Eko 2030 Installation instructions [EN] A:XL09 Installation
Contents
1. ier Bi J i i E 4 E h ed Place the pebble A onto the peg A on the matrix as shown oe 3 Place the pebble B onto the peg B on the matrix as shown The pebble can only fit onto the peg one way do not force it on 4 Place the pebble C onto the peg C on the matrix as shown When pebble B is in position this pebble can only fit onto the peg one way do not force it on 2009 Focal Point Fires plc 4 0 FUEL BED LAYOUT continued 5 Place the pebble D onto the peg D on the matrix as shown When pebble C is in position this pebble can only fit onto the peg one way do not force it on 6 Place the pebble E onto the peg E on the matrix as shown 7 Place the pebble F onto the peg F on the matrix as shown The pebble should be orientated so it sits slightly over the hole in the combustion matrix 8 Place the pebble G onto the peg C on the matrix as shown 9 Place the pebble H onto the peg H on the matrix as shown 3 2009 Focal Point Fires plc 4 0 6 0 FUEL BED LAYOUT continued 10 Place the pebbles I and J onto the four large pebbles on the left hand side of the fuel bed as shown 11 Place the pebbles K L and M onto the four large pebbles on the left hand side of the fuel bed as shown p2. Then remove the firetray as previously described Uncoil the fixing kit cables from the rear of the firebox remove the screwed nipples and tensioning adjusters The firebox can now be withdrawn from the opening and outwards onto the protected hearth Inspect the fire place opening for debris and if excessive rectify the flue before proceeding further Check the seal around the fireframe and replace if necessary Refitting of the firebox is described in the relevant section REMOVING THE CERAMIC PANELS Remove the side panels first by holding each panel at the top and bottom and gently releasing the panel inwards When the rear of the side panels are free the front of the side panels may be released from the channels at the front of the sidebox With the side panels removed the rear panel is free to be released Handle the panels with extreme care The ribbed pattern is fragile Refitting is the reverse of removal DISMANTLING THE BURNER TRAY Remove the tray as previously described The pilot unit can be removed by undoing the tubing nut the ther mocouple nut on the rear of the valve lint arrestor two securing screws and lifting away Remove the tub ing nut from the valve end of the pilot pipe and blow through to dislodge any debris that may be present Clean the exterior of the pilot assembly with a soft brush and blow through the flame ports on the pilot head Check the aeration holes are free from lint or dirt The pilot assembly is a non
3. 5871 part 2 BS 5440 part 1 Note For Republic of Ireland reference should be made to the relevant standards BS 8303 governing installation particularly in regard to flue sizing and ventilation See IS813 BS 1251 ICP3 IS327 and any other rules in force BS 6891 BS 6461 part 1 Failure to comply with these regulations could lead to prosecution and deem the warranty invalid This appliance must be installed in accordance with the rules in force and used only in a suf ficiently ventilated space This appliance is intended for decorative purposes Consult all instructions before installation and use of this appliance This appliance is free from any asbestos material Refractories and fuel bed are construct ed from ceramic fibre 2009 Focal Point Fires plc 2 0 4 0 APPLIANCE DATA Gas Group Inlet Pressure Max Energy Input gross Min Energy Input gross Pilot Energy Input gross Setting Pressure cold Main Injector Burner Gas Inlet Connection Gas Control Valve Ignition Spark Gap Weight Manual Control G20 Natural Gas CAT I2H 20mbar 2 0mbar 6 2kW 3 5kW 166W 17 5mbar 1 5mbar Stereo size 77 8mm compression Dungs BM 733 NGC6802 Integral Piezo spark 3 5 to 4 5mm 20KG Please see Data Badge affixed to appliance for current data This appliance is for use only with the gas type and at the pressure stated on the appliance Data Badge and is for decorative purposes INSTALLATI
4. List of Spares 5 IMPORTANT NOTES The installation of this fire MUST only be carried out by a competent person such as a CORGI registered fit ter in accordance with the Gas Safety Installation and Use Regulations 1998 the relevant British Standards Codes of Practice the Building Regulations and the manufacturers instructions Failure to comply with the above recommendations could lead to prosecution and invalidate the appliance warranty Please ensure you are handed all of the manufacturers documents on completion of the installation This will include these instructions Always keep a note of the installer s name and address the original purchase receipt and the date of instal lation for future reference The fire and flue should be serviced regularly to ensure continued safe operation See the servicing section for further details Frequency of service will depend on use but MUST be carried out at least once annually Parts of this appliance become naturally hot during use It is recommended that a suitable fire guard con forming to BS 8423 is used especially where young children the elderly or infirm are concerned Combustible items such as flooring and furniture and soft wall coverings such as blown vinyl or embossed paper may discolour if fitted too close to the fire See relevant section for further details on clearances to combustibles No combustible material or flooring should protrude onto the hearth DO N
5. The fire is designed to operate correct ly with the pebbles supplied when assembled according to the instruc tions Never add to the thirteen peb bles or change them for a different type Never throw rubbish or other matter onto the fuel bed Due to the light colour of the pebbles some dis colouration sooting is to be expected during normal use OPERATING INSTRUCTIONS The pilot is visible through a viewing hole underneath the left hand side of the stainless steel shelf Push in and turn the control knob to the SPARK position and hold there for a few seconds Continue turning anti clockwise through the spark click to the PILOT light position ensuring the pilot has lit If not return the knob clockwise and repeat When the pilot lights after the spark keep the knob depressed for approximately ten seconds Now release the knob and the pilot should stay alight If not repeat ignition If the pilot is extinguished during use wait three minutes before repeating the ignition procedure To achieve the HIGH setting push the control knob in slightly and con tinue turning anti clockwise to the high position The main burner should light after a few seconds To decrease the setting to LOW turn the control knob clockwise to the low setting To turn to the PILOT position from the HIGH or LOW positions press the control knob in and return to the pilot position and release To turn the fire OFF keep the knob pressed in return t
6. There should be no need to adjust this If under any circumstances the electric spark fails the pilot may be lit man ually by proceeding with the ignition sequence as previously described and after turning the control knob through the spark position the knob should be held in and the pilot lit with a taper SETTING PRESSURE Remove the screw from the pressure test point The pressure test point is situated on the main injector pipe next to the pilot Attach a U gauge Light the fire on the HIGH setting The setting pressure should be in accordance with the figures stated on page 2 of these instructions The fire is factory set to achieve these pressures and any significant variation could indicate a supply problem If the pressure is too high the gas supply meter may be set incorrectly This should be checked with the fire running and if necessary reset by the gas supplier If the pressure is too low then check the meter governor pressure with the appliance running If this is incor rect it will need to be reset by the gas supplier If the setting pressure is too low but the meter pressure is acceptable then a problem in the supply pipework is to be suspected This will be dirt and debris kinked or inadequate size pipes restriction in a fitting or solder flashing across a joint NOTE you will not get an accurate reading of the inlet pressure with a pressure gauge on the end of the supply pipe this is the stat ic pressure in the syst
7. ceramic parts Remove the cardboard packing pieces and any bags containing other fittings or parts When all loose parts have been removed the outer sleeve may be lifted off to reveal the appliance Check that the components supplied cor relate with the checklist given in section 7 1 Please dispose of the packaging materials at your local recy cling centre COMPONENT CHECKLIST QUANTITY DESCRIPTION 1 Firebox and burner tray assembly 1 Moulded ceramic fibre combustion matrix 13 Individually packaged ceramic pebbles 3 Ceramic radiant panels 1 Set of manufacturers instructions 1 Cable fixing kit comprising 2 cables 2 tensioners 2 clamps 4 fixing eyes 4 fibre rawl plugs 3 Lengths of self adhesive sealing strip 1 Rubber grommet PREPARING THE APPLIANCE Removable shel Note Ensure that the gas supply is isolated before commencing installation of the appliance The fireplace opening and environment must be in compliance with the specifications laid down in the appropriate sections of these instructions Remove the appliance from its carton as described previously and stand upon a dust sheet or similar Place the ceramics components and fixing kit safely to one side Firstly remove the stainless steel shelf from the fire box in order to access the burner This is achieved by removal of the two retaining screws located under the shelf at either side of the burner After removal of the retaining screws the shelf unit
8. the fire is not spilling then further guidance should be sought using the Troubleshooting section as a guide TESTING FOR SPILLAGE Close all doors and windows to the room containing the appliance Let the fire run on HIGH for five minutes Take a smoke match light it and using a smoke match tube hold it at the top edge of the fire opening 25mm down and 25mm in Starting 50mm in from either side run the smoke match across the opening All the smoke should be drawn away up the flue Any smoke returning into the room indicates that spillage is occurring If the initial spillage test fails run the fire for a further 10 minutes and repeat the test When the test has been completed satisfactorily repeat with any extractor fans in the premises running on the high est setting and any communicating doors open Finally repeat with all doors open NOTE If spillage is still indicated after undertaking all of the above there may be a fault in the flue or insufficient ventilation is present If the problem cannot be rectified immediately then expert advice should be sought Inform the user dis connect the fire and attach an explanatory label 2009 Focal Point Fires plc 14 5 14 6 15 0 TESTING FOR SPILLAGE continued Cross section of smoke match tube A 23mm Fireplace Opening down from top of open ing B 25mm in t f from front of Tube Crimp Match opening C Disregard Make a smoke match tube from 10mm outer 50mm dia
9. ATING THE FIRE The pilot is visible through a viewing hole underneath the left hand side of the shelf Push in and turn the control knob to the SPARK position and hold there for a few seconds Continue turning anti clockwise through the spark click to the PILOT light position ensuring the pilot has lit If not return the knob clockwise and repeat When the pilot lights after the spark keep the knob depressed for approximately ten seconds Now release the knob and the pilot should stay alight If not retry ignition If the pilot is extinguished during use wait three minutes before repeating the ignition procedure To achieve the HIGH setting push the control knob in slightly and continue turning anti clockwise to the high large flame position The main burner should light after a few seconds To decrease the setting to LOW turn the control knob clockwise to the low setting To turn to the PILOT position from the HIGH or LOW positions press the control knob in and return to the pilot position and release To turn the fire OFF keep the knob pressed in return to the off position and release A safety interlock prevents re ignition of the pilot flame until the thermocouple has cooled sufficiently to allow the magnetic valve unit to reset itself 8 2009 Focal Point Fires plc 14 2 14 3 14 4 14 5 SPARK FAILURE The gap between the spark electrode and the pilot should be 3 5 4 5mm to produce a good spark
10. NS K ekofires a source of greener heat installation and user instructions All instructions must be handed to user for safekeeping eko 2030 fuel effect gas fire Eko 2030 INSTALLATION INSTRUCTIONS Preliminary Notes Before Installation This appliance is an Inset Live Fuel Effect appliance which provides radiant warmth utilising the latest type burner technology The fire is designed to fit various types of fireplaces and natural draught flues as listed in the Installation Requirements The appliance must be installed by a competent person in accordance with Gas Safety Installation and Use Regulations 1998 Read all these instructions before commencing installation This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space The appliance is designed for installation on to a non combustible hearth of at least 300mm depth This appliance is factory set for operation on the gas type and at the pressure Stated on the appliance data plate Please note Except where otherwise stated all rights including copyright in the text images and layout of this booklet is owned by Focal Point Fires plc You are not permitted to copy or adapt any of the content without the prior written per mission of Focal Point Fires plc 1 GB Gas Safe registered operatives Northern Ireland only CORGI registered operatives are the only cl
11. ON REQUIREMENTS This appliance MUST NOT be installed into a room containing a bath or shower or where steam may be present The fire has been designed to fit into a builders opening or fireplace conforming to BS 1251 and meeting certain dimensional requirements or a suitable flue box complying with the constructional require ments of BS 715 The flue box must be installed onto a suitable non combustible insulating surface at least 12mm thick covering the entire base are of the box The flue must have an effective height of at least three meters as measured from the hearth to the top of the flue Any flue damper plates or restrictors should be removed and no other restriction fitted to the flue Where removal is not practical the restriction must be fixed in the fully open position A natural draught flue system is required and if previously used for solid fuel or oil burning the flue and chimney must be swept prior to appliance installation The flue must be checked before installation by using a smoke pellet or similar to ensure proper draw and that leakage is not evident at any joints Repair and re test as necessary before the appliance is installed The flue must be connected to only one fireplace and the flue must not vent more than one appliance i e not shared with a gas back boiler There must be no opening in the flue apart from the one that the appli ance is installed into and the one venting the gases into the air A suitab
12. OT burn any foreign material on this fire the fuel effect must be of the correct type and laid out in accordance with the relevant section of these instructions Failure to do so could create a hazard or lead to sooting Before the appliance is installed the chimney should be swept All flues should be checked by the installer to ensure there are no defects or obstructions that may prevent the flow of combustion products This appliance is fitted with a flue blockage safety device which will shut down the fire if abnormal flue con ditions occur It is NOT a substitute for an independently mounted Carbon Monoxide detector The fire is only suitable for use with the gas type for which it is supplied This appliance is intended for dec Orative purposes CLEARANCES TO COMBUSTIBLES A combustible shelf may be fixed to the wall above the fire providing that it complies with the dimensions given below Maximum depth of shelf Minimum distance from finished hearth to underside of shelf 100mm 4in 745mm 29 1 4 in 150mm 6in 845mm 33 1 4 in 203mm 8in 895mm 35 1 4 in A non combustible shelf may be fitted to within 10mm of the top edge of the fireframe Combustible materials such as wood may be fitted to within 100mm 4in of either side of the frame of the appliance providing the forward projection does not exceed 100mm 4in l 2009 Focal Point Fires plc 2 0 3 0 4 0 CLEARANCES TO COMBUSTIBLES continued Any c
13. as Safety Installation and Use Regulations 1998 As our policy is one of continuous improvement and development we hope therefore you will understand we must retain the right to amend details and or spec ifications without prior notice 5 2009 Focal Point Fires plc 0 N O Q O co as
14. as detailed in the relevant section 7 Check the area behind the firebox for rubble accumulation and remove If debris is excessive initiate remedial work on the flue 8 Check the flue with smoke pellet for correct operation 9 Re fit the firebox using new seals where necessary 10 Strip off the burner pipes and clean thoroughly 11 Clean out the injector and pilot assembly DO NOT attempt to dismantle the pilot unit 12 Ensure the injector is aligned squarely with the venturi tube Re assemble and re fit the burner tray 13 Re fit the control knob spindle and appliance shelf and replace the ceramics using genuine Spares where necessary 14 Turn on the gas supply and leak test 15 Check any purpose provided ventilation is un obstructed 16 Light the fire and test for spillage 17 Check setting pressure and safe operation of the appliance For specific servicing instructions see the relevant sections 10 2009 Focal Point Fires plc 15 1 15 2 15 3 15 4 CLEANING THE CERAMIC FUEL BED Remove the ceramic components Gently clean in the open air Be careful not to create dust from the peb bles Where necessary replace damaged components with genuine spares Seal scrap components in plastic bags and dispose of at proper refuse sites as directed Re fit the pebbles carefully by referring to the relevant section of these instructions REMOVING THE FIREBOX Remove the ceramics and stainless steel shelf unit
15. ass of person considered as competent by the HSE under the Gas Safety Installation and Use Regulations 1998 2009 Focal Point Fires plc 1 0 Section Contents Page No Section Contents Page No 1 0 Important Notes 1 10 0 Gas Supply 6 2 0 Appliance Data 2 11 0 Fitting the Firebox 7 3 0 Installation Requirements 2 11 1 Cable Fixing 7 4 0 Site Requirements 2 11 2 Gas Connection 8 5 0 Ventilation 4 12 0 Fuel Bed Layout 8 6 0 Flue Boxes 4 13 0 Fireframe and Front 8 7 0 Unpacking the Appliance 5 14 0 Testing amp Commissioning 8 7 1 Component Checklist 5 14 1 Operating the fire 8 8 0 Preparing the Appliance 5 15 0 Servicing 10 9 0 Preparing the Opening 6 16 0 Troubleshooting Guide 12 IMPORTANT NOTES This fire is an Inset Live Fuel Effect Gas Fire providing radiant warmth It is designed to operate on Natural Gas only See Data Plate on appliance It is the LAW that all gas appliances and fittings are installed by a competent person such as a CORGI registered fitter and in accordance with the Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation Codes of Practice and in accordance with the Manufacturers Instructions The installation shall also be carried out in accordance with the fol lowing regulations The Building Regulations issued by the Department of the Environment the Building Standards Scotland Consolidation Regulations issued by the Scottish Development Department BS
16. aulty thermocouple replace pilot unit Hold control knob in for longer Manual versions only Check control knob does not foul data plate Fire does not spark at pilot HT lead detached refit Spark gap too large or small reset correctly Faulty piezo unit replace Debris shorting out electrode clean Fire runs for a time and then cuts off Excessive room draught or flue pull rectify Loose or faulty thermocouple rectify ODS system in operation Firebox grommet seal not fitted rectify Lint in pilot aeration hole clean thoroughly internally Pilot flame shrinks when fire is on high Poor gas flow to fire check pressure with fire on high If pressure is low remove any restriction in pipework or valve Check all isolators are adequately sized and fully open Check meter pressure is adequate Air leak under base of firebox rectify Lint in pilot aeration hole clean thoroughly internally Fire smells when first lit or in use Newness smell from brand new appliance Spillage occurring Carry out spillage test and rectify any problems Low temperature sealants or combustible materials used in incorrect positions Air leak under base of firebox rectify 12 2009 Focal Point Fires plc 1 0 2 0 USER INSTRUCTIONS Section Contents Page No 1 0 Important Notes 1 2 0 Clearances to Combustibles 1 3 0 Ventilation 2 4 0 Fuel bed layout 2 5 0 Operating Instructions 4 6 0 Flue Spillage Monitoring System 4 7 0 Cleaning 5 8 0
17. ble the products of combustion to be cleared properly up the flue the outlet on top of the firebox must have a minimum 50mm clearance between it and the back wall of the opening or other obstruction The area immediately above the outlet must form a smooth path into the flue A Opening height 540mm min 570 mm max B Opening width 400mm min 460mm max C Mounting depth 210mm D Hearth must extend minimum of 150mm either side of the open ing E Hearth must extend minimum of 300mm in front of the opening F Non combustible hearth must be a minimum of 50mm in height or be surrounded by 50mm high fender G 500mm this area must be flat and vertical to ensure a good seal H 585mm this area must be flat and vertical to ensure a good Seal Any type of fire surround used with this appliance must be adequately sealed to the wall and floor A combustible shelf may be fixed to the wall above the fire providing that it complies with the dimensions given below Maximum depth of shelf Minimum distance from finished hearth to underside of shelf 100mm 4in 745mm 29 1 4 in 150mm 6in 845mm 33 1 4 in 203mm 8in 895mm 35 1 4 in A non combustible shelf may be fitted to within 10mm of the top edge of the fireframe Combustible mate rials such as wood may be fitted to within 100mm 4in of either side of the frame of the appliance pro viding the forward projection does not exceed 100mm 4in Any combustible side walls mu
18. ce frame is an integral part of the firebox GAS SUPPLY Following preparation for the fixing method the concealed gas supply where required can now be put into place Refer to the gas supply section for suggested pipe routes The ends of the sleeving in which the gas pipe is run should be sealed The ends of the 8mm supply pipe should be temporarily sealed to prevent the ingress of debris during fixing GAS SUPPLY ROUTING When the opening is ready for installation of the fire the gas supply can be routed as shown in the diagram below This appliance has been designed for a concealed gas pipe supply routing however if an over the hearth type supply routing is unavoidable then this may be achieved by drilling a 10mm diameter hole at the base of the appli ance frame in the position detailed to the right The supply can then enter the appliance using the left or right hand knock out entry points IMPORTANT A rubber grommet must always be used to seal the firebox Suggested Supply routes Fireplace Opening Rubber Grommet j Firebox _ m Gas valve inlet position _ Over hearth routing if necessary 2009 Focal Point Fires plc 11 0 11 1 GAS SUPPLY ROUTING continued The gas pipe must be suitably protected where it passes through fireplace openings An isolator cock or restrictor elbow must be fitted to the incoming supply to facilitate servicing Any sleeving should be s
19. ealed to the pipe at its ends The open end of the supply pipe should be sealed temporarily during the installa tion of the firebox to prevent the ingress of dirt and dust FITTING THE FIREBOX The firebox may be fitted to the opening by using screw fixing or by the cable kit as described in the rele vant section Leave the polythene coating in place until fitting procedures are complete to eliminate any risk of scratching the decorative finish To fit the firebox firstly check the fire goes fully back into the opening Secure the fire box by drilling and screwing down the frame or base of the firebox or use the cable fixing method A 200mm B 350mm INSTALLATION BY CABLE FIXING KIT eee If this method is to be adopted then an extra 30mm fitting can be depth should be allowed for fitting depth for the firebox Omm becomes a recommended 240mm Drill the four holes for the rawl plugs as shown in the dia gram If the fireplace configuration does not allow the exact layout given the eyebolts should be positioned as close to the correct layout as possible Before finally fitting cables ensure the self adhesive sealing strips are in position on the back of the appliance frame The fireframe must be sealed evenly to the fireplace opening all around the periphery Thread the tensioning cables through the holes in the top of the firebox then the eyelets and finally through the lower holes in the bac
20. em You must use a T piece and measure the supply pressure with the fire on High the dynamic pressure Refit and tighten the screw into the pressure test point when the test is complete FLUE SPILLAGE MONITORING SYSTEM This fire is fitted with a flue spillage safety device ODS If the fire shuts down during use for no apparent reason then several things may be suspected If a door or window has been opened creating a draught then pilot disturbance is the problem and removal of the draught should resolve this If a grommet seal has been left out of the firebox then this also will also cause intermittent shutdown The gas pressure reaching the fire must also be checked The thermocouple connection into the back of the gas control valve may also have worked loose during installation simply tighten to remedy if this is the case If pilot disturbance is not the cause then the ODS safety system may be in operation Switch the appliance OFF check the flue and carry out any remedial work required Relight the fire and carry out a spillage test DO NOT allow the appliance to be used if it continues to fail a spillage test The aeration hole of the pilot must be carefully cleaned out on each annual service to ensure continued func tion of the ODS The spillage monitoring system shall not be adjusted modified or put out of operation by the installer Any Spare parts fitted MUST be of a type supplied for the purpose by the appliance manufacturer If
21. k of the firebox as shown in the photographs Note The burner tray MUST be removed as per relevant sec tion to gain access to the cable adjusters Push the appliance back into to fireplace centralise and pull the loose tensioning cables through the holes into the firebox Thread the tensioner bolts onto the cables with the nuts screwed down close to the tensioner head Slide the screwed nipple onto the cable pull cable tight and tighten nipple The tension of the cable may now be adjusted by using a suitable Spanner on the tensioner nuts to pull the appliance tightly against the fireplace opening Visually inspect the seal and reseat if necessary Note DO NOT cut off excess cable Surplus cable must not be cut off as it will be impossible to refit the fire after servicing Coil up the surplus cable and locate at rear of firebox Note If running a concealed gas supply ensure grommets are secure around incoming pipes 2009 Focal Point Fires plc 11 2 12 0 13 0 14 0 14 1 GAS CONNECTION Refit the burner tray into the firebox fit the two screws through the locating holes in the tray legs and tight en Purge the gas supply thoroughly to remove air and dirt debris BEFORE connection Now disconnect the inlet restrictor elbow from the inlet pipe Connect the previously installed gas supply to inlet restrictor elbow and re fit the restrictor elbow to the inlet pipe of the appliance If the data co
22. le terminal may be fitted such as class GC1 as regulations allow This appliance is suitable for use with a lightweight surround and back panel of 150 c minimum rating SITE REQUIREMENTS The fireplace opening should be inspected and repairs made where necessary Any chair brick or fireback may be left in place providing that the dimensional requirements for debris collection and spigot clearance are met The opening WIDTH and HEIGHT dimensions should be between 400mm and 460mm wide and 540mm to 570mm high Opening DEPTH should be 210mm or greater Opening DEPTHS include any plaster or infill panels which form part of the installation If the cable method of fixing the firebox is to be employed an opening depth of 240mm will be required 2009 Focal Point Fires plc 4 0 SITE REQUIREMENTS continued This appliance requires a natural draught flue system which may be one of the following 225mm x 225mm Yin x Yin brick or stone 175mm Zin minimum diameter lined brick or stone 175mm 7in minimum diameter twin wall flue conforming to BS 715 Any existing under grate draught device must be sealed off The opening wall must be non combustible and have adequate flat surface for appliance sealing The appliance requires a hearth with non combustible surface of at least 12mm thick The top surface must be at least 50mm above the surrounding floor level or be surrounded by a raised edge or fender 50mm high To ena
23. may be pulled forward and withdrawn from the firebox Next remove the data plate by removal of the two data plate retaining screws as shown Now remove the burner from the assem bly by releasing the two screws through the tray legs The tray is now free and may be lifted away Shelf retaining screws located each side of burner The three radiant panels are factory fitted and should not need to be removed If however it is necessary to remove or replace the panels then this procedure is described later in the Servicing section of this instruction manual Apply the self adhesive sealing strips to the back of the fireframe to give a continuous seal Knockout holes are provided in the rear and sides of the firebox for use where concealed pipework is required Where necessary knock out the appropriate hole with a sharp tap from a hammer and fit the rubber grommet supplied A small incision can now be made in the rubber to slip snugly around the outside of the pipe and sleeving Do not install or use the appliance without the seals in place If a hole is inadvertently opened reseal with an intact grommet Failure to fit the seal correctly will cause flue suction to act upon the area under the burner resulting in poor performance and intermittent cutting out of the burner 2009 Focal Point Fires plc 9 0 10 0 PREPARING THE OPENING Before installing the fire check the flue using a smoke pellet All of the smoke sho
24. meter tube Seal off one end and either side of crimp the tube to prevent the smoke Smoke Match fireplace opening match from sliding down inside In Tube BRIEFING THE CUSTOMER All instructions must be handed to the user for safekeeping Show the customer how to light and control the fire After commissioning the appliance the customer should be instructed on the safe use of the appliance and the need for regular servicing Frequency of service depends on usage but MUST be carried out at least one annually Scratched and other superficial damage to the matt black paintwork of the appliance can be covered with matching heatproof spray Use only the manufacturers recommended spray paint Paint only when the fire is OFF and cold Always mask off the surrounding area to prevent contamination with overspray Ventilate the room during the use of the spray DO NOT attempt to spray paint the pebbles or ceramics or wash them in water SERVICING Ensure that the fire is fully cold before attempting service A suggested procedure for servicing is detailed below 1 Lay out the dust sheet and tools 2 Carefully remove the ceramic components 3 Check frame top for discolouration and signs of spillage 4 Isolate the gas supply and disconnect the gas supply pipe Remove the appliance shelf control knob and spindle and the two screws securing the tray to the firebox 5 Lift the burner tray from the firebox 6 Remove the firebox
25. n the diagram below are complied with The flue outlet of the fire must not obscure the flue outlet from the flue box A smooth path into the flue must exist Constructional Note The frame of the fire any back panel or other infill panel and the flue box must be sealed together so that there is no possibility of leakage between them Adequate clearances to combustible materials e g false chimney breast construction must be maintained The manufacturers instructions for the fitting of the prefabricated flue box shall be complied with at all times 175mm min internal dia twin wall flue tube 540mm min opening height ba 210mm Min depth lt 400 mm min opening width Some flue boxes may require minor adaption when fitting the fire using the cable fixing kit The firebox base of the flue box and the hearth may be drilled to allow plugs and screws to secure instal lation It is important that the sealing requirements of the appliance are met at all times and that the flue box is well sealed to any back or infill panel Note The DEPTH dimensions shown are inclusive of any back or infill panels 2009 Focal Point Fires plc 7 0 1 8 0 UNPACKING THE APPLIANCE Stand the carton right way up cut the strapping bands and remove the top end cap Read all the instructions before continuing to unpack or install this appliance Remove the box containing the fire front and the bags and boxes containing the
26. ntrol plate is not already fitted attach with two screws ensuring the control knob is free to be depressed fully Refit the stainless steel shelf unit Any protective film should be removed from the shelf at this stage Ensuring it rests upon the support bracket at the rear of the firebox insert the shelf back into the appliance Secure in place using two fixing screws refitting is the reverse of removal as detailed in the previous sec tion Preparing the appliance FUEL BED LAYOUT Please refer to the relevant section of the user manual section of this booklet THE DECORATIVE FRAME AND FRONT The decorative frame of the appliance is an integral part of the firebox and cannot be removed Any pro tective film should be removed at this stage The stainless steel shelf component is removable see previous section Preparing the appliance The appliance also features a hinged control cover which is retained in it s closed position by a magnet Any pro tective film should be removed from the control cover at this stage The door is removable should the need arise see the later Servicing section of these instructions TESTING AND COMMISSIONING Turn on and test the gas supply up to the fire for any leaks in accordance with current edition of BS6891 When the appliance is first used protective oils coating the firebox may burn off It is advisable to ventilate the room during this period for at least one hour OPER
27. o the off position and release FLUE SPILLAGE MONITORING SYSTEM This fire is fitted with a flue spillage safety device ODS If the fire shuts down during use for no apparent reason then several reasons may be suspected If a door or window has been opened creating a draught then pilot disturbance could be the problem and removal of the draught should resolve this The fire can then be re lit in accordance with the previous section A sealing grommet may have been ommited when the fire was installed and the original installer should be called to check this the gas pressure and pipework If pilot disturbance is not the cause then the ODS safety system may be in operation Switch the appliance OFF call in your installer to check the flue and ventilation and carry out any remedial work required DO NOT allow the appliance to be used until the flue system is passed as safe 2009 Focal Point Fires plc 7 0 8 0 CLEANING Before carrying out any of the following operations ensure that the fire is OFF and completely cold Debris that may form on the firebed should be periodically removed by a competent person Large deposits could indicate deterioration of the flue This should be repaired by a competent person and the fire serv iced before further use STAINLESS STEEL AREAS These parts may be cleaned using an appropriate metal polish Clean only in the direction of the grain Alternatively a small amount of baby oil applied in
28. ombustible side walls must be at least 500mm to the side of the radiant heat source As with all heating appliances any decorations soft furnishings and wall coverings i e flock blown vinyl and embossed paper positioned too close to the appliance may discolour or scorch VENTILATION No purpose provided ventilation is normally required for this appliance The requirements of other appliances operating in the same space or room and the results of a spillage test must be taken into con sideration when assessing ventilation requirements this will have been carried out by your CORGI registered installer For Republic of Ireland ventilation may be required see IS 813 ICP3 IS 327 and any other rules in force oe 5 i wi iai n re ee i r Vni aa Poe z L AF j eo es j FUEL BED LAYOUT The appliance is supplied with 13 indi F a a O s vidually wrapped hand finished ceramic j pebbles and 1 combustion matrix 1 Remove the combustion matrix from its protective packaging and position onto the burner as shown The letters A B C D should be facing forward wie lt a a i 2 Remove the pebbles from the protec tive packaging On the bottom of the pebbles are the letters A to M You will need to select the pebbles in alphabetic order beginning with A a s 7 fl i 2 ps a i a E f i y i lt _ f X pre a l ry ie i ee y B i
29. serviceable item and should not be taken apart The aeration hole must be absolutely clear internally for proper operation A thorough ly cleaned inside and out oxypilot will cure a wide range of ignition faults Remove the two tubing nuts on the ends of the gas pipe to the injector elbow Release the screw through the supporting leg and lift assembly clear The injector pipe can now be checked for debris Remove the nut retaining the injector elbow Blow through the elbow to remove any debris The valve is not field serviceable apart from the pilot filter Remove the control knob by pulling it forwards then remove the largest of the three screws on the face of the valve Slide the filter out and clean away any debris that may have accumulated The filter element should also be blown clean This component should not require replacement however if signs of deterioration are evident then a genuine spare must be used If a large amount of debris is present in the filter then the pipework and control should be thoroughly cleaned before re assembly 11 2009 Focal Point Fires plc 16 0 TROUBLESHOOTING GUIDE Fire sparks but pilot does not light No gas to fire check isolators are open Pipework blockage clean out Air not fully purged repurge supply or wait longer Spark earthing to metal work reset gap correctly Blocked pilot clean out internally Pilot lights but then goes out Severe restriction in gas supply clear obstruction F
30. st be at least 500mm to the side of the radiant heat source As with all heating appliances any decorations soft furnishings and wall coverings i e flock blown vinyl and embossed paper positioned too close to the appliance may discolour or scorch 2009 Focal Point Fires plc 5 0 6 0 VENTILATION No purpose provided ventilation is normally required for this appliance The requirements of other appli ances operating in the same room or space must be taken into consideration when assessing ventilation If spillage is detected when commissioning the appliance then amongst other problems there may be insuf ficient natural ventilation for the correct operation of the flue This is potentially a greater problem should the property be of modern nature If the appliance does not spill with windows open but does with windows closed this proves that lack of ventilation is the problem if not it will be the flue at fault Installation of an air brick is the best solution Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2 Spillage detected during commissioning is almost always a result of poor flue performance which cannot be corrected by any amount of ventilation For Republic of Ireland ventilation may be required see IS 813 ICP3 IS 327 and any other rules in force PREFABRICATED FLUE BOXES This appliance can be fitted into a number of proprietory flue boxes provided that the minimum dimensions given i
31. the direction of the grain with a soft lint free cloth Another effective way to restore the as new look to the stainless steel parts is use of a proprietary car inte rior cleaning agent such as Cockpit shine This should be sprayed directly on to the metal and then wiped off with a clean lint free cloth It is strongly recommended to test clean on a small inconspicuous area firstly to ensure the cleaning sub Stance s are suitable Before cleaning always ensure that the fire is OFF and completely cold PAINTED AREAS These can be cleaned using a dry cloth PEBBLES AND CERAMICS Remove the ceramic components Gently clean with a soft brush in the open air Do not create dust from the pebbles Where necessary replace damaged components with genuine spares Seal scrap components in plastic bags and dispose of at proper refuse sites as directed Do not attempt to wash or otherwise clean any ceramic part using water as this will destroy them Re fit the pebbles carefully by referring to the relevant section of these instructions LIST OF SPARES PART NO ITEM F550134 Pack of 13 hand decorated pebbles and combustion matrix F550133 Pack of 3 ceramic tiles F730006 Pilot unit F710638 Stainless steel shelf assembly F710640 Stainless steel door assembly 1 GB Gas Safe registered operatives Northern Ireland only CORGI registered operatives are the only class of person considered as competent by the HSE under the G
32. uld travel up the flue and exit correctly from the terminal If problems are found DO NOT fit the fire until corrective action is com pleted Protect the decorative hearth whilst pushing the firebox in and out of the opening Part of the packaging will make an ideal hearth saver pad Before running the gas supply into the opening offer up the firebox to the fireplace to check the fit is good Ensure that it slides in correctly the sealing face sits flat and square to the wall or infill panel and that the base is firm on the floor of the opening as no leaks are permissible here At this stage it is essential to ensure that the spigot outlet of the firebox is not restricted in any way Remove the firebox and take any necessary measurements before making good and preparing for final installation CABLE FIXING For fixing of the fire by the cable method see the relevant section The cable fixing locations should be marked on the back of the opening and the holes drilled Fit the fibre rawlplugs and eyebolts to these holes Note Plastic rawlplugs are NOT suitable for this application SCREW FIXING For fixing by screw mark and drill the firebox base and the relevant points in the opening or on the wall Rawlplugs will again be required Pre punched holes are not provided for this purpose to allow you to choose the optimum positions Do not screw fix via the appliance frame as the screwheads will be visible on the completed installation The applian
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