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Endress Micropilot M FMR245 User Manual

1. 44 56 MOUNUNG NEE 9 N I P G eo EE ana b 6 notes on safety conventions and symbols 5 O operatinmenu 82 Operating MENU ici u Ee ha 30 Opel paa ed ciar id ties E 29 33 Operation menu 29 operational safely 4 OPUMIS AO WEE 68 ordering structure 6 ORIENTATION Zeen Pad a ada Yee 9 68 P Elle EE EE 48 process Conditions 45 productalas Suar id o ae ahaa lee 16 R repairs a O E ebe Loss 60 repairs to Ex approved devices 60 replacement 60 replacing seals oo 60 RIESEN 35 E a 77 EISE 80 RMAA22 EES 27 BN 221 yayay Sa yuyu ena ee 27 S safety Odetonce 41 safety instructionS 4 service adapter FXA 193 61 Micropilot M FMR 245 with HART 4 20 mA Endress Hauser software history 77 spars Pam vii AE AE de ERC EE OS 70 Gelle Le 18 48 Stilig WEIIS ias a a es 19 system error messages u u s tanino sua AY 64 T TAZ NOUSING GE ua Baku L Na IN 24 25 tank installationS 13 E u tee ee Tapuy las Se 43 56 technical data 78 terminal compartment 25 TOF TOO t a S494 ea Peta 27 37 55 59 82 trouble shooting 6 0 0 eee 63 trouble shooting instructions 63 ui NOUSING sews ere hace ee eared ee EEN 9 22 U
2. Type of antenna Temperature 40 C 150 C 40 F 302 F Pressure vacuum 16 bar 232 psi Antenna PTFE clad Wetted parts PTFE TFM 1600 FDA listed 1 3A EHEDG approval for Tri clamp process connection Dielectric constant e ina stilling well Wave Guide antenna gr gt 1 4 e in free space er gt 1 9 10 1 7 Mechanical construction Weight e F12 T12 housing approx 4 kg weight of flange e F23 housing approx 7 4 kg weight of flange 10 1 8 Certificates and approvals CE approval The measuring system meets the legal requirements of the EC guidelines Endress Hauser confirms the instrument passing the required tests by attaching the CE mark RF approvals R amp TTE FCC Overspill protection german WHG see ZE 244F 00 de SIL 2 see SD 150F 00 en Functional Safety Manual External standards and guidelines 80 EN 60529 Protection class of housing IP code EN 61010 Safety regulations for electrical devices for measurement control regulation and laboratory use EN 61326 Emissions equipment class B compatibility appendix A industrial area NAMUR Standards committee for measurement and control in the chemical industry Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Technical data Ex approval XA 103F D Installation Micropilot M FMR 2xx F12 PTFE antenna non conductive EEx ia IIC T6 PTB 00 ATEX 2117 X Equipment marking
3. 44 Function medium property 003 L This function is used to select the dielectric constant Selection e unknown e DC lt 1 9 e DC 1 9 4 e DC 4 10 e DC gt 10 Product class DC er Examples A 1 4 1 9 non conducting liquids e g liquefied gas B 1 9 4 non conducting liquids e g benzene oil toluene c 4 10 e g concentrated acids organic solvents esters aniline alcohol St acetone D gt 10 conducting liquids e g aqueous solutions dilute acids and alkalis 1 Treat Ammonia NH3 as a medium of group A i e use FMR 230 in a stilling well Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning o o ofr Endress Hauser Function process cond 004 To Lolrl de co de AAA This function is used to select the process conditions Selection e standard e calm surface e turb surface e agitator e fast change e test no filter standard calm surface turb surface For all applications that do not fit into any of the following groups Storage tanks with immersion tube or bottom filling Storage buffer tanks with rough surface due to free filling or mixer nozzles The filter and output damping are setto average values The averaging filters and output damping are set to high values gt steady me
4. 44 did BER SS ets BES el El L L l E Do e 1_ oe gt PEE EE Gof oer SE L00 FMxxxxxx 07 00 00 yy 008 Vertical Zoom mode Press J once more to switch to Vertical Zoom mode 4 is displayed You now have the following options e increases the vertical scale e reduces the vertical scale The display icon shows the current zoom factor Tam of A A L00 FMxxxxxx 07 00 00 yy 009 Exiting the navigation e Press J again to run through the different modes of the envelope curve navigation e Press and to exit the navigation The set increases and shifts are retained Only when you reactivate the recording curve 0E2 function does the Micropilot use the standard display again Rete TO Grour Selection After 3 s the following message appears dE SS LE ee FI H F i F us Far El E FN PE PEP FI DIE HUES OC nimi S NIE F i k GE gisant ire Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning 6 5 Basic Setup with the ToF Tool To carry out the basic setup with the ToF Tool operating program proceed as follows e Start the ToF Tool operating program and establish a connection e Select the basic setup function group in the navigation bar The following display appears on the screen Basic Setup step 1 4 e Status image e Enter the measuring point description
5. Avoid edges and constrictions L00 FMR2xxxx 17 00 00 en 019 Endress Hauser 21 Mounting Micropilot M FMR 245 with HART 4 20 mA 22 3 4 5 Turn housing After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment Proceed as follows to turn the housing to the required position e Undo the fixing screws 1 e Turn the housing 2 in the required direction e Tighten up the fixing screws 1 F12 F23 housing T12 housing allen key 4 mm 0 1 L00 FMR2xxxx 17 00 00 en 010 3 5 Post installation check After the measuring instrument has been installed perform the following checks e Is the measuring instrument damaged visual check e Does the measuring instrument correspond to the measuring point specifications such as process temperature pressure ambient temperature measuring range etc e Is the flange marking correctly aligned gt Page 9 e Have the flange screws been tightened up with the respective tightening torque e Are the measuring point number and labeling correct visual check e Is the measuring instrument adequately protected against rain and direct sunlight gt Page 61 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Wiring Endress Hauser 4 Wiring 4 1 Quick wiring guide Wiring in F12 F23 housing ch Before connection please note the following f e The
6. Endress Hauser 17 Mounting Micropilot M FMR 245 with HART 4 20 mA 3 43 Installation in stilling well Optimum mounting position marker at instrument flange ch O O O O y O Q O O O DN50 DN80 150 ANSI 2 ANSI 3 6 L00 FMR245xx 17 00 00 en 004 Standard installation For installations in a stilling well follow the engineering hints on Page 13 and note the following points e Marker is aligned toward slots e The marker is always exactly in the middle between two bolt holes in the flange e After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment e Measurements can be performed through an open full bore ball valve without any problems Recommendations for the stilling well At the construction of a stilling well please note the following points e Metal no enamel coating plastic coating on request e Constant diameter e Stilling well diameter not larger than antenna diameter e Weld seam as smooth as possible and on the same axis as the slots e Slots offset 180 not 90 e Slot width respectively diameter of holes max 1 10 of pipe diameter de burred Length and number do not have any influence on the measurement e At any transition i e when using a ball valve or mending pipe segments no gap may be created exceeding 1 mm e The stilling well must be smooth on the inside average roughness Rz lt 6 3 um Use
7. More information about services and repairs www services endress com Europe Au e stria Wien Endress Hauser Ges m b H 01 88 05 60 Fax 01 88 05 63 35 Bel Bel larus Minsk lorgsintez 017 2 50 84 73 Fax 017 2 50 85 83 Igium Luxembourg Bruxelles Endress Hauser S A N V 02 2 48 06 00 Fax 02 2 48 05 53 Bu e Igaria Sofia ntertech Automation Ltd 02 9 62 71 52 Fax 02 9 62 14 71 a Tel Cy e Croatia Zagreb Endress Hauser GmbH Co 01 6 63 77 85 Fax 01 6 63 78 23 prus Nicosia G Electrical Services Co Ltd 02 48 47 88 Fax 02 48 46 90 Czech Republic Praha Endress Hauser Czech s r o 02 66 78 42 00 Fax 026 66 78 41 79 nmark Soborg Endress Hauser A S 70 13 11 32 Fax 70 13 21 33 Elvi e a Tel a Tel Estonia Tartu i Aqua OU 7 30 27 32 Fax 7 30 27 31 Finland Helsinki Metso Endress Hauser Oy 204 8 31 60 Fax 204 8 31 61 France Huningue Endress Hauser S A 389 69 67 68 Fax 389 69 48 02 Ge a el a e rmany Weil am Rhein Endress Hauser Messtechnik GmbH Co KG 07621 9 75 01 Fax 07621 97 55 55 Great Britain Manchester Endress Hauser Ltd 0161 2 86 50 00 Fax 0161 9 98 18 41 Greece Athens G Building Services Automation S A 01 9 24 15 00 Fax 01 9 22 17 14 ngary
8. wan ra Den liri hi Dvn en EA A lt r mm r ab Fa u 7 IF 7 hl Zenn sde Si A Jet Ae 1 An irte LOO FMR2xxxx 20 00 00 en 007 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning Endress Hauser 6 5 1 Envelope curve with the ToF Tool After the basic setup an evaluation of the measurement using the envelope curve is recommended rraam m LS oi mm r ab Fa u FIEF n uf ML ae ala ms UT Sich Ce L00 FMR2xxxx 20 00 00 en 008 Note If the level of echo is very weak or there is a heavy interference echo an orientation of the Micropilot can help optimise the measurement increase of the useful echo reduction of the interference echo see Orientation of the Micropilot on Page 68 When using the Wave Guide antenna No orientation is required 6 5 2 User specific applications operation For details of setting the parameters of user specific applications see separate documentation BA 221F 00 en Description of the instrument functions for Micropilot M on the enclosed CD ROM 59 Maintenance Micropilot M FMR 245 with HART 4 20 mA 60 7 Maintenance The Micropilot M measuring instrument requires no special maintenance Exterior cleaning When cleaning the exterior of measuring devices always use cleaning agents that do not attack the surface of the housing and the seals Replacing seals The process seals of the s
9. 004 Optimise alignment see Page 68 If necessary select a better installation position and or larger antenna see Page 13 Repeat once more empty calibr 005 Caution Before conformation change with or to the edit mode Endress Hauser 67 Trouble shooting Micropilot M FMR 245 with HART 4 20 mA 68 9 4 Orientation of the Micropilot For orientation a marker is found on the flange or threaded boss of the Micropilot During installation this must be oriented as follows see Page 9 e In tanks to the vessel wall e In stilling wells to the slots e In bypass pipes vertical to the tank connectors e When using the Wave Guide antenna no orientation is required After commissioning the Micropilot the echo quality indicates whether a sufficiently large measuring signal is obtained If necessary the quality can be optimised later Vice versa the presence of an interference echo can be used to minimise this by optimum orientation The advantage of this is that the subsequent tank mapping uses a somewhat lower level that causes an increase in the strength of the measuring signal Proceed as follows Warning Subsequent alignment can lead to personal injury Before you unscrew or loosen the process connection make sure that the vessel is not under pressure and does not contain any injurious substances 1 Itis best to empty the container so that the bottom is just covered Ho
10. 04 2 65 32 64 o Cambodia Khan Daun Penh Phom Penh Comin Khmere Co Ltd 23 42 60 56 Fax 23 42 66 22 Uzbekistan Tashkent Im Mexatronika Tes Tel 71 1 91 77 07 Fax 71 1 91 76 94 D a el a el Q Te a Te Hong Kong China Shanghai Endress Hauser Shanghai Instrumentation Co Ltd 021 54 90 23 00 Fax 021 54 90 23 03 China Beijing Endress Hauser Beijing Instrumentation Co Ltd 010 65 88 24 68 Fax 010 65 88 17 25 Tsimshatsui Kowloon Endress Hauser H K Ltd 8 52 25 28 31 20 Fax 8 52 28 65 41 71 India Mumbai Endress Hauser India Pvt Ltd 022 56 93 83 33 Fax 022 56 93 88 330 Canada Burlington Ontario O Endress Hauser Canada Ltd Tel 905 68 19 29 2 Fax 905 68 19 44 4 PT o Indonesia Jakarta Grama Bazita 21 7 95 50 83 Fax 21 7 97 50 89 therlands Naarden Endress Hauser B V 035 6 95 86 11 Fax 035 6 95 88 25 http www endress com a Members of the Endress Hauser group BA 251F 00 en 12 03 52012496 CCS FM SGML 6 0 Chile Santiago de Chile A Endress Hauser Chile Ltd Tel 02 3 21 30 09 Fax 02 3 21 30 25 05 03 Pa o Iran Tehran tsa Industry 021 8 72 68 69 Fax 021 8 71 96 66 Endress Hauser EH The Power of Know How Vietnam Ho Chi Minh City Tan Viet Bao Co Ltd Tel 08 8 33 52 25 Fax 08 8 33 52
11. TAG number ami eT ra nn ee r spa A COM corn Ar w Een r VWP Fa u 7 IF 7 n ht L sde A ji 1 An ae CL L00 FMR2xxxx 20 00 00 en 001 Q Note e Each parameter that is changed must be confirmed with the RETURN key e The Next button moves you to the next screen display Endress Hauser 55 Commissioning Micropilot M FMR 245 with HART 4 20 mA Basic Setup step 2 4 e Enter the application parameters tank shape for a description see Page 43 medium property for a description see Page 44 process cond for a description see Page 45 an a tr ee a ee ts mm a enner TA a O ATA Fu emanon mu rama ege Ae OI mm r VWP Fa u 7 IF 7 ht Zenn sde BE A decian 1 An R Che LOO FMR2xxxx 20 00 00 en 002 Basic Setup step 3 4 If dome ceiling is selected in the tank shape function the following display appears on the screen e empty calibr for a description see Page 46 e full calibr for a description see Page 47 E Lcd tamin japi ola mdan FP wid u il u n fon aa mm r aP Fa u 7 IF 7 n ht Zenn sde Si A decian 1 An Rp Che L00 FMR2xxxx 20 00 00 en 003 56 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning Endress Hauser D If horizontal cyl or sphere is selected in the tank shape function the following display appe
12. extruded or parallel welded stainless steel pipe An extension of the pipe is possible with welded flanges or pipe sleeves Flange and pipe have to be properly aligned at the inside e Do not weld through the pipe wall The inside of the stilling well must remain smooth In case of unintentional welding through the pipe the weld seam and any unevenness on the inside need to be carefully removed and smoothened Otherwise strong interference echoes will be generated and material build up will be promoted 18 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Mounting Examples for the construction of stilling wells Micropilot M FMR 245 I marker e g welding neck flange A DIN 2633 stilling well with slots L l P 100 lt 1 10 pipe I i hole lt 1 10 pipe diameter single sided or drilled through 8 E inside of holes deburred full bore ball valve 0 Diameter of opening of ball valve must always be equivalent to pipe diameter Avoid edges and constrictions Endress Hauser LOO FMR245xx 17 00 00 en 006 19 Mounting Micropilot M FMR 245 with HART 4 20 mA 20 3 4 4 Installation in bypass Optimum mounting position SY O DN50 DN80 150 ANSI 2 ANSI 3 6 L00 FMR230xx 17 00 00 en 007 Standard installation For installations in a bypass follow the engineering hints on Page 13 and
13. ny 1queo Adwa puoo ss ooid Ayedoid unipau edeys yue enjen peinseew 0A dnjas o1seq 00 6H 8H H 9H SH PH EH cH LH DH IIM3 A dno46 uonouna IT NIMNININOD LYVH XHJeN Buperado L00 FMR2xxxx 19 00 00 de 000 Endress Hauser 84 Micropilot M FMR 245 with HART 4 20 mA Appendix Endress Hauser D 11 3 Description of functions Note A detailed description of the function groups functions and parameters is given in the documentation BA 221F 00 en Description of the instrument functions of the Micropilot M on the enclosed CD ROM 85 Appendix Micropilot M FMR 245 with HART 4 20 mA 86 114 Function and system design 11 4 1 Function Measuring principle The Micropilot is a downward looking measuring system operating based on the time of flight method It measures the distance from the reference point process connection to the product surface Radar impulses are emitted by an antenna reflected off the product surface and received again by the radar system flange 0 referencepointof 4 measurement 20mA flange reference point of A 100 measurement D threaded connection E 1 BSPT R 1 or 1 NPT reference point of F measurement inactive length L Y 4mA 0 max level LOO FMR2xxxx 15 00 00 en 001 Input The reflected radar impulses are received by the antenna and transmitted into the electronics A microprocessor evaluate
14. 001 41 Commissioning Micropilot M FMR 245 with HART 4 20 mA 42 The basic setup is sufficient for successful commissioning in most applications Complex measuring operations necessitate additional functions that the user can use to customise the Micropilot as necessary to suit his specific requirements he functions avallable to do this are described in detail in the BA 221F Comply with the following instructions when configuring the functions in the basic setup 00 e Select the functions as described on Page 29 e Some functions can only be used depending on the parameterisation of the instrument For example the pipe diameter of a stilling well can only be entered if stilling well was selected beforehand in the tank shape 002 function e Certain functions e g starting an interference echo mapping 053 prompt you to confirm your data entries Press or to select YES and press to confirm The function is now started e If you do not press a key during a configurable time period gt function group display 09 an automatic return is made to the home position measured value display Note e The instrument continues to measure while data entry is in progress e the current measured values are output via the signal outputs in the normal way e If the envelope curve mode is active on the display the measured values are updated in a slower cycle time Thus it is advisable to leave the en
15. 27 o D Australia New Zealand Australia North Ryde NSW 2113 Q Endress Hauser Australia Pty Ltd Tel 02 88 77 70 00 Fax 02 88 77 70 99 New Zealand Auckland EMC Industrial Group Ltd Tel 09 4 15 51 10 Fax 09 4 15 51 15 All other countries O Endress Hauser GmbH Co KG Instruments International Weil am Rhein Germany Tel 07621 9 75 02 Fax 07621 97 53 45 A Wa
16. Budapest Endress Hauser Magyarorsz g 01 4 1204 21 Fax 01 4 12 04 24 a el Iceland Reykjavik Sindra St l hf 5 75 00 00 Fax 5 75 00 10 land Clane County Kildare Flomeaco Endress Hauser Ltd 045 86 86 15 Fax 045 86 81 82 Italy Cernusco s N Milano Endress Hauser S p A 02 92 19 21 Fax 02 92 19 23 62 e Latvia Riga Elekoms Ltd 07 33 64 44 Fax 07 33 64 48 Lit el huania Kaunas UAB Agava Ltd 03 7 20 24 10 Fax 03 7 20 74 14 el Macedonia Beograd Meris d o o 11 44 42 96 6 Fax 11 30 85 77 8 Moldavia Chisinau S C Techno Test SRL 02 22 61 60 Fax 02 22 83 13 Norway Lierskogen Q Endress Hauser A S Tel 32 85 98 50 Fax 32 85 98 51 Poland Wroclaw O Endress Hauser Polska Sp z 0 0 Tel 071 7 80 37 00 Fax 071 7 80 37 60 Colombia Bogota D C Colsein Ltda el Eu Tel 01 2 36 76 59 Fax 01 6 10 78 68 Costa Rica San Jose ro Tec S A 2 20 28 08 Fax 2 96 15 42 Portugal Cacem O Endress Hauser Lda Tel 21 4 26 72 90 Fax 21 4 26 72 99 Romania Bucharest Romconseng S R L Tel 021 41 12 50 1 Fax 021 41 01 63 4 Russia Moscow O Endress Hauser GmbH Co Tel 095 78 32 85 0 Fax 095 78 32 85 5 Slovak Republic Bratislava Transcom Technik s r o Tel 2 44 88 86 90 Fax 2 44 88 71 12 Slovenia Ljubljana A Endres
17. For FMR 245 the end of measuring range should not be chosen closer than A see Fig to the tip of the antenna especially if there is development of condensate e The smallest possible measuring range B depends on the antenna version see Fig e The tank diameter should be greater than D see Fig the tank height at least H see Fig e Depending on its consistence foam can either absorb microwaves or reflect them off the foam surface Measurement is possible under certain conditions 100 acer a H C 0 Y L00 FMR2xxxx 17 00 00 de 013 A mm inch B m inch C m inch D m inch H m ft FMR 245 200 8 gt 0 2 gt 8 50 150 2 6 gt 0 2 gt 8 gt 03 gt 14 15 Mounting Micropilot M FMR 245 with HART 4 20 mA Measuring range The usable measuring range depends on the size of the antenna the reflectivity of the medium the mounting location and eventual interference reflections The maximum configurable range is 20 m 65 ft for all Micropilot M larger ranges up to 35 m 114 ft on request The following tables describe the groups of media as well as the achievable measuring range as a function of application and media group If the dielectric constant of a medium is unknown it is recommended to assume media group B to ensure a reliable measurement Product class DK Er Examples A 1 4 1 9 non conducting liquids e g liqu
18. a screened cable when working with a superimposed communications signal HART AN Only ground screening of the line 7 on sensor side e Make connection see pin assignment e Re insert terminal module e Tighten cable gland 6 e Tighten screws on cover plate 4 e Insert display if fitted e Screw on housing cover 2 e Switch on power supply Commubox FXA 191 communication DXR 375 resistor gt 250 Q l l i Sealed terminal compartment test sockets 2 output current l l l plant ground e Remove any display 3 if fitted DEE i nplug display connector LOO FMR2xxxx 04 00 00 en 013 23 Wiring Micropilot M FMR 245 with HART 4 20 mA 24 Wiring in T12 housing Before connection please note the following e The power supply must be identical to the data on the i nameplate 1 ENDRESS HAUSER Caution plate 1 WE MICROPILOT M Ce e Switch off power supply before connecting up the device 4 Order Code L Se Ser No OOOO x Seo sep abel e Connect Equipotential bonding to transmitter ground terminal before connecting up the device e Tighten the locking screw It forms the connection between the antenna and the housing PTB 00 ATEX AE 9 11126 EExialIC Te PN max z Tantenne max ATC Made in Germany 79589 Maulburg A ST ground potential When you use the measuring system in hazard
19. direct sun or rain Assembly and disassembly is simply done by means of a tension clamp gt Chap 8 on Page 61 LOO FMR2xxxx 17 00 00 xx 010 Tank installations e Avoid any installations 1 like limit switches temperature sensors etc inside the signal beam refer to beam angle see Beam angle on Page 14 e Symmetrical installations 2 i e vacuum rings heating coils baffles etc can also interfere with the measurement Optimization options e Antenna size the bigger the antenna the smaller the beam angle the less interference echoes e Mapping the measurement can be optimized by means of electronic suppression of interference echoes e Antenna alignment refer to optimum mounting position see Page 17 18 20 e Stilling well a stilling well respectively a Wave Guide antenna can always be used to avoid interference Please contact Endress Hauser for further information LOO FMR2xxxx 17 00 00 xx 011 Endress Hauser 13 Mounting Micropilot M FMR 245 with HART 4 20 mA 14 Beam angle The beam angle is defined as the angle a where the energy density of the radar waves reaches halfthe value of the maximum energy density 3dB width Microwaves are also emitted outside the signal beam and can be reflected off interfering installa diameter W as function of antenna type beam angle o and measuring distance D Antenna size horn diameter FMR 245 50 mm 2 8
20. e 2 ToF Tool FieldTool Package CD ROMs CD 1 ToF Tool FieldTool Program Program including Device Descriptions device drivers and documentation for all Endress Hauser devices wich are operable using ToF Tool CD 2 ToF Tool FieldTool Utilities Utility program e g Adobe Acrobat Reader MS Internet Explorer e Accessories gt Chap 8 Accompanying documentation e Short manual basic setup troubleshooting housed in the instrument e Operating manual this manual e Approval documentation if this is not included in the operating manual Note The operating manual Description of Instrument Functions you can be found on the enclosed CR ROM 2 3 Certificates and approvals CE mark declaration of conformity The instrument is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The instrument complies with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement Control Regulation and Laboratory Procedures The instrument described in this manual thus complies with the statutory requirements of the EG directives Endress Hauser confirms the successful testing of the instrument by affixing to it the CE mark 2 4 Registered trademarks KALREZ VITON TEFLON Registered trademark of the company E I Du Pont de Nemours amp Co Wilmington USA TRI CLAM
21. for electrostatic charging S FM IS Class I Division 1 Group A D T FM XP Class I Division 1 Group A D N CSA General Purpose U CSA IS Class I Division 1 Group A D V CSA XP Class I Division 1 Group A D K TIIS EEx ia IIC T4 L TIIS EEx d ia IIC T4 Y Special version 20 Antenna size 3 50 mm 2 4 80 mm 3 9 Special version FMR 245 Product designation part 1 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Identification Endress Hauser Ordering structure Micropilot M FMR 245 continued 30 Process connection material Flange Dia Pressure Standard Material CFK DN50 PN16 EN 1092 11 PTFE gt 316L CMK DN80 PN16 EN 1092 11 PTFE gt 316L CQK DN100 PN16 EN 1092 11 PTFE gt 316L CWK DN150 PN16 EN 1092 1 PTFE gt 316L AEK 2 150 lbs ANSI B16 5 PTFE gt 316L ALK 3 150 Ibs ANSI B16 5 PTFE gt 316L APK 4 150 lbs ANSI B16 5 PTFE gt 316L AVK 6 150 lbs ANSI B16 5 PTFE gt 316L KEK 10 K 50A JIS B2210 PTFE gt 316L KLK 10 K 80A JIS B2210 PTFE gt 316L KPK 10 K 100A JIS B2210 PTFE gt 316L KVK 10K 150A JIS B2210 PTFE gt 316L 1 agreeable to DIN 2527 Sanitary Coupling Standard Material TDK 2 Tri clamp ISO 2852 PTFE gt 316L TEK 2 Tri clamp ISO 2852 PTFE gt 316L TFK i Tri clamp ISO 2852 PTFE gt 316L YY9 Special version 40 Output and menu based operation A 4 20 mA HART with VU 331 4
22. mA Trouble shooting 9 Trouble shooting 9 1 Trouble shooting instructions Micropilot M FMR 2xx Trouble Shooting Check voltage and compare it with the Connect the Inst t ks Read specifications on the correct voltage nstrument wore SCH nameplate No Check the polarity of the voltage Correct the polarity Instrument works Ready No Check power connection C tol to electronic board onnect plug Instrument works Ready No HP Ready No Not ok Check plug contact Connect the plug Display works of the display correctly Display works Ready No The display is possibly defective Contact E H Service Output current between 3 6 22mA EE SEN No ok La Y Possibly defective electronics Contact E H Service Is the communication resistor installed according to the OM Install the resistor Yes 2 see the OM Communication ok gt Ready No Is the Commubox Connect the Yes connected according Commubox Communication ok gt Ready to the OM see the OM Set the switch correctly No Is the switch on the Commubox for selecting HART Intensor in the correct position Yes Communication ok Ready No kk Contact E H Service Yes Check cabling i Yes A Correct cabling terminator terminator Communication ok Ready No Check screening EMC interferenc
23. note the following points e Marker is aligned perpendicular 90 to tank connectors e The marker is always exactly in the middle between two bolt holes in the flange e After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment e Measurements can be performed through an open full bore ball valve without any problems Recommendations for the bypass pipe e Metal no plastic or enamel coating e Constant diameter e Select horn antenna as big as possible For intermediate sizes i e 95 mm select next larger antenna and adapt it mechanically FMR 230 FMR 240 only e At any transition i e when using a ball valve or mending pipe segments no gap may be created exceeding 1 mm 0 04 e In the area of the tank connections 20 cm 8 a reduced accuracy of the measurement has to be expected Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Mounting Example for the construction of a bypass Micropilot M FMR 230 FMR 240 FMR 245 gt marker e g welding neck flange DIN 2633 full bore ball valve Recommendation min 400 mm 160 L KE Diameter of the connection pipes as small as possible Do not weld through the pipe wall The inside of the bypass must remain smoth Diameter of opening of ball valve must always be equivalent to pipe diameter
24. only if the device is not in alarm state Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning display 008 ani dish rmeas Valle D dizt 2 463 m aa gt PE Ve D ee ve A The distance measured from the reference point to the product surface and the level calculated with the aid of the empty adjustment are displayed Check whether the values correspond to the actual level or the actual distance The following cases can occur e Distance correct level correct continue with the next function check distance 051 e Distance correct level incorrect Check empty calibr 005 e Distance incorrect level incorrect gt continue with the next function check distance 051 Geiist to a gt Krop Delectior QRO After 3 s the following message appears Endress Hauser 51 Commissioning Micropilot M FMR 245 with HART 4 20 mA 6 4 2 Envelope curve with VU 331 After the basic setup an evaluation of the measurement with the aid of the envelope curve envelope curve QE function group is recommended Function plot settings 0E1 Ls oe I ral i ei SSE LoL oo Di ttt PIL ite tet tet tt tht 111117 PTE TL ey cia ITL TLTLT a S um E HC ASES RAE Select which information will be displayed in the LCD e envelope curve e env curve FAC on FAC see BA 221
25. power is available Is the instrument ready for operation and does the liquid crystal display show any value Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Operation 5 Operation 5 1 Ouick operation guide Ed WWW ENDRESS HAUSER T T gt 3s ss SE H E H tank u Hel Fa an a Return to hasio setur tank share medium property Group Selection E safety settings dome ceiling 4 unknown g horizontal cul g DC lt 1 9 linearisation b4F355 DC 1 3 4 SLilling well DC 4 18 extended calibr flat ceiling DC gt 18 sphere Selection and configuration in Operation menu 1 Change from Measured Value Display to Group Selection by pressing 2 Press or to select the required Function Group e g basic setup 00 and confirm by pressing LE First function e g tank shape 002 is selected Note The active selection is marked by a in front of the menu text 3 Activate Edit mode with or J Selection menus a Select the required Parameter in selected function e g tank shape 002 with or b E confirms selection gt appears in front of the selected parameter c E confirms the edited value system quits Edit mode d 3 interrupts selection gt system quits Edit mode Typing in numerals and t
26. unlock parameter o 33 34 V VUSS m sau EE EE 43 52 W WADING cts dee Cohen A na e tral et e 36 weather protection CoOVer 61 elle Soc either EE 23 90 Endress Hauser Declaration of contamination Dear customer Because of legal determinations and for the safety of our employes and operating equipment we need this Declaration of contamination with your signature before your order can be handled Please put the completely filled in declaration to the instrument and to the shipping documents in any case Add also safety sheets and or specific handling instructions if necessary type of instrument sensor serial number medium concentration temperature pressure cleaned with conductivity viscosity See ae radioactive explosive caustic poisonous harmful of biological inflammable safe health hazardous Warning hints for medium used Please mark the appropriate warning hints Reason for return Company data company contact person department address phone number Fax E Mail your order no I hereby certify that the returned equipment has been cleaned and decontaminated acc to good industrial prac tices and is in compliance with all regulations This equipment poses no health or safety risks due to contamination company stamp and legally binding signature Endress Hauser The Power of Know How
27. 0 FMR2xxxx 19 00 00 en 019 Measured distance 008 OK no L Measurement in bypass or stilling well no Is an offset 057 active no y An interference echo may have been eva luated No change off measured value on filling emp tying LO0 FMR2xxxx 19 00 00 en 014 Interference echo from installations nozzle or extension on the antenna yes gt yes gt yes yes gt Remedy 1 See table of error messages see Page 64 Check empty calibr 005 and full calibr 006 Check linearisation gt level ullage 040 max scale 046 diameter vessel 047 Check table Is bypass or stilling well selected in tank shape 002 Is the pipe diameter 007 correct offset 057 correctly set Carry out tank mapping basic setup Carry out tank mapping basic setup If necessary clean antenna If necessary select better mounting position see Page 13 66 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Trouble shooting Error Possible cause Ifthe surface is not calm e g fil ling emptying agitator run ning the measu red value jumps sporadically to a higher level 100 actual 100 L00 FMR2xxxx 19 00 00 en 015 0 actual expected L00 FMR2xxxx
28. 0 mm 3 Beam angle o 18 10 Measuring distance D Beam diameter W 50 mm 2 80 mm 3 3m 10f 0 95 m 3 17 ft 0 52 m 1 75 ft 6m 20f 1 90 m 6 34 ft 1 05 m 3 50 ft 9m 30f 2 85 m 9 50 ft 1 57 m 5 25 ft 12 m 40 ft 3 80 m 12 67 ft 2 10 m 7 00 ft 15 m 49 ft 4 75 m 15 52 ft 2 62 m 8 57 ft 20 m 65 ft 3 50 m 11 37 ft L00 FMR2xxxx 14 00 06 de 027 ions Beam Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Mounting D Endress Hauser Measuring conditions Note Please use FMR 230 respectively FMR 231 for boiling surfaces or in case of a tendency for foaming The maximum measuring range of the FMR245 may decrease in case of heavy steam development depending on density temperature and composition of the steam please use FMR 230 respectively FMR 231 Please use FMR 230 in stilling well for the measurement of ammonia NH e The measuring range begins where the beam hits the tank bottom Particularly with dish bottoms or conical outlets the level cannot be detected below this point e In case of media with a low dielectric constant groups A and B the tank bottom can be visible through the medium at low levels In order to guarantee the required accuracy in these cases it is recommended to position the zero point at a distance C above the tank bottom see Fig e
29. 1 16 In the event of horizontal stress e g agitators mechanical support is required or provide the Wave Guide antenna with a protective pipe Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Mounting 3 4 Installation instructions 3 4 1 Mounting kit In addition to the tool needed for flange mounting you will require the following tool e 4 mm 0 1 Allen wrench for turning the housing 3 4 2 Installation in tank free space Optimum mounting position OO DN50 DN80 150 ANSI 2 ANSI 3 6 L00 FMR245xx 17 00 00 en 003 Standard installation When mounting in a tank please observe engineering hints on Page 13 and the 1 following points e Marker is aligned towards tank wall e The marker is always exactly in the middle between two bolt holes in the flange H e Use spring washers 1 Note Zp It is recommended to retighten the flange bolts periodically depending on process temperature and pressure saa ah e After mounting the housing can be turned 350 in order to simplify access to the display and the terminal compartment e The antenna must be aligned vertically Caution The maximum range may be reduced if the antenna is not vertically aligned Antenna size 50 mm 2 80 mm 3 D mm inch 44 1 8 75 3 H mm inch lt 500 lt 20 lt 500 lt 20 Q Note Please contact Endress Hauser for application with higher nozzle
30. 19 00 00 en 016 Signal is weakened by the rough surface the interference echoes are someti mes stronger During filling emptying the measured value jumps ownwards expected SESS H actual t gt LOO FMR2xxxx 19 00 00 en 017 Multiple echoes E 641 loss of echo 100 eingetreten E 641 erwartet x 0 L00 FMR2xxxx 19 00 00 en 018 Level echo is too weak Possible causes e Rough surface due to filling emp tying e Agitator running e Foam E 641 loss of echo after turn on the power supply If the instrument is configured to Hold by loss of echo the output is set to any value current noise level during the initialisation phase to high yes gt yes gt Remedy 1 Carry out tank mapping gt basic setup Set the process cond 004 o turb surface or agitator ncrease the output dam ping 058 Optimise the orientation see Page 68 f necessary select a better mounting position and or lar ger antenna see Page 13 Check the tank shape 002 e g dome ceiling or hori zontal cyl In the range of the blocking dist 059 there is no echo evaluation Adapt the value If possible do not select central installation position see Page 13 Perhaps use a stilling well see Page 18 Check application arame ters 002 003 and
31. 24 Housing T12 Aluminium coated M20 PAL 543180 1023 Housing T12 Aluminium NPT1 2 PAL cover EEx d 52006204 Housing T12 Aluminium G1 2 PAL cover EEx d 52006205 Housing T12 Aluminium M20 PAL cover EEx d 11 Hood for terminal compartment 52005643 Hood T12 12 Screw set 535720 9020 Set of screws housing F12 T12 20 Cover 52005936 Cover F12 T12 Aluminium window gasket 517391 0011 Cover F12 T12 Aluminium coated gasket 25 Cover for terminal compartment 518710 0020 Cover T3 T12 Aluminium coated gasket 30 Electronics 52014976 Electronics MICROPILOT M Ex HART 2 0 52014975 Electronics MICROPILOT M Ex PROFIBUS PA 2 0 52014979 Electronics MICROPILOT M Ex Foundation Fieldbus 2 0 31 HF module 52006025 HF module MICROPILOT M 26 GHz 35 Terminal module power supply board 52013302 Terminal module 4pole 2 wire HART EEx d 52013303 Terminal module 2pole 2 wire PROFIBUS PA Foundation Fieldbus EEx d 52018949 Terminal module 4pole 2 wire HART EEx ia overvoltage protection 52018950 Terminal module 4pole 2 wire PROFIBUS PA Foundation Fieldbus EEx ia overvoltage protection 40 Display 52005585 Display VU331 50 Antenna assembly with process connection on request Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Trouble shooting 55 Cladding 52014436 Cladding flange DN50 PTFE disc 52014435 Cladding flange DN80 PTFE disc 52014431 Cladding flange DN100 ANSI 4 PTFE disc 5201
32. 4429 Cladding flange DN150 JIS 150 ANSI 6 PTFE disc 52014433 Cladding flange JIS 50A PTFE disc 52014430 Cladding flange JIS 80 ANSI 3 PTFE disc 52014432 Cladding flange JIS 100A PTFE disc 52014434 Cladding flange ANSI 2 PTFE disc 65 Sealing kit 535720 9010 consists of 2 x gasket Pg13 5 FA 2 x O ring 17 0x2 0 EPDM 1 x O ring 49 21x3 53 EPDM 2 x O ring 17 12x2 62 FKM 1 x O ring 113 9x3 63 EPDM 1 x O ring 72 0x3 0 EPDM Endress Hauser 75 Trouble shooting Micropilot M FMR 245 with HART 4 20 mA Spare parts Micropilot M FMR 245 F23 housing with combined wiring and electrinics compartment Stainless steel housing on request 20 Cover 52018670 Cover F23 316L sight glass gasket 52018671 DeCoverckel F23 316L gasket 76 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Trouble shooting Endress Hauser 9 6 Return The following procedures must be carried out before a transmitter is sent to Endress Hauser e g for repair or calibration e Remove all residue which may be present Pay special attention to the gasket grooves and crevices where fluid may be present This is especially important if the fluid is dangerous to health e g corrosive poisonous carcinogenic radioactive etc e Always enclose a duly completed Declaration of contamination form a copy of the Declaration of contamination is included at the end of this operating manual Only then can Endress Hauser transport exami
33. 45 with HART 4 20 mA 10 3 2 Incoming acceptance transport storage 3 2 1 Incoming acceptance Check the packing and contents for any signs of damage Check the shipment make sure nothing is missing and that the scope of supply matches your order 3 2 2 Transport Caution Follow the safety instructions and transport conditions for instruments of more than 18 kg Do not lift the measuring instrument by its housing in order to transport it 3 2 3 Storage Pack the measuring instrument so that is protected against impacts for storage and transport The original packing material provides the optimum protection for this The permissible storage temperature is 40 C 80 C Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Mounting 3 3 Installation conditions 3 3 1 Dimensions Housing dimensions max 110 WE say Al N LEN A STEE O A lb o A o 8 engel F12 housing SL Aluminium Y 85 L00 F12xxxx 06 00 00 en 001 max 100 94 D o N N Ta o Q Lag T12 housing Y Aluminium Y LOO T12xxxx 06 00 00 en 001 i i o sy 8 F23 housing Y 316L Y L00 F23xxxx 06 00 00 en 001 Endress Hauser 11 Mounting Micropilot M FMR 245 with HART 4 20 mA Micropilot M FMR 245 process connect
34. 4pole HART 2 wire with cable connection Terminal module 4pole PROFIBUS PA Foundation Fieldbus Terminal module 4pole HART ferrit F12 GL marine certificate Terminal module 4pole PROFIBUS PA Foundation Fieldbus ferrit F12 GL marine certificate Display VU331 50 Antenna assembly with process connection on request 71 Trouble shooting Micropilot M FMR 245 with HART 4 20 mA 72 55 Cladding 52014436 52014435 52014431 52014429 52014433 52014430 52014432 52014434 65 Sealing kit 535720 9010 Cladding Cladding Cladding Cladding Cladding Cladding Cladding Cladding flange DN50 PTFE disc flange DN80 PTFE disc flange DN100 ANSI 4 PTFE disc flange DN150 JIS 150 ANSI 6 PTFE disc flange JIS 50A PTFE disc flange JIS 80 ANSI 3 PTFE disc flange JIS 100A PTFE disc flange ANSI 2 PTFE disc consists of 2 x gasket Pg13 5 FA 2 x O ring 17 0x2 0 EPDM 1 x O ring 49 21x3 53 EPDM 2 x O ring 17 12x2 62 FKM 1 x O ring 113 9x3 63 EPDM 1 x O ring 72 0x3 0 EPDM Endress Hauser Trouble shooting Micropilot M FMR 245 with HART 4 20 mA Spare parts Micropilot M FMR 245 T12 housing with separate wiring and electronics compartment 73 Endress Hauser Trouble shooting Micropilot M FMR 245 with HART 4 20 mA 74 10 Housing 543180 0022 Housing T12 Aluminium coated G1 2 PAL 543180 0023 Housing T12 Aluminium coated NPT1 2 PAL 543180 00
35. 8 33 El Au el Au D Salvador San Salvador tomatizacion y Control Industrial de El Salvador S A de C V 260 24 24 Fax 2 60 56 77 Guatemala Ciudad de Guatemala tomatizacion y Control Industrial S A 03 34 59 85 Fax 03 32 74 31 Au el Honduras San Pedro Sula Cortes tomatizacion y Control Industrial de Honduras S A de C V 557 91 36 Fax 5 57 91 39 a D Au el Mexico M xico D F Endress Hauser M xico S A de C V 5 5 55 68 24 07 Fax 5 5 55 68 74 59 Nicaragua Managua tomatizaci n y Control Industrial de Nicaragua S A 2 22 61 90 Fax 2 28 70 24 Pe 0 ru Miraflores Corsusa International 1 44 41 20 0 Fax 1 44 43 66 4 a D n 0 USA Greenwood Indiana Endress Hauser Inc 817 5 35 71 38 Fax 317 5 35 84 98 USA Norcross Atlanta Endress Hauser Systems amp Gauging Inc 770 4 47 92 02 Fax 770 4 47 57 67 Ve 0 nezuela Caracas Controval C A 212 9 44 09 66 Fax 212 9 44 45 54 Asia Azerbaijan Baku Modcon Systems Baku o Bh Tel 12 92 98 59 Fax 12 99 13 72 Brunei Negara Brunei Darussalam American International Industries B Sdn d 8 22 37 37 Fax 3 22 54 58 Israel Netanya Instrumetrics Industrial Control Ltd Tel 09 8 35 70 90 Fax 09 8 35 06 19 Japan Tokyo Q Sakura Endress C
36. A Wiring 4 2 1 HART connection with E H RMA 422 RN221 N LO RMA 422 RN 221 N COMMUWIN II ToF Tool Commubox FXA 191 L00 FMR2xxxx 04 00 00 en 009 4 2 2 HART connection with other supplies ToF Tool DC power supply unit or FXA 193 COMMUWIN II ToF Tool Commubox DXR 375 FXA 191 L00 FMR2xxxx 04 00 00 en 008 Ifthe HART communication resistor is not built into the supply unit it is necessary to insert a communication resistor of 250 Q into the 2 wire line Endress Hauser 27 Wiring Micropilot M FMR 245 with HART 4 20 mA 28 4 3 Recommended connection 4 3 1 Equipotential bonding Connect the equipotential bonding to the external ground terminal of the transmitter 4 3 2 Wiring screened cable Caution In Ex applications the screen must only be grounded on the sensor side Further safety instructions are given in the separate documentation for applications in explosion hazardous areas 4 4 Degree of protection e housing IP 65 NEMA 4X open housing and pulled out display IP20 NEMA 1 e antenna IP 68 NEMA 6P 4 5 Post connection check After wiring the measuring instrument perform the following checks e Is the terminal allocation correct gt Page 23 and Page 24 e Is the cable gland tight e Is the housing cover screwed tight e f auxiliary
37. Additional technical data 78 11 Appendix 82 11 1 Operating menu HART display modul MOK LOOM vas aes sauku s suan y s eats ey Beers 82 11 2 Operating matrix HART Commuwin Il 84 11 3 Description of functions 85 11 4 Function and system design 86 Mide cat eos 89 Safety instructions Micropilot M FMR 245 with HART 4 20 mA 1 Safety instructions 1 1 Designated use The Micropilot M FMR 245 is a compact radar level transmitter for the continuous contactless measurement of liquids pastes and sludge The device can also be freely mounted outside closed metal vessels because of its operating frequency of about 26 GHz and a maximum radiated pulsed energy of 1mW average power output 1 uW Operation is completely harmless to humans and animals 1 2 Installation commissioning and operation The Micropilot M has been designed to operate safely in accordance with current technical safety and EU standards If installed incorrectly or used for applications for which it is not intended however it is possible that application related dangers may arise e g product overflow due to incorrect installation or calibration For this reason the instrument must be installed connected operated and maintained according to the instructions in this manual personnel must be authorised and suitably qualified The manual must have been read and understood and the instruc
38. Commuwin Il For connections see Page 27 Note The Micropilot M can also be operated locally using the keys If operation is prevented by the keys being locked locally parameter entry via communication is not possible either 5 5 1 Handheld unit Field Communicator DXR 375 All device functions can be adjusted via menu operation with the handheld unit DXR 375 e Y B x FMR231 LIC0001 ONLINE 1 GROUP SELECTION 2 PV 87m Delete E HW gt B x HELP SAVE GROUP SELECTION 1 BASIC SETUP 2 SAFETY SETTINGS Delete 3 LINEARISATION 4 EXTENDED CALIB Bksp 5 OUTPUT e HW gt x SAVE HOME FMR231 LIC0001 BASIC SETUP f 1 MEASURED VALUE age 2 TANK SHAPE Up 3 MEDIUM PROPERTY 4 PROCESS COND Bksp 5 EMPTY CALIBR Page On SAVE HOME FIELD COMMUNICATOR L00 FMR2xxxx 07 00 00 yy 007 Abb 4 Menu operation with the DXR 375 handheld instrument Note e Further information on the HART handheld unit is given in the respective operating manual included in the transport bag of the instrument 5 5 2 ToF Tool operating program The ToF Tool is a graphical operating software for instruments from Endress Hauser that operate based on the time of flight principle It is used to support commissioning securing of data signal an
39. ESS HAUSER E PA L a G N E A TE r gt www a ma a a a E F A ooo Vine a mE This function is used to enter the distance from the minimum level to the maximum level span F full calibration span Note D If bypass or stilling well was selected in the tank shape 002 function the pipe diameter is requested in the following step Note D For FMR 245 the end of measuring range should not be chosen closer than 200 mm 8 inch to the tip of the antenna especially if there is development of condensate Endress Hauser 47 Commissioning Micropilot M FMR 245 with HART 4 20 mA Function pipe diameter 007 L00 FMR2xxxx 14 00 00 en 011 Microwaves propagate more slowly in pipes than in free space This effect depends on the inside diameter of the pipe and is automatically taken into account by the Micropilot It is only necessary to enter the pipe diameter for applications in a bypass or stilling well 48 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning ENDRESS HAUSER Endress Hauser display 008 dish mea Valus bilge dist a m w w kengt oo eee m_ II On Cua TA en The distance measured from the reference point to the product surface and the level calculated with the aid of the empty adjustment are displayed Ch
40. F e env curve cust map i e customer tank map is also displayed Function recording curve 0E2 This function defines whether the envelope curve is read as a e single curve or e cyclic k nt py rie a mal O A i ra E 8 iz k uma I iks mak vs m mi al R E Rap ET Q Note If the cyclical envelope curve is active in the display the measured value is refreshed in a slower cycle time Itis therefore recommended to exit the envelope curve display after optimising the measuring point Q Note An orientation of the Micropilot can help to optimise measurement in applications with very weak level echos or strong interference echos by increasing the useful echo reducing the interference echo see Orientation of the Micropilot on Page 68 When using the Wave Guide antenna no orientation is required 52 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning Function envelope curve display 0E3 The envelope curve is displayed in this function You can use itto obtain the following information quality of evaluated echo full T evaluated echo is marked y l F IEN r p TF L A O i HE H D 1 i Mm lt empty calibr meee curve k xL F _ y MT SC Ce w TM GR l L i El P k 1 e E m sk d H sama we um HN sika mam minimum distance distance of maximum distance of the plot evaluated echo of the plot map
41. II 1 2 G XA 105F D Installation Micropilot M FMR 2xx 112 PTFE antenna nnon conductive EExd ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 205F B Installation Micropilot M FMR 2xx F23 PTFE antenna non conductive EEx ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 209F B Installation Micropilot M FMR 2xx T12 with overvoltage protection PTFE antenna non conductive EEx ia IIC T6 PTB 00 ATEX 2117 X Equipment marking II 1 2 G XA 233F A Installation Micropilot M FMR 2xx ATEX II 3 G EEx nA IIC T6 in preparation Marine certificate GL German Lloyd HART PROFIBUS PA not Wave Guided antenna not HT antenna 10 1 9 Supplementary Documentation Supplementary Documentation Endress Hauser e System Information Micropilot SI 019F 00 en e Technical Information TI 345F 00 en e Operating Instructions Description of instrument functions BA 221F 00 en e Safety Manual Functional Safety Manual SD 150F 00 en 81 Appendix Micropilot M FMR 245 with HART 4 20 mA 11 Appendix 11 1 Operating menu HART display modul ToF Tool basic setup tank shape medium cond 003 f gt process cond 004 dome ceiling unknown standard enter value enter value horizontal cyl DK lt 1 9 calm surface bypass DK 1 9 4 turb surface stilling well DK 4 10 add agitator flat ceiling DK gt 10 fast change gt pipe di
42. P Registered trademark of the company Ladish amp Co Inc Kenosha USA HART Registered trademark of HART Communication Foundation Austin USA ToF Registered trademark of the company Endress Hauser GmbH Co KG Maulburg Germany PulseMaster Registered trademark of the company Endress Hauser GmbH Co KG Maulburg Germany PhaseMaster Registered trademark of the company Endress Hauser GmbH Co KG Maulburg Germany Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Mounting 3 Mounting 3 1 Ouick installation guide Observe orientation when installing Installation in tank free space Turn housing Mark on process connector facing the nearest tank wall The housing can be turned 350 in order to simplify access to the display and the terminal compartment F12 F23 housing mark at instrument flange g0 O o D pe DIGA I E i O O ee 99 L s DN50 DN80 150 i ANSI 2 ANSI 3 6 e E Y Installation in stilling well Mark on process connector pointed towards the slots or vent holes T12 housing mark at instrument flange 2 o_o y AN O SS DN50 DN80 150 ANSI 2 ANSI 3 6 Allen key 4 mm 0 1 Installation in bypass Mark on process connector 90 offset from the tank connections 9y9 DN80 150 ANSI 3 6 LOO FMR245xx 17 00 00 en 001 Endress Hauser 9 Mounting Micropilot M FMR 2
43. Warning Instrument continue measuring error message is displayed Indicated by a flashing symbol For a description of the codes see Page 64 e E Alarm Warning Configurable e g loss of echo level within the safety distance Indicated by a constant flashing L symbol For a description of the codes see Page 64 o o Di ma ara ET K Tee Far r i i Ec 1 w s rra E a mn F Hds WC mu mu zu z RR A ms TALE CARA ASAS AS 5 4 1 Error messages Error messages appear as four lines of plain text on the display In addition a unique error code is also output A description of the error codes is given on Page 64 e The diagnostics OA function group can display current errors as well as the last errors that occurred e If several current errors occur use or _ to page through the error messages e The last occurring error can be deleted in the diagnostics 0A function group with the funktion clear last error 0A2 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Operation Endress Hauser 5 5 HART communication Apart from local operation you can also parameterise the measuring instrument and view measured values by means of a HART protocol There are two options available for operation e Operation via the universal handheld operating unit the HART Communicator DXR 275 e Operation via the Personal Computer PC using the operating program e g ToF Tool or
44. alysis and documentation of the instruments It is compatible with the following operating systems Win95 Win98 WinNT4 0 and Win2000 The ToF Tool supports the following functions e Online configuration of transmitters e Signal analysis via envelope curve e Tank linearisation e Loading and saving of instrument data Upload Download e Documentation of measuring point 37 Operation Micropilot M FMR 245 with HART 4 20 mA Q Note Further information you may find on the CD ROM which is enclosed to the instrument Menu guided commissioning am a rhal 0 Fui gt i oe mm ia pr TA mottat Tak mm r VWP Fa u 7 IF 7 Mil cd D A Aria 1 te aa Ce LOO FMR2xxxx 20 00 00 en 002 Signal analysis via envelope curve mm r AS n uf ML L a mt ala ms BT Sie Ce LOO FMR2xxxx 20 00 00 en 008 Connection options e Service interface with adapter FXA 193 see Page 27 e HART with Commubox FXA 191 see Page 27 38 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Operation Endress Hauser 5 5 3 Commuwin II Operating Programm Commuwin Il is an operating software with graphical support for intelligent transmitters with the communication protocols Rackbus Rackbus RS 485 INTENSOR HART or PROFIBUS PA It is compatible with the operating systems Win 3 1 3 11 Win95 Win98 and WinNT4 0 All functions of Commuwin Il are supported The configuration is mad
45. ameter 007 er GC Cl 01 010 012 safety settings output on alarm MIN 10 3 6mA MAX 110 22mA hold user specific outp echo loss delay time in case of echo loss max 4000 sec default 30 s ramp MB min ramp span min 013 enter value output on alarm 011 enter value linearisation manual 041 customer unit 042 linearisation next point 045 semi automatic table no table on input level input volume customer unit 042 042 customer unit linearisation level ullage level CU 040 ullage CU horicontal cyl linear clear table 05 extended calibr selection dist meas value 008 check distance 051 mapping Dand L distance ok are displayed dist too small manual dist unknown dist too big range of mapping 052 input of mapping range start mapping 053 common extended map pres Map dist 054 cust Tank map 055 is displayed inactive active reset commun address 060 no of preambels 061 low output limit 062 curr output mode 063 standard fixed current fixed cur value 064 fixed current 4mA value 068 20mA value 069 plot settings DEI recording curve 0E2 envelope curve single curve env curve FAC cyclic env curve cust map envelope curve 0E langua
46. ars on the screen e empty calibr for a description see Page 46 e full calibr for a description see Page 47 ami ra Deux alt Nhi Des ae HL GEET ro A A AT E Zenn rn Tapi al la JP CA uu u ai wap e A mm r VWP Fa u 7 IF 7 ht Zenn sde Si A decian 1 An mate he LOO FMR2xxxx 20 00 00 en 004 If stilling well or bypass is selected in the tank shape function the following display appears on the screen e empty calibr for a description see Page 46 e full calibr for a description see Page 47 e diameter of bypass stilling well for a description see Page 48 E ee Lcd tamin pee ede FP mm r ab Fa u 7 IF 7 ht Zenn sde Si A decian 1 An Rp Che LOO FMR2xxxx 20 00 00 en 005 Note You can also specify the pipe diameter in this display 57 Commissioning Micropilot M FMR 245 with HART 4 20 mA 58 If flat ceiling is selected in the tank shape function the following display appears on the screen e empty calibr for a description see Page 46 e full calibr for a description see Page 47 A A A E Zeen rn mit al la JP mar CL C h ATPL sais n ht Zen sde Si A decian 1 An irta m L00 FMR2xxxx 20 00 00 en 006 Basic Setup step 4 4 e This step starts the tank mappino e The measured distance and the current measured value are always displayed in the header e A description is given on Page 49
47. as value gt precise measurement gt slower reaction time Special filters to smooth the input signals are emphasised smoothed meas value medium fast reaction time agitator fast change test no filter Agitated surfaces with possible vortex due to agitators Rapid change of level particularly in small tanks All filters can be switched off for service diagnostic purposes Special filters to smooth the input signals are set to high values smoothed meas value medium fast reaction time minimization of effects by agitator blades The averaging filters are set to low values The output damping is set to 0 gt rapid reaction time possibly unsteady meas value All filters off 45 Commissioning Micropilot M FMR 245 with HART 4 20 mA 46 Function empty calibr 005 This function is used to enter the distance from the flange reference point of the measurement to the minimum level zero E empty calibration zero Caution L00 FMR2xxxx 14 00 06 en 008 For dish bottoms or conical outlets the zero point should be no lower than the point at which the radar beam hits the bottom of the tank Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning Function full calibr 006 F KR F I a wl LILA ENDR
48. calibr 006 pipe diameter 007 output on alarm 010 output on alarm 011 outp echo loss 012 ramp span min 013 delay time 014 safety distance 015 in safety dist 016 level ullage 040 linearisation 041 customer unit 042 e diameter vessel 047 e range of mapping 052 e pres Map dist 054 e offset 057 e low output limit 062 e fixed current 063 e fixed cur value 064 e simulation 065 e simulation value 066 e 4mA value 068 e 20mA value 069 e format display 094 e distance unit 0C5 e download mode 0C8 The tank map can also be reset in the mapping 055 function of the extended calibr 05 function group This reset is recommended whenever an instrument with an unknown history is to be used in an application or if a faulty mapping was started e The tank map is deleted The mapping must be recommenced 35 Operation Micropilot M FMR 245 with HART 4 20 mA 36 5 4 Display and acknowledging error messages Types of errors Errors that occur during commissioning or measuring are displayed immediately on the local display If two or more system or process errors occur the error with the highest priority is the one shown on the display The measuring system distinguishes between two types of errors e A Alarm Instrument goes into a defined state e g MAX 22 mA Indicated by a constant L symbol For a description of the codes see Page 64 e W
49. ce DIN EN 60068 2 64 IEC 68 2 64 20 2000 Hz 1 m s Hz This value can be reduced for Wave Guide antennas depending on the length In the event of horizontal stress mechanical support is required or provide the Wave Guide antenna with a protective pipe Cleaning of the antenna Endress Hauser The antenna can get contaminated depending on the application The emission and reception of microwaves can thus eventually be hindered The degree of contamination leading to an error depends on the medium and the reflectivity mainly determined by the dielectric constant er If the medium tends to cause contamination and deposits cleaning on a regular basis is recommended Care has to be taken not to damage the antenna in the process of a mechanical or hose down cleaning eventually connection for cleaning liquid The material compatibility has to be considered if cleaning agents are used The maximum permitted temperature at the flange should not be exceeded 79 Technical data Micropilot M FMR 245 with HART 4 20 mA Electromagnetic compatibility e Interference Emission to EN 61326 Electrical Equipment Class B e Interference Immunity to EN 61326 Annex A Industrial and NAMUR Recommendation NE 21 EMC e A standard installation cable is sufficient if only the analogue signal is used Use a screened cable when working with a superimposed communications signal HART 10 1 6 Operating conditions Process
50. clude e g tank shape 002 medium property 003 process cond 004 empty calibr 005 etc If for example the application of the instrument is to be changed carry out the following procedure 1 Select the basic setup 00 function group 2 Select the tank shape 002 function where the existing tank shape is selected 5 1 2 Identifying the functions For simple orientation within the function menus see Page 82 ff for each function a position is shown on the display E um H mm Bees remesa le Lara E CR WER A ent KAN sw AA BR gy Be LI wawas r Cl ETT Bu ee RR W ma T Safe Za Est x Zi z ee D Di P P E E l i LC A LI Function Function group L00 FMRxxxxx 07 00 00 en 005 The first two digits identify the function group e basic setup 00 e safety settings 01 e linearisation 04 The third digit numbers the individual functions within the function group e basic setup 00 gt e tank shape 002 e medium property 003 e process cond 004 Hereafter the position is always given in brackets e g tank shape 002 after the described function Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Operation Endress Hauser 5 2 Display and operating elements WWW ENDRESS HAUSER Symbols 3 Keys LCD liquid crystal display Fig 2 Layout of the d
51. connection profibus param PA Ee of 09 092 display p language L e oe 0E 0E1 0E2 Bot itt envelope curve plot settings recording 4s b i gue 3 3l ca dede E envel curve single curve incl FAC cyclic incl cust map flange reference point of measurement 0A 0A0 0A1 0A4 Y diagnostics gt present H previous p unlock Poo error error parameter esch DC 100 unlocked system 100 locked HART parameter 2457 unlocked NTE 2457 locked 52006292 L00 FMR2xxxx 19 00 00 en 039 Note This operating manual explains the installation and initial start up for the level transmitter All functions that are required for a typical measuring task are taken into account here In addition the Micropilot M provides many other functions that are not included in this operating manual such as optimising the measuring point and converting the measured values An overview of all device functions can be found on Page 82 The operating manual BA 221F 00 en Description of the instrument functions for Micropilot M provides an extensive description of all device functions which can be found on the enclosed CD ROM Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Endress Hauser Table of contents 1 Safety instructions ES WE Designated BEE EE 1 2 Installation commissioning and operation 1 3 Operational safety 0 1 4 Notes on safety conventions and symbols 2 I
52. ctive wait some seconds until alarm please wait disappears A601 linearisation ch1 curve linearisation not monotonously correct linearisation table not monotone increasing W611 less than 2 linearisation number of entered linearisation correct linearisation table points lt 2 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Trouble shooting Endress Hauser Code Description Possible cause Remedy W621 simulation ch 1 on simulation mode is active switch off simulation mode E641 no usable echo echo lost due to application check installation channel 1 conditions or built up on antenna optimize orientation of antenna check calibr clean antenna cf OM E651 level in safety distance level in safety distance alarm will disappear as soon as risk of overspill level leaves safety distance E671 linearisation ch1 not linearisation table is in edit mode activate linearisation table complete not usable W681 current ch1 out of range current out of range check calibration and 3 8 mA 21 5 mA linearisation 65 Trouble shooting Micropilot M FMR 245 with HART 4 20 mA 9 3 Application errors Error Output Possible cause A warning or alarm has occur red Depending on the configuration See table of error messages see Page 64 Measured value 00 is incorrect expected actual 0 L0
53. d and J keys at the same time again It is not possible to unlock the hardware by communication All parameters can de displayed even if the instrument is locked Pra Ga IEA LIS II m Lat L T Dees Fee SSeS tt te pan mm x CH gt GC o SES non and and E press simultaneous O nd A s A u A had T 1 ee ach ai Lt OCH i Le Ein ls em t l l Z Hare Lock a The LOCK_SYMBOL appears on the LCD Endress Hauser 33 Operation Micropilot M FMR 245 with HART 4 20 mA 34 5 3 2 Unlocking of configuration mode If an attempt is made to change parameters on display when the instrument is locked the user is automatically requested to unlock the instrument unlock parameter 0A4 By entering the unlock parameter on the display or via communication 100 for HART devices the Micropilot is released for operation Hardware unlock After pressing the and and J keys at the same time the user is asked to enter the unlock parameter 100 for HART devices and and Le press simultaneous Please enter unlock code and confirm with Le r u li Lila a Lab m aw w a a BR m Man Bet m CT Wei Be vn Caution Changing certain parameters such as all sensor characteristics for
54. d is suggested in the range of mapping 052 function dist too big e This error cannot be remedied by interference echo mapping e Check the application parameters 002 003 004 and empty calibr 005 dist unknown If the actual distance is not known no mapping can be carried out manual A mapping is also possible by manual entry of the range to be suppressed This entry is made in the range of mapping 052 function Caution The range of mapping must end 0 5 m 20 before the echo of the actual level For an empty tank do not enter E but E 0 5 m 20 If a mapping already exists it is overwriten up to the distance specified in range of mapping 052 Beyond this value the existing mapping remains unchanged Function range of mapping 052 E Fade DT maprins Baz AER METER is SE inet oF E aa marina mands 50 This function displays the suggested range of mapping The reference point is always the reference point of the measurement see Page 41 This value can be edited by the operator For manual mapping the default value is O m Function start mapping 053 This function is used to start the interference echo mapping up to the distance given in range of mapping 052 Selection e off gt no mapping is carried out e on gt mapping is started During the mapping process the message record mapping is displayed Caution A mapping will be recorded
55. dentification 2 1 Device designation 2 2 Scopeolfdelvery 2 3 Certificates and approvals 24 Registered trademarks 3 Mounting 3 1 Quick installation guide 3 2 Incoming acceptance transport storage 33 Installation conditions Installation instructions 3 5 Post installation Check 4 1 Quick wiring guide 4 2 Connecting the measuring unit 43 Recommended connection Degree of protection 45 Post connection check 5 Operation 5 1 Quick operation guide 5 2 Display and operating elements 5 3 Local operation 5 4 Display and acknowledging error messages 5 5 HART communication 6 Commissioning 6 1 Function check 6 2 Switching on the measuring device 6 3 Basic Setup 6 4 Basic Setup with the VU 331 6 5 Basic Setup with the ToF Tool 7 Maintenance 8 Accessories 9 Trouble shooting 9 1 Trouble shooting instructions 9 2 System error messages 9 3 Application errors 9 4 Orientation of the Micropilot 9 5 Spare parts 9 6 Return Endress Hauser 9 7 DISPOSAL uti Diada 77 9 8 Software history o o oo ooo mmo ooo 77 9 9 Contact addresses of Endress Hauser 77 10 Technicaldata 78 10 1
56. e see OM Section En intererencs Connection Communication ok Ready Contact E H Service Check configuration Correct configuration Read Se AE a No Contact E H Service Yes Ready Repeat basic setup Measurement ok No Proceed according to section Trouble shooting in OM LOO FMR2xxxx 19 00 00 en 010 Endress Hauser 63 Trouble shooting Micropilot M FMR 245 with HART 4 20 mA 64 9 2 System error messages points for channel 1 Code Description Possible cause Remedy A102 checksum error device has been powered off before reset general reset amp new data could be stored avoid emc problem calibr required emc problem if alarm prevails after reset E PROM defect exchange electronics W103 initialising please wait E7PROM storage not yet finished wait some seconds if warning prevails exchange electronics A106 downloading please processing data download wait until warning disappears wait A110 checksum error device has been powered off before reset general reset amp new data could be stored avoid emc problem calibr required emc problem if alarm prevails after reset E PROM defect exchange electronics A111 electronics defect RAM defective reset if alarm prevail
57. e via operating matrix or graphic surface A envelope curve can be displayed in ToF Tool Note Further information on Commuwin II is given in the following E H documentation e System Information SI 018F 00 en Commuwin II e Operating Manual BA 124F 00 en Commuwin II operating program Connection The table provides an overview of the Commuwin connections Interface Hardware Server Device list HART Commubox FXA 191 to HART HART Connected instrument Computer with RS 232C interface Interface FXN 672 ZA 673 for List of all rack bus modules Gateway for MODBUS PROFIBUS PROFIBUS the required FXN 672 must FIP INTERBUS etc be selected Computer with ZA 672 for RS 232C interface or other PROFIBUS card 39 Commissioning Micropilot M FMR 245 with HART 4 20 mA 6 Commissioning 6 1 Function check Make sure that all final checks have been completed before you start up your measuring point e Checklist Post installation check see Page 22 e Checklist Post connection check see Page 28 6 2 Switching on the measuring device When the instrument is switched on for the first time the following messages appear on the display AS EA CS 1N61T13112 3T10F a 450 IEI cad rad mar AA Wl hl ANN After 5 s the following message appears Hai BHi gg HORT ER ST wi F e ai Po After 5 s the following message appear
58. eans of an earth grounding system connection to the equipment Equipotential connection earth bonding A connection made to the plant grounding system which may be of type e g Protective grounding earth terminal A terminal which must be connected to earth ground prior to making any other neutral star or equipotential line according to national or company practice Endress Hauser 5 Identification Micropilot M FMR 245 with HART 4 20 mA 2 Identification 2 1 Device designation 2 1 1 Nameplate The following technical data are given on the instrument nameplate Order No max operating pressure max permissible temperature see Order Information in container on the antenna ENDRESS HAUSER WN MIC Registration No poe oa VDE ATEX TA gt 70 C Dat Insp X X X X X X X Xl WHG Registration Safety information L00 FMR2xxxx 18 00 00 en 001 Fig 1 Information on the nameplate of the Micropilot M example 2 1 2 Ordering structure Ordering structure Micropilot M FMR 245 10 Certificates A For non hazardous areas F For non hazardous areas WHG 2 ATEX II 1 2 G EEx ia IIC T6 note safety instruction XA for electrostatic charging 7 ATEX II 1 2 G EEx ia IIC T6 WHG note safety instruction XA for electrostatic charging 5 ATEX II 1 2 G EEx d ia IIC T6 note safety instruction XA for electrostatic charging G ATEX II 3 G EEx nA II T6 note safety instruction XA
59. eck whether the values correspond to the actual level or the actual distance The following cases can occur e Distance correct level correct continue with the next function check distance 051 e Distance correct level incorrect Check empty calibr 005 e Distance incorrect level incorrect gt continue with the next function check distance 051 Function check distance 051 _ Ban E l gt EZ 4 I Fie RE g RH cl AF II KI RI Ga u I lt s rcr vP AA A AE A T i T aww _ gt A T o T This function triggers the mapping of interference echoes To do so the measured distance must be compared with the actual distance to the product surface The following options are available for selection Selection e distance ok e dist too small e dist too big e dist unknown e manual distancetoo small distance ok LOO_FMR2xxxxx 14 00 06 en 010 distance ok e mapping is carried out up to the currently measured echo e The range to be suppressed is suggested in the range of mapping 052 function Anyway it is wise to carry out a mapping even in this case 49 Commissioning Micropilot M FMR 245 with HART 4 20 mA dist too small e At the moment an interference is being evaluateq e Therefore a mapping is carried out including the presently measured echoes e The range to be suppresse
60. efied gas B 1 9 4 non conducting liquids e g benzene oil toluene c 4 10 e g concentrated acids organic solvents esters aniline alcohol acetone D gt 10 conducting liquids e g aqueous solutions dilute acids and alkalis 1 Treat Ammonia NH3 as a medium of group A i e use FMR 230 in a stilling well Measuring range depending on vessel type conditions and product for Micropilot M FMR 245 Product class Storage tank Buffer tank Process tank with agitator Stilling well Bypass Calm product surface Moving surfaces Turbulent surface e g intermittent filling e g continuous filling from Single stage agitator filling from bottom above mixing jets lt 60 RPM immersion tubes CH E A a mm E Measuring range Measuring range Measuring range Measuring Measuring range range FMR 245 horn dia 50 mm 2 80 mm 3 50 mm 2 80 mm 3 50 mm 2 80 mm 3 50 mm 2 80 mm 3 to use the A DK r 1 4 1 9 to use a stilling well 20 m 65 ft or Wave Guide antenna 3 8 m 12 5 ft 20 m 65 f Wave Guide antenna to use the B DK r 1 9 4 5m 16 ft 10 m 33 ft 25m 5m 16 ft 15m 2m 20m 65f Wave Guide antenna DK gr 4 10 10 m 33 ft 15m 5m 16ft 75m 2m 3m 20m 65f 20 m 65 ft D DK r gt 10 15m 20 m 65 ft 7 5m 10m 33ft 3m 5m 16ft 20m 65f 20 m 65 ft
61. enna circuit F12 housing T12 housing F23 housing olololo olojoje 123 sealed terminal compartment Endress Hauser L00 FMR2xxxx 04 00 00 en 019 The instrument data are given on the nameplate together with important information regarding the analog output and voltage supply Housing orientation regarding the wiring Page 22 Load HART Minimum load for Hart communication 250 Q Cable entry Cable gland M20x1 5 Cable entry G Ye or 1 2 NPT 25 Wiring Micropilot M FMR 245 with HART 4 20 mA 26 Supply voltage The following values are the voltages across the erminals directly at the instrument DEN Current Terminal voltage Communication R consumption minimal maximal HART 4 mA 16 V 36 V standard 20 mA 75 V 36 V 4 mA 16 V 30 V EEx ia 20 mA 7 5V 30 V EEx em 4 mA 16 V 30 V EEx d 20 mA 11V 30 V Fixed current standard 11 mA 10V 36 V adjustable e g for solar power operation measured value f transferred at HART EEx ia 11 mA 10V 30 V Fixed currentfor HART Standard 4 mA 16V 36 V Multidrop mode EEx la AmAD 16 V 30 V 1 Start up current 11 mA Power consumption Normal operation min 60 mW max 900 mW Current consumption Communication Current consumption HART 3 6 22 mA Endress Hauser Micropilot M FMR 245 with HART 4 20 m
62. ensors must be replaced periodically particularly if moldeq seals aseptic construction are used The period between changes depends on the frequency of cleaning cycles and on the temperature of the measured substance and the cleaning temperature Repairs The Endress Hauser repair concept assumes that the measuring devices have a modular design and that customers are able to undertake repairs themselves Spare parts are contained in suitable kits They contain the related replacement instructions All the spare parts kits which you can order from Endress Hauser for repairs to the Micropilot M are listed with their order numbers on and Please contact Endress Hauser Service for further information on service and spare parts Repairs to Ex approved devices When carrying out repairs to Ex approved devices please note the following e Repairs to Ex approved devices may only be carried out by trained personnel or by Endress Hauser Service e Comply with the prevailing standards national Ex area regulations safety instructions XA and certificates e Only use original spare parts from Endress Hauser e When ordering a spare part please note the device designation on the nameplate Only replace parts with identical parts e Carry out repairs according to the instructions On completion of repairs carry our the specified routine test on the device e Only Endress Hauser Service may convert a certified device into a different certified var
63. erial number which is printed on the measuring transducer nameplate see Page 6s Seite 6 ff The corresponding spare part number also appears on each spare part Installation instructions are given on the instruction card that is also delivered Spare parts Micropilot M FMR 245 F12 housing with combined wiring and electronics compartment bottom view Ansicht von unten L00 FMR245xx 00 00 06 xx 001 70 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Trouble shooting Endress Hauser 10 Housing 543120 0022 543120 0023 543120 0024 52001992 52008556 Housing F12 Aluminium G1 2 Housing F12 Aluminium NPT 1 2 Housing F12 Aluminium M20 Housing F12 Aluminium M20 PA plug Housing F12 Aluminium M20 FF plug 11 Hood for terminal compartment 52006026 52019062 12 Screw set 535720 9020 20 Cover 52005936 517391 0011 30 Electronics 52014976 52014975 52014979 31 HF module 52006025 Cover terminal compartment F12 Hood terminal compartment F12 FHX40 Set of screws housing F12 T12 Cover F12 T12 Aluminium window gasket Cover F12 T12 Aluminium coated gasket Electronics MICROPILOT M Ex 2Dr HART 2 0 Electronics MICROPILOT M Ex PROFIBUS PA 2 0 Electronics MICROPILOT M Ex Foundation Fieldbus 2 0 HF module MICROPILOT M 26 GHz 35 Terminal module power supply board 52006197 52012156 52014817 52014818 40 Display 52005585 Terminal module
64. evel sim volume simulation value 066 output current sim current gt sep character 096 display test 097 gt DAN measured level 0A6 measured dist distance unit DCH download mode DCH application par 0A8 not modified modified Endress Hauser Return to Group Selection L00 FMR2xxxx 19 00 02 de 036 83 Micropilot M FMR 245 with HART 4 20 mA Appendix Operating matrix HART Commuwin II 11 2 x euu lue poui peojumop yun asue sip ou euas OU MS 090 01d ou Bei WA JejoweJed wayshs 90 ed uoneodde ena pounseow jem painseow Jajowesed yoojun yesal JOA 5e 1899 1JO11 sno A 1d Joue jueseid 6A sonsoubelp vo Jajoeleyo des sfewioep Jo ou Aejdsip yeuuoy uuou 0 yoeq ebenBue 9A Keldsip 60 anjea YUOZ anjea yuy jueJino yndjno anjea uone nuuis uonejnwis njen n Dev pouu1ndino uuino I ndino Mo sjequieeid jo oul sselppe unwiwoo SA yndyno 90 ep Buiyoojq Burdwep yndjno yesyo Ayyenb ouo dew yue sno jem dey said Buiddew pes Duddeu jo aBues ouglsip ADAYI vA 1q1189 p pu x so lassen JaJaweIp le5s xeuu aunjoa Indu ena 1ndu ou 9 qe jun Jawojsno uoyesueau ebem anal CA Uotgeugeu yo u0199 01d lIdsi SAo vee uyop jem jajes u aourjsip jajes aun Aejap uluyueds dues Sso oy9s dino wepe uo yndjno wweye uo Indino LA sBuma s ayes 10 dajawelp adid JOE
65. example influences numerous functions of the entire measuring system particularly measuring accuracy There is no need to change these parameters under normal circumstances and consequently they are protected by a special code known only to the E H service organization Please contact Endress Hauser if you have any questions Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Operation ENDRESS HAUSER Endress Hauser 5 3 3 Factory settings Reset Caution A reset sets the instrument back to the factory settings This can lead to an impairment of the measurement Generally you should perform a basic setup again following a reset A reset is only necessary e f the instrument no longer functions e if the instrument must be moved from one measuring point to another e f the instrument is being de installed put into storage installed User input reset 0A3 e 333 customer parameters 333 reset customer parameters This reset is recommended whenever an instrument with an unknown history is to be used in an application e The Micropilot is reset to the default values e The customer specific tank map is not deleted e A linearisation is switched to linear although the table values are retained The table can be reactivated in the linearisation 04 function group List of functions that are affected by a reset e tank shape 002 empty calibr 005 full
66. ext a Press or to edit the first character of the numeral text e g empty calibr 005 b E positions the cursor at the next character gt continue with a until you have completed your input c if a symbol appears at the cursor press E to accept the value entered system quits Edit mode d 4 interrupts the input system quits Edit mode 4 Press E to select the next function e g medium property 003 5 Press once gt return to previous function e g tank shape 002 Press twice return to Group selection 6 Press to return to Measured value display LOO FMR2xxxx 19 00 00 en 001 Endress Hauser 29 Operation Micropilot M FMR 245 with HART 4 20 mA 30 5 1 1 General structure of the operating menu The operating menu is made up of two levels e Function groups 00 01 03 0C 0D The individual operating options of the instrument are split up roughly into different function groups The function oroups that are available include e g basic setup safety settings output display etc e Functions 001 002 003 0D8 0D9 Each function group consists of one or more functions The functions perform the actual operation or parameterisation of the instrument Numerical values can be entered here and parameters can be selected and saved The available functions of the basic setup 00 function group in
67. formed correctly will lead to personal injury a safety hazard or destruction of the instrument Caution e Caution highlights actions or procedures which if not performed correctly may lead to personal injury or incorrect functioning of the instrument Note A note highlights actions or procedures which if not performed correctly may indirectly affect operation or may lead to an instrument response which is not planned 2 Device certified for use in explosion hazardous area If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous area Explosion hazardous area EX Symbol used in drawings to indicate explosion hazardous areas Devices located in and wiring entering areas with the designation explosion hazardous areas must conform with the stated type of protection Safe area non explosion hazardous area Symbol used in drawings to indicate if necessary non explosion hazardous areas Devices located in safe areas still require a certificate if their outputs run into explosion hazardous areas Direct voltage LO A terminal to which or from which a direct current or voltage may be applied or supplied Alternating voltage A terminal to which or from which an alternating sine wave current or voltage may be applied or supplied Grounded terminal SE A grounded terminal which as far as the operator is concerned is already e grounded by m
68. g the lid of the housing Function of the keys Key s Meaning D eg ul Navigate upwards in the selection list Edit numeric value within a function r D Navigate downwards in the selection list Edit numeric value within a function a a or EI Navigate to the left within a function group s Navigate to the right within a function group confirmation andl E Jand E Contrast settings of the LCD Hardware lock unlock After a hardware lock an operation of the instrument via display or and and e communication is not possible The hardware can only be unlocked via the display An unlock parameter must be entered to do so 32 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Operation 5 3 Local operation 5 3 1 Locking of the configuration mode The Micropilot can be protected in two ways against unauthorised changing of instrument data numerical values or factory settings unlock parameter 0A4 A value lt gt 100 e g 99 must be entered in unlock parameter 0A4 in the diagnostics 0A function group The lock is shown on the display by the Z symbol and can be released again either via the display or by communication Hardware lock The instrument is locked by pressing the and _ and LE keys at the same time The lock is shown on the display by the E symbol and can only be unlocked again via the display by pressing the an
69. ge 092 back to home 093 enter time default 100 s format display 094 1 16 no of decimals 095 x X X X XX X XXX diagnostics 0A present error 0A0 previous error DAT clear last error 0A2 unlock parameter 0A4 for reset code for reset code see manual see manual system parameter 0C tag no DCH protocol sw no 0C2 Serial no 0C4 Note The default values of the parameters are typed in boldface L00 FMR2xxxx 19 00 01 de 036 82 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Appendix dist meas value 008 distance 051 distance ok dist too small Dand L manual are displayed dist unknown 052 range of mapping start mapping 053 input of mapping range dist meas value 008 DandL are displayed dist too big 016 satety distance 015 ety dist from blocking alarm distance warning default 0 1m self holding ackn alarm overspill protection 018 standard german WHG max scale 046 diameter vessel 047 max scale 046 beem Al P dist meas value 008 gt DandL are displayed P echo quality 056 offset 057 Antenna extens 058 output damping 058 blocking dist 059 is displayed will be added to the length FAR10 enter value is displayed measured level for FMR230 only default 5 s simulation sim l
70. iant e Document all repair work and conversions Replacement After a complete Micropilot or electronic module has been replaced the parameters can be downloaded into the instrument again via the communication interface Prerequisite to this is that the data were uploaded to the PC beforehand using the ToF Tool Commuwin ll Measurement can continue without having to carry out a new setup e You may have to activate linearisation see BA 221F on the enclosed CD ROM e You may need to record the tank map again see Basic Setup After an antenna component or electronic has been replaced a new calibration must be carried out his is described in the repair instructions Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Accessories 8 Accessories Various accessories which can be ordered separately from Endress Hauser are available for the Micropilot M Weather protection cover A Weather protection cover made of stainless steel is available for outdoor mounting order code 543199 0001 The shipment includes the protective cover and tension clamp F12 F23 T12 housing L00 FMR2xxxx 00 00 06 en 001 Commubox FXA 191 HART For intrinsically safe communication with ToF Tool or Commuwin II via the RS 232C interface Service Interface FXA 193 For communication with ToF Tool via the display connector Ordering structure e FXA 193 A for use in non hazrdous area e FXA 193 B for use in ha
71. ignated USE 6 u u y kee e eee oo 4 dielectric CONStaMt 0 00000 cee eee 16 44 GIMENSIONS iaa oes ee Os 11 Als Pl tad o td ias 31 Tee Alivio a Oi Tr S Tale EES 41 49 SE eet eg Set Beie A 27 E ECNO lee ue EE EE 50 len Re ENEE EE 68 69 empty calibration 41 46 56 58 engineering hints 13 ENVEIOPE CUIVE oss kos SE ee bah pare oO 52 59 equipotential bonding 28 error Messages oka E Wa ae ek dee 36 Elle 80 exterior Cleaning Q a ea a php aus 60 F Fi2 HOUSING t sita Ee almaq 23 25 tamp Ee e e b a Aa A E 15 Tull calibration 41 47 56 58 MUNCTOM S tain ee cena Shee ana Sea pu a te GH 86 function QOUPS ooo 30 INCH Sri at az A oa lod A 338 0 oti 30 PATIT enee EE AC EEN e Ra 27 EE E eg EE E Ne 27 H handheld unit DXR375 37 ARM iar oats e dient uu Q uuu U Er 25 27 37 Endress Hauser I installation in bypass 20 installation in stilling well 9 18 installationintank 9 17 interference echo 68 interference echoeS 49 K key ASSIGNMENT A z ayay sua Me oA a 32 L IER 41 ele au s Pea ua DEAS Beets 33 34 M MAINTENANCE S eege eg Pen PA SAMI e Aen 60 THAD PING y la AN 49 50 58 59 maximum measured error 78 measuring conditionS 15 measuring principe 86 medium property
72. interference echo level echo i L l i Lem ell envelope curve and Wl a IM l interference echo e een EE dE eae A suppression map I VT HD A a P mmm rt OO Me His Fil L 1 Ini LC L00 FMU4xxxx 07 00 00 en 003 Navigating in the envelope curve display Using navigation the envelope curve can be scaled horizontally and vertically and shifted to the left or the right The active navigation mode is indicated by a symbol in the top left hand corner of the display Horizontal Zoom mode horizontal zoom in ER m aga horizontal zoom out Move mode moved to the left Ssa see moved to the right Vertical Zoom mode vertical zoom 4 steps LOO FMxxxxxx 07 00 00 en 004 Horizontal Zoom mode Firstly go into the envelope curve display Then press or _ to switch to the envelope curve navigation You are then in Horizontal Zoom mode Either 3 or is displayed e increases the horizontal scale e reduces the horizontal scale LOO FMxxxxxx 07 00 00 yy 007 Endress Hauser 53 Commissioning Micropilot M FMR 245 with HART 4 20 mA 54 EA en GB ENDRESS HAUSER E dE CE Ooo Tile oF Si 7 Move mode Then press E to switch to Move mode Either f or f is displayed e shifts the curve to the right e shifts the curve to the left
73. ion type of antenna F12 T12 F23 housing Flange DN 50 I Flange DN 80 150 2 216 3 Tri clamp or equivalent or equivalent ISO 2852 o Ko o Y d ry p ka 75 PTFE FDA listed TEM 1600 gA OD Flange to EN 1092 1 agreeable to DIN 2527 Flange to ANSI B16 5 Flange DN 50 DN 80 DN 100 DN 150 Flange 2 3 4 6 b mm 18 20 20 22 b mm 19 1 23 9 23 9 25 4 D mm 165 200 220 285 D mm 152 4 190 5 228 6 279 4 A mm 102 138 158 212 A mm 92 127 158 212 for PN 16 for 150 lbs Flange to JIS B2210 Flange DN50 DN 80 DN 100 DN 150 b mm 16 18 18 22 D mm 155 185 210 280 A mm 96 127 151 212 for 10K OA Process connection Tri clamp 2 Ze 3 a mm 18 18 18 A mm 64 TS 91 C mm 46 58 70 12 LO0 FMR245xx 06 00 00 en 005 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Mounting 3 3 2 Engineering hints Orientation e Recommended distance 1 wall outer edge of nozzle 1 6 of tank diameter Nevertheless the device should not be installed closer than 15 cm 6 to the tankwall e Not in the centre 3 interference can cause signal loss e Not above the fill stream 4 e lt is recommended to use a weather protection cover 2 in order to protect the transmitter from
74. isplay and operating elements Note To access the display the cover of the electronic compartment may be removed even in hazardous area IS and XP 5 2 1 Display Liquid crystal display LCD L00 FMR2xxxx 07 00 00 en 002 Four lines with 20 characters each Display contrast adjustable through key combination WWW ENDRESS HAUSER Headline Position indicator r uu u Symbol Main value Bargraph Unit dl e Z F Pole Si L H 1 Fila LG Mabie Lee Help text eT a mace ween sin LA LA wel La L En Envelope i curve a ob Gn io DC m mu lan E Seel cue Sen B 8 A Kies SSES L00 FMRxxxxx 07 00 00 en 003 Fig 3 Display Operation Micropilot M FMR 245 with HART 4 20 mA 5 2 2 Display symbols The following table describes the symbols that appear on the liquid crystal display Sybmol Meaning ALARM_SYMBOL This alarm symbol appears when the instrument is in an alarm state If the symbol flashes this indicates a warning LOCK_SYMBOL This lock symbol appears when the instrument is locked le if no input is possible COM_SYMBOL M This communication symbol appears when a data transmission via e g HART PFOFIBUS PA or Foundation Fieldbus is in progress 5 2 3 Key assignment The operating elements are located inside the housing and are accessible for operation by openin
75. line alphanumeric display B 4 20 mA HART K 4 20 mA HART prepared for FHX40 mounting of remote display accessory C PROFIBUS PA with VU 331 4 line alphanumeric display D PROFIBUS PA L PROFIBUS PA prepared for FHX40 mounting of remote display accessory E Foundation Fieldbus with VU 331 4 line alphanumeric display F Foundation Fieldbus M Foundation Fieldbus prepared for FHX40 mounting of remote display accessory Y Special version 50 Housing A Aluminium F12 housing coated IP65 B 316L F23 housing IP65 NEMA 4x C Aluminium T12 housing with separate connection compartment coated IP65 D Aluminium T12 housing with separate connection compartment coated IP65 overvoltage protection Y Special version 60 Gland Entry 2 M20x1 5 cable gland for EEx d cable entry 3 G cable entry 4 NPT cable entry 5 PROFIBUS PA M12 plug 6 7 8 FF plug 9 Special version 70 Additional options A Additional options not selected S GL German Lloyd marine certificate Y Special version FMR 245 Complete product designation Identification Micropilot M FMR 245 with HART 4 20 mA 2 2 Scope of delivery Caution It is essential to follow the instructions concerning the unpacking transport and storage of measuring instruments given in the chapter Incoming acceptance transport storage on Page 10 The scope of delivery consists of e Assembled instrument
76. ne and repair a returned device e Enclose special handling instructions if necessary for example a safety data sheet as per EN 91 155 EEC Additionally specify e An exact description of the application e The chemical and physical characteristics of the product e A short description of the error that occurred specify error code if possible e If necessary give the error code 9 7 Disposal In case of disposal please seperate the different components according to their material consistence 9 8 Software history Software version Software changes Documentation changes Date V 01 01 00 12 2000 Original software Operated via ToF Tool from version 1 5 Commuwin II from version 2 07 3 HART communicator DXR 275 from OS 4 6 withRev 1 DD 1 V 01 02 00 05 2002 e Function group envelope curve Description of new functions V 01 02 02 03 2003 display Katakana japanese current turn down HART only the customer tank map can be edited length of antenna extension FAR 10 can be entered directly Operated via ToF Tool from version 3 1 Commuwin II from version 2 08 1 HART communicator DXR 375 with Rev 1 DD 1 9 9 Contact addresses of Endress Hauser The addresses of Endress Hauser are given on the back cover of this operating manual If you have any questions please do not hesitate to contact your E H representative 77 Technical data Micropilo
77. o Ltd Tel 0422 54 06 11 Fax 0422 55 02 75 D Jordan Amman A P Parpas Engineering S A Tel 06 5 53 92 83 Fax 06 5 53 92 05 Kazakhstan Almaty BEI Electro Tel 72 30 00 28 Fax 72 50 71 30 o Korea South Seoul O Endress Hauser Korea Co Ltd Tel 02 26 58 72 00 Fax 02 26 59 28 38 o Kuwait Safat United Technical Services Est For General Trading Tel 2 41 12 63 Fax 2 41 15 93 Lebanon Jbeil Main Entry Network Engineering Tel 3 94 40 80 Fax 9 54 80 38 Malaysia Shah Alam Selangor Darul Ehsan UA Endress Hauser M Sdn Bhd Tel 03 78 46 48 48 Fax 03 78 46 88 00 o Pakistan Karachi Speedy Automation Tel 021 7 72 29 53 Fax 021 7 73 68 84 Philippines Pasig City Metro Manila Q Endress Hauser Phillipines Inc Tel 2 6 38 18 71 Fax 2 6 38 80 42 Saudi Arabia Jeddah Anasia Trading Est Tel 02 6 53 36 61 Fax 02 6 53 35 04 D Singapore Singapore QA Endress Hauser S E A Pte Ltd Tel 65 66 82 22 Fax 65 66 68 48 Sultanate of Oman Ruwi Mustafa amp Sultan Sience amp Industry Co L L C Tel 63 60 00 Fax 60 70 66 Taiwan Taipei Kingjarl Corporation Tel 02 27 18 39 38 Fax 02 27 13 41 90 Thailand Bangkok 10210 A Endress Hauser Thailand Ltd Tel 2 9 96 78 11 20 Fax 2 9 96 78 10 United Arab Emirates Dubai Descon Trading L L C Tel 04 2 65 36 51 Fax
78. oe micropilot M Valid as of software version e cae oe FMR 245 HART 4 20 mA Level Radar Operating Instructions 0800 ees ececje 7 RA CH Endress Hauser The Power of Know How EE Y Micropilot M FMR 245 with HART 4 20 mA Brief operating instructions KA 159F 00 a2 05 02 Miicropilot M Brief operating instructions 52006292 000 measured value Contrast J or eJ J oos che E 4 Eb dist meas value Group BE E JIP ea selection DD lt E gt 00 002 003 004 005 006 007 008 051 052 053 A basic setup pa tank shape medium process 4 empty 4 full Epipe 4dist check range of start cond cond calibr calibr diameter meas value distance mapping mapping Sal 01 dome unknown standard input E input F only for DandLare ok confirm safety settings ceiling DC lt 1 9 calm see sketch see sketch bypass displayed too small suggestion oa horizontal DC 1 9 4 surface stilling well see sketch too big or specify linearisation cyl DC 4 10 add agitator unknown range 1 bypass DC gt 10 gt manual 05 extended calibr 06 R output HART FF threaded
79. or reference conditions include linearity repeatability and hysteresis e FMR 245 up to10 m 3 mm off10 m 0 03 of measuring range Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Technical data Resolution Digital analog in 4 20 mA e FMR 245 1mm 0 03 of measuring range Reaction time The reaction time depends on the parameter settings min 1 s In case of fast level changes the instrument needs the reaction time to indicate the new value Influence of ambiente temperature The measurements are carried out in accordance with EN 61298 3 e Current output additional error in reference to the span of 16 mA Zero point 4 mA average Tx 0 03 10 K max 0 45 over the entire temperature range 40 C 80 C Span 20 mA average Ty 0 09 10 K max 0 95 over the entire temperature range 40 C 80 C 10 1 5 Operating conditions Environment Ambient temperature range Ambient temperature for the transmitter 40 C 80 C 40 F 176 F 50 C 58 F on request The functionality of the LCD display may be limited for temperatures Ta lt 20 C and Ta gt 60 C A weather protection cover should be used for outdoor operation if the instrument is exposed to direct sunlight Storage temperature 40 C 80 C 40 F 176 F 50 C 58 F on request Climate class DIN EN 60068 2 38 test Z AD Vibration resistan
80. ous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland Connect up the Micropilot M as follows Before unscrew housing cover 2 at seperate connection room turn off the power supply e Insert cable 3 through gland 4 A standard installation cable is sufficient if only the analogue signal is used Use a screened cable when working with a superimposed communications signal HART AN Only ground screening of the line 5 on sensor side e Make connection see pin assignment e Tighten cable gland 4 e Screw on housing cover 2 e Switch on power supply alternatively f A Commubox communication a Ge resistor EA gt 250 Q test sockets dd SE current 11121314 sema L L l l ES L00 FMR2xxxx 04 00 00 en 014 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Wiring 4 2 Connecting the measuring unit Terminal compartment Three housinos are available e Aluminium housing F12 with additionally sealed terminal compartment for standard EEx ia e Aluminium housing T12 with separate terminal compartment for standard EEx e EEx d EEx ia with overvoltage protection e 316L housing F23 for standard EEx ia The electronics and current output are galvanically isolated from the ant
81. power supply must be identical to the data on the Caution nameplate 1 WI MICROPILOT M Order Code Ser No KX X X XX X2 e Switch off power supply before connecting up the device 4 EM enoress HAUSER C 499 e if modification see sep label e Connect Equipotential bonding to transmitter ground terminal before connecting up the device maer EE 2 ESxia neta e DREES enge Gare e Tighten the locking screw It forms the connection between the antenna and the housing E PN max El EEES Tantenne max 2 J C Made in Germany 79689 Maulburg ground potential When you use the measuring system in hazardous areas make sure you comply with national standards and the specifications in the safety instructions XA s Make sure you use the specific cable gland On devices supplied with a certificate the explosion protection is designed as follows e Housing F12 F23 EEx ia Power supply must be intrinsically safe e The electronics and the current output are galvanically separated from the antenna circuit Connect up the Micropilot M as follows e Unscrew housing cover 2 e Remove cover plate from terminal compartment 4 e Pull out terminal module slightly using pulling loop e Insert cable 5 through gland 6 A standard installation cable is sufficient if only the analogue signal is used Use
82. rinciple radar ultrasonic guided micro impulse It assists with commissioning securing data signal analysis and documentation of the measuring point Remote operation e with HART handheld DXR 275 e with a Personal Computer Commubox FXA 191 and the operating software COMMUWIN II respectively ToF Tool 11 4 3 Patents This product may be protected by at least one of the following patents Further patents are pending e US 5 387 918 EP 0 535 196 e US 5 689 265 EP 0 626 063 e US 5 659 321 e US 5 614 911 EP 0 670 048 e US 5 594 449 EP 0 676 037 e US 6 047 598 e US 5 880 698 e US 5 926 152 e US 5 969 666 e US 5 948 979 e US 6 054 946 e US 6 087 978 e US 6 014 100 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Endress Hauser Index A ACCESOS ir E EE tdt ee 61 Mia a Glee as wee Oia ae PL 36 ENTSNIMASIZS 355 4 veers ee dr hu ma a bts epee A 11 application errors 66 B basicsetluD 41 43 55 beamangle 14 TEE a Co EE Aone ski eq 20 48 C DEMAR o Zakka e a a oe AC 8 COMMISSIONING start a ne Su hitam mis 40 pa sg asi s s ecard OA S sa 27 61 Commuwith liviana 27 39 61 COMNECUNG ia te a ace eh dans ate ee Aye be E 25 CONNECUON S 22 token acetone ld e as y aida 27 28 D declaration of conformity 8 declaration of contamination 77 degree of protection 28 Ces
83. s Hauser Slovenija D O O Tel 01 5 19 22 17 Fax 01 5 19 22 98 Spain Sant Just Desvern O Endress Hauser S A Tel 93 4 80 33 66 Fax 93 4 73 38 39 Sweden Sollentuna O Endress Hauser AB Tel 08 55 51 16 00 Fax 08 55 51 16 55 Switzerland Reinach BL 1 O Endress Hauser Metso AG Tel 061 7 15 75 75 Fax 061 7 11 16 50 Turkey Levent Istanbul Intek End striyel Olc ve Kontrol Sistemleri Tel 0212 2 75 13 55 Fax 0212 2 66 27 75 Ukraine Kiev Photonika GmbH Tel 44 2 68 81 02 Fax 44 2 69 07 05 Yugoslavia Republic Beograd Meris d o o Tel 11 4 44 29 66 Fax 11 3 08 57 78 Africa Algeria Annaba Symes Systemes et Mesures Tel 38 88 30 03 Fax 38 88 30 02 Egypt Heliopolis Cairo Anasia Egypt For Trading S A E Tel 02 2 68 41 59 Fax 02 2 68 41 69 Morocco Casablanca Oussama S A Tel 02 22 24 13 38 Fax 02 2 40 26 57 Rep South Africa Sandton A Endress Hauser Pty Ltd Tel 011 2 62 80 00 Fax 011 2 62 80 62 Tunisia Tunis CMR Controle Maintenance et Regulation Tel 07 17 93 07 7 Fax 07 17 88 59 5 America Argentina Buenos Aires A Endress Hauser Argentina S A Tel 11 45 22 79 70 Fax 11 45 22 79 09 Brazil Sao Paulo Q Samson Endress Hauser Ltda Tel 011 50 33 43 33 Fax 011 50 31 30 67 Ec D uador Quito Insetec Cia Ltda 02 2 26 91 48 Fax 02 2 46 1
84. s after reset exchange electronics A113 electronics defect RAM defective reset if alarm prevails after reset exchange electronics A114 electronics defect E PROM defect reset if alarm prevails after reset exchange electronics A115 electronics defect general hardware problem reset if alarm prevails after reset exchange electronics A116 download error checksum of stored data not correct restart download of data repeat download A121 electronics defect no factory calibration existant contact service EPROM defective W153 initialising please wait initialisation of electronics wait some seconds if warning prevails power off device and power on again A155 electronics defect hardware problem reset if alarm prevails after reset exchange electronics A160 checksum error device has been powered off before reset general reset amp new data could be stored avoid emc problem calibr required emc problem if alarm prevails after reset E PROM defect exchange electronics A164 electronics defect hardware problem reset if alarm prevails after reset exchange electronics A171 electronics defect hardware problem reset if alarm prevails after reset exchange electronics A231 sensor 1 defect HF module or electronics defective exchange HF module or check connection electronics W511 no factory calibration factory calibration has been deleted record new factory calibration Chi A512 recording of mapping mapping a
85. s e g for HART devices EL RR PM ETA fA wx reg Bee Gs mm s A r eo Fee IA LA EE KEE li After 5 s or after you have pressed Le the following message appears I rs wi ei NO Se WEE T Select the language this message appears the ei SOF first time the instrument is switched on Select the basic unit this message appears the eg first time the instrument is switched on MTRS al a I T Las Lal mS SSS HE ball aa m x eg SE Ze WE A Ze pt WS The current measured value is displayed Bed Belt n CT Wed Bei vn D D D Li After l is pressed you reach the group selection Fa UE IHR Aki k il i IiE Ir FEF I7 a LON LC This selection enables you to perform the basic setup 40 Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning Basic Setup basic setup standard F Di pe bd Fa hr or bypass stilling well flange reference point of measurement option description see BA 221F E empty calibr zero setting in 005 F full calibr span setting in 006 D distance distance flange product display in 0A5 L level display in 0A6 SD safety distance setting in 015 Endress Hauser LOO FMR245xx 19 00 00 en
86. s the signal and identifies the level echo caused by the reflection of the radar impulse at the product surface The unambiguous signal identification is accomplished by the PulseMaster software based on many years of experience with time of flight technology The mm accuracy of the Micropilot S could be achieved with the patented algorithms of the PhaseMaster software The distance D to the product surface is proportional to the time of flight t of the impulse D c t 2 with c being the speed of light Based on the known empty distance E the level L is calculated L E D Refer to the above figure for the reference point for E The Micropilot is equipped with functions to suppress interference echoes The user can activate these functions They ensure that interference echoes i e from edges and weld seams are not interpreted as level echo Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Appendix Output The Micropilot is commissioned by entering an empty distance E zero a full distance F span and an application parameter The application parameter automatically aqapts the instrument to the process cond The data points E and F correspond with 4mA and 20mA for instruments with current output They correspond with O and 100 for digital outputs and the display module A linearization with max 32 points based on a table entered either manually or semi automatically can be activated locall
87. t M FMR 245 with HART 4 20 mA 10 Technical data 10 1 Additional technical data 10 1 1 Input Measured variable The measured variable is the distance between a reference point and a reflective surface i e medium surface The level is calculated based on the tank height entered The level can be converted into other units volume mass by means of a linearization 10 12 Output Output signal 4 20 mA with HART protocol Signal on alarm Error information can be accessed via the following interfaces e Local display Error symbol see Page 32 Plain text display e Current output e Digital interface Linearization The linearization function of the Micropilot M allows the conversion of the measured value into any unit of length or volume Linearization tables for calculating the volume in cylindrical tanks are pre programmed Other tables of up to 32 value pairs can be entered manually or semi automatically 10 13 Auxiliary energy Ripple HART 47 125 Hz Uss 200 mV at 500 Q Max noise HART 500 Hz 10 kHz Ueff 2 2 mV at 500 Q 10 1 4 Performance characteristics Reference operating conditions e temperature 20 C 68 F 5 C 9 F pressure 1013 mbar abs 14 7 psia 20 mbar 0 3 psi relative humidity air 65 20 ideal reflector no major interference reflections inside the signal beam Maximum measured error 78 Typical statements f
88. tions followed Modifications and repairs to the device are permissible only when they are expressly approved in the manual 1 3 Operational safety 1 3 1 Hazardous areas Measuring systems for use in hazardous environments are accompanied by separate Ex documentation which is an integral part of this Operating Manual Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory e Ensure that all personnel are suitably qualified e Observe the specifications in the certificate as well as national and local regulations 1 3 2 FCC approval This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Caution Changes or modifications not expressly approved by the part responsible for compliance could void the user s authority to operate the equipment Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Safety instructions 1 4 Notes on safety conventions and symbols In order to highlight safety relevant or alternative operating procedures in the manual the following conventions have been used each indicated by a corresponding symbol in the margin Symbol Meaning Warning ZN A warning highlights actions or procedures which if not per
89. velope curve mode after the measuring point has been optimised e f the power supply fails all preset and parameterised values remain safely stored in the EEPROM Caution All functions are described in detail as is the overview of the operating menu itself in the manual Description of the instrument functions BA 221F which is found on the enclosed CD ROM Note The default values of the parameters are typed in boldface Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Commissioning ENDRESS HAUSER Endress Hauser 6 4 Basic Setup with the VU 331 Function measured value 000 This function displays the current measured value in the selected unit see customer unit 042 function The number of digits after decimal point can be selected in the no of decimals 095 function 6 4 1 Function group basic setup 00 St ae s ar A AA sira KRIS E Gei dB km EP RRE 2a ea ees e er li a RE o o Le ia o o A LAS LS E NE This function is used to select the tank shape Selection e dome ceiling e horizontal cyl e bypass e stilling well also for Wave Guide antenna use e flat ceiling sphere dome ceiling horizontal cyl bypass stilling well flat ceiling sphere L00 FMR2xxxx 14 00 06 en 007 43 Commissioning Micropilot M FMR 245 with HART 4 20 mA
90. wever alignment can be carried out even if the vessel is empty 2 Optimisation is best carried out with the aid of the envelope graph in the display or the ToF Tool Unscrew the flange or loosen the threaded boss by a half a turn Turn the flange by one hole or screw the threaded boss by one eighth of a turn Note the echo quality Continue to turn until 360 is reached Optimum alignment level echo highest value level echo L00 FMRxxxxx 19 00 00 en 002 Fig 5 Vessel partly full no interference echo obtained level echo highest value l false echo smallest value false echo level echo L00 FMRxxxxx 19 00 00 en 003 Fig 6 Vessel partly full interference echo obtained Endress Hauser Micropilot M FMR 245 with HART 4 20 mA Trouble shooting echo highest value echo tank bottom L00 FMRxxxxx 19 00 00 en 004 Fig 7 Vessel empty no interference echo false echo smallest value false echo echo tank bottom L00 FMRxxxxx 19 00 00 en 005 Fig 8 Vessel empty interference echo obtained 7 Fix the flange or threaded boss in this position If necessary replace the seal 8 Carry out tank mapping see Page 49 Endress Hauser 69 Trouble shooting Micropilot M FMR 245 with HART 4 20 mA 9 5 Spare parts Q Note You can order spare parts directly from your E H service organization by giving the s
91. y or remotely This function provides a measurement in engineering units and a linear output signal for spheres horizontal cylindrical tanks and vessels with conical outlet 11 42 Equipment architecture Stand alone The Micropilot M can be used for measurement in a stilling well bypass as well as in free space The instrument provides a 4 20 mA output with HART protocol or PROFIBUS PA respectively Foundation Fieldbus communication 4 20 mA output with HART protocol The complete measuring system consists of COMMUWIN II ToF Tool service adapter FXA 193 Commubox FXA 191 ee for 4 wire A transmitter power supply unit Soa RMA 422 TSN operating and Gj or RN 221 N V display module Wes communication resistor VU 331 included HART handheld DXR 375 il FXA 191 or DXR 375 LOO FMxxxxxx 14 00 06 en 008 If the HART communication resistor is not built into the supply unit it is necessary to insert a communication resistor of 250 Q into the 2 wire line Endress Hauser 87 Appendix Micropilot M FMR 245 with HART 4 20 mA 88 On site operation e with display and operating module VU 331 e with a Personal Computer FXA 193 and the operating software ToF Tool The ToF Tool is a graphical operating software for instruments from Endress Hauser that operate based on the time of flight p
92. zardous area ATEX CSA FM The connection to a ToF device needs an additional FXA connection cable order code 50101787 Commuwin II Operating software for intelligent instruments Endress Hauser 61 Accessories Micropilot M FMR 245 with HART 4 20 mA Remote display FHX 40 Dimensions Wall mounting without mounting bracket F12 F23 housing IP 68 Separate housing FHX 40 IP 65 Pipe mounting mounting bracket and plate supplied optionally s product structure o A O g y 62 N A pipe dei ele oJ Ge Y L00 FMxxxxxx 00 00 06 en 003 Technical data Max cable length 20 m 65 ft Temperature range 30 C 70 C 22 F 158 F Degree of protection IP65 acc to EN 60529 NEMA 4 Material for housing Alloy of Aluminium AL Si 12 122x150x80 HxBxT 4 8x5 9x3 2 Dimensions mm inch Ordering structure Certificates A For non hazardous area 1 ATEX II 2 G EEx ia IIC T6 ATEX II 3D S FM IS Class Div 1 Groups A B C D U CSA IS Class I Div 1 Groups A B C D N CSA General Purpose in preparation Cable length 1 20mcable Additional option A Additional option not selected B Mounting bracket 1 or 2 pipe FHX 40 Complete product designation Endress Hauser Micropilot M FMR 245 with HART 4 20

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