X Ride 28 Riding Extractor.book
Contents
1. 42 7 6 2 Clean recovery tank 42 7 6 3 Clean Suction Filter 42 7 7 Cylindrical Brush Deck 43 7 7 1 Clean dirt hopper 43 7 7 2 Remove brushes 43 7 7 3 Clean brushes 43 7 7 5 Change roller bumper 43 7 8 Pump Tank In Line Filter 44 7 9 Vacuum Shoes 45 7 9 1 Removal 45 7 9 2 Cleaning 45 8 Troubleshooting 48 9 Fault Codes 50 10 Warranty 54 6 Safety Information 1 Safety Information 1 1 Safety and Warning Symbols All paragraphs in this manual referring to your personal safety the safety of your machine and the environment pro tection are attributed one of the follow ing warning symbols Safety Symbols Description WARNING Indicates a hazardous situation which could result in death or serious injury NOTICE Indicates a potentially hazardous situation which may result in equipment or property damage Additional Symbols Description Ecological hazard Indicates the use of substances representing an inherent danger to the health of the environment Note Indicates important or additional information 7 Safety Information 1 2 General Provisions Please read this user manual and in struction plates labels on the X Ride 28 unit2. Charge the batteries properly before starting the machine for the first time Minuteman cannot be held liable for battery damage resulting from failure to initially charge batteries Provide for sufficient ventilation of areas where batteries are charged Explosion hazard See section 1 5 of this manual for battery and electrical precautions 7 4 3 Maintenance of Batteries Refer to battery manufacturers instructions for information on care of batteries 7 4 4 Remove Batteries 1 Park machine on level ground 2 Switch off machine by key switch 3 Open empty recovery tank Fig 11 2 and secure by strap Fig 11 6 4 Disconnect battery connector Fig 11 3 5 Disconnect battery connection cables 6 Remove batteries 7 4 5 Install Batteries Batteries must be selected and seated appropriately in accordance with factory machine specifications Failure to do so could result in inappropriate changes to the machine s center of gravity which in turn could result in machine operation and control hazards especially on inclined surfaces and related personal injury 1 Switch off machine by key switch 2 Open empty recovery tank Fig 11 2 and secure by strap Fig 11 6 3 Place batteries into tray according to figure 4 Connect battery poles and enclosed connecting cables according to battery connection layout Fig 11 7 Tighten and grease poles 7 4 6 Disposal of Batteries Used batteries labelled by
3. select forward or reverse activate the accelerator pedal to start movement 4 9 Tie down points When transporting on a vehicle or trail er the machine has to be secured Tie the machine down firmly by using the front foot steps Fig 9 1 and the rear tie hooks Fig 9 2 as tie down points Fig 9 1 2 28 Operation 5 Operation 5 1 Method of Operation General 5 1 1 Brush Deck Brush deck Fig 10 1 automatically lowers when traveling with a cleaning mode selected The brushes rotate and solution supply switches on automati cally When the machine stops brushes and solution supply switch off automati cally 5 1 2 Solution Tank Fill the solution tank Fig 10 2 through solution fill port Fig 10 4 The solution tank holds 27 gallons and the filling lev el can be checked visually through the solution level sight gauge Fig 10 5 The solution temperature is not to exceed 122oF 50oC Fig 10 5 7 2 6 4 1 3 8 29 Operation 5 1 3 Recovery Tank The soiled water is taken from vacuum shoes to the recovery tank Fig 10 3 by vacuum motors and suction hose 5 1 4 Batteries The battery compartment contains three 12 volt batteries connected in se ries Fig 10 8 The recommended bat tery is AGM 234 Ah Minuteman P N 956748 5 1 5 Drive motor The drive motor Fig 10 7 features dy namic braking as well as an electro magnetic parking brake When the machines power
4. such as belts cords switches hoses rubber parts electrical motor components or adjustments Parts not manufactured by Minuteman are covered by and subject to the warranties and or guarantees of their manufacturers Please contact Minuteman for procedures in war ranty claims against these manufacturers Special warning to purchaser Use of replacement filters and or prefilters not manufactured by Minuteman or its designated licensees will void all warranties expressed or implied A potential health hazard exits without original equipment replacement All warranted items become the sole property of Minuteman or its original manufacturer whichever the case may be Minuteman disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman assumes no responsibility for any special incidental or consequential damages This limited warranty is applicable only in the U S A and Canada and is extended only to the original user purchaser of this product Customers outside the U S A and Canada should contact their local distributor for export warranty policies Minute man is not responsible for costs or repairs performed by persons other than those specifically authorized by Minuteman This warranty does not apply to damage from transportation alterations by unauthorized persons misuse or abuse of the equip ment use of non compatible chemicals or damage to property or loss
5. 14N845 U S Route 20 Pingree Grove Illinois 60140 U S A Phone 630 627 6900 Fax 630 627 1130 www minutemanintl com A Member of the Hako Group 988732UM Rev 06 09
6. 4 2 Initial charging procedure 24 4 3 Before Putting into Operation 24 4 4 Start Machine 24 4 5 Operation 25 4 6 Stop Machine 26 4 7 After Work 26 4 8 Transporting the machine 27 4 9 Tie down points 27 5 Operation 28 5 1 Method of Operation 28 5 1 1 Brush Deck 28 5 1 2 Solution Tank 28 5 1 3 Recovery Tank 29 5 1 4 Batteries 29 5 1 5 Drive motor 29 6 Technical Data 30 7 Maintenance and Care 32 7 1 Minuteman System Maintenance 32 7 2 Maintenance Document 33 7 3 Maintenance Schedule 35 7 4 Battery Systems 38 7 4 1 Charge Batteries 39 7 4 2 Charger Specifications 39 7 4 3 Maintenance Batteries 39 7 4 4 Remove Batteries 39 7 4 5 Install Batteries 39 7 4 6 Disposal of Batteries 39 7 5 Solution tank 39 7 5 1 Fill solution tank 41 7 5 2 Empty solution tank 41 7 5 3 Solution Filter 41 7 6 Recovery tank 42 7 6 1 Empty recovery tank
7. System Maintenance K To be performed by the customer in accordance to the maintenance and care instructions contained in the operating instructions daily or weekly The operator will be instructed upon delivery of the machine System Maintenance I every 125 hours of operation To be performed by qualified personnel of authorized Minuteman Service Center in accordance with the machine specific system maintenance including spare part kit System Maintenance II every 250 hours of operation To be performed by qualified personnel of authorized Minuteman Service Center in accordance with the machine specific system maintenance including spare part kit System Maintenance S every 500 hours of operation safety check To be performed by qualified personnel of authorized Minuteman Service Center in accordance with the machine specific system maintenance including spare part kit 33 Maintenance and Care 7 2 Maintenance Document Handing over Upgrade Test drive Handing over to the customer Instruction carried out on at _________________ operating hours System Maintenance I 125 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance II 250 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance I 375 operating hours Workshop stamp carried out on at _________________ operating hours System Mainten
8. disconnect the ma chine s battery plug first Fail ure to do so could result in ac cidental machine activation and personal injury Before commencing operation of the machine check for obvious signs of loose parts potential conditions in dicative of malfunctions etc Any signs of potential problems must be remedied before actual operation commences Before commencing operation of the machine following main tenance or repair activities check to ensure that all protec tive devices have been proper ly refitted and positioned or other potential problems be fore actual operation com mences otherwise personal injury may occur 10 Safety Information 1 5 Battery and Electrical System Precautions The X Ride 28 operates on ei ther lead acid or AGM batter ies Batteries can generate gases which can ignite or cause an explosion Keep sparks and flames away from the batteries Charge the bat teries only in well ventilated ar eas Wear eye protection when working near batteries Do not put any type of metal objects or tools across the battery termi nals or on top of batteries Do not clean the machine s electri cal parts or system including batteries by means of high pressure cleaning equipment Such activities could cause short circuit or battery explo sion hazards resulting in per sonal injury Only use a charger designed for your specific battery type Only qualified individuals should
9. disposed or recycled by appropriately trained and permitted entities and or dis posal facilities 11 Safety Information 1 6 Cleaning Solution Use and Disposal Precautions Only cleaning agents detergents suitable for automatic machines low foaming should be used in the X Ride 28 Cleaning agents deter gents should be mixed with water in ratios established by product labels and or manufacturer recommenda tions All safety precautions estab lished by the cleaning agent detergent s manufacturer including but not limited to use of gloves and safety glasses must be followed These safety precautions can typi cally be found on the cleaning agent detergent s product labels accom panying collateral materials and re lated Material Safety Data Sheets Used or spent mixtures of water and cleaning agents detergents collect ed in the machine s recovery tank must be disposed of in accordance with applicable government regula tions and or local permits obtained by the facility in which floor cleaning activities occur if any Violations of such government regulations and lo cal permits can result in significant penalties Never dispose of the contents of the machine s recovery tank outdoors or into stormwater systems or basins 12 Safety Information 1 7 Machine Labels The following safety and information la bels are legibly attached to the ma chine Replace missing or illegible labels immed
10. eventually turn itself off The machine will have to be pushed back to the recharging station 4 6 Stop Machine To stop cleaning select the transport mode Fig 5 13 This will automatically stop the solution flow raise the scrub deck and turn off the vacuum motor 20 second delay 4 7 After Work Refer to the Maintenance section for specific maintenance instructions de scribed below 1 When finished cleaning select the transport mode Fig 5 12 all clean ing functions will shut off Move the machine to a suitable site for mainte nance 2 Empty and clean the solution tank 3 Empty and clean the recovery tank Observe the legal directives and local regulations for dis posal of detergents 4 Remove and clean the vac shoes 5 Check operating fluid levels function and setting 6 Clean the machine Do not clean the electrical parts by means of high pres sure cleaning equipment 7 Check the maintenance schedule and perform any required mainte nance before storing the machine 8 Charge batteries 9 Store the machine indoors in a clean dry place Keep from freezing Leave the solution and recov ery tank lids open for ventila tion to prevent odor build up 10 Turn key switch OFF and remove key Remove the key to avoid unau thorized use of the machine 27 First Operation 4 8 Transporting the machine To transport the machine turn the key switch ON select the transport mode
11. hose of recovery tank o Clean drain hose of solution tank o Check solution supply to brushes and clean if required o Check solution filter and clean if required o Check roller bumpers o Test drive and function test o 35 Maintenance and Care System Maintenance I The following maintenance work must be performed by an authorized Minuteman Service workshop To be performed Interval every 125 hours of operation Check battery charger o Check tank lid seal of the recovery tank and replace if required o Check drain hose of the recovery tank and replace if required o Grease joints at the brush lift mechanism o Check wheel fixing screws and tighten 24 lb ft if required o Check condition of tires o Test drive and function test o 36 Maintenance and Care System Maintenance II The following maintenance work must be performed by an authorized Minuteman Service workshop To be performed Interval every 250 hours of operation Perform maintenance works according to System Maintenance I o Inspect steering damages and bearing slackness and replace if required o Check drain hose of the recovery tank and replace if required o Check roller bumperof the brush deck and replace if required o Check suction hose for tight fit and damages and replace if required o Test drive and function test o 37 Maintenance and Care System Maintenance S Safety check The following maintenance wor
12. is turned off the e mag brake is activated and the traction motor is prevented from moving Accessories such as brushes and rollers are available Con tact your Minuteman Dealer for more information To manually disengage the parking brake pull the lever on the drive wheel 30 Technical Data 6 Technical Data Cylindrical brush deck Machine length 61 in 155 cm Machine height 54 in 137 cm Working width 28 in 71 cm Surface performance theoretical 9060 ft h 842 m h Service voltage 36 V 36 V Nominal power drive motor 600 W 600 W Nominal power vacuum motor 650x2 W 650x2 W Nominal power brush motor 2x600 W 2x600 W Number of brushes 2 Qty 2 Qty Diameter of brushes 5 9 in 15 cm Working speed 65 fpm 19 8 m min Solution tank 27 gal 122 L Recovery tank 25 gal 113 L Weight without batteries and solution 475 lb 215 kg Weight with solution and batteries 1315 lb 596 5 kg 31 Technical Data Noise emission The sound pressure level measured under maximum conditions of use LwA according to DIN EN 60335 2 72 amounts to 83dB A 83dB The sound pressure level measured at the ear of the driver under normal condi tions of use LpA according to DIN EN 60335 2 72 amounts to 72dB A 72dB Measurement inaccuracy KpA 2dB A 2dB Vibration The frequency weighted acceleration measured according to DIN EN ISO 5349 which have an effect upon the upper limbs
13. no solution to the floor Solution tank empty Fill solution tank Solution lines valves filter or spray jets clogged Flush lines and clean solution filter and spray jets Solution solenoid valve Clean or replace valve Machine does not run Operator seat safety switch Operator has to be seated Check for open circuit Main system controller Check error fault codes Tripped 100 amp circuit breaker Check for an electrical short circuit Reset machine Reset breaker and turn key switch off and restart Batteries Low Charge Batteries Vacuum motor does not turn on Recovery tank full Empty recovery tank Excessive foaming in recovery tank Empty recovery tank Use less or change chemical Use defoaming agent Five LEDs flashing on Battery Gauge Check for motor overload Reset machine Turn key switch off and restart Poor Vacuum Performance Motor overload Check individual circuit breakers CB5 and CB6 Brush Motors not running Motor overload Check individual circuil breakers CB3 and CB4 50 Troubleshooting 9 Fault Codes No of Bars No of Flashes Fault Description Fault Code 1 LOW BATTERY ERROR 0x2C00 LOW BATTERY ERROR2 0x2C01 SOFT BATTERY LOCKOUT OCCURRED 0x2C02 SOFT BATTERY LOCKOUT 2 OCCURRED 0x2C03 2 Traction MOTOR FAULT 1 0x7800 TRACTION OVER CURRENT ERROR 0x7801 SOFT TRACTION MOTOR IN FOLDBACK STATE 0x7802 Traction MOTOR LINE VOLTAGES INSTABILITY TIMEOUT 0x7803 TRACTION SPEED INPUT OUT OF RANGE 0x78
14. of income due to malfunctions of the product 55 If a difficulty develops with this machine you should contact the dealer from whom it was purchased This warranty gives you specific legal rights and you may have other rights which vary from state to state Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you Cord Electric Group Three years parts two years labor ninety days travel Not to exceed two hours Exceptions Port A Scrub one year parts six months labor MPV 13 one year parts MPV 14 and 18 two years parts one year labor Rapid Air blower one year parts one year labor Explosion Proof Vacuum one year parts one year labor Pneumatic Vacuums three years parts one year labor EX 12 and EX12H one year parts one year labor Battery Operated Group Three years parts two years labor ninety days travel Not to exceed two hours Exceptions Sweepers one year parts one year labor ninety days travel Not to exceed two hours Internal Combustion Group One year parts one year labor ninety day travel Not to exceed two hours Replacement Parts Ninety days Batteries 0 3 months replacement 4 12 months pro rate Polypropylene Plastic Tanks Ten years no additional labor Minuteman International Made Simple Commercial Limited Warranty Minuteman International Inc
15. specifications or improp erly fitting parts or accessories Acceptance of the machine Upon arrival check machine for possi ble damages in transit Follow unpack ing instructions on shipping pallet Each unit has been tested and throughly in spected before shipment Any damage is the responsibility of the delivery carri er who should be notified immediately Minuteman International Inc 14N845 U S ROUTE 20 PINGREE GROVE II 60140 U S A 5 Table of Contents Introduction 2 Preface 2 Proper use 2 Disclaimer 3 Notes on warranty 4 Acceptance of the machine 4 1 Safety Information 6 1 1 Safety and Warning Symbols 6 1 2 General Provisions 6 1 3 Operational Precautions 8 1 4 Maintenance Precautions 9 1 5 Battery and Electrical System Precautions 11 1 6 Cleaning Solution Use and Disposal Precautions 12 1 7 Machine Labels 12 2 Machine Overview 14 2 1 Front 14 2 2 Rear 15 3 Operating Elements 16 3 1 Operating Panel 16 3 2 At the Machine 19 4 First Operation 24 4 1 Instruction 24
16. 1 SPEED POTENTIOMETER HI REFERENCE ISO ERROR 0x0816 7 1 SPEED POTENTIOMETER LO REFERENCE ISO ERROR 0x0817 1 SPEED POTENTIOMETER ERROR BOTH HAVE READINGS 0x0818 1 SOFT BELLY BUTTON ACTIVATED 0x7901 7 2 V2POINT5 VOLTAGE REF ERROR 0x0705 2 HI SWITCH REF ERROR 0x0706 2 EMERGENCY STOP ERROR 0x7900 7 3 STARTUP WITH PUSH SELECTED 0x7000 3 PUSH ACTIVATED IN DRIVE MODE 0x7001 53 Troubleshooting No of Bars No of Flashes Fault Description Fault Code 8 Any faults not covered elsewhere 9 1 SOLUTION TANK EMPTY 0x1318 9 2 SOFT ALARM OVERCURRENT OCCURRED 0x131C 9 3 SOFT SOLUTION PUMP OVERCURRENT OCCURRED 0x1313 9 4 SOFT SOLENOID 1 OVERCURRENT OCCURRED 0x1314 9 5 BRAKE FAULT 1 0x1500 5 BRAKE FAULT 2 0x1501 5 BRAKE OVER CURRENT ERROR 0x1507 10 HIGH BATTERY ERROR 0x1600 54 Minuteman International Made Simple Commercial Limited Warranty Minuteman International Inc warrants to the original purchaser user that the product is free from defects in workmanship and materials under normal use Minuteman will at its option repair or replace without charge parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals All warranty claims must be submitted through and approved by factory authorized repair stations This warranty does not apply to normal wear or to items whose life is dependent on their use and care
17. 80 3 SOFT BRUSH MOTOR DISCONNECTED ERROR 0x7600 SOFT BRUSH CURRENT FOLDBACK 0x7601 SOFT BRUSH CURRENT FOLDBACK2 0x7602 SOFT BRUSH CURRENT FOLDBACK3 0x7603 SOFT BRUSH INHIBIT 0x7604 BRUSH OVERCURRENT DETECTION STARTUP FAULT 0x7605 4 1 EXCESSIVE CURRENT TRIP Supported on LCD only 0x1310 51 Troubleshooting No of Bars No of Flashes Fault Description Fault Code 1 SOFT BRUSH DECK ACTUATOR OVERCURRENT OCCURRED 0x1311 1 BRUSH DECK ACTUATOR OVERCURRENT 2 OCCURRED 0x1321 1 ERROR BRUSH DECK ACTUATOR POSITIVE SHORTED LOW 0x1411 1 ERROR BRUSH DECK ACTUATOR NEGATIVE SHORTED LOW 0x1412 4 2 SOFT SOLENOID 2 OVERCURRENT OCCURRED 0x1312 2 SOLENOID 2 OVERCURRENT 2 OCCURRED 0x1322 2 ERROR SOLENOID 2 POSITIVE SHORTED LOW 0x1413 2 ERROR SOLENOID 2 NEGATIVE SHORTED LOW 0x1414 5 SOFT VACUUM MOTOR DISCONNECTED ERROR 0x7700 SOFT VACUUM CURRENT FOLDBACK 0x7701 SOFT VACUUM CURRENT FOLDBACK2 0x7702 SOFT VACUUM CURRENT FOLDBACK3 0x7703 6 OFF AISLE WAND MODE 0x1E03 OFF AISLE WAND MODE 0x1E04 52 Troubleshooting No of Bars No of Flashes Fault Description Fault Code 7 1 SPEED POTENTIOMETER FAULT 1 0x0810 1 SPEED POTENTIOMETER MAX WIPER DIFFERENCE ERROR 0x0811 1 SPEED POTENTIOMETER MAX PULL DOWN DIFFERENCE ERROR 0x0812 1 SPEED POTENTIOMETER MAX PULL SAFE DIFFERENCE ERROR 0x0813 1 SPEED POTENTIOMETER REFERENCE ERROR 0x0814 1 SPEED POTENTIOMETER LO REFERENCE ERROR 0x0815
18. DO NOT LEAVE CLEANING SOLUTIONS IN THE MACHINE WHEN NOT IN USE 4 4 Start Machine Proceed with the following to set the machine to operating mode Disconnect the charger and connect the battery connector Switch on machine by actuation of key switch from position 0 to posi tion 1 The battery gauge will dis play the remaining battery life 25 First Operation 4 5 Operation 1 Switch on the machine 2 Select one of the five available modes using the mode selector Fig 5 10 3 Set the direction the machine will travel by selecting forward or reverse on the direction selector Fig 5 1 4 Activating the accelerator pedal Fig 4 17 turns on the transport brush es water flow vacuum accordingly to the mode selected If the accelerator pedal is acti vated before or the key is switched ON at the same time the machine will not move as a safety precaution Remove your foot from the pedal turn the machine OFF and ON then activate the ped al to drive the machine When the direction switch is set to reverse and the acceler ator is activated the back up alarm will sound and the brush deck will automatically raise 5 Start scrubbing by driving the ma chine forward in a straight line over lapping each path by 2 to 3 inches Start moving machine immedi ately after switching on the brush deck otherwise the brushes leave traces on the floor Lift brush deck before passing over steps
19. User Manual X Ride 28 Riding Extractor 2 Preface Dear customer Thank you for purchas ing the Minuteman X Ride 28 The outstanding operational characteristics of the X Ride 28 should justify the con fidence you demonstrated in making this purchase The X Ride 28 is a commercial grade Rider scrubber machine It is battery operated and is intended by Minuteman to be used in accordance with this man ual the labels on the machine itself as well as applicable federal state and lo cal safety and environmental statutes regulations and ordinances collective ly the governmental regulations ap plicable commercial standards and common sense The user s own safety as well as the safety of others depends to a great ex tent on how the X Ride 28 is operated handled and maintained Therefore as a starting point this manual must be read and understood thoroughly prior to the machine being switched on for the first time When operating or maintain ing the X Ride 28 THINK SAFETY FIRST This manual provides vital information concerning the safe operation use maintenance and service of the X Ride 28 The various safety alert symbols signal words and safety messages contained herein are intended to be read in conjunction with each other as well as with X Ride 28 labels instruction plates and applicable governmental regulations To the extent that any gov ernmental regulations conflict with the provisions of t
20. achine unat tended on a ramp or incline as it could roll freely and result in personal injury The X Ride 28 is not designed for use on sur faces with a greater than 2 incline or slope Adopt opera tion habits to local conditions to ensure machine is always un der operator s control The X Ride 28 is not designed for decontamination purposes and should not be used in ar eas where hazardous wastes or materials are stored or have been spilled Use of the X Ride 28 in these areas could result in the spread of hazardous wastes or materials and opera tor exposure to same Remove the key to avoid unautho rized use of the machine 9 Safety Information 1 4 Maintenance Precautions Maintenance and repairs must be performed by qualified personnel only Maintain adjustments on ma chine pursuant to specifications not ed in the service manual Maintenance and repair work must be performed by using appropriate undamaged tools Spare and replacement parts must conform with factory machine speci fications Failure to do so may result in machine malfunctions Genuine spare and replacement parts are highly recommended Switch off and remove the ma chine s key before inspecting the machine or performing any maintenance or repair work Failure to do so may result in accidental machine activation and personal injury When performing maintenance or repair work on the ma chine s electrical system be sure to
21. ance S 500 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance I 625 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance II 750 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance I 875 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance S 1000 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance I 1125 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance II 1250 operating hours Workshop stamp carried out on at _________________ operating hours System Maintenance I 1375 operating hours Workshop stamp carried out on at _________________ operating hours 34 Maintenance and Care 7 3 Maintenance Schedule System Maintenance Customer Maintenance intervals must be performed by the customer operator To be performed Interval daily weekly Fill solution tank and proceed to chemical agent dosage o Charge batteries o Check brush deck and clean if required o Check vacuum shoe and clean if required o Clean tank lid seal of the recovery tank o Empty recovery tank Clean recovery tank and suction filter o Check brushes and replace if required o Clean suction
22. and other obstacles 6 When scrubbing check behind the machine occasionally to see that all of the dirty water is being picked up If streaking occurs the recov ery tank may be full the suc tion hose may be clogged de bris may need to be removed from the vacuum shoes The recovery tank has a safe guard for overflow protection to guard against water entering the vacuum motor when the re covery tank is full The Vacuum will stay ON for 15 seconds and then shut off automatical ly When this happens imme diately empty the recovery tank 7 Drive the machine to a designated dirty water disposal area and empty the recovery tank Refer to Mainte nance section for instructions 8 Refill the solution tank and continue cleaning until the job is done or the machine runs out of charge 26 First Operation The battery fault gauge Fig 5 3 will flash to signal that the machine is almost out of pow er When this signal is dis played all functions will shut off brushes will turn off the scrub deck and vacuum shoe will raise The key switch must be turned OFF then ON to re set the machine The machine will then only have a few min utes left of reserve power for a short vacuum only mode to pick up remaining solution on the floor and transport power to drive to the battery recharging station If the machine is oper ated for an excessive period of time after cleaning functions have stopped it will
23. at tempt to undertake maintenance and repair activities associated with the machine s electrical system in accor dance with appropriate industry standards and government regula tions if any The electrical system of the machine should be inspected at regular inter vals Any obvious defects such as loose connections damaged or frayed electrical cables corrosion should be repaired before the ma chine is put back into use Failure to do so could cause machine malfunc tions or electrical hazards In case of a malfunction of the ma chine s electrical system including but not limited to unexpected loss of power or individual system shut downs the machine should be shut down immediately for inspection and required maintenance and repair Batteries must be selected and seated appropriately in accor dance with factory machine specifications Failure to do so could result in inappropriate changes to the machine s cen ter of gravity which in turn could result in machine opera tion and control hazards espe cially on inclined surfaces and related personal injury Observe all operating use and safe ty instructions provided by the appro priate battery manufacturer Used batteries must be han dled disposed or recycled properly in accordance with government regulations Used batteries should never be dis posed of as non hazardous waste e g domestic or house hold waste Used batteries should be
24. e and the vacuum motor will turn off after a delay If the machine stops moving in either direction the brush deck will automatically raise and the vacuum motor will shut off after a delay Transport mode Fig 5 12 When this mode is selected none of the cleaning functions will operate This mode is only used to transport the ma chine from one location to another 19 Operating and Indicating Elements 3 2 At the Machine 1 Seat adjustment lever 2 Solution tank fill port 3 Solution Filter 4 Solution drain hose 5 Solution level sight gauge 6 Recovery drain hose 7 Recovery tank lid 8 Float Shut off Fig 6 1 2 4 5 8 3 7 6 20 Operating and Indicating Elements Seat adjustment lever Fig 6 1 Use this lever to adjust the seat forward or backward Solution tank fill port Fig 6 2 The solution tank is filled through this port Solution filter Fig 6 3 While solution flows from tank to brush deck it is cleaned by the filter element Solution tank drain hose Fig 6 4 This hose allows draining of the solution tank Solution level sight gauge Fig 6 5 The amount of solution in the tank can be checked visually using this gauge Recovery tank drain hose Fig 6 6 This hose allows draining of the collect ed soiled water from the tank Recovery tank lid Fig 6 7 Removing this lid allows access to the recovery tank and suction filter Suction filter Fig 6 8 This filter prot
25. ects the vacuum motor from water and debris Hourmeter Fig 3 11 The hourmeter displays the current op erating hour level Main Fuse Fig 3 12 The main fuse interrupts the entire pow er supply to the vehicle In the event of faults in the electrical system the vehi cle must be shut down by means of he main fuse The Main Battery cut off switch positions CB1 are up on down off Further fuses CB2 Control Circuit CB3 Brush Motor M3 Right CB4 Brush Motor M4 Left CB5 Vacuum Motor M1 Right CB6 Vacuum Motor M2 Left 1 1 1 1 21 Operating and Indicating Elements Cylindrical brush hub Fig 7 1 This hub both sides can be removed to access the cylindrical brushes The cylindrical brushes may be easily re moved without tools Fig 7 1 22 Operating and Indicating Elements Off aisle wand tool The X Ride 28 is equipped with a ready to use built in off aisle wand system for use in hard to reach areas Switch to the off aisle wand mode Fig 5 9 then connect the wand as shown and it is ready to use Solution trigger Fig 8 1 The trigger controls the solution flow to the spray jet Squeezing the trigger opens an internal valve to dispense cleaning solution Vacuum Hose Fig 8 2 Vacuum hose must be connected to re covery tank to pull solution into the wand Fig 8 1 Solution trigger 2 Wand 1 2 23 Operating and Indicating Elements 24 First Operation 4 First Ope
26. einstall 7 9 2 Cleaning 1 Flush vacuum shoes from top with water If necessary clean blockage from narrow opening with knife scraper or similiar device 2 Vacuum shoe glides may be removed for cleaning or replaced by removing the three pins that secure them to metal vacuum shoes 46 Maintenance and Care Notes 47 Maintenance and Care Notes 48 Troubleshooting 8 Troubleshooting Problem Possible Cause Remedy Poor water pick up poor brush performance Recovery tank full Empty recovery tank Recovery tank drain hose leak Secure drain hose cap or replace Recovery tank lid gasket leak Replace gasket lid cover properly Debris caught in vacuum shoe Clean vacuum shoe Vacuum hose clogged Remove debris and flush hose Vacuum hose to vacuum shoe or recov ery tank disconnected to vacuum shoe or damaged Reconnect or replace vacuum shoe hose Worn brushes Rotate or replace brushes Wrong brush or cleaning chemical Consult Minuteman Debris caught on scrub brushes Remove debris Moving machine too fast Slow down Low battery charge Recharge batteries Debris box full Empty and clean debris box Brushes worn Replace brushes Bristles have taken a set Rotate brushes No solution to off aisle wand spray jet Solution tank empty Refill solution tank No FWD REV drive Drive system speed controller Check error fault codes 49 Troubleshooting Problem Possible Cause Remedy Inadequate solution flow or
27. g solution that is applied to the floor and then vacuumed back into the machine by way of an integrated vacuum shoes for later disposal Liquid residue remaining on the floor during operation can rep resent a slip and fall hazard to the operator and others in the vicinity of machine use When working with the machine op erators should use firm and skid proof shoes Areas where floor cleaning will occur should be appropriately marked with suitable slip and fall hazard signs markers pop up cones It is indispensable for the operator or user of the machine to become thor oughly acquainted with attached im plements and controls as well as their various functions before oper ation commences Before commencing operation of the machine check for obvious signs of loose parts potential conditions in dicative of malfunctions etc Any signs of potential problems must be remedied before actual operation commences The electrical system in the machine is not designed to suppress sparks Accordingly use of the X Ride 28 where fire or explosion hazards may exist due to flammable gases or va pors flammable liquids com bustible dust or ignitable fibers or flyings must be avoided The machine can cause an ex plosion when operated near such areas Use caution when operating the machine on a ramp or in cline Do not turn the machine on an incline as it may be come unstable and flip over Do not leave the m
28. gnal increased vacuum motor speed 1 Take machine to appropriate area for draining 2 Park machine such that drain hose reaches a drain aperture in the floor 3 Switch off machine Observe the legal provisions and the local regulations for disposal of detergents 4 Take drain hose Fig 13 2 from holder and empty recovery tank completely 7 6 2 Clean recovery tank Clean recovery tank at daily intervals or as required 1 Empty recovery tank per 7 6 1 2 Open tank lid Fig 13 4 of the recovery tank 3 Take drain hose Fig 13 2 from holder and empty recovery tank completely 4 Remove remaining dirt by rinsing tank and hose with clean water Fig 13 7 6 3 Clean Suction Filter Check suction filter Fig 13 3 at daily intervals and clean if required The suction filter can be easily removed by pulling downward 1 3 2 4 43 Maintenance and Care 7 7 Cylindrical Brush Deck 1 Brush deck 2 Roller bumper 3 Debris Tray 4 Brush hub 5 Drive hub 6 Notched end of cylindrical brush Fig 14 7 7 1 Clean debris tray Clean debris tray Fig 14 3 at daily intervals or as required Remove dirt hopper by lowering the Brush deck lifting the debris tray and sliding sideways Clean the tray and replace 7 7 2 Remove brushes 1 Release brush hub Fig 14 5 by removing the three thumbnuts 2 Remove and check the brushes 7 7 3 Clean brushes Clean brushes in the brush deck at daily intervals or as
29. hand arm system amounts under normal working conditions lt 0 8 m s lt 0 8 m s 32 Maintenance and Care 7 Maintenance and Care General Before proceeding to maintenance and care work you are advised to read and comply with the Safety Information section 1 4 and 1 5 Compliance with the recommended maintenance work will ensure that you always have a reliable machine available Daily or weekly maintenance and repair work may be executed by the driver operator having been trained accordingly Further Minuteman system maintenance work must be completed by qualified personnel only Please contact your local Minuteman Service Center or Minuteman contract dealer We cannot be held liable for damages resulting from non compliance with these instructions Please indicate the machine s serial number with any enquiry or spare part order see section 1 7 Nameplate 7 1 Minuteman System Maintenance The Minuteman System Maintenance guarantees reliable operability of the Minuteman machines preventive maintenance minimizes operating costs repair costs and maintenance costs ensures long service life and opera bility of the machine The Minuteman System Maintenance is structured in separate modules and determines specific technical works to be executed as well as the intervals for such maintenance works For any specific maintenance type the replacement parts are determined and listed in spare part kits
30. his instruction manual such governmental regulations would govern Your authorized Minuteman dealer would be happy to answer any ques tions you may have concerning the op eration or maintenance of the X Ride 28 or information contained in this manual If repair or maintenance work is per formed on the X Ride 28 Minuteman recommends that only genuine replace ment parts be used and that such work be performed by qualified individuals Proper use The X Ride 28 is a carpet extraction ma chine Its intended scope of application is for wet cleaning of level carpeted surfaced floors in accordance with the provisions of this instruction manual applicable governmental regulations manufacturer specifications and ma chine labels collectively proper use Using the X Ride 28 beyond its proper use will be deemed improper use by Minuteman Minuteman disclaims any liability for any personal injury property or other damages of any nature whatso ever whether special indirect conse quential or compensatory directly or indirectly resulting from the improper use of the X Ride 28 or uses beyond or inconsistent with the X Ride s intended scope of application This disclaimer of liability also extends to modifications to the X Ride 28 made without Minute man s prior written consent The X Ride 28 should only be operated handled and maintained by persons who are familiar with the machine and who have been instructed of the pote
31. iately Minuteman nameplate Fig 1 1 Machine identification number Fig 1 2 Recovery tank drain hose Fig 2 1 Battery cable routing Fig 1 3 Water temp warning Fig 1 5 122oF Battery caution Fig 1 6 13 Safety Information General information Fig 1 4 A Read and observe the instruction manual B Maximum incline is 2 C Do not clean the machine by means of high pressure cleaning equipment Fig 1 Fig 2 A B C 1 4 2 5 6 3 1 14 Machine Overview 2 Machine Overview 2 1 Machine Overview Front 1 Recovery tank lid 2 Steering wheel 3 Drive wheel 4 Roller bumper 5 Foot step 6 Cylindrical deck 7 Solution level sight gauge 8 Seat adjustment lever 9 Solution tank 10 Solution tank fill port 11 Hourmeter 12 Circuit breakers Fig 3 2 1 10 7 9 6 4 11 12 5 8 3 15 Machine Overview 2 2 Machine Overview Rear 13 Recovery tank dump hose 14 Off Aisle Wand 15 Recovery tank 16 Safety latch 17 Accelerator pedal 18 Control panel 19 Rear Wheel 20 Vacuum Shoe Fig 4 17 20 13 15 16 19 18 14 16 Operating and Indicating Elements 3 Operating and Indicating Elements 3 1 Operating Panel 1 Direction selector 2 LED indicator Forward 3 Battery Fault gauge 4 Horn push button 5 Key switch 6 LED indicator Reverse 7 Interim Clean mode 8 Restorative Cleanmode 9 Off Aisle Wand mode 10 Mode select
32. in their entirety before opera tion These materials contain valu able information regarding the safe operation of the machine Minute man recommends that operators re ceive training by qualified Minuteman technicians before start up operation use servicing or re pair of the machine This user manual is not intended as a substitute for applicable govern ment regulations nor does it include or address same Users and em ployers of users should familiarize themselves with applicable govern ment regulations that may impact use and operation of the X Ride 28 including but not limited to regula tions promulgated pursuant to the federal Occupational Safety and Health Act The precautions and important safe ty information contained in this user manual must be made available cur rent users and downstream users of the machine When re selling or renting out X Ride 28 machines it is recommended that copies of this user manual be provided and that any illegible machine labels or in struction plates be replaced The X Ride 28 is designed for indoor use only Store machine indoors Keep the electrical components of the machine dry Make sure that all warning labels and instruction plate on the machine are maintained legible and properly attached 8 Safety Information 1 3 Operational Precautions The X Ride 28 is a battery operated carpeted floor cleaning system that utilizes a water cleanin
33. k must be performed by an authorized Minuteman Service workshop at least once a year To be performed Interval every 500 hours of operation Perform maintenance works according to System Maintenance II o Clean traction drive motor from carbon dust and check carbon brushes for smooth operation and wear and replace carbon brushes if required o Clean brush motors from carbon dust and check carbon brushes for smooth opera tion and wearing and replace carbon brushes if required o Test drive and function test o 38 Maintenance and Care 7 4 Battery Systems 1 Battery gauge 2 Recovery tank 3 Battery connector 4 Batteries 5 Safety latch 6 Support strap 7 Battery layout connection Handling and changing the batteries may be performed only by maintenance staff Fig 11 4 3 6 7 2 5 1 39 Maintenance and Care 7 4 1 Charge Batteries Connect the charger to the battery connector Fig 11 3 Charging batteries is recommended if at least one bar of the battery gauge has extinguished after operation of the machine Observe the operating instructions of the charger as well as the operating instructions of the battery manufacturer In case it is intended to change the type of battery the charger has to be adjusted only by Minuteman contract workshops Be sure to use the correct battery charger per battery type 7 4 2 Charger Specifications P N 957746 2 36VDC 25A 120VAC Input Hi frequency
34. n tial hazards associated with such oper ation handling and maintenance Introduction 3 Disclaimer Minuteman disclaims liability for any personal injury property or other dam ages of any nature whatsoever wheth er special indirect consequential or compensatory directly or indirectly re sulting from the publication use of ap plication or reliance on this document or except as expressly set forth in the sales contract for the machine the op eration or maintenance of the X Ride 28 EXCEPT AS EXPRESSLY SET FORTH IN SUCH SALES CONTRACT MINUTEMAN MAKES NO WARRAN TIES EXPRESS OR IMPLIED AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Minuteman disclaims and makes no guaranty or warranty express or im plied as to the accuracy or complete ness of any information published herein and disclaims and makes no warranty that the information in this in struction manual will fulfill any parties particular purposes or needs While Minuteman believes that the informa tion in this manual is accurate in the event that technical or typographical er rors exist in this manual Minuteman re serves the right to make changes to subsequent editions of this manual without prior notice to the recipients of this edition The reader should notify Minuteman if any errors in this manual are suspected Minuteman does not un dertake to guarantee the performance of any individ
35. or 11 Vacuum only mode 12 Transport mode Fig 5 1 2 4 5 6 7 8 9 3 10 11 12 17 Operating and Indicating Elements Direction selector Fig 5 1 Controls the direction in which the X Ride 28 will move when the accelerator pedal is activated The arrow pointing forward the amber LED Fig 5 2 indi cates the machine is in forward mode The arrow pointing backward with the red LED Fig 5 6 indicates the ma chine is in reverse mode Battery Fault gauge Fig 5 3 This gauge displays the remaining bat tery charge This gauge also displays any fault codes that might occur with the machine controller see Trouble shooting for fault codes Horn Fig 5 4 Activates the electric horn Key Switch Fig 5 5 The key switch turns the electrical sys tem on and off Remove the key to avoid unau thorized use of the machine Mode selector Fig 5 10 Selects the operating mode of the ma chine 18 Operating and Indicating Elements Off Aisle Wand mode Fig 5 9 This mode is for cleaning areas that can not be reached with the machine When selected the vacuum motors will turn on and the solution pump will run when the triger of the off aisle wand is activat ed The machine will not move Restorative Clean mode Fig 5 8 When this mode is selected the solution will pump to the four spray jets in front of the scrub deck When the operator selects forward and presses the accel erator the scr
36. ration 4 1 Instruction Only persons trained by qualified Min uteman technicians are authorized to operate service and repair the ma chine Operators must read and under stand this manual before operating or maintaining this machine 4 2 Initial charging procedure Be sure to use proper charger per battery type Before first operation of the machine fully charge the bat tery with an initial charging pro cedure and comply with the op erating instructions of the charger as well as with those of the battery manufacturer Min uteman cannot be held liable for damages resulting from an insufficient initial charge 4 3 Before Putting into Operation Complete the following inspections be fore taking the machine into operation 1 Check the area around the machine for signs of leakage Hoses lines and tanks must be free from any leakage or damage 2 Install brushes see maintenance chapter 3 Check battery charge and recharge if required An initial charge is re quired before first operation of the machine see Maintenance section 4 Empty recovery tank and clean it if required see maintenance chapter 5 Refill solution tank and add cleaning agent according to the manufactur er s recommendations Use only cleaning agents suit able for automatic machines low foaming and comply with the instructions for use dispos al and with the warning infor mation specified by the clean ing agent s manufacturer
37. required 7 7 4 Replace brushes Check brushes in the brush deck for wear at daily intervals and replace as required 1 Insert brush into brush deck and rotate until it catches on the drive hub notched end must face inward Fig 14 6 amp 7 2 Place the brush hub and secure it with the three thumbnuts and lock washers 7 7 5 Change roller bumper Check roller bumpers Fig 14 2 at weekly intervals and replace if required 1 2 3 6 5 4 44 Maintenance and Care 7 8 Pump Tank In line Filter Maintenance The Solution Tank Filter B should be cleaned regularly To remove turn the Shut off Valve C closed by turning it 90O clockwise Next twist the Filter Cap A counter clockwise and pull the filter out to clean C A B 45 Maintenance and Care 7 9 Vacuum Shoes The dual vacuum shoes are designed to extract soiled solution from the carpet The plastic vacuum shoe lips minimize damage to carpet and flooring The vacuum shoes should be removed and cleaned after each use to ensure maximum solution recovery 7 9 1 Removal 1 With the vacuum shoes in the raised position turn key switch off 2 Remove vacuum shoe locking bracket from left side of machine by rotating the vacuum shoe locking bracket and sliding the vacuum shoe out 3 Pull vacuum shoe backward until it is free from vacuum shoe mount 4 Repeat to remove the other vacuum shoe 5 Inspect or repair as necessary and r
38. the recycling sign contain re usable substances Such batteries must not be added to normal household waste Obtain local information for the proper disposal of used batteries 40 Maintenance and Care 7 5 Solution tank 1 Solution tank 2 Fill level sight gauge 3 Fill port 4 Solution tank drain hose 5 Pump Box Fig 12 2 4 3 1 5 41 Maintenance and Care 7 5 1 Fill solution tank Fill solution tank Fig 12 1 before work or as required Park machine on level ground Open fill port Fig 12 4 and fill tank up to the maximum 1 1 marker on the sight gauge Fig 12 2 The solution temperature is not to exceed 122oF 50oC 7 5 2 Empty solution tank Park machine such that the solution tank drain hose Fig 12 5 is located above the drain aperture in the floor Take tank drain hose from holder and remove cap 7 5 3 Solution Filter Check solution filter at weekly intervals and clean or replace if required Only clean solution filter when the solution tank is empty 1 Empty solution tank Fig 12 1 see paragraph 7 5 2 2 Unscrew filter cap 3 Remove the filter element from the filter case for cleaning Replace if required 4 Re install filter element and filter cap 42 Maintenance and Care 7 6 Recovery tank 1 Recovery tank 2 Drain hose 3 Float Shut off 4 Tank lid 7 6 1 Empty recovery tank Clean recovery tank Fig 13 1 at daily intervals as required or upon acoustic si
39. ual manufacturer or sell er s products or services by virtue of this instruction manual In publishing and making this manual available Minuteman is not undertaking to render professional or other services for or on behalf of any person or entity nor is Minuteman undertaking to per form any duty owed by any person or entity to someone else Anyone using this manual should rely on his or her own independent judgment or as ap propriate seek the advise of a compe tent professional in determining the exercise of reasonable care in any giv en circumstances Valid as of June 2009 Minuteman International Inc 14N845 U S ROUTE 20 PINGREE GROVE IL 60140 U S A Introduction 4 Notes on warranty The terms of the sales contract apply in regard to any product warranties Min uteman expressly disclaims all other warranties either express or implied of any kind It should be noted however that failure to maintain and service your X Ride 28 in accordance with its proper use may void the warranty In this re gard any maintenance work must be performed by an authorized Minuteman service representative and confirmed in the Maintenance Certificate the war ranty document By way of example the following items are excluded from the X Ride 28 warranty fuses normal wear and tear improper machine han dling damages caused by overloads unauthorized machine modifications non compliance with maintenance in structions or
40. ub deck will automatically come down the brush motors will turn on the vacuum motors will turn on the solution pump and interim solenoid will turn on If the operator selects reverse the scrub deck will raise the brush mo tor solution pump and interim solenoid will turn off The vacuum motors will continue to run for 20 seconds to clear the vacuum hoses Interim Clean mode Fig 5 7 When this mode is selected the solution will pump to the single spray jet aimed on to the front scrub brush When the operator selects forward and presses the accelerator the scrub deck will auto matically come down the brush motors will turn on the vacuum motors will turn on the solution pump and interim sole noid will turn on If the operator selects reverse the scrub deck will raise the brush motor solution pump and interim solenoid will turn off The vacuum mo tors will continue to run for 20 seconds to clear the vacuum hoses Vacuum only mode Fig 5 11 This mode is recommended for solution removal after double scrubbing but can also be used to pick up spills When the accelerator pedal is activated with the direction selector in the forward posi tion the rear brush deck will lower to the floor as the vacuum motor turns on pull ing the dirty solution water from the vac uum shoes into the recovery tank If the machine stops moving and the direction selector is switched to reverse the brush deck will raise protecting it from damag
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