M5 line - Ascon S.p.A.
Contents
1. 5 150 9001 Certified ASCON spa 20021 Baranzate via Falzarego 9 11 Fax 39 02 350 4243 http www ascon it e mail salesGascon it Process Controller with Setpoint Programmer 1 46 DIN 48 x 48 M5 line User Manual M I U M5 6 09 02 Cod J30 478 1AM5 IE fo 25 Process Controller with Setpoint Programmer 1 6 DIN 48 x 48 5 line 71 7 I CI m I RUN Indications 4 NorES ON ELECTRIC SAFETY AND ELECTROMAGNETIC COMPATIBILITY Please read carefully these instructions before proceeding with instal lation of the controller Class II instrument real panel mounting This controller has been designed with compliance to Regulations on electrical apparatus appliance systems and installations according to the European Community directive 73 23 EEC amended by the European Comunity directive 93 68 EEC and the Regulations on the essen tial protection requirements in electrical apparatus EN61010 1 93 A2 95 Regulations on Electromagnetic Compatibility according to the European Community directive 089 336 amended by the European Community directive n 92 31 EEC 93 68 EEC 98 13 EEC and the following regulations Regulations on RF emissions EN61000 6 4 2001 industrial environments2. Proportional band _ 0 algorithm only Ud 0 5 999 9 of span Integral time a user enabled disabled PLD algorithm only os 9999 seconds Jeti Note 2 A code specifying then and nr the alarm type that has been configured Z7 is displayed At this point the user must SS enter the threshold value according to the 50 following table amp and value N and Param s Active high 5 0 Absolute 9 Active low LF SL b ive hi Jn WA Deviation high LE Active low datei Active j j scale out of band E L Load Threshold 1 52 1 100A Acvehigh WEE Loo 0 1 20 EL d activation Em _ Active high IL bd 1 9999 Back to the PARAMETER MENU Derivative time user enabled disabled P I D algorithm only F 0 1 999 9 seconds Error dead band DF F 0 1 10 0 digit Overshoot control user enabled disabled 0 algorithm only 0 01 1 00 Manual reset user enabled disabled P I D algorithm only 100 output Proportional band Cool channel Heat Cool configuration only 0 1 999 9 full scale Cool Integral time user enabled disabled Heat Cool configuration only UF F 1 9999 seconds Cool Derivative time user enabled disabled Heat C
3. 3 Electrical Connections 3 3 1 POWER SUPPLY AG 3 3 2 PV CONTROL INPUT AG included PTC Switching power supply with multiple A_ForJLTKSR thermocouple type ES isolation and internal fuse 150Q lead maximum Use always compensation cable of Ve Standard version the correct type for the thermo a N nominal voltage couple used 100 240Vac 15 10 e Use always compensation cable of Frequency 50 60Hz the correct type for the thermo Low Voltage version Nominal voltage 24Vac 25 12 Frequency 50 60Hz or 24 15 25 Power consumption 3W couple used The shield if present must be con nected to a proper earth For PT100 resistance thermometer f a 3 wire system is used use always cables of the same diame ter 1mm min Maximum resistance line 20 f a 2 wire system is used use always cables of the same diame ter 1 5mm min When using a 2 wire system put a jumper A When the distance between the between terminals 5 and 6 controller and the sensor is 15 meters using a cable of 1 5mm diameter produces an error in the measure of 1 C B1 For AT 2x Pt100 Use wires of the same length Maximum resistance line 20 R1 R2 must be 3200 3 Electrical Connections 3 3 2 PV CONTROL INPUTS cont 3 3 3 AUXILIARY INPUTS OPTION AG For DC input 5
4. 4 3 PARAMETER SETTING E o a aG Operator Setpoint Setpoint Alarm EE B I J DEJ mode JC menu 21 programmer menu CHL menu 270 1 oe oe if the option is installed ne IIE OUE CI UJ See page 37 UE D Em ZS ra A T lt lt D lt Setpoint selection Slope up Alarm threshold 1 local remote user enabled disabled 2 see table local or remote configura digit 1 tion __ Lac c Efi 1st stored Setpoint Slop down Alarm threshold 2 local only user enabled disabled 2 see table full scale n digit 1 The parameter setting procedure has 2nd stored Setpoint Ratio Setpoint Alarm threshold 3 a timeout If no keys are pressed for y Onit a 2 see table at least 30 seconds the controller lt gt 9 99 99 99 Switches back automatically to the operator mode Stored Setpoint selection Alarm threshold 4 local Ly Remote Setpoint bias _ 2 see table After having selected the parameter C3 gg TA only 1 or CJ m remote trim or the code press A or amp Z to modify the value see pag 15 31 Setpoint low limit Alarm 1 hyster
5. Ph Engineering units P 1 4 42 CONFIGURATION PROCEDURE z 7L t igurati C 13 iua Lane Configuration 376 Inoue menu C gt Press the key until Enter the configuration password r nac from 999 to 9999 33 default from the factory If the entered password corresponds to the value set in the parameter 7 45 at pag 27 proceed to YES If the configured hardware option is not installed the display shows an hardware error message mn Analog output not installed ii Ju IL Current trasformer not installed Remote Setpoint input not installed O 111 Potentiometer input not installed IL Analogue output Remote Setpoint not installed IEEE 3 1 _ 1 Looe Back to the 1st parameter wm p Inputs Configuration Input type see table 1 N of decimals linear i only Low range linear input only from min range up to Sela 0 High range linear i input only from a to max range Square root linear inpu 4E 5 o Linear inputs characterisa
6. JL is defined as target Setpoint 1 own 21 Jd parameter This applies to F when the remote Setpoint is operating is displayed in the function menu at If the slope parameter is set to zero the Setpoint variation occurs instantaneously Example Setpoint change Initial Setpoint 250 C Target Setpoint 350 C 10 digit minutes t 10 minutes 6 6 1 2 AUTO MANUAL MODE Operator J automatic 1 Hl Select manual crimp green led on MASAS iz zz Zl l A the output value 212111 tu c3 Back to the operator mode AUTO C AUTO 10096 Setpoint SP sp PV 0 SP PV 100 output OF OPMAN OPAUTO ram wet OP A 0 4 32 6 1 3 TUNING This controller is provided with 2 dif ferent Tuning algorithm rt o WE re fmi press until One shot tune for calculating the e Continuous tuning adaptive tune optimal P I D terms parameters for a continuous calculation of the P I D terms parameters in order to adapt the control to dynamically changing process or not linear B a One shot tune press until
7. RS485 DIGITALINPUT f ee s c g 5 Eo 100 01 E woja g yo 2 1 2 5k 0 5 4 51 Option terminals Supervisory 22 RS485 Notes 1 Make sure that the power supply voltage is the same indicated on the instrument 2 Switch on the power supply only after that all the electrical connec tions have been completed 3 In accordance with the safety regu lations the power supply switch shall bring the identification of the relevant instrument The power sup ply switch shall be easily accessible from the operator 3 Electrical Connections AR 4 The instrument is PTC protected In case of failure it is suggested to return the instrument to the manu facturer for repair 5 To protect the instrument internal circuits use 2AT fuse for 220Vac relay outputs 4 AT fuse for 110vac relay outputs 1 AacT fuse for Triac outputs 6 Relay contacts are already protect ed with varistors Only in case of 24 Vac inductive loads use model A51 065 30D7 varistors on request Digital Commands Input Alarm N PLC L Vac Supply Vac an N Power switch gt PV Positioner module Fuse 5 2 wires Raise transmitter ee v Lower
8. EMS AL2 alarm type see Table 9 7 AL2 addressing not available when AL2 is OFF 12 latching not available when AL2 is OFF EMS 12 start up disabling not available when AL2 is OFF EMS rU 5 4 Operation alarm type see Table 9 71 addressing not available when OF 1 OP2r OP 3 latching not available when OF E S L3 is L3 is start up disabling not available when Gp AL4 alarm type see Table 9 71 addressing not available when OFF AL4 latching not available when OFF AL4 start up disabl not available when L3 is L4 is L4 is ing L4 is OFF m m 317 Looe cs to operator mode ML Oe lt gt OZC S gt o c c 17 o Back to the 1st parameter Output Configuration CT High range available if at least one alarm is HE c 10 100 CT decimal point available if at least one alarm is HE c OFF 4 Operation Input type Setpoint type Cool control output Description Description c Description 600 32
9. pinis Communication protocol r1 dE IE E Lic a uuu 1st parameter of the Serial Communication menu 4 3 1 PARAMETERS The controller parameters have been organised in group according to their functionality area SETPOINT MENU 1st stored Setpoint 2nd stored Setpoint Values of the two Setpoints that are activated by mean of digital inputs communication parameters and key board The Setpoint active is indicat ed by the or green led ai f J L I Setpoint Ll UI high limit High and low limit of the Setpoint SP The minimum span 5F 1 52 must be greater than 100 digit Setpoint low limit LI Setpoint ramp up E Setpoint L lI ramp down This parameter specifies the maxi mum rate of change of the Setpoint Its units are digit s digit min and digit hour When the parameter is this function is disabled and the new Setpoint value is reached immediately after being entered through the key board the digital inputs and the ser ial communication Otherwise the ure value entered is reached according to the configured rate of change Remote Setpoint Ratio This parameter defines the maximum span of the Remote Setpoint Remote Setpoint Bias It defines the low range of the Remote Setpoint in engineering units 4 Operation Re
10. mA Remote setpoint Start up function Y ES Volt Remote setpoint Timer function mA mV POT Feedback potentiometer 72 Memorized Logic 733 Remote Setpoint programmer ASCON S WORLDWIDE SALES NETWORK SUBSIDIARY FRANCE ASCON FRANCE Phone 33 0 1 64 30 62 62 Fax 33 0 1 64 30 84 98 AGENCE Sup Esr Phone 33 0 4 74 27 82 81 Fax 33 0 4 74 27 81 71 USA ASCON CORPORATION Phone 1 630 482 2950 Fax 1 630 482 2956 DISTRIBUTORS ARGENTINA MEDITECNA S R L Phone 45411 4585 7005 Fax 5411 4585 3434 FINLAND amp ESTONIA THT CONTROL OY Phone 358 3 212 9400 Fax 358 3 212 9404 GERMANY Mesa INDUSTRIE ELEKTRONIK GMBH Phone 49 2365 915 220 Fax 49 2365 915 225 GREECE CONTROL SYSTEM Phone 30 31 521 055 6 30 31 515 495 BRANCH OFFICE Phone 30 1 646 6276 Fax 30 1 646 6862 PORTUGAL REGIQUIPAMENTOS LDA Phone 351 21 989 0738 Fax 351 21 989 0739 SPAIN INTERBIL S L Phone 34 94 453 50 78 Fax 34 94 453 51 45 BRANCH OFFICE Phone 34 93 311 98 11 Fax 34 93 311 93 65 Phone 34 918 969 111 Fax 34 918 969 112 Worldwide sales network SWITZERLAND GMBH Phone 41 44 954 37 77 Fax 41 44 954 37 78 TURKEY KONTROL SISTEMLERI LTD Phone 90 216 302 19 70 71 Fax 90 216 302 19 72 UNITED KINGDOM Eukero CoNrRoLs LTD Phone 44 20 8568 4664 Fax 44 20 8568 4115
11. Rh Relative Humidity 5 95 Rh non condensing Special Conditions Suggestions a Altitude gt 2000 m Use 24Vac supply version Temperature gt 50 Use forced air ventilation Warm up Rh Humidity gt 95 Rh Conducting atmosphere Use filters Forbidden Conditions 5 Corrosive atmosphere W Explosive atmosphere UL notes 1 Operating surrounding temperature 0 50 C 2 For Use a Flat Surface of a Type 2 and 3 raintight Enclosure 2 3 PANEL MOUNTING 2 2 3 1 INSERT THE INSTRUMENT 1 Prepare panel cut out 2 Check front panel gasket position 3 Insert the instrument 1 through the cut out 2 3 3 CLAMPS REMOVING 1 Insert the screwdriver in the clips of the clamps 2 Rotate the screwdriver 2 Installation 2 3 2 INSTALLATION SECURING 1 Fit the mounting clamps 2 Push the mounting clamps towards the panel surface to secure the instrument 2 3 4 INSTRUMENT UNPLUGGING 1 Push and 2 Pull to remove the instrument Electrostatic discharges can damage the instrument Before removing the instrument the operator must discharge himself to ground 1MQ h1 3 Electrical Connections ELECTRICAL CONNECTIONS PRECAUTIONS Nc e Despite the fact that the instrument has been designed to work in an harsh and noisy environmental level IV of the industrial standard IEC 801 4 it is strongly recommended to fol low the following sugges
12. Confirm to start Confirm The command start stop is executed pressing the key When the controller is calculating the P I D terms parameters the led is flashing to stop After the execution of the tuning the calculated values are automatically presented in the P I D menu Continuous tune Not present with programmed adaptive tune Setpoint Confirm Ji J 3 L QE E WOE The command start stop is executed pressing the key Confirm m M tostop When this function is in progress the calculated values are visible in the Tuning menu but cannot be modified see page 21 6 2 DIGITAL INPUT COMMANDS A function is assigned through the configuration procedure to each IL1 and 12 digital input see the para meters setting at tab 8 at pag 17 The configured function is activated when the digital input free voltage contact or open collector output is in the On state It is deactivated by setting the input to the Off state The activation of the function through the digital input has the highest pri ority than through the keyboard or through the serial communication Parameter Performed operation 6 Commands Function Valie Note ee Off e On None E
13. If is selected the execution of the program starts from the point reached at the power failure time In this case the programs contin ue with PV reaching SV with a ramp whose slope corresponds to the one of the segment running at the power off The drawing below illustrates the situation Power off during a dwell Power Off i Power off during a ramp Power Off 7 3 MODIFICATION OF PROG 711 Cl rt o t En Fen E 5 Operator mode 1 One digital output is provided which can be controlled by the program This output is If this functionality is not required it can be inhibited by setting GFF the parameter nce 1 lt E T DFF 0 20 Program menu if present Program status rE S reset d hold run start Restart after a power off E ant continue rE5 reset continue with the slope Time units PSE seconds n minutes Fie hours No of segments 1 14 max of program cycles Allowed deviation Segment 0 time 0 1 999 9 Un iE Segment 0 Setpoint whole range Segment 0 Digital output 1 closed urn open GFF inh
14. OL mJ Program start Press unti 0 12 222 2 Luc ILL JU Ut T Program start running RUN led continuously on Program Hold 2 C s Program hold Program hold RUN led flashing Continue up to the program end Cc Program reset de The green led is flashed at high rate when the controlled variable is out of the allowed deviation band The current time of a segment is hold up to the time the variable re enter in the band Features Description 8 Technical Specifications TECHNICAL SPECIFICATIONS at 25 C env temp Total configurability Operating modes Control mode PV input see table 1 page 18 for the signal ranges The choices are input type operating mode type of control safety strategies alarm strategies 1 loop with single double output 1 loop as the latter with the addition of the Setpoint programmer P I D with overshoot control or On off Algorithmi PI D with velocity algorithm for controlling motorised positioners Proportional band P 0 1 999 9 Integral time 1 1 9999 5 PID control Derivative time D 0 1
15. Regulation on RF immunity EN61000 6 2 2001 industrial equipment and system It is important to understand that it s responsibility of the installer to ensure the compliance of the regulations on safety requirements and EMC The device has no user serviceable parts and requires special equipment and specialised engineers Therefore a repair can be hardly carried on direct ly by the user For this purpose the manufacturer provides technical assistance and the repair service for its Customers Please contact your nearest Agent for further information All the information and warnings about safety and electromagnetic com patibility are marked with the sign at the side of the note TABLE OF CONTENTS Table of Contents INTRODUCTION 1 1 INSTALLATION 2 1 DESCRIPTION 2 2 OPERATING CONDITIONS 2 3 INSTALLATION ELECTRICAL CONNECTIONS 3 1 TERMINAL BLOCK 3 2 CABLING LAYOUT eset 3 3 ELECTRICAL CONNECTIONS i 4 1 FRONT 4 2 CONFIGURATION 4 3 PARAMETER SETTING COMMANDS 6 1 COMMANDS FI FROM KEYBOARD PAGE smn PAGE PAGE PAGE PAGE PAGE PAGE 6 2 COMMANDS FROM DIGITAL INPUTS 6 3 COMMANDS FROM SERIAL COMMUNICATION PLEASE REFER TH
16. 0 30 50 70 80 110 170 190 210 230 250 Segment Initial T 29 8 g 5 9 10 11 12 132 14 10 t t2 t4 t5 t9 11412 t14 The OP3 digital output state during the T1 T M M 1 7 segments is defined in the program r r la jcontact close On NE NNI Digital Output jcontact open Off 7 Programmed Setpoint 7 2 SETPOINT PROGRAMMER OPERATION 7 2 1 MAXIMUM ALLOWED DEVIATION bdod If the PV controlled input value exceeds the band centred around the SP the segment time is extended of the same time the PV input stays out of the band The band width is defined in a para meter of the program segment The actual segment period is calcu lated as c Ti A Dwell 7 2 2 RE START OF PROGRAM AFTER POWER FAILURE The parameter 1 specifies the behaviour of the programmer at power up see pag 37 Selected between the following 3 choices Continue Reset Ramp If is selected the execution of the program starts from the point reached at the power failure time All the parameters like Setpoint and the remaining time are restored at the values they had at power off 5 Power Off time If is selected at power on the program ends and goes back to local mode
17. 999 9 s user enabled disabled Error band 0 1 10 0 digit Manual reset 1 100 output user enabled disabled Time proportioning control Cycle time 0 2 100 0 Discontinuous control Hysteresis 0 1 5 0 ON Off control Dead band 0 0 5 0 Cool proportional band 0 1 999 9 Cool Integral time 1 9999 s Heat Cool control Cool 2 time 0 1 999 9 s Cool cycle time 0 2 100 0 Motor travel time 15 600 Motor minimum step 0 1 5 0 Motorised positioner Feedback potentiometer 100Q 10kQ A D converter with resolution of 160000 points Update measurement time 50 ms common Sampling time max update time of the output 0 1 10 0 s configurable characteristics o Input bias 60 60 digit Input filter with enable disable 0 1 999 9 s 0 2596 x1 digits for temperature sensors Between 100 240Vac Accuracy the error is minimal 0 1 x1digits for mV and mA 8 Technical Specifications Features Description at 25 C env temp Resistance thermometer 2 or 3 wires 20 2 751 Input drift 0 1 C 10 C Env temperature UM C F selectable lt 0 1 C 10Q Wire Resistance L J wire 1500 Thermocouple IEC 548 Input drift lt 2uV C Env temperature PV input junction compensation C F selectable lt 5 100 Wire Resistance DC input current 2 0 50 mV
18. COMMUNICATION OPTION Load The relay triac output OP1 OP2 and co be used as alarm outputs only if they are not used as control outputs gt Load Load 41 op3 d 1 NO contact Galvanic isolation 500Vac 1 min m Compliance to the EIA RS485 stan dard for Modbus Jbus 8 Common A Please read 9k Ground gammadue and deltadue con 57 troller series serial communication and configuration 4 4 OPERATION 4 1 A KEYS FUNCTION AND DISPLAY IN OPERATOR MODE Output status LED s reds OP1 output ON OP2 output ON output ON 5 Status LED s green REM Remote setpoint active SP1 first stored setpoint active SP2 second stored setpoint active RUN program running MAN manual operating mode Automatic manual in PV measure engineering units Operating Setpoint local remote or stored o b o E E m 5 mr M5 2 1 IJd access selection value setting confirmation Setpoint setting Run stop of a program 4 1 KEYS FUNCTION AND DISPLAY IN PROGRAMMING MODE 5 Parameter value Parameter mnemonic 2 Access to menu for configuration parameter
19. DC input volt Rj 10MQ n oltage 1 5 0 5 0 10V Rj 10kQ Remote Setpoint Current 0 4 20 Rj 30Q Engineering units Configurable decimal point position with or without V Initial scale 999 9999 Full scale 999 9999 minimum range of 100 digits Input drift lt 0 1 20 C Env Temp lt 5 100 Wire Res Bias in engineering units and range Not isolated accuracy 0 1 Auxiliary inputs Voltage 1 5 0 5 0 10 Rj 300kQ Ratio from 9 99 99 99 options Local Remote Setpoint CT current max span 50 or 100 mA Display from 10 to 200 transformer hardware selectable resolution of 1A with alarm threshold Heater break alarm Potentiometer TODO cfe Position feedback measurement supply 300mV Auto Man mode change Local Remote Setpoint mode change Stored Mm The closure of the external ee REM Digital Setpoints activation keypad lock measure hold and slopes inhibit 5 2 logic contact produces any of the inputs 4 USER Start stop hold of a program following actions only with Setpoint programmer Control Single or double channel direct or reverse action output Minimum limit 0 100 096 OP1 heat cont Maximum limit 0 100 096 OP1 heat 100 0 096 OP2 cool 40 Features Control output 8 Technical Specifications Description at 25 C env temp Maximum slope 0 01 99 99 s up and down Safety val
20. Enter the Configuration password I 21 uU OE L LE 25 CJ s 4 Operation Access to the edit level Change the Access password Enter A the Access password 4 4 4 ACCESS LEVELS PASSWORD CALIBRATION With the access level Edit the user Group of parameters Code Access level The parameters in the access level defines which groups and para Ao r Ega Visible Ft are recalled the front panel meters are accessible to the oper C IU H JB Notvisible through the procedure of fast para ator niti rige meter access illustrated in par 5 2 pag 29 maximum number of fast After selecting and confirming the O g parameters is 10 access level Edit enter in the para HETES meters menu At the of the parameter list of the The code of the access level is dis IEN H Ikr Visible and changeable selected group the controller quits played on the front panel Ji FASE Included in Fast view from the Edit access level P5 rEdd Visible only Therefore the Edit level must be 2 the a 2o80 H dE visible and not changeable group er Bara access level of groups meters is activated through I 7 H om m mh UI Calibrate 1 C1 _ E i TR the potentiometer LIV Access ic Cf presen
21. setting access definition ofl lh Parameter setting Entry key for selection and value setting confirmation 4 1 1 NUMERIC ENTRY i e the modification of the value of a stored Setpoint from 275 0 to 240 0 Press or SZ momentarily to change the value of 1 unit every push Continued pressing of A or SZ changes the value at rate that dou bles every second Releasing the but ton the rate of change decreases In any case the change of the value stops when it has reached the max min limit set for the parameter Z 2ndstored IL 2 Setpoint 4 A t Lj lower ERI 2nd stored ILI LI Setpoint IF P a Lm C3 CJ 2nd stored Setpoint IT P m m 5 new value is entered when the next parameter is selected by mean of the key 4 1 2 MNEMONIC SETTING Way to modified configuration page 16 18 Press the A or WM to display the next or previous mnemonic for the select ed parameter Continued pressing of A or will display further mnemon ics at a rate of one mnemonic every 0 5 seconds The mnemonic displayed at the time the next parameter is selected is the one stored in the parameter Centigrade Degrees Engineering Units L LE ok 4 D Fahrenheit Degrees Engineering Units 1 Engineering Units a E
22. 0mA max galvanic isolated 3 3 5 D VALVE OUTPUT A Increase ve lt AY por Decrease w 3 pole output with NO contacts increase decrease stop 3 3 5 E HEAT COOL OUTPUT RELAY RELAY TRIAC TRIAC b es AY 1 A Lond 2 NO contacts 3 Electrical Connections 5 HEAT COOL OUTPUT RELAY TRIAC SSR DRIVE ou H8 kgad d pes A liu Heat nQor4 Cool 17 3 3 5 G HEAT COOL OUTPUT SSR DRIVE TRIAC AG Load oa V VA Heat v AV Cool V 3 3 5 H HEAT COOL OUTPUT RELAY TRIAC ANALOGUE OPTION opt Heat Vz Cool Load 17 3 Electrical Connections 3 3 5 1 HEAT COOL OUTPUT DC OPTION RELAY TRIAC 3 3 7 RETRANSMISSION OUTPUT OPTION Nc Load Output with galvanic isolation of ib H ee 500 1 op4 Heat Load Vor Cool 2 Load 7500 15V max if current output xp _ he 12 T 5000 20 if voltage output mA mV V mA mV V The analogue SSR drive output 4 can be used for signal retransmis sion only if it is not used as control output 3 3 6 ALARM OUTPUTS OP1 OP2 OP3 3 3 8 SERIAL
23. 1112 Local only not used 600 32 1112 Remote only relay 2 Digital signal 1200 32 2192 Local remote only SSR drive 1600 32 2912 Local trim 5 Volt 6555 5 1600 32 2912 Remote trim 5 Volt Analogue 200 400 C 328 752 10 Custom range on request Rem Setpoint 5 In 20 mA signal gt 200 600 328 1112 Retransmission 1 17 20 2 99 9 300 0 C 999 57207 Description 50 0 50 0 C 58 0 122 0 F 5 Volt Digital Inputs functi 50 mV 5 Volt 5 Volt 10 Volt 20 mA 20 Engineering units 5 Volt 10 Volt Description 20 mA Not used 20 mA Local remote Auto manual Control type Description Engineering units Reverse action Description HM Direct action 1st stored Setpoint 2nd stored Setpoint Keypad 5F slope disable EP Jd Direct action Centigrade Degrees Reverse action E Measure hold Run stop of a program Fahrenheit Degrees Direct action Modulating Alarm type o 35 rir Description ALJ Not used Active high Absolute Activ
24. 2 seconds Flash momentarily the SP Loo LJ value to confirm that it 111 has become operating a back to the operator mode O lt LJ B LOCAL REMOTE Local remote selection Select remote Select local Setpoint menu I rn DENM WE n UL S C Back to the operator mode L Press until The selected Setpoint becomes operating pressing the key when in remote the green led is on 6 Commands C STORED SETPOINTS SELECTION The Setpoint is directly modified with the SS keys Once entered the new value is checked and becomes operating after 2 seconds This phase is flagged by flash ing momentarily the display with SP Y Stored cui point display J L The selected Setpoint 1st stored rere becomes operating Setpoint t l pressing the T key The two leds flag the Setpoint 2nd stored operating Setpoint 2 2407 2 J L L Back to the operator mode Note When the Setpoint value is changed the entered value is reached with a maximum JL rate set by the ramp up and ramp d all the models and in all the operating modes It is suggested to set andSL cl to The entered Setpoin the parameter ort
25. 99 time cycling of the program 1 digital output with the state profile defined by the program setting of the maximum allowed deviation from the Setpoint 7 4 PROGRAM STRUCTURE The program consists of a sequence of segments For each segment it is specified the Setpoint to reach the duration of the segment E the state of the output always present The program consists of 1 initial segment named 0 1 end segment named F 1 14 normal segments gt Dm Ir SN E Initial segment Its main purpose is to define the value the process variable has to maintain before starting the program End segment Its main purpose is to define the value the process variable has to maintain at the end of the program and until further changes of Setpoint Normal segments These segments build up the profile program There are 3 types of seg ments Ramp Dwell 5P Target setpoint t Duration Previous segment Current segment Next segment 7 Programmed Setpoint EXAMPLE OF SETPOINT PROFILE A 5 21 1 2 Setpoint Maximum JU allowed CUT deviation 11 350 300 tH 250 start 200 150 100 50 _ gt
26. D to the changes of the process dynamic conditions PV variable Perturbation New parameters In case of power off with the Adaptive Tune enabled the values of the P I D terms parameters stored in order to be reused at the next power on At power on the Adaptive Tune starts automatically 4 Operation INPUT MENU Input filter Time constant in seconds of the RC input filter on the PV input When this parameter is the filter is bypassed Filter reponse n 100 63 2 PV Filter Time Time Measure Bias This value is added to the measured PV input value Its effect is to shift the whole PV scale of its value 60 dig its Sampling Time Sampling time in seconds of the instrument This parameter is normally used when controlling slow process increasing the sampling time from 0 1 to 10 seconds OUTPUT MENU output hysteresis Control output hysteresis span hy set in of the full scale Control ll output cycle time L Cool cycle time It s the cycle time of the time tioning control output The P I D con trol output is provided by the pulse width modulation of the waveform Control Output low limit It specifies the minimum value of the control output signal It is applied in manual mode too 1 Control output 17 high limit Cool output LEU high limi
27. E ADDENDUM ON THE SERIAL COMMUNICATION SETPOINT PROGRAMMER OPTIONAL PROGRAM 7 2 OPERATING CONDITIONS 7 3 PROGRAM INPUT AND EDITING 7 4 RuN SroP or A PROGRAM PAGE smn PAGE PAGE TECHNICAL 8 34 34 36 37 38 39 Ico 1 Introduction INE INTRODUCTION POWERFUL FEATURES AND A WIDE RANGE OF FUNCTIONALITIES Congratulations for having chosen The process controllers of the 5 They be used as Controllers these universal controllers They are the series have been designed for the Programmers with 1 Setpoint pro best result of our experience in design industrial environment are provided of 16 segments ing and manufacturing of smart pow with a complete set of functions as erful and high reliable controllers a true universal instrument Control Alarms Retransmission Memory Chip Data Copy Data Store option Main universal input 6 py Auxiliary input option i POT REM REM AUX res Two digital inputs 0 1 0 2 0 1 OP4 12 0 4 0 2 0 4 0 1 0 2 Setpoint uning Modbus RS485 1 16 D mu Digital inputs 111 112 functions 2 v ru fi
28. Set manual mode H Automatic With the keypad locked the commands from Keypad lock E b Unlock Locked digital inputs and serial communication are still SE operating value of PV is frozen the time Py measure hold O U operation PACIS hola the digital input goes to the close state _ j Reate limiting Normal When the input is in the state the Setpoint Setpoint slopes inhibition is active operation changed in steps 1st stored Cr Local 1st SP Setpoint Jt 1 If more than one digital input is selecting a Setpoint the last to be activated is the one PUES operating ga 204 stored npe Local ongsp amp 5 5 Setpoint zu dz So o ies r Local Remote Start stop H r Hold Run The status RUN HOLD changes every time Programmed Setpoint of a program the digital input switches from Off to On 7 Programmed Setpoint Hull PROGRAMMED SETPOINT INTRODUCTION The controller supplied with the Setpoint programmer option mod 5 3 1 offers in alternative to the adaptive tun ing the functionality to define store display and execute a program con sisting in the Setpoint profile in time MAIN CHARACTERISTICS 1 program 16 segments program e start stop hold etc commands from the keyboard e time base in seconds minutes or hours continuous or up to 1 99
29. and can be modified by the operator without requiring the stan dard parameter setting procedure Press Aw SZ in order to modify the parameters The value is entered by pressing key Example of common parameters included in the fast view fast access Y pens start s Il JOE 2 O 5 Alarm 3 threshold high absolute alarm jit H full scale 1 1 4 Stored Setpoint uy 1 71 selection D UBL A T Back to the operator mode 6 COMMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES The commands can be entered in 3 ways 6 1 KEYBOARD 6 2 DIGITAL INPUTS see page 33 Setpoint modification page 31 local remote selection page 31 stored Setpoint display page 31 manual mode page 32 tuning start page 32 programmer stop page 38 6 3 SERIAL COMMUNICATIONS see the manual on this topic 6 1 KEYBOARD COMMANDS A SETPOINT MODIFICATION The Setpoint is directly modified with the AL keys Once entered the new value is checked and becomes operating after 2 seconds The end of this phase is flagged by flash ing momentarily the display with SP a 711 1 7l operator E 210r E Hag E O Example of Setpoint modi fication from 275 to 350 1 H Modified Setpoint value MEMESAN o g 05 after
30. by the SP Setpoint span A OPERATING CONDITIONS Absolute alarm active high rcu FSH active low EGI F5L gt high range 4 E ange Alarm threshold Deviation alarm On SP active high Off JEH active low 69 nodum Alarm threshold Band alarm active out gt full scale Alarm threshold full scale ALARM ACKNOWLEDGE FUNCTION The alarm once occurred is presented on the display until to the time of acknowl edge The acknowledge operation consists in pressing any key LI 2 LECO Fay T ss dq After this operation the alarm leaves the alarm state only when the alarm condition is no longer present C START UP DISABLING JL 2 E oso ASP Disable SP On ramp Off down Start up ASP Threshold SP range SP ASP On Off 4 Operation D LOOP BREAK ALARM LBA When the controller connection to the sen sor is discontinued or other faults are detected in the control loop the AL1 alarm becomes active after a predefined time of 1 to 9999 s from the detection of the fail ure The alarm state ceases when the fault con dition is no longer present NN eom case of ON OFF control the LBA alarm is not active 4 4
31. e The associated function is active when the digital input is ON see table on page 33 The second digital input IL2 is available only with the following options Remote Setpoint D 2 Current transformer D 3 SSR drive analogue output D 4 3 3 5 OP1 OP2 OP3 AND OP4 OUTPUTS AG The functionality associated to each of the OP1 OP2 OP3 and OP4 outputs is defined during the configuration of the instrument The possible choices are Control Alarms Retransm PV SP 1 OP4 C 2 OP1 OP2 3 OPG 4 1 OP4 1 5 1 2 1 2 6 Valve Raise Lower OP3 OP4 C where OP1 OP2 Relay or Triac output Relay output OP4 Analogue or SSR drive output OP4 C Analogue output Notes 1 In case of OP4 analogue output its status is not visualised by any red led 2 When the OP4 SSR drive output is selected the status of OP1 and OP2 as alarms is not displayed by any red led 3 3 5 A SINGLE RELAY OUTPUT RIAC Load c 1 NO contact 3 3 5 C SINGLE ANALOGUE OUTPUT OPTION m 2 Load 012 mA galvanic isolated 500 Vac 1 7500 15 max if current output 5000 20mA max if voltage output 3 3 5 SINGLE SSR DRIVE OUTPUT OPTION Load 11 ES 0 4 Va Output 0 22Vdc 20 2
32. e low high Deviation Active low Out active Band Active high Heater Break mA Reverse action valves mV Linear Heat Volt Oil charac 2 Water charac PSI Rh Heat control output Ph Description Ht an Not used Digital signal 0 5 Volt 1 5 Volt Analogue 3 10 10 Volt 0 20 1918 4 20 Loop break alarm only 4 2 1 AL1 AL2 AL4 ALARMS CONFIGURATION It is possible to configure up to 4 alarms AL1 AL2 AL4 see pag 17 select ing for each of them A the type and the operating condition of the alarm table 9 page 18 B the functionality of the alarm acknowl edgement latching LE ch C the start up disabling blocking ac D the physical output of the alarm The outputs can be used for alarms if they are not used as control outputs see par 3 3 5 page12 It is possible to route up to 4 alarm to a sin gle output OR of the alarms Alarm occurrence display This function can be enabled by the configuration software please read the user instruction on the M5 LINE MODBUS JBUS PRO TOCOL supplied separately The type of alarm is presented flashing on the front panel in alternation with the PV value IE C En amp 4 HII dL The red led of the activated alarm output is on The range of the alarm threshold corre spond to the whole span and it is not lim ited
33. esis The value is entered when the next from low scale up to A asymmetric upper parameter is selected by pressing ah Note in engineering the key 1 The units of the y 1 1 Setpoint high limit slope parameters are LI Alarm 1 hysteresis i UI from SFL to full scale iai iait mi UJ I asymmetric lower Pressing the C2 key the operator Digit s digit min c lower mode is presented on the display s digit hr according to 0 20 units the choice defined dur Back to the ing the configuration 1st parameter of the Setpoint menu U JEI S O CJ s Bm LLL O A oe 1 UU aS CJ se Back to the 1st parameter Alarm 2 hysteresis asymmetric upper 0 span 20 in engineering units Alarm 2 hysteresis asymmetric lower 0 span 20 in engineering units Alarm 3 hysteresis asymmetric upper 0 span 20 in engineering units Alarm 3 hysteresis asymmetric lower 0 span 20 in engineering units Alarm 4 hysteresis asymmetric upper 0 span 20 in engineering units Alarm 4 hysteresis asymmetric lower 0 span 20 in engineering units of the Alarms menu I og IU S
34. hnical Specifications Features at 25 C env temp Programmable Setpoint optional Tuning Auto Manual station Serial com optional Auxil supply Operational safety General characteristics Description 1 program 16 segments 1 initial and 1 end From 1 to 9999 cycles or continuous cycling DFF Time values in seconds minutes and hours Start stop hold etc activated from the keyboard digital input and serial communications One shot Tune step response method for calculating the P I D terms parameters Adaptive Tune self learning not intrusive analysis of the process response to perturbations and continuously calculation of the P I D parameters not available with the Setpoint Programmer option Integrated in the controller bumpless Operated from keyboard digital input and serial communication RS485 isolated Modbus Jbus 1200 2400 4800 9600 19200 bit s 2 wires Measure input 18Vdc 2096 30mA max for transmitters 2 3 4 wires Detection of out of range short circuit or sensor break with automatic activation of the safety strategies and alerts on display Control output Safety value 100 10090 user enabled disabled Parameters Parameters and configuration data are stored in a non volatile memory for an unlimited time They are organised in functionally homogeneous groups like visible and changeable visible and not changeable not visible Access protecti
35. ibited 7 Programmed Setpoint End segment Setpoint whole range An dc CL I End segment o digital output 1 Cio closed BE ET Back to the UFF inhibited 1st parameter Continue for all the 14 normal Segment 1 Setpoint 1 Intera scala L 2 segments 7 Programmed Setpoint 7 4 START STOP OF A PROGRAM The various commands supported by the controller dif ferent for each of the following operating phases A when in Local Setpoint mode B during the execution of a program C when the program is in hold Commands supported by the controllers Type of Local operating setpoint Start of a Phase program A Setting Supported of Local commands setpoint Program start i Program When the program is ended it comes back to normal mode stop in local mode The different phase are displayed in a chained way just for easing the understanding of the functionality Two different mode for starting and stopping a program are provided direct mode with the key through the parameter menu 38 in DIRECT MODE WITH THROUGH THE PARAMETER MENU 4 PARAMETER MENU Operator _ 1 Program mode 2 menu local Setpoint lic
36. icating Baud rate It provides the baud rate in the range from 1200 to 19 200 bit s Seal FI M Lec uuu This Slave protocol allows the super visor to read and write when it is pos sible all the parameters of the con troller Communication ACCESS MENU see page 27 CONFIGURATION MENU see page 16 44 ACCESS LEVEL PASSWORD CALIBRATION t 2 NE n ge lt gt Note Pressing go back to the Operator mode Operator mode Press until 1 With the level of access set to full all the related parameters are displayed L 1 ULLE J nu iuc 25 T 1 rua c UL 7 1 Access menu Enter password for access enable 11 default value from factory If the password entered corre sponds to the one stored in the HIP 35 A parameter the access configuration page is displayed from 999 to 9999 YES E mf i Oe CJ OO COCE c LI 171 I7 c nm es C s Bm Access to all the levels 1 E Execute the following operations Inl 11 7l LC 3 2 LP 3 5 J Operator level Access Change the Configuration password eh
37. m E 1 1 PRODUCT CODING The complete code is displayed on the instrument label The information about product cod ing are accessible from the front panel by mean of a particular procedure described at section 5 1 pag 29 P N CONF S N 5 3150 0000 AOA 9809 0011 V L N 85 264V 50 60 Hz 3W ABUELA Instrument label Basic product code 1 Introduction Line Model Basic Accessories Bldg Power Suppl Colour Outputs Instruction handbook Serial comm s Options Setpoint Power Supply 100 240 15 10 3 24Vac 25 12 or 24Vdc 15 25 5 Outputs OP2 Relay Relay 1 Relay Triac 2 Triac Relay 4 Triac Triac 5 Serial Comms Options None 2 0 0 Feedback potentiometer 2 01 Not fitted Remote Setpoint 1 0 2 Current Transformer 0 3 Auxiliary SSR drive analogue 04 Output SSR drive analogue Remote Setpoint 1 2 0 5 None 2 50 485 Auxiliary Feedback potentiometer 2 5 1 Modbus Jbus input Remote Setpoint 1 52 protocol Current Transformer 53 SSR drive analogue auxiliary output 54 1 Not available with Setpoint programmer installed 1 2 Second digital input IL2 not available Setpoi
38. mote Setpoint Bias and Ratio Remote signal 10V ab bias 20 ratio 0 1 ab bias 100 ratio 0 1 Range 200 0 20 100 600 LR a b b a HR Remote Setpoint span PV Process variable LR PV low limit HR PV high limit SR Remote Setpoint SR starting point b 0 SR ending point 4 If SR starting point is lower then the ending point both expressed in engi neering units b 125 starting point LR Example b 1895 20 a 100 20 _ 80 600 200 800 If SR starting point is higher then the ending point both expressed in engi neering units b 125 starting point a ck o pza HR LR Example b 95 100 o 20 100 _ 80_ 0 1 600 200 800 Working Setpoint SP bination of Local Setpoint SL and remote signal Setpoint type L table 3 page 18 81 REM 195 Setpoint type table 3 page 18 SP REM r io SL I SIGN Remote signal percentage SPAN HR LR SIGN SPAN rn Examples Local Setpoint SL with an external Trim with multiplying coeff of 1 10 Setpoint type Lact rk 0 1 I Zt Bb id5 z0 Remote Setpoint SR with an inter nal Trim with multiplying coeff of 1 5 Setpoint type rk 1220 2 I Zt Bb id5 z0 Remote Setpoint range equal
39. ng method are provided Initial one shoot Autotuning Continuous self learning Adaptive Tuning When the Autotuning is started the controller generates a rapid burst of ON OFF transition and monitors the response in order to calculate the optimal terms parameters Once calculated the terms values are imme diately used in the control algorithm a minimun error of 596 of span is needed to start the Autotuning One shot initial autotuning Continuous adaptive tune Setpoint change End of the tuning operation and start 4 of control with the i new terms values Autotune start Control output The self learning adaptive autotune is not intrusive It doesn t affect the process at all during the phase of calculation of the optimal terms para meters It is particularly suitable for con trolling process whose control characteristics change with time or are not linear in relation to the Setpoint values It doesn t require any operation by the user It is simple and works fine it samples continuously the process response to the various perturbations determining the frequency and the amplitude of the signals On the basis of this data and their statistical val ues stored in the instrument it mod ifies automatically the term para meters It is the ideal for all applications where it is required to change continuous ly the PI D terms parameters in order to adjust the P I
40. nt Programmer Front panel Colour Not fitted 0 Dark std 0 Fitted 1 Beige 1 Instruction handbook Italian English std 0 French English 1 German English 2 Spanish English 3 In 2 Installation INSTALLATION Installation must only be carried out by qualified personnel Before proceeding with the installation of this controller follow the instructions illustrated in this manual and partic ularly the installation precautions marked with the symbol relat ed to the European Community direc tive on electrical protection and elec tromagnetic compatibility To prevent hands or metal touching parts that may be electrically live the controllers must be installed in an enclosure and or in a cubicle lo 2 4 INSTALLATION DESCRIPTION IP 20 Termination Unit EN61010 1 IEC1010 1 Memory Chip connector Panel surface Product code label Mounting Clamps Front Panel IP65 protection EN 60529 IEC 529 Sealing front panel gasket 2 1 1 DIMENSIONAL DETAILS 48 mm 1 89 in 48 mm 1 89 in 20 mm max 0 79 in max 150 5 9 in 2 1 2 PANEL CUT OUT 65 mm min 2 56 in min 3 1019 EN be x 45 0 6 mm 1 78 0 023 in 2 2 ENVIRONMENTAL RATINGS Operating Conditions 44 Altitude up to 2000 Ic Operating surrounding temperature 0 50 1
41. on Supply Password to access the configuration data and the parameter protection menu 100 240Vac 15 10 50 60Hz or 24Vac 25 12 50 60Hz and 24 15 25 power consumption 3W max Electric safety Compliance to EN61010 installation class 2 2500V pollution class 2 Electromagnetic compatibility Compliance to the CE standards for industrial system and equipment UL and cUL approvals File E176452 Protection EN650529 IP20 termination unit IP65 front panel Dimensions 1 16 DIN 48 x 48 depth 150 mm weight 230 g approx WARRANTY We warrant that the products will be free from defects in material and workmanship for 3 years from the date of delivery The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions reported on this manual Warranty ICONS TABLE Main universal input Thermocouple Digital input Digital input connected functions Isolated contact Auto Manual ES RTD Pt100 NPN open collector Run Hold Reset and program selection E Delta Temp 2 RTD TTL open collector HOLD PV hold mA and mV X Setpoint slopes Setpoint 454 inhibition Custom Custom m Local Output Frequency Stand by SPST Relay SE a Auxiliary input Keypad lock Current transformer Outputs lock
42. ool configuration only UF F 0 1 999 9 seconds 1st parameter of the P I D menu nt lt Back to the 1st parameter of the Tuning menu 4 Operation Tuning menu Initial Tune start one shot tune ES Continuous Tune start adaptive tune not available with set Gh 9 3 Calculated Proportional band 3 display only available when adaptive tune is selected Calculated Integral time 3 display only available when adaptive tune is selected Calculated derivative time 3 display only available when adaptive tune is selected Nota 3 These values are not automatically stored on the P I D menu para meters iE tl JUI cs Input menu Back to the 1st parameter of the input menu Filter time constant user enabled disabled UF F 0 2 999 9 seconds Measure bias DF F 60 60 digit Sampling time 0 1 10 seconds 1 LILI OE 4 Operation Configuration menu see page 16 L 5 CJ s En v ri bL LIU O C lt gt gua cs CI lt gt Jt it 5 O so l not available if S amp F Off i 1 9999
43. seconds Output rir Serial 55 IL IC ELI E J communication 2 menu ric menu ric 886 page 27 iL UL 25 lt lt Output hysteresis Cool output cycle time single parameter in case of ON OFF control algorithm 0 5 full scale Control Output cycle time time proportioning only 0 2 100 0 seconds Control Output low limit not available in Heat Cool configuration 0 100 0 Control output high limit 0 100 0 Control output rate limit user enabled disabled F 0 01 99 99 s Control Output soft start value user enabled disabled 0 1 100 0 Soft start function activation time mmr i 6 to the 1st parameter of the Output menu only with Heat Cool time proportioning 0 2 100 0 seconds Dead band only with Heat Cool config 0 0 5 096 Cool output high limit user enabled disabled only with Heat Cool config 0 0 100 0 Cool output rate limit user enabled disabled only with Heat Cool config UF 0 01 99 99 s Motor travel time only for motorised positioners 15 600 seconds Minimum output step only for motorised positioners 0 1 5 0 q Address 247 Baud rate E E
44. t level operator A a 1 2 5 wj ul l O Load the data VIZ CH Download the data from Memory chi to Memory chi rum PT The valve 9oto low scale COCE COCE COEL When the indication Confirm o gt c O the valve is stopped confirm the calibration value using 055 cot i return back to a The valve the Operator O s2 go to full scale mode DISPLAYS 51 Operator mode Manual mode E T 2 ct cco EE 1 STANDARD DISPLAY SW release and first part of instrument code HW Software release Base product code see page 5 Back to the Operator mode alist E 1j 7 fp LI 1 Automatic TU mode Saye 25 Engineering units J OP1 output value n not displayed if ON Off rcu S J i 20 LI LI LJ E SP 2 1 Target Setpoint value local mode only not displayed if the Slopes are disabled Load current CT option only 72 5 Displays 5 2 FAST VIEW fast access to the parameters With this procedure simple and fast up to 10 parameters selected through the fast view see par 4 4 page 28 are displayed
45. t It specifies the maximum value the control output can be set It is applied in manual mode too Heat output maximum rate Cool output maximum rate LIU 1 This value specified in seconds with range from 0 01 to 99 99 s provides the maximum rate of change of the output When set to OF F this function is disabled Soft start of the control output It specifies the value at which the con trol output is set during the start up phase ime time This value specifies the time the start up phase lasts The start up phase starts at power up of the controller OP 0096 rim Soft start phase Speed EDF in s gt Time Start up Heat Cool deadband This parameter specifies the width of the deadband between the Cool and the Heat channel leat Cool algorithm 100 0 0 100 Heat output Cool output Travel time It provides the time required to the motor positioner to go from the 0 position to 100 Minimum step specifies the minimum allowed time of activation of the output to a motor positioner that produces a sensible effect It is related to the deadband of the positioner 4 Operation SERIAL COMMUNICATION MENU Controller address The address range is from 1 to 247 and must be unique for each con troller on the communication bus to the supervisor When set to GFF the controller is not commun
46. tion ENS Engineering Units see table 2 JA Lei A lt Fa Back to the 1st parameter GF l on iF Setpoint Configuration Setpoint selection see Table 3 Remote Setpoint input remote input only see Table 4 Time units and Setpoint slope Phr LL Output Li LIU E r Configuration Looe of Control I see Table 5 Heat control output see Table 6 Control output safety value 100 100 Retransmission output available for DC output only _ _ cone PL Retransmission output type available for DC output only see Table 4 Retransmission low range whole range Retransmission high range whole range Cool control output see Table 7 Back to the 1st parameter of Gut CONFIGURATION MENU Back to the 1st parameter of l i E Digital inputs configuration IL1 function see Table 8 IL2 function see Table 8 Alarm s configuration AL1 alarm type see Table 9 AL1 addressing not available when AL1 is OFF AL1 latching not available when AL1 is OFF P5 AL1 start up disabling not available when AL1 is OF
47. tions All the wiring must comply with the local regulations The supply wiring should be routed away from the power cables Avoid to use electromagnetic con tactors power relays and high power motors nearby Avoid power units nearby especially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the output cables If this is not achievable use shielded cables on the sensor input with the shield connected to earth UL notes 1 Use 60 70 C copper Cu conductor only 2 Wire size 1 mm 18 AWG Solid Stranded 8 3 1 TERMINAL BLOCK 1 Rear terminal covers 5 7 mm 0 22 in Wire size 1 mm 18 AWG Solid Stranded 2 e 18 screw terminals M3 amp Option terminals 8 Holding screw 0 5 Nm SF Philips screw driver PH1 Flat blade screw wa driver 0 8 x 4 mm Terminals Pin connector 1 4 mm Et 0 055 in max je AM AMP 165004 5 5 mm 0 21 in Stripped wire L 5 5 mm 0 21 in 3 2 RECOMMENDED WIRE ROUTING Conduit for supply and output cables Supply Analog Inputs Communication E Auxiliary Inputs Outputs F Digital Inputs B Relay Triac Output Conduit for low level sensor cables 3 3 TYPICAL INSTRUMENT WIRING valve control gH S Le 58 B
48. to the Input range Setpoint type Lact L I0 1 b id 5zLR 5L 0 ALARM MENU see page 19 P I D MENU r b Proportional Band Cool Proportional This parameter specifies the propor tional band coefficient that multiplies the error SP PV L Integral Cool integral Lj Time It is the integral time value that ifies the time required by the integral term to generate an output equiva lent to the proportional term When the integral term is not included in the control algorithm l Derivative 127 L 1 Cool Derivative ECG is the derivative term coefficient that specifies the time required by the pro portional term P to reach the level of D When the derivative term is not included in the control algorithm 4 3 1 PARAMETERS cont Overshoot control Automatically disabled when the adaptive tune is running This parameter specifies the span of action of the overshoot control Setting lower values 1 gt 0 01 the overshoot generated by a Setpoint change is reduced The overshoot control doesn t affect the effective ness of the P I D algorithm Setting 1 the overshoot control is disabled Manual reset This term specifies the value of the control output when PV SP in a PD only algorithm lack of the Integral term TUNING Two tuni
49. ue 100 100 user enabled disabled Relays NO 2A 250Vac resistive loads Time proportioning Triac 1A 250Vac resistive loads SSR drive 0 22Vdc 20 max for static switches Current 0 4 20 max 7500 10 max Galvanic isolation 500Vac 1 min Analogue Resol 12 bit 0 025 9 Voltage 0 1 5 10V 5000 20mA max 0 1 2 m protection Alarms 0 4 analogue output optional Setpoint Motor positioner 3 states Increase Stop Decrease SPST NO 2A 250Vac resistive load Hysteresis 0 1 5 096 symmetrical Double action 2 poles NO 2A 250Vac resistive load Active high Active low Deviation threshold range Action type Band width 0 Absolute threshold Whole scale Actions Special functions Galvanic isolation 500 Vac 1 min Resolution 12 bit 0 025 Accuracy 0 1 Short circuit protected Ramp up and down with slope in digit s digit minute or digit hour between 0 0 10 0 of the range High and low limits Heater Break detection Loop Break Alarm Activation inhibit blocking Acknowledge latching Related to the program optional OP3 Current 0 4 20 7500 10 max Retransmission of PV or SP Voltage 1 5 0 5 0 10V 500Q 20mA max Local plus 2 stored Setpoints Only Remote Local and Remote Local with trim Remote with trim Time programmable optional 8 Tec
50. watt burden resistor A For current transformer CT Input resistance 300 for mA 0 50 for 1A secondary for the measure of the load current transformer coil g wo Input resistance 10MQ for mV 0 10 for 5 secondary 5 Input resistance 10 for transformer coil Primary coil 10A 100A o 0o Rj Secondary coil 50 mA default 6 load 100 jumper selectable mA mV V p 50 100mA 10 100A C1 For 2 wires transmitters 18V e Power supply to the transmitter 18Vdc 10 max Input resistance 300 Transmitters Jumper for 100 mA secondary C2 For 3 4 wires transmitters transformer coil e Power supply to the transmitter 18Vdc 10 max Input resistance 300 Transmitters 3 Electrical Connections 3 3 3 AUXILIARY INPUTS cont A If the analogue input is provided the terminals for the Remote Setpoint are 10 and 9 11 Rj 100 0 3 3 4 DIGITAL INPUTS NPN C1 Open collector IL1 15kd 5 9 Y C C2 IL2 4 KH 9 e lt Les Com T Isolated TTL contact open collector A From Remote Setpoint Current 0 4 20 Input resistance 300 Voltage 1 5V 0 5V 0 10V Input resistence 300kQ From Position Potentiometer To read the real position of the motor or the valve From 100Q to 10kQ max 100
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