Cormidi C85 Mini Dumper - Operation Manual
Contents
1. Grease FT MR thick fluid 5 INCONVENIENCES AND BREAKDOWNS Inconvenience Causes Excessive oil level Correct the oil level Overheated oil Turn off the machine and let it cool down Hydraulic oil is leaking Breakdown in the hydraulic cir Have the machine looked at by a mechan cuits ic with specific competence Excessive oil level Correct the oil level Oil leak Breakdown in hydraulic circuits Have the machine looked at by a mechan or in washers ic with specific competence Insufficient oil level Refill to the correct level The hydraulic commands do not Breakdown in the hydraulic cir Have the machine looked at by mechan respond correctly cuits ic with specific competence Overheating of the oil Interrupt work and let it cool down The body or the arms of the Have the machine looked at by mechan bucket moves slowly The motor does not have power ic with specific 46 Inconveniences and breakdowns Insufficient oil level Refill to the correct level Lack of pressure in the auxiliary Sleeves not correctly inserted Insert the sleeves correctly hydraulic openings Breakdown in the hydraulic cir Have the machine looked at by a mechan cuits ic with specific competence Insufficient oil level Refill to the correct level Eccessive oil temperature Overheating Interrupt work and let cool down The brake cable is broken Have the cabl2. IMG 085 106 fig 4 Position of the Safety Tags 10 General Information 1 8 1 Safety Distance Tag which alerts the serious danger of coming near and standing within the field of action of the machine in that there is an immi nent risk of danger 1 8 2 Hot Surface Invites caution in that there is a risk of burning because of the nearness to the hot surface 1 8 3 Fan Indicates a potential risk of danger in that there is a possibility of coming into contact with moving mechanical parts that can cause serious injury 1 8 4 Crushing Tags which indicate a potential risk of crushing that may cause very serious injury or death 1 8 5 Cutting Tags which indicate potential risk of cutting that may cause very serious injury or death 1 8 6 Procedure for Caution This safety sticker that calls for caution re member to take all precautions accident prevention especially regarding the use of protective equipment and individual preven tion The meaning of the pictograms is the following e Wear safety shoes of the type prescribed Wear hearing protection headsets or other devices prescribed type Wear protective gloves of the type prescribed Read the manual before running the machine the first time each time changing the operator and in all cases where there is a doubt on its operation Do not remove the protections on the moving parts Wear work clothes having the protections of the prescribed t
3. PROHIBITED it is strictly prohibited to use the machine with its safety devic es and protection removed blocked or in any way made non functional WARNING Before beginning work verify the working order of the safety de vices and substitute any worn out and or broken parts immediately 1 6 1 Blocking the Body fig 2 Blocking the body The machine is equipped with device to block the body in the raised position and to pre vent it from lowering accidentally General Information Before carrying out any repair maintenance work with the body raised always block the piston following this procedure see fig 2 e Lift the skip e Shut off the engine e Remove the safety device RED in the back on the lower right side of the skip remove it by unscrewing the knob B e Insert the slots A of the bar close to the hydraulic cylinder e o Turn the bar is parallel to the cylinder o Insert the e Pull down slowly with the engine off the skip until the interlocking deviceAf terwards remove the device and put it back in its slot e Afterwards remove the device and put it back in its slot 1 6 2 Blocking the Arm fig 2a blocking the arm If necessary the machine is equipped with a device used to block the down loading arm in the raised position and prevents accidental lowering as needed can be placed on the piston on the left or right in a similar manner General Information Follo
4. important to read this man ual particularly before the first use to familiarize oneself with the principal com mands and their functions A constant observance of the information guarantees safety economy of use and a longer functional duration of the machine General Information To give a higher prominence to the sections of the text which must not be ig nored they have been highlighted in bold and preceded with symbols illustrated and defined following here READ CAREFULLY economy of use and longer functional duration of the machine DANGER indicates imminently dangerous situations that can provoke seri ous injury or death if the instructions are not followed On the machine potential dangers have been indicated with a sticker charac terized by a red band with white text WARNING indicates potentially dangerous situation that can provoke seri ous injury or death if the instructions are not followed On the machine the warnings are indicated with stickers characterized by an orange band with black text CAUTION indicates potentially dangerous situation that can provoke inju ry or damage to the machine if the instructions are not followed On the machine situations requiring caution are indicated by stick ers characterized by a yellow band with black text PROHIBITED prohibitions that must be observed by all persons who interact directly and or indirectly with the machine so that risks may be limited
5. in dicated in the preceding paragraph To carry out a high unloading proceed as follows e Position yourself on a level surface or on a level solid and compact terrain e Use the lever of the auto loading device pushing it forward to place the shovel on the ground in order to stabilize the machine e Raise the body to the desired height by pushing forward the lever for raising e Push the overturning lever for the body forward to allow for the unloading of the material 33 Instruction for use fig 34 b Position for high unloading To bring the body back to driving position proceed as follows e Pull back the overturning lever and bring the body back to a horizontal posi tion e Release the command lever for the body Pull the lever for raising the body backward until it has reached the driving po sition Release the raising lever DANGER Never carry out the raising of the body without first stabilizing the A machine with the auto loading shovel DANGER Never for any reason activate the raising lever while driving You could provoke the overturning of the machine 3 9 3 Use of the Self loading Your machine may be equipped with a self loading mechanism consisting of an anterior bucket that has a hydraulic command above the surface of the land to avoid collision with the terrain and must be CAREFUL During movement the auto loading device must remain raised in position that does not obstruct visibil
6. lt ORMIDI leadinginnovation MINIDUMPER MUM1114 REV 1 ER MINITRANS PORTER This manual should always be readily available so that the machine operator may con sult it immediately and it must be saved for the entire duration of the machines life 2010 The entire or partial reproduction and or divulging of this document is prohibited in any form without the written consent of the manufacturing company The editing of the text the illustrations and the paginations were realized by Cormidi s r l The information and technical data were furnished checked validated by the Cormidi Technical Office The illustrations and technical data included in this manual are non binding the manufacturer re serves the right to carry out eventual modifications to its product without notice EQUIPMENT OEM RENTAL DISTRIBUTOR 4175 Guardian Street Simi Valley CA 93063 2 info mmdequipment com www mmdequipment com P 800 433 1382 F 800 225 5579 INTRODUCTION Dear Customer We would like to take this opportunity to thank you for your confidence in us shown by purchasing a CORMIDI Minitransporter This product was designed and constructed for longevity and to be used with maximum reliability It is however absolutely necessary to read this manual carefully in which the pro cedure for optimum use of the equipment is described improper use may provoke harm to oneself and cause injury to pe
7. machine WARNING After the emergency brake intervention have the integrity and the working order of the device verified a continued use of the machine with an inefficient device could be dangerous for your own safety and that of others 3 8 TRANSPORTING LOADS PROHIBITED It is strictly prohibited to surpass the load capacity limits indicated in the table on page 15 3 8 1 Construction Body Dumper The machine is equipped with a dumper type body to transport inert and solid materials suitable mainly to be used for construction work 3 8 2 Farming Type Body Upon request your machine may be fitted in place of the dumper type body with a body that has sides that can be opened and is suitable to transport farming materials TRS The opening of the sides allows one to enlarge the AA loading surface to be able to transport cumbersome objects To obtain a larger loading surface work gt II e with one side at a time as follows see fig 56 pe os e Open two anterior hooks lower the anterior LI 54 side D and take it out BR PS LCR Loosen the two wheels positioned under the NJS PA PE loading surface e Take out the two supports from their hous ings e Open the posterior hook and lower the left lateral side making coincide the notches of the supports in the holes G e Repeat the operation on the other side e sur
8. terrain surfaces and breakdowns caused by incompetence or carelessness including fuelling are excluded from the guarantee The motor instead is covered under the manufacturer of the motor s own war ranty according to the foreseen conditions and terms The guarantee immediately expires if the machine is utilized for uses different from those foreseen by the Manufacturer if it is damaged by the use of unauthor ized accessories or if it is repaired using unsuitable parts With the machine Certificate of Warranty was supplied which outlines the norms which regulate the service of assistance under warranty We highly rec ommend reading the warranty form to fully understand the various rights and re sponsibilities Collaborate with your sales representative when filling out the form and make sure it is filled out correctly in that the text and the other formali ties shipment within the time limit etc represent the legal base for the warranty on the machine 1 2 GOAL OF THE MANUAL This manual has been drawn up by the manufacturer and is an integral part of the machine it was written in Italian the native language of the manufacturer 1 7 4 2006 42 CE The information contained here within is addressed to expert operators equipped with specific knowledge and competence in the sector of use The manual defines the objectives for which the machine was designed and constructed To avoid incorrect manoeuvres that risk accident it is
9. the towing is evidenced by a label fig 40 Anchoring with the symbol shown in figure 40 and can withstand point for towing pull of 10 000N 1 000kg approx 3 14 STORAGE Whenever the machine must remain inactive for several months it is necessary to provide a correct garaging so that the machine is in perfect working order when it is used again In particular one must carry out storage by following all of these instructions Carry out all necessary repairs Disconnect the battery turning the device to cut off battery Empty the fuel tank completely Proceed with careful cleaning and remove all mud and or organic residues carefully Proceed with all operations regarding the motor that are described in its own manual Carry out greasing of all points listed in the specific chapter Place the machine in such way that it is sheltered from atmospheric agents under stable conditions and on a flat surface If the machine is equipped with batteries unplug them and lubricate with the correct grease Periodically every two months recharge the battery If the motor is equipped with a start up key take it out and conserve in a safe place When putting the machine back into service carry out all greasing again in all prescribed points found in the specific chap ter If the machine is equipped with a battery recharge it and reconnect it being certain of the correct polarity of the ends Insert the cut off bat
10. your machine does not require break in period However during the first period of use it is necessary to use these precautions During the first 50 hours avoid using the motor at over 70 of the total power 24 Instruction for use READ CAREFULLY Read the user s manual and the maintenance manual for the motor installed in your machine carefully and follow the instructions pre scribed for its own break in period After the first 20 hours of operation check the level of the hydraulic oil in the tanks During the first period of use the tracks undergo an adjustment for which it is neces sary after the first 50 hours of operation to carry out the regulation of the tension of the tracks 3 3 MOTOR START UP Every time you wish to start up the motor always verify the following indications scrupu lously e Always start up the motor outside and be certain that there are no other persons in the vicinity of the machine and or other impediments e Check that there is fuel in the tank and if necessary add some e Always insert the parking brake WARNING Before turning on the motor always insert the parking brake to A avoid eventual movement of the machine that could present safety issues for the operator e Follow the specific procedure prescribed by the constructor of the motor shown in the attached instructions When the motor is hot in petrol operated motors avoid inserting the starter In diesel engines can be an a
11. ARM SELF LOADING 22 2 8 LEVER BUCKET ROTATORY LIFT AND HI TIP 23 3 INSTRUCTION FOR USE ___24 49 3 1 FIRST 5 24 3 2 BREAKING IN PERIOD 24 3 3 MOTOR START UP 25 3 4 25 3 5 DRIVING THE MACHINE 26 3 5 1 DRIVING POSITION 27 3 5 2 FORWARD 27 3 5 3 REVERSE 28 3 5 4 TRAVELLING ON SLOPES 28 3 5 5 MOVEMENT IN DOWHILL 29 3 5 6 STOPPING MOVEMENT 29 3 5 7 MOVEMENT IN CURVES29 3 5 8 COUNTER ROTATION 30 3 6 STOPPING AND PARKING 31 3 7 USING THE PARKING 3 8 TRANSPORTING LOADS 32 3 8 1 CONSTRUCTION BODY DUMPER 32 3 8 2 FARMING TYPE BODY 32 3 9 UNLOADING MATERIAL 33 3 9 11 OVERTURNING OF THE BODY 33 3 9 2 RAISING THE BODY HI 33 3 9 3 USE OF THE SELF LOADING rte 34 34 3 10 SUPPLEMENTARY HYDRAULIC COMMAND 35 3 11 36 3 12 TRANSPORT 36 3 13 38 3 14 STORAGE 38 4 MAINTENANCE 39 41 MAINTENANCE 8 39 4 2 MOTORS 40 4 2 1 CLEAN THE MACHINE 41 4 2 2 CONTROL OF OIL LEAKAGE AND OR 41 4 2 3 CONTROL OF THE PROPER FUNCTIONING OF THE GLOW PLUGS 41 4 2 4 AIR FILTER DUAL 2 0 0 4 42 4 3 HYDRAU
12. C The correct level is obtained when the oil reaches the line of MAX take care all cylinders closed v M Fig 43 an 4 33 Restoring Level e Unscrew the tank Reset the level adding specific oil from the hole of the breather cap Screw the pin Press briefly levers driving and fig control levers Stop the engine and check the oil level on the pin A reaches the line of the MAX and if necessary re peat the process 43 Maintenance 4 4 TRACKS 4 4 1 Check and if necessary adjust the rubber track tension 8 hours Register the tension of the tracks The correct ten sion of the tracks is important in order to guarantee their lon gevity and for your own safety to check it apply pressure of 5 kg on the track and check that the arrow is at about 20 mm To carry out the regulation of the ten sion of the tracks correctly 021 21 051 0 e Take off the cover by unscrewing fig 44 Regulation track tension the two screws e Using two wrenches loosen the counter nut e Regulate the tension by working on nut D e Check that the arrow is at 20 mm e When you have finished regulating block the counter nut e Putthe cover back on e Repeat the same procedure on the other track A CAUTION If mud verify that the arrow is 40 mm 44 Maintenance 4 4 2 Substitution DANGER Never work with the machine raised on jack or s
13. INTENANCE DEADLINES ARE THE ACHIEVEMENT OF ONE OF TWO THRESHOLDS BETWEEN WORKING HOURS OR MONTHS OF LIFE OF THE MACHINE EXAMPLE THE 1ST OF 10 MUST BE REQUIRED OR THE END OF 100 HOURS OF WORK OR OTHERWISE IF THE MACHINE STILL HAD NOT REACHED THE HUNDRED HOURS THE END OF TWO MONTHS OF LIFE RIVOLGERSI SOLO ED ESCLUSIVAMENTE AI CENTRI ASSISTENZA CORMIDI EFFETTUATO IL TAGLIANDO FARSI RILASCIARE LA DOCUMENTAZIONE NECESSARIA AL MANTENIMENTO DELLA GARANZIA CORMIDI PROGRAM SERVICE FAILURE TO VOID THE WARRANTY Program maintenance occurred obligatorily be issued a receipt to be kept for the purposes of continuity of the guarantee 4 2 MOTOR READ CAREFULLY Carefully read the instructions and the mode of use for the mo tor found in the attached specific manual WARNING The coupons are to be made by an authorized service center Cormidi The machine that was delivered could be equipped at the origin with different en gine types for specific needs and or markets correct maintenance is the best way to conserve the motor of your machine so that it is always working at its highest efficiency and this allows you to maintain low operation costs For the maintenance of the motor pay scrupulous attention to the attached man ual that was given to you REQUIRED When changing the motor oil always use a suitable aspirator to remove old oil Avoid the dispersion of oil and filters in the environment and carry out t
14. LIC CIRCUIT 42 4 3 1 HYDRAULIC OIL 42 4 3 2 VERIFYING OIL LEVEL 43 43 3 RESTORING LEVEL 43 4 4 8 44 4 4 1 CHECK AND IF NECESSARY ADJUST THE RUBBER TRACK TENSION 44 4 4 2 45 4 5 6 45 RECOMMENDED LUBRICANTS46 50 Appendice 5 INCONVENIENCES AND BREAKDOWNS 46 CORMIDI S R L RMIDI m 84069 ROCEADASPDE SALERNO progettata costruita in conformit alle seguenti Direttive Europee armonizzate citate decreti e regolamenti che le traspongono nelle leggi 10 PERSONA AUIORIZZAIA COSTMMRE IL FASCICOLO ARMANDO CORMIDI VIA 342 84087 TECWICO PERSOM AUTHORISED TO COMPILE THE RELEVANT ROCCADASPIDE SA TECHNICAL DOCUMENTATION DicHiaranonen ROCCADASPIDE 222002000222 0 NNN NNN NNN NNN ANA AN SAAS 51 lt ORMIDI leadinginnovation OEM Rental Distributor 4175 Guardian Street Simi Valley CA 93063 info mmdequipment com www mmdequipment com EQUIPMENT 800 433 1382 F 800 225 5579
15. art up procedure was not carried out correctly Follow the correct start up procedure The battery is dead Have the battery recharged or replace it 48 INDEX 2 1 GENERAL INFORMATION 1 1 1 WARRANTY 1 1 2 GOAL OF THE MANUAL 1 1 3 MACHINE DESCRIPTION 2 1 4 SAFETY INFORMATION 15 MACHINE AND MANUFACTURER IDENTIFICATION 5 1 6 SAFETY 5 1 6 1 BLOCKING THE BODY 5 1 6 2 BLOCKING THE 6 1 6 3 BLOCKING THE FOOTREST 7 1 6 4 BLOCKING THE LIFT HI 8 1 7 ACCESSORIES 9 1 8 SAFETY TAGS 9 1 8 1 SAFETY DISTANCE 11 1 8 2 SURFACE 11 620 FANG Ga 11 1 8 4 11 1 8 5 CUTTING ccecce 11 Appendice 1 8 6 PROCEDURE FOR EU ON 11 1 8 7 MAXIMUM SLOPES 12 1 8 8 MODO DI AFFRONTARE LE PENDENZE 12 1 8 9 IN THE ENGINE PLACE 12 1 8 10 OTHER 12 ADMISSIBLE 81 13 1 9 TECHNICAL DATA 14 1 10 DIMENSIONS 14 2 COMMANDBS 15 2 1 FORWARD AND BACK SPEED Guss 16 2 2 FORWARD AND BACK POWER issu 17 23 LEVER LEFT 18 2 4 LEVER RIGHT 19 2 55 HORN BUTTON AND LEVER CUT BATTERY 20 2 6 PARKING BRAKE LEVER AND THROTTLE 21 2 7 LEVER DUMP AND
16. attery switches lock bonnet 200600000606 COMAND VERSION AC drive left Lever drive right Lever Self loading lever throttle lever Parking brake levers horn Key Switch alarm buzzer Hour meter Skip Lever battery switches lock bonnet 600608000006 9 COMAND VERSION ACW drive left Lever drive right Lever Self loading lever throttle lever Parking brake levers horn Key Switch alarm buzzer Hour meter OPTION EXTRA OUTPUT Swevel bucket level Skip Lever IS ADDED TO THE RIGHT ONE LEVERS ACTION THAT THE EXTRA OUTPUT battery switches lock bonnet 080000000066 COMAND VERSION HIACW drive left Lever drive right Lever Self loading lever throttle lever Parking brake levers horn Key Switch alarm buzzer Hour meter Swevel bucket level Hi Tip Lever Skip Lever battery switches lock bonnet 022000000000 15 2 1 FORWARD AND SPEED IMG 085 66 fig 23 Forward top Reverse bottom speed 16 2 2 FORWARD AND POWER fig 23 Forward top Reverse bottom power 17 2 3 LEVER LEFT IMG 085 67 fig 24 Lever left 18 2 4 LEVER RIGHT fig 24 Lever right 19 2 5 HORN BUTTON AND LEVER CUT BATTERY IMG 085 70 fig 26 Horn button above Battery switch bottom 20 2 6 PARKING BRAKE LEVER AND THROTTLE fig 25 Parking brake above Throttle bottom WARNING Whenever the operato
17. d with label like the one shown in the fig 62 fig 37 Anchoring point 36 Instruction for use To do this operation safely you should use as tools of lifting 4 ropes with hooks CE compliant the two front ropes are 200cm of length and the two rear ropes are 200cm of length in the following way e Disconnect the battery turning the device to cut off battery e Empty the fuel tank and close the plug e Fix the lifting hooks exclusively to the anchoring points that were pre scribed by the manufacturer fig 37 WARNING Raise the machine by hooking it exclusively to the hooks pre disposed for this purpose the anchoring of the machine in other points can cause breakage with the consequent fall of the machine and can cause serious harm to persons 28 000 N 9 7 000 7 000 200 cm 200 cm oT fig 38 Anchoring points to lift the machine e Stick firmly to the floor of the means of transport through the chain approved Cormidi Cod C0260 00 3 purchased from authorized dealers Cormidi con necting more with the points set as in Figure 39 10 000 N U pe SK fig 41 b fig 39 Anchoring points for towing Anchoring points for transport Instruction for use 3 13 TOWING Lai The machine is equipped with tow hooks located at the bot tom of the undercarriage front abd rear see fig 41 b if you need to tow the machine to take care of emptying the body Each anchor point for
18. during movement an overload could create structural variations that were not foreseen and could provoke the overturning of the machine with serious WARNING Where possible try to avoid travelling on rocky or icy terrain on rails and railway sections because they may damage the tracks and reduce their longevity Also avoid passing over material that could ruin the tracks such as sharp objects pieces of metal etc that could get caught upin the At the start up regulate the number of rotations of the engine to the desired lev el by activating the accelerator lever ac cording to the required power when the machine is loaded you must bring the lever above the halfway mark between the mini mum and maximum Under some conditions especially when the machine is loaded or going uphill a loss of engine power may occur because of a motor overload this may also cause it to shut down In this case slowly release the drive command lever regulating the speed to a level that does not provoke an overload of the propeller Af S E 1 NEA IMG 085 08 fig 29 Driving position 26 Instruction for use Your machine is equipped with a hydrostatic transmission 50 it is not necessary that the rotations of the engine be at maximum for the displacement Leave the engine operating at its maximum number of rotations does not improve the func tioning of the machine rather it certainly and uselessly inc
19. e substituted by a mechanic Parking brake does not deacti dat The brake is blocked Move the machine forward backward and try again The parking brake is activated Deactivate the parking brake Not enough oil in the hydraulic circuit The tracks are broken Replace the tracks Breakdown in the hydraulic Have the motor looked at by a mechanic components with this specific competence Restore oil to the correct level The machine does not move Incorrect track tension Register the tension Excessive noise from the tracks Broken or worn tracks Replace the tracks during movement Have the motor looked at by a mechanic with this specific competence Broken rollers or ball bearings Excessive noise from the body or Needs greasing Greasing from the arms of the bucket Broken rollers Have the machine repaired by a mechanic The accelerator does not re Fate sostituire il cavo da un officina ll cavo dell acceleratore rotto spond canica The motor does not work cor rectly or makes an excessive Various causes amount of noise The air filter is blocked Replace the air filter The motor does not develop ower Have the motor looked at by mechanic Various causes with this specific competence Have the motor looked at by a mechanic with this specific competence The motor does not start Inconveniences and breakdowns Not enough fuel Refuel the machine The st
20. e that the sides are blocked and position the load so that it will not fall if possible tied it fig 34 Farming type body 32 Instruction for use 3 9 UNLOADING MATERIAL 3 9 1 Overturning of the Body WARNING Before unloading be certain that the terrain is flat solid and A compact Carry out the dumping manoeuvre slowly and uniformly Do not move forward with the machine during the dumping phase Your machine is equipped with hydraulic dumping device for the body which allows for the unloading of material To carry out the dumping manoeuvre e Position yourself on a level solid and compact surface or terrain e Ifthe machine is equipped with farming body unblock the anterior side e Push the lever forward to provoke the overturning of the body and the unload ing of the material Pull the lever back until the body has returned to travelling position and then release the lever CAUTION During the unloading if the body hits up against an obstacle avoid mov ing the machine forward this could damage the junctions of the body PROHIBITED It is strictly prohibited to travel if the body is not in its resting posi tion 3 9 2 Raising the Body Hi Tip On request the machine may be equipped with a hydraulic device to raise the body during the unloading to allow for unloading in containers or tubs with high walls named Hi Tip To unload material normally use the lever for the overturning of the body as
21. ety elements which increases and improves the filtering power Every 8 hours Cleaning the air filter double cartridge IMG 085 51 IMG 085 52 fig 41 Air filter Dual Cartbridge fig 42 Air filter Dual Cartbridge exploded e Open the egine bonnet A see fig 41 Release the two tabs 1 see Fig 42 on the right and left of the filter Remove the cover 2 Remove the cartridge 3 and 4 from the filter compartment Thoroughly clean the cartridges 3 and 4 e insert the cartridges 3 and 4 the filter compartment 5 Close the cover 2 resuming the tabs 1 To clean the print cartridge is advisable to blow air from the inside out after 5 times the cartridge must be changed otherwise you could damage the engine 4 3 HYDRAULIC CIRCUIT 4 3 1 Hydraulic Oil OBBLIGO Evitate di disperdere lolio nell ambiente ed effettuate smaltimento nel rispetto dell ambiente e delle norme vigenti 42 Maintenance 4 3 2 Verifying oil level DANGER The hydraulic oil can reach high temperatures especially after a day A of work avoid substituting the oil when it is hot to avoid the risk of burning yourself To verify the correct hydraulic oil level the machine will be placed on a flat surface with the body closed and self loading arm lowered to the ground if any Il motore deve essere messo in moto per alcuni minuti circa 5 min in modo ch lolio abbia una temperatura di 40
22. evice serves to impede the accidental movement of the machine in the absence of its operator it also serves as an emergency stop when the operator may deem necessary to have an instantaneous block of the machine during work PROHIBITED It is strictly prohibited to use the parking brake while the machine is moving to arrest movement of the machine unless in case of emergency To activate Pull the lever lightly towards yourself and move it to the left making it go out of its slot and then let it go the brake will insert itself automatically To deactivate Pull the lever towards yourself decisively and lightly and move it to the right hooking it into the special slot to block it the brake has been deactivat ed WARNING If when trying to deactivate the brake the lever resists noticeably avoid forcing the mechanism in that the wheel may block Before deactivating the brake move the machine forward and back ward a bit until you have obtained the unblocking of the device Emergency Brake the parking brake serves also as a brake in emergency situa tions To carry out an emergency brake pull the lever towards yourself lightly move it towards the left making it come out of the slot and let it go the brake will insert itself automatically 31 Instruction for use DANGER In the case that you may have to use the emergency brake con A sider that this causes the drive mechanism to block instantaneously and may cause a loss of control of the
23. ext to this label to avoid problems Nameplate indicating that there are moving parts that could cause damage to thing and or people ADMISSIBLE SLOPES MAX 10 MAX 20 IMG 085 15 fig 20 Maximum admissible slopes In figure 20 the maximum values for the latitudinal and longitudinal slopes of the terrain are shown on which it is possible to work These conditions must never be surpassed to avoid the risk of overturning those prescribed to avoid the possibility of overturning with possible serious consequences for the safety of the operator In every case but especially when working on slopes it is important that the ter DANGER Always avoid working on terrain with slopes that are greater than rain is solid and stable 13 General Information 1 9 TECHNICAL DATA Mo Dumper me Te os ss 108 138 1085 1385 Masse seo sa eso 60 s Power w 7208 93026 7208 93026 7288 53029 Max speed km t 53 2 63 29 53631 6 3 5363 63 3 ee 22 Parking Brake Parking Parking Brake Battery 12V 45Ah with negative at mass petrol engine 12V 55Ah with negative at mass diesel engine 1 10 DIMENSIONS 2820 14 Commands 2 COMMANDS COMAND VERSION drive left Lever drive right Lever Skip Lever throttle lever Parking brake levers horn Key Switch alarm buzzer Hour meter b
24. heir disposal with respect for the environment and the regulations in force 40 Maintenance 4 2 1 Clean the machine Your machine must be thoroughly cleaned so that it can be efficiently every time they are used To ensure proper operation of the machine is necessary to check the com ponents exposed such as jacks hydraulic motors hydraulic pump oil tank and fuel oil diesel fuel level meter distributor and all the pipes present A CAUTION Do not throw water on the electrical parts of the machine 8 hours Check for any loss of liquids 4 2 2 Control of oil leakage and or fuel To the naked eye to check whether the piping and or other machine components unfortunately allow the escape of liquids such as oils fuel 4 2 3 Control of the proper functioning of the glow plugs Very important is to check that plugs preheating on the machines with diesel en gines are efficient and fully functional To verify this follow these steps 8 hours Check glow plugs preheating system e Turn the key in position for 10 seconds e Turn into position to put the engine e Whenthe engine is to pay attention to exhaust fumes if the color ap pears to be intense white is clearly evident that the plant preheating glow plugs not working properly fig 41 Verification of plugs preheating system 41 Maintenance 4 2 4 Air filter dual cartbridge Your machine is equipped with a special air filter and saf
25. ity Loading To be able to load the body using the auto loading tool you must follow this procedure e advance the machine towards the pile of material maintaining the ben na in horizontal position e raise the shovel by pulling the lever towards yourself until you have 34 Instruction for use poured the contents into the body Repositioning Push the lever forwards until the bucket has lowered to the correct height from the ground Floating auto levelling the auto loading tool may also be used to func tion as an auto levelling device useful for example for levelling ground To block the bucket in the floating position you must push the auto loading lever forward past the lowering position until you have heard a click the lever remains in stable position CAREFUL During the driving and movement of the machine the self loading A device must not remain the the floating position 3 10 SUPPLEMENTARY HYDRAULIC COMMAND Some versions may be equipped with a hydraulic force instrument for the com mand of auxiliary equipment The hydraulic force instrument is composed of two openings with rapid transmis sion of standard type indicated by the letters and situated on the right side of the dashboard To obtain hydraulic oil pressure on the openings you must work the auxiliary command lever obtain pressure on the A opening push the lever forward To obtain pressure on the o
26. l to the e Insert the pin C e Pull down slowly with the engine off the lift until the interlocking device e After the operations remove the device and place it back into place General Information 1 7 ACCESSORIES READ CAREFULLY Read the instructions and the mode of use for the accesso ries that have been installed on your machine carefully Refer to the instruction manual that was provided with them The machine is furnished with equippment to make it possible to carry out normal maintenance operations It is also equipped with hydraulic force instrument in the manual the instructions for its use have been furnished Also the machine the may also be equipped upon request with particular tools including Cement mixer for mixing concrete Auto loading tools Excavator Demolition hammer 1 8 SAFETY TAGS READ CAREFULLY During the design phase everything possible was done to prevent eventual risks where it was technically impossible specific pictograms were resort ed to in order to highlight eventual potential and imminent risks Specific adhesive tags were made with signals and descriptions associated with pictograms to give higher importance to possible dangers in accordance with government norms UNI 9244 95 E PROHIBITED it is strictly prohibited to remove the stickers and the safety plates which the machine is equipped with immediately substitute deteriorated and or il legible ones General Information
27. nert materials Any other use is prohibited PROHIBITED It is strictly prohibited to use this machine for the transport of persons and or animals PROHIBITED It is strictly prohibited to use this machine to tow other ma S chines vehicles and or devices not even temporarily or in an emergency situation amp The machine constitutes a work instrument always respect the national regu lations especially those relative to safety at the place of work REQUIRED Always wear suitable work clothes and above all suitable work shoes diligently Always use protective hearing devices WARNING Never wear large or fly away clothes scarves ties that could easily get caught in the moving parts It is always advisable to have first aid kit close at hand Before turning on the motor always be sure that there are not any people an imals or things that could be an obstacle in the work area General Information DANGER Never use the machine inside enclosed areas because the gasses emitted by the exhaust are lethal gt Every intervention for cleaning tuning and or maintenance must be done un der good environmental conditions and with adequate light and always with the motor turned off DANGER Never refuel the vehicle when the motor is on or hot in the prox imity of flames or while smoking Always keep the machine cleaned of lubri cant and or combustible residues Pay careful attention to not come into contact
28. oeuvres in small spaces To make clockwise counter rotation towards the direc tion of the clock hands you must push the left hand lever forward and pull the right hand lever back fig 32 Controrotazione oraria To make counter clockwise counter rotation towards the opposite direction of clock hands you must push the right hand lever forward and pull the left hand lever back fig 33 Controrotazione antioraria IMG 085 03 Using the counter rotation manoeuvre often reduces the duration of the rubber tracks especially if you do it upon rough surfaces 30 Instruction for use 3 6 STOPPING AND PARKING WARNING If you move away from the machine and leave it unattended al ways activate the parking brake and be sure that no unauthorized persons A may turn it on or move it In the models which equipped with one al ways take out the start up key and unplug the battery Before stopping the machine it is preferable to position yourself on a flat paved surface or on a flat and compact ground e Using the accelerator lever bring the motor down to its minimum number of rotations e Insert the parking brake e Turn off the engine e Close the gas tap on the models that are equipped with one 3 7 USING THE PARKING BRAKE The machine has a safety device nominated as the Parking Brake which im pedes the machine from moving even if the towing commands are activated This d
29. op 1 3 MACHINE DESCRIPTION The Series 85 machines are compact auto unloading tracked vehicles that are equipped with a body and sometimes with other auto loading equipment de signed and manufactured for the exclusive use of transporting inert materials To satisfy the various requirements of the market the machine may be equipped with motors that have similar power but that have different brand names and characteristics READ CAREFULLY Determine the type of motor that has been installed in your machine accurately and read its manual to familiarize yourself with it General Information 1 4 SAFETY INFORMATION READ CAREFULLY The information contained here is essential for your safety and for that of your co workers During the production of this machine every possible measure was taken to make your work safer Simple prudence however is essential there is no better rule to prevent accidents WARNING The tool must always be operated by competent and well trained operator Carefully read the information before using the machine or before performing maintenance and or repairs few minutes of your time spent reading this manual will save you time and effort later on Carefully read the warnings and information written on the signs on the ma chine and immediately substitute missing or illegible ones Respect all regula tions contained in these The machine was made exclusively for the transportation of i
30. peed alone release the drive levers 28 Instruction for use Use the machine only in conditions of hard ground place and without stones Downhill reduce the load by 50 3 5 5 Movement dowhill us a 9 WARNING Avoid using the machine on slope with not regular surface fig 31 Motor regimen going downhill DANGER if the machine travelling on high slope with minimum motor regimen and maximum opening of drive levers engine brake effect is missing and the machine coud increase the speed out of control with the possibility of serious consequences for the safety of operator and the proximity persons 3 5 6 Stopping Movement To stop movement one must release the drive levers for the tracks simul taneously 3 5 7 Movement in Curves To allow the machine to turn one must release the lever on the side to which one intends to turn amp To turn to the right release the right hand drive lever amp To turn to the left release the left hand drive lever The steering is determined by the slowing of the speed of one track with respect to the other Consequently the speed and the degree of steering are proportional to the intensity of the release and to the pressure with which you apply to each lever 29 Instruction for use 3 5 8 Counter rotation It is also possible to make the machine spin round carrying out a complete counter rotation around its axis in order to carry out man
31. pening pull the lever backward toward your self READ CAREFULLY Read the user s instructions carefully for all accessories and or tools that have been installed on your machine Always refer to the manual which was provided with them and always keep it attached to this manual 35 Instruction for use 3 11 ACCESSORIES Your machine can be equipped with some additional devices that make it more complete To the side is shown the position of the 12V DC power outlet see fig 58 that provides power for operation of electrical devices with addi tional features highlighted by the close label see fig 35 fig 35 external charging socket 12 V fig 36 battery recharge Connect the cables to the battery terminals to recharge see sidebar fig 36 3 12 TRANSPORT WARNING During transport always position the machine levelly to avoid the spilling of oil or other liquids If the machine needs to be transported one must proceed correctly to avoid dangers to persons and or to the machine if there is any on the machine keep down completely the bucket during the transport Because of the weight of the machine it is not possible to move it man ually Thus it is necessary to use suitable means of lifting to load it onto a means of transport The machine is equipped with 4 hooks for lift ing each one with a capacity of 7 000N 700kg for a total of 28 000N 2 800kg The position of each hook is indicate
32. r turns off the engine and or away from minidumpers you must enter the parking brake as well as at each engine start before starting off necessarily mandatory release the parking brake 21 2 7 LEVER DUMP AND ARM SELF LOADING fig 27 a Dump lever top Self loading lever arm bottom IMG 085 71 22 2 8 LEVER BUCKET ROTATORY LIFT AND HI TIP RI AC ACW WARNING Fold and raise the skip only on hard flat ground fobidden to raise the skip if the machine is not perfectly flat IMG 085 71 fig 27 b Lever bucket rotatory top Lever Hi Tip bottom 23 Instruction for use 3 INSTRUCTION FOR USE 3 1 FIRST USE READ CAREFULLY Before using the machine you must read all of the instruc tions in this manual and the user s and maintenance manual of the motor in stalled on your machine scrupulously Furthermore always keep it attached to the machine IMG 085 74 fig 28 Container for manuals The owner s manual and main tenance together with the manual of the en gine of the machine must be always easily availa ble and should be kept in the dedicated container fixed on the machine see the fig 28 The machine is normally delivered completely assembled and ready for use with an empty fuel tank Fill the fuel tank open the fuel tap and follow the start up procedure described in the ap propriate paragraph 3 2 BREAKING IN PERIOD The technology used during the construction of
33. reases its fuel con sumption it is advisable therefore to increase the rotations of the engine only where it is absolutely necessary to proceed at maximum speed to address steep slopes with a full load etc 3 5 1 Driving Position During the driving of the machine and during the work is necessary utilize the footrest platform in open position always see fig 29 to prevent risks Close the footrest platform only after use e Pull the safety pin spring that locks the platform Turn the footrest to the horizontal position e Pay attention to the spring pin make sure that it fits into the hole DANGER Never drive with the footrest unblocked always verify that the footrest is blocked A and that the safety pin is positioned correctly WARNING When you open or close the footrest be careful with your hands A you may cut yourself or crush them When the machine is in gear always grasp the stronghold handle firmly with one hand and use the other hand simultaneously to activate both drive levers Never release the handle to operate the command levers with both hands DANGER When the machine is in gear the operator must always maintain A the prescribed driving position Never speed when working rather proceed at a speed adjusted to your walking speed in this way you will maintain a safe control over the commands 3 5 2 Forward Gear To allow the machine to advance one must activate both drive levers simultane ously by p
34. rsons and or to health Therefore always keep this manual within easy reach so that it may be consulted at any time before during and after use If the machine is resold do not forget to give it to the new owner in that inside there is the EC compliance certificate We would like to remind you that the illustrations contained in the manual corre spond for the most part to the base model and that our models are regularly im proved and perfected with the goal of allowing our customers to enjoy the maxi mum benefits of innovations in technology for this reason the characteristics and the information contained in the present manual may have been varied recently We ask you to contact us in case you should encounter difficulty Remember for supplementary information you can always contact your sales rep resentative dealer or you can contact us directly by telephone or by email at in fo cormidi com f there is any doubt it is better to ask rather than proceed on your own We leave you to your perusal of the manual and enjoyment of your machine Staff CORMIDI Srl General Information 1 GENERAL INFORMATION 1 1 WARRANTY Your machine is guaranteed for 24 months from the date of its delivery and cludes the substitution of anything in particular that has resulted as in the opinion of our Technical Office affected by construction defects Any part in particular that was not constructed by the manufacturer parts used in on
35. tery lever Proceed with the operations concerning the motor described in its own manu 38 Maintenance al Check the oil level and add some if necessary 4 MAINTENANCE DANGER always carry out all maintenance operations with the motor off and with the start up keys not inserted Good maintenance is required and is the secret to low operating costs and extend the life of your machine keeping it up and running In addition to regular maintenance on mechanical and plumbing it is good prac tice to periodically clean the machine and carry out thorough cleaning to re move all traces of mud After each wash is necessary to grease all parts subject to friction as specified in Grease 4 1 MAINTENANCE INTERVALS To maintain the highest level of efficiency and lengthen the life of the machine and in any case the guarantee is necessary that the maintenance is performed at regular intervals and programmed Anyway presents a table show ing all maintenance operations to be performed every 8 hours and any schedule of planned maintenance Table maintenance and adjustment Final Greasing Check up Check Loss Machine Total machine level engine oil Various Air filter Lever driving level hydraulic oil every lever control tension track x Skip Track Rollers 8 hr Self loading Hi Tip read in User And Maintenance motor book 39 Maintenance DEADLINES OF SCHEDULED MA
36. ushing them forward Avoid addressing downhill slopes in forward gear refer to the paragraph Travel ling on Slopes 27 Instruction for use 3 5 3 Reverse Gear To allow the machine to back up you must activate both drive levers pulling them back simultaneously Avoid addressing uphill slopes in reverse gear especially with a loaded machine rather follow the procedure described in the paragraph Travelling on Slopes DANGER While in reverse gear always check to see that there are no obsta cles and or persons in the vicinity 3 5 4 Travelling on Slopes DANGER Completely avoid working on terrains that have lateral slopes of more than 10 and longitudinal slopes of more than 20 to avoid the possi bility of overturning with serious consequences for the safety of the opera tor IMG 085 09 fig 30 a a going uphill b going downhill When addressing sloped segments especially when the machine is loaded you must use this particular driving technique see fig 30 Always address the uphill slopes in forward gear Always address the downhill slopes in reverse gear On high slope ground is necessary to work with high regimen of motor as the slope minimizing the opening of drive levers see fig 44 otherwise could be veri fy cavitation problems and missing the engine brake effect the hydraulic mo tors are forced by the slope and they function like a pump if the machine in crease the s
37. uspended ra A ther always place it upon suitable trestles that can maintain the weight of the machine before starting work For the substitution of the tracks pro ceed as follows Raise the side of the machine on which you wish to work using hy draulic jacks or crane e Position the machine on suitable trestles and check to see that it is stable Ra 021 214 052 0 e Take off the cover by unscrewing the screws A fig 45 Sostituzione cingoli e Using two wrenches loosen the counter nut C and completely unscrew both the counter nut and nut D e Take off the track E starting from the anterior part e Mount the new track lining it up with the teeth in the drive wheel F e Fit the anterior part of the track onto the neutral wheel G Register the tension by working on nut D e Check that the arrow is at 20mm e When the registering is done block the counter nut e Putthe cover back on 4 5 GREASING 8 QUE Refurnish the grease in all prescribed points Supplied with grease all grease points provided using a grease gun Additionally grease the levers driving using a can of spray type grease 45 Inconveniences and breakdowns IMG 085 103 fig 46 Greasing points RECOMMENDED LUBRICANTS 85 Series Tipo Hydraulic Oil 32 HVI ISO 6743 4 HM DIN 51524 HVCP ae EE EE SEE JE ee EE See EE EEE se Elm
38. utomatic valve that helps to raise the start it works auto matically in the first seconds of starting the engine 3 4 REFUELLING DANGER Refuelling must always be done with the motor turned off Do not smoke while refuelling or while handling fuel to avoid the risk of fire The supply and or transfer of fuel must always be performed outdoors away from fire or heat sources Always check that the fuel type is the one prescribed specific to the engine of your machine Place the machine on clean surface Unscrew the cap slowly Pour the fuel in the tank slowly Screw the cap tightly Dry immediately with any fuel leakage e Do not fill with hot machine 25 off the engine before the refueling fuel spills accidentally ers thoroughly cleaned and closed A A A 3 5 DRIVING THE MACHINE Instruction for use WARNING Do not fill with hot machine wait 2 hours two hours after turning WARNING Start the engine only after making sure that there are no traces of WARNING The conservation of fuel must be done while respecting the specific regulations in suitable places away from heat sources and in suitable contain REQUIREMENT Avoid release to the environment fuels and or containers but please do so in an environmentally and local regulations DANGER Always avoid overloading the machine above the prescribed limits safety consequences gt gt tracks provoke break
39. w these steps see fig 2 Raise your arm of self loading Lift the body Turn off the engine Remove the safety device on the left side of the skip remove it by unscrewing the knob Insert the slots of the bar close to the hydraulic cylinder Turn the bar is parallel to the cylinder Insert the pin Pull down slowly with the engine off the skip until the interlocking device After the operations remove the device and place it back into place 1 6 3 Blocking the Footrest CAUTION Always use the platform of driving in the open position at work to pre vent any accidents Close the platform only after use Do Not use the platform in hazardous conditions Use The platform only on the ground level and paved fig 3 Blocking the footrest The standing platform driving must always be locked in the open position during work to prevent accidental movement using the safety pin spring v Fig 3 General Information 1 6 4 Blocking the Lift Hi Tip IMG 085 105 fig 3 Blocking the lift The raising device for the body for high unloading Hi Tip can be blocked in a raised position to impede accidental movement by using the safety pin e Raise completely the skip e Turn off the engine e Remove the safety device D on the left side of the skip e remove it by unscrewing the knob B e Insert the slots A of the bar near one of the two cylinders of the lift e Turn the bar is paralle
40. with the overheated parts of the motor gt PROHIBITED It is strictly prohibited to remove protection and safety devices with which the machine is equipped Avoid working under unsuitable physical conditions or when you are very tired in these cases interrupt your work DANGER While working always be sure that the terrain has the required consistency and avoid working on the edge of embankments ditches or ra vines or on excessively steep or uneven terrain When putting away the machine take all precautions so that it might not be moved or turned on by incompetent or incapable persons CAUTION Never leave the machine unattended while the motor is on not even temporarily when you leave the area turn off the motor of the ma chine and put on the parking brake gt DANGER Never let children play with the machine not even if it is turned off gt gt General Information 1 5 MACHINE AND MANUFACTURER IDENTIFICATION The data which identifies the machine and the manufacturer are listed on the al uminium plate that is affixed on the dashboard of the machine The frame num ber is Impressed on the left rear fender see fig 1 Ragione Soc Costruttore CORMID 6 Tipo macchina Modello Portata KG Massa Macchina KG Potenza Motore KW Anno di fabbricazione Marchio Numero di telaio fig 1 Identification Plate cod C1094 14 10 1 6 SAFETY DEVICES
41. ype 11 General Information e Do not adjust and or remove or assembly parts during the running 1 8 7 Maximum Slopes Completely avoid working on terrains that have latitudinal slopes of more than 10 and longitu dinal slopes of more than 20 to avoid the pos sibility of overturning with serious consequenc es for the safety of the operator In every case but especially in the case of slopes it is im portant that the terrain is solid and stable 1 8 8 Modo di Affrontare le Pendenze Nameplate indicating the way for to avoid seri ous consequences to the user and the machine as there is a potential danger of tipping 1 8 9 Safety in the engine place Name plate indicating to pay attention in the a engine place Are given the following directions No adjust and or modify the parts during the running Do not remove the safety guard i Do not touch Do maintenance during the running 1 8 10 Other Tags The label on the side fig 12 a indicates that it is neces sary to read the documentation before any intervention to avoid technical problems ex Manual attached to the engine 12 General Information The name plate on the side indicates that it is appropriate read the user manual and maintenance before using the devices in the vicinity of the plate to avoid disappointment The label on the side fig 12 b indicates that you should read the owner s manual before using the devices n
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