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I/O Boards - CentraLine

1.
2. Adapter boards NXOPTD NXOPTD1 DE 17457 System Bus adapter board 2 x fiber optic pairs NXOPTD2 B DE 17458 System Bus adapter board 1 x fiber optic pair amp CAN bus adapter galvanically decoupled NXOPTD3 DE 17459 RS232 adapter card galvanically decoupled NXOPTD6 BDE 17462 CAN bus adapter galvanically decoupled Table 37 NX option boards Type D Explanations 1 Analogue inputs and AI2 analogue output AO1 and voltage reference 10Vref galvanically decoupled all these in same potential 2 Analogue input Al1 and analogue outputs AO1 and 2 galvanic
3. OJN g e O m O e 5 1 if E op O E e a O e H 2 227 Jumper block X2 Description Temperature measuring board with three Pt 100 sensor 3 wire inputs The measurable temperature range is 30 200 C on Pt 100 input Both 3 wire and 2 wire elements can be used Allowed slots B C D E Type ID 16952 Terminals One terminal block Screw terminals M2 6 No coding Jumpers X2 Board parameters None terminals on NXOPTB8 Terminal Parameter reference Technical information Keypad NCDrive AnIN X 1 PT100 Input 30 200 C one sensor Accuracy lt 1 C Sensor current 10 mA AnIN X 2 PT100 Input 30 200 C one sensor Accuracy lt 1 C Sensor current 10 mA AnIN X 3 PT100 Input 30 200 C 1 3 sensors see X2 jumper selec tions Accuracy lt 1 C Sensor current 10 mA 1 2 3 4 5 6 7 8 9 e Not connected Table 22 NXOPTB8 I O terminals Honeywell Boards 49 67 Connection of PT100 sensors One PT100 sensor can be connected to the first two inputs terminals 1 to 3 and 4 to 6 and up to three s
4. Jumper block X11 Main board Secondary board Absolute encoder board for NXP with inputs for an Endat type encoder Programmable control voltage fast digital inputs and simulation pulse output The output pulse is produced from sinusoidal input signals The galvanically isolated fast digital inputs are used to trace very short pulses C 16962 main board 16963 secondary board The secondary board is mounted on top of the main board Two terminal blocks Screw terminals M2 6 No coding 1 X11 see page 53 Board parameters Yes see pages 53 to 54 An absolute encoder is a type of encoder capable of specifying its absolute position The position data is retained even during a power failure or breakdown The position data carried by the absolute encoder can be used by the frequency converter motor control in the control of a synchronous motor Encoder cable Heidenhain cable Max length 100m Encoder voltage 5V 12V or 15V Max current consumption 300mA Measuring steps revolution 4 2 billion max 32bit Distiguishable revolutions 0 65535 max 16bit Signal periods revolution 1 65535 ENDAT is a bidirectional synchronic serial interface for absolute encoders For example the encoder position data can be read and encoder parameters can be set via t
5. NXOPTB1 BCDE 16945 2 BCDE 16946 NXOPTB4 BCDE 16948 12 22 5 BCDE 16949 NXOPTB8 BCDE 16952 NXOPTB9 BCDE 16953 NXOPTBB C 16962 16963 Table 36 NX option boards types A and B
6. indi ndi M 45 a2 INAOPTBd 56 tecta AL PRET EA LE IL EA ORE PREC 46 324 NXOP TBS RP E EE 47 3 25 PIO LIU RAE 48 326 NXOPTBO tte t ttt tette toto e ee 50 2 CN A E DM A A ACID EAE 51 3 3 Adapter Boards NXOP ED ia oi to eto Do o o v RA 55 R 56 332 PO HD PEE 58 aod NXOPTDS apo i onu oibus o a I 30 30 0 30 AM INIM DAD ED 61 NXOPIDBAG 545 Wee oils ete Sat E 63 4 Option Boards operational details 422 2 64 Honeywell Boards 3 67 1 General information NX range embodies a wide selection of expander and adapter boards with which the available of NX frequency converter can be increased and its versatility improved The input and output configuration I O of NX is designed with modularity in mind The total is comprised of option boards each having its own input and output configuration The control unit is designed to accept a total of five boards The boards contain not only normal analogue and digital inputs and outputs but also fieldbuses and additional application specific hardware The basic expander and adapter boards are placed in the board slots on the control board of the freque
7. 11 1 8 Option board related parameters in 2 00000000022000000 0 1 12 2 Installation of Option 2 2 2 13 2I So ea OO CHEER 14 2 1 1 Cable 23 2 15 2 2 Board information SUCKGE iioii at eti e e uad Woks 15 3 Descriptions of NX option 16 3 1 Basic boards ei eripiet sapor t aide beraten eiae tek eas 16 odo NAO PTA ee ANTE IRE SAE 17 312 NXOPTA 2 21 212 NXOR TAG pes 22 CN MN MN M RR ERN 23 3 1 5 ANKOPIAS 2p COCOA UCM ND EE 26 a odia 29 Sq NXOPTAG 33 aM s NXOPTAQ tun cut ein ecu 37 tes Esc LE 38 3 2 I O Expander Boards Va ENS Mia VUE 42 3 2 NXOP GBA eae eoe eee ee ei ts ias 43 252 NKOPIB2 vied sd oe nt
8. Honeywell Boards 43 67 3 2 1 1 Jumpers X2 Jumper X4 NI m ind gt 2 3 Q z Aj R55 O co ZA z e Description NX I O expander board with six bidirectional terminals Allowed slots B C D E Type ID 16945 Terminals One terminal block Screw terminals M2 6 No coding Jumpers 2 X2 and X4 see page 44 Board parameters None terminals on NXOPTB1 Terminal Parameter reference Keypad NCDrive DigIN X 1 DigOUT X 1 DigIN X 2 DigOUT X 2 DigIN X 3 DigOUT X 3 DigIN X 4 DigOUT X 4 DigIN X 5 DigOUT X 5 DigIN X 6 DigOUT X 6 Table 18 NXOPTB 1 I O terminals Technical information Digital input 24V R gt 5KQ Digital output Open collector 50mA 48V See above See above Common for DIO1 DIO3 Note is internally connected to GND with jumper by default Digital input 24V R gt 5KQ Digital output Open collector 50mA 48V See above See above Common for DIO4 DIO6 ground Ground for reference and controls Control voltage output Voltage for switches etc max current 150 Short circuit protected NXOPTB1 44 67 Boards Honeywell Jumper selections On the NXOPTB1 board there are two jumper blocks The jumper block X2 is used to define the bidirectional terminal as either input or output The other jumper block X4 is used to connect
9. 3 1 3 92 Gc Description Relay board with two relay outputs and one thermistor input for NX frequency converter Allowed slots B Type ID 16691 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None terminals on Parameter reference Technical information keypad NCDrive Relay output 1 NO NC RO1 normal closed Switching capacity 24VDC 8A RO1 common DigOUT B 1 250VAC 8A RO1 normal open 125VDC 0 4A Min switching load 5V 10mA Relay output 2 NO Switching capacity 24VDC 8A DigOUT B 2 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA RO2 common RO2 normal open i DigIN B 1 Thermistor input 4 7 Table 7 I O terminals Honeywell Boards 23 67 3 1 4 NXOPTA4 Jumper X4 0 0 6 8 9S 2 Description Encoder board for NXP Encoder input board with programmable control voltage for an encoder The encoder board NXOPTAA is for TTL type encoders TTL TTL R providing input signal levels that meet the RS 422 interface standard Encoder inputs B and Z are not galvanically isolated The NXOPTA4 board includes too the qualifier input ENC1Q meant to trace the Z pulse in certain situations and a special fast digital input DIC4 used to trace ve
10. R 2500 differential Resolution 10 bits 0 196 accuracy 1 of the full display Digital inputs DI DC voltage controlled 24V lt 10 1 218V Ri gt 5 Digital inputs DI AC voltage controlled Control voltage 42 240 VAC Q 33V 1 gt 35V Auxiliary voltage output 24V 24V 415 max 250 total summarized load from ext 24V outputs max 150 mA from one board Auxiliary voltage input ext 24V 24VDC 10 max ripple voltage 100mV RMS max 1 In special applications where PLC type functions are included in the control unit the input can be used as external auxiliary power supply for control boards as well as boards Reference voltage output 10V 10V 0 2 max 10mA Analogue output AO current mA 0 4 20 R 5000 resolution 10 bits 0 1 accuracy lt 2 Analogue output AO voltage V 0 2 10V RL gt 1kQ resolution 10 bits accuracy lt 2 Relay outputs RO Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Max continuous load 2A rms Min switching load 5V 10mA Thermistor input TI 4 7kO PTC type Encoder control voltage 5V 15V 24V See 4 NXOPTA5 NXOPTA7 NXOPTBB technical data Encoder connections inputs outputs See 4 5 NXOPTA7 NXOPTAE and NXOPTBB technical data 1 3 1 Isolation The control connections are isolated from the mains potential a
11. Boards Honeywell 1 6 Defining functions to inputs and outputs How to connect functions and the available depends on the used application The All in One Application Package includes seven applications Basic Application Standard Application PID Control Application Multi Step Speed Control Application Local Remote Control Application Pump and Fan Control Application with Autochange and Multipurpose Control Application see Application Manuals All but two applications of these use the conventional method to connect functions and the In the Function to Terminal Programming Method FTT there is a fixed input or output for which a certain function is defined The mentioned two applications Pump and Fan Control and Multipurpose Control Application however use the Terminal to Function Programming Method TTF in which the programming process is carried out the other way round Functions appear as parameters which the operator defines a certain input output for Connecting a certain input or output to a certain function parameter is done by giving the parameter an appropriate value the address code The code is formed of the Board slot on the NX control board see page 3 and the respective input output number See below Slot Terminal number Terminal type Example The Pump and Fan Control Application is used The user wants to connect the digital output function Reference fault warning parameter 2 3 1 7 to the digital
12. 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V Digital input 42 240 VAC threshold 35V Control voltage 0 33V 1 gt 35V Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA ACIN1 DigIN X 1 ACIN2 DigIN X 2 ACIN3 DigIN X 3 ACIN4 DigIN X 4 5 DigIN X 5 COMA RO1 common RO1 normal open DigOUT X 1 Table 23 9 I O terminals Note This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 6 Honeywell 3 27 NXOPTBB 016 8 1 9 S t 7 Description Allowed slots Type ID Terminals Jumpers Boards 51 67 X6
13. CAN Note that if any of the major fieldbuses Profibus Modbus etc is used for communication a corresponding fieldbus board is also needed For more information see the specific fieldbus board manual Note Do not plug two adapter boards into the same control board in order to avoid incompatibility problems Click on the board name to go to its detailed description y o Allowed is NXOPTD1 System Bus adapter board NXP NXOPTD2 B D E System Bus adapter board with interface to fastmonitoring bus NS NXOPTD3 RS 232 adapter board NXOPTD6 Monitor Bus adapter board for NXP Table 29 NX adapter boards 56 67 Boards Honeywell 3 3 1 NXOPTD1 H1 2 ree H2 el H3 jJ 3 m Bgm C 1 J Description System Bus adapter board for NXP Allowed slots D E Type ID 17457 Terminals Double optical input and output terminals Jumpers None Board parameters None terminals on NXOPTD1 Technical information System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HFBR RUS500 System Bus optical input 2 RX2 Use 1 mm optical cable e g Agilent HFBR RUS500 System Bus optical output 1 TX1 Use 1 mm optical cable e g Agilent HFBR RUS500 System Bus optical output 2 TX2 Use 1 mm optical cable e g Agilent HFBR RUS500 Table 30 NXOPTD1 I O terminals Note The terminals of the board are protected with a rubber pin Be sure to leave th
14. 2 SLAVE Figure 24 Connection example of frequency converters with NXOPTD2 Honeywell Boards 61 67 3 3 3 NXOPTD3 Jumper block X3 Description RS 232 adapter board Galvanically decoupled Used mainly for applica tion engineering to connect another keypad Allowed slots 17459 Terminals 9 pin female sub D connector Jumpers 1 X3 Board parameters None terminals on NXOPTD3 Terminal Technical information Transmit data Receive data Ground isolated 9V isolated 1 2 3 4 5 6 7 8 9 Table 34 NXOPTD3 I O terminals NXOPTD3 62 67 Boards Honeywell Jumper selections There is one jumper block on the NXOPTD3 board The factory defaults and other available jumper selections are presented below Jumper block X3 Connector connection to GND i e Connected to GND Connected through RC filter directly to GND NXOPTD3 option board status LEDs LED Meaning Green LED 1 Receiving data Red LED 2 Transmitting data Honeywell Boards 63 67 3 334 NXOPTD6 Description Monitor Bus adapter board for NXP Interface to fast monitor bus used by the NCSYSDRIVE PC tool Allowed slots B D E Type ID 17462 Terminals One screw terminal block M3 Jumpers 2 X3 X4 Board parameters None terminals on NXOPTD6 Terminal Technical information 21 CANL Monitor Bus negative data 22 CAN H Monitor Bus pos
15. 5 Digital input 5 Common CMB R min 5kQ Digital input 6 Common CMB Ri min 5kQ Digital input common A for DIN4 DIN5 and DING Connection by default to GND Selection with jumper block X3 see page 35 Analogue output Output signal range Current 0 4 20 max 5000 or Voltage 0 10V gt 1kQ Selection with jumper block X6 see page 35 Resolution 0 1 10 bits Accuracy 296 Open collector output Max Ui 48VDC Max current 50 mA Honeywell Boards 35 67 Jumper selections There are four jumper blocks on the NXOPTAS8 board The factory defaults and other available jumper selections are presented below Jumper block X1 Jumper block X2 11 mode 12 mode AB C D A BC D mode 0 20mA Current input AI2 mode 0 20 Current input A BCD mode Voltage input 0 10V AI2 mode Voltage input 0 10 B B A e e e e mode Voltage input O 10V differential AI2 mode Voltage input O 10V differential AB A B CD s isis HFF mode Voltage input 10 10V AI2 mode Voltage input 10 10V Jumper block X6 Jumper block X3 O1 mode CMA and CMB grounding RE 6 CMB connected to GND connected to GND CMB isolated from GND AO mode 0 20 Current output CMA isolated from GND internally co
16. C 360 el 1 period 200 channel separation A Ier qp B NXOPTA4 parameters Number Parameter Default revolution No Invert direction direction 0 ET Time used to calculate speed actual value Note Use value 1 in Closed Loop mode Reading rate 0 No 1 1 5 5ms 10ms 4 50 ms Table 9 4 board related parameters NXOPTA4 NXOPTA5 26 67 3 1 5 NXOPTA5 L 0168 4 9 2 Description Allowed slots Type ID Terminals Jumpers Boards Honeywell Jumper X4 m 93 wi Eg Encoder board for Encoder input board with programmable control voltage for an encoder NXOPTAS board is designed for HTL High voltage Transistor Logic type encoders voltage output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply volt age of the encoder The encoder inputs A B and Z are galvanically iso lated The NXOPTAS board includes too the qualifier input ENC1Q meant to trace the Z pulse in certain situations and a fast digital input DIC4 used to trace very short pulses These two inputs are used in special applications The NXOPTAS is similar to the NXOPTA4 in connections but the encoder inputs A B and Z have different signal levels voltage level Th
17. output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply volt age of the encoder The encoder inputs A B and Z are galvanically iso lated The board includes too the qualifier inputs ENC1Q and ENC2Q meant to trace positions in positioning applications The board can be used as both Master and Slave device The encoder input signal is repeated on the board and carried to the next device through the digital output Allowed slots C Type ID 16695 Terminals Two terminal blocks Screw terminals M2 6 Coding in terminals and 14 Jumpers 4 X4 X5 X15 and X16 see page 27 Board parameters None NXOPTA7 30 67 Boards Honeywell terminals on NXOPTA7 Terminal Parameter reference Technical information Keypad NCDrive 1 DIC1A Pulse input A differential Voltage range 10 24V 2 DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V 4 DIC2B 5 DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V 6 DIC3Z 7 ENC1Q Qualifier input Single ended input with GND 8 ENC2Q Qualifier input Single ended input with GND 9 GND Ground for control and inputs ENC1Q and ENC2Q 10 15 24 Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 11 DID1A Pulse input A different
18. placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See Chapter 1 6 Honeywell Boards 47 67 3 24 NXOPTB5 Description expander board with three relay outputs Allowed slots B C D E Type ID 16949 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None terminals on NXOPTB5 Parameter reference Technical information Keypad NCDrive Switching capacity 24VDC 8A 22 RO1 common 250VAC 8A 23 RO1 normal open DIOULA 125VDC 0 4A Min switching load 5V 10mA Switching capacity 24VDC 8A 25 RO2 common 250VAC 8A 26 RO2 normal open DigOUT X 2 125VDC 0 4A Min switching load 5V 10mA Switching capacity 24VDC 8A 28 RO3 common 250VAC 8A 29 RO3 normal open EDS 125VDC 0 4A Min switching load 5V 10mA Table 21 5 I O terminals Note This expander board can be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 6 48 67 Boards Honeywell 3 225
19. with jumper X4 Table 15 NXOPTAE terminals Note Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections inputs A B 2 Z Max input frequency lt 150kHz Inputs A B and Z are differential Encoder divider output DO1 Encoder direction output DO2 Max load voltage 60Vdc Max load current 50mA Max output frequency lt 300kHz Note A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage as possible for the encoder supply rather lower than 24V The manufacturer also recommends to place jumper X4 to position 15V if allowed in the voltage range specification of the encoder Jumper selections On the NXOPTAE board there is one jumper block used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper block X4 Auxiliary voltage level 24v e 2 15V 15v e e Auxiliary voltage 24V Auxiliary voltage 15V Factory default Usage Closed Loop Vector Control The NXOPTAE board is mainly used in conventional industrial applications where encoder cable lengths are relatively long NXOPTAE 40 67 Encoder connection single ended 15V
20. 1A DIC1A DID1A DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B NXOPTA7 Slave 1 DIC1A DID1A DIC1A DID1A DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B NXOPTA7 Slave 2 DIC1A DID1A DIC1A DID1A DIC2B DID2B DIC2B DID2B DOD1A DOD1A DOD2B DOD2B Figure 16 Connection of encoder and three NXOPTA7 boards 15V 24V from NXOPTA7 Encoder 1 Figure 17 Connection of two encoders to NXOPTA7 board NXOPTA7 15 24 GND DIC1A DIC1A DIC2B DIC2B DID1A DID1A DID2B DID2B DOD1A DOD1A DOD2B DOD2B Honeywell Boards 33 67 3 1 7 NXOPTA8 OMM IO ONO O O wv O O e O O Jumper X3 Description NX basic I O board similar to NXOPTA1 except that the analogue inputs and output are galvanically isolated Allowed slots A Type ID 16696 Terminals Two terminal blocks Screw terminals M2 6 Coding in terminals 1 and 12 Jumpers 4 X1 X2 X3 and X6 see page 35 Board parameters Yes see page 36 8 34 67 Boards Honeywell terminals on coded terminals painted black Parameter reference Keypad NCDrive Terminal 10 Vref An IN A 1 GND 1501 Al2 An IN A 2 2 GND ISOL 24 Vout bidirectional GND DIN1 DigI
21. 24V from the NXOPTAE board or from external supply 15V GND Encoder 15V 24V I O Boards Honeywell NXOPTAE board 15V 24V GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z DO1 DO2 Figure 18 HTL type encoder connection open source using single ended inputs 15V 24V from the NXOPTAE board or from external supply 15V GND If external supply is used remember to connect the ground of external supply to terminal 9 of the NXOPTAE and to the encoder ground 15 24 board 15 24 GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z DO1 DO2 Figure 19 HTL type encoder connection open collector using single ended inputs Encoder connection differential 15V 24V from the NXOPTAE board or from external supply 15V GND JUUL Encoder UUU JUUL UUU 15V 24V on 0014 0 N NXOPTAE board 15V 24V GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z DO1 DO2 Figure 20 HTL type encoder connection using differential inputs Honeywell Boards NXOPTAE parameters Parameter Min Max Default Pulse revolution 65535 1024 Number 7 3 1 1 Reading rate 4 1 3 Divider Value 2048 41 67 Note 0 No 1 Yes Time used to calculate speed actual value Note Use value 1 in Closed Loop mode 0
22. B CAN L Monitor Bus negative data CAN H Monitor Bus positive data CAN SHIELD Monitor Bus shield Table 32 NXOPTD2 I O terminals H2 Honeywell Boards 59 67 Jumper selections There are four jumper blocks on the NXOPTD2 board The factory defaults and other available jumper selections are presented below Jumper block X3 Jumper block X4 CAN grounding CAN termination e eje eje el e eje ele eJ Connected to shield connected to shield Terminated Not terminated Jumper block X5 Jumper block X6 System bus output SystemBus input ON OFF s Output 1 Output TX2 ON OFF Factory default the board is placed slot B the SystemBus is not available Remove jumpers X5 and X6 Figure 23 Jumper selections for NXOPTD2 Connections between frequency converters with NXOPTD2 Special connection See next page In this connection example the leftmost device is the Master and the others are slaves The Master can send and receive data from the slaves The slaves cannot communicate with each other Changing of masters is not possible the first device is always the Master The NXOPTD2 board in the Master has the default jumper selections i e X6 1 2 5 1 2 The jumper positions have to be changed for the slaves X6 1 2 X5 2 3 Max Max number of devices speed achieved in line Mbit s o Table 33 NXOPTD2 60 67 Boards Honeywell MASTER SLAVE 1 SLAVE
23. Honeywell User s Manual NX series BASIC I O BOARDS EXPANDER I O BOARDS ADAPTER BOARDS 2 67 Boards Honeywell INDEX 15 General informatio M on a ee Iu E ME 3 1 1 Board slots o th control DOS e eue D ede e iee d cuite Uu 3 1 2 DOS DVDS aste teu Re vt ated eret ie uk dedu Rag 4 1 9 Technical dale er ue 5 25 5 1 3 2 Analogue inputs miM 4 5 1 3 3 Analogue outputs 5 1 3 4 Control voltage 2AV EXT 24 20 6 1 3 5 Digital input signal CONVERSION a deee ite Ett er ete Eee ete eite eee 6 1 4 Hardware protections uos wa nie ai 9 1 4 1 Terminal block coding ceu ent Rn Se a a Ru une ue S AER 9 1 4 2 Board slot guides and allowed 44 9 1 5 Type identification UAR Oia wae Ge VERRE Bu 9 1 6 Defining functions to inputs and 10 1 7 Defining a terminal for a certain function with NCDrive programming tool
24. N A 1 DIN2 DigIN A 2 DIN3 DigIN A 3 CMA 24 Vout bidirectional GND DIN4 DigIN A 4 DIN5 DigIN A 5 DING DigIN A 6 CMB 1 AnOUT A 1 AO1 DigOUT A 1 Table 12 NXOPTA8 I O terminals Refer output 10 Max current 10mA Decoupled from FC GND Selection V or mA with jumper block X1 see page 35 Default 0 10V Ri 200 10V 10V Joy stick control selected with a jumper 0 20mA Ri 250 Resolution 0 196 Accuracy 1 GND ISOL Voltage input Connected to GND ISOL selected with jumper Selection V or mA with jumper block X2 see page 35 Default 0 20mA Ri 250 0 10V Ri 200 10V Joy stick control selected with a jumper Resolution 0 1 Accuracy 1 GND ISOL Voltage input Connected to GND ISOL selected with jumper 24V auxiliary voltage output Short circuit protected 15 maximum current 150 mA see 1 3 4 24Vdc external supply may be connected Galvanically connected to terminal 12 Ground for reference and controls Galvanically connected to terminal 13 Digital input 1 Common CMA min 5kQ Digital input 2 Common CMA min 5 Digital input Common CMA min 5kQ Digital input common A for DIN1 DIN2 and DIN3 Connection by default to GND Selection with jumper block X3 see page 35 Same as terminal 6 Galvanically connected to terminal 6 Same as terminal 7 Galvanically connected to terminals 7 Digital input 4 Common CMB R min
25. No calculation 1 1ms 2 5ms 10 ms 4 50 ms Input pulses Divider Divider Output Hysteresis for Number of pulses before direction Ad 511 Direction Out signal change state Table 16 NXOPTAE board related parameters NXOPTAE 42 67 Boards Honeywell 3 2 Expander Boards NXOPTB _ Option boards used for I O expansion This board type can normally be plugged into slots B C D or E The number of control inputs and outputs on the frequency converter can be increased with the O Expander boards This kind of boards can usually be placed in any board slot inside the frequency converter control unit except for slot A There are no board related parameters for NXOPTB I O expander boards except for board NXOPTBB The boards the operator wishes to have installed in the frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory Click on the board name to go to its detailed description FC 1 0 Allowed 42 240 pe board slots VAC NXS NXOPTB1 BCDE C D E NXS NXOPTB2 C D E NXS 24V NXP NXOPTB4 B C D E wee EXT 24V ii pem NXS NXOPTB5 C D E NXS NXOPTB9 NXS pem s TAL Table 17 NX I O Expander boards and their equipment DI Digital input Pt 100 Sensor input for Pt 100 Al Analogue input AO Analogue output TI Thermistor input RO Relay output
26. age output type push pull HTL open collector output type HTL which provide input signal levels dependent on the supply voltage of the encoder The encoder inputs A B and Z are galvanically isolated In addition the board includes an Encoder Direction Signal and an Encoder Pulse Output Signal The Encoder Direction Signal value 1 indicates a backward motor direction and 0 a forward motor direction The Encoder Pulse Output signal is produced from The Encoder input signals channel A divided by the divider parameter 41 C 16709 One terminal block Screw terminals M2 6 Coding in terminal 3 1 X4 see page 39 Board parameters Yes Honeywell Boards 39 67 terminals on NXOPTAE coded terminal painted black Parameter reference Technical information Keypad NCDrive Terminal DIC1A DIC1A DIC2B Pulse input A differential Voltage range 10 24V Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V DIC2B DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V DIC3Z DO1 Encoder divider output Encoder input signals are divided by divider paramater see parameter list on page 41 DO2 Encoder direction output The signal value 1 means that the motor direction is backward and 0 is forward GND Ground for control 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable
27. ally decoupled from each other and other electronics 3 Similar to 1 only with bigger terminals for 2 5mm wires 4 Special application required for use in NXS 5 Bidirectional terminals 6 In case of several optional slots the bold slot letter indicates the factory default slot NOTE not applicable if several boards with the same default slot are installed 7 If the board is placed in slot B the SystemBus is not available only the Monitor Bus can be used Remove jumpers X5 and X6 bords Basic Standard Remote speed PID purpose NXOPTA NXFIFFO1 NXFIFFO2 NXFIFFO3 NXFIFFO4 NXFIFFO5 NXFIFFOG NXFIFFO7 NXOPTA1 e e e e e NXOPTA2 e e e e e e e NXOPTA3 e e o e NXOPTA4 NXP only Hi L 5 NXP only E L L NXOPTA7 NXP only a z NXOPTA8 e e e e 9 e e e e e e NXP only L I O expander boards NXOPTB NXOPTB1 2 NXOPTB4 e e e NXOPTB5 NXOPTB8 e NXOPTB9 Adapter boards NXOPTD_ NXOPTD1 NXP only B m L Bi NXOPTD2 NXP only m m NXOPTD3 Ho m
28. als NXOPTA1 coded terminals painted black Terminal 10 Vref 2 24 bidirectional GND DIN1 DIN2 DIN3 CMA 24 Vout bidirectional GND DIN4 DIN5 DING CMB 1 AO1 Parameter reference on keypad and NCDrive An IN A 1 An IN A 2 DigIN A 1 DigIN A 2 DigIN A 3 DigIN A 4 DigIN A 5 DigIN A 6 AnOUT A 1 DigOUT A 1 Table 4 NXOPTA 1 I O terminals information Reference output 10V Maximum current 10 mA Selection V or mA with jumper block X1 see page 19 Default 0 10V Ri 200 10V 10V Joy stick control selected with a jumper 0 20mA Ri 250 Resolution 0 196 Accuracy 1 Differential input if not connected to ground Allows 20V differential mode voltage to GND Selection V or mA with jumper block X2 see page 19 Default 0 20mA Ri 250 0 10V Ri 200 10V Joy stick control selected with a jumper Resolution 0 196 Accuracy 1 Differential input if not connected to ground Allows 20V differential mode voltage to GND 24V auxiliary voltage output Short circuit protected 1596 maximum current 150 mA see 1 3 4 24Vdc external supply may be connected Galvanically connected to terminal 12 Ground for reference and controls Galvanically connected to terminals 13 19 Digital input 1 Common CMA R min 5 Digital input 2 Common CMA R min 5kQ Digital input Com
29. d inputs 15V 24V from the NXOPTA5 5 board from external supply board 15V GND 15V 24V GND on DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 Encoder f external supply is used remember to connect the ground of external supply to terminal 9 of the NXOPTA5 and to the encoder ground 15V 24V Figure 14 HTL type encoder connection open collector using single ended inputs Encoder connection Differential 15V 24V from the 5 5 board or from external supply board 15V GND 15 24 GND on JUUL DIC1A Encoder DIC1A JUUL AU DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 f external supply is used remember to connect the ground of external supply to terminal 9 of the NXOPTAS and to the encoder ground 15V 24V Figure 15 type encoder connection using differential inputs NXOPTAS parameters See page 25 Honeywell Boards 29 67 3 1 6 NXOPTA7 Jumper X4 200000000 og O O 016 8 9 6 7 Jumper X5 Jumpers X15 and X16 Description Duplicate encoder board for NXP Encoder input board with program mable control voltage for the encoder NXOPTA7 board is designed for HTL High voltage Transistor Logic type encoders voltage
30. e input 10 10V Jumper block X6 Jumper block X3 O1 mode CMA and CMB grounding DER CMB connected to GND connected to GND CMB isolated from GND AO mode 0 20 Current output e 6 CMA isolated from GND internally connected together isolated from GND mode Voltage output 0 10V Factory default Figure 11 Jumper block selection on NXOPTA 1 NXOPTA1 NXOPTA1 20 67 Boards NXOPTA1 parameters Number Parameter Min Max Default 1 Al1 mode 1 5 3 AI2 mode AO1 mode Table 5 board related parameters Honeywell Honeywell Boards 21 67 3 1 2 NXOPTA2 Description Standard NX frequency converter relay board with two relay outputs Allowed slots B Type ID 16690 Terminals Two terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None terminals on NXOPTA2 Terminal lH Parameter reference Technical information on keypad and NCDrive Relay output 1 NO NC RO1 normal closed Switching capacity 24VDC 8A RO1 common DigOUT B 1 250VAC 8A RO1 normal open 125VDC 0 4A Min switching load 5V 10mA Relay output 2 NO NC RO2 normal closed Switching capacity 24VDC 8A RO2 common DigOUT B 2 250VAC 8A RO2 normal open 125VDC 0 4A Min switching load 5V 10mA Table 6 NXOPTA2 I O terminals 22 67 Boards Honeywell
31. e input levels for A B and Z of the NXOPTA4 are compatible with RS 422 while those of the NXOPTAS5 are more general wide range inputs Inputs ENC1Q and DICA are identical in both boards C 16693 One terminal block Screw terminals M2 6 Coding in terminal 3 1 X4 see page 27 Board parameters Yes see page 25 Honeywell Boards 27 67 terminals on NXOPTAS coded terminal painted black Terminal Parameter reference Technical information Keypad NCDrive DIC1A Pulse input A differential Voltage range 10 24V DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A differential Voltage range 10 24V DIC2B DIC3Z Pulse input Z one pulse per revolution differential Voltage range 10 24V DIC3Z ENC1Q Reserved for future use DIC4 Reserved for future use GND Ground for control and inputs ENC1Q and DIC4 15V 24V Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 Table 10 NXOPTA5 I O terminals Note Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs B B 2 Z Inputs A B and Z are differential Qualifier input ENC1Q Max input frequency lt 10kHz Min pulse length 50us Fast digital input DIC1 Di
32. e pin in the unused terminals in order to avoid disturbances Honeywell Boards 57 67 Connections between frequency converters with NXOPTD1 Basic connection Connect the output 1 of Device 1 to the input 2 of Device 2 and the input of Device 1 to the output 2 of Device 2 Note that in the end devices one terminal pair remains unused Max Max number of devices speed achieved in line Mbit s Table 31 J Figure 22 Basic connection of frequency converters with NXOPTD1 58 67 Boards Honeywell 3 3 2 NXOPTD2 Description System Bus adapter board for NXP with single optical input and output Interface to fast monitor bus used by the NCSYSDRIVE PC Tool Allowed slots B D E Note If only the Monitor Bus terminals 21 to 23 will be used the board can also be placed in slot B The System Bus is then unavail able Remove therefore jumpers X5 and X6 See page 59 Type ID 17458 Terminals Single optical input and output one screw terminal block M3 Jumpers 4 X3 X4 X5 and X6 See page 59 Board parameters None terminals on NXOPTD2 Technical information System Bus optical input 1 RX1 Use 1 mm optical cable e g Agilent HFBR RUS500 Note Not available if the board is placed in slot B System Bus optical output 1 2 TX1 TX2 Selected with jumper X5 Use 1 mm optical cable e g Agilent HFBR RUS500 Note Not available if the board is placed in slot
33. ef NXP NXOPTA1 incl 24V 10 mE ME NXS peer nee NAE NC 1 NO 3 DI encoder ii RS 422 S moms 20 qualifier amp fast input 3 DI encoder wide range 15 24 5 2DI progr qualifier amp fast input progr 2 mAV 10Vref NXS incl decouple decoupled 8 10 10V from GND NXP d from de coupled GND 24V from GND EXT 24V NXS 2 mAN 10ref NXP NXOPTA9 incl 1 mA V 24V 10 EE EXT 24V NXS DI 2 1 Table 3 NX Basic boards and their S DOT 1 Encoder board can be used in NXS with special applications only Digital input DO Digital output Al Analogue input AO Analogue output TI Thermistor input RO Relay output Honeywell Boards 17 67 3 1 1 NXOPTA1 253E 1020010 o a ofA o z 9 Oja a 5 oHlol s o s Ole ola o s OL 6 8 9 S v Figure 10 1 option board Description Standard board with digital inputs outputs and analogue inputs outputs Allowed slots A Type ID 16689 Terminals Two terminal blocks coded mounting of blocks in wrong order prevented terminals 1 and 12 Screw terminals M2 6 Jumpers 4 X1 X2 X3 and X6 See Figure 11 Board parameters Yes see page 20 18 67 Boards Honeywell termin
34. ensors to the third input terminals 7 to 9 The sensors must be connected in series with a two or three wire connection See Chapter Jumper selections below Connection of one sensor Connection of several sensors R R R uU 48 B 1 4 Qn Q 3 wire connection 2 wire connection 3 wire connection 2 wire connection Note This expander board be placed into four different slots on the control board Therefore the X given in the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See chapter 1 6 e Insulation level 4kV sqrt 2 DIN VDE 01 10 1 2kV in sensor and 2kV in option board Jumper selections Up to three PT100 sensors can be connected to the third PT100 input The number of sensors in use can be selected with jumper block X2 e e 123 123 123 1Sensor 2 Sensors Sensors Factory default NXOPTB8 50 67 Boards Honeywell 3 226 NXOPTB9 e Ole O o o Q o Description I O expander board with five 42 240 VAC digital inputs and one normal relay output Allowed slots B C D E Type ID 16953 Terminals One terminal block Screw terminals M2 6 No coding Jumpers None Board parameters None terminals on 9 Terminal Parameter reference Technical information Keypad NCDrive Digital input
35. er type 8 Unknown 9 12 Rotational incremental angular encoder 13 Absolute encoder singleturn 14 Unknown 15 Absolute encoder multiturn 16 Unknown 7 3 32 Pulses Revoluton Sinusoidal pulses revolution 7 3 3 3 Position bits Accurate position 1 1024 10bit 2 1024 7 3 34 Revolution bits Accurate number of revolutions 1 1024 10bit 2 1024 Table 28 NXOPTBB board information pages NXOPTBB option board status LEDs Yellow LED LED Meaning OFF Option board not activated ON Option board in initialisation state waiting for activation command from the frequency converter Blinking fast Option board is activated and in RUN state once sec Option board is ready for external communication Blinking slow Option board is activated and in FAULT state once 5 s e Internal fault of option board Green LED LED Meaning OFF Option board not activated ON Encoder is being initialised Option board is reading encoder parameters Blinking fast Encoder detected by option board once s Option board receives data from encoder Blinking slow Encoder detected by option board once 5 s Option board cannot read encoder data or data is invalid CRC error broken cable etc Honeywell Boards 55 67 3 3 Adapter Boards NXOPTD The adapter boards do not provide any additional I O but are used to connect the frequency converter to communication bus System Bus SPI
36. gital input 24V 5 Digital input is single ended connected to GND Note A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage as possible for the encoder supply rather lower than 24V The manufacturer also recommends to place jumper X4 to position 15V if allowed in the voltage range specification of the encoder Jumper selections On the NXOPTAS board there is one jumper block used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper block X4 Auxiliary voltage level 24 e 24 15V 15v e e Auxiliary voltage 24V Auxiliary voltage 15V Factory default Usage Closed Loop Vector Control The NXOPTAS board is mainly used in conventional industrial applications where encoder cable lengths are relatively long NXOPTA5 28 67 Boards Honeywell Encoder connection Single ended 15V 24V from the 5 5 board or from external supply board 15 GND 15 24 GND on DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 Encoder f external supply is used remember to connect the ground of external supply to terminal 9 of the 5 and to the encoder ground 15V 24V ONONARWN Figure 13 HTL type encoder connection open source using single ende
37. he ENDAT connection It also forwards the messages related to the encoder functions All Endat connections are available in terminal X6 The board uses Endat version 2 NXOPTBB 52 67 Boards Honeywell terminals on NXOPTBB encoder terminal X6 Terminal Heidenheim Technical data colour code DATA Grey DATA Pink CLOCK Violet Clock line 1200 RS 485 CLOCK Yellow 200 400kHz Data line 120Q RS 485 Green black 1Vpp 0 5V impedance 1200 Max input 350 Yellow black kHz Blue black 1Vpp 0 5 impedance 1200 Max input 350 Red black kHz White green Input ground Selectable encoder voltages 5V 12V and 15V Max current consumption 300mA o 1 DOR WN e Encoder voltage Brown green Table 24 terminals on NXOPTBB terminal X6 terminals on NXOPTBB terminal X7 Technical data SimA Incremental pulse output A differential 0 SimA square wave signal level RS 422 Impedance 1200 Input hysteresis 5 SimB Incremental pulse output B differential 0 SimB square wave signal level RS 422 Impedance 1200 Input hysteresis 5mV Not used Not used FDIN1 Fast digital input 1 HTL Min pulse length 50us CMA Common FDIN1 FDIN2 Fast digital input 2 HTL Min pulse length 50us CMB Common FDIN2 Table 25 terminals on NXOPTBB terminal X7 Honeywell Boards 53 67 Jumper selections On the NXOPTBB board there is one jumper block used to pr
38. ial input voltage range 10 24V 12 DID1A 13 DID2B Pulse input B 90 degrees phase shift compared to the pulse input A differential input voltage range 10 24V 14 DID2B 15 DID3Z Pulse input Z one pulse per revolution differential input voltage range 10 24V 16 DID3Z 17 DOD1A Pulse output A differential output voltage 24V Pulse input or DID1A is internally repeated in the card and con nected to the DOD1A output 18 DOD1A 19 DOD2B Pulse output B differential output voltage 24V Pulse input DIC2A or DID2A is internally repeated in the card and connected to the DOD2A output 20 DOD2B Table 11 NXOPTA7 I O terminals Note Encoder inputs are wide range inputs that can be used with encoders using 15V or 24V Technical data Encoder control voltage 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A B B Z Z Inputs A B and Z are differential Qualifier input ENC1Q Max input frequency lt 10kHz Min pulse length 50us Fast digital input DIC1 Digital input 24V R gt 5KQ Digital input is single ended connected to GND Note A high pulse frequency combined with a great cable capacitance places a considerable load on the encoder Apply therefore as low a voltage as possible for the encoder supply rather lower than 24V The manufacturer also recommends to place jumper X4 to positio
39. ion board package delivered by the factory includes a sticker shown below where possible modifications made in the frequency converter are noted Please check Option board 1 mark the board type 2 the slot into which the board is mounted 3 and the mounting date 4 on the sticker Finally attach the sticker on the drive Drive modified Option board Dai inso A B C D E IP54 upgrade Collar Date level modified to T 16 67 Boards Honeywell 3 Descriptions of NX option boards 3 1 Basic boards NXOPTA Basic boards used for basic I O normally pre installed at the factory e This board type uses slots A B and C The standard NXS frequency converter contains two boards placed in slots A and B The board in slot A NXOPTA1 NXOPT8 or NXOPTA9 has digital inputs digital outputs analogue inputs and an analogue output The board in slot B NXOPTA2 has two change over relay outputs As an alternative to NXOPTA2 a board of type can also be placed in slot B In addition to the two relay outputs this board has one thermistor input The boards the operator wishes to have installed in the frequency converter have to be defined in the type designation code of the frequency converter when ordering it from the factory Click on the board name to go to its detailed description board Allowed NXS 2 mAN EN OVr
40. itive data 23 CAN GND Monitor Bus ground Table 35 NXOPTD6 I O terminals Jumper selections There are two jumper blocks on the NXOPTD6 board The factory defaults and other available jumper selections are presented below Jumper block X3 Jumper block X4 CAN grounding CAN termination ele e e e eje ele e Connected to shield connected to shield Ter minated Not terminated 4 Option Boards operational details Board type Slots allowed ID DI DO mA V Al mA isol AO mA V AO mA RO no nc RO no 10V ref TI 24VI 24V 42 240 VAC DI Enc 10 24V DI Enc RS 422 Out 5 15V Out 15 24V Pt 100 Basic boards NXOPTA I isol I 24 1 16689 6 1 2 1 2 NXOPTA2 16690 2 NXOPTA3 16691 1 NXOPTA4 16692 NXOPTA5 16693 NXOPTA7 16695 8 16696 NXOPTA9 16697 NXOPTAE gt gt 16709 NO I O expander boards NXOPTB_
41. lots A to E with the Browser buttons to see what expander boards are connected On the lowermost line of the display the number of parameters associated with the board is also shown Edit the parameter value as shown below For more information on the keypad operation see NX User s Manual Chapter 7 See Figure 8 a cd D NXOPTC2 61962 7 Expander boards C NXOPTC1 G129G5 G123G2 READY 6131 513115 CHANGE VALUE Slave address Slave address CONFIRM CHANGE 126 126 Baud rate Auto Figure 8 Board parameter value editing Note Fieldbus boards also have fieldbus related parameters These boards however described in the separate fieldbus board manuals Honeywell Boards 13 67 2 Installation of Option Boards It is not allowed to add or replace option boards or fieldbus boards on a frequency converter with the power switched on This may damage the boards NX frequency converter Remove the cable cover Open the cover of the control unit Continues on next page 14 67 Boards Honeywell Install the option board in a correct slot on the control board of the frequency converter On attaching an also removing the board hold it in horizontally straight position to avoid witing the connector pins See the photos below S M P Hi Make sure that the boa
42. mon CMA R min 5kQ Digital input common A for DIN1 DIN2 and DIN3 Connection by default to GND Selection with jumper block X3 see page 19 Same as terminal 6 Galvanically connected to terminal 6 Same as terminal 7 Galvanically connected to terminals 7 and 19 Digital input 4 Common CMB Ri min 5kQ Digital input 5 Common CMB Ri min 5kQ Digital input 6 Common CMB R min 5kQ Digital input common B for DIN4 DIN5 and DIN6 Connection by default to GND Selection with jumper block X3 see page 19 Analogue output Output signal range Current 0 4 20mA R max 5000 or Voltage O 10V gt 1kQ Selection with jumper block X6 see page 19 Resolution 0 1 10 bits Accuracy 2 Open collector output Maximum Uin 48VDC Maximum current 50 mA Honeywell Boards 19 67 Jumper selections There are four jumper blocks on the NXOPTA1 board The factory defaults and other available jumper selections are presented below Jumper block X1 Jumper block X2 mode I2 mode AB mode 0 20 Current input AI2 mode 0 20 Current input D mode Voltage input 0 10V AI2 mode Voltage input 0 10 B B A e e e e mode Voltage input O 10V differential AI2 mode Voltage input O 10V differential AB CD A B CD mode Voltage input 10 10V AI2 mode Voltag
43. n 15V if allowed in the voltage range specification of the encoder Honeywell Boards 31 67 Jumper selections On the board there are four jumper blocks Jumper X4 is used to program the control voltage auxiliary voltage The setting of jumper X5 defines the encoder channel DIC DID used to carry the signal to the repeater The setting of jumpers X15 and X16 is changed according to whether the board is used as a Master or Slave device The factory default and other available jumper sele ctions are presented below Jumper block X5 Jumper blocks Encoder channel X15 and X16 Master Slave function e eje eje e e eje eje ej Channel DIC Channel DID ee e eee selected selected eee Master function Slave function selected selected Jumper block X4 Auxiliary voltage level 24 e 24V 15V 15v e e Auxiliary voltage 240 Auxiliary voltage 15V Factory default Usage Closed Loop Vector Control positioning applications The NXOPTA7 encoder board is mainly used in demanding system applications e g when measuring the motor speed with two encoders NXOPTA7 NXOPTA7 32 67 Encoder connection Boards Honeywell The figures below present examples of a chain connection of several NXOPTA7 boards Figure 16 and a connection of two encoders to the NXOPTA7 option board Figure 17 NXOPTA7 Master DIC1A DID
44. n the Parameter reference shall be replaced by the slot letter B C D or E depending on the slot which the expander board is plugged into See Chapter 1 6 46 67 Boards Honeywell 3 23 NXOPTB4 77621 gt O o o OT O e Description NX I O expander board with one galvanically isolated analogue input and two galvanically isolated analogue outputs standard signals 0 4 20 Allowed slots B C D E Type ID 16948 Terminals One terminal block Screw terminals M2 6 No coding Jumpers None Board parameters None terminals NXOPTB4 Terminal Parameter reference Technical information Keypad NCDrive AnIN X 1 0 4 20 2500 differential Resolution 10 bits 0 196 Accuracy 1 of the display AnOUT X 1 0 4 20 R 5006 Resolution 10 bits O 196 Accuracy lt 2 galvanically isolated AnOUT X 2 0 4 20mA 5006 Resolution 10 bits O 196 Accuracy x 296 galvanically isolated 24V 15 Max load 250mA total load from EXT 24V outputs max 150mA from one board See Figure 2 on page 6 OAR 24V 15 in special applications where PLC type functions are included in the control module this input can be used as external auxiliary power supply for control boards as well as for boards e Table 20 NXOPTB4 I O terminals Note This expander board can be
45. ncy converter see NX User s Manual Chapter 6 2 The boards are usually interchangeable between different types i e NXS and NXP However the control boards of these types differ from each other to some extent which means that the use of some boards in different frequency converter types may be restricted 1 4 Board slots on the control board Figure 1 Board slots on control board The control board is situated inside the control unit of the NX frequency converter There are five board slots labelled A to E on the control board The connectability of different option boards to different slots depends greatly on the type of the board For more information on this see Chapter 1 2 See also the descriptions of the options boards on pages 17 to 58 Usually when the frequency converter is delivered from the factory the control unit includes at least the standard compilation of two basic boards I O board and relay board which are 4 67 Boards Honeywell normally installed in slots A and B The boards mounted at the factory are indicated in the type code of the frequency converter The three expander slots C D and E are available for different option boards i e expander boards fieldbus boards and adapter boards 1 2 Option board types The option boards are divided in four groups according to their characteristics types A B C and D Short descriptions of the types below Basic board
46. nd the I O ground is connected directly to the frame of the frequency converter Digital inputs and relay outputs are isolated from the ground For digital input arrangements see Chapter Digital input signal conversions on page 6 1 3 2 Analogue inputs mA V Analogue inputs of I O boards can be used as either current inputs or voltage inputs see detailed description of each board The signal type is selected with a jumper block on the board In case the voltage type input is used another jumper block must be set to define the voltage range The factory default value for the analogue signal type is given in the description of the board For detailed information see the description of the board in question 1 3 3 Analogue outputs mA V In the same way as in the analogue inputs the output signal type current voltage can be selected with jumper except for some expander boards with analogue outputs used only with current signals 6 67 Boards Honeywell 1 34 Control voltage 24V EXT 24V The control voltage output 24V EXT 24V can be used in two ways Typically the 24V control voltage is wired to digital inputs through an external switch The control voltage can also be used to power up external equipment such as encoders and auxiliary relays Observe that the specified total load on all available 24V EXT 24V output terminals may not exceed 250mA The maximum load on the 24V EXT 24V output per board is 150mA See Fig
47. nnected together isolated from GND mode Voltage output 0 10V Factory default Table 13 Jumper positions for NXOPTA8 8 NXOPTA8 36 67 Boards NXOPTAS parameters Number Parameter Min Max Default 1 Al1 mode 1 5 3 Al2 mode AO1 mode Table 14 8 board related parameters Honeywell Honeywell Boards 37 67 3 1 8 NXOPTA9 OMM IO O O Jey O O O O Jumper Description NX basic I O board similar to the NXOPTA1 except that the I O terminals are bigger for 2 5mm wires M3 screws Allowed slots A Type ID 16697 Terminals Two terminal blocks Screw terminals Coding in terminals 1 and 12 Jumpers 4 X1 X2 X3 and X6 see page 19 Board parameters Yes see page 20 terminals on 9 See page 18 Jumper selections See page 19 NXOPTA9 parameters See page 20 NXOPTA9 NXOPTAE 38 67 3 1 9 NXOPTAE Description Allowed slots Type ID Terminals Jumpers 0 6 8 9 S 6 Boards Honeywell Jumper X4 DIE Et m ED Encoder board for NXP Encoder input board with programmable control voltage for an encoder The NXOPTAE board is designed for HTL High voltage Transistor Logic type encoders volt
48. nverted DigQUT A 7 B 231 5 Warming B P 23 1 9 Reserved B P 23 1 10 Direct Differenc B P231 11 At Ref Speed B P2 31 12Jogging Speed B P23 1 13 ExtContral Place B P231 14 Ext Brake Contrl B P231 15ExtBrakeCtilInv B P231 16Freq ut SupvLimt P 2 31 17 FregDut SupvLim2 P 23 1 18 Ref Lim Superv E G 2 2 5 ANALOG INPUT 4 G 2 2 6 DIGITAL INPUTS 3 1 3_ Fault DigOUT 0 1 DigOUT E 10 G 2 3 OUTPUT SIGNALS Fault Inverted Di 10 DigOUT 0 1 DigOLIT E 10 Warning i 0 900 10 DigQUT A 8 DigQUT A 9 DigQUT A 10 DigOLIT B 2 DigOUT B 3 Figure 7 Screenshot of NCDrive programming tool Entering the address code WARNING Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless operation Note The inputs unlike the outputs cannot be changed in RUN state 12 67 Boards Honeywell 1 8 Option board related parameters Some of the input and output functions of certain option boards are controlled with associated parameters The parameters are used to set the signal ranges for analogue inputs and outputs as well as values for different encoder functions The board related parameters be edited in the Expander Board Menu M7 of the control keypad Enter the following menu level with the Menu button right At this level the user browse through s
49. o He NXOPTD6 NXP only i E Table 38 All in One applications and supported NX option boards Used with this application NXS 6 Digital inputs digital outputs analogue inputs and analogue outputs can be programmed 9 B Used with this application NXP 7 This board is supported by specified applications if program is used y A Used with special applications only 69 11 600087 098
50. ogram the control voltage aux iliary voltage The factory default and other available jumper selections are presented below Jumper block X11 Auxiliary voltage level sv ee ee SV ee 12V Y 12 2 ee 15 sv 15 Factory default NXOPTBB board parameters Code Parameter Min Max Default Selections Description 7 3 1 1 Reverse 0 Eb Manually selectable rotation direction 1 0 0 Not used Incremental pulse reading rate Reading rate 4 1 2 5 ms p 9 _ Note Use value 1 in Closed Loop mode 3 10 ms 4 50 ms _ If activated the sinusoidal incremental pulses 0 Interpolation 1 are used to calculate the polar angle in order 1 mn to optimize the encoder accuracy Table 26 NXOPTBB board parameters NXOPTBB board monitoring values Code Monitored value Unit Description 7 3 2 1 Reverse Hz Motor speed in Hz calculated from encoder pulses rpm Motor speed in rpm calculated from encoder pulses Absolute position of encoder read from Endat Encoder warning Encoder messages Table 27 NXOPTBB board monitoring values mpm E Encoderfaut SSS Number of messages between encoder and NXOPTBB NXOPTBB 54 67 Boards NXOPTBB board information pages Information Description 0 No encoder connected 1 4 Incremental linear encoder 5 Linear absolute encoder 6 Unknown 7 Linear absolute encoder Encod
51. output DO1 on the basic board First find the parameter 2 3 1 7 on the keypad Press the Menu button right once to enter the edit mode On the value line the terminal type is shown on the left DiglN DigOUT An IN An OUT and on the right the present input output the function is connected to B 3 A 2 etc or if not connected a code 0 When the value is blinking hold down the Browser button up or down to find the desired board slot and input output number The program will scroll the board slots starting from 0 and proceeding from A to E and the numbers from 1 to 10 Once the desired code is set press the Enter button once to confirm the change a cD eb gt Ref Faul Warn DigOUT 0 0 Ref Faul Warn DigO UT A 1 Honeywell Boards 11 67 1 7 Defining a terminal for a certain function with NCDrive programming tool If the NCDrive Programming Tool is used for parametrizing the connection between the function and input output has to be established in the same way as with the control panel Just pick the address code from the drop down menu in the Value column see Figure 7 below Parameter Window ial x LOADED Ei C G 231 DIG OUT SIGNALS 3 1 6 Fault DigQUT 0 QOUT 0 1 DioQUT E 10 B P231 1 Ready 2 3 1 7 gt Dig0UT 0 1 igOUT E 10 2312 ea ee B P 23 1 3 Fault DigOUT A E B P 2 3 1 4 Fault I
52. rd see below fits tightly in the metal clamp and the plastic groove If the board seems to be difficult to fit in the slot check the allowed slots for the option board Note Check that the jumper settings on the board correspond to your needs Finally close the cover of the frequency converter and the cable cover 2 1 Control cables The control cables used shall be at least 0 5mm screened multicore cables The maximum terminal wire size is 2 5mm for the relay terminals and 1 5 for other terminals Find the tightening torques of the option board terminals in Table below Terminal Tightening torque screw Nm Ib in Relay and thermistor i 0 5 4 5 terminals screw M3 Other terminals screw M2 6 02 19 Table 1 Tightening torques of terminals Honeywell Boards 15 67 Cable type BENI Level L Control cable 4 4 Table 2 Cable types required to meet standards Level H EN 61800 3 A11 1 environment restricted distribution EN 61000 6 4 Level L EN61800 3 274 environment 4 Screened cable equipped with compact low impedance shield NNCABLES Jamak SAB OZCuY O or similar 2 1 1 Cable grounding We recommend to ground the control cables in the manner presented above Strip the cable at such distance from the terminal that it can be fixed to the frame with the grounding clamp Figure 9 Grounding of control cable 2 2 Board information sticker Each opt
53. ry short pulses These two inputs are used in special applica tions The TTL type encoders do not have an internal regulator and use there fore a supply voltage of 5V 5 whereas the TTL R type encoders have an internal regulator and the supply voltage can be e g 15V 10 depending on the encoder manufacturer Allowed slots C Type ID 16692 Terminals One terminal block Screw terminals M2 6 Coding in terminal 33 Jumpers 2 X4 and X5 see page 24 Board parameters Yes see page 25 NXOPTA4 24 67 I O Boards Honeywell terminals on NXOPTA4 coded terminal painted black Parameter reference Technical information Keypad NCDrive DIC1A Pulse input A DIC1A DIC2B Pulse input B phase shift of 90 degrees compared to Pulse input A DIC2B DIC3Z Pulse input Z one pulse per revolution DIC3Z ENC1Q Reserved for future use DICA Reserved for future use GND Ground for control and inputs ENC1Q and DICA 5 15 24 Control voltage auxiliary voltage output to encoder Output voltage selectable with jumper X4 Table 8 4 I O terminals Technical data Encoder control voltage 5V 15V 24V Control voltage selectable with jumper X4 Encoder input connections Max input frequency lt 150kHz inputs A B B 2 Z Inputs A B and Z are differential Encoder inputs are RS 422 interface compatible Max load per encoder input Thigh gt 25 Q
54. s used for basic I O normally pre installed at the factory e This board type uses slots A or See pages 16 to 37 for a detailed presentation of the boards of this type See also the principle diagram on the options boards and their equipment on page 64 NXOPTB _ e Option boards used for I O expansion Normally pluggable into slots B C D and E See pages 42 to 50 for a detailed presentation of the boards of this type See also the principle diagram on the options boards and their equipment on page 64 NXOPTC Fieldbus boards e g Profibus or Modbus e These boards are connected to slots D and E See a separate manual on each individual Fieldbus Board Ask factory or the nearest distributor for more information NXOPTD_ e Adapter boards e Boards with fiber optic adapters e g System Bus Fiber Optic Adapter Board e Connect the adapter boards to slots D and E see however page 58 See pages 55 to 58 for a detailed presentation of the boards of this type See also the principle diagram on the options boards and their equipment on page 64 Honeywell Boards 5 67 1 3 Technical data The data in the table below applies to the inputs and outputs on all basic and expander boards Input output type Specification Analogue inputs Al voltage 0 x10V Ri gt 200 single ended Resolution 10 bits 0 196 accuracy 1 of the full display 10 10 joystick control Analogue inputs Al current 0 4 20
55. the common terminals to GND The factory default and other available jumper selections are presented below Jumper block X2 Jumper block X4 O mode CMA MP connection to ee CMB ee CMA and CMB connected to GND DIO1 DIO1 2 DIO2 DIO2 DIO3 DIO3 CMB DIO4 DIO4 4 DIOS DIOS CMA and CMB floating DIO6 DIO6 e ej e e e e e e e e e e 2 DIO1 to DIO6 DIO1 to DIO6 mode OUT mode I Factory default Figure 21 Jumper positions for NXOPTB1 Honeywell Boards 45 67 3 222 NXOPTB2 192 Gc Description NX I O expander board with a thermistor input and two relay outputs Allowed slots B C D E Type ID 16946 Terminals Three terminal blocks Screw terminals M3 No coding Jumpers None Board parameters None terminals on NXOPTB2 Parameter reference Technical information Keypad NCDrive Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA RO1 normal closed RO1 common DigOUT X 1 RO1 normal open Switching capacity 24VDC 8A 250VAC 8A 125VDC 0 4A Min switching load 5V 10mA Thermistor input galvanically isolated RO2 common RO2 normal open DigOUT X 2 Th DigIN X 1 Table 19 2 I O terminals Rrip 4 7 Note This expander board can be placed into four different slots on the control board Therefore the X given i
56. ualifier input ENC1Q Max input frequency lt 10kHz Min pulse length 50us Fast digital input DIC1 Digital input 24V Digital input is single ended connected to GND Jumper selections On the NXOPTA4 board there are two jumper blocks The jumper X2 is used to define the status of the termination resistor 1350 The jumper X4 is used to program the control voltage auxiliary voltage The factory default and other available jumper selections are presented below Jumper block X2 Termination resistor ABC ABC 222 Termination resistor Termination resistor Use not use Jumper block X4 Auxiliary voltage level 253 263 263 Auxiliary voltage 45V Auxiliary voltage 15V Auxiliary voltage 24V Factory default Honeywell Boards 25 67 Encoder connection Differential 5V 15V 24V from the NXOPTA4 NXOPTA4 board or from external supply board GND 5 15V 24V GND DIC1A DIC1A DIC2B DIC2B DIC3Z DIC3Z ENC1Q DIC1 on a JUUL UULU Encoder If external supply is used remember to connect the ground of external supply to terminal 9 of the NXOPTA4 and to the encoder ground 5V 15V 24V OUO N gt Figure 12 RS 422 type encoder connection using differential inputs Note The encoder pulses are handled by software as presented below OUTPUT SIGNALS Clockwise seen from shaft
57. ure 2 max max max max max 150 150 150 150 150 o o max 250mA 24 24v 24M 24 out out out out out Figure 2 Maximum loads 24V EXT 24V output The 24V EXT 24V outputs can further be used to externally power up the control board as well as the basic and expander boards If an external power supply is connected to 24 output the control board basic boards and expander boards remain live even if mains should be lost on the frequency converter This ensures sufficient functioning of the control logic not the motor control however and some alarms in exceptional power loss situations Furthermore fieldbus links remain powered which enables e g the Profibus Master to read valuable data on the frequency converter Note The power unit is not powered through the EXT 24V and therefore the motor control does not work if the mains is lost Requirements for an external power back up output voltage 24DC 10 max ripple voltage 100mV RMS max current 1A 1A external fuse no internal short circuit protection on the control board Note Analogue outputs and inputs do not work with only 24V supplied to the control unit If there is a 24V EXT 24V output on the board it is short circuit protected locally Should one of the 24V EXT 24V outputs short circuit the others would remain powered because of the local protection 1 3 5 Digital inp
58. ut signal conversion The active signal level depends on which potential the common input CMA and CMB if available is connected to The alternatives are 24V or Ground 0V See Figure 3 Figure 4 and Figure 5 The 24 volt control voltage and the ground for the digital inputs and the common input CMA can be either internal or external Honeywell Boards 7 67 Some typical input signal conversion examples are shown below If the internal 24 from the frequency converter is used the following arrangements are possible Figure 3 If CMA is connected to GND with inboard jumper the internal 24V is used and the CMA terminal need not be wired If an external 24V is used the following arrangements are possible External 24V 24V EXT 24V Jumper setting isolated GND Figure 4 Positive logic with external 24V when CMA is isolated from GND using onboard jumper The input is active when the switch is closed 8 67 Boards Honeywell Ground External 24 Jumper setting ele CMA isolated from GND Figure 5 Negative logic with external 24V when CMA is isolated with onboard jumper The input is active when the switch is closed 0V is the active signal The positive and negative logic arrangements can also be made with the internal 24V Place the jumper block in the CMA isolated from GND position as above and wire the CMA terminal to the GND terminal of the frequency con
59. verter Honeywell Boards 9 67 1 4 Hardware protections 1 4 1 Terminal block coding In order to avoid incorrect connections of terminal blocks to boards some terminal blocks as well as related terminal connectors on the board are uniquely coded For more information see the description of the individual board 1 4 2 Board slot guides and allowed slots An option board cannot be mounted into any slot Table 36 and Table 37 show which slots are allowed for which option boards For reasons of safety slots A and B are protected in hardware against mounting of unallowed boards As regards mounting of unallowed boards into slots C D and E the boards just will not work there is no danger of health or equipment damage Slot guide par B COMPE z Figure 6 Board guide to prevent incorrect mountings 1 5 Type identification number Note This information is relevant only for special applications designers using the NC1131 3 engineering tool Each NXOPTxx board has a unique type designation code Besides the type designation code each board has a unique Type identification number which is used by the system program to identify which board is plugged into which board slot The system program and the application use the Type ID also to establish the needed connections in order to achieve the desired functionality of the available boards in the control unit The ID code is loaded in the memory of the board 10 67

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