User`s manual
Contents
1. 9 Centering the reticle as described in 2 Certeri e reticle below Firmly secure the eyepiece mount by tightening the fixing screws D gt 10 Remove the clamp knobs from the angle dial and vernier position of the ir is oriented scale 11 Replace the angle dial cover and secure it to the optical tube with the four screws 12 Screw in the clamp knobs on the angle dial and vernier scale 2 Centering the reticle 1 Place a small workpiece on the stage glass Turn the icrometer Heads to align an edge of the workpiece with the of the cross hair the angle scale disc 180 and read the displacement betwee e edge of the workpiece and the center of the cross hait 3 Remove the fe screws from the angle dial cover and dismount it sighi oosen the four fixing screws workpiece and the centef of the cross hair Centering is easily performed by moving eyepiece mount by half the displacement in both X Gnd directions Two pairs of adjustment screws are locat t the opposite sides for adjusting the X and Y dspace Adjust the screws in pairs Loosen one on one side and t ighten its counterpart on the other side to adjust the displace 5 Turn the Micrometer Heads to align an e with the center of the cross hair Rotate the an check the displacement 6 Repeat steps 1 2 4 5 until the displacement falls Wi 3 Confirm that the four adjustment screws are fully fahi 8 Tighten the four fixing screws and repl2. and inspection of workpiece contoy4s7The illuminator is equipped with a green filter a 2 Reflected T d Reflected illumination a he surfaces of a workpiece and is uesd in observation inspection of workpiece surfaces Adjust the angle ahd bation of this illuminator so the workpiece surface can be 0 served under optimum conditions The optional twin bulb reflected illumin unit can be used if necessary Q 3 Simultaneous use of transmitted and ae Both the contour and surface of the workpiece Car observed simultaneously To switch these illumination modes use the illumina elect switch ZO 3 1 3 Adjusting the diopter While looking into the eyepiece turn the diopter adjustment ring until the reticle can be seen sharply 3 1 4 Bringing the measuring surface into focus Oy Bring the measuring surface into focus by moving the optical tube up and down with the focusing knob Look into the eyepiece to make sure the cross hairs are kept in ocular focus during this focusing operation If moving the optical tube be careful especially if the workpiece is stepped or is not to bump the workpiece 3 1 5 Positioning the workpiece Align the measuring direction of the workpiece with that of the stage traverse llow the procedure in 2 4 3 1 Adjusting the reticle with the XY moving direction aking the above adjustment confirm that alignment is Traverse direction of the XY stage 3 2 Measur
3. sleev en Lighten the hex socket head screw with the stem in plac 2 Connect the r d illuminator cable to the connector on the power panel whi e back of the Industrial Microscope 3 Set the voltage sele g to the supply voltage Turn the fuse holder to remove the f ll out the selector plug insert the selector plug so that the sc yea can be seen through the notch I Insert the fuse into the eyano attach the holder to the voltage selector plug 4 Turn off the illuminator select swih knob and connect the 3 power cord to the power panel Sa 2 4 Checking and Adjustment O 2 4 1 Checking the reticle position against ox Y stage movement direction n 1 Place a small workpiece on the stage glass and we into focus 2 Turn the Micrometer Heads to align an edge of the work with the center of the cross hair 3 while turning the Micrometer Head to move the workpiece left and right turn the angle dial so that the horizontal cross hair is oriented to coincide with the direction of the stage movement D small workpiece 4 Loosen the vernier clamp screw Align the 0 graduation on the gle dial with that of the vernier scale Ensure the margin is icient for adjusting the vernier scale position e for adjusting the vernier scale position is adjust the vernier scale position by referring to 2 4 3 f sting the reticle to the XY stage movement direction Ys 2 4 2 Checking t ring of the reticle To perform dimen
4. H Ningbo Haishu HONYU Opto Electro Co Ltd _ rok If you are hesitating between Olympus and Nikon HONYU may be your choice Ng HONYU INSTRUCTION MANUAL FOR TMM 41 X1 X2 Industrial Measuring Microscope e 4 li TMM 41 X2 w User s manual PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION Address 1805 Jingwei Plaza No 58 Lane136 Shunde Rd Haishu Dist Ningbo China 315012 TEL 86 574 8793 4732 FAX 86 574 8793 4752 Mobile 86 15305744697 Skype robertwzj QQ 343779573 www ningbomicroscope com robert ningbomicroscope com CONTENTS PREFAC 1 Outline 1 1 Description 1 2 Specification Dye 2 Installation and seu 2 1 Package Contents O 2 2 Installation Site Dy 2 3 Setting up O 2 4 Checking and Adjustment O 3 Measurement Sa 3 1 Preparation for Measurement 3 2 Measurement 4 Maintenance 4 1 Cleaning and Lubrication 4 2 Inspection 4 3 Replacing Consumable parts Co PREFACE hank you for purchasing the Industrial Microscope This Us nual explains the hardware operation of the instrument and th utions to be observed during operation To obtain the best possi erformance and longest service life from your Industrial Mi rela read this user s manual thoroughly Ly 1 Outline A 1 1 Description GB The Industrial Micro supports a wide range of application from shop floor in ion measurement of tools and angle The Industrial Microscope is e
5. OFF 2 Pull out the power cord from the main unit 3 2 Replacing The bulb remai Turn the fuse holder in the direction indicated by the arrow and ove it from the voltage selector Remove the blown fuse the the bulb until it has e cool DPN E Mount a new bulb using the bul Switch the illuminator select Switch Turn the illuminat switch knob to OFF knob to transmitted illumination Check that the bulb lights Q Replace the green filter and the stage gl tAthis order 3 Replacing the reflected illumination bulb The bulb remains hot after it has been turned oiohot replace the bulb until it has become cool 1 Turn the illuminator select switch knob to OFF Q 2 3 Turn the white filter counterclockwise to remove it Remove the bulb by turning it with the supplied setter Mount a new bulb using the bulb setter Switch the illuminator select switch knob to the reflected illumination Check that the bulb lights Replace the white filter Pac List Quantity Name A F 1 Industrial micros 1 2 Hex socket head sp 1 3 Watch screwdriver 2 DB 4 Gauge block 25mm 5 Small lamp 24V 0 11A E 6 Fuse 250V 0 5A 7 Special tool for installation lamp 8 Working table glass 9 User s manual
6. ace the angle deal a he workpiece hal 180 and N 1 2 Y b t t t ree gnn Small workpiece 3 Measurement 1 Installation site When selecting a installation site keep in mind vibration dust and humidit Ox siderations Vibration can affect humidity can impair optical measuring accuracy Dus parts such as the objective and as well as the XY stage and moving parts Dy 2 Precaution ys If focusing making measurements or aina work pieces take the surrounding conditions into accolin Bp careful not to bump the objective stage glassed WS 3 Objective and Eyepiece Q The supplied objective and eyepiece were finel diusted before shipment To maintain performance and acy handle them with care and do not disassemble Do not 6 machine oil If the lens is soiled clean it as described the surface of the lens to be scratched or to be eee GS 4 1 3 4 Stage glass Since workpieces are mounted on it the stage glass is likely to be scratched or even severely damaged Dust the workpiece before placing it on the stage glass Exercise care so as not to bump the stage glass with the workpiece Do not slide the workpiece on the stage 3 1 2 Illumination modes The Industrial Microscope supports the following illumination modes Select the appropriate illumination mode according to your application 1 Transmittg illumination workpiece a uited for measurement
7. asy to eae nd compactly laid out It consists of objective eyepiece X age angle dial reflected illuminator transmitted illuminator pow so on Eyepiece Diopter adjustment ring Eyepiece mount Optical tube Reflected illuminator Objective XY stage Angle dial 9 Angle dial clamp screw 10 Vernier 11 Vernier clamp screw 12 Focusing knob 13 Control panel 14 Power panel o DDO 0 eO CN 1 2 Specification 1 Graduation Micrometer head 0 0001 0 00254mm Angle dial 1 stage feeding range auge block 25x25mm 1 x1 block 50x50mm 2 x2 3 Eyepiege Magnificatiog Field number 4 Objective Magnification 2 6 Working distance 67mn 2 Installation and sen 2 1 Package Contents E so Name Am 1 objective 2 2 Eyepiece 15 3 Cross hair reticule 4 Reflcted illuminator 5 Micrometer Head 6 Reticle setting screw 7 Spare bulb 24v 8 Spare fuse 0 5A 9 Power cord 10 Grounding wire 11 User s Manual O ew 2 2 Installation Site Install the Industrial Microscope in a place which is free form vibration and dust 2 3 Setting up 1 Install the Micrometer Head on the XY stage Loosen the hex socket head screw on the bracket If using a isrometer Head with a fitting hole in the stem inset the stem so e is aligned with the clamp screw If this puts the scale on meter Head in a poor position for viewing the zero djust the scale position by turning the Micrometer Head
8. ed to maintain the performance of this microscope 4 1 Cleaning and Lubrication 1 Main unit Periodically apply a thin layer of grease over the slide guide surfaces and rack of the optical tube using a brush 2 XY stage Apply a thin layer of spindle oil to guide rails After dusting the stage glass wipe it gently with a soft cloth 3 Eyepiece and objective Since the optical glass used for lenses is soft and subject to always use an air blower or a feather to dust the e lo remove contaminants such as oil and tly wipe the surface using soft gauze or fingerprints absorbent c soaked with high grade alcohol in a sircular motion 4 2 Inspection Hy To maintain this microscope prime condition periodically inspect the parts specified below 6 1 Connecting parts Turn off the illuminator select switch nd pull out the power cord from the AC outlet to prevent electri Xcks Check the power cord AC nit ae selector GND terminal reflected illuminator connector an COR joints for looseness and poor connection Ww 2 Illuminator select switch and light control Knobs Q 1 Check that the illminator select switch knob is correct 2 Check that the transmitted and reflected illuminator turning the select switch knob to each position 3 Check that the light intensity of each illuminator changes IQ turning the light control knob O 3 Focusing knob Check this knob for any abnormal tightness play unevenness and sound 4 XY s
9. ement 3 2 1 Dimensional measurement Q Align a measuring point on the mar E vith one of the cross hairs and take the reading ion e Micrometer Head Then move the XY stage by turning the meter Head and align another measuring point with the same eo and take the reading at this point The difference penny two readings represe D points 3 2 2 Angle measurement Angles are measured with the angle dial using either of the following two procedures QO B ge of the workpiece with cross hair reticle and align ith the center of the cross hair Turn the angle cross hair with the other edge of the workpiece Tak seadings from the angle dial 2 Align two edges Stabs workpiece with the same cross hair on after another by turn he angle dial and moving the XY stage Take readings fro gle dial 1 In both procedures me Ao points on the workpiece are aligned with a cross hair o determined from the difference 2 The resolution of the angle dial i the main scale and 6 with the vernier scale gt 3 The zero position of the angle dial can be sted by turning the vernier scale This allows the angle reson origin to be set to 0 After turning the vernier scale ch ck the reticle position Refer to 2 4 3 1 Adjusting the reticle against the XY stage moving direction if necessary ZO Co 1 Align the end 4 Maintenance This chapter describes the daily and periodical inspection and maintenance requir
10. sional urement by turning the angle dial or after replacing the ci igh cross hair with the center of rotation of the angle dial as fol 1 Place a amall workpiece on kaos glass and bring it into focus O 2 Turn the Micrometer Heads to alig dge of the workpiece with the center of the cross hair 3 Turn the angle dial 180 Make sure the edge f the workpiece remains within 3um of the cross hair AO If it is not within 3m adjust the center of the reti y referring to 2 4 3 2 Centering the reticle Q 2 4 3 Adjusting the reticle D 1 Adjusting the reticle with the XY stage moving direction screws 4 pes Vernier scale Angle dial clamp knob Fixing screws 4 pcs Adjustment screws 4 pcs ove the clamp knobs from the angle dial and vernier Re the four screws from the angle dial cover and remo cover 3 Sorew ir the clamp knobs on the angle dial and vernier scale My 4 a Cet the vernier scale in the adjustable range Then cecil h the clamp knob 5 Align the 0 graduates af the angle dial with that on the vernier scale Then secuf iwe angle dial with the clamp knob 6 Loosen both the adjustment eres and fixing screws 4 pcs each so that the eyepieteMount can be moved manually O 7 While looking into the eyepiece adju eyepiece mount so that the horizontal cr to coincide with the direction of the stage m nt 8 Temporarily secure the eyepiece mount by li yen the fixing screws gt
11. tage 1 Check the stage glass for scratches and contaminants 2 Move the XY stage over the measuring range by hand to check for any abnormal tightness play unevenness and sound Perform the same check on the stage by turning the micrometer heads 5 Angle dial Loosen the angle dial clamp knob and turn the dial to check for any abnormal tightness play unevenness and sound 7 XY st E feeding accuracy This inspection will be affected by the measuring environment alignment err other adverse conditions Keeping these factors in mind e feeding accuracy by measuring a workpiece of a st cale with an appropriate dimension of 5mm O 1 Position a workpiece fo wa accurate dimension is known on the stage glass and bring intorfocus 2 Align a measuring point o fd workpiece with one of the cross hairs according to the owe rection of the workpiece x igs on the Micrometer 3 Obtain the dimension from the r a Head Refer to 3 2 1 Dimensional mex ae ent 4 Measure the X and Y axis dimensions o E pormiece If the difference between the measured and no miffa dimensions is less then 5um for any 5mm travel range the Qae feeding accuracy is adequate 8 Resolution Position a workpiece on the XY stage and bring it into onus Gh if any region of the image in the field of view has poor resolutio 4 3 Replacing Consumable Parts 12 1 Replacing the fuse 1 Turn the illuminator select switch knob to
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