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ETH - Electro Cylinder

1. ne re remet me re re periere rere renis 42 NOTIC Read safety instructions see page 7 before taking into operation Before performing any maintenance work turn the power switch to the 0 setting and secure it with a padlock against manipulation If the unit needs to be operable for specific repair works you have to be especially cautious Please make sure that there are no persons in the hazardous area if needs be secure this area by additional enclosures or barriers against access X If set up repair or maintenance works require that safety installations be dismounted A DAN G z M these mus be reinstalled immediately ege 2 works been completed The unit must be shut down before any of the safety installations are dismounted A CAUTION Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation At maintenance service and repair always take care that the product is cooled off before starting work 3 1 Maintenance schedule WHEN WHAT ACTION After commissioning Lead screw The cylinder is furnished completely lubricated If the cylinder was held on stock at your premises for more than 1 year it must be relubricated before commissioning see lubricating intervals and amount of lubricant see on page 3
2. 29 Parallel mounting E TAT00 8 OR eh prre nita DR ERE D P iU DER HEN 31 Re apply toothed belt pre tension reinsert the same toothed belt 33 Resetting the toothed belt pre tension new toothed belt 33 2 3 2 1 Parallel mounting ETH032 ETHO80 Standard 2 080 ETHO32 080 valid for all mounting options not valid fro mounting Parker EX motors Q ats ON O 5 Figure 1 parallel housing Figure 2 parallel drive Motor gearbox dismantling ETHO32 080 valid for all mounting options e Remove connectors from motor Remove lid Figure 1 Pos 6 and screws Figure 1 Pos 9 Remove lid Figure 1 Pos 4 and screws Figure 1 Pos 11 ATTENTION Keep all screws and lids for later mounting e Release toothed belt tension e Slightly loosen 4 screws Figure 2 Pos 7 by 1 or 2 turns see figure 3 ATTENTION Do not remove the screws entirely Loosen central toothed belt tensioning screw Figure 1 Pos 12 The drive unit must lower slightly when the tensioning screw is loosened e Loosen tightening screw Figure 1 Pos 12 until the drive unit is not lowered any further Figure 3 e 4 screws Figure 2 Pos 7 remove screws completely First at the bottom then at the top ANWARNING The inter
3. 1 6 1 Special notes on transport Special notes on transport Use only transport equipment with sufficient lifting capacity When using ropes make certain they are not twisted or knotted If you are using more than one rope all the ropes should be equally taut When transporting the cylinder with a forklift establish a condition of equilibrium and secure the load if necessary ANWARNING Never step under overhead loads danger of being injured Use only transport equipment with sufficient lifting capacity Take care of structural safety when using lifting equipment Moving parts must always be secured against slipping or moving 1 0 192 550002 6 ETH Mounting Instructions 2015 11 Parker Packaging storage transport Maximum weight of the ETH Electro Thrust Cylinder with Parker drive The weights mentioned are max values They contain the max stroke the heaviest options and the largest drives The following threads on the cylinder can be used to fix transport or mounting appliances e g eye bolts Motor inline 2 080 BG nae VE 5 2 Z di SQ TTO Thread DD available with mounting method F 192 550002N6 ETH Mounting Instructions 2015 11 1 1 Introduction ETH Electro Cylinder Note the following points Please make sure that at least two eye bolts are used and that the load on all eye bolts is evenly dist
4. Eye bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts e Insert and tighten motor fixing screws slightly e Insert clamping bushing Figure 10 Pos 20 into hollow shaft and push up to the inner stop not with K1M drive option Tighten screws crosswise until the inner ring touches the shaft and the outer ring touches the hub not with K1M drive option Secure screws medium strength ith locking compound e Tighten motor fixing screws e Afterwards tighten tensioning screws of the clamping bushing Figure 7 Pos 20 Figure 8 Pos20a crosswise step by step in three turns with 1 3 2 3 and full tightening torque until the screw tightening torque see table is reached You can apply counter pressure with the aid of a hook wrench which can be inserted into the bores on the toothed pulley e Mount lid Figure 7 Pos Ai and screws Figure 7 Pos 11 Tightening torque of motor flange clamping bushin 32 192 550002N6 ETH Mounting Instructions 2015 11 Motor feedback mounting 2 3 2 4 Re apply toothed belt pre tension reinsert the same toothed belt ETHO32 080 If the motor gearbox is exchanged and the toothed belt is still in good condition the pre tension can be reset without measuring device ETH100 amp 125 The ETH100 amp 125 electro cylinder is furnished with tensioned belt When dismantling the gearbox motor the belt must NOT be
5. ATTENTION Do not remove the screws of Pos 11 entirely Do not forget to refix the lid after the inspection 192 550002N6 ETH Mounting Instructions 2015 11 39 Maintenance and service ETH Electro Cylinder 3 3 2 Exchanging the toothed belt ETH032 080 2 080 ETHO32 080 valid for all mounting options not valid fro mounting Parker EX motors ro Se B f 5 AS ane Wil J 2256 Figure 1 parallel housing Figure 2 parallel drive Dismantling the motor see on page 25 Loosen and remove 4 screws Figure 1 Pos 1 Remove lid Figure 1 Pos 3 e Remove bar Figure 1 Pos bi e Remove old toothed belt and insert new belt ATTENTION Please make sure that the toothed belt is correctly geared in the pulley toothing e Insert bar Figure 1 Pos 5 e Fit lid Figure 1 Pos 3 e Apply screw adhesive Wiko 02K43 medium to 4 screws Figure 1 Pos 1 and tighten slightly e Align housing Figure 1 Pos 2 with the electro cylinder e Tighten 4 screws Figure 1 Pos 1 with the given tightening torque T Y gt aur SZ JP Mounting the motor see on page 25 e Setting the toothed belt pre tension e For the same toothed belt see on page 33 e For a new toothed belt see on page 33 Mount lid Figure 1 Pos 6 with screws Figure 1 Pos 9 e Mount lid Figure 1 Pos 4 with scr
6. 21 IOC Nolo TEE 21 2 1 3 2 NIOUNTING OF the paylodd studui mk bi icut deutet ao vo 21 2 2 JElecirie INSTANALION EE 22 2 2 1 Direction of the motor during extension of the cylinder 22 2 2 2 de e 22 2 2 2 1 Sensor 23 2 2 3 Sel ng the end Eee E edo ou saxa e Ce iesu dies 23 2 3 Motor and feedback mounting eee eee 25 2 3 1 Motor gearbox mounting with inline motor configuration 26 2 3 2 Motor gearbox mounting with parallel motor configuration 28 2 3 2 1 Parallel mounting 2 ETHO80 Standard 28 2 3 2 2 Parallel mounting ETHO32 080 with Ex Motor 29 2 3 2 3 Parallel mounting ETH100 amp 25 31 2 3 2 4 Re apply toothed belt pre tension reinsert the same toothed belt 33 2 3 2 5 Resetting the toothed belt pre tension new toothed belt 33 23 52 NPGS molor THOUDL 34 2 3 31 Motor mounting for IP65 inline 34 2 3 9 2 motor mount ele 35 3 Maintenance and service en 2220 36 31 Maintenance 4 1 2211 36 192 550002N6 ETH Mounting Instructions 2
7. AU Australia Castle Hill Tel 61 0 2 9634 7777 CN China Shanghai Tel 86 21 2899 5000 HK Hong Kong Tel 852 2428 8008 IN India Mumbai Tel 491 22 6513 7081 85 JP Japan Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 MY Malaysia Shah Alam Tel 60 3 7849 0800 NZ New Zealand Mt Wellington Tel 64 9 574 1744 SG Singapore Tel 465 6887 6300 TH Thailand Bangkok Tel 4662 186 7000 TW Taiwan Taipei Tel 886 2 2298 8987 South America AR Argentina Buenos Aires Tel 454 3327 44 4129 BR Brazil Sao Jose dos Campos Tel 4 55 800 727 5374 CL Chile Santiago Tel 4 56 2 623 1216 MX Mexico Toluca Tel 52 72 2275 4200 from AT BE CH CZ DE DK EE ES Fl FR IE IL IS IT LU MT NL NO PL PT RU SE SK UK ZA Your local authorized Parker distributor
8. Depending on the application the operating company must provide for a suitable separating safety fence The access to the motion area of the ballscrew and piston rod should be prevented during operation N OTIC E Before commissoning Safety instructions see on page 7 must be read The sound may vary from cylinder to cylinder It depends on the motor gearbox different drive options or on the production series due to different production lots Different sounds do not provide any hint as to the lifetime of the cylinder ANCAUTION Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation 2 1 Mounting Do only use the appropriate mounting parts offered in the Parker product catalog for the respective mounting methods These mounting parts are especially designed for the ETH Please note The cylinder housing must be mounted without tension or contortion The cylinder housing must be precisely aligned to the load direction of motion Occurring lateral forces on the cylinder must be taken into consideration shal Mounting with mounting threads on the cylinder The easiest and most economic method of mounting is using the available mounting threads on the cylinder body Make sure that the mounting surface is level and that the cylinder is mo
9. e SH E Screw tightening torque 1 Nm 12 12 25 Minimum screw in depth 2 mm M6 12 9 M8 12 9 M12 12 9 Screw Option G 16 5 47 d SCH Screw tightening torque 1 Nm 12 12 25 Minimum screw in depth 2 mm 1 8 192 550002N6 ETH Mounting Instructions 2015 11 Option F Option F Option F Option E Option C Option E Option C Option H Option J Option N Option H Option J Option N Option B Option G AWARNING Mounting ETH100 ETH125 M10 M20 M10 M20 not possible not possible Screw not possible not possible Screw tightening torque 1 Nm not possible not possible Minimum screw in depth mm M16 8 8 M20 8 8 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth mm M16 A2 70 M20 A2 70 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth mm M16 8 8 M20 8 8 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 A2 70 M20 A2 70 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 8 8 M20 8 8 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 A2 70 M20 A2 70 Screw 80 180 Screw tightening torque 1 Nm 15 25 Minimum screw in depth 2 mm M16 10 9 M20 8 8 Screw 270 330 Screw tightening torque 1 Nm 20 25 Minimum screw in depth 2 mm M16 10 9 M20 8 8 Screw 270 330 Screw tightening to
10. required tightening torque including additional boundary conditions The data apply under the assumption that 100 96 of the permissible axial force are required Additionally take care that no other loads act on the screws If these specifications are not adhered to the screw joint might fail The failure of screw joint may lead to severe injuries 032 050 080 05 M10 16 M05 10 20 M05 10 32 6 12 9 M8 12 9 M12 12 9 Screw Option F Se T5513 47 3 a C a Screw tightening torque 1 Nm 6 8 12 Minimum screw in depth mm M6 A2 70 M8 A2 70 M10 A2 70 Screw Option F 758 16 34 Screw tightening torque 1 Nm 9 9 15 Minimum screw in depth mm M6 8 8 M8 8 8 M10 8 8 Screw Option F 9 19 39 Screw tightening torque 1 Nm 9 9 16 Minimum screw in depth mm M6 A2 70 M8 A2 70 M10 A2 70 Screw 7 5 16 34 Screw tightening torque 1 Nm Option C 9 SUME ust 8 11 14 Minimum screw in depth 2 mm ore M6 8 8 M8 8 8 M10 8 8 Screw ption Option C 8 5 19 31 Screw tightening torque 1 Nm 9 12 15 Minimum screw in depth 2 mm Option H M6 A2 70 M8 A2 70 M10 A2 70 Screw Option J 23 7 16 31 Screw tightening torque 1 Nm Option N 8 11 14 Minimum screw in depth 2 mm Option H M6 8 8 M8 8 8 M10 8 8 Screw Option J 23 1 5 18 35 Screw tightening torque 1 Nm Option N 9 v 15 Minimum screw in depth 2 mm M6 12 9 M8 12 9 M12 12 9 Screw Option B H 16 5 47
11. 015 11 3 Introduction ETH Electro Cylinder 3 2 Lubricating intervals and amount of lubricant 37 3 2 1 Greasing via central lubrication port standard 38 3 2 2 X Relubrication via central lubrication port option 38 33 WOGINEG DOIG me 39 3 9 1 39 3 3 2 Exchanging the toothed belt 2 080 40 3 39 3 Exchanging the toothed belt ETH100 amp 125 41 44 Ee SEENEN 42 e e 42 MM E 43 192 550002 6 ETH Mounting Instructions 2015 11 Device assignment 1 Introduction In this chapter you can read about eA oig SEN 5 Type S Heen TD a M 5 EE 6 Jeder 7 NDS eege 7 PG I OPS AnS EE 10 Terms ol guarantee cb oU 14 AEN ENERO 15 1 1 Device assignment This manual is valid for the following devices Electro cylinder for motors and gearboxes 2 050 ETHO80 100 125 1 2 specification plate Serien Nr 35400552 0015 ETH032M05C11BSDSN0200A Elektromechani
12. 15 11 Conditions of utilization 1 8 Conditions of utilization NOTICE DANGER General introductory notes With the electro cylinder you bought a product which was manufactured and tested before delivery with the utmost care Please take your time to read the following notes which you ought to follow closely during setup and operation The operation of the electro cylinder is only permitted within the limit values stated this manual Unless all claims under the warranty will become void and a reduced service life or even damages must be expected Please compare the operating data with the stated limit values especially with reference to e Stroke length and setting of the limit switches those must be set so that there is sufficient safety travel at both ends of the travel stroke Even if the limit switches were already mounted at our premises they must be adapted according to suitable values before operation e Thrust and traction force in the effective direction Lateral force e g as a component of the effective force but also due to own weight on horizontal mounting especially with parallel motor mounting and long travel strokes e Speed e Acceleration e Environmental conditions e g temperature contamination e Please do take possible pulses caused by moved masses into consideration for the operating data Even small abrupt loads can cause damage especially if they occur rathe
13. 7 Depending on the mileage Leas screw Relubricating the screw see table Lubricating intervals and amount of lubricant see on page see lubricating intervals and amount of 37 lubricant see on page 37 Annually Electro Cylinder Visual inspection for external damages of the actuator If externally caused damages are visible on the thrust rod or on the profile please contact Parker Annually Fixings provided by the Check screw tightening torque customer see mounting tightening torques ETH see on page 18 Annually or every 6000 hours of Toothed belt In general the high performance toothed belts operation with parallel used in the ETH are maintenance free configuration Visual inspection of the timing belt is however required Please check the toothed belt for the following aspects e Wear at the teeth e Cracks in the tooth root surface e Fractures in the belt back If you find signs of wear the toothed belt must be exchanged see on page 40 36 192 550002N6 ETH Mounting Instructions 2015 11 Lubricating intervals and amount of lubricant 3 2 Lubricating intervals and amount of lubricant The lubrication intervals depend on the operating conditions series pitch speed acceleration loads etc and the ambient conditions e g temperature Ambient influences such as high loads impacts and vibrations shorten the lubrication intervals In short stroke applications a lubrication run must be perf
14. ETH Electro Cylinder Electromechanical Automation Mounting instructions ETH Manual Installation Commissioning Maintenance and Repair ETH Electro Cylinder Parker High Force Electro Thrust Cylinder 192 550002N6 ETH Mounting Instructions Novemer 2015 We reserv right to s chnical changes 28 10 15 15 21 192 550002N6 ETH Mounting Instructions 2015 11 Darker The to the en situs at the time of printing Introduction Production site ISO 9001 2008 DNV Certified Company ETH Electro Cylinder Parker Hannifin Manufacturing Germany GmbH amp Co KG Electromechanical Automation Europe EME Robert Bosch Strasse 22 77656 Offenburg Germany Tel 49 0781 509 0 Fax 49 0781 509 98176 Internet www parker com eme http www parker com eme E mail sales automation parker com mailto EM Motion parker com Parker Hannifin GmbH registered office Bielefeld HRB 35489 Management Board Ellen Raahede Secher Dr Ing Hans J rgen Haas G nter Schrank Kees Veraart Chairman of the board Hansgeorg Greuner Italy Parker Hannifin Manufacturing Srl Electromechanical Automation Europe EME Via C Gounod 1 20092 Cinisello Balsamo Milano Italy Tel 39 0 2 361081 Fax 39 0 2 36108400 Internet www parker com eme http www parker com eme E mail parker italy parker com mailto parker italy parker com Non warranty clause We checked the c
15. SE Sweden Spanga Tel 46 0 8 59 79 50 00 parker sweden parker com DK Denmark Ballerup Tel 45 43 56 04 00 ES Spain Madrid Tel 34 902 330 001 parker spain parker com SK Slovakia Banska Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com UA Ukraine Kiev Tel 48 0 22 573 24 00 parker poland parker com UK United Kingdom Warwick Tel 44 01926 317 878 parker uk parker com Fl Finland Vantaa Tel 358 0 20 753 2500 parker finland parkercom FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker franceQparker com GR Greece Athens Tel 30 210 933 6450 parker greeceQ parker com We reserve the right to make technical changes The data correspond to the technical state at the time of printing 2015 Parker Hannifin Corporation All rights reserved EMEA Product Information Centre Free phone 00 800 27 27 5374 US Product Information Centre Toll free number 1 800 27 27 537 WWW parker com 44 192 550002N6 ETH Mounting Instructions 2015 11 ETH Electro Cylinder ZA South Africa Kempton Park Tel 27 0 11 961 0700 parker southafrica parker com North America CA Canada Milton Ontario Tel 1 905 693 3000 US USA Cleveland Tel 1 216 896 3000 Asia Pacific
16. aintenance and service ETH Electro Cylinder 3 2 1 Greasing via central lubrication port standard 1 Central lubrication sm standard 2 lubrication Option Make sure that all external stops are removed e Retreat Electro Cylinder completely so that it touches the rear stop e Pass internal buffer by 0 5 mm A CAUTION Ensure by means of control that the internal buffer is not passed by more than 0 5 mm e This is the lubricating position e Use a suitable pipe for the funnel type lubricating nipple D1a4 DIN3405 Beaked nozzle e Place the pipe orthogonally onto the lubricating nipple and press Use the defined amount of lubricant see on page 37 e The amount of lubricant applied can be defined by the number of pump strokes Pump the stated amount of grease onto a balance while counting the pump strokes 3 2 2 Relubrication via central lubrication port option 1 Central lubrication 2 Central lubrication standard Option Location of lubrication port Depending on the cylinder size and the selected stroke the relubrication hole is located in the mid of the profile or in the mid of the stroke Stroke gt Stroke limit La L 2 Stroke lt Stroke limit L stroke 2 Offset 38 192 550002N6 ETH Mounting Instructions 2015 11 Toothed belt The distances of the rear stop on the motor side mentioned in the following tab
17. ar clevis or center trunnion Do only use the rod ends supplied by Parker Only use the nut delivered with the rod end option M as counter screw The connection provided from the customer is always screwed in the thread of option M Thrust rod version see in the catalog section following the mounting instructions Electric installation Direction of the motor during extension of the cylinder Sensors All electro cylinders feature a permanent magnet in the spindle nut It activates the sensors which are mounted in the special mounting grooves on one side of the cylinder Sensors and limit switches see ETH catalogue www parker com eme eth see product support of one ETH side 192 550002N6 ETH Mounting Instructions 2015 11 Electric installation 2 2 2 1 Sensor mounting Sensors can be inserted into all grooves on the ETH electro cylinder e If no sensors are mounted by the manufacturer on customer request please remove the groove protection covers Use a sharp screwdriver to lever the ends of the covers off the grooves Pull the entire covers out manually e Install the sensors The sensors can be inserted into the grooves from above The cable ends should lead into the motor direction Push the sensors to their approximate positions in the grooves of the cylinder body Tighten the fixing screws on the limit switches slightly and lead the cable along the profile groove If sensors are used as
18. be fixed or supported in accordance with the indications this manual The operator must ensure that operation of the linear module does not cause any danger If the linear module moves in hazardous areas these areas must be safeguarded with safety transmitter switches DA Safety Instructions for the Company Using the System Supervisors must also become familiar with the entire chapter entitled Safety and handling required on the linear actuator Supervisors must ensure that installation and operating personnel have read and understand the chapter entitled Safety and the description of how to work with the machine and that they observe the instructions The manual must be available close to the linear module during the performance of all tasks It is impermissible to operate the liner module if it is not in perfectly functional condition Depending on the application the operating company must provide for a suitable separating safety fence Access to the motion range during operation must be prevented The user must make sure that the work area is protected by appropriate safety devices Co 192 550002N6 ETH Mounting Instructions 2015 11 Safety instructions 1 5 5 Safety Instructions for Operating Personnel ANWARNING Any work step that has a negative effect on the operating safety of the linear motor module must be omitted Operating and supervisory personnel are required to check the l
19. ca Automation 35001150 Robert Bosch Strafie 22 49 0 781 509 0 Made in Germany www parker com eme Type specification plate example Type specification plate explanation Left Manufacturer address Right Unambiguous identification number Order Code 0 Order Code Order confirmation No Customer Order Number Delivery date 192 550002N6 ETH Mounting Instructions 2015 11 5 Introduction ETH Electro Cylinder 1 3 Mounting explanation Parker Hannifin Manufacturing Germany GmbH amp Co KG rker Robert Bosch Strahe 22 Tel 49 0 781 508 0 D 77656 Offenburg Fax 49 0 781 500 08176 www parker com eme EINBAUERKLARUNG DECLARATION OF INCORPORATION ACCORDING TO EC DIRECTIVE 2006 4 2 EC ANNEX Il PART 1 SECTION FOR PARTLY COMPLETED MACHINERIES Dokumenten DoIOO1 R 3 0 Declaration No Firma Manufacturer Parker Hannifin GmbH amp Co KG Bevollmachtigter Authorized person J rgen Killius Anschrift Robert Bosch StraBe 22 Address 77656 Offenburg Deutschland Produkt Serien Typenbezeichnung 032 050 ETHOBO ETH100 ETH125 Model Type seriennummer ETHOS bis 125 Ab 35410387 0001 Ao ETHUO32 till 125 As of 35410387 0001 Baujahr ETHOS bis 125 Ab Juli 2014 Fear of manufacture ETHO32 ti 125 As of July 2014 Der oben genannte Hersteller Bevollmachtigte dass das Produkt den folgenden grundlegenden Anforderungen d
20. ctuator is used in areas accessible to people it must be installed in such a manner that no one can be endangered during operation The described safety installation and operating instructions must be adhered to The general functioning mode consists in converting a rotational movement in a linear movement without slip within the product related load limits according to the information in the catalogue Its applications are in industry and trade The linear actuator has a number of uses including Positioning transporting feeding removing pallet handling loading unloading processing and manipulating as well as testing work pieces or tools Since the component can be used in a very wide range of applications the user is responsible for its use in specific applications 1 4 1 Applications not in accordance with the intended use For risks of applications not in accordance with the intended use the user shall bear the sole responsibility Parker Hannifin does not accept any liability for damages caused by applications not in accordance with the intended use of the product 1 5 Safety instructions 1 5 1 General hazards General Hazards on Non Compliance with the Safety Instructions The subsystem has been designed in accordance with state of the art technical developments and is operationally reliable If it is not operated by qualified or at least trained personnel or if it is operated improperly or not in accordance with the operat
21. customers should respect the following tightening torques 1 torque controlled tightening 2 when screwing into S235 JRG1 grade steel Boundary conditions Provide suitable washer under the screw head e Joint area must be dry and free of grease e We recommend to secure the screws with a liquid bolt retaining compound e g Loctite 242 2 1 2 4 Mounting of force sensors NOTIC E For mounting the force sensor please observe the attached operating instructions respective for the force sensors 2 1 2 5 Mounting Fixing of accessories Rear clevis with force sensor Customer s screw tightening torques for the force sensor with rear clevis 20 192 550002N6 ETH Mounting Instructions 2015 11 Mounting 1 torque controlled tightening 2 when screwing into S235 JRG1 grade steel Boundary conditions Provide suitable washer under the screw head e Joint area must be dry and free of grease e We recommend to secure the screws with a liquid bolt retaining compound e g Loctite 242 2 1 3 Mounting notes 2 1 3 1 Side Load Please respect the maximum permissible side loads depending on the vertical or horizontal mounting position Permissible side load See in the catalog section following the mounting instructions 2 1 9 2 Mounting of the payload When mounting the payload please make sure that no torque is applied to the thrust rod Use
22. detensioned Therefore this chapter is usually not valid for the ETH100 amp 125 e First check if the belt toothing is geared into the upper and lower toothed pulley e The screws Figure 9 Pos 7 must be inserted but not tightened so that the drive unit can be lifted e Tighten central toothed belt tensioning screw Figure 1 Pos 12 The drive unit must lift when tightening the screw Lift the unit until it touches the 2 internal stops Figure 1 Pos 10 This is made by tightening the central tightening screw Figure 9 e Tighten 4 screws Figure 2 Pos 7 with the given tightening torque e Refix both lids Fig 1 Pos 4 amp 6 with the respective screws Fig 1 Pos 11 amp 9 Screw tightening torques belt tensioning option 2 9 2 0 Resetting the toothed belt pre tension new toothed belt For a new toothed belt we recommend to re set the toothed belt pretension e Check if the belt toothing is geared into the upper and lower toothed pulley e The screws Figure 2 Pos 7 must be inserted but tightened so that the drive unit can be lifted Loosen both lock nuts Figure 1 Pos 14 do not remove entirely e Unscrew both threaded pins Figure 1 Pos 10 until they are almost level with the inside of the parallel housing e Tighten central toothed belt tensioning screw Figure 1 Pos 12 until the toothed belt is noticeably pretensioned Figure 10 1 192 550002N6 ETH Mounting Instruct
23. e bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts Loosen motor fixing screws Figure 7 Pos 6 e The clamping unit should after loosening the tensioning screws be loose If not knock slightly on the loosened screws with a hammer in order to push back the rear taper ring not with K1M drive option e Remove motor gearbox from the hollow shaft ATTENTION Secure motor gearbox against dropping 192 550002N6 ETH Mounting Instructions 2015 11 31 Set up ETH Electro Cylinder e Remove clamping unit Figure Pos 20 Figure 8 Pos 20a Motor gearbox mounting ETH100 amp 125 The ETH100 amp 125 electro cylinder is furnished with tensioned belt When mounting the gearbox motor the belt must NOT be detensioned or retensioned Remove lid Figure 7 Pos 4 and screws Figure 7 Pos 11 e Clean contact surfaces of motor gearbox shaft and hollow shaft bore Shaft and bores must be free of burrs dirt and grease e Insert motor gearbox into hollow shaft with K1M drive option Insert clamping element Figure 8 Pos 20a in the hollow shaft on the motor side and push up to the exterior stop Adjust clamping element thus adjusting screw can be tightened via flange sided mounting holes The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded Secure motor gearbox against dropping
24. e motor gearbox against dropping Eye bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts Loosen motor fixing screws figure 5 pos 5 e Remove motor from the hollow shaft ATTENTION Secure motorx against dropping Dismantle EX motor 2 080 The 2 050 and 080 Electro cylinders for parallel mounting of the EX motor 2 motor flange option K1B 050 motor flange option K1D 080 motor flange option K1J are furnished with tensioned belt When dismantling the motor the belt must NOT be detensioned e Clean contact surfaces of motor motor shaft motor flange hollow shaft bore clamping ring figure 5 pos 1 and spacer sleeve e Shaft bore clamping ring figure 5 pos 1 and spacer sleeve must be free from burrs dirt and grease e Push the spacer sleeve figure 5 pos 2 in the hollow shaft bore up to its stop e Put the clamping figure 5 pos 1 ring onto the hollow saft and shift it up to the Stop e Align the slot of the clamping ring figure 6 pos 1 and the spacer sleeve figure 6 pos 2 to the slot of the hollow shaft e Align the hollow shaft so that the clamping screw figure 6 pos 4 stands over the opening of the flange e Place cylinder upright with the hollow shaft bore on top e Push the motor vertically with the motor shaft down into the hollow shaft up to the stop Please take care that the motor connectors are on the r
25. e recommend to adjust the final sensor position during the initial start up B m 192 550002 6 ETH Mounting Instructions 2015 11 23 Set up ETH Electro Cylinder Position of initiators at the mechanical limits A CAUTION Please add the respective safety travels to the mentioned values Stroke Usable Stroke and Safety Travel see ETH catalogue www parker com eme eth see product support of one ETH side Sensors and limit switches see ETH catalogue www parker com eme eth see product support of one ETH side Adjusting the machine reference initiator The correct position for the home switch machine zero switch depends on the application It is recommended to set the machine zero at or near the end of the travel This saves time as it minimizes the chance that the machine zero is searched for in the wrong direction In some cases it is possible to use one of the limit switches as machine zero This method provides however a reduced precision as the resulting position can normally not be and linked with the encoder index pulse 24 192 550002N6 ETH Mounting Instructions 2015 11 Motor feedback mounting 2 3 Motor and feedback mounting Notes on motor wiring In order to adhere to the EMC directive it is necessary to mount the motor if ever possible unchanged If you require a longer cable the entire line should be replaced with the same or a similar cable If you mount a connec
26. end limits see on page 23 do set them e You can use the formerly removed protective covers in order to fix the sensor cables Please cut the covers to the desired length A pair of scissors may be used Please cut off an additional 5 to 10 mm where the cables are to be lead out of the profile see Figure 4 e Insert the cables into the grooves of the plastic covers and push the cover into the groove together with the cable e Please observe the Operating Instructions of the manufacturer when commissioning the sensors e Connect the sensors to the controller Sensors and limit switches see ETH catalogue www parker com eme eth see product support of one ETH side Sensor mounting example 2 end limits with machine zero Figure 3 Figure 4 2 2 3 Setting the end limits ANWARNING The steps described below can be best executed with energized drive Therefore they may only be performed by trained and authorized personnel Do only travel at very low speed 10 mm s and reduce the drive torque to a minimum Ensure that there are no persons in the hazardous area The setting of the end limits depends on the application OTIC E No sensor is to be mounted in the area of the central lubrication port option The following activation positions at the mechanical end limits result from the initiators recommended in the catalog The given positions A and B are estimated recommendations and may vary We therefor
27. ening torque until the final tightening torque see table is attained and the clamp collar touches the coupling half The dead stop Figure 6 Pos 1 on the coupling half Figure 6 Pos 2 prevents too high pretension of the conical clamp collar and ensures high rotational accuracy e Place spider element of the coupling Joining with the spider element requires an axial mounting force This force can be reduced by cleaning and lightly greasing the spider element and the contact surfaces Figure 6 Oils and greases containing molybdenum disulfide or other high pressure additives as well as sliding grease paste e Place motor gearbox on the mounted flange so that the coupling halves intermesh ANCAUTION Secure motor gearbox against dropping Eye bolts must be used with suitable lifting devices for motors and gearboxes with eyes bolts e Equip screw with washer and tighten Figure 1 Pos 6 7 dai ightening torques for motor gearbox mounting ETH All clamping screws of the coupling halves must be secured medium strength by a screw lock 192 550002N6 ETH Mounting Instructions 2015 11 27 Set up ETH Electro Cylinder 2 3 2 Motor gearbox mounting with parallel motor configuration In this chapter you can read about Parallel mounting ETHOS2 Standard prae Cen ion rit n eene 28 Parallel mounting ETHO32 ETHO80 with Ex
28. epair Parker Hannifin see on page 2 The repair must be made by trained Parker personnel User Conversions and Changes are Not Permitted The linear actuator must not be changed in its design or in terms of safety without our approval Any change as defined here made by the user excludes any liability on our part 42 192 550002N6 ETH Mounting Instructions 2015 11 5 Index Allgemeine Gefahren 7 Applications not in accordance with the intended use 7 B Befestigung Zubeh r Lagerblock 20 Conditions of utilization 15 D Drehrichtung des Motors beim Ausfahren des Zylinders 22 Einbauerklarung 6 Einleitung 5 Electric installation 22 Endgrenzen einrichten 23 Exchanging the toothed belt 2 080 40 Exchanging the toothed belt ETH1008 amp 125 41 G Ger tezuordnung 5 Identifying Residual Dangers and Hazardous Areas 7 Initiatoren 22 Intended use 7 IP65 motor mount 34 Maintenance and service 36 Montage 17 Montage Befestigung Zubehor Schwenkflansch mit Kraftmessbolzen 20 Montage der Initiatoren 23 Montage der Nutzlast 21 Montage Kraftsensoren 20 Montage ber Montagezubehor 17 Montage ber zylindereigene Montagegewinde 417 Motor und Getriebemontage 25 Motor Getriebemontage Motoranbau inline 26 Motor Getriebemontage Motoranbau parallel e 28 Motoranba
29. er Motor and gearbox mounting see on page 25 Figure 1 IP flange 34 192 550002N6 ETH Mounting Instructions 2015 11 Motor feedback mounting 2 3 3 2 IP65 motor mount parallel The cylinder is furnished with mounted parallel housing The housing as well as the motor flange which is fixed to the housing must be sealed Apply silicone sealing compound to the motor flange pilot e g Sista Silicone F109 Universal e Screw motor to motor flange delivered with the cylinder see chapter Motor and gearbox mounting see on page 25 e Apply silicone sealing compound around bores of the parallel housing e Mount motor with motor flange to parallel housing see chapter Motor and gearbox mounting see on page 25 e Tension toothed belt see Exchange or tension toothed belt see on page 33 see on page 42 e Place seal furnished with the cylinder e Place lid furnished with the cylinder e Fix lid and seal to parallel housing e Note the additional mounting steps see chapter Motor and gearbox mounting see on page 25 192 550002N6 ETH Mounting Instructions 2015 11 35 Maintenance and service ETH Electro Cylinder 3 Maintenance and service In this chapter you can read about Maintenance schedule EE 36 Lubricating intervals and amount SR Toothed belt SE EH 39 Belt belt tensions 020 0
30. er Richtlinie Maschinen 2006 42 EG entspricht The above mentioned Manufacturer authorized person declare that the product is complying with the following essential requirements of the machinery directive 20056 42 EC Anhang I Artikel Annex I Article 1 1 1 1 1 2 1 1 3 1 1 5 1 3 1 1 3 2 1 3 3 1 3 4 1 3 7 1 4 1 1 5 4 1 5 8 amp 1 6 1 Norm Standard Titel Title Sicherheit von Maschinen Allgemeine Gestaltungsleits tze Risikobeurteilung und Risikominimierurng reduction DIN 150 12100 2011 2011 03 Den im Produkthandbuch beschriebenen Sicherheits Installations und Bedienundgshinweisen muss Folge geleistet werden These products must be installed and operated with reference to the instructions in the Product Manual instructions warnings and safety information of the Product Manual must be adhered to Die unvollst ndige Maschine darf erst dann In Betrieb genommen werden wenn festgestellt wurde dass die Maschine die die unvollst ndige Maschine eingebaut werden soll den Bestimmungen der Richtlinie Maschine 2006 42 EG entspricht The partly completed machinery must not be put into service unti the fina machinery into which if is to be incorporated has been declared in conformity with the provisions of directive 2006 42 E5C on machinery Die zur Maschine geh renden speziellen technischen Unterlagen nach Anhang VII Teil B wurden erstellt The machinery related special technica
31. ews Figure 1 Pos 11 40 192 550002N6 ETH Mounting Instructions 2015 11 Toothed belt 3 3 3 Exchanging the toothed belt ETH100 amp 125 ETH100 amp 125 69 os us 2 1 Q9 8 7 Figure Exchanging the toothed belt ETH100 amp 125 e Dismantling the motor see page 25 The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded e Toothed belt detensioning e Slightly loosen 4 screws Figure 3 Pos 7 by 1 or 2 turns ATTENTION Do not remove the screws entirely e Loosen central toothed belt tensioning screw Figure Pos 12 The drive unit must lower slightly when the tensioning screw is loosened Loosen tightening screw Figure Pos 12 until the drive unit is not lowered any further Loosen 5 screws Figure 3 Pos 1 and remove lid Figure 3 Pos 3 If the lid cannot be removed easily try to remove it with a slightly pivoting movement Remove middle bar Figure Pos 5 with seal Loosen 4 screws Figure Pos 8 of the upper bearing flange Figure Pos 16 don t remove them completely Loosen 4 screws Figure Pos 7 and remove motor flange Figure 17 A CAUTION Make sure not to insert your fingers between motor gearbox and electro cylinder We recommend to place a support pad between motor and cylinder profile Loosen and remove completely central toot
32. g with caution We recommend to place a support pad between motor and cylinder profile ATTENTION Please make sure that the toothed belt is correctly geared in the pulley toothing e Screw in 4 screws Figure 2 Pos 7 until the motor flange fits Do not yet tighten ANCAUTION Make sure not to insert your fingers between motor gearbox and electro cylinder We recommend to place a support pad between motor and cylinder profile e Setting the toothed belt pre tension e For the same toothed belt see on page 33 e For a new toothed belt see on page 33 Mount lid Figure 1 Pos 6 with screws Figure 1 Pos 9 e Mount lid Figure 1 Pos 4 with screws Figure 1 Pos 11 2 3 2 2 Parallel mounting 2 080 with Ex Motor Figure 5 Figure 6 192 550002N6 ETH Mounting Instructions 2015 11 29 Set up ETH Electro Cylinder Dismantle EX motor 2 080 The 2 050 and 080 Electro cylinders for parallel mounting of the EX motor 2 motor flange option K1B 050 motor flange option K1D ETHO80 motor flange option K1J are furnished with tensioned belt When dismantling the motor the belt must NOT be detensioned e Remove connectors from motor e Remove lid figure 5 pos and loosen screws figure 5 pos 4 The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded Secur
33. hed belt tensioning screw Figure 3 Pos 12 ATTENTION Secure upper bearing unit Figure 3 Pos 18 against falling e CAUTION Danger of crushing Do not place your hands or fingers between upper bearing unit and parallel housing Remove upper bearing unit Figure Pos 18 with toothed belt Loosen four screws Figure Pos 8 of the upper bearing flange Figure 3 Pos 16 and remove bearing flange from bearing Figure 3 Pos 19 e Remove hollow shaft with the two bearings Figure 3 Pos 19 from the bearing housing Figure 3 Pos 18 Now the toothed belt can be removed and the new belt can be inserted ANCAUTION Please make sure that the toothed belt is correctly geared in the pulley toothing ANCAUTION Do only use the toothed belt specified by Parker e Do only use the toothed belts with mentioned part number 192 550002N6 ETH Mounting Instructions 2015 11 41 ETH Electro Cylinder e Mounting in reverse order e Figure 3 Pos 2 3 and 4 must be sealed with Atomsit Re seal middle bar Figure Pos 5 with the seal or with Atomsit ANWARNING Please respect the screw tightening torques e Setting the toothed belt pre tension see on page 33 Tightening torques Toothed belt change ETH100 amp 125 3 4 1 Belt inside black Belt inside yellow Installed by the beginning of 2016 4 Repair In the event of a damage or a mechanical defect the entire unit must be returned for r
34. id 1 5 3 Working safely NOTICE The information such as instructions and notes contained in this manual must be heeded for all work involved in installing commissioning setting up operating changing operating conditions and modes servicing inspecting and repairing the unit The manual must be available close to the linear module during the performance of all tasks It is impermissible to operate the liner module if it is not in perfectly functional condition Operating personnel Only qualified expert personnel is permitted to perform works on the linear actuator All the applicable regulations and provisions must be heeded IEC EN national accident prevention regulations etc Qualified persons as the term is used in this manual are persons who e persons who by virtue to their training experience and instruction and their knowledge of pertinent norms specifications accident prevention regulations and operational relationships have been authorized by the officer responsible for the safety of the system to perform the required task and in the process are capable of recognizing potential hazards and avoiding them definition of skilled persons in accordance with VDE015 or IEC364 e Persons who a knowledge of first aid techniques and the local emergency rescue services e Persons who have read and will observe the safety instructions D R Instructions for Special Hazards The linear module must
35. ight side For the next steps leave ETH cylinder and motor in this position 30 e Insert and tighten motor fixing screws slightly figure 5 pos 5 e Insert and tighten clamping screws slightly figure 5 pos 4 Tighten motor fixing screws e Tighten clamping screw figure 5 pos 4 with the respective tightening torque e Close the opening in the motor flange with the lid figure 5 pos 3 Tightening torque of clamping screw 192 550002N6 ETH Mounting Instructions 2015 11 Motor feedback mounting 2 3 2 3 Parallel mounting ETH100 amp ETH125 ETH100 amp 125 ft eee Cg Figure 8 parallel housing Motor gearbox mounting 100 125 The ETH100 amp 125 electro cylinder is furnished with tensioned belt When dismantling the gearbox motor the belt must NOT be detensioned e Remove connectors from motor e Remove lid Figure 7 Pos 4 and screws Figure 5 Pos 11 e Loosen all tensioning screws of the clamping bushing Figure 10 Pos 20 approx 3 mm with K1M drive option Loosen tensioning element figure 8 Pos 20a via flange sided mounting hole For this first loosen the lock screw Figure 8 Pos 16 then the adjusting screw of the tensioning element ANWARNING The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded Secure motor gearbox against dropping Ey
36. inear actuator or machine at least once per shift for externally visible damage or defects Changes that have occurred including the operating behavior that could have a negative effect on the operating safety must be reported immediately Components and accessories are designed especially for this product When purchasing spare and wearing parts use only original Parker parts We note here explicitly that we are unable to check or release spare parts or accessories that were not provided by us Installing and or using such products may cause negative changes in the required design properties in some circumstances which in turn could negatively effect the active and or passive operating safety of the product Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation At maintenance service and repair always take care that the product is cooled off before starting work The manufacturer is unable to accept any liability for damage caused by using non original parts and accessories Safety and protection devices are strictly NOT to be removed or bypassed or set out of order Applicable requirements and national accident prevention regulations must always be observed when installing and operating our linear motor module 192 550002N6 ETH Mounting Instructi
37. ing instructions however the unit may bear the risk of hazards Electronic moving and rotating components can erepresent a danger for life and limb of the operator or third persons eand or cause material damage If the linear actuator is installed in a machine plant the safety requirements noted in the operating instructions for that machine must be combined with those described in this manual 1 5 2 Identifying Residual Dangers and Hazardous Areas If there are still residual dangers present to persons or property from the linear actuator in spite of operating it in a safe manner the user must make reference to these residual dangers through signs and written rules requiring appropriate procedures The following safety signal words are used DAN E R Indicates that an imminent hazardous situation may lead to death or serious bodily harm if not prevented using appropriate safety measures 192 550002N6 ETH Mounting Instructions 2015 11 7 Introduction ETH Electro Cylinder Indicates a potentially hazardous situation which if not avoided using appropriate safety measures could result in serious or minor injury Indicates a potentially hazardous situation which if not avoided using appropriate safety measures may result in minor injury or material damage NOTIC Provides important information about the product how to handle the product or about the part of the manual to which particular attention must be pa
38. ions 2015 11 33 Set up ETH Electro Cylinder e Measure toothed belt tension with a suitable device We recommend Gates Sonic 507c or Hilger amp Kern Trummeter e Tighten screw lightly and repeat measurement Repeat this procedure until the required toothed belt pretension see on page 33 see on page 42 is set A CAUTION Only a correctly set toothed belt pretension ensures fail safe operation of the cylinder e Screw in both threaded pins Figure 1 Pos 10 until they touch the inner bracket Tighten pins slightly e Retighten lock nuts Figure 1 Pos 14 e Tighten 4 screws Figure 2 Pos 7 with the given tightening torque e Refix both lids Figure 1 Pos 4 amp 6 with the respective screws Figure 1 Pos 11 amp 9 Screw tightening torques belt tensioning option 2 3 3 65 motor mount For the IP65 option we generally recommend to have the motor mounted by Parker If the motor is not mounted by Parker please respect the following instructions to achieve the best possible sealing effect 2 3 3 1 Motor mounting for IP65 inline The cylinder is furnished with mounted coupling housing and motor flange Before mounting the motor to the flange it must be sealed as follows e Apply silicone sealing compound to the motor flange pilot e g Sista Silicone F109 Universal e Screw motor to motor flange see chapter Motor and gearbox mounting see on page 25 Note the additional mounting steps see chapt
39. l Dangers and Hazardous Areas 7 1 5 9 W rking safely d ue ono Rc quedes uc E olea eode dee 8 1 5 4 Safety Instructions for the Company Using the System 8 1 5 5 Safety Instructions for Operating Personnel 9 1 6 Packaging storage transport eese 10 1 6 1 Special notes transport see innen ioo eor dee 10 1 7 Terms of guarantee 1 1 1 1 2 14 1 8 Conditions of utilization eee cese e eee e eee eee 15 17 21 Uu met 17 2 1 1 Mounting with mounting threads on the cylinder 17 2 1 2 Mounting with mounting accessories 17 2 1 2 1 Cylinder mounting with mounting plates or foot mounting brackets 18 2 1 2 2 Screw tightening torques for the mounting of the ETH cylinder by Le een RT 18 2 1 2 3 Accessory mounting bearing block 20 2 1 2 4 Mounting of Torce Sensors mbil inae uas 20 2 1 2 5 Mounting Fixing of accessories Rear clevis with force sensor 20 2 1 3 MOUMUING NOTES t
40. l documentation according annex VIT B has been created Der Hersteller verpflichtet sich die speziellen Unterlagen zur unvollst ndigen Maschine einzelstaatlichen Stellen auf Verlangen elektronisch zu bermitteln Die gewerblichen Schutzrechte des Herstellers der unvollst ndigen Maschine bleiben hiervon unber hrt The manufacturer commits to transmit ee nes relevant documents on the partly completed machinery electronically by aur documentation department The intelectual rights of the manufacturer of the incomplete machine are not affected Offenburg 23 5 2014 J rgen Killius Operations Manager Parker Hannifin ombH Commerzbank Offenburg Coesch frsf lrung Sat Bielefeld HRA 35459 BLZ 664 SI Ba Dr Gerd SchelTel G nter Schrank Ellen Raahede Kees Vama LS h DE 122 Eo 027 Konte Nr 45 0 19 12 0 Vuorsitarader des Aufsichtsrates Hansgeorg Greuner Stcucmuzumer 51 49 5747 1543 BIC COBADEFF IBAN DESS 623 HIRA D450 1917 00 192 550002N6 ETH Mounting Instructions 2015 11 Intended use 1 4 Intended use The incomplete machine can only be set in operation if it is sure that the machine in which the incomplete machine shall be mounted is conform to the 2006 42 EG machine directives Without further measures the product is not suitable for safety oriented tasks The linear motor module must only be used in areas that are not accessible to persons during operation If the linear a
41. le to the central lubrication port in the profile are only approximate values Start up position of relubrication port Assumption Position 0 at the rear buffer lead screw completely retracted Loosen lubrication port screw e Move the cylinder slowly to the lubricating position until the lubricating port becomes visible e With frame sizes 032 050 ETH080 the lubrication ports have a diameter of 2 5 mm With frame sizes ETH100 and ETH125 the lubrication nipple is integrated For all sizes you need a beaked nozzle for your grease gun Use a stable pipe no hose e Insert the nozzle into the hole in the cylinder profile and place it orthogonally onto the lubricating port Use the defined amount of lubricant see on page 37 e The amount of lubricant applied can be defined by the number of pump strokes Pump the stated amount of grease onto a balance while counting the pump strokes 3 3 Toothed belt 3 3 1 Checking the toothed belt In general the high performance toothed belts used in the ETH are maintenance free Visual inspection of the timing belt is however required Please check the toothed belt for the following aspects e Wear at the teeth e Cracks in the tooth root surface e Fractures in the belt back If you find signs of wear the toothed belt must be exchanged see on page 40 For visual inspection you must only remove the upper lid with the four screws Figure 1 Pos 4 11
42. nal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded 28 192 550002N6 ETH Mounting Instructions 2015 11 Motor feedback mounting A CAUTION Make sure not to insert your fingers between motor gearbox and electro cylinder We recommend to place a support pad between motor and cylinder profile A e Remove drive unit with mounted toothed pulley from the parallel housing with caution ATTENTION Make sure that the toothed belt is not stuck in the parallel housing e Dismount motor gearbox flange Figure 2 Pos 3 by loosening the screws figure 2 Pos 6 Measure and note depth A from toothed pulley to motor gearbox shaft before dismounting the toothed pulley see Figure 4 Remove threaded pin s from the toothed pulley e Pull off toothed pulley with the aid of a pull off tool Figure 4 Motor gearbox mounting ETHO32 080 not valid for mounting Parker EX motors e Fit toothed pulley and set dimension A Dimension A is provided by Parker If the drive was exchanged please set the dimension A noted before e Screw in the toothed pulley threaded pin s and secure medium strength by screw lock e Mount motor gearbox flange Figure 2 Pos 3 with the screws Figure 2 Pos 6 and 8 e Insert drive unit with mounted toothed pulley into the parallel housin
43. ons 2015 11 9 Introduction ETH Electro Cylinder 1 6 Packaging storage transport First check e Check the packaging for damages e Remove the packaging Do not discard the packaging it is strongly recommended to use the original packaging material for return deliveries e Depending on the storage location metal surfaces may have a temperature of 0 C or below Please provide appropriate worker protection e g protective gloves Please ensure that the consignment does correspond to your order e Check the product for damages Do never use a device which seems damaged e Please read the installation manual carefully before installing or commissioning the device Packaging material ANWARNING The packaging material is inflammable if it is disposed of improperly by burning lethal fumes may develop Transport Make sure to transport the linear module always in a safe manner and with the aid of suitable lifting equipment Means of transport Storage The linear module must be stored evenly and without any mechanical load The stated storage temperature must be adhered to Details please refer to ETH catalogue www parker com eme eth see product support of one ETH side Disposal We recommend to dispose of the respective materials in accordance with the respectively valid environmental laws The following table states the materials suitable for recycling and the materials which have to be disposed of separately
44. ontents of this publication for compliance with the associated hard and software We can however not exclude discrepancies and do therefore not accept any liability for the exact compliance The information in this publication is regularly checked necessary corrections will be part of the subsequent publications German Master created Further information Our product on the internet http www parker com eme eth About this manual This manual contains notes and safety instructions information about commissioning service and maintenance For information on project development technical data dimensions accessories options dimensioning aids and order code please refer to ETH catalogue www parker com eme eth see product support of one ETH side 192 550002N6 ETH Mounting Instructions 2015 11 Device assignment Contents nl geed Lu EE 5 11 Device assignment 3 112 111 1 nnn 5 1 2 Type SDSciln calor skvaske esc nana Uus 5 L3 6 US MEN c RET rm 7 1 41 Applications not in accordance with the intended use 7 1 5 Sdalety AECH 7 15 1 QGeneral NEE TEE 7 1 5 2 Identifying Residua
45. ormed after 10000 movement cycles In the event of small loads and if the application is impact and vibration free the lubrication intervals can be increased Under normal operating conditions the given lubrication intervals apply If the total travel per year is shorter than the given intervals the cylinder must be relubricated at least once per year Lubrication is always required if the cylinder will not be used for a longer period of time or when operation is interrupted The lubricant used is supplied by Kl ber it is available worldwide Normal operating conditions e Medium Speed 0 5 x Vmax e Application factor f 1 0 e No impacts and vibrations e Load ration Fin Finax 20 96 The given lubrication intervals apply Different operating conditions will shorten the lubrication intervals You will find information about short stroke applications in the catalogue Please contact Parker for details Lubricant NOTIC only use Kluber NBU15 lubricating grease for standard cylinders For applications in food related areas Kl bersynth UH1 64 62 grease is used customized version After relubrication a lubricating run must be performed to ensure even distribution of the lubricating agent Please make sure that the entire length is traveled in both directions at a speed of approx 20 mm s After this the cylinder is ready for put back into operation 192 550002N6 ETH Mounting Instructions 2015 11 3 M
46. osure or whose absence was expressly guaranteed in writing Furthermore if there is compulsory liability under the Product Liability legislation for personal injury and property damage to privately used objects in the event of negligent breach of significant contractual obligations Parker Hannifin Manufacturing Germany GmbH amp Co KG shall also be liable for cases of ordinary negligence however this is limited to damages that are contractually typical and foreseeable Further claims are hereby excluded Failure to adhere to these operating instructions or the relevant statutory provisions as well as any other information from the supplier shall invalidate the warranty In particular we are not responsible for failures caused by modifications made by the customer or other parties In such cases the normal repair costs will be calculated These costs will likewise be calculated for a check of the unit if no fault can be determined on the unit This regulation also applies during the warranty period No claims exist as to the availability of previous versions or to the retrofitting capacity of the units delivered to adapt them to the respectively current model version User Conversions and Changes are Not Permitted The linear actuator must not be changed in its design or in terms of safety without our approval Any change as defined here made by the user excludes any liability on our part 1 4 192 550002N6 ETH Mounting Instructions 20
47. r Neustadt Tel 43 0 2622 23501 0 parker austria parker com HU Hungary Buda rs Tel 36 23 885 470 parker hungary parker com IE Ireland Dublin Tel 353 466 6370 parker ireland parker com Italy Corsico Tel 39 02 45 19 21 parker italy parker com KZ Kazakhstan Almaty Tel 7 7273 561 000 parker easteurope parker com NL The Netherlands Oldenzaal Tel 431 0 541 585 000 parker nl parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 900 parker easteurope parker com AZ Azerbaijan Baku Tel 4994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 32 0 67 280 900 parker belgiumQparker com BG Bulgaria Sofia Tel 359 2 980 1344 parker bulgaria parker com BY Belarus Minsk Tel 48 0 22 573 24 00 parker poland parker com CH Switzerland Etoy Tel 41 0 21 821 87 00 parker switzerland parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germanyQGparker com
48. r often at the same place The limit values for the thrust and traction force lateral force speed and acceleration are partly influenced by several factors and can change depending on e The size of the electro cylinder e Screw lead e Direct or parallel drive via toothed belt transmission e Mounting method e Mounting orientation vertical or horizontal resp inclined e Travel Stroke Note on cylinder mounting Do always use all available mounting possibilities and respect the requirements listed in chapter Screw tightening torques for the mounting of the ETH cylinder by the customer see on page 18 192 550002N6 ETH Mounting Instructions 2015 11 1 5 Introduction 16 ETH Electro Cylinder If the motor used with the electro cylinder should be able to exceed individual limit values of the cylinder the respective values for the motor must be limited in the control by appropriate parameterization The parameterization should even be reduced down to the values necessary for operation This would for example provide a hint to a possible damage or to preventive maintenance if wear induced extensive friction of the machine or cylinder would trigger an error message of the controller The internal end stops of the electro cylinder may under no circumstances be accessed during operation The internal end positions may only be accessed by the cylinder in setup mode and only for determining the end positions resp for relubrica
49. ributed e Full load of the eye bolts a maximum angle of 45 see Figure 1 e Don t use lateral traction see Figure 2 e Before use the eyes bolts must be checked that they are firmly seated and not damaged e The eye bolts are level and grid with the surface e Deformed eye bolts should not be used and screwed anymore e Supplied eye bolts are not made of stainless material and must therefore be removed after installation of IP65 or VA option case the cylinder is dismounted from the machine at a later time new eye bolts must be used due to safety reasons Figure 1 Figure 2 Motor inline 100 125 12 Figure 1 Transport instructions ETH100 amp 125 Area A Front cap Area B Inline coupling housing Thread TA and TB on all four sides From frame size ETH 100 on the provided M12 threads see Figure 1 und Figure 2 transport instructions ETH100 amp 125 must be used together with M12 external thread eye bolts in accordance with DIN 580 192 550002N6 ETH Mounting Instructions 2015 11 Packaging storage transport Parker EME Motor parallel ETH100 amp 125 c1 c2 Figure 2 Transport instructions ETH100 amp 125 Area A Front cap Area C Parallel housing Thread TA on all four sides Thread TB also on the opposite side but not on the underside 13 192 550002N6 ETH Mounting Instructions 2015 11 Introduction ETH Electro Cylinder 1 7 Terms of guarantee warranty These opera
50. rque 1 Nm 20 25 Minimum screw in depth 2 mm For protection classes B and C we recommend for instance a GEOMET coated screw thin layer corrosion protection which must be in strength class 12 9 For the ETH100 amp 125 GEOMET coated screw is required as the bracket is not available in stainless steel 1 Torque controlled tightening 2 When screwing into S235 JRG1 grade steel Provide suitable washer under the screw head Safety factor against slipping is 1 6 in this case Otherwise at least 1 8 3 4 For all mounting options applies e Joint area must be dry and free of grease e We recommend to secure the screws with a liquid bolt retaining compound e g Loctite 242 With mounting option F H and J don t mount the cylinder horizontally on one side as in this case the bolted connections are improperly high burdened due to pitching torques and cross forces In this case always support the cylinder With ETH032 080 the mounting thread F on the underside of the cylinder can be used as support With ETH100 amp 125 the transporting thread see on page 11 can be used as support For this a screw M12x1 25 quality 8 8 must be used Furthermore a minimum screw in depth of 15 mm must be considered Tighten screw with tightening torque 30 Nm 192 550002N6 ETH Mounting Instructions 2015 11 1 9 Set up ETH Electro Cylinder 2 1 2 8 Accessory mounting bearing block When mounting the bearing blocks
51. the flat on the thrust rod to apply counter pressure see indication SW Thrust rod version see in the catalog section following the mounting instructions 192 550002N6 ETH Mounting Instructions 2015 11 21 Set up 2 2 2 2 1 NOTICE 2 2 2 22 kK Figure 1 Figure 2 With parallel drive Figure 2 the turning direction of the motor is reversed in comparison with the direct drive configuration ETH Electro Cylinder ANCAUTION When fixing the load on the thrust rod end do always apply counter pressure on the respective flat KV SW with an appropriate tool Otherwise the internal anti rotation protection might be damaged KV SW Dimensions see in the catalog section following the mounting instructions Connect the payload always with the end of the thrust rod so that occurring lateral forces are minimized If the payload is separately guided even minimal deviations between this guiding system and the cylinder length axis can generate high lateral forces and reduce the service life of the electro cylinder considerably The possibilities to avoid this problem e Use a flexible coupling at the thrust rod end This coupling can compensate up to 3 mm axial offset and up to 10 angular offset Use other thrust rod connection elements accessories which are able to compensate certain deviations such as rod clevis or spherical rod eye e Use a flexible cylinder fixing device accessories such as re
52. ting instructions are subject to changes including changes in technical details with respect to the information and figures contained herein Parker Hannifin Manufacturing Germany GmbH amp Co KG grants no quality or durability guarantees nor any guarantees as to the suitability for specific purposes Such guarantees must be expressly agreed upon in writing Public statements recommendations or advertising do not in any way represent quality specifications The operator s warranty rights require that the operator immediately report any defects and precisely describe said defects in the complaint Parker Hannifin Manufacturing Germany GmbH amp Co KG is not responsible under any circumstances for damage to the product itself or any consequential damage caused by the product resulting from improper handling of the product If Parker Hannifin Manufacturing Germany GmbH amp Co KG is responsible for a defect Parker Hannifin Manufacturing Germany GmbH amp Co KG shall be authorized at its discretion to undertake improvements or deliver replacements In compliance with ISO 9000 all products are equipped with a type plate that is connected to the device The type plate must not be removed or damaged under any circumstances Parker Hannifin Manufacturing Germany GmbH amp Co KG shall not be held liable regardless of any legal basis except for cases of intent or gross negligence injuries to life body or health or defects of malicious nondiscl
53. tion with a low force of a few torque limitation if possible below 10 96 and very slowly max 2 96 of the nominal speed The lifetime of the electro cylinder depends strongly on the degree of power exploitation and on impermissible operating states occurring even if only for a short time Depending on the operating conditions rotation speed load etc increased surface temperature in the area of the drive may occur When touching it during operation slight injuries from burning may occur Don t touch the product during operation At maintenance service and repair always take care that the product is cooled off before starting work 192 550002N6 ETH Mounting Instructions 2015 11 Mounting 2 Set up In this chapter you can read about RTI 17 eae det 22 Motor and feedback mobili rna 25 Read safety instructions see page 7 before taking into operation The product is furnished completely mounted and mechanically ready to operate If no Parker drive is provided attach your motor gearbox combination according to the instructions of the respective supplier The technical data must be respected Technical data See in the catalog section following the mounting instructions DAN E E R
54. tor on the new cable please make sure that the 360 motor cable shielding is maintained and that there is no connection to earth via the connector housing A DANGER Improper wiring may lead to severe injuries or death A wiring must always be made from a skilled electrician The motor must be grounded with a separate PE protective lead green yellow cross section at least 2 5 This cable must be connected to the available motor ground connector or if there is non available with a mounting screw In the latter case the coloring under the head of the screw must be removed ANWARNING The internal ballscrew is not self locking Always take care especially in vertical position of the ETH cylinder that the piston rod must be safeguarded In case of non respect severe injuries may occur In this chapter you can read about Motor gearbox mounting with inline motor 26 Motor gearbox mounting with parallel motor configuration 28 FOS mOr MOLNI MEER dies 34 192 550002N6 ETH Mounting Instructions 2015 11 25 Set up ETH Electro Cylinder 2 3 1 Motor gearbox mounting with inline motor configuration 2 080 lt lt di Eh Figure 1 ETH100 amp 125 M e d cl ET a _ Figure 2 Motor gearbo
55. u bei IP65 inline 34 Motoranbau bei IP65 parallel 35 Mounting notes 21 Belt belt tensions N Nachschmieren ber mittige Nachschmierbohrung Option 38 Nachschmieren ber zentrale Nachschmierung Standard 38 P Parallel mounting 2 080 Standard 28 Parallel mounting 2 080 with Ex Motor 29 Parallel mounting ETH100 amp ETH125 31 R Repair 42 Riemen Riemenspannungen 42 S Safety instructions 7 Schmierintervalle und Nachschmiermenge 37 ocrew tightening torques for the mounting of the ETH cylinder by the customer 18 Set up 17 Sicherheitshinweise f r das Bedienpersonal 9 Sicherheitshinweise f r das Verwenderunternehmen 8 Side Load 21 Special notes on transport 10 T Terms of guarantee warranty 14 Toothed belt 39 Typenschild 5 Lagerung Transport 10 W Wartungsplan 36 Working safely 8 Z Zahnriemen pr fen 39 Zahnriemenvorspannung neu einstellen neuer Zahnriemen 33 Zahnriemenvorspannung wieder aufbringen gleicher Zahnriemen wieder einbauen 33 Zylindermontage ber Montageplatten oder FuBmontagewinkel 18 192 550002N6 ETH Mounting Instructions 2015 11 43 Index Parker Worldwide Europe Middle East Africa AE United Arab Emirates Dubai Tel 4971 4 8127100 parker meQparker com AT Austria Wiene
56. unted without tension and contortion This method of mounting is only possible if the lower side of the mounting surface is accessible NOTIC E 100 125 does not have mounting thread at the bottom of the cylinder Dimensions see in the catalog section following the mounting instructions 2 1 2 Mounting with mounting accessories Mounting methods see in the catalog section following the mounting instructions Dimensions see in the catalog section following the mounting instructions Permissible side load See in the catalog section following the mounting instructions 192 550002N6 ETH Mounting Instructions 2015 11 1 7 Set up ANWARNING ETH Electro Cylinder 2 1 2 1 Cylinder mounting with mounting plates or foot mounting brackets If the underside of the mounting surface is not accessible mounting plates or foot mounting brackets are available as accessories The rear mounting plate cannot be fixed with inline motor configuration If you fix the cylinder only at the rear end e g also with a rear clevis please respect the effective direction of the known forces Critical are above all lateral forces in horizontal or vertical direction 2 1 2 2 Screw tightening torques for the mounting of the ETH cylinder by the customer In order to simplify the calculation of the mounting screws for fixing the cylinder in your application the following table gives an overview of the required screw quality resp the
57. x dismantling e Remove motor connector e f you use a gearbox we recommend to dismount the motor from the gearbox first for reasons of weight e Remove screws Figure 1 Pos 6 Remove motor gearbox including mounted coupling half with caution 192 550002N6 ETH Mounting Instructions 2015 11 26 Parker Motor feedback mounting Loosen clamping screw s ETH032 050 ETHO80 loosen radial clamping screw of the coupling half 1008125 loosen clamping screws Figure 3 Pos E2 equally approx 3 mm and screw in two of the screws in the open tapped holes Now tighten screws evenly until the clamp collar Fig 4 Pos 4 is released from the coupling hub Fig 3 Pos 2 and can be freely moved Remove coupling half from the motor gearbox shaft Figure 4 Motor gearbox mounting e Please make sure that the clamping screw s of the coupling half is are released and that the clamp collar Fig 5 Pos 4 and the coupling hub Fig 5 Pos 2 are pulled apart e Slip the coupling half onto the motor gearbox shaft and align to be flush with the shaft E2 ATTENTION 150 4762 Shafts and bores of the hubs must be free of burrs dirt and grease n 2 050 080 tighten radial clamping screw with tightening torque see table 1008125 Tighten the fixing screws Figure 5 Pos E2 crosswise with torque wrench 3 turns with 1 3 2 3 and full tight

ETH - Electro Cylinder

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