machinery drive catalog
Contents
1. a Removable clip for m labeling Safe torque off connection ped Panel connector EMC filter grounding ais Analog I O EMC Relay output Digital inputs Varistor Digital output grounding screw VAR Extension module MTAC 01 Machine interfaces The plug in fieldbus modules bring connectivity to major automation systems A single twisted pair cable avoids large amounts of conventional cabling thereby reducing costs and increasing system reliabilty ACS355 supports the following fieldbus options PROFIBUS DP CANopen DeviceNet Modbus RTU EtherNet IP Modbus TCP PROFINET lO LonWorks EtherCAT Extension modules MREL 01 ACS355 has one relay output as standard The optional MREL 01 module offers three additional relay outputs which can be configured for different functions with parameters MTAC 01 The optional MIAC 01 module offers pulse encoder interface for speed measurement MPOW 01 The optional auxiliary power module MPOW 01 enables the drive control circuitry to be operated under all conditions Protection and installation NEMA 1 UL Type 1 kit The NEMA 1 UL Type 1 kit includes a connection box for finger protection conduit tube installation and a hood for protection against dirt and dust Terminal cover The terminal cover is for protection of the I O connections Clamping plates The clamping plates are used for protection against2. 50 3 phase AC supply 200 to 240 V 03X 02A4 2 RO RF 32 10 30 30 30 O3X 08A5 2 RO RFI 32 10 30 30 30 03X 09A8 2 R2 RFI 32 10 30 50 30 50 03X 17A6 2 R2 RFI 33 10 30 50 30 50 _08X 31A0 2 R4 RFI 34 10 30 50 80 50 03X 46A2 2 R4 RFI 34 10 30 50 30 50 3 phase AC supply 380 to 480 V 03X 01A2 4 RO RFI 32 30 30 30 i 30 O3X 01A9 4 RO RFI 32 30 30 30 80 03X 12A5 4 R3 RFI 33 40 40 40 30 50 03X 23A1 4 R3 RFI 33 40 40 40 30 50 1 Internal EMC filter must be connected with the EMC screw in the drive When the filter is not connected the C4 maximum cable lengths are allowed to be used Catalog ABB machinery drives ACS355 21 Compact PLC and AC drive starter kit Benefits of the kit ABB s programmable logic controller PLC and AC drive starter kit offer an out of box motor control in minutes The compact yet powerful kit targets small scale machines and systems requiring PLC control and up to seven drives Easy ordering and fast startup Providing PLC AC drive and accessories as a package simplifies ordering and provides quick deliveries The ordering code for the starter kit is ACS355 01U 02A4 2 P924 Please note that the starter kit is available only in the EMEA region A starter kit containing an AC500 eCo PLC and ABB machinery drive ACS355 0 37 kW is intended for evaluat
3. E E a NAO E AE x x e 1 ie D i P for kW Typical motor power in 400 V at normal use Py for hp Typical motor power in 460 V at normal use lay for A Continuous rms current 50 overload is allowed for one minute in ten minutes Catalog ABB machinery drives ACS355 7 Technical data Mains connection Programmable control connections Voltage and 1 phase 200 to 240 V 10 Two analog inputs power range 0 5 to 3 hp 0 37 to 2 2 kW Voltage signal 3 phase 200 to 240 V 10 Unipolar 0 2 10 10 V Ai 312 kO 0 5 to 15 hp 0 37 to 11 kW Bipolar 10 to 10 V Rn gt 312kQ 3 phase 380 to 480 V 10 Current signal ne Q5 tO 30 hp 0 37 1022 Unipolar O 4 to 20 mA Ri 100 Q Frequency 2 48 to 63 Hz Bipolar l 20 to 20 mA Ra 100 Q c DC ti i Potentiometer reference RA value 10V 1 max 10 mA R lt 10 kQ Voltage and 230 V drives 325 V 15 Resolution 0 1 power range 400 480 V drives 540 15 common DC Accuracy 2 iaut eee er a a PP P of the drive OS UU eae O E A Me ead a a A f Auxiliary voltage 24 V DC 10 max 200 mA Motor connection Fi mess digital i TETEE e T ae eae 24 V PNP PERGA J NPN Pret eer eee A ble DIS as 3 ive digital inputs E O an programmable Voltage E T E a A O A T O to 16 kHz pulse train O eee eee ee e Input impedance et nnn Continuous loading Rated output current One relay output capability 2 Type NO NC COA Onn uae Maximum switching voltage 250
4. 12 DIt 15 DI4 16 DI5 Start Stop Sourcing DI configuration PNP connected with external power supply Control program example on we eee eee eee ey 1 2 i E eT a Signal behavior as function of time in this conveyor control example off The ACS355 drives have many solutions for common challenges The following example explains how the COUNTER STOP function operates within a conveyor unloading routine The function stops the conveyor after a predefined number of boxes have passed the sensor The operator starts the conveyor by activating the drive using switch S The switch is connected to digital input 1 DI1 The drive accelerates to a constant speed of 30 Hz with a 1 second ramp time Meanwhile a sensor or proximity switch P is connected to digital input 5 DI5 This sensor generates one pulse every time a box on the conveyor passes by When the required number of boxes in this case 20 have passed the sensor the drive stops with a 1 second ramp time Parameter settings Startup data The correct motor parameters are set within parameter group 99 However if the current and voltage settings of the motor and drive match this is not necessary The ACS355 also features vector control which can be used by setting the relevant parameters and undertaking an ID run Start Stop Direction logic Parameter 1001 EXT1 COMMANDS is set to COUNTER S
5. 2000 m 3300 to 18 200 f TCP PROFINET IO above sea level the derating is 1 for every 100 m LonWorks 3 pin screw type connector up to 78 kbit s 330 ft If the installation site is higher than 2000 m baud rate 6600 ft above sea level please contact your local e A ER it caca ABB distributor or office for further information alls ee ee oe eee Relative humidity Lower than 95 without condensation AS vive Degree of protection 2 IP20 optional NEMA 1 UL type 1 enclosure AC input chokes one ee de pal Wea e _IP66 UL Type 4X as an option up to A eo Ae ea eb e er a EN 7 5 kW IP69K available for IP66 variant with AC output chokes External option To achieve longer motor cables O compatible cable glands Mains connection high protection class drive Enclosure colour NCS 1502 Y RAL 9002 PMS 420C Voltage and S phase 200 to 240 V 10 Contamination levels EC721 3 3 power range 0 5 to 5 hp 0 37 to 4 kW No conductive dust allowed 3 phase 380 to 480 V 10 Transportation Class 1C2 chemical gases 0 5 to 10 hp 0 37 to 7 5 kW Class 152 solid particles Environmental limits high protection class drive SIoIedS O ee gasps Ambient temperature 14 to 104 F 10 to 40 C no frost allowed Class 292 solid particles E T A no PT E ao PRA AO Ao aaa Operation Class 3C2 chemical gases Degree of protection IP66 UL Type 4X indoor use only Class 382 solid particles IP69K with compatible cable glands Product c
6. AC supply 200 to 240 V 01X 02A4 2 RO CHKAI 61 45 5 80 3 phase AC supply 200 to 240 V A CHKOT AS 22 Ae Oa 03X 03A5 2 RO 03X 09A8 2 R2 CHK 04 143 11 22 Z 46 03X 17A6 2 R2 03X 31A0 2 R4 eo ee E a Ke a ae TEE E oe 3 phase AC supply 380 to 480 V 03X 01A2 4 RO 03X 01A9 4 RO 03X 12A5 4 R3 _O8X 15A6 4 RB CHK04 221 118 22 15 03X 23A1 4 R3 lin Nominal input current When used in 480V network is 20 lower with rated power _ Nominal choke thermal current L Choke inductance A separate order line and type designation is required for any of these external options EMC filters EMC standards in general The ACS355 s internal EMC filter is designed to meet category C3 requirements of EN IEC 61800 3 standard External EMC filters are used to enhance the drives electromagnetic performance in conjunction with its internal filtering Maximum motor cable length depends on required electromagnetic performance according to the table below Category C1 Group 1 1 environment unrestricted Class B distribution eee ee ee oe eae nee io ee eas TE Class A distribution pee Same a q ED ie Class A distribution chase AG capa 300 to 240 v o aie Not appieabl ica a ace 01X 02A4 2 RO RFI 11 10 30 gt 30 30 distribution 01X 07A5 2 R2 RFI 13 10 30 50 30 50 01X 09A8 2 R2 RFI 13 10 30 50 30
7. V AC 30 V DC a A Maximum switching current 0 5 A 30 V DC 5 A 230 V AC Overload capacity 1 5 X lon for 1 minute every 10 minutes Maximum continuous current 2 A rms at a max ambient temperature A start 1 8 x fon for 2 s One diaital output of 40 C g rra Fil el acca OSL Ms A E O IS ON Type Transistor output Switching frequency Default 4 kHz Maximum switching voltage 30 V DC Selectable Ato 16 kHz with 4 kHz steps k a Maximum switching current 100 mA 30 V DC short circuit protected Acceleration time MOB ni Frequency 10 Hz to 16 kHz Deceleration time 0 1 t 1800s smmnnnnnnnnnnnne pee a Braking Built in brake chopper as standard sil ds aaa a idas O ores communication Static accuracy 20 of motor nominal slip Fieldbuses Plug in type Dynamic accuracy lt 1 s with 100 torque step Refresh rate lt 10 ms between drive and fieldbus module Torque control DeviceNet 5 pin screw type connector up to 500 kbit s Torque step rise time lt 10 ms with nominal torque A a ene dt all SO PROFIBUS DP 2 pin D connector up to 12 Mbit s baud rate Environmental limits CANopen pin D comnector up to 1 Mbit s Ambient temperature 2 14 to 104 F 10 to 40 C no frost allowed Modbus RTU 4 pin screw type connector up to 115 kbit s A A L E E ee ee ee eee Altitude Rated current available at O to 1000 m EtherNet IP Modbus RJ 45 connector 10 100 Mbit s baud rate In altitudes from 1000 to
8. electrical disturbances The clamping plates with clamps are included in the drive package as standard Catalog ABB machinery drives ACS355 17 Options Software tools A separate order line and type code is required for any of these software tool options DriveWindow Light DriveWindow Light is an easy to use commissioning and maintenance tool for ACS355 drives lt can be used in an offline mode which enables parameter setting at the office even before going to the actual site The parameter browser enables viewing editing and saving of parameters The parameter comparison feature makes it possible to compare parameter values between the drive and saved parameter files With the parameter subset you can create your own parameter sets Controlling of the drive is naturally one of the features in DriveWindow Light With this software tool you can monitor up to four signals simultaneously This can be done in both graphical and numerical format Any signal can be set to stop the monitoring from a predefined level Sequence programming tool DriveWindow Light allows the user to visually build and manipulate sequence programming parameters that are loaded into the ACS355 The programming is done in a graphical editor which displays each sequence step and its transitions as an individual block Sequence programming enables application specific programming with up to 8 configurable sequences This new and easy way to preset sequences redu
9. enhance personnel s product knowledge and with that improve plant safety and avallability we offer a selection of on line and hands on courses Drives courses including hands on exercises are run at local training centers Check for more information about ABB s training centers and the courses from www abb com abbuniversity Catalog ABB machinery drives ACS355 23 Contact us For more information please contact your local ABB Copyright 2014 ABB All rights reserved os Specifications subject to change without notice representative or visit www abb com drives 3AUA0000081917 REV E US 15 4 2014 17035 Power and productivity Ab HE for a better world PA IE LD
10. potentiometer macro Different assistants help set parameters for different functions such as drive startup motor setup or PID control FlashDrop tool A pre defined machine parameter set from selection of up to Fast easy and reliable pre configuration of drives for 20 can be downloaded in seconds to a drive without powering high volume machine builders the drive The FlashDrop tool is easy to use and no specialized drives knowledge is required Speed compensated stop A feature for applications that require precision stopping that is Improved production flow and cost saving of a built in independent of variations in process speed feature Product variant for No need to design special enclosure for application that requires Time and cost savings demanding environments a high ingress protection NSF certified with IP66 69K UL Type 4X protection classes Sensorless vector control Accurate motor control without a feedback device Patented Cost saving of a reduced component Increased energy for induction motors and smooth start for permanent magnet motors efficiency by using PM motors permanent magnet motors Catalog ABB machinery drives ACS355 5 Typical applications Mixer In mixing applications the drive provides a high starting torque The silent operation mode adjusts the switching frequency of the drive to a higher level after the high torque start resulting in lower audible noise The FlashDrop tool provides a quick and
11. 3 259 5B _ACS355 03U 0546 4 RI 16 GG 15 MS132 10 8 S1 M8 259 nal ACS355 03U 0848 4 RA 20 0 9G 25 elena ROA MEA A 11 a ACS355 03U 12A5 4 RS 25 gQ o 80 MS451 20E 16 _ACS355 03U 15A6 4 AS 85 96 0 O AO MS451 20E BO _ACS855 03U 23A1 4 RS 50 GG a MS451 32E 26 0 ACS355 03U 31A0 4 a A Ge Cater ee a eo HE ACS355 03U 38A0 4 e 100 gG E aeeed MS495 63E a a Oe ACS355 03U 44A0 4 R4 100 gG 100 MS495 63E 56 0 Catalog ABB machinery drives ACS355 11 Control connections Application macros Application macros are preprogrammed parameter sets While starting up the drive the user typically selects one of the macros that is best suited for the application The diagram below gives an overview of ACS355 control connections and shows the default I O connections for the ABB standard macro ABB machinery drives have eight application macros ABB standard macro Torque control macro 3 wire macro Screen 4 Alternate macro AC500 Modbus macro Motor potentiometer macro Hand auto macro PID control macro In addition to the standard macros the user can create three user macros The user macro allows the user to save the parameter settings for later use ey Control panel RJ 45 Modbus RTU RS 232 i SCR max 500 ohm ep A A Tr Ala A LL A lala las lc sa 4 10 koh 7 AO AM TOA AO O AAA Output frequency O to 20 mA reference O to 10 V onm lt lt aa a Ea 4 GND GND 04 Analog out
12. G IS ee MS132 10 amp S1 M3 259 Oa ACS355 03U 06A7 2 Ri 16 9G eee a MS451 16E 2 0 ACS355 03U 07A5 2 RI 16 Ge ee ee M ee es ACS355 03U 09A8 2 R2 16 GG T E MS451 16E 4 ACS355 03U 17A6 2 R2 25 gQ 35 MS451 32E 25 0 oo ACS355 03U 24A4 2 AO M845 1 486 AO ACS355 03U 31A0 2 R4 80 GG BO MS495 63E o 50 0 o ACS355 03U 46A2 2 E R4 100 gG 100 MS495 75E 69 0 3 phase AC supply 380 to 415 V 0 _ACS355 03U 01A2 4 RO 10 9G 10 MS132 2 6 amp S1 M3 259 T ACS355 03U 01A9 4 RO 10 IO 10 MS132 4 0 amp S1 M3 25 9000 3 6 ACS355 03U 02A4 4 RI 10 Ge MS132 6 3 amp S1 M3 259 eee _ACS355 08U 03A8 4 RI 100 9G Ie MS132 6 3 amp S1 M3 259 Syne ie al _ACS355 03U 04A1 4 RI 16 GG 15 MS132 10 8 S1 M8 259 1 ll ACS355 03U 0546 4 RI 16 GG 15 MS132 10 8 S1 M8 259 SS ACS355 03U 0848 4 RI 2000 9G o Zoe ee MS451 16E AO _ACS855 03U 12A5 4 AS 25 96 A MS451 20E RO _ACS355 08U 15A6 4 AS 35 gQ o O AUN MS 22 0 oOo _ACS855 03U 23A1 4 R3 50 GG 50 MS451 32E 31 0 0 _ACS355 03U 31A0 4 R480 GG N N ee MS495 63 E S20 ACS355 03U 38A0 4 R4 100 gG o HOO MS495 63E n S ACS355 03U 44A0 4 R4 100 gG 100 MS495 75E 67 0 3 phase AC supply 440 to 480 y 0 _ACS355 03U 01A2 4 RO 10 gG o 10 _MS132 2 5 8 S1 M3 25 9 1 8 _ACS355 03U 01A9 4 RO 10 gG o 1O MS132 4 0 amp S1 M3 259 3 0 ACS355 03U 02A4 4 R1 10 GG O a MS132 4 0 amp S1 M3 259 a ACS855 03U 03A3 4 RI 10 9G IO MS132 6 3 amp S1 M3 25 9 a eee ll _ACS355 03U 04A1 4 RI 16 Ge icons MS132 6 3 amp S1 M
13. Low voltage ABB machinery drives ACS355 0 5 to 30 hp 0 37 to 22 kW Catalog Power and productivity for a better world selecting and ordering your drive Type designation is a unique reference number that clearly Build up your own ordering code using the type designation key identifies the drive by construction power and voltage below or contact your local ABB drives sales office and let them rating and selected options Using the type designation know what you want Use page 3 as a reference section for you can specify your drives from the wide range of options more information available Options are added to the type designation using the corresponding plus code Type designation Product series Rating and types Voltages Construction Options 2 ABB machinery drives ACS355 Catalog Contents ABB machinery drives ACS355 Main features 5 Type designation 7 Voltages ig Construction 7 Cabinet mounted drives IP20 UL Open Wall mounted drives IP66 UL Type 4X 9 Connection examples 12 How to select options 15 i A POMBO E O O terran A ONT ER Rea ee TPE ree oo ne Sprit env giant et a sel ra aD etfs aaah stages E A E aweanca AA a hee aera Grete ee ee A E E ceo eG P tate tess mee ene a cad e o A A cake ceed A tie tse ts wien ME a E cetera etna pies O a A E eee ce ete R ee a a o E da a AMA a SENE A ee in acne NETE AA E A T OE 5 AA eee Sees hg ett Abas gcse tsetse ascent o tage rota
14. TOP 24 Under certain conditions the counter output will modify the start stop signal for stopping Constant speed selection Parameter 1201 CONST SPEED SEL is set to DI1 1 Parameter 1202 CONST SPEED 1 acts as a speed reference source when digital input 1 is active Parameter 1202 CONST SPEED 1 is set to 30 Hz Start Stop functions Parameter 2101 START FUNCTION is set to AUTO 1 which is also the default value If high torque is required for the conveyor to start settings DC MAGN 2 can be used Parameter 2102 STOP FUNCTION is set to RAMP 2 Thus the drive ramps down to O at a stop command Counter parametrization Parameter 1904 COUNTER ENABLE is set to DI1 1 Counter is enabled now by digital input 1 When digital input 1 is low the counter is not counting COUNTER ENABLE LIMIT inpuT _J RESET RESET VALUE DIVIDER 2 DIRECTION i y START STOP Catalog ABB machinery drives ACS355 13 Control program example Parameter 1905 COUNTER LIMIT is set to 20 In this example the loading station can only hold 20 boxes Parameter 1906 COUNTER INPUT is set to PLS IN DI5 1 which is also the default value Pulse counter P is wired to digital input DI5 This digital input can also handle high frequency pulses up to 10 kHz If the counter signal edges are swinging this parameter can be set to FILTERED DI5 4 Parameter 1907 COUNTER RESET is set to DI1 INV 1 When digital input 1 is low th
15. aces the XXXX in the type designation above You can order as many options as required simply by extending the code as necessary Protection class e NEMA 1 UL type 1 RO R1 R2 MUL1 R1 B063 IP66 UL type 4X enclosure E Panel mounting kit Panel mounting kit ACS H CP EXT O Fieldbus KARL DeviceNet FDNA 01 2 o l o choose one option only E K454 PROFIBUS DP E FPBA 01 E O O H E RS 485 Modbus FRSA 00 O O Remote monitoring Ethernet adapter SREA 01 O E O Pressure compensation 0169 Pressure compensation valve E O External options Input chokes O 7 mh A tdo pS ee a EN l Standard E Product variant O Option external Not available To be ordered as a separate item 1 External options not available in IP66 UL Type 4X protection class Catalog ABB machinery drives ACS355 15 Options Interface User interfaces Panel cover The purpose of the panel cover is to protect the drive s connection surfaces The ACS355 drive is delivered with a panel cover as standard In addition there are two alternative control panels available as options Basic control panel The basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another Assistant control panel The assistant control panel features a multilingual
16. alohanumeric display for easy drive programming The control panel has various assistants and an built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate The drive with IP66 enclosure has the assistant control panel as standard Potentiometer Potentiometer MPOT 01 with two switches start stop and forward reverse Polarity is selected with DIP switches No external power source is needed for the potentiometer Panel mounting kits To attach the control panel to the outside of a larger enclosure two panel mounting kits are available A simple and cost efficient installation is possible with the ACS H CP EXT kit while the OPMP 01 kit provides a more user friendly solution including a panel platform that enables the panel to be removed in the same way as a drive mounted panel The panel mounting kits include all hardware required eg 3 m extension cables and installation instructions 16 ABB machinery drives ACS355 Catalog Panel cover included as standard Basic control panel Assistant control panel Potentiometer Panel holder mounting kit OPMP 01 Options Interface Fieldbus module NEMA 1 UL type 1 kit V7 1 M 1 o mA AA A
17. ccuracy to keep control of the material thickness or tension Ratings and types Type designation This is the unique reference number shown above and in column 4 right that clearly identifies your drive by power rating and frame size Once the drive s type designation has been selected the frame size column 5 can be used to determine the drive dimensions shown on the next page Voltages ACS3505 is available in two voltage ranges 2 200 to 240 V 4 380 to 480 V Insert either 2 or 4 depending on your chosen voltage into the type designation shown above Construction 01U within the type designation shown above varies depending on the drive phase and EMC filtering Choose below the one you need 01 1 phase 03 3 phase B063 IP66 UL Type 4X enclosure 1 phase AC supply 200 to 240 V 05 037 24 ACS355 01U 02A4 2 gt RO ae ee a ACS355 01U 07A5 2 R2 ee O O 0 Y TAS a R2 3 0 2 2 9 8 ACS355 01U 09A8 2 R2 3 phase AC supply 200 to 240 V 05 O07 24 ACS355 03U 02A4 2 RO ACS355 03U 17A6 2 R2 ACS355 03U 31A0 2 P4 31 0 1560 110 46 2 ACS355 03U 46A2 2 R4 3 phase AC supply 380 to 480 V 05 2 08 42 ACS355 03U 01A2 4 RO ACS355 03U 23A1 4 R3 3 phase AC supply 200 to 240 V ACS355 03U 02A4 2 B063 Ri x x 4 x x x ACS355 03U 08A8 4 B063 R1 PERE A I E IO O
18. ces the need for an external programmable logic control PLC In simple applications an external PLC can be left out Startup wizards Startup wizards make the setting of parameters easy Simply launch the wizard select an appropriate assistant eg for setting analog outputs and all parameters related to this function are shown together with help pictures LL as So Sm na la amp lo0 maolr a cs oe pa wje Apdal E Spratt aries 11 i Ha 4 wa F tii AKIS mu gt on S make at e EN Oren ia Cae View E kme Faresise En Ge a 3 BA30 972 AEF SEL B45 S72 COMMANDS STAAT HEY BST ROMP Ral FA 7 BAST OUT CONTROL ASLO f BaT CHAHBEDLY 10 GR STSTAITOSTM OHAHBE Dir Gag STIS TATE H STATE 1 Fg 18 ABB machinery drives ACS355 Catalog Highlights Graphical sequence programming tool for ACS355 Editing saving and downloading parameters Graphical and numerical signal monitoring Drive control Startup wizards DriveWindow Light requirements Windows NT 2000 XP Vista 7 Free serial port from a PC Free control panel connector Sequence programming example radio button In this example analog input Al1 will start the motor at a fixed speed This function is useful when the drive is operated using only a potentiometer The motor speed is proportional to the analog input when analog input level is higher than the fixed level In this case se
19. chine Only the parameters needed in the application are shown The tool can copy parameters between two drives or between a PC anda drive All the above can be done without a power connection to the drive in fact it is not even necessary to unpack the drive DrivePM DrivePM drive parameter manager is a tool to create edit and copy parameter sets for the FlashDrop tool For each parameter group the user has a possibility to hide it which means that the drive user does not see the parameter group at all DrivePM requirements Windows 2000 XP Vista 7 Free serial port from a PC FlashDrop package includes FlashDrop tool DrivePM software on a CD rom User s manual in English and in pdf format on the CD rom Cable OPCA 02 for connection between the PC and FlashDrop tool Battery charger Brake resistors ACS355 is delivered with an integrated brake chopper as standard Therefore no additional space or installation time is needed The brake resistor can be selected from the Powerohm resistors table in the price list 20 ABB machinery drives ACS355 Catalog Input chokes Input choke smooths the wave shape of mains current and reduces total harmonic distortion THD Together with the input choke the ACS355 is designed to fulfill the requirements of the harmonics standard EN IEC 61000 3 12 In addition the input choke provides improved protection against mains voltage transients 1 phase
20. control mode operation status output frequency current power speed and the drive state Identify drives easily Once the installed drives are connected to the network using a fieldbus adapter users may assign meaningful names to each connected drive and identify drives by type PC based drive control DriveBrowser provides a built in drive control panel allowing users to reset faults start stop set the direction and speed reference values of the connected drive This functionality may be disabled if the controlling PLC does not allow it for networks that are controlled by a PLC Highlights View and set parameters Monitor signals graphically and numerically Upload download drive parameters Uses Ethernet network Give easily recognizable names to drives Control the drive from the PC Used throughout the drive s life cycle Supported operating systems Windows XP 2000 Vista 32bit WIN 7 32bit Fla Edt Vew Deve Parmueter trome Ponto Window Heip 0 O mema 1200 3 D Poratecter browser ASILO Fan T ASES bel 52 BS 33 ACS350 Fan 1 bd Catalog ABB machinery drives ACS355 19 Options External A separate order line and type designation is required for any of these external options FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the ma
21. e counter is reset to a value determined by parameter 1908 COUNTER RES VAL Parameter 1908 COUNTER RES VAL is set to zero which is also the default value The counter in this example runs from O to 20 Parameter 1909 COUNT DIVIDER is set to zero which is also the default value This value is used to divide high frequency oulse numbers to lower values For example a 1024 pulse incremental encoder would give 1024 pulses in one revolution When using count divider 10 2 to the power of 10 the counter would count up by 1 after 1024 pulses Parameter 1910 COUNT DIRECTION is set to UP 0 which is also the default value Parameter 1911 CNTR S S COMMAND is set to DI1 1 Digital input 1 acts as the drive start command Due to the setting of parameter 1001 EXT1 COMMANDS the drive stops when the counter limit has been reached or digital input 1 goes low The counter s actual value can now be seen from signal 0166 Acceleration and deceleration settings Parameter 2201 ACC DEC 1 2 SEL is set to NOT SEL 0 Only one ramp is used in this application thereby ramp changing is disabled Parameter 2202 ACCELER TIME 1 is set to 1s Parameter 2203 DECELER TIME 2 is set to 1s 14 ABB machinery drives ACS355 Catalog ACS355 control program functions ACS355 control program provides the following functions Counter start and stop Timer start and stop Speed compensated stop 3 independent supervision functions Automatic
22. e of 40 C 50 C with Cooling air flow 1 phase AC supply 200 to 240 eo A ACS355 01U 02A4 2 RO 48 a ACS355 01U 07A5 2 R20 101 843 12 ACS355 01U 09A8 2 R2 124 422 12 21 3 phase AC supply 200 to 240 V E ACS355 03U 02A4 2 RA ACS355 03U 03A5 2 RO 54 183 ze ACS355 03U 09A8 2 R2 111 ACS355 03U 17A6 2 R2 ACS355 03U 31A0 2 R4 ACS355 03U 46A2 2 R4 3 phase AC supply 380 to 480 V mE ACS355 03U 01A2 4 RO 85 AA ACS355 03U 01A9 4 RO 40 ACS355 03U 12A5 4 R3 161 551 31 i 52 ACS355 03U 23A1 4 R3 301 X within the type designation stands for E or U BTU hr British Thermal Unit per hour BTU hr is approximately 0 293 Watts Frame size RO with free convection cooling 10 ABB machinery drives ACS355 Catalog derating Heat dissipation from IP66 UL Type 4X drive equals to the IP20 UL Open values For more specific limits see the Technical specification Environmental limits in this catalog Free space requirements All frame sizes 3 0 3 0 0 0 IP66 enclosure 3 0 2 3 0 2 0 8 Circuit protecti Circuit protection Standard fuses and manual motor protectors can be used with ACS355 drive See table below for selecting the correct fuse for correct drive type Selection table on Other fuse types can be used if they meet the ratings and the melting curve of the fuse does not exceed the
23. ion and customization application programming The kit contains a ready made application program based on the AC500 function block library for drives accessories user documentation and Control Builder programming environment Ready made reorder packages for ACS355 enables expansion of starter kit to a multiple drives system AC500 product family offers several controllers for system scaling Ly PEDAZO E E j 22 ABB machinery drives ACS355 Catalog f fll pa J j PSs Control of a motor in minutes Easy ordering of PLC AC drive and accessories as a kit from ABB s central stock Entry level kit for learning the Control Builder programming environment based on CoDeSys Pre engineered communication libraries for all ABB LV AC drives Ready made HMI visualization Cost efficient system expansion since the same application program can be used for the entire AC500 PLC platform Taking care of your drives caring about your business Whether a drive is a part of the product you sell ora component in your production process reliable and efficient drive operation is key You will find support from your first meeting with ABB to the drive installation Installation and commissioning We offer accurate advice and timely support before and during installation ABB certified engineers or third party channel companies can adjust the drive parameters to meet the precise demands of the application O Prevent
24. ive Maintenance ABB recommends regular preventive maintenance of drives throughout their lifetime to ensure maximum availability and minimum unplanned repair costs Drive preventive maintenance consists of annual drive inspections and component replacements according to product specific maintenance schedules Maintenance intervals If installed in an appropriate environment the drive requires very little maintenance The table lists the routine maintenance intervals recommended by ABB Maintenance Reforming of capacitors Testing of Safe torque off STO operation and reaction Interval Every year when stored Every year Consult your local ABB drives service representative for more details on the maintenance or visit www abb com drives commissioning and maintenance all the way up to the eventual drive replacement and recycling With offices in over 90 countries we are well placed to offer you technical advice and local support Fast and reliable global delivery and support ABB drives spare parts and services are available worldwide and can be purchased through the dedicated global service and support network More than 1400 companies located throughout the world and able to serve you locally as well as provide you technical support These companies include ABB own offices and authorized third party channel companies Check your local ABB contact from www abb com searchchannels Training services To
25. melting curve of the fuse mentioned in this table Y According to IEC 60269 standard 2 If 50 overload capacity is needed use the bigger fuse alternative 3 All manual motor protectors listed are Type E self protected up to 65 KA 4 Manual motor protectors may require adjusting the trip limit from the factory setting at or above the drive input Amps to avoid nuisance tripping If the manual motor protec tor is set to the maximum current trip level and nuisance tripping is occurring then select the next size MMP MS132 10 is the highest size in MS132 frame size to meet Type E at 65 kA the next size up is the MS451 16E 5 S1 M3 25 line side feeder terminal is needed with manual motor pro tector to meet Type E self protection class according to UL and cUL requirements 9 480Y 277V only Type designation Frame IEC fuses UL fuses Manual motor protector size Fuse UL Class T or MMP type code Trip current type CC 600 V setting A A A 1 phase AC supply 200 to 240 V ACS355 01U 02A4 2 RO 10 gG 10 MS132 6 3 amp S1 M3 25 5 6 1 AcSs66 01U 04A72 He OO satis a ACS355 01U 06A7 2 RI 116 20 OG PB MS451 206 O _ACS855 01U 07A5 2 R2 20 25 gG o T mantan MS451 20E AO ACS355 01U 09A8 2 R2 25 357 gG 35 MS451 25E 21 0 3 phase AC supply 200 to 240 V ACS855 03U 02A4 2 ROO 10 MS182 6 3 amp S1 M3 25 9 43 _ACS355 03U 03A5 2 RO 10 gQ 1 M SEAR ACS355 03U 0447 2 R110 g
26. nd tuning PC tool that supports low voltage machinery standard and industrial drives throughout their life cycle It helos users monitor maintain and set drive parameters on drives connected to an Ethernet network Shares the PLC network Drives using an Ethernet adapter RETA 01 RETA 02 or FENA 01 can share the same network where PLC s using Modbus TCP or EtherNet IP protocols are connected This allows users to take advantage of installed networks andreduces additional cabling and infrastructure communication costs Drive startup and maintenance DriveBrowser includes a parameter browser allowing users to view and set individual parameter values Parameter sets that have been saved can be used to commission new drives Additionally users can compare parameter sets to quickly identify changes over time or changes in configurations Drive signals are also displayed in the parameter browser Monitor throughout the drives life cycle The monitor functionality enables users to graphically view signals and parameters while the drive is running Users select the parameters and signals and set the graph s minimum and maximum values The resulting display shows each selected value on a graph while the drive is operating This data can be used to tune the drive for improved performance The collected data can be saved to a file Quickly assess drive status The drive status window displays the drives current status showing the drives
27. odworking applications 3 Food and beverage 4 Material handling 1 Textile 2 Pharmaceutical 4 ABB machinery drives ACS355 Catalog Highlights Exceptionally compact drives and uniform design Quick commissioning with application macros and panel assistants Safe torque off function SIL3 as standard Sensorless vector control Built in braking chopper High protection class drive A range of ABB machinery drives with IP66 protection is designed for applications exposed to dust moisture and cleaning chemicals such as screws mixers pumps fans and conveyors Typical industries that benefit from the drive include food and beverage textile ceramics pulp and paper water and wastewater printing and rubber and plastics The heat sink s cooling fins are completely open from top to bottom which allows easy washing to ensure no dirt adheres to the surfaces Assistant control panel housed within a plastic window is designed to resist moist and dusty atmospheres Furthermore the cooling fan is located inside the drive thereby eliminating the need for an external cooling fan and the subsequent maintenance of external moving parts The drive s hygienic design and use of materials meeting current hygiene standards means that the drive traps no bacteria and can withstand frequent washing The drive is certified by NSF I 4 d n 5 j a A A e j j E bir MA 5 Printing 6 Lifting Main feat
28. ompliance Product compliance high protection class drive Low Voltage Directive 2006 95 EC Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC Machinery Directive 2006 42 EC EMC Directive 2004 108 EC EMC Directive 2004 108 EC Quality assurance system ISO 9001 Quality assurance system ISO 9001 Environmental system ISO 14001 Environmental system ISO 14001 UL cUL CE C Tick and GOST R approvals UL GUL CE C Tick and GOST R approvals RoHS compliant ROHS compliant NSF Certified 8 ABB machinery drives ACS355 Catalog DIN40050 9 IP69K Dimensions and weights Cabinet mounted drives IP20 UL Open H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate W Width D1 Standard depth D2 Depth with MREL MPOW or MTAC option Wall mounted drives NEMA 1 UL Type 1 R4 21068 120 102 70 CUT M0 H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D1 Standard depth D2 Depth with MREL MPOW or MTAC option Wall mounted drives IP66 UL Type 4X R1 12 0 Tt iii 16 9 H Height W Width D1 Standard depth Catalog ABB machinery drives ACS355 9 Cooling Cooling ACS355 is fitted with cooling fans as standard The cooling air must be free from corrosive substances and must not be above the maximum ambient temperatur
29. parate start and stop commands are not needed The analog input level is monitored using the ACS355 s supervision function Supervision function status is set as a transition rule between the two states of the sequence program In state 1 the drive is in stand by monitoring the Al level In state 2 the drive starts in the forward direction and its reference is from Al1 In state 2 the supervision function monitors the Al1 level If the value falls below the set limit the sequence program makes a transition to state 1 and the drive is stopped There are two ramp pairs from which different ramping times can be selected within each state It is also possible within the sequence program to control the analog output digital output and relay output independently Supervision function Al1 scaling to speed reference and ramp times can be set independent of the sequence program a420 571 REF SEL o a421 571 COMMANDS DRIVE STOP o422 571 RAMP RAMP PAIR 1 423 571 OUT CONTROL A0 0 0424 571 CHANGE OLY o 0425 511 TRIG TO ST A11 HIGH 1 8430 5T2 REF SEL 0431 5T2 COMMANDS a432 5T2 RAMP 0433 5T2 OUT CONTROL 0434 5T2 CHANGE DLY 411 START FRA RAMP PAIR 1 A0 0 0 436 STE TRIG TO STN a437 ST2 STATE N ALILO 1 STATE 1 Options External A separate order line and type designation is required for any of these external options DriveBrowser DriveBrowser is an Ethernet network based drive monitoring a
30. put circuit common Analog input circuit common t7 MY i mA T gt y Reference voltage A el o 10V US V PROCPAMVAPLE PEY OY OC MAKONA ROCOM AND DIGITAL OUTPUTS l Al2 Q Not in EOS by a RONC Relay output Analog input circuit common O GND j Y 250 V AC 30 V DC 2 Arms LY RONO Aux voltage output 24 V Q 24 V DC max 200 mA DOSRC GND hd Aux voltage output common p L ah DOSUTI Digital output PNP transistor type Digital input common Q DCOM N Y 30 V DC max 100 mA DOGND Pa Stop Start o Di oO e 3 Oo l Safety Switch u 2 Forward Reverse o Die X1C STO T a o d it ma m Constant speed selection lt DIB OUTI j h Ss 28 ouT2 6 J _1__ lt gt 8 Constant speed selection a Q DI4 Ur cc 2 pi o ms 5 o IN1 OG a 8 Acceler and g Dio IN2 ao GQ deceler selection 1 1 DI5 can also be used EMC filt di EA as a frequency input EMC amp ilter grounding screw VAR 623 Varistor grounding screw ee D Ds a Ta U1 u AO 3 phase power supply E IY M L23 650 V1 Brake chopper V2 Q Y AC motor i 13 ue wi BRK BRK wo AB Lt ZS ACS355 X1 Start Stop Fwd Speed 1 Rev Ramp pair sel N Sinking DI configuration NPN connected 12 ABB machinery drives ACS355 Catalog J S Y Optional brake resistor or DC power connection 24 V ACS355 X1 11 DCOM
31. restart function 2 sets of ramping times S curve for ramping 7 constant speeds 3 critical speed ranges Maintenance triggers Timed functions Configurable fault protection functions 2 process PID functions PID sleep function PID trim function Mechanical brake control 8 state sequence programming 2 sets of user parameter sets Safe torque off Parameter lock The ACS355 features the following motor control functions Current torque speed and frequency limits Under and overvoltage controllers Starting to the rotating machine Linear squared and user defined U f curves for scalar control IR compensation for scalar control Flux optimization for energy saving Flux braking for improved ramping down Drive temperature controlled switching frequency control Motor noise smoothing Sensorless vector control for induction motors Sensorless vector control for permanent magnet motors Smooth starting function for permanent magnet motors PID speed controller in vector controlled mode Acceleration compensation Speed controller auto tune Standalone and rotating motor identification runs Optional speed feed back for closed loop vector control Options How to select options The options shown in the table are available within the ACS355 range The ordering code which is shown in the second column repl
32. safe way to configure multiple drives for identical mixer applications Conveyor Production lines often have multiple stages including conveyors which need to be efficiently linked with each other to provide high production output A drive provides smooth start and stop of the conveyor thereby reducing mechanical stress and lowering maintenance costs Packaging machine Packaging machines often require a drive to provide a high degree of repeatability and accuracy during the packing operation As such the ACS355 is well suited for packaging duties and also provides good dynamic and static speed control accuracy Sequence programming enables the drive to perform sequences of tasks reducing the need for a PLC Software features include timer counter brake control and jogging all of which can be used in a packaging machine 6 ABB machinery drives ACS355 Catalog Bottling line When filling the bottles with liquid bottling lines require a drive which offers high accuracy An ACS355 is perfect for this purpose with its good dynamic and static speed control When dealing with liquids an ACS355 with a high protection class IP66 would also be a good choice Winder ACS355 offers high static speed accuracy When dealing with thin strings like in string winders it is essential to control the winder speed accurately in order to prevent the strings from snapping Surface winders on the other hand require high static speed a
33. sm cd ceussssuas acted cp oeeavee O lied pee o AP ae o o a a Fforest bea EA EEA ea gc A EAE E AEE EEEE Pe PAE ec E cnt A EA E EEE AEEA E EEE EER a es O PP e Ro E OPE O o eens E N a RER DO A o Sn AS gt eee Catalog ABB machinery drives ACS355 3 Introduction to ACS355 ABB machinery drives The ABB machinery drives are designed to be fast drives to install parameter set and commission Thus saving hours of engineering work They are highly compact and cost effective Equipped with cutting edge intelligence and safety capability the drives are designed specifically to meet the production and performance needs of system integrators original equipment manufacturers OEMs and panel builders as well as the requirements of end users in a broad range of applications In the ABB machinery drives portfolio ACS355 represents the micro drive range meeting requirements like compact size being optimized for a lower power range cost effectiveness and ease of use By choosing an ABB machinery drive machine builders not only get all the clever things inside the drive but also everything outside it the entire global ABB This means a full range of products and services designed to support their business Applications ABB machinery drives are designed to meet the requirements of an extensive range of machinery applications The drives are ideal for food and beverage material handling lifting textile printing rubber and plastics and wo
34. ures Feature Advantage Benefit Worldwide availability and Drives are available worldwide and permanently stocked in four Fast and reliable delivery with dedicated support to any service regions country in the world Dedicated global service and support network that is one of the widest in the industry Broadest power range in its Drive series covers all the typical needs of machine builders with Cost savings as machine builders need to choose only class from 0 5 to 30 hp a single family of machinery drive one drive series Exceptionally compact drives Drive has the highest power density in its class at 2 8 kW dmY Space savings in restricted spaces and uniform design All frame sizes share the same depth and height facilitating multiple drive solutions and cabinet installations Safe torque off function SIL3 Built in and certified function that is used for prevention of an Reduces the need for external safety components as standard unexpected startup and other stopping related functions Helos machine builders to fulfill the requirements of Machinery Directive 2006 42 EC Sequence programming Simple drive control logic with up to eight pre set sequences Reduces the need for external PLC components of operations is created in minutes with built in sequence programming Application macros and Pre defined I O configurations containing macros such as Enables quick commissioning of a drive control panel assistants 3 wire PID control and motor
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