Cool Caddie Misting Fan User Manual
Contents
1. A Ee High Pressure Misting System Technical Manual Fan Technologies Inc 3 Initial operation and start up of the system Turn on the water supply and allow the tank to begin to fill up The unit may be operated with the water supply connected or disconnected If operating with the water supply disconnected wait for the tank to fill up and then turn off the water supply and disconnect the garden hose The user can identify when the tank is full by using the clear sight tube If operating with the water supply connected simply leave the water supply on Once the tank is full a valve will automatically shut off the water supply preventing the tank from overflowing The valve will also open when the tank requires more water Press the ON button on the back of the unit to activate the pump If the Warning light is on press OFF to see if it disappears If the light persists please see the troubleshooting section After pressing ON wait for 15 20 seconds for the motor and pump to activate the delay is because the water must enter the system If after 20 seconds the system does not work turn off the pump Running the pump without a water supply will destroy the pump If air is trapped in the system it may be necessary to open the evacuation valve when turning the system ON see appendix for ball valve location See the troubleshooting section if the system fails to operate The mist should form a cone shape when exitin2. Electrical connections are needed to provide power to the pump motor and the fan motor Use the proper electrical source to ensure the system will operate correctly Contact a certified electrician to verify the proper installation if necessary The water should be supplied to the tank through the garden hose connection on the back of the unit 1 Connect the water supply to the 3 4 female garden hose adapter on the back of the unit The water supply should meet the following conditions e Flow rate of 1GPM or more e Water less than 7 5 pH e Pressure between 15 75 PSI e Dissolved solid content less than 500 PPM Possible damage from improper water supply includes e Clogged misting nozzles or filters due to solids in water e Black or galvanized steel pipe fittings only use hose and pipe fittings compatible with water to prevent corrosion e Pump damage may occur due to fluctuations in the water supply cogged nozzle or closed off discharge side of pump Never attempt to operate the pump with no water supply connected 2 Connect the proper power supply The FTC P 18 5 system is equipped with a 15amp 110v plug The amp requirements are located on the motor plates of both the pump motor and fan motor Do not use unapproved extension cords or adapters to connect the system Common electrical systems have plugs only rated to 15 amps Common breakers are overloaded at 20 amps Consult a certified electrician if you are unsure about your power supply
3. Fan Technologies Inc PO Box 1776 Cedar Park TX 76813 By D Kowal Date XX XX XXXX 14
4. from lack of maintenance lack of oil or water filter changes freezing and obstruction due to scale lime dirt chemicals etc Fan Tech is not responsible for the removal and shipping of the system to Fan tech the reinstallation of the product upon its return to the customer or any incidental or consequential damages resulting from the defect removal reinstallation or shipment of the product Claims All warranty claims must be submitted to Fan Tech prior to the expiration of the warranty period Fan Tech will repair or replace any part of the fan product that is defective in material or workmanship In order to initiate this warranty the Product Registration Form must be completed and sent to Fan Tech along with copy of original purchase invoice within 30 days of purchase Transportation charges on the product submitted for warranty must be borne by the purchaser For warranty service call Fan Tech for a Return Goods Authorization RGA number Products shipped collect or without an RGA number will not be accepted If Fan Tech determines that the problem with the product is not due to defects in workmanship or materials the customer will be responsible for the cost of any repairs and any freight expense to return the product to the customer If the product is covered by this manufacturer s warranty then Fan Tech will pay the freight to send the product back to the customer within the 48 continental United States ONLY No Other Warra
5. High Pressure Misting System Technical Manual Fan Technologies Inc FAN IECH Fan Tech FTC P 18 5 Technical Manual High Pressure Misting System Technical Manual Fan Technologies Inc Table of Contents Overview of Fan Tech High Pressure Misting System cccccccssseccccceseccceeesececeueecceseeeeeceseusecessuneeeeeeeges 5 Start Up and Operation Dr eier ME 5 Vue dn te 7 leste nee EE 8 FEA en a EC 10 Consumable Common Parts 10 sa gl e E 11 ee e E 12 Pies Oe NEE 12 COTO PAINS eaa a A ee eashacaacet E E E E EE A OAT 13 BI ee ie LE 13 NOZE CONDONO nirera ee ete eer ee ee rr 14 High Pressure Misting System Technical Manual Fan Technologies Inc Overview of Fan Tech High Pressure Misting System Thank you for choosing Fan Tech as your provider for high pressure misting systems Fan Tech is devoted to providing its customers with reliable high pressure cooling systems engineered with quality components to meet their cooling needs Fan Tech s high pressure misting system provides superior cooling by combining small orifice misting nozzles with a high pressure pump to create a very fine mist or fog This fine mist will quickly evaporate reducing the temperature of the ambient air Fan Tech pairs the misting system with durable fans to reduce the temperature in the desired location Start up and Operation Procedures High pressure misting systems require both electrical and water to function properly
6. e nozzle After soaking rinse with water and reattach to the misting ring do not use tools The nozzles should function properly when screwed in by hand 2 Pump The pump requires an initial oil change after 50 hours of service and additional oil changes every 3 months or 500 hours Use 8 5 oz of ISO68 hydraulic oil When changing the oil disconnect the electricity to the system Do not run the pump without oil in the crankcase Check the seals and valves for wear after 1000 hours Check immediately if the systems performance decreases 3 Filters The filters should be checked frequently and replaced if needed The filter life depends on the water source If the filter is dirty replace immediately because it is restricting water flow to the pump and may damage the system To check the filter simply unscrew the housing from the top bracket When replacing the filter it is also good practice to clean the housing with bleach Use a few tablespoons of bleach mixed with water and scrub the inside of the housing Make sure the o ring is in place when reattaching the housing to the bracket then hand tighten and check for leaks 4 Storage When storing the system for more than a few days or transporting the system it is important to drain the water Draining the water prevents calcification problems or the formation of algae Drain the system by opening the evacuation valve and relieving the pressure in the system It may be necessary to tilt the system
7. errupter is tripped Pump motor may be damaged Pump head may be damaged Pump is being starved of water Broken or worn bearing Stuck inlet discharge valves Water is leaking Oil is leaking Pressure regulator turned low There may be a leak in the system There may be an air lock The pump s pressurization components may be damaged Fan Technologies Inc Confirm breaker is no being overloaded or is not worn Re size or replace if faulty Confirm the supply water has a pressure between 15 70 PSI A shared water supply may decrease water pressure Inspect filter Replace dirty filter which restrict flow Check electrical connection at the drought switch Never operate the pump above 1000 PSI Confirm proper ventilation is available to the pump motor Confirm voltage and that the motor is within the service factor Press reset button on pump motor Motor bearing may have caused pump to seize Have service shop inspect and replace if necessary Motor may have shorted or been overloaded Have a service shop inspect Crank bearing connecting rods may be damaged Have a service shop inspect Insure that clean water is being supplied especially at system start up Check for clogged pipes or tubes Have service shop inspect and replace if necessary Have service shop inspect valves and replace if necessary Have service shop inspect seals and replace if necessary Tighten filler cap and drain plu
8. from date of purchase we will at our option and after inspection repair or replace the defective product About your Warranty Fan products like all mechanical devices need periodic parts and service to perform well Normal use and service means not to operate in excess of recommended maximum speeds pressures temperatures or using fluids not recommended or compatible with component materials This warranty does not apply to any component which has been repaired or altered to affect the performance or reliability of the product Similarly the warranty is void if the manufacture date or the serial number has been removed or if the equipment has been altered or modified Fan Tech does not warranty components due to normal wear including nozzles pumps motors and seals Fan Tech does not warranty components due to misuse abuse neglect or improper maintenance shipping handling warehousing or improper installation This warranty excludes wear items such as water filters soray nozzles or pumps that have been run without water supplied damage or malfunctions resulting from accidents abuse modifications alterations or improper servicing or freezing or chemical deteriorations This warranty excludes failures due to acts of God and other force majeure events beyond the manufacturer s control This warranty does not cover normal maintenance such as oil changes water filters adjustments or cleaning etc This warranty does not cover damage
9. g Fill crankcase to specified capacity Have service shop inspect seals and replace if necessary Turn pressure regulator clockwise to increase the pressure Do not exceed 1000psi Confirm that nozzles are intact Check for loose hose fitting in manifold line Open the evacuation valve to release any air lock This is true if the pump makes a clicking sound The pump head can be rebuilt have a service shop inspect High Pressure Misting System Technical Manual Fan Technologies Inc Water sprays from nozzles Anti drip not functioning Check integrity of anti drip ball and after system is shut down spring Filter housing leaks O Ring failure Inspect placement and integrity of o ring Replace if necessary Replacement Parts Please contact Flame Tech for the repair drawing packet Consumable Common Parts Misting Nozzle F10 08 001 Filter F10 10 001 Hydraulic Oil FO2 06 001 10 FAN TECH ONE 1 YEAR LIMITED WARRANTY All Fan Tech products are warranted for a period of one 1 year for defects in workmanship and materials under normal use and service This warranty is extended solely to the original purchaser In order to initiate this warranty the Product Registration Form must be completed and sent to Fan Tech along with a copy of the purchase invoice within 30 days of purchase In General If a Fan Tech product fails because of defect in material or workmanship under normal use and maintenance within one year
10. g the nozzle If the cone is not even or if the nozzle appears to be leaking see the troubleshooting section A Leaurion J 4 Turning on the Fan Connect the fan to a proper power source To begin the operation of the fan turn the knob on the fan to your desired speed Fans have three different speeds and an oscillator that may be switched ON or OFF Fan speed may also be controlled by the knob on the back near the tank Place the fan in the desired location and lock the wheels in place to prevent the fan from moving during A operation 5 Turning off the system Shut off the fan by the knob to the OFF position Turn off the pump by pressing the OFF button on the back of the unit The nozzles should stop emitting the mist immediately If the nozzles are still dripping high pressure water may still be in the line and can be relieved by opening the evacuation valve on the back of the unit see appendix for exact location High Pressure Misting System Technical Manual Fan Technologies Inc Maintenance 1 Nozzles Nozzles should be checked regularly to ensure the best misting performance The mist or fog should emit from the nozzle in an even cone shape If the mist is not an even cone shape the nozzle needs to be cleaned or replaced To clean a nozzle first remove it from the misting ring Disassemble the nozzle and soak the nozzle tip and impeller in ZEP CLR or vinegar Do not soak the spring or the body of th
11. nties and Liability Limitation This limited Warranty and Policy represents Fan Tech s sole and exclusive warranty obligation with respect to Fan Tech products Fan Tech s liability to a customer or any other person shall not exceed the purchase price of the Fan Tech product Fan Tech disclaims all other expressed and implied Warranties including the implied Warranties of fitness for a particular purpose and merchantability There is no other express warranty Any and all implied warranties are excluded Liability for incidental or consequential damages are excluded to the extent exclusion is permitted by law This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country High Pressure Misting System Technical Manual Fan Technologies Inc Appendix Parts Diagram FRAM BRACKET o PUMP 2 WATER TANK CONTROL PANEL ER UPPER LID 12 High Pressure Misting System Technical Manual Fan Technologies Inc Control Panel Mist 40 seconds Stop 40 seconds Ka Mist 50seconds Stop 50 seconds Clemen ees lee reng o WARNING indicator light Lack of water supply Claes faaan Fan Controls Fan Swing on off Fan Switch 13 High Pressure Misting System Technical Manual Fan Technologies Inc Nozzle Components a Cap w Ruby Impeller Stopper _ Filter
12. rrupted Fan Technologies Inc Corrective Action Confirm the control knobs are in the ON position Confirm the power cords are connected Confirm that the power supply is on Confirm the fittings are securely attached Confirm it has a water supply Confirm control switch is in the ON position Review pump troubleshooting guide Relocate the fan Use the low speed setting on the fan Order plugs to reduce the amount of mist Plug additional nozzles while maintaining the minimum required for safe pump use Minimum is 4 nozzles Use regulator valve to adjust pressure to 1000 PSI Remove debris from nozzle tip by cleaning Turn off the system and relieve pressure to the mist rings and then hand tighten nozzles Check ball in anti drip body for debris and replace if necessary Elongate spring or replace nozzle Plug in power supply to pump Turn ON supply power to pump Turn ON supply water to pump or fill the tank Confirm correct voltage and amperage is being supplied Confirm the supply water has a pressure between 15 70 PSI Inspect filter Replace dirty filter which restrict flow Check electrical connection at the solenoid valve Check diaphragm of the solenoid valve Restore power Pump chatters Pump leaks Pump is on but no mist is produced High Pressure Misting System Technical Manual Circuit breaker switched off Drought switch activated Pump motor overheated Circuit int
13. to drain all the water Also drain the filter housing to preserve the filter Store the unit in a dry location with ambient temperature Avoid areas that are subject to excessive heat dust humidity freezing or damage from nearby equipment If freezing conditions are possible flush your pump with a 50 50 solution of anti freeze water Also drain any supply hoses For initial operation after a long duration of non use it is necessary to flush the system of particles Remove the nozzles from the nozzle rings and place the system in a water safe environment Power up the system and allow water to flow through the nozzle openings for a few seconds After flushing the system reattach the nozzles and tightening by hand Troubleshooting Problem Fan will not run Misting rings will not mist Surfaces get wet Nozzle leaks during operation Pump will not run Pump stops running High Pressure Misting System Technical Manual Potential Cause Power supply Connections Manifold line attached Pump not operational Pump malfunction Mist is too close Optimum evaporation occurs at least 10 ft from the fan Too much mist being produced for the environment Nozzles are clogged Nozzles are loose Nozzle o ring is worn Ant drip parts may be worn Power cord is unplugged Power supply is OFF Water supply is Empty or OFF Circuit breaker OFF No water supply Solenoid valve is not open Power supply inte
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