user manual
Contents
1. CM TX Electrostatic Discharge Simulator user manual A Note to Begin Thank you for choosing the Haefely ONYX to meet your ESD testing needs Please take a little time to read through this user manual and familiarize yourself with the instrument controls and some potential dangers We hope you have many productive years of operation from the ONYX ESD Simulator HAEFELY TEST AG Document Title User Manual Electrostatic Discharge Simulator ONYX Release date 2010 05 21 Authors M Yiapanas B Straumann Reference No 4700551 Contents CONTENTS AAA I 1 SAFE DC AAA AAA 1 1 1 General Safety INfOrMatlon siii a a a 1 1 2 Safety Standards u ee 1 2 DESCRIPTION cia a A an 2 Bike OVERVIEW a ae a eussacanduescantersututucoreeeessveswurecsseuntunns 2 3 TECHNICAL DATA oia AAA 3 Sir Electrical aa a AAN 3 3 1 41 ONYX Dasic VISION A A dao 3 3 41 2 ONYX Optional aCCSSSO MES iia ee 4 3 2 Operating CONGIVIONS ca ana a a een 5 3 3 Mechanical Data in 5 SH Standards AA A 5 3 9 A A A 5 A INETIAL OPERATION iia 6 4 1 Vistlal CheckS iria AAA 6 4 2 INStalMatiON iia AAA 6 Aldo COMMECEING SON MI aa 6 5 LOCAL OPERATION Ein nn red 7 3 1 POWE adidas 7 5 4 1 Battery power amp Charger ans na ia 7 51 2 AC Malls adapter optional ea ee nee 7 5 2 Parts ii a eine 8 SAL WMO e El x ache aun a ee Be SG ang tact eee Eee E i 8 5 232 SIMA KEY ota aras 8 Sl IPPO Sois 8 5 2 E ODUCal INC aCe a A A A rio 9 5 2 52. 3 75 30 0 0 275 30 0 15 50 t1 in nk tl 400ns t2 800ns Table 2 contact discharge current waveform parameters ONYX 16 ONYX 30 with ISO 10605 RC modules For RC module capacitor value gt 150pF maximum voltage maximum frequency is limited depending on frequency or voltage settings See table 3 below RC module maximum voltage maximum voltage maximum voltage capacitor value lt 10Hz repetition at 10Hz repetition at 20Hz repetition pF Table 3 maximum voltage repetition frequency 4 ONYX Electrostatic Discharge Simulator 3 2 Operating Conditions Operating Temperature Range Storage Temperature Range Air humidity Air pressure 3 3 Mechanical Data Dimensions Weight Tripod screw thread 3 4 Standards Standards covered by ONYX 3 5 General The equipment must not be subjected to DOITYX 15 35 C 10 50 C 20 80 r h non condensing 86 106 kPa approx W 290mm x H 270mm x D 110mm approx 1 7kg Ya inch UNC standard camera tripod screw thread IEC EN 61000 4 2 edition 1 2 default ISO 10605 IEC EN 61326 IEC EN 61000 6 1 amp 6 2 IEC 61340 3 1 GMW 3097 Ford AB AC ANSI C63 16 PSA B21 7110 ISO 14304 ITU T K 20 MIL STD 331 464 750 883 1512 1514 1541 1542 RTCA DO 160 JEDEC 22 A114 GR 78 CORE GR 1089 CORE and others direct solar radiation water ingress dirty or dusty atmospheres excessive vibration electromagnetic interference
3. 5 3 Main menu The ONYX simulator is operated via a touch screen which serves as an interface for defining loading and storing tests The figure below resembles a screenshot of the main menu 10 11 l ABD g 150pF 3300 lt E SED fk 7 6 gt Fig 10 ONYX main menu 1 Bargraph Displays test progress if Alt Polarity and or Sweep U function has been selected 2 Discharge counter Select count up 4 down y Set pre selection counter 1 9999 only if y is selected Reset the counter to 0 counter up or the preselected value counter down Set Threshold settings For details see section Discharge detection and Threshold setting and section Technical Data ONYX basic version 3 Repetition frequency Set frequency single auto for air discharge mode single 0 1 0 2 0 5 1 2 5 10 20Hz for contact discharge mode 4 Power Off Keep pressed for 3 seconds to turn unit OFF 5 Battery Displays remaining battery life display only 6 Sub menu Press to enter ONYX sub menu 1 3 7 Discharge mode Press to select discharge mode contact discharge air discharge 8 RC network Displays current RC module display only 9 Polarity Set display polarity to positive or negative 10 Voltage Set display selected voltage 11 Hvon Displays HV status When this is displayed then the high voltage capacitor is charged and any contact with the tip may cause a discharge display only ONYX Electrostatic Discharge S
4. DIS EN GS ELS na AAA AE 9 5 2 0 RC MOda A a 10 5 3 Main MON nee 11 Sil USING Ee SUD MENUS ya an ra En ORO 12 5 4 BASICO DO ra cOn ad edi 13 5 41 SUD Men ss eier ee cda nios 14 Sd SUD IMMUN 2 ne ee 15 54 3 SUDENENU SAA EEE TEE ee 16 5 5 D ring the testi ida 17 Sork DISPLAY O a ia 17 5 6 Discharge detection and Threshold setting zzzuuuuuuuununnnnnnnnnnnnnnnnnnnnnnnnnnnnn 19 5 7 TeSt Setup onina an 20 5 7 1 Test setup example according to IEC EN 61000 4 2 edition 2 0 ooccccccccccnnnnnannnans 20 6 ERROR MESSAGES AND SELFTEST cscccvsccccsccvewccduvscssvcctcsccudssdesecevsvenccseuvessseenvsevannas 21 6 1 Erff r messages ce 21 6 2 Selftest FOULING iiss a a a a a ae a 22 6 21 Performing Selfttest FOUTING anida a enge 22 6 2 2 Troubleshooting if Selftest FAILED z22202000nnnnnnnnnnnnnnn nennen nenn nennen nenn nennen nn 22 7 ACCESSORIES AND OPTIONS un a en na 23 TA ONY KR Accessories sida 23 7 1 1 ONYX remote control Package ne nn a a id ee 24 8 SERVICE 00m E ee na EEE EEE were nee 25 Sil SEFVice iii AA oia 25 Sl EIeESNNGE AR 25 8 1 2 A see RC 25 8 2 CallDFatiOn a ida as 25 9 CORRECTIONS AND ADDITIONS u 5 u 00 0004 0a rasa a 26 9 Addresses ii aa EEE EEE ee 26 9 1 1 International Customer Service zsssseeennnenennnen nennen nennen nennen nenn nennen nennen nenn nn nn nn nn 26 9 1 2 USA Customer SCrVICE die re do oe 26 9173 JEhifha CuStomer Ser VIS a A a a
5. ONYX Electrostatic Discharge Simulator 4 Initial Operation A Persons with heart pacemakers must not be in the vicinity when the system is operating 4 1 Visual Checks During transport ONYX may be subjected to excessive shocks and vibrations even though every care is taken by Haefely Test AG to provide suitable packaging Before operating the unit check for signs of mechanical damage Damaged packing cases may by a sign of transport damage Damage caused in transit must be reported to the shipping agent immediately A If damage to ONYX or its charging unit can be seen or is suspected do not apply any voltage 4 2 Installation A This equipment should only be operated in a Faraday cage or other suitable environment 4 2 1 Connecting the ONYX Before powering fully charge battery using the supplied battery charger the trigger button and the other to the ground system of your test setup Connect one side of the black ground cable to earth connection 3 on the ONYX located in front of A Failure to make secure earth connection may result in electrical shock Securely place correct discharge tip air or contact discharge depending on your test requirement Power on by keeping the trigger key pressed for approx 3 seconds Exchangeable discharge tip 1 2 LED light 3 Earth cable connection 4 Smart key 5 Trigger 6 Battery pack or mains adapter optional 7 Tripod connection 8 Optical interface 9 T
6. ONYX Electrostatic Discharge Simulator DOITYX 7 Accessories and Options 7 1 ONYX Accessories de The following accessories are included with the basic version of ONYX ESD simulator e Carrying case Quick start guide User manual Air discharge tip Contact discharge tip RC module IEC ISO 150pF 330 Ohm Two rechargeable battery packs Battery charger including AC adapter for Europe USA China UK Earth cable e Factory calibration certificate Following additional accessories or spare material can be ordered separately Article Article Number FRC Modules Air discharge tip 30kV 30mm ONYX Electrostatic Discharge Simulator 23 7 1 1 ONYX remote control package The optional remote control package enables remote control operation of the unit automatic generation of tests report and uploading downloading test sequences to from ONYX The package contains ONYX application software for remote control amp automatic reporting Fibre optic cable 10m having RS232 converter one end and optical plug on other end RS232 to USB converter User manual including instruction set ONYX Application Software V1 5 OIT X Application Software ONYX INFORMATION lt A Printer u ala a e alla ln suo ALE am 0 0 a eje 173476 ID Settings Sweeps Protocol ONYX 30 Mode Alternate polarity Test point Description RC module CONTACT DISCHARGE OFF 4 USB connector front panel 3300HM_150PF Polarity Sweep voltage
7. Smart key The smart key s position can be seen in figure 4 and is integrated in top part of the trigger button Smart key functions are defined in the sub menu 2 5 2 3 Tripod The ONYX connection position for the tripod is shown in figure 5 For continuous testing the use of a tripod is recommended Screw thread 1 4 inch UNC Lol Fig 5 tripod position 8 ONYX Electrostatic Discharge Simulator DOITYX 5 2 4 Optical interface The optional remote control package enables remote control operation of the unit automatic generation of tests report and uploading downloading test sequences to from ONYX The package contains e Fibre optic cable 10m having RS232 converter one end and optical plug on other end RS232 to USB converter User manual including instruction set ONYX application software for remote control amp automatic reporting optica interface Fig 6 optical interface 5 2 5 Discharge tips A Before touching the discharge tips to change them switch the ONYX tester off and wait for a few seconds so that the impulse capacitor can discharge internally Do not touch the tips while the HVon is displayed on the touch screen indicating that the capacitor is charged Any contact with the test tips during this stage will result in electrostatic discharge The ONYX simulator is supplied with one contact and one air discharge tip Additional tips such as 30mm air discharge and fast rise time tips are available
8. Status Comment Calibration date POSITIVE PASS 2010 05 21 Yoltage kY OO Start voltage kW Tests performed 8 0 8 0 y 15 38 02 10 impulse s U 80004 Contact discharge 1Hz 15 38 35 10 impulse s U 6000 Contact discharge 1Hz 15 38 59 10 impulse s U 40004 Contact discharge 1Hz X ONLINE Frequency Delta voltage kY J 1 Hz 2 0 a Stop voltage kY i B A 2 0 Counter Yalue Pulses per step 40 10 Report Direction HEADER F LJ TRIGGER COMPANY HAEFELY Himoa EUT PSURGE 8000 Surge Generator s n 175253 off ESD simulator HAEFELY ONYX 30 173476 OPERATOR B Straumann REMARKS 2nd Test series RC MODULE 330 OHM 150pF THRESHOLD OFF TEMPERATURE 23 4 C RELATIVE HUMIDITY 39 DATE 2010 05 21 Fig 16 ONYX application software 24 ONYX Electrostatic Discharge Simulator DOITYX 8 Service 8 1 Service ONYX contains no user serviceable parts Maintenance involves cleaning the outer surfaces of the equipment only 8 1 1 Cleaning 1 Remove all mains cables and other connections from the unit 2 The unit can be cleaned with a damp soapy cloth Make sure that all equipment is dry before you reconnect and start up again 8 1 2 Battery To avoid deep discharge due to self discharge battery packs should be fully charged at least once within a year even if unit is not in use 8 2 Calibration Calibration period of the ONYX has to be determined by the user and depends
9. Up Down and Left Right keys to make name changes 4 press to save changes or X to exit without changing Example of a test sequence using Alt Polarity and Sweep U function Enter the values as displayed on the menu page 1 3 on the left and return to main menu By pressing the trigger button the ONYX will perform the following test sequence 1 10x impulses at 8kV 2 10x impulses at 8kV 3 10x impulses at 6kV 4 10x impulses at 6kV 5 10x impulses at 4kV 6 7 8 10x impulses at 4kV 10x impulses at 2kV 10x impulses at 2kV 14 ONYX Electrostatic Discharge Simulator 5 4 2 Sub menu 2 Open Setup Trigger Lock Smart key Self test Tip LED Temp amp RH System Info OWN X Open one of 8 stored setups As factory default 8 IEC tests are stored L1 to L4 contact discharge and L1 to L4 air discharge This predefined tests can be overwritten by customer specific setups ON locks trigger position OFF disables trigger lock position When you select ON position press the trigger once to begin a test sequence If pressed again the test will stop Program the smart key function according to your testing requirements Alternate Polarity Reset Counter Tip LED Auxiliary trigger Report U step ALTERNATE POL enables you to change the polarity via the smart key RESET COUNTER resets the counter to the pre selected value Tip LED LED can be switched on off by the s
10. as an option The 30mm air discharge tip ensures a more stable rise time of the pulse above 15kV The fast rise time tip reduces the rise time of the ESD pulse down to 0 3ns Please refer to section Accessories and Options for ordering details Because of the sharp edge of the contact discharge tip we highly recommend that you handle this part with care to avoid unnecessary injuries Contact discharge tip Air discharge tip 30mm air discharge tip optional Fig 7 discharge tips ONYX Electrostatic Discharge Simulator 9 1 The discharge tip can easily be placed or removed from the ONYX 2 Ensure correct tip type is used before each test 3 We recommend that you remove the tips for the ONYX when testing is complete and place within a safe area to avoid damaging Discharge tip Fig 8 discharge tip position 5 2 6 RC modules The basic version of ONYX is supplied with the 150pF 330 Ohm IEC ISO RC module Additional modules are available Please refer to section Accessories and Options To replace an RC module remove the cover at the side of the ONYX as seen in figure 10 A small pull out handle on the RC module is used for pulling out the RC module from the ONYX Never remove the RC module while the ONYX is in operation Switch off unit and wait at least 10 seconds before removing Failure to do this may result in electrical shock Fig 9 RC module 10 ONYX Electrostatic Discharge Simulator DOITYX
11. example according to IEC EN 61000 4 2 edition 2 20 Insulation support Typical position for direct discharge to EUT Typical position for indirect discharge to VCP Horizontal Coupling Plane HCP 1 6m x 0 8m Protective Conductor Typical position for indirect dis charge to EUT Insulating Supo 470 kOhm 470 kOhm Ground reference plane GRP Non conducting Fig 14 test setup example for table top equipment according to IEC 61000 4 2 edition 2 ONYX Electrostatic Discharge Simulator DOITYX 6 Error Messages and Selftest 6 1 Error messages ONYX monitors constantly all important parameters Almost any major failure within one of the low voltage or the high voltage circuits would be detected and reported immediately When errors occur during operation of the ONYX a warning message will appear If an error occurs the ONYX will either request how to proceed or following a warning automatically switch off the unit to avoid possible damage Error 00000200 Error 00000100 Tip missing RC missing Power Off Power Off Fig 15 error messages 0000 0001 Battery Battery voltage too high Discharge battery via battery voltage charger and re charge or error try other battery Battery voltage too low Charge battery or try other battery 0000 0100 RC moudule missing or Switch off unit a place RC module mee damaged RC module correctly or try another RC module if available EA Tip missing or
12. not placed correctly Switch off unit and place tip 00000200 0200 EA correctly 0000 0400 Charger The charger is connected to the battery Switch off ONYX while charging while the ONYX is in operation battery or remove battery from ONYX to charge 0000 4000 HV not This error may occur only in air Check test setup reached discharge mode and indicates that either a short circuit from tip to earth has occurred or that tip is too close to the target 0000 8000 Timeout The internal HV capacitor discharge Switch ONYX off and on again If HV low circuit does not work correctly error persists unit need to be repaired 0001 0000 Flash Error occurred while ONYX was writing Turn unit off using the power off memory to memory Setup will restore default button on the display Turn unit on error settings and try again Table 4 error messages If error codes appear without a displayed message please take a note of the error code and contact our service department Contact details see section Corrections and Additions ONYX Electrostatic Discharge Simulator 21 6 2 Selftest routine Many ESD standards suggest determining whether the simulator is functioning correctly before testing takes place Running the Selftest routine see section Sub menu 2 all relevant parts of the unit are checked quick and easy 6 2 1 Performing Selftest routine A Before performing the Selftest routine ensure that the earth connection of the ESD Simul
13. on the intensity of use and end user requirements Typically a calibration is recommended every 2 years The ONYX is factory calibrated before shipped and supplied with the calibration certificate ONYX Electrostatic Discharge Simulator 25 9 Corrections and Additions 9 1 Addresses 9 1 1 International Customer Service e Mail EMC Support haefely com Address Haefely Test AG Lehenmattstrasse 353 4052 Basel Switzerland Fax 41 61 373 45 99 Internet www haefelyEMC com 9 1 2 USA Customer Service e Mail EMC Support haefely com Address Hipotronics Inc Department EMC 1650 Route 22 Brewster NY 10509 USA Telephone 845 279 3644 Fax 845 279 2467 Internet www haefelyEMC com 9 1 3 China Customer Service e Mail EMC Support haefely com Address Haefely Representative Office 8 1 602 Fortune Street No 67 Chaoyang Road Chaoyang District Beijing China 100025 Telephone 86 10 8578 8099 8199 8299 Fax 86 10 8578 9908 Internet www haefelyEMC com 9 1 4 Manufacturer e Mail EMC Sales haefely com Address Haefely Test AG Lehenmattstrasse 353 4052 Basel Switzerland Telephone 41 61 373 41 11 Fax 41 61 373 49 12 Internet www haefelyEMC com 26 ONYX Electrostatic Discharge Simulator DOITYX 9 2 Glossary of terms and Abbreviations meaning Helpful hints notes tips or remarks A meaning Attention ESD Electro Static Discharge EUT Equipment Under Test HV High Vo
14. specs Re ds Ueto eh a erie spect ek 26 9 154 Manu TACA AA AA AAA ls 26 9 2 Glossary of terms and Abbreviations uuuuuuuunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 27 LO APPENDIX A A NO 28 10 1 CECONfO Mia vi 28 ONYX Electrostatic Discharge Simulator DOITYX 1 Safety 1 1 General Safety Information A DbbbbbBDBDBD D This warning sign is visible on the equipment Meaning This equipment should only be operated after carefully reading the user manual Throughout the user manual very important or helpful advice is presented in italics Safety notices that must be heeded are printed in bold type The earth connection of the ESD Simulator must be connected to a good earth If trigger is pressed without connection to earth electrical shock may occur Dangerous mains voltage or high voltages are present inside the ONYX Before removing any covers remove all external connection cables Do not open any part of the ONYX as it contains no user replaceable parts This does not apply to the cover used for replacement of RC module The ONYX should only be maintained by trained personnel People with heart pacemakers must not be in the vicinity of the system when it is in operation Do not switch on or operate the ONYX System if an explosion hazard exists The system should be operated in a dry room If condensation is visible the unit should be dried before operating Never touch the Equipment Under Test EUT when the
15. OLTASGE TEST HS TEU AT N Haefely Test AG Lehenmatstrasse 353 CH 4052 Basel Switzerland www haetely corn 28 ONYX Electrostatic Discharge Simulator
16. ONYX is operating Establish a safety barrier around the test setup If any part of the ONYX is damaged or it is possible that damage has occurred for example during transportation do not switch on the unit This user manual is an integral part of the test system Haefely Test AG and its sales partners refuse to accept any responsibility for consequential or direct damage to persons and or goods due to none observance of instructions contained herein or due to incorrect use of the ONYX 1 2 Safety Standards The ONYX fulfils the requirements of IEC 61010 1 ONYX Electrostatic Discharge Simulator 2 Description 2 1 Overview Any electrical equipment can be subject to electrostatic discharges from human operators or from adjacent objects The electrostatic discharge simulator ONYX reproduces this phenomenon to evaluate the performance of electrical and electronic equipment There are specific test requirements that must be satisfied when conducting ESD testing These are noted in some detail in IEC EN 61000 4 2 ISO 10605 and other standards Because of its modular design ONYX can be adapted quickly and easily to perform testing to any ESD standard All ESD testing should ideally be conducted in a Faraday cage or other suitable enclosure For small EUT s a test table constructed only of wood must be used This is covered with a metallic horizontal coupling plane which in turn is connected to a ground reference plane by 2 x 470 kOhm res
17. arge mode Displays current polarity ONYX Electrostatic Discharge Simulator 17 8 9 10 11 12 18 Trigger Lock Voltage Setup name HV timeout HVon If Trigger Lock is set to ON in the sub menu 2 Trigger Lock sign is visible in the display If trigger is pressed once test will be started and the sign is highlighted If trigger is pressed again test will be stopped and sign is no longer highlighted Displays voltage When a valid discharge is detected the kV sign is highlighted If a predefined setup is opened the name is displayed As soon as one of the test parameters is changed setup name will disappear In air discharge mode if the trigger is pressed ONYX will start generating high voltage During this time the HVon sign 12 is visible on the display If no discharge occurs within a period of 10 seconds high voltage is switched off automatically and the HV timeout X sign appears This not only indicates that a discharge did not occur but also prevents electrical shock and saves battery life Displays HV status When this is displayed then high voltage is generated and any contact with the tip may cause a discharge display only Tip must not be touched by the user as long as this sign is displayed ONYX Electrostatic Discharge Simulator DOITYX 5 6 Discharge detection and Threshold setting The ONYX provides appropriate feedback and warnings with regards to whether a di
18. ator is connected to a good earth If Selftest routine is started without connection to earth electrical shock may occur The test tip of the ONYX need to be short circuited to earth during entire Selftest routine Contact ONYX tip to the ground reference plane of your test setup then start Selftest from the menu Failure to do this some FAILED will result from the Selftest The Selftest routine will check e Correct function of high voltage supply for both polarities e Function of contact discharge relay e Energy storage capacitor e Discharge resistor e Internal discharge circuit A final report containing PASSED FAILED information is displayed The Selftest duration time depends on the type of the RC module For the default 150pF 330 Ohm RC module it requires about 30s For large capacitor values it may take up to 3 minutes 6 2 2 Troubleshooting if Selftest FAILED In case that one or more FAILED occurred please check the following e Ensure that the ONYX tip is short circuited to ground during entire Selftest Fully charge the battery or insert a fully charged battery perform Selftest again Switch Off the unit remove the battery for 1 minute after that perform Selftest again Perform Selftest using another test tip Perform Selftest using another RC module if available If the unit is still not working properly please contact our customer support For contact information please see section Corrections and additions 22
19. ays the selected test parameters and provides feedback on the test status 9 10 DOITYX I 12 150pF 3300 gt UN 4 Fig 12 during testing display 1 2 3 4 5 6 7 Bar graph Discharge counter Repetition frequency Discharge mode RC module IEC level Polarity Displays sequence progress if Alt Polarity and or Sweep U function has been selected If sequence is finished beeper beeps thrice Releasing and pressing again the Trigger will reset the bar graph an restart the sequence The display counter will count up or down depending on the settings A will count up indicating the current number of discharges Once the trigger button is released the test will stop When the trigger is pressed again the counter will continue to count up from the previous value Resetting the counter is possible via the Counter menu or the smart key N will count down from the user preselected value indicating the value of the remaining discharges When the Counter reaches 0 the test will stop and beeper beeps thrice Resetting the Counter is possible via the Counter menu or the smart key Displays selected frequency Displays discharge mode Displays current RC module If a certain test level L1 L2 L3 L4 according to IEC 61000 4 2 is selected this is indicated in the display Please note that according to the standard test levels are different for air discharge and contact disch
20. e and will issue the appropriate warnings and actions as described below If no valid discharge occurs then the beeper will beep once the counter will not change value and the test will stop Release and press again the trigger to restart the test A valid air or contact discharge is confirmed by the kV indication next to the selected voltage display value Once a valid discharge occurs the kV indication is highlighted as shown in figure 12 If Threshold is on OFF position only possible with contact discharge mode the ONYX will run through the test sequence but there will be no indication whether an actual discharge has occurred In auto air discharge mode Threshold setting is fixed at 20 The individual users will need to judge which Threshold level is appropriate for their test depending on their requirements Please note As conditions changes with specific EUT test voltage approach speed for air discharge polarity test setup temperature humidity etc Threshold value HV XX may be only an approximation 30kV HV 10 HV 50 HV 90 t Fig 13 Threshold ONYX Electrostatic Discharge Simulator 19 5 7 Test setup To find out more about test levels and test setups please refer to the relevant standards Accessories such as VCP HCP test table 2x470 kOhm resistor cable etc are available from Haefely Please refer to section Accessories and Options 5 7 1 Test setup
21. imulator 11 5 3 1 Using the sub menus Press shortcut 6 figure 10 to enter sub menu 1 2 3 4 12 Alt Polanty Sweep U Start U 4 Delta U Stop U Pulses Step Save Setup Menu Up Down key Page Home Highlight function Fig 11 sub menu Use the Up Down key to toggle between menu pages and move the selection bar Displays the current menu page display only Press to return to main menu This highlights the function you have moved to by using the menu up down keys 1 Once you have highlighted the function you wish to select press in the middle of the screen to enter ONYX Electrostatic Discharge Simulator OW NX 5 4 Basic operation There are various ways of performing your ESD testing depending on your exact requirement The ONYX has been designed in such a way to ensure flexibility and simplicity of operation A fast test can be performed via the main menu or you may load a test or define a test sequence via the sub menu pages The following examples will guide you through the types of tests you can perform with the ONYX as well as the functions of each menu function 13 woe 1 Press on or key to switch between positive and negative polarity 2 Touch on displayed value 3 Use Left Right keys to scroll to the numerical value you wish to change 4 Use Up Down key to change underlined value Select contact air discharge and repetition frequency as described 5 Pres
22. istors The EUT should be mounted above the horizontal coupling plane on an isolation plate of 0 5mm thickness Vertical coupling planes are to be used to inject an ESD field into all four faces of an EUT Larger floor standing equipment must be treated in a similar way but have an isolation plate of 0 1 m 2 ONYX Electrostatic Discharge Simulator 3 Technical Data 3 1 Electrical data 3 1 1 ONYX basic version ONYX 16 output voltage range ONYX 30 output voltage range Voltage resolution Polarity Output voltage tolerance Holding time Default Discharge electrodes Default RC module RC module recognition Controls Repetition frequency Operating modes Discharge detection Threshold Impulse counter Temperature indicator Humidity indicator Dew point indicator Interface Battery duration DOITYX 1kV to 16kV air discharge amp contact discharge 1kV to 30kV air discharge amp contact discharge 100 V steps Positive negative automatic switching 5 gt 5S Round tip for air discharge sharp tip for contact discharge according to IEC 61000 4 2 amp ISO 10605 150pF 330 Ohm according to IEC EN 61000 4 2 edition 2 waveform specification see table 1 below Automatic values shown in display amp test report Touch screen Trigger key Smart key Single 0 1 0 2 0 5 1 2 5 10 and 20 Hz see table 3 Manual continuous OFF contact discharge mode only HV 10 HV 90 contact discharge amp ai
23. lashes for around 1 minute indicating the testing cycle 5 Discharge Button Press this button for about two seconds to start the optional discharge process for the battery pack Normally it is not necessary to discharge the batteries before charging ua a Discharge in lw Ready Charge Power Fig 2 charger and battery pack A To avoid deep discharge remove battery pack from ONYX when not using it for more than one month To avoid deep discharge due to self discharge battery pack should be fully charged at least once within a year even if unit is not in use 5 1 2 AC mains adapter optional The optional AC mains adapter set can be used for powering the ONYX from the power mains To power the ONYX replace the battery pack by the mains adapter and connect it to the power supply output cable Fig 3 power supply ONYX Electrostatic Discharge Simulator 7 5 2 Parts 5 2 1 Trigger The trigger position can be seen in figure 4 When performing a sequence discharge event see example section Sub menu 1 the trigger needs to be kept pressed in order to run through the complete test sequence By releasing the trigger during a sequence the test will automatically stop and will continue when the trigger is activated again You may also choose to select the Trigger Lock function from sub menu 2 in order to lock the trigger position for long test events Fig 4 trigger and smart key 5 2 2
24. ltage AD Air Discharge CD Contact Discharge HCP Horizontal Coupling Plane VCP Vertical Coupling Plane GRP Ground Reference Plane LCD Liquid Crystal Display LED Light Emitting Diode IEC International Electro technical Committee EN European Norm ANSI American National Standards Institute EMC Electro Magnetic Compatibility EMV German equivalent of EMC ONYX Electrostatic Discharge Simulator 27 10 Appendix A 10 1 CE conformity HAEFELY TEST AG Declaration of Conformity Haefely Test AG Lehenmattstrasse 353 4052 Basel Switzerland declare under his own responsibility that the below mentioned product complies with the requirements of the listed standards or other normative documents So the product complies with the requirements of the EMC directive 2004 108 EC and the low voltage directive 2006 95 EC Product ONYX 16 ONYX 30 Description The product ONYX 16 ONYX 30 generates electrostatic discharges according to IEC EN 61000 4 2 and other standards It is used to verify the conducted immunity of electrical products standards EN 61010 1 2001 EN 61326 1 2006 R M der Quality Department Manager Haefely Test AG 4052 Basel Switzerland Basel April 16 2010 er Denn Notice The function of this equipment is to generate electrical interference Because of this the limits defined for emission can be exceeded for short periods when the high voltage is switched on HAEFELY iss HAEFELY yyy H F
25. mart key AUX TRIGGER send a trigger signal to a PC via the optical link Can be used for example for triggering an USB Camera which is connected to the PC REPORT If ONYX application software is used running on PC which is connect to ONYX via optical link this function is used to jump automatically to the next test point on the generated test report U STEP Use the smart key to increase decrease test levels U 2kV U 1kV U 0 5kV U 0 1kV U 0 1kV U 0 5kV U 1kV U 2kV Performs a self test on the ONYX simulator Please refer to section Error Messages and Selftest Switch tip LED ON and OFF Displays environmental temperature relative humidity and dew point in degrees Fahrenheit or Celsius Use up down keys to toggle between degrees Fahrenheit and Celsius Displays firmware version serial number model RC module values ONYX Electrostatic Discharge Simulator 15 5 4 3 Sub menu 3 Backlight Contrast Beeper Set to default English Auto Off Power Off 16 Adjust backlight settings OFF to 100 10 steps Adjust contrast 0 100 Set key beep to ON OFF Beep sound due to a failure can not be deactivated ONYX settings are set to default Saved tests will NOT be reset Change display language settings to English French German Define switch off time OFF 120 60 30 15 minutes Switch unit off ONYX Electrostatic Discharge Simulator 5 5 During the test 5 5 1 Display During a test the main menu displ
26. ouch screen Fig 1 connecting the ONYX 6 ONYX Electrostatic Discharge Simulator DOITYX 5 Local Operation 5 1 Power 5 1 1 Battery power amp charger The ONYX simulator comes together with two rechargeable NiMH batteries and a battery charger The battery has to be either removed from the ONYX to be charged or charged while the ONYX is not in operation The battery charger cable has to be connected to the battery s charging connector located at the base bottom of the battery and has to be correctly and securely inserted to ensure correct charging The indicators on the charger provide all necessary information on the status of the battery and charging as described below 1 LED red Power Steady light indicates that the charger is ready for use 2 LED red Charge Steady light indicates the fast charging process after connecting the battery pack 3 LED green Ready Steady light indicated that battery is fully charged After approx 2 minutes it switches to flashing to indicate trickle charging Once the battery pack is connected the testing cycle is initiated and the green LED flashes for approx 1 minute If it carries on flashing and the red LED Charge does not light it indicates that the battery pack is not connected properly and maybe has an incorrect polarity 4 LED yellow Discharge Steady light indicates the discharging process after pressing the yellow button The LED Ready f
27. r discharge single HV 20 fixed for air discharge auto 1 9999 pre selectable Celsius or Fahrenheit selectable Relative humidity Celsius or Fahrenheit selectable Fibre optic Contact discharge 30kV 1Hz approx 8h Contact discharge 16kV 1Hz approx 12h Contact discharge 8kV 1Hz approx 18h Battery type NiMH Battery charger power requirements 100V 240V 47 63Hz 17VA Battery charging time Approx 3 5h Indicated First peak current Rise time tr Current 30ns Current 60ns Voltage ld BEE A EA o 25 os 6 112 5 Table 1 contact RTT current waveform parameters ONYX 16 ONYX 30 according to IEC 61000 4 2 edition 2 ONYX 30 only ONYX Electrostatic Discharge Simulator 3 1 2 ONYX optional accessories RC modules 150pF 2000 Ohm according to ISO 10605 see table 2 below 330pF 2000 Ohm according to ISO 10605 see table 2 below 330pF 330 Ohm according to ISO 10605 see table 2 below 100pF 1500 Ohm various standards 150pF 150 Ohm various standards 500pF 500 Ohm various standards 500pF 5000 Ohm various standards xxxx PF xxxx Ohm customized values Fast rise time tip 0 3ns rise time 112 5A O 30kV peak current Mains adapter 100V 240V 47 63Hz 45VA 30kV air discharge tip 30mm diameter RC module First peak current Rise time Current t1 Current t2 A kV ns AM TAKY 330pF 330 Ohm 3 75 10 10 Ba 7 to 1 0 30 30 2 i E 2 t2
28. reshold In auto air discharge mode Threshold setting is fixed at 20 setting ONYX Electrostatic Discharge Simulator 13 5 4 1 Sub menu 1 The sub menu section enables you to change ONYX settings define save and open pre defined tests as well as view environmental conditions define smart key functions display system info etc To enter the menu pages follow the instructions in figure 10 To scroll through menus and make selections please use the instructions mentioned in figure 11 Alt Polarity Switch to ON position to activate automatic polarity switching Polarity will toggle when Pulses Steps impulses are finished Can be used in combination with Sweep U function Sweep U ON position activates the sweep voltage function Can be used in combination with Alt Polarity function Start U Enter the starting voltage of your Sweep U sequence 1 16kV ONYX 16 1 30kV ONYX 30 Delta U Enter the voltage step of your Sweep U sequence O 1kV 10KV 0 1kV steps Stop U Final test voltage level of your Sweep U sequence 1 16kV ONYX 16 1 30kKV ONYX 30 Pulses Step Number of pulses per test step of your Alt Ploarity and or Sweep U sequence 1 999 Save Setup Save and or rename current setup Note that to save a setup you will need to overwrite one of the 8 factory predefined setups To change the name 1 enter Save Setup page 2 touch the name displayed in the middle of the screen 3 use the
29. s Y key to save change or in figure 10 X key to exit without saving If you want to Select an IEC level press on the Select Value at the top right of the screen 1 Press Select Value to switch to Select Standard 2 Scroll Up Down to select desired level 1 4 3 Press V key to save change or X key to exit without saving Press on the top right corner to enter and change Counter settings and to access the Threshold settings menu 1 Press on the top right corner to enter the Counter menu 2 Use the left right up down arrow keys to enter the desired counter settings 1 9999 and select counter up down 3 Press V to save change or X By accessing the Counter menu and pressing V without manually key to exit without saving entering any counter values the ONYX will automatically preset the l counter to the last saved values Note Values 1 9999 only may be entered in count down mode 1 In the Counter menu press on the top right corner to enter the Threshold menu HV 30 2 Use the Up Down arrow keys to enter the desired Threshold level 3 Press V to save change or X key to exit without saving In contact discharge mode Threshold settings are 10 90 or OFF For details please see section In single air discharge mode Threshold settings are 10 90 Discharge Detection and Th
30. scharge to EUT has occurred In contact discharge mode whether a valid discharge occurred or not can normally only be detected by using the Threshold function For example doing a contact discharge test on an EUT having coated metallic enclosure it is required that the test tip penetrates the coating so that a real discharge to EUT may occur If there is no electrical contact between test tip and EUT enclosure there will be no discharge to the EUT Normally the user may not detect by himself whether there was a discharge to EUT or not No discharge means that EUT was in fact not tested correctly In air discharge mode the user normally can detect if there was a flashover from the test tip to the EUT or not However even if a flashover occurred the energy from HV capacitor may be discharged only partly Depending on the users requirements also for air discharge mode the Threshold function may be useful Figure 13 below displays different Threshold levels If for example a test is performed with a Threshold level of HV 10 then the ONYX will check the HV capacitor voltage level before the trigger and compare it to the voltage level following the release of the trigger If the drop exceeds 10 then the ONYX will automatically assume a valid discharge and Counter will be changed by 1 impulse If the 10 is not exceeded indicating that the HV capacitor did not discharge to the desired level the ONYX will assume an invalid discharg
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