The numbers do not necessarily match b Module Setup Module Setup for the I O Selected in the above example DIQ611 shows the output state on the controller February 8 2010 Page 44 of 124 1018 MANO924 01 EN CH 10 CHAPTER 10 SYSTEM SETTINGS AND ADJUSTMENTS 10 4 System Menu Overview The RX 371 controller has a built in System Menu which lets the user view system settings and make adjustments To start the S
33. 3 Wiring Figure 5 1 along with Table 5 1and Table 5 2 show how the MJ1 and MJ2 serial port pins are assigned Note MJ1 and 2 look the 8 same but have different pin assignments and functions Figure 5 1 MJ Serial Port Connector i MJ1 Pins Signal Table 5 1 MJ1 Serial Port Pin Assignments Signal Description 1 RS 485 Receive Transmit Positive IN OUT IN OUT e 45 on RX 371 Rev E and later e 5 on all revisions XLt XL6 and RX 371 February 8 2010 Page 25 of 124 1018 5 MANO924 01 EN Signals are labeled for connection to a DTE device E bim Signal Signal Description Direction RX RS 485 Receive Positive In 2 RX in 4 Tx 95 485 Transmit Negative 5 5 VDC 60 max Out 2 RS 232 Transmit Data S RS 232 Receive Data MJ2 Full Duplex Mode IN OUT TX RX IN OUT E 5Vdc 60 MJ2 Duplex Mode MJ2 Pinouts in Full and Half Duplex Modes Figure 5 2 MJ Serial Port Connectors February 8 2010 Page 26 of 124 1018 MANO924 01 EN The DIP Switches are used for 1 termination of the RS 485 ports The RX 371 is shipped un terminated SW1 CH 5 ON enables MJ2 RS485 port termination 121 Ohms OFF disables MJ2 RS485 port termination SW2 amp SW3 ON places MJ2 RS485 port in half duplex mode To terminate select one of the DIP Switches and configure it based upon
34. 4 1018 MANO924 01 EN CH 17 CHAPTER 17 MAINTENANCE 17 1 Firmware Updates The RX 371 product contains field upgradable firmware to allow new features to be added to the product at a later time Firmware updates should only be performed when a new feature or correction is required Warning Firmware updates are only performed when the equipment being controlled by the RX 371 is in a safe non operational state Communication or hardware failures during the firmware update process can cause the controller to behave erratically resulting in injury or equipment damage Make sure the functions of the equipment work properly after a firmware update before returning the device to an operational mode Steps for updating the firmware 1 OND 10 17 2 Establish communication between Cscape and the controller using a direct serial connection to MJ1 Make sure your application is available on your PC or upload the application Make sure the machinery connected to the RX 371 is in a safe state for firmware update see warning above Start the firmware update by selecting File Firmware Update Wizard The correct product type should be selected if it is not select the type of controller from the drop down list Press the start button Wait for the firmware update to complete If there is a communication failure check the cable connections and communication port setting and try again Firmware updates typically delete th
35. 55 K Butes Network Type EsCAN Advanced Ladder Functions Supports Analog Data Real Time Clock Support Supports Aetentive Data Supports Optional Fiber I L Cancel Figure 9 2 Selecting a Controller To select a different controller click on the Family Type list box and select the controller series Then click on select Device Type list box and scroll down to select the desired controller Then press OK If satisfied with the controller now selected press Base tab at the top of the screen Then go to Step 3 Note The Auto Config button can be pressed prior to selecting the desired controller By pressing the button the settings are deleted from any controller that is physically connected to the PC February 8 2010 Page 40 of 124 1018 MANO924 01 EN CH 9 3 The following screen appears In this configuration example I O modules are going to be selected and configured for Base 2 Any Base can be selected It is not necessary to select bases in a specific order The Main base contains the slots directly located on the back of the RX 371 VO Configuration CPU Slots Base 2 Base 3 Base 4 Base 5 Base Network 10 Contig Contig Cancel Figure 9 3 Main Base Screen appears with RX 371 Pressing the Auto Config Base button deletes any current settings from the configuration within Cscape and the I O that is fitted to the target controller displayed A Warning bo
36. A D Register is a non retentive 1 bit memory location coil which can be turned ON Ladder Code to cause the corresponding User or Alarm Screen to be displayed I O Registers l Registers A 951 Register is a 1 bit memory location which is normally used to store the state of one of the digital inputs on board or associated with a SmartStack module When used in this way l registers are non retentive All extra l registers which are not associated with SmartStack inputs are retentive and can be used just like 96M registers Registers A Register is a non retentive 1 bit memory location which is normally used to store the state of one of the digital outputs on board or associated with a SmartStack I O module 1 Registers A Register is a 16 bit memory location which is normally used to store the value of one of analog inputs on board or associated with a SmartStack I O module When used in this way registers are non retentive All extra Al registers which are not associated with inputs are retentive and can be used just like R registers Registers A Register is non retentive 16 bit memory location which is normally used to store the value of one of the analog outputs on board or associated with a SmartStack module Global Data I O Registers Global Data I O Registers IG QG AIG and AQG give the user access to the CsCAN Network Port s Global I O data This data can be ac
37. ANO924 01 EN Message EMail Messages can contain text and register data values which approved Configuration group members can read from the controller s data registers at runtime e Enter the subject of the email communication e Enter the body of email e In order to edit add register data values click F2 Insert Field button and configure the Insert Value Field screen shown below Insert alue Field Value Variable Settings Address Register Width Bits Other Settings Display Format INT ES Decimal Positiar 0 Number of Digits 5 FillZeraes Left Justified Right Justified Cancel Insert Value Field Value Variable Enter a register reference where the data embedded in the email to send will Settings be stored An I O name can be entered or selected in the Name field Select Register Width also Up to 32 register value fields can be added to an email message Other Settings Select the Display Format from the dropdown In the Decimal Position field enter the position of the decimal point Enter the number of digits in the Number of Digits Example xx xx shows that the decimal is in the 3rd position and the total number of digits including the decimal is 5 Click the Fill Zeroes box and the Left Justified or Right Justified box if desired e Click F3 Insert Char button or press F3 to place a character to be place in email body February 8 201
38. ANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing the RX 371 OCS module to appropriately design the end system to appropriately integrate the RX 371 OCS module and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The pro
39. GPRS SMTP Server Obtain SMTP Server IP Address from ONS Server DNS Server IF GEH SMTP Server Mame SMTP Server IP Port deem SMTP Authentication Enable User Password Email Server Settings E Mail Address The Email address of the controller can be configured here If the user wants to provide email address through register the Get Settings from Register checkbox can be clicked and register reference can be provided in E mail Address edit box The register mentioned here should contain the email address followed by null termination or space February 8 2010 Page 104 of 124 1018 MANO924 01 EN CH 16 SMTP Server IP SMTP Server The SMTP Server IP address of the email service provider needs to be provided here In case SMTP server IP needs to be obtained from DNS server select Obtain SMTP Server IP Address from DNS Server checkbox This will enable DNS Server IP and SMTP Server Name edit boxes Configure these with the information provided by email service provider Port The default port for email configuration is set to 25 but can be changed by user if required If Get Settings from Register is checked DNS Server IP and SMTP Server IP needs to be provided in 32 bit IP format in the defined register location Port number needs to be provided in 16 bit numeric format at the defined register location SMTP Server N
40. HORNER APG User Manual for HE RX371 HERX371C101 MANO924 01 EN yr np oce ET IS le 4 v MANO924 01 EN PREFACE PREFACE This manual explains how to use the RX 371 OCS Modules Copyright C 2009 Horner APG LLC 59 South State Avenue Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix and CsCAN are trademarks of Horner APG Ethernet is a trademark of Xerox Corporation Micro SD and CompactFlash are registered trademarks of Sandisk Corporation For user manual updates contact Technical Support North America Tel 817 916 4274 Fax 817 639 4279 Web www heapg com Email techsppt heapg com Europe Tel 353 21 4321 266 Fax 353 21 4321 826 Web www horner apg com Email tech support horneraog com February 8 2010 Pa
41. ID of the RX to which the Cscape program is physically connected through its serial e Model Confirmation provides the following port It can serve as a pass through device to other nodes indications on the network e The actual Target Controller matches the e Target yy R indicates the Network ID of the device with configured Controller Model and Network which the Cscape program is exchanging data Note The Local unit and Target unit can be the e Model Not The actual Target Controller does not same unit or they can be separate units match the configured Controller Model and Network The following are status indicators e Model there may have been a change since the last time the Target Controller was compared to the R Running configured Controller Model and Network D Do I O Idle Cscape is not communicating with the remote unit no forces indicates no I O has been forced February 8 2010 77 124 1018 13 MANO924 01 EN 13 3 Establishing Communications The preferred method of communicating between Cscape and a RX 371 is via USB port The RX 371 OCS can communicate with Cscape using USB to USB USB to serial adapters serial port communications via MJ1 Port onboard Ethernet Port CAN CsCAN or modems For communications other than USB or the MJ1 port please refer to the manual which ships with the communications adapter hardware being used f
42. Menu after ieee ie 100 Figure 15 6 Load Clone Dae OR 100 Figure 17 15 Ballery O OVON coco 115 No part of this publication may be reproduced without the prior agreement and written permission of Horner APG Inc Information in this document is subject to change without notice February 8 2010 Page 123 of 124 1018 TABLE OF FIGURES MANO924 01 EN February 8 2010 Page 124 of 124 1018
43. WS Horizontal Pixel Count SR43 _ Real Time Clock Second SR45 RTC MIN Real Time Clock Minute ee SR46 RTC HOUR Real Time Clock Hour 0 23 SR47 RTC_DATE Real Time Clock Date SR48 MON Real Time Clock Month 1 12 SR49 YEAR Real Time Clock Year 1996 2095 SR50 RTC DAY Real Time Clock Day 1 Sunday LX 7 0 SR51 NET CNT Network Error Count O0 65535 SR52 WDOG_CNT Watchdog Tripped Error Count 0 65535 SR53 54 BAD LADDER Bad Ladder Code Error Index 09 SR55 F SELF TEST Filtered Bit Mapped Self Test Result 0 65535 SR56 LAST KEY Key Code of Last Key Press or Release 0 255 9 SR57 BAK LITE LCD Backlight Dimmer Register 255 0 0 On 25 25 On 100 255 100 On SR58 USER_LEDS User LED Control Status 0 65535 SR59 60 SR61 NUM_IDS This Station s Number of Network IDs 253 SR62 NUM_IDS This Station s Number of Network IDs SR63 SS BASE SmartStack I O Base Selector SS STATUS SmartStack I O Base Status SR65 76 SS INFO 1 SmartStack Module 1 Information Structure po SR77 88 SS INFO 2 SmartStack I O Module 2 Information Structure SR89 100 SS INFO 3 SmartStack I O Module 3 Information Structure LT orem e CEU cosa omes 5 GTXT SIZE Graphics Text Table Size 128K o
44. age 101 of 124 1018 16 MANO924 01 EN E Mail Configuration E Mail Status Register Configuration Address Az Mame m Additional E Mail Configuration E Mail Server Configuration EMail Message Configuration E Mail Directory Outgoing Messages lncoming Messages Cancel a E Mail Status Register Configuration Status Register Settings Address Enter the starting register location to indicate the status of the Email communication Name Enter or select an I O Name b Additional E Mail Server Configuration Click on E Mail Server Configuration to configure Email address Server Address and authentication The following dialog would be opened February 8 2010 Page 102 of 124 1018 MANO924 01 EN CH 16 Email Server Configuration m Operation Get Settings from Registers DHS Server IF 0 0 0 SMTP Server Mame SMTP Server IP uds U d Port 25 SMTP Authentication Enable User Password STF Server Obtain SMTP Server IP Address from ONS Server Cancel If the user wants to provide the email configuration through registers Get Settings from Register checkbox can be enabled In this case the entire configuration data is taken from registers as shown below February 8 2010 Page 103 of 124 1018 16 MANO924 01 EN Email Server Configuration Operation Mode Ethernet
45. ally used to protect an application from harmful interference causing either physical damage such as by lightning or voltage transients or from circuit disruption often caused by radio frequency RF interference 4 3 Ground Specifications Ideally a ground resistance measurement from equipment to earth ground is 0 ohms In reality it typically is higher The U S National Electrical Code NEC states the resistance to ground shall not exceed 25 ohms Horner APG recommends less than 15 ohms resistance from our equipment to ground Resistance greater than 25 ohms can cause undesirable or harmful interference to the device 4 4 How to Test for Good Ground In order to test ground resistance a Ground Resistance Tester must be used A typical Ground Resistance Meter Kit contains a meter two or three wire leads and two ground rods Instructions are supplied for either a two point or three point ground test Figure 4 1 shows a two point ground connection test GROUND RESISTANCE METER GROUND DISCONNECTED FROM SERVICE Soo ga wi aw ur LP uar uu Ag VAL SLAF FS LAYV ALS LOA My A 54 GROUND ROD METAL WATER PIPE OR OTHER GOOD GROUND Figure 4 1 Two Point Ground Connection Test February 8 2010 Page 23 of 124 1018 CH 4 924 01 4 5 RX 371 Primary Power Port Table 4 1 Primary Power Port Pins Description Input power supply ground Input power supply positive volta
46. ame if required needs to be provided at the register mentioned followed by null termination or space SMTP Authentication The firmware for E Mail also supports Login type of SMTP authentication To use this feature the Authentication SMTP checkbox should be checked The username and password for authentication needs to be provided here If Get Settings from Register is checked User Name and Password needs to be provided at the register location mentioned followed by null termination or space 16 2 2 Email Target Directory Settings Before creating Send Emails a directory of email addresses needs to be created Click on E Mail Directory button to configure email addresses Email address configuration is very similar to SMS Address configuration with email addresses replacing phone numbers February 8 2010 Page 105 of 124 1018 16 MANO924 01 EN Email Target Directory ode Conad e Click Add Contact to add contact See the following screen Email Directory e Click Modify Contact if a contact is already added in the directory You will see information about the contacts in the above screen To modify the contact either double click the row or highlight the row and click Modify Contact The Modify Contact Information screen appears where the contact can be modified e Click Delete Contact to remove a listing after highlighting the row Email Directory Group Email ld
47. appear Thereafter use a plastic tip stylus and follow the dialog instructions Note that special system keys may be locked out from user access If the SYS F1 combination does NOT respond verify that the system menu s Set Fkeys sub menu s parameter SYS Fn is enabled February 8 2010 Page 58 of 124 1018 MANO924 01 EN February 8 2010 CH 10 Touch Calibration Screen Touch crosshair with stylus calculated touch point will appear and will auto align with crosshair Repeat until touch point and crosshairs no longer need alignment to match Figure 10 2 Touch Calibration Screen Page 59 of 124 1018 CH 10 MANO924 01 EN NOTES February 8 2010 Page 60 of 124 1018 MANO924 01 EN CH 11 CHAPTER 11 USER INTERFACE 11 1 Overview This chapter presents the user interface or operator view of the RX 371 and some of the model specific characteristics of the RX 371 as compared to the rest of the OCS line This chapter does NOT cover building screens or using the CSCAPE graphics editor For instructions on creating screens and using the graphics editor refer to the graphics editor help file The following aspects are discussed Displaying and entering data Alpha numeric data entry Navigating around screens Beeper acknowledgement Touch slip sensitivity Alarm log dialog dialog Run and OK status Screen Saver Dimmer 11 2 Displaying and entering Data Roller 2 Manual Running Hou
48. as occurred If for any reason the AutoLoad Run Loading the AUTOLOAD PGM automatically and OCS put in RUN mode sequence does not succeed a pop up message box saying AUTO LOAD RUN SEQUENCE FAILED will be displayed It will also show the reason for its failure On acknowledging this message box the AutoLoad Run sequence will be terminated controller will return to the first user screen and will be placed in IDLE mode February 8 2010 Page 96 of 124 1018 MANO924 01 EN CH 15 CHAPTER 15 CLONE UNIT 15 1 Overview Clone Unit feature allows the user to clone the OCS of the exact same model This feature clones application program and unit settings stored in Battery backed RAM of an OCS into the RM refer Removable Media Chapter 8 for details on using RM It can then be used to clone a different OCS exact same model This feature can be used for e Replacing an OCS by another unit of the same model e Duplicating or clone units without a PC 15 2 Clone User needs to perform the following to Clone 1 The Clone Unit can be accessed by going to the System Menu of the OCS A new menu Clone Unit has been added at the end of the main system menu as shown below Set Network ID Set Network Baud Uiewu Status Uiew Diags Uiew 0 Slots Uiew Protocols Fkeys Mode Serial Ports Time Date Beeper Screen Removable Fail Safe System Figure 15 1 System Menu 2 Selecting C
49. cessed via User Screens and or by Ladder Code The CsCAN Network is based on the Bosch Control Area Network CAN and implements the CsCAN Protocol which is designed to take maximum advantage of the global data broadcasting capability of CAN Using this network protocol up to 64 nodes can be linked without repeaters and up to 253 nodes can be linked by using repeaters For more information regarding CsCAN Protocol refer to the CSCAN Protocol Specification document MANO0799 9elG Registers A IlG Register is a retentive 1 bit memory location which is normally used to store a global digital state obtained from another node on the network QG Registers A QG Register is a retentive 1 bit memory location which is normally used to store a digital state to be sent as global data to another node on the network February 8 2010 Page 75 of 124 1018 12 MANO924 01 EN AIG Registers A AIG Register is a retentive 16 bit memory location which is normally used to store a global analog value obtained from another node on the network Registers A AQG Register is a retentive 16 bit memory location which is normally used to store analog value to be sent as global data to another node on the network February 8 2010 Page 76 of 124 1018 MANO924 01 EN CH 13 CHAPTER 13 CSCAPE CONFIGURATION 13 1 Overview RX 371 hardware is programmed with a Windows based PC application called Cscape HE5000SW232 Please see th
50. cts differ in the features that they support If assistance is required see the Technical Support section in this document Controller Manual Number MAN0878 MANO0798 781 892 890 MANO0755 MANO883 MAN0465 MANO0925 OCS Operator Control Station e g OCS1xx 2xx Graphic OCS250 MANO227 MAN0305 CAN Networks 799 Cscape Programming and Reference 1 Wiring Accessories Spare Parts Manual 47 Email QSG 923 February 8 2010 Page 16 of 124 1018 MANO924 01 EN CH 3 CHAPTER 3 MECHANICAL INSTALLATION Note Each RX 371 OCS unit is shipped with an inbox datasheet The datasheet is the first document you need to refer to for model specific information related to pin outs jumper settings and other key installation information Visit our website to obtain datasheets user documentation and updates 3 1 Overview The mechanical installation greatly affects the operation safety and appearance of the system Information is provided to mechanically install the unit such as cut out sizes mounting procedures and other recommendations for the proper mechanical installation of the unit 3 2 Mounting Requirements 3 2 1 Mounting Procedures Installed in a Panel Door N x 0010CS001 0010CS002 Figure 3 1 Panel Mounting of RX 371 OCS Once the panel design has been completed using the criteria and suggestions in the following sections
51. cturer s requirements for grounding etc Is the panel box properly connected to earth ground Is the panel door properly grounded Has the appropriate procedure been followed to properly ground the devices in the panel box and on the panel door Are minimum clearance requirements met Can the panel door be easily opened and closed Is there adequate space between device bases as well as the sides of the panel and wiring ducts Is the panel box deep enough to accommodate the RX 371 Is there adequate ventilation Is the ambient temperature range maintained Are cooling or heating devices required Are noise suppression devices or isolation transformers required Is there adequate distance between the base of the RX 371 OCS and noisy devices such as relays or motor starters Ensure that power and signal wires are not routed in the same conduit Are there other requirements that impact the particular system which need to be considered February 8 2010 Page 21 of 124 1018 CH 3 MANO924 01 EN NOTES 2 8 2010 Page 22 of 124 1018 MANO924 01 EN CH 4 CHAPTER 4 ELECTRICAL INSTALLATION 4 1 Initial Electrical Installation Refer the datasheet that covers ports connectors wiring and pin outs Visit our website http www heapg com to obtain latest documentation 4 2 Grounding Definition Ground The term Ground is defined as a conductive connection between a circuit or piece of equipment and the earth Grounds are fundament
52. d the panel door to ensure that they have the same ground reference 3 6 3 Temperature Ventilation Ensure that the panel layout design allows for adequate ventilation and maintains the specified ambient temperature range Consider the impact on the design of the panel layout if operating at the extreme ends of the ambient temperature range For example if it is determined that a cooling device is required allow adequate space and clearances for the device in the panel box or on the panel door 3 6 4 Orientation When panel mounted there are no orientation restrictions on the RX 371 OCS 3 6 5 Noise Consider the impact on the panel layout design and clearance requirements if noise suppression devices are needed Be sure to maintain an adequate distance between the RX 371 OCS and noisy devices such as relays motor starters etc February 8 2010 Page 20 of 124 1018 MANO924 01 EN CH 3 3 6 6 Shock and Vibration The RX 371 OCS has been designed to operate in typical industrial environments that can inflict some shock and vibration on the unit For applications that can inflict excessive shock and vibration use proper dampening techniques or relocate the RX 371 OCS to a location that minimizes shock and or vibration 3 7 Panel Layout Design and Clearance Checklist The following list provides highlights of panel layout design factors Meets the electrical code and applicable standards for proper grounding etc Meets the panel manufa
53. dditional nodes and or distance to the network and protect the signal against noisy environments The Horner APG repeater is part HE200CGM 100 February 8 2010 Page 119 of 124 1018 18 924 01 18 4 Removable Media Basic Troubleshooting SCA 371 read card n card should be formatted with the RX Make sure the project is saved as pgm RX 371 will not download project file file and not a csp file 18 5 Technical Support Contacts For manual updates and assistance contact Technical Support at the following locations North America Tel 817 916 4274 Fax 817 639 4279 Web www heapg com Email techsppt heapg com Europe Tel 353 21 4321 266 Fax 353 21 4321 826 Web www horner apg com Email tech support horneraog com February 8 2010 Page 120 of 124 1018 MANO924 01 EN INDEX Registers 75 AIG Registers 76 AQ Registers 75 D Registers 75 9 Registers 75 Registers 75 K Registers 75 M Registers 74 Q Registers 75 QG Registers 75 R Registers 75 Register 74 Accessories 15 AutoLoad 94 AutoRun 96 Backup Restore Data 90 Battery Backup 113 Replacement 114 Warnings 114 When to Replace 113 Battery backed RAM 56 97 CAN Comm Cscape Programming 30 I O Expansion Network I O 30 Ladder Controlled 30 Overview 29 Ports 29 Wiring 29 CE 10 Clone Unit
54. dule Specifications arasin 31 February 8 2010 Page 5 of 124 1018 MANO924 01 EN PREFACE 7 4 EihermebModule ConfiguliallODsssscsesais ovde R utt eh bio nO doctis udis etu ias eS 31 CHAPTER 8 REMOVABLE MEDIA ice E 37 8 1 MICOS DOVEN IE OO DE 37 8 1 1 Accessing Files with an RX 371 37 6 1 2 Accessing Files witha rer det a osi ase au ntu iu 37 8 2 Removable Media RM Function Blocks in 37 8 3 Configuring Removable Media Manager graphic object in Cscape 38 8 4 Filenames used with the Removable Media RM Function Blocks 38 8 5 oyster Registers used WIR eiaa creo iud sat iu 38 CHAPTER 9 SMARTSTAGK God a Oc edu sw aei 39 9 1 Gontudgurddon PIOCSdUFeS 2 E ue 39 CHAPTER 10 SYSTEM SETTINGS AND 45 IOT System Menu lt OVerViEW A 45 10 2 System Menu Navigation and Editing 46 10S System Menu i a idu 46 TOUGM SCrECR GallOrallOMl
55. e GFNT_SIZE Graphics Font Table Size 256K PROT SIZE Protocol Table Size wc February 8 2010 Page 73 of 124 1018 12 MANO924 01 EN Table 12 3 SR Registers Register Descripion MinVal Max Val 25 125 CRC Graphics Object Table CC 0 65535 9eSR126 GSTR_CRC __ Graphics String Table CRC O 65585 96SR127 GBMP CRC Graphics Bitmap Table CRC O 65535 SR128 GTXT CRC Graphics Text Table CRC 0 65535 2 129 __ Graphics Font Table CRC O 65535 96SR130 PROT Protocol Table CRC O0 65585 c Reserved SR164 3 Enable Automatic Restore Operation Fail Safe SR1644 Enable Backup Fail Safe System SR1645 Enable AUTORUN Fail Safe J SR164 6 Enable AUTOLOAD Fail Safe SR164 7 Clear Backup trigger bit SR1648 Create Backup trigger bt SR164 9 MAKE_CLONE trigger bit SR164 10 LOAD CLONE trigger bit 26816411 Make Clone Fail This bit goes high when Make Create clone fails SR164 12 Load Clone Fail This bit goes high when Load clone fails __ 165 174 SR175 Current Removable Media interface status o 6 SR176 Removable Indicates free space on the Removable Media card o 177 Media in bytes SR178 Removable 31 SR180 Unac
56. e 9 2 Selecting Gontroller bec i uirtus oan 40 Figure 9 3 Main Base Screen appears with 371 41 Figure 94 Bdse2 56159 42 Figure 9 5 Selecting am pO MOodGdUl e iiri ban 42 Figure 9 6 Base 2 with Module 43 Figure 9 7 Map amp Module Setup Tabs E 44 Figure TO System acute 45 Figure 10 2 Touch Calibration SGre E tte A 59 Figure TKI Example SCEN Tom 61 Figure 11 2 Alplia nurierie Keypad a 63 Figure 11 3 Screen Jump Object configured for a specific 5 64 Figure 11 4 Screen Jump Object configured to return to previous 65 Figure 11 5 Force and Switch Coils in Ladder Programming c cccccseseseccceeeeeeeesesceeeeesaeeeeeseeeeeeseaeeeeees 65 66 Figure 11 7 Alarm 67 Figure 11 8 Removable Media Object ccccccccsssscccceeeeeeeeeseeeeeeeeeeeeeeeseeeeeeesseaaaeeeeessssaaseeeeeeeeeeesaaaaeees 67 Figure 11 9 Removable m
57. e on line help provided with Cscape for additional details 13 2 Status Bar When the RX 371 is connected to a PC using Cscape software a Status Bar appears at the bottom of the screen The Cscape Status Bar can be used to determine if communications have been established between the RX 371 and the Cscape program Components of the Cscape Status Bar are explained as below Message Line The contents of Equal Indicator indicates whether the current program in Cscape is equal to the program these messages stored in the Target Controller are context e f Equal the program in Cscape is the same as the program stored in the Target Controller sensitive The e f Not Equal the program in Cscape is not the same as the program stored in the Target Message line can Controller be empty e f Unknown there may have been a change since the last time the program in Cscape was compared to the Target Controller Current User indicates who is logged File Modified Indicator indicates that the file in for security purposes the selected window has been modified but has not been saved User NONE HERX371 CsCAN Model Local 1 Target 2 R no forces MOD VODTO er models mocerconlmaton Communications Status indicates the current status of the oass through Connector Controller Model indicates the controller model for which the program in Cscape is configured e xx indicates the Network
58. e sides 2 each on the top left and bottom and 1 on right of the back cover and remove the cover 4 Connect the new battery in the open connector X1 X2 next to the existing battery 5 Use slight force to disengage the old battery from the adhesive and disconnect from X1 X2 Use care in removing the battery from the holder without breaking the retaining ears 6 Dispose off the battery properly see the above warning on disposal regulations 7 Engage the new battery with the adhesive 8 Apply power to the unit Check that the battery error is no longer reported If the unit still reports the error remove the battery immediately and contact Technical Support 9 Record the installation date on the label on the back of the battery access door February 8 2010 Page 114 of 124 1018 MANO924 01 EN CH 17 AT X2 Figure 17 1 Battery Connector February 8 2010 Page 115 of 124 1018 17 924 01 February 8 2010 Page 116 of 124 1018 MANO924 01 EN CH 18 CHAPTER 18 TROUBLESHOOTING TECHNICAL SUPPORT This chapter provides commonly requested troubleshooting information and checklists for the following topics e Connecting to the RX 371 controller e Local controller and local I O e CsCAN Network e Removable media In the event that this information is not what you need please contact Technical Support at the locations indicated at the end of this chapter 18 1 Connecting to the RX 37
59. e user applications to ensure compatibility You will need to reload your application Test the operation of the equipment with the new firmware before returning the RX 371 system to an operation mode Backup Battery The RX 371 contains an internal lithium battery used to maintain the real time clock and retentive registers when power is disconnected The RX 371 also contains a run time battery monitor that continuously checks the voltage of that battery Under normal conditions the battery in the RX 371 should last 5 years Higher operating temperatures or variations in batteries may reduce this time It is suggested that the battery be replaced at least every 5 years to ensure backup operation 17 2 1 Indications the battery needs replacing The RX 371 monitors the battery at power up and run time to provide the following indications when the battery is low failed or missing e At power up an error message is displayed for 2 second after the self test indicating the low or missing battery e he status is reset and the Battery indicator under the system menu diagnostic sub menu is set to WARNING e OCS register SR55 13 is set February 8 2010 Page 113 of 124 1018 17 924 01 If the optional controller pop up status is enabled when the RX 371detects battery failure pop up status dialog is displayed on the current screen to alert the operator of the Ok status change The operator can then invoke t
60. edia viewer aaa arai anres 68 Figure 13 1 Front Panel and USB Programming Connector 78 Figure 14 1 Fall Satre System WO MU seuss es 89 Figure 14 2 Backup 7 Restore Dale icon titor e aeo aed oca ate R ceti eas 90 Figure 14 3 Backup in aiu piu 90 Figure 14 4 scie BOR cbr 91 Figure d4 5 Clear Backup ttes Lite toot A ned 92 Figure 14 6 Flow Chart for Automatic Restore essssssesssssessseseesene nennen 93 Figure t4 Autoload MBs omoes ceo teas 94 Figure 14 9 Flow Chart for AUtoLboa3d ud beac ce ea 95 Figure 14 9 AutoRun ovi coi eu eate eus Ree a 96 Figure esseri D E aede 97 Figure 15 2 Clone Unit Menu before CIONING ccccccsssseececceeeseeeecceaeeceeseseaeeeeeesseaseceesseaaeeeeessaneseeeeseas 97 Figure 15 3 Clone 514 ME 98 Figure 194 Clone FIIeS i A sec 98 Figure 15 Coning nate ce o eee sec 99 Figure 15 6 System VS N 99 Fig re 15 7 Clone Unit
61. es No Indicates a problem with fiber cables FOX is not active in this product View Protocols Port 1 Hone Loaded Port Hone Loaded February 8 2010 Page 50 of 124 1018 MANO924 01 EN CH 10 The View Protocols Sub Menu displays two System Settings none of which are editable As mentioned earlier MJ1 Port 1 and MJ2 Port 2 serial ports support downloadable protocols To assign a downloadable protocol to a RX 371 serial port select the Protocol Config item in Cscape s Program menu and then setup a protocol for Port 1 or Port 2 or both of them In the View Protocols Sub Menu the currently downloaded protocol if any and its version number are displayed for the respective port Port 1 Protocol name None Loaded or name of the protocol assigned to MJ1 Protocol version Blank or version of the protocol assigned to MJ1 Port 2 Protocol name None Loaded or name of the protocol assigned to MJ2 Protocol version Blank or version of the protocol assigned to MJ2 Set Fkeys The Set Fkeys Sub Menu displays two System Settings both of which are editable Momentary S S5 Fn enable pt Use LT to adjust Fkeys Momentary default K1 5 bits go On Off as F1 F5 are pressed released Toggle K1 5 bits toggle each time F1 F5 are pressed SYS Fn enable Yes default Reset and all clear system functions enabled No Reset and all clear system functions disabled February 8 2010 Page 51 of
62. escriptions a Features The RX 371 combines several desirable functions in one compact package Each unit is a highly integrated operator interface and controller with expandable I O and networking capabilities have standard features consisting of the following Metal enclosure with aluminium front and steel back cover Bright 32000 Color graphical Touch sensing LCD display Domed keypad with magnetic contact Plastic touch screen that is thicker and more damage resistant Display of complex graphical objects including trends gauges meters and animations CsCAN Networking port February 8 2010 Page 13 of 124 1018 2 MANO924 01 EN e RHS 232 RS 485 Serial Ports e Configurable serial protocols for communication to drives PLC s or other serial peripherals Advanced control capabilities including floating point multiple auto tuning PID loops and string handling capabilities e Removable Media for up to two gigabytes of storage of programs data logging or screen captures e System Key and Configurable Function Keys e USB networking port for communication with PC s and programming of controller e USB supporting flash drive e Ethernet 10 100 Mbps e Smart Stack I O Expansion and Smart Stix remote I O e Cscape programming software allowing all aspects of RX 371 to be programmed and configured from one integrated application b CsCAN Network The RX 371 has the CsCAN networking port for communication with remote I O
63. eue 11 5 Ladder Based Screen Navigation Ladder logic can use several techniques to control screen navigation Coils can be tied to D registers to make them screen coils These coils have two modes switch and alarm If the ladder program energizes an alarm display coil the screen associated with this coil is displayed and overrides the normal user screens This is designed to show alarm conditions or to display other ladder detected events When the text coil is de energized the previous screen that was being viewed before the alarm is returned The switch display coil switches to the associated screen when it is energized Once it is de energized the screen remains until it is switched by the user or ladder Input 1 Force Screen 1 1 10001 Screen 1 Input_2 Switch Screen 2 T000 Screen 2 Figure 11 5 Force and Switch Coils in Ladder Programming There is also a system register that can be used to for control based screen navigation SR1 can be read to determine the current screen or written to change the current screen Refer to the on line help in Cscape for more information on control based screen navigation 11 6 Beeper Acknowledgement The RX contains an internal beeper that provides an audible acknowledgment when an operator touches a graphic object that accepts touch input When the graphic object is enabled a short 5ms tone is emitted When the graphic object is disabled a longer 100ms tone i
64. ge Power Connector Power Up Connect to Earth Ground Apply 10 30 VDC Screen lights up Torque rating 4 5 7 Lb In 0 50 0 78 N m 10 30 VDC supply E Figure 4 2 Power Connector Primary Power Port PIN 1 PIN 2 PIN 3 Figure 4 3 Primary Power Port as Viewed looking at RX 371 February 8 2010 Page 24 of 124 1018 MANO924 01 EN CH 5 CHAPTER 5 SERIAL COMMUNICATIONS 5 1 Overview RX 371 OCS models provide two serial ports which are implemented with 8 pin modular RJ45 connectors and are labeled MJ1 and MJ2 The MJ1 serial port is normally used although MJ2 can now be used as well for RX 371 OCS programming by connecting it to the COM port of a PC running Cscape In addition both MJ1 and MJ2 can be used for application specific communication using a variety of standard data exchange protocols 5 2 Port Descriptions The MJ1 serial port contains both a half duplex RS 485 interface and an RS 232 interface with RTS CTS handshaking The MJ2 serial port contains both a full duplex RS 485 interface and an RS 232 interface with no handshaking Both the MJ1 and MJ2 RS 485 interfaces provide switchable termination and bias resistors internally Table 2 Ports and Functions Functions Porti 1 Port 2 2 RS 232 v LLL CNN 7 Liu REN RE Y v Ladder function controlled Serial Downloadable Protocols RS 485 Half duplex X Y RS485 Full duplex 5
65. ge 3 of 124 1018 MANO924 01 EN PREFACE LIMITED WARRANTY AND LIMITATION OF LIABILITY Horner APG LLC HE APG warrants to the original purchaser that the RX 371 OCS module manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS RX 371 OCS module THIS WARRANTY SHALL NOT APPLY TO THIS RX 371 OCS module OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE RX 371 OCS MODULE IS ORIGINALLY INSTALLED THIS WARR
66. ges designed primarily for human use Email has been implemented using SMTP protocol in OCS An electronic mail message consists of two components the message header and the message body which is the email s content The message header contains control information including an originator s email address and one or more recipient addresses Usually additional information is added such as a subject header field This feature is designed to send email messages embedding real time data logic registers of the controllers and can be configured using Cscape Minimum version requirements for Email feature 1 Firmware 12 6 2 Cscape 9 Refer Quick Start Guide MANO923 for stepwise configuration details This feature is available only in OCS that have inbuilt Ethernet port like the NX RX and XL6e This feature Supports login type authentication TSL SSL authentication servers are not supported Allows upto 20 logic registers to be embedded per email Supports upto 128 different emails to be configured NOTE OCS cannot receive emails Email without attachments 16 2 Configuration Ethernet port configuration in Ethernet Module Enhanced Configuration is needed before configuring Email feature 16 2 1 Email Configuration To open the Email Configuration dialog Click on Program and then select Messaging Email This will bring up the following dialog Select Enable Email Configuration to begin email configuration February 8 2010 P
67. gramming examples shown in this manual are for illustrative purpose only Proper machine operation is the sole responsibility of the system integrator February 8 2010 Page 4 of 124 1018 MANO924 01 EN PREFACE Table of Contents PREFACE mM T E 9 E 3 For user manual updates contact Technical 3 LIMITED WARRANTY AND LIMITATION OF LIABILITY sssseeeeeeeenenn nnne 4 ABOUT PROGRAMMING EXAMPLES qoos 4 VISUAL OF MAJOR TASKS AND THE KEY CHAPTERS TO ASSIST YOU 8 CHAPTER 1 SAFETY aaa saa rere rrr nn 9 1 1 Salety Warnings and Guidelines ieu ilio aa deduc E lis S 9 1 2 TO m 10 1 3 GEC 1 10 CHAPTER 2 INTRODUCTION 11 2 1 Visual WTI 11 2 2 Connectivity to he RX SON T 13 2 3 D tailed Product Descrip IONS 22 2 2 E EO DEED 13 2 4 15 2 5 Required and Suggested Accessories
68. gt gt gt gt gt the value is too big to display in the field or is above the maximum for an editable field Likewise if the numeric entry object displays in a numeric field the value is too small to display or is below the minimum for an editable field 11 3 Alpha numeric keypad To allow entry of a specific number or text several of the input objects invoke a pop up alpha numeric keypad when the object is touched An example of the alpha numeric keypad invoked from a numeric input object is shown in Figure 10 2 Once invoked the operator may touch the appropriate keys to enter a specific value When entering a value the alpha numeric keypad is in one of two modes new value or edit value New value mode Generally when the alpha numeric keypad is first invoked it is placed in new value mode Initially the alpha numeric keypad displays the current value with all the digits being highlighted Once the first digit is entered the current value is erased from the display and the new digit is placed in the first location Thereafter no digits are highlighted and new digits are added to the rightmost position while the other digits are shifted left Edit value mode Edit value mode may be entered from the initial new value mode by pressing either the left or right arrow key before any digit key is pressed The result will be a single character highlighted The user may then either touch a key to change the digit at the selec
69. he RX 371 does not provide external LEDs for the Ok and Run status of the configuration and ladder logic engine respectively an optional pop up may be enabled to warn the user that one of these two status indications has changed When enabled in the system menu a status change is indicated as shown in figure10 11 Touch a block to about thr Language Figure 11 11 OK and RUN Status To remove the popup simply touch the OK button If either the Ok or Run indicator is reset the operator may consult the system menu diagnostic screen to determine the problem February 8 2010 Page 69 of 124 1018 11 924 01 11 11 Screen Saver The RX 371 screen backlight life is typically 5 years when in continuous use If the application does not require interaction with the RX 371 for long periods of time the backlight life can be extended by using the screen saver function When enabled through the system menu the backlight is shut off screen goes black after a specified time of no touch activity on the screen When the screen saver shuts off the backlight any operator touch on the screen or function keys reactivates the backlight Note that when the screen saver is active backlight shut off any initial touch activity on the screen or function key to reactivate the backlight is otherwise ignored by the RX 371 Any additional touch activity is also ignored by the RX 371 for approximately one second thereaf
70. he last example above there are several options available Del Delete the highlighted file or directory Del All Delete all files and directories Format Format the RM card SavPgm Save RX 371 application to DEFAULT PGM Esc Cancel current operation back up one screen If a directory name is highlighted pressing Enter will switch to that directory showing its files and sub directories In a sub directory highlighting dot dot and pressing Enter will move up one directory February 8 2010 Page 54 of 124 1018 MANO924 01 EN CH 10 Fail Safe System The Fail Safe System is a set of features that allow an application to continue running in the event of certain types of soft failures These soft failures include e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event Selecting Fail Safe System menu will open the following menu screen Backup Restore Data Enable AutoRun Enable AutoLoad ESC to exit Selecting Backup Restore Data displays the following screen in Backup Restore Data Clear Backup Backup Copies Battery Backed RAM contents on to the onboard FLASH memory of the OCS Restore Copies the backed up data from onboard FLASH to the battery backed RAM Clear Backup The backup data will be erased from the onboard FLASH Exit Goes back to previous menu February 8 2010 Page 55 of 124 1018 CH 10 MANO924 01
71. he system menu diagnostic sub menu to determine the cause of the loss of Ok status Alternately the screen designer can also place a graphic object or audible indicator through ladder logic in the application referenced to OCS register SR55 13 to alert the operator of battery failure It is also suggested that the System Menu diagnostic sub menu battery indicator be checked on a regular basis to verify its operation 17 2 2 Battery Replacement Warning Lithium Batteries may explode or catch fire if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F incinerate or puncture Warning Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with the appropriate regulatory agencies before disposing batteries In addition do not re charge disassemble heat or incinerate lithium batteries Warning Do not make substitutions for the battery Be sure to only use the authorized part number to replace the battery The RX371 uses a replaceable coin lithium battery available as Horner APG part number BAT00013 Below are the steps to replace the battery 1 It is strongly recommended that the user program and any data stored in retentive memory be backed up using Cscape s upload function or the removable media save program function before starting this procedure 2 Disconnect all power from the RX unit including power 3 Open all the 7 screws on th
72. ied in 799 The RX 371 does not provide 24VDC to the network An external voltage source must be used for other devices such as SmartStix 1 0 Check voltage at both ends of the network to ensure that voltage meets specifications of attached devices Proper termination is required Use 121 ohm or 120 ohm resistors at each end of the network The resistors should be placed across the CAN and CAN LO terminals Measure the resistance between CAN HI and CAN LO If the network is properly wired and terminated there should be around 60 ohms Check for duplicate node ID s Keep proper wires together One twisted pair is for V and V and the other twisted pair is used for CAN Hl and CAN LO Make sure the baud rate is the same for all controllers on the network Ensure shields are connected at one end of each segment they are not continuous through the network Do not exceed the maximum length determined by the baud rate and cable type Total drop length for each drop should not exceed 6m 20 feet A drop may include more than one node The drop length adds to the overall network length Network should be wired in straight line fashion not in a star pattern In applications requiring multiple power supplies make sure the V of all supplies is connected together and to earth ground at one place only In some electrically noisy environments it may be necessary to add repeaters to the network Repeaters can be used to add a
73. ield is changed by pressing either the Up or Down arrow 11 4 Screen Navigation To allow the operator to change screens a screen jump object is generally used This object may be visually represented as a 3 D button responding to touch or remain invisible and logically tied to an OCS register An optional system ICON may be configured for display along with the legend which aids in identifying the object as one that causes a screen change shown below in figure 10 3 Figure 11 3 Screen Jump Object configured for a specific screen The RX 371 had the ability to store up to 8 screen jumps and then transverse back through those screens when the desired operation is complete useful for virtual menus On OCS models that contain a front panel ESC key each press of the ESC key transverses back one screen however since the RX 371 does NOT have an ESC key on the front panel an alternate method is used Screen jump objects on a RX 371 may be configured to simulate an ESC key Typically screen jump objects simulating an ESC key are labeled Back or Previous to indicate to the operator that it is possible to transverse back to a previous Screen February 8 2010 Page 64 of 124 1018 MANO924 01 EN CH 11 ne o Controller T ne 6 Controller RY Figure 11 4 Screen Jump Object configured to return to previous screen Note that changing the current displayed screen through use of a display coil in ladder logic clears the screen jump qu
74. imited output 32 point 24 VDC pos logic input 40 neg logic 50 mA outputs 00010937 32 point 24 VDC pos logic input 40 neg logic 50 mA outputs Figure 9 5 Selecting an I O Module February 8 2010 Page 42 of 124 1018 MANO924 01 EN CH 9 4 The following screen appears VO Configuration Slots Main 2 Base 3 4 Base 5 Base 6 Network 170 Empty Empty Empty os ADC in and out Auto Config Base Figure 9 6 Base 2 with I O Module Selected The description and properties of the I O module are provided If satisfied with the selections press OK Note If a module already occupies a slot and a different module is desired right click on the slot and press Replace To leave a slot empty right click on the slot and press Delete By right clicking on a slot its configuration can be copied into another slot on the same base or a different base and pasted into a new slot 5 Click on the Config button of the I O module that is placed in the slot the Module Configuration Screen appears Two tabs are available for selection February 8 2010 Page 43 of 124 1018 9 MANO924 01 EN Module Configuration x Module Configuration YO Map Module Setup kd odule Output state on controller 5 HESOODIGE12 7 1 2 3 4 5 Description 8 channel 24 VDC pas neg logic input 3 mi e Amo channel relay output a a a
75. ir or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing STOF Installation February 8 2010 Page 79 of 124 1018 13 MANO924 01 EN Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for E OCS USB COM Part Click Finish to close the wizard Cancel February 8 2010 Page 80 of 124 1018 MANO924 01 EN CH 13 Next configure Cscape to use the correct communications port This can be done using the Tools Editor Options Communication Port dialog in Cscape In order to find the Comm Port number that the RX 371 is using go to the PC s Control Panel and System System Properties Hardware My Computer nl x File Edit wiew Favorites Tools Help J Bm sect j Folders Address 30 My Computer E a0 Name Type System Tasks Hard Disk Drives View system information Sa Local Disk Local Disk a Add or remove pragrams gt Change a setting Devices with Removable Storage Lot Floppy l 3 Inch Floppy Disk Other Places 5 LA CD RW Drive D CD Drive mJ Network Places Network Drives Lj My Documents 3 Doc Manuals Apgapp Disconnected Network Drive ontrol Pane gt 3 kmcclaud
76. is used 11 8 Alarms Alarm presentation to the operator is highly configurable and beyond the scope of this document to describe fully For more information refer to the graphics editor help file This section presents a typical configuration thereby providing an introductory description on what the operator should expect The alarm object is generally used to enunciate alarms to the operator While the display characteristics of this object is configurable it is generally displayed as a button that changes colors to indicate the highest state of the alarm s in the alarm group it is monitoring The following indicates the priority of the alarm states and the default colors associated with these states e Highest Red Unacknowledged Alarms Exist Yellow Acknowledged Alarms Exist Lowest Green No Alarms Exist SSS Figure 11 6 Alarm Object To view acknowledge and or clear alarms the operator must access the alarm viewer This is accomplished by touching an enabled alarm object When accessed the alarm viewer is displayed as pop up alarm viewer dialog similar to that shown in Figure 11 7 February 8 2010 Page 66 of 124 1018 MANO924 01 EN CH 11 Figure 11 7 Alarm Viewer The currently selected entry is indicated by a yellow highlight which can be moved up or down by touching the arrow buttons or by directly touching an entry If more entries exist than can fit on the page a scroll bar is dis
77. knowledged Alarm high bit indicates what SR181 ALM_UNACK group SR188 NET MIN Minimum Net Usage of all units on the CAN network SR189 NET MAX Maximum Net Usage of all units on the CAN network SR190 NT TX AVG Average Net Usage of this unit SR191 NT TX MIN Minimum Net Usage of this unit SR192 NT TX MAX Maximum Net Usage of this unit User Registers User Registers ve T M and R are used to store application specific RX 371 data This data can be accessed via User Screens and or by Ladder Code T Register A Register is a non retentive 1 bit memory location used to store application specific state information M Registers A M Register is a retentive 1 bit memory location used to store application specific state information February 8 2010 Page 74 of 124 1018 MANO924 01 EN CH 12 R Registers A R Register is a retentive 16 bit memory location used to store application specific values HMI Registers HMI Registers 96K and D give the user access to the RX keypad and display Registers A Register is a non retentive 1 bit memory location contact used to store the state of a function key on the RX keypad If the function keys are set for momentary mode a function key s associated 96K register will be ON as long as the function key is pressed If the function keys are set for toggle mode a function key s associated register will toggle each time the function key 5 pressed D Registers
78. kup Restore Data Update Time mS Enable AutoRun Enable AutoLoad Update time sets the maximum time used by graphics in the logic scan ESC to exit Base Selected CPU Base Online Yes Slot 1 I O FOXIQO Slot 2 I O ETN300 Slot 3 1 0 Empty Slot 4 I O Empty Media Directory Media Card Not Present Clone Unit Directory Empty Figure 10 1 System Menu FOX is not active in this product February 8 2010 Page 45 of 124 1018 CH 10 MANO924 01 EN 10 2 System Menu Navigation and Editing As mentioned above pressing the front panel SYSTEM key starts the System Menu Then user can use the following keys as per needs To scroll up IM gt To scroll down To exit from the System Menu ZU gt Enter to display the item s Sub Menu A Sub Menu generally shows a list of System Settings and their values After opening a Sub Menu if any of its System Settings are editable the first System Setting that can be edited is highlighted If desired the and keys can be used to select a different System Setting to be edited At this point either press ESC to exit the Sub Menu returning to the Main Menu or press to edit the highlighted System Setting If is pressed the System Setting s value will be highlighted indicating that it is ready to be modified The arrow keys are used to edit System Settings that have just a few possible values Each time the arrow key is
79. l be placed in IDLE mode e Data will be copied from onboard FLASH to OCS Battery Backed RAM e controller will reset e The controller will be put in RUN mode if the AutoRun setting is Yes else it will remain in IDLE mode SR164 3 is set to 1 only when an automatic restore operation is performed not on a manual one This bit is reset to 0 when a new backup is created Restoring of data can be manually performed by selecting RESTORE option from the Backup Restore Data menu This will cause the controller to reset Backup Restore Data Restore Register Data Are You Sure This will cause System Resett Figure 14 4 Restore OCS Data Clear Backup Data When initiated the backup data will be erased from the onboard Flash and no backup will exist SR164 4 and SR164 3 is reset to 0 when backed up data is erased February 8 2010 Page 91 of 124 1018 14 MANO924 01 EN Backup Restore Data Clear Backup Are You Sure Figure 14 5 Clear Backup Data Exit Goes back to the previous screen February 8 2010 Page 92 of 124 1018 MANO924 01 EN The OCS follows the following sequence in execution of Automatic Restore L OCS Power Cycle P Battery Backed RAM Registers check failed Backup NO exists YES Y Controller placed in Application IDLE mode Program erased Y Data copied from Onboard FLASH to OCS Battery backed RAM Contro
80. ller Resets NO v AutoRun OCS put in IDLE Enabled Mode YES v 5 put in RUN Mode Figure 14 6 Flow Chart for Automatic Restore February 8 2010 Page 93 of 124 CH 14 1018 14 MANO924 01 EN 14 4 Enable AutoLoad Ho AutoLoad from Removable AUTOLOAD PGH file when triggered Figure 14 7 AutoLoad Menu This system menu option allows the user to specify whether the OCS automatically loads the application AUTOLOAD PGM located in Removable Media When the AutoLoad setting is enabled set to YES it can either be manually initiated or automatically initiated at power up The automatic initiation will happen only in the following two cases e When there is no application program in the OCS and a valid AUTOLOAD PGM is available in the removable media of the device When the program residing in onboard memory is corrupted and a valid AUTOLOAD PGM is available in the removable media of the device AutoLoad can be manually initiated when the SYS F3 key is pressed OCS can be in any of the following mode Idle Run DOIO This also requires valid AUTOLOAD PGM to be present in the removable media of the device When the AutoLoad setting is not enabled set to NO OCS will be in IDLE mode and the application is not loaded If the AUTOLOAD PGM is security enabled the user will be prompted to enter
81. lone Unit menu will open the following menu screen Clone Unit Directory Empty Free 1004257280 Total 1005257280 Load Make Clone Clone Esc Figure 15 2 Clone Unit Menu before Cloning Note Free Total displays number of free and total bytes in Removable Media February 8 2010 Page 97 of 124 1018 15 MANO924 01 EN Make Create Clone option enables user to duplicate Clone application file all unit settings and all register values from Battery Backed RAM Selecting Make Clone brings up the screen below for the user Clone Unit Hake Clone Files Are You Sure Ok Cancel Free 1004257280 Total 1004257280 Load Hake Clone Clone Esc Figure 15 3 Clone Unit Confirm Screen After confirmation the OCS will create two new files in the root directory of the Removable Media Drive as shown below AUTOLOAD PGM Application file CLONE DAT File having all unit settings and register values from Battery Backed RAM Clone Unit DAT 24570 07 14 09 12 114 Free 1004208128 Total 1004257280 Load Hake Clone Clone V Esc Figure 15 4 Clone Unit Files NOTE Make Create clone operation automatically includes the security in AUTOLOAD PGM file for security enabled files February 8 2010 Page 98 of 124 1018 MANO924 01 EN CH 15 4 Once the cloning is successful OCS gives a message as below Clone Unit Cloning Status SUCCESS MAKE CLONE operation Ok Free 10
82. lude e Battery power loss e Battery Backed Register RAM or Application Flash corruption due to for example an excessive EMI event The Fail Safe System has the following capabilities e Manually backup the current Battery Backed RAM Register Settings into Flash memory e Manually restore Register Settings from the values previously backed up in Flash to Battery Backed RAM e Detect corrupted Register Settings at power up and then automatically restore them from Flash e Detect corrupted or empty application in Flash memory at power up and then automatically load the AUTOLOAD PGM application file from Removable Media Compact Flash or MicroSD e f an automatic Register Restore or Application Load occurs the OCS can automatically be placed in RUN mode The fail safe system can be accessed by going to the system menu of the controller A new menu Fail Safe System has been added at the end of the main system menu for this Selecting Fail Safe System menu will open the following menu screen Backup Restore Data Enable AutoRun Enable AutoLoad ESC to exit Figure 14 1 Fail Safe System Menu 14 2 Settings To use the fail safe feature the user needs to do the following 1 Backup the current Battery Backed RAM Register contents in On Board Flash memory using System Menu options 2 From Cscape create AUTOLOAD PGM for the application program using Export to Removable Media 3 Place the Removable Media
83. mation 13 Page 122 of 124 1018 MANO924 01 EN TABLE OF FIGURES TABLE OF FIGURES Figure 2 1 Visual Overview REC E e ane es ed ec bn buo des e Pa 12 Figure 2 2 Visual Overview of Types of Devices that can be connected to RX 371 13 Figure 2 3 Pass through Function Available in CSCAN Networks Only 14 Figure Panel Mounting or X37 1 OQ O sudcsid it eie vec dian rore a 17 Figure 4 1 Two Point Ground Connection Test nennen enne nnne aa nns 23 Figure 4 2 Power Connector Primary Power Port esses nennen nennen nnn nnn 24 Figure 4 3 Primary Power Port as Viewed looking at 371 24 Figure S 1 MJ Serial Port GODPnee OF Doom eei Bbc bes ipeo Eu up ep stu a eiui 25 Figures 621 NETT COnneCiOn iiie dub es ires Ut SD d arii mS 29 Figure 6 2 GSGAN POrtGODIGGIOFuiiiuco dice a D mum 29 Figure FVO Connguiratiom Dialog u s uentis citu bcc a 32 Figure 7 2 Ethernet Module Configuration 32 Figure 9 1 Main Configuration Screen ssssssessssisssssseeeen nennen nnne nennen nnns nnne sns nani 39 Figur
84. mm 055 52 20mm 7 582 195 12mm 2 653 72 46mm Figure 3 5 RX 371 Dimensions 5 964 151 49mm February 8 2010 Page 19 of 124 1018 CH 3 MANO924 01 EN 3 6 Factors Affecting Panel Layout Design and Clearances Warning Itis important to follow the requirements of the panel manufacturer and to follow applicable electrical codes and standards The designer of a panel layout needs to assess the requirements of a particular system and to consider the following design factors 3 6 1 Clearance Adequate Space Install devices to allow sufficient clearance to open and close the panel door Table 3 1 Minimum Clearance Requirements for Panel Box and Door Minimum Distance of device and sides of 2 inches 50 80mm Minimum Distance between base of device and wiring ducts 1 5 inches 38 10mm If more than one device installed in panel box or on door 4 inches between bases of each Minimum Distance between bases of each device device 101 60mm When door is closed Minimum distance between device and closed door 2 inches 50 80mm Be sure to allow enough depth for RX 371 OCS 3 6 2 Grounding Warning Be sure to meet the ground requirements of the panel manufacturer and also meet applicable electrical codes and standards Panel box The panel box needs to be properly connected to earth ground to provide a good common ground reference Panel door Tie a low impedance ground strap between the panel box an
85. name or Timeout Email server for Email IP address Port address Email address command sent To and From Username and Password February 8 2010 Page 111 of 124 1018 16 MANO924 01 EN 12 SMTP Error Error response received from Check configured Email server name or Response Email Server for Email IP address Port address Email address command sent To and From Username and Password 13 to SMTP Error State This field provides SMTP 1 DNS query State 16 State or command code 2 DNS Response State where Error occurred 3 Establish Connection State 4 SMTP HELO Command State 5 SMTP Authentication State 6 SMTP Username State 7 SMTP Password State 8 SMTP From Mail Address State 9 SMTP Receiver Mail Address State 10 SMTP Data Command State 11 SMTP Send Data State 12 SMTP End Data State 13 SMTP Quit State 14 Waiting for Response 17 to SMTP Server Error This field provides SMTP Details of different error codes can be 32 Response code Error response code found in RFC 821 and RFC 2554 received from SMTP server documents Eg 500 Syntax error command unrecognized Note In Email feature transmit trigger bit should get reset within 30sec of time or Error status should get updated indicating error information If there is no status it means either Device is not in RUN mode or Email feature is not configured or invalid Email configuration is downloaded February 8 2010 Page 112 of 12
86. names size and dates of files and directories on a RM card The operator can optionally change directories delete files and format new RM cards This object also supplies status information such as Color change on card OK Card full and Card missing status For additional information refer Cscape Help File Graphics Removable Media 8 4 Filenames used with the Removable Media RM Function Blocks The RM function blocks support the flash with a DOS Windows standard FAT 16 file system All names must be limited to the 8 3 format where the filename contains eight characters a period then a three character extension The entire filename including any path must be less than or equal to 147 characters When creating filenames and directories it is sometimes desirable to include parts of the current date or time There are six special symbols that can be entered into a filename that are replaced by the OCS with current time and date information Table 8 1 Filename Special Symbols Y Substitutesthecurrent2 digit year 2004 04 sm ___ __ Substitutes the current month with a 2 digit code March 03 i 1 Substitutes the current hour 24 hour format 4 pm 16 Substitutes the current minute 45 45 Substitutes the current second oY SM 22 22 Sh em Note that all the symbols start with the dollar sign character Date symbols are in upper case time symbols are in lower case The following are examples of
87. o SD 100BaseT LCD with LED 2 Serial Ports backlight Ethernet USB A amp USB B Metal SmartStack Provide a wide variety of I O options Requires little space and are easy to install SmartStix Modules It is a family of remote I O products February 8 2010 Page 12 of 124 1018 MANO924 01 EN CH 2 2 1 1 Where to Find Information about the RX 371 a Datasheets Refer datasheet for information related to specific model RX371 is shipped with MANO925 b User Manual This manual provides general information of RX 371 models Visit our website http www heapg com to obtain user documentation and updates Four main types of information are covered in the manual Safety and Installation guidelines instructions Mechanical and Electrical Descriptions of features Configuration and Use Maintenance and Support 2 2 Connectivity to the RX 371 The RX 371 has tremendous capabilities for connecting to a variety of devices The diagram below shows some examples of devices that can be used with the RX 371 Other OCS Devices Other OCS Devices Drives Smart Stix I O Serial PLCs OPC Server Cscape Printers SCADA OPC Servers RX 371 Serial I O Ethernet Sensors OPC Server Indicators to Smart Stack Modbus TCP Devices Alarms I O CsCAN Cscape Encoders Pumps Relays Solenoids Cscape Flash drive Figure 2 2 Visual Overview of Types of Devices that can be connected to RX 371 2 3 Detailed Product D
88. odes attached to the CAN network In addition Put and Get Network Heartbeat function blocks allow nodes on the CAN network to regularly announce their presence and to detect the presence or absence of other nodes on the network 6 6 Using CAN for I O Expansion Network I O Connecting Network I O devices SmartStix Modules to the NET1 port allows the RX 371 OCS I O to be economically expanded and distributed A variety of SmartStix Modules are available for this purpose February 8 2010 Page 30 of 124 1018 MANO924 01 EN CH 7 CHAPTER 7 ETHERNET COMMUNICATION 7 1 Ethernet Module Protocols and Features The following table describes the Ethernet Module Protocols and features supported by 371 Protocol Feature Protocol Feature Description ICMP Ping Internet Control Message Protocol EGD Peer Modbus TCP Slave Modbus over Ethernet Ethernet IP Server ODVA CIP over Ethernet FTP Server File Transfer Protocol HTTP Server HyperText Transfer Protocol Web Server SMTP Simple Mail Transfer Protocol Chapter 16 7 2 Ethernet System Requirements Full Ethernet functionality requires 1 running Cscape Programming Software Version 8 7 with upgrade or later for configuration 2 OCS controller with inbuilt onboard Ethernet port FTP amp protocols 7 3 Ethernet Module Specifications Speeds 10 BaseT Ethernet 10 Mbps 100 BaseTx Fast Ethernet 100 Mbps Half or Full Duplex Auto Negotiation B
89. on if enabled performs certain operations based the selected file s type change display to parent directory lt DIR gt change display to child directory bmp jpeg display bitmap if compatible format pgm load application if compatible model and version Alternately the enter button can be configured to simply load the ASCII representation of the file path including the file name to a group of OCS registers That pathname can then be used by ladder for opening and manipulating that file Once view operations are complete simply touch the Esc button to remove the pop up removable media viewer If the removable media is used in an application the removable media device requires changing by the operator and the application is attempting to write to the removable media when it is removed the screen designer should create objects that allow the operator to temporally halt access to the removable media This prevents corruption to the file system if the removable media is removed during a file write sequence The graphic objects should set OCS register SR174 1 when requesting the card be removed and February 8 2010 Page 68 of 124 1018 MANO924 01 EN CH 11 provide an indicator based on OCS register SR174 2 which indicates that it is safe to remove the removable media Sate for Removal Figure 11 10 Example application segment for safe removal of removable media 11 10 OK and Run Status Since t
90. ons Loaded protocols Removable Media access February 8 2010 Page 118 of 124 1018 MANO924 01 EN CH 18 To view the system menu press the System key on the keypad See Ch 9 for full details on the system menu diagnostic capabilities 18 2 1 Local l O Troubleshooting Checklist 1 Verify the controller is in RUN mode 2 Check diagnostics to ensure controller passed self tests View diags in System Menu or in Cscape click Controller Diagnostics Check data sheets to ensure proper wiring Ensure that software configuration is correct Take ladder out of the picture From Cscape set controller to Do I O mode In this mode inputs can be monitored and outputs set from a data watch window in Cscape without interference from the ladder program Some I O problems are only a result of a mistake in the ladder program m 18 3 CsCAN Network For complete information on setting up CsCAN network refer CAN Networks manual 799 available on our website http www heapg comy Network status node ID errors and baud rate in the controller system menu are all in reference to the CsCAN network These indications can provide performance feedback on the CsCAN network and can also be used to aid in troubleshooting Refer to Ch 9 for full details on the system menu 18 3 1 CsCAN Network Troubleshooting Checklist 1 2 3 10 11 12 13 Use the proper Belden wire type or equivalent for the network as specif
91. op up keypad hides the value by displaying alternately for each digit ASCII Object When editing an ASCII value each press of the same key generates a different value For example the 1 QZ key generates the following sequence space G Z q z 1 repeat sequence The digit keys except zero sequence the corresponding 3 alphabetical characters first in upper case followed by the same 3 characters in lower case followed by the corresponding numeric digit Thereafter continued presses of the same key repeat the sequence February 8 2010 Page 63 of 124 1018 11 924 01 The key generates the following mathematical character sequence repeat sequence The key generates the following punctuation character sequence 42 5 5 repeat Sequence gt Once the desired alpha numeric character is obtained use the left or right arrow to select a new position Alternately pressing different key moves to the next position Text Table Object When editing a Text Table Object all the keys except the Up and Down arrow keys are grayed and disabled The next text selection is made by pressing either the Up or Down arrow Time Date Object When editing a Time Date Table Object all the keys except the Up Down Left and Right arrow keys are grayed and disabled The specific field i e hour or minutes is selected using the Left and Right arrows The value in the selected f
92. or programming 13 3 1 To connect RX 371 with USB port Preferred method Connect a PC s Personal Computer running a Windows Microsoft operating system USB port via USB cable to the USB mini B port on the RX 371 OCS The PC will detect a new device has been plugged into the USB port Found Hew Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer an the hardware installation CD or on the Windows Update Web site with pour permission Read our privacy policy Windows connect to Windows Update to search for software CO Yes this time only now and every time connect a device Click to continue Figure 13 1 Front Panel and USB Programming Connector February 8 2010 Page 78 of 124 1018 MANO924 01 EN CH 13 Found Hew Hardware Wizard This wizard helps you install software For OCS USB Port If your hardware came with an installation CD floppy disk insert it now What want the wizard to da Install from a list or specific location Advanced Click Next to continue Hardware Installation The software you are installing for this hardware OLS USB COM Port has not passed Windows Logo testing to very compatibility with Windows XP me why this testing i important Continuing your installation of this software may impa
93. otective equipment including safety glasses and insulated gloves when making connections to power circuits e Ensure hands shoes and floors are dry before making any connection to a power line 2 8 2010 Page 9 of 124 1018 CH 1 MANO924 01 EN e sure the unit is turned OFF before making connection to terminals Make sure all circuits are de energized before making connections e Before each use inspect all cables for breaks or cracks in the insulation Replace immediately if defective 1 2 Grounding Grounding is covered in various chapters within this manual e For grounding specifications and testing for a good ground refer to section 4 2 e For Panel grounding refer to section 4 3 1 3 CE Compliance To check for compliance and updates visit our website at http www heapg com Pages TechSupport ProductCert html February 8 2010 Page 10 of 124 1018 MANO924 01 EN CH 2 CHAPTER 2 INTRODUCTION 2 1 Visual Overview The RX 371 OCS provides flexible options allowing you to choose the functionality you need User Interface Front View Smart Stack Connector Back View February 8 2010 Page 11 of 124 1018 2 MANO924 01 EN Hemovable Media USB Right Side Ethernet USBA Bottom Side DIP Switches Power CAN MJ2 MJ1 Left Side Figure 2 1 Visual Overview of RX 371 RXMode ScreenType Standard RXFeatures On Board Ethernet 5 7 QVGA TFT Micr
94. oth 10 100 Mbps and Half Full Duplex Shielded RJ 45 U O Connector Type Shielded RJ 45 Cable Type 5 or better UTP Recommended Auto MDI MDI X 7 4 Ethernet Module Configuration Note The following configuration is required for all applications regardless of the protocols used Additional configuration procedures must be performed for each protocol used refer SUP0740 for details on configuring individual protocol To configure the Ethernet Module use Cscape Programming Software to perform the following steps 1 On the main Cscape screen select the Controller menu and its I O Configure sub menu to open the I O Configuration dialog Figure 7 1 2 If configuring a different OCS Model than the one shown in the I O Configuration dialog click on the topmost Config button select the desired OCS Model and then click OK February 8 2010 Page 31 of 124 1018 CH 7 MANO924 01 EN Hardware Configuration CPU Slots Main Base 2 Base 3 Base 4 Base 5 Base Base 7 Network 10 HA3 1 Bocs rox1og Contig Ethernet 300 Ethernet Config Enable 120 Compatibility wed Figure 7 1 I O Configuration Dialog 3 Click the Config button to the right of the Ethernet Module and then select the Module Setup tab revealing the Ethernet Module Configuration dialog as shown in figure 7 2 Module Configuration Register Usage Default Settings Register
95. other controllers or PC s CsCAN is pronounced CAN based network hardware is used in the controllers because of CAN s automatic error detection ease of configuration low cost of design and implementation and ability to operate in harsh environments Networking abilities are built in to the RX 371 and require no external or additional modules Local Unit Remote Unit RS 232 Seer gt Network Programming Commands pass through the Local PLC to the network Figure 2 3 Pass through Function Available in CSCAN Networks Only The RX 371 features the ability to pass through programming commands When attached to a RX 371 serial port a programming package i e Cscape can access other RX units or any other OCS unit connected to a CsCAN network by passing the programming command through the serial port to the network port One Cscape package connected to one RX unit can program all RX or other OCS units on the CsCAN network When several RX models are networked together to achieve a specific purpose the system acts like a large parallel processing controller Cscape Software RX 371 hardware is programmed with a Windows based PC application called Cscape HE5000SW232 Cscape pronounced see scape stands for Control Station Central Application Programming Environment Provided there is one serial connection to one node on the network i e CSCAN Network the operator has control o
96. pe Tools Editor Options Communications Port Be sure that the USB cable is connected between the PC and controller and check the Windows Device Manager to find out if the USB driver is properly installed and which port it set itself up on Make sure the USB port of the PC is functioning and or connect to an alternate device to determine if the port is working RX 371 units without Ethernet must use the Mini B USB Port or MJ1 for programming and debugging If Ethernet is installed it can be selected as the programming port The selection is made in the controller s System Menu If there are difficulties connecting make sure that the default programming port is set correctly with the connection method being attempted Connecting Troubleshooting Checklist Ethernet port Programming Programming and debugging must use MJ1 or Ethernet Port Controller must be powered up Ensure that correct IP address is given in the Ethernet field and correct Mode is selected in Cscape Tools Editor Options Communications Port Ensure that the Ethernet Cable is connected between the controller and the Ethernet Hub Make sure the Ethernet cable is functioning properly Local Controller and Local I O The System Menu provides the following status indications that are useful for troubleshooting and system maintenance Self test results diagnostics RUN and OK status Network status and usage Average logic scan rate Application memory usage Loaded firmware versi
97. played on the right side that also indicates the current relative position The current state of the displayed alarm is indicated by its color and optionally by an abbreviated indicator after the date time stamp ALM ACK RTN The operator can acknowledge an alarm by selecting it from the list and touching the ACK button The operator can also clear an alarm if that function is enabled in the alarm object If not enabled the Clear buttons are grayed and do not respond to touch Once view operations are complete simply touch the Esc button to remove the pop up alarm viewer Note that OCS registers 955 181 and 955 182 are available for ladder use which indicate presence of unacknowledged or acknowledged alarm respectively The screen designer may implement these registers to switch screens or activate the beeper to attract the operator s attention 11 9 Removable Media The removable media object is generally used to inform the operator on the current state of the removable media device and allow access to its file structure The removable media object is displayed as a button that changes colors to indicate the current state of the removable media device The following indicates the device states and the default colors associated with these states e Highest Red Device Error Yellow Device Full threshold adjustable e Lowest Green Device OK Figure 11 8 Removable Media Object February 8 2010 Page 67 of 124 1
98. power up Number of times watchdog timer has tripped No CAN network bus off errors have occurred Number of CAN network bus off errors that have occurred At least one other node was found on the CAN network No other nodes were found on the CAN network This node s CAN Network ID was in the range 1 to 253 This node s CAN Network ID was out of range at power up This node s Network ID is unique on the CAN network This node s Network ID is duplicated in another node Time and date have been set Time and date need to be set configuration matches the installed I O and COM modules configuration needs updating to match installed Modules Battery voltage level at an acceptable level Battery voltage level below an acceptable level Page 49 of 124 CH 10 1018 CH 10 MANO924 01 EN View 1 0 Slots The View I O Slots sub menu displays 6 System Settings only one of which is editable Base Selected CPU Base Online Yes Slot 1 I O FOAT6G slut 2 ETH3BH Slot 3 Empty Slot 4 I U Empty Slot 1 I O FOX100 FOX100 has been configured through Slot 2 I O ETN300 ETN300 has been configured through Cscape Slot 3 I O Empty N A Slot 4 I O Empty N A Base Selected CPU on the CPU Base Main on the Main Base Smart Stack 2 7 on the remote base FOX hub base Base Online Yes Indicates no problems with fiber cabl
99. pressed a new possible value is displayed When the desired value appears press the Enter key to save it otherwise press the ESC key to cancel the edit The numeric keys are normally used to enter numeric System Settings In addition to edit a single numeric digit use the 8 or key to select the digit and then either press a numeric key or use or I M to modify the digit In any case after entering the new desired value press the Enter key to save it otherwise press the ESC key to cancel the edit 10 3 System Menu Details The following sections describe each of the Sub Menus in detail Set Network ID This Sub Menu displays two System Settings of which only Network ID is editable Hetwork Hetwork ID Network Ok Yes CsCAN connected to a CAN network and functioning Properly No Not ready to communicate on CAN network February 8 2010 Page 46 of 124 1018 MANO924 01 EN CH 10 Network ID 1 to 253 his node s CsCAN Network ID must be unique on network Set Network Baud This Sub Menu displays just one System Setting and it is editable HetCwork Baud 125 Use LT to adjust Network Baud 125 KB 125 KBaud CAN network 250 KB 250 KBaud CAN network 500 KB 500 KBaud CAN network 1 MB 1 MBaud CAN network View OCS Status The View OCS Status Sub Menu displays up to 17 System Settings Only the Mode System Setting is editable Hodel Scan Rate ms Lcl Het Use All He
100. r suitability for Class 1 Division 2 WARNING The USB parts are for operational maintenance only Do not leave permanently connected unless area is known to be non hazardous WARNING EXPLOSION HAZARD BATTERIES MUST ONLY BE CHANGED IN AN AREA KNOWN TO BE NON HAZARDOUS WARNING Battery May Explode If Mistreated Do Not Recharge Disassemble or Dispose Of In Fire WARNING Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual and other applicable manuals in their entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life e All applicable codes and standards need to be followed in the installation of this product e For wiring discrete use the following wire type or equivalent Belden 9918 18 AWG larger Adhere to the following safety precautions whenever any type of connection is made to the module Connect the green safety earth ground first before making any other connections When connecting to electric circuits or pulse initiating equipment open their related breakers Do not make connections to live power lines Make connections to the module first then connect to the circuit to be monitored Route power wires in a safe manner in accordance with good practice and local codes Wear proper personal pr
101. rial Communication function blocks both MJ1 and MJ2 support Generic Modbus Master and Modbus Slave Protocols In addition external modems can be connected and accessed using Init Dial and Answer Modem function blocks February 8 2010 Page 27 of 124 1018 5 MANO924 01 EN 5 8 Downloadable Serial Communication Protocols Both MJ1 and MJ2 also support downloadable protocols such as Allen Bradley DF1 CSCAN Master GE Fanuc SNP and Modbus Master Note Refer download section of website for the list of latest supported protocols http www heapg com Pages TechSupport Downloads html February 8 2010 Page 28 of 124 1018 MANO924 01 EN CH 6 CHAPTER 6 CAN COMMUNICATIONS Note For additional CAN information refer to the CAN Networks manual 799 on our website 6 1 Overview All RX 371 OCS models provide a CAN networking port which is implemented with a 5 pin connector The connector is labeled NET1 Figure 6 1 NET 1 Connector Like the MJ1 serial port the NET1 port can be used for RX 371 OCS programming by connecting it to the CAN port of a PC running Cscape The NET1 port also allows the RX 371 OCS to exchange global data with other OCS RCS controllers and to access remote Network I O devices SmartStix Modules 6 2 Port Description The RX 371 OCS NET1 port implements the ISO 11898 2 physical layer and the CAN 2 0A data link layer standards Also since the NET1 port is powered by an internal isolated power
102. rivers are compatible with Windows Windows Update lets you set up how Windows connects to Windows Update for drivers Driver Signing Windows Update Hardware Profiles Ss Hardware profiles provide a way for you to set up and store 20 different hardware configurations Hardware Frafiles Next go to the PC s Device Manager and Ports Cl Device Manager Action View Help KIM MCCLOUD Computer Flee Disk drives Ej Sg Display adapters Bl 2 DYDICD ROM drives Fy Floppy disk controllers E Floppy disk drives HE IDE controllers LE Keyboards Mice and other pointing devices Monitors EE Network adapters Ely Ports COM amp LPT E dy Communications Part COMI c Communications Part COM ew OCS USB COM Part COM 0 d Printer Port LPT1 EE Processors p D Sound video and game controllers H System devices Universal Serial Bus controllers February 8 2010 Page 82 of 124 1018 MANO924 01 EN CH 13 Note that in this example the RX 371 is on COM3 This COM number may vary from PC to PC E a Ports COM amp LPT 2 qood Communications Pork COM A Communications Port COM OCS USB COM Port COM3 oo Sg Printer Port LPT1 Now that you know which COM port the RX 371 is plugged to go to Cscape Tools Application Settings Communications click on Configure button and then choose the co
103. rogramming cable order HE500CBL300 Table 2 1 RX 371 Accessories HE5000SW232 Cscape Software Package Includes Cscape CD 9 pin OCS Programming Cable RJ 45 Programming Cable Documentation HE500CBL300 OCS Programming Cable 9 pin female PC to RJ 45 OCS 6 feet USB programming kit Includes USB to RS 232 adapter and 6 foot RS 232 cable with D sub connections Requires HE500CBL300 to program the RX 371 Part Number Description HE MC1 Removable Media card compatible with RX 371 Media Card Reader for HE MC1 Portable device allows HE MC1 to be plugged into the USB port of personal computers as a portable hard drive Power supply 100 240VAC or 140 340VDC Switching supply that outputs 1 5 A 3A HE X24 AS AL at 24 VDC Mounts on Standard DIN rail Power supply 100 240 VAC or 140 340 VDC Switching supply that outputs 1 5 A 3A HE X24 AS AL at 24VDC Mounts on Standard DIN rail HEUSB600 HE MR1 HE X24 AS HE X24 AL February 8 2010 Page 15 of 124 1018 2 MANO924 01 EN 2 6 Useful Documents and References The following information serves as a general listing of Horner controller products and other references of interest with their corresponding manuals numbers Visit our website http www heapg com to obtain user documentation and updates Table 2 2 Additional References Note This list is not intended for users to determine which products are appropriate for their application controller produ
104. roller than the one shown on the screen might be desired It is necessary to select the desired controller which is the RX 371 In this example configuration Continue with Step 2 However if you are satisfied with the controller selection press a Base tab Go to Step 3 Hardware Configuration CPU Slots Main Base z Base 3 Base 4 Base Base Base 7 Network 120 Empty Contig Empty L anfig Empty Contig Contig Empty Enable 1 0 Compatibility OF Cancel Apply Figure 9 1 Main Configuration I O Screen Note The Auto Config System button can be pressed prior to selecting the desired controller and I O By pressing the button the current configuration from the local ID is uploaded and any current settings are overwritten A dialog box appears and indicates that settings will be deleted from currently configured models If OK press Yes Then press OK February 8 2010 Page 39 of 124 1018 9 MANO924 01 EN Selecting a Different Controller To select a different controller ensure that the CPU Slots tab is pressed Then click on the slot or the Config button The Configure Controller screen appears Configure Controller Family Type 5 Device E371 CLAN Description Touch screen Operator Control Station with fined 10 Properties Display 240 by 320 LCD Keypad function keys Auto Contig Fragram Memory 2
105. rrect COM port in this example Com 5 in the Add Target dialog View Window Screens Help Security d 5 tpC alc Application Settings Application Communication Settings Update Smart Stack Module View Data List Communications Mame Default COMS MM axB aud 57600 Timeout 1000 CCU Editor Options Application Settings February 8 2010 Page 83 of 124 1018 13 MANO924 01 EN Add Target Target Connection Medium Port B Ethemet 192 168 254 128 Mode 05 Mode gt Can Interface Gown o Installed Modem Pl Prone Humber Prolific USB to Sernal Comm Port Connected Device Connected Device C Target Node ID El Connection Settings Baud 57600 Timeout 000 ms If communications are successful the target indicator should show the mode of the controller Target yy R as shown in the status section above Cscape Status Bar 13 2 If the controller is not communicating you may need to set the target ID of the controller in Cscape or on the unit The Target ID allows directing communications to a particular unit when multiple units are connected via a CSCAN network Units without CSCAN network ports respond to any network ID and do not require the ID to be configured To check or change the ID on the RX 371 OCS press the system menu key
106. rs b Allows al OCS register assignments to be optional instead of mandatory Ethernet Module Configuration Dialog Rules The following rules describe how the new Ethernet Module Configuration Dialog is to be used The Enhanced Configuration checkbox will be unchecked and grayed if configuring an ETN100 or ETN116 Module ll If the Enhanced Configuration checkbox is checked Cscape will display an error message and will abort an I O Configuration download if A Configuring an ETN200 or ETN300 Module with ETN Firmware lt 4 35 B Configuring an OCS RX or NX with Engine Firmware lt 11 91 Il If the Enhanced Configuration checkbox is unchecked the dialog maintains backward compatibility as follows A Net Mask and Gateway Register edit boxes will be empty and grayed B The Net Mask and Gateway Direction combo boxes will be empty and grayed C All other dialog objects function the same as in the Cscape 8 0b dialog except as follows 1 The new IP Address Direction combo box replaces the old Get IP from IP Addr Register checkbox A Direction of Read Only is February 8 2010 Page 34 of 124 1018 MANO924 01 EN CH 7 equivalent to unchecked and a Direction of Read Write is equivalent to checked 2 The new Protocol Support area contains a protocol list box showing the protocols supported by the platform being configured Each protocol in the list box has a checkbox in front of it that can be checked
107. rs 1274 Cleaning Hours 34 nme Figure 11 1 Example Screen February 8 2010 Page 61 of 124 1018 11 924 01 Multiple objects are provided for displaying data such as virtual panel lights push buttons numeric value displays bar graphs meters graphs and animated bitmaps On the RX 371 these graphical objects through ladder manipulation of attribute bits can change color flash or change visibility to attract operator attention On objects that accept user input the input is provided by touching the object or alternately changing an OCS register i e Function key registers Objects that allow input generally have a raised 3D appearance An exception is the binary type objects such as buttons which are shown in a depressed 3D appearance when in the ON state Objects that normally accept touch input may be disabled through program control through ladder manipulation of an attribute bit If an object is disabled the object s representation changes to a 2D appearance On objects that represent non discrete information more action may be required beyond that of simply touching the object For example the slider object requires the operator to touch and 5 the control in the direction desired Alternately alpha numeric entry objects invoke a pop up alpha numeric keypad for additional user input The alpha numeric keypad is discussed below Note that if the numeric entry object displays gt gt
108. s emitted to enounce that graphical object is not currently accepting the touch input February 8 2010 Page 65 of 124 1018 CH 11 924 01 If beep acknowledgement is not desired the beeper function can be disabled from the system menu 11 7 Touch Slip Sensitivity Touch 5 sensitivity is preset to meet most applications however adjustment is available to reduce the sensitivity for touch release That is once a graphical object button is touched and held by a finger the default touch 5 sensitivity allows for a slight s ip of the finger on the graphical object before the RX 371 assumes touch been released equates to approximately a quarter inch of movement with a stylus In some applications such as jog buttons where the operator is pushing a button for a period of time the amount of s ip while holding a button pressed may exceed the default sensitivity To increase the amount of tolerable s ip and prevent false releases of the button the RX 371 allows adjustment of the allowable slide up to 5x the default value To enable the touch slip sensitivity first an OCS data register must be allocated through the Graphics editor Configuration menu for Display Settings Once a Touch Sensitivity register is assigned that register may be modified range 1 Low to 5 High to the desired slide amount If a value outside the valid range is entered in the touch sensitivity register it is ignored and the last valid value
109. sing Enter allows you to view or modify the ID of the unit To change the Target ID of Cscape use the Controller Set Target Network ID dialog 13 3 2 Communicating via On Board Ethernet Port From Cscape go to Controller gt I O Configure and do auto configuration for the connected controller Click on Config of Ethernet amp go to Module Setup February 8 2010 Page 85 of 124 1018 13 MANO924 01 EN In Module configuration dialog go to IP Address field enter unused IP Address and configure unused registers in Register field amp then click OK Screen shot for the same as follows Module Configuration Fa Register Usage Default Settings Register IP Address 192 158 254 128 Net Mask 255 255 255 0 Gatewar 0 0 0 Ge Status Version Protocol Support T ICMP Ping C EGD Ethernet Global Data SATF Slave 90 30 Service Request Modbus TCP Slave EthernetIP FTF File Server HTTP eb Server Over Direction Read Only Use GAN ID for last Octet Read Only Read Only Enhanced Configuration Configure Selected Protocal Download the configuration to Controller Connect LAN cable to the Controller in default LAN Port From Cscape go to Tools gt Editor Options gt Communication Port gt configure Select Ethernet and enter IP address which is configured in the file Select mode as Nx Rx
110. source Limits Resource RX 371 SR 16 bi 192 T 1 bit 2048 1 bi 2048 R 16 bi 9999 1 bit 5 D 1 bi 1023 1 bi 2048 1 bit 2048 16 bi 512 AQ 16 bi 512 9elG 1 bit 64 Per ID QAG 1 bi 64 Per ID AIG 16 bi 32 Per ID AQG 16 bit 32 Per ID CsCAN Ping EGD SRTP Modbus TCP Master Downloadable protocol amp Slave Ethernet IP FTP or HTTP 10 MBd 100 MBd CsCAN 125 NES 500 kBd or Serial Ports 2 RS 232 RS 485 Ports Software Selectable IDs Per CSCAN Network SmartStack Modules Keypad 5 user defined Function keys and a System key Display Type 5 7 QVGA Display Size 5 7 Display Screen Dimensions SEU KARD Screen Memory 2 75 MB Colors 32 768 1023 Objects Per 50 User Screen Ladder Code 256 kB os p e 8 3 5 ADS mh e NE dS gt e 64 w o repeat 253 w 3 repeaters 4 Main Slots AQG 16 bit Serial Ports Keypad Display Type _ Display Size 5 User Screens Ladder Code February 8 2010 Page 71 of 124 1018 12 MANO924 01 EN 12 1 3 Resource Definitions System Registers System Registers S and SR are used to store general RX 371 status information This information is used internally and is also available to the operator via the System Menu using the RX 371 display and keypad The System Registers are also available for User Screens and can be accessed by Ladder Code S Registers
111. st 21 Panel Layout Clearances 20 Power Connector Primary Power Port 24 Primary Power Port 24 Primary Power Port As Viewed Looking at the RX371 24 Primary Power Port Pins 24 PROGRAMMING EXAMPLES 4 RX371 Mounting Clip 18 RX371 Mounting Orientation 18 References Useful documents 15 Registers Page 121 of 124 1018 INDEX 905 72 SR 72 System 72 Resources 71 Definitions 72 Global Data I O Registers 75 HMI Registers 75 Limits 71 SmartStack I O Registers 75 System Registers 72 User Registers 74 RS 485 Biasing 27 RS 485 Termination 27 Safety Warnings Guidelines 9 Serial Comm Cscape Programming 27 Downloadable Protocols 28 Ladder Controlled 27 Overview 25 Ports 25 Wiring 25 SERIAL COMMUNICATIONS 25 Set Network ID 84 SMARTSTACK I O 39 System Menu Details 46 Navigate Edit 46 February 8 2010 MANO924 01 EN Sytem Menu Overview 45 target ID 84 Target ID 84 85 target indicator 84 86 Technical Support 3 Contacts 120 Toubleshooting Connecting Checklist 118 Troubleshooting Common problems 101 111 117 Connecting Checklist 118 CsCAN Checklist 119 CsCAN Network 119 Local Controller I O 118 Local Checklist 119 Removable Media 120 Troubleshooting Checklist USB Port Mini B Programming 118 Troubleshooting Checklist Ethernet port Programming 118 USB 15 30 78 118 User Interface Ladder Based Navigation 65 Visual Overview 11 Where to Find Infor
112. sts passed Fault One or more power on self tests failed View OCS Diags The View OCS Diags Sub Menu displays 11 System Diagnostics none of which are editable The first two System Diagnostics are critical If any of them indicate a Fault condition the RX will not enter or remain in Run mode and the problem must be investigated and corrected Logic Error Ok All executed ladder instructions are legal for loaded Firmware Fault A ladder instruction not supported by firmware was Found User Program Ok Ladder program and I O configuration loaded Successfully Fault Ladder program or configuration not loaded or load Failed Following System Diagnostics are informational If any of them indicate a Warning condition the RX can still enter and remain in Run mode but the problem should be investigated and corrected February 8 2010 Page 48 of 124 1018 MANO924 01 EN User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery Logic Errar User Program User Graphics W Dog Trips Het Errors Hetwork State Hetwork ID Dup Het ID Clock Error I System Battery February 8 2010 Ok Warn x O x O Ok Warn Ok Warn Ok Warn Ok Warn Ok Warn Ok Warn Application graphics objects loaded successfully Application graphics objects not loaded or load failed Watchdog timer has not tripped since the last
113. supply external CAN power is not required 6 3 NET1 Port Wiring This section shows how the CsCAN port pins are assigned Note The V connection is not required on the RX 371 OCS The RX 371 OCS network port is self powered Supporting devices can require this connection and this pin can be used to land the extra wire required for those devices Figure 6 2 CSCAN Port Connector February 8 2010 Page 29 of 124 1018 CH 6 MANO924 01 EN Pin Signal SignalDescipion 1 Direction 1 V _ QA J GCANGomnd _2 CNL CANDaalow SHLD Shield Ground CAN Data High No Connect 6 4 Cscape Programming via CAN The NET1 port supports CSCAN Programming Protocol If a PC has CAN interface installed via or USB and the PC CAN port is connected to the RX 371 OCS port Cscape can access the RX 371 OCS for programming and monitoring In addition the RX 371 OCS supports single point programming of all OCS devices that are connected to a CAN network If the PC COM port is connected to the RX 371 MJ1 serial port it can act as a pass through gateway allowing Cscape to access all OCS devices that are attached to the CAN network 6 5 Ladder Controlled CAN Communication Using Put and Get Network Words function blocks the NET1 port can exchange digital and analog global data with other OCS devices n
114. t Use Ladder 5ize Config Size Graphics Size String Size Bitmap Size Text Tbl Size Font Tbl Size Protocol Size SHS File Size Firmware Rev Model RXx7 1 x indicates the size of the display X 3 5 7 4 8 5 10 6 12 Mode Idle RX is in Idle mode February 8 2010 Page 47 of 124 1018 CH 10 MANO924 01 EN Dolo RX is in Do I O mode Run RX is in Run mode Scan Rate mS 00 RX is notin Run mode 0 1 to 999 9 Average number of mS for each ladder scan Net Use 99 0 0 100 0 CAN network bandwidth 96 used by this RX node All Net Use 20 0 0 100 0 CAN network bandwidth 96 used by all nodes Ladder Size x Number of bytes in application ladder program Config Size x Number of bytes in application I O configuration Graphics Size x Number of bytes in application graphic screens String Size x Number of bytes in application string table Bitmap Size Number of bytes in application bitmaps Text Size x Number of bytes in application text tables Font Size x Number of bytes in application font tables Protocol Size x Number of bytes in application downloaded protocols SMS Size x Number of bytes in application SMS configuration Firmware Rev xx yy Current firmware version BIOS Rev x y Current BIOS Basic Input Output System version FPGA Rev Xy Current FPGA Field Programmable Gate Array version Self Test Ok All power on self te
115. ted position or the up and down arrows may be used to add or subtract respectively from the selected digit The user may then use the left or right arrow keys to select a new position February 8 2010 Page 62 of 124 1018 MANO924 01 EN CH 11 Figure 11 2 Alpha numeric Keypad Once the desired value is entered pressing the Enter key moves that value into the object and the corresponding OCS register and the alpha numeric keypad disappears Alternately pressing the ESC key any time before the Enter key cancels the operation leaves the objects current value unchanged and the alpha numeric keypad disappears Note Each numeric entry object has a configured minimum and maximum value If the operator enters a value outside of the configured range the new value is ignored when Enter is pressed and the current object value is NOT changed Since the alpha numeric keypad services several different graphical objects certain keys on the alpha numeric keypad may be disabled grayed when the keypad is invoked for certain objects The following describes the alpha numeric keypad variation based on object Numeric Object When editing a numeric value the or the key are disabled grayed if the object is NOT configured for floating point value or a signed value Password Object When editing a password value the arrow keys and the keys are disabled Additionally overwrite mode is disabled When entering digits the p
116. ter It is possible for the application to temporarily disable the screen saver by generating a positive transition to SR57 16 coil only at a rate faster than the screen saver timeout value This may be desired while waiting for alarm acknowledgement 11 12 Screen Brightness The RX 371 provides a feature that allows screen dimming for night operation To enable this feature the application must access and control system register SR57 Display Backlight Brightness Screen brightness is continuously variable by driving SR57 through the range of 100 full bright to O full off It is left to the screen designer on if and how to present a Screen Brightness control to the user Note that backlight life may be shorted when screen is dimmed or screen brightness is varied on a repetitive basis February 8 2010 Page 70 of 124 1018 MANO924 01 EN CH 12 CHAPTER 12 REGISTERS 12 1 RX 371 Resources 12 1 1 Overview This section defines the resource limits that a programmer needs to know when writing a program using the RX 371 The RX 371 combines operator interface display and keypad local and remote I O analog and digital networking and controller into a single product In addition the RX 371 has graphical capabilities The controller portion of the RX 371 products is programmed in ladder logic via the Windows based Cscape Control Station Central Application Programming Environment package 12 1 2 Resource Limits Table 12 1 Re
117. the Ethernet Module from communicating outside the local network set the Default Gateway IP Address to 0 0 0 0 the default setting IV Status Register Enter an OCS Register reference such as R100 to indicate which 16 bit OCS register will have the Ethernet Status word written to it Table 3 1 shows how this register value is formatted and explains the meaning of each bit in the Status Word Table 3 1 Ethernet Status Word Register Format Low Byte TCP Connections Status Bit s Status Indication oo ae 0 J Always 0 Link Duplex Auto Negotiated 0 Half Duplex 1 Full Duplex Link Speed Auto Negotiated 0 10 Mbps 1 100 Mbps 1 Active 1 Active Link State 1 Up Troms UG AUC CsCAN 5 Modbus EIP FTP HTTP V Version Register Enter an OCS Register reference such as R101 to indicate which 16 bit OCS register will have the Ethernet Firmware Version written to it The value stored in the Version Register is Ethernet Firmware Version 100 For example for Ethernet Firmware Version 4 30 the Version register will contain 430 For the Status and Version registers if configured the Direction settings are always Read Only vi Use CAN ID for last Octet The Use CAN ID for last Octet checkbox does not affect Net Mask Gateway Status or Version configuration If the checkbox is checked then it behaves as follows February 8 2010 Page 33 of
118. the target controller Communication is not established to the target controller Check node ID Target of controller and set Target to match Make sure local connection is established February 8 2010 Page 117 of 124 1018 CH 18 18 1 1 18 1 2 18 1 3 18 2 MAN0924 01 EN Connecting Troubleshooting Checklist Serial Port MJ1 MJ2 Programming Programming and debugging must use MJ1 MJ2 or use Mini B USB Controller must be powered up Assure that the correct COM port is selected in Cscape Tools Editor Options Communications Port Assure that a straight through non null modem serial cable is being used between PC and controller Check that a Loaded Protocol or ladder is not actively using MJ1 Taking the controller out of run mode from the System Menu on the controller will make MJ1 available to Cscape Make sure the COM port of the PC is functioning An RS 232 serial loop back and Microsoft HyperTerminal can determine positively if the port is working Or connect to an alternate device to determine if the port is working Successful communications with USB to serial adapters vary If in doubt Horner APG offers a USB to serial adapter Part number 50005 600 Connecting Troubleshooting Checklist USB Port Mini B Programming Programming and debugging must use Mini B USB Port or MJ1 MJ2 Controller must be powered up Assure that the correct COM port is selected in Csca
119. time sets the maximum time used by graphics in the logic scan Saver enable Yes Enable screen saver No default Disable screen saver Timeout min 5 1200 Amount of time in minutes to expire with NO touch activity before activating screen saver black screen Popup Status Off default Disable popup status Warning Display popup status only if controller status changes to NOT Ok or NOT Run mode ON Display popup status on any controller status change Update Time mS 2 50 Maximum amount of time to allow for graphics update per scan February 8 2010 Page 53 of 124 1018 CH 10 MANO924 01 EN Removable Media The Removable Media Sub Menu displays the Removable Media Manager After selecting Removable Media from the Main Menu one of four Sub Menu screens will appear Media Directory Media Card Not Present No RM card has been installed in the Memory slot Free Total bytes D D Media Directory Directory Empty RM card Is installed and initialized but contains no files A Total bytes 63526944 ca co ca co RM card is installed and initialized and it contains files Free bytes indicates the free space on RM card in bytes Total bytes indicates the total capacity of the card in bytes Free 6382590 Total bytes 63826944 M M If the Removable Media Manager displays files or directories as in t
120. ver the entire system The operator can upload download monitor and debug to any node on the network This application can be used to program configure monitor and debug all aspects of the RX 371 unit It is used for programming RX 371 OCS ladder logic programming user displays for the RX 371 OCS configuring the network for global digital and analog data setting system wide security and monitoring controllers in the system February 8 2010 Page 14 of 124 1018 MANO924 01 EN CH 2 2 4 Product Specifications Table 1 RX371 Specifications Display Type LCD with Backlight 5 7 QVGA TFT Display Size 5 7 Display Life 5 user defined Function keys and a System key 1023 10 30 VDC Steady state current 0 8A 24 VDC 2 10 VDC nmbra 30 A for 1 ms 24 VDC DC Switched 2 5 A for 4 ms 24 VDC AC Switched Width 7 682 195 12mm Terminal Type Screw Type 5mm removable 30 C to 60 C amp 5 to 95 Non condensing 35 ppm maximum at 25 C 1 53 Minutes per Month USA http www heapg com Pages TechSupport ProductCert htm EUROPE hittp www horner pg com en support certification aspx Clock Accuracy 2 5 Required and Suggested Accessories The following table contains a list of required and suggested RX 371 accessories Visit our website hitp www heapg com to view updates on new products and accessories Note The RX 371 is not shipped with a programming cable in the box To obtain a p
121. w dialog with configuration options for the selected protocol Detailed configuration of the protocols is explained in the corresponding chapters below February 8 2010 Page 35 of 124 1018 CH 7 February 8 2010 NOTE Page 36 of 124 MANO924 01 EN 1018 MANO924 01 EN CH 8 CHAPTER 8 REMOVABLE MEDIA 8 1 Micro SD Overview All RX 371 OCS models provide a slot for a Micro SD memory card The Removable Media manager is a graphic object that allows viewing the filenames size and dates of files and directories on a Micro SD card The operator can optionally change directories delete files and format a new SD card This object also supplies status information such as color change on card OK card full and card missing status The file view includes total card capacity and remaining free space 8 1 1 Accessing Files with an RX 371 OCS a Insert a Micro SD card into the RX 371 OCS Micro SD slot b If not formatted use the Removable Media Manager object to format the card C The RX 371 OCS ladder application program can read and write to the Micro SD card The file is saved as csv file which is compatible with several PC applications such as Excel 8 1 2 Accessing Files with a PC a Insert or connect the Micro SD memory card to the PC according to the manufacturer s instructions b The PC typically sees the Micro SD card as a removable storage device like a small solid state hard drive Files can be read from and
122. wen cg eae ee ne 101 16 2 one ans Umm 101 16 2 T Email GohlfidrallOE o are a 101 February 8 2010 Page 6 of 124 1018 MANO924 01 EN PREFACE 16 2 2 Email Target Directory Settings a ede 105 16 2 3 Outgoing Emails Settings SEND Emails sent from the controller to Groups 108 Stalb Meca SLM LN uM esM rM Led P iude 111 CHAPTER 17 MAINTENANCE icc duct e nue cout uo Du vu ugs 113 TZ Updale5 eden iio dues pidas sos oett kunt Duis 113 12 2 Backup a 113 CHAPTER 18 TROUBLESHOOTING TECHNICAL SUPPORT 117 m Connecting tO the sce E 117 18 1 1 Connecting Troubleshooting Checklist Serial Port MJ1 MJ2 Programming 118 18 1 2 Connecting Troubleshooting Checklist USB Port Mini B Programming 118 18 1 3 Connecting Troubleshooting Checklist Ethernet port Programming 118 18 2 Local Gontrolerand lO nion chee cee i ens cute sat teet eaa a eedem E 118 18 2 1 Local l O Troubleshooting amp
123. x appears and indicates that the settings will be deleted from the configuration within Cscape If OK press Yes Then press OK Upon pressing the Base 2 tab the following screen appears February 8 2010 Page 41 of 124 1018 9 MANO924 01 EN Configuration Slots Base 2 Base 3 Base 4 Base 5 Base 6 Network 170 cow sy Figure 9 4 Base 2 Selected Double click on a slot or press the Config button located next to the slot The following screen appears Select a tab at the top of the screen and then select an I O module For this example the DIQ611 is going to be selected Press OK Add Module Comm Other DigtalIn DigitalOut MixedAnalog Analogin B pomt 24 VDC logic input 7 neg logic curent limited output B channel 24 VDC logic input 3 Amp 6 channel relay output 8 channel 24 VDC pos neg logic input pos logic current limited output 8x 120VAL pos neg logic input x 250VAC relay output point input 240VAC output 8 pont 240VAC input 240VAC 24 output 16 point 24 VDC pos neg logic input 12 point neg logic current limited out 14 channel 24 VDC pos neg logic input 3 Amp 10 channel relay output 16 pont 24 VDC pos neg logic input 12 point pos logic current limited outr 14 120VAL pos neg logic input 10 x 250VAC relay output 16 channel 24 VDC pos neg logic input 7 pos logic curent l
124. ystem Menu press the SYSTEM key or set SR3 to 1 which will display the Main Menu with options as shown in Figure 10 1 Then use the and Menu item and press to display the item s Sub Menu Sub Menus Sub Menus keys to select a Main Network Ok Yes Port 1 Network ID 253 None Loaded Port 2 Network Baud 125 KB None Loaded Use LT to adjust Fkeys Momentary Sys Fn enable Yes Model Mode Main Menu Use LT to adjust Set Network ID Set Network Baud MJ1 RS485 Bias No Ladder Size vier Status MJ2 RS485 Bias No Config Size Graphics Size String Size Bitmap Size Text Tbl Size Font Size Protocol Size SMS File Size Firmware Rev BIOS Rev FPGA Rev Self Test View Diags View I O Slots Use JT to adjust View Protocols Set Fkeys Mode Set Serial ports 10 21 56 Set Time Date 22 Jun 2006 Set Beeper Thursday Set Screen Removable Media to adjust Fail Safe System each field Clone Unit Press ESC to Exit Beeper enable Yes OO ON CO Use LT to adjust Logic Error User Program User Graphics W Dog Trips Net Errors Network State Network ID Dup Net ID Clock Error I O System Battery Note The RX display shows up to 15 lines of text at a time For System Menu screens that contain more than 15 lines of text use the 4 and T keys to Saver enable scroll the display Timeout min Popup Status Bac

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