MOVING COIL ACTUATORS
Contents
1. The ability to do work and verify its accuracy at the same time Cylinder Linear amp Linear Rotary Actuators Linear Slide Actuators Grippers XY Stages Controllers amp Amplifier CAL12 Stroke mm 10 Force N 1 5 LCA25 Stroke mm 10 20 25 50 100 150 200 Force N 7 7 22 ae is LAL35 LAR35 Stroke mm 25 50 100 Force N 6 31 5 Stroke mm 10 25 Force N 7 7 12 ie LAS20W Stroke mm 25 Force N 19 GRP20 Stroke mm 10 Force N 8 D LXY15 Stroke mm 15 Force N 22 LCC 10 LCC 11 Single axis brushless controller SS gt LAA 5 Single axis amplifier CAL36 Stroke mm 15 25 50 Force N 12 18 CAL75 Stroke mm 15 25 50 Force N 25 150 LAL15 LAR15 Stroke mm 25 50 100 Stroke mm 15 Force N 50 90 Force N 5 LAL55 LAR55 LAL95 LAR95 Stroke mm 50 100 150 Stroke mm 15 25 50 Force N 13 40 Force N 65 195 LCS50 Stroke mm 25 100 250 Force N 50 90 LCS30 Stroke mm 10 Force N 4 6 LAS55 Stroke mm 50 100 150 Force N 13 40 LAS35 Stroke mm 25 50 100 Force N 6 31 5 GRP35 Stroke mm 30 Force N 25 Stroke mm 30 Force N 45 LXY25 Stroke mm 25 Force N 42 LAC 1 LAC 25 Single axis controller 2 axis controller with built in2. A safety function in your machine should check the actuator s current position before other components may move into the working area of the actuator www smacmca com 17 Individual Modifications Many of our standard actuators listed on previous pages are compatible with both add on options and modifications In addition to the standard vacuum and spring option SMAC can offer the following modifications subject to approval by the factory Linear Guide Options Increased rigidity and side load tolerance can be gained by using a higher specification wide guide Additionally in force sensitive applications we can fit a low friction guide Double Coil Integrating an extra coil can enhance both force and acceleration Custom Nose Bush An extended nose bush with increased side load tolerance are available on many models We can also offer scraper and wiper seals around the shaft to protect the bearings from excessive wear in harsh environments Custom Shafts In addition to the standard male female rod ends we can also offer options such as breakaway shafts and custom shaft diameters 10pm T I R Total indicator run out under 10um is available on several linear rotary models Rotary Increased torque gear ratio can be gained by using alternative geared motors or direct drive motors Higher rotary encoder resolutions are optional Please consult factory for availability If a longer life rotary is requir
3. N 29104 wnwxen N 29104 snonunuog ue suop 39104 6y sse Bulaoyy By 346e M LAL15 015 5 24 120x58x15 LAL20 010 5 24 65x85x20 LAL20 015 5 24 65x115x20 LAL20 015 6 LAL20 025 5 24 24 65x115x20 65x115x20 LAL35 025 6 24 48 24 48 24 135x90x35 25 2 LAL35 025 7 LAL35 050 5 LAL35 050 7 135x90x35 135x90x35 50 135x90x35 135x90x35 50 LAL35 100 5 100 LAL55 050 5 LAL55 050 7 24 48 24 48 24 48 48 48 48 48 48 48 48 250x110x55 50 250x110x55 50 LAL55 100 5 250x110x55 100 LAL55 100 7 250x110x55 100 LAL55 150 5 LAL55 150 7 250x110x55 250x110x55 150 150 LAL95 015 7 90x70x95 15 LAL95 015 8 147x70x95 15 LAL95 025 8 180x70x95 25 LAL95 050 7 147x70x95 210x85x120 50 50 2 elafelefele sfe lefele eel ee flee l 0 olol QINI oO oO 00 300x140x200 elafelsfal lsfalafelale lafe 2 2 2 s 5 5 _ CICI E CICIT alaj o o o oO O o co 300x140x200 5 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 18 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Linear actuators are also available as linear slides See page 12 Options amp Modifications Consult factory for availability Linear encoder resolutions Sum st
4. _ dwy Juang Xen lt Oo Sj Q 4 fo CAL36 025 5 JEE 36x155 75x249 75x249 Q75x262 NOTE SMAC requires that each CA series unit must be operated at less than suggested duty cycle Please see page 18 We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Encoder resolutions Sum standard 1um 0 1um and 0 05um optional for most units Shaft ends Male Female Blank and Custom Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Mount Face mount standard foot mount or threaded mount CAL12 series only 8 www smac mca com Specifications subject to change ww HXMX7 8ZIS N 29104 Snonunuoy JUB SUOD 39104 6y sse Buinon 6y 34619 M LCA25 010 5 55x70x25 LCA25 010 6 60x115x25 s e om oar Te ows os LCA25 010 7 55x70x25 LCA25 010 8 60x115x25 LCA25 020 6 60x110x25 2 LCA25 020 8 60x110x25 20 N LCA25 025 1 60x130x25 25 LCA25 025 3 60x130x25 25 LCA25 025 7 60x90x25 25 LCA25 050 1 60x155x25 50 LCA25 050 3 60x155x25 50 LCA25 100 1 60x205x25 100 T LCA25 100 3 60x205x25 100 s 18 0 335 2 575 ch O 4 3 3 LCA25 200 1 60x310x25 200 LCA25 200 3 60x310x25 200 LCA50 0
5. at the same time with an exceptional degree of accuracy and repeatability SMAC multi axis systems offer a wide range of solutions with a number of highly flexible control interfaces LXY15 amp LAL95 LAL35 LAL95 amp LAS95 LXY15 amp LAS95 Controllers Amplifiers SMAC supplies a range of single and multi axis controllers together with stand alone amplifiers and stepper driven driver Controllers are programmed by mnemonic type command instructions via an RS 232 interface into NVRAM They require no supplementary software LCC 10 LCC 1 1 Single axis controller Built in amplifier Single phase 3 phase brushless motor Easy expansion to multi axis Mode e Position e Velocity e Force 24 48VDC 2amp continuous 4amp peak 4 TTL input output 1 analog output 10 bit standard 16 bit optional as model LCC 11 RS232 and CAN bus interface MAAC4 7 4 axis brushed brushless controller Integrated high end amplifier Advanced math capability Circular interpolation Teach path function 24 48VDC 6amp continuous per axis 10amp peak per axis 8 TTL input 7 TTL output RS 232 and Ethernet Interface LAC 1 Single axis controller Built in amplifier Single phase brush motor Mode e Position Velocity e Force 12 48VDC 3amp continuous 6amp peak 8TTL input output 3 analog input RS232 interface LAC 25 2 axis controller Built in amplifier Single phase brush motor Mode e Position e
6. effect upon the output Velocity Mode Velocity Mode allows the actuating rod to be moved with a given velocity acceleration force and direction Typically used for a Soft Land routine Position Mode Position Mode will allow the actuating rod to be moved to various positions along the stroke using acceleration velocity and force It is possible to perform absolute relative and learned position moves What is a Soft Land SOFT LANDING The Soft Land is a routine which allows the actuator rod or gripper jaw to land on the surface of a component with a low programmed force This is particularly useful for handling delicate or high value components The routine consists of a controlled low force approach in velocity mode whilst the position error is constantly monitored Once contact is made the position error builds up until a pre programmed figure is reached resulting in the rod maintaining position on the surface a eae ieee sacmeuall of the component Move force to go waiting for to press amp following hold error Q wn a Ww O U d m Start position move to Switch from Low force contact point pre position in high position to velocity Following error is triggered speed mode move to have low impact energy www smac mca com 3 Electric Cylinder The CA range of multi patented electric cylinders have been designed with the most demandin
7. 10x55 5 S oq F N O 48 250x250x55 100 A 5 24 O O1 O1 NO NO o1 250x250x55 100 O N 48 304x90x115 15 A I Ny 48 0 2 2K 132K 75 5000 0 2 4 5 2K 132K 75 5000 1 9 5 0 2 4 5 2K 132K 75 5000 oO 0 N D N N Ny on oO on O oO on oO N oO N O oo N O Co Co O Co rFflefleflcocTrlelerlececrcotleclelcrucylfle 2 ee ce P PEP IEZE I E PEPIEZ JIEZE PEPJ E N DIDID D DIJA AIL AIDI AIAJ Olol al alr alalw wl wo wf wo n gt alral al alr al alaj ajl gt gt 2 0 a4 304x90x115 50 41 Ol N 48 284x85x160 5 gt A Q on O N O N 8 48 O1 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 18 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions S5um standard 1um and 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum For pick and place applications Extended nose bushing For tighter shaft
8. 25 7 100x125x50 25 LCA50 050 3 115x250x50 50 LCA50 050 7 100x125x50 50 LCA50 050 8 100x215x50 50 LCA50 100 3 115x300x50 100 fe e afalelelel e fafelzla e ele e oO Ww O N oO O oO NO NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 18 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Linear actuators are also available as linear slides See page 12 Options amp Modifications Consult factory for availability Linear encoder resolutions S5um standard 1um and 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Extended nose bushing For tighter shaft run out and higher side load onto the shaft Increase of max force amp acceleration 48 volt coil and double coil options are available for some units with 24 volt single coil Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide Specifications subject to change www smac mca com 9 Linear Actuators LAL series uw HXMX7 8ZIS
9. 400 per minute High speed longer life and quiet operation Bottle Filling Excellent flexibility in motion profile and speed of the filling process based upon the material and container size De blister Automates dispensing of tablets gently from foil and plastic containers Key points of using SMAC actuators are long life speed force and stroke control along with quiet operation Pills are not damaged and stay in recovery container due to force control Zero compressed air required Bottle Rejecting Diverting and Multi lane Sorting SMAC can reject or divert one container only at line speeds over 1200 containers minute Movement of container is smooth fast and gentle with unique soft land feature Container will not tip over because of force and velocity control Efficient Liquid Nitrogen Dosing SMAC s unique Soft Land function prevents damage to the valve when closing which increased valve s life time This will increase uptime and make the end user more profitable High Speed on the Fly Labeling The label applicator SMAC actuator matches the speed of the conveyor as the product comes through Adjustable speed and height for the different kind of products and then Soft Land with controlled force Capping of Bottles Cap rotates to engage slot Detect and report no obstructed nozzle Adjust force and torque show the different quality check capabilities such as cap height torque limit force required to press in and e
10. Application 0 38mm Diameter Smart Tapping for a watch manufacture by using LAR35 050 55F The diameter of the part is about 3 5mm and the hole to tap is about 0 38mm Key Features Precise force control Soft Land capability Precise position control Verify thread as the part being tapped Application Simplifying the disc drive assembly system by replacing three devices with one linear rotary actuator Problem Difficult to keep precise height alignment at pick and place locations The manual tuning since the end of stroke is a physical adjustment and not programmable The rotary axis is not able to determine position or the linear movement thus neither the pitch the number of rotations nor the first thread CCW can be confirmed The cost of the combination an electric screw driver attached with 2 pneumatic slide can run up to US 10 000 The SMAC Advantage e SMAC linear rotary electric actuator is an all in one off the shelf solution e Along stroke with fast approach e Soft Landing function at both linear and rotary positions e Constant accurate force control while threading e Monitoring the torque and pitch verification Good shallow cross or no threads as well as the precision of the thread are detected through linear position feedback e SMAC provides this at 50 less the cost of the previous method www smac mca com 21 22 Cup Dispensing High speed dispensing at
11. R G R P 6 24 volt double coil Part Number Examples 7 48 volt single coil LAS20 010 55 8 48 volt double coil LAS20 linear slide 10mm stroke 24volt single coil 1 1 0m 5 micron encoder 2 O 1pum 3 0 05yum LAL300 050 85 F 5 5 0yum LAL300 linear actuator 50mm stroke 48volt double coil B BLANK standard 5 micron encoder female rod end F FEMALE M MALE LAR55 100 75 MS MOD674 C CUSTOM LAR55 linear rotary actuator 100mm stroke 48 volt single coil V VACUUM 5 micron encoder male thread spring mod 674 specification S SPRING 0g payload vertical full SA return SB 50g payload vertical full CAL36 015 55F3A return SC 100g payload vertical CAL36 electric cylinder 36mm dia 15mm stroke 24volt single coil full return SD Og payload vertical 5 micron encoder female shaft end flying lead and front mount counter balance SE 50g payload vertical counter balance SF 1 00g payload vertical NOTES Series will not have leading zeros e g LAL95 counter balance Stroke must include zeros e g 050 3 Flying Lead Spring must be specified as full return or counterbalance 5 Pigtail payload and orientation vertical or horizontal A Front Mount B Base Mount LCA series only Check availability CA and LCA series only CA series only www smacmca com 7 6 gt 74619 M ww 7 xelq 8ZIS 9uezsuo 9310 4 6y sse Bulaoyy elsfsfa a a alefale ala a e
12. S sse Buon 6 34610 M sIxy Jad J01 S 9104 WNWIXEN 9010 4 SNONuUUOD JUBJSUOD 39104 9104 WNWIXEN 9104 SNonul Uu0yD JUBJSUOD 39104 By sse Buo Ll NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 18 or user manual for further explanation on how to calculate We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions Sum standard 1um and 0 1um optional for most units Consult factory for availability Increase of maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration 13 Specifications subject to change oe ne g www smac mca com Multi Axis Systems SMAC is pleased to introduce its range of multi axis control solutions These systems are able to learn and follow a 3D contour or motion path with a high degree of speed precision accuracy and repeatability All combinations of SMAC actuators can be used linear linear rotary linear slide and XY stage axis Ideal applications are measuring and testing QC dispensing Bonding machining CNC scoring and cutting to name a few SMAC multi axis 3D systems are unique they enable total programmability of speed position and force all
13. Velocity e Force Gearing 12 48VDC 3amp continuous per axis 6amp peak per axis Independent or coordinated 2 axis motion 4 opto isolated input output 1 analog output axis RS232 interface LAA 5S Single axis amplifier 24 48VDC 3amp continuous 6amp peak 10 Volt command input 3 amp output LAD 1 Smart Driver for single axis stepper input to servo output 24 48VDC RS232 Interface wwyw smac mca com LAC 45 4 axis controller Built in amplifier Single phase brush motor Mode e Position e Velocity e Force Gearing 12 48VDC 3amp continuous per axis 6amp peak per axis Independent or coordinated 4 axis motion 8 opto isolated input output 1 analog output axis RS232 interface MIOE 8 S Expansive I O module 24 48VDC 8 opto isolated input output 15 Cables No cable required for cat caHLOD26 03 caHLon26 03 CAHLAD26 03 CAH LSD26 03 Aying lead option No cable required for LCA S single double CAH LOD26 03 CAH LOD26 03 ee CAH LAD26 03 CAH LSD26 03 ea 1h No cable required for wameem pea MAH LOD26 03 A aa LAL35 LAL95 LAH E LAH LOD26 03 _ LAH ame LAH LOD26 03 hee LAD26 03 LAH a 03 LAL55 LAL300 LAH LOD 03 LAH LOD 03 pcos mine LAH LAD 03 LAH LSD 03 a cc LAH RTD26 03 a RAD26 03 LAH a 03 Also need PT30 26 LARZO LAR35 PLA LAH RTD26 03 _ 03 LAH RAD26 03 LAH RSD26 03 ee D es es Co eS e TTT Ce a a e a CEN System Configur
14. amplifier LAD 1 MIOE 8 8 Single axis smart driver www smac mca com Expansive I O module LAL20 LAR20 Stroke mm 15 Force N 5 4 12 LAL300 LAR300 Stroke mm 50 Force N 202 LAS15 Stroke mm 15 Force N 5 LAS95 Stroke mm 15 25 50 Force N 65 195 by LAC 45 4 axis controller with built in amp LAR31 Stroke mm 17 27 50 Force N 14 12 20 LAL500 Stroke mm 25 50 Force N 500 LAS20 Stroke mm 10 15 25 Force N 8 7 5 5 MAAC4 7 Multi axis 4 Galil based controller The SMAC Advantages e Absolute control over force position acceleration and velocity e Direct drive actuator therefore a very high degree of accuracy amp repeatability e Integrated position measuring system with glass scale and optical reader head no wear e Very long life cycle due to oversized linear guides e Force measurement through monitoring of current e Digital and analog in output channels e Ability to switch between operations force position and velocity mode at any time e Extremely high acceleration and velocity e Unique Soft Land function Programmable Features The actuator is totally programmable for force acceleration and velocity and can operate in three different modes Force Mode Force Mode is open loop using no feed back from the encoder The actual position is still monitored but has no
15. andard 1um and 0 1um optional for most units Consult factory for availability Shaft ends Male Female Blank and Custom check availability of custom option Return spring Prevents the shaft from dropping during vertical operation when power is cut Vacuum Vacuum through the shaft or on the shaft for pick and place applications Extended nose bushing For tighter shaft run out and higher side load onto the shaft Increase of max force amp acceleration 48 volt coil and double coil options are available for some units with 24 volt single coil Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide Specifications subject to change 10 wiww smac mca com p J 9 Linear amp Rotary Actuators 5 Me a lt Q TI zZ J DD lt PF o N D O Q D D O 0 O D cF D x lt gt QO lt amp x D 2 S O P s 5 3 O O e 2 S 5 9 S z m E 5 3 2 e z F 3 lt o D LAR15 O I O o O TO TI a Q 3 QO oO J Fe D r k Z an Z Z gt Z 3 24 120x58x15 15 2 7 p Sz 115x65x20 15 O Sz 5 24 17 gt 140x77 25x35 N 5 24 24 140x77 25x35 27 O N Pi O S IS o N N T 24 175x78 8x36 4 50 Ql 24 190x90x35 25 N rA O 7 190x90x35 9 T Ol 5 24 24 250x110x55 5 S o DA on oO T gt oO Ra A 27 O 250x1
16. ation Servo or Stepper CPU Non SMAC controller RS232 cable I O analog nn single cable Sema of Baie liae SMAC actuator LCC 10 controller amp LAA 5 amplifier or SMAC actuator SMAC controller LAD 1 smart driver Configuration with SMAC Controllers Configuration with Non SMAC Controllers 16 www smac mca com Duty cycle SMAC requires that all units must be operated at less than 40 maximum duty cycle This does not apply to CA series and can be calculated as follows of max force applied x of cycle time it is applied duty cycle For example e 100 force x 40 of cycle time 40 duty cycle e 60 force x 50 of cycle time 30 duty cycle e 40 force x 100 of cycle time 40 duty cycle Recommendation from SMAC is that the duty cycle must not be exceeded over a one second time period NOTE Failure to observe this duty cycle recommendation may result in the actuator sustaining damage through overloading Overloading will overheat the coil and may cause deformation or an impact on the magnet housing All CA series units must be operated at less than below suggested duty cycle Continuous Force Peak force applied for duration shorter than 0 4 sec in one second interval force mode 40 of peak force continuous Force Mode The specified current may be applied continuously to generate the desired force However the recommended con
17. devices SMAC may at its discretion offer technical recommendations or suggestions to help its customer the distributor on a particular application SMAC will only do this once a signed release of responsibility is received from its customer U S and world wide patents issued amp applied for SMAC improves its product line on a continuing basis Specifications and mechanical dimensions are subject to change without notice Please consult factory before proceeding with your design www smac mca com 23 5807 Van Allen Way Carlsbad CA 92008 Tel 760 929 7575 Fax 760 929 7588 Email infto smac mca com www smac mca com National amp International Offices North America SMAC The Netherlands Steenovenweg 5 SMAS MIawest M 5708 HN Helmond Suite 175 Postbus 172 5700 AD Helmond Tel 31 0 492 472494 Fax 31 0 492 472600 Email info smac mca nl 4595 Broadmoor Ave S E Grand Rapids MI 49512 Tel 1 616 554 5672 Fax 1 616 554 5762 Email s_curtiss sbcglobal net SMAC Germany Turnstr 22c SMAC Midwest IL 75228 Ispringen Tel 1 312 446 8643 Tel 49 0 7231 8008 760 Email haidos gmail com Fax 49 0 7231 8008 744 Email info smac mca de SMAC Mexico Tel 52 462 155 1 7 69 international l 045 462 155 17 69 inside Mexico SMAC Switzerland Email hlecona smac prodigy net mx CH 1442 Montagny pr s Yverdon Tel 41 0 79 629 17 49 Fax 41 0 86 079 629 17 49 Email martin frei smac mca ch Europ
18. dex connector vacuum connection optional vacuum tubing optional flex cable LAKONLLATO mexe magnet assembly with high strength neodymium magnets linear encoder with index rotary home sensor precision machined body with doweled mounting surface rod end configuration per requirements wWww smac mca com Moving Coll Technology Voice Coil At the heart of all SMAC actuators is the moving coil also described as a voice coil actuator The essential principle is the same as you will find in any permanent magnet loudspeaker The coil is enclosed in a magnet housing and by passing a current through the coil a magnetic field is generated The amount of force generated is governed by the equation FaNIB where F is the force generated N is the number of turns in the winding Constant is the current flowing through the winding and B is the magnetic flux Constant Therefore doubling I current doubles F Force CENTER POLE 6 wwyw smac mca com m lt 2 lt wi 6 5 6 Ba amp lt gt e ol g ot oom C 2 U 5 MODEL SERIES STROKE j a lt fp a CYLIINDER C A L 3 6 Oo P 5 LINEAR A L 3 O0 0 o 5 O0 L C A e 5 O 1 O LINEAR ROTARY L A R 3 5 o 5 O0 SLIDE L A 86 5 5 1 O O 1 24 volt 6 coil L C 65 3 O 3 48 volt 6 coil XY TABLE L X Y 5 24 volt single coil GRIPPE
19. e SMAC Europe Ltd SMAC Italy Ikon House Rutherford Way Tel 39 0 338 9069289 Crawley West Sussex massimiliano trabucchi smac mca it United Kingdom RH10 9PB Tel 44 0 1293 520147 Fax 44 0 1293 539829 Email info smac mca co uk Asia SMAC Japan Shinwa Bldg 2 6 8 Hamamatsu Cho Minato Ku Tokyo Japan 105 0013 Tel 81 0 3 5733 2450 Fax 81 0 3 5733 2470 Email smacjapan smac mca co jp SMAC Taiwan 1F 110 1 Cheng Gong Road San Chong City Taipei County Taiwan Tel 886 2 2974 9732 Fax 886 2 2974 3706 Email sales smac mca com tw SMAC Korea 3F 275 12 YoungHyun Dong UiJungBu Si Gyunggi Do S Korea Tel 82 70 8784 9006 Fax 82 31 851 6015 Mobile 82 10 3934 9006 Email smac korea yahoo com SMAC China Shanghai Shanghai ZIZHU Science based Industrial Park 5004 5005 Room 5th Floor 2 Bldg 555 Dongchuan Road Shanghai 200240 Tel 86 0 21 6435 1661 Fax 86 0 21 3429 0092 Mob 86 0 133 1186 5359 Email smac sh 163 com SMAC 2012 All Rights Reserved 2012 rev 1
20. ed then we can fit a brushless rotary motor Flying Lead Instead of the standard chassis connector we can offer a flying lead option The flying lead is standard for all the CA series actuators except the CAL35 series Cable Options Whenever an SMAC actuator is mounted to any 3rd party device such as a gantry or multi axis robot SMAC strongly recommends that a superflex cable is used Cable lengths with a standard of 3 meters up to a maximum of 10 meters can be offered 18 www smac mca com Select Your Actuator In order to select the correct actuator for your application following parameters should be known Machine Function Mount Details pe _ Mount surface Space Available mm x y z Axis side surface Actuator side surface Orientation Environment Horizontal Vertical rod down Vertical rod up Debris Dust Vapor Temperature Harsh Cleaning Chemicals Specifications mew Rot Moving part Rod Slide Rod Length Full Retract mm Tip Male Female Blank Custom Material requirement Vacuum through shaft Yes No Thread of shaft Standard M Special Features Plating Cable Spring Linear Guide Standard Black anodized Standard Superflex Full return Counter balance Standard Long life Controller or Amplifier Location Cable I O Smart Driver Built In External at m Standard flying lead Number and TTL 24V Yes No Payload Weight gram gram Weight
21. g amp arduous of automation tasks in mind That s why they are ideal for high speed packaging labelling amp bottling applications pick amp place systems parts feeders amp electronic assembly machines along with many many others where the need for speed accuracy precision amp repeatability is paramount They have been designed to replace amp fit exactly where standard pneumatic cylinders are currently used but need continuous repair replacement amp maintenance due to high cycle rates shock amp wear With the SMAC CA range these shortcomings are eradicated Linear e Stroke up to 50mm force up to 150N position encoder resolution 5um standard 1 and 0 1um option for most actuators e Programmable force position acceleration and velocity encoder permanent magnets moving coil CAL36 series center pole flex cable glass scale linear guide spline shaft rod end configuration per requirements wWww smac mca com Linear and Linear Rotary Moving Coil Actuators Linear Rotary e Stroke up to 250mm force up to 500N e Multi turn servo motor torque up to 4 5Nm position encoder resolution 5um standard 1 velocity up to 5000 rpm resolution up to and 0 1um option for most actuators 132 000 increments per revolution e Programmable force position acceleration e Programmable force position acceleration and velocity and velocity rotary servo motor assembly rotary home in
22. gram o Size LxWxH LxWxH Inertia Shane Relation to Remake p Fixed Push only Other www smac mca com 19 Sample Applications Switch Test Switch Tes SP ilacemMer n ti ax Application Examples Automotive switch test Cell phone keypads membrane keypads Touch screens Valves sensors and relays PC Keyboards ATM keypads Springs door latches etc The SMAC Advantage e Verify hysteresis and switch differential e Accurate simulation of human motion profiles e Combined force and position measurement e High speed life testing e 1 000 000 cycles in 8 hours e QA reporting functions to verify 100 test 100 Automated Thread Check Verification of Oversized undersized thread Number of threads Cross thread Thread depth No thread or dislocated thread Screw thread parameters Pitch measurement Major Diameter Pitch Diameter Shallow blocked hole __ Minor Diameter Increase of torque gear ratio or higher rotary encoder resolutions are available Measuring Bore Gauging and Groove Inspection Airbag components Fuel Injector Plug Assembly part inside the fuel injector XYZ Mini CMM Internal and External Diameter Gauging Height Gauging Thickness Gauging Multiple Point Gauging Resolution 5um 0 0002 inch to 0 05um 1 968x10 inch e Verifying the depth and diameter of 50um x 50um small pockets in a drum for cigarette manufacturing Pr
23. l for most units Consult factory for availability Return spring Prevents the shaft from dropping during vertical operation when power is cut Increase of maximum force amp acceleration 48 volt coil and double coil options are available for some units with 24 volt single coil Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide Specifications subject to change 12 www smac mca com oq eyoA wuu HXMX ZIS sse Buon sse Buon By 74619 M sIxy Jed 401 S 90J04 WNWIXe 90 04 snonuluoD JUB SUOD 39104 900 4 WNWIXe 9010 4 SNonuluoD JUB SUOD 39104 NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 18 or user manual for further explanation on how to calculate ko c i We manufacture actuators to our suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions GRP20 1um standard and 0 1um optional GRP35 amp GRP50 5um standard 1um and 0 1um optional Increase of the maximum force amp 48 volt coil and double coil options are available for some units with 24 volt single coil acceleration Increase of the force accuracy amp Extra long life linear guide lifetime Low friction linear guide XY Stages oq ebeo HXMXI ZI
24. l in no event be liable for remote special or consequential damages under the SMAC guarantee or under any implied warranty The above guarantee is our manner of extending the engineering and service resources of the SMAC organization to assure our customers long and continued satisfaction The SMAC Rebuild Program Actuators no longer covered by the SMAC guarantee can be rebuilt under the SMAC rebuild program Our continued research and development program extends the life of our actuators making them even more reliable under adverse operating conditions Actuators returned under this program are completely disassembeld inspected and rebuilt to current operating standards wherever possible tested and returned within a few days for a reasonable charge typically 35 of standard list price For 90 days from date of shipment from our factory all rebuilt actuators carry the same guarantee as provided for new actuators SMAC products have been tested and found to be fully compliant with EN 50082 2 amp EN 55011 Group 1 Class A Terms amp Conditions of Sale SMAC manufactures and sells actuators controllers and cables It has a standard warranty policy covering these products SMAC does not offer integration services These are the responsibility of SMAC distribution and their customers This means SMAC takes no responsibility for software programming mechanical designs and all other engineering involved in a project using SMAC
25. nd end of the stroke Glass Scoring V Cutting e Scoring Organic Light Emitting Display OLED which measures only 0 5mm thick by using CAL36 series of electric actuator Precise force control of less than 0 05N required Soft Land capability and low friction are key Glass Application Examples e Glass cutting de burring positioning e Glass scoring V Cutting for solar panels and LCDs e Chamfering and bevelling e Measuring surface profile wwyw smac mca com The SMAC 12 Month Product Guarantee SMAC Corporation designs and manufactures advanced electric actuators All SMAC actuators are quality products specifically designed and built for long service Therefore all actuators appearing in this catalogue are guaranteed for a period of twelve months from the original date of shipment from our factory This guarantee is limited to a one time replacement or rebuilding of any actuator which should fail to operate properly Actuators must be returned with transportation prepaid and received at our factory within the guarantee period They will be returned to the customer at the expense of SMAC No claims for labour material time damage or transportation are allowable Actuators damaged as a result of misapplication by the customer are excluded from this guarantee The guarantee does not apply to loss or damage caused by fire theft riot explosion labor dispute act of God or other causes beyond the control of SMAC SMAC shal
26. oblem The previous inspection system included a vision system that measured the diameter of each hole but not the depth The depth could only be verified by manual spot checks SMAC Advantage e Precision amp contact measuring the previous system could only measure diameter but not the depth e Fully automate the verification process wwyw smac mca com Pick amp Place Tapping Screw Driver Application image with a LAR31 series linear rotary actuator Problem SMAC Solution Different pick up height due to mechanical tolerances Pick amp Place Process 2 e a Low throughput of the machine Position accuracy linear and rotary w NOILISOd i Q Constant force for positioning needed Softland 2 2 Finding the chip surface with the Soft Land function to avoid damages on the parts High speed positioning with a direct drive system High resolution positioning up to 0 1 micron ar Die Bonding Process Up to 50000 counts revolution 0 007 degrees Controlled precise force Shaft run out 20um standard gt 10micron option Accurate repeatable positioning at 2 encoder counts Programmable force torque position and velocity in all axes I H lI I Il Pick amp Place Application Examples i om 1 ine A 1000ms 2000ms Die bonding PICK UP ROTATION PLACE 3 3 5Kg f Smart Card IC chip mounting Gauging amp sorting parts Handling small and fragile components
27. run out and higher side load onto the shaft Increase of max force and 48 volt coil and double coil options are available for some units with 24 volt single acceleration coil Increase of torque gear ratio Alternative geared motors are available for some units Rotary encoder resolution Consult factory for higher resolution Increase of force accuracy amp lifetime Extra long life linear guide Low friction linear guide Torque and velocity can vary based on your specific application Specifications subject to change www smac mca com 11 N 99404 LUNWIXe N 29104 snonuuog V N jUe SUOD 90104 6y sse BulAoy 6y 34510 M a lessos as os 25 oo 20 a0 S oa ae Lcsso1003 48 6 0050 100 20 a8 67 oes rev Lcsso 2503 48 65050 20 0 a8 or oss 4 assoors a wwa to 8 aa ss oor 03 Lasas 100s 24 noas 100 6 a4 as ona 47 Lasss 1s07 48 oaos 150 os e 1 om 450 usosorse se us is fos ve em os fe NOTE SMAC requires that all units must be operated at less than 40 maximum duty cycle Please see page 18 or user manual for further explanation on how to calculate duty cycle We manufacture actuators to suit our customers requirements Please call us if you do not find the right actuator in this list Options amp Modifications Consult factory for availability Linear encoder resolutions S5um standard 1um and 0 1um optiona
28. tinuous force limit should be set in the control program In vertical operation the actuator rod will drop when power is cut off The rod in a lowered position may be damaged by other moving parts in the machine A return spring optional feature will keep the rod raised A safety lock out should be installed in the machine program to confirm the rod location before another interfering component can be moved SMAC actuators are equipped with these safety features e Limit switches indicate end of stroke e Index line nome position used to monitor absolute position e Breakaway shaft optional Safety Considerations Unintentional full force may be applied continuously under the following conditions e missed target position e excessive friction e equipment malfunction i e jam If left undetected this can cause destruction of the coil in some units A servo program should perform the following checks regularly e Re home to assure target position has not shifted beyond end of stroke e Time outs to shut power down within 10 seconds of error detection e Following Error Limits software safety e Check limit switches e Check temperature sensor Mounting If the actuator is mounted vertically the shaft drops down when the actuator is powerless It is possible that other moving parts of the machine may damage the actuator at this position A return spring would hold the actuator in an upper position when it is powerless
29. ven check the clicks on child proof caps Parts Feeding 50 000 cycles hour 24 7 operation Scanning 1000 micro machined posts looking for cancer cells Achieved improving the process time from 8 hours to 15 minutes Precisely moving a lens for the microscope for fine focusing Achieved 10 cost down and gt 4 times faster processing speed Pull test on medical stent used in Catheters Automated screwing caps on a syringe Catheter Tube Welding Push Pull testing of Hypodermic Needles Measuring cells height in two conditions dry and saturated Measuring the amount of wear on a knee replacement plate over x amount of time Medical catheter assembly Soft contact lens moulding Measuring Thickness of Thin Flexible Glass Problem Accuracy of the current air cylinder LVDT and force control system Solution The customer used the Soft Land feature of the SMAC LAL20 in conjunction with a load cell mounted on the rod of the SMAC actuator The LAL20 is controlled by a dual axis LAC25 Glass Grinding Problem The grinding process produces a 125um finish with less than a 50um variation Damage to the glass at the beginning and end of the grinding cycle is caused by inadequate force control of the air cylinder which is driving the grind wheel The force required is 2 to 4 Newtons with a 5mm stroke Solution Customer was able to land softly on the glass panel and provide a constant force using the force mode of the LAL55 at both beginning a
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