EV Relay Technical Data_110624
Contents
1. www lsis biz pi 4 if 7 7 2 22 7 ES cn A 9 H Imt 1 YY 4 i L dif NA a Jn s j h p 7 in E gt gt g i 7 j E WLLL EV Relay Technical Data 15 Contents Selection Guide 03 Features Applications Model Number Structure Specifications 04 Detailed information _ 06 SEIS QUU 06 GERO0AO ETT 07 08 150 09 GER250 10 GERA00 maana aps Qa ee EU EAQUE p E kk utasa A ed 11 Precautions SAFETY PRECAUTIONS Specification range Use that exceeds the specification ranges such as the coil rating contact rating and switching life should be avoided Doing so may lead to abnormal heating smoke and fire Installation maintenance Never touch live parts when power is applied to a relay Doing so may cause electrical shock When installing maintaining or trouble shooting the power of relays and connecting parts such as terminals and sockets must be turned off Connection Be warned that an incorrect connection may lead to unexpected operation error abnormal heating and fire Fail safe If the possibility exists that faulty adhesion or contact coul2. 800A 450VDC 300cycles 12V 12V 24V 72 Max of Rated Voltage 10 Min of Rated Voltage 5 1 4W Inrush current 2 5A for 12V 5W Inrush current for 12V 16VDC Max 30ms Max 10ms Max 3ms Min 1 000MQ 500 0 2 500Vrms min 4 500V Min 196m s 206 Min 490m s 50G 10 to 200 to 10 Min 4 5G Detection Time 10us 10 to 200Hz 4 56 Time of vibration for each direction X Y Z Direction 4hours Min 250 000ops Min 300 000ops Min 300 000ops Min 300 000ops 450VDC 400A 2 0000ps 450VDC 100A 2 000ops 450VDC 150A 1 5000 450VDC 250A 3 000 450VDC 200A 10 0000 5 450VDC 40A 30 000ops 450VDC 120A 80 000ops only Making 40 85 5 95 3509 3809 5009 7009 Detailed Information GERO10 Engineering Data Dimensions Switching Life 450V Resistive Load 100000 10000 Operations Current A Low Voltage Distribution of Sample 50 Release Voltage Operate voltage 59 8 Number of Sample High Voltage Plus A 22 5 30 0 37 5 45 0 52 5 60 0 Percentage of rated voltage 96 Low Voltage connector No polarity Time Distribution 4t of Sample 50 Relase time Operate time Number of Samples Terminal Information Pin Type Features Terminal Type Tab Mating Area Interface Dimensions 4 8 x 0 50 Materi
3. China Tel 86 532 8501 6058 Fax 86 532 8501 6057 E mail wangzy lsis com cn Specifications in this catalog are subject to change without notice due to continuous product development and improvement EV Relay Technical Data E 2011 06 01 2011 06 Printed in Korea HumanPower
4. L E ST30476 3 18 16 AVSSICAVS 222 2 90 99 29 0 85 1 25 Pre Tin EV Relay 10 11 GERA00 Dimensions Engineering Data Switching Life 450V Resistive Load 1000n pII 10000 n SS CL 1 OC a Ele A 17 v a lir F Fi Operations Current A Low Voltage Distribution of Sample 50 Two M5mm dia holes High Voltage Minusl M mm screw terminal Number of samples High Voltage Plus M mm screw terminal 090 II 2 pole connector 16 4 32 40 48 5 607 1 Low Vortage DC12V Percentage of rated voltage 2 Low Voltage GND Time Distribution 4t of Sample 50 Release time Operate time Number of samples OC 7 n 63 Time ms Connector Information MG651026 L ST730676 3 Terminal Wire Range Material Dimension mm Tab Part No Thick AWG mm ICK Thick Finish L EW ST30476 3 18 16 AVSSICAVS 222 2 165 99 29 0 85 1 25 Pre Tin Green Innovators of Innovation Safety Instructions LS IS Co Ltd For your safety please read user s manual thoroughly before operating Contact the nearest authorized service facility for examination repair or adjustment Please contact qualified service technician when you need maintenance Do not disassemble or repair by yo
5. Rated Voltage T 10 Min of Rated Voltage Nominal OperatingCurent 200 TDC Max 20 Max 10 Max 1 5ms Resistance Between Contacts of Dielectric 2 500Vrms min Strength Between Contacts of the Same Polarity Impulse Withstand Voltage 4 500V Shock Functional Min 196m s 206 Resistance Destructive Min 490m s 50G Mechanical ha a ti VIERTE Functional 10 to 200 to 10 Min 4 G Detection Time 10 6 Resistance Destructive Mg wee Time of vibration for each direction X Y Z Direction 4hours Mechanical Min 200 0000ps Min 200 0000ps Cut off 400VDC 15A 450VDC 40A 7 000ops Expected Life HU OUS Electrical Resistive Load 450VDC 30A 10 0000ps 400VDC 15 75 0000ps 450VDC 30A 80 0000ps only Making only Making Ambient Operating Temp 40 85 Ambient Operating Humidity 2 95 Weight 779 1409 EV Relay 04 05 GER100 GER150 GER250 GER400 80 7 x 70 x 39 80 7 x 70 x 39 91 5 x 89 x 45 111 x 63x 74 7 Specifications SPST NO Double Break Single 2mQ Max 2mQ 1mQ Max 1mQ 150A 15min 35mm 225A 10min 50mm 350A 10min 100mm 600A 10min 150mm 225ADmin 35mm 320A 2min 50mm 500A 2min 100mm 900A 2min 150mm 1 000A 450VDC 1cycleJ 1 500A 450VDC 1cycle 2 500A 450 1 3 200A 450VDC 1cycleJ 200A 450 0 100 300A 450 0 100 400A 450 0 100
6. 6 45 54 63 Percentage of rated Voltage 96 09011 2 pole connector Low Voltage connector Time Distribution 4t of Sample 50 No polarity Release time Operate time High Voltage Plus M 9mm screw terminal Number of samples 2 0 44 6 8 9 2 116 140 164 188 Time ms Connector Information MG651026 L ST730676 3 Terminal Wire Range Tab Material Dimension mm Part No Thick AWG mm ICK Thick Finish L EW ST30476 3 18 16 AVSSICAVS 222 2 165 99 29 0 85 1 25 Pre Tin Detailed Information GER250 Engineering Data Dimensions Switching Life 450V Resistive Load 1000000 100000 Samii e EEEERELHLL IL LL LIL IEPEtE zz s x lt Operations 5 LL E E EI 10 i M P FEE EE EE EE EFI Current A Low Voltage Distribution of Sample 50 09011 2 pole connector 1 Low Voltage VCC DC12V 2 Low Voltage GND Number of samples Two M or 6 5mm dia holes 35 40 45 50 55 60 65 70 Percentage of rated voltage High Voltage Minus High Voltage Plus M6 9mm screw Terminal M6 9mm screw Terminal Time Distribution 4t of Sample 50 Release time Operate time E 2 5 i 8 11 14 20 23 Time ms Connector Information MG651026 L ST730676 3 Terminal Wire Range Tab Material Dimension mm Part No Thick AWG mm ICK Thick Finish
7. al Brass Applicable Connector Terminal Type Receptacle Tyco 9 160481 x Series Tyco 1 160477 x Series EV Relay 06 07 GER040 Dimensions Engineering Data Switching Life 450V Resistive Load 10000 E 1000 r nstrrHi JE IS LzIILlIIIoIO E a Iae amp P III IQS o EIEI TSHI el a eed pi en el Rem mY aen Desi kos kes PI ES Ee Operations d S 100 Current A Low Voltage Distribution of Sample 50 50 a to a O Number of samples n3 a High Voltage Plus M4 4mm Screw Terminal re Two M4 or 4 5mm dia holes 16 24 32 40 48 56 72 Percentage of rated voltage Time Distribution 4t of Sample 50 Release time Operate time High Voltage Minus M4 4mm Screw Terminal TYCO 1379658 1 2 pole connector Low Voltage connector No polarity Number of samples 3 6 9 12 15 18 21 24 Time ms Connector Information 1123343 1 Product Details Multilock Connectors and Contacts Product Highlights Product Type Contact Contact Type Receptacle Applies To Wire Wire Cable Type Discrete Wire Wire Range 0 20 0 60 24 20 mm AWG 1379658 1 Product Details 0 025 Series and Hybrid Connector and Contacts TYCO Product Highlights Product Connector Connector Housing Connector Style Receptacle e Contact Type Pi
8. d endanger assets or human life take double safety precautions and make sure that operation is foolproof Right Connection of HV Terminal GER Relays contacts have polarity Make sure to perform connections with the correct polarity as indicated on the frame If the contacts are connected with the reverse polarity the switching characteristics specified in this document cannot be assured Tightening Torque Below torque guide must be followed M4 screw 1 8 to 2 7 N m M6 screw 6 to 8 N m 5 screw to 4 N m M8 screw 10 to 12 N m Wire Size for HV connection Model Recommendation 010 2mm GER040 10mm GER100 35mm GER150 70mm GER250 150mm GER400 240mm USAGE AMBIENT CONDITION To maintain initial performance do not drop or apply physical impact to the relay Under normal use the relay is designed not to be detached To maintain initial performance the case should not be disassembled Relay characteristics cannot be guaranteed if the case 15 removed Magnetism If relays are proximately installed next to each other or installed near highly magnetized parts such as motor or speaker the operational characteristics might get changed or malfunction can happen Hence please verify this point in actual installation and operational condition Shock It is ideal to mount the relay that the movement of the contacts and movable parts is perpendicular to the direction of the vibration or shock Especially note t
9. ff charged with Hydrogen and Nitrogen Gas 2 Proven Safety High Short time short circuit current with stand value 3 Superior Reliability Excellent performance with electrical and mechanical endurances 4 Customizable Relays are customizable to meet customers requirements such as mounting position etc Model Number Structure GER O L1 UL Q Component Contact Rating Coil Voltage Customer Model Q Mount Type G Global 010 10A 12 12V DC LS ST SM Side Mount E Electric 040 40A 24 24V DC BM Bottom Mount Vehicle 100 100A Plug In type R Relay 150 150A 250 250A 400 400A GERO010 040 100 150 250 400 Model GERO010 040 GER100 GER150 GER250 400 Rating DC450V 10A DC450V 40A DC450V 100A DC450V150A DC450V250A DC450V 400A Cut off _ _ DC450V DC450V DC450V DC450V Cut rent 1000A 10ps 1500A 10 2500 10ps 3200A 10 Specifications Model GER010 GER040 Width W x Height H x Depth D 34 x 44 3 x 28 67 x 47 x 35 3 Characteristics Item Specifications Contact Form SPST NO Contact Structure Double Break Single Contact Resistance Max b mQ Max 10mQ Contact 15A 2min 2mm SA 15min 30A 30sec 2mm 100A 2min Max Cut off Current 400A 450V 1Cycle Overload Opening Closing Rating 30A 400VDC 50Cycles 120A 450VDC 100Cycles N 75 Max of
10. hat the vibration and shock resistance of NC contacts while the coil is not excited is greatly affected by the mounting direction of the relay Condensation could be formed when there is a sudden change in temperature under high temperature high humidity conditions Note that condensation may cause deterioration of the insulation breaking of coil and rusting STORAGE TRANSPOATION Transportation Relay s functional damage may occur if strong vibration shock or heavy weight is applied to a relay during transportation of a device in which a relay is installed Therefore please pack them in a way using shock absorbing material so that the allowable range for vibration and shock is not exceeded Storage If the relay is stored for extended periods of time including transportation period at high temperatures or high humidity levels or in atmospheres with organic gas or sulfide gas sulfide film or oxide film may be formed on surface of the contacts which may cause contact instability contact failure and functional failure Please check the atmosphere in which the units are to be stored and transported EV Relay 02 03 Selection Guide Features Applications High DC voltage applications such as Electric Vehicle Hybrid Vehicle e Renewable Energy Storage e Battery Charging System Fuel Cell amp Solar System General purpose Industrial Equipments 1 Compact Design Achieved overall compact size with short gap cuto
11. n Receptacle Configurationz025 Detailed Information GER100 Engineering Data Dimensions Switching Life 450V Resistive Load 100000 siri 10000 l SN Jj Jj jJ i M d Cz 1000 Operations 100 Current A Low Voltage Distribution of Sample 50 Release Voltage Operate Voltage High Voltage Minus M 9mm screw Two M5 or mm terminal dia holes Number of samples 18 24 3 36 142 48 54 60 Percentage of rated voltage 090 11 2 pole connector Time Distribution amp of Sample 50 Low Voltage connector M 9mm screw terminal No polarity Release time Operate time Number of samples 3 6 9 12 15 18 21 24 Time ms Connector Information MG651026 L ST730676 3 Terminal Wire Range Material Dimension mm Tab Part No Thick AWG mm ICK Thick Finish L E W ST30476 3 18 16 AVSSICAVS 222 2 165 99 29 0 85 1 25 Pre Tin EV Relay 08 _ 09 GER150 Dimensions Engineering Data Switching Life 450V Resistive Load 100000 10000 1000 Operations 100 Current A Low Voltage Distribution of Sample 50 Release voltage Operate Voltage High Voltage Minus M 9mm screw Two M5 or mm terminal dia holes Number of Samples 18 27 3
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