TALON EXTERNAL MIX GUN MANUAL
Contents
1. MAGNUM VENUS PLASTECH TALON EXTERNAL GUN W SIGNAL PREMIUM SPRAY TIP TLN XG 3005 REV C 10 18 2013 SHEET 1 3 A 5 2013 MagnumVenusPlastech Rev 10 2013 Page 48 Talon External Mix Gun Manual 82 A gt Be s MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN W SIGNAL PREMIUM SPRAY REV C 10 18 2013 SHEET 2 3 MagnumVenusPlastech Rev 10 2013 Page 49 Talon External Mix Gun Manual TLN X 5K ASTERISKS DENOTE PARTS KIT ANAILABLE SEPARATELY TLN X CTRAZ CATALYST CARTRIDGE ASSEMBLY INCLUDES ITEMS 4 55 49 4 1 42 4 3 44 45 51 60 TLM X CTR M MATERIAL CARTRIDGE ASEMEL Y INCLUDES 5 8 A Si X5 40 50 MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN W SIGNAL PREMIUM SPRAY TIP TLN XG 3005 REV C 10 18 2013 SET 3 4672013 MagnumVenusPlastech Rev 10 2013 Page 50 Talon External Mix Gun Manual 4 mu a e d P F 2 is CS f 421 15 T c x lt i Ve 25 Ve M j E K 1 NV r MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN W SIGNAL PREMIUM SPRAY TIP TLN XG 300S INT REV C 10 18 2013 SHEET 1 3 KEE 42 MagnumVenusPlastech Rev 10 2013 Page 51 Talon External Mix Gun Manual 468 MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN W SIGNAL PREMIUM SPRAY TLN XG 300S INT REV C 10 18 2013 SHEET 2 3 De E 42 Magnu2. Remove the Material Cartridge check and clean ball seat Actuating Rod holding the Ball open Check that the Actuating Rod is moving freely and not being pressed down by the handle Stuck or Damaged Actuating Rod Check and repair Actuating Rod as necessary Damaged Compression Spring Check and replace the Compression Spring in the Material Cartridge No Resin from the gun Blocked Spray Tip Clean or replace the Spray Tip Actuating Rod not opening material ball Check the Actuating Rod for damage and check the Material cartridge and ball Gun Head porting blocked Check and clean gun head porting Blocked resin hose or fitting Be sure the resin hose and fitting is not block or damaged Resin pump not working correctly Repair the Resin Pump as necessary for proper operation Resin Return Ball valve open Close the Ball valve located below resin filter Problem Air leaking around the Air Valve Possible Cause s Damaged O ring on the valve General Problems Recommended Solution s Check and replace O ring on the Air Valve Check inside the handle for scratches or damage Damaged or missing compression spring Check and replace compression spring as necessary Air leaking from Catalyst Needle Rod Seal Assembly leaking Replace the Rod Seal Assembly Damaged Catalyst Needle Replace the Catalyst Needle Resin Catalyst
3. TLN 2049 NEEDLE SPRING 1 000 TLN 2082 CATALYST NEEDLE 1 000 TLN 2084 CATALYST CARTRIDGE 1 000 o 42 MagnumVenusPlastech Rev 10 2013 Page 19 Talon External Mix Gun Manual Handle Air Valve 1 Remove the Air Inlet Fitting from the back of the gun handle 2 Remove the Compression Spring and Signal Air Valve from the handle 3 Replace the O rings on the Air Valve lt 8 ee Air Inlet Fitting Compression Spring vL 11 A aing A Valve Handle 7 Ergonomic Grip Insert Cap Screw MagnumVenusPlastech Rev 10 2013 Page 20 Talon External Mix Gun Manual Front of the Gun 5 Brush Solvent on the front of the Catalyst and Spray to properly clean Unscrew the Retaining Ring from the front of the gun head Remove the Catalyst Tip from the front of the gun head Push the Spray Tip free of the Catalyst Tip if it comes out with the catalyst tip Thoroughly clean both the Catalyst Tip and Spray Tip Clean the front of the Gun Head Replace O rings as necessary and reassembly Gelcoat Gun Front Premium Spray Tip d NW 4 Spray Tip O rings N S lt i J N ei a O ring Head m Catalyst oS Premium Spray Tip 4 Y V Catalyst Tip N 7 Ss Retaliili Ring MagnumVenusPlastech Rev 10 2013 Page 21 Talon External Mix Gun Manual Chopper Gun Front Classic Spray Tip Gun Head rin
4. the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment 13 EXCUSABLE DELAYS Seller shall have no liability if its performance is delayed or prevented by causes beyond its reasonable control including without limitation acts of nature labor disputes government priorities transportation delays insolvency or other inability to perform by any Vendor or any other commercial impracticability In the event of any such delay the date of delivery or performance shall be extended for a period equal to the
5. Many factors beyond Seller s control contribute to the success of the Buyer s finished products such as raw materials used to manufacture the products Seller is not liability for the quality or quantity of finished products produced by Buyer with the use of the Goods 18 EXPORTS If Goods are sold for export Seller s standard terms amp condition for export sales if any shall also apply Acceptance of export orders is not valid unless confirmed in writing by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated the quotation or invoice provided to Buyer Notwithstanding the foregoing however Seller will provide installation supervision personnel within thirty 30 days of Buyer s request If an installation for which the Seller is to participate is delayed by the Buyer more than six 6 months after the date of shipment of the Goods or if Buyer s facility materials or parts are not prepared for installation for such period of time Seller shall be entitled to invoice the Buyer for the anticipated installation costs up to 1 250 per day plus expenses for each of Seller s installations technicians which are on site 20 ANTI MONEY LAUNDERING RESTRIC
6. Rod Seal Housing Rod Seal Housing O Ring o O Ring Seal Housing Rod Seal Rod Seal lt gt Rod Seal Assembly Catalyst Cartridge O e Actuating Rod y Material Cartridge Catalyst Cartridge AT lt O Ring Material Cartridge Catalyst Needle O ring Catalyst Needle 8 Spring i d x e Seat Insert O ring Seat Insert Ceramic Ball Ge Spring 5 Loosen the Plugs at the bottom of the Gun Head and remove the i Spring and Ball Clean and inspect the ball and spring Replace the O ring the Plug body Reassemble Ball Spring and Plug Plug Body O ring EA Plug Body EN Seat Insert O ring lt MagnumVenusPlastech Rev 10 2013 Page 18 Talon External Mix Gun Manual Cartridge Assemblies These allows for a quick rebuild of our guns since this includes everything other than the ball and spring TLN X CTR M Resin Gel cartridge O E 011 O RING 1 000 O E 013 O RING 2 000 O E 015 O RING 1 000 TLN 2016 ACTUATING ROD 1 000 TLN 2021 SEAL HOUSING 1 000 TLN 2028 01 MATERIAL CARTRIDGE 1 000 TLN 2029 ASSEMBLY 1 000 TLN X CTR C Catalyst cartridge 007 1 000 5 006 1 000 5 011 1 000 5 013 O RING 2 000 O S 015 O RING 1 000 TLN 2021 SEAL HOUSING 1 000 TLN 2029 ROD SEAL ASSEMBLY 1 000 TLN 2048 SEAT INSERT 1 000
7. Seios 1 RFA WP x TIN K SK ASTERISKS DEMCTE PARTS KIT AVADLABLE SEPARATELY CATALYST CARTRIDGE ASSEMBLY ILUDES MEMS 4 5 6 90 41 47 83 44 45 5 6 TLH K CTR M MATERIAL CARTRIDGE ASSEMBLY BcLUDES 5 5 37 34 35 40 50 MAGNUM VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN W SIGNAL REV E 10 17 2013 SHEET 3 3 r3 MagnumVenusPlastech Rev 10 2013 Page 38 Talon External Mix Gun Manual MAGNUM VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN W SIGNAL 1005 REV E 10 17 2013 SHEET 1 3 ATA MagnumVenusPlastech Rev 10 2013 Page 39 Talon External Mix Gun Manual VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN W SIGNAL TLN XC 1005 INT REV E 10 17 2013 SHEET 2 Af2 2013 42 MagnumVenusPlastech Rev 10 2013 Page 40 Talon External Mix Gun Manual DER PART NUMER DEXRIPTION 57 Jet 1 POLY AIR WHIP TEEFITTIMS 3 TUN X S ASTERISKS DENOTE PARTS IN KIT AVAILABLE SEPARATELY XTEC CATALYST CARTRIDGE ASSPHELY INCLUDES ITEMS 4 5 56 80 41 42 41 44 45 51 64 MATERIAL CARTRIDGE ASSEMER Y INCLUDES ITEMS 5 8 37 St 15 40 50 SSES 55 0502 a MAGNUM VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN W SIGNAL TLN XC 1005 INT REV E 10 17 2013 SHEET 3 3 MagnumVenusPlastech Rev 10 2013 Page 41 Talon External Mix Gun Manual
8. be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of the catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to A Store MEKP in a cool dry place in original containers away from d
9. damage Catalyst leaking around Plug on the Bottom of the Gun Head Damaged O ring on the Plug Body Replace the O ring on the Plug Body Check gun head for damage Catalyst leaking around Catalyst Fitting Catalyst Fitting loose Tighten the Catalyst Fitting into the Gun Head Damaged O ring on the Catalyst Fitting Replace the O ring on the Catalyst fitting and check the gun head for damage Catalyst leaking from the front of the Gun block Damaged O ring in the Seat Insert Replace the O ring in the Seat Insert Damaged or Dirty Ball in the Catalyst Cartridge Clean or Replace the catalyst ball as necessary Damaged Compression Spring Check and replace the Compression Spring in the catalyst Cartridge Damaged O ring on the Seat Insert Replace the O ring on the Seat Insert and check gun head for damage Catalyst Needle holding the Ball open Check that the catalyst needle is moving freely and not being pressed down by the handle Catalyst leaking into the Atomizing Air Tube No Atomizing Air pressure Make sure the Atomizing Air pressure is set properly Make sure the Atomizing Air hose is not blocked or kinked Blocked Catalyst Tip Check that the Catalyst Tip is not plugged or blocked clean or replace as necessary Blocked Gun Block Porting Check the catalyst porting in the gun block for blockage Leaking or stuck Catalyst Needle See soluti
10. due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO ANY PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxe
11. information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer to your catalyst manufacturer s safety information regarding the safe handling and storage of catalyst Wear appropriate safety equipment as recommended o 42 MagnumVenusPlastech Rev 10 2013 Page 14 Talon External Mix Gun Manual Introduction This manual the EXTERNAL MIX TALON GUN MANUAL provides information you need to perform simple maintenance and repair on your equipment Q Step by step assembly and disassembly procedures are included for each component Please read the manual carefully Follow the steps in the order given otherwise you may damage the equipment or injure yourself DANGER Always wear proper safety equipment including eye protection and gloves when performing
12. liquid stream that exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Plastech hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Plastech recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Plastech recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Mat
13. or air leaking around the Catalyst Tip Retaining Ring Retaining Ring not tight Tighten the Retaining Ring Damaged O ring between the Catalyst Tip and gun head Check and replace the O rings between the Catalyst Tip and gun head Check for damage on the catalyst Tip and on the gun head MagnumVenusPlastech Rev 10 2013 Page 27 Talon External Mix Gun Manual General Problems continued Problem Possible Cause s Recommended Solution s Air Control Valve not set Slowly open the Air Control valve to develop a proper spray fan Blockage of air Check the air hose tube for kinks or leaks Check the elbow fitting and gun head for blockage Check the Catalyst Tip for blockage or damage Air Assist not working o 42 MagnumVenusPlastech Rev 10 2013 Page 28 Talon External Mix Gun Manual Parts Drawings PARTS DRAWINGS TLN XC 100 TALON EXTERNAL MIX CHOP GUN ASSEMBLY TLN XC 100 INT TALON EXTERNAL MIX CHOP GUN ASSEMBLY INTERNATIONAL TLN XC 100S TALON EXTERNAL MIX CHOP GUN ASSEMBLY WITH SIGNAL TLN XC 100S INT TALON EXTERNAL MIX CHOP GUN ASSY SIGNAL INTERN TLN XG 300 TALON EXTERNAL MIX GEL GUN ASSEMBLY TLN XG 300 INT TALON EXTERNAL MIX GEL GUN ASSEMBLY INTERNATIONAL TLN XG 300S TALON EXTERNAL MIX GEL GUN ASSEMBLY WITH SIGNAL TLN XG 300S INT TALON EXTERNAL MIX GEL GUN ASSY SIGNAL INTERN TLN X SK EXTERNAL MIX SEAL KIT o 42 Ma
14. pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions o 42 MagnumVenusPlastech Rev 10 2013 Page 9 Talon External Mix Gun Manual When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much A The reaction is unpredictable Prior use of an HHC solvent without incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective B The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction C Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances D Several solvent suppliers have r
15. react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Plastech System Check the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY 2 Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire 3 Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected 4 Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area o 42 Mag
16. time lost by reason of delay If Goods are held or stored beyond the delivery date for the convenience of Buyer such Goods shall be so stored at the risk and expense of Buyer 14 CLAIMS Claims for any nonconforming Goods must be made by Buyer in writing within ten 10 days of Buyer s receipt of such Goods and must state with particularity all material facts concerning the claim then known to Buyer Failure by Buyer to give notice within such ten 10 day period shall constitute an unqualified acceptance of such Goods by Buyer and a waiver of any right to reject or revoke acceptance of such Goods MagnumVenusPlastech Rev 10 2013 Page 4 Talon External Mix Gun Manual 15 WARRANTIES a SELLER S WARRANTIES Seller warrants that all Goods sold shall mechanically operate as specified and shall be free from faults in respect to materials and workmanship for a period of i for parts twelve 12 months from the date of invoice and ii for systems twelve 12 months from start up or if earlier eighteen 18 months from the date of the bill of lading Seller also warrants that the Goods shall upon payment in full by Buyer for the Goods be free and clear of any security interests or liens Buyer s exclusive remedy for breach of such warranties shall be limited to repair or replacement costs or termination of any security interests or liens and Seller shall have no responsibility for reimbursing repair costs incurred by Buyer in connection wit
17. 9 2013 MagnumVenusPlastech Rev 10 2013 Page 45 Talon External Mix Gun Manual L 5 e E 54 o can m B s MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN PREMIUM SPRAY TIP TLN XG 300 INT REV C 10 18 2013 SH ET2 3 5 9 2013 MagnumVenusPlastech Rev 10 2013 Page 46 mh EENS wa PART NUMBER QTY DESCRIPTION TALYST CARTRIDGE TALYST s FREIRA 555 m Du AE CSA BLIT TON HEAD CAP SORE 1 SPRING PLUNGER BLITTON HEAD s Buri NENNEN RAY TIP FADA CP INT Li wen peas 2 EE TING ROD nani z EE F QP 12 1 KK RELEASE PIN 3i TLN mXH Oi i GUM HEAD ASSEMERY O 3z 1 HAND 33 Ess 2 HEAD CAP SCREW 34 1 Du sias go OS 3 000 AU Talon External Mix Gun Manual 7 SEAL REPAIR KIT x TUR X SK ASTERISKS DENOTE PARTS IN KIT AVABLABLE SEPARATELY TLN X CTR C CATALYST CARTRIDGE ASSEM R Y ITEMS 3 4 36 90 81 46 47 58 49 51 57 TLh X CTR M MATERIAL CARTRIDGE KSSEMILY INCLUDES ITEMS amp 24 26 38 39 40 41 MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN PREMIUM SPRAY TIP TLN XG 300 INT REV C 10 18 2013 SHEET Y 3 MagnumVenusPlastech Rev 10 2013 Page 47 Talon External Mix Gun Manual
18. HOP GUN ASSY SIGNAL INTERN TLN XG 300 TALON EXTERNAL MIX GEL GUN ASSEMBLY TLN XG 300 INT TALON EXTERNAL MIX GEL GUN ASSEMBLY INTERNATIONAL TLN XG 300S TALON EXTERNAL MIX GEL GUN ASSEMBLY WITH SIGNAL TLN XG 300S INT TALON EXTERNAL MIX GEL GUN ASSY SIGNAL INTERN o 42 MagnumVenusPlastech Rev 10 2013 Page 16 Talon External Mix Gun Manual Q9 Disassembly Repair WARNING Always remove fluid pressures before working on the unit Rod Seal Removal 1 Remove Trigger Pin and push the Trigger assembly forward Seal Housing 2 Use 7 16 Ratchet or wrench to remove the Rod Seal Housing Note the material Rod will come up with the housing 3 Remove Rod Seal assemblies and Housing O rings Seal Housing O ring Actuating Rod Rod Seal Housing m Rod Seal Housing e O Ring Seal Housing d O Seal Assembly D MagnumVenusPlastech Rev 10 2013 Page 17 Rod Seal Assembly lt Talon External Mix Gun Manual Cartridge Removal woes Cartridge Housing Trigger Quick Pin SCH 1 Remove Trigger Quick Pin and push the o Trigger assembly forward 2 Use 11 16 Ratchet or wrench to remove Cartridge Housings Note material rod and catalyst needle will come up with cartridges 3 Using 7 16 Ratchet or wrench loosen Rod Seal Housings and remove 4 Remove the Seat Insert remove all O rings and replace Lubricate new Seals and O rings reassemble gun A 2g et
19. MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN PREMIUM SPRAY REV C 10 18 2013 SHEET i 1 UO MagnumVenusPlastech Rev 10 2013 Page 42 Talon External Mix Gun Manual si LA B8 CH 1 58 B3 sa E MAGNUM VENUS PLASTECH TALOM EXTERNAL MIX GELCOAT GUN PREMIUM SPRAY TIP TLN X G 300 REV C 10 18 2013 SHEET 2 3 42 MagnumVenusPlastech Rev 10 2013 Page 43 Talon External Mix Gun Manual x TLN X 5K ASTERISKS DENOTE PARTS KIT AVAILABLE SEPARATELY TLA X CTR C CATALYST CARTRIDGE ASSEMBLY Ly mme 17 ATALYST FITTING INCLUDES ITEMS 3 4 56 40 41 46 47 48 49 51 57 18 F CS 04F 16 BHCHR BUTTON HEAD SCREW ER mt SPRING PLUNGER iar TLM X CTR M MATERIAL CARTRIDGE ASSEMBLY INCLUDES ITEMS 6 24 26 18 18 40 41 T kas 2 RIT 02 SEREW 1 SPRAY Tie 1 CATALYST TIP 3 0 0 a CX RELEASE PIN 1 32 meram Ch SCH 737 prea i 10 32 BARBED FITTING 38 oemi 1 o RING 39 TUM 2028 01 11 MATERIAL CARTRIDGE 40 9012 ROD SEAL HOUSING TALON EXTERNAL MIX GELCOAT GUN PREMIUM SPRAY TIP REV C 10 18 2013 SHEET 3 3 asm MagnumVenusPlastech Rev 10 2013 Page 44 Talon External Mix Gun Manual MAGNUM VENUS PLASTECH TALON EXTERNAL MIX GELCOAT GUN PREMIUM SPRAY 10 18 2013 TLN XG 300 INT SHEET 1 2 5
20. MOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used 42 MagnumVenusPlastech Rev 10 2013 Page 10 Talon External Mix Gun Manual G Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors H Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Plastech spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Plastech therefore recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents In addition it eliminates any problems from the diluents being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible on the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will
21. NUM VEN US PLASTECH TALON EXTERNAL MIX CHOP GUN TLN XC 100 INT REV E 10 17 2013 SHEET 3 savanna MagnumVenusPlastech Rev 10 2013 Page 34 Talon External Mix Gun Manual 1 ew gt 1 BMLSPRING IN 1 MEHXESPRING e orsi 2 STRAIGHT POLY FITTING x TLN X 5K ASTERISKS DENOTE PARTS IN KIT AVAILABLE SEPARATELY HEN TLN X CTR C CATALYST CARTRIDGE ASSEMBLY HOSE ONE POLY TUBE INCLUDES ITEMS 4 5 5 40 41 42 43 44 45 51 52 RING O O 26 BH 1 BUTTON HEAD CAP SCREW TLM X CTE M MATERIAL CARTRIDGE ASSEMBLY ER i REA M INCLUDES ITEMS 5 8 32 34 35 40 50 EM EC SPRAY oo A AAEREN 1 CATALYST 1 E m3 1 m3 BARED ETING ETET _1__1_ aw JS MAGNUM VENUS PLASTECH TLN XC 100 INT REV E 10 17 2013 SHEET 3 MagnumVenusPlastech Rev 10 2013 Page 35 Talon External Mix Gun Manual MAGNUM VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN W SIGNAL TLN XC 100S REV E 10 17 2013 SHEET 1 3 MagnumVenusPlastech Rev 10 2013 Page 36 Talon External Mix Gun Manual VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN W SIGNAL TLN XC 1008 REV E 10 17 2013 SHEET 3 m 42 MagnumVenusPlastech Rev 10 2013 Page 37 Talon External Mix Gun Manual Parts List DR 1 ESNA O 3 1 TRIGGER MOUNT 4 1 CATALYST CARTRIDGE EMO e I
22. OSTS ARE ASSUMED BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS amp CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB SITE IS LIMITED TO THE PRICE OF THE GOODS GIVING RISE TO THE CLAIM NEITHER SELLER NOR ITS VENDORS SHALL BE LIABLE FOR ANY SPECIAL INCIDENTAL DIRECT CONSEQUENTIAL OR PENAL DAMAGES INCLUDING BUT NOT LIMITED TO BACKCHARGES LABOR COSTS COSTS OF REMOVAL REPLACEMENT TESTING OR INSTALLATION LOSS OF EFFICIENCY LOSS OF PROFITS OR REVENUES LOSS OF USE OF THE GOODS OR ANY ASSOCIATED GOODS DAMAGE TO ASSOCIATED GOODS LATENESS OR DELAYS IN DELIVERY UNAVAILABILITY OF GOODS COST OF CAPITAL COST OF SUBSTITUTE GOODS FACILITIES OR SERVICES DOWNTIME OR CLAIMS FROM BUYER S CUSTOMERS OR OTHER PARTIES IF SELLER FURNISHES BUYER WITH ADVICE OR OTHER ASSISTANCE WHICH CONCERNS ANY GOODS SUPPLIED HEREUNDER OR ANY SYSTEM OR EQUIPMENT IN WHICH ANY SUCH GOODS MAY BE INSTALLED AND WHICH IS NOT REQUIRED PURSUANT TO THESE TERMS amp CONDITIONS THE FURNISHING OF SUCH ADVICE OR ASSISTANCE WILL NOT SUBJECT SELLER TO ANY LIABILITY WHETHER BASED ON CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHER GROUNDS 17 BUYER S USE GOODS
23. Rod Check and replace Actuating Rod Resin leaking around the Rod Seal Housing Rod Seal Housing loose Tighten Rod Seal Housing Damaged O ring on the Rod Seal Housing Replace the Rod Seal Housing O ring Resin leaking around Material Cartridge Material Cartridge not tightened properly Tighten the Material Cartridge into the gun head Damaged O ring on the Material Cartridge Replace the O rings on the Material Cartridge and check the Gun Head for damage Resin leaking around Plug on the Bottom of the Gun Head Damaged O ring on the Plug Body Replace the O ring on the Plug Body Check gun head for damage Resin leaking around Resin Fitting Resin Fitting loose Tighten the Resin Fitting into the Gun Head Damaged O ring on the Resin Fitting Replace the O ring on the Resin fitting and check the gun head for damage Resin leaking around the Spray Tip Damaged O ring on the Spray Tip Clean and replace the O rings on the Spray Tip and check the gun head for damage MagnumVenusPlastech Rev 10 2013 Page 26 Talon External Mix Gun Manual Resin Problems continued Problem Resin leaking from the front of the Gun block Spray Tip Possible Cause s Damaged or Dirty Ball in the Material Cartridge Recommended Solution s Clean or Replace the Material Ball as necessary Damaged or Dirty Material Seat in Material Cartridge
24. TALON Gun Manual External Mix MagnumVenusPlastech Rev 10 2013 Talon External Mix Gun Manual 0 MagnumVenusPlastech CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Rd Knoxville TN 37922 Tel 865 321 8809 Fax 865 321 8811 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 www mvpind com a MagnumVenusPlastech Rev 10 2013 Page 2 Table of Contents SECTION TERMS amp CONDITIONS OF SALE SAFETY amp WARNINGS INTRODUCTION DISASSEMBLY amp REPAIR CHOPPER OPTIONS BASIC TROUBLESHOOTING PARTS DRAWINGS REVISION INFORMATION o 42 MagnumVenusPlastech Rev 10 2013 Talon External Mix Gun Manual Page 15 17 23 25 29 55 3 Talon External Mix Gun Manual Terms amp Conditions of Sale GSSC Inc s Terms amp Conditions of Sale Terms amp Conditions 588284v4 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of
25. TIONS Seller rejects questionable purchase orders and payments Except for pre approved credit arrangements Seller rejects third party payments cashiers checks money orders and bank drafts Seller accepts only checks imprinted with Buyer s name wire transfers originated in Buyer s account letters of credit with Buyer as account party and credit or debit cards in Buyer s name All payments must be by single instrument in the amount of the invoice less credits from banks acceptable to Seller 21 GOVERNING LAW These Terms amp Conditions and all disputes related to it shall be governed by the laws of the State of Florida United States of America without giving effect to its conflict of law rules 22 JURISDICTION AND VENUE The parties hereby irrevocably submit to the jurisdiction of the state courts of the State of Florida and to the jurisdiction of the United States District Court for the Middle District of Florida for the purpose of any suit action or other proceeding related to arising out of or based upon these Terms amp Conditions or in any way related to arising out of or involving sale of Goods hereunder waive and agree not to assert by way of motion as a defense or otherwise in any such suit action or proceeding any claim that it is not subject personally to the jurisdiction of the above named courts that its property is exempt or immune from attachment or execution that the suit action or proceeding is brought in any inconv
26. Terms amp Conditions and the enforceability or validity of the remaining provisions of these Terms amp Conditions shall not be affected thereby TO THE EXTENT NOT CONTRARY TO APPLICABLE LAW THE FOLLOWING SHALL APPLY 24 Buyer waives any available homestead exemption as well as any and all requirements or rights with regard to notice demand presentment IMPORTANT NOTICE THIS INSTRUMENT PERMITS SELLER TO OBTAIN AND USE YOUR INDIVIDUAL CREDIT HISTORY FOR CREDIT EVALUATION PURPOSES MagnumVenusPlastech Rev 10 2013 Page 5 Talon External Mix Gun Manual SAFETY amp WARNING INFORMATION OPERATING YOUR POLYESTER SYSTEM SAFELY 1 Introduction Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Plastech Inc Magnum Venus Plastech cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure
27. drawing Updated to remove chopper nozzle spacer optional grips Added the information on the Cartridge Assemblies Added Chopper Options section o 42 MagnumVenusPlastech Rev 10 2013 Page 55 Talon External Mix Gun Manual Magnunr Venus Plastech MAGNUM VENUS PLASTECH CORPORATE HEADQUARTERS and MANUFACTURING 200A Perimeter Park Rd Knoxville TN 37922 Tel 865 321 8809 Fax 865 321 8811 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 www mvpind com Assemblies Covered in this Manual TLN XC 100 TLN XC 100 INT TLN XC 100S TLN XC 100S INT TLN XG 300 TLN XG 300 INT TLN XG 300S TLN XG 300S INT OUOOOOUOD TALON EXTERNAL MIX CHOP GUN ASSEMBLY TALON EXTERNAL MIX CHOP GUN ASSEMBLY INTERNATIONAL TALON EXTERNAL MIX CHOP GUN ASSEMBLY WITH SIGNAL TALON EXTERNAL MIX CHOP GUN ASSY SIGNAL INTERN TALON EXTERNAL MIX GEL GUN ASSEMBLY TALON EXTERNAL MIX GEL GUN ASSEMBLY INTERNATIONAL TALON EXTERNAL MIX GEL GUN ASSEMBLY WITH SIGNAL TALON EXTERNAL MIX GEL GUN ASSY SIGNAL INTERN r MagnumVenusPlastech Rev 10 2013 Page 56
28. e path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers or container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PLASTECH EQUIPMENT PLEASE CALL MAGNUM VENUS PLASTECH BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PLASTECH DISTRIBUTOR OR MAGNUM VENUS PLASTECH NOTICE All statements
29. ecently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances solvents very desirable many respects WARNING Do notuse Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Plastech is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system A Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents B Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application C If however you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers D Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant E You should allow only enough solvent for one day s use in your laminating area F NO S
30. enient forum that the venue of the suit action or proceeding is improper or that these Terms amp Conditions or the subject matter hereof may not be enforced in or by such court and waive and agree not to seek any review by any court of any other jurisdiction which may be called upon to grant an enforcement of the judgment of any such Florida state or federal court The parties hereby consent to service of process by registered mail at the address to which notice is to be given The exclusive venue for any proceeding under these Terms amp Conditions shall be solely in any state court in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida Buyer acknowledges that the prices for Goods offered hereunder are in part dependent on Buyer s consent to jurisdiction in Florida and exclusive venue in Pinellas County Florida or the Federal District Court for the Middle District of Florida Tampa Division sitting in Tampa Florida and without Buyer s consent to this jurisdiction and venue provision the prices for the Goods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these
31. erials NFPA No 63 Dust Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards o 42 MagnumVenusPlastech Rev 10 2013 Page 6 Talon External Mix Gun Manual Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Plastech recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Plastech recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded agai
32. etion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 10096 of the cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv
33. g Gun Head No ring Catalyst Tip Classic Spray Tip hy DAA ava Tip SS Rataining Ring MagnumVenusPlastech Rev 10 2013 Page 22 Talon External Mix Gun Manual Chopper Options TLN XC 100 OR TLN XC 100S W RC 1000 TLN X AND RC 2000 TLN X HTC 1000 TLN X HTC 2000 TLN X TLN XC 200 OR TLN XC 200S W RC 1000 TLN XF RC 2000 TLN XF HTC 1000 TLN XF HTC 2000 TLN XF MagnumVenusPlastech Rev 10 2013 Page 23 Talon External Mix Gun Manual TLN XC 200 OR TLN XC 200S W VRC 1000 TLN X VHTC 1000 TLN X TLN XC 100 OR TLN XC 100S W VRC 1000 TLN X VHTC 1000 TLN X MagnumVenusPlastech Rev 10 2013 Page 24 Talon External Mix Gun Manual Basic Troubleshooting Problem Catalyst leaking around the Catalyst Needle Possible Cause s Rod Seal Housing loose Recommended Solution s Tighten Rod Seal Housing Damaged Rod Seal Assembly Replace Rod Seal Assembly Damaged Catalyst Needle Check and replace Catalyst Needle Catalyst leaking around the Rod Seal Housing Rod Seal Housing loose Tighten Rod Seal Housing Damaged O ring on the Rod Seal Housing Replace the Rod Seal Housing O ring Catalyst leaking around Catalyst Cartridge Catalyst Cartridge not tightened properly Tighten the Catalyst Cartridge into the gun head Damaged O ring on the Catalyst Cartridge Replace the O rings on the Catalyst Cartridge and check the Gun Head for
34. gnumVenusPlastech Rev 10 2013 Page 29 Talon External Mix Gun Manual MAGNUM VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN TLN XC 100 REV E 10 17 2013 SHEET 1 3 Dem 42 MagnumVenusPlastech Rev 10 2013 Page 30 Talon External Mix Gun Manual MAGNUM VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN TLN XC 100 REV E 10 17 2013 SHEET 2 3 Diech MagnumVenusPlastech Rev 10 2013 Page 31 Talon External Mix Gun Manual TLM 2046 WEE KS 2s a 29 jF BHCE 1032408 2 BUTTON HEAD CAP SCREW HIRT 1 JCLASSICSPRAY TIP 4 Tess 1 AIR VALVE SIGNAL MAGNUM VENUS PLASTECH a ERGONOMIC INSERT RIGHT CAPSCREW Y AIR WHIP BESGUPTEN ue 0 0 0 HEAD Li POLY AIR WHIP AIR CONTROL VALVE EUN STRAIGHT POLY FITTING NYLON SEAL X TLN X SK ASTERISKS DENOTE PARTS IN AVAILABLE SEPARATELY CATALYST CARTRIDGE ASSEMBLY ITEMS 45 64041 42 43 44 45 51 62 TLH X CTR M MATERIAL CARTRIDGE ASSEMBLY ICE LIDES MEHS 5 8 32 34 35 80 50 TALON EXTERNAL MIX CHOP GUN TLN XC 100 REV E 10 17 2013 SHEET 3 3 MagnumVenusPlastech Rev 10 2013 Page 32 Talon External Mix Gun Manual MAGNUM VENUS PLASTECH TALON EXTERNAL MIX CHOP GUN TLN XC 100 INT REV E 10 17 2013 SHEET 1 3 5 2013 MagnumVenusPlastech Rev 10 2013 Page 33 Talon External Mix Gun Manual MAG
35. h Goods without first giving written authorization for such charges In any claims by the Buyer against the Seller in respect of the Goods the liability of the Seller shall be limited to the value of the Goods This warranty applies only to Goods properly used and maintained and does not apply to any Goods which are misused or neglected or which has been installed operated repaired altered or modified other than in accordance with instructions or written authorization by Seller This warranty does not apply to any Goods not manufactured by Seller and Buyer s sole warranty with respect to such Goods shall be that of the Seller s Vendor if any b VENDOR S WARRANTIES Seller shall assign to Buyer any Vendor warranties and or remedies provided to Seller by its Vendor c INTELLECTUAL PROPERTY INFRINGEMENT SELLER DISCLAIMS ANY AND ALL WARRANTIES AND OR INDEMNIFICATIONS AGAINST INFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHTS OF ANY NATURE SELLER SHALL IF GIVEN PROMPT NOTICE BY BUYER OF ANY CLAIM OF INTELLECTUAL PROPERTY INFRINGEMENT WITH RESPECT TO ANY GOODS SOLD HEREUNDER REQUEST THE APPLICABLE VENDOR TO GRANT FOR THE BUYER SUCH WARRANTY OR INDEMNITY RIGHTS AS SUCH VENDOR MAY CUSTOMARILY GIVE WITH RESPECT TO SUCH GOODS d LIMITATIONS THERE ARE NO OTHER WARRANTIES WRITTEN OR ORAL EXPRESS IMPLIED OR BY STATUTE SELLER SPECIFICALLY DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NO REPAIR OF GOODS OR OTHER C
36. irect sunlight and away from other chemicals B Keep MEKP away from heat sparks and open flames o 42 MagnumVenusPlastech Rev 10 2013 Page 8 Talon External Mix Gun Manual C Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels D Never add MEKP to anything that is hot since explosive decomposition may result E Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready F Avoid spillage which can heat up to the point of self ignition G Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions H Use only original equipment or equivalent parts from Magnum Venus Plastech in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP I Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent
37. mVenusPlastech Rev 10 2013 Page 52 _ NUMBER Coe nios ERR ES RER ER EE REV C 10 18 2013 MagnumVenusPlastech Rev 10 2013 Talon External Mix Gun Manual sw neri S MOSEGLAMP POLF TUM 7 59 1 a SPRING 60 1 61 roe 1 STRAIGHT POL FITTING 62 pomy 1 63 730431 1 ASTERPSKS DERCTE PARTS IN KIT XTLN X SK AVATLAELE SEPARATELY TUN CIR CATALYST CARTRIDGE ASSEMBLY INCLUDES MEHS 4 5 40 41 42 401 445 51 60 TRH XGLTR HM MATERIAL CARTRIDGE ASSEMBLY TERES 5H X2 34 35 80 50 Page 53 Talon External Mix Gun Manual 5 SEAL KIT TALON EXTERNAL MIX GUNS 1 0 007 O RING 1 PC 2 Pes O E 008 O RING 0 021 O RING 2 903 0 SEPARATE BAG 1 PG E 011 O RING 1 PC 0 027 O RING 2 PCS 0 2 O RING A PCS E 013 O RING TOP o O Q TLN 2029 SEAL am ve O O O O O 0 5 6006 O RING 0 5 3 805 O RIMG SEPARATE BAC 0 5 011 O RING 0 2012 D PRING 2 PCS 0 8 013 O RING 0 5 018 O RING MagnumVenusPlastech Rev 10 2013 Page 54 Talon External Mix Gun Manual Revision Information Revision Description Rev 06 2013 Manual was created Rev 10 2013 Remove reference to Plastech Updated the drawings and added the Seal Kit TLN X SK
38. ndle is parallel in line with the ball valve body The closed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure the resin pump eliminated by rotating the ball valve the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve o 42 MagnumVenusPlastech Rev 10 2013 Page 13 Talon External Mix Gun Manual 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Plastech recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakag
39. nst in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Methyl Ethyl Ketone Peroxide MEKP 2 The flammability dangers of clean up solvents sometimes used Magnum Venus Plastech recommends that clean up solvents be non flammable and of resin diluents used such as styrene 3 The flammability dangers of catalyst diluents if used Magnum Venus Plastech recommends that catalyst not be diluted 4 The flammability dangers of the uncured liquid resins used 5 The combustibility dangers of the cured laminate accumulations of over spray and laminate sandings 6 The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards o 42 MagnumVenusPlastech Rev 10 2013 7 Talon External Mix Gun Manual 2 2 Catalyst Methyl Ethyl Ketone Peroxide MEKP is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is single chemical Various polymeric forms may exist which are more or les
40. numVenusPlastech Rev 10 2013 Page 11 Talon External Mix Gun Manual 2 7 Toxicity of Chemicals A Magnum Venus Plastech recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 B Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel C Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this reason Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include 1 Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Con
41. ons above for Catalyst leaking from the front of the Gun block MagnumVenusPlastech Rev 10 2013 Page 25 Talon External Mix Gun Manual Catalyst Problems continued Problem No Catalyst from the gun Possible Cause s Stuck or Damaged Catalyst Needle Recommended Solution s Check and repair Catalyst needle as necessary Check the Catalyst Ball and Spring for damage or blockage Blocked Catalyst Tip Clean or replace the Catalyst Tip Gun Head porting blocked Check and clean gun head porting Blocked catalyst hose or fitting Be sure the catalyst hose and fitting is not block or damaged Damaged or blocked Catalyst Check Valve Repair or replace the catalyst Check Valve Catalyst pump not working correctly Repair the Catalyst Pump as necessary for proper operation Catalyst Pump disconnected from slave drive Connect the catalyst pump to the slave drive and set to proper percentage Connect the Slave drive to the pump Catalyst Ball valve or relief valve open on the catalyst manifold Check the ball valve and relief valve on the catalyst manifold close or repair as needed Resin Problems Problem Resin leaking around the Actuating Rod Possible Cause s Rod Seal Housing loose Recommended Solution s Tighten Rod Seal Housing Damaged Rod Seal Assembly Replace Rod Seal Assembly Damaged Actuating
42. s along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 1 7 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reasonable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any o
43. s hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate aN sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should
44. service and repair on this equipment During Disassembly As you disassemble the equipment lay out the components on a clean surface in the correct order and direction this will help you to reassemble them Have a current parts drawing available for reference this assist in assembly and part numbers if parts need to be ordered Tools required You will need the following tools e 7 16 inch Socket Wrench 08472 7 16 inch Socket or Wrench 11 16 inch Socket or Wrench Hex Wrench Key Set 08469 8 inch Adjustable Wrench 08467 Flat end screwdriver Scribe set 08126 NOTE Items followed by a may be purchased from Magnum Venus Plastech You should also have appropriate cleaning materials such as solvent clean shop towels or rags a small brush and empty containers into which you will flush the gun Also you will need the appropriate Seal kit for the gun you have and other items that may need to be replace the current ones in the gun Please refer to the parts drawings to obtain proper parts numbers for the O rings and Seals to be replaced o 42 MagnumVenusPlastech Rev 10 2013 Page 15 Talon External Mix Gun Manual Gun Assemblies This manual covers the following Talon External Mix Gun Assemblies TLN XC 100 TALON EXTERNAL MIX CHOP GUN ASSEMBLY TLN XC 100 INT TALON EXTERNAL MIX CHOP GUN ASSEMBLY INTERNATIONAL TLN XC 100S TALON EXTERNAL MIX CHOP GUN ASSEMBLY WITH SIGNAL TLN XC 100S INT TALON EXTERNAL MIX C
45. tact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and detailed operating instructions and service information o 42 MagnumVenusPlastech Rev 10 2013 Page 12 Talon External Mix Gun Manual 3 0 Equipment Safety WARNING Magnum Venus Plastech suggests that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of
46. the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve ha
47. to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plastech spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents A There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard a The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing b Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature b Equipment capable of withstanding pressure When HHC solvent contacts aluminum or galvanized parts inside a closed container such as a
48. utstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purchase price provided that such Goods must be unused and are subject to a 15 restocking charge which may be increased or decreased in the Seller s sole discr
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