User Manual - Comkit Online
Contents
1. 011 2 3 Goldstein RECEIVING INSPECTION PRE INSTALLATION e Check crates for handling damage After carefully uncrating check for concealed damage Report any damage immediately to carrier and to dealer e Remove and check all loose items as found on back of Warranty Card e Check type and capacity of gas supply e The type of gas for which this fryer is factory adjusted can be seen on the rating plate located on the inside of the door PRE INSTALLATION OF THE FRYER e Check that there is sufficient clearance between doors and passageways to move equipment into the cooking area e Check the rating plate to ensure appliance is suitable for the gas supply to which it will be connected and for information relative to gas input pressure and consumption e SPECIAL attention must be paid to fire hazards from combustible surfaces REGULATOR The fryer gas control incorporates a regulator so no regulator is required to be connected into the supply line unless supply gas pressure is greater than 3 45 Kpa Assemble legs to fryer Tilt fryer to rear and screw in 2 legs supplied Tilt fryer to front then screw legs into rear The Fryer should be levelled left to right with a 3mm fall to the front Ventilation Adequate ventilation must be provided preferably by a hood with vent and exhaust fan Never make a direct connection between the flue of the appliance and the vent flue Refer AS 5601 AG601 Gas Installation Code2. 000 500004 500005 MCK00002 GCUMI002 5 00006 5 0006 011 2 23 MODEL FRG 1 FRG 1L DESCRIPTIONO BURNER FRG SQUARE AERO BURNER 26 37MJ INJECTOR FRG 1 80mm L P INJECTOR FRG 2 85mm N G ELECTRODE CERAMIC GENERATOR POWER L 900 FRG BODY PILOT GPI00005 WING PILOT CONTROL UNIT GAS FRG 34 VALVE STANDARD PILOT SPUD L P G 1 6 PILOT SPUD N G 2 6 PROBE 4mm K THERMOCOUPLE SUIT CONTROL ETC00892 THERMOSTAT FRG TGF 95 205 x C COLD CON PLATE ESCUTCHEON KNOB FRG THERMOSTAT THERMOSTAT GAS OVERTEMP 245 C LEAD H T 400 FOR SPARKER SPARKER PIEZO C W SPRING WASHER NUT BALL VALVE 1 SHORT HANDLE BALL VALVE 1 LONG HANDLE DRAIN PIPE GLAND FRG PART B FLAT WASHER FOR MGLFGOOB LOCK NUT FOR MGLFGOOB GLAND FRG PART A SCRAP ARRESTOR BASKET FRG18 STANDARD BASKET HOLDER OLD BASKET HOLDER NEW NIGHT COVER HANDLE 266 76 x 8 C P STEEL FR HANDLE PLASTIC 3 7 8 98mm BLACK FRG DR CATCH DOOR MAGNET FRYER STAINLESS STEEL LEG WITH ADJ PLASTIC INSERT FEET PLASTIC BULLET 2D SPRING AND CIRCLIP ASSY FOR MKNPLFRP OLD TYPE MANIFOLD ASSY 1 KNOB FRG GAS CONTROL UNIT KNOB FRG GAS CONTROL UNIT OLD STYLE SCARICO BOX FOR GAS ELECTRIC W R CONTROL FOR AS ELECTRIC 36C63H435 GASKET FOR INJECTOR 1 80 2 85 THERMOSTAT 145 200 x C WHITE ROGER 2B61 994 KNOB SUIT 2B61 994 FRYER THERMOSTAT BRASS WASHER FOR GLAND RUB
3. INSTALLATION NOTE The appliance must be installed by an authorised person and in accordance with the regulations of the local Gas Authority AS5601 AG601 and any other authority having jurisdiction The appliance has been tested and preset before leaving our factory but small adjustments may be necessary to suit local conditions Correct operation of the appliance must be tested as part of the installation procedure IMO11B2 p4 Goldstein 2 INSTALLATION Cont d Please follow these instructions carefully 1 Set unit in desired position If rear wall is of combustible material ensure there is a minimum distance of 100mm between the back of the unit and the wall Adjust feet till they all touching the floor and using a spirit level from front to rear and left to right This operation is important as a floor variation of 25mm to 75mm in a floor is found to be not uncommon NOTE The above levelling procedure is critical for the fryer to work according to the manufacturers specifications Have a licensed gas fitter or your Gas Company connect the appliance to the mains supply The fitting is 25mm BSP at the line up manifold and 19mm BSP for rear gas entry The appliance must be installed in accordance with the rules of any authority having jurisdiction CAUTION NEVER ALLOW BURNER TO OPERATE WITH FRYPOT EMPTY THIS DAMAGES THE FRYPOT AND VOIDS WARRANTY DO NOT TURN ON MAIN BURNER UNLESS THE OIL IS FILLED TO THE C
4. 4172 Phone 03 9553 1488 Phone 07 3890 1811 Fax 03 9553 0785 Fax 07 3890 1788 South Australia Suite 26 283 287 Sir Donald Bradman Drive Brooklyn Park South Australia 5032 Phone 08 8238 3423 Fax 08 8238 3400 011 2 26 Western Australia Unit 1 10 Wittenberg Drive Canning Vale Western Australia 6155 Phone 08 9456 0559 Fax 08 9456 0554
5. are on the back of this manual IMPORTANT GOLDSTEIN amp CO WHOSE POLICY IS ONE OF CONSTANT IMPROVEMENT RESERVES THE RIGHT TO AMEND SPECIFICATIONS OF ANY PART OR ASSEMBLY AND THE MATERIALS AND FINISHES COMPRISING THE COOL ZONE FRYER AND ITS ACCESSORY EQUIPMENT WITHOUT PRIOR NOTICE 011 2 15 Goldstein TROUBLE SHOOTING These troubleshooting procedures must be carried out only by a Goldstein Authorised Maintenance amp Repair Centre or Company specialising in restaurant Cooking appliances The problems and possible solutions given below cover those Most commonly encountered FACTORY APPROVAL MUST BE OBTAINED PRIOR TO ANY WARRANTY WORK BEING DONE OR GOLDSTEIN CANNOT BE HELD RESPONSIBLE PILOT BURNER MALFUNCTIONS a Pilot will not ignite T Check that gas valve is open and No evidence of gas at gas is present at that valve Remove pilot gas supply line and gas check for Dirt Blow out if necessary then re install Check pilot burner orifice for dirt b Pilot burner ignites but will Check that the thermocouple leads not remain lit when gas cock are firmly screwed into pilotstat Manual knob is released power unit bushing on gas control Remove end of thermocouple lead from Pilotstat power unit bushing and clean with fine sandpaper Also check that bushing is clean Thermocouple defective replace Pilot flame may be too high or too low adjust flame by turning pilot flow adjustment on Val
6. close the return valve s at the fryer s to avoid siphoning oil out of the fryer into the filter and open the valve at the filter to promote draining of the return lines into the filter pan If using solid shortening always make sure he return lines are clear before turning off the filter motor and hang any flexible lines up to drain Solid shortening will solidify as it cools and clog the lines CLOSING When closing at night filter the oil in all fryers and drain the filter lines Cover the open tanks of oil Turn the power switch on the fryer panel off and turn the control knob on the combination gas valve to off SHUT DOWN When shutting down for longer than just overnight drain the frying compound clean the vessel thoroughly either discard the frying compound or return it filtered to the vessel and then cover it Turn the manual off on valve on the incoming service line off CLEANING AND MAINTENANCE GENERAL Any piece of equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception Your Cool Zone Deep Fat Fryer must be kept clean during the working day and thoroughly cleaned at the end of each day DAILY a Remove and wash all removable parts b Clean all exterior surfaces of the body Do not use cleansers steel wool or any other abrasive material on stainless steel C Filter the cooking oil and replace if necessary The oil should be filtered more often tha
7. leak DO NOT insert into front of drain valve in an attempt to unclog the valve hot shortening will rush out creating the potential for injury 5 The drained shortening should be allowed to cool to 38 C or lower before of transporting the container and removing drain pipe Shortening temperature 60 C or higher will result in severe burns 6 After draining the shortening clean all food particles and residual shortening from the fry pot before refilling 7 Close the drain valve and refill the fry pot with clean filtered shortening IF GAS ODOURS ARE DETECTED THE FRYER GAS SUPPLY MUST BE SHUT OFF AT THE MAIN SHUT OFF VALVE AND THE LOCAL GAS COMPANY OR AUTHORIZED SERVICE AGENCY CONTACTED FOR SERVICE 011 2 11 Goldstein 6 DRAINING amp FILTERING INSTRUCTIONS Cont d B BOILING OUT THE FRYPOTS Clean new fry pots as follows before filling with shortening 1 Before operating the burner close fryer drain valve and fill empty fry pot with a mixture of cold water and boil out washing soda solution Fill to the fry pot OIL LEVEL LINE 2 To light fryer follow LIGHTING INSTRUCTIONS on back of fryer door 3 Turn the fryer gas valve knob to the ON position Set thermostat knob to 135 4 Simmer the solution for one hour Caution NEVER leave the fryer unattended during the boil out procedure because the solution will foam up and overflow To control this condition turn the fryer gas valve knob to the P
8. BER WASHER FOR GLAND L P G CONVERSION KIT FOR WR438 CONTROL UNIT GAS MINISIT 120 x 200 x C FRYER SPARKER C W COVER FOR GCUMI001 3 MINISIT LEAD L 1000mm FOR SPARKER ESP00006 Goldstein MODEL FRG 1 FRG 1L CONT ITEM No CODE DESCRIPTION 45 GCU00003 BULB amp CAPILLARY FOR MINISIT 46 ETC00891 CONTROL DIGITAL SIT 891 FRYER FRE D 47 EPRO0100 PROBE 4mm FOR SIT 891 FRYER FRE D 48 MKNPLMS2 KNOB MINISIT 120 x 200 x C 49 GET00005 ELECTRODE CERAMIC HEAT ROD SENSOR 50 ETC00892 CONTROL UNIT SR T701 UNIT K al EPR00102 FRYER PROBE FRE WITH 3 WIRES PT THERMOCOUPLE 52 ETC00893 CONTROL UNIT FRE PT 100 011 2 24 Goldstein 14 WARRANTY installation must be carried out according to local regulations by qualified trade persons Isolating switch es shut off valves etc must be within easy reach of the machine for future service and maintenance requirements If in doubt call GOLDSTEIN ESWOOD or their representative for further information No responsibility will be accepted for defects or damages by improper installation for changes to the product not authorised by GOLDSTEIN ESWOOD or for operation outside the technical specifications GOLDSTEIN ESWOOD warrants their products to be free from defects in material and workmanship under normal use and service This does not include normal wear and tear of parts GOLDSTEIN ESWOOD will repair or replace any parts which i
9. GAS FRYERS PROUDLY AUSTRALIAN MADE INSTALLATION PROCEDURE USER MANUAL SERVICE INSTRUCTION MODELS FRG 1 2 3 FRG 24 48 72 MODEL FRG48 MODEL FRG 1 Goldstein ESTABLISHED 1911 The Cooking Equipment Professionals www goldsteineswood com au 10 11 12 13 14 15 Goldstein TABLE OF CONTENTS D E INTRODUCTION INSTALLATION COMMISSIONING OPERATING INSTRUCTIONS LIGHTING INSTRUCTIONS DRAINING amp FILTERING INSTRUCTIONS TECHNICAL DATA SERVICING TROUBLE SHOOTING WIRING DIAGRAM CONTROLS DRAWINGS SPARE PARTS WARRANTY BRANCHES 011 2 2 3 Page 4 5 6 Page 7 8 amp 9 10 11 amp 12 13 14 amp 15 Page 16 17 amp 18 19 20 21 amp 22 23 amp 24 25 26 Goldstein Congratulations for purchasing your Goldstein commercial cooking appliance J Goldstein amp Co is a wholly owned Australian company and has been operating since 1911 building high quality products The information in this manual will assist your installer and ensure correct location and connection Thoroughly read the user instructions and the user maintenance sections as understanding your products its operation and its cleaning and service requirements will provide you with long and satisfactory service Failure to do so could shorten the life of the product and decr
10. HE APPLIANCE USE OF HOSES WILL VOID WARRANTY 011 12 6 Goldstein 1 OPERATING BEFORE FIRST USE Clean protective oil from bright parts and interior of pan with a solution of washing soda or other grease dissolving material Drain through valve in bottom then rinse thoroughly Note It must be completely rinsed out for even a small particle of cleaner in the pan will ruin the cooking medium Also clean baskets and strainer Test all gas connections for leaks 2 FILLING Fill pan to level indicated on back of pan The FRG 1 size fryer takes approximately 20 8 Kgs of oil It is a good idea to dip out several cupfuls of oil from your pan each day and add fresh oil to replace it This keeps acid content down and the oil will last much longer The oil dipped out can be used for general purpose work and is not wasted Do not overfill your fryer pan Overfilling causes foam over and messy frying conditions The FRG 1 takes approx 30 litres of oil The FRG 24 takes approx 40 litres 3 CLEANING Your fryer pan deserves the same care you give your cooking pots It should be kept clean and bright Oil in deep well fryer is a food and should be handled with care DAILY OPERATION OPENING At opening time always visually check the fryer for a Combination or main gas valve off b To light the fryer see Page 17 or on back of door GENERAL USE OF THE FRYER a For consistent product quality convenience and long term
11. ILOT position occasionally 5 After the solution has simmered for one hour turn the fryer gas valve knob to the PILOT position and allow the solution to cool 6 Add 3 8 litres of cold water and stir Drain out the solution into a suitable container and clean the fry pot thoroughly 7 Close the drain valve and fill the fry pot with clean water Using a fry pot cleaning brush rinse the fry pot thoroughly Drain and wipe down with a clean dry towel CAUTION ALL DROPLETS OF WATER MUST BE REMOVED FROM THE FRYPOT BEFORE FILLING WITH SHORTENING C FILLING WITH SHORTENING TURN OFF PERIOD 1 Make sure fryer gas valve knob is at the OFF or PILOT position 2 Close fry pot drain valve remove basket support rack if required 3 Fill empty fry pot to the OIL LEVEL LINE When solid shortening is used it must be thoroughly packed down into the fry pot cold zone 4 To melt solid shortening without scorching the burner should be turned on for about 3 seconds and OFF for about 10 seconds alternately until melted If any smoke is seen during this turn the gas supply OFF 011 2 12 Goldstein ed C GAS INJECTOR DETAILS TABLE Model GasType Injector mm T P P Pilot No FRG L P G DIMENSIONS TABLE FR _ FRG 3 2L 3L 24 48 72 24 48 72L WIDTH 457 1372 457 1372 mm mm a adl nd ed lue ae mm CONVERSION INSTRUCTIONS N G TO L
12. ORRECT OIL LEVEL MARKED AT THE REAR OF PAN IF SOLID SHORTENING IS USED BE CERTAIN SHORTENING IS PRE MELTED OR AT LEAST TIGHTLY PACKED AGAINST THE PAN SURFACE DIRECTLY ABOVE THE BURNER FLAME AND TURN MAIN BURNER OFF IMMEDIATELY IF FAT BEGINS TO SMOKE WHILE MELTING NOTICE PLEASE RETURN YOUR WARRANTY CARD FAILURE TO DO SO WILL VOID WARRANTY ON THE EQUIPMENT 011 2 5 Goldstein 3 COMMISSIONING COMMISSIONING APPLIANCE DETAILS TESTING CHECKING PRESSURE ETC 10 COMMISSIONING CHECK LIST CHECK FOR DAMAGE AND MISSING PARTS REMOVE ALL PLASTIC COATING FROM S STEEL PANELS MAKE SURE ALL PARTS ARE IN THEIR CORRECT POSITION E G TRAYS BURNERS KNOBS MAKE SURE ALL ELECTRIC AND GAS CONNECTIONS ARE CORRECT AND TIGHT LEVEL OFF UNIT LEFT TO RIGHT AND ALSO MAKE SURE THAT FRONT IS JUST 3 4 MM LOWER TO ALLOW FOR FLUING TURN ON GAS OR ELECTRICITY ADJUST GAS PRESSURE WITH THREE QUARTERS OF THE UNIT RUNNING ADJUST GAS PRESSYRE NATURAL GAS 1 00 KPA LPG 2 75 TURN ON ONE A TIME MAKE SURE ALL IS WORKING E G BURNER RADIANT GRIDDLE AND OVEN SHOW CUSTOMER A HOW TO WORK EQUIPMENT B HOW TO CLEAN C HOW TO PULL IT APART E G TRAYS TRIVETS D ALSO WHAT NOT TO DO E G WATER WITH ELECTRICAL GREASE AND OIL IN CONTROLS CHECK TO MAKE SURE MANUALS AND WARRANTY CARDS ARE THERE ALSO GO THROUGH MANUAL WITH CUSTOMER E G LIGHTING CLEANING NOTE WASH HOSES SHOULD NEVER BE USED ON T
13. P G 1 Remove injectors from burners and change injector to suitable orifice see gas injectors details table above 2 Remove pilot assembly Change pilot injector NGz 2 6 LP 1 6 Stamped on head pilot this Number not a dimension 3 Re assemble pilot assembly 4 Remove the regulator cover screw 5 Insert the spring and pin from the F92 0737 N G to L P G conversion kit 6 Install regulator cover screw onto regulator 7 Affix caution label to top of cover screw 8 Check all connections for leaks 9 Adjust the T P P to suit L P G 10 Change Rating Plate 011 2 13 Goldstein ACCESSING FRYERS FOR SERVICING Moving a fryer filled with hot shortening may cause splattering of the hot shortening Extreme care must be exercised 1 Disconnect quick disconnect hose 2 Remove restraining devices typically applied to the bottom or back of fryer 3 Relocate fryer so that access can be obtained to perform necessary maintenance 4 After servicing has been completed reconnect quick disconnect hose and attach restraining devices SHUTTING FRYER S OFF FOR SHORT PERIODS 1 Open fryer door s and rotate gas valve knob s to the PILOT position 2 Place fry pot covers in place if equipped OPTIONAL EXTRA SHUTTING FRYER S OFF WHEN CLOSING STORE 1 Open fryer door s and rotate gas valve knob s to the PILOT position 2 Depress gas valve knob s and slightly rotate clockwise 3 Release and conti
14. Z sS N a 9 2 I OVERRIDING SPARKER TEMPERATURE LIGHTING RELIGHTING AND SHUT DOWN INSTRUCTION IMPORTANT DO NOT TURN ON MAIN BURNER UNLESS THE OIL IS FILLED TO THE CORRECT OIL LEVEL MARKED AT THE REAR OF THE PAN 1 Depress and turn gas valve knob to off position If flame goes out wait five 5 minutes before reigniting 2 Turn knob counter clockwise to pilot position depress knob and light pilot Continue to depress knob until pilot remains alight when knob is released approximately one minute Turn knob to ON position 3 Set thermostat as desired Thermostat will actuate gas flow to the main burner For temporary or permanent shutdown depress and turn gas Valve knob to OFF position JGSD 125 100 0 011 2 20 Goldstein FER 60 n 1 eo eo E GENET GENET I 1 LO 1 10 gt gt 25 E GONE 011 2 21 Goldstein 011 2 22 13 SPARE PARTS Goldstein ITEM No ONNOARWNHN CODE 500 GIJFR180 GIJFR285 GPIC0007 GPG00900 GPIB0005 GCUFRGOO GPUO0001 GPUO00002 00101 20205 MKNEP001 MKNPLTS8 MTH00245 ESPLO402 5 00003 0025 0026 FRE18T09 MGLFGOOB MWS00007 GNT00042 MGLFGOOA FRG18P16 MBKFG180 FRG18P27 TGT18P48 FRG18P17 MHDCP001 MHDPLO95 MCA00002 MLEPLAO1 MLEPLBF1 5 00009 FRG18A09 MKNPLFR1 MKNPLFRP 5 00016 GCU00008 MGK00022 00200
15. are almost impossible to remove NOTE DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION 011 2 9 Goldstein 5 LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS AN ALUMINIUM PLATE INSCRIBED AS SHOWN HEREUNDER LIGHTING RELIGHTING AND SHUT DOWN INSTRUCTION IMPORTANT DO NOT TURN ON MAIN BURNER UNLESS THE OIL IS FILLED TO THE OIL LEVEL MARKED AT THE REAR OF THE PAN Depress and turn gas valve knob to off position If flame goes out wait five 5 minutes before reigniting Turn knob counter clockwise to pilot position depress knob and light pilot Continue to depress knob until pilot remains alight when knob is released approximately one minute Turn knob to ON position Set thermostat as desired Thermostat will actuate gas flow to the main burner For temporary or permanent shutdown depress and turn gas Valve knob to OFF position JGSD 125 100 0 OVER TEMPERATURE SAFETY CONTROL Prevents fryer from going over 235 C with bulb located front of pan Manual reset control located underneath thermostat knob STRAINING EXCESS CRUMBS Always drain fryer when cooking medium is warm and in liquid state A cool fryer will not drain thoroughly Open drain valve fully and check for any particles or crumb residue in valve seat Clean out with wire or brush before closing Straining takes less time than cooking one load of potatoes and will pay dividends in oil saving and f
16. e to increase gas pressure to burner or counter clockwise to to decrease the pressure Replace cover amp plug d Signs off excessive tem iji Check operating thermostat May be perature frying compound out of calibration Recalibrate in scorches and quickly was accordance with instructions discoloured Provided with thermostat when Fryer purchased Check gas pressure as outlined above Cooking compound of interior quality or used too long Replace Cooking compound of inferior quality or used too long Replace IMO11B2 p17 Goldstein CAUTION DO NOT ATTEMPT TO TURN THE ADJUSTMENT PAST THE STOPS OR THE CONTROLLER WILL BE DAMAGED e Fryer will not reach T Operating thermostat temperature setting and or runs erratic f Fryer temperature cannot Operating thermostat be controlled runs to high limit temperature 9 Pilot will not stay on Oil level too low Oil was drained when still hot Solution reset over temp control by removing hexagon nut underneath thermostat knob and press button in finger to reset controller As On Site Fryer Test must be carried out to ensure that problem has been resolved IMO11B2 p18 Goldstein 10 WIRING DIAGRAM WHITE RODGERS CONTROL HIGH LIMIT STIWCH MEE RESISTOR 120 THERMOSTAT pw TO PILOT GENERATOR 011 2 19 Goldstein SM INDICATOR THERMOSTAT s IN N S E x or 140 mm 720 gt A 3 o N 8 4
17. ease its efficiency Please ensure only authorised service technicians are called to any difficulties that may arise INTRODUCTION GOLDSTEIN DEEP WELL GAS RESTAURANT FRYER MODELS FRG 1 2 3 FRG 24 48 72 GOLDSTEIN FRYERS are designed to give long and satisfactory service and incorporate the best possible materials and workmanship Proper installation adjustment and preventative maintenance are vitally important if efficiency and appearance are to be maintained A freestanding 1 2 or 3 deep well automatically controlled gas operated fryer The fryer is mounted on 4 legs with a clearance from floor of 152mm The fryer is equipped with a splash back incorporating a top venting flue outlet Pan outer case and outer surround of stainless steel cooking pan of mild steel sand blast finish Read these instructions carefully as they contain important safety information regarding the installation use and maintenance of the appliance OIL TEMPERATURE Keep the oil temperature in the fryer to a maximum of 190 C Higher temperatures will cause rapid breakdown of the oil and give you no faster cooking At 205 C to 210 C the life of the oil is only one third of its life at 190 C In addition increased decomposition causes the oil to smoke badly even if the temperature is lowered to 190 C again High temperatures give you no advantage cost you money and increase the fire danger THE EQUIPMENT MUST BE INSTALLED BY A LICENSED GASFITTER
18. n GOLDSTEIN ESWOOD s sole judgement are defective in material or workmanship in accordance with the warranty offered This undertaking covers the provision of labour and parts for 12 months from the date of delivery to the purchaser This undertaking applies only to state capitals Remote areas are not covered by this commitment and special enquiries should be made Note Travel time not covered by warranty To the maximum extent permitted by law any liability on Goldstein Eswood s part or on the part of its servants or agents for loss or damage of any kind whatsoever in connection with the products including liability for or in respect of any claim arising out of contract negligence or statute shall not in any event exceed 100 Labour under warranty is supplied free of charge during normal working hours Monday to Friday Should warranty work be requested outside of our normal working hours a labour charge will be applied equivalent to a normal hour rate without out of hours penalty rates Refer to last page of this manual for your closest branch for warranty repair services IMO 11B2 p25 15 GOLDSTEIN ESWOOD BRANCHES Goldstein For inquiries please call your nearest state branch Head Office 211 213 Woodpark Road Smithfield New South Wales 2164 Phone 02 9604 7333 Fax 02 9604 5420 Victoria Queensland Unit 13 Nautilus Complex 260 264 Wickham Road Unit 12 Moorabbin 210 Queensport Road Victoria 3189 Murarrie Qld
19. n daily under heavy use IM011B2 p8 Goldstein 4 OPERATING INSTRUCTIONS Cont d WEEKLY a Completely drain the fryer vessel into either the filter or steel contained Do not use a plastic bucket or glass container b Clean the vessel with a good grade of cleaner or hot water and a strong detergent d Bring to a rolling boil turn the heat down and let the mixture stand until deposits and or carbon spots can be rubbed off with the Teflon brush e Scrub the tank walls then drain the vessel and rinse in clear water f Refill with clear water and boil again 0 Drain rinse and dry thoroughly h Refill with cooking oil or frying compound as directed above PERIODIC Your Cool Zone Deep Fat Fryer should be checked and adjusted periodically by a Qualified service personnel as part of a regular kitchen maintenance program STAINLESS STEEL All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day CAUTION do not let water splash into the tank of hot oil It will splatter and can cause severe burns DO NOT USE STEEL WOOL ABRASIVE CLOTHS CLEANSERS OR POWDERS If itis necessary to scrape stainless steel to remove encrusted materials soak the area with hot cloths to loosen the material and then use a wood or nylon scraper DO NOT USE a metal knife spatula or any other metal tool to scrape stainless Steel Scratches
20. nue rotating clockwise to OFF 4 Place fry pot covers in place if equipped OPTIONAL EXTRA VENTILATION AND CLEARANCE One of the important considerations of efficient fryer operation is ventilation The fryer must be installed so that products of combustion are removed efficiently and the kitchen ventilation system does not produce drafts that interfere with the proper burner operation The fryer flue opening must not be placed close to the intake of the exhaust fan The fryer must never have its flue extended in a chimney fashion An extended flue will change the combustion characteristics of the fryer causing it to be slow to recover and frequently causing delayed ignition 011 2 14 Goldstein RECOMMENDED SPARE PARTS e To ensure minimum downtime of the fryer in case the replacement of a part is required It is recommended that one each of the following parts be kept in local stock High temperature limit control Gas safety control valve Thermocouple Operating thermostat Illustrations and complete listing of replaceable parts are on pages FACTORY SERVICE amp PARTS ORDERING SERVICE PROBLEMS Contact the factory direct by mail or telephone no collect calls accepted Always give the model and serial numbers of your fryer PARTS ORDERING Customers may order parts directly from their local Authorised Parts Distributor For this address and phone number call the factory Factory address and phone numbers
21. ood quality Close valve and pour fat back into pan to continue day s work LIGHTING Follow lighting instructions on plate fastened behind door of unit Note Air trapped in manifold system required bleed off before pilot burner will ignite causing initial ignition to be abnormally slow 011 2 10 Goldstein 6 DRAINING amp FILTERING INSTRUCTION A DRAINING Draining and filtering of shortening must be accomplished with care to avoid the possibility of a serious burn caused from careless handling The burner MUST NOT be turned on when the fry pot is empty A few minutes of burner operation with an empty fry pot will destroy the fry pot and void the warranty 1 USE PROTECTIVE CLOTHING GLOVES ETC WHEN HANDLING HOT LIQUIDS Position a metal container with sealable cover under the drainpipe The metal container must be of sufficient design to withstand the hot shortening and must be able to hold hot liquids holder and filter cone used when a filter machine is not available If you are using the filter cone holder and cone be sure that the cone holder rests securely on the metal container Open the drain slowly to avoid splattering If splattering occurs exercise extreme caution If the drain valve becomes clogged with food particles you may wish to use the Poker like tool This tool must be used from INSIDE the fry pot ONLY Do not hammer on the drain valve as damage to the ball inside will cause it to
22. savings use a high quality liquid frying compound b If using solid shortening never attempt to melt a block of shortening by setting it on base of Fryer Tank This is inefficient dangerous and will cause damage to the frying vessel C Temperature of frying compound Although 180 degrees is the usual temperature recommended for most cooking operations frying should be carried out a lowest temperature which will produce a high quality end product while ensuring maximum life of the frying compound When the fryer is not in use the temperature controller or operating thermostat should be set lower than that used during cooking Light loads too may be cooked at lower temperatures A good operator will experiment to determine the best temperature and load conditions for the various foods to be cooked IMO11B2 p7 Goldstein 4 OPERATING INSTRUCTIONS Cont d GENERAL USE OF THE FRYER cont d d Salting Operators sometimes salt the food over the frying vessel This practice should be avoided as salt deteriorates the frying compound quickly and flavours everything being cooked not just the batch being salted FILTERING The frying compound should be filtered at least daily or even more frequently if cooking is heavy This assures the longest life possible for the frying compound gives a better taste to the food being prepared and minimizes flavours being transferred from batch to batch When completing a filter cycle always
23. ve Also check over temperature thermostat reset button if tripped Manually reset by pushing button home Check milivolts on Power Generator should be 550 600 with Thermostat off Check millivolts on Power generator with valve on should be no lower than 220 mv 011 2 16 Goldstein 9 TROUBLE SHOOTING Contd Pilot flame of proper size but Check for drafts which might be unstable Flame wavers and caused air conditioning equipment does not envelope the or make up air apparatus Turn thermocouple completely at these off and recheck the pilot all times MAIN BURNER MALFUNCTIONS a Main burner will not come on Check that gas valve is open No gas present at main burner Check that the pilot is ignited and is operating properly The combination gas Control valve may be defective replace if necessary Check owners replacement part stock Check the high temperature safety switch Replace if defective b Main burner flames are small Check gas pressure at the pressure and appear lazy frying tap of the combination gas valve compound does not come up refer to the illustration of the to temperature quickly Manufacturer s bulletin Use a standard water type U gauge manometer With the burner in operation the pressure should be 1 00 kPa and 2 75 kPa on natural and propane gas respectively If not unscrew cover of pressure regulator adjustment Use screw driver to turn adjusting screw clock wis
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