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120403 User manual Metal Detector BMD5700

1. n nnn nnn nana nana nua 8 2 4 DUTIES OF THE OPERATING a e n r r r r r r r r E EEr e 8 2 5 DUTIES OF THE PERSONNEL r r E E E E p p 9 2 6 HAZARDS RELATED TO THIS METAL DETECTION EQUIPMENT 10 12 3 1 GENERAL 12 3 2 SAFETY PROCEDURES BEFORE TAKING THE DEVICE INTO OPERATION eee e e enn 12 33 ACTUATION MANUAL ice eee 13 ASSEMBLY dme 16 4 1 INSTALLATION GUIDELINES 52 16 4 2 LIPS FOR SET UP a ee ae es 20 4 3 CONNECTION 25 OPERATION 27 5 1 27 25 2 TOUCH SCREEN DISPLAY OPERATION eene n nen n nen enn nnn enn n n nn n n e a n 28 ADIJUSIMEN P ee M 31 6 1 GENERALE xen e eee eie eee Nee e 31 6 2 OVERVIEW OPERATING LEVELS 32 6 3 OPERATING LEVEL 1 iei eeu eise bee 34 6 4
2. WEIGHT QUALITY BDM5700 User s Manual Version 15 05 16 1 CONTENTS GENERALINFORMCXATION eee doo 1 1 1 INFORMATION ABOUT THE OPERATING n rtr rtr r nnn nne 1 1 2 COPYRIGHT E E OER ROBES BIRR 1 1 3 EXPLANATION OB SYMBOLS 2 1 4 WARRANTY AND 2 1 5 TRANSPORT 3 1 6 INSTALI ATION een ae eee a 3 1 7 EEG RUE 3 1 8 eie e 4 1 9 OPERATING PRINCIPEE 4 1 10 METAL DETECTION ede MER 4 1 11 GENERAL NOTES ON METAL n nnn nn nnn nne 5 e 7 2 1 OPERATION OF THE DEVICE AS PROVIDED T 2 2 CONTENTS OF THE OPERATING trener rtr r rtr rtr r r r r r rer r r r 8 2 3 MODIFICATIONS AND CONVERSIONS OF THE
3. All persons concerned with the assembly commissioning operation maintenance and repair of the metal detector unit must be correspondingly qualified and trained Version 15 05 16 Personnel with job Specific training 2 6 Hazards related to this metal detection equipment A risk hazard analysis has been carried out on the metal separator with subsequent safety check and safety acceptance In the case of disoperation or misuse there is a danger of injury to or death of operators maintenance personnel and others damage to the metal detection equipment and the user s other property and reduced efficiency of the equipment Safety and usage notices The following symbols have been applied to the equipment to indicate hazards which cannot be eliminated via structural measures WARNING Danger of injury due to illegible or missing symbols Keep all safety and danger notices on the plant complete and in a good legible condition Control and evaluation unit Please take particular notice of the following residual hazards Transport of the plant with suitable and approved lifting appliances by trained personnel Observe applicable safety regulations Version 15 05 16 10 Hazardous voltage AN Danger due to pressurised hot water Danger of substances hazardous to health or irritants Warning of visual or acustic signal Prohibited for persons fitted with a cardiac pacemaker
4. QM 2077 User 2314 Version 15 05 16 72
5. Special version Power consumption Device fuse Mains protection Protective system Temperature range Operating Storage Transportation Humidity Ejection time Mains connection Lacquering Material Electronics casing box Version 15 05 16 61 100 to 240 V AC 50 or 60Hz 20 to 36V DC max 75 W 1 25 A time lag 5x20 mm according to DIN max 10A IP 54 Coil Cl at IP 66 10 to 50 C 10 to 60 C up to 100 without condensation water adjustable from 0 1 s to 30 s ca 1 8 m cable with safety plug US version with US standard plug Structural lacquer RAL 3027 or customized lacquer as desired Stainless Steel version sand blasted Steel sheet 1 5 mm painted optional Stainless Steel polished grain 240 Stainless steel version sand blasted Weight incl Electronics ca 6 kg 9 2 Plug configuration Ethernet interface for networking Connection to customer network e g mesuNET Industrial Ethernet M12 4 pole D coded Connection Sensor Unit Only for separate sensor and control unit Connection Display Unit Used by the factory Version 15 05 16 Pin signal Colourcode 6 24 green 8 24 brown 62 Relay 1 switches when metal is detected Contacts 12 11 14 Potential free changeover Dead state Contacts 11 and 12 closed Noe s T e 000 Contact load U 250V Imax 3A Relay 2 switches when an error is
6. 0 2 4 PHS pTHRerrersesesese GND mS e The electrical safety and installation provisions of the respective country must be observed e mains voltage must be separable i e it must be possible at any time to separate the device from the electrical power system e The applied power connection mains socket must be in visible near of the device and be well accessible e Repair and maintenance work on the board may only be carried out by trained and authorized personnel e Improper adjustments can impair or even prevent your metal detector from operating Version 15 05 16 26 5 Operation 5 1 General Your metal detector is operated using the operating unit on the electronics casing All information necessary for operation are displayed on the screen The protective films must be removed from the display following commissioning This ensures optimum operation Version 15 05 16 27 5 2 Touch Screen Display operation The touch sensitive display screen Touch Screen allows direct operation of all important functions by applying light pressure with a finger Helpful graphics enhance feedback and make the metal detectors fun to use Login In order to guarantee constant detection accuracy during operation changes to the settings of your produet 89 T 2005 0410 metal detector may only be made with authorised Lot number B567931 23 16 31 23 access Login is accessed via the button OM Select a user
7. OPERATING LEVEL 2 eene e ivit e Ee ne ee tees 36 6 5 SETTINGS 5 3 A A nM LT 37 6 6 dL eq eue 39 6 7 MECHANICAL DELAY 39 6 8 DEVICE SETTINGS ette Ie eee EG 41 6 9 DISPLAY CALIBRATION 43 6 10 OPERATINGEEVEL QM 5 ende hidden 44 MAINTENANCE AND CLEANING eee io ee ees deae rena ae ena lee ao ae P ea xo eo Pen xke V ee ae 48 7 1 nae ed 48 7 2 49 ERRORS AND PROBLEMS 50 8 1 GENERAL 50 8 2 CONTROL UNIT MESSAGES 51 8 3 SENSOR UNIT MESSAGES 55 8 4 MAINS SUPPEEY m 59 8 5 TE TEE 60 9 TECHNOLOGY cscsssssssssssssessssrsessessssessessssessessssessessssessessssesscssssessesessessesessessesessessesessessessssessesesseseesers 61 9 1 TECHNICAI DATA 61 9 2 PLUG CONFIGURATION c ccscsescsssssssssesesessscscsesessesssescssesseesesesssesesesssesesesesesesesessseseaesseseaeaeseseeeananees 62 9 3 64 1 66 10 1 DANGER DUE NON ORIGINAL SPARE 66 10 2 ELECTRONICS HOUS
8. PCB see picture below Net LED Main supply LED dark 1 Step Check the mains supply Range of the mains supply Customized version Continuously 100 to 240 V AC Operating voltage 20 to 36V DC 50 60 Hz Power protection max 10 A 2 Step Check the device fuse In order to protect the evaluation electronics a time lag 1 25 A fuse has to be used Fuse o k Mains supply not o k Measures Check the voltage actually connected to the mains supply Does the voltage meet the requirements Contact our service department see chapter Errors and problems Service Fuse defective Replace the device fuse with a spare fuse located on the electronics board 1 25 A 5x20 mm according to DIN 1 Main supply LED 2 Device fuse 1 25 A 5x20 mm according to DIN 3 Spare time lag fuse 1 25 A 5x20 mm according to DIN internal Version 15 05 16 59 8 5 Service Our trained personnel will be glad to help you removing errors and problem at your metal detector Please find the contact person responsible for you on the type plate on the seeker head The type plate is on the backside of the electronic control box cover and on the outside of the metal detector Before contacting our service department please fill in the following form thoroughly This will help our service technicians to find the error Version 15 05 16 60 9 Technology 9 1 Technical data Operating voltage
9. Version 15 05 16 All operating modes Cleaning with steam jet Cleaning with cleaning agents All operating modes Normal operation Electronic cabinet pneumatic cabinet Complete equipment Complete equipment Warning device alarm Complete equipment Keep the covers of the electronic and pneumatic cabinets closed Wear suitable protective clothing when cleaning with a steam jet Observe the manufacturer s safety instructions Observe protection class of the plant Wear personal protective equipment and observe the cleaning agent manufacturer s instructions Instruction of personnel on existing warning devices Persons fitted with a cardiac pacemaker or other implanted medical aid must not work on this machine Generally before cleaning or repairing the equipment it must be switched off made safe against accidental switch on the air pressure released and the conveyor belt stopped The switch outputs should be checked for external voltages 11 Actuation 3 1 General is our company s goal to ship the metal detector to the customer with as many pre configured settings as possible If the machine is shipped with factory default settings it should be noted that the factory defaults are the best possible compromise between maximally attainable detection precision and lowest possible sensitivity to interference The data sheet sensitivities are achieved with detection threshold settin
10. aluminium you should select a low frequency as a general rule Analogous to this you should select a high frequency if the product effect is low Please note that the transmitter frequency is connected to the product parameters Difference between selecting transmitter frequency secondary frequency Using the optional transmitter frequency selector for multi mode machines you can depending on product characteristics choose between the factory pre set frequencies high and low e g 62 5 kHz and 500 kHz The secondary frequency selector only allows the machine to switch to a secondary frequency e g 63 5 kHz for 62 5 kHz main frequency If you operate more than one metal detector in the same production environment you should indicate this when ordering The different main and secondary frequencies of the metal detectors can then be adjusted optimally to each other in the factory Please note the indications for setting the secondary frequency with multi mode machines See chapter Adjustment Operating level 22 Frequency Secondary frequency Side frequency If the metal detector is exposed to strong interference in the factory pre set main frequency and normal operation is impossible you can change to a secondary frequency USB Software Update The current software is replaced by a new version To do this select the new software version on the left After a few minutes the device will start with the new software Prot
11. and diagnosis purposes Sensor Unit Measured value Measured designation value signal 0 00 0 00 i Signal Version 15 05 16 41 Control Unit designation value Sped ms 100 PT Display Unit Measured value Measured designation value upply voltage 24V Supply voltage 10V Supply voltage 5V 1 8V 1 8V 1 2V 37 00 C Clock setup You can set the date and clock After confirming the seconds setting the clock starts running Language Select the language you would like for the text output on the display and confirm with OK Display Information on main view No view No display of messages and signals on the main screen Messages Displays the last messages Signal view Displays the measuring signal and the detection level Version 15 05 16 42 6 9 Display calibration Sometimes the touch screen display may not react as usual If a button is ignored when touched or if an adjacent button is actuated instead the display must be recalibrated Several calibration points are displayed at various points on the screen These must be touched as precisely as possible with the finger or a fine but not pointed or sharp object Subsequently the calibration is finished and you are taken to the main menu Signal fade out time The measuring signal is hide out slowly in accordance with the hideout time Persistence set here Restore factory setting You can restore the factory setting
12. can set the time duration test timeout in which you must perform the detector test and additional configurations in the detector test menu item The detector test is ended when the detector test window is closed See chapter Adjustment Operating level gt Detector test Change password In this menu item the password of the currently logged in user can be changed The current password must be entered first and then a new one can be assigned Version 15 05 16 35 6 4 Operating level 2 Learn Product The learning process is necessary if when metal free products are transported the message metal occurs The metal detector is adjusted such that the influence of the product is suppressed Note During the learning process only metal free products may be transported 1 Signal processing display area imagePHASE Learning Calculating Learning successful 82 36 12 New automatic learning procedure The automatic learning procedure depends on the set Learning mode See chapter Adjustment Operating level 2 gt Learn product Adjustment2 Learning Mode The start takes place by pressing New 7 Convey only metal free product during the test runs During learning the measuring signal 2 is recorded and the envelope of the product 3 is determined The number of product passes varies depending on the product and the product properties Depending on the selected learning mode several product passes may be
13. degree of contamination is defined by the number of detections per measurement interval If the preset criteria have been reached in the system warning message is issued See chapter Errors and problems Error messages and hints Intervall The adjustment in minutes and seconds is executed separately Max measurement interval 30 min Factory setting OFF 0 min Detections The number of detections in the previously set measurement interval Min number of detections 2 Max number of detections 50 Factorysetting 3 Detections Version 15 05 16 47 7 Maintenance and cleaning Works at the device may only be carried out by trained and authorized personnel 7 1 Maintenance Electronics All electronic components are maintenance free Electrical Regularly check the connectors of all wires of the metal separator as well as the wires themselves for damage of any kind Damaged and defective components must be replaced Please check regularly whether all installation supports of your metal detector are still firmly attached Check regularly whether all interconnecting cables and screw are firmly attached Version 15 05 16 48 7 2 Cleaning General Before cleaning your metal detector check the permitted protection type See chapter Technology Technical data In order to guarantee operation free of malfunctions apart from maintenance cleaning is also necessar
14. gt Adjustment gt Number of products Dunng learning it may be the case that the measuring signal 2 has to be adapted to the display window 1 The recording phase then starts again from the beginning Learning timer optional This menu option is visible only in the Auto learning mode The duration of the recording phase mm ss zzz varies depending on the product and product properties The learning duration must be long enough for the product to be completely recorded Standard 5s Product quantity optional This menu option is visible only in the Trigger learning mode The number of product passes varies depending on the product and the product properties With dry products 3 product runs are often enough while difficult products require more passes Standard 5 Stretching Image So that slight product fluctuations do not lead to false triggering the envelope is slightly enlarged at the edges It is assumed that the product fluctuations mainly take effect in the direction of the learning angle For this reason an ellipse is used to enlarge the envelope The small radius of the ellipse corresponds to the Detection level while the large radius corresponds to the Detection level multiplied by the Stretching Image The orientation of the ellipse corresponds to the learning angle Standard 5 Version 15 05 16 See chapter Adjustment Operating level 1 gt Detection level 37 Product memory Cr
15. measuring signal is slowly faded out after a certain time Measured values inside the envelope are displayed in a different colour to those outside the envelope Since it is often difficult in the border area to determine whether the measuring signal lies outside the envelope these areas are additionally highlighted in colour Please note An unstable and strongly oscillating signal which touches the metal switching thresholds could have the following reasons Peripheral interference Solution Localise and remove source of interference or reduce sensitivity setting see chapter Adjustment Operating level 1 gt Detection level Strong Product effect Solution Carry out product learning See chapter Adjustment Operating level 22 Learn product 6 Zoom Only the display of the image is changed with the and signs the evaluation is not changed by this The image is returned to its original form with the square button 7 Login User selection Log off Back button 8 Operating level 1 Access operating level 1 9 Operating level 2 Access operating level 2 10 Operating level QM Access to QM level quality management 11 Direct selection keys F1and F2 F1 menu item Learn product F2 menu item Detection level Version 15 05 16 30 6 Adjustment 6 1 General The metal detector is factory preset Normally there should be no or only minor changes required Note that adjusting the set
16. necessary in order to successfully learn the product With dry products 3 product passes are often enough while difficult products require more product passes The display 4 informs you that the learning process has been successfully completed Add 6 Analogous to the New button 7 except that the previously learnt product is retained Version 15 05 16 36 6 5 Settings 5 Learning mode The length of the recording phase is controlled here The Trigger learning mode is recommended for metal detectors with product light barriers User Auto Trigger The start and end of the recording phase is controlled via the New and Finished buttons The user decides when the learning process should be ended by pressing a button The recording phase 15 started by pressing the NEW button and ends automatically upon the expiry of an adjustable time see chapter Adjustment gt Operating level 2 gt Learn Product gt Adjustment gt Learning duration During learning it may be the case that the measuring signal 2 has to be adapted to the display window 1 The recording phase then starts again from the beginning This learning mode is possible only with metal detectors with product light barners The recording phase 15 started by pressing the New button and ends automatically as soon as the set number of products has passed the light barrier see chapter Adjustment gt Operating level 2 gt Learn Product
17. permanently welded the electromagnetic effect on the metal detector remains constant and does not negatively affect the field of the metal detector If the crossbar is only bolted a constantly conducting connection cannot be guaranteed The metal detector is negatively affected by the changing conductor loop Rollers and moving parts that form a conductor loop must be insulated at one end see fig 3 in order to interrupt the conductor loop Electrostatic discharges Prevent at all cost electrostatic discharges to the metal detector and surrounding construction components using the appropriate earthing Electrostatic discharges can cause false signals and at worst destroy the analysis electronics Version 15 05 16 5 Differences in sensitivity within the outlet opening Please note that the detector coil does not create a homogeneous electromagnetic field As a consequence differences in sensitivity occur in the outlet opening The least sensitive part of the detector is in the middle of the outlet opening 1 Sensitivity distribution taking the example of a EM C coil 1 and a CR coil 2 a Area of highest sensitivity b Area of lowest sensitivity Sensitivity differences of different metal types Please note that different metal types influence the electromagnetic field to a different degree Please read the metal type dependent maximum sensitivity degrees in the data sheet Position dependency of the metal part
18. sensor connection cable 1 006 Error Reject unit separation faulty The separation device has not reached its separating position within the required time period after detecting metal Check the functions of your separation device If operating normally the cause of the error message could also be a damaged initiator sensor or a damaged initiator sensor connection cable 1 007 Error Reject unit separation faulty The separation device has not reached its initial position within the required time period Check the function of your separating device If it works normally the cause of the error message may also be a damaged initiator or a damaged initiator sensor connection cable Check the initiator sensor function and if need be check the cable connection of the initiator sensor Version 15 05 16 51 1 008 Notice Test Reject Activation position sensor activation time ms After the test separation has taken place a message appears on the display The message informs you about the measured activation time of the separation diverter 1 009 Notice Test Reject Reset position sensor 905 reset time ms After the test separation has taken place a message appears on the display The message informs you about the measured reset time of the separation diverter 1 010 Error Reject unit Collecting container full The collector bin for ejected material is full Empty the collector bin and confirm the noti
19. 05 16 54 8 3 Sensor unit messages 2 001 Error System monitoring Transmitter overloaded The power stage of the transmitter is overloaded Examine the transmitter cable for short circuits and check the connections and contacts in the transmitter connection box 2 002 Error System monitoring Transmitter disconnected The power stage of the transmitter is not loaded Examine the transmitter cable for short circuits and check the connections and contacts in the transmitter connection box 2 003 Error System monitoring 24VD voltage The voltage is not within the tolerance range Contact the service department 2 004 Error System monitoring 15 voltage The voltage is not within the tolerance range Contact the service department 2 005 Error System monitoring 15V voltage The voltage is not within the tolerance range Contact the service department 2 006 Error System monitoring 3 3VA voltage The voltage is not within the tolerance range Contact the service department 2 007 Error System monitoring 1 2VD voltage The voltage is not within the tolerance range Contact the service department 2 008 Error System monitoring 8V voltage The voltage is not within the tolerance range Contact the service department 2 009 Error System monitoring 8V voltage The voltage is not within the tolerance range Contact the service department 2 010 Error System monitoring 12 voltage The vo
20. 807 106 Foil for Display Unit baseplate complete 351073 O 108a Cover bottom painted State colour Hinge with hinge pin zinc 301532 109b Hinge with hinge pin Stainless Steel 301824 Fixing disc Stainless Steel 301530 108b Cover bottom Stainless Steel 250650 111a Cover closed painted 250817 State colour 111b Cover closed Stainless Steel 250818 112 Lid for Display Unit painted and assembled not shown 112b Lid for Display Unit painted State colour 112c Lid for Display Unit Stainless Steel und assembled 351095 not show 112d Lid for Display Unit Stainless Steel 260503 losure with locking latch black 301536 Rel 114 Two Way Key 300152 Insulating socket M 5 1 set 4 pieces 350241 Adapting plate Standard with seal 350247 1166 Adapting plate with seal 260052 301571 Built in socket M12 8 pin A coded 200624 area 5 9mm eee Jemen Clamping area 6 5 9 mm 22302 127 Counter nut M 20 x 1 5 polyamide 300613 Counter nut M 16 x 1 5 polyamide 300612 MEE zs 130a Splash protection cover PC 350311 130b Splash protection cover Stainless Steel 350676 Cover for splash protection 132 USB Socket complete 141 Base low for combination light Holder for combination light 3800113 When spare parts are requested please state serial number acknowledgement number and detector type 1 Warning
21. Changing the membrane front plate is very complicated Please contact our customer service Version 15 05 16 68 10 3 24 with 7 Ref No Spare part item No Comme 101 Sensor and control unit 350886 State the detector serial no TX unit 400115 State the detector serial no RXunit 400116 State the detector serial no 104 Spare fuse 315mA slow 5x20 mm acc 200616 DIN 105 Power Unit complete 35085 106 Protective cover 351108 ee drawing 107 Display isplay Unit complete 350888 XXX 350888 E 108 Socket 4 pol D coded Service 200626 Stateihe detectorseral no interface 110 Detectorfoot 301714 111 Washer DIN 125 8 4 Slainless Steel 3012900 112 Oylinder screw DIN 912 M8x30 Stainless Steel 301718 Adapting plate Standard with seal 115 Polyamide 117 Polyamide 1 Exchange only after consulting the Service Dept When spare parts are requested please state serial number acknowledgement number and detector type Version 15 05 16 69 10 4 Display cover for Display Unit 104 108a 103b 106 102 103 gt Ref No Spare part Item No Comment Cover Consists of item 102 and mounted items 106 ases State serial number and 103 351093 Cover with plastic insert Display unit retaini
22. During transport the safety regulations in force must be observed Mounting the C Cl Coil SlimLine 1 Horizontal 2 Vertical EM 1 6 Installation Requirements for the place of installation Sufficient stability and load bearing capacity of the substrate Please consult the manufacturer if the position is not horizontal 1 7 Storage The place of storage must be free from direct influences of the weather frost wetness direct exposure to the sun Place of storage in dust free closed rooms Place of storage free from condensed water acids alkalis and other corrosive materials vapours of these materials Storage in the packed condition The adherence to the storage conditions is to be checked at regular intervals In the event of non adherence to the above conditions no warranty claims can be accepted for any technical defects caused by improper storage 5 Version 15 05 16 3 1 8 Disposal If no agreement has been reached with regard to the taking back or disposal of the machine dismantled components should be recycled following proper dismounting Dispose of components according to the applicable laws regulations of the user s country Used substances and materials greases oils cleaning agents or solvents etc are to be disposed of according to the legal regulat
23. Error connection to control unit Check the Link2 LED Check the cable connection 3 002 Error No connection to sensor unit Check the Link1 LED Check the cable connection 3 003 Error connection for signal tracer Check the Link1 LED Check the cable connection 3 004 Error System monitoring 24V voltage The voltage is not within the tolerance range Contact the service department 3 005 Error System monitoring 10V voltage The voltage is not within the tolerance range Contact the service department 3 006 Error System monitoring 5V voltage The voltage is not within the tolerance range Contact the service department 3 007 Error System monitoring 3 3V voltage The voltage is not within the tolerance range Contact the service department 3 008 Error System monitoring 2 5V voltage The voltage is not within the tolerance range Contact the service department 3 009 Error System monitoring 1 8V voltage Lan Core The voltage is not within the tolerance range Contact the service department 3 010 Error System monitoring 1 8V voltage Lan PII The voltage is not within the tolerance range Contact the service department 3 011 Error System monitoring 1 2V voltage The voltage is not within the tolerance range Contact the service department 3 012 reserved Version 15 05 16 57 3 013 Warning mesuNET No connection to the server The log data mesuNET buffe
24. ING AMD07 n 67 10 3 CI COIL BA 24 WITH AMDO 7 nn n oere nenne ene nnn e n nn nnn nnn pn enne np p pau nua 69 10 4 DISPLAY COVER FOR DISPLAY eene n 70 10 5 SLIMLINE C COIL 07 71 APPENDIX M 72 11 1 ACCESS CODES Atos hoes teehee e eniti cete oe oh Lire ee 72 1 General information 1 1 Information about the operating manual This operating manual provides you with important information about handling the machine The prerequisite for safe working is adherence to all instructions given for safety and action Beyond that the local rules for the prevention of accidents and general safety regulations applicable to the place of use of the machine must be adhered to The operating manual is part of the product it must be kept near to the machine and must be accessible to personnel at all times 1 2 Copyright The operating manual must be treated confidentially It is intended exclusive for those persons who deal with the machine It is forbidden to give the operating manual to third parties without the written permission of the manufacturer NOTE The specifications texts drawings pictures and other representations contained in the manual are protected by commercial property rights Any misuse is punishable by law
25. Version 15 05 16 1 1 3 Explanation of symbols The following symbols are used in this operating manual all symbols conform to DIN 4844 and or BGV A 8 standards Warning symbols Directive symbols Hazardous voltage This warning symbol designates Prohibited for persons fitted potential hazards Non observance of with a cardiac pacemaker this symbol can lead to injuries even to death Mandatory signs Take particular care Danger of injury Warning of harmful or irritant to hands substances 1 4 Warranty and liability We are liable for defects in the unit manufactured by us in accordance with our terms and conditions of business All claims are voided if damage occurs due to improper operation repairs or interventions by persons not authorised by the manufacturer or the user or the use of accessories and spare parts which not suitable for our unit Version 15 05 16 2 1 5 Transport When transporting the machines you must observe the following points When exceeding the country s legally prescribed maximum weight limits for people moving goods lifting devices must be used Mount the lifting devices in accordance with the following drawing check your coil type When mounting the eye bolts please take care that they fit snugly onto the bearing face Loads that run diagonal to the ring face are not allowed Mounting the lifting devices and transport may only be carried out by trained and authorised staff
26. ady trained personnel New personnel must receive the same training as those personnel who have already been trained The operating company is responsible for defining the protective equipment that is necessary in order to make safe working possible Provide the personnel with all necessary protective equipment Check regularly that personnel are working in a safety conscious manner Keep all safety and danger notices on the machine complete and in a good legible condition Danger of injury due to illegible or missing symbols Version 15 05 16 8 2 5 Duties of the personnel Danger of injury if personnel are not sufficiently qualified to work on the machine Inappropriate handling can lead to serious injuries and material damages Therefore Allow only the persons named in the respective chapter to perform special tasks Personnel assigned to work on the machine must have read and understood the operating manual before commencing work Observe all legal and basic regulations for health and safety and accident prevention when working Observe all safety and danger notices on the machine In case of malfunction stop the machine immediately and secure it Have faults rectified immediately Observe the safety regulations applicable to the product when handling oils greasesand other chemical substances Use the necessary personal protective equipment
27. ction temperature sensor external Version 15 05 16 64 Touch Screen Display Front Back Serial interface RS 485 Serial interface RS 232 Connector USB Control unit connector micro SD card reader dro Version 15 05 16 65 10 Spare parts 10 1 Danger due to non original spare parts All wearing parts are excluded from the warranty i e moved parts and or parts in contact with the product Only original spare parts made by the manufacturer may be used The warranty will become null and void in the case of non compliance Wrong or faulty spare parts can lead to damage malfunctions or total failure and can impair safety danger of injury Please note that various spare parts are specially manufactured for a specific customer or machine and therefore have a longer delivery time Spare parts can be obtained through agencies or directly from the metal detector manufacturer Version 15 05 16 66 10 2 Electronics housing AMD07 T1 Combination light optional T2 Adaptor plate versions 12 1 Standard T2 2 Networking T3 Splash guard stainless steel or clear PC optional rir T Tm Version 15 05 16 67 Ref No Spare part Item No Comment Control unit with power unit on mounting plate 102 Spare fuse 1 25A slow 5x20 2006016 105 State serial number 105b 105c FoilforDispay Unt 3093
28. detected Contacts 24 21 22 Potential free changeover Dead state Contacts 21 and 22 closed ON NNN CU Contact load U 250V Imax 3A Switching inputs switching outputs User specific inputs are configured via the switching inputs and user specific outputs are configured via the switching outputs Depending on the application different switching inputs switching outputs can be factory preset 24V DC Switching inputs Standard configuration nitiator reject position Separation unit 1 eparation unit 1 test 7 MD Offline 24V DC Switch exits Standard configuration valve Ejection mechanism dev Cady 4 V D Max total current load of all inputs and outputs lt 300 Version 15 05 16 63 9 3 Key plan Electronics in the electronic housing Control Unit Power Unit 1 2 4 5 6 1 Serial interface RS232 optional 2 Service connections factory use 3 Ethernet interface for networking e g mesuNET Sensor unit connection only in case of separate sensor and control unit Display unit connection 24 V DC inputs 24 V DC active outputs Relay 2 switches by default on error Relay 1 switches by default when metal is detected 10 Spare time lag fuse 1 25 A 5x20 mm according to DIN 11 Mains supply 12 Device time lag fuse 1 25 A 5x20 mm according to DIN 13 Extension plug 14 24V DC Mains supply 15 Battery 16 Conne
29. ds the display Version 15 05 16 49 8 Errors and Problems 8 1 General The analysis electronics monitors all components necessary for proper functioning If one measured parameter is outside the valid range the malfunction is displayed as text Once an error message appears the potential free contact Relay 2 standard configuration hereinafter referred to as standby relay switches at the same time See chapter Technology Plug configuration The machine is now in error mode Certain error messages do not disappear automatically once the source of the error has been remedied Error messages can either be acknowledged or cancelled In both cases the error message disappears to change the settings of the electronics if necessary If the error message is acknowledged the machine goes back into normal mode standby relay switches to normal mode If the cause for the error is still present the machine switches back into the error mode after a short period and the error message is repeated If an error message is cancelled the machine remains in error mode standby relay remains in error mode After a short time period the error message is repeated Please note The machine switches back to normal mode only once the error has been remedied and the message acknowledged Notifications behave analogous to error messages with the only difference that the machine does not switch to error mode when they appear standby relay rema
30. e is no contact with the lower sensor surface even when the belt is fully loaded this also applies to the conveyor belt when the belt is fed back into the Coil Distance approx 10 mm It is advisable to use Duroplex in order to prevent the accumulation of static charges The proper choice of conveyor belt suitable for metal detectors depends on its use The conveyor belt should have a so called finger coupling Also the belt coupling must not be fixed with glues containing metal If the construction space of the conveyor belt allows you may choose a longer metal free zone Version 15 05 16 20 Electronic housing AMD 07 1 Adaptor plate designs 1a Standard 4 Coil connection Sensor Unit M16 1b Option 5 Optional interface 1x M12 4 pin connector e g networking D coded networking Separate operating unit 2x M20x1 5 M12 8 pole A coded socket 2 4 Mounting bores O 5 2 6 Free 1x M25x1 5 and 2x M16x1 5 3 USB A socket for 7 Mains connection M20 screw software updates connection reading out printing logs 8 Socket M12 4 pole A coded backing up and copying device and product settings USB stick 9 isolation 10 Lock double bit key 3 mm Opening and closing the electronic cabinet Before opening the electronic cabins you must stop the conveyor disconnect the mains plug check for external voltage at the switch outputs and ensure that the device canno
31. eate product The name detection threshold ejection time ejection delay learning angle and frequency for a particular product are linked together in the Product memory Changing the product therefore also results in a change of the detection threshold ejection time ejection delay learning angle and frequency The product list can be sorted according to product number 1 9 or product name A Z New Adds a new product memory on the basis of the currently selected product memory Copy Copies the values Enked with the product memory from one product memory to another Edit Changes the name of the selected product memory Delete Deletes the product memory selected on the lef Reject counter Select Reset in order to set the metal counter to zero See chapter Adjustment Operating level 1 gt Reject counter Reject parameters relais 1 active 1 Position switching delay The number set here represents the time delay between detection of the metal part in the detector coil and output at the outputs The metal delay can be adjusted independently of the Reset mode See chapter Settings Operating level 2 gt Reject parameters gt Reset mode The rejection delay can be set between 0 OFF and 30 seconds In the case of pre adjusted machines with a rotary encoder or defined speed the position is entered in millimetres mm Period Period is the time within which the rejection mechanism remains in the scrap rejection position once metal ha
32. fication by pressing the OK key The Cumulative reject time is re set automatically Please note If the collector bin is not yet full or its contents have already spilled over the Cumulative reject time setting is incorrect 1 011 Error Pressure monitoring There is not enough pressure in order to operate the separation device Check the pressurized air supply Note This error message appears even it the plant is optionally equipped with a compressed air shutoff valve and is shut off also during emergency shutdown 1 012 Error Product jam or check light barrier Check the function of the light barrier 1 013 Error Encoder monitoring No signal from the rotary encoder Check the function of the rotary encoder 1 014 Error Contamination level When checking the contamination degree of a product flow a warning is sent when the set criteria are reached number of metal occurrences per time interval Version 15 05 16 52 1 015 Error Reject unit rejection failure Check the function of your separation unit 1 016 Error Reject unit no reject unit configured Please configure a switching output as a reject unit Contact the service department If the message is ignored and no switching output is changed to a separation unit no separations will be counted menu item reject counter The display is limited to 5 messages power on procedures See chapter Adjustment Operating level 1 gt Reject co
33. gs between 20 and 10 In order to adapt the settings to your own needs a schematic sequence is provided below in which the start up should ideally take place Only the sequence is described The individual explanations of the menu items must be read in the operating instructions 3 2 Safety procedures before taking the device into operation Before actuating the metal detector at least the following parts of the device must be checked Is the device damaged anywhere Are the electric ports and mains undamaged Are all protective covers fitted and free of damage Are all pneumatic supplies and mains undamaged if installed The device can start if everything is perfect Danger due to incorrect assembly and commissioning Assembly and commissioning require trained technical personnel with sufficient experience Errors made during assembly can lead to life threatening situations or result in considerable material damages Version 15 05 16 12 3 3 Actuation manual 1 Clean the metal detector If the product is not allowed to have contact with foreign matter all surfaces having contact with the product must be cleaned before start up operation Please follow the safety instructions See chapter Maintenance and cleaning Cleaning 2 Assemble metal detector Assemble the metal detector according to the information provided in the chapter Assembly See chapter Assembly 3 Connecti
34. ins in normal mode Version 15 05 16 50 8 2 Control unit messages 1 001 Notice Metal The metal detector has identified a metal part Once the metal part has been removed each metal notification on the display must be acknowledged by pressing OK 1 002 Error Reject unit Sensor faulty Sensor normal position supplies a wrong signal Check the functions of your separation device If operating normally the cause of the error message could also be a damaged initiator sensor or a damaged initiator sensor connection cable 1 003 Error Reject unit Separation faulty After separating items the separation device did not return to its normal position Check the functions of your separation device If operating normally the cause of the error message could also be a damaged initiator sensor or a damaged initiator sensor connection cable 1 004 Error Reject unit Sensor faulty Sensor separation position supplies a wrong signal Check the functions of your separation device If operating normally the cause of the error message could also be a damaged initiator sensor or a damaged initiator sensor connection cable 1 005 Error Reject unit separation faulty The separation position of the separation device was not reached following a metal signal Check the functions of your separation device If operating normally the cause of the error message could also be a damaged initiator sensor or a damaged initiator
35. ions 1 9 Operating principle The following shows the simplified principle of a metal search detector with an example of a conveyor belt application The shape and look of your application may differ but the principle is the same 2 a Metal detector b Electromagnetic field c Product line 1 10 Metal detection 1 The seeker head creates and evaluates an electromagnetic field with the help of transmitter and receiver coils 2 Ifa metal body enters the field the signal indication display deflects in one direction See too chapter Operation 3 Ifthe metal body leaves the field the display deflects in the opposite direction If both switching thresholds are reached metal is detected If metal is detected several outputs depending on your configuration can be used to query the events At least one Relay and a 24V output A1 are available for your queries Version 15 05 16 4 1 11 General notes metal detection Electro magnetic short circuits Certain metal frame constructions in conveyor belt frames see drawing and suspensions e g castors cross bars adaptor plates can act as an electro magnetic loop in the vicinity of the metal detector affecting the magnetic field of the metal detector Closed conductive loops must either be welded tight or interrupted e g with unilateral isolation Example Conveyor belt frame b Conveyor belt motor C Isolation 1 If the crossbar is
36. l connections of the conveyor frame loose grids from access platforms or broken welds can cause false reject signals especially at high sensitivity settings In order to avoid creating intermittent magnetic loop contacts please isolate metal parts from one another or weld them together Bolted ground connections will not solve this problem See chapter Introduction General notes metal detection Pay attention to the maximum installation batter of the search head You can take the maximum installation batter from the datasheet For larger batter please contact the manufacturer before installing the unit Version 15 05 16 18 Please clean the conveyor belt of belt conveyors regularly Metal impurities cause fault detections Please make sure the belt runs centrically on the rollers and nothing rubs on the belt Pay attention to an electrical insulated installation The coil feet of the detector provide for electrical isolation Please do not remove them Do not use anti electrostatic or electrically conductive belt material Anti electrostatic belts are conductive and cause an effect similar to metal in the metal detector Depending on the relevant application a conveyor belt appropriate for the metal detector must be chosen The conveyor belt should have a so called finger coupling Furthermore glue containing metal particles must not be used for connecting the belt Do not touch the sensor coil surface of the detector Mecha
37. l tolerance and angle tolerance activated It is possible by actuating the test body number to give this test body a name After that the name of the test body will be used when requesting a test body to be placed e g Please place ferrite Result 1 ferrite 222 63 If no test body has been configured the test bodies are distinguished by test body number Signal tolerance The selected value indicates the maximum OFF 00 to 50 amount by which the metal signal generated Factory setting OFF by the detector may deviate from the learnt setpomt value Angle tolerance Analogous to signal tolerance OFF 0 to 50 Factory setting OFF Fest piece count Number of test bodies required for the detector test Standard 3 test bodies Test piece confirm If this option is activated with YES the user must confirm each placement of a test body before placing it by actuating the corresponding button Test body ready only then is the test body detection activated Metal data capture time The separation mechanism can be configured so that no separation takes place during a detector test CAUTION If Metal data capture time is set to NO then no separation takes place This means that any metal parts present in the product stream during the test will also not be separated Version 15 05 16 46 Contamination level Here you can make adjustments for monitoring the contamination level of the product flow The
38. ltage is not within the tolerance range Contact the service department 2 011 Error System monitoring 12V voltage The voltage is not within the tolerance range Contact the service department Version 15 05 16 55 2 012 Error System monitoring receiver voltage too high The receiver voltage lies outside the tolerances Is there a large metal part in or immediately in front of the detector coil Check the connections and contacts in the receiver terminal box 2 013 Error System monitoring Max board temperature reached The temperature of the circuitry is too high Check the fan or the ambient temperature 2 014 Warning Detection inactive The metal detection and ejection procedure of the detector has been deactivated 2 015 Notice Detection active The metal detection and ejection procedure of the detector has been activated 2 016 Warning mesuNET no connection to the server The log data mesuNET buffered on the unit concerned exceeds a size of 3 KB approx 40 messages Check the LinkO and Link1 LEDs Check the connection 2 017 Error mesuNET no connection to server loss of data The log data mesuNET buffered on the unit concerned exceeds a size of 100 KB approx 1300 messages In this case no further data will be buffered Check the LinkO and Link1 LEDs Check the connection 2 018 Error Error while calculation Please learn the product again Version 15 05 16 56 3 001
39. may neither be modified nor converted nor may attachments be made to it unless expressly permitted by the manufacturer Only original spare parts and accessories from the manufacturer may be used 2 4 Duties of the operating company The machine is used in an industrial area The company that operates the machine is therefore subject at least to the legal health and safety requirements in the country of use Apart from the notes in this operating manual concerning health and safety at work the regulations for safety accident prevention and environmental protection applicable to the place of use of the machine must be adhered to The following applies in particular here The product fulfils the CE marking requirements within the machine limits The company that operates the machine is solely responsible for implementing the interfaces to the surroundings and the fixings in a safe manner taking into account relevant regulations and directives The machine may be put into operation only if it meets the safety requirements Assign only trained or instructed personnel Clearly define the responsibilities of the personnel for the installation operation setup maintenance and repair of the machine The manual must always be kept at the place of use of the machine where it is accessible to all persons who operate the machine Trainees may only work under the supervision of alre
40. name After entering the 4 digit code User User number you must confirm with Login After that the operating levels are released The code numbers for the standard users can be found under Access codes See chapter Appendix Access codes Version 15 05 16 28 The operating levels are accessed from the main menu In accordance with the instructions in the chapter Commissioning you can adjust the metal detector optimally to suit your production environment See chapter Commissioning 1 Product name 2 Lot number 3 Signal 4 Date Time and User Version 15 05 16 Name of the currently selected product Product memory See chapter Adjustment Operating level 2 Product memory e g in order to distinguish between different customer orders Visual display for displaying events Normal state no metal detected Metal detected during ejection delay During metal ejection Current date current time and logged in user 29 5 ImagePHASE Display for showing the With imagePHASE you can achieve high detection accuracy through the optimum identification of the product The imagePHASE makes use of the effect that the measuring signal must move within certain limits envelope The envelope 1 identifies the product to be examined If the measuring signal 2 lies outside the envelope a metal alarm is triggered The learned envelope of the product always remains visible The
41. ng frame complete 35108 Display unit retaining frame 260742 ont membrane jor display un 105 USB Socket complete TTA 107 Hinge 801722 108 jSealingiset 302637 When spare parts are requested please state serial number acknowledgement number and detector type 1 Warning Changing the membrane front plate is very complicated Please contact our customer service Version 15 05 16 70 10 5 SlimLine C Coil AMD07 103 Ref No _ tem No Commen 101 Sensor Unit State serial number State serial number 105a ___ Reducer M20x1 5 to 16 1 5 301687 105b __ Blanking plug 20 1 5 5 300690106 CCC 107 RetainingstripforSlimLine 380157 108a Coil for 30174 108c Oylinderscrew DIN 912 8 30 amp 30178 110a Cover o 26009 1100 Sea 3034338 Raised countersunk head screw with cross slot 110d M5x30 A2 303564 1 Exchange only after consulting the Service Dept When spare parts are requested please state serial number acknowledgement number and detector type Version 15 05 16 71 11 Appendix 11 1 Access codes Please keep this number in a safe place and do not give it to unauthorized persons These access codes are preset in the factory for the users
42. ng the 24V switching exits and relays Connect the 24V switching exits and relays as needed Please follow the indications in the chapter Set up See chapter Assembly gt Connection 4 Connect power supply See chapter Assembly Connection Supply voltage The metal detector is now fully assembled and connected All further points are concerned with the most important adjustments that should be made to your machine in order to ensure trouble free operation with the maximum possible sensitivity 5 Switch metal detector on Having assembled the detector mechanically as a first step it is taken into operation Under this condition the detector is only subject to external influences peripheral disturbances If at this point faulty responses are triggered you have to try and find the source of the disturbance and to correct the error For this switch off all machines motors actuation etc in the direct surroundings of the metal detector so that the metal signal of the metal detecting device stays within the triggering range As a next step the device is taken again into operation step by step After each step control the measure signal in order to locate the disturbance that causes an increased noise level If noise suppression is not possible remains only an increase of the detection threshold until there are no more false alarms See chapter Adjustment Operating level 1 Detection level Version 15 05 16 13 6 Activate prod
43. nical contacts may cause detection errors Keep the surface free of debris The frame must be manufactured with appropriate stability Loose attached parts in particular loose transverse connecting parts such as bracing struts bolted discharge plates cover plates etc can cause considerable interference Screwed connections should be dispensed with entirely in this area if possible welding is better Insulate the parts on one side wherever screwed connections are absolutely necessary Power rolls deflection rollers and snub pulleys are also possible sources of interference as the electrical contact is submitted to large variations caused by damaged or bad bearings The same applies to swivelling belt strippers These parts should always be insulated on one side Please note Bridging bad contacts with earth band or wire will not help See chapter Introduction General notes on metal detection When welding at the construction where the metal detector is mounted disconnect the metal detector from the power supply and do not use the control panel mounting surface as a ground Welding in the surroundings of the detector will trigger faults Version 15 05 16 19 4 2 Tips for set up General 1 Metal free zone 2 Metal detector 3 Belt frame 4 Conveyor belt 5 Sliding plate 6 Sensor surface The product conveyor belt and sliding plate must not touch the sensor surfaces The sliding plate must be dimensioned such that ther
44. ocol The evaluation electronics continuously record all occurring metal events and errors together with the date and time You have the option to export the protocol with the help of the USB connection You can select via a button whether the database is to be exported as a text file file extension txt or as comma separated values file extension csv ID Type Timestamp Number unit Text Productnumber Productname User Device on 2012 10 11 notice 11 10 2012 14 46 14 46 58 2012 01 1 nonce sor Detection MI 11 10 2012 16 24 913 from 80 to 75 2012 01 Product 1 11102021702 900 985 5087 oo lpm Pepe pp cr y 3 Version 15 05 16 40 6 8 Device settings Save device settings The settings can be saved internally or on a connected USB stick Load device settings The settings can be restored using the internally stored files or using the files on a connected USB device Systeminfo Version info The software version and further important data are displayed under Please make a note of the information in case you need it for service enquiries Display Unit Sensor Unit Control Unit Measured values Under the menu item Measured values you can call up internal parameters from the metal detection circuitry These measured values are intended for service
45. on 15 05 16 33 6 3 Operating level 1 Detection level Unless agreed otherwise the detection threshold of the metal detector is factory preset to an optimum value The factory presets represent the best possible compromise between the maximum achievable detection accuracy and the least possible susceptibility to interference The data sheet sensitivities are achieved with detection level settings of between 20 and 10 Adjust the setting until your reference metal part which you want to detect with the system causes a signal deflection that lies above the trigger level During subsequent operation metal parts of the same size and larger will be separated out but not smaller ones If you do not have a suitable metal part you can obtain standardised test bodies from the manufacturer Please note The lower the detection level is set the higher the detection sensitivity will be but the susceptibility to false triggering will also be higher In order to optimise the detection threshold setting you should proceed as follows 1 Convey a metal part that should only just be detected Standardised test bodies can be obtain from the manufacturer 2a Metal detection Raise the detection level in small steps until the metal part is not quite detected any longer then reduce the detection level setting by a safety margin of 1096 2b No metal detection Lower the detection level in small steps until the metal part is only just detected then
46. onal tests See chapter Adjustment Operating level 1 gt Start detector test Please contact our service department if your metal detector does not detect the metal several times in row See Errors and Problems Service After power on You can now adjust if and when you want to perform a detector test after system start up max 10 min after power on 600 s Factory setting OFF 0 s Test cycle Enter the time interval when after expiring the detector test is to be repeated max test cycle 24 hrs Factory setting OFF 0 s Test timeout In the following mask you can set the test duration within which the detector test must be carried out max test duration 60 min Factory setting 5s Version 15 05 16 45 Code input required Code Input required specifies whether a detector test can always be aborted OFF or whether a login with an appropriate user is required ON in order to abort The same applies to the confirmation of the timeout error message Detector test failed Timeout This prevents a failed detector test from being reset by unauthorised persons See chapter Adjustment Operating level gt User administration Test piece learning optional When learning the plant waits for a test body to be introduced into the detector After metal has been detected the values for the test body are displayed and saved with OK in order to be compared to the results of the automatic test with signa
47. ower if you work with different frequencies Please consult our sales application department LH Aperture Height LW Aperture Width SB Detector breadth Do not install the detection coil inside a strong electromagnetic field Especially if in the direct surroundings of the seeker head there are strong load variations at other electronic devices Interferences can trigger faults Specifically fields lying exactly within the operating frequency of the detector can lead to frequency overlapping and hence to false tripping Pay attention to the metal free zone MFZ of the metal detector Do fixed non moving metal parts outside the metal free zone have little influence on the metal detector s function Metal parts changing their distance to the detector levers swivel arms however might cause problems within the metal free zone please use electrically non conductive material only e g wood or plastics Please keep in mind that the use of a plastics slide plate may promote the formation static charges See chapter Assembly Tips for Set up Vibration less using of the detector coil all except VT type Higher sensitivities can be attained and maintained if the operating conditions are optic mal Ensure the coil is mounted to a structure that is stationery at all times Eliminate loose metal to metal connections near or within the detection field Intermittent metal contact from components such as roller axles bolted structura
48. r the detection threshold is set the higher the detection sensitivity will be but the susceptibility to false triggering will also be higher See chapter Adjustment Operating level 1 Detection level 10 Adapting the reject parameter if need be See chapter Adjustment Operating level 2 Reject parameter Adjustments completed If you do not wish to operate the machine with any further products you can skip the next point Version 15 05 16 14 11 Create product You can save different products product memory The detection threshold the separation parameters the frequency and the result of the product learning procedure are saved together with the product name In order to now make settings for a new product you must create a new product See chapter Adjustment Operating level 2 Product memory Repeat the items Start complete production line to Create product until you have set all products that are to be examined with the metal detector You have adjusted your metal detector optimally All further adjustment options serve to adapt the metal detector to the production sequence and to realise application related functions evaluations An overview of all functions of the metal detector can be found in the chapter entitled Adjustments Version 15 05 16 15 4 Assembly Please note when assembling your detector the following assembly instructions in order to ensure perfect operation 4 1 Installation g
49. red on the unit concerned exceeds a size of 3 KB approx 40 messages Check the LED Check the connection 3 014 Error mesuNET No connection to the server loss of The log data mesuNET buffered on the unit concerned exceeds a size of 100 KB approx 1300 messages In this case no further data will be buffered Check the LinkO LED Check the connection 3 015 Error Detector test failed timeout No metal signal was detected over the duration of the detector test See chapter Adjustment Operating level QM Detector test 3 016 Error Detector test failed Tolerance This message appears if the result of the comparison of the determined test body and the learned test body with assigned tolerances is negative 3 017 Warning Password expired Please assign a new password See chapter Adjustment Operating level 1 gt Change password 3 018 Notice Protocol size near maximum The size of the log database exceeds 19500 entries Please backup and delete logs The log database is limited to 20000 entries See chapter Settings Operating level QM Protocol 3 019 Warning Protocol size at maximum The size of the log database has reached 20000 1000 old entries will be deleted The log database is limited to 20000 entries See chapter Settings Operating level QM Protocol Version 15 05 16 58 8 4 Mains supply If the display no longer lights up you should check the mains voltage LED on the
50. reduce the detection level setting by a further safety margin of 1096 Choose product You can choose between all parameter sets stored under Product memory The product list can be Sorted according to product number 1 9 or product name A Z See chapter Adjustment Operating level 25 Product memory Batch number A charge text can be entered and the charge can be started or ended here For example different customer orders can be recorded separately from one another in reports via the batch number See chapter Adjustment Operating level QM Reports Reject counter The menu item Reject counter shows the number of metal messages issued by your metal detection device On operating level 2 the metal counter can be restored to zero Choose Operating level 2 gt Reject counter Version 15 05 16 34 Test reject unit 1 optional The menu item Test reject Unit 1 is integrated only in machines equipped with an reject unit On actuating the menu item a test triggering is initiated After the test ejection has taken place a message appears on the display The message informs you about the measured response times when switching the ejection mechanism on and off Please note A function test of the reject mechanism must be carried out once per day The Test reject Unit function is disabled for reasons of safety if the system is in an error condition Start detector test You can start the detector test manually here You
51. rnal high frequency influences on the measurement signal can be eliminated The set value is dependent on the actual conveyor speed of the unit Set the maximum conveyor speed of your conveyor system as the set value By adjusting the minimum conveyor speed low frequency influences on the measurement signal can be cancelled out The set value should only be changed if the actual conveyor speed is lower than the preset value Please note If the maximum conveyor speed is set lower than the actual product speed sensitivity losses will occur If you do not know the exact speed of your conveyor system it is preferable to set the maximum conveyor speed higher than the actual production speed On no account should it be set lower If the minimum conveyor speed is set higher than the actual product speed sensitivity losses will occur If you do not know the exact speed of your conveyor system it is preferable to set the minimum conveyor speed lower than the actual production speed On no account should it be set higher Detection In this menu option you can activate or deactivate the metal detection and ejection procedure of the detector Version 15 05 16 39 Frequency Transmitter frequency The menu item select transmitter frequency is only available for Multi mode machines You can choose between two factory pre et frequencies high and low Attention If the product exhibits a high product effect or when conveying packaging containing
52. s Metal detection can be dependent on the position and orientation of the metal part depending on the shape of the metal part The maximum sensitivity values of the data sheet are tested with ball shaped test parts Generally speaking all metal parts that have at least the same diameter as the balls used for the data sheet values can be detected with certainty irrespective of position and orientation Testing at regular intervals Normally errors of the detector itself are recognized by the self monitoring system However it cannot be excluded that errors may occur which are not detected Changes in the environment of the detector e g new machines can influence the function of the detector For this reason settings and function of the metal detector must be checked at regular intervals with suitable test equipment Environmental and weather influences The metal detector has to be protected against environmental and weather influences direct sun wind frost The detector has to be especially protected from direct or indirect insulation when heating up is above the allowed temperature High surface temperatures can lead to false detections and destruction of the metal detector in the worst case A suitable protection device must therefore be provided do not use metal walls or roofing covers made from metal Version 15 05 16 6 2 Safety 2 1 Operation of the device as provided The device only serves for detecting metal in fligh
53. s been detected The period can be chosen from 0 1 to 30 seconds You can find the optimal setting by starting with an absolutely safe period and reducing the value step by step The first time that the metal part is not rejected you increase the value adding a further safety leeway Version 15 05 16 38 6 6 Reset mode Depending on you application you can reset a metal detection either automatically or manually If no particular requests have been given by the customer the metal detectors will be supplied with reset mode automatic Reset mode automatic Time controlled metal notification is set for automatic ejection of metal contaminated products You may set the delay and duration of the metal notification in the menu Operating level 2 Reject parameter Reset mode manual With this reset mode you can only delay the metal signal e g to remove the metal part from the opening The machine is restarted by resetting the metal detector at the display or with an external reset button 6 7 Mechanical delay This is the set time between the electrical actuation of the ejection mechanism output at the outputs and the ejection diverter meeting the product ejection Hence the mechanical delay due to an ejection System is eliminated The mechanical delay can be set between 0 and 500 milliseconds ms Conveying speed By means of exact matching to the maximum conveyor speed exte
54. s of the electronic circuitry with Load CAUTION Loading the factory settings will cause all previous settings to be overwritten Version 15 05 16 43 6 10 Operating level QM User Manager New The Name Access code tab is accessed via New Enter your user name and a 4 digit access code via the keyboard On the Rights tab select the levels accessible to the user and whether the respective user may abort a detector test or whether he may confirm a failed detector test Reset detector test The user is created with Save See chapter Adjustment gt Operating level QM Detector test Code entry required Edit Select the user and click on Edit Delete Select the user and click on Delete Password expires If yes each user will be requested to change his password after the expiry of the indicated number of days standard 42 days See chapter Adjustment Operating level QM Password expires in Password expires in days optional This menu item is displayed only if password expires has been confirmed with yes The password can be valid for a period of 1 to 365 days See chapter Adjustment Operating level QM Password expires Protocol The evaluation electronics continuously record all occurring metal events and errors together with the date and time You have the option to export the protocol with the help of the USB connection You can select via a button whether the database is to be e
55. sed Relay 2 connection recommended Additionally to the optical display you can read the operational status via a potential free contact R2 R1 Factory default if not agreed upon otherwise is 24 21 22 12 11 14 Relay 2 R2 is a stand by relay If the control detectan error the stand by relay switches at once The switching process of the stand by relay you can use for switching a warning system or to interrupt the product flow n ER e through the metal detector 000 000 De energised condition Contacts 21 and 22 closed Factory default HOLD The current switching state of the relay is being held Version 15 05 16 25 Supply voltage Connect the supply voltage only after you have integrated all connections Otherwise there will be error messages The supply voltage has to lie within the following bounds 100 to 50 60 Hz Power protection 10 Special version Operating voltage 20 to 36 V DC Please note For the mains plug of the customised version the electronics and if present the frame must be included in the earth potential The metal detector coil is to be set up isolated as usual See chapter Introduction General notes on metal detection Electrostatic discharges If you do not use the mains plug of the shipped package you have to configure the mains connector as follows SOE i
56. t be switched on again See chapter Introduction Safety The electronic cabinet can be opened or closed using a two way key Make sure that no cables are trapped when closing the electronic cabins 1 Open turn to the left 2 Close turn to the right Version 15 05 16 21 Detector C Coil LB 170 3 U S 4 1 Metal free zone MFZ non moving metal SL LH MFZ moving metal SL 3 5x LH 2 Access line 29 Version 2 3 Access line 29 Version 1 4 Mounting foot Thread reach 18 mm Thread M12 1 metal detector has to be positioned centrically within the metal free zone The calculated values can be used for orientation minimum values can of course be exceeded but must be confirmed by us for the respective project Version 15 05 16 22 Detector Dimensional Cl coil 1 115 LB xen 85 1 Metal Free zone MFZ non moving metal SL MFZ moving metal SL 3 5 x LH 2 Mounting foot Thread reach 18 mm Thread M12 3 Keep free for cable exits 4 Shaft extension optional The metal detector has to be positioned centrically within the metal free zone The calculated values can be used for orientation minimum values can of course be exceeded but must be confirmed b
57. t conveyors The following products are excluded Those contained in metallic or partially metallic casings Electrically conductive products Products containing desired metal constituents Since these products could possibly disturb the sensitivity of the metal detector they may only be examined after consulting the manufacturer beforehand This device may not be operated In areas with explosive hazards customized version available Outside the stated protective system Outside the permitted temperature range Operating the device in an improper way can lead to damages at the device and also to injuries or the death of persons Any structural change of the device may only be effected after consent and prior inspection of the manufacturer The data provided in the manual regarding operation maintenance have to be observed Works at the metal detector may only be carried out by trained and authorized personnel Version 15 05 16 7 2 2 Contents of the operating manual Each person who is assigned to work on or with the machine must have read and understand the operating manual before commencing any work on the machine This also applies if the person concerned has already worked with such a machine or a similar machine or has been trained by manufacturers 2 3 Modifications and conversions of the machine To avoid hazards and to ensure optimum performance the machine
58. t the construction where the metal detector is mounted disconnect the metal detector from the power supply and do not use the control panel mounting surface as a ground Warding near the metal detector will lead to false trippings Vibration less using of the control panel Mount the control panel on a vibration free surface Vibration can cause premature electronic component failure cables must be shielded The shield must be connected face to face on the housing ideally by means of an EMC screw Version 15 05 16 17 Detector general Be careful when you have more than one metal detector in operation If several metal detectors are installed in immediate proximity they might Interfere with each other when running at the same detection frequency frequency overlaps If we know in advance that you have more than one detector in operation we do already adjust the detectors to different frequencies Should there be frequency overlaps you can adjust one detector to side frequency See chapter Adjustments Operating level 2 Frequency Side frequency Please observe the required minimum distances For closed tunnel detectors type C CI and CR minimum distance 10 x LH LW for type CR if the detectors are installed parallel in one row For divisible tunnel detectors type D and single surface detectors type S minimum distance 15 x LH SB for type S if the detectors are installed parallel in one row The minimum distances may be l
59. tings in an improper way can impair or prevent your metal detector from functioning On the following page you will find an overview of all menu items Depending on the application some menu items may be de activated and will therefore not be visible on the display These menu items are marked as optional Changes may only be carried out by trained and authorized personnel Version 15 05 16 31 6 2 Overview operating levels Operating level 1 Detection level Choose product Batch number Reject counter Test reject unit 1 Start detector test Change password Operating level 2 Learn Product Product memory New Copy Edit Delete Reject counter Reject parameter relays 1 Position Period Reset mode Mechanical delay Reject parameter active 1 Position Period Reset mode Mechanical delay Conveying speed Detection Frequency Transmitter frequency Side frequency USB Software Update Protocol Device settings System info Version info Measured values Clock setup Language Display Information on main view Display calibration Signal fade out time Restore factory settings Version 15 05 16 32 Operating level QM Quality management User Manager Password expires Password expires in optional Protocol Reports Detector test After power on Test cycle Test timeout Code input required Test piece learning Test piece count Test piece confirm Metal data capture time Contamination level Interval Detections Versi
60. uction and transporting device As a next step the production and transporting device is taken into operation without loading products In this state the influence of the transporting device on the metal detector becomes evident Here also applies If there should be incorrect triggers try to locate the cause of the disturbance and suppress it For this take the production line into operation as mentioned above step by step Contrary to peripheral disturbances that often need very high efforts to suppress them in this case a solution should be easily found Temporarily the sensitivity can be reduced until there is no more incorrect triggering See chapter Adjustment operating level 1 Detection level 7 Start complete production line Now start the complete production line For the set up step you should if possible use only metal free products The further Steps depend on the current situation If there are metal events while a metal free product is passing through the coil you should continue with the following point otherwise you may skip the following point 8 Learn product Your product is conductive and therefore influences your metal detector without metal being existent in your product Follow the instructions as in Adjustment Operating level 2 Learn product manual in order to counterbalance the product effect See chapter Adjustment Operating level 2 Learn product 9 Optimize sensitivity settings Note The lowe
61. uidelines Electronics Connect the metal detector to a clean constant voltage power supply Voltage fluctuations can cause false tripping Therefore a constant voltage transformer AC line conditioner is recommended In order to check if false tripping is caused by voltage fluctuations you can temporarily supply the metal detector with a UPS Uninterruptible Power Supply direct independent power supply as used for Computers Please do not forget to plug off the input cable of the UPS to separate it from the AC line Run the transmitter and receiver cables to the metal detector separately from live wires The detector cables can catch noise especially when they are close to motor lines or high power cables To improve the screening of the cables solid metal conduits with a good ground connection best welded are recommended Please do not connect protective hoses to the metal detector or if do you connect flexible protective hoses to the electronics housing at least use plastic screw connections Do not disconnect the metal detector from the power if possible A constant power supply allows higher detection threshold settings and prolongs the service lives of the electronic components Please remember that the electronics re regulate and recalibrate themselves after an interruption in the power supply This procedure takes approximately 30 seconds No metal will be detected during this period Version 15 05 16 16 When welding a
62. unter 1 017 1 018 Reserved 1 019 Error System monitoring 24 V external voltage The voltage is not within the tolerance range Contact the service department 1 020 Error System monitoring 24 V voltage The voltage is not within the tolerance range Contact the service department 1 021 Error System monitoring 5 V voltage The voltage is not within the tolerance range Contact the service department 1 022 Error System monitoring 3 3V voltage The voltage is not within the tolerance range Contact the service department 1 023 Error System monitoring 1 8V voltage The voltage is not within the tolerance range Contact the service department 1 024 Error System monitoring 1 2V voltage The voltage is not within the tolerance range Contact the service department 1 025 Warning System monitoring Battery voltage too low The battery voltage is too low The battery must be replaced Version 15 05 16 53 1 026 Warning mesuNET No connection to the server The log data mesuNET buffered on the unit concerned exceeds a size of 3 KB approx 40 messages Check the LinkO LED Check the connection 1 027 Error No connection to server loss of data The log data mesuNET buffered on the unit concerned exceeds a size of 100 KB approx 1300 messages In this case no further data will be buffered Check the LinkO LED Check the connection Version 15
63. xported as a text file file extension txt or as comma separated values file extension csv Example of a csv export 11 102012 14 46 11 10 2012 14 50 11 10 2012 16 24 02 11 10 2012 171 11 10 2012 18 36 Version 15 05 16 44 Reports Under Reports you can filter the protocol messages according to product characteristic or time With Export the current report is saved to a connected USB data storage device in the same way as in the menu item Protocol See chapter Adjustment Operating level QM Protocol Detector test There are several options regarding when the detector test is to take place It is possible to carry out the detector test after each system start up and or after the expiration of a defined time interval during production Process of the detector test The process of the detector test after switching on is identical to the detector test during production The warning Please start detector test must be confirmed with to start the test duration Feed one reference standard through the detector during the test period You can order standardised reference norms from the manufacturer If a metal signal is triggered the detector is operating correctly If no metal signal is detected during this testing phase or if the metal signal is outside the signal or angle tolerance range the error message Detector test failed is displayed Start the detector test manually to carry out additi
64. y in regular intervals It is recommended to carry out maintenance and cleaning work at the same time Cleaning includes removing dust and dirt from all surfaces gaps and inside the machine Please note All casings must be closed All covers must be fitted The sensor surface must fundamentally be kept free from contamination and in particular from metallic and conducting contaminants 1 None of the electronic cabinets and lids may be cleaned with a high pressure cleaner Work on the appliance may only be carried out by trained and authorised personnel Observe the corresponding notes and product data sheets provided by the cleaning agent manufacturer for o use ofthe cleaning agents O disposal of the cleaning agents in accordance with regulations personal protective equipment Display The screen may only be cleaned with a slightly moist soft cloth For moistening the cloth use a screen cleaning agent for example an antistatic foam cleaner Do not use corrosive cleaning agents chemicals scouring agents or hard objects that could scratch or damage the screen Do not clean the display screen with a high pressure cleaner Do not immerse the screen in water Displays with an attached splash protector may be cleaned with a water jet according to the protection class The transparent splash protector guards the display against water that is directed towar
65. y us for the respective project LB Aperture width 09938 IN 7191 389 1 34 __ 1 38 88 1 9 89 1 40 450 2 1 M Am sw 45 a Sl E Dimensions in mm Version 15 05 16 23 Detector SlimLine Coil Dimension MFZ SL 150 __ 3 T ii NN prn 1 Metal Free zone MFZ non moving metal SL LH MFZ moving metal 91 3 5 x LHP 1 The metal detector has to be positioned centrically within the metal free zone The calculated values can be used for orientation minimum values can of course be exceeded but must be confirmed by us for the respective project Measure A and B LH gt 100 mm 80 mm 170 LH 75 mm A 95 mm 200 Dimensions in mm Version 15 05 16 24 4 3 Connection Having mounted your metal detector according to the directions provided on the above pages you now can connect it See too chapter Technology Plug configuration Relay Potential free relay change over contacts Contact rating V 250V AC Imax Relay 1 Factory default if not agreed upon otherwise Relay 1 R1 is the metal relay The metal relay switches by default when metal is detected in the detector De energised condition Contacts 11 and 12 clo

120403 User manual Metal Detector BMD5700

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